JP6896479B2 - Coated positive electrode active material for lithium-ion batteries - Google Patents
Coated positive electrode active material for lithium-ion batteries Download PDFInfo
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- JP6896479B2 JP6896479B2 JP2017067086A JP2017067086A JP6896479B2 JP 6896479 B2 JP6896479 B2 JP 6896479B2 JP 2017067086 A JP2017067086 A JP 2017067086A JP 2017067086 A JP2017067086 A JP 2017067086A JP 6896479 B2 JP6896479 B2 JP 6896479B2
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- Prior art keywords
- positive electrode
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- active material
- electrode active
- weight
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Battery Electrode And Active Subsutance (AREA)
Description
本発明は、リチウムイオン電池用被覆正極活物質に関する。 The present invention relates to a coated positive electrode active material for a lithium ion battery.
近年、環境保護のため二酸化炭素排出量の低減が切に望まれている。自動車業界では、電気自動車(EV)やハイブリッド電気自動車(HEV)の導入による二酸化炭素排出量の低減に期待が集まっており、これらの実用化の鍵を握るモータ駆動用二次電池の開発が鋭意行われている。二次電池としては、高エネルギー密度、高出力密度が達成できるリチウムイオン二次電池に注目が集まっており、更なる高性能化をはかるために電解液及び活物質の改良が行われている。 In recent years, there has been an urgent need to reduce carbon dioxide emissions for environmental protection. In the automobile industry, expectations are high for the reduction of carbon dioxide emissions by introducing electric vehicles (EVs) and hybrid electric vehicles (HEVs), and the development of secondary batteries for driving motors, which holds the key to their practical application, is enthusiastic. It is done. As a secondary battery, a lithium ion secondary battery that can achieve a high energy density and a high output density is attracting attention, and an electrolytic solution and an active material are being improved in order to further improve the performance.
なかでも電解液と活物質との不可逆反応を抑制することで高エネルギー密度の電池の製造を可能にした正極活物質として、活物質の表面に特定量のポリマーを備えた複合正極活物質が提案されている(特許文献1参照)。 Among them, as a positive electrode active material that enables the production of batteries with high energy density by suppressing the irreversible reaction between the electrolytic solution and the active material, a composite positive electrode active material having a specific amount of polymer on the surface of the active material has been proposed. (See Patent Document 1).
しかしながら、特許文献1に記載の複合活物質を用いた非水電解質二次電池では、充分なレート特性が得られない場合があるなど、リチウムイオン電池の充放電特性に課題があった。 However, the non-aqueous electrolyte secondary battery using the composite active material described in Patent Document 1 has a problem in the charge / discharge characteristics of the lithium ion battery, for example, sufficient rate characteristics may not be obtained.
本発明は、上記問題点に鑑みてなされたものであり、レート特性に優れるリチウムイオン電池用被覆正極活物質を提供することを目的とする。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a coated positive electrode active material for a lithium ion battery having excellent rate characteristics.
本発明者らは、上記課題を解決するために鋭意検討した結果、本発明に到達した。
すなわち、本発明は、リチウムイオン電池用正極活物質が有する表面の少なくとも一部を高分子化合物と導電剤とを含む被覆層で被覆してなるリチウムイオン電池用被覆正極活物質であって、下記の計算式で得られる被覆率が15〜30%であることを特徴とする。
被覆率(%)={1−[被覆正極活物質のBET比表面積/(正極活物質のBET比表面積×被覆正極活物質中に含まれる正極活物質の重量割合+導電剤のBET比表面積×被覆正極活物質中に含まれる導電剤の重量割合)]}×100
The present inventors have arrived at the present invention as a result of diligent studies to solve the above problems.
That is, the present invention is a coated positive electrode active material for a lithium ion battery, wherein at least a part of the surface of the positive electrode active material for a lithium ion battery is coated with a coating layer containing a polymer compound and a conductive agent. The coverage obtained by the above formula is 15 to 30%.
Coverage (%) = {1- [BET specific surface area of coated positive electrode active material / (BET specific surface area of positive electrode active material × weight ratio of positive electrode active material contained in coated positive electrode active material + BET specific surface area of conductive agent × Weight ratio of conductive agent contained in coated positive electrode active material)]} × 100
本発明のリチウムイオン電池用被覆正極活物質を用いると、レート特性に優れるリチウムイオン電池を得ることができる。 By using the coated positive electrode active material for a lithium ion battery of the present invention, a lithium ion battery having excellent rate characteristics can be obtained.
以下、本発明を詳細に説明する。
なお、本明細書において、リチウムイオン電池と記載する場合、リチウムイオン二次電池も含む概念とする。
Hereinafter, the present invention will be described in detail.
In the present specification, when the term lithium ion battery is used, the concept includes a lithium ion secondary battery.
本発明は、リチウムイオン電池用正極活物質が有する表面の少なくとも一部を高分子化合物と導電剤とを含む被覆層で被覆してなるリチウムイオン電池用被覆正極活物質であって、下記の計算式で得られる被覆率が15〜30%であることを特徴とするリチウムイオン電池用被覆正極活物質である。
被覆率(%)={1−[被覆正極活物質のBET比表面積/(正極活物質のBET比表面積×被覆正極活物質中に含まれる正極活物質の重量割合+導電剤のBET比表面積×被覆正極活物質中に含まれる導電剤の重量割合)]}×100
なお、上記の計算式において、被覆正極活物は本発明のリチウムイオン電池用被覆正極活物質であり、正極活物質はリチウムイオン電池用正極活物質である。
The present invention is a coated positive electrode active material for a lithium ion battery, wherein at least a part of the surface of the positive electrode active material for a lithium ion battery is coated with a coating layer containing a polymer compound and a conductive agent, and the following calculation is performed. It is a coated positive electrode active material for a lithium ion battery, characterized in that the coverage obtained by the formula is 15 to 30%.
Coverage (%) = {1- [BET specific surface area of coated positive electrode active material / (BET specific surface area of positive electrode active material × weight ratio of positive electrode active material contained in coated positive electrode active material + BET specific surface area of conductive agent × Weight ratio of conductive agent contained in coated positive electrode active material)]} × 100
In the above calculation formula, the coated positive electrode active material is the coated positive electrode active material for the lithium ion battery of the present invention, and the positive electrode active material is the positive electrode active material for the lithium ion battery.
本発明のリチウムイオン電池用被覆正極活物質では、上記の計算式で得られる被覆率が15〜30%である。
被覆率が上記範囲にあるリチウムイオン電池用被覆正極活物質を用いて作製した正極は、電極密度が高く、レート特性が良好である。
被覆率が30%を超えると、クーロン効率及びレート特性が悪化する。一方、被覆率が15%未満であると、正極の耐久性が不足する場合があり、レート特性が悪化することがある。レート特性及び内部抵抗の観点から、上記被覆率は15〜25%であることが好ましい。
In the coated positive electrode active material for a lithium ion battery of the present invention, the covering ratio obtained by the above formula is 15 to 30%.
A positive electrode produced by using a coated positive electrode active material for a lithium ion battery having a coverage in the above range has a high electrode density and good rate characteristics.
If the coverage exceeds 30%, the Coulomb efficiency and rate characteristics deteriorate. On the other hand, if the coverage is less than 15%, the durability of the positive electrode may be insufficient, and the rate characteristics may be deteriorated. From the viewpoint of rate characteristics and internal resistance, the coverage is preferably 15 to 25%.
本発明のリチウムイオン電池用被覆正極活物質を構成するリチウムイオン電池用正極活物質としては、従来公知のものを好適に使用することができ、ある電位を与えることでリチウムイオンの挿入と脱離が可能な化合物であって、対極に用いるリチウムイオン電池用負極活物質よりも高い電位でリチウムイオンの挿入と脱離が可能な化合物を用いることができる。 As the positive electrode active material for a lithium ion battery constituting the coated positive electrode active material for a lithium ion battery of the present invention, a conventionally known positive electrode active material can be preferably used, and lithium ions are inserted and removed by applying a certain potential. It is possible to use a compound capable of inserting and removing lithium ions at a higher potential than the negative electrode active material for a lithium ion battery used for the counter electrode.
リチウムイオン電池用正極活物質としては、リチウムと遷移金属との複合酸化物{遷移金属が1種である複合酸化物(LiCoO2、LiNiO2、LiAlMnO4、LiMnO2及びLiMn2O4等)、遷移金属元素が2種である複合酸化物(例えばLiFeMnO4、LiNi1−xCoxO2、LiMn1−yCoyO2、LiNi1/3Co1/3Al1/3O2及びLiNi0.8Co0.15Al0.05O2)及び金属元素が3種類以上である複合酸化物[例えばLiMaM’bM’’cO2(M、M’及びM’’はそれぞれ異なる遷移金属元素であり、a+b+c=1を満たす。例えばLiNi1/3Mn1/3Co1/3O2)等]等}、リチウム含有遷移金属リン酸塩(例えばLiFePO4、LiCoPO4、LiMnPO4及びLiNiPO4)、遷移金属酸化物(例えばMnO2及びV2O5)、遷移金属硫化物(例えばMoS2及びTiS2)及び導電性高分子(例えばポリアニリン、ポリフッ化ビニリデン、ポリピロール、ポリチオフェン、ポリアセチレン及びポリ−p−フェニレン及びポリカルバゾール)等が挙げられ、2種以上を併用してもよい。
なお、リチウム含有遷移金属リン酸塩は、遷移金属サイトの一部を他の遷移金属で置換したものであってもよい。
As the positive electrode active material for a lithium ion battery, a composite oxide of lithium and a transition metal {composite oxide having one kind of transition metal (LiCoO 2 , LiNiO 2 , LiAlMnO 4 , LiMnO 2, LiMn 2 O 4, etc.), composite oxide transition metal element is two (e.g. LiFeMnO 4, LiNi 1-x Co x O 2, LiMn 1-y Co y O 2, LiNi 1/3 Co 1/3 Al 1/3 O 2 and LiNi 0.8 Co 0.15 Al 0.05 O 2) and the metal element is three or more in a composite oxide [e.g. LiM a M 'b M'' c O 2 (M, M' and M '' are each It is a different transition metal element and satisfies a + b + c = 1. For example, LiNi 1/3 Mn 1/3 Co 1/3 O 2 ), etc.}, Lithium-containing transition metal phosphate (for example, LiFePO 4 , LiCoPO 4 , LiMnPO). 4 and LiNiPO 4 ), transition metal oxides (eg MnO 2 and V 2 O 5 ), transition metal sulfides (eg MoS 2 and TiS 2 ) and conductive polymers (eg polyaniline, polyvinylidene fluoride, polypyrrole, polythiophene, Polyacetylene, poly-p-phenylene, polycarbazole) and the like), and two or more of them may be used in combination.
The lithium-containing transition metal phosphate may be one in which a part of the transition metal site is replaced with another transition metal.
リチウムイオン電池用正極活物質の体積平均粒子径は、電池の電気特性の観点から、0.01〜100μmであることが好ましく、0.1〜35μmであることがより好ましく、2〜30μmであることがさらに好ましい。 The volume average particle size of the positive electrode active material for a lithium ion battery is preferably 0.01 to 100 μm, more preferably 0.1 to 35 μm, and 2 to 30 μm from the viewpoint of the electrical characteristics of the battery. Is even more preferable.
本明細書において、リチウムイオン電池用正極活物質の体積平均粒子径は、マイクロトラック法(レーザー回折・散乱法)によって求めた粒度分布における積算値50%での粒径(Dv50)を意味する。マイクロトラック法とは、レーザー光を粒子に照射することによって得られる散乱光を利用して粒度分布を求める方法である。なお、体積平均粒子径の測定には、日機装(株)製のマイクロトラック等を用いることができる。 In the present specification, the volume average particle size of the positive electrode active material for a lithium ion battery means the particle size (Dv50) at an integrated value of 50% in the particle size distribution obtained by the microtrack method (laser diffraction / scattering method). The microtrack method is a method for obtaining a particle size distribution using scattered light obtained by irradiating particles with laser light. A microtrack or the like manufactured by Nikkiso Co., Ltd. can be used for measuring the volume average particle size.
続いて、本発明のリチウムイオン電池用被覆正極活物質を構成する被覆層について説明する。
被覆層は高分子化合物と導電剤とを含み、リチウムイオン電池用正極活物質の少なくとも一部を被覆している。
リチウムイオン電池用正極活物質の周囲が被覆層で被覆されていると、正極の体積変化が緩和され、正極の膨張を抑制することができる。さらに、リチウムイオン電池用被覆正極活物質の非水溶媒に対する濡れ性を向上させることができる。
Subsequently, the coating layer constituting the coating positive electrode active material for the lithium ion battery of the present invention will be described.
The coating layer contains a polymer compound and a conductive agent, and covers at least a part of the positive electrode active material for a lithium ion battery.
When the periphery of the positive electrode active material for a lithium ion battery is coated with a coating layer, the volume change of the positive electrode can be alleviated and the expansion of the positive electrode can be suppressed. Further, the wettability of the coated positive electrode active material for a lithium ion battery with respect to a non-aqueous solvent can be improved.
被覆層を構成する高分子化合物としては、電解液に浸漬した際の吸液率が10%以上であり、飽和吸液状態での引張破断伸び率が10%以上である高分子化合物が好ましい。 As the polymer compound constituting the coating layer, a polymer compound having a liquid absorption rate of 10% or more when immersed in an electrolytic solution and a tensile elongation at break in a saturated liquid absorption state of 10% or more is preferable.
電解液に浸漬した際の吸液率は、電解液に浸漬する前、浸漬した後の高分子化合物の重量を測定して、以下の式で求められる。
吸液率(%)=[(電解液浸漬後の高分子化合物の重量−電解液浸漬前の高分子化合物の重量)/電解液浸漬前の高分子化合物の重量]×100
吸液率を求めるための電解液としては、好ましくはエチレンカーボネート(EC)、ジエチルカーボネート(DEC)を体積割合でEC:DEC=3:7で混合した混合溶媒に、電解質としてLiPF6を1mol/Lの濃度になるように溶解した電解液を用いる。
吸液率を求める際の電解液への浸漬は、50℃、3日間行う。50℃、3日間の浸漬を行うことにより高分子化合物が飽和吸液状態となる。なお、飽和吸液状態とは、それ以上電解液に浸漬しても高分子化合物の重量が増えない状態をいう。
なお、リチウムイオン電池を製造する際に使用する電解液は、上記電解液に限定されるものではなく、他の電解液を使用してもよい。
The liquid absorption rate when immersed in the electrolytic solution is calculated by the following formula by measuring the weight of the polymer compound before and after immersion in the electrolytic solution.
Liquid absorption rate (%) = [(Weight of polymer compound after immersion in electrolyte solution-Weight of polymer compound before immersion in electrolyte solution) / Weight of polymer compound before immersion in electrolyte solution] × 100
The electrolytic solution for determining the liquid absorption rate is preferably a mixed solvent in which ethylene carbonate (EC) and diethyl carbonate (DEC) are mixed in a volume ratio of EC: DEC = 3: 7 and LiPF 6 as an electrolyte is 1 mol / mol /. An electrolytic solution dissolved so as to have a concentration of L is used.
Immersion in the electrolytic solution for determining the liquid absorption rate is performed at 50 ° C. for 3 days. By immersing at 50 ° C. for 3 days, the polymer compound becomes a saturated liquid absorbing state. The saturated liquid absorbing state means a state in which the weight of the polymer compound does not increase even if it is further immersed in the electrolytic solution.
The electrolytic solution used in manufacturing the lithium ion battery is not limited to the above electrolytic solution, and other electrolytic solutions may be used.
吸液率が10%以上であると、リチウムイオンが高分子化合物を容易に透過することができるため、正極活物質層内でのイオン抵抗を低く保つことができる。吸液率が10%未満であると、リチウムイオンの伝導性が低くなり、リチウムイオン電池としての性能が充分に発揮されないことがある。
吸液率は20%以上であることが好ましく、30%以上であることがより好ましい。
また、吸液率の好ましい上限値としては、400%であり、より好ましい上限値としては300%である。
When the liquid absorption rate is 10% or more, lithium ions can easily permeate the polymer compound, so that the ion resistance in the positive electrode active material layer can be kept low. If the liquid absorption rate is less than 10%, the conductivity of lithium ions becomes low, and the performance as a lithium ion battery may not be sufficiently exhibited.
The liquid absorption rate is preferably 20% or more, and more preferably 30% or more.
The preferable upper limit value of the liquid absorption rate is 400%, and the more preferable upper limit value is 300%.
飽和吸液状態での引張破断伸び率は、高分子化合物をダンベル状に打ち抜き、上記吸液率の測定と同様に電解液への浸漬を50℃、3日間行って高分子化合物を飽和吸液状態として、ASTM D683(試験片形状TypeII)に準拠して測定することができる。引張破断伸び率は、引張試験において試験片が破断するまでの伸び率を下記式によって算出した値である。
引張破断伸び率(%)=[(破断時試験片長さ−試験前試験片長さ)/試験前試験片長さ]×100
For the tensile elongation at break in the saturated liquid absorption state, the polymer compound is punched out in a dumbbell shape and immersed in the electrolytic solution at 50 ° C. for 3 days in the same manner as the above measurement of the liquid absorption rate to saturate the polymer compound. As a state, it can be measured according to ASTM D683 (test piece shape TypeII). The tensile elongation at break is a value calculated by the following formula as the elongation at break until the test piece breaks in the tensile test.
Tensile fracture elongation (%) = [(Test piece length at break-Test piece length before test) / Test piece length before test] x 100
高分子化合物の飽和吸液状態での引張破断伸び率が10%以上であると、高分子化合物が適度な柔軟性を有するため、充放電時の正極活物質の体積変化によって被覆層が剥離することを抑制しやすくなる。
引張破断伸び率は20%以上であることが好ましく、30%以上であることがより好ましい。
また、引張破断伸び率の好ましい上限値としては、400%であり、より好ましい上限値としては300%である。
When the tensile elongation at break of the polymer compound in the saturated liquid absorption state is 10% or more, the polymer compound has appropriate flexibility, so that the coating layer is peeled off due to the volume change of the positive electrode active material during charging and discharging. It becomes easier to suppress that.
The tensile elongation at break is preferably 20% or more, and more preferably 30% or more.
Further, the preferable upper limit value of the tensile elongation at break is 400%, and the more preferable upper limit value is 300%.
続いて、被覆層を構成する高分子化合物について具体的に説明する。
被覆層を構成する高分子化合物としては、熱可塑性樹脂や熱硬化性樹脂などが挙げられ、例えば、ビニル樹脂(A)、ウレタン樹脂(B)、ポリエステル樹脂、ポリアミド樹脂、エポキシ樹脂、ポリイミド樹脂、シリコーン樹脂、フェノール樹脂、メラミン樹脂、ユリア樹脂、アニリン樹脂、アイオノマー樹脂、ポリカーボネート、ポリサッカロイド(アルギン酸ナトリウム等)及びこれらの混合物等が挙げられる。
これらの中では、電解液に浸漬した際の吸液率が10%以上であり、飽和吸液状態での引張破断伸び率が10%以上である高分子化合物がより好ましい。
Subsequently, the polymer compound constituting the coating layer will be specifically described.
Examples of the polymer compound constituting the coating layer include thermoplastic resins and thermosetting resins. For example, vinyl resin (A), urethane resin (B), polyester resin, polyamide resin, epoxy resin, polyimide resin, etc. Examples thereof include silicone resin, phenol resin, melamine resin, urea resin, aniline resin, ionomer resin, polycarbonate, polysaccharoid (sodium alginate, etc.) and mixtures thereof.
Among these, a polymer compound having a liquid absorption rate of 10% or more when immersed in an electrolytic solution and a tensile elongation at break in a saturated liquid absorption state of 10% or more is more preferable.
ビニル樹脂(A)は、ビニルモノマー(a)を必須構成単量体とする重合体(A1)を含んでなる樹脂である。
特に、重合体(A1)は、ビニルモノマー(a)としてカルボキシル基又は酸無水物基を有するビニルモノマー(a1)又は下記一般式(2)で表されるビニルモノマー(a2)を含むことが好ましい。
CH2=C(R1)COOR2 (2)
[式(2)中、R1は水素原子又はメチル基であり、R2は炭素数4〜12の直鎖又は炭素数4〜36の分岐アルキル基である。]
ビニル樹脂(A)のうち、電解液に浸漬した際の吸液率が10%以上であり、飽和吸液状態での引張破断伸び率が10%以上であるものがより好ましい。
The vinyl resin (A) is a resin containing a polymer (A1) containing the vinyl monomer (a) as an essential constituent monomer.
In particular, the polymer (A1) preferably contains a vinyl monomer (a1) having a carboxyl group or an acid anhydride group as the vinyl monomer (a) or a vinyl monomer (a2) represented by the following general formula (2). ..
CH 2 = C (R 1 ) COOR 2 (2)
[In the formula (2), R 1 is a hydrogen atom or a methyl group, and R 2 is a straight chain having 4 to 12 carbon atoms or a branched alkyl group having 4 to 36 carbon atoms. ]
Of the vinyl resins (A), those having a liquid absorption rate of 10% or more when immersed in an electrolytic solution and a tensile elongation at break in a saturated liquid absorption state of 10% or more are more preferable.
カルボキシル基又は酸無水物基を有するビニルモノマー(a1)としては、(メタ)アクリル酸(a11)、クロトン酸、桂皮酸等の炭素数3〜15のモノカルボン酸;(無水)マレイン酸、フマル酸、(無水)イタコン酸、シトラコン酸、メサコン酸等の炭素数4〜24のジカルボン酸;アコニット酸等の炭素数6〜24の3価〜4価又はそれ以上の価数のポリカルボン酸等が挙げられる。これらの中でも(メタ)アクリル酸(a11)が好ましく、メタクリル酸がより好ましい。 Examples of the vinyl monomer (a1) having a carboxyl group or an acid anhydride group include monocarboxylic acids having 3 to 15 carbon atoms such as (meth) acrylic acid (a11), crotonic acid, and itaconic acid; (anhydrous) maleic acid and fumal. Dicarboxylic acids with 4 to 24 carbon atoms such as acids, (anhydrous) itaconic acid, citraconic acid, and mesaconic acid; trivalent to tetravalent or higher valent polycarboxylic acids with 6 to 24 carbon atoms such as aconitic acid, etc. Can be mentioned. Among these, (meth) acrylic acid (a11) is preferable, and methacrylic acid is more preferable.
上記一般式(2)で表されるビニルモノマー(a2)において、R1は水素原子又はメチル基を表す。R1はメチル基であることが好ましい。
R2は、炭素数4〜12の直鎖若しくは分岐アルキル基、又は、炭素数13〜36の分岐アルキル基であることが好ましい。
In the vinyl monomer (a2) represented by the general formula (2), R 1 represents a hydrogen atom or a methyl group. R 1 is preferably a methyl group.
R 2 is a linear or branched alkyl group having 4 to 12 carbon atoms, or is preferably a branched alkyl group having 13 to 36 carbon atoms.
(a21)R2が炭素数4〜12の直鎖又は分岐アルキル基であるエステル化合物
炭素数4〜12の直鎖アルキル基としては、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基が挙げられる。
炭素数4〜12の分岐アルキル基としては、1−メチルプロピル基(sec−ブチル基)、2−メチルプロピル基、1,1−ジメチルエチル基(tert−ブチル基)、1−メチルブチル基、1,1−ジメチルプロピル基、1,2−ジメチルプロピル基、2,2−ジメチルプロピル基(ネオペンチル基)、1−メチルペンチル基、2−メチルペンチル基、3−メチルペンチル基、4−メチルペンチル基、1,1−ジメチルブチル基、1,2−ジメチルブチル基、1,3−ジメチルブチル基、2,2−ジメチルブチル基、2,3−ジメチルブチル基、1−エチルブチル基、2−エチルブチル基、1−メチルヘキシル基、2−メチルヘキシル基、2−メチルヘキシル基、4−メチルヘキシル基、5−メチルヘキシル基、1−エチルペンチル基、2−エチルペンチル基、3−エチルペンチル基、1,1−ジメチルペンチル基、1,2−ジメチルペンチル基、1,3−ジメチルペンチル基、2,2−ジメチルペンチル基、2,3−ジメチルペンチル基、2−エチルペンチル基、1−メチルヘプチル基、2−メチルヘプチル基、3−メチルヘプチル基、4−メチルヘプチル基、5−メチルヘプチル基、6−メチルヘプチル基、1,1−ジメチルヘキシル基、1,2−ジメチルヘキシル基、1,3−ジメチルヘキシル基、1,4−ジメチルヘキシル基、1,5−ジメチルヘキシル基、1−エチルヘキシル基、2−エチルヘキシル基、1−メチルオクチル基、2−メチルオクチル基、3−メチルオクチル基、4−メチルオクチル基、5−メチルオクチル基、6−メチルオクチル基、7−メチルオクチル基、1,1−ジメチルヘプチル基、1,2−ジメチルヘプチル基、1,3−ジメチルヘプチル基、1,4−ジメチルヘプチル基、1,5−ジメチルヘプチル基、1,6−ジメチルヘプチル基、1−エチルヘプチル基、2−エチルヘプチル基、1−メチルノニル基、2−メチルノニル基、3−メチルノニル基、4−メチルノニル基、5−メチルノニル基、6−メチルノニル基、7−メチルノニル基、8−メチルノニル基、1,1−ジメチルオクチル基、1,2−ジメチルオクチル基、1,3−ジメチルオクチル基、1,4−ジメチルオクチル基、1,5−ジメチルオクチル基、1,6−ジメチルオクチル基、1,7−ジメチルオクチル基、1−エチルオクチル基、2−エチルオクチル基、1−メチルデシル基、2−メチルデシル基、3−メチルデシル基、4−メチルデシル基、5−メチルデシル基、6−メチルデシル基、7−メチルデシル基、8−メチルデシル基、9−メチルデシル基、1,1−ジメチルノニル基、1,2−ジメチルノニル基、1,3−ジメチルノニル基、1,4−ジメチルノニル基、1,5−ジメチルノニル基、1,6−ジメチルノニル基、1,7−ジメチルノニル基、1,8−ジメチルノニル基、1−エチルノニル基、2−エチルノニル基、1−メチルウンデシル基、2−メチルウンデシル基、3−メチルウンデシル基、4−メチルウンデシル基、5−メチルウンデシル基、6−メチルウンデシル基、7−メチルウンデシル基、8−メチルウンデシル基、9−メチルウンデシル基、10−メチルウンデシル基、1,1−ジメチルデシル基、1,2−ジメチルデシル基、1,3−ジメチルデシル基、1,4−ジメチルデシル基、1,5−ジメチルデシル基、1,6−ジメチルデシル基、1,7−ジメチルデシル基、1,8−ジメチルデシル基、1,9−ジメチルデシル基、1−エチルデシル基、2−エチルデシル基等が挙げられる。
(A21) Ester compound in which R 2 is a linear or branched alkyl group having 4 to 12 carbon atoms Examples of the linear alkyl group having 4 to 12 carbon atoms include a butyl group, a pentyl group, a hexyl group, a heptyl group and an octyl group. Examples thereof include a nonyl group, a decyl group, an undecyl group and a dodecyl group.
The branched alkyl group having 4 to 12 carbon atoms includes a 1-methylpropyl group (sec-butyl group), a 2-methylpropyl group, a 1,1-dimethylethyl group (tert-butyl group), a 1-methylbutyl group, and 1 , 1-dimethylpropyl group, 1,2-dimethylpropyl group, 2,2-dimethylpropyl group (neopentyl group), 1-methylpentyl group, 2-methylpentyl group, 3-methylpentyl group, 4-methylpentyl group , 1,1-dimethylbutyl group, 1,2-dimethylbutyl group, 1,3-dimethylbutyl group, 2,2-dimethylbutyl group, 2,3-dimethylbutyl group, 1-ethylbutyl group, 2-ethylbutyl group , 1-methylhexyl group, 2-methylhexyl group, 2-methylhexyl group, 4-methylhexyl group, 5-methylhexyl group, 1-ethylpentyl group, 2-ethylpentyl group, 3-ethylpentyl group, 1 , 1-dimethylpentyl group, 1,2-dimethylpentyl group, 1,3-dimethylpentyl group, 2,2-dimethylpentyl group, 2,3-dimethylpentyl group, 2-ethylpentyl group, 1-methylheptyl group , 2-Methylheptyl group, 3-Methylheptyl group, 4-Methylheptyl group, 5-Methylheptyl group, 6-methylheptyl group, 1,1-dimethylhexyl group, 1,2-dimethylhexyl group, 1,3 -Dimethylhexyl group, 1,4-dimethylhexyl group, 1,5-dimethylhexyl group, 1-ethylhexyl group, 2-ethylhexyl group, 1-methyloctyl group, 2-methyloctyl group, 3-methyloctyl group, 4 -Methyloctyl group, 5-methyloctyl group, 6-methyloctyl group, 7-methyloctyl group, 1,1-dimethylheptyl group, 1,2-dimethylheptyl group, 1,3-dimethylheptyl group, 1,4 -Dimethylheptyl group, 1,5-dimethylheptyl group, 1,6-dimethylheptyl group, 1-ethylheptyl group, 2-ethylheptyl group, 1-methylnonyl group, 2-methylnonyl group, 3-methylnonyl group, 4- Methylnonyl group, 5-methylnonyl group, 6-methylnonyl group, 7-methylnonyl group, 8-methylnonyl group, 1,1-dimethyloctyl group, 1,2-dimethyloctyl group, 1,3-dimethyloctyl group, 1,4 -Dimethyloctyl group, 1,5-dimethyloctyl group, 1,6-dimethyloctyl group, 1,7-dimethyloctyl group, 1-ethyloctyl group, 2-ethyloctyl group, 1-methyldecyl group, 2-methyldecyl group , 3-Mech Rudecyl group, 4-methyldecyl group, 5-methyldecyl group, 6-methyldecyl group, 7-methyldecyl group, 8-methyldecyl group, 9-methyldecyl group, 1,1-dimethylnonyl group, 1,2-dimethylnonyl group, 1 , 3-Dimethylnonyl group, 1,4-dimethylnonyl group, 1,5-dimethylnonyl group, 1,6-dimethylnonyl group, 1,7-dimethylnonyl group, 1,8-dimethylnonyl group, 1-ethylnonyl Group, 2-ethylnonyl group, 1-methylundecyl group, 2-methylundesyl group, 3-methylundesyl group, 4-methylundesyl group, 5-methylundesyl group, 6-methylundesyl group, 7 -Methylundecyl group, 8-methylundesyl group, 9-methylundesyl group, 10-methylundesyl group, 1,1-dimethyldecyl group, 1,2-dimethyldecyl group, 1,3-dimethyldecyl group , 1,4-Dimethyldecyl group, 1,5-dimethyldecyl group, 1,6-dimethyldecyl group, 1,7-dimethyldecyl group, 1,8-dimethyldecyl group, 1,9-dimethyldecyl group, 1 -Ethyldecyl group, 2-ethyldecyl group and the like can be mentioned.
(a22)R2が炭素数13〜36の分岐アルキル基であるエステル化合物
炭素数13〜36の分岐アルキル基としては、1−アルキルアルキル基[1−メチルドデシル基、1−ブチルエイコシル基、1−ヘキシルオクタデシル基、1−オクチルヘキサデシル基、1−デシルテトラデシル基、1−ウンデシルトリデシル基等]、2−アルキルアルキル基[2−メチルドデシル基、2−ヘキシルオクタデシル基、2−オクチルヘキサデシル基、2−デシルテトラデシル基、2−ウンデシルトリデシル基、2−ドデシルヘキサデシル基、2−トリデシルペンタデシル基、2−デシルオクタデシル基、2−テトラデシルオクタデシル基、2−ヘキサデシルオクタデシル基、2−テトラデシルエイコシル基、2−ヘキサデシルエイコシル基等]、3〜34−アルキルアルキル基(3−アルキルアルキル基、4−アルキルアルキル基、5−アルキルアルキル基、32−アルキルアルキル基、33−アルキルアルキル基及び34−アルキルアルキル基等)、並びに、プロピレンオリゴマー(7〜11量体)、エチレン/プロピレン(モル比16/1〜1/11)オリゴマー、イソブチレンオリゴマー(7〜8量体)及びα−オレフィン(炭素数5〜20)オリゴマー(4〜8量体)等から得られるオキソアルコールから水酸基を除いた残基のような1又はそれ以上の分岐アルキル基を含有する混合アルキル基等が挙げられる。
(A22) An ester compound in which R 2 is a branched alkyl group having 13 to 36 carbon atoms. Examples of the branched alkyl group having 13 to 36 carbon atoms include a 1-alkylalkyl group [1-methyldodecyl group, 1-butyleicosyl group, 1-hexyl octadecyl group, 1-octyl hexadecyl group, 1-decyl tetradecyl group, 1-undecyl tridecyl group, etc.], 2-alkylalkyl group [2-methyldodecyl group, 2-hexyl octadecyl group, 2- Octyl hexadecyl group, 2-decyl tetradecyl group, 2-undecyl tridecyl group, 2-dodecyl hexadecyl group, 2-tridecyl pentadecyl group, 2-decyl octadecyl group, 2-tetradecyl octadecyl group, 2- Hexadecyl octadecyl group, 2-tetradecyl eicosyl group, 2-hexadecyl eicosyl group, etc.] 3-34-alkylalkyl groups (3-alkylalkyl groups, 4-alkylalkyl groups, 5-alkylalkyl groups, 32 -Alkylalkyl groups, 33-alkylalkyl groups, 34-alkylalkyl groups, etc.), as well as propylene oligomers (7-11 mer), ethylene / propylene (molar ratio 16 / 1-1 / 11) oligomers, isobutylene oligomers ( One or more branched alkyl groups such as residues obtained by removing hydroxyl groups from oxoalcohols obtained from 7 to 8 mer) and α-olefin (5 to 20 carbon atoms) oligomers (4 to 8 mer). Examples thereof include mixed alkyl groups contained therein.
重合体(A1)は、炭素数1〜3の1価の脂肪族アルコールと(メタ)アクリル酸とのエステル化合物(a3)をさらに含んでいることが好ましい。
エステル化合物(a3)を構成する炭素数1〜3の1価の脂肪族アルコールとしては、メタノール、エタノール、1−プロパノール及び2−プロパノール等が挙げられる。
The polymer (A1) preferably further contains an ester compound (a3) of a monohydric aliphatic alcohol having 1 to 3 carbon atoms and (meth) acrylic acid.
Examples of the monohydric aliphatic alcohol having 1 to 3 carbon atoms constituting the ester compound (a3) include methanol, ethanol, 1-propanol and 2-propanol.
エステル化合物(a3)の含有量は、正極活物質の体積変化抑制等の観点から、重合体(A1)の合計重量に基づいて、10〜60重量%であることが好ましく、15〜55重量%であることがより好ましく、20〜50重量%であることがさらに好ましい。 The content of the ester compound (a3) is preferably 10 to 60% by weight, preferably 15 to 55% by weight, based on the total weight of the polymer (A1) from the viewpoint of suppressing the volume change of the positive electrode active material. Is more preferable, and 20 to 50% by weight is further preferable.
また、重合体(A1)は、さらに重合性不飽和二重結合とアニオン性基とを有するアニオン性単量体の塩(a4)を含有することが好ましい。
重合性不飽和二重結合を有する構造としてはビニル基、アリル基、スチレニル基及び(メタ)アクリロイル基等が挙げられる。
アニオン性基としては、スルホン酸基及びカルボキシル基等が挙げられる。
重合性不飽和二重結合とアニオン性基とを有するアニオン性単量体はこれらの組み合わせにより得られる化合物であり、例えばビニルスルホン酸、アリルスルホン酸、スチレンスルホン酸及び(メタ)アクリル酸が挙げられる。
なお、(メタ)アクリロイル基は、アクリロイル基及び/又はメタクリロイル基を意味する。
アニオン性単量体の塩(a4)を構成するカチオンとしては、リチウムイオン、ナトリウムイオン、カリウムイオン及びアンモニウムイオン等が挙げられる。
Further, the polymer (A1) preferably further contains a salt (a4) of an anionic monomer having a polymerizable unsaturated double bond and an anionic group.
Examples of the structure having a polymerizable unsaturated double bond include a vinyl group, an allyl group, a styrenyl group and a (meth) acryloyl group.
Examples of the anionic group include a sulfonic acid group and a carboxyl group.
Anionic monomers having a polymerizable unsaturated double bond and an anionic group are compounds obtained by combining these, and examples thereof include vinyl sulfonic acid, allyl sulfonic acid, styrene sulfonic acid and (meth) acrylic acid. Be done.
The (meth) acryloyl group means an acryloyl group and / or a methacryloyl group.
Examples of the cation constituting the salt (a4) of the anionic monomer include lithium ion, sodium ion, potassium ion, ammonium ion and the like.
アニオン性単量体の塩(a4)の含有量は、内部抵抗等の観点から、高分子化合物の合計重量に基づいて0.1〜15重量%であることが好ましく、1〜15重量%であることがより好ましく、2〜10重量%であることがさらに好ましい。 The content of the salt (a4) of the anionic monomer is preferably 0.1 to 15% by weight, preferably 1 to 15% by weight, based on the total weight of the polymer compounds from the viewpoint of internal resistance and the like. More preferably, it is more preferably 2 to 10% by weight.
重合体(A1)は、(メタ)アクリル酸(a11)とエステル化合物(a21)とを含むことが好ましく、さらにエステル化合物(a3)を含むことがより好ましく、さらにアニオン性単量体の塩(a4)を含むことが特に好ましい。 The polymer (A1) preferably contains (meth) acrylic acid (a11) and an ester compound (a21), more preferably contains an ester compound (a3), and further contains a salt of an anionic monomer (a1). It is particularly preferable to include a4).
高分子化合物は、(メタ)アクリル酸(a11)、下記一般式(1)で示されるエステル化合物(a21)、炭素数1〜3の1価の脂肪族アルコールと(メタ)アクリル酸とのエステル化合物(a3)及び重合性不飽和二重結合とアニオン性基とを有するアニオン性単量体の塩(a4)を含んでなる単量体組成物を重合してなり、上記エステル化合物(a21)と上記(メタ)アクリル酸(a11)の重量比[上記エステル化合物(a21)/上記(メタ)アクリル酸(a11)]が10/90〜90/10であることが好ましい。
CH2=C(R1)COOR2 (1)
[R1は水素原子又はメチル基、R2は炭素数4〜12の直鎖又は分岐アルキル基である。]
エステル化合物(a21)と(メタ)アクリル酸(a11)の重量比が10/90〜90/10であると、これを重合してなる重合体は、正極活物質との接着性が良好で剥離しにくくなる。
上記重量比は、30/70〜85/15であることが好ましく、40/60〜70/30であることがさらに好ましい。
The polymer compound is (meth) acrylic acid (a11), an ester compound (a21) represented by the following general formula (1), an ester of a monovalent aliphatic alcohol having 1 to 3 carbon atoms and (meth) acrylic acid. A monomer composition comprising the compound (a3) and a salt (a4) of an anionic monomer having a polymerizable unsaturated double bond and an anionic group is polymerized to obtain the above ester compound (a21). The weight ratio of the (meth) acrylic acid (a11) to the above (meth) acrylic acid (a11) [the ester compound (a21) / the (meth) acrylic acid (a11)] is preferably 10/90 to 90/10.
CH 2 = C (R 1 ) COOR 2 (1)
[R 1 is a hydrogen atom or a methyl group, and R 2 is a linear or branched alkyl group having 4 to 12 carbon atoms. ]
When the weight ratio of the ester compound (a21) to the (meth) acrylic acid (a11) is 10/90 to 90/10, the polymer obtained by polymerizing the ester compound (a21) has good adhesion to the positive electrode active material and can be peeled off. It becomes difficult to do.
The weight ratio is preferably 30/70 to 85/15, more preferably 40/60 to 70/30.
また、重合体(A1)を構成する単量体には、カルボキシル基又は酸無水物基を有するビニルモノマー(a1)、上記一般式(2)で表されるビニルモノマー(a2)、炭素数1〜3の1価の脂肪族アルコールと(メタ)アクリル酸とのエステル化合物(a3)及び重合性不飽和二重結合とアニオン性基とを有するアニオン性単量体の塩(a4)の他に、活性水素を含有しない共重合性ビニルモノマー(a5)が含まれていてもよい。
活性水素を含有しない共重合性ビニルモノマー(a5)としては、下記(a51)〜(a58)が挙げられる。
(a51)炭素数13〜20の直鎖脂肪族モノオール、炭素数5〜20の脂環式モノオール又は炭素数7〜20の芳香脂肪族モノオールと(メタ)アクリル酸から形成されるハイドロカルビル(メタ)アクリレート
上記モノオールとしては、(i)直鎖脂肪族モノオール(トリデシルアルコール、ミリスチルアルコール、ペンタデシルアルコール、セチルアルコール、ヘプタデシルアルコール、ステアリルアルコール、ノナデシルアルコール、アラキジルアルコール等)、(ii)脂環式モノオール(シクロペンチルアルコール、シクロヘキシルアルコール、シクロヘプチルアルコール、シクロオクチルアルコール等)、(iii)芳香脂肪族モノオール(ベンジルアルコール等)及びこれらの2種以上の混合物が挙げられる。
The monomer constituting the polymer (A1) includes a vinyl monomer (a1) having a carboxyl group or an acid anhydride group, a vinyl monomer (a2) represented by the above general formula (2), and 1 carbon number. In addition to the ester compound (a3) of the monovalent aliphatic alcohol of ~ 3 and (meth) acrylic acid and the salt (a4) of the anionic monomer having a polymerizable unsaturated double bond and an anionic group. , A copolymerizable vinyl monomer (a5) containing no active hydrogen may be contained.
Examples of the copolymerizable vinyl monomer (a5) containing no active hydrogen include the following (a51) to (a58).
(A51) Hydro formed from a linear aliphatic monool having 13 to 20 carbon atoms, an alicyclic monool having 5 to 20 carbon atoms, or an aromatic aliphatic monool having 7 to 20 carbon atoms and (meth) acrylic acid. Calvir (meth) acrylate Examples of the monool include (i) linear aliphatic monool (tridecyl alcohol, myristyl alcohol, pentadecyl alcohol, cetyl alcohol, heptadecyl alcohol, stearyl alcohol, nonadecil alcohol, and araxyl alcohol. Etc.), (iii) alicyclic monool (cyclopentyl alcohol, cyclohexyl alcohol, cycloheptyl alcohol, cyclooctyl alcohol, etc.), (iii) aromatic aliphatic monool (benzyl alcohol, etc.) and a mixture of two or more thereof. Can be mentioned.
(a52)ポリ(n=2〜30)オキシアルキレン(炭素数2〜4)アルキル(炭素数1〜18)エーテル(メタ)アクリレート[メタノールのエチレンオキサイド(以下EOと略記)10モル付加物(メタ)アクリレート、メタノールのプロピレンオキサイド(以下POと略記)10モル付加物(メタ)アクリレート等] (A52) Poly (n = 2 to 30) Oxyalkylene (2 to 4 carbon atoms) Alkyl (1 to 18 carbon atoms) Ether (meth) Acrylate [Methanol ethylene oxide (hereinafter abbreviated as EO) 10 mol adduct (meth) ) Acrylate, methanol propylene oxide (hereinafter abbreviated as PO) 10 mol adduct (meth) acrylate, etc.]
(a53)窒素含有ビニル化合物
(a53−1)アミド基含有ビニル化合物
(i)炭素数3〜30の(メタ)アクリルアミド化合物、例えばN,N−ジアルキル(炭素数1〜6)又はジアラルキル(炭素数7〜15)(メタ)アクリルアミド(N,N−ジメチルアクリルアミド、N,N−ジベンジルアクリルアミド等)、ジアセトンアクリルアミド
(ii)上記(メタ)アクリルアミド化合物を除く、炭素数4〜20のアミド基含有ビニル化合物、例えばN−メチル−N−ビニルアセトアミド、環状アミド[ピロリドン化合物(炭素数6〜13、例えば、N−ビニルピロリドン等)]
(A53) Nitrogen-containing vinyl compound (a53-1) Amide group-containing vinyl compound (i) (Meta) acrylamide compound having 3 to 30 carbon atoms, such as N, N-dialkyl (1 to 6 carbon atoms) or dialalkyl (carbon number) 7 to 15) (meth) acrylamide (N, N-dimethylacrylamide, N, N-dibenzylacrylamide, etc.), diacetoneacrylamide (ii) Excluding the above (meth) acrylamide compound, containing an amide group having 4 to 20 carbon atoms Vinyl compounds such as N-methyl-N-vinylacetamide, cyclic amides [pyrrolidone compounds (6 to 13 carbon atoms, for example, N-vinylpyrrolidone, etc.)]
(a53−2)(メタ)アクリレート化合物
(i)ジアルキル(炭素数1〜4)アミノアルキル(炭素数1〜4)(メタ)アクリレート[N,N−ジメチルアミノエチル(メタ)アクリレート、N,N−ジエチルアミノエチル(メタ)アクリレート、t−ブチルアミノエチル(メタ)アクリレート、モルホリノエチル(メタ)アクリレート等]
(ii)4級アンモニウム基含有(メタ)アクリレート{3級アミノ基含有(メタ)アクリレート[N,N−ジメチルアミノエチル(メタ)アクリレート、N,N−ジエチルアミノエチル(メタ)アクリレート等]の4級化物(メチルクロライド、ジメチル硫酸、ベンジルクロライド、ジメチルカーボネート等の4級化剤を用いて4級化したもの)等}
(A53-2) (Meta) Acrylate Compound (i) Dialkyl (1 to 4 Carbons) Aminoalkyl (1 to 4 Carbons) (Meta) Acrylate [N, N-Dimethylaminoethyl (Meta) Acrylate, N, N -Diethylaminoethyl (meth) acrylate, t-butylaminoethyl (meth) acrylate, morpholinoethyl (meth) acrylate, etc.]
(Ii) Quaternary ammonium group-containing (meth) acrylate {tertiary amino group-containing (meth) acrylate [N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, etc.] Compounds (quaternized with a quaternary agent such as methyl chloride, dimethyl sulfate, benzyl chloride, dimethyl carbonate), etc.}
(a53−3)複素環含有ビニル化合物
ピリジン化合物(炭素数7〜14、例えば2−又は4−ビニルピリジン)、イミダゾール化合物(炭素数5〜12、例えばN−ビニルイミダゾール)、ピロール化合物(炭素数6〜13、例えばN−ビニルピロール)、ピロリドン化合物(炭素数6〜13、例えばN−ビニル−2−ピロリドン)
(A53-3) Heterocyclic-containing vinyl compound pyridine compound (7 to 14 carbon atoms, for example 2- or 4-vinylpyridine), imidazole compound (5 to 12 carbon atoms, for example N-vinylimidazole), pyrrole compound (carbon number) 6 to 13, for example N-vinylpyrrole), pyrrolidone compounds (6 to 13 carbon atoms, for example N-vinyl-2-pyrrolidone)
(a53−4)ニトリル基含有ビニル化合物
炭素数3〜15のニトリル基含有ビニル化合物、例えば(メタ)アクリロニトリル、シアノスチレン、シアノアルキル(炭素数1〜4)アクリレート
(A53-4) Nitrile Group-Containing Vinyl Compound A nitrile group-containing vinyl compound having 3 to 15 carbon atoms, such as (meth) acrylonitrile, cyanostyrene, and cyanoalkyl (1 to 4 carbon atoms) acrylate.
(a53−5)その他の窒素含有ビニル化合物
ニトロ基含有ビニル化合物(炭素数8〜16、例えばニトロスチレン)等
(A53-5) Other Nitrogen-Containing Vinyl Compounds Nitro group-containing vinyl compounds (8 to 16 carbon atoms, for example, nitrostyrene) and the like.
(a54)ビニル炭化水素
(a54−1)脂肪族ビニル炭化水素
炭素数2〜18又はそれ以上のオレフィン(エチレン、プロピレン、ブテン、イソブチレン、ペンテン、ヘプテン、ジイソブチレン、オクテン、ドデセン、オクタデセン等)、炭素数4〜10又はそれ以上のジエン(ブタジエン、イソプレン、1,4−ペンタジエン、1,5−ヘキサジエン、1,7−オクタジエン等)等
(A54) Vinyl Hydrocarbons (a54-1) aliphatic Vinyl Hydrocarbons Olefins having 2 to 18 or more carbon atoms (ethylene, propylene, butene, isobutylene, pentene, heptene, diisobutylene, octene, dodecene, octadecene, etc.), Dienes with 4 to 10 or more carbon atoms (butadiene, isobutylene, 1,4-pentadiene, 1,5-hexadiene, 1,7-octadiene, etc.), etc.
(a54−2)脂環式ビニル炭化水素
炭素数4〜18又はそれ以上の環状不飽和化合物、例えばシクロアルケン(例えばシクロヘキセン)、(ジ)シクロアルカジエン[例えば(ジ)シクロペンタジエン]、テルペン(例えばピネン及びリモネン)、インデン
(A54-2) Alicyclic vinyl hydrocarbons Cyclic unsaturated compounds having 4 to 18 or more carbon atoms, such as cycloalkene (eg, cyclohexene), (di) cycloalkadiene [eg, (di) cyclopentadiene], terpenes ( For example, pinene and limonene), inden
(a54−3)芳香族ビニル炭化水素
炭素数8〜20又はそれ以上の芳香族不飽和化合物、例えばスチレン、α−メチルスチレン、ビニルトルエン、2,4−ジメチルスチレン、エチルスチレン、イソプロピルスチレン、ブチルスチレン、フェニルスチレン、シクロヘキシルスチレン、ベンジルスチレン
(A54-3) Aromatic Vinyl Hydrocarbons Aromatic unsaturated compounds having 8 to 20 or more carbon atoms, such as styrene, α-methylstyrene, vinyltoluene, 2,4-dimethylstyrene, ethylstyrene, isopropylstyrene, and butyl. Styrene, phenylstyrene, cyclohexylstyrene, benzylstyrene
(a55)ビニルエステル
脂肪族ビニルエステル[炭素数4〜15、例えば脂肪族カルボン酸(モノ−又はジカルボン酸)のアルケニルエステル(例えば酢酸ビニル、プロピオン酸ビニル、酪酸ビニル、ジアリルアジペート、イソプロペニルアセテート、ビニルメトキシアセテート)]
芳香族ビニルエステル[炭素数9〜20、例えば芳香族カルボン酸(モノ−又はジカルボン酸)のアルケニルエステル(例えばビニルベンゾエート、ジアリルフタレート、メチル−4−ビニルベンゾエート)、脂肪族カルボン酸の芳香環含有エステル(例えばアセトキシスチレン)]
(A55) Vinyl ester An aliphatic vinyl ester [alkenyl ester of an aliphatic carboxylic acid (mono- or dicarboxylic acid) having 4 to 15 carbon atoms (for example, vinyl acetate, vinyl propionate, vinyl butyrate, diallyl adipate, isopropenyl acetate, etc. Vinyl methoxyacetate)]
Aromatic vinyl ester [containing 9 to 20 carbon atoms, for example, an alkenyl ester of an aromatic carboxylic acid (mono- or dicarboxylic acid) (for example, vinyl benzoate, diallyl phthalate, methyl-4-vinyl benzoate), and an aromatic ring of an aliphatic carboxylic acid. Ester (eg acetoxystyrene)]
(a56)ビニルエーテル
脂肪族ビニルエーテル[炭素数3〜15、例えばビニルアルキル(炭素数1〜10)エーテル(ビニルメチルエーテル、ビニルブチルエーテル、ビニル2−エチルヘキシルエーテル等)、ビニルアルコキシ(炭素数1〜6)アルキル(炭素数1〜4)エーテル(ビニル−2−メトキシエチルエーテル、メトキシブタジエン、3,4−ジヒドロ−1,2−ピラン、2−ブトキシ−2’−ビニロキシジエチルエーテル、ビニル−2−エチルメルカプトエチルエーテル等)、ポリ(2〜4)(メタ)アリロキシアルカン(炭素数2〜6)(ジアリロキシエタン、トリアリロキシエタン、テトラアリロキシブタン、テトラメタアリロキシエタン等)]、芳香族ビニルエーテル(炭素数8〜20、例えばビニルフェニルエーテル、フェノキシスチレン)
(A56) Vinyl Ether aliphatic vinyl ether [3 to 15 carbon atoms, for example, vinyl alkyl (1 to 10 carbon atoms) ether (vinyl methyl ether, vinyl butyl ether, vinyl 2-ethylhexyl ether, etc.), vinyl alkoxy (1 to 6 carbon atoms) Alkyl (1 to 4 carbon atoms) ether (vinyl-2-methoxyethyl ether, methoxybutadiene, 3,4-dihydro-1,2-pyran, 2-butoxy-2'-vinyloxydiethyl ether, vinyl-2-ethyl Mercaptoethyl ether, etc.), Poly (2-4) (meth) allyloxyalkanes (2 to 6 carbon atoms) (dialyloxyethane, trialiloxiethan, tetraaryloxybutane, tetramethalyloxyethane, etc.)], Aromatic vinyl ether (8 to 20 carbon atoms, for example vinyl phenyl ether, phenoxystyrene)
(a57)ビニルケトン
脂肪族ビニルケトン(炭素数4〜25、例えばビニルメチルケトン、ビニルエチルケトン)、芳香族ビニルケトン(炭素数9〜21、例えばビニルフェニルケトン)
(A57) Vinyl Ketones An aliphatic vinyl ketone (carbon number 4 to 25, for example vinyl methyl ketone, vinyl ethyl ketone), aromatic vinyl ketone (carbon number 9 to 21, for example vinyl phenyl ketone)
(a58)不飽和ジカルボン酸ジエステル
炭素数4〜34の不飽和ジカルボン酸ジエステル、例えばジアルキルフマレート(2個のアルキル基は、炭素数1〜22の、直鎖、分岐鎖又は脂環式の基)、ジアルキルマレエート(2個のアルキル基は、炭素数1〜22の、直鎖、分岐鎖又は脂環式の基)
(A58) Unsaturated dicarboxylic acid diester An unsaturated dicarboxylic acid diester having 4 to 34 carbon atoms, for example, a dialkyl fumarate (two alkyl groups are linear, branched or alicyclic groups having 1 to 22 carbon atoms). ), Dialkylmaleate (two alkyl groups are linear, branched or alicyclic groups with 1-22 carbon atoms)
上記(a5)として例示したもののうち耐電圧の観点から好ましいのは、(a51)、(a52)及び(a53)である。 Among those exemplified as (a5) above, (a51), (a52) and (a53) are preferable from the viewpoint of withstand voltage.
重合体(A1)において、カルボキシル基又は酸無水物基を有するビニルモノマー(a1)、上記一般式(2)で表されるビニルモノマー(a2)、炭素数1〜3の1価の脂肪族アルコールと(メタ)アクリル酸とのエステル化合物(a3)、重合性不飽和二重結合とアニオン性基とを有するアニオン性単量体の塩(a4)及び活性水素を含有しない共重合性ビニルモノマー(a5)の含有量は、重合体(A1)の重量を基準として、(a1)が0.1〜80重量%、(a2)が0.1〜99.9重量%、(a3)が0〜60重量%、(a4)が0〜15重量%、(a5)が0〜99.8重量%であることが好ましい。
モノマーの含有量が上記範囲内であると、電解液への吸液性が良好となる。
より好ましい含有量は、(a1)が15〜60重量%、(a2)が5〜60重量%、(a3)が10〜60重量%、(a4)が0.1〜15重量%、(a5)が5〜69.9重量%であり、さらに好ましい含有量は、(a1)が25〜49重量%、(a2)が15〜39重量%、(a3)が15〜39重量%、(a4)が1〜15重量%、(a5)が20〜44重量%である。
In the polymer (A1), a vinyl monomer (a1) having a carboxyl group or an acid anhydride group, a vinyl monomer (a2) represented by the above general formula (2), and a monovalent aliphatic alcohol having 1 to 3 carbon atoms. And (meth) acrylic acid ester compound (a3), anionic monomer salt (a4) having a polymerizable unsaturated double bond and an anionic group, and a copolymerizable vinyl monomer containing no active hydrogen (a4). The content of a5) is 0.1 to 80% by weight for (a1), 0.1 to 99.9% by weight for (a2), and 0 to 0 for (a3), based on the weight of the polymer (A1). It is preferable that 60% by weight, (a4) is 0 to 15% by weight, and (a5) is 0 to 99.8% by weight.
When the content of the monomer is within the above range, the liquid absorbency into the electrolytic solution becomes good.
More preferable contents are (a1) from 15 to 60% by weight, (a2) from 5 to 60% by weight, (a3) from 10 to 60% by weight, (a4) from 0.1 to 15% by weight, and (a5). ) Is 5 to 69.9% by weight, and more preferable contents are (a1) 25 to 49% by weight, (a2) 15 to 39% by weight, (a3) 15 to 39% by weight, and (a4). ) Is 1 to 15% by weight, and (a5) is 20 to 44% by weight.
重合体(A1)の数平均分子量の好ましい下限は3,000、より好ましくは50,000、さらに好ましくは100,000、特に好ましくは200,000であり、好ましい上限は2,000,000、より好ましくは1,500,000、さらに好ましくは1,000,000、特に好ましくは800,000である。 The preferred lower limit of the number average molecular weight of the polymer (A1) is 3,000, more preferably 50,000, still more preferably 100,000, particularly preferably 200,000, and the preferred upper limit is 2,000,000. It is preferably 1,500,000, more preferably 1,000,000, and particularly preferably 800,000.
重合体(A1)の数平均分子量は、以下の条件でゲルパーミエーションクロマトグラフィー(以下GPCと略記)測定により求めることができる。
装置:Alliance GPC V2000(Waters社製)
溶媒:オルトジクロロベンゼン
標準物質:ポリスチレン
検出器:RI
サンプル濃度:3mg/ml
カラム固定相:PLgel 10μm、MIXED−B 2本直列(ポリマーラボラトリーズ社製)
カラム温度:135℃
The number average molecular weight of the polymer (A1) can be determined by gel permeation chromatography (hereinafter abbreviated as GPC) measurement under the following conditions.
Equipment: Alliance GPC V2000 (manufactured by Waters)
Solvent: Ortodichlorobenzene Standard substance: Polystyrene detector: RI
Sample concentration: 3 mg / ml
Column stationary phase: PLgel 10 μm, two MIXED-B in series (manufactured by Polymer Laboratories)
Column temperature: 135 ° C
重合体(A1)の溶解度パラメータ(以下、SP値と略記する)は9.0〜20.0(cal/cm3)1/2であることが好ましい。重合体(A1)のSP値は10.0〜18.0(cal/cm3)1/2であることがより好ましく、11.5〜14.0(cal/cm3)1/2であることがさらに好ましい。重合体(A1)のSP値が9.0〜20.0(cal/cm3)1/2であると、電解液の吸液性の点で好ましい。
SP値は、Fedors法によって計算される。SP値は、次式で表せる。
SP値(δ)=(ΔH/V)1/2
但し、式中、ΔHはモル蒸発熱(cal)を、Vはモル体積(cm3)を表す。
また、ΔH及びVは、「POLYMER ENGINEERING AND SCIENCE,1974,Vol.14,No.2,ROBERT F.FEDORS.(151〜153頁)」に記載の原子団のモル蒸発熱の合計(ΔH)とモル体積の合計(V)を用いることができる。
SP値は、この数値が近いもの同士はお互いに混ざりやすく(相溶性が高い)、この数値が離れているものは混ざりにくいことを表す指標である。
The solubility parameter (hereinafter abbreviated as SP value) of the polymer (A1) is preferably 9.0 to 20.0 (cal / cm 3 ) 1/2. The SP value of the polymer (A1) is more preferably 10.0 to 18.0 (cal / cm 3 ) 1/2 , and 11.5 to 14.0 (cal / cm 3 ) 1/2 . Is even more preferable. When the SP value of the polymer (A1) is 9.0 to 20.0 (cal / cm 3 ) 1/2, it is preferable from the viewpoint of the liquid absorbency of the electrolytic solution.
The SP value is calculated by the Fedors method. The SP value can be expressed by the following equation.
SP value (δ) = (ΔH / V) 1/2
However, in the formula, ΔH represents the molar heat of vaporization (cal) and V represents the molar volume (cm 3 ).
Further, ΔH and V are the total molar heat of vaporization (ΔH) of the atomic group described in “POLYMER ENGINEERING AND SCIENCE, 1974, Vol. 14, No. 2, ROBERT F. FEDORS. The total molar volume (V) can be used.
The SP value is an index indicating that those having similar values are easily mixed with each other (high compatibility), and those having different values are difficult to mix with each other.
また、重合体(A1)のガラス転移点[以下Tgと略記、測定法:DSC(走査型示差熱分析)法]は、電池の耐熱性の観点から好ましくは80〜200℃、より好ましくは90〜180℃、さらに好ましくは100〜150℃である。 The glass transition point of the polymer (A1) [hereinafter abbreviated as Tg, measuring method: DSC (scanning differential thermal analysis) method] is preferably 80 to 200 ° C., more preferably 90 ° C. from the viewpoint of battery heat resistance. It is ~ 180 ° C., more preferably 100 to 150 ° C.
重合体(A1)は、公知の重合方法(塊状重合、溶液重合、乳化重合、懸濁重合等)により製造することができる。
重合に際しては、公知の重合開始剤{アゾ系開始剤[2,2’−アゾビス(2−メチルプロピオニトリル)、2,2’−アゾビス(2,4−ジメチルバレロニトリル等)]、パーオキサイド系開始剤(ベンゾイルパーオキサイド、ジ−t−ブチルパーオキサイド、ラウリルパーオキサイド等)等}を使用して行なうことができる。
重合開始剤の使用量は、モノマーの全重量に基づいて好ましくは0.01〜5重量%、より好ましくは0.05〜2重量%、さらに好ましくは0.1〜1.5重量%である。
The polymer (A1) can be produced by a known polymerization method (bulk polymerization, solution polymerization, emulsion polymerization, suspension polymerization, etc.).
In the polymerization, known polymerization initiators {azo-based initiators [2,2'-azobis (2-methylpropionitrile), 2,2'-azobis (2,4-dimethylvaleronitrile, etc.)], peroxides It can be carried out using a system initiator (benzoyl peroxide, di-t-butyl peroxide, lauryl peroxide, etc.)}.
The amount of the polymerization initiator used is preferably 0.01 to 5% by weight, more preferably 0.05 to 2% by weight, still more preferably 0.1 to 1.5% by weight, based on the total weight of the monomer. ..
溶液重合の場合に使用される溶媒としては、例えばエステル(炭素数2〜8、例えば酢酸エチル及び酢酸ブチル)、アルコール(炭素数1〜8、例えばメタノール、エタノール及びオクタノール)、炭化水素(炭素数4〜8、例えばn−ブタン、シクロヘキサン及びトルエン)及びケトン(炭素数3〜9、例えばメチルエチルケトン)が挙げられ、使用量はモノマーの合計重量に基づいて好ましくは5〜900重量%、より好ましくは10〜400重量%、さらに好ましくは30〜300重量%であり、モノマー濃度としては、好ましくは10〜95重量%、より好ましくは20〜90重量%、さらに好ましくは30〜80重量%である。 Solvents used in the case of solution polymerization include, for example, esters (2 to 8 carbon atoms, such as ethyl acetate and butyl acetate), alcohols (1 to 8 carbon atoms, such as methanol, ethanol and octanol), and hydrocarbons (carbon numbers 1 to 8). Examples thereof include 4 to 8, for example n-butane, cyclohexane and toluene) and ketones (3 to 9 carbon atoms, for example, methyl ethyl ketone), and the amount used is preferably 5 to 900% by weight, more preferably 5 to 900% by weight based on the total weight of the monomers. It is 10 to 400% by weight, more preferably 30 to 300% by weight, and the monomer concentration is preferably 10 to 95% by weight, more preferably 20 to 90% by weight, still more preferably 30 to 80% by weight.
乳化重合及び懸濁重合における分散媒としては、水、アルコール(例えばエタノール)、エステル(例えばプロピオン酸エチル)、軽ナフサ等が挙げられ、乳化剤としては、高級脂肪酸(炭素数10〜24)金属塩(例えばオレイン酸ナトリウム及びステアリン酸ナトリウム)、高級アルコール(炭素数10〜24)硫酸エステル金属塩(例えばラウリル硫酸ナトリウム)、エトキシ化テトラメチルデシンジオール、メタクリル酸スルホエチルナトリウム、メタクリル酸ジメチルアミノメチル等が挙げられる。さらに安定剤としてポリビニルアルコール、ポリビニルピロリドン等を加えてもよい。
溶液又は分散液のモノマー濃度は好ましくは5〜95重量%、より好ましくは10〜90重量%、さらに好ましくは15〜85重量%であり、重合開始剤の使用量は、モノマーの全重量に基づいて好ましくは0.01〜5重量%、より好ましくは0.05〜2重量%である。
重合に際しては、公知の連鎖移動剤、例えばメルカプト化合物(ドデシルメルカプタン、n−ブチルメルカプタン等)及び/又はハロゲン化炭化水素(四塩化炭素、四臭化炭素、塩化ベンジル等)を使用することができる。使用量はモノマーの全重量に基づいて好ましくは2重量%以下、より好ましくは0.5重量%以下、さらに好ましくは0.3重量%以下である。
Examples of the dispersion medium in emulsification polymerization and suspension polymerization include water, alcohol (for example, ethanol), ester (for example, ethyl propionate), and light naphtha, and examples of emulsifier include higher fatty acid (10 to 24 carbon atoms) metal salt. (For example, sodium oleate and sodium stearate), higher alcohol (10 to 24 carbon atoms) sulfate ester metal salt (for example, sodium lauryl sulfate), tetramethyldecine ethoxylated, sodium sulfoethyl methacrylate, dimethylaminomethyl methacrylate, etc. Can be mentioned. Further, polyvinyl alcohol, polyvinylpyrrolidone and the like may be added as stabilizers.
The monomer concentration of the solution or dispersion is preferably 5 to 95% by weight, more preferably 10 to 90% by weight, even more preferably 15 to 85% by weight, and the amount of the polymerization initiator used is based on the total weight of the monomers. It is preferably 0.01 to 5% by weight, more preferably 0.05 to 2% by weight.
For polymerization, known chain transfer agents such as mercapto compounds (dodecyl mercaptan, n-butyl mercaptan, etc.) and / or halogenated hydrocarbons (carbon tetrachloride, carbon tetrabromide, benzyl chloride, etc.) can be used. .. The amount used is preferably 2% by weight or less, more preferably 0.5% by weight or less, still more preferably 0.3% by weight or less based on the total weight of the monomer.
また、重合反応における系内温度は好ましくは−5〜150℃、より好ましくは30〜120℃、さらに好ましくは50〜110℃、反応時間は好ましくは0.1〜50時間、より好ましくは2〜24時間であり、反応の終点は、未反応単量体の量を使用した単量体全量の5重量%以下とすることが好ましく、より好ましくは1重量%以下、さらに好ましくは0.5重量%以下である。未反応単量体の量は、ガスクロマトグラフィー等の公知の定量手段を用いることにより確認できる。 The in-system temperature in the polymerization reaction is preferably −5 to 150 ° C., more preferably 30 to 120 ° C., further preferably 50 to 110 ° C., and the reaction time is preferably 0.1 to 50 hours, more preferably 2 to 2. It is 24 hours, and the end point of the reaction is preferably 5% by weight or less, more preferably 1% by weight or less, still more preferably 0.5% by weight, based on the total amount of unreacted monomers used. % Or less. The amount of unreacted monomer can be confirmed by using a known quantification means such as gas chromatography.
ビニル樹脂(A)に含まれる重合体(A1)は、重合体(A1)をポリエポキシ化合物(a’1)及び/又はポリオール化合物(a’2)で架橋してなる架橋重合体であってもよい。
架橋重合体においては、重合体(A1)中のカルボキシル基等の活性水素と反応する反応性官能基を有する架橋剤(A’)を用いて重合体(A1)を架橋することが好ましく、架橋剤(A’)としてポリエポキシ化合物(a’1)及び/又はポリオール化合物(a’2)を用いることが好ましい。
The polymer (A1) contained in the vinyl resin (A) is a crosslinked polymer obtained by cross-linking the polymer (A1) with a polyepoxy compound (a'1) and / or a polyol compound (a'2). May be good.
In the crosslinked polymer, it is preferable to crosslink the polymer (A1) with a crosslinking agent (A') having a reactive functional group that reacts with an active hydrogen such as a carboxyl group in the polymer (A1). It is preferable to use the polyepoxy compound (a'1) and / or the polyol compound (a'2) as the agent (A').
ポリエポキシ化合物(a’1)としては、エポキシ当量80〜2,500のもの、例えばグリシジルエーテル[ビスフェノールAジグリシジルエーテル、ビスフェノールFジグリシジルエーテル、ピロガロールトリグリシジルエーテル、エチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、グリセリントリグリシジルエーテル、ポリエチレングリコール(Mw200〜2,000)ジグリシジルエーテル、ポリプロピレングリコール(Mw200〜2,000)ジグリシジルエーテル、ビスフェノールAのアルキレンオキサイド1〜20モル付加物のジグリシジルエーテル等];グリシジルエステル(フタル酸ジグリシジルエステル、トリメリット酸トリグリシジルエステル、ダイマー酸ジグリシジルエステル、アジピン酸ジグリシジルエステル等);グリシジルアミン[N,N−ジグリシジルアニリン、N,N−ジグリシジルトルイジン、N,N,N’,N’−テトラグリシジルジアミノジフェニルメタン、N,N,N’,N’−テトラグリシジルキシリレンジアミン、1,3−ビス(N,N−ジグリシジルアミノメチル)シクロヘキサン、N,N,N’,N’−テトラグリシジルヘキサメチレンジアミン等];脂肪族エポキシド(エポキシ化ポリブタジエン、エポキシ化大豆油等);脂環式エポキシド(リモネンジオキサイド、ジシクロペンタジエンジオキサイド等)が挙げられる。 The polyepoxide compound (a'1) has an epoxy equivalent of 80 to 2,500, for example, glycidyl ether [bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, pyrogallol triglycidyl ether, ethylene glycol diglycidyl ether, propylene glycol. Diglycidyl ether, neopentyl glycol diglycidyl ether, trimethylolpropan triglycidyl ether, glycerin triglycidyl ether, polyethylene glycol (Mw200-2,000) diglycidyl ether, polypropylene glycol (Mw200-2,000) diglycidyl ether, bisphenol Diglycidyl ether of 1 to 20 mol of alkylene oxide of A]; glycidyl ester (phthalic acid diglycidyl ester, trimellitic acid triglycidyl ester, dimer acid diglycidyl ester, adipate diglycidyl ester, etc.); glycidyl amine [ N, N-diglycidyl aniline, N, N-diglycidyl toluidine, N, N, N', N'-tetraglycidyl diaminodiphenylmethane, N, N, N', N'-tetraglycidyl xylylene diamine, 1,3 -Bis (N, N-diglycidyl aminomethyl) cyclohexane, N, N, N', N'-tetraglycidyl hexamethylenediamine, etc.]; aliphatic epoxides (epoxidized polybutadiene, epoxidized soybean oil, etc.); alicyclic Examples include epoxides (limonendioxide, dicyclopentadiendioxide, etc.).
ポリオール化合物(a’2)としては、低分子多価アルコール{炭素数2〜20の脂肪族又は脂環式のジオール[エチレングリコール(以下EGと略記)、ジエチレングリコール(以下DEGと略記)、プロピレングリコール、1,3−ブチレングリコール、1,4−ブタンジオール(以下14BGと略記)、1,6−ヘキサンジオール、3−メチルペンタンジオール、ネオペンチルグリコール、1,9−ノナンジオール、1,4−ジヒドロキシシクロヘキサン、1,4−ビス(ヒドロキシメチル)シクロヘキサン、2,2−ビス(4,4’−ヒドロキシシクロヘキシル)プロパン等];炭素数8〜15の芳香環含有ジオール[m−又はp−キシリレングリコール、1,4−ビス(ヒドロキシエチル)ベンゼン等];炭素数3〜8のトリオール(グリセリン、トリメチロールプロパン等);4価以上の多価アルコール[ペンタエリスリトール、α−メチルグルコシド、ソルビトール、キシリット、マンニット、グルコース、フルクトース、ショ糖、ジペンタエリスリトール、ポリグリセリン(重合度2〜20)等]等}、及びこれらのアルキレン(炭素数2〜4)オキサイド付加物(重合度2〜30)等が挙げられる。 Examples of the polyol compound (a'2) include low-molecular-weight polyhydric alcohols {aliphatic or alicyclic diols having 2 to 20 carbon atoms [ethylene glycol (hereinafter abbreviated as EG), diethylene glycol (hereinafter abbreviated as DEG), propylene glycol. , 1,3-butylene glycol, 1,4-butanediol (hereinafter abbreviated as 14BG), 1,6-hexanediol, 3-methylpentanediol, neopentyl glycol, 1,9-nonanediol, 1,4-dihydroxy Cyclohexane, 1,4-bis (hydroxymethyl) cyclohexane, 2,2-bis (4,4'-hydroxycyclohexyl) propane, etc.]; aromatic ring-containing diols with 8 to 15 carbon atoms [m- or p-xylylene glycol] , 1,4-Bis (hydroxyethyl) benzene, etc.]; Triol with 3 to 8 carbon atoms (glycerin, trimethylolpropane, etc.); Polyhydric alcohols of tetravalent or higher [pentaerythritol, α-methylglucoside, sorbitol, xylit, etc. Mannit, glucose, fructose, sucrose, dipentaerythritol, polyglycerin (polymerization degree 2 to 20), etc.], etc.}, and their alkylene (carbon number 2 to 4) oxide adduct (polymerization degree 2 to 30), etc. Can be mentioned.
架橋剤(A’)の使用量は、電解液の吸液性の観点から、重合体(A1)中の活性水素含有基と、架橋剤(A’)中の反応性官能基の当量比が好ましくは、1:0.01〜1:2、より好ましくは1:0.02〜1:1となる量である。 The amount of the cross-linking agent (A') used is the equivalent ratio of the active hydrogen-containing group in the polymer (A1) to the reactive functional group in the cross-linking agent (A') from the viewpoint of the liquid absorbency of the electrolytic solution. The amount is preferably 1: 0.01 to 1: 2, more preferably 1: 0.02 to 1: 1.
架橋剤(A’)を用いて重合体(A1)を架橋する方法としては、リチウムイオン電池用正極活物質を重合体(A1)で被覆した後に架橋する方法が挙げられる。具体的には、リチウムイオン電池用正極活物質と重合体(A1)を含む樹脂溶液を混合し脱溶剤することにより、リチウムイオン電池用正極活物質が重合体(A1)で被覆された被覆正極活物質を製造した後に、架橋剤(A’)を含む溶液を該被覆正極活物質に混合して加熱することにより、脱溶剤と架橋反応を生じさせて、重合体(A1)が架橋剤(A’)によって架橋されて高分子化合物となる反応をリチウムイオン電池用正極活物質の表面で起こす方法が挙げられる。
加熱温度は、架橋剤としてポリエポキシ化合物(a’1)を用いる場合は70℃以上とすることが好ましく、ポリオール化合物(a’2)を用いる場合は120℃以上とすることが好ましい。
Examples of the method of cross-linking the polymer (A1) using the cross-linking agent (A') include a method of coating the positive electrode active material for a lithium ion battery with the polymer (A1) and then cross-linking. Specifically, by mixing a positive electrode active material for a lithium ion battery and a resin solution containing a polymer (A1) and removing the solvent, a positive electrode active material for a lithium ion battery is coated with a polymer (A1). After producing the active material, a solution containing the cross-linking agent (A') is mixed with the coated positive electrode active material and heated to cause a solvent removal and a cross-linking reaction, so that the polymer (A1) becomes a cross-linking agent (A1). A method of causing a reaction of being crosslinked by A') to become a polymer compound on the surface of the positive electrode active material for a lithium ion battery can be mentioned.
The heating temperature is preferably 70 ° C. or higher when the polyepoxy compound (a'1) is used as the cross-linking agent, and 120 ° C. or higher when the polyol compound (a'2) is used.
被覆層を構成する高分子化合物としては、ウレタン樹脂(B)が好ましい。
ウレタン樹脂(B)のうち、電解液に浸漬した際の吸液率が10%以上であり、飽和吸液状態での引張破断伸び率が10%以上であるものがより好ましい。
Urethane resin (B) is preferable as the polymer compound constituting the coating layer.
Of the urethane resins (B), those having a liquid absorption rate of 10% or more when immersed in an electrolytic solution and a tensile elongation at break in a saturated liquid absorption state of 10% or more are more preferable.
ウレタン樹脂(B)は、活性水素成分(b1)及びイソシアネート成分(b2)を反応させて得られる樹脂である。 The urethane resin (B) is a resin obtained by reacting an active hydrogen component (b1) and an isocyanate component (b2).
活性水素成分(b1)としては、ポリエーテルジオール、ポリカーボネートジオール及びポリエステルジオールからなる群から選ばれる少なくとも1種を含むことが好ましい。 The active hydrogen component (b1) preferably contains at least one selected from the group consisting of polyether diols, polycarbonate diols and polyester diols.
ポリエーテルジオールとしては、ポリオキシエチレングリコール(以下PEGと略記)、ポリオキシエチレンオキシプロピレンブロック共重合ジオール、ポリオキシエチレンオキシテトラメチレンブロック共重合ジオール;EG、プロピレングリコール、14BG、1,6−ヘキサメチレングリコール、ネオペンチルグリコール、ビス(ヒドロキシメチル)シクロヘキサン、4,4’−ビス(2−ヒドロキシエトキシ)−ジフェニルプロパン等の低分子グリコールのエチレンオキサイド付加物;数平均分子量2,000以下のPEGと、ジカルボン酸[炭素数4〜10の脂肪族ジカルボン酸(例えばコハク酸、アジピン酸、セバシン酸等)、炭素数8〜15の芳香族ジカルボン酸(例えばテレフタル酸、イソフタル酸等)等]の1種以上とを反応させて得られる縮合ポリエーテルエステルジオール;及びこれらの2種以上の混合物が挙げられる。
ポリエーテルジオール中にオキシエチレン単位が含まれる場合、オキシエチレン単位の含有量は好ましくは20重量%以上、より好ましくは30重量%以上、さらに好ましくは40重量%以上である。
また、ポリオキシプロピレングリコール、ポリオキシテトラメチレングリコール(以下PTMGと略記)、ポリオキシプロピレンオキシテトラメチレンブロック共重合ジオール等も挙げられる。
これらのうち、好ましくはPEG、ポリオキシエチレンオキシプロピレンブロック共重合ジオール及びポリオキシエチレンオキシテトラメチレンブロック共重合ジオールであり、より好ましくはPEGである。
また、ポリエーテルジオールを1種のみ用いてもよいし、これらの2種以上の混合物を用いてもよい。
Examples of the polyether diol include polyoxyethylene glycol (hereinafter abbreviated as PEG), polyoxyethylene oxypropylene block copolymer diol, and polyoxyethylene oxytetramethylene block copolymer diol; EG, propylene glycol, 14BG, 1,6-hexa. Ethethylene oxide adducts of low molecular weight glycols such as methylene glycol, neopentyl glycol, bis (hydroxymethyl) cyclohexane, 4,4'-bis (2-hydroxyethoxy) -diphenylpropane; with PEG having a number average molecular weight of 2,000 or less. , Dicarboxylic acid [an aliphatic dicarboxylic acid having 4 to 10 carbon atoms (for example, succinic acid, adipic acid, sebacic acid, etc.), aromatic dicarboxylic acid having 8 to 15 carbon atoms (for example, terephthalic acid, isophthalic acid, etc.), etc.] Condensed polyether ester diols obtained by reacting with more than one species; and mixtures of two or more of these.
When the polyether diol contains oxyethylene units, the content of the oxyethylene units is preferably 20% by weight or more, more preferably 30% by weight or more, still more preferably 40% by weight or more.
Further, polyoxypropylene glycol, polyoxytetramethylene glycol (hereinafter abbreviated as PTMG), polyoxypropylene oxytetramethylene block copolymer diol and the like can also be mentioned.
Of these, PEG, polyoxyethylene oxypropylene block copolymer diol and polyoxyethylene oxytetramethylene block copolymer diol are preferable, and PEG is more preferable.
Further, only one type of polyether diol may be used, or a mixture of two or more types thereof may be used.
ポリカーボネートジオールとしては、例えばポリヘキサメチレンカーボネートジオールが挙げられる。 Examples of the polycarbonate diol include polyhexamethylene carbonate diol.
ポリエステルジオールとしては、低分子ジオール及び/又は数平均分子量1,000以下のポリエーテルジオールと前述のジカルボン酸の1種以上とを反応させて得られる縮合ポリエステルジオールや、炭素数4〜12のラクトンの開環重合により得られるポリラクトンジオール等が挙げられる。上記低分子ジオールとして上記ポリエーテルジオールの項で例示した低分子グリコール等が挙げられる。上記数平均分子量1,000以下のポリエーテルジオールとしてはポリオキシプロピレングリコール、PTMG等が挙げられる。上記ラクトンとしては、例えばε−カプロラクトン、γ−バレロラクトン等が挙げられる。該ポリエステルジオールの具体例としては、ポリエチレンアジペートジオール、ポリブチレンアジペートジオール、ポリネオペンチレンアジペートジオール、ポリ(3−メチル−1,5−ペンチレンアジペート)ジオール、ポリヘキサメチレンアジペートジオール、ポリカプロラクトンジオール及びこれらの2種以上の混合物が挙げられる。 Examples of the polyester diol include a condensed polyester diol obtained by reacting a low molecular weight diol and / or a polyether diol having a number average molecular weight of 1,000 or less with one or more of the above-mentioned dicarboxylic acids, and a lactone having 4 to 12 carbon atoms. Examples thereof include a polylactone diol obtained by ring-opening polymerization of. Examples of the low-molecular-weight diol include low-molecular-weight glycols exemplified in the section of the above-mentioned polyether diol. Examples of the polyether diol having a number average molecular weight of 1,000 or less include polyoxypropylene glycol and PTMG. Examples of the lactone include ε-caprolactone and γ-valerolactone. Specific examples of the polyester diol include polyethylene adipate diol, polybutylene adipate diol, polyneopentylene adipate diol, poly (3-methyl-1,5-pentylene adipate) diol, polyhexamethylene adipate diol, and polycaprolactone diol. And a mixture of two or more of these.
また、活性水素成分(b1)は上記ポリエーテルジオール、ポリカーボネートジオール及びポリエステルジオールのうちの2種以上の混合物であってもよい。 Further, the active hydrogen component (b1) may be a mixture of two or more of the above-mentioned polyether diol, polycarbonate diol and polyester diol.
活性水素成分(b1)は数平均分子量2,500〜15,000の高分子ジオール(b11)を必須成分とすることが好ましい。高分子ジオール(b11)としては上述したポリエーテルジオール、ポリカーボネートジオール及びポリエステルジオール等が挙げられる。
高分子ジオール(b11)は、数平均分子量が2,500〜15,000であるとウレタン樹脂(B)の硬さが適度に柔らかく、また、正極活物質上に形成した被覆層の強度が強くなるため好ましい。
また、高分子ジオール(b11)の数平均分子量が3,000〜12,500であることがより好ましく、4,000〜10,000であることがさらに好ましい。
高分子ジオール(b11)の数平均分子量は、高分子ジオールの水酸基価から算出することができる。
また、水酸基価は、JIS K1557−1の記載に準じて測定できる。
The active hydrogen component (b1) preferably contains a high molecular weight diol (b11) having a number average molecular weight of 2,500 to 15,000 as an essential component. Examples of the polymer diol (b11) include the above-mentioned polyether diol, polycarbonate diol, polyester diol and the like.
When the number average molecular weight of the polymer diol (b11) is 2,500 to 15,000, the hardness of the urethane resin (B) is moderately soft, and the strength of the coating layer formed on the positive electrode active material is strong. Therefore, it is preferable.
Further, the number average molecular weight of the polymer diol (b11) is more preferably 3,000 to 12,500, and further preferably 4,000 to 10,000.
The number average molecular weight of the polymer diol (b11) can be calculated from the hydroxyl value of the polymer diol.
The hydroxyl value can be measured according to the description of JIS K1557-1.
また、活性水素成分(b1)が数平均分子量2,500〜15,000の高分子ジオール(b11)を必須成分とし、上記高分子ジオール(b11)の溶解度パラメータ(SP値)が8.0〜12.0(cal/cm3)1/2であることが好ましい。高分子ジオール(b11)のSP値は8.5〜11.5(cal/cm3)1/2であることがより好ましく、9.0〜11.0(cal/cm3)1/2であることがさらに好ましい。高分子ジオール(b11)のSP値が8.0〜12.0(cal/cm3)1/2であると、ウレタン樹脂(B)の電解液の吸液性の点で好ましい。 Further, a polymer diol (b11) having a number average molecular weight of 2,500 to 15,000 as an active hydrogen component (b1) is an essential component, and the solubility parameter (SP value) of the polymer diol (b11) is 8.0 to 8.00. It is preferably 12.0 (cal / cm 3 ) 1/2. More preferably SP value of the polymer diol (b11) is 8.5~11.5 (cal / cm 3) 1/2 , in 9.0~11.0 (cal / cm 3) 1/2 It is more preferable to have. When the SP value of the polymer diol (b11) is 8.0 to 12.0 (cal / cm 3 ) 1/2, it is preferable from the viewpoint of the liquid absorbency of the electrolytic solution of the urethane resin (B).
また、活性水素成分(b1)が数平均分子量2,500〜15,000の高分子ジオール(b11)を必須成分とし、上記高分子ジオール(b11)の含有量が上記ウレタン樹脂(B)の重量を基準として20〜80重量%であることが好ましい。高分子ジオール(b11)の含有量は30〜70重量%であることがより好ましく、40〜65重量%であることがさらに好ましい。
高分子ジオール(b11)の含有量が20〜80重量%であると、ウレタン樹脂(B)の電解液の吸液性の点で好ましい。
Further, a polymer diol (b11) having a number average molecular weight of 2,500 to 15,000 as an active hydrogen component (b1) is an essential component, and the content of the polymer diol (b11) is the weight of the urethane resin (B). It is preferably 20 to 80% by weight based on. The content of the polymer diol (b11) is more preferably 30 to 70% by weight, further preferably 40 to 65% by weight.
When the content of the polymer diol (b11) is 20 to 80% by weight, it is preferable from the viewpoint of the liquid absorbency of the electrolytic solution of the urethane resin (B).
また、活性水素成分(b1)が数平均分子量2,500〜15,000の高分子ジオール(b11)及び鎖伸長剤(b13)を必須成分とすることが好ましい。
鎖伸長剤(b13)としては、例えば炭素数2〜10の低分子ジオール(例えばEG、プロピレングリコール、14BG、DEG、1,6−ヘキサメチレングリコール等);ジアミン類[炭素数2〜6の脂肪族ジアミン(例えばエチレンジアミン、1,2−プロピレンジアミン等)、炭素数6〜15の脂環式ジアミン(例えばイソホロンジアミン、4,4’−ジアミノジシクロヘキシルメタン等)、炭素数6〜15の芳香族ジアミン(例えば4,4’−ジアミノジフェニルメタン等)等];モノアルカノールアミン(例えばモノエタノールアミン等);ヒドラジン又はその誘導体(例えばアジピン酸ジヒドラジド等)及びこれらの2種以上の混合物が挙げられる。これらのうち好ましいものは低分子ジオールであり、さらに好ましいものはEG、DEG及び14BGである。
高分子ジオール(b11)及び鎖伸長剤(b13)の組み合わせとしては、高分子ジオール(b11)としてのPEGと鎖伸長剤(b13)としてのEGの組み合わせ、又は、高分子ジオール(b11)としてのポリカーボネートジオールと鎖伸長剤(b13)としてのEGの組み合わせが好ましい。
Further, it is preferable that the polymer diol (b11) having a number average molecular weight of 2,500 to 15,000 and the chain extender (b13) as essential components are used as the active hydrogen component (b1).
Examples of the chain extender (b13) include low molecular weight diols having 2 to 10 carbon atoms (for example, EG, propylene glycol, 14BG, DEG, 1,6-hexamethylene glycol, etc.); diamines [fats having 2 to 6 carbon atoms]. Group diamines (eg ethylenediamine, 1,2-propylene diamine, etc.), alicyclic diamines with 6 to 15 carbon atoms (eg, isophorone diamine, 4,4'-diaminodicyclohexylmethane, etc.), aromatic diamines with 6 to 15 carbon atoms. (For example, 4,4'-diaminodiphenylmethane, etc.)]; Monoalkanolamine (for example, monoethanolamine, etc.); Hydrazin or a derivative thereof (for example, dihydrazide adipate, etc.) and a mixture of two or more thereof can be mentioned. Of these, preferred are low molecular weight diols, more preferred are EG, DEG and 14BG.
The combination of the polymer diol (b11) and the chain extender (b13) is a combination of PEG as the polymer diol (b11) and EG as the chain extender (b13), or as a polymer diol (b11). A combination of the polycarbonate diol and EG as the chain extender (b13) is preferable.
また、活性水素成分(b1)が数平均分子量2,500〜15,000の高分子ジオール(b11)、上記高分子ジオール(b11)以外のジオール(b12)及び鎖伸長剤(b13)を含み、(b11)と(b12)との当量比[(b11)/(b12)]が10/1〜30/1であり、(b11)と(b12)及び(b13)の合計当量との当量比{(b11)/[(b12)+(b13)]}が0.9/1〜1.1/1であることが好ましい。
なお、(b11)と(b12)との当量比[(b11)/(b12)]はより好ましくは13/1〜25/1であり、さらに好ましくは15/1〜20/1である。
Further, the active hydrogen component (b1) contains a polymer diol (b11) having a number average molecular weight of 2,500 to 15,000, a diol (b12) other than the polymer diol (b11), and a chain extender (b13). The equivalent ratio [(b11) / (b12)] between (b11) and (b12) is 10/1 to 30/1, and the equivalent ratio between (b11) and the total equivalents of (b12) and (b13) { It is preferable that (b11) / [(b12) + (b13)]} is 0.9 / 1 to 1.1 / 1.
The equivalent ratio [(b11) / (b12)] of (b11) and (b12) is more preferably 13/1 to 25/1, and even more preferably 15/1 to 20/1.
高分子ジオール(b11)以外のジオール(b12)としては、ジオールであって上述した高分子ジオール(b11)に含まれず、鎖伸長剤(b13)の炭素数2〜10の低分子ジオールに含まれないものであれば特に限定されるものではなく、具体的には、数平均分子量が2,500未満のジオール、及び、数平均分子量が15,000を超えるジオールが挙げられる。
ジオールの種類としては、上述したポリエーテルジオール、ポリカーボネートジオール及びポリエステルジオール等が挙げられる。
The diol (b12) other than the high molecular weight diol (b11) is a diol and is not contained in the above-mentioned high molecular weight diol (b11), but is contained in the low molecular weight diol having 2 to 10 carbon atoms of the chain extender (b13). If it does not exist, the present invention is not particularly limited, and specific examples thereof include a diol having a number average molecular weight of less than 2,500 and a diol having a number average molecular weight of more than 15,000.
Examples of the type of diol include the above-mentioned polyether diol, polycarbonate diol, polyester diol and the like.
イソシアネート成分(b2)としては、従来ウレタン樹脂製造に使用されているものが使用できる。このようなイソシアネートには、炭素数(NCO基中の炭素を除く、以下同様)6〜20の芳香族ジイソシアネート、炭素数2〜18の脂肪族ジイソシアネート、炭素数4〜15の脂環式ジイソシアネート、炭素数8〜15の芳香脂肪族ジイソシアネート、これらのジイソシアネートの変性体(カーボジイミド変性体、ウレタン変性体、ウレトジオン変性体等)及びこれらの2種以上の混合物が含まれる。 As the isocyanate component (b2), those conventionally used for urethane resin production can be used. Such isocyanates include aromatic diisocyanates having 6 to 20 carbon atoms (excluding carbons in NCO groups, the same applies hereinafter), aliphatic diisocyanates having 2 to 18 carbon atoms, and alicyclic diisocyanates having 4 to 15 carbon atoms. Aromatic aliphatic diisocyanates having 8 to 15 carbon atoms, modified products of these diisocyanates (carbodiimide modified products, urethane modified products, uretdione modified products, etc.) and mixtures of two or more of these are included.
上記芳香族ジイソシアネートの具体例としては、1,3−又は1,4−フェニレンジイソシアネート、2,4−又は2,6−トリレンジイソシアネート、2,4’−又は4,4’−ジフェニルメタンジイソシアネート(以下、ジフェニルメタンジイソシアネートをMDIと略記)、4,4’−ジイソシアナトビフェニル、3,3’−ジメチル−4,4’−ジイソシアナトビフェニル、3,3’−ジメチル−4,4’−ジイソシアナトジフェニルメタン、1,5−ナフチレンジイソシアネート等が挙げられる。 Specific examples of the aromatic diisocyanate include 1,3- or 1,4-phenylenediocyanate, 2,4- or 2,6-tolylene diisocyanate, 2,4'-or 4,4'-diphenylmethane diisocyanate (hereinafter referred to as "these". , Diphenylmethane diisocyanate is abbreviated as MDI), 4,4'-diisocyanatobiphenyl, 3,3'-dimethyl-4,4'-diisocyanatobiphenyl, 3,3'-dimethyl-4,4'-diisocyanate Examples thereof include natodiphenyl methane and 1,5-naphthylene diisocyanate.
上記脂肪族ジイソシアネートの具体例としては、エチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、ドデカメチレンジイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート、2,6−ジイソシアナトメチルカプロエート、ビス(2−イソシアナトエチル)カーボネート、2−イソシアナトエチル−2,6−ジイソシアナトヘキサノエート等が挙げられる。 Specific examples of the aliphatic diisocyanate include ethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, dodecamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, lysine diisocyanate, and 2,6-diisocyanatomethyl caproate. Examples thereof include bis (2-isocyanatoethyl) carbonate and 2-isocyanatoethyl-2,6-diisocyanatohexanoate.
上記脂環式ジイソシアネートの具体例としては、イソホロンジイソシアネート、ジシクロヘキシルメタン−4,4’−ジイソシアネート、シクロヘキシレンジイソシアネート、メチルシクロヘキシレンジイソシアネート、ビス(2−イソシアナトエチル)−4−シクロヘキシレン−1,2−ジカルボキシレート、2,5−又は2,6−ノルボルナンジイソシアネート等が挙げられる。 Specific examples of the alicyclic diisocyanate include isophorone diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, cyclohexylene diisocyanate, methylcyclohexylene diisocyanate, and bis (2-isocyanatoethyl) -4-cyclohexylene-1,2. -Dicarboxylate, 2,5- or 2,6-norbornane diisocyanate and the like can be mentioned.
上記芳香脂肪族ジイソシアネートの具体例としては、m−又はp−キシリレンジイソシアネート、α,α,α’,α’−テトラメチルキシリレンジイソシアネート等が挙げられる。 Specific examples of the aromatic aliphatic diisocyanate include m- or p-xylylene diisocyanate, α, α, α', α'-tetramethylxylylene diisocyanate and the like.
これらのうち好ましいものは芳香族ジイソシアネート及び脂環式ジイソシアネートであり、より好ましいものは芳香族ジイソシアネートであり、さらに好ましいのはMDIである。 Of these, preferred are aromatic diisocyanates and alicyclic diisocyanates, more preferred are aromatic diisocyanates, and even more preferred are MDIs.
ウレタン樹脂(B)が高分子ジオール(b11)及びイソシアネート成分(b2)を含む場合、好ましい(b2)/(b11)の当量比は10/1〜30/1であり、より好ましくは11/1〜28/1であり、さらに好ましくは15/1〜25/1である。イソシアネート成分(b2)の比率が30当量を超えると硬い被覆層となる。
また、ウレタン樹脂(B)が高分子ジオール(b11)、鎖伸長剤(b13)及びイソシアネート成分(b2)を含む場合、(b2)/[(b11)+(b13)]の当量比は好ましくは0.9/1〜1.1/1、より好ましくは0.95/1〜1.05/1である。この範囲外の場合ではウレタン樹脂が充分に高分子量にならないことがある。
When the urethane resin (B) contains the polymer diol (b11) and the isocyanate component (b2), the equivalent ratio of (b2) / (b11) is preferably 10/1 to 30/1, more preferably 11/1. It is ~ 28/1, more preferably 15/1 to 25/1. When the ratio of the isocyanate component (b2) exceeds 30 equivalents, a hard coating layer is formed.
When the urethane resin (B) contains a polymer diol (b11), a chain extender (b13) and an isocyanate component (b2), the equivalent ratio of (b2) / [(b11) + (b13)] is preferable. It is 0.9 / 1 to 1.1 / 1, more preferably 0.95 / 1 to 1.05 / 1. If it is out of this range, the urethane resin may not have a sufficiently high molecular weight.
ウレタン樹脂(B)の数平均分子量は、40,000〜500,000であることが好ましく、より好ましくは50,000〜400,000であり、さらに好ましくは60,000〜300,000である。ウレタン樹脂(B)の数平均分子量が40,000未満では被覆層の強度が低くなり、500,000を超えると溶液粘度が高くなって、均一な被覆層が得られないことがある。 The number average molecular weight of the urethane resin (B) is preferably 40,000 to 500,000, more preferably 50,000 to 400,000, and even more preferably 60,000 to 300,000. If the number average molecular weight of the urethane resin (B) is less than 40,000, the strength of the coating layer is low, and if it exceeds 500,000, the solution viscosity is high, and a uniform coating layer may not be obtained.
ウレタン樹脂(B)の数平均分子量は、ジメチルホルムアミド(以下DMFと略記)を溶剤として用い、ポリオキシプロピレングリコールを標準物質としてGPCにより測定される。サンプル濃度は0.25重量%、カラム固定相はTSKgel SuperH2000、TSKgel SuperH3000、TSKgel SuperH4000[いずれも東ソー(株)製]を各1本連結したもの、カラム温度は40℃とすればよい。 The number average molecular weight of the urethane resin (B) is measured by GPC using dimethylformamide (hereinafter abbreviated as DMF) as a solvent and polyoxypropylene glycol as a standard substance. The sample concentration may be 0.25% by weight, the column stationary phase may be one each of TSKgel SuperH2000, TSKgel SuperH3000, and TSKgel SuperH4000 [all manufactured by Tosoh Corporation] connected, and the column temperature may be 40 ° C.
ウレタン樹脂(B)は活性水素成分(b1)とイソシアネート成分(b2)を反応させて製造することができる。
例えば、活性水素成分(b1)として高分子ジオール(b11)と鎖伸長剤(b13)を用い、イソシアネート成分(b2)と高分子ジオール(b11)と鎖伸長剤(b13)とを同時に反応させるワンショット法や、高分子ジオール(b11)とイソシアネート成分(b2)とを先に反応させた後に鎖伸長剤(b13)を続けて反応させるプレポリマー法が挙げられる。
また、ウレタン樹脂(B)の製造は、イソシアネート基に対して不活性な溶媒の存在下又は非存在下で行うことができる。溶媒の存在下で行う場合の適当な溶媒としては、アミド系溶媒[DMF、ジメチルアセトアミド、N−メチル−2−ピロリドン(以下NMPと略記)等]、スルホキシド系溶媒(ジメチルスルホキシド等)、ケトン系溶媒(メチルエチルケトン、メチルイソブチルケトン等)、芳香族系溶媒(トルエン、キシレン等)、エーテル系溶媒(ジオキサン、テトラヒドロフラン等)、エステル系溶媒(酢酸エチル、酢酸ブチル等)及びこれらの2種以上の混合物が挙げられる。これらのうち好ましいものはアミド系溶媒、ケトン系溶媒、芳香族系溶媒及びこれらの2種以上の混合物である。
The urethane resin (B) can be produced by reacting the active hydrogen component (b1) with the isocyanate component (b2).
For example, a polymer diol (b11) and a chain extender (b13) are used as the active hydrogen component (b1), and the isocyanate component (b2), the polymer diol (b11), and the chain extender (b13) are reacted at the same time. Examples thereof include a shot method and a prepolymer method in which a polymer diol (b11) and an isocyanate component (b2) are first reacted and then a chain extender (b13) is continuously reacted.
Further, the urethane resin (B) can be produced in the presence or absence of a solvent inert to the isocyanate group. Suitable solvents for use in the presence of a solvent include amide solvents [DMF, dimethylacetamide, N-methyl-2-pyrrolidone (hereinafter abbreviated as NMP), etc.], sulfoxide solvents (dimethyl sulfoxide, etc.), and ketones. Solvents (methyl ethyl ketone, methyl isobutyl ketone, etc.), aromatic solvents (toluene, xylene, etc.), ether solvents (dioxane, tetrahydrofuran, etc.), ester solvents (ethyl acetate, butyl acetate, etc.) and mixtures of two or more of these. Can be mentioned. Of these, preferred are amide solvents, ketone solvents, aromatic solvents and mixtures of two or more of these.
ウレタン樹脂(B)の製造に際し、反応温度は公知のウレタン化反応に採用される温度と同じでよく、溶媒を使用する場合は好ましくは20〜100℃、無溶媒の場合は好ましくは20〜220℃である。 In the production of the urethane resin (B), the reaction temperature may be the same as the temperature adopted for the known urethanization reaction, preferably 20 to 100 ° C. when a solvent is used, and preferably 20 to 220 when no solvent is used. ℃.
反応を促進させるために必要により、公知のポリウレタン反応に使用される触媒[例えばアミン系触媒(トリエチルアミン、トリエチレンジアミン等)、錫系触媒(ジブチルチンジラウレート等)]を使用することができる。 If necessary to accelerate the reaction, known catalysts used in polyurethane reactions [for example, amine-based catalysts (triethylamine, triethylenediamine, etc.), tin-based catalysts (dibutyltin dilaurate, etc.)] can be used.
また、必要により重合停止剤[例えば1価アルコール(エタノール、イソプロパノール、ブタノール等)、1価アミン(ジメチルアミン、ジブチルアミン等)等]を用いることもできる。 Further, if necessary, a polymerization inhibitor [for example, a monohydric alcohol (for example, ethanol, isopropanol, butanol, etc.), a monovalent amine (dimethylamine, dibutylamine, etc.), etc.] can be used.
続いて、被覆層に含まれる導電剤について説明する。
被覆層に含まれる導電剤は、導電性を有する材料から選択される。
具体的には、金属[ニッケル、アルミニウム、ステンレス(SUS)、銀、銅及びチタン等]、カーボン[グラファイト及びカーボンブラック(アセチレンブラック、ケッチェンブラック、ファーネスブラック、チャンネルブラック、サーマルランプブラック等)等]、及びこれらの混合物等が挙げられるが、これらに限定されるわけではない。
これらの導電剤は1種単独で用いてもよいし、2種以上併用してもよい。また、これらの合金又は金属酸化物を用いてもよい。電気的安定性の観点から、好ましくはアルミニウム、ステンレス、カーボン、銀、銅、チタン及びこれらの混合物であり、より好ましくは銀、アルミニウム、ステンレス及びカーボンであり、さらに好ましくはカーボンである。またこれらの導電剤としては、粒子系セラミック材料や樹脂材料の周りに導電性材料(上記した導電剤の材料のうち金属のもの)をめっき等でコーティングしたものでもよい。
Subsequently, the conductive agent contained in the coating layer will be described.
The conductive agent contained in the coating layer is selected from materials having conductivity.
Specifically, metals [nickel, aluminum, stainless steel (SUS), silver, copper, titanium, etc.], carbon [graphite and carbon black (acetylene black, ketjen black, furnace black, channel black, thermal lamp black, etc.), etc.), etc. ], And a mixture thereof, etc., but is not limited to these.
These conductive agents may be used alone or in combination of two or more. Moreover, you may use these alloys or metal oxides. From the viewpoint of electrical stability, aluminum, stainless steel, carbon, silver, copper, titanium and mixtures thereof are preferable, silver, aluminum, stainless steel and carbon are more preferable, and carbon is even more preferable. Further, these conductive agents may be those obtained by coating a conductive material (a metal material among the above-mentioned conductive agent materials) around a particle-based ceramic material or a resin material by plating or the like.
導電剤の平均粒子径は、特に限定されるものではないが、電池の電気特性の観点から、0.01〜10μmであることが好ましく、0.02〜5μmであることがより好ましく、0.03〜1μmであることがさらに好ましい。なお、本明細書中において、「粒子径」とは、導電剤の輪郭線上の任意の2点間の距離のうち、最大の距離Lを意味する。「平均粒子径」の値としては、走査型電子顕微鏡(SEM)や透過型電子顕微鏡(TEM)等の観察手段を用い、数〜数十視野中に観察される粒子の粒子径の平均値として算出される値を採用するものとする。 The average particle size of the conductive agent is not particularly limited, but is preferably 0.01 to 10 μm, more preferably 0.02 to 5 μm, and 0. It is more preferably 03 to 1 μm. In the present specification, the “particle size” means the maximum distance L among the distances between any two points on the contour line of the conductive agent. The value of the "average particle size" is the average value of the particle size of the particles observed in several to several tens of fields using an observation means such as a scanning electron microscope (SEM) or a transmission electron microscope (TEM). The calculated value shall be adopted.
導電剤の形状(形態)は、粒子形態に限られず、粒子形態以外の形態であってもよく、カーボンナノチューブ等、いわゆるフィラー系導電性樹脂組成物として実用化されている形態であってもよい。 The shape (form) of the conductive agent is not limited to the particle form, and may be a form other than the particle form, or may be a form practically used as a so-called filler-based conductive resin composition such as carbon nanotubes. ..
導電剤は、その形状が繊維状である導電性繊維であってもよい。
導電性繊維としては、PAN系炭素繊維、ピッチ系炭素繊維等の炭素繊維、合成繊維の中に導電性のよい金属や黒鉛を均一に分散させてなる導電性繊維、ステンレス鋼のような金属を繊維化した金属繊維、有機物繊維の表面を金属で被覆した導電性繊維、有機物繊維の表面を導電性物質を含む樹脂で被覆した導電性繊維等が挙げられる。これらの導電性繊維の中では炭素繊維が好ましい。また、グラフェンを練りこんだポリプロピレン樹脂も好ましい。
導電剤が導電性繊維である場合、その平均繊維径は0.1〜20μmであることが好ましい。
The conductive agent may be a conductive fiber whose shape is fibrous.
As conductive fibers, carbon fibers such as PAN-based carbon fibers and pitch-based carbon fibers, conductive fibers in which a metal having good conductivity or graphite is uniformly dispersed in synthetic fibers, and a metal such as stainless steel are used. Examples thereof include fibrous metal fibers, conductive fibers in which the surface of organic fibers is coated with metal, and conductive fibers in which the surface of organic fibers is coated with a resin containing a conductive substance. Among these conductive fibers, carbon fibers are preferable. Further, a polypropylene resin kneaded with graphene is also preferable.
When the conductive agent is a conductive fiber, the average fiber diameter thereof is preferably 0.1 to 20 μm.
リチウムイオン電池用正極活物質の重量に対する高分子化合物と導電剤との合計重量の割合は、特に限定されるものではないが、2〜25重量%であることが好ましい。 The ratio of the total weight of the polymer compound and the conductive agent to the weight of the positive electrode active material for the lithium ion battery is not particularly limited, but is preferably 2 to 25% by weight.
リチウムイオン電池用被覆正極活物質の重量に対する高分子化合物の重量の割合は、特に限定されるものではないが、0.1〜11重量%であることが好ましく、0.1〜1重量%であることがさらに好ましい。
リチウムイオン電池用被覆正極活物質の重量に対する導電剤の重量の割合は、特に限定されるものではないが、2〜14重量%であることが好ましく、2〜10重量%であることがさらに好ましい。
The ratio of the weight of the polymer compound to the weight of the coated positive electrode active material for a lithium ion battery is not particularly limited, but is preferably 0.1 to 11% by weight, preferably 0.1 to 1% by weight. It is more preferable to have.
The ratio of the weight of the conductive agent to the weight of the coated positive electrode active material for a lithium ion battery is not particularly limited, but is preferably 2 to 14% by weight, more preferably 2 to 10% by weight. ..
被覆層に含まれる導電剤の重量に対する被覆層に含まれる高分子化合物の重量の割合特に限定されるものではないが、1〜10重量%であることが好ましく、1〜4重量%であることがより好ましい。 The ratio of the weight of the polymer compound contained in the coating layer to the weight of the conductive agent contained in the coating layer is not particularly limited, but is preferably 1 to 10% by weight, preferably 1 to 4% by weight. Is more preferable.
被覆層の導電率は、0.001〜10mS/cmであることが好ましく、0.01〜5mS/cmであることがより好ましい。
被覆層の導電率は、四端子法によって求めることができる。
被覆層の導電率が0.001mS/cm以上であることで、リチウムイオン電池の内部抵抗が高くなりすぎず、好ましい。
The conductivity of the coating layer is preferably 0.001 to 10 mS / cm, more preferably 0.01 to 5 mS / cm.
The conductivity of the coating layer can be determined by the four-terminal method.
When the conductivity of the coating layer is 0.001 mS / cm or more, the internal resistance of the lithium ion battery does not become too high, which is preferable.
以下、上述した本発明のリチウムイオン電池用被覆正極活物質を製造する方法について説明する。
本発明のリチウムイオン電池用被覆正極活物質は、高分子化合物、導電剤及びリチウムイオン電池用正極活物質を混合することによって製造してもよく、高分子化合物と導電剤とを混合して被覆材を準備したのち、該被覆材とリチウムイオン電池用正極活物質とを混合することにより製造してもよい。
なお、リチウムイオン電池用正極活物質と高分子化合物と導電剤とを混合する場合、混合順序には特に制限はないが、リチウムイオン電池用正極活物質と高分子化合物とを混合した後、更に導電剤を加えて更に混合することが好ましい。
上記方法により、高分子化合物と導電剤を含む被覆層によってリチウムイオン電池用正極活物質の表面の少なくとも一部が被覆される。
Hereinafter, the method for producing the coated positive electrode active material for a lithium ion battery of the present invention described above will be described.
The coated positive electrode active material for a lithium ion battery of the present invention may be produced by mixing a polymer compound, a conductive agent and a positive electrode active material for a lithium ion battery, or a polymer compound and a conductive agent are mixed and coated. After preparing the material, it may be produced by mixing the coating material with the positive electrode active material for a lithium ion battery.
When the positive electrode active material for lithium ion batteries, the polymer compound, and the conductive agent are mixed, the mixing order is not particularly limited, but after mixing the positive electrode active material for lithium ion batteries and the polymer compound, further It is preferable to add a conductive agent and further mix.
By the above method, at least a part of the surface of the positive electrode active material for a lithium ion battery is coated with a coating layer containing a polymer compound and a conductive agent.
リチウムイオン電池用被覆正極活物質を製造する方法において用いるリチウムイオン電池用正極活物質、高分子化合物及び導電剤としては、それぞれ本発明のリチウムイオン電池用被覆正極活物質において説明したものを好適に用いることができる。 As the positive electrode active material for lithium ion batteries, the polymer compound, and the conductive agent used in the method for producing the coated positive electrode active material for lithium ion batteries, those described in the coated positive electrode active material for lithium ion batteries of the present invention are preferably used. Can be used.
本発明のリチウムイオン電池用被覆正極活物質は、例えば、リチウムイオン電池用正極活物質を万能混合機に入れて30〜50rpmで撹拌した状態で、高分子化合物を含む高分子溶液を1〜90分かけて滴下混合し、さらに導電剤を混合し、撹拌したまま50〜200℃に昇温し、0.007〜0.04MPaまで減圧した後に10〜150分保持することにより得ることができる。 The coated positive electrode active material for a lithium ion battery of the present invention is, for example, a polymer solution containing a polymer compound in a state where the positive electrode active material for a lithium ion battery is placed in a universal mixer and stirred at 30 to 50 rpm. It can be obtained by dropping and mixing over a minute, further mixing the conductive agent, raising the temperature to 50 to 200 ° C. with stirring, reducing the pressure to 0.007 to 0.04 MPa, and then holding the mixture for 10 to 150 minutes.
リチウムイオン電池用正極活物質と高分子化合物との配合比率は特に限定されるものではないが、重量比率でリチウムイオン電池用正極活物質:高分子化合物=1:0.001〜0.1であることが好ましい。 The blending ratio of the positive electrode active material for lithium ion batteries and the polymer compound is not particularly limited, but the weight ratio of the positive electrode active material for lithium ion batteries: polymer compound = 1: 0.001 to 0.1. It is preferable to have.
本発明のリチウムイオン電池用被覆正極活物質を正極とする際は、リチウムイオン電池用被覆正極活物質及び導電材料を、分散媒(水、電解液又は溶剤)の重量に基づいて30〜60重量%の濃度で分散してスラリー化した分散液を、集電体にバーコーター等の塗工装置で塗布後、分散媒として水又は溶剤を用いた場合には乾燥することによって、分散媒として電解液を用いた場合には過剰の電解液をスポンジ等の吸収体に吸収させたり、メッシュを介して吸引することよって分散媒を除去して、必要によりプレス機でプレスすればよい。
上記分散液には、必要に応じて公知のリチウムイオン電池用の正極に含まれる公知の電極用バインダ[ポリフッ化ビニリデン(PVdF)等]を添加してもよいが、電極用バインダは添加しないことが好ましい。正極活物質として被覆正極活物質を用いていない従来公知のリチウムイオン電池用の正極においては、電極用バインダで正極活物質を正極内に固定することで導電経路を維持する必要がある。しかし、本発明のリチウムイオン電池用被覆正極活物質を用いた場合は、被覆層の働きによって正極活物質を正極内に固定することなく導電経路を維持することができるため、電極用バインダを添加する必要がない。電極用バインダを添加しないことによって、正極活物質が正極内に固定化されないため正極活物質の体積変化に対する緩和能力が更に良好となる。
なお、電極の製造に用いる導電材料は、被覆層が含む導電剤とは別であり、被覆活物質が有する被覆層の外部に存在し、活物質層中において被覆活物質表面からの電子伝導性を向上する機能を有する。
When the coated positive electrode active material for a lithium ion battery of the present invention is used as a positive electrode, the coated positive electrode active material for a lithium ion battery and the conductive material are 30 to 60 weights based on the weight of the dispersion medium (water, electrolyte or solvent). The dispersion liquid dispersed at a concentration of% and slurried is applied to the current collector with a coating device such as a bar coater, and when water or a solvent is used as the dispersion medium, it is dried to electrolyze it as a dispersion medium. When a liquid is used, the excess electrolyte may be absorbed by an absorber such as a sponge, or the dispersion medium may be removed by suction through a mesh, and if necessary, pressed with a press machine.
If necessary, a known electrode binder [polyvinylidene fluoride (PVdF), etc.] contained in a known positive electrode for a lithium ion battery may be added to the dispersion liquid, but no electrode binder is added. Is preferable. In a conventionally known positive electrode for a lithium ion battery that does not use a coated positive electrode active material as the positive electrode active material, it is necessary to maintain the conductive path by fixing the positive electrode active material in the positive electrode with an electrode binder. However, when the coated positive electrode active material for a lithium ion battery of the present invention is used, the conductive path can be maintained without fixing the positive electrode active material in the positive electrode by the action of the coating layer, so an electrode binder is added. You don't have to. By not adding the binder for the electrode, the positive electrode active material is not immobilized in the positive electrode, so that the ability to alleviate the volume change of the positive electrode active material is further improved.
The conductive material used for manufacturing the electrode is different from the conductive agent contained in the coating layer, exists outside the coating layer of the coating active material, and has electron conductivity from the surface of the coating active material in the active material layer. Has the function of improving.
分散媒のうち、水としては、イオン交換水及び超純水等が挙げられる。
分散媒のうち、電解液としては、本発明のリチウムイオン電池用被覆正極活物質を含む正極を用いてリチウムイオン電池を作製する際に使用する電解液(後述する)と同じものを用いることができる。
分散媒のうち、溶剤としては、本発明のリチウムイオン電池用被覆正極活物質を含む正極を用いてリチウムイオン電池を作製する際に使用する電解液を構成する非水溶媒と同じものを用いることができ、これらの他にも、1−メチル−2−ピロリドン、ジメチルアセトアミド及びN,N−ジメチルアミノプロピルアミン等が挙げられる。
集電体としては、銅、アルミニウム、チタン、ステンレス鋼及びニッケル等の金属箔、導電性高分子からなる樹脂集電体(特開2012−150905号公報等に記載されている)、導電性炭素シート及び導電性ガラスシート等が挙げられる。
電極用バインダとしてはデンプン、ポリフッ化ビニリデン、ポリビニルアルコール、カルボキシメチルセルロース、ポリビニルピロリドン、テトラフルオロエチレン、スチレン−ブタジエンゴム、ポリエチレン及びポリプロピレン等が挙げられる。
Among the dispersion media, examples of water include ion-exchanged water and ultrapure water.
Among the dispersion media, as the electrolytic solution, the same electrolytic solution (described later) used when producing a lithium ion battery using the positive electrode containing the coated positive electrode active material for the lithium ion battery of the present invention may be used. it can.
Among the dispersion media, the solvent used is the same as the non-aqueous solvent constituting the electrolytic solution used when producing a lithium ion battery using the positive electrode containing the coated positive electrode active material for the lithium ion battery of the present invention. In addition to these, 1-methyl-2-pyrrolidone, dimethylacetamide, N, N-dimethylaminopropylamine and the like can be mentioned.
Examples of the current collector include a metal foil such as copper, aluminum, titanium, stainless steel and nickel, a resin current collector made of a conductive polymer (described in Japanese Patent Application Laid-Open No. 2012-150905, etc.), and conductive carbon. Examples include sheets and conductive glass sheets.
Examples of the binder for the electrode include starch, polyvinylidene fluoride, polyvinyl alcohol, carboxymethyl cellulose, polyvinylpyrrolidone, tetrafluoroethylene, styrene-butadiene rubber, polyethylene and polypropylene.
電極の製造時にリチウムイオン電池用被覆正極活物質と共に用いられる導電材料としては、被覆層に含まれる導電剤と同じものを用いることができる。 As the conductive material used together with the coated positive electrode active material for the lithium ion battery in the manufacture of the electrode, the same conductive material as that contained in the coating layer can be used.
本発明のリチウムイオン電池用被覆正極活物質を含む正極を用いてリチウムイオン電池を作製する際には、対極となる電極を組み合わせて、セパレータと共にセル容器に収容し、電解液を注入し、セル容器を密封する方法等により製造することができる。
また、集電体の一方の面に正極を形成し、もう一方の面に負極を形成して双極型電極を作製し、双極型電極をセパレータと積層してセル容器に収容し、電解液を注入し、セル容器を密閉することでも得られる。
When producing a lithium ion battery using a positive electrode containing a coated positive electrode active material for a lithium ion battery of the present invention, the electrodes to be opposite electrodes are combined, housed in a cell container together with a separator, and an electrolytic solution is injected into the cell. It can be manufactured by a method of sealing the container or the like.
Further, a positive electrode is formed on one surface of the current collector and a negative electrode is formed on the other surface to prepare a bipolar electrode, and the bipolar electrode is laminated with a separator and stored in a cell container to store an electrolytic solution. It can also be obtained by injecting and sealing the cell container.
セパレータとしては、ポリエチレン、ポリプロピレン製フィルムの微多孔膜、多孔性のポリエチレンフィルムとポリプロピレンとの多層フィルム、ポリエステル繊維、アラミド繊維、ガラス繊維等からなる不織布、及びそれらの表面にシリカ、アルミナ、チタニア等のセラミック微粒子を付着させたもの等の公知のリチウムイオン電池用セパレータが挙げられる。 Examples of the separator include a microporous film made of polyethylene and polypropylene, a multilayer film of a porous polyethylene film and polypropylene, a non-woven fabric made of polyester fiber, aramid fiber, glass fiber, etc., and silica, alumina, titania, etc. on their surfaces. Examples thereof include known separators for lithium ion batteries, such as those to which the ceramic fine particles of the above are attached.
セル容器に注入する電解液としては、公知のリチウムイオン電池の製造に用いられる、電解質及び非水溶媒を含有する公知の電解液を使用することができる。 As the electrolytic solution to be injected into the cell container, a known electrolytic solution containing an electrolyte and a non-aqueous solvent, which is used in the production of a known lithium ion battery, can be used.
電解質としては、公知の電解液に用いられているもの等が使用でき、例えば、LiPF6、LiBF4、LiSbF6、LiAsF6及びLiClO4等の無機酸のリチウム塩、LiN(CF3SO2)2、LiN(C2F5SO2)2及びLiC(CF3SO2)3等の有機酸のリチウム塩等が挙げられる。これらの内、電池出力及び充放電サイクル特性の観点から好ましいのはLiPF6である。 As the electrolyte, those used in known electrolytes can be used, for example, lithium salts of inorganic acids such as LiPF 6 , LiBF 4 , LiSbF 6 , LiAsF 6 and LiClO 4 , LiN (CF 3 SO 2 ). 2. Lithium salts of organic acids such as LiN (C 2 F 5 SO 2 ) 2 and LiC (CF 3 SO 2 ) 3 can be mentioned. Of these, LiPF 6 is preferable from the viewpoint of battery output and charge / discharge cycle characteristics.
非水溶媒としては、公知の電解液に用いられているもの等が使用でき、例えば、ラクトン化合物、環状又は鎖状炭酸エステル、鎖状カルボン酸エステル、環状又は鎖状エーテル、リン酸エステル、ニトリル化合物、アミド化合物、スルホン、スルホラン等及びこれらの混合物を用いることができる。 As the non-aqueous solvent, those used in known electrolytic solutions can be used, for example, a lactone compound, a cyclic or chain carbonate, a chain carboxylic acid ester, a cyclic or chain ether, a phosphoric acid ester, and a nitrile. Compounds, amide compounds, sulfones, sulfolanes and the like and mixtures thereof can be used.
ラクトン化合物としては、5員環(γ−ブチロラクトン及びγ−バレロラクトン等)及び6員環のラクトン化合物(δ−バレロラクトン等)等を挙げることができる。 Examples of the lactone compound include a 5-membered ring (γ-butyrolactone, γ-valerolactone, etc.) and a 6-membered ring lactone compound (δ-valerolactone, etc.).
環状炭酸エステルとしては、プロピレンカーボネート、エチレンカーボネート及びブチレンカーボネート等が挙げられる。
鎖状炭酸エステルとしては、ジメチルカーボネート、メチルエチルカーボネート、ジエチルカーボネート、メチル−n−プロピルカーボネート、エチル−n−プロピルカーボネート及びジ−n−プロピルカーボネート等が挙げられる。
Examples of the cyclic carbonate include propylene carbonate, ethylene carbonate and butylene carbonate.
Examples of the chain carbonate include dimethyl carbonate, methyl ethyl carbonate, diethyl carbonate, methyl-n-propyl carbonate, ethyl-n-propyl carbonate, di-n-propyl carbonate and the like.
鎖状カルボン酸エステルとしては、酢酸メチル、酢酸エチル、酢酸プロピル及びプロピオン酸メチル等が挙げられる。
環状エーテルとしては、テトラヒドロフラン、テトラヒドロピラン、1,3−ジオキソラン及び1,4−ジオキサン等が挙げられる。
鎖状エーテルとしては、ジメトキシメタン及び1,2−ジメトキシエタン等が挙げられる。
Examples of the chain carboxylic acid ester include methyl acetate, ethyl acetate, propyl acetate, methyl propionate and the like.
Examples of the cyclic ether include tetrahydrofuran, tetrahydropyran, 1,3-dioxolane, 1,4-dioxane and the like.
Examples of the chain ether include dimethoxymethane and 1,2-dimethoxyethane.
リン酸エステルとしては、リン酸トリメチル、リン酸トリエチル、リン酸エチルジメチル、リン酸ジエチルメチル、リン酸トリプロピル、リン酸トリブチル、リン酸トリ(トリフルオロメチル)、リン酸トリ(トリクロロメチル)、リン酸トリ(トリフルオロエチル)、リン酸トリ(トリパーフルオロエチル)、2−エトキシ−1,3,2−ジオキサホスホラン−2−オン、2−トリフルオロエトキシ−1,3,2−ジオキサホスホラン−2−オン及び2−メトキシエトキシ−1,3,2−ジオキサホスホラン−2−オン等が挙げられる。
ニトリル化合物としては、アセトニトリル等が挙げられる。アミド化合物としては、DMF等が挙げられる。スルホンとしては、ジメチルスルホン及びジエチルスルホン等が挙げられる。
非水溶媒は1種を単独で用いてもよいし、2種以上を併用してもよい。
Phosphate esters include trimethyl phosphate, triethyl phosphate, ethyl dimethyl phosphate, diethyl methyl phosphate, tripropyl phosphate, tributyl phosphate, tri (trifluoromethyl) phosphate, tri (trichloromethyl) phosphate, Tri (trifluoroethyl) phosphate, tri (triperfluoroethyl) phosphate, 2-ethoxy-1,3,2-dioxaphosphoran-2-one, 2-trifluoroethoxy-1,3,2- Examples thereof include dioxaphosphoran-2-one and 2-methoxyethoxy-1,3,2-dioxaphosphoran-2-one.
Examples of the nitrile compound include acetonitrile and the like. Examples of the amide compound include DMF and the like. Examples of the sulfone include dimethyl sulfone and diethyl sulfone.
One type of non-aqueous solvent may be used alone, or two or more types may be used in combination.
非水溶媒の内、電池出力及び充放電サイクル特性の観点から好ましいのは、ラクトン化合物、環状炭酸エステル、鎖状炭酸エステル及びリン酸エステルであり、更に好ましいのはラクトン化合物、環状炭酸エステル及び鎖状炭酸エステルであり、特に好ましいのは環状炭酸エステルと鎖状炭酸エステルの混合液である。最も好ましいのはエチレンカーボネート(EC)とジメチルカーボネート(DMC)の混合液、又は、エチレンカーボネート(EC)とジエチルカーボネート(DEC)の混合液である。 Among the non-aqueous solvents, lactone compounds, cyclic carbonates, chain carbonates and phosphate esters are preferable from the viewpoint of battery output and charge / discharge cycle characteristics, and lactone compounds, cyclic carbonates and chains are more preferable. A carbonic acid ester is particularly preferable, and a mixed solution of a cyclic carbonic acid ester and a chain carbonic acid ester is particularly preferable. The most preferable is a mixed solution of ethylene carbonate (EC) and dimethyl carbonate (DMC), or a mixed solution of ethylene carbonate (EC) and diethyl carbonate (DEC).
次に本発明を実施例によって具体的に説明するが、本発明の主旨を逸脱しない限り本発明は実施例に限定されるものではない。なお、特記しない限り部は重量部、%は重量%を意味する。 Next, the present invention will be specifically described with reference to Examples, but the present invention is not limited to the Examples as long as the gist of the present invention is not deviated. Unless otherwise specified, parts mean parts by weight and% means% by weight.
<製造例1:被覆用高分子化合物とその溶液の作製>
撹拌機、温度計、還流冷却管、滴下ロート及び窒素ガス導入管を付した4つ口フラスコにDMF70.0部を仕込み75℃に昇温した。次いで、メタクリル酸ブチル20.0部、アクリル酸55.0部、メタクリル酸メチル22.0部、アリルスルホン酸ナトリウム3部及びDMF20部を配合したモノマー配合液と、2,2’−アゾビス(2,4−ジメチルバレロニトリル)0.4部及び2,2’−アゾビス(2−メチルブチロニトリル)0.8部をDMF10.0部に溶解した開始剤溶液とを4つ口フラスコ内に窒素を吹き込みながら、撹拌下、滴下ロートで2時間かけて連続的に滴下してラジカル重合を行った。滴下終了後、80℃に昇温し反応を5時間継続し樹脂濃度50%の共重合体溶液を得た。得られた共重合体溶液はテフロン(登録商標)製のバットに移して120℃、0.01MPaで3時間の減圧乾燥を行ってDMFを留去し、被覆用高分子化合物を得た。
<Production Example 1: Preparation of coating polymer compound and its solution>
70.0 parts of DMF was placed in a four-necked flask equipped with a stirrer, a thermometer, a reflux condenser, a dropping funnel and a nitrogen gas introduction tube, and the temperature was raised to 75 ° C. Next, a monomer compounding solution containing 20.0 parts of butyl methacrylate, 55.0 parts of acrylate, 22.0 parts of methyl methacrylate, 3 parts of sodium allylsulfonate and 20 parts of DMF, and 2,2'-azobis (2). , 4-Dimethylvaleronitrile) 0.4 parts and 2,2'-azobis (2-methylbutyronitrile) 0.8 parts dissolved in 10.0 parts of DMF Initiator solution and nitrogen in a 4-neck flask. Radical polymerization was carried out by continuously dropping the mixture in a dropping funnel over 2 hours with stirring. After completion of the dropping, the temperature was raised to 80 ° C. and the reaction was continued for 5 hours to obtain a copolymer solution having a resin concentration of 50%. The obtained copolymer solution was transferred to a Teflon (registered trademark) vat and dried under reduced pressure at 120 ° C. and 0.01 MPa for 3 hours to distill off DMF to obtain a polymer compound for coating.
<実施例1>
[被覆正極活物質の作成]
正極活物質粉末(LiNi0.8Co0.15Al0.05O2粉末、体積平均粒子径4μm)100部を万能混合機ハイスピードミキサーFS25[(株)アーステクニカ製]に入れ、室温、720rpmで撹拌した状態で、製造例1で得られた被覆用高分子化合物をイソプロパノールに1.0重量%の濃度で溶解して得られた被覆用高分子化合物溶液11.2部を2分かけて滴下し、さらに5分撹拌した。
次いで、撹拌した状態で導電剤としてアセチレンブラック[電気化学工業(株)製 デンカブラック(登録商標)]6.2部を分割しながら2分間で投入し、30分撹拌を継続した。その後、撹拌を維持したまま0.01MPaまで減圧し、次いで撹拌と減圧度を維持したまま温度を140℃まで昇温し、撹拌、減圧度及び温度を8時間維持して揮発分を留去した。得られた粉体を目開き212μmの篩いで分級し、実施例1に係る被覆正極活物質(P−1)を得た。
<Example 1>
[Creation of coated positive electrode active material]
100 parts of positive electrode active material powder (LiNi 0.8 Co 0.15 Al 0.05 O 2 powder, volume average particle diameter 4 μm) was placed in a universal mixer high-speed mixer FS25 [manufactured by Arstecnica Co., Ltd.] at room temperature. While stirring at 720 rpm, 11.2 parts of the coating polymer compound solution obtained by dissolving the coating polymer compound obtained in Production Example 1 in isopropanol at a concentration of 1.0% by weight was applied over 2 minutes. Was added dropwise, and the mixture was further stirred for 5 minutes.
Then, in a stirred state, 6.2 parts of acetylene black [Denka Black (registered trademark) manufactured by Denki Kagaku Kogyo Co., Ltd.] was added as a conductive agent in 2 minutes while being divided, and stirring was continued for 30 minutes. Then, the pressure was reduced to 0.01 MPa while maintaining the stirring, then the temperature was raised to 140 ° C. while maintaining the stirring and the degree of pressure reduction, and the stirring, the degree of pressure reduction and the temperature were maintained for 8 hours to distill off the volatile components. .. The obtained powder was classified with a sieve having a mesh size of 212 μm to obtain a coated positive electrode active material (P-1) according to Example 1.
<実施例2〜4>
被覆用高分子化合物溶液の固形分濃度及び部数並びに導電剤の部数のそれぞれを表1に記載したように変更したこと以外は実施例1と同様に行い、実施例2〜4に係る被覆正極活物質(P−2)〜(P−4)を得た。
なお、被覆用高分子化合物溶液の固形分濃度は、被覆用高分子化合物を溶解させるイソプロパノールの量を変更することで調整した。
<Examples 2 to 4>
The same procedure as in Example 1 was carried out except that the solid content concentration and the number of copies of the coating polymer compound solution and the number of copies of the conductive agent were changed as shown in Table 1, and the coating positive electrode activity according to Examples 2 to 4 was carried out. Substances (P-2) to (P-4) were obtained.
The solid content concentration of the coating polymer compound solution was adjusted by changing the amount of isopropanol in which the coating polymer compound was dissolved.
<比較例1〜4>
被覆用高分子化合物溶液の固形分濃度及び部数並びに導電剤の部数のそれぞれを表1に記載したように変更したこと以外は実施例1と同様に行い、比較例1〜4に係る被覆正極活物質(P’−1)〜(P’−4)を得た。
<Comparative Examples 1 to 4>
The same procedure as in Example 1 was carried out except that the solid content concentration and the number of copies of the coating polymer compound solution and the number of copies of the conductive agent were changed as shown in Table 1, and the coating positive electrode activity according to Comparative Examples 1 to 4 was carried out. Substances (P'-1) to (P'-4) were obtained.
被覆前の正極活物質であるLiNi0.8Co0.15Al0.05O2粉末、導電剤であるアセチレンブラック並びに実施例1〜4及び比較例1〜4で得られた被覆正極活物質について、それぞれ下記の方法でBET比表面積を測定し、その値から被覆率を計算してそれぞれ表1に記載した。
被覆率(%)={1−[被覆正極活物質のBET比表面積/(正極活物質のBET比表面積×被覆正極活物質中に含まれる正極活物質の重量割合+導電剤のBET比表面積×被覆正極活物質中に含まれる導電剤の重量割合)]}×100
LiNi 0.8 Co 0.15 Al 0.05 O 2 powder which is a positive electrode active material before coating, acetylene black which is a conductive agent, and the coated positive electrode active material obtained in Examples 1 to 4 and Comparative Examples 1 to 4. The BET specific surface area was measured by the following methods, and the coverage was calculated from the values and shown in Table 1.
Coverage (%) = {1- [BET specific surface area of coated positive electrode active material / (BET specific surface area of positive electrode active material × weight ratio of positive electrode active material contained in coated positive electrode active material + BET specific surface area of conductive agent × Weight ratio of conductive agent contained in coated positive electrode active material)]} × 100
[BET比表面積の測定方法]
JIS Z8830 ガス吸着による粉体(固体)の比表面積測定方法に準じ、以下の装置と測定条件で測定した。
測定装置:マイクロメリテックス社 ASAP−2010
吸着ガス:N2
死容積測定ガス:He
吸着温度:77K
測定前処理:100℃、10分間真空乾燥
測定モード:等温での吸着過程及び脱着過程
測定相対圧P/P0:約0〜0.99
平衡設定時間:1相対圧につき180sec
[Measurement method of BET specific surface area]
According to the method for measuring the specific surface area of powder (solid) by JIS Z8830 gas adsorption, the measurement was performed with the following equipment and measurement conditions.
Measuring device: Micromeritex ASAP-2010
Adsorbed gas: N 2
Dead volume measurement gas: He
Adsorption temperature: 77K
Measurement pretreatment: 100 ° C., vacuum drying for 10 minutes Measurement mode: Isothermal adsorption process and desorption process Measurement relative pressure P / P0: Approximately 0 to 0.99
Equilibrium setting time: 180 sec per relative pressure
[被覆率の計算]
上記で得られたBET比表面積及び上記計算式を用いて被覆率を計算した。
なお、LiNi0.8Co0.15Al0.05O2粉末の比表面積は0.31m2/g、アセチレンブラックの比表面積は67.7m2/gであった。
[Calculation of coverage]
The coverage was calculated using the BET specific surface area obtained above and the above formula.
The specific surface area of LiNi 0.8 Co 0.15 Al 0.05 O 2 powder was 0.31 m 2 / g, and the specific surface area of acetylene black was 67.7 m 2 / g.
[正極評価用リチウムイオン電池の作製]
エチレンカーボネート(EC)とジエチルカーボネート(DEC)の混合溶媒(体積比率1:1)にLiPF6を1mol/Lの割合で溶解させて作製したリチウムイオン電池用電解液42部と炭素繊維[大阪ガスケミカル(株)製 ドナカーボ・ミルド S−243:平均繊維長500μm、平均繊維径13μm:電気伝導度200mS/cm]4.2部とを遊星撹拌型混合混練装置{あわとり練太郎[(株)シンキー製]}を用いて2000rpmで7分間混合し、続いて上記電解液30部と実施例1〜4又は比較例1〜4で得られた被覆正極活物質206部を追加した後、更にあわとり練太郎により2000rpmで1.5分間混合し、上記電解液20部を更に追加した後あわとり練太郎による撹拌を2000rpmで1分間行い、上記電解液2.3部を更に追加した後あわとり練太郎による撹拌を2000rpmで1.5分間混合して、正極活物質スラリーを作製した。得られた正極活物質スラリーをそれぞれ厚さ50μmのカーボンコートアルミ箔の片面に塗布し、10MPaの圧力で約10秒プレスし、厚さが約400μmの実施例1〜4及び比較例1〜4に係るリチウムイオン電池用正極(3cm×3cm)を作製した。
端子(5mm×3cm)付きカーボンコートアルミ箔(3cm×3cm)とセパレータ(セルガード2500 PP製)(5cm×5cm)1枚と端子(5mm×3cm)付き銅箔(3cm×3cm)とを同じ方向に2つの端子が出る向きで順に積層し、それを2枚の市販の熱融着型アルミラミネートフィルム(8cm×8cm)に挟み、端子の出ている1辺を熱融着し、正極評価用ラミネートセルを作製した。
次いで、カーボンコートアルミ箔とセパレータの間に実施例1〜4及び比較例1〜4に係るリチウムイオン電池用正極(3cm×3cm)をラミネートセルのカーボンコートアルミ箔とリチウムイオン電池用正極のカーボンコートアルミ箔とが接する向きに挿入し、更に電極の上に電解液を70μL注液して電解液を電極に吸収させた。次いでセパレータ上も電解液を70μL注液した。
その後、セパレータと銅箔との間にリチウム箔を挿入し、先に熱融着した1辺に直交する2辺をヒートシールした。
その後、開口部から電解液を更に70μL注液し、真空シーラーを用いてセル内を真空にしながら開口部をヒートシールすることでラミネートセルを密封し、正極評価用リチウムイオン電池1〜4、正極比較用リチウムイオン電池1〜4を得た。
以下の方法でレート特性、内部抵抗及びクーロン効率を測定し、結果を表2に記載した。
[Manufacturing of lithium-ion battery for positive electrode evaluation]
42 parts of electrolyte for lithium ion battery and carbon fiber [Osaka Gas] prepared by dissolving LiPF 6 in a mixed solvent (volume ratio 1: 1) of ethylene carbonate (EC) and diethyl carbonate (DEC) at a ratio of 1 mol / L. Donna Carbo Mild S-243 manufactured by Chemical Co., Ltd .: Average fiber length 500 μm, average fiber diameter 13 μm: electrical conductivity 200 mS / cm] 4.2 parts and planetary stirring type mixing and kneading device {Awatori Kentarou [Co., Ltd.] Mixing at 2000 rpm for 7 minutes using [Shinky]}, and then adding 30 parts of the above electrolyte and 206 parts of the coated positive electrode active material obtained in Examples 1 to 4 or Comparative Examples 1 to 4, and then further bubbling. Mix with Tori-Kentaro at 2000 rpm for 1.5 minutes, add 20 parts of the above electrolyte solution, and then stir with Awatori-Kentaro at 2000 rpm for 1 minute. After adding 2.3 parts of the above-mentioned electrolyte solution, Awatori Stirring by Neritaro was mixed at 2000 rpm for 1.5 minutes to prepare a positive electrode active material slurry. The obtained positive electrode active material slurry was applied to one side of a carbon-coated aluminum foil having a thickness of about 50 μm, pressed at a pressure of 10 MPa for about 10 seconds, and Examples 1 to 4 and Comparative Examples 1 to 4 having a thickness of about 400 μm were pressed. A positive electrode (3 cm × 3 cm) for a lithium ion battery according to the above was prepared.
Carbon-coated aluminum foil (3 cm x 3 cm) with terminals (5 mm x 3 cm), one separator (made of Cellguard 2500 PP) (5 cm x 5 cm), and copper foil with terminals (5 mm x 3 cm) (3 cm x 3 cm) in the same direction Two terminals are laminated in order in the direction in which they come out, sandwiched between two commercially available heat-sealing aluminum laminate films (8 cm x 8 cm), and one side where the terminals come out is heat-sealed for positive electrode evaluation. A laminated cell was prepared.
Next, the positive electrode for lithium ion batteries (3 cm × 3 cm) according to Examples 1 to 4 and Comparative Examples 1 to 4 is placed between the carbon coated aluminum foil and the separator, and the carbon coated aluminum foil of the laminated cell and the carbon of the positive electrode for the lithium ion battery are inserted. It was inserted in a direction in which it was in contact with the coated aluminum foil, and 70 μL of an electrolytic solution was further injected onto the electrode to allow the electrode to absorb the electrolytic solution. Next, 70 μL of the electrolytic solution was injected onto the separator.
Then, a lithium foil was inserted between the separator and the copper foil, and the two sides orthogonal to the first heat-sealed side were heat-sealed.
After that, 70 μL of electrolytic solution is further injected from the opening, and the laminated cell is sealed by heat-sealing the opening while evacuating the inside of the cell using a vacuum sealer. Lithium ion batteries 1 to 4 for positive electrode evaluation, positive electrode Comparative lithium-ion batteries 1 to 4 were obtained.
The rate characteristics, internal resistance and Coulomb efficiency were measured by the following methods, and the results are shown in Table 2.
<リチウムイオン電池のレート特性の測定>
45℃下、充放電測定装置「HJ−SD8」[北斗電工(株)製]を用いて以下の方法により正極評価用リチウムイオン電池1〜4及び正極比較用リチウムイオン電池1〜4の評価を行った。
定電流定電圧充電方式(CCCVモードともいう)で0.1Cの電流で4.2Vまで充電し、10分間の休止後、0.1Cの電流で2.6Vまで放電した。
その後、再び0.1Cの電流で4.2Vまで充電した後、10分間休止後、1.0Cの電流で2.6Vまで放電した。
その後、10分間休止した後0.5Cで2.6Vまで放電し、その後10分間休止した後に続けて0.2Cで2.6Vまで放電し、更に10分間休止した後に引き続き0.1Cの電流で2.6Vまで放電を行った。
1.0Cの電流で2.6Vまで放電した時の放電容量と最後に0.1Cの電流で2.6Vまで放電を行った時の電池容量から、以下の式でレート特性(0.1Cでの放電容量と1.0Cでの放電容量の比率)を算出した。レート特性の値が大きいほど容量の低下が少なく優れた電池特性を有することを意味する。
[レート特性(%)]=[1.0Cにおける放電容量]÷[0.1Cにおける放電容量]×100
<Measurement of rate characteristics of lithium-ion batteries>
At 45 ° C., the charge / discharge measuring device "HJ-SD8" [manufactured by Hokuto Denko Co., Ltd.] is used to evaluate the positive electrode evaluation lithium ion batteries 1 to 4 and the positive electrode comparison lithium ion batteries 1 to 4 by the following method. went.
It was charged to 4.2 V with a current of 0.1 C by a constant current constant voltage charging method (also referred to as CCCV mode), and after a 10-minute rest, it was discharged to 2.6 V with a current of 0.1 C.
Then, the battery was charged again to 4.2 V with a current of 0.1 C, paused for 10 minutes, and then discharged to 2.6 V with a current of 1.0 C.
Then, after resting for 10 minutes, it is discharged to 2.6V at 0.5C, then after resting for 10 minutes, it is continuously discharged to 2.6V at 0.2C, and after resting for another 10 minutes, it is continuously discharged at a current of 0.1C. The discharge was performed up to 2.6 V.
From the discharge capacity when discharging to 2.6V with a current of 1.0C and the battery capacity when discharging to 2.6V with a current of 0.1C at the end, the rate characteristics (at 0.1C) are calculated by the following formula. The ratio of the discharge capacity to the discharge capacity at 1.0 C) was calculated. The larger the value of the rate characteristic, the smaller the decrease in capacity and the better the battery characteristic.
[Rate characteristic (%)] = [Discharge capacity at 1.0C] ÷ [Discharge capacity at 0.1C] x 100
<リチウムイオン電池の内部抵抗の測定>
上記のレート特性の測定と同様にして1.0Cにおける放電0秒後の電圧及び電流並びに1.0Cにおける放電10秒後の電圧及び電流を測定し、以下の式で内部抵抗を算出した。内部抵抗が小さいほど優れた電池特性を有することを意味する。
なお、放電0秒後の電圧とは、放電したと同時に計測される電圧(放電時電圧ともいう)である。
[内部抵抗(Ω)]=[(1.0Cにおける放電0秒後の電圧)−(1.0Cにおける放電10秒後の電圧)]÷[(1.0Cにおける放電0秒後の電流)−(1.0Cにおける放電10秒後の電流)]
<Measurement of internal resistance of lithium-ion battery>
In the same manner as the above-mentioned measurement of the rate characteristics, the voltage and current after 0 seconds of discharge at 1.0 C and the voltage and current after 10 seconds of discharge at 1.0 C were measured, and the internal resistance was calculated by the following formula. The smaller the internal resistance, the better the battery characteristics.
The voltage after 0 seconds of discharge is a voltage measured at the same time as discharge (also referred to as discharge voltage).
[Internal resistance (Ω)] = [(voltage after 0 seconds of discharge at 1.0C)-(voltage after 10 seconds of discharge at 1.0C)] ÷ [(current after 0 seconds of discharge at 1.0C)- (Current after 10 seconds of discharge at 1.0C)]
<リチウムイオン電池のクーロン効率の評価>
上記のレート特性の測定で得られた0.1Cにおける初回の放電容量と0.1Cにおける初回の充電容量とを用い、以下の式でクーロン効率を算出した。クーロン効率が高いほど優れた電池特性を有することを意味する。
クーロン効率(%)=(0.1Cにおける初回の放電容量)÷(0.1Cにおける初回の充電容量)×100
<Evaluation of Coulomb efficiency of lithium-ion batteries>
The Coulomb efficiency was calculated by the following formula using the initial discharge capacity at 0.1 C and the initial charge capacity at 0.1 C obtained by the above measurement of the rate characteristics. The higher the Coulomb efficiency, the better the battery characteristics.
Coulomb efficiency (%) = (first discharge capacity at 0.1C) ÷ (first charge capacity at 0.1C) x 100
本発明のリチウムイオン電池用被覆正極活物質を用いたリチウムイオン電池は特にレート特性に優れることがわかる。 It can be seen that the lithium ion battery using the coated positive electrode active material for the lithium ion battery of the present invention is particularly excellent in rate characteristics.
本発明のリチウムイオン電池用被覆正極活物質は、特に、携帯電話、パーソナルコンピューター、ハイブリッド自動車及び電気自動車用に用いられる双極型二次電池用及びリチウムイオン二次電池用等の正極活物質として有用である。 The coated positive electrode active material for lithium ion batteries of the present invention is particularly useful as a positive electrode active material for bipolar secondary batteries and lithium ion secondary batteries used for mobile phones, personal computers, hybrid vehicles and electric vehicles. Is.
Claims (3)
前記リチウムイオン電池用正極活物質は、LiNi 0.8 Co 0.15 Al 0.05 O 2 であり、
前記高分子化合物は、アクリル酸、メタクリル酸ブチル、メタクリル酸メチル、アリルスルホン酸ナトリウムを含んでなる単量体組成物を重合してなり、メタクリル酸ブチルとアクリル酸の重量比[メタクリル酸ブチル/アクリル酸]が10/90〜90/10であり、
前記導電剤は、アセチレンブラックであり、
下記の計算式で得られる被覆率が15〜30%であることを特徴とするリチウムイオン電池用被覆正極活物質。
被覆率(%)={1−[被覆正極活物質のBET比表面積/(正極活物質のBET比表面積×被覆正極活物質中に含まれる正極活物質の重量割合+導電剤のBET比表面積×被覆正極活物質中に含まれる導電剤の重量割合)]}×100 A coated positive electrode active material for a lithium ion battery, wherein at least a part of the surface of the positive electrode active material for a lithium ion battery is coated with a coating layer containing a polymer compound and a conductive agent.
The positive electrode active material for the lithium ion battery is LiNi 0.8 Co 0.15 Al 0.05 O 2 .
The polymer compound is obtained by polymerizing a monomer composition containing acrylic acid, butyl methacrylate, methyl methacrylate, and sodium allylsulfonate, and the weight ratio of butyl methacrylate to acrylic acid [butyl methacrylate / Acrylic acid] is 10/90 to 90/10,
The conductive agent is acetylene black and
A coated positive electrode active material for a lithium ion battery, characterized in that the coverage obtained by the following formula is 15 to 30%.
Coverage (%) = {1- [BET specific surface area of coated positive electrode active material / (BET specific surface area of positive electrode active material × weight ratio of positive electrode active material contained in coated positive electrode active material + BET specific surface area of conductive agent × Weight ratio of conductive agent contained in coated positive electrode active material)]} × 100
The coated positive electrode active material for a lithium ion battery according to claim 1 or 2 , wherein the ratio of the weight of the polymer compound contained in the coating layer to the weight of the conductive agent contained in the coating layer is 1 to 10% by weight.
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