JP6794175B2 - Manufacturing method of laser surveying equipment - Google Patents

Description

The present invention relates to a light wave distance measuring mechanism and the laser rotary irradiation mechanism in the manufacture how the laser surveying instrument, which integrally.

As a surveying device, there is a so-called total station, which is a light wave distance measuring device that measures distance measurement, horizontal angle, and vertical right angle by directing the measurement optical axis of the distance measuring optical system to the object to be measured. Further, in recent years, as a light wave distance measuring device, a light wave distance measuring device having a tracking function that rotates following the movement of a measurement object has also been developed.

Further, a laser rotary irradiation device that linearly irradiates a laser beam to form a reference plane is also known (see Patent Documents 1 and 2).

Then, using a laser measuring device that integrates a light wave distance measuring device (also called a light wave distance measuring mechanism) and a laser rotating irradiation device (also called a laser rotating irradiation mechanism), control of construction machines such as slip foam paving machines is performed. A system for performing this has also been developed (see Patent Document 3).

Japanese Unexamined Patent Publication No. 2004-221508 Japanese Unexamined Patent Publication No. 2005-274229 Japanese Unexamined Patent Publication No. 2014-55499

When a surveying device such as a laser surveying device or a light wave distance measuring device as shown in Patent Documents 1 and 2 is installed, the vertical axis of the surveying device is set by using a tilt sensor provided in the surveying device. It is leveled to match the direction of gravity.

However, in a laser surveying device in which a light wave distance measuring device and a laser rotating irradiation device are integrated as described in Patent Document 3, there are two vertical axes, a vertical axis in the light wave distance measuring device and a vertical axis in the laser rotating irradiation device. If both vertical axes do not match, there is a problem that even if leveling is performed based on one device, the vertical axis of the other device shifts and accurate surveying cannot be performed.

Therefore, in the laser surveying device, it is necessary to accurately assemble the light wave distance measuring device and the laser rotating irradiation device. However, the light wave distance measuring device and the laser rotating irradiation device can be accurately manufactured and the light wave distance can be manufactured. It is not easy to assemble the measuring device and the laser rotation irradiation device with high accuracy.

The present invention has been made to solve such a problem, and an object of the present invention is to be vertical in a laser surveying device in which a light wave distance measuring mechanism and a laser rotation irradiation mechanism are integrally formed. is to provide a manufacturing how the laser surveying apparatus capable of setting the axial efficiently and accurately.

In order to achieve the above object, in the method for manufacturing a laser surveying apparatus according to the present invention, at least a light wave distance measuring mechanism for measuring a distance and a laser rotating irradiation mechanism for rotating and irradiating a laser beam to form a reference plane are provided. A method for manufacturing a laser measuring device integrally provided, wherein the first tilt sensor and the laser rotation irradiation mechanism included in the light wave distance measurement mechanism are in a state where the light wave distance measurement mechanism and the laser rotation irradiation mechanism are separate. The first tilt offset value measuring step of measuring the tilt offset value of each of the second tilt sensors having the laser rotation irradiation mechanism, the mounting step of mounting the laser rotation irradiation mechanism on the light wave distance measuring mechanism, and the light wave distance measuring mechanism comprising a leveling step for leveling the leveling unit having a fixing step of fixing before Symbol optical distance measuring mechanism.

Further, in the method for manufacturing a laser measuring device according to the present invention, a second tilt for measuring the tilt offset value of the second tilt sensor with the laser rotation irradiation mechanism mounted on the light wave distance measuring mechanism. An offset value measuring step may be further provided, and the fixing step may be fixed to the light wave distance measuring mechanism by adjusting the posture of the laser rotation irradiation mechanism based on the second tilt offset value.
Further, in the method for manufacturing a laser measuring device according to the present invention, after the fixing step, a laser beam is irradiated by the laser rotation irradiation mechanism, and the light wave distance measuring mechanism is used so that the irradiation direction of the laser beam becomes horizontal. A laser irradiation adjusting step of adjusting the posture of the light wave distance measuring mechanism and the laser rotation irradiation mechanism as an integral body by the leveling portion of the laser irradiation may be further provided.

According to the present invention using the above means, in a laser surveying device in which a light wave distance measuring mechanism and a laser rotation irradiation mechanism are integrally formed, the vertical axes of both mechanisms can be efficiently and accurately set.

It is a schematic perspective view of the laser surveying apparatus which concerns on one Embodiment of this invention. It is a flowchart which showed the setting routine of the vertical axis in the laser surveying apparatus which concerns on one Embodiment of this invention.

Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

FIG. 1 shows a laser surveying device 1 manufactured by the manufacturing method according to the present embodiment, and in the laser surveying device 1 shown in the figure, a laser rotation irradiation mechanism 3 is integrated on a light wave distance measuring mechanism 2. It is provided in.

The laser surveying device 1 is a laser surveying device used in a control system of a construction machine such as the slip foam paving machine described in Patent Document 3, and is arbitrarily used during surveying via a tripod (not shown). It is installed at the point.

The light wave distance measuring mechanism 2 has a function equivalent to that of a total station. For example, the light wave distance measuring mechanism 2 irradiates the distance measuring light toward the target of the construction machine, receives the reflected distance measuring light from the target, performs distance measurement and angle measurement, and uses the reflected light from the target. Track the target based on it.

Specifically, the light wave distance measuring mechanism 2 has a base portion 10 and a rotating substrate 11 at the lower portion.

A tripod (not shown) can be attached to the base portion 10. The base portion 10 has a horizontal rotation drive unit (not shown), and the horizontal rotation drive unit drives the rotating substrate 11 to rotate in the horizontal direction.

Further, although not shown, a leveling portion for adjusting the inclination with respect to the base portion 10 is provided between the base portion 10 and the rotating substrate 11. The leveling portion is fixed, for example, at any one place on the horizontal plane of the rotating substrate 11 as a fulcrum, and two leveling parts capable of moving the rotating board 11 in the vertical direction at any two places on the horizontal plane. Semi-screws are provided, and the inclination of the rotating substrate 11 with respect to the base portion 10 is adjusted according to the degree of tightening of these leveling screws. The number of leveling screws is not limited to this, and for example, three may be provided.

Further, the rotating substrate 11 is provided with a horizontal tilt sensor 12 (first tilt sensor) made of a circular bubble tube, and the horizontal tilt sensor 12 detects the tilt of the rotating substrate 11, that is, the light wave distance measuring mechanism 2. It is possible to do.

The leveling unit of the present embodiment has an automatic leveling function that acquires tilt information detected by the horizontal tilt sensor 12 and automatically performs leveling by driving a leveling screw with an actuator (not shown). There is. The leveling unit may be configured such that the operator manually operates the leveling screw while checking the horizontal tilt sensor 12 to perform leveling.

A pair of support columns 13 and 14 are erected on the upper surface of the rotating substrate 11, and a telescope unit 15 is rotatably supported between the pair of support columns 13 and 14. Although not shown, the pair of support columns 13 and 14 are provided with a vertical rotation drive unit that rotates the telescope unit 15 in the vertical direction.

The telescope unit 15 houses a range-finding optical system, a tracking optical system, and a range-finding unit. The telescope unit 15 emits range-finding light L1 and tracking light (not shown), and reflects distance from the target. The distance measurement is performed by receiving light at the distance measurement unit. Further, the telescope unit 15 receives the tracking light reflected by the target via the tracking optical system and is driven in the horizontal direction by the horizontal rotation drive unit and in the vertical direction by the vertical rotation drive unit to automatically track the target. Is possible.

Further, although not shown, the base portion 10 is provided with a horizontal angle detector for detecting the horizontal rotation angle (horizontal angle) of the rotating substrate 11 with respect to the base portion 10, and the support columns 13 and 14 are provided with a telescope unit. A vertical right angle detector for detecting the rotation angle (vertical right angle) of 15 in the vertical direction is provided. The collimation direction of the telescope unit 15 can be measured from the horizontal angle and the vertical angle detected by the horizontal angle detector and the vertical angle detector.

Further, a survey control unit 16 is provided on the rotating substrate 11. The survey control unit 16 has a function of performing survey control in the laser survey device 1. For example, the survey control unit 16 reads, stores, calculates, and the like various information detected by the telescope unit 15, the horizontal tilt sensor 12, the horizontal angle detector, and the vertical angle detector, and sets the leveling unit according to the calculation result. It controls the drive of the vertical rotation drive unit and the horizontal rotation drive unit.

A top plate 17 is provided at the upper ends of the pair of support columns 13 and 14, and a laser rotation irradiation mechanism 3 is provided on the top plate 17.

The laser rotation irradiation mechanism 3 rotationally irradiates the laser beam L2 at a constant speed, and the reference plane is formed by the laser beam L2. The laser beam L2 is composed of a plurality of fan-shaped beams having a predetermined spreading angle, and at least one of them is inclined with respect to a horizontal plane. For example, the laser beam L2 is composed of two fan-shaped beams, a fan-shaped beam in the vertical direction and a fan-shaped beam inclined at a predetermined angle with respect to a horizontal plane. Various configurations of the laser beam can be considered as shown in Patent Documents 2 and 3.

Specifically, in the laser rotation irradiation mechanism 3, a cylindrical portion 21 is integrally erected at the center of a disc-shaped flange portion 20, and the laser irradiation portion 22 rotates horizontally on the upper surface of the cylindrical portion 21. It is provided as possible.

On the horizontal plane of the collar portion 20, a fulcrum portion 23 fixed to the top plate 17 is provided at one place, and adjusting screws 24 and 25 (posture adjusting parts) are provided at two places. As a result, the inclination of the collar portion 20 with respect to the top plate 17, that is, the inclination of the laser rotation irradiation mechanism 3 can be adjusted according to the degree of tightening of the adjusting screws 24 and 25, similarly to the leveling portion of the rotating substrate 11 described above.

Further, fixing screws 26, 27, 28 (fixing portions) are provided adjacent to the fulcrum portion 23 and the adjusting screws 24, 25 (posture adjusting portions). The fixing screws 26, 27, and 28 are means for fixing the flange portion 20 to the top plate 17 while maintaining the angle adjusted by the adjusting screws 24 and 25.

A pair of uniaxial tilt sensors 29 and 30 (second tilt sensor) are provided on the peripheral surface of the cylindrical portion 21. These uniaxial tilt sensors 29 and 30 are arranged in orthogonal directions, and can detect the tilts of the two axes orthogonal to each other in the horizontal direction of the laser rotation irradiation mechanism 3, that is, the X-axis Ax and the Y-axis Ay. These uniaxial tilt sensors 29 and 30 have higher accuracy in detecting tilt than the horizontal tilt sensor 12.

The laser irradiation unit 22 is a portion that irradiates the above-mentioned laser beam L2, and the irradiation direction of the laser beam L2 can be rotated in the horizontal direction on the cylindrical portion 21. The surveying control in the laser rotation irradiation mechanism 3 is also performed by the surveying control unit 16, and the laser irradiation unit 22 is driven and controlled by the surveying control unit 16.

In the laser surveying device 1 configured as described above, the light wave distance measuring mechanism 2 and the laser rotation irradiation mechanism 3 are assembled at the time of manufacturing before shipment from the factory. At the time of this assembly, the vertical axes of the respective mechanisms 2 and 3 are assembled. Is set to match the direction of gravity.

Here, with reference to FIG. 2, the setting routine of the vertical axis of the light wave distance measuring mechanism 2 and the laser rotation irradiation mechanism 3 is shown in a flowchart, and will be described below with reference to the same flowchart. The vertical axis setting routine is started from a state in which the light wave distance measuring mechanism 2 and the laser rotation irradiation mechanism 3 are separated from each other.

As step S1 of the vertical axis setting routine, so-called tilt offset values are measured for the horizontal tilt sensor 12 of the light wave distance measuring mechanism 2 and the pair of uniaxial tilt sensors 29 and 30 of the laser rotation irradiation mechanism 3, respectively. (First tilt offset value measuring step).

Specifically, the tilt offset value of the light wave distance measuring mechanism 2 is measured by placing the light wave distance measuring mechanism 2 on a table whose inclination can be adjusted, and once reading and storing the value of the horizontal tilt sensor 12. After that, the value of the horizontal tilt sensor 12 is read and stored again in a posture rotated by 180 ° in the horizontal direction from that posture. The values of the horizontal tilt sensor 12 in both postures are compared, and the tilt of the table on which both values match is found. Then, by storing the value of the horizontal tilt sensor 12 at the tilt of the table where the values of the horizontal tilt sensor 12 in both postures match as the tilt offset value, the amount of deviation (offset amount) of the horizontal tilt sensor 12 with respect to the absolute horizontal is recognized. To do. The method for measuring the tilt offset value in the uniaxial tilt sensors 29 and 30 of the laser rotation irradiation mechanism 3 is also the same.

Subsequently, as step S2, the laser rotation irradiation mechanism 3 is placed on the top plate 17 of the light wave distance measuring mechanism 2 (mounting step).

As step S3, leveling is performed by the leveling portion of the light wave distance measuring mechanism 2 (leveling step). Specifically, with the laser rotation irradiation mechanism 3 mounted on the light wave distance measuring mechanism 2, the laser measuring device 1 is leveled based on the horizontal tilt sensor 12 whose tilt offset value has already been measured in step S1.

In step S4, the tilt offset value is measured again for the pair of uniaxial tilt sensors 29 and 30 in the laser rotation irradiation mechanism 3 while being mounted on the light wave distance measuring mechanism 2 (second tilt offset value measurement). Process). That is, in a state where the light wave distance measuring mechanism 2 and the laser rotation irradiation mechanism 3 are integrated, they are rotated by 180 ° in the horizontal direction to find out the inclination of the table on which the values of the uniaxial tilt sensors 29 and 30 match. In this way, the offset values of the uniaxial tilt sensors 29 and 30 with the light wave distance measuring mechanism 2 and the laser rotation irradiation mechanism 3 assembled are measured.

Then, in step S5, using the tilt offset values of the uniaxial tilt sensors 29 and 30 measured in step S4, the degree of tightening of the adjusting screws 24 and 25 is adjusted so that the vertical axis of the laser rotation irradiation mechanism 3 is in the direction of gravity. The laser rotation irradiation mechanism 3 is fixed to the light wave distance measuring mechanism 2 by the fixing screws 26, 27, 28 in a posture in which the vertical axis coincides with the direction of gravity (fixing step).

Finally, in step S6, the laser rotation irradiation mechanism 3 irradiates the laser beam L2, and the leveling portion of the light wave distance measurement mechanism 2 is driven so that the laser beam L2 is irradiated in the horizontal direction. And the posture of the laser rotation irradiation mechanism 3 as an integral body is adjusted (laser irradiation adjustment step). The tilt offset values of the uniaxial tilt sensors 29 and 30 are updated in the adjusted posture.

As described above, the vertical axis of the laser surveying device 1 is set. In this way, the tilt offset value is measured in advance for each of the tilt sensors of the light wave distance measuring mechanism 2 and the laser rotation irradiation mechanism 3, and the leveling portion of the light wave distance measuring mechanism 2 is placed after the laser rotation irradiation mechanism 3 is placed. By measuring the offset value of the tilt sensor of the laser rotation irradiation mechanism 3 again and adjusting and fixing the posture of the laser rotation irradiation mechanism 3, the light wave distance measurement mechanism 2 and the laser rotation irradiation are performed. The vertical axis of each mechanism 3 coincides with the direction of gravity.

Further, by finally performing laser irradiation by the laser rotation irradiation mechanism 3 and adjusting the posture of the laser surveying device 1 so that the laser beam L2 is irradiated in the horizontal direction, the reference plane can be formed more accurately. Become.

Further, as the laser measuring device 1 including the light wave distance measuring mechanism 2 and the laser rotation irradiation mechanism 3, the light wave distance measuring mechanism 2 has a leveling portion, and the light wave distance measuring mechanism 2 and the laser rotation irradiation mechanism 3 Each has tilt sensors 12, 29, and 30, and the laser rotation irradiation mechanism 3 can be fixed after adjusting the attitude with respect to the light wave distance measuring mechanism 2 by the adjusting screws 24, 25 and the fixing screws 26, 27, 28. Therefore, the vertical axis can be efficiently set when assembling both mechanisms 2 and 3.

Further, by providing the tilt sensors 12, 29, and 30 in the light wave distance measuring mechanism 2 and the laser rotation irradiation mechanism 3, respectively, the tilted states of the respective mechanisms 2 and 3 at distant positions can be accurately measured. It can be detected. In particular, the pair of uniaxial tilt sensors 29 and 30 included in the laser rotation irradiation mechanism 3 are provided on the light wave distance measuring mechanism 2 because the accuracy of detecting the tilt is higher than that of the horizontal tilt sensor 12 included in the light wave distance measuring mechanism 2. Therefore, it is possible to accurately adjust the posture of the laser rotation irradiation mechanism 3 which requires more accuracy. The tilt sensor is divided into two parts, upper and lower, because the positions are separated and it is not possible to monitor both states with one sensor due to thermal expansion. Since a method has been established to calculate and correct the tilt deviation of the total station, make sure that the second sensor is horizontal and correct the deviation of the first sensor before use.

Further, since the leveling portion of the light wave distance measuring mechanism 2 has an automatic leveling function, the leveling in step S3 and the leveling work in the field can be simplified.

From the above, according to the manufacturing method of the laser surveying device 1 and the laser surveying device 1 according to the present embodiment, in the laser surveying device 1 in which the light wave distance measuring mechanism 2 and the laser rotation irradiation mechanism 3 are integrally formed. The vertical axes of both mechanisms 2 and 3 can be set efficiently and accurately.

Although the description of the embodiment of the present invention is completed above, the aspect of the present invention is not limited to this embodiment.

In the above embodiment, the light wave distance measuring mechanism 2 is provided with the horizontal tilt sensor 12, and the laser rotation irradiation mechanism 3 is provided with the pair of uniaxial tilt sensors 29 and 30, and although this combination is preferable, it is provided in each mechanism. The tilt sensor is not necessarily limited to this. For example, the light wave distance measuring mechanism may be provided with a pair of uniaxial tilt sensors, or the laser rotation irradiation mechanism may be provided with a horizontal tilt sensor.

Further, in the above embodiment, the posture of the laser rotation irradiation mechanism 3 is adjusted by the adjusting screws 24 and 25, and the fixing is performed by the fixing screws 26, 27 and 28. However, the posture adjusting means and fixing of the laser rotation irradiation mechanism 3 are performed. The means are not limited to this.

1 Laser surveying device 2 Light wave distance measuring mechanism 3 Laser rotating irradiation mechanism 10 Base 11 Rotating board 12 Horizontal tilt sensor (first tilt sensor)
13, 14 Strut part 15 Telescope part 16 Surveying control part 17 Top plate 20 Flange part 21 Cylindrical part 22 Laser irradiation part 23 Abutment part 24, 25 Adjustment screw (posture adjustment part)
26, 27, 28 Fixing screw (fixing part)
29, 30 Uniaxial tilt sensor (second tilt sensor)

Claims (3)

It is a method for manufacturing a laser surveying apparatus that integrally includes at least a light wave distance measuring mechanism for measuring a distance and a laser rotating irradiation mechanism for forming a reference plane by rotating a laser beam.
With the light wave distance measuring mechanism and the laser rotation irradiation mechanism separate, the tilt offset values of the first tilt sensor of the light wave distance measuring mechanism and the second tilt sensor of the laser rotation irradiation mechanism are measured. The first tilt offset value measuring step and
A mounting step of mounting the laser rotation irradiation mechanism on the light wave distance measuring mechanism, and
A leveling step in which leveling is performed by the leveling portion of the light wave distance measuring mechanism, and
The fixing process of fixing to the light wave distance measuring mechanism and
A method of manufacturing a laser surveying apparatus comprising.
A second tilt offset value measuring step for measuring the tilt offset value of the second tilt sensor is further provided with the laser rotation irradiation mechanism mounted on the light wave distance measuring mechanism.
The method for manufacturing a laser surveying apparatus according to claim 1, wherein the fixing step adjusts the posture of the laser rotation irradiation mechanism based on the second tilt offset value and fixes the laser rotation irradiation mechanism to the light wave distance measuring mechanism.
After the fixing step, the laser beam is irradiated by the laser rotation irradiation mechanism, and the light wave distance measuring mechanism and the laser are subjected to the leveling portion of the light wave distance measuring mechanism so that the irradiation direction of the laser beam becomes horizontal. The method for manufacturing a laser surveying apparatus according to claim 1 or 2, further comprising a laser irradiation adjusting step for adjusting the posture as an integral part of the rotary irradiation mechanism.

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