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JP6767200B2 - Method of forming the insertion port protrusion of the metal tube - Google Patents

Method of forming the insertion port protrusion of the metal tube Download PDF

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JP6767200B2
JP6767200B2 JP2016161994A JP2016161994A JP6767200B2 JP 6767200 B2 JP6767200 B2 JP 6767200B2 JP 2016161994 A JP2016161994 A JP 2016161994A JP 2016161994 A JP2016161994 A JP 2016161994A JP 6767200 B2 JP6767200 B2 JP 6767200B2
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insertion port
protrusion
mold
socket
straight portion
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JP2017042821A (en
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貴洋 堺
貴洋 堺
親平 堤
親平 堤
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Kurimoto Ltd
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この発明は、遠心鋳造法により製造される鋳鉄管等の金属管の挿し口突部の形成方法に関し、特に、継手部に離脱防止機能や伸縮機能を備える耐震管等の金属管の挿し口突部の形成方法に関するものである。 The present invention relates to a method for forming an insertion port protrusion of a metal pipe such as a cast iron pipe manufactured by a centrifugal casting method, and in particular, an insertion port protrusion of a metal pipe such as a seismic pipe having a detachment prevention function and an expansion / contraction function in a joint portion. It relates to a method of forming a part.

水道管などに使用される鋳鉄管は、内外径が一定の円筒形の直部と、その一端に設けられ内外径が直部より大きい受口と、他端に設けられた挿し口とから構成されるものが多い(本願図11参照)。
その鋳鉄管において、その継手部に離脱防止機能や伸縮機能を備えた耐震管と称されるものがあり、その種類として、GX形、S形、US形、NS形、S50形等があり、これらの継手部は、受口に対し挿し口を離脱防止、それに加えて所要範囲において伸縮可能(抜き差し可能)としたものである。
Cast iron pipes used for water pipes, etc. consist of a cylindrical straight part with a constant inner and outer diameter, a socket provided at one end of the pipe and a larger inner and outer diameter than the straight part, and an insertion port provided at the other end. Many are used (see FIG. 11 of the present application).
Among the cast iron pipes, there are those called seismic pipes whose joints have a detachment prevention function and an expansion / contraction function, and the types include GX type, S type, US type, NS type, S50 type and the like. These joints have an insertion port that prevents detachment from the receiving port, and in addition, can be expanded and contracted (removable) within a required range.

例えば、図11に示す継手部は、一方の管Pの挿し口1を他の管Pの受口2に挿し込むとともに、その挿し口1と受口2の間の全周に止水リング(ゴム輪)3及びロックリング4を嵌め込んだ構成である。この継手部は、挿し口1の先端外周の突部6が受口2の奥端2aとロックリング4との間を移動し得て、その移動長さの伸縮機能を発揮し、突部6がロックリング4に係止することによって、挿し口1が受口2から離脱することを阻止する離脱防止機能を発揮する。なお、図11において、挿し口1の左側から受口2に至る部分が直部5となる(図12参照)。 For example, in the joint portion shown in FIG. 11, the insertion port 1 of one pipe P is inserted into the receiving port 2 of the other pipe P, and the water stop ring (water stop ring) is formed all around between the insertion port 1 and the receiving port 2. The structure is such that the rubber ring) 3 and the lock ring 4 are fitted. In this joint portion, the protrusion 6 on the outer periphery of the tip of the insertion port 1 can move between the inner end 2a of the receiving port 2 and the lock ring 4, and exerts the function of expanding and contracting the moving length of the protrusion 6. By locking the lock ring 4, the insertion port 1 exerts a detachment prevention function of preventing the insertion port 1 from detaching from the receiving port 2. In FIG. 11, the portion extending from the left side of the insertion port 1 to the receiving port 2 is the straight portion 5 (see FIG. 12).

一方、この種の耐震管Pは、通常、球状黒鉛鋳鉄からなるダクタイル鋳鉄管からなり、その製造、例えば、図12に示すダクタイル鋳鉄管Pの遠心鋳造は、円筒形モールド(鋳型)11をローラ12により回転し、取鍋13から三角取鍋14を介して鋳込用トラフ15に溶湯cを送り込み、そのトラフ15をモールド11内の軸心方向に移動して溶湯cをモールド11内に鋳込んで(注湯し)、所要厚の円筒状溶湯層(鋳鉄管)Pを形成する(特許文献1、段落0025、図8参照)。 On the other hand, this type of seismic tube P is usually made of a ductile cast iron pipe made of spheroidal graphite cast iron, and in its manufacture, for example, in centrifugal casting of the ductile cast iron pipe P shown in FIG. 12, a cylindrical mold 11 is rolled. Rotated by 12, the molten metal c is sent from the ladle 13 to the casting trough 15 via the triangular ladle 14, and the trough 15 is moved in the axial direction in the mold 11 to cast the molten metal c in the mold 11. It is poured (pouring) to form a cylindrical molten metal layer (cast iron pipe) P having a required thickness (see Patent Document 1, paragraph 0025, FIG. 8).

この遠心鋳造によっては上記挿し口1の突部6を形成することは非常に困難である。このため、その挿し口1の先端外周に突部6を設ける一手段として、図13に示すように、挿し口1の先端外周に周方向一つ割り締まり勝手の金属製リング21を嵌め(巻き付け)、そのリング21の両側周面をアークによる隅肉溶接し、その各隅肉溶接部22、22を所要形状にグラインダ加工や旋盤加工などによって整形して突部6を設けるものがある(特許文献2段落0005〜同0008、図5参照)。 It is very difficult to form the protrusion 6 of the insertion port 1 by this centrifugal casting. Therefore, as one means of providing the protrusion 6 on the outer periphery of the tip of the insertion port 1, as shown in FIG. 13, a metal ring 21 that is split and tightened by one in the circumferential direction is fitted (wound) on the outer periphery of the tip of the insertion port 1. ), Both peripheral surfaces of the ring 21 are fillet welded by an arc, and the fillet welded portions 22 and 22 are shaped into a required shape by grinder processing or lathe processing to provide a protrusion 6 (patented). References 2 paragraphs 0005 to 0008, see FIG. 5).

他の手段として、図14に示すように、外側に溝切り加工23を施したリング24を挿し口1の先端外周に巻き付け、その溝23をアークにより溶け落としてリング24を挿し口1に取り付けて突部6を設けるものがある(特許文献2、要約、図1等参照)。 As another means, as shown in FIG. 14, a ring 24 having a groove cutting process 23 on the outside is wound around the outer periphery of the tip of the insertion port 1, the groove 23 is melted down by an arc, and the ring 24 is attached to the insertion port 1. Some have a protrusion 6 (see Patent Document 2, Abstract, FIG. 1 and the like).

さらに、他の手段として、図15に示すように、鋳鉄管の挿し口1を固相線より80〜100℃低い鍛造可能な温度まで、加熱昇温し、その挿し口1をクランプダイス31とスライディングマンドレル32を用いた据え込み鍛造によって突部6を形成するものもある(特許文献3、要約、図1等参照)。 Further, as another means, as shown in FIG. 15, the insertion port 1 of the cast iron pipe is heated to a forgingable temperature 80 to 100 ° C. lower than the solid phase line, and the insertion port 1 is used as a clamp die 31. In some cases, the protrusion 6 is formed by stationary forging using the sliding mandrel 32 (see Patent Document 3, Summary, FIG. 1, etc.).

また、他の手段として、図16に示すように、鋳鉄管Pの挿し口1を塑性変形し得る温度であって、急冷後管壁組織にセメンタイトが晶出しない温度まで加熱し、その挿し口1を外型35とストッパ36を用いて、当て板37を介してピストンロッド38により、管Pを管軸方向に圧縮し、挿し口1を管の半径方向に膨出塑性変形させ、そのまま冷却することで、膨出する突部6を形成するものもある(特許文献4、請求項1、図1〜図4等参照)。 As another means, as shown in FIG. 16, the insertion port 1 of the cast iron pipe P is heated to a temperature at which the insertion port 1 can be plastically deformed and the cementite does not crystallize in the pipe wall structure after quenching, and the insertion port is heated. Using the outer mold 35 and the stopper 36, the pipe P is compressed in the pipe axial direction by the piston rod 38 via the backing plate 37, and the insertion port 1 is bulged and plastically deformed in the radial direction of the pipe and cooled as it is. In some cases, a protruding portion 6 is formed (see Patent Document 4, claim 1, FIGS. 1 to 4, etc.).

また、図17に示すように、挿し口1を直部よりも肉厚に鋳造し(同図(a))、その肉厚の挿し口1の外周面を切削(網目部分)することにより、突部6を形成するものもある(特許文献5、要約、図1、図2等参照)。 Further, as shown in FIG. 17, the insertion port 1 is cast to be thicker than the straight portion (FIG. 17A), and the outer peripheral surface of the insertion port 1 having the thickness is cut (mesh portion). Some form a protrusion 6 (see Patent Document 5, Summary, FIG. 1, FIG. 2, etc.).

特開2005−288475号公報Japanese Unexamined Patent Publication No. 2005-288475 特開平9−122910号公報JP-A-9-122910 特開平9−96386号公報JP-A-9-96386 特開2004−344903号公報Japanese Unexamined Patent Publication No. 2004-344903 特開2014−188571号公報Japanese Unexamined Patent Publication No. 2014-188571

上記図13、図14に示すリング21、24のアーク溶接は、被溶接部が急加熱・急冷されるため、溶接部は熱影響を受けて材質的・機械的変化が生じ、溶接変形や溶接残留応力が生じる。そのため、適切な溶接条件の設定が必要であり、材料によっては、溶接後の熱処理が必要な場合もある。すなわち、アーク溶接によるリング21、24による突部6の形成は、溶接材料やリングが必要であったり、また、熱処理が必要であったりとコスト高となっている。また、図14に示す突部6にあっては、リング24の両側周囲24aに隙間が生じるため、その隙間を塗装する必要がある。このため、作業性も悪いものとなっている。 In the arc welding of the rings 21 and 24 shown in FIGS. 13 and 14, since the welded portion is rapidly heated and rapidly cooled, the welded portion is affected by heat and material and mechanical changes occur, resulting in welding deformation and welding. Residual stress is generated. Therefore, it is necessary to set appropriate welding conditions, and depending on the material, heat treatment after welding may be required. That is, the formation of the protrusions 6 by the rings 21 and 24 by arc welding requires a welding material and a ring, and also requires heat treatment, which is costly. Further, in the protrusion 6 shown in FIG. 14, since a gap is formed around both sides of the ring 24, it is necessary to paint the gap. For this reason, workability is also poor.

図15、図16に示す方法は、管Pの管軸方向に圧縮力が生じるため、管Pが動かないように強固に固定する必要があり、それがなされていないと、挿し口1端部が所要の形状に成形されず、適切な形状の突部6が形成されない場合や管Pの直線状態が担保できない場合が生じる恐れがある。
また、図16の方法は、挿し口1の外周面の変形と同様に、管内面側も湾曲し(変形し)、管内面が全長に亘って真っ直ぐにならない場合がある。
因みに、図16の外型35は、特許文献4段落0023第5〜6行に記載のように「膨出部(突部)6の膨出量を一定にする」ものである(突部6を成形するもの(鍛造型)ではない)。
図17の方法は、切削によって突部6を形成しているため、その作業性が悪い上に、挿し口1の内面が内側に膨出しているため、その内径が他の部分(直部5)より小径となる。
In the method shown in FIGS. 15 and 16, since a compressive force is generated in the direction of the pipe axis of the pipe P, it is necessary to firmly fix the pipe P so that it does not move. If this is not done, the insertion port 1 end May not be formed into a required shape, and a protrusion 6 having an appropriate shape may not be formed, or the linear state of the pipe P may not be guaranteed.
Further, in the method of FIG. 16, similar to the deformation of the outer peripheral surface of the insertion port 1, the inner surface side of the pipe is also curved (deformed), and the inner surface of the pipe may not be straightened over the entire length.
Incidentally, the outer mold 35 of FIG. 16 is for "making the amount of bulging of the bulging portion (protruding portion) 6 constant" as described in paragraph 4, paragraph 0023, lines 5 to 6 of the Patent Document (protruding portion 6). (Not a forging mold).
In the method of FIG. 17, since the protrusion 6 is formed by cutting, the workability is poor, and since the inner surface of the insertion port 1 bulges inward, the inner diameter thereof is the other portion (straight portion 5). ) Is smaller in diameter.

この発明は、以上の実状の下、上記突部6の別の成形方法を提供することを課題とする。 An object of the present invention is to provide another molding method for the protrusion 6 under the above-mentioned actual conditions.

上記課題を達成するため、この発明は、挿し口を内外型により鍛造することによって突部を形成することとしたのである。鍛造であれば、アーク溶接のように溶接変形や溶接残留応力が生じず、また、内外型によるため、その鍛造型によって挿し口が支持固定されて管軸方向への力が生じ難く、管の直線性を容易に担保でき、突部の成形も型通りに行うことができ、作業性も良い。 In order to achieve the above object, the present invention has decided to form a protrusion by forging the insertion port with an inner / outer mold. In the case of forging, welding deformation and welding residual stress do not occur unlike arc welding, and because it depends on the inner and outer molds, the insertion port is supported and fixed by the forging mold, and force in the pipe axial direction is unlikely to be generated. Straightness can be easily ensured, the protrusion can be formed according to the mold, and workability is good.

この発明の具体的な構成としては、内外径が一定な円筒状直部と、その直部の一端に設けられて内外径が前記直部より大きい受口と、同他端に設けられて前記受口に嵌り得る外径の挿し口とからなり、挿し口を受口に挿し込み、その挿し口先端外周の突部が受口内のロックリングに係止することによって、挿し口が受口から離脱することを阻止する離脱防止機能を発揮する、遠心鋳造法により製造される金属管の前記挿し口突部の形成方法において、前記遠心鋳造法により製造された前記挿し口端部外周に、前記突部に対応する形状の凹部を有する外型を当てがい、その外型が当てがわれた挿し口端部の内周に内型を当てがい、その内外の型で、前記挿し口端部を鍛造して前記突部を有する挿し口先端部を形成する構成を採用することができる。
この構成において、上記挿し口端部は上記直部と内外径が等しくすることが好ましく、また、上記外型の内径は凹部から直部側がその直部の外径と同一にすることが好ましい。
As a specific configuration of the present invention, a cylindrical straight portion having a constant inner and outer diameter, a receiving port provided at one end of the straight portion and having an inner and outer diameter larger than the straight portion, and a socket provided at the other end of the straight portion. It consists of an insertion port with an outer diameter that can be fitted into the socket, and the insertion port is inserted into the socket, and the protrusion on the outer periphery of the tip of the insertion port is locked to the lock ring in the socket, so that the insertion port can be inserted from the socket. In the method for forming the insertion port protrusion of a metal tube manufactured by a centrifugal casting method, which exerts a detachment prevention function for preventing detachment, the outer periphery of the insertion port end portion manufactured by the centrifugal casting method is covered with the above. An outer mold having a concave portion having a shape corresponding to the protrusion is applied, an inner mold is applied to the inner circumference of the insertion port end to which the outer mold is applied, and the inner and outer molds are used to attach the insertion end to the insertion port. It is possible to adopt a structure in which the tip of the insertion port having the protrusion is formed by forging.
In this configuration, it is preferable that the inner and outer diameters of the insertion port end portion are the same as those of the straight portion, and that the inner diameter of the outer mold is the same as the outer diameter of the straight portion from the concave portion to the straight portion side.

上記内外の型による挿し口端部の鍛造の際、その鍛造圧を付与する手段としては、従来の種々の態様を採用すればよいが、例えば、上記内型の挿し口端部の内周への押圧面は直部の内径と同一外径から挿し口の軸方向に徐々に縮径しており、外型を固定した状態で、内型を前記軸方向の前記縮径する方向に移動させ、内外の型で挿し口端部の鍛造を行う構成を採用することができる。
他の手段としては、上記内型をその周方向で複数に分割し、その分割片を金属管の半径方向に移動させて前記内外の型による挿し口端部の鍛造を行う手段を採用することができる。このとき、内型内にその軸方向に長い押圧杆を設け、その押圧杆を前記軸方向に移動させて、押圧杆外周面の前記軸方向のテーパ面でもって前記分割片を金属管の半径方向に移動させて内外の型で挿し口端部の鍛造を行う構成を採用することができる。
When forging the insertion port end portion with the inner and outer molds, various conventional modes may be adopted as means for applying the forging pressure. For example, to the inner circumference of the insertion opening end portion of the inner mold. The pressing surface of is gradually reduced in diameter from the same outer diameter as the inner diameter of the straight portion in the axial direction of the insertion port, and with the outer mold fixed, the inner mold is moved in the axially reduced diameter direction. , It is possible to adopt a configuration in which the end of the insertion port is forged with an inner and outer mold.
As another means, the inner mold is divided into a plurality of pieces in the circumferential direction, and the divided pieces are moved in the radial direction of the metal pipe to forge the insertion port end portion by the inner and outer molds. Can be done. At this time, a long pressing rod in the axial direction is provided in the inner mold, the pressing rod is moved in the axial direction, and the divided piece is divided into the radius of the metal pipe by the tapered surface in the axial direction of the outer peripheral surface of the pressing rod. It is possible to adopt a configuration in which the end of the insertion port is forged by moving in the direction with an inner and outer mold.

また、他の手段としては、上記内型をその周方向で複数に分割するとともに、その各分割片の分割面を内型軸方向に向かって周方向に傾斜するテーパ面とし、その対向するテーパ面の間隔が狭くなる方向が同一の一方の分割片と他方の分割片とに分け、その一方の分割片と他方の分割片とを相対的に前記軸方向に移動させて、一方及び他方の分割片群を金属管の半径方向に移動させて内外の型で挿し口端部の鍛造を行う構成を採用することができる。
さらに、他の手段としては、上記内型をローラとし、そのローラで上記外型が当てがわれた挿し口端部の内周面を圧延し、前記内外の型で、前記挿し口端部を鍛造する構成を採用することができる。このとき、上記外型もローラとし、その内外のローラによって挿し口端部の圧延鍛造を行う構成を採用することもできる。
As another means, the inner mold is divided into a plurality of pieces in the circumferential direction, and the divided surface of each of the divided pieces is a tapered surface that is inclined in the circumferential direction toward the inner mold axial direction, and the taper facing the inner mold. One divided piece and the other divided piece having the same direction in which the distance between the surfaces is narrowed are divided, and the one divided piece and the other divided piece are relatively moved in the axial direction, so that one and the other are divided. It is possible to adopt a configuration in which the divided pieces are moved in the radial direction of the metal pipe and the end of the insertion port is forged with an inner / outer mold.
Further, as another means, the inner mold is used as a roller, the inner peripheral surface of the insertion port end to which the outer mold is applied is rolled by the roller, and the insertion end is formed by the inner and outer molds. A forging configuration can be adopted. At this time, it is also possible to adopt a configuration in which the outer mold is also a roller and the insertion port end is rolled and forged by the inner and outer rollers.

以上の各構成において、上記直部よりも挿し口端部側を肉厚に鋳造し、その肉厚の挿し口端部の外周に、上記外型を当てがい、前記肉厚の挿し口端部の内周に前記直部の内径と同一外径の押圧面を有する内型を当てがい、その内外の型で、前記肉厚の挿し口端部を鍛造して上記突部を有する挿し口先端部を形成することとすることができる。
このようにすれば、挿し口の内外径が直部と同じとし得て受口に嵌め易いものとなる。
また、以上の各構成において、挿し口の先端は、必要に応じて、不要な部分を削除(切削)して突部から所要長さとしたり、先に向かって下りテーパ面としたりすることができる。そのテーパ面は、遠心鋳造時における鋳込みによって形成するようにしても良い。
In each of the above configurations, the insertion port end side is cast thicker than the straight portion, the outer mold is applied to the outer periphery of the insertion opening end portion of the wall thickness, and the insertion port end portion of the wall thickness is applied. An inner mold having a pressing surface having the same outer diameter as the inner diameter of the straight portion is applied to the inner circumference of the inner circumference, and the tip of the insertion port having the protrusion is forged with the inner and outer molds. It is possible to form a part.
By doing so, the inner and outer diameters of the insertion port can be made to be the same as that of the straight portion, and it becomes easy to fit the insertion port into the receiving port.
Further, in each of the above configurations, the tip of the insertion port can be removed (cut) from an unnecessary portion to obtain the required length from the protrusion, or can be made a downward tapered surface toward the tip, if necessary. .. The tapered surface may be formed by casting during centrifugal casting.

この発明は、以上のように、内外型による鍛造によって突部を形成するようにしたので、管の直進性を担保しつつ、突部を容易に形成できる。 In the present invention, as described above, since the protrusion is formed by forging with the inner and outer molds, the protrusion can be easily formed while ensuring the straightness of the pipe.

この発明に係る挿し口突部の形成方法の一実施形態の挿し口鋳造説明用部分断面図Partial sectional view for explaining the insertion port casting according to the embodiment of the method for forming the insertion port protrusion according to the present invention. 同実施形態の突部形成説明図であり、(a)は鍛造前の要部切断正面図、(b)は鍛造後の要部切断正面図It is explanatory drawing of the protrusion formation of the same embodiment, (a) is the front view of cutting the main part before forging, and (b) is the front view of cutting the main part after forging. 同突部形成説明用要部切断正面図Front view of the main part for explaining the formation of the same protrusion 他の各実施形態の突部形成説明図であり、(a)は鍛造後の挿し口先端テーパ面も形成した要部切断正面図、(b)は挿し口を肉厚としなかった鍛造後の要部切断正面図It is explanatory drawing of the protrusion formation of each other embodiment, (a) is the front view of the cut of the main part which also formed the tip taper surface of the insertion port after forging, (b) is the post-forging that did not make the insertion opening thick. Front view of cutting the main part 他の実施形態の突部形成説明図であり、(a)は鍛造前の要部切断正面図、(b)は同要部切断側面図It is explanatory drawing of the protrusion formation of another embodiment, (a) is the front view of cutting the main part before forging, (b) is the side view of cutting the main part. 同実施形態の鍛造後の要部切断正面図Front view of the main part cut after forging of the same embodiment さらに他の実施形態の突部形成説明図であり、(a)は鍛造前の要部切断正面図、(b)は鍛造途中の要部切断正面図、(c)は鍛造後の要部切断正面図It is an explanatory view of the protrusion formation of still another embodiment, (a) is a front view of cutting a main part before forging, (b) is a front view of cutting a main part during forging, and (c) is a cutting of a main part after forging. Front view 同実施形態の内型を示し、(a)はその内型及びその押し具の斜視図、(b)は内型の分解斜視図The inner mold of the same embodiment is shown, (a) is a perspective view of the inner mold and its pusher, and (b) is an exploded perspective view of the inner mold. さらに他の実施形態の突部形成説明図であり、(a)は鍛造前の要部切断正面図、(b)は同要部切断右側面図It is an explanatory view of the protrusion formation of still another embodiment, (a) is a front view of cutting a main part before forging, and (b) is a right side view of cutting the main part. 同実施形態の鍛造後の要部切断正面図Front view of the main part cut after forging of the same embodiment さらに他の実施形態の突部形成説明図であり、(a)は鍛造前の要部切断正面図、(b)は同要部切断右側面図It is an explanatory view of the protrusion formation of still another embodiment, (a) is a front view of cutting a main part before forging, and (b) is a right side view of cutting the main part. 同実施形態の鍛造後の要部切断正面図Front view of the main part cut after forging of the same embodiment 金属管の継手部の一例の断面図Cross-sectional view of an example of a metal pipe joint この発明に係る遠心鋳造装置の一例の概略断面図Schematic cross-sectional view of an example of a centrifugal casting apparatus according to the present invention. 従来例の突部の要部切断正面図Front view of the main part of the protrusion of the conventional example 従来例の突部の要部切断正面図Front view of the main part of the protrusion of the conventional example 従来例の突部の要部切断正面図Front view of the main part of the protrusion of the conventional example 従来例の突部の要部切断正面図Front view of the main part of the protrusion of the conventional example 従来の突部の形成例を示し、(a)は遠心鋳造時の要部切断正面図、(b)は突部の形成説明用要部切断正面図An example of forming a conventional protrusion is shown, (a) is a front view of cutting a main part during centrifugal casting, and (b) is a front view of cutting a main part for explaining the formation of a protrusion.

この発明に係る金属管の挿し口突部の形成方法の一実施形態を図1〜図3に示し、この実施形態はダクタイル鋳鉄管であって、上記GX形、S形、US形、NS形、S50形等の継手構造の離脱防止機能を有するものである。
この鋳鉄管Pは、従来と同様に、図12で示す遠心鋳造によって製造される。その鋳造時、図1に示すように、鋳型11の挿し口1部分への注湯量を直部5等に比べて増やすとともに、鋳型11を外から水冷したり、鋳型11内に注ぐ溶湯をシャワー水等で冷やしたりすることによって、溶湯の冷却速度を早くして、挿し口1の内側を膨らませて直部5に対して肉厚とする。
An embodiment of a method for forming an insertion port protrusion of a metal pipe according to the present invention is shown in FIGS. 1 to 3, and this embodiment is a ductile cast iron pipe, which is the GX type, S type, US type, and NS type. , S50 type, etc. have a function to prevent detachment of the joint structure.
The cast iron pipe P is manufactured by centrifugal casting shown in FIG. 12 as in the conventional case. At the time of casting, as shown in FIG. 1, the amount of hot water poured into the insertion port 1 of the mold 11 is increased as compared with the straight portion 5 and the like, the mold 11 is water-cooled from the outside, and the molten metal poured into the mold 11 is showered. By cooling with water or the like, the cooling rate of the molten metal is increased, and the inside of the insertion port 1 is inflated to be thicker than the straight portion 5.

つぎに、脱型後の鋳鉄管Pを図2に示す鍛造装置にセットする。その鍛造は、冷間鍛造、熱間鍛造、又は溶湯鍛造等を採用し得るが、鋳造管Pの挿し口1の温度が鍛造可能な温度、例えば、鋳造後の半凝固状態の溶湯鍛造又は焼鈍処理後の600℃以上の熱間鍛造とすることが好ましい。 Next, the cast iron pipe P after demolding is set in the forging apparatus shown in FIG. Its forging, cold forging, hot forging, or may employ molten metal forging and the like, inserted port 1 of the temperature is malleable temperature of the casting pipe P, for example, soluble hot forging of semi-solidified state after casting or it is preferable that the hot forging on 600 ° C. or more after annealing.

鍛造装置は、剛体金属からなる円筒状外型(外金型)51と同内型(内金型)52とからなり、外型51の内周面は、突部6に対応する凹部(キャビティ)53が全周に形成され、その凹部53の両端から前後方向(直部側及び先端側方向)は直部5の外径と同一の内径となっている。内型52は円錐台状の押圧部52aとその短径面から突出した引き出し杆52bとから成って、図2(a)から同(b)に示すように、その引き出し杆52bを矢印の方向に引き出すことによって挿し口1の内面を押圧する。
このとき、a矢印に示すように、挿し口1端面及び外型51の端面を押圧固定して、挿し口1及び外型51の移動を阻止すると共に、挿し口1の外側(図2において右側)に膨出する力を阻止することができる。このようにすると、凹部53への挿し口1の膨出(材料膨出)が助長されて突部6の形成が円滑となる。
The forging device is composed of a cylindrical outer die (outer die) 51 made of rigid metal and an inner die (inner die) 52, and the inner peripheral surface of the outer die 51 is a recess (cavity) corresponding to a protrusion 6. ) 53 is formed on the entire circumference, and the front-rear direction (straight side and tip side direction) from both ends of the recess 53 has the same inner diameter as the outer diameter of the straight portion 5. The inner mold 52 is composed of a truncated cone-shaped pressing portion 52a and a drawer rod 52b protruding from its minor axis surface, and as shown in FIGS. 2A to 2B, the drawer rod 52b is oriented in the direction of the arrow. The inner surface of the insertion port 1 is pressed by pulling it out.
At this time, as shown by the arrow a, the end face of the insertion port 1 and the end face of the outer mold 51 are pressed and fixed to prevent the insertion port 1 and the outer mold 51 from moving, and the outside of the insertion port 1 (right side in FIG. 2). ) Can prevent the force of swelling. In this way, the bulge (material bulge) of the insertion port 1 into the recess 53 is promoted, and the formation of the protrusion 6 becomes smooth.

この内型52の押圧によって、図2(a)矢印で示すように、肉厚の挿し口1部分の外面が上記凹部53内に塑性変形して突部6が形成される(図2(b))。すなわち、鍛造によって突部6が形成される。
その後、脱型し、必要に応じて、突部6の外側面や挿し口1の先端を切削して、所要の突部6の形状とするとともに、先端下りテーパ面1aとする(図3)。また、焼鈍熱処理して加工によって生じた残留応力を適宜に除去する。
なお、内型52の押圧部52aの外周面52aは軸方向直線状(図2(a)の実線)でなくても、同図鎖線で示すように円弧状とすることができる。また、その直線状及び円弧状も直部5(挿し口1)の内径Rと同一径で引き出し杆52b側に一定距離延びた後、円弧状又は直線テーパ状とし得る。前記一定距離は、引き抜き力と挿し口1部分の塑性変形度合いを考慮して適宜に設定する。
By pressing the inner mold 52, as shown by the arrow in FIG. 2A, the outer surface of the thick insertion port 1 is plastically deformed into the recess 53 to form the protrusion 6 (FIG. 2B). )). That is, the protrusion 6 is formed by forging.
After that, the mold is removed, and if necessary, the outer surface of the protrusion 6 and the tip of the insertion port 1 are cut to obtain the required shape of the protrusion 6 and the tip downward taper surface 1a (FIG. 3). .. In addition, the residual stress generated by the processing is appropriately removed by annealing heat treatment.
The outer peripheral surface 52a 1 of the pressing portion 52a of the inner die 52 does not have to be linear in the axial direction (solid line in FIG. 2A), but may be arcuate as shown by the chain line in the figure. Further, the linear shape and the arc shape may be formed into an arc shape or a straight taper shape after extending a certain distance toward the drawer rod 52b with the same diameter as the inner diameter R of the straight portion 5 (insertion port 1). The constant distance is appropriately set in consideration of the pulling force and the degree of plastic deformation of the insertion port 1.

他の実施形態を図5、図6に示し、この実施形態の鍛造装置は、上記実施形態と同様に、剛体金属からなる円筒状外型51と同内型52及び押圧杆54とから成り、内型52は、周方向複数に分割されている。その分割数は2以上、3、4、5、6・・等と任意であり、等分割が好ましい。この実施形態では8等分割している。その各分割片52cの間隙tは、内型52が拡径する際、各分割片52cが干渉せず、かつ挿し口1の押圧時(接圧時)にはできるだけ、狭くなって押圧面に段差が生じないように、実験等によって適宜に設定する。内型52は受板55によって長さ方向に移動が規制(阻止)される。 Other embodiments are shown in FIGS. 5 and 6, and the forging apparatus of this embodiment is composed of a cylindrical outer mold 51 made of a rigid metal, an inner mold 52, and a pressing rod 54, similarly to the above embodiment. The inner mold 52 is divided into a plurality of pieces in the circumferential direction. The number of divisions is arbitrary, such as 2 or more, 3, 4, 5, 6, ..., And equal division is preferable. In this embodiment, it is divided into eight equal parts. The gap t of each of the divided pieces 52c becomes as narrow as possible when the inner mold 52 expands in diameter, the divided pieces 52c do not interfere with each other, and the insertion port 1 is pressed (when contacting pressure). Set appropriately by experiment etc. so that a step does not occur. The inner mold 52 is restricted (blocked) from moving in the length direction by the receiving plate 55.

押圧杆54は、途中から円錐台状となっており、その円錐面54aは内型52(分割片52c)の内面の円錐面52dに対応しており(ほぼ同一傾斜の円錐面となっており)、白抜き矢印に示すように、この押圧杆54を引き出すと、その両円錐面(テーパ面)54a、52dでもって内型52の分割片52cが半径方向に移動し、挿し口1を押圧する(図6)。テーパ面54a、52dを逆方向(テーパ面52dでは、図5(a)の右方向に拡がる方向)に形成して押圧杆54を押し込むことによって内型52の分割片52cを半径方向に移動させるようにすることができる。 The pressing rod 54 has a truncated cone shape from the middle, and its conical surface 54a corresponds to the conical surface 52d of the inner surface of the inner mold 52 (divided piece 52c) (the conical surface has almost the same inclination). ), As shown by the white arrow, when the pressing rod 54 is pulled out, the divided pieces 52c of the inner die 52 move in the radial direction with the two conical surfaces (tapered surfaces) 54a and 52d, and press the insertion port 1. (Fig. 6). The tapered surfaces 54a and 52d are formed in opposite directions (in the tapered surface 52d, the direction in which the tapered surfaces 52d expand to the right in FIG. 5A), and the pressing rod 54 is pushed in to move the divided piece 52c of the inner die 52 in the radial direction. Can be done.

この押圧によって、図5矢印で示すように、肉厚の挿し口1部分の外面が上記凹部53内に塑性変形して突部6が形成される(図6)。このとき、同様に、図5(a)のa矢印に示すように、挿し口1の先端面に押圧力を付与して挿し口1の外側(同図において右側)に膨出する力を阻止することができる。また、図6に示す突部6を鍛造し得た時、押圧杆54の円錐台状の直線部の径R’は、挿し口端部内面全長が直部5の内径と同一径となるように設定することが好ましい。
その後、脱型し、必要に応じて、突部6の外側面や挿し口1の先端を切削して、所要の突部6の形状とするとともに、先端下りテーパ面1aとする(図3)。
By this pressing, as shown by the arrow in FIG. 5, the outer surface of the thick insertion port 1 portion is plastically deformed in the recess 53 to form the protrusion 6 (FIG. 6). At this time, similarly, as shown by the arrow a in FIG. 5A, a pressing force is applied to the tip surface of the insertion port 1 to prevent the force of bulging to the outside of the insertion port 1 (on the right side in the figure). can do. Further, when the protrusion 6 shown in FIG. 6 can be forged, the diameter R'of the truncated cone-shaped straight portion of the pressing rod 54 is such that the total length of the inner surface of the insertion port end portion is the same as the inner diameter of the straight portion 5. It is preferable to set to.
After that, the mold is removed, and if necessary, the outer surface of the protrusion 6 and the tip of the insertion port 1 are cut to obtain the required shape of the protrusion 6 and the tip downward taper surface 1a (FIG. 3). ..

上記実施形態において、図2、図4(a)に示すように、外型51の外端内面を下りテーパ面51aとして、鍛造時に上記テーパ面1aを形成するようにすることができる。このとき、テーパ面51aの無い内面が真っ直ぐな(フラットな)図5(a)で示す外型51に比べて、テーパ面51aを有する外型51は、鍛造時に材料の流動がそのテーパ面51aで妨げられ、鍛造に必要な力が多大になる。
また、挿し口1の管厚が薄肉化しても良い場合は、図4(b)に示すように、上記の肉厚とせずに、従来と同様に、挿し口1を直部5と同一肉厚とし、外周面が円弧状に膨らんだ内型52でもって鍛造するようにすることができる。
In the above embodiment, as shown in FIGS. 2 and 4A, the inner surface of the outer end of the outer mold 51 can be used as a downward tapered surface 51a to form the tapered surface 1a during forging. At this time, as compared with the outer mold 51 shown in FIG. 5 (a) in which the inner surface without the tapered surface 51a is straight (flat), the outer mold 51 having the tapered surface 51a has a material flow during forging, which is the tapered surface 51a. It is hindered by, and the force required for forging becomes large.
Further, when the pipe thickness of the insertion port 1 may be reduced, as shown in FIG. 4B, the insertion port 1 has the same thickness as the straight portion 5 as in the conventional case without the above-mentioned wall thickness. It can be made thick and forged with an inner mold 52 whose outer peripheral surface bulges in an arc shape.

さらに他の実施形態を図7、図8に示し、この実施形態の鍛造装置は、上記実施形態と同様に、剛体金属からなる円筒状外型51と同内型62及びその内型用押し具63a、63bとからなる。
内型62はその周方向に複数に分割されているとともに、その各分割片62a、62bの分割面が内型62の軸方向に向かって周方向に傾斜するテーパ面62cとなっており、その対向するテーパ面62c、62cの間隔が狭くなる方向が同一の一方(図7において、隣接するテーパ面62c、62cが左方向に向かって近づいているテーパ面62c)の分割片62aの群と他方(同隣接するテーパ面62cが右方向に向かって近づいているテーパ面62c)の分割片62bの群とに分けられている。
Still other embodiments are shown in FIGS. 7 and 8, and the forging apparatus of this embodiment is a cylindrical outer mold 51 made of a rigid metal, an inner mold 62, and a pusher for the inner mold thereof, as in the above embodiment. It consists of 63a and 63b.
The inner mold 62 is divided into a plurality of parts in the circumferential direction, and the divided surfaces of the divided pieces 62a and 62b are tapered surfaces 62c that are inclined in the circumferential direction toward the axial direction of the inner mold 62. A group of divided pieces 62a and the other one (in FIG. 7, the tapered surfaces 62c and 62c are approaching to the left in the same direction) in which the intervals between the opposing tapered surfaces 62c and 62c are narrowed. It is divided into a group of divided pieces 62b (the tapered surface 62c whose adjacent tapered surface 62c is approaching to the right).

分割片62a、62bのテーパ面62cは後述の各分割片62a、62bの拡径が円滑に行われれば何れの角度でも良いが、例えば、挿し口1の軸方向(管軸方向)に対して「15度」「−15度」などとする。また、分割片62a、62bの分割数は4以上の偶数、6、8、10・・等と任意であり、等分割が好ましい。この実施形態では8等分割して、両分割片62a、62bをそれぞれ4片の群としている。
内型用押し具63a、63bは、円環状本体の側面に歯63’を設けたものであり、その歯63’の数は内型62の分割数に対応させ、この実施形態では4本としている。
The tapered surface 62c of the divided pieces 62a and 62b may have any angle as long as the diameters of the divided pieces 62a and 62b described later are smoothly expanded, but for example, with respect to the axial direction (tube axial direction) of the insertion port 1. It is set to "15 degrees", "-15 degrees", and the like. Further, the number of divisions of the division pieces 62a and 62b is arbitrary, such as an even number of 4 or more, 6, 8, 10, ..., And equal division is preferable. In this embodiment, it is divided into eight equal parts, and both divided pieces 62a and 62b are grouped into four pieces, respectively.
The inner mold pushers 63a and 63b are provided with teeth 63'on the side surface of the annular body, and the number of the teeth 63'corresponds to the number of divisions of the inner mold 62, and is four in this embodiment. There is.

この実施形態の鍛造装置は、図7(a)に示すように、外型51内に挿し口1を挿入し、その挿し口1内に内型62を装填するとともに、その内型62の一方の分割片62aの端面に一方の押し具63aを、他方の分割片63bの端面に他方の押し具63bをそれぞれ歯63’を介して当てがう。
この状態において、一方の押し具63aを固定し、図7各図矢印Fで示すように、他方の押し具63bを押し込むと、図7(a)→同図(b)→同図(c)に示すように、各分割片62a、62bがテーパ状分割面62cを介して挿し口1の半径方向に拡がり(移動し)、それに伴って肉厚の挿し口1部分の外面が凹部53内に塑性変形して突部6が形成される(図7(c))。その分割片62a、62bの拡径の際、隣接する分割片62aと62bとの間には図5(b)に示す間隙tは生じない。
突部6の鍛造後、脱型し、同様に、必要に応じて、突部6の外側面や挿し口1の先端を切削して、所要の突部6の形状とするとともに、先端下りテーパ面1aとする(図3)。
In the forging device of this embodiment, as shown in FIG. 7A, the insertion port 1 is inserted into the outer die 51, the inner die 62 is loaded into the insertion slot 1, and one of the inner die 62 is loaded. One pusher 63a is applied to the end face of the split piece 62a, and the other pusher 63b is applied to the end face of the other split piece 63b via the teeth 63'.
In this state, when one pusher 63a is fixed and the other pusher 63b is pushed in as shown by the arrow F in each figure of FIG. 7, FIG. 7 (a) → the figure (b) → the figure (c). As shown in the above, each of the divided pieces 62a and 62b expands (moves) in the radial direction of the insertion port 1 via the tapered dividing surface 62c, and the outer surface of the thick insertion port 1 portion is in the recess 53 accordingly. The protrusion 6 is formed by plastic deformation (FIG. 7 (c)). When the diameters of the divided pieces 62a and 62b are expanded, the gap t shown in FIG. 5B does not occur between the adjacent divided pieces 62a and 62b.
After forging the protrusion 6, the mold is removed, and similarly, the outer surface of the protrusion 6 and the tip of the insertion port 1 are cut as necessary to obtain the required shape of the protrusion 6 and the tip downward taper. Let surface 1a (Fig. 3).

この実施形態の鍛造装置をプレス機に組み込み、外径:117mm、管厚:8.5mmのダクタイル鋳鉄管(FCD420−10)に対し、管温度750℃、プレス荷重F:280tonの条件で、挿し口1の鍛造を行ったところ、高さh:2.5mmの突部6を円滑に成形することができた(図7(c)参照)。 The forging device of this embodiment is incorporated into a press machine and inserted into a ductile cast iron pipe (FCD420-10) having an outer diameter of 117 mm and a pipe thickness of 8.5 mm under the conditions of a pipe temperature of 750 ° C. and a press load of F: 280 ton. When the mouth 1 was forged, the protrusion 6 having a height h: 2.5 mm could be smoothly formed (see FIG. 7 (c)).

さらに、他の実施形態の鍛造装置を図9Aに示すように、内型をローラ72とし、そのローラ72で外型51が当てがわれた挿し口1端部の内周面を押圧し、同図(b)に示すように、外型51とともに挿し口1を回転しつつ(矢印)、ローラ72を挿し口1を介して外型51に押し付けて圧延する。
この圧延によって、図9Bに示すように、肉厚の挿し口1部分の外面が凹部53内に塑性変形して突部6が形成される。
この実施形態において、図10Aに示すように、外型51も円柱(円筒)状ローラ71とし、両ローラ71、72で挿し口1を圧延し、図10Bに示すように、肉厚の挿し口1部分の外面を凹部53内に塑性変形して突部6を形成することもできる。
Further, as shown in FIG. 9A, the forging device of another embodiment has an inner mold as a roller 72, and the roller 72 presses the inner peripheral surface of the insertion port 1 end to which the outer mold 51 is applied. As shown in FIG. (B), while rotating the insertion port 1 together with the outer die 51 (arrow), the roller 72 is pressed against the outer die 51 through the insertion port 1 to roll.
By this rolling, as shown in FIG. 9B, the outer surface of the thick insertion port 1 portion is plastically deformed into the recess 53 to form the protrusion 6.
In this embodiment, as shown in FIG. 10A, the outer mold 51 is also a cylindrical (cylindrical) roller 71, and the insertion port 1 is rolled by both rollers 71 and 72, and as shown in FIG. 10B, a thick insertion port is used. It is also possible to form the protrusion 6 by plastically deforming the outer surface of one portion into the recess 53.

上記実施形態の遠心鋳造鋳鉄管に限らず、この発明は、突部6を有して離脱防止機能を有する各種の鋳造管において採用できる。また、甲切管や乙切管であっても、同様にして挿し口部分に突部6を形成することもできる。
さらに、鋳鉄管に限らず、鍛造できる金属管であれば、この発明を採用し得ることは勿論である。
このように、今回開示された実施の形態はすべての点で例示であって制限的なものではないと考えられるべきである。この発明の範囲は、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。
Not limited to the centrifugal cast iron pipe of the above embodiment, the present invention can be adopted in various cast pipes having a protrusion 6 and having a detachment prevention function. Further, even in the case of the instep pipe and the second pipe, the protrusion 6 can be formed at the insertion port portion in the same manner.
Further, it goes without saying that the present invention can be adopted not only for cast iron pipes but also for forged metal pipes.
Thus, it should be considered that the embodiments disclosed this time are exemplary in all respects and not restrictive. The scope of the present invention is indicated by the scope of claims and is intended to include all modifications within the meaning and scope equivalent to the scope of claims.

P 鋳造管(金属管)
c 溶湯
1 挿し口
2 受口
3 止水リング(ゴム輪)
4 ロックリング
5 直部
6 突部
11 遠心鋳造用モールド型(鋳型)
51 外型
52 内型
52a 内型の押圧部
52b 同引き出し杆
52c 同分割片
53 キャビティ(凹部)
54 内型の押圧杆
55 受板
62 内型
62a、62b 内型62の分割片
62c 内型62のテーパ状分割面
63a、63b 押し具
71 外型をなすローラ
72 内型をなすローラ
P Casting pipe (metal pipe)
c Molten metal 1 Insertion port 2 Receptacle 3 Water stop ring (rubber ring)
4 Lock ring 5 Straight part 6 Protrusion part 11 Centrifugal casting mold (mold)
51 Outer mold 52 Inner mold 52a Inner mold pressing part 52b Same drawer rod 52c Same division piece 53 Cavity (recess)
54 Inner mold pressing rod 55 Receiving plate 62 Inner mold 62a, 62b Divided piece 62c of inner mold 62 Tapered split surface 63a, 63b pusher 71 of inner mold 71 Roller forming inner mold 72 Roller forming inner mold

Claims (8)

内外径が一定の円筒状直部(5)と、その直部(5)の一端に設けられて内外径が前記直部(5)より大きい受口(2)と、同他端に設けられて前記受口(2)に嵌り得る外径の挿し口(1)とからなり、前記挿し口(1)を前記受口(2)に挿し込み、その挿し口(1)先端外周の突部(6)が前記受口(2)内のロックリング(4)に係止することによって、挿し口(1)が受口(2)から離脱することを阻止する離脱防止機能を発揮する、遠心鋳造法により製造される鋳鉄製金属管(P)の前記挿し口突部(6)の形成方法であって、
上記遠心鋳造法により製造された上記挿し口端部外周に、上記突部(6)に対応する形状の凹部(53)を有する外型(51)を当てがい、その外型(51)が当てがわれた挿し口端部の内周に内型(52)を当てがい、その内外の型(51、52)で、前記挿し口端部を、鋳造後の半凝固状態の溶湯鍛造又は焼鈍処理後の600℃以上の熱間鍛造し、前記内型(52)の押圧によって挿し口端部を前記凹部(53)内に塑性変形させて、上記突部(6)を有する挿し口先端部を形成することを特徴とする金属管の挿し口突部の形成方法。
A cylindrical straight portion (5) having a constant inner and outer diameter, a receiving port (2) provided at one end of the straight portion (5) and having an inner and outer diameter larger than that of the straight portion (5), and a socket (2) provided at the other end thereof. It is composed of an insertion port (1) having an outer diameter that can be fitted into the socket (2), the insertion port (1) is inserted into the socket (2), and a protrusion on the outer periphery of the tip of the insertion port (1). Centrifugal casting that exerts a detachment prevention function of preventing the insertion port (1) from detaching from the socket (2) by locking the lock ring (4) in the socket (2). A method for forming the insertion port protrusion (6) of a cast iron metal tube (P) manufactured by a casting method.
An outer mold (51) having a recess (53) having a shape corresponding to the protrusion (6) is applied to the outer periphery of the insertion port end portion manufactured by the centrifugal casting method, and the outer mold (51) is applied. An inner mold (52) is applied to the inner circumference of the broken insertion slot end, and the insertion slot end is subjected to molten metal forging or annealing treatment in a semi-solidified state after casting with the inner and outer molds (51, 52). After that , hot forging at 600 ° C. or higher is performed, and the end of the insertion port is plastically deformed into the recess (53) by pressing the inner mold (52) to form the tip of the insertion port having the protrusion (6). A method for forming an insertion port protrusion of a metal tube, which is characterized by forming.
内外径が一定の円筒状直部(5)と、その直部(5)の一端に設けられて内外径が前記直部(5)より大きい受口(2)と、同他端に設けられて前記受口(2)に嵌り得る外径の挿し口(1)とからなり、前記挿し口(1)を前記受口(2)に挿し込み、その挿し口(1)先端外周の突部(6)が前記受口(2)内のロックリング(4)に係止することによって、挿し口(1)が受口(2)から離脱することを阻止する離脱防止機能を発揮する、遠心鋳造法により製造される金属管(P)の前記挿し口突部(6)の形成方法であって、
上記遠心鋳造法により製造された上記挿し口端部外周に、上記突部(6)に対応する形状の凹部(53)を有する外型(51)を当てがい、その外型(51)が当てがわれた挿し口端部の内周に内型(52)を当てがい、
上記内型(52)の上記挿し口(1)端部の内周への押圧面は上記直部(5)の内径と同一の外径から前記挿し口(1)の軸方向に徐々に縮径しており、外型(51)を固定した状態で、前記内型(52)を前記軸方向の前記縮径する方向に移動させて、内外の型(51、52)で、前記挿し口端部の鍛造を行って上記突部(6)を有する挿し口先端部を形成することを特徴とする金属管の挿し口突部の形成方法。
A cylindrical straight portion (5) having a constant inner and outer diameter, a receiving port (2) provided at one end of the straight portion (5) and having an inner and outer diameter larger than that of the straight portion (5), and a socket (2) provided at the other end of the straight portion (5). It is composed of an insertion port (1) having an outer diameter that can be fitted into the socket (2), the insertion port (1) is inserted into the socket (2), and a protrusion on the outer periphery of the tip of the insertion port (1). Centrifugal that exerts a detachment prevention function of preventing the insertion port (1) from detaching from the socket (2) by locking the lock ring (4) in the socket (2). A method for forming the insertion port protrusion (6) of a metal tube (P) manufactured by a casting method.
An outer mold (51) having a recess (53) having a shape corresponding to the protrusion (6) is applied to the outer periphery of the insertion port end portion manufactured by the centrifugal casting method, and the outer mold (51) is applied. Apply the inner mold (52) to the inner circumference of the end of the inserted opening,
The pressing surface of the inner die (52) against the inner circumference of the insertion port (1) end gradually shrinks in the axial direction of the insertion port (1) from the same outer diameter as the inner diameter of the straight portion (5). With the diameter and the outer mold (51) fixed, the inner mold (52) is moved in the axial direction to reduce the diameter, and the inner and outer molds (51, 52) are used for the insertion port. A method for forming an insertion port protrusion of a metal tube, which comprises forging an end portion to form an insertion port tip having the protrusion (6) .
上記内型(52)をその周方向で複数に分割し、その分割片(52c)を金属管(P)の半径方向に移動させて内外の型(51、52)で挿し口端部の鍛造を行うことを特徴とする請求項1に記載の金属管の挿し口突部の形成方法。 The inner mold (52) is divided into a plurality of pieces in the circumferential direction, the divided pieces (52c) are moved in the radial direction of the metal pipe (P), and the inner and outer molds (51, 52) are used to forge the end of the insertion port. The method for forming an insertion port protrusion of a metal tube according to claim 1, wherein the method is performed. 上記内型(52)内にその軸方向に長い押圧杆(54)を設け、その押圧杆(54)を前記軸方向に移動させて、押圧杆(54)外周面の前記軸方向のテーパ面(54a)でもって上記分割片(52c)を金属管(P)の半径方向に移動させることを特徴とする請求3に記載の金属管の挿し口突部の形成方法。 An axially long pressing rod (54) is provided in the inner mold (52), and the pressing rod (54) is moved in the axial direction to taper the outer peripheral surface of the pressing rod (54) in the axial direction. (54a) The method for forming a metal tube insertion port protrusion according to claim 3, wherein the divided piece (52c) is moved in the radial direction of the metal tube (P). 内外径が一定の円筒状直部(5)と、その直部(5)の一端に設けられて内外径が前記直部(5)より大きい受口(2)と、同他端に設けられて前記受口(2)に嵌り得る外径の挿し口(1)とからなり、前記挿し口(1)を前記受口(2)に挿し込み、その挿し口(1)先端外周の突部(6)が前記受口(2)内のロックリング(4)に係止することによって、挿し口(1)が受口(2)から離脱することを阻止する離脱防止機能を発揮する、遠心鋳造法により製造される金属管(P)の前記挿し口突部(6)の形成方法であって、
上記遠心鋳造法により製造された上記挿し口端部外周に、上記突部(6)に対応する形状の凹部(53)を有する外型(51)を当てがい、その外型(51)が当てがわれた挿し口端部の内周に内型(62)を当てがい、
上記内型をその周方向で複数に分割するとともに、その各分割片(62a、62b)の分割面を内型(62)の軸方向に向かって周方向に傾斜するテーパ面(62c)とし、その対向するテーパ面の間隔が狭くなる方向が同一の一方の分割片(62a)と他方の分割片(62b)とに分け、その一方の分割片(62a)と他方の分割片(62b)とを相対的に前記軸方向に移動させて、一方及び他方の分割片(62a、62b)を金属管(P)の半径方向に移動させて、上記内外の型(51、62)で挿し口端部の鍛造を行って上記突部(6)を有する挿し口先端部を形成することを特徴とする金属管の挿し口突部の形成方法。
A cylindrical straight portion (5) having a constant inner and outer diameter, a receiving port (2) provided at one end of the straight portion (5) and having an inner and outer diameter larger than that of the straight portion (5), and a socket (2) provided at the other end of the straight portion (5). It is composed of an insertion port (1) having an outer diameter that can be fitted into the socket (2), the insertion port (1) is inserted into the socket (2), and a protrusion on the outer periphery of the tip of the insertion port (1). Centrifugal that exerts a detachment prevention function of preventing the insertion port (1) from detaching from the socket (2) by locking the lock ring (4) in the socket (2). A method for forming the insertion port protrusion (6) of a metal tube (P) manufactured by a casting method.
An outer mold (51) having a recess (53) having a shape corresponding to the protrusion (6) is applied to the outer periphery of the insertion port end portion manufactured by the centrifugal casting method, and the outer mold (51) is applied. Apply the inner mold (62) to the inner circumference of the end of the opening
The inner mold is divided into a plurality of pieces in the circumferential direction, and the divided surfaces of the divided pieces (62a, 62b) are formed as tapered surfaces (62c) inclined in the circumferential direction toward the axial direction of the inner mold (62). One divided piece (62a) and the other divided piece (62b) having the same direction in which the distance between the opposing tapered surfaces is narrowed are divided into one divided piece (62a) and the other divided piece (62b). Is relatively moved in the axial direction, and one and the other divided pieces (62a, 62b) are moved in the radial direction of the metal tube (P), and the insertion port end is used with the inner and outer molds (51, 62). A method for forming an insertion port protrusion of a metal tube, which comprises forging a portion to form an insertion port tip having the protrusion (6) .
上記内型をローラ(72)とし、そのローラ(72)で上記外型(51)が当てがわれた挿し口端部の内周面を圧延し、前記内外の型(51、72)で、前記挿し口端部の鍛造を行うことを特徴とする請求項1に記載の金属管の挿し口突部の形成方法。 The inner mold is a roller (72), and the inner peripheral surface of the insertion port end to which the outer mold (51) is applied is rolled by the roller (72), and the inner and outer molds (51, 72) are used. The method for forming an insertion port protrusion of a metal tube according to claim 1, wherein the insertion port end portion is forged. 上記外型もローラ(71)とし、その外型ローラ(71)と上記内型ローラ(72)によって上記挿し口端部の鍛造を行うことを特徴とする請求項6に記載の金属管の挿し口突部の形成方法。 The metal tube insertion according to claim 6, wherein the outer mold is also a roller (71), and the outer mold roller (71) and the inner mold roller (72) are used to forge the end portion of the insertion port. How to form a mouth protrusion. 上記直部(5)よりも挿し口端部を内側に膨出させて肉厚に鋳造し、上記内型を前記直部(5)の内径と同一外径の押圧面を有するものとし、その内外の型(51、52)で、前記挿し口端部を鍛造して上記突部(6)を有する挿し口先端部を形成するとともにその挿し口端部内面全長が直部(5)の内径と同一径となるようにすることを特徴とする請求項1乃至7の何れか一つに記載の金属管の挿し口突部の形成方法。 It is assumed that the insertion port end portion is bulged inward from the straight portion (5) and cast to a thick wall, and the inner mold has a pressing surface having the same outer diameter as the inner diameter of the straight portion (5). With the inner and outer molds (51, 52), the end of the insertion port is forged to form the tip of the insertion port having the protrusion (6), and the total length of the inner surface of the end of the insertion port is the inner diameter of the straight part (5). The method for forming an insertion port protrusion of a metal tube according to any one of claims 1 to 7, wherein the diameter is the same as that of the above.
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