JP6766642B2 - Steel sheet with excellent brittle crack propagation stop characteristics and its manufacturing method - Google Patents
Steel sheet with excellent brittle crack propagation stop characteristics and its manufacturing method Download PDFInfo
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Description
本発明は、脆性き裂伝播停止特性(以下、アレスト性とも表記する。)に優れた鋼板(以下、アレスト鋼板とも表記する。)に関する。 The present invention relates to a steel sheet having excellent brittle crack propagation stopping characteristics (hereinafter, also referred to as arrest property) (hereinafter, also referred to as arrest steel sheet).
特に、本発明は、降伏強度460MPa級(降伏強度460〜530MPa)、板厚50mm以上の板厚の厚い鋼材(以下、厚手材とも表記する。)で、Kca=6000N/mm1.5となる温度(以下、アレスト性指標TKca=6000とも表記する。)が−10℃以下となる、脆性き裂伝播停止特性に優れた鋼板およびその製造方法に関する。 In particular, the present invention is a thick steel material having a yield strength of 460 MPa class (yield strength of 460 to 530 MPa) and a plate thickness of 50 mm or more (hereinafter, also referred to as a thick material), and Kca = 6000 N / mm 1.5. The present invention relates to a steel plate having an excellent brittle crack propagation stopping property having a temperature (hereinafter, also referred to as an arrest property index TKca = 6000) of −10 ° C. or lower, and a method for producing the same.
なお、本発明に係る鋼板は、造船、建築、橋梁、タンク、海洋構造物等の溶接構造物に広く適用される。また、本発明鋼板は、鋼板だけでなく鋼管、コラム等に加工した二次加工品として流通する場合もある。 The steel plate according to the present invention is widely applied to welded structures such as shipbuilding, construction, bridges, tanks, and marine structures. Further, the steel sheet of the present invention may be distributed not only as a steel sheet but also as a secondary processed product processed into a steel pipe, a column or the like.
近年の鋼構造物の大型化にともない、使用される鋼材の肉厚化(特に板厚50mm以上の厚手化)と高強度化とともに、安全性確保の観点から脆性き裂伝播停止特性への要求が厳しくなってきている。ところが、一般に強度や板厚が大きくなると、アレスト性の確保は急激に困難さを増し、鋼構造物への厚手高強度鋼板の適用を阻害する要因となっている。同時に需要家の短納期化に対する要望も年々大きくなり、鋼板製造工程における生産性向上が強く望まれている。 With the increase in size of steel structures in recent years, the steel materials used have become thicker (especially thicker than 50 mm) and stronger, and from the viewpoint of ensuring safety, requirements for brittle crack propagation stop characteristics are required. Is getting tougher. However, in general, when the strength and the plate thickness increase, it becomes difficult to secure the arrest property rapidly, which is a factor that hinders the application of the thick high-strength steel sheet to the steel structure. At the same time, the demands of consumers for shorter delivery times are increasing year by year, and there is a strong demand for improved productivity in the steel sheet manufacturing process.
鋼材のアレスト性を向上させる冶金学的な要因としては、(i)結晶粒微細化、(ii)Ni添加、(iii)脆化第二相制御、(iv)集合組織制御等が知られている。 Known metallurgical factors for improving the arrest property of steel materials include (i) grain refinement, (ii) Ni addition, (iii) embrittlement second phase control, and (iv) texture control. There is.
(i)の結晶粒を微細化する方法については、特許文献1に記載された技術がある。これは、Ar3点以上の未再結晶域で圧下率50%以上の圧延を施した後、700〜750℃の範囲で圧下率30〜50%の二相域圧延を行う方法である。また、鋼板の結晶粒を微細化する特殊な方法として、圧延前または粗圧延終了後に鋼片表面を冷却し、内部との温度差をつけたまま圧延開始して復熱させることにより表層部に細粒フェライトを生成させる方法が特許文献2、3に記載されている。 As a method for refining the crystal grains of (i), there is a technique described in Patent Document 1. This is a method in which rolling is performed in an unrecrystallized region of Ar 3 points or more with a rolling reduction of 50% or more, and then two-phase rolling with a rolling reduction of 30 to 50% is performed in the range of 700 to 750 ° C. In addition, as a special method for refining the crystal grains of a steel sheet, the surface of the steel piece is cooled before rolling or after the rough rolling is completed, and rolling is started with a temperature difference from the inside to reheat the surface layer portion. Patent Documents 2 and 3 describe methods for producing fine-grained ferrite.
(ii)のNi添加は、低温域における交差すべりを助長することで、脆性き裂の伝播を抑制し(非特許文献1参照)、マトリクスのアレスト性を向上させるといわれている(非特許文献2参照)。 It is said that the addition of Ni in (ii) suppresses the propagation of brittle cracks by promoting cross-slip in a low temperature range (see Non-Patent Document 1) and improves the arrest property of the matrix (Non-Patent Document). 2).
(iii)の脆化第二相を制御する方法としては、特許文献4に記載された技術がある。これは、母相のフェライト中に脆化相であるマルテンサイトを微細分散させる技術である。 As a method for controlling the embrittlement second phase of (iii), there is a technique described in Patent Document 4. This is a technique for finely dispersing martensite, which is an embrittlement phase, in ferrite, which is a matrix phase.
(iv)の集合組織制御に関しては、極低炭素のベイナイト鋼で低温大圧下圧延を行い、圧延面に並行に(211)面を発達させる方法が特許文献5に記載されている。 Regarding the texture control of (iv), Patent Document 5 describes a method in which low-temperature and large-pressure rolling is performed on ultra-low carbon bainite steel to develop the (211) plane in parallel with the rolled plane.
特許文献1に記載された方法は、ミクロ組織がフェライト主体で強度が比較的低く、板厚も20mm程度の低温用鋼を対象としたものである。したがって、本発明が対象とするような板厚50mm以上の厚手材に適用する場合には、スラブ厚の観点からそもそも圧下率確保が困難で、温度待ち時間が長くなり生産性が著しく低下してしまうという問題がある。また、特許文献1に記載の方法では、降伏強度460MPa以上を確保することも難しい。 The method described in Patent Document 1 is intended for low-temperature steel having a microstructure mainly made of ferrite, having a relatively low strength, and having a plate thickness of about 20 mm. Therefore, when applied to a thick material having a plate thickness of 50 mm or more, which is the object of the present invention, it is difficult to secure the reduction rate from the viewpoint of the slab thickness, the temperature waiting time becomes long, and the productivity is significantly lowered. There is a problem that it ends up. Further, it is difficult to secure a yield strength of 460 MPa or more by the method described in Patent Document 1.
特許文献2、3に記載されている発明を、本発明が対象とするような厚手材に適用しようとする場合は、組織形態が同じであってもアレスト性確保は困難となり、表層フェライト微細化による効果は相対的に小さくなるという問題がある。さらに、製造プロセスにおいても、板厚方向の温度制御がさらに困難となるとともに、復熱過程での圧下率を大きくせざるを得ず、生産性を大きく阻害するという問題がある。 When the inventions described in Patent Documents 2 and 3 are to be applied to a thick material as the subject of the present invention, it is difficult to ensure arrestability even if the structure is the same, and the surface layer ferrite is miniaturized. There is a problem that the effect of is relatively small. Further, also in the manufacturing process, there is a problem that the temperature control in the plate thickness direction becomes more difficult and the reduction rate in the reheating process has to be increased, which greatly hinders the productivity.
上記(ii)のようにNi添加だけで所望のアレスト性を有する鋼板を製造するには合金コストがかかりすぎるという問題がある。そこで、Ni添加量を削減するために、Ni添加と組織微細化等を併用してアレスト性を確保しようとしても、Ni添加と併用する他の因子のアレスト性に及ぼす影響を分離・定量化する試みは十分なされてはおらず、Ni添加型高アレスト鋼板の製造指針は明確化されているとは言い難い状況である。 As described in (ii) above, there is a problem that the alloy cost is too high to produce a steel sheet having a desired arrest property only by adding Ni. Therefore, in order to reduce the amount of Ni added, even if it is attempted to secure the arrest property by using Ni addition and microstructure miniaturization in combination, the effects of other factors used in combination with Ni addition on the arrest property are separated and quantified. Attempts have not been made sufficiently, and it is difficult to say that the manufacturing guidelines for Ni-added high-arrest steel sheets have been clarified.
特許文献4に記載された発明のように、マルテンサイトを微細に分散させることは、厚手材では困難である。さらに、厚手高強度鋼板においては、この種の脆化相は脆性破壊発生特性を低下させてしまうおそれがある。 It is difficult to finely disperse martensite with a thick material as in the invention described in Patent Document 4. Further, in a thick high-strength steel sheet, this kind of embrittlement phase may deteriorate the brittle fracture occurrence property.
特許文献5に記載された発明は、板厚50mm以上の厚手材に適用すると、圧延効率が極端に低下してしまい、工業的生産には適さないという問題がある。 The invention described in Patent Document 5 has a problem that when it is applied to a thick material having a plate thickness of 50 mm or more, the rolling efficiency is extremely lowered and it is not suitable for industrial production.
特許文献6は、Ni含有鋼において、き裂伝播方向(TD)に最も近い<001>軸同士のなす角(き裂伝播偏向角)が20°以上となる境界を結晶粒界と定義して、その粒径、Ni含有量、パーライト分率、セメンタイト径を規定した高アレスト性鋼板が提案されている。しかし、この発明はTD周りの回転を許容しているが、圧延方向(RD)周りの回転を許容していないことと、き裂伝播偏向角が小さいため、実際の粒径よりも小さく算出され、推定精度が悪いという問題がある。 Patent Document 6 defines a boundary in Ni-containing steel in which the angle (crack propagation deflection angle) formed by the <001> axes closest to the crack propagation direction (TD) is 20 ° or more as a grain boundary. , A highly arrestable steel sheet that defines the particle size, Ni content, pearlite fraction, and cementite diameter has been proposed. However, although the present invention allows rotation around the TD, it is calculated to be smaller than the actual particle size because it does not allow rotation around the rolling direction (RD) and the crack propagation deflection angle is small. , There is a problem that the estimation accuracy is poor.
特許文献7は、二相域圧延での累積圧下率が40%以上で、平均1パスの圧下率が6%以上にして、板厚中央部の集合組織のXRD面強度比、ベイナイト分率、板厚の1/4部分でのvTrsを規定した高アレスト性鋼板が提案されている。しかし、集合組織の観点からアレスト性を担保するため、材質の異方性が大きく、生産性も低いという問題がある。 Patent Document 7 describes that the cumulative reduction rate in two-phase region rolling is 40% or more, the reduction rate of one pass on average is 6% or more, and the XRD surface strength ratio and bainite fraction of the texture in the central portion of the sheet thickness. A high arrestable steel sheet that defines vTrs in a quarter of the plate thickness has been proposed. However, in order to ensure arrestability from the viewpoint of aggregate structure, there is a problem that the anisotropy of the material is large and the productivity is low.
特許文献8は、擬ポリゴナル・フェライトの平均面積率、隣接結晶の方位差が15°以上の大角粒界で囲まれた結晶粒の粒径、島状マルテンサイトの平均円相当径、および降伏応力が一定の関係を満足することにより高アレスト性鋼板が得られることを提案している。しかし、擬ポリゴナル・フェライト主体の組織であり、Ar3直上の温度域での圧下率が低いことから、十分なアレスト性が得られていないのが実態である。 Patent Document 8 describes the average area ratio of pseudopolygonal ferrite, the grain size of crystal grains surrounded by large-angle grain boundaries with adjacent crystal orientation differences of 15 ° or more, the average circle-equivalent diameter of island-shaped martensite, and the yield stress. Proposes that a highly arrestable steel sheet can be obtained by satisfying a certain relationship. However, since it is a structure mainly composed of pseudopolygonal ferrite and the reduction rate in the temperature range directly above Ar3 is low, the actual situation is that sufficient arrest property is not obtained.
以上のように、本発明が対象とする、板厚が50mm以上の厚手材で、降伏強度が460MPa級でも、アレスト性指標TKca=6000が−10℃以下となる、大型構造物に適用可能な、高アレスト鋼板を安定的かつ効率的に製造する技術はいまだ確立されていない。 As described above, it can be applied to a large structure which is a thick material having a plate thickness of 50 mm or more and has an arrest property index TKca = 6000 of -10 ° C or less even if the yield strength is 460 MPa class, which is the target of the present invention. , The technology for stably and efficiently producing high-arrest steel sheets has not yet been established.
本発明は、上記事情に鑑みてなされたものであり、大型構造用鋼として十分なアレスト性を有し、しかも工業的に安定的かつ効率的な製造が可能な、脆性き裂伝播停止特性に優れた厚手高強度鋼板を提供することを目的とする。具体的には、板厚50mm以上、降伏強度YSが460MPa級であって、アレスト性指標TKca=6000が−10℃以下であり、継手のHAZ靱性vE−40℃が100J以上である、靱性き裂伝播停止特性に優れた鋼板を得ることを課題とする。 The present invention has been made in view of the above circumstances, and has a brittle crack propagation stopping property that has sufficient arrest property as a large-scale structural steel and can be industrially stable and efficiently manufactured. An object of the present invention is to provide an excellent thick high-strength steel sheet. Specifically, the plate thickness is 50 mm or more, the yield strength YS is 460 MPa class, the arrest property index TKca = 6000 is -10 ° C or less, and the HAZ toughness vE-40 ° C of the joint is 100 J or more. An object of the present invention is to obtain a steel sheet having excellent crack propagation stopping characteristics.
本発明者らは、上記課題を解決するために、アレスト性支配因子について鋭意検討し、板厚50mm以上の厚手材でも安定してアレスト性を確保できるための以下の知見を得た。 In order to solve the above problems, the present inventors have diligently studied the arresting property controlling factor, and obtained the following findings for stably ensuring the arresting property even in a thick material having a plate thickness of 50 mm or more.
(a) 脆性き裂が伝播する際の破壊の単位(破面上でほぼ平面的に破壊した領域の大きさをいう。以下、破面単位、または基本組織単位とも表記する。)は、見かけの結晶粒径ではなく、EBSDを用いた結晶方位解析によって得られる粒径と非常によく一致することを見出した。具体的には、ある結晶粒のき裂伝播面となりうる3つの{100}面の法線ベクトルのうち、圧延方向(RD)に最も近いベクトルを板面(ND面)に投影した場合に、隣接する結晶粒における上記のND面投影ベクトル同士のなす角度(以下、き裂伝播偏向角と表記する。)が25°以上である境界を粒界と定義した時の平均粒径(以下、き裂伝播有効結晶粒径と表記する。)とアレスト性との間に密接な相関があることを見出した。 (A) The unit of fracture when the brittle crack propagates (refers to the size of the region fractured almost planarly on the fracture surface. Hereinafter, it is also referred to as the fracture surface unit or the basic structure unit) is apparent. It was found that it agrees very well with the particle size obtained by the crystal orientation analysis using EBSD, not the crystal particle size of. Specifically, when the vector closest to the rolling direction (RD) is projected onto the plate surface (ND surface) among the normal vectors of the three {100} planes that can be the crack propagation planes of a certain crystal grain. The average grain size when the boundary between the above ND plane projection vectors in adjacent crystal grains (hereinafter referred to as the crack propagation deflection angle) is 25 ° or more is defined as the grain boundary (hereinafter referred to as the grain boundary). It was found that there is a close correlation between the crack propagation effective crystal grain size) and the arrest property.
(b) Niによるアレスト性向上効果と細粒化の効果は独立であり、ほぼ加算則が成立することを見出した。即ち、き裂伝播有効結晶粒径を十分微細化できればNi添加は必須ではないが、Niを添加すれば組織は粗くても同等のアレスト性を確保することができ、仕上圧延温度の高温化等の製造負荷軽減が可能であることを見出した。 (B) It was found that the effect of improving arrestability and the effect of granulation by Ni are independent, and the addition rule is almost established. That is, if the effective crystal grain size for crack propagation can be sufficiently refined, the addition of Ni is not essential, but if Ni is added, the same arrestability can be ensured even if the structure is rough, and the finishing rolling temperature can be increased. It was found that it is possible to reduce the manufacturing load of.
(c) き裂伝播有効結晶粒径が微細であっても、パーライト面積率が5%超になると、粗大なパーライトが脆性破壊の起点となりやすく、アレスト性も低下してしまうことを見出した。これを回避するためには、加速冷却過程の冷却速度、および停止温度を制御する必要がある。 (C) It was found that even if the effective crystal grain size for crack propagation is fine, when the pearlite area ratio exceeds 5%, coarse pearlite tends to be the starting point of brittle fracture and the arrest property is also lowered. In order to avoid this, it is necessary to control the cooling rate and the stop temperature in the accelerated cooling process.
(d) 鋼板表面から板厚の5%の深さまでの領域(表層領域)に生成した粗大なフェライトの面積率が10%を超えると、例え板厚平均のき裂伝播有効結晶粒径が微細であっても、アレスト性は低下してしまうことを見出した。これを避けるためには、仕上圧延温度、冷却開始温度が下がりすぎないように制御する必要がある。 (D) When the area ratio of the coarse ferrite generated in the region (surface layer region) from the surface of the steel plate to a depth of 5% of the plate thickness exceeds 10%, the crack propagation effective crystal grain size of the average plate thickness is fine. Even so, it was found that the arrest property was reduced. In order to avoid this, it is necessary to control so that the finish rolling temperature and the cooling start temperature do not drop too much.
(e) NbやTiの炭窒化物やセメンタイトのような析出物や非金属介在物(以下、説明上の便宜のために、本明細書において析出物と介在物を合わせて単に析出物と表記する。)は、微細であればアレスト性に影響しないが、粗大になるとアレスト性を低下させることを見出した。析出物のサイズを微細に保つためには、スラブ加熱、加速冷却、および引き続き行う熱処理条件を適切に制御する必要がある。
本発明は、これら知見に基づき成されたものであり、その要旨とするところは次の通りである。
(E) Precipitates and non-metallic inclusions such as Nb and Ti carbonitrides and cementites (hereinafter, for convenience of explanation, the precipitates and inclusions are collectively referred to as precipitates in the present specification. It was found that if it is fine, it does not affect the arrest property, but if it is coarse, it reduces the arrest property. In order to keep the size of the precipitates fine, it is necessary to appropriately control the slab heating, accelerated cooling, and subsequent heat treatment conditions.
The present invention has been made based on these findings, and the gist thereof is as follows.
[1]
質量%で、
C :0.050〜0.140%、
Si:0.03〜0.50%、
Mn:0.30〜2.00%、
P :0.020%以下、
S :0.010%以下、
Nb:0.005〜0.040%、
Ti:0.005〜0.030%、
Al:0.001〜0.100%、
N :0.0010〜0.0080%を含有し、
残部がFeおよび不可避的不純物からなり、下記式1〜式3で規定されるPs値が0.40〜0.54%であって、
ミクロ組織が面積率にして
フェライト:20〜50%、
パーライト:5%以下、
ベイナイト:40〜80%を含有するとともに、
鋼板表面から板厚の5%深さまでの表層領域において、結晶粒の円相当径で25μm以上のフェライトが面積率にして10%以下であり、円相当径が50nm以上の析出物および介在物の円相当径の大きいものから、個数割合にして20%までのものの平均円相当径が0.40μm以下であり、
さらに圧延方向垂直断面においてEBSDを用いた結晶方位解析において、き裂伝播有効結晶粒径が下記式4のd(μm)以下であり、板厚t(mm)が50mm以上であることを特徴とする脆性き裂伝播停止特性に優れた鋼板。
Ps=Ceq+3.6×[Nb]+79×Bsol …式1
Ceq=[C]+[Mn]/6+([Cu]+[Ni])/15+([Cr]+[Mo]+[V])/5 …式2
Bsol=[B]−([N]−[Ti]×14/48)×11/14 …式3
d=(5.4×[Ni]+16)×(1.2−t/300) …式4
ここで、[C]などの[元素記号]は当該元素の含有量(質量%)を示し、含有しない場合は0を代入するものとする。また、B無添加または式3においてBsol<0の場合は式1においてBsol=0とする。
[2]
さらに、質量%で、
Cu:0.05〜1.50%、
Ni:0.05〜2.00%、
Cr:0.05〜1.00%、
Mo:0.02〜0.50%、
V :0.005〜0.100%、
B :0.0002〜0.0030%の1種または2種以上を含有することを特徴とする、
上記[1]に記載の脆性き裂伝播停止特性に優れた鋼板。
[3]
さらに、質量%で、
Mg :0.0003〜0.0050%、
Ca :0.0005〜0.0030%、
Zr :0.0005〜0.0050%、
REM:0.0005〜0.0100%の1種または2種以上を含有することを特徴とする、
上記[1]または[2]に記載の脆性き裂伝播停止特性に優れた鋼板。
[4]
上記[1]〜[3]のいずれか1項に記載の組成を有する鋼片を加熱する際に、加熱下限温度TLを下記の式9によるものとし、加熱上限温度TUを下記の式10によるものとしたとき、加熱炉内に鋼片を装入してから、鋼片の温度が加熱下限温度TLに達した時点を保持開始として、鋼片の温度が加熱下限温度TLから加熱上限温度TUの範囲に保たれるように加熱炉の温度を制御し、保持開始から、前記鋼片を加熱炉から抽出する迄の時間を、保持時間tm(分)とし、そして、保持時間tm(分)における鋼片の温度の時間平均温度を加熱温度T(℃)としたとき、加熱温度T(℃)と保持時間tm(分)が下記の式5〜式7を満たしており、
900℃以上の温度域で圧延を行うに際し、少なくとも最終3パスの圧下率がそれぞれ10%以上、パス間時間がそれぞれ15秒以下、かつ前パスの圧下率を下回らないように圧延を行い、
さらに、各圧延をする前の鋼片の厚さをtbとしたときに、鋼板表面からtb/4の部分の温度が、下記式8で示すAr3を用いてAr3+30℃〜Ar3+80℃の範囲で、圧延を行う複数のパスにおいて、各パスの平均圧下率が5.0%以下、累積圧下率が40%以上、平均パス間時間が25秒以下の条件で圧延を行った後、
得られた鋼板の板厚をtとしたときに、引き続き鋼板表面からt/4の部分の温度がAr3以上の温度から400℃以下の温度まで、板厚平均で5℃/秒以上の冷却速度で冷却を行うことを特徴とする脆性き裂伝播停止特性に優れた鋼板の製造方法。
57000/{1.2−0.16×log([C][Nb])}≦PH≦84000/(1.9−0.18×log[Ti]) …式5
PH=(T+273)×{log(tm)+25} …式6
tm≧30 …式7
Ar3=910−310[C]+65[Si]−80[Mn]−20[Cu]−15[Cr]−55[Ni]−80[Mo] …式8
TL=57000/{1.2−0.16×log([C][Nb])}/{log(30)+25}−273 …式9
TU=84000/(1.9−0.18×log[Ti])/{log(30)+25}−273 …式10
ここで、[C]などの[元素記号]は当該元素の含有量(質量%)を示し、含有しない場合は0を代入するものとする。
[5]
さらに、300〜600℃の温度で熱処理を行うことを特徴とする、[4]に記載の脆性き裂伝播停止特性に優れた鋼板の製造方法。
[1]
By mass%
C: 0.050 to 0.140%,
Si: 0.03 to 0.50%,
Mn: 0.30 to 2.00%,
P: 0.020% or less,
S: 0.010% or less,
Nb: 0.005 to 0.040%,
Ti: 0.005-0.030%,
Al: 0.001 to 0.100%,
N: Contains 0.0010 to 0.0080%,
The balance consists of Fe and unavoidable impurities, and the Ps value defined by the following formulas 1 to 3 is 0.40 to 0.54%.
The area ratio of the microstructure is ferrite: 20 to 50%,
Pearlite: 5% or less,
Bainite: Contains 40-80% and
In the surface layer region from the surface of the steel sheet to a depth of 5% of the plate thickness, ferrite having a diameter equivalent to a circle of crystal grains of 25 μm or more is 10% or less in area ratio, and precipitates and inclusions having a diameter equivalent to a circle of 50 nm or more. The average circle-equivalent diameter of those with a large circle-equivalent diameter up to 20% in terms of number is 0.40 μm or less.
Further, in the crystal orientation analysis using EBSD in the vertical cross section in the rolling direction, the crack propagation effective crystal grain size is d (μm) or less of the following formula 4, and the plate thickness t (mm) is 50 mm or more. A steel sheet with excellent brittle crack propagation stop characteristics.
Ps = Ceq + 3.6 × [Nb] + 79 × Bsol… Equation 1
Ceq = [C] + [Mn] / 6 + ([Cu] + [Ni]) / 15 + ([Cr] + [Mo] + [V]) / 5 ... Equation 2
Bsol = [B]-([N]-[Ti] x 14/48) x 11/14 ... Equation 3
d = (5.4 × [Ni] +16) × (1.2-t / 300)… Equation 4
Here, [element symbol] such as [C] indicates the content (mass%) of the element, and if it is not contained, 0 is substituted. Further, when B is not added or Bsol <0 in the formula 3, Bsol = 0 in the formula 1 is set.
[2]
In addition, in% by mass,
Cu: 0.05 to 1.50%,
Ni: 0.05 to 2.00%,
Cr: 0.05 to 1.00%,
Mo: 0.02 to 0.50%,
V: 0.005 to 0.100%,
B: It is characterized by containing one or more of 0.0002 to 0.0030%.
The steel sheet having excellent brittle crack propagation stopping characteristics according to the above [1].
[3]
In addition, in% by mass,
Mg: 0.0003 to 0.0050%,
Ca: 0.0005 to 0.0030%,
Zr: 0.0005 to 0.0050%,
REM: Containing one or more of 0.0005 to 0.0100%.
The steel sheet having excellent brittle crack propagation stopping characteristics according to the above [1] or [2].
[4]
When heating a steel piece having the composition according to any one of the above [1] to [3], the lower limit heating temperature TL is set to the following formula 9, and the upper limit heating temperature TU is set to the following formula 10. When it is assumed, the temperature of the steel piece changes from the lower limit temperature TL to the upper limit temperature TU, assuming that the holding starts when the temperature of the piece reaches the lower limit temperature TL after the steel piece is charged into the heating furnace. The temperature of the heating furnace is controlled so as to be maintained in the range of, and the time from the start of holding to the extraction of the steel piece from the heating furnace is defined as the holding time tm (minutes), and the holding time tm (minutes). When the time average temperature of the temperature of the steel pieces in the above is the heating temperature T (° C.), the heating temperature T (° C.) and the holding time tm (minutes) satisfy the following equations 5 to 7.
When rolling in a temperature range of 900 ° C. or higher, rolling is performed so that the rolling reduction of at least the final 3 passes is 10% or more, the time between passes is 15 seconds or less, and the rolling ratio is not lower than the rolling ratio of the previous pass.
Further, when the thickness of the steel piece before each rolling is tb, the temperature of the portion from the steel plate surface to tb / 4 is in the range of Ar3 + 30 ° C. to Ar3 + 80 ° C. using Ar3 represented by the following formula 8. In a plurality of passes to be rolled, after rolling under the conditions that the average reduction rate of each pass is 5.0% or less, the cumulative reduction rate is 40% or more, and the average interval time between passes is 25 seconds or less.
When the plate thickness of the obtained steel plate is t, the temperature of the portion from the surface of the steel plate to t / 4 continues to be from the temperature of Ar3 or higher to the temperature of 400 ° C or lower, and the cooling rate is 5 ° C / sec or more on average. A method for producing a steel sheet having excellent brittle crack propagation stopping characteristics, which is characterized by cooling with.
57000 / {1.2-0.16 × log ([C] [Nb])} ≦ PH ≦ 84000 / (1.9-0.18 × log [Ti])… Equation 5
PH = (T + 273) × {log (tm) +25}… Equation 6
tm ≧ 30… Equation 7
Ar3 = 910-310 [C] +65 [Si] -80 [Mn] -20 [Cu] -15 [Cr] -55 [Ni] -80 [Mo] ... Equation 8
TL = 57000 / {1.2-0.16 × log ([C] [Nb])} / {log (30) +25} -273 ... Equation 9
TU = 84000 / (1.9-0.18 × log [Ti]) / {log (30) +25} -273 ... Equation 10
Here, [element symbol] such as [C] indicates the content (mass%) of the element, and if it is not contained, 0 is substituted.
[5]
Further, the method for producing a steel sheet having excellent brittle crack propagation stopping characteristics according to [4], which comprises performing a heat treatment at a temperature of 300 to 600 ° C.
本発明の適用によって、板厚が50mm以上の厚手材で、降伏強度が460MPa級でも、アレスト性指標TKca=6000(Kca=6000N/mm1.5となる温度)が−10℃以下となる、大型構造物に適用可能な高アレスト鋼板を、安定的かつ効率的な製造方法により提供することが可能になる。 By applying the present invention, even if the plate thickness is 50 mm or more and the yield strength is 460 MPa class, the arrest property index TKca = 6000 (temperature at which Kca = 6000 N / mm 1.5 is 1.5 ) becomes −10 ° C. or less. It becomes possible to provide a high-arrest steel sheet applicable to a large structure by a stable and efficient manufacturing method.
以下、本発明を構成する各要件について詳細に説明していく。 Hereinafter, each requirement constituting the present invention will be described in detail.
[ミクロ組織]
一般に、靭性を支配する基本組織単位は、フェライト鋼ではフェライト粒径であり、ベイナイト鋼ではパケットやブロックと呼ばれる領域のサイズであり、これらのサイズが小さいほど靭性が向上する。ところが、降伏強度460MPa級の鋼ではフェライトとベイナイトが混在する組織であり、通常の光学顕微鏡による組織観察では、基本組織単位を客観的に定義し、そのサイズを測定することは非常に困難である。
[Micro tissue]
In general, the basic structural unit that governs toughness is the ferrite grain size in ferritic steel and the size of regions called packets and blocks in bainite steel. The smaller these sizes, the better the toughness. However, steel with a yield strength of 460 MPa has a structure in which ferrite and bainite coexist, and it is very difficult to objectively define the basic structure unit and measure its size by observing the structure with a normal optical microscope. ..
そこで本発明者らは、まずNiを含有しない鋼片を用いて種々の条件で板厚60mmの鋼板を製造し、アレスト性評価のためWES 2815に記載される方法をもとに、500mm幅の試験片を用いて温度勾配型ESSO試験を行った。その後試験片の破面を走査型電子顕微鏡(SEM)にて観察し、ティアリッジと呼ばれる延性破壊部で囲まれたへき開面のサイズ(破面単位)を測定し、これとアレスト性との間に良好な相関があることを確認した。 Therefore, the present inventors first produced a steel sheet having a thickness of 60 mm under various conditions using a steel piece containing no Ni, and based on the method described in WES 2815 for evaluation of arrestability, the width was 500 mm. A temperature gradient type ESSO test was performed using the test piece. After that, the fracture surface of the test piece is observed with a scanning electron microscope (SEM), and the size (unit of fracture surface) of the cleavage surface surrounded by the ductile fracture portion called tier ridge is measured, and between this and the arrest property. It was confirmed that there is a good correlation with.
次に、上記破面近傍のND面が観察できるように小片を切り出してEBSD測定を行い、破面近傍の粒における結晶方位解析結果と、破面をSEMにて観察した破面写真とを突き合わせて比較し解析を行った。破面写真を観察し、破面の方位が大きく変化している境界、または破面上で大きなティアリッジが確認される境界で、き裂伝播の抵抗となっていると考え、これを破面単位境界とした。そして、破面近傍の粒における結晶方位解析結果が、破面写真から観察される破面単位境界と一致する解析条件を詳細に検討した。その一例を図1に示す。 Next, small pieces were cut out so that the ND surface near the fracture surface could be observed, and EBSD measurement was performed. The crystal orientation analysis result of the grains near the fracture surface was compared with the fracture surface photograph obtained by observing the fracture surface by SEM. We compared and analyzed. By observing the fracture surface photograph, it is considered that it is a resistance to crack propagation at the boundary where the orientation of the fracture surface changes significantly, or the boundary where a large tier ridge is confirmed on the fracture surface. It was set as a unit boundary. Then, the analysis conditions in which the crystal orientation analysis results of the grains in the vicinity of the fracture surface match the fracture surface unit boundaries observed from the fracture surface photograph were examined in detail. An example thereof is shown in FIG.
通常、大角粒界の定義とされる結晶方位差15゜以上の境界を描画して得られたマップをもとに、その境界で区切られた領域(以下、等方位領域と表記する。)内の代表点について解析を行う。へき開面と考えられる{100}面で構成される立方体を図1中に示した。図1中の結晶方位差の数字は、隣接する等方位領域の方位を一致させるために必要な回転角度である。また、き裂伝播偏向角の数字は、隣接する等方位領域における、RDに最も近い<001>軸をND面に投影させたベクトル同士のなす角であり、RDおよび圧延幅方向(TD)を軸とする回転を許容してそろえるために必要な角度である。図中の矢印は、破面をSEMにて観察した破面写真から、き裂伝播の抵抗となっていると考えられる、破面の方位が大きく変化している境界、または破面上で大きなティアリッジが確認された境界である破面単位境界を示した。 Usually, based on a map obtained by drawing a boundary with a crystal orientation difference of 15 ° or more, which is defined as a large-angle grain boundary, the inside of the region delimited by the boundary (hereinafter referred to as an equidirectional region). Analyze the representative points of. A cube composed of {100} planes considered to be cleavage planes is shown in FIG. The numerical value of the crystal orientation difference in FIG. 1 is a rotation angle required to match the orientations of adjacent equidirectional regions. Further, the number of the crack propagation deflection angle is the angle formed by the vectors obtained by projecting the <001> axis closest to the RD onto the ND plane in the adjacent equidirectional region, and determines the RD and the rolling width direction (TD). This is the angle required to allow and align the rotation around the axis. The arrows in the figure are large on the boundary where the orientation of the fracture surface changes significantly, which is considered to be the resistance of crack propagation from the fracture surface photograph of the fracture surface observed by SEM, or on the fracture surface. The fracture surface unit boundary, which is the boundary where the tier ridge was confirmed, is shown.
これより、通常の解析で用いられる結晶方位差15°以上を閾値とした場合の境界では、き裂伝播抵抗となっていない場合があることがわかる。一方で、き裂伝播偏向角が大きい境界とは概ね対応している。他の領域における解析結果も含めて、結晶方位差、き裂伝播偏向角と伝播抵抗境界との対応をまとめて図2に示す。 From this, it can be seen that the crack propagation resistance may not be obtained at the boundary when the crystal orientation difference of 15 ° or more used in the usual analysis is set as the threshold value. On the other hand, it generally corresponds to the boundary where the crack propagation deflection angle is large. FIG. 2 summarizes the correspondence between the crystal orientation difference, the crack propagation deflection angle, and the propagation resistance boundary, including the analysis results in other regions.
図2から、結晶方位差と伝播抵抗の有無とは対応していないのに対し、き裂伝播偏向角が25゜以上のところが伝播抵抗あり、すなわち破面単位境界に対応していることがわかる。以上のように、EBSD解析結果から、き裂伝播偏向角が25°以上の境界を決定し、この境界で囲まれた領域の平均円相当径(き裂伝播有効結晶粒径)を算出できる。
すなわち、圧延方向垂直断面(RD面)においてEBSDを用いた結晶方位解析を行い、方位差15°以内の領域(等方位領域)に区分した組織に、JIS G 0551に準拠した切断法を適用して、測定線上で連続して隣り合う複数の等方位領域における3つの<001>軸を表すベクトルの内、RDとのなす角が最小であるベクトルを鋼板表面(ND面)に投影したベクトル同士が相互になす角度(き裂伝播偏向角)が25°未満の、前記測定線上で連続して隣り合う複数の等方位領域を1つの領域(等き裂伝播抵抗領域)と見なすとき、その等き裂伝播抵抗領域の前記切断法により算出される平均円相当径が、き裂伝播有効結晶粒径である。
From FIG. 2, it can be seen that the crystal orientation difference and the presence / absence of propagation resistance do not correspond to each other, whereas the crack propagation deflection angle of 25 ° or more has propagation resistance, that is, it corresponds to the fracture surface unit boundary. .. As described above, from the EBSD analysis result, a boundary having a crack propagation deflection angle of 25 ° or more can be determined, and the average circle equivalent diameter (crack propagation effective crystal grain size) of the region surrounded by this boundary can be calculated.
That is, the crystal orientation analysis using EBSD was performed on the vertical cross section (RD plane) in the rolling direction, and the cutting method conforming to JIS G 0551 was applied to the structure divided into the regions (isodirectional regions) within the orientation difference of 15 °. Of the vectors representing the three <001> axes in a plurality of equidirectional regions that are consecutively adjacent to each other on the measurement line, the vectors that have the smallest angle with the RD are projected onto the steel plate surface (ND surface). When a plurality of equidirectional regions that are continuously adjacent to each other on the measurement line and have an angle (crack propagation deflection angle) of less than 25 ° are regarded as one region (equal crack propagation resistance region), etc. The average circle-equivalent diameter calculated by the cutting method in the crack propagation resistance region is the crack propagation effective crystal grain size.
こうして測定したき裂伝播有効結晶粒径とアレスト性との関係を詳細に調べたところ、大型構造用鋼に適用可能なレベルのアレスト性と、460MPa級の降伏強度を付与するためには、加熱、圧延、冷却条件を精緻に制御する必要があり、生産性を阻害する要因となることが判明した。 When the relationship between the crack propagation effective crystal grain size and the arrest property measured in this way was investigated in detail, in order to impart a level of arrest property applicable to large structural steel and a yield strength of 460 MPa class, heating was performed. , Rolling and cooling conditions need to be precisely controlled, which has been found to be a factor that hinders productivity.
そこで上記課題を解決する手段として、Ni添加による効果を詳細に検討した。ミクロ組織、強度がほぼ同等となるようにNi、Mnのバランスを種々変えて鋳造した鋼片を用いて、同一の製造条件にて板厚60mm、および90mmの鋼板を製造し、ESSO試験によりアレスト性を調査した。 Therefore, as a means for solving the above problems, the effect of adding Ni was examined in detail. Using steel pieces cast with various balances of Ni and Mn so that the microstructure and strength are almost the same, steel sheets with a thickness of 60 mm and 90 mm are manufactured under the same manufacturing conditions, and arrested by ESSO test. I investigated the sex.
その結果、き裂伝播有効結晶粒径にはほとんど変化が見られないにもかかわらず、Ni量が多いほどアレスト性が向上する傾向を確認した。ESSO試験片の破面を観察すると、Ni量増加にともなって三次元的な凹凸が顕著になる様子が認められた。これは固溶Niによって交差すべりが助長され、き裂の進展方向がよりランダム化したためと考えられる。 As a result, it was confirmed that the arrest property tends to improve as the amount of Ni increases, although the effective crystal grain size for crack propagation hardly changes. When observing the fracture surface of the ESSO test piece, it was observed that the three-dimensional unevenness became remarkable as the amount of Ni increased. It is considered that this is because the solid solution Ni promoted the cross slip and the crack growth direction became more random.
次に、Ni添加とき裂伝播有効結晶粒径の微細化の効果を分離・定量化することを目的に、上記のNi含有鋼片を種々の条件で圧延した鋼板のアレスト性を調査した。その結果、図3に示すように、細粒化によるアレスト性向上効果はNi量に関わらず、ほぼ同じ傾向を示すことを知見した。 Next, the arrest property of the steel sheet obtained by rolling the above Ni-containing steel pieces under various conditions was investigated for the purpose of separating and quantifying the effect of refining the effective crystal grain size for crack propagation when Ni was added. As a result, as shown in FIG. 3, it was found that the effect of improving the arrest property by the granulation showed almost the same tendency regardless of the amount of Ni.
すなわち、適量のNiを活用することにより、き裂伝播有効結晶粒径を微細化せずともアレスト性を確保することができる。したがって、Niの合金コストよりも鋼材製造効率が求められる場合には、Ni添加により仕上圧延温度を高温化でき、温度待ち時間が短縮されるため、厚手材の生産性を顕著に高めることが可能となる。 That is, by utilizing an appropriate amount of Ni, the arrest property can be ensured without miniaturizing the crack propagation effective crystal grain size. Therefore, when steel production efficiency is required rather than the alloy cost of Ni, the finish rolling temperature can be raised by adding Ni, and the temperature waiting time is shortened, so that the productivity of thick materials can be significantly increased. It becomes.
さらに、上述した種々の鋼板を用いて、アレスト性に及ぼすき裂伝播有効結晶粒径、Ni量、板厚の影響をさらに詳細に解析した。その結果、き裂伝播有効結晶粒径の条件として、限界き裂伝播有効結晶粒径d以下とする必要があることを知見した。
d=(5.4×[Ni]+16)×(1.2−t/300) …式4
ここで、[Ni]はNi含有量(質量%)、tは板厚(mm)を表す。
Furthermore, using the various steel sheets described above, the effects of crack propagation effective crystal grain size, Ni amount, and plate thickness on arrest properties were analyzed in more detail. As a result, it was found that the condition of the effective crystal grain size for crack propagation needs to be equal to or less than the limit effective crystal grain size for crack propagation.
d = (5.4 × [Ni] +16) × (1.2-t / 300)… Equation 4
Here, [Ni] represents the Ni content (mass%), and t represents the plate thickness (mm).
式4の第1項(5.4×[Ni]+16)は、板厚60mm材のアレスト性におよぼすき裂伝播有効結晶粒径とNiの影響をベースとして図4から導いた。また、式4の第2項(1.2−t/300)は、き裂伝播有効結晶粒径、Ni量が同等で板厚が異なる鋼板のアレスト性の差から導いた板厚効果の係数である。限界き裂伝播有効結晶粒径dは、これらの積により求められる。き裂伝播有効結晶粒径が限界き裂伝播有効結晶粒径dよりも大きい場合には、脆性き裂がある結晶粒から別の結晶粒に伝播する際に形成されるティアリッジの頻度が十分でないため、き裂伝播を抑制する効果が小さくなり、アレスト性が低下する。 The first term (5.4 × [Ni] +16) of the formula 4 was derived from FIG. 4 based on the effect of the crack propagation effective crystal grain size and Ni on the arrest property of the 60 mm thick material. Further, the second term (1.2-t / 300) of Equation 4 is a coefficient of the plate thickness effect derived from the difference in arrest property of steel plates having the same crack propagation effective crystal grain size and Ni amount but different plate thicknesses. Is. The limit crack propagation effective crystal grain size d is determined by the product of these. When the crack propagation effective crystal grain size is larger than the limit crack propagation effective crystal grain size d, the frequency of tear ridges formed when the brittle crack propagates from one crystal grain to another crystal grain is sufficient. Therefore, the effect of suppressing crack propagation is reduced, and the arrest property is reduced.
本発明者らは、き裂伝播有効結晶粒径以外の組織因子がアレスト性におよぼす影響についても検討を加えた。これは、き裂伝播有効結晶粒径が微細であるにもかかわらずアレスト性が十分でない場合が確認されたためである。
その一つがベイナイト主体の組織に混在するパーライトである。パーライト組織の面積率が高くなると、大きなパーライトが増え、これが脆性破壊の起点になることで、アレスト性も劣化する傾向があることが分かった。そのため、パーライト面積率は5%以下にする必要がある。
The present inventors also investigated the effects of tissue factors other than the effective crystal grain size for crack propagation on arrest properties. This is because it was confirmed that the arrest property was not sufficient even though the crack propagation effective crystal grain size was fine.
One of them is pearlite, which is mixed in bainite-based organizations. It was found that as the area ratio of the pearlite structure increases, large pearlite increases, which becomes the starting point of brittle fracture, and the arrest property also tends to deteriorate. Therefore, the pearlite area ratio needs to be 5% or less.
また、主にベイナイト中に含まれるセメンタイト、あるいはNb、Tiの炭窒化物などの析出物のサイズもアレスト性に影響することを確認した。ただし、これら析出物の平均径で整理するとアレスト性との相関はあまりなく、比較的粗大な析出物のサイズ、例えば図5に示すように、析出物および介在物の円相当径の大きいものから個数割合にして上位20%の平均円相当径(直径)が0.40μm超であると、アレスト性は低下することがわかった。 It was also confirmed that the size of cementite, which is mainly contained in bainite, or precipitates such as Nb and Ti nitrides, also affects the arrest property. However, when arranged by the average diameter of these precipitates, there is not much correlation with arrestability, and the size of the relatively coarse precipitate, for example, as shown in FIG. 5, from the one having a large circle-equivalent diameter of the precipitate and inclusions. It was found that when the average circle-equivalent diameter (diameter) of the top 20% in terms of the number ratio was more than 0.40 μm, the arrest property was lowered.
微細な析出物は、主き裂伝播に先立って、マトリクスとの界面でマイクロクラックを生成させることで応力を緩和させ、アレスト性向上に寄与する可能性がある一方で、粗大な析出物はパーライトと同様に脆性破壊を誘発する要因となり、アレスト性を低下させてしまうと考えられる。 Fine precipitates may relieve stress by forming microcracks at the interface with the matrix prior to main crack propagation, which may contribute to improved arrestability, while coarse precipitates are pearlite. Similarly, it becomes a factor that induces brittle fracture and is considered to reduce the arrest property.
さらに、鋼板表面から板厚の5%の深さまでの領域(表層領域)に生成した粗大なフェライト(以下、表層粗大フェライトと表記する。)もアレスト性を低下させることが判明した。この表層粗大フェライトは、比較的焼入れ性の低い鋼をAr3より低い温度で圧延するか、または、Ar3以上で圧延を完了しても加速冷却の開始がAr3を下回った場合に生成する。表層領域における結晶粒の円相当径が25μm以上のフェライトの面積率が10%以下であれば、顕著なアレスト性の低下は回避できる。アレスト性を確保する観点から、表層領域における結晶粒の円相当径が25μm以上のフェライトの面積率は少ない方がよく、好ましくは5%以下、さらに好ましくは3%以下にするとよい。 Furthermore, it was found that coarse ferrite (hereinafter referred to as surface coarse ferrite) generated in a region (surface layer region) from the surface of the steel sheet to a depth of 5% of the plate thickness also reduces the arrest property. This surface coarse ferrite is produced when a steel having a relatively low hardenability is rolled at a temperature lower than Ar3, or when the start of accelerated cooling falls below Ar3 even if the rolling is completed at Ar3 or higher. When the area ratio of ferrite having a crystal grain equivalent diameter of 25 μm or more in the surface layer region is 10% or less, a remarkable decrease in arrest property can be avoided. From the viewpoint of ensuring arrestability, the area ratio of ferrite having a crystal grain equivalent diameter of 25 μm or more in the surface layer region is preferably small, preferably 5% or less, and more preferably 3% or less.
残りの組織はフェライトとベイナイトであり、一部パーライトを含有することもある。本発明に係る降伏応力460MPa級の鋼では、ベイナイトが主体となり、面積率で40%以上あればよい。フェライトは靭性を確保する観点から、少なくとも面積率で20%含有するとよい。一方、ベイナイト含有量が面積率で80%を超えると、その分フェライト量が少なくなり靭性が悪化するので、ベイナイトの含有量の上限は80%にするとよい。フェライトの面積率の上限は、強度を確保する観点から面積率で50%を上限とする。パーライトは5%以下にするとよい。 The remaining structure is ferrite and bainite, which may contain some pearlite. In the steel having a yield stress of 460 MPa class according to the present invention, bainite is mainly used, and the area ratio may be 40% or more. From the viewpoint of ensuring toughness, ferrite should be contained at least in an area ratio of 20%. On the other hand, if the bainite content exceeds 80% in terms of area ratio, the amount of ferrite decreases accordingly and the toughness deteriorates. Therefore, the upper limit of the bainite content is preferably 80%. The upper limit of the area ratio of ferrite is 50% in terms of area ratio from the viewpoint of ensuring strength. Pearlite should be 5% or less.
[成分]
次に、本発明の成分限定理由について説明する。
[component]
Next, the reason for limiting the components of the present invention will be described.
Cは、組織粗大化防止に寄与する元素であるとともに、強度を高めるのに不可欠な元素であるため0.050%以上含有する。これらの効果を確保するため、好ましくは0.055%以上、さらに好ましくは0.060%以上にするとよい。一方、含有量が増えると溶接熱影響部(HAZ)靭性確保が困難となり、セメンタイトも粗大化しやすくなるため0.140%以下とする。これらの効果を確保するため、好ましくは0.120%以下、さらに好ましくは0.110%以下にするとよい。 C is an element that contributes to the prevention of tissue coarsening and is an element that is indispensable for increasing the strength, and therefore contains 0.050% or more. In order to ensure these effects, it is preferably 0.055% or more, more preferably 0.060% or more. On the other hand, if the content increases, it becomes difficult to secure the toughness of the heat-affected zone (HAZ) of the weld, and cementite also tends to become coarse, so the content is set to 0.140% or less. In order to ensure these effects, it is preferably 0.120% or less, more preferably 0.110% or less.
Siは、脱酸元素であり、マトリクスを固溶強化するため0.03%以上含有する。これらの効果を確保するため、好ましくは0.07%以上、さらに好ましくは0.10%以上にするとよい。一方、含有量が0.50%を超えると溶接性とHAZ靭性を劣化させるため0.50%以下とする。これらの効果を確保するため、好ましくは0.40%以下、さらに好ましくは0.30%以下にするとよい。 Si is a deoxidizing element and contains 0.03% or more in order to solidify and strengthen the matrix. In order to ensure these effects, it is preferably 0.07% or more, more preferably 0.10% or more. On the other hand, if the content exceeds 0.50%, the weldability and HAZ toughness deteriorate, so the content is set to 0.50% or less. In order to secure these effects, it is preferably 0.40% or less, more preferably 0.30% or less.
Mnは、母材の強度・靭性を向上させる元素として有効であるため0.30%以上含有する。これらの効果を確保するため、好ましくは0.50%以上、さらに好ましくは0.80%以上にするとよい。一方、過剰に含有すると、HAZ靭性、溶接割れ性を劣化させるため2.00%以下とする。これらの効果を確保するため、好ましくは1.90%以下、さらに好ましくは1.80%以下にするとよい。 Mn is contained in an amount of 0.30% or more because it is effective as an element for improving the strength and toughness of the base material. In order to secure these effects, it is preferably 0.50% or more, more preferably 0.80% or more. On the other hand, if it is excessively contained, HAZ toughness and weld crackability are deteriorated, so the content is set to 2.00% or less. In order to ensure these effects, it is preferably 1.90% or less, more preferably 1.80% or less.
P、Sは、不純物であり含有量が少ないほど望ましい。しかし、これを工業的に低減させるためには多大なコストがかかることから、Pは0.020%以下、Sは0.010%以下に制限するとよい。 P and S are impurities, and the smaller the content, the more desirable. However, since it costs a lot to reduce this industrially, it is preferable to limit P to 0.020% or less and S to 0.010% or less.
Nbは、微量の含有により組織微細化、変態強化、析出強化に寄与し、母材強度確保に有効な元素であるため0.005%以上含有するが、過剰に含有するとHAZを硬化させ著しく靭性を劣化させるため0.040%以下とする。 Nb is an element that contributes to microstructure miniaturization, transformation strengthening, and precipitation strengthening by containing a small amount, and is an element effective for ensuring the strength of the base metal. Therefore, it is contained in an amount of 0.005% or more. It is set to 0.040% or less in order to deteriorate.
Tiは、微量の含有により組織微細化、析出強化、微細TiN生成により母材の強度・靭性、HAZ靭性向上に有効であるため0.005%以上含有する。これらの効果を確保するため、好ましくは0.007%以上、さらに好ましくは0.010%以上にするとよい。一方、過剰に含有するとHAZ靭性を著しく劣化させるため0.030%以下とする。これらの効果を確保するため、好ましくは0.025%以下、さらに好ましくは0.020%以下にするとよい。 Ti is contained in an amount of 0.005% or more because it is effective in improving the strength and toughness of the base material and the HAZ toughness by finening the structure, strengthening precipitation, and forming fine TiN by containing a small amount. In order to ensure these effects, it is preferably 0.007% or more, more preferably 0.010% or more. On the other hand, if it is contained in excess, the HAZ toughness is significantly deteriorated, so the content is 0.030% or less. In order to ensure these effects, it is preferably 0.025% or less, more preferably 0.020% or less.
Alは、重要な脱酸元素であるため0.001%以上含有する。これらの効果を確保するため、好ましくは0.010%以上、さらに好ましくは0.020%以上にするとよい。一方、過剰に含有すると鋼片の表面品位を損ない、靭性に有害な介在物を形成するため0.100%以下とする。これらの効果を確保するため、好ましくは0.080%以下、さらに好ましくは0.060%以下にするとよい。 Since Al is an important deoxidizing element, it contains 0.001% or more. In order to ensure these effects, it is preferably 0.010% or more, more preferably 0.020% or more. On the other hand, if it is excessively contained, the surface quality of the steel piece is impaired and inclusions harmful to toughness are formed, so the content is set to 0.100% or less. In order to ensure these effects, it is preferably 0.080% or less, more preferably 0.060% or less.
Nは、Tiと共に窒化物を形成しHAZ靭性を向上させるため0.0010%以上含有する。これらの効果を確保するため、好ましくは0.0015%以上、さらに好ましくは0.0020%以上にするとよい。一方、過剰に含有すると固溶Nによる脆化が生じるため0.0080%以下に限定する。これらの効果を確保するため、好ましくは0.0070%以下、さらに好ましくは0.0060%以下にするとよい。 N is contained in an amount of 0.0010% or more in order to form a nitride together with Ti and improve HAZ toughness. In order to ensure these effects, it is preferably 0.0015% or more, more preferably 0.0020% or more. On the other hand, if it is contained in excess, embrittlement due to solid solution N occurs, so the content is limited to 0.0080% or less. In order to ensure these effects, it is preferably 0.0070% or less, more preferably 0.0060% or less.
以上の元素のほかは、残部はFeおよび不可避的不純物であるが、必要に応じて、選択添加元素を含有することができる。選択添加元素は以下の理由により限定する。これら選択添加元素は、Feの一部を代替して含有することができる。 In addition to the above elements, the balance is Fe and unavoidable impurities, but if necessary, selective additive elements can be contained. Selective additive elements are limited for the following reasons. These selective additive elements can be contained in place of a part of Fe.
Cu、Cr、Moは、いずれも焼入れ性を向上させ、高強度化に有効であるため、Cu、Crは0.05%以上、Moは0.02%以上含有してもよい。一方、過度の含有はHAZ靭性を低下させるため、Cuは1.50%以下、Crは1.00%以下、Moは0.50%以下に制限するとよい。 Since Cu, Cr and Mo are all effective for improving hardenability and increasing strength, Cu and Cr may be contained in an amount of 0.05% or more and Mo may be contained in an amount of 0.02% or more. On the other hand, since excessive content lowers HAZ toughness, it is preferable to limit Cu to 1.50% or less, Cr to 1.00% or less, and Mo to 0.50% or less.
Niは、HAZ靭性をあまり低下させずに、強度確保とアレスト性向上に寄与するため0.05%以上含有してもよい。一方、Ni量の増加は鋼片コストを上昇させるため2.00%以下に制限するとよい。 Ni may be contained in an amount of 0.05% or more in order to contribute to ensuring strength and improving arrestability without significantly reducing HAZ toughness. On the other hand, it is preferable to limit the increase in the amount of Ni to 2.00% or less in order to increase the cost of steel pieces.
Vは、析出強化により強度上昇に寄与するため0.005%以上含有するとよい。一方、0.100%超含有するとHAZ靭性を低下させるため、これを上限とするとよい。 V is preferably contained in an amount of 0.005% or more because it contributes to an increase in strength by strengthening precipitation. On the other hand, if the content exceeds 0.100%, the HAZ toughness is lowered, so this may be the upper limit.
Bは、焼入れ性を向上させる元素であり、適量含有により鋼の強度を高めるのに有効であるが、過度の含有は溶接性を損ねるため、0.0002〜0.0030%に制限するとよい。 B is an element that improves hardenability and is effective in increasing the strength of steel by containing an appropriate amount. However, since excessive content impairs weldability, it is preferable to limit the content to 0.0002 to 0.0030%.
Mg、Ca、Zr、REMは、微細な酸化物や硫化物を形成しHAZ靭性向上に寄与するが、過度の含有は介在物を粗大化させ靭性を低下させるため、Mgは0.0003〜0.0050%、Caは0.0005〜0.0030%、Zrは0.0005〜0.0050%、REMは0.0005〜0.0100%の範囲で含有するとよい。なお、REMとはLa,Ce等の希土類元素のことである。 Mg, Ca, Zr, and REM form fine oxides and sulfides and contribute to the improvement of HAZ toughness, but excessive content coarsens inclusions and lowers toughness, so Mg is 0.0003 to 0. It is preferable that the content is 0050%, Ca is 0.0005 to 0.0030%, Zr is 0.0005 to 0.0050%, and REM is 0.0005 to 0.0100%. REM is a rare earth element such as La and Ce.
上述した各元素の範囲の規定に加えて、下記式1〜式3で規定されるPsが0.40〜0.54%となるように含有する必要がある。
Ps=Ceq+3.6×[Nb]+79×Bsol …式1
Ceq=[C]+[Mn]/6+([Cu]+[Ni])/15+([Cr]+[Mo]+[V])/5 …式2
Bsol=[B]−([N]−[Ti]×14/48)×11/14 …式3
ここで、[C]のように[元素記号]で示す項は、当該元素の含有量(質量%)を示す。(たとえば[C]は、炭素(C)の含有量(質量%)を示す。)式1の係数は焼入れ性への寄与から実験的に求めた。Bsolは固溶Bの推定値に相当するもので、B無添加、または式3においてBsol<0の場合は式1においてBsol=0とする。上記のPs値が0.40%未満であると降伏強度460MPaを確保することは困難であり、0.54%超であると強度過大で靭性とアレスト性が低下するおそれがある。
In addition to the above-mentioned definition of the range of each element, it is necessary to contain Ps defined by the following formulas 1 to 3 so as to be 0.40 to 0.54%.
Ps = Ceq + 3.6 × [Nb] + 79 × Bsol… Equation 1
Ceq = [C] + [Mn] / 6 + ([Cu] + [Ni]) / 15 + ([Cr] + [Mo] + [V]) / 5 ... Equation 2
Bsol = [B]-([N]-[Ti] x 14/48) x 11/14 ... Equation 3
Here, the term indicated by the [element symbol] such as [C] indicates the content (mass%) of the element. (For example, [C] indicates the content (mass%) of carbon (C).) The coefficient of Equation 1 was experimentally determined from the contribution to hardenability. Bsol corresponds to the estimated value of solid solution B, and when B is not added or Bsol <0 in the formula 3, Bsol = 0 in the formula 1 is set. If the Ps value is less than 0.40%, it is difficult to secure a yield strength of 460 MPa, and if it is more than 0.54%, the strength may be excessive and the toughness and arrestability may be lowered.
[製造方法]
続いて本発明鋼を製造するための手段について説明する。
まず、上記に説明した所定の成分を含有する鋼片を加熱する際に、加熱温度と保持時間を下記に示すように制御する。上述した式5の左辺にC、Nbの含有量を代入し、tmを式7より最短の30(分)として式6に代入し、式5の左辺がPHと等しいとして加熱下限温度TLを算出する。
TL=57000/{1.2−0.16×log([C][Nb])}/{log(30)+25}−273 …式9
次に、式5の右辺にTiの含有量を代入し、tmを式7より最短の30(分)として式6に代入し、式5の右辺とPHが等しいとして加熱上限温度TUを算出する。
TU=84000/(1.9−0.18×log[Ti])/{log(30)+25}−273 …式10
ここで、[元素記号]は、当該元素の含有量(質量%)を示す。
例えば、C:0.10%、Nb:0.010%、Ti:0.010%の場合は、加熱下限温度TLは1008℃であり、加熱上限温度TUは1131℃である。
鋼片の温度とは、鋼片の表面温度、加熱炉内の雰囲気温度、鋼片の加熱炉内での加熱経過時間等から伝熱計算により、逐次算出される鋼片の板厚方向の断面の平均温度とする。
加熱炉内に鋼片を装入してから、鋼片の温度が加熱下限温度TLに達した時点を保持開始として、鋼片の温度が加熱下限温度TLから加熱上限温度TUの範囲に保たれるように加熱炉の温度を制御し、鋼片を加熱炉から抽出する。上述した保持開始から、鋼片を加熱炉から抽出する迄の時間を、保持時間tm(分)とする。そして、保持時間tmの間における鋼片の温度の時間平均温度を加熱温度T(℃)とする。Tとtmは以下の式5〜式7を満たす条件で加熱する必要がある。
57000/{1.2−0.16×log([C][Nb])}≦PH≦84000/(1.9−0.18×log[Ti]) …式5
PH=(T+273)×{log(tm)+25} …式6
tm≧30 …式7
ここで、[元素記号]は、上記したように当該元素の含有量(質量%)を示す。
式5の各係数や定数は、粗大オーステナイト(γ)が生成する限界条件、固溶Nb量を確保するための限界条件から実験的に定めた。なお、表2(表2−1と表2−2を総称して表2と表現する。)中では、式5の左辺をML、右辺をMUとして記載している。
ML=57000/{1.2−0.16×log([C][Nb])}
MU=84000/(1.9−0.18×log[Ti])
保持時間は30分以上としたが、これはNb等の微量合金元素を均一に固溶させるためである。
式6に示すPHは焼戻しの温度と保持時間の換算に用いられる焼戻しパラメータを基に規定した。式5の左辺はCとNb量に応じて変化する加熱条件の下限であり、右辺はTi量に応じて変化する加熱条件の上限である。
[Production method]
Subsequently, the means for producing the steel of the present invention will be described.
First, when the steel piece containing the predetermined component described above is heated, the heating temperature and the holding time are controlled as shown below. Substitute the contents of C and Nb into the left side of the above formula 5, substitute tm into the formula 6 with the shortest 30 (minutes) from the formula 7, and calculate the heating lower limit temperature TL assuming that the left side of the formula 5 is equal to PH. To do.
TL = 57000 / {1.2-0.16 × log ([C] [Nb])} / {log (30) +25} -273 ... Equation 9
Next, the Ti content is substituted into the right side of the equation 5, tm is substituted into the equation 6 as the shortest 30 (minutes) from the equation 7, and the heating upper limit temperature TU is calculated assuming that the PH is equal to the right side of the equation 5. ..
TU = 84000 / (1.9-0.18 × log [Ti]) / {log (30) +25} -273 ... Equation 10
Here, [element symbol] indicates the content (mass%) of the element.
For example, in the case of C: 0.10%, Nb: 0.010%, Ti: 0.010%, the lower limit heating temperature TL is 1008 ° C. and the upper limit heating temperature TU is 1131 ° C.
The temperature of the steel piece is a cross section in the plate thickness direction of the steel piece, which is sequentially calculated by heat transfer calculation from the surface temperature of the steel piece, the atmospheric temperature in the heating furnace, the elapsed heating time in the heating furnace of the steel piece, etc. The average temperature of.
After the steel pieces were charged into the heating furnace, the temperature of the steel pieces was kept within the range from the lower limit heating temperature TL to the upper limit heating temperature TU, starting from the time when the temperature of the steel pieces reached the lower limit heating temperature TL. The temperature of the heating furnace is controlled so that the steel pieces are extracted from the heating furnace. The time from the start of holding described above to the extraction of the steel pieces from the heating furnace is defined as the holding time tm (minutes). Then, the time average temperature of the temperature of the steel pieces during the holding time tm is defined as the heating temperature T (° C.). It is necessary to heat T and tm under the conditions satisfying the following equations 5 to 7.
57000 / {1.2-0.16 × log ([C] [Nb])} ≦ PH ≦ 84000 / (1.9-0.18 × log [Ti])… Equation 5
PH = (T + 273) × {log (tm) +25}… Equation 6
tm ≧ 30… Equation 7
Here, [element symbol] indicates the content (mass%) of the element as described above.
Each coefficient and constant of Equation 5 was experimentally determined from the limit condition for producing coarse austenite (γ) and the limit condition for securing the amount of solid solution Nb. In Table 2 (Tables 2-1 and 2-2 are collectively referred to as Table 2), the left side of the equation 5 is described as ML and the right side is described as MU.
ML = 57000 / {1.2-0.16 × log ([C] [Nb])}
MU = 84000 / (1.9-0.18 x log [Ti])
The holding time was set to 30 minutes or more in order to uniformly dissolve trace alloy elements such as Nb.
The pH shown in Equation 6 was defined based on the tempering parameters used to convert the tempering temperature and holding time. The left side of Equation 5 is the lower limit of the heating conditions that change according to the amounts of C and Nb, and the right side is the upper limit of the heating conditions that change according to the amount of Ti.
次に、加熱で生成したγ粒を再結晶により効果的に微細化するため少なくとも3パスの圧延を含む粗圧延を行う。粗圧延は、900℃以上の温度域で、かつ、少なくとも最終3パス圧延において、それぞれの圧延パスでの圧下率が10%以上、パス間時間が15秒以下、さらにそれぞれ圧延パスにおいて前パスの圧下率を下回らないように圧延を行うとよい。 Next, rough rolling including rolling of at least 3 passes is performed in order to effectively refine the γ grains generated by heating by recrystallization. Rough rolling is performed in a temperature range of 900 ° C. or higher, and at least in the final 3-pass rolling, the rolling reduction ratio in each rolling pass is 10% or more, the inter-pass time is 15 seconds or less, and the pre-pass in each rolling pass. It is advisable to perform rolling so as not to fall below the rolling reduction ratio.
温度が900℃未満であるとパス間で十分再結晶が進行せず、γが混粒となる可能性がある。
最終3パスの圧下率がそれぞれ10%未満であると、再結晶γが十分微細化できない。
最終3パスにおいて後段パスの方が軽圧下となると、再結晶γが粗大化するおそれがある。
また、パス間時間が長すぎると、再結晶γが粒成長してしまい、最終組織の微細化が困難となる。
なお、圧下率は(入側板厚−出側板厚)/入側板厚×100(%)、パス間時間は当パス圧延終了から次パス圧延開始までの時間とする。
If the temperature is less than 900 ° C., recrystallization does not proceed sufficiently between the passes, and γ may be mixed.
If the reduction rate of each of the final three passes is less than 10%, the recrystallized γ cannot be sufficiently refined.
If the pressure of the latter pass is lighter in the final three passes, the recrystallized γ may become coarse.
On the other hand, if the time between passes is too long, the recrystallized γ grows as grains, making it difficult to miniaturize the final structure.
The rolling reduction ratio is (inside plate thickness-outside plate thickness) / entry side plate thickness x 100 (%), and the inter-pass time is the time from the end of this pass rolling to the start of the next pass rolling.
引き続き仕上圧延を行う。仕上圧延は、アレスト性を支配するき裂伝播有効結晶粒径微細化の観点から最も重要な工程であり、鋼板表面からtb/4の部分(tb:各圧延をする前の鋼片の厚さ)の温度がAr3+30℃〜Ar3+80℃の範囲で、仕上圧延を行う複数のパスにおいて、各パスの平均圧下率が5.0%以下、且つ累積圧下率が40%以上で、平均パス間時間が25秒以下の条件で圧延を行うとよい。
Ar3は下記式8で表される。
Ar3=910−310[C]+65[Si]−80[Mn]−20[Cu]−15[Cr]−55[Ni]−80[Mo] …式8
ここで、[元素記号]は、上記したように当該元素の含有量(質量%)を示す。
これらの条件を満たさないと、き裂伝播有効結晶粒径を十分微細化できないか、あるいは表層部に粗大なフェライトが生成してしまうため、アレスト性が低下してしまう。
なお、累積圧下率とは、鋼板表面からtb/4の部分が所定の温度範囲にある複数パスにおいて、(最初のパスの入側板厚−最後のパスの出側板厚)/最初のパスの入側板厚×100(%)のことである。また、当該パスの平均圧下率とは、上記複数パスのそれぞれのパスにおいて、(入側板厚−出側板厚)/入側板厚×100(%)で定まる各パス圧下率を平均したものである。
Continue to perform finish rolling. Finish rolling is the most important process from the viewpoint of refining the effective crystal grain size for crack propagation, which controls the arrest property, and is a tb / 4 portion from the surface of the steel sheet (tb: thickness of the steel piece before each rolling). ) Is in the range of Ar3 + 30 ° C. to Ar3 + 80 ° C., and in a plurality of passes for finish rolling, the average reduction rate of each pass is 5.0% or less, the cumulative reduction rate is 40% or more, and the average inter-pass time. Rolling may be performed under the condition of 25 seconds or less.
Ar3 is represented by the following formula 8.
Ar3 = 910-310 [C] +65 [Si] -80 [Mn] -20 [Cu] -15 [Cr] -55 [Ni] -80 [Mo] ... Equation 8
Here, [element symbol] indicates the content (mass%) of the element as described above.
If these conditions are not satisfied, the effective crystal grain size for crack propagation cannot be sufficiently refined, or coarse ferrite is formed on the surface layer portion, so that the arrest property is deteriorated.
The cumulative reduction rate is defined as (inside plate thickness of the first pass-outside plate thickness of the last pass) / entry of the first pass in a plurality of passes in which the tb / 4 portion from the surface of the steel plate is in a predetermined temperature range. It is the side plate thickness x 100 (%). Further, the average reduction rate of the relevant pass is the average of the reduction rate of each pass determined by (entry side plate thickness-outside plate thickness) / entry side plate thickness × 100 (%) in each of the above-mentioned plurality of passes. ..
仕上圧延完了後は、鋼板表面からt/4の部分(t:板厚)の温度がAr3以上から400℃以下まで、板厚平均で5℃/秒以上の冷却速度で、冷却するとよい。 After the finish rolling is completed, the temperature of the t / 4 portion (t: plate thickness) from the surface of the steel plate may be cooled from Ar3 or more to 400 ° C. or less at a cooling rate of 5 ° C./sec or more on average.
冷却開始温度がAr3を切ると表層部の粗大フェライト面積率が10%超となり、アレスト性が低下してしまう。冷却速度が5℃/秒未満、あるいは冷却停止温度が400℃よりも高いと、強度が不足するだけでなく、き裂伝播有効結晶粒径の微細化が不十分となる、あるいはパーライトが5%超生成し、アレスト性が低下してしまう。以上の製造方法により、所望の特性を有する脆性き裂伝播停止特性に優れた鋼板を得ることができる。 When the cooling start temperature falls below Ar3, the coarse ferrite area ratio of the surface layer portion exceeds 10%, and the arrest property deteriorates. If the cooling rate is less than 5 ° C / sec or the cooling stop temperature is higher than 400 ° C, not only the strength is insufficient, but also the crack propagation effective grain size is insufficiently refined, or pearlite is 5%. It is super-generated and the arrest property is reduced. By the above manufacturing method, a steel sheet having desired properties and excellent brittle crack propagation stopping characteristics can be obtained.
さらに、加速冷却後は、強度・靭性を調整するために300〜600℃の温度で焼戻し熱処理を行ってもよい。熱処理温度が300℃未満では延性や靭性の改善が十分でなく、600℃を超えるとセメンタイトが粗大化して、アレスト性が低下してしまう。
以上の製造方法は、本発明に係る鋼板を得るための製造方法の一態様であって、本発明に係る鋼板は、この態様の製造方法に限定されるものではない。
Further, after accelerated cooling, tempering heat treatment may be performed at a temperature of 300 to 600 ° C. in order to adjust the strength and toughness. If the heat treatment temperature is less than 300 ° C., the ductility and toughness are not sufficiently improved, and if the heat treatment temperature exceeds 600 ° C., cementite becomes coarse and the arrest property deteriorates.
The above manufacturing method is one aspect of the manufacturing method for obtaining the steel sheet according to the present invention, and the steel sheet according to the present invention is not limited to the manufacturing method according to this aspect.
以下、実施例を示す。なお、本発明は、以下の実施例に限定されるものではなく、その要旨を大きく逸脱しない範囲で適宜変更して実施することができる。 Examples are shown below. The present invention is not limited to the following examples, and can be appropriately modified and implemented without significantly deviating from the gist thereof.
表1の化学成分を有する鋼片を用いて、表2(表2−1と表2−2を総称して表2と表現する。)の製造条件により板厚50〜100mmの鋼板を試作した。表3(表3−1と表3−2を総称して表3と表現する。)に組織、母材強度、靭性、アレスト性、HAZ靭性を示す。 Using the steel pieces having the chemical components shown in Table 1, a steel sheet having a thickness of 50 to 100 mm was prototyped according to the manufacturing conditions of Table 2 (Tables 2-1 and 2-2 are collectively referred to as Table 2). .. Table 3 (Table 3-1 and Table 3-2 are collectively referred to as Table 3) shows the structure, base material strength, toughness, arrest property, and HAZ toughness.
表層領域の粗大フェライト面積率は、鋼板表面から板厚の1%、2%、3%、4%、5%の深さ毎に、圧延方向垂直断面(RD面)について、光学顕微鏡写真を画像解析することにより算出した。ここで、粗大フェライトとは、結晶粒の円相当径(直径)が25μm以上のものとし、この粗大フェライトの面積率をそれぞれの箇所毎に測定した。そして、これら5箇所の粗大フェライトの面積率を平均して、表層領域の粗大フェライト面積率とした。
フェライト、パーライト、ベイナイトの面積率は、鋼板の表面下5mm、板厚の1/4相当部、板厚中心部のRD面の光学顕微鏡写真から測定し、平均値を算出した。
析出物径は、上記と同様の板厚位置3か所から抽出レプリカを作製し、透過電子顕微鏡により2万倍で撮影した写真を用いて、面積0.002μm2(0.002×10−12m2)以上の析出物の中から100個以上を無作為に抽出し、これを対象として画像解析を行い、大きいものから個数割合にして20%以内に相当する析出物の円相当径の平均値を算出した。
すなわち、析出物の円相当径(直径)が50nm(50×10−9m)以上の中から
100個以上を無作為に抽出し、大きいものから個数割合にして20%以内に相当する析出物の円相当径の平均値を算出した。
き裂伝播有効結晶粒径は、上記と同様の板厚位置3箇所からRD面が測定面となるようにEBSD用サンプルを採取し、500×500μmの領域を1μmピッチで測定した後、結晶方位マップをもとに延べ長さ2mmの範囲にわたって方位解析を行うことにより粒界を決定し、JIS G 0551(2013)に準拠した切断法によって算出した。
母材強度は、板厚中心部からTD方向に採取したJIS Z 2241(2011)の4号引張試験片を用いて、降伏強度(YS)、引張強度(TS)を評価した。
母材靭性は、板厚中心部からRD方向に採取したJIS Z 2242(2005)の2mmVノッチ衝撃試験片を用いて、破面遷移温度(vTrs)を評価した。
アレスト性は、WES 2815(2014)に記載される方法に基づいて、全厚で500mm幅の試験片を採取して、温度勾配型ESSO試験を行い、Kca=6000N/mm1.5を示す温度にて評価した。
HAZ靭性は、角度30°のレ形開先、ルートギャップ10mm、入熱約5kJ/mmの条件でサブマージアーク溶接継手を作製し、裏面部から採取したシャルピー試験片の溶融線に沿ってノッチを入れて、−40℃で3本試験したときの平均吸収エネルギーで評価した。
The coarse ferrite area ratio of the surface layer region is an optical micrograph of the vertical cross section (RD plane) in the rolling direction for each depth of 1%, 2%, 3%, 4%, and 5% of the plate thickness from the surface of the steel plate. Calculated by analysis. Here, the coarse ferrite has a crystal grain equivalent diameter (diameter) of 25 μm or more, and the area ratio of the coarse ferrite was measured at each location. Then, the area ratios of the coarse ferrites at these five locations were averaged to obtain the coarse ferrite area ratio in the surface layer region.
The area ratios of ferrite, pearlite, and bainite were measured from optical micrographs of 5 mm below the surface of the steel sheet, 1/4 of the plate thickness, and the RD surface at the center of the plate thickness, and average values were calculated.
The diameter of the precipitate was 0.002 μm 2 (0.002 × 10-12) using a photograph taken at 20,000 times with a transmission electron microscope by preparing extraction replicas from three plate thickness positions similar to the above. 100 or more of the precipitates of m 2 ) or more were randomly selected, and image analysis was performed on them. The average diameter of the circles of the precipitates corresponding to within 20% in terms of the number from the largest. The value was calculated.
That is, 100 or more of the precipitates having a circle-equivalent diameter (diameter) of 50 nm (50 × 10-9 m) or more are randomly extracted, and the number of the precipitates corresponding to 20% or less is calculated from the largest. The average value of the circle equivalent diameter of was calculated.
For the effective crystal grain size for crack propagation, EBSD samples are taken from three plate thickness positions similar to the above so that the RD surface is the measurement surface, and a region of 500 × 500 μm is measured at a pitch of 1 μm, and then the crystal orientation. Grain boundaries were determined by performing orientation analysis over a total length of 2 mm based on the map, and calculated by a cutting method based on JIS G 0551 (2013).
For the strength of the base metal, the yield strength (YS) and the tensile strength (TS) were evaluated using a No. 4 tensile test piece of JIS Z 2241 (2011) collected from the center of the plate thickness in the TD direction.
For the toughness of the base metal, the fracture surface transition temperature (vTrs) was evaluated using a 2 mm V notch impact test piece of JIS Z 2242 (2005) collected in the RD direction from the center of the plate thickness.
For arrestability, based on the method described in WES 2815 (2014), a test piece having a total thickness of 500 mm width was collected and subjected to a temperature gradient type ESSO test, and the temperature showing Kca = 6000 N / mm 1.5. Evaluated at.
For HAZ toughness, a submerged arc welded joint was prepared under the conditions of a reshaped groove with an angle of 30 °, a root gap of 10 mm, and a heat input of about 5 kJ / mm, and a notch was formed along the fusion line of the Charpy test piece collected from the back surface. It was put in and evaluated by the average absorbed energy when three tests were performed at −40 ° C.
本発明例のNo.1〜12、No.15〜22は、化学成分が所定の範囲内にあり、かつ適切な条件で製造したため、本発明の範囲内のミクロ組織となり、いずれも降伏強度460MPa級鋼として十分な強度を有し、母材靭性、アレスト性、HAZ靭性も良好であった。 No. of the example of the present invention. 1-12 , No. 15 to 22 have a microstructure within the range of the present invention because the chemical components are within a predetermined range and are manufactured under appropriate conditions, and all of them have sufficient strength as a 460 MPa class steel with a yield strength and are a base material. The toughness, arrest property, and HAZ toughness were also good.
一方、比較例のNo.23〜31,No.34〜50は、化学成分が本発明の範囲を逸脱しているか、あるいは製造条件が適切でなかったために、強度、アレスト性、HAZ靭性のいずれかが確保できなかった。 On the other hand, No. 23-31 , No. In Nos. 34 to 50, any of strength, arrest property, and HAZ toughness could not be ensured because the chemical composition was out of the scope of the present invention or the production conditions were not appropriate.
No.26、30、39は加熱条件が適切でなかった例である。No.26、39は、PHが上限を超えたために加熱γが粗大化し、き裂伝播有効結晶粒径の微細化が図れなかったために、アレスト性が低下した。No.30はPHが下限未満であったためにNbが十分固溶せず、ベイナイト面積率が不足、析出物径が粗大となり、強度とアレスト性が低下した。 No. 26, 30, and 39 are examples in which the heating conditions were not appropriate. No. In Nos. 26 and 39, the heating γ was coarsened because the pH exceeded the upper limit, and the crack propagation effective crystal grain size could not be miniaturized, so that the arrest property was lowered. No. In No. 30, since the pH was less than the lower limit, Nb was not sufficiently dissolved, the bainite area ratio was insufficient, the precipitate diameter was coarse, and the strength and arrestability were lowered.
No.25、27、34、35は粗圧延の条件が適切でなかった例である。No.34は圧延終了温度が低かったためにγの再結晶が不均一となり、き裂伝播有効結晶粒径が粗大化し、アレスト性が低下した。No.25、35は最終3パスの圧下率が小さかったために再結晶γが十分微細化できず、き裂伝播有効結晶粒径が大きくなり、アレスト性が低下した。No.27は後段パスが軽圧下であった。 No. 25 , 27 , 34 , and 35 are examples in which the rough rolling conditions were not appropriate. No. In No. 34, since the rolling end temperature was low, the recrystallization of γ became non-uniform, the crack propagation effective crystal grain size became coarse, and the arrest property deteriorated. No. In 25 and 35, since the reduction rate of the final 3 passes was small, the recrystallized γ could not be sufficiently refined, the crack propagation effective crystal grain size was increased, and the arrest property was lowered. No. In 27, the latter pass was under light pressure .
No.23、29、31、37は仕上圧延の条件が適切でなかった例である。No.23は、仕上圧延が二相域圧延となり、Ar3+30℃〜Ar3+80℃の範囲における累積圧下率が不足したため、表層部に粗大なフェライトが多量に生成し、アレスト性が低下した。No.31は、二相域圧延ではなかったものの、上記温度範囲における累積圧下率が足りなかったために、アレスト性が不十分であった。No.29は1パス平均圧下率が大きかったために加工発熱してCR効果が弱まり、き裂伝播有効結晶粒径の微細化が図れず、アレスト性が低下した。No.37は平均パス間時間が長かったためにγが一部再結晶してしまい、き裂伝播有効結晶粒径が粗大化してアレスト性が低下した。 No. 23 , 29 , 31 , 37 are examples in which the conditions for finish rolling were not appropriate. No. In No. 23, the finish rolling was two-phase rolling, and the cumulative rolling reduction in the range of Ar3 + 30 ° C. to Ar3 + 80 ° C. was insufficient. Therefore, a large amount of coarse ferrite was generated on the surface layer portion, and the arrest property was deteriorated. No. 3 1, although was not a two-phase region rolling, in order to cumulative rolling reduction in the temperature range is not enough, arrestability was insufficient. No. In No. 29, since the average reduction rate in one pass was large, processing heat was generated and the CR effect was weakened, the crack propagation effective crystal grain size could not be miniaturized, and the arrest property was lowered. No. In 37, since the average pass time was long, γ was partially recrystallized, the crack propagation effective crystal grain size was coarsened, and the arrest property was lowered.
No.24、36、38は加速冷却条件が適切でなかった例である。No.24は冷却停止温度が高かったために、パーライト面積率が大きくなり、アレスト性が低下した。No.36は冷却速度が小さかったために、き裂伝播有効結晶粒径が微細化せず、アレスト性が低下した。No.38は加速冷却を行わず空冷したため、フェライトとパーライトの面積率が過大、ベイナイト面積率が過小で、かつき裂伝播有効結晶粒径が微細化されず、強度とアレスト性が低下した。 No. 24, 36, and 38 are examples in which the accelerated cooling conditions were not appropriate. No. Since the cooling stop temperature of No. 24 was high, the pearlite area ratio was large and the arrest property was lowered. No. Since the cooling rate of No. 36 was low, the effective crystal grain size for crack propagation was not refined, and the arrest property was lowered. No. Since 38 was air-cooled without accelerated cooling, the area ratios of ferrite and pearlite were excessive, the bainite area ratio was too small, the crack propagation effective crystal grain size was not refined, and the strength and arrestability were lowered.
No.28は熱処理温度が高かったためにセメンタイト径が大きくなり、十分なアレスト性が得られなかった。 No. In No. 28, since the heat treatment temperature was high, the cementite diameter became large, and sufficient arrestability could not be obtained.
No.40〜50は、化学成分が所定の範囲を逸脱していた例である。No.40はPs値が下限に満たなかったため、き裂伝播有効結晶粒径が十分微細化できず、降伏強度とアレスト性が低かった。No.41はC量が過剰であったためセメンタイトが粗大化し、アレスト性とHAZ靭性が低下した。No.42はSi、No.43はMn、No.44はP、No.45はS、No.47はTi、No.48はAl、No.49はNが過剰であったためHAZ靭性が低下した。No.46はNbが過剰、No.50はPs値が過大であったため、強度が高くなり過ぎてアレスト性とHAZ靭性が低下した。 No. 40 to 50 are examples in which the chemical composition deviates from a predetermined range. No. In No. 40, since the Ps value did not reach the lower limit, the crack propagation effective crystal grain size could not be sufficiently refined, and the yield strength and arrest property were low. No. Since the amount of C in 41 was excessive, cementite was coarsened, and arrestability and HAZ toughness were lowered. No. 42 is Si, No. 43 is Mn, No. 44 is P, No. 45 is S, No. 47 is Ti, No. 48 is Al, No. HAZ toughness decreased in 49 because N was excessive. No. No. 46 has an excess of Nb. Since the Ps value of 50 was excessive, the strength became too high and the arrest property and HAZ toughness decreased.
本発明に係る鋼板は、造船、建築、橋梁、タンク、海洋構造物等の溶接構造物に広く適用することができる。 The steel plate according to the present invention can be widely applied to welded structures such as shipbuilding, construction, bridges, tanks, and marine structures.
Claims (5)
C :0.050〜0.140%、
Si:0.03〜0.50%、
Mn:0.30〜2.00%、
P :0.020%以下、
S :0.010%以下、
Nb:0.005〜0.040%、
Ti:0.005〜0.030%、
Al:0.001〜0.100%、
N :0.0010〜0.0080%を含有し、
残部がFeおよび不可避的不純物からなり、下記式1〜式3で規定されるPs値が0.40〜0.54%であって、
ミクロ組織が面積率にして
フェライト:20〜50%、
パーライト:5%以下、
ベイナイト:40〜80%を含有するとともに、
鋼板表面から板厚の5%の深さまでの表層領域において、結晶粒の円相当径が25μm以上のフェライトが面積率にして10%以下であり、
円相当径が50nm以上の析出物および介在物のうち円相当径の大きいものから個数割合にして20%までのものの平均円相当径が0.40μm以下であり、
さらに圧延方向垂直断面においてEBSDを用いた結晶方位解析において、き裂伝播有効結晶粒径が下記式4のd(μm)以下であり、板厚t(mm)が50mm以上であることを特徴とする、脆性き裂伝播停止特性に優れた鋼板。
Ps=Ceq+3.6×[Nb]+79×Bsol …式1
Ceq=[C]+[Mn]/6+([Cu]+[Ni])/15+([Cr]+[Mo]+[V])/5 …式2
Bsol=[B]−([N]−[Ti]×14/48)×11/14 …式3
d=(5.4×[Ni]+16)×(1.2−t/300) …式4
ここで、[C]などの[元素記号]は当該元素の含有量(質量%)を示し、含有しない場合は0を代入するものとする。また、B無含有または式3においてBsol<0の場合は式1においてBsol=0とする。
By mass%
C: 0.050 to 0.140%,
Si: 0.03 to 0.50%,
Mn: 0.30 to 2.00%,
P: 0.020% or less,
S: 0.010% or less,
Nb: 0.005 to 0.040%,
Ti: 0.005-0.030%,
Al: 0.001 to 0.100%,
N: Contains 0.0010 to 0.0080%,
The balance consists of Fe and unavoidable impurities, and the Ps value defined by the following formulas 1 to 3 is 0.40 to 0.54%.
The area ratio of the microstructure is ferrite: 20 to 50%,
Pearlite: 5% or less,
Bainite: Contains 40-80% and
In the surface layer region from the surface of the steel sheet to a depth of 5% of the plate thickness, ferrite having a crystal grain equivalent circle diameter of 25 μm or more has an area ratio of 10% or less.
Among the precipitates and inclusions having a circle equivalent diameter of 50 nm or more, those having a large circle equivalent diameter up to 20% in terms of number have an average circle equivalent diameter of 0.40 μm or less.
Further, in the crystal orientation analysis using EBSD in the vertical cross section in the rolling direction, the crack propagation effective crystal grain size is d (μm) or less of the following formula 4, and the plate thickness t (mm) is 50 mm or more. A steel sheet with excellent brittle crack propagation stopping characteristics.
Ps = Ceq + 3.6 × [Nb] + 79 × Bsol… Equation 1
Ceq = [C] + [Mn] / 6 + ([Cu] + [Ni]) / 15 + ([Cr] + [Mo] + [V]) / 5 ... Equation 2
Bsol = [B]-([N]-[Ti] x 14/48) x 11/14 ... Equation 3
d = (5.4 × [Ni] +16) × (1.2-t / 300)… Equation 4
Here, [element symbol] such as [C] indicates the content (mass%) of the element, and if it is not contained, 0 is substituted. If B is not contained or Bsol <0 in the formula 3, Bsol = 0 in the formula 1.
Cu:0.05〜1.50%、
Ni:0.05〜2.00%、
Cr:0.05〜1.00%、
Mo:0.02〜0.50%、
V :0.005〜0.100%、
B :0.0002〜0.0030%の1種または2種以上を含有することを特徴とする、請求項1に記載の脆性き裂伝播停止特性に優れた鋼板。
In addition, in% by mass,
Cu: 0.05 to 1.50%,
Ni: 0.05 to 2.00%,
Cr: 0.05 to 1.00%,
Mo: 0.02 to 0.50%,
V: 0.005 to 0.100%,
B: The steel sheet having excellent brittle crack propagation stopping characteristics according to claim 1, which contains one or more of 0.0002 to 0.0030%.
Mg :0.0003〜0.0050%、
Ca :0.0005〜0.0030%、
Zr :0.0005〜0.0050%、
REM:0.0005〜0.0100%の1種または2種以上を含有することを特徴とする、請求項1または請求項2のいずれか1項に記載の脆性き裂伝播停止特性に優れた鋼板。
In addition, in% by mass,
Mg: 0.0003 to 0.0050%,
Ca: 0.0005 to 0.0030%,
Zr: 0.0005 to 0.0050%,
REM: The brittle crack propagation stopping property according to any one of claims 1 or 2, which is characterized by containing one or more of 0.0005 to 0.0100%. Steel plate.
請求項1〜請求項3のいずれか1項に記載の組成を有する鋼片を加熱する際に、加熱下限温度TLを下記の式9によるものとし、加熱上限温度TUを下記の式10によるものとしたとき、加熱炉内に鋼片を装入してから、鋼片の温度が加熱下限温度TLに達した時点を保持開始として、鋼片の温度が加熱下限温度TLから加熱上限温度TUの範囲に保たれるように加熱炉の温度を制御し、保持開始から、前記鋼片を加熱炉から抽出する迄の時間を、保持時間tm(分)とし、そして、保持時間tm(分)における鋼片の温度の時間平均温度を加熱温度T(℃)としたとき、加熱温度T(℃)と保持時間tm(分)が下記の式5〜式7を満たしており、
900℃以上の温度域で圧延を行うに際し、少なくとも最終3パスの圧下率がそれぞれ10%以上、パス間時間がそれぞれ15秒以下、かつ前パスの圧下率を下回らないように圧延を行い、
さらに、各圧延をする前の鋼片の厚さをtbとしたときに、鋼板表面からtb/4の部分の温度が、下記式8で示すAr3を用いてAr3+30℃〜Ar3+80℃の範囲で、圧延を行う複数のパスにおいて、各パスの平均圧下率が5.0%以下、累積圧下率が40%以上、平均パス間時間が25秒以下の条件で圧延を行った後、
得られた鋼板の板厚をtとしたときに、引き続き鋼板表面からt/4の部分の温度がAr3以上の温度から400℃以下の温度まで、板厚平均で5℃/秒以上の冷却速度で冷却を行うことを特徴とする、脆性き裂伝播停止特性に優れた鋼板の製造方法。
57000/{1.2−0.16×log([C][Nb])}
≦PH
≦84000/(1.9−0.18×log[Ti]) …式5
PH=(T+273)×{log(tm)+25} …式6
tm≧30 …式7
Ar3=910−310[C]+65[Si]−80[Mn]−20[Cu]−15[Cr]−55[Ni]−80[Mo] …式8
TL=57000/{1.2−0.16×log([C][Nb])}/{log(30)+25}−273 …式9
TU=84000/(1.9−0.18×log[Ti])/{log(30)+25}−273 …式10
ここで、[C]などの[元素記号]は当該元素の含有量(質量%)を示し、含有しない場合は0を代入するものとする。
The method for producing a steel sheet having excellent brittle crack propagation stopping characteristics according to any one of claims 1 to 3.
When heating a steel piece having the composition according to any one of claims 1 to 3, the lower limit heating temperature TL is based on the following formula 9, and the upper limit heating temperature TU is based on the following formula 10. Then, after the steel pieces are charged into the heating furnace, the holding starts when the temperature of the steel pieces reaches the heating lower limit temperature TL, and the temperature of the steel pieces changes from the heating lower limit temperature TL to the heating upper limit temperature TU. The temperature of the heating furnace is controlled so as to be maintained within the range, and the time from the start of holding to the extraction of the steel piece from the heating furnace is defined as the holding time tm (minutes), and the holding time tm (minutes). When the time average temperature of the temperature of the steel pieces is the heating temperature T (° C.), the heating temperature T (° C.) and the holding time tm (minutes) satisfy the following equations 5 to 7.
When rolling in a temperature range of 900 ° C. or higher, rolling is performed so that the rolling reduction of at least the final 3 passes is 10% or more, the time between passes is 15 seconds or less, and the rolling ratio is not lower than the rolling ratio of the previous pass.
Further, when the thickness of the steel piece before each rolling is tb, the temperature of the portion from the steel plate surface to tb / 4 is in the range of Ar3 + 30 ° C. to Ar3 + 80 ° C. using Ar3 represented by the following formula 8. In a plurality of passes to be rolled, after rolling under the conditions that the average reduction rate of each pass is 5.0% or less, the cumulative reduction rate is 40% or more, and the average interval time between passes is 25 seconds or less.
When the plate thickness of the obtained steel plate is t, the temperature of the portion t / 4 from the surface of the steel plate continues to be from the temperature of Ar3 or higher to the temperature of 400 ° C or lower, and the cooling rate of the average plate thickness is 5 ° C. A method for producing a steel sheet having excellent brittle crack propagation stopping characteristics, which is characterized by cooling with.
57000 / {1.2-0.16 × log ([C] [Nb])}
≤ PH
≤84000 / (1.9-0.18 x log [Ti]) ... Equation 5
PH = (T + 273) × {log (tm) +25}… Equation 6
tm ≧ 30… Equation 7
Ar3 = 910-310 [C] +65 [Si] -80 [Mn] -20 [Cu] -15 [Cr] -55 [Ni] -80 [Mo] ... Equation 8
TL = 57000 / {1.2-0.16 × log ([C] [Nb])} / {log (30) +25} -273 ... Equation 9
TU = 84000 / (1.9-0.18 × log [Ti]) / {log (30) +25} -273 ... Equation 10
Here, [element symbol] such as [C] indicates the content (mass%) of the element, and if it is not contained, 0 is substituted.
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