JP6631656B2 - Inorganic oxide dispersion with high transparency - Google Patents
Inorganic oxide dispersion with high transparency Download PDFInfo
- Publication number
- JP6631656B2 JP6631656B2 JP2018101435A JP2018101435A JP6631656B2 JP 6631656 B2 JP6631656 B2 JP 6631656B2 JP 2018101435 A JP2018101435 A JP 2018101435A JP 2018101435 A JP2018101435 A JP 2018101435A JP 6631656 B2 JP6631656 B2 JP 6631656B2
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- JP
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- Prior art keywords
- inorganic oxide
- dispersion
- manufactured
- film
- oxide dispersion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910052809 inorganic oxide Inorganic materials 0.000 title claims description 95
- 239000006185 dispersion Substances 0.000 title claims description 56
- 238000000576 coating method Methods 0.000 claims description 26
- 239000003973 paint Substances 0.000 claims description 26
- 239000011248 coating agent Substances 0.000 claims description 24
- 239000002904 solvent Substances 0.000 claims description 19
- 239000011230 binding agent Substances 0.000 claims description 18
- -1 aliphatic hydroxy acid Chemical class 0.000 claims description 14
- 150000001412 amines Chemical class 0.000 claims description 14
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 claims description 12
- 239000004642 Polyimide Substances 0.000 claims description 12
- 229920001721 polyimide Polymers 0.000 claims description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 9
- 239000003960 organic solvent Substances 0.000 claims description 7
- 229920005575 poly(amic acid) Polymers 0.000 claims description 7
- 125000000217 alkyl group Chemical group 0.000 claims description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- 239000002245 particle Substances 0.000 description 32
- 239000000126 substance Substances 0.000 description 29
- 238000000034 method Methods 0.000 description 17
- 238000010438 heat treatment Methods 0.000 description 12
- 239000000758 substrate Substances 0.000 description 9
- 239000002966 varnish Substances 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 238000002834 transmittance Methods 0.000 description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 7
- 239000002270 dispersing agent Substances 0.000 description 7
- 230000002950 deficient Effects 0.000 description 6
- 150000001261 hydroxy acids Chemical class 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 238000004040 coloring Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 150000003335 secondary amines Chemical class 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 239000002033 PVDF binder Substances 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 3
- 150000003141 primary amines Chemical class 0.000 description 3
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- 150000004703 alkoxides Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000007822 coupling agent Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- 238000002296 dynamic light scattering Methods 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 2
- 230000003301 hydrolyzing effect Effects 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- AAWZDTNXLSGCEK-LNVDRNJUSA-N (3r,5r)-1,3,4,5-tetrahydroxycyclohexane-1-carboxylic acid Chemical compound O[C@@H]1CC(O)(C(O)=O)C[C@@H](O)C1O AAWZDTNXLSGCEK-LNVDRNJUSA-N 0.000 description 1
- 229940114072 12-hydroxystearic acid Drugs 0.000 description 1
- SDGKUVSVPIIUCF-UHFFFAOYSA-N 2,6-dimethylpiperidine Chemical compound CC1CCCC(C)N1 SDGKUVSVPIIUCF-UHFFFAOYSA-N 0.000 description 1
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 1
- 239000004251 Ammonium lactate Substances 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 229910015902 Bi 2 O 3 Inorganic materials 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- 241001561902 Chaetodon citrinellus Species 0.000 description 1
- 241000284156 Clerodendrum quadriloculare Species 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- AAWZDTNXLSGCEK-UHFFFAOYSA-N Cordycepinsaeure Natural products OC1CC(O)(C(O)=O)CC(O)C1O AAWZDTNXLSGCEK-UHFFFAOYSA-N 0.000 description 1
- RUPBZQFQVRMKDG-UHFFFAOYSA-M Didecyldimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCC[N+](C)(C)CCCCCCCCCC RUPBZQFQVRMKDG-UHFFFAOYSA-M 0.000 description 1
- 101000713585 Homo sapiens Tubulin beta-4A chain Proteins 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 1
- AAWZDTNXLSGCEK-ZHQZDSKASA-N Quinic acid Natural products O[C@H]1CC(O)(C(O)=O)C[C@H](O)C1O AAWZDTNXLSGCEK-ZHQZDSKASA-N 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 102100036788 Tubulin beta-4A chain Human genes 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229940059265 ammonium lactate Drugs 0.000 description 1
- 235000019286 ammonium lactate Nutrition 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- RZOBLYBZQXQGFY-HSHFZTNMSA-N azanium;(2r)-2-hydroxypropanoate Chemical compound [NH4+].C[C@@H](O)C([O-])=O RZOBLYBZQXQGFY-HSHFZTNMSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 229910000416 bismuth oxide Inorganic materials 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 description 1
- LAWOZCWGWDVVSG-UHFFFAOYSA-N dioctylamine Chemical compound CCCCCCCCNCCCCCCCC LAWOZCWGWDVVSG-UHFFFAOYSA-N 0.000 description 1
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 229940116333 ethyl lactate Drugs 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910003437 indium oxide Inorganic materials 0.000 description 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N malic acid Chemical compound OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 description 1
- MJCJUDJQDGGKOX-UHFFFAOYSA-N n-dodecyldodecan-1-amine Chemical compound CCCCCCCCCCCCNCCCCCCCCCCCC MJCJUDJQDGGKOX-UHFFFAOYSA-N 0.000 description 1
- PXSXRABJBXYMFT-UHFFFAOYSA-N n-hexylhexan-1-amine Chemical compound CCCCCCNCCCCCC PXSXRABJBXYMFT-UHFFFAOYSA-N 0.000 description 1
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 231100000989 no adverse effect Toxicity 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- 230000003534 oscillatory effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 238000010532 solid phase synthesis reaction Methods 0.000 description 1
- 238000004729 solvothermal method Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- YWYZEGXAUVWDED-UHFFFAOYSA-N triammonium citrate Chemical compound [NH4+].[NH4+].[NH4+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O YWYZEGXAUVWDED-UHFFFAOYSA-N 0.000 description 1
- 239000001393 triammonium citrate Substances 0.000 description 1
- 235000011046 triammonium citrate Nutrition 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten trioxide Chemical compound O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/17—Amines; Quaternary ammonium compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D17/00—Pigment pastes, e.g. for mixing in paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D177/00—Coating compositions based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
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- C—CHEMISTRY; METALLURGY
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
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Description
本発明は、高い透明性を有する無機酸化物分散体および前記分散体を含むインキ、塗料、コーティング液、塗膜、フィルムに関する。 The present invention relates to an inorganic oxide dispersion having high transparency and inks, paints, coating liquids, coating films, and films containing the dispersion.
樹脂単独では達成し難い機械的、光学的特性を塗料、フィルム等の用途で達成する為にシリカ等の無機酸化物を樹脂と混合する手法が古くから試みられてきた。無機酸化物と樹脂とを混合する際には、機械特性や光学特性の向上を目的として無機酸化物をナノレベルまで分散した分散体を用いる手法が用いられてきた。 A technique of mixing an inorganic oxide such as silica with a resin in order to achieve mechanical and optical properties that are difficult to achieve with a resin alone in applications such as paints and films has been attempted for a long time. When mixing an inorganic oxide and a resin, a method using a dispersion in which an inorganic oxide is dispersed to a nanometer level has been used for the purpose of improving mechanical properties and optical properties.
無機酸化物をナノレベルまで微細分散すると無機酸酸化物を分散安定化する為に必要となる分散剤が多量に必要となり、塗料やフィルムとして要求される特性が低下してしまうことが課題として挙げられる。この課題を解決する為に、バインダー中に分散性能を有する骨格を導入することにより特性低下を最小限とする提案されているが、適用できる用途が限定される。(特許文献1)また、低沸点のカップリング剤にて処理することによりフィルム加工時の加熱によって余剰分のカップリング剤を除去することにより最終物性への影響を最小限とする方法が提案されているが、処理適用できるある限定された溶剤系ではジルコニア、チタンの分散はできるものの、無機酸化物の種類によって展開するには困難であった。(特許文献2)また、ヒドロキシカルボン酸とカチオン系界面活性剤を併用することにより有機溶剤中でチタニアゾルを安定化する提案されているが、この方法は、チタニアゾルへの適応はできるが、例えば気相法によって製造された無機酸化物には分散不足となる為、適応が困難であった。(特許文献3) The problem is that when the inorganic oxide is finely dispersed to the nano level, a large amount of a dispersing agent is required to stabilize the dispersion of the inorganic oxide, and the properties required for paints and films are reduced. Can be In order to solve this problem, it has been proposed to introduce a skeleton having a dispersing property into a binder so as to minimize the deterioration of properties, but the applicable applications are limited. (Patent Document 1) Further, a method has been proposed in which the influence on the final physical properties is minimized by removing excess coupling agent by heating during film processing by treating with a low boiling point coupling agent. However, although zirconia and titanium can be dispersed in a certain limited solvent system applicable to processing, it has been difficult to develop it depending on the type of inorganic oxide. (Patent Document 2) Further, it has been proposed to stabilize a titania sol in an organic solvent by using a hydroxycarboxylic acid and a cationic surfactant in combination. This method can be applied to a titania sol. Inorganic oxides produced by the phase method are insufficiently dispersed, making adaptation difficult. (Patent Document 3)
近年、このような無機酸化物と樹脂を混合することにより、機械的特性を向上させる手法が注目されている分野として透明ポリイミドの機械特性、光学特性制御が挙げられる。しかしながら透明ポリイミドは、製造工程中において、250〜350℃の加熱工程を経る為、一般的な樹脂型分散剤、カチオン系活性剤を用いた無機酸化物分散体では、分散剤の分解による黄変に伴って、ポリイミドの透明性、機械物性値を損なってしまう課題があった。 In recent years, a technique for improving mechanical properties by mixing such an inorganic oxide and a resin has attracted attention, for example, control of mechanical properties and optical properties of a transparent polyimide. However, since the transparent polyimide undergoes a heating step of 250 to 350 ° C. during the manufacturing process, a general resin-type dispersant, an inorganic oxide dispersion using a cationic activator, yellowing due to decomposition of the dispersant Accordingly, there has been a problem that transparency and mechanical properties of polyimide are impaired.
本発明は、分散剤量が低添加量にも関わらず、分散安定性に優れ、高い透明性を有する無機酸化物分散体、及び前記無機酸化物分散体を含む塗料、塗膜、フィルムを提供することを目的とする。また、本発明の無機酸化物分散体を用いることで、300℃以上の高温においても、着色が少なく(高耐熱性)、塗膜、フィルムの機械物性値(熱膨張性)を向上させ得ることを目的とする。 The present invention provides an inorganic oxide dispersion having excellent dispersion stability and high transparency irrespective of the addition amount of a dispersant being low, and a paint, a coating film and a film containing the inorganic oxide dispersion. The purpose is to do. Further, by using the inorganic oxide dispersion of the present invention, even at a high temperature of 300 ° C. or more, coloring is small (high heat resistance), and mechanical properties (thermal expansion properties) of coating films and films can be improved. With the goal.
すなわち、本発明は、無機酸化物と、下記一般式Aで表されるアミンと、分子量200以下の脂肪族ヒドロキシ酸と、比誘電率18以上の溶媒と、を含むことを特徴とする無機酸化物分散体に関する。
一般式A
That is, the present invention provides an inorganic oxide comprising an inorganic oxide, an amine represented by the following general formula A, an aliphatic hydroxy acid having a molecular weight of 200 or less, and a solvent having a relative dielectric constant of 18 or more. A material dispersion.
General formula A
また、本発明は、溶媒が、水、アルコール、γ―ブチロラクトンおよび窒素含有有機溶剤からなる群より選ばれる少なくとも一つである前記無機酸化物分散体に関する。 The present invention also relates to the inorganic oxide dispersion, wherein the solvent is at least one selected from the group consisting of water, alcohol, γ-butyrolactone, and a nitrogen-containing organic solvent.
また、本発明は、前記無機酸化物分散体を含む塗料に関する。 The present invention also relates to a paint containing the inorganic oxide dispersion.
また、本発明は、前記無機酸化物分散体を用いて形成されてなる塗膜に関する。 The present invention also relates to a coating film formed using the inorganic oxide dispersion.
また、本発明は、前記無機酸化物分散体を用いて形成されてなるフィルムに関する。 The present invention also relates to a film formed using the inorganic oxide dispersion.
本発明により、分散剤量が低添加量にも関わらず、分散安定性に優れ、高い透明性を有する無機酸化物分散体、及び前記無機酸化物分散体を含む塗料、塗膜、フィルムを提供することができる。また、本発明の無機酸化物分散体を用いることで、300℃以上の高温においても、着色が少なく(高耐熱性)、塗膜、フィルムの機械物性値(熱膨張性)を向上させることができる。 According to the present invention, there is provided an inorganic oxide dispersion having excellent dispersion stability and high transparency irrespective of a low addition amount of a dispersant, and a paint, a coating film and a film containing the inorganic oxide dispersion. can do. In addition, by using the inorganic oxide dispersion of the present invention, even at a high temperature of 300 ° C. or more, coloring is small (high heat resistance), and the mechanical properties (thermal expansion properties) of coating films and films can be improved. it can.
<無機酸化物分散体>
本発明の無機酸化物分散体は、無機酸化物と、下記一般式Aで表されるアミンと、分子量200以下の脂肪族ヒドロキシ酸と、比誘電率18以上の溶媒と、を含むことを特徴とする。以下、本発明の無機酸化物分散体に使用する材料について説明する。
<Inorganic oxide dispersion>
The inorganic oxide dispersion of the present invention comprises an inorganic oxide, an amine represented by the following general formula A, an aliphatic hydroxy acid having a molecular weight of 200 or less, and a solvent having a relative dielectric constant of 18 or more. And Hereinafter, the materials used for the inorganic oxide dispersion of the present invention will be described.
<無機酸化物>
無機酸化物分散体に用いる無機酸化物は、金属元素、Siの少なくともいずれか一つの元素の酸化物を用いることができる。塗膜、フィルム等に必要とされる物性値によって無機酸化物を選定することが可能であり、例えば、ジルコニア(ZrO2)、チタニア(TiO2)、シリカ(SiO2)、アルミナ(Al2O3)、酸化鉄(Fe2O3)、酸化銅(CuO)、酸化亜鉛(ZnO)、イットリア(Y2O3)、酸化ニオブ(Nb2O5)、酸化モリブデン(MoO3)、酸化インジウム(In2O3)、酸化スズ(SnO2)、酸化タンタル(Ta2O5)、酸化タングステン(WO3)、酸化鉛(PbO)、酸化ビ
スマス(Bi2O3)、セリア(CeO2)、酸化アンチモン(Sb2O5、Sb2O3)等が挙げられる。上記無機酸化物は、1種を単独で、あるいは2種以上を混合して用いることができる。
<Inorganic oxide>
As the inorganic oxide used for the inorganic oxide dispersion, an oxide of at least one of a metal element and Si can be used. It is possible to select an inorganic oxide according to physical properties required for a coating film, a film, and the like. For example, zirconia (ZrO 2 ), titania (TiO 2 ), silica (SiO 2 ), alumina (Al 2 O) 3 ), iron oxide (Fe 2 O 3 ), copper oxide (CuO), zinc oxide (ZnO), yttria (Y 2 O 3 ), niobium oxide (Nb 2 O 5), molybdenum oxide (MoO 3 ), indium oxide ( In 2 O 3 ), tin oxide (SnO 2 ), tantalum oxide (Ta 2 O 5 ), tungsten oxide (WO 3 ), lead oxide (PbO), bismuth oxide (Bi 2 O 3), ceria (CeO 2 ), oxidation antimony (Sb 2 O 5, Sb 2 O 3) , and the like. The above-mentioned inorganic oxides can be used alone or as a mixture of two or more.
無機酸化物の粒子径は、透明性の観点から平均粒子径が15〜50nmの範囲であることが好ましい。
ここで平均粒子径は、走査型電子顕微鏡(SEM)で観察した粒子径の算術平均値である。詳細には、塗料用粒子の粉末を倍率20000倍で観察し、任意の100個の粒子を選択し、各々の粒子径を平均して求めた値である。粒子形状が長軸、短軸を有する場合には、長軸と短軸の長さの平均値を、その粒子の粒子径とする。
As for the particle diameter of the inorganic oxide, the average particle diameter is preferably in the range of 15 to 50 nm from the viewpoint of transparency.
Here, the average particle diameter is an arithmetic average of the particle diameters observed with a scanning electron microscope (SEM). In detail, it is a value obtained by observing the powder of the coating particles at a magnification of 20,000, selecting 100 arbitrary particles, and averaging the particle diameters of the particles. When the particle shape has a major axis and a minor axis, the average value of the major axis and minor axis lengths is defined as the particle diameter of the particle.
無機酸化物の合成手法として、固相法、液相法、気相法の3種類に大別される。微細な無機酸化物を得ることができることから液相法、気相法から合成される無機酸化物を用いることが好ましい。特に液相法の中では、合成したい物質の構成イオンを溶かした溶液からpH変化、溶剤等の添加によって沈殿を生じさせる共沈法、金属アルコキシドを加水分解することによって粒子を合成する加水分解法、加圧下の溶媒中で加熱することにより、物質合成や結晶成長を行うソルボサーマル法、金属アルコキシドを加水分解することによってコロイド状に粒子が分散したゾルを流動性のないゲルとした後にゲルを加熱して粒子を得るゾルゲル法などがある。 Synthetic methods of inorganic oxides are roughly classified into three types: solid-phase method, liquid-phase method, and gas-phase method. Since a fine inorganic oxide can be obtained, it is preferable to use an inorganic oxide synthesized by a liquid phase method or a gas phase method. Particularly in the liquid phase method, a coprecipitation method in which precipitation is caused by a change in pH, addition of a solvent, etc. from a solution in which constituent ions of a substance to be synthesized are dissolved, a hydrolysis method in which particles are synthesized by hydrolyzing a metal alkoxide A solvothermal method for synthesizing substances and growing crystals by heating in a solvent under pressure, hydrolyzing a metal alkoxide to form a sol in which particles are dispersed in a colloidal form into a gel with no fluidity, There is a sol-gel method in which particles are obtained by heating.
無機酸化物は、250℃以上の高温で焼成し、無機酸化物の結晶骨格を安定させた粒子を用いることが、機械物性値の向上の観点から好ましい。特に無機酸化物分散体を塗料、もしくは、フィルムとして用いる際のバインダーとしてポリイミド、または、ポリアミク酸ワニスをバインダーとして用いる際には、硬化温度が300〜400℃必要となる為、上記の焼成工程を施した無機酸化物は、化学的に安定であり、膜収縮が抑制でき、脱水等に伴う膜内の欠陥が発生せず良好な機械物性値の向上が達成できる。 It is preferable to use particles obtained by baking the inorganic oxide at a high temperature of 250 ° C. or higher and stabilizing the crystal skeleton of the inorganic oxide from the viewpoint of improving mechanical properties. In particular, when the inorganic oxide dispersion is used as a binder when coating as a paint or a film, or when using a polyamic acid varnish as a binder, a curing temperature of 300 to 400 ° C. is required. The applied inorganic oxide is chemically stable, can suppress film shrinkage, and can achieve good mechanical property values without causing defects in the film due to dehydration or the like.
<アミン>
無機酸化物分散体に用いるアミンは下記一般式Aで表されるアミンを含むことを特徴とする。
<Amine>
The amine used in the inorganic oxide dispersion contains an amine represented by the following general formula A.
一般式A: General formula A:
R1は、炭素数2〜13からなるアルキル基を表す。R2、R3はそれぞれ独立に水素原子、もしくは、炭素数2〜13からなるアルキル基を表す。本アミンを使用することにより、無機酸化物分散体を特異的に分散することが可能であり、高い透明性を達成できる。また、室温でのアミンの揮発が発生しにくい為、分散体としての組成が安定し、結果、経時安定性にも優れる。
R 1 represents an alkyl group having 2 to 13 carbon atoms. R 2 and R 3 each independently represent a hydrogen atom or an alkyl group having 2 to 13 carbon atoms. By using the present amine, the inorganic oxide dispersion can be specifically dispersed, and high transparency can be achieved. Further, since the amine is hardly volatilized at room temperature, the composition as a dispersion is stable, and as a result, the stability over time is excellent.
<ヒドロキシ酸>
無機酸化物分散体に用いるヒドロキシ酸は、分子量200以下の脂肪族ヒドロキシ酸である。特にヒドキシ酸の分子骨格中のヒドロキシル基とカルボキシル基の個数の比率が、カルボキシル基/ヒドロキシ基=1〜3であることが無機酸化物の透明性を長時間維持する上でより好ましい。また、無機酸化物分散体を塗料、もしくは、フィルムとして用いる際のバインダーとしてポリイミド、または、ポリアミク酸ワニスをバインダーとして用いる際には、硬化温度が300〜400℃必要となる。本発明に用いるアミン、ヒドロキシ酸を同時に用いることにより、硬化後の透明性を維持できるだけでなく、分解に伴う着色、ならびに、物性値への悪影響を及ぼすことがない。
<Hydroxy acid>
The hydroxy acid used for the inorganic oxide dispersion is an aliphatic hydroxy acid having a molecular weight of 200 or less. In particular, the ratio of the number of hydroxyl groups to the number of carboxyl groups in the molecular skeleton of hydroxy acid is more preferably 1 to 3 as carboxyl groups / hydroxy groups in order to maintain the transparency of the inorganic oxide for a long time. When polyimide or polyamic acid varnish is used as a binder when the inorganic oxide dispersion is used as a paint or a film, a curing temperature of 300 to 400 ° C. is required. By simultaneously using the amine and the hydroxy acid used in the present invention, not only can the transparency after curing be maintained, but also there is no adverse effect on coloring due to decomposition and physical properties.
アミンとヒドロキシ酸の添加量は、無機酸化物100質量部に対して、1質量部〜50質量部であることが好ましく、より好ましくは5質量部〜30質量部の範囲である。アミンとヒドロキシ酸の添加量が上記範囲にあれば、無機酸化物粒子の透明性を長時間維持でき、塗膜、フィルム化した際の物性値に悪影響を及ぼすことがない。 The addition amount of the amine and the hydroxy acid is preferably 1 part by mass to 50 parts by mass, more preferably 5 parts by mass to 30 parts by mass with respect to 100 parts by mass of the inorganic oxide. When the addition amount of the amine and the hydroxy acid is in the above range, the transparency of the inorganic oxide particles can be maintained for a long time, and the physical property value when a coating film or a film is formed is not adversely affected.
<溶媒>
無機酸化物分散体に用いる溶媒は、比誘電率18以上の溶媒である。ここで比誘電率とは、媒質の誘電率と真空の誘電率の比である。
<Solvent>
The solvent used for the inorganic oxide dispersion is a solvent having a relative dielectric constant of 18 or more. Here, the relative permittivity is a ratio of the permittivity of a medium to the permittivity of a vacuum.
前述の溶媒は、無機酸化物分散体の経時での分散安定性の保持、ならびに、分散粒子径の微細分散がより良好であることから、水、アルコール、γ―ブチロラクトン、窒素含有有機溶剤が好ましく、γ―ブチロラクトン、窒素含有有機溶剤がさらに好ましい。ここで窒素含有有機溶剤とは、分子内に窒素を有する溶剤の総称であり、例えば、N−メチル−2−ピロリドン、ジメチルアセトアミド、ジメチルスルホキシド、ジメチルホルムアミド、アセトニトリル等が挙げられる。 The above-mentioned solvent is preferably water, alcohol, γ-butyrolactone, and a nitrogen-containing organic solvent because the dispersion stability of the inorganic oxide dispersion over time is maintained, and the fine dispersion of the dispersed particle diameter is better. , Γ-butyrolactone and a nitrogen-containing organic solvent are more preferred. Here, the nitrogen-containing organic solvent is a general term for solvents having nitrogen in the molecule, and examples thereof include N-methyl-2-pyrrolidone, dimethylacetamide, dimethylsulfoxide, dimethylformamide, and acetonitrile.
γ―ブチロラクトン、ならびに、窒素含有有機溶剤は、種々のポリマーを溶解しやすいことから各種ポリマーを溶解する溶媒として広く用いられているが、特にポリイミド、または、ポリアミク酸ワニスに関しては、一般的に広く用いられている為、無機酸化物分散体をポリイミド、または、ポリアミク酸ワニスと混合し、使用する際には好ましい。 γ-butyrolactone, and nitrogen-containing organic solvents are widely used as solvents for dissolving various polymers because they are easy to dissolve various polymers, but in particular, polyimide, or polyamic acid varnish, generally widely Since it is used, it is preferable when the inorganic oxide dispersion is mixed with polyimide or polyamic acid varnish and used.
<分散方法>
無機酸化物分散体を作製するに当たり、高い透明性を達成する目的で一般的に用いられる分散機を用いることができ、例えば、ディスパー、ホモミキサー、プラネタリーミキサー、エム・テクニック社製「クレアミックス」、PRIMIX社「フィルミックス」、ペイントコンディショナー(レッドデビル社製)、ボールミル、サンドミル(シンマルエンタープライゼス社製「ダイノミル」等)、アトライター、パールミル(アイリッヒ社製「DCPミル」等)、コボールミル、湿式ジェットミル(ジーナス社製「ジーナスPY」、スギノマシン社製の「スターバースト」、ナノマイザー社製「ナノマイザー」等)、エム・テクニック社製「クレアSS−5」、奈良機械製作所社製「マイクロス」、ロールミル等の分散機が挙げられる。分散機は、一種類のみ単独で用いてもよいし、複数種を併用してもよい。
<Dispersion method>
In preparing the inorganic oxide dispersion, a disperser generally used for the purpose of achieving high transparency can be used. For example, a disperser, a homomixer, a planetary mixer, `` CLEARMIX '' manufactured by M Technic Co., Ltd. PRIMIX “Filmix”, paint conditioner (Red Devil), ball mill, sand mill (Shinmaru Enterprises “Dino Mill”, etc.), attritor, pearl mill (Eirich “DCP Mill”, etc.), coball mill , Wet jet mills ("Genus PY" manufactured by Genus, "Starburst" manufactured by Sugino Machine Co., Ltd., "Nanomizer" manufactured by Nanomizer, etc.), "Clear SS-5" manufactured by M-Technic, and "Nara Machinery" And a dispersing machine such as a roll mill. One type of disperser may be used alone, or two or more types may be used in combination.
<分散粒子径>
無機酸化物分散体の分散粒子径は、塗料、フィルム時の透明性の観点から分散粒子径は細かい程、可視光領域における光散乱が低減される為好ましいが、ポリイミド等の熱膨張を抑制する目的で無機酸化物を添加する際には、透明との両立を考えると15〜150nmの範囲であることが好ましく、さらに好ましくは、30〜100nmの範囲であることが好ましい。尚、分散粒子径とは、動的光散乱方式の粒度分布計を用いて、体積粒度分布において、粒子径の細かいものからその粒子の体積割合を積算した際に、50%となる粒子径である。
<Dispersion particle size>
Dispersion particle diameter of the inorganic oxide dispersion, paint, from the viewpoint of transparency at the time of film, the smaller the dispersion particle diameter, is preferable because light scattering in the visible light region is reduced, but suppresses thermal expansion of polyimide and the like When the inorganic oxide is added for the purpose, it is preferably in the range of 15 to 150 nm, more preferably 30 to 100 nm, in consideration of compatibility with transparency. The dispersed particle diameter is a particle diameter that becomes 50% when the volume ratio of particles having a small particle diameter is integrated in a volume particle size distribution using a particle size distribution meter of a dynamic light scattering method. is there.
<無機酸化物塗料>
本発明の無機酸化物分散体は、必要に応じて、バインダー、硬化剤、乾燥防止剤、キレート剤、レオロジーコントロール剤、シランカップリング剤を添加して、種々の基材上に塗工可能な無機酸化物塗料として用いることができる。
<Inorganic oxide paint>
The inorganic oxide dispersion of the present invention, if necessary, can be coated on various substrates by adding a binder, a curing agent, a drying inhibitor, a chelating agent, a rheology control agent, and a silane coupling agent. It can be used as an inorganic oxide paint.
<バインダー>
バインダーに関しては、塗膜、フィルム等に必要とされる物性に応じて選定することが可能であり、例えば、ポリアクリル、ポリカーボネート、ポリエステル、ポリアミド、ポリオレフィン、ポリウレタン、ポリエーテル、ポリフッ化ビニリデン等の樹脂を溶媒に溶解したワニス、または、分散したエマルジョンが挙げられる。特に本発明の無機酸化物分散体は、バインダーとしてポリアミドワニスを用いることが好ましく、特にポリイミド、または、ポリアミク酸ワニスをバインダーとして用いることにより、ポリイミド、または、ポリアミク酸ワニスの一般的な硬化温度である300〜400℃で脂肪族ヒドロキシ酸、アミンが揮発し、透明性の維持だけでなく、機械物性値が向上することからさらに好ましい。
<Binder>
Binders can be selected according to the physical properties required for coatings, films, etc., for example, resins such as polyacryl, polycarbonate, polyester, polyamide, polyolefin, polyurethane, polyether, polyvinylidene fluoride, etc. In a solvent, or a dispersed emulsion. In particular, the inorganic oxide dispersion of the present invention, it is preferable to use polyamide varnish as a binder, particularly polyimide, or, by using a polyamic acid varnish as a binder, polyimide, or, at the general curing temperature of polyamic acid varnish At a certain temperature of 300 to 400 ° C., aliphatic hydroxy acids and amines are further volatilized, which not only maintains transparency but also improves mechanical properties.
<無機酸化物塗膜>
種々の基材上に無機酸化物塗料を塗工し、加熱することにより溶媒を乾燥させ、必要に応じて硬化することにより、無機酸化物塗膜として用いることができる。基材は、必要とされる物性に応じて選定することが可能であり、例えば、ポリアクリル、ポリカーボネート、ポリエステル、ポリアミド、ポリオレフィン、ポリウレタン、ポリエーテル、ポリフッ化ビニリデン、ポリエチレンテレフタレート等の樹脂、または、鉄、ステンレス、銅、アルミ等の金属、または、ガラス等の無機酸化物からなるフィルム、板、成型物等が挙げられる。
<Inorganic oxide coating>
An inorganic oxide paint is applied on various substrates, and the solvent is dried by heating, and cured as necessary, so that the inorganic oxide paint can be used as an inorganic oxide coating film. The substrate can be selected according to the required physical properties, for example, polyacryl, polycarbonate, polyester, polyamide, polyolefin, polyurethane, polyether, polyvinylidene fluoride, resin such as polyethylene terephthalate, or Films, plates, molded products, and the like made of metals such as iron, stainless steel, copper, and aluminum, or inorganic oxides such as glass.
<無機酸化物フィルム>
種々の剥離性のある基材上に無機酸化物塗料を塗工し、加熱することにより溶媒を乾燥させ、必要に応じて硬化することにより得た無機酸化物塗膜を、基材から剥離することにより、無機酸化物フィルムを得ることができる。得られた無機酸化物フィルムは、必要に応じて、ポリアクリル、ポリカーボネート、ポリエステル、ポリアミド、ポリオレフィン、ポリウレタン、ポリエーテル、ポリフッ化ビニリデン、ポリエチレンテレフタレート等の樹脂、または、鉄、ステンレス、銅、アルミ等の金属、または、ガラス等の無機酸化物等のフィルム等に接着、粘着させ、積層フィルムとして用いることができる。
<Inorganic oxide film>
The inorganic oxide coating obtained by applying an inorganic oxide paint on a substrate having various peeling properties, drying the solvent by heating, and curing if necessary, is peeled from the substrate. Thereby, an inorganic oxide film can be obtained. The obtained inorganic oxide film may be, if necessary, a resin such as polyacryl, polycarbonate, polyester, polyamide, polyolefin, polyurethane, polyether, polyvinylidene fluoride, polyethylene terephthalate, or iron, stainless steel, copper, aluminum, etc. And a film such as an inorganic oxide such as glass or the like, and can be used as a laminated film.
<透明性>
透明性は、透明であればある程良く、無機酸化物塗料を基材に塗工した塗板の全光線透過率を、ワニスを基材に乾燥時に同膜厚となるように塗工した塗板を基準として算出した際に、95〜100%であることが好ましく、97〜100%であることがより好ましい。
<Transparency>
Transparency, the more transparent, the better, the total light transmittance of a coated plate coated with an inorganic oxide paint on the substrate, a coated plate coated on a varnish so that when coated with a varnish the same thickness when dried When calculated as a reference, it is preferably 95 to 100%, and more preferably 97 to 100%.
<耐熱性>
特にポリイミドをバインダーとして使用した塗膜、ならびに、フィルムに関しては、硬化温度300℃〜400℃付近にて着色等に伴う透明性の低下が少ない方が好ましく、無機酸化物塗料を基材に塗工した塗板の加熱前の全光線透過率の値から加熱後の全光線透過率の値を引いた値の絶対値が1%未満であれば好ましく、0.5%未満であればより好ましい。
<Heat resistance>
In particular, with respect to a coating film using polyimide as a binder, and a film, it is preferable that a decrease in transparency due to coloring or the like is small at a curing temperature of about 300 to 400 ° C., and an inorganic oxide paint is applied to a substrate. The absolute value of the value obtained by subtracting the value of the total light transmittance after heating from the value of the total light transmittance before heating of the coated plate is preferably less than 1%, and more preferably less than 0.5%.
<熱膨張性>
特にポリイミドをバインダーとして使用したフィルムに関しては、フィルム中に無機酸化物を均一に分散することにより、バインダー単独よりも加熱時の寸法変化を表す線膨張係数を低くすることが可能である。特に無機酸化物として、アルミナを用いた際には線膨張係数がより低くなり、好ましい。線膨張係数は、物質の温度を調節されたプログラムに従って変化させながら、非振動的な荷重を加えてその物質の変形を温度の関数として測定することにより求めることができる。フィルムの厚さが50μm程度であれば、引っ張り応力を掛けた際の変形から求めることが好ましい。
<Thermal expansion>
In particular, regarding a film using polyimide as a binder, by uniformly dispersing the inorganic oxide in the film, it is possible to lower the linear expansion coefficient indicating a dimensional change upon heating as compared to the binder alone. In particular, when alumina is used as the inorganic oxide, the coefficient of linear expansion becomes lower, which is preferable. The coefficient of linear expansion can be determined by applying a non-oscillatory load and measuring the deformation of the material as a function of temperature while varying the temperature of the material according to an adjusted program. If the thickness of the film is about 50 μm, it is preferable to determine from the deformation when a tensile stress is applied.
以下に、実施例により本発明をより具体的に説明するが、本発明は、その要旨を超えない限り、以下の実施例に限定されるものではない。なお、実施例および比較例中、特に断りのない限り、「部」、「%」とは、それぞれ質量部、質量%を意味する。
本明細書において、実施例17、および実施例45は参考例である。
Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples as long as the gist is not exceeded. In Examples and Comparative Examples, "parts" and "%" mean parts by mass and% by mass, respectively, unless otherwise specified.
In this specification, Example 17 and Example 45 are reference examples.
<無機酸化物>
実施例及び比較例で使用した無機酸化物を以下に列挙する。
AEROXIDE Alu C(アルミナ、エボニック デグサ社製)
AEROSIL 200(シリカ、エボニック デグサ社製)
PCS−60(ジルコニア、新日本電工株式会社製)
TTO−V−3(酸化チタン、石原産業株式会社製)
NANOFINE 50A(酸化亜鉛、堺化学工業株式会社製)
バイラール Al−L40P(アルミナゾル、多木化学株式会社製)
<Inorganic oxide>
The inorganic oxides used in the examples and comparative examples are listed below.
AEROXIDE Alu C (alumina, manufactured by Evonik Degussa)
AEROSIL 200 (silica, Evonik Degussa)
PCS-60 (zirconia, manufactured by Shin Nippon Denko KK)
TTO-V-3 (titanium oxide, manufactured by Ishihara Sangyo Co., Ltd.)
NANOFINE 50A (Zinc oxide, manufactured by Sakai Chemical Industry Co., Ltd.)
Bayral Al-L40P (alumina sol, manufactured by Taki Chemical Co., Ltd.)
<アミン>
トリエチルアミン(三級アミン、富士フイルム和光純薬株式会社製)
トリプロピルアミン(三級アミン、富士フイルム和光純薬株式会社製)
ジブチルアミン(二級アミン、富士フイルム和光純薬株式会社製)
ジヘキシルアミン(二級アミン、富士フイルム和光純薬株式会社製)
ジオクチルアミン(二級アミン、富士フイルム和光純薬株式会社製)
ジドデシルアミン(二級アミン、富士フイルム和光純薬株式会社製)
オクチルアミン(一級アミン、富士フイルム和光純薬株式会社製)
ドデシルアミン(一級アミン、東京化成工業株式会社製)
ステアリルアミン(一級アミン)
ニッサンカチオン 2−DB−800E(四級アミン、不揮発分80%、日油株式会社製)
ニッサンカチオン MA(一級アミン酢酸塩、不揮発分100%、日油株式会社製)
<Amine>
Triethylamine (tertiary amine, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Tripropylamine (tertiary amine, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Dibutylamine (secondary amine, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Dihexylamine (secondary amine, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Dioctylamine (secondary amine, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Didodecylamine (secondary amine, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Octylamine (primary amine, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Dodecylamine (primary amine, manufactured by Tokyo Chemical Industry Co., Ltd.)
Stearylamine (primary amine)
Nissan cation 2-DB-800E (quaternary amine, nonvolatile content 80%, manufactured by NOF CORPORATION)
Nissan Cation MA (Primary amine acetate, 100% non-volatile content, manufactured by NOF Corporation)
<脂肪族ヒドロキシ酸>
乳酸(富士フイルム和光純薬株式会社製、分子量 90.08)
DL−リンゴ酸(富士フイルム和光純薬株式会社製、分子量 134.09)
クエン酸(富士フイルム和光純薬株式会社製、分子量 192.12)
酒石酸(富士フイルム和光純薬株式会社製、分子量 150.09)
キナ酸(富士フイルム和光純薬株式会社製、分子量 192.17)
12−ヒドロキシステアリン酸(伊藤製油株式会社製、分子量 300.48)
<脂肪族ヒドロキシ酸アンモニウム塩>
乳酸アンモニウム(不揮発分40%、富士フイルム和光純薬株式会社製)
クエン酸三アンモニウム(富士フイルム和光純薬株式会社製)
<芳香族ヒドロキシ酸>
サリチル酸(富士フイルム和光純薬株式会社製、分子量 138.12)
3、4、5−トリヒドロキシ安息香酸(富士フイルム和光純薬株式会社製、分子量 170.12)
<Aliphatic hydroxy acid>
Lactic acid (Fujifilm Wako Pure Chemical Industries, Ltd., molecular weight 90.08)
DL-malic acid (Molecular weight 134.09 manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Citric acid (Mf. 192.12, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Tartaric acid (Fujifilm Wako Pure Chemical Industries, Ltd., molecular weight 150.09)
Quinic acid (Mf. 192.17, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
12-hydroxystearic acid (manufactured by Ito Oil Co., Ltd., molecular weight 300.48)
<Aliphatic hydroxy acid ammonium salt>
Ammonium lactate (nonvolatile content 40%, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Triammonium citrate (Fujifilm Wako Pure Chemical Industries, Ltd.)
<Aromatic hydroxy acid>
Salicylic acid (Fujifilm Wako Pure Chemical Industries, Ltd., molecular weight 138.12)
3,4,5-trihydroxybenzoic acid (Fujifilm Wako Pure Chemical Industries, Ltd., molecular weight 170.12)
<溶媒>
精製水(比誘電率80.1)
N、N−ジメチルスルホキシド(比誘電率48.9、三菱ガス化学株式会社製)
N、N−ジメチルアセトアミド(比誘電率38.9、三菱ガス化学株式会社製)
N−メチル−2−ピロリドン(比誘電率32.0、三菱ケミカル株式会社製)
γ―ブチロラクトン(比誘電率18.3、三菱ケミカル株式会社製)
メタノール(比誘電率33.1、富士フイルム和光純薬株式会社製)
エタノール(比誘電率23.8、富士フイルム和光純薬株式会社製)
2−プロパノール(比誘電率18.3、富士フイルム和光純薬株式会社製)
メチルイソブチルケトン(比誘電率13.1、富士フイルム和光純薬株式会社製)
乳酸エチル(比誘電率13.1、富士フイルム和光純薬株式会社製)
プロピレングリコールモノメチルエーテルアセテート(比誘電率8.0、富士フイルム和光純薬株式会社製)
酢酸エチル(比誘電率6.0、富士フイルム和光純薬株式会社製)
<Solvent>
Purified water (dielectric constant 80.1)
N, N-dimethylsulfoxide (dielectric constant 48.9, manufactured by Mitsubishi Gas Chemical Co., Ltd.)
N, N-dimethylacetamide (dielectric constant: 38.9, manufactured by Mitsubishi Gas Chemical Co., Ltd.)
N-methyl-2-pyrrolidone (dielectric constant 32.0, manufactured by Mitsubishi Chemical Corporation)
γ-butyrolactone (dielectric constant: 18.3, manufactured by Mitsubishi Chemical Corporation)
Methanol (dielectric constant 33.1, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Ethanol (dielectric constant 23.8, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
2-propanol (dielectric constant: 18.3, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Methyl isobutyl ketone (Relative dielectric constant: 13.1, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Ethyl lactate (Relative dielectric constant: 13.1, Fujifilm Wako Pure Chemical Industries, Ltd.)
Propylene glycol monomethyl ether acetate (relative permittivity 8.0, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
Ethyl acetate (relative permittivity 6.0, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.)
<樹脂型分散剤>
DisperBYK−102(酸性分散剤、ビックケミ―・ジャパン株式会社製)
<Resin type dispersant>
DisperBYK-102 (acidic dispersant, manufactured by BYK Japan KK)
<バインダー>
SPIXAREA TP001(ソマール株式会社製、不揮発分25w%)
<Binder>
SPIXAREA TP001 (Somar Co., Ltd., nonvolatile content 25% by weight)
<無機酸化物分散体の調製>
表1に示す配合組成に従い、均一になるように撹拌混合した後、さらに直径0.1mmのジルコニアビーズを用いてサンドミルで5時間分散した後、孔径1μmのフィルタで濾過して無機酸化物分散体をそれぞれ得た。尚、表1中、単位表記のない数字は部を表し、空欄は配合していないことを表す。
<Preparation of inorganic oxide dispersion>
According to the composition shown in Table 1, the mixture was stirred and mixed so as to be uniform, and further dispersed in a sand mill for 5 hours using zirconia beads having a diameter of 0.1 mm, and then filtered through a filter having a pore diameter of 1 μm to obtain an inorganic oxide dispersion. Was obtained respectively. In Table 1, a number without a unit notation indicates a part, and a blank indicates that no compounding is performed.
<無機酸化物塗料の調製>
表2に示す配合組成に従い、均一になるように撹拌混合し、無機酸化物塗料をそれぞれ得た。尚、表2中、単位表記のない数字は部を表し、空欄は配合していないことを表す。
<Preparation of inorganic oxide paint>
According to the composition shown in Table 2, the mixture was stirred and mixed so as to be uniform to obtain inorganic oxide paints. In Table 2, a number without a unit notation indicates a part, and a blank indicates that it is not blended.
[評価]
得られた無機酸化物分散体に関して、粘度、および、分散性、経時安定性を下記の方法で評価した。結果を表3に示す。該無機酸化物分散体を用いて調整した無機酸化物塗料、フィルムに関して、透明性、耐熱性、熱膨張性に関して下記の方法で評価した。結果を表4に示す。
[Evaluation]
The viscosity, dispersibility, and stability over time of the obtained inorganic oxide dispersion were evaluated by the following methods. Table 3 shows the results. The inorganic oxide paints and films prepared using the inorganic oxide dispersions were evaluated for transparency, heat resistance and thermal expansion by the following methods. Table 4 shows the results.
(粘度)
無機酸化物分散体の粘度は、BII型粘度計(東機産業社製、)を用いて25℃、60rpm時の粘度を測定した。粘度に関しては、低い方が、ハンドリングの観点から好ましく、下記の基準に従って評価した。
◎:15mPa・s以下(極めて良好)
○:15mPa・s超過、50mPa・s以下(良好)
×:50mPa・s超過(不良)
(viscosity)
The viscosity of the inorganic oxide dispersion was measured at 25 ° C. and 60 rpm using a BII type viscometer (manufactured by Toki Sangyo Co., Ltd.). Regarding the viscosity, the lower one is preferable from the viewpoint of handling, and the evaluation was made according to the following criteria.
:: 15 mPa · s or less (very good)
:: Exceeding 15 mPa · s, 50 mPa · s or less (good)
×: Exceeding 50 mPa · s (defective)
(分散粒子径)
無機酸化物分散体の分散粒子径は、動的光散乱方式の粒度分布計(日機装社製、マイクロトラックUPA)を用いて、体積粒度分布において、粒子径の細かいものからその粒子の体積割合を積算した際に、50%となる粒子径を測定した。尚、測定に用いた試料は、実施例1、3〜28、比較例1〜15は分散体を分散体作製時に用いた溶剤に測定可能な任意の量を添加し、バス型超音波装置にて分散し、調整した。実施例2に関しては、分散体をエタノールに測定可能な任意の量を添加し、バス型超音波装置にて分散し、調整した。分散粒子径は透明性の観点から細かい程好ましく、下記の基準に従って評価した。
◎:100nm以下(極めて良好)
○:100nm超過、150nm以下(良好)
×:150nm超過(不良)
(Dispersion particle size)
The dispersion particle size of the inorganic oxide dispersion is determined by using a dynamic light scattering type particle size distribution meter (Microtrack UPA, manufactured by Nikkiso Co., Ltd.) When integrated, the particle diameter of 50% was measured. The samples used for the measurements were prepared in Examples 1 and 3 to 28 and Comparative Examples 1 to 15 by adding an arbitrary measurable amount to the solvent used for preparing the dispersion and using a bath-type ultrasonic device. And dispersed and adjusted. Regarding Example 2, an arbitrary measurable amount of the dispersion was added to ethanol, dispersed by a bath-type ultrasonic device, and adjusted. The dispersed particle diameter is preferably as small as possible from the viewpoint of transparency, and evaluated according to the following criteria.
:: 100 nm or less (very good)
:: 100 nm or more, 150 nm or less (good)
×: Over 150 nm (defective)
(経時安定性)
無機酸化物の経時安定性は、無機酸化物分散体を50℃7日間静置した試料の粘度を測定し、静置前の粘度の値から静置後の粘度の値を引いた値の絶対値を粘度の変化率として評価した。粘度の変化率は、小さい程、好ましく、下記の基準に従って評価した。
◎:5mPa・s以下(極めて良好)
○:5mPa・s超過、10mPa・s(良好)
×:10mPa・s超過(不良)
(Aging stability)
The stability over time of the inorganic oxide was determined by measuring the viscosity of a sample in which the inorganic oxide dispersion was allowed to stand at 50 ° C. for 7 days, and subtracting the value of the viscosity after standing from the value of the viscosity before standing. The value was evaluated as the rate of change in viscosity. The smaller the change rate of the viscosity, the better, and the evaluation was made according to the following criteria.
:: 5 mPa · s or less (very good)
○: Exceeding 5 mPa · s, 10 mPa · s (good)
×: Exceeding 10 mPa · s (defective)
(透明性)
無機酸化物塗料を、10cm×10cmのガラス基板に、乾燥後の膜厚が2μmになるようにドクターブレードを用いて塗工し、オーブンにて140℃30分間乾燥し、塗膜を形成した。バインダーも、同様の方法で塗工、乾燥し、塗膜を形成した。得られた塗膜をヘーズメーター(日本電色工業社製、NDH−2000)を用いて、全光線透過率はバインダーを塗工したガラス板の値を基準として、無機酸化物塗膜の値を測定した。全光線透過率の値は、100に近い程好ましく、下記の基準に従って評価した。
◎:97%以上、100%以下(極めて良好)
○:95%以上、97%未満(良好)
×:95%未満(不良)
(transparency)
The inorganic oxide paint was applied to a glass substrate of 10 cm × 10 cm using a doctor blade so that the film thickness after drying was 2 μm, and dried in an oven at 140 ° C. for 30 minutes to form a coating film. The binder was applied and dried in the same manner to form a coating film. Using a haze meter (manufactured by Nippon Denshoku Industries Co., Ltd., NDH-2000), the total light transmittance of the obtained coating film was calculated based on the value of the inorganic oxide coating film based on the value of the glass plate coated with the binder. It was measured. The value of the total light transmittance is preferably as close to 100 as possible, and evaluated according to the following criteria.
:: 97% or more and 100% or less (very good)
:: 95% or more and less than 97% (good)
×: less than 95% (defective)
(耐熱性)
透明性評価に用いた塗膜をオーブンにて窒素雰囲気下、300℃1時間加熱した後に、透明性評価を行い、加熱前の全光線透過率の値から加熱後の全光線透過率の値を引いた値の絶対値から評価した。加熱前後の全光線透過率の変化は少ない程、耐熱性が高い為、好ましく、下記の基準に従って評価した。
◎:0.5%未満(極めて良好)
○:0.5%以上、1%未満(良好)
×:1%以上(不良)
(Heat-resistant)
After the coating film used for the transparency evaluation was heated in an oven under a nitrogen atmosphere at 300 ° C. for 1 hour, the transparency was evaluated, and the value of the total light transmittance after heating was calculated from the value of the total light transmittance before heating. It was evaluated from the absolute value of the subtracted value. The smaller the change in the total light transmittance before and after heating, the higher the heat resistance. Therefore, the evaluation was made according to the following criteria.
A: Less than 0.5% (very good)
:: 0.5% or more and less than 1% (good)
×: 1% or more (defective)
(熱膨張性)
無機酸化物塗料を、250μm厚のPETフィルムに、乾燥後の膜厚が50μmになるようにドクターブレードを用いて塗工し、オーブンにて105℃1時間乾燥し、塗膜を形成した。この塗膜を基材から剥離し、無機酸化物フィルムを得た。無機酸化物フィルムをオーブンにて250℃1時間加熱後、4.5mm×3.0cmの試験片に加工し、Q400EM(TAインスツルメント社製)を用いて、引っ張り荷重をかけた際の温度と試験片のひずみの関係から線膨張係数を測定した。バインダーも、同様の方法で塗工、乾燥し、フィルムを形成し、線膨張係数を測定した。バインダーのみのフィルムの線膨張係数の値から無機酸化物フィルムの線膨張係数を差し引いた値から下記の基準に従って評価した。
◎:10ppm/℃以上(極めて良好)
○:10ppm/℃未満、5ppm以上(良好)
×:5ppm/℃未満(不良)
(Thermal expansion)
The inorganic oxide coating was applied to a 250 μm-thick PET film using a doctor blade so that the film thickness after drying became 50 μm, and dried in an oven at 105 ° C. for 1 hour to form a coating film. This coating film was peeled from the substrate to obtain an inorganic oxide film. The inorganic oxide film was heated in an oven at 250 ° C. for 1 hour, processed into a test piece of 4.5 mm × 3.0 cm, and subjected to a tensile load using Q400EM (manufactured by TA Instruments). The coefficient of linear expansion was measured from the relationship between and the strain of the test piece. The binder was coated and dried in the same manner to form a film, and the coefficient of linear expansion was measured. The value obtained by subtracting the coefficient of linear expansion of the inorganic oxide film from the value of the coefficient of linear expansion of the film containing only the binder was evaluated according to the following criteria.
:: 10 ppm / ° C. or more (very good)
:: less than 10 ppm / ° C., 5 ppm or more (good)
×: less than 5 ppm / ° C (defective)
表3に示すように、分散液として、実施例1〜28は、粘度、分散粒子径、経時安定性共に良好であった。特に実施例1〜8、10〜20、25〜28に関しては、経時安定性の結果がさらに良好であった。また、表4に示すように、塗料、フィルムとして、実施例29〜52に関しては、透明性、耐熱性共に良好であり、特に実施例29〜36、38〜52に関してはさらに良好であった。 As shown in Table 3, the dispersions of Examples 1 to 28 were all good in viscosity, dispersed particle diameter, and stability over time. In particular, with respect to Examples 1 to 8, 10 to 20, and 25 to 28, the results with time stability were even better. Further, as shown in Table 4, as paints and films, Examples 29 to 52 had good transparency and heat resistance, and Examples 29 to 36 and 38 to 52 were even better.
本発明の高透明無機酸化物分散体は、機械強度、光学特性、電気特性などを調整する目的で添加する無機酸化物に広く適用できることから、表面硬度調整、屈折率調整、赤外線カット、帯電防止性調整、熱膨張性調整などを必要とする塗膜、フィルムなどへの幅広い用途へ利用可能である。 The highly transparent inorganic oxide dispersion of the present invention can be widely applied to inorganic oxides added for the purpose of adjusting mechanical strength, optical properties, electric properties, etc., so that surface hardness adjustment, refractive index adjustment, infrared cut, antistatic It can be used for a wide range of applications such as coatings and films that require adjustment of the properties and thermal expansion properties.
Claims (4)
一般式A
(R1は、炭素数2〜13からなるアルキル基を表す。R2、R3はそれぞれ独立に水素原子、もしくは、炭素数2〜13からなるアルキル基を表す。)
It comprises an inorganic oxide fired at 250 ° C or higher, an amine represented by the following general formula A, an aliphatic hydroxy acid having a molecular weight of 200 or less, and a solvent having a relative dielectric constant of 18 or more. A paint comprising an inorganic oxide dispersion and at least one binder selected from the group consisting of polyimide and polyamic acid.
General formula A
(R 1 represents an alkyl group having 2 to 13 carbon atoms. R 2 and R 3 each independently represent a hydrogen atom or an alkyl group having 2 to 13 carbon atoms.)
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CN201980035581.3A CN112424297A (en) | 2018-05-28 | 2019-05-27 | Inorganic oxide dispersions with high transparency |
PCT/JP2019/020836 WO2019230629A1 (en) | 2018-05-28 | 2019-05-27 | Inorganic oxide dispersion having high transparency |
KR1020207035123A KR20210013705A (en) | 2018-05-28 | 2019-05-27 | Inorganic oxide dispersion with high transparency |
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JP4069330B2 (en) * | 1997-03-03 | 2008-04-02 | 日産化学工業株式会社 | Method for producing titanium oxide-tin oxide composite sol |
JP3777688B2 (en) * | 1996-12-16 | 2006-05-24 | 東洋インキ製造株式会社 | Paint composition |
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