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JP6649807B2 - Falling bridge prevention member - Google Patents

Falling bridge prevention member Download PDF

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Publication number
JP6649807B2
JP6649807B2 JP2016041994A JP2016041994A JP6649807B2 JP 6649807 B2 JP6649807 B2 JP 6649807B2 JP 2016041994 A JP2016041994 A JP 2016041994A JP 2016041994 A JP2016041994 A JP 2016041994A JP 6649807 B2 JP6649807 B2 JP 6649807B2
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bridge
prevention member
elastic body
chain
rubber elastic
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JP2017155544A (en
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山口 雅史
雅史 山口
慶達 平塚
慶達 平塚
博道 鹿毛
博道 鹿毛
佳樹 西村
佳樹 西村
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Sho Bond Corp
Shibata Industrial Co Ltd
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Sho Bond Corp
Shibata Industrial Co Ltd
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Description

本発明は、橋桁の落下を防止するための落橋防止部材に関するものである。   TECHNICAL FIELD The present invention relates to a bridge prevention member for preventing a bridge girder from falling.

一般的な橋梁は、橋桁などの橋梁上部構造体と橋台や橋脚などの橋梁下部構造体とが、剛接合されているのではなく、それらが支承部材を介してローラ支承やピン支承等により接合されている構造となっている。このため、人命にかかわる大事故を防止する観点から、橋梁上部構造体が橋梁下部構造体から落橋しないように防止する落橋防止チェーンなどの落橋防止部材で橋梁上部構造体が橋梁下部構造体に連結されている。   In a general bridge, the bridge upper structure such as a bridge girder and the bridge lower structure such as an abutment and a pier are not rigidly joined, but they are joined by a roller bearing or a pin bearing via a bearing member. It has a structure that has been. For this reason, from the viewpoint of preventing major accidents involving human lives, the bridge upper structure is connected to the bridge lower structure with a bridge prevention member such as a bridge prevention chain that prevents the bridge upper structure from falling off the bridge lower structure. Have been.

従来、この種の落橋防止部材として、地震時などに伝達される衝撃荷重により破断しないように衝撃を吸収するゴムなどの緩衝材を介在させてリンク同士を連結した緩衝チェーンが提案されている。   Conventionally, as this type of bridge prevention member, a buffer chain in which links are connected to each other by interposing a buffer material such as rubber that absorbs an impact so as not to be broken by an impact load transmitted during an earthquake or the like has been proposed.

例えば、特許文献1には、複数のリンク6の各々が接触しないよう間隙を配して相互に嵌合させリンク6全体を直線状に整列させた状態でリンク6を弾性体7内に埋設し間隙にも弾性体7を充填することにより略棒状に形成した緩衝部材5の一端部を連結部材11と定着部材10とにより桁2の端部付近に定着させ、他端を連結部材9と定着部材8とにより橋脚1又は隣接桁2Aの端部付近に定着させた桁落下防止構造が開示されている(特許文献1の特許請求の範囲の請求項1、明細書の段落[0017]〜[0022]、図面の図1、図2参照)。   For example, in Patent Document 1, the links 6 are embedded in the elastic body 7 in a state where the links 6 are fitted to each other with a gap so that each of the links 6 does not contact each other, and the entire links 6 are linearly aligned. The gap is also filled with the elastic body 7 so that one end of the buffer member 5 formed in a substantially rod shape is fixed near the end of the beam 2 by the connecting member 11 and the fixing member 10, and the other end is fixed to the connecting member 9. A girder drop prevention structure fixed to the vicinity of the end of the pier 1 or the adjacent girder 2A by the member 8 is disclosed (Claim 1 of the patent document 1 and paragraphs [0017] to [1] of the specification. 0022], see FIGS. 1 and 2 of the drawings).

しかし、特許文献1に記載された桁落下防止構造は、ゴムなどの弾性体7には、緩衝効果はあるものの、弾性体7はリンク6と比べて圧倒的に強度が低いため、ゴム材で被覆されている部分とそうでない部分とにおいて、強度的に殆ど差はなかった。よって、大規模な地震があった場合、複数のリンク6のどの部分で破断するかは不明であった。このため、大規模な地震があった場合は、桁落下防止構造の全ての部位を丹念にチェックしなければ、損傷しているか否かもわからず、地震後の点検に手間と時間がかかってしまうという問題があった。また、破断する場合は、緩衝部材5以外で破断する可能性があり、立体交差している橋梁等では、破断した金属片が下の橋梁に落下する落下事故の危険があるという問題もあった。   However, in the girder drop prevention structure described in Patent Literature 1, although the elastic body 7 such as rubber has a buffering effect, the elastic body 7 is overwhelmingly lower in strength than the link 6, so that it is made of a rubber material. There was almost no difference in strength between the coated part and the non-coated part. Therefore, in the event of a large-scale earthquake, it was unknown which part of the plurality of links 6 would break. For this reason, if there is a large-scale earthquake, it is difficult to check whether all parts of the girder fall prevention structure are damaged or not. There was a problem. In addition, in the case of breakage, there is a possibility that the bridge may be broken by means other than the cushioning member 5, and there is also a problem that a broken metal piece may fall on a lower bridge in a bridge or the like that crosses three-dimensionally. .

また、特許文献2には、橋台1と橋桁2に両端部がそれぞれ連結され、一部に伸縮することが可能な伸縮部11を有する連結部材11と、伸縮部11aが短縮された状態で金属スリーブ13内に収容され、その両端が金属スリーブ13の内周に固定されてなる緩衝機構とを備え、金属スリーブ13にはその軸方向に間隔を置いて周方向に延びる多数のスリット15が形成されている落橋防止装置が開示されている(特許文献2の特許請求の範囲の請求項1、明細書の段落[0009]〜[0013]、図面の図1、図2等参照)。   Further, Patent Literature 2 discloses a connecting member 11 having both ends connected to an abutment 1 and a bridge girder 2 and having an elastic portion 11 which can partially expand and contract, and a metal member in a state where the elastic portion 11a is shortened. A buffer mechanism housed in the sleeve 13 and having both ends fixed to the inner periphery of the metal sleeve 13. The metal sleeve 13 is formed with a number of slits 15 extending in the circumferential direction at intervals in the axial direction. The disclosed bridge drop prevention device is disclosed (see claim 1 of the patent document 2, paragraphs [0009] to [0013] of the specification, FIGS. 1 and 2 in the drawings).

しかし、特許文献2に記載された落橋防止装置は、金属スリーブ13のスリット15等が塑性変形することにより衝撃エネルギーの一部を吸収することはできるものの、リンクチェーン11のどの部分で破断するかを特定できるものではなかった。このため、前述の特許文献1に記載された桁落下防止構造と同様に、地震後の点検に手間と時間がかかってしまうという問題や、落下事故の危険があるという問題を解決できるものではなかった。   However, the bridge-fall prevention device described in Patent Literature 2 can absorb a part of the impact energy by plastically deforming the slit 15 of the metal sleeve 13 or the like, but which part of the link chain 11 is broken. Could not be identified. For this reason, as with the girder drop prevention structure described in Patent Literature 1, it cannot solve the problem that it takes time and effort to perform an inspection after an earthquake and the problem that there is a danger of a fall accident. Was.

特開平9−242019号公報JP-A-9-242019 特開2010−53618号公報JP 2010-53618 A

そこで本発明は、前記問題点に鑑みて案出されたものであり、その目的とするところは、地震後の点検が容易に短時間で行えるとともに、地震時の損傷部分の特定及び取り替えが容易な落橋防止部材を提供することにある。   The present invention has been devised in view of the above-mentioned problems, and has as its object the purpose of performing inspection after an earthquake easily and in a short time, and also making it easy to identify and replace a damaged portion during an earthquake. It is an object of the present invention to provide a stable bridge prevention member.

第1発明に係る落橋防止部材は、橋桁などの橋梁上部構造体と橋台や橋脚などの橋梁下部構造体とを連結して橋梁上部構造体の落下を防止する落橋防止部材であって、前記橋梁下部構造体と前記橋梁上部構造体とを連結するチェーンやロープなどの連結材を備え、この連結材の一部に、他の部分より地震時の衝撃荷重に対して強度が低い弱点部が形成され、前記弱点部の周りがゴム弾性体で固化されていることを特徴とする。 A bridge fall prevention member according to a first invention is a bridge fall prevention member for connecting a bridge upper structure such as a bridge girder and a bridge lower structure such as an abutment or a pier to prevent the bridge upper structure from falling. A connecting member such as a chain or a rope for connecting the lower structure and the bridge upper structure is provided, and a weak point portion having a lower strength against an impact load during an earthquake than another portion is formed in a part of the connecting material. The weak point portion is solidified by a rubber elastic body .

第2発明に係る落橋防止部材は、第1発明において、前記連結材は、鋼材からなるリンクが複数連結されたチェーンであり、前記弱点部は、前記リンクの線径が他の部分より小さいか、前記リンクの材質の引張強度が低いか、又は熱処理により地震時の衝撃荷重に対して他の部分より強度が低くなっていることを特徴とする。   In the bridge prevention member according to the second invention, in the first invention, the connecting member is a chain in which a plurality of links made of steel are connected, and the weak point portion has a wire diameter smaller than that of another portion. The tensile strength of the material of the link is low, or the strength of the link is lower than that of other parts due to an impact load during an earthquake due to heat treatment.

第3発明に係る落橋防止部材は、第2発明において、前記連結材の前記複数のリンクの全体又は一部に熱処理が施された後、溶融亜鉛めっき等のめっき層が形成されていることを特徴とする。   The bridge fall prevention member according to a third invention is the second invention, wherein the heat treatment is applied to all or a part of the plurality of links of the connecting member, and then a plating layer such as hot-dip galvanizing is formed. Features.

発明に係る落橋防止部材は、第1発明ないし第3発明のいずれかの発明において、前記弱点部は、ショットブラスト等の粗面処理が行われた後、前記ゴム弾性体で固化されていることを特徴とする。 A bridge-fall preventing member according to a fourth invention is the invention according to any one of the first to third inventions , wherein the weak point portion is solidified by the rubber elastic body after a rough surface treatment such as shot blasting is performed. It is characterized by being.

発明に係る落橋防止部材は、第1発明ないし第4発明のいずれかの発明において、固化した前記ゴム弾性体の表面には、塑性変形したことが確認可能なマークが付けられていることを特徴とする。 A bridge-fall preventing member according to a fifth aspect of the present invention is the device according to any one of the first to fourth aspects, wherein a mark is formed on a surface of the solidified rubber elastic body so that it can be confirmed that the rubber elastic body has been plastically deformed. It is characterized by.

発明に係る落橋防止部材は、第発明において、前記マークは、直線上のライン又は直線状のドットであることを特徴とする。 Girder preventing member according to a sixth invention is the fifth invention, the mark is characterized by a straight line of a line or linear dot.

第1発明〜第発明によれば、地震時の衝撃荷重に対して強度が低い弱点部が形成されているので、落橋防止部材に大きな衝撃荷重が作用した場合に破壊される箇所は弱点部となる。このため、大地震の後に、落橋防止部材の弱点部を点検しさえすれば、落橋防止部材を交換すべきか否かが判断でき、地震後の点検が容易に短時間で行える。また、弱点部だけを交換すればよく、落橋防止部材の交換費用を削減でき、ライフサイクルコストを低減することができる。
また、第1発明〜第6発明によれば、弱点部の周りがゴム弾性体で固化されているので、破断したリンク等が周囲に飛び散るおそれがなく、破断した金属片が落下する落下事故の危険を解消することができる。その上、衝撃荷重をゴム弾性体で吸収して緩衝効果を奏することができる。
According to the first invention to the sixth invention, since the weak point portion having a low strength with respect to the impact load at the time of the earthquake is formed, the portion that is destroyed when a large impact load acts on the fall prevention member is the weak point portion. Becomes Therefore, if the weak point portion of the bridge prevention member is inspected only after the large earthquake, it can be determined whether or not the bridge prevention member should be replaced, and the inspection after the earthquake can be easily performed in a short time. In addition, only the weak part needs to be replaced, so that the replacement cost of the bridge prevention member can be reduced and the life cycle cost can be reduced.
Further, according to the first to sixth inventions, since the periphery of the weak point is solidified by the rubber elastic body, there is no possibility that the broken link or the like scatters around, and a fall accident in which the broken metal piece falls. Danger can be eliminated. In addition, the shock load can be absorbed by the rubber elastic body to provide a buffering effect.

特に、第3発明によれば、焼き入れ焼き戻しなどの熱処理後にめっき処理すると熱処理により耐衝撃性や引張強度が向上していた鋼材の靭性や強度の低下が起きる。このため、第3発明によれば、従来めっき処理ではなく、別途、防錆塗装により処理していた部分も、一度にめっき処理により防錆処理を施すことができる。このため、防錆塗装に掛かっていた時間を削減でき、落橋防止部材の製作コストも低減することができる。   In particular, according to the third invention, when plating is performed after heat treatment such as quenching and tempering, the toughness and strength of the steel material whose impact resistance and tensile strength have been improved by the heat treatment are reduced. For this reason, according to the third aspect of the present invention, a part that has been separately treated by rust-preventive coating instead of the conventional plating treatment can be subjected to rust-preventive treatment by plating at one time. For this reason, the time required for the rust-proof coating can be reduced, and the manufacturing cost of the bridge prevention member can be reduced.

特に、第発明によれば、弱点部は、ショットブラスト等の粗面処理が行われた後、ゴム弾性体で固化されているので、落橋防止部材の耐食性が向上するだけでなく、ゴム弾性体の付着力も落ちることが無い。このため、緩衝効果を維持しつつ耐食性を向上させて、耐久性も向上させることができる。また、ゴム弾性体で覆われていない露出部分のリンク等にゴム弾性体の被覆後に防錆処理を施す手間を省くことができる。 In particular, according to the fourth aspect, the weak point portion is solidified by the rubber elastic body after the rough surface treatment such as shot blasting is performed, so that not only the corrosion resistance of the bridge prevention member is improved, but also the rubber elasticity is improved. The adhesion of the body does not fall. For this reason, corrosion resistance can be improved while maintaining the buffer effect, and durability can be improved. Further, it is possible to save the trouble of performing a rust-proof treatment after covering the exposed portion of the link or the like which is not covered with the rubber elastic body with the rubber elastic body.

特に、第発明、第発明によれば、ゴム弾性体で被覆された部分が塑性変形したか否かが一目瞭然となるため、大地震後の落橋防止部材の点検作業を更に容易に短時間で行うことができる。このため、メンテナンス費用を低減することができる。 In particular, according to the fifth and sixth aspects of the present invention, it becomes clear at a glance whether or not the portion covered with the rubber elastic body has been plastically deformed. Can be done with For this reason, maintenance costs can be reduced.

本発明の第1実施形態に係る落橋防止部材をコンクリート製の橋台Bと、H鋼からなる橋桁Hとの間に連結して架け渡した場合を示す斜視図であり、円内は、第1実施形態に係る落橋防止部の拡大図である。It is a perspective view which shows the case where the bridge fall prevention member which concerns on 1st Embodiment of this invention is connected between the concrete abutment B and the bridge girder H which consists of H steel, and is bridge | crossed, and the inside of a circle is 1st. It is an enlarged view of the bridge fall prevention part which concerns on embodiment. 同上の落橋防止部材を示す平面図である。It is a top view which shows the bridge fall prevention member same as the above. 同上の落橋防止部材の弱点部を示す斜視図である。It is a perspective view which shows the weak part of the same bridge prevention member. 同上の弱点部の弱点部チェーンのみを示す斜視図である。It is a perspective view which shows only the weak part chain of the same weak part. 同上の落橋防止部材の水平断面図である。It is a horizontal sectional view of a bridge prevention member same as the above. 本発明の第2実施形態に係る落橋防止部材の弱点部を示す斜視図である。It is a perspective view showing the weak point part of the bridge fall prevention member concerning a 2nd embodiment of the present invention. 本発明の第3実施形態に係る落橋防止部材の弱点部を示す斜視図である。It is a perspective view showing a weak point part of a fall prevention member concerning a 3rd embodiment of the present invention. 従来の落橋防止部材を示す水平断面図である。It is a horizontal sectional view showing the conventional bridge fall prevention member.

以下、本発明の実施形態に係る落橋防止部材について、図面を参照しながら説明する。   Hereinafter, a bridge prevention member according to an embodiment of the present invention will be described with reference to the drawings.

[第1実施形態]
先ず、図1〜図5を用いて、本発明の第1実施形態に係る落橋防止部材について説明する。本発明の第1実施形態に係る落橋防止部材1は、図1に示すように、橋台や橋脚などの橋梁下部構造体と橋桁などの橋梁上部構造体とを長さの余裕をもってたるませた状態で連結し、橋梁上部構造体が橋梁下部構造体から落下するのを防止する機能を有している。
[First Embodiment]
First, a bridge falling prevention member according to a first embodiment of the present invention will be described with reference to FIGS. As shown in FIG. 1, the bridge prevention member 1 according to the first embodiment of the present invention is a state in which a bridge lower structure such as an abutment or a pier and a bridge upper structure such as a bridge girder are slackened with a margin of length. And has a function of preventing the upper bridge structure from falling from the lower bridge structure.

図1には、鉄筋コンクリート製の橋台Bと、H鋼からなる橋桁Hとを連結する場合を例示している。なお、図示形態は、落橋防止部材1を1か所のみ設置したものを例示しているが、橋梁の規模に応じて複数設けてもよいのは、勿論である。   FIG. 1 illustrates a case in which an abutment B made of reinforced concrete and a bridge girder H made of H steel are connected. In addition, although the illustration shows the example in which the bridge prevention member 1 is installed at only one place, it is needless to say that a plurality of bridge prevention members 1 may be provided according to the scale of the bridge.

本実施形態に係る落橋防止部材1は、図1、図2等に示すように、複数のリンクが互いに連結された本発明に係る連結材であるチェーンを基体とする部材であり、弱点部2と、それ以外の一般部3と、から主に構成されている。この弱点部2は、一般部3より地震時の衝撃荷重に対して強度が低くなっている。また、衝撃荷重に対して強度が低いとは、単純に引張強度が低いだけでなく、靭性が低く衝撃荷重に対して脆性破壊し易くなっている場合も含むものである。   As shown in FIGS. 1 and 2, etc., the falling bridge prevention member 1 according to the present embodiment is a member having a base as a chain, which is a connecting material according to the present invention in which a plurality of links are connected to each other, and has a weak point 2 And a general part 3 other than the above. The weak point portion 2 has a lower strength against an impact load during an earthquake than the general portion 3. In addition, the term “low in strength against an impact load” includes not only the case where the tensile strength is simply low, but also the case where the toughness is low and the brittle fracture easily occurs in response to the impact load.

<弱点部>
弱点部2は、図2〜図5に示すように、複数のリンクが互いに連結された弱点部チェーン4と、この弱点部チェーン4の一部を被覆するゴム被覆体5など、から構成されている。
<Weak points>
As shown in FIGS. 2 to 5, the weak part 2 includes a weak part chain 4 in which a plurality of links are connected to each other, a rubber covering body 5 that covers a part of the weak part chain 4, and the like. I have.

(弱点部チェーン)
この弱点部チェーン4は、図4等に示すように、棒材から長円形状に加工された複数のリンク41〜45が、リンクの軸同士が直交するように連結されたリンク連結体である。この弱点部チェーン4は、図5に示すように、複数のリンク41〜45の4か所全ての連結部が所定間隔の間隙Dをあけた状態で、ゴム弾性体で被覆されて固化されている。また、図示する間隙Dは、本実施形態では、リンク41〜45の直径1個分の間隔となっている。
(Weak chain)
As shown in FIG. 4 and the like, the weak part chain 4 is a link connecting body in which a plurality of links 41 to 45 formed into an oval shape from a bar are connected such that the axes of the links are orthogonal to each other. . As shown in FIG. 5, the weak part chain 4 is solidified by being covered with a rubber elastic body with all four connecting portions of a plurality of links 41 to 45 having a predetermined gap D therebetween. I have. In the present embodiment, the illustrated gap D is an interval equivalent to one diameter of the links 41 to 45.

このリンク41〜45は、本実施形態では、クロムモリブデン鋼(SCM420H)に焼入れ、焼戻しの熱処理を行って製造された直径19mmの丸棒から長円形状に加工・連結されたものが採用されている。勿論、鋼材の種類や線径は適宜選択すればよいことは云うまでもない。   In the present embodiment, the links 41 to 45 are formed by processing and linking a round bar having a diameter of 19 mm manufactured by quenching chrome molybdenum steel (SCM420H) and performing a heat treatment for tempering. I have. Of course, it goes without saying that the type and wire diameter of the steel material may be appropriately selected.

なお、本実施形態に係る落橋防止部材1の弱点部チェーン4は、5つのリンク41〜45で構成されているが、これより多いリンクで構成されていてもよい。また、本実施形態に係る落橋防止部材1では、図2に示すように、両端のリンク41,45にシャックル6を付け、長さ調整可能としている。勿論、このシャックル6は、無くても落橋防止部材として機能することは明らかである。   In addition, the weak part chain 4 of the bridge prevention member 1 according to the present embodiment includes five links 41 to 45, but may include more links. In addition, in the fall prevention member 1 according to the present embodiment, as shown in FIG. 2, shackles 6 are attached to the links 41 and 45 at both ends so that the length can be adjusted. Of course, it is clear that the shackle 6 functions as a bridge prevention member even without the shackle.

(ゴム被覆体)
ゴム被覆体5は、図3等に示すように、ゴム弾性体から直径100〜300mm程度の円柱状に成形された部材であり、弱点部チェーン4の両端のリンク41,45の一部が露出する状態で残りのリンク42,43,44を完全に被覆している。本実施形態に係るゴム被覆体5を構成するゴム弾性体は、抵抗力、反発力が大きいことから、天然ゴムと合成ゴムを混合して加硫した硬質ゴムが採用されている。なお、ゴム被覆体5を構成するゴム弾性体としては、耐候性、耐紫外線性に優れた硬質ゴムであることが好ましいが、衝撃荷重に対する緩衝作用のあるゴム弾性体であればばよく、衝撃荷重に対する緩衝作用があれば、ゴム被覆体5は、弾塑性体や粘弾性体など他の弾性体から構成してもよい。
(Rubber coating)
As shown in FIG. 3 and the like, the rubber covering 5 is a member formed from a rubber elastic body into a cylindrical shape having a diameter of about 100 to 300 mm, and a part of the links 41 and 45 at both ends of the weak part chain 4 is exposed. In this state, the remaining links 42, 43 and 44 are completely covered. The rubber elastic body constituting the rubber coating 5 according to the present embodiment employs a hard rubber obtained by mixing natural rubber and synthetic rubber and vulcanizing the rubber elastic body since the rubber elastic body has high resistance and repulsion. The rubber elastic body constituting the rubber coating 5 is preferably a hard rubber having excellent weather resistance and ultraviolet resistance. However, any rubber elastic body having a buffering action against an impact load may be used. The rubber coating 5 may be made of another elastic body such as an elastoplastic body or a viscoelastic body as long as it has a buffering action on the elastic member.

なお、ここで、ゴム弾性体とは、常温でのヤング率が約1〜10MPa程度と、小さな応力で破断することなく大きく伸び、しかも外力を除くとほとんど瞬間的に元に戻るというゴム弾性を示す物体を指している。また、硬質ゴムとは、クロロプレンゴム、ニトリルゴムなど、原料ゴムに多量の硫黄を加えて、JISK6253のデュロメータ硬さ試験(タイプA)による硬さが70°以上となったゴム弾性体を指している。   Here, the rubber elastic body has a rubber elasticity such that its Young's modulus at room temperature is about 1 to 10 MPa, and it largely expands without breaking by a small stress, and almost immediately returns to its original state when external force is removed. Points to the object shown. Hard rubber refers to a rubber elastic body obtained by adding a large amount of sulfur to a raw rubber such as chloroprene rubber or nitrile rubber and having a hardness of 70 ° or more according to a durometer hardness test (type A) of JISK6253. I have.

また、このゴム被覆体5は、5つのリンク41〜45の4か所の連結部において、互いに間隙Dをあけた状態で弱点部チェーン4を被覆するものである。   In addition, the rubber covering body 5 covers the weak part chain 4 in a state where a gap D is left between the four connecting portions of the five links 41 to 45.

勿論、ゴム被覆体5の形状は、円柱状に限られず、角柱状や断面十字状など、弱点部チェーン4の一部を所定の間隔をあけた状態で被覆して固化していれば、外形等の形状は特に限定されるものではない。   Needless to say, the shape of the rubber coating 5 is not limited to a columnar shape, but may be a prismatic shape, a cross-sectional shape, or the like, as long as a part of the weak part chain 4 is covered and solidified at a predetermined interval. Is not particularly limited.

<一般部>
一般部3は、図1、図2に示すように、前述の弱点部チェーン4のリンク41〜45より一回り大きい径のリンクからなる一般部チェーン7などから構成されている。一般部チェーン7を構成するリンク70は、リンク41〜45と同様に、クロムモリブデン鋼(SCM420H)に焼入れ、焼戻しの熱処理を行って製造された直径22mmの丸棒から長円形状に加工・連結されたものが採用されている。
<General part>
As shown in FIGS. 1 and 2, the general portion 3 includes a general portion chain 7 and the like having a diameter slightly larger than the links 41 to 45 of the weak portion chain 4. Similarly to the links 41 to 45, the link 70 constituting the general part chain 7 is formed by quenching chrome molybdenum steel (SCM420H) and performing a heat treatment of tempering to form and connect a round bar having a diameter of 22 mm into an oval shape. What has been adopted.

よって、一般部チェーン7は、弱点部チェーン4と同素材から同じ熱処理が施されているとともに、弱点部チェーン4よりリンクの線径が大きいものとなっている。このため、一般部チェーン7は、弱点部チェーン4よりも地震時の衝撃荷重に対して強度が高くなっている。   Therefore, the general part chain 7 is subjected to the same heat treatment from the same material as the weak part chain 4 and has a larger link wire diameter than the weak part chain 4. Therefore, the strength of the general part chain 7 is higher than that of the weak part part chain 4 against an impact load during an earthquake.

<従来の落橋防止部材>
次に、比較のため、図8を用いて、従来の落橋防止部材について簡単に説明する。図8に示すように、従来の落橋防止部材10(特許文献1も参照)は、ゴム弾性体からなる円柱状のゴム被覆体R2により、チェーンR1の7つのリンク11〜17のうち、5個のリンク12〜16が完全に被覆されているとともに、両端のリンク11、17の一部が被覆されている。なお、シャックル6より先は、前述の一般部チェーン7と同等であるため同一符号を付し説明を省略する。
<Conventional bridge prevention members>
Next, a conventional bridge prevention member will be briefly described with reference to FIG. 8 for comparison. As shown in FIG. 8, the conventional bridge-fall preventing member 10 (see also Patent Document 1) has five cylindrical links R <b> 2 made of a rubber elastic body, among five links 11 to 17 of a chain R <b> 1. Are completely covered, and some of the links 11, 17 at both ends are covered. Note that the parts after the shackle 6 are the same as those of the above-described general part chain 7, and thus the same reference numerals are given and the description is omitted.

落橋防止部材の衝撃吸収効果は、リンク連結部の間隙に入り込んだゴム弾性体の緩衝作用の寄与が大きいと考えられる。これは、緩衝機能確認実験、繰り返し載荷性能の試験で確認されており、第1実施形態に係る落橋防止部材1は、従来の落橋防止部材10と同等以上の緩衝機能及び繰り返し載荷性能を示している。   It is considered that the shock absorbing effect of the falling bridge prevention member largely contributes to the buffering action of the rubber elastic body that has entered the gap between the link connecting portions. This has been confirmed by a buffer function confirmation experiment and a test of repeated loading performance, and the bridge prevention member 1 according to the first embodiment shows a buffer function and repeated loading performance equal to or higher than that of the conventional bridge prevention member 10. I have.

また、従来の落橋防止部材10は、チェーンR1をゴム弾性体からなるゴム被覆体R2で被覆した後、露出部分に防錆塗装などで防錆処理を施していた。これは、チェーンR1のリンク11〜17が、クロムモリブデン鋼(SCM420H)に焼入れ、焼戻しの熱処理を行って強度及び靭性を強化したものであるため、溶融亜鉛めっきを施すと、再度熱入れして急冷することとなり、強化した強度及び靭性が元に戻って低下してしまうからである。   Further, in the conventional bridge drop prevention member 10, after the chain R1 is covered with the rubber covering R2 made of a rubber elastic body, the exposed portion is subjected to rust prevention treatment by rust prevention coating or the like. This is because the links 11 to 17 of the chain R1 are quenched into chromium molybdenum steel (SCM420H) and subjected to a heat treatment of tempering to strengthen the strength and toughness. This is because quenching occurs and the strengthened strength and toughness return to the original level and decrease.

このため、従来の落橋防止部材10では、ゴム弾性体で被覆する部分には、ゴム弾性体との付着も考慮してめっき処理をしなかった。一方、ゴム弾性体で被覆しないシャックル6より先の部分には、溶融亜鉛めっき等を施していた。しかし、前述のように、熱処理後にめっきすると強度低下が懸念されるため、従来の落橋防止部材10では、念のため、チェーンのリンクの線径をワンランク上げていた。   For this reason, in the conventional bridge-fall preventing member 10, the portion covered with the rubber elastic body is not plated in consideration of the adhesion to the rubber elastic body. On the other hand, the portion ahead of the shackle 6 not covered with the rubber elastic body was subjected to hot-dip galvanizing or the like. However, as described above, if the plating is performed after the heat treatment, the strength may be reduced. Therefore, in the conventional bridge-fall preventing member 10, the wire diameter of the link of the chain is raised by one rank just in case.

<第1実施形態に係る落橋防止部材の作用効果>
これに対して、第1実施形態に係る落橋防止部材1では、あえて弱点部チェーン4及び一般部チェーン7のいずれにも、溶融亜鉛めっき等のめっき処理を施す。その後、ゴム弾性体で被覆される弱点部チェーン4にショットブラストが行われたうえ、ゴム弾性体からなるゴム被覆体5で被覆されて固化される。このようにショットブラストを施すため、落橋防止部材1は、落橋防止部材10と比べてゴム被覆体5の弱点部チェーン4への付着力がめっきしない場合と比べても遜色なく、衝撃吸収の緩衝効果も高くなっている。また、ゴム弾性体で被覆した後、弱点部チェーン4の露出部分に防錆処理を施す手間を省くことができる。
<Operation and effect of bridge prevention member according to first embodiment>
On the other hand, in the fall prevention member 1 according to the first embodiment, both the weak part chain 4 and the general part chain 7 are subjected to a plating process such as hot-dip galvanizing. Thereafter, the weak chain 4 covered with the rubber elastic body is shot blasted, and then covered with the rubber covering body 5 made of the rubber elastic body and solidified. Since the shot blasting is performed in this manner, the bridge-preventing member 1 has the same adhesive strength as that of the bridge-preventing member 10 with respect to the weak portion chain 4 of the rubber coating 5 as compared with the case where the plating is not plated, and has a shock absorbing buffer. The effect is also high. In addition, after covering with the rubber elastic body, it is possible to save the trouble of performing the rust prevention treatment on the exposed portion of the weak part chain 4.

なお、防錆処理として溶融亜鉛めっきを例示して説明したが、防錆処理は、溶融亜鉛めっきに限られず、例えば、電気めっき、無電解めっき、蒸着等の他の防錆処理でも構わない。要するに、錆びるのを所望期間以上防止できる処理であればよい。また、ショットブラストも表面が粗面となるような粗面処理であり、ゴム弾性体との付着力が向上する処理であれば、特にショットブラストに限定されるものではない。   The rust-prevention treatment has been described by exemplifying hot-dip galvanization. However, the rust-prevention treatment is not limited to hot-dip galvanization, and other rust-prevention treatments such as electroplating, electroless plating, and vapor deposition may be used. In short, any process that can prevent rusting for a desired period or more may be used. Further, shot blasting is also a roughening treatment so that the surface becomes rough, and is not particularly limited to shot blasting as long as it is a treatment that improves the adhesive force with the rubber elastic body.

また、前述のように、第1実施形態に係る落橋防止部材1では、弱点部チェーン4と一般部チェーン7は、ショットブラストの前までは同一条件であるため、弱点部チェーン4は、一般部チェーン7よりも地震時の衝撃荷重に対して強度が低くなっている。このため、落橋防止部材1に大きな衝撃荷重が作用した場合に破壊される箇所は弱点部チェーン4となる。このため、大地震の後に、落橋防止部材1のゴム被覆体5を目視で点検しさえすれば、落橋防止部材1を交換すべきか否かが判断でき、地震後の点検が容易に短時間で行える。また、シャックル6とシャックル6との間の弱点部2だけを交換すればよく、落橋防止部材1の交換費用を削減でき、ライフサイクルコストを低減することができる。   Further, as described above, in the bridge prevention member 1 according to the first embodiment, the weak part chain 4 and the general part chain 7 have the same conditions until before shot blasting. The chain 7 is lower in strength against an impact load during an earthquake than the chain 7. For this reason, when a large impact load is applied to the falling bridge prevention member 1, the portion to be broken is the weak part chain 4. For this reason, if the rubber covering 5 of the bridge prevention member 1 is visually inspected after a large earthquake, it can be determined whether or not the bridge prevention member 1 should be replaced, and the inspection after the earthquake can be easily and quickly performed. I can do it. Further, only the weak portion 2 between the shackle 6 and the shackle 6 needs to be replaced, so that the replacement cost of the bridge prevention member 1 can be reduced, and the life cycle cost can be reduced.

なお、本実施形態に係る落橋防止部材1の弱点部2は、一般部3よりチェーンのリンクの線径を小さくすることで引張強度が低くなるように設定したが、弱点部チェーン4の鋼材の材質自体を引張強度が低いものとしてもよい。また、弱点部2だけ加熱急冷等するなど熱処理により一般部3より靭性を低くして地震時の衝撃荷重に対して脆性破壊し易くしてもよい。要するに、弱点部2が他の部分より地震時の衝撃荷重に対して強度が低くなっていればよい。   The weak point portion 2 of the bridge prevention member 1 according to the present embodiment is set so that the tensile strength becomes lower by making the wire diameter of the link of the chain smaller than that of the general portion 3. The material itself may have a low tensile strength. Further, the toughness may be made lower than that of the general part 3 by heat treatment such as heating and quenching only the weak point part 2 so that the brittle fracture is easily caused by the impact load at the time of the earthquake. In short, it is only necessary that the weak point portion 2 has a lower strength against an impact load during an earthquake than other portions.

その上、第1実施形態に係る落橋防止部材1によれば、従来、防錆塗装により処理していた部分も、一度にめっき処理により防錆処理を施すことができる。このため、防錆塗装に掛かっていた時間を削減でき、落橋防止部材1の製作コストも低減することができる。   In addition, according to the bridge prevention member 1 according to the first embodiment, the rust-preventive treatment can be performed at once by plating even the part that has been conventionally treated by the rust-preventive coating. For this reason, the time required for the rust prevention coating can be reduced, and the manufacturing cost of the bridge prevention member 1 can be reduced.

それに加え、第1実施形態に係る落橋防止部材1によれば、弱点部チェーン4の周りがゴム弾性体で固化されているので、破断した金属片等が周囲に飛び散るおそれがなく、破断した金属片が落下する落下事故の危険を解消することができる。その上、衝撃荷重をゴム弾性体で吸収して緩衝効果を奏することができる。   In addition, according to the bridge prevention member 1 according to the first embodiment, since the periphery of the weakened part chain 4 is solidified by the rubber elastic body, there is no possibility that broken metal pieces and the like are scattered around. The danger of a falling accident in which a piece falls can be eliminated. In addition, the impact load can be absorbed by the rubber elastic body to provide a buffering effect.

[第2実施形態]
次に、図6を用いて、本発明の第2実施形態に係る落橋防止部材について説明する。第2実施形態に係る落橋防止部材1’は、前述の第1実施形態に係る落橋防止部材1と相違する点は、弱点部2’のゴム被覆体5’の外周表面に、ゴム被覆体5’が塑性変形したことが確認可能なマークM1が付けられている点だけであるので、その点について詳細に説明し、その他の説明を省略する。
[Second embodiment]
Next, a bridge prevention member according to a second embodiment of the present invention will be described with reference to FIG. The bridge prevention member 1 'according to the second embodiment is different from the bridge prevention member 1 according to the above-described first embodiment in that the outer peripheral surface of the rubber covering 5' of the weak point portion 2 'has a rubber covering 5'. 'Is only the point where the mark M1 that can be confirmed to have been plastically deformed is attached, so that point will be described in detail, and other description will be omitted.

このマークM1は、ゴム被覆体5’の円柱状の外周表面の長さ方向に沿った耐候性の塗料等からなる直線状のラインである。大地震により落橋防止部材1’に大きな衝撃荷重か加わった場合、前述の弱点部チェーン4が破断する。弱点部チェーン4が破断すると、ゴム被覆体5’のゴム弾性体が塑性変形して、マークM1が直線ではなくなる。このため、目視で簡単に落橋防止部材1’の交換が必要か否かを確認することができる。   The mark M1 is a linear line made of weather-resistant paint or the like along the length direction of the cylindrical outer peripheral surface of the rubber coating 5 '. When a large impact load is applied to the bridge prevention member 1 'due to a large earthquake, the above-mentioned weak portion chain 4 is broken. When the weak part chain 4 is broken, the rubber elastic body of the rubber coating 5 'is plastically deformed, and the mark M1 is not linear. Therefore, it is possible to easily visually check whether or not the replacement of the bridge prevention member 1 'is necessary.

よって、第2実施形態に係る落橋防止部材1’によれば、弱点部チェーン4が破断してゴム弾性体部分が塑性変形したか否かが一目瞭然となるため、大地震後の落橋防止部材の点検作業を更に容易に短時間で行うことができ、メンテナンス費用を低減することができる。   Therefore, according to the bridge prevention member 1 'according to the second embodiment, it is clear at a glance whether or not the weak part chain 4 is broken and the rubber elastic portion is plastically deformed. Inspection work can be performed more easily in a short time, and maintenance costs can be reduced.

[第3実施形態]
次に、図7を用いて、第2実施形態に係る落橋防止部材1’の弱点部2’のマークM1の変形例である第3実施形態に係る落橋防止部材1”のマークM2について説明する。図7に示すように、弱点部2’の変形例である落橋防止部材1”の弱点部2”は、直線状のラインであったマークM1がドット状のライン(ドットライン)となったマークM2となっている。
[Third embodiment]
Next, a mark M2 of a bridge prevention member 1 ″ according to the third embodiment, which is a modification of the mark M1 of the weak portion 2 ′ of the bridge prevention member 1 ′ according to the second embodiment, will be described with reference to FIG. As shown in Fig. 7, in the weak point portion 2 "of the bridge-fall preventing member 1" which is a modified example of the weak point portion 2 ', the mark M1 which was a straight line has become a dot line (dot line). The mark is M2.

このドットラインのマークM2によれば、ドットの並びが直線状でなくなったか否かを目視することで前述のマークM1と同等の確認ができるだけでなく、弱点部チェーン4が破断してゴム被覆体5”が一部軸方向に伸びて塑性変形した場合であっても、ドットの間隔の相違により、目視により確認することができる。   According to the mark M2 of the dot line, it is not only possible to confirm whether or not the arrangement of the dots is not linear but to confirm the same as the mark M1 described above. Even when 5 "partially extends in the axial direction and is plastically deformed, it can be visually confirmed by the difference in dot spacing.

以上、本発明の実施形態に係る落橋防止部材について詳細に説明したが、前述した又は図示した実施形態は、いずれも本発明を実施するにあたって具体化した一実施形態を示したものに過ぎず、これらによって本発明の技術的範囲が限定的に解釈されてはならないものである。特に、リンクとして丸棒から長円形状に加工されたもの例示して説明したが、リンクは、長円形状に限られず、円形状やひし形等チェーンを構成するものであれば特に限定されるものではない。また、四角鋼、六角鋼であっても適用可能である。   As described above, the bridge prevention member according to the embodiment of the present invention has been described in detail. However, the above-described or illustrated embodiments are merely ones embodied in practicing the present invention, These should not be construed as limiting the technical scope of the present invention. In particular, as an example, the link has been described as being formed from a round bar into an elliptical shape, but the link is not limited to the elliptical shape, but is particularly limited as long as the link forms a chain such as a circular shape or a diamond shape. is not. Further, the present invention can be applied to square steel and hexagonal steel.

1、1’、1” :落橋防止部材
2、2’、2” :弱点部
3 :一般部
4 :弱点部チェーン(連結材)
41〜45 :リンク
5、5’、5” :ゴム被覆体(ゴム弾性体)
6 :シャックル
7 :一般部チェーン(連結材)
70 :リンク
M1、M2 :マーク
D :間隙
B :橋台(橋梁下部構造体)
H :橋桁(橋梁上部構造体)
10 :従来の落橋防止部材
11〜17 :従来のリンク
R1 :従来のチェーン(連結材)
R2 :従来のゴム被覆体
1, 1 ', 1 ": Falling prevention member 2, 2', 2": Weak point 3: General part 4: Weak point chain (connecting material)
41 to 45: Link 5, 5 ', 5 ": Rubber coated body (rubber elastic body)
6: Shackle 7: General part chain (connecting material)
70: Link M1, M2: Mark D: Gap B: Abutment (bridge lower structure)
H: Bridge girder (bridge superstructure)
10: Conventional bridge-fall preventing members 11 to 17: Conventional link R1: Conventional chain (connecting material)
R2: conventional rubber coating

Claims (6)

橋桁などの橋梁上部構造体と橋台や橋脚などの橋梁下部構造体とを連結して橋梁上部構造体の落下を防止する落橋防止部材であって、
前記橋梁下部構造体と前記橋梁上部構造体とを連結するチェーンやロープなどの連結材を備え、この連結材の一部に、他の部分より地震時の衝撃荷重に対して強度が低い弱点部が形成され
前記弱点部の周りがゴム弾性体で固化されていること
を特徴とする落橋防止部材。
A bridge prevention member for connecting a bridge upper structure such as a bridge girder and a bridge lower structure such as an abutment or a pier to prevent the bridge upper structure from falling,
A connecting member such as a chain or a rope for connecting the bridge lower structure and the bridge upper structure, and a part of the connecting material, which is a weak point portion having a lower strength against an impact load during an earthquake than other portions; Is formed ,
A fall prevention member, wherein the periphery of the weak point is solidified by a rubber elastic body.
前記連結材は、鋼材からなるリンクが複数連結されたチェーンであり、前記弱点部は、前記リンクの線径が他の部分より小さいか、前記リンクの材質の引張強度が低いか、又は熱処理により地震時の衝撃荷重に対して他の部分より強度が低くなっていること
を特徴とする請求項1に記載の落橋防止部材。
The connecting material is a chain in which a plurality of links made of steel are connected, and the weak point is that the wire diameter of the link is smaller than other parts, the tensile strength of the material of the link is low, or by heat treatment. The fall prevention member according to claim 1, wherein the strength against the impact load at the time of the earthquake is lower than other portions.
前記連結材の前記複数のリンクの全体又は一部に熱処理が施された後、溶融亜鉛めっき等のめっき層が形成されていること
を特徴とする請求項2に記載の落橋防止部材
The bridge prevention member according to claim 2, wherein a plating layer such as hot-dip galvanizing is formed after heat treatment is performed on all or a part of the plurality of links of the connecting member.
前記弱点部は、ショットブラスト等の粗面処理が行われた後、前記ゴム弾性体で固化されていること
を特徴とする請求項1ないし3のいずれかに記載の落橋防止部材。
The fall prevention member according to any one of claims 1 to 3, wherein the weak point portion is solidified by the rubber elastic body after a rough surface treatment such as shot blasting is performed.
固化した前記ゴム弾性体の表面には、塑性変形したことが確認可能なマークが付けられていること
を特徴とする請求項1ないし4のいずれかに記載の落橋防止部材。
The bridge prevention member according to any one of claims 1 to 4, wherein a mark is formed on a surface of the solidified rubber elastic body so as to confirm that the rubber elastic body has been plastically deformed.
前記マークは、直線上のライン又は直線状のドットであること
を特徴とする請求項に記載の落橋防止部材。
The bridge prevention member according to claim 5 , wherein the mark is a straight line or a linear dot.
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