JP6518840B2 - Chemical-resistant blow-molded laminated containers with low impurity particle elution - Google Patents
Chemical-resistant blow-molded laminated containers with low impurity particle elution Download PDFInfo
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- JP6518840B2 JP6518840B2 JP2018522901A JP2018522901A JP6518840B2 JP 6518840 B2 JP6518840 B2 JP 6518840B2 JP 2018522901 A JP2018522901 A JP 2018522901A JP 2018522901 A JP2018522901 A JP 2018522901A JP 6518840 B2 JP6518840 B2 JP 6518840B2
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- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- 239000003960 organic solvent Substances 0.000 description 1
- 238000010525 oxidative degradation reaction Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 229920001713 poly(ethylene-co-vinyl alcohol) Polymers 0.000 description 1
- 229920005678 polyethylene based resin Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 102200082931 rs33945546 Human genes 0.000 description 1
- 235000012045 salad Nutrition 0.000 description 1
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- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- MBDOYVRWFFCFHM-UHFFFAOYSA-N trans-2-hexenal Natural products CCCC=CC=O MBDOYVRWFFCFHM-UHFFFAOYSA-N 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
- B32B2307/4026—Coloured within the layer by addition of a colorant, e.g. pigments, dyes
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7244—Oxygen barrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Laminated Bodies (AREA)
Description
本発明は、不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器に関するものであり、さらに詳しくは、耐薬品性や機械的強度などに優れ、例えば40℃で30日貯蔵している薬品や香料などの中への不純粒子の溶出量(個数/ml)が10以下と非常に少なく、すなわちクリーン度が良好な吹込み成形(ブロー成形)積層容器であって、紫外線遮断性、酸素バリアー性にも優れている、超高純度薬品容器としても使用可能な内容物の視認性がない不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器に関するものである。 The present invention relates to a chemical-resistant blow-molded laminated container in which the amount of leaching of impure fine particles is small, and more specifically, it is excellent in chemical resistance, mechanical strength and the like, for example, chemicals and stored for 30 days at 40 ° C. It is a blow-molded (blow-molded) laminate container with a very small amount of elution (number / ml) of impure particles in perfume etc., ie 10 or less, that is, ultraviolet shielding property, oxygen barrier property The present invention also relates to a chemical-resistant blow-molded laminated container having a low amount of impure fine particle elution without visibility of contents which can be used as an ultrahigh-purity chemical container.
一般に、薬品や香料などを保存する容器としてガラス容器やシーラボトル(市販の香料容器)などのプラスチック製の容器や金属容器の内面をコーティング処理した容器が用いられている。 Generally, a container made of plastic such as a glass container or a sealer bottle (commercially available fragrance container) or a container obtained by coating the inner surface of a metal container is used as a container for storing medicines, perfumes and the like.
半導体分野では、貯蔵している高純度薬品類を高純度のまま保存できることが必要である。ガラス容器は容器自体が重いため取り扱いが不便であり、落下などにより割れてしまうこともある。 In the semiconductor field, it is necessary to be able to store stored high purity chemicals with high purity. The glass container is inconvenient to handle because the container itself is heavy, and may be broken by dropping or the like.
一方、ポリエチレン系樹脂からなる成形容器は取り扱い時に割れにくく、軽量であるという長所がある。しかしながら、半導体製造においてエッチングや洗浄に使用される高純度薬品、例えば硫酸、硝酸、過酸化水素水など、および半導体プロセス用、液晶ディスプレイ用などに使用される高純度な溶剤系レジストや希釈溶剤、例えばメチルアルコール、エチルアルコール、イソプロピルアルコール、イソブチルアルコール、エチレングリコール、アセトン、酢酸エチル、トルエン、ジメチルホルムアミド、エチレングリコールアセテート、メトキシプロピルアセテート、ブチルセロソルブなど、および殺菌、消毒、製剤原料などの医薬用に使用される高純度な溶剤、例えばメチルアルコール、エチルアルコール、イソプロピルアルコールなどは保管貯蔵している間に、容器を形成している樹脂組成物や添加剤から貯蔵している薬品中へ不純微粒子が浸出し、薬品の純度が損なわれてしまう問題があり、このために半導体、液晶の品質および歩留りに著しい悪影響を及ぼしたり、薬品の保存期間を短くするという問題がある。 On the other hand, a molded container made of a polyethylene-based resin is resistant to cracking during handling and has the advantage of being lightweight. However, high purity chemicals used for etching and cleaning in semiconductor manufacturing, such as sulfuric acid, nitric acid, hydrogen peroxide water, etc., and high purity solvent-based resists and dilution solvents used for semiconductor processes, liquid crystal displays, etc. For example, methyl alcohol, ethyl alcohol, isopropyl alcohol, isobutyl alcohol, ethylene glycol, acetone, ethyl acetate, toluene, dimethylformamide, ethylene glycol acetate, methoxypropyl acetate, butyl cellosolve, etc., and use for medicines such as sterilization, disinfection, drug substance High purity solvents such as methyl alcohol, ethyl alcohol, isopropyl alcohol etc., during storage storage, from the resin composition forming the container and from the There leach, there is a problem that the purity of the chemicals is impaired, the semiconductor for this, or have a significant adverse effect on the liquid crystal quality and yield, a problem of shortening the storage period of drugs.
薬品を容器中に長期間貯蔵している間に、容器を形成している樹脂組成物から内容物である薬品中に不純微粒子が浸出し、この不純微粒子が内容物を不純化する度合いを示す指数としてクリーン度というものがある。
クリーン度はいったん検査容器を成形し、その検査容器に一定期間超純水を貯蔵(23℃で30日)した後、樹脂製の容器が貯蔵していた水1ml中に粒径0.2μm以上の微粒子がいくつ存在するかを算定して求める。While the drug is stored for a long time in the container, the impure fine particles leach out from the resin composition forming the container into the drug which is the content, and the impure fine particles show the degree to which the content is impure. There is a degree of cleanliness as an index.
The cleanliness degree once molded the test container and stored ultrapure water in the test container for a certain period (30 days at 23 ° C), then the particle size was 0.2 μm or more in 1 ml of water stored in the resin container. Calculate and calculate how many fine particles are present.
(従来の不純微粒子(パーティクル)の測定法)
1. 測定装置:(株)リオン製パーティクルカウンター「KL−26」RION KL−26を使用する。
2. 測定検体:成形された容器に超純水を満水に充填して23℃で30日貯蔵後、直立の状態で20分間静置した容器から測定試料を採取したものを測定検体とする。
3. 測定前に超純水でパーティクルカウンターをパージ後、超純水25mlで2回、測定装置を洗浄する。
4. 洗浄後、超純水を10mlパーティクルカウンターに注入して、パーティクル数を測定する。この操作を2回して、0.2μm以上のパーティクル数がゼロ(A)であることを確認する。
5. 25mlの測定検体で2回、測定装置を洗浄する。
6. 洗浄後、測定検体の超純水を満水にした容器(ボトル)から10mlをパーティクルカウンターに注入して、パーティクル数を測定する。この操作を2回して、0.2μm以上のパーティクル数の平均値(B)を求める。
7. 測定値から1ml中のパーティクル値を次式で計算して求める。
(B(個))÷10ml=個/ml
従来は、クリーン度が500個/ml未満であると、半導体、液晶の品質および歩留りを向上することができるとされていた。現在はさらに厳しくなり、従来の測定法で5個/ml以下が要求される場合が多くなっている。
しかし、最近は、クリーン度の要求が更に高くなり、検査容器を成形し、その検査容器に超純水を満水に充填して23℃で30日貯蔵後の超純水1ml中に粒径0.2μm以上の不純微粒子の溶出量(個数/ml)が5以下であり、かつ40℃で30日貯蔵後の超純水1ml中に粒径0.2μm以上の不純微粒子の溶出量(個数/ml)が10以下であることが求められるようになった。(Conventional method for measuring impure fine particles (particles))
1. Measuring device: Particle counter "KL-26" made by Rion Co., Ltd. RION KL-26 is used.
2. Measurement specimen: A container filled with ultrapure water in a molded container filled with water and stored at 23 ° C. for 30 days, and then a measurement specimen is collected from the container which has been kept standing for 20 minutes in an upright state, to be a measurement specimen.
3. Before the measurement, the particle counter is purged with ultrapure water, and then the measuring apparatus is washed twice with 25 ml of ultrapure water.
4. After washing, ultra pure water is injected into a 10 ml particle counter to measure the number of particles. This operation is performed twice to confirm that the number of particles of 0.2 μm or more is zero (A).
5. Wash the measuring device twice with 25 ml of the measurement sample.
6. After washing, 10 ml is injected into a particle counter from a container (bottle) filled with ultrapure water of the measurement sample, and the number of particles is measured. This operation is performed twice to obtain an average value (B) of the number of particles of 0.2 μm or more.
7. The particle value in 1 ml is calculated from the measured value according to the following equation.
(B (pieces)) ÷ 10 ml = pieces / ml
Conventionally, it has been considered that the quality and yield of semiconductors and liquid crystals can be improved if the degree of cleanliness is less than 500 pieces / ml. It becomes more severe now, and the conventional measurement method often requires 5 or less per ml.
However, recently, the demand for cleanliness has become even higher, and the test container is molded, and the test container is filled with ultrapure water in full water, and the particle size is 0 in 1 ml of ultrapure water after storage for 30 days at 23 ° C. Elution of impure particles with a particle size of 0.2 μm or more in 1 ml of ultrapure water after storage for 30 days at a temperature of 40 ° C. It came to be required that ml) be 10 or less.
香料分野に用いられる容器として、金属缶内面にフッ素コーティングした缶やシーラボトルが市場で使われているが、金属缶の場合、凹みや錆びの問題があり、シーラボトルでは香料成分が変質し、香料としての品質劣化の問題が度々発生している。 As containers used in the field of spice, cans with a fluorine coating on the inner surface of metal cans and sealer bottles are used in the market. However, in the case of metal cans, there is a problem of dents and rust; The problem of quality deterioration as a perfume is often occurring.
そこで、ポリエチレンあるいはエチレン−α−オレフィン共重合体からなる原料樹脂の重量平均分子量が一定の範囲にあり、樹脂組成物中の遮光性顔料と分散剤の含有量が一定の範囲にあり、樹脂組成物中の低分子量の重合体、添加剤の含有量を一定重量未満にしたポリエチレンあるいはエチレン−α−オレフィン共重合体からなる樹脂組成物より成形された容器が、機械的強度に優れ、取り扱いが容易で、保管貯蔵している薬品中への不純微粒子の浸出が極めて少ない、遮光性を有した高純度薬品用遮光容器(特許文献1参照)として提案されている。 Therefore, the weight average molecular weight of the raw material resin made of polyethylene or ethylene-α-olefin copolymer is in a certain range, the content of the light shielding pigment and the dispersant in the resin composition is in a certain range, Containers molded from resin compositions consisting of polyethylene or ethylene-α-olefin copolymer whose content of low molecular weight polymer and additive in the product is less than a certain weight has excellent mechanical strength and handling It has been proposed as a light-shielding container for high-purity chemicals (see Patent Document 1) having a light-shielding property, which is easy and extremely low in leaching of impure fine particles into stored chemicals.
しかし、この容器は、従来の測定法でクリーン度500個/ml未満を満足するが、クリーン度5個/ml以下とならない上、収容した内容液の変質を防止するための酸素バリアー性などを有していないなどの問題があった。 However, this container satisfies the cleanliness of less than 500 pcs / ml by the conventional measurement method, but it does not become less than 5 pcs / ml, and also has oxygen barrier properties etc. There was a problem such as not having.
また、メチルアルコール、エチルアルコール、イソプロピルアルコール、イソブチルアルコール、エチレングリコール、アセトン、酢酸エチル、トルエン、ジメチルホルムアミド、エチレングリコールアセテート、メトキシプロピルアセテートまたはブチルセロソルブの高純度溶剤を収容する容器であって、前記容器の少なくとも内側表面が密度940〜970Kg/m3のポリエチレンまたはエチレン−α−オレフィン共重合体の樹脂からなり、液体クロマトグラフィーにより定量される該樹脂中の中和剤、酸化防止剤および耐光安定剤の含有量が該樹脂の全重量に対して、夫々0.01重量%以下であり、ゲル・パーミエーション・クロマトグラフィーにより測定される該樹脂の重量平均分子量が12万〜26万であり、前記樹脂中の分子量1,000以下の重合体が前記樹脂の全重量に対して2.5重量%未満である高純度溶剤用容器(特許文献2参照)が提案されている。 A container containing a high purity solvent of methyl alcohol, ethyl alcohol, isopropyl alcohol, isobutyl alcohol, ethylene glycol, acetone, ethyl acetate, toluene, dimethylformamide, ethylene glycol acetate, methoxypropyl acetate or butyl cellosolve, the container Of at least the inner surface of a polyethylene or ethylene-.alpha.-olefin copolymer resin of density 940 to 970 Kg / m.sup.3 and of the neutralizing agent, antioxidant and light stabilizer in the resin determined by liquid chromatography The content is 0.01% by weight or less based on the total weight of the resin, and the weight average molecular weight of the resin measured by gel permeation chromatography is 120,000 to 260,000. Inside the molecule 1,000 of the polymer is less than 2.5% by weight relative to the total weight of the resin high purity solvent container (see Patent Document 2) are proposed.
しかし、特許文献2の高純度溶剤用容器は、従来の測定法でクリーン度500個/ml未満を満足するが、クリーン度が5個/ml以下とならない上、収容した内容液の変質を防止できる紫外線遮断性などにも劣るという問題がある。 However, although the container for high purity solvents described in Patent Document 2 satisfies the cleanliness of less than 500 pcs / ml by the conventional measurement method, the cleanliness does not become 5 pcs / ml or less, and the deterioration of the contained content liquid is prevented. There is also a problem that it is inferior also to the ultraviolet ray blocking property which can be done.
また、密度940〜970Kg/m3のポリエチレンまたはエチレン−α−オレフィン共重合体の樹脂に、少なくとも酸化チタンやカーボンブラックなどの遮光性顔料0.01重量%〜5重量%および液体また気体バリアー性樹脂の4重量%〜25重量%が添加された樹脂組成物からなる高純度薬品用容器であって、ゲル・パーミエーション・クロマトグラフィーにより測定される該樹脂の重量平均分子量が12万〜26万、重量平均分子量1,000以下の重合体が該樹脂の5重量%未満、該α−オレフィンが、プロピレン、ブテン−1、4−メチル−ペンテン−1、ヘキセン−1、オクテン−1の中から選ばれる少なくとも一種類である高純度薬品用容器(特許文献3参照)が提案されている。 In addition, at least 0.01 wt% to 5 wt% of a light shielding pigment such as titanium oxide or carbon black and a liquid or gas barrier resin to a resin of polyethylene or ethylene-α-olefin copolymer having a density of 940 to 970 kg / m3. A container for high purity chemicals comprising a resin composition to which 4% by weight to 25% by weight of is added, wherein the weight average molecular weight of the resin is 120,000 to 260,000 as determined by gel permeation chromatography The polymer having a weight average molecular weight of 1,000 or less is less than 5% by weight of the resin, and the α-olefin is selected from propylene, butene-1, 4-methyl-pentene-1, hexene-1 and octene-1. There is proposed at least one type of high purity chemical container (see Patent Document 3).
しかし、特許文献3の高純度薬品用容器は、やはり従来の測定法でクリーン度500個/ml未満を満足するものであり、クリーン度が5個/ml以下とならないという問題がある。 However, the container for high purity chemicals of Patent Document 3 also satisfies the cleanliness of less than 500 pcs / ml by the conventional measurement method, and there is a problem that the cleanliness does not fall below 5 pcs / ml.
また、エチレン、プロピレン、ブテン−1、4−メチル−ペンテン−1、ヘキセン−1、またはオクテン−1のオレフィンの重合体、およびエチレンとそれ以外のオレフィンの共重合体の中から選ばれる少なくとも1種類を含み、中和剤、酸化防止剤及び耐光安定剤の夫々の含有量を最大でも0.01重量%とする高純度樹脂からなる内層と、ポリ(エチレン−コ−ビニルアルコール)を含む溶剤バリアー性樹脂の中間層と、遮光性物質を含む樹脂組成物からなる外層とがブロー成形された容器であり、分光光度計により測定される容器の全層の波長400nm以下における最低吸光度が2.0以上で、かつ容器の全層の吸光度を該全層の厚みで除した波長400nmにおける吸光係数が1.5mm −1 以上、同じく波長600nmにおける吸光係数が1.5mm −1 以下であることを特徴とする高純度薬品液用容器(特許文献4参照)が提案されている。 Also, at least one selected from ethylene, propylene, butene-1, 4-methyl-pentene-1, hexene-1 or octene-1 olefin polymers, and copolymers of ethylene and other olefins. An inner layer comprising a high purity resin containing various types and containing at most 0.01% by weight of each of a neutralizing agent, an antioxidant and a light stabilizer, and a solvent containing poly (ethylene-co-vinyl alcohol) A container in which an intermediate layer of a barrier resin and an outer layer made of a resin composition containing a light shielding material are blow molded, and the minimum absorbance at a wavelength of 400 nm or less of all layers of the container measured by a spectrophotometer is 2. The extinction coefficient at a wavelength of 400 nm which is zero or more and the absorbance of the whole layer of the container divided by the thickness of the whole layer is 1.5 mm −1 or more at the wavelength of 600 nm A high purity chemical liquid container (see Patent Document 4) characterized in that the absorption coefficient is 1.5 mm −1 or less is proposed.
しかし、特許文献4の高純度薬品液用容器は、従来の測定法でクリーン度100個/ml未満を満足するものであり、クリーン度が5個/ml以下とならないという問題がある。 However, the high purity chemical liquid container of Patent Document 4 satisfies the cleanliness of less than 100 pcs / ml in the conventional measurement method, and has a problem that the cleanliness does not become 5 pcs / ml or less.
本出願人は先に、容器の内側から外側に順に、下記の特性を有する内層、ポリビニルアルコール樹脂を含む酸素バリアー層および遮光性顔料を含む外層を少なくとも積層してなる超高純度薬品用吹込み成形積層容器であって、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下であり、かつ貯蔵している薬品中へ容器側から浸出する不純微粒子の個数を示す指数としてのクリーン度が5個/ml以下である内容物の視認性がない超高純度薬品用吹込み成形積層容器を提案した(特許文献5参照)。
内層:エチレン、プロピレン、ブテン−1、4−メチル−ペンテン−1、ヘキセン−1、オクテン−1から選択される少なくとも1種類を含む単独重合体あるいは共重合体から成る下記の特性を有する高密度ポリオレフィン樹脂。
(特性)
中和剤、酸化防止剤、および耐光安定剤を意図的には添加せず、最大含有量0.005質量%以下、
クリーン度:5個/ml以下、
密度:950〜962Kg/m 3
重量平均分子量:18〜25万
分子量1,000以下の成分:0.4質量%以下
分子量分布(Mw/Mn):12以下
HL−MFR(190℃、21.6Kg荷重 g/10min):6.5〜9.5
The present applicant has previously injected, in order from inside to outside of the container, an inner layer having the following characteristics, an oxygen barrier layer containing a polyvinyl alcohol resin, and an outer layer containing a light shielding pigment, A molded laminated container having a visible light transmittance of 1% or less at a wavelength of 500 to 800 nm, an ultraviolet light transmittance of 200 to 400 nm at a wavelength of 1% or less, and stored in the container from the container side A blow-molded laminated container for ultra-high-purity chemicals without the visibility of the content having a cleanliness of 5 / ml or less as an index indicating the number of impure fine particles to be leached was proposed (see Patent Document 5).
Inner layer: High density having the following characteristics consisting of a homopolymer or copolymer containing at least one selected from ethylene, propylene, butene-1, 4-methyl-pentene-1, hexene-1 and octene-1. Polyolefin resin.
(Characteristic)
No intentionally added neutralizing agent, antioxidant, and light stabilizer, and the maximum content is 0.005% by mass or less,
Clean degree: 5 pcs / ml or less,
Density: 950 to 962 kg / m 3
Weight average molecular weight: 18 to 250,000
Component with a molecular weight of 1,000 or less: 0.4% by mass or less
Molecular weight distribution (Mw / Mn): 12 or less
HL-MFR (190 ° C, 21.6 kg load g / 10 min): 6.5 to 9.5
特許文献1:特許第2805723号公報
特許文献2:特許第2749513号公報
特許文献3:特許第2805188号公報
特許文献4:特許第4167745号公報
特許文献5:特願2015-234798号明細書Patent Document 1: Patent No. 2805723 Patent Document 2: Patent No. 2749513 Patent Document 3: Patent No. 2805188 Patent Document 4: Patent No. 4167745 Patent Document 5: Japanese Patent Application No. 2015-243798 Specification
前記のように、最近は、クリーン度の要求が更に高くなり、検査容器を成形し、その検査容器に超純水を満水に充填して23℃で30日貯蔵後の超純水1ml中に粒径0.2μm以上の不純微粒子の溶出量(個数/ml)が5以下であり、かつ40℃で30日貯蔵後の超純水1ml中に粒径0.2μm以上の不純微粒子の溶出量(個数/ml)が10以下であることが求められるようになった。 As described above, recently, the demand for cleanliness is further increased, and the test container is molded, and the test container is filled with ultrapure water in full water and stored in 1 ml of ultrapure water after storage for 30 days at 23 ° C. Dissolution amount (number / ml) of impure fine particles with a particle size of 0.2 μm or more is 5 or less, and elution amount of impure particles with a particle size of 0.2 μm or more in 1 ml of ultrapure water after storage at 40 ° C for 30 days It came to be required that (number / ml) was 10 or less.
本出願人が先に提案した内容物の視認性がない超高純度薬品用吹込み成形積層容器(特許文献5参照)は、耐薬品性や機械的強度などに優れ、保管貯蔵している薬品や香料などの中への不純粒子の浸出が少なく、23℃で30日貯蔵後の超純水1ml中に粒径0.2μm以上の不純微粒子溶出量(以下、クリーン度と称す場合がある)(個数/ml)が5以下であり、波長500〜800nmの可視光の透過率が1%以下で可視光遮断性に優れ、波長200〜400nmの紫外線透過率が1%以下であり紫外線遮断性に優れ、酸素バリアー性にも優れているものであるが、40℃で30日貯蔵後の超純水1ml中に粒径0.2μm以上の不純微粒子の溶出量(個数/ml)が10を超えるという問題があった。 The applicant has no visibility of the contents previously proposed ultra-high purity chemicals for blow molding the laminated container (see Patent Document 5), such as excellent chemical resistance and mechanical strength, and storage reservoir Leaching of impure particles into medicines and perfumes is low, and the amount of leaching of impure fine particles with a particle size of 0.2 μm or more in 1 ml of ultrapure water after storage for 30 days at 23 ° C (hereinafter referred to as cleanliness) ) (Number / ml) is 5 or less, the transmittance of visible light with a wavelength of 500 to 800 nm is 1% or less and the visible light blocking property is excellent, and the ultraviolet transmittance of a wavelength of 200 to 400 nm is 1% or less It has excellent properties and oxygen barrier properties, but the elution amount (number / ml) of impure fine particles with a particle size of 0.2 μm or more in 1 ml of ultrapure water after storage at 40 ° C for 30 days is 10 There was a problem that it exceeded.
本発明の目的は、耐薬品性や機械的強度などに優れ、保管貯蔵している超高純度薬品などの中へ容器側から浸出する不純微粒子の個数を示す指数としてのクリーン度が、23℃で30日貯蔵後で5以下であり、かつ40℃で30日貯蔵後で10以下であり、酸素バリアー性に優れているものであるとともに、波長500〜800nmの可視光の透過率が1%以下で可視光遮断性に優れ、波長200〜400nmの紫外線透過率が1%以下で紫外線遮断性に優れ、香料やフォトレジスト液などの超高純度薬品容器としても使用可能な内容物の視認性がない不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器を提供することである。 The object of the present invention is to improve the chemical resistance and mechanical strength, etc., the cleanliness as an index indicating the number of impure fine particles leached from the container side into ultra high purity chemicals etc stored and stored is 23 ° C. And 5 or less after storage for 30 days, and 10 or less after storage for 30 days at 40 ° C., and excellent in oxygen barrier properties, and having a visible light transmittance of 1% at a wavelength of 500 to 800 nm Below is excellent in visible light blocking properties, UV light transmittance of wavelength 200 to 400 nm is 1% or less and excellent in ultraviolet blocking properties, and visibility of contents that can be used as ultrahigh purity chemical containers such as perfumes and photoresist solutions It is an object of the present invention to provide a chemical-resistant blow-molded laminated container having a low amount of elution of impure fine particles.
本発明者らは、従来の問題を解決するために、鋭意研究の結果、例えば、容器の内側から外側に順に、内層1、内層2、バリアー兼接着樹脂層、接着性層、バリアー層および外層を積層してなる耐薬品性吹込み成形積層容器であって、前記内層1として、接着性官能基を有さず、内層2のフッ素樹脂には接着性を有するが他の層には接着性を有さない添加剤フリーの加熱減量が0.20質量%以下である特定のフッ素樹脂を用い、前記内層2として、接着性官能基を有し、内層1のフッ素樹脂およびバリアー兼接着樹脂層に接着性を有する添加剤フリーの加熱減量が0.40質量%以下である特定のフッ素樹脂を用い、バリアー兼接着樹脂層として意図的に添加される添加剤や潤滑剤を含む添加物を含有しないポリアミド樹脂を使用することによって、23℃で30日貯蔵後の不純微粒子溶出量(個数/ml)が5以下、かつ40℃で30日貯蔵後の不純微粒子溶出量(個数/ml)が10以下を達成でき、バリアー層としてエチレンビニルアルコール共重合樹脂を使用することにより、ガスバリアー性を向上でき、紫外線遮断性および可視光遮断性に優れ、溶融張力が大きい超高分子量高密度ポリエチレン樹脂を用いることによってドローダウンなどが発生せず、成形性や機械的強度などが改善されるので、香料やフォトレジスト液などの高価で危険性の高い化学物質も多い超高純度薬品の容器としても対応可能な内容物の視認性がない不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器が得られることを見いだし、本発明を成すに到った。 The inventors of the present invention have as a result of keen research to solve the conventional problems, for example, the inner layer 1, the inner layer 2, the barrier and adhesive resin layer, the adhesive layer, the barrier layer and the outer layer sequentially from the inside to the outside of the container. Chemical-resistant blow-molded laminated container in which the inner layer 1 has no adhesive functional group, and the inner layer 2 has an adhesive property to the fluorocarbon resin but has an adhesive property to the other layers. Using a specific fluorocarbon resin which does not have an additive-free heating loss of 0.20% by mass or less and has an adhesive functional group as the inner layer 2, and the fluorocarbon resin and the barrier and adhesive resin layer of the inner layer 1 Containing additives and additives including lubricants and additives intentionally added as a barrier and adhesive resin layer using a specific fluorocarbon resin having an adhesive property and an additive-free heat loss of 0.40 mass% or less Not using polyamide resin Therefore, the amount of elution of impure microparticles (number / ml) after storage at 23 ° C. for 30 days can be 5 or less, and the elution amount of impure microparticles (number / ml) after storage for 30 days at 40 ° C. can be 10 or less. By using an ethylene vinyl alcohol copolymer resin as the resin, the gas barrier properties can be improved, and by using an ultra-high molecular weight high-density polyethylene resin excellent in ultraviolet ray blocking properties and visible light blocking properties and having a large melt tension, drawdown etc. Since it does not occur and the formability and mechanical strength are improved, the visibility of the contents that can be handled as a container for ultra-high-purity chemicals that contain many expensive and dangerous chemicals such as perfumes and photoresist liquids. It has been found that a chemical-resistant blow-molded laminated container can be obtained which has a low amount of elution of impure fine particles without any impurities, and has reached the present invention.
前記課題を解決するための本発明の請求項1の発明は、容器の内側から外側に順に、下記の内層1、内層2、バリアー兼接着樹脂層、接着性層、バリアー層および外層1を積層してなる耐薬品性吹込み成形積層容器であって、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下であり、23℃で30日貯蔵後の不純微粒子溶出量(個数/ml)が5以下、かつ40℃で30日貯蔵後の不純微粒子溶出量(個数/ml)が10以下であることを特徴とする不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器である。 The invention according to claim 1 of the present invention for solving the above-mentioned problems has the following inner layer 1, inner layer 2, barrier and adhesive resin layer, adhesive layer, barrier layer and outer layer 1 laminated in order from the inside to the outside of the container. Chemical-resistant blow-molded laminated container, the transmittance of visible light having a wavelength of 500 to 800 nm being 1% or less, and the ultraviolet transmittance of 200 to 400 nm having a wavelength of 1% or less, at 23 ° C. The elution amount of impure microparticles characterized in that the elution amount of impure microparticles (number / ml) after storage for 30 days is 5 or less, and the elution amount of impure microparticles (number / ml) after storage for 30 days at 40 ° C. is 10 or less Chemical-resistant blow-molded laminated containers.
内層1:接着性官能基を有さず、内層2のフッ素樹脂には接着性を有するが他の層には接着性を有さない、添加剤フリーのフッ素樹脂であって、加熱減量が0.20質量%以下である。
内層2:接着性官能基を有し、内層1のフッ素樹脂およびバリアー兼接着樹脂層に接着性を有する、添加剤フリーのフッ素樹脂であって、加熱減量が0.40質量%以下である。バリアー兼接着樹脂層:意図的に添加される添加剤や潤滑剤を含む添加物を含有しない、カプロラクタムの開環重縮合により得られるポリアミドからなる群より選択される少なくとも1種のポリアミドである。
接着性層:無水マレイン酸変性ポリオレフィン樹脂である。
バリアー層:エチレンビニルアルコール共重合樹脂である。
外層1:遮光性顔料および無水マレイン酸変性ポリオレフィン樹脂を含み、前記バリアー層との接着性に優れる超高分子量高密度ポリエチレン樹脂である。Inner layer 1: Additive-free fluorine resin having no adhesive functional group and having adhesive property to the fluorine resin of the inner layer 2 but no adhesive property to the other layers, and the heat loss is 0 It is .20 mass% or less.
Inner layer 2: An additive-free fluorine resin having an adhesive functional group and having adhesiveness to the fluorine resin of the inner layer 1 and the barrier / adhesive resin layer, and the heating loss is 0.40 mass% or less. Barrier-Adhesive Resin Layer: At least one polyamide selected from the group consisting of polyamides obtained by ring-opening polycondensation of caprolactam which do not contain intentionally added additives or additives containing a lubricant.
Adhesive layer: It is a maleic anhydride modified polyolefin resin.
Barrier layer: ethylene vinyl alcohol copolymer resin.
Outer layer 1: an ultra high molecular weight high density polyethylene resin which contains a light shielding pigment and a maleic anhydride-modified polyolefin resin and is excellent in adhesion to the barrier layer.
本発明の請求項2の発明は、容器の内側から外側に順に、下記の内層1、内層2、バリアー兼接着樹脂層、接着性層、バリアー層、接着性層および外層2を積層してなる耐薬品性吹込み成形積層容器であって、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下であり、23℃で30日貯蔵後の不純微粒子溶出量(個数/ml)が5以下、かつ40℃で30日貯蔵後の不純微粒子溶出量(個数/ml)が10以下であることを特徴とする不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器である。 The invention of claim 2 of the present invention is formed by laminating the following inner layer 1, inner layer 2, barrier / adhesive resin layer, adhesive layer, barrier layer, adhesive layer and outer layer 2 in order from the inside to the outside of the container. Chemical resistant blow molded laminate container, having a visible light transmittance of 1% or less at a wavelength of 500 to 800 nm, and a UV transmittance of 1% or less at a wavelength of 200 to 400 nm, for 30 days storage at 23 ° C. After that, the amount of elution of impure microparticles (number / ml) is 5 or less, and the elution amount of impure microparticles (number / ml) after storage for 30 days at 40 ° C. is 10 or less. It is a chemical blow molded laminate container.
内層1:接着性官能基を有さず、内層2のフッ素樹脂には接着性を有するが他の層には接着性を有さない、添加剤フリーのフッ素樹脂であって、加熱減量が0.20質量%以下である。
内層2:接着性官能基を有し、内層1のフッ素樹脂およびバリアー兼接着樹脂層に接着性を有する、添加剤フリーのフッ素樹脂であって、加熱減量が0.40質量%以下である。バリアー兼接着樹脂層:意図的に添加される添加剤や潤滑剤を含む添加物を含有しない、カプロラクタムの開環重縮合により得られるポリアミドからなる群より選択される少なくとも1種のポリアミドである。
接着性層:無水マレイン酸変性ポリオレフィン樹脂である。
バリアー層:エチレンビニルアルコール共重合樹脂である。
接着性層:無水マレイン酸変性ポリオレフィン樹脂である。
外層2:遮光性顔料を含む超高分子量高密度ポリエチレン樹脂である。Inner layer 1: Additive-free fluorine resin having no adhesive functional group and having adhesive property to the fluorine resin of the inner layer 2 but no adhesive property to the other layers, and the heat loss is 0 It is .20 mass% or less.
Inner layer 2: An additive-free fluorine resin having an adhesive functional group and having adhesiveness to the fluorine resin of the inner layer 1 and the barrier / adhesive resin layer, and the heating loss is 0.40 mass% or less. Barrier-Adhesive Resin Layer: At least one polyamide selected from the group consisting of polyamides obtained by ring-opening polycondensation of caprolactam which do not contain intentionally added additives or additives containing a lubricant.
Adhesive layer: It is a maleic anhydride modified polyolefin resin.
Barrier layer: ethylene vinyl alcohol copolymer resin.
Adhesive layer: It is a maleic anhydride modified polyolefin resin.
Outer layer 2: Ultra high molecular weight high density polyethylene resin containing a light shielding pigment.
本発明の請求項3の発明は、請求項1あるいは請求項2記載の耐薬品性吹込み成形積層容器において、前記内層2に使用するフッ素樹脂が、テトラフルオロエチレン/ヘキサフルオロプロピレン/単量体(α)共重合体、テトラフルオロエチレン/パーフルオロ(アルキルビニルエーテル)/単量体(α)共重合体、エチレン/テトラフルオロエチレン/単量体(α)共重合体、エチレン/テトラフルオロエチレン/ヘキサフルオロプロピレン/単量体(α)共重合体、クロロトリフルオロエチレン/単量体(α)共重合体、クロロトリフルオロエチレン/テトラフルオロエチレン/単量体(α)共重合体、及びエチレン/クロロトリフルオロエチレン/単量体(α)共重合体からなる群より選択された少なくとも1種であり、前記単量体(α)は接着性官能基を有する単量体であることを示し、そして下記特性を有するフッ素樹脂であることを特徴とする。 The invention of claim 3 of the present invention is the chemical resistant blow-molded laminated container according to claim 1 or 2, wherein the fluorine resin used for the inner layer 2 is tetrafluoroethylene / hexafluoropropylene / monomer. (α) copolymer, tetrafluoroethylene / perfluoro (alkyl vinyl ether) / monomer (α) copolymer, ethylene / tetrafluoroethylene / monomer (α) copolymer, ethylene / tetrafluoroethylene / Hexafluoropropylene / monomer (α) copolymer, chlorotrifluoroethylene / monomer (α) copolymer, chlorotrifluoroethylene / tetrafluoroethylene / monomer (α) copolymer, and ethylene At least one member selected from the group consisting of / chlorotrifluoroethylene / monomer (α) copolymer, and the monomer (α) is a monomer having an adhesive functional group , And it is characterized by being a fluorine resin which has the following characteristic.
(特性)
MFR(265℃、5Kg荷重 g/10min):10〜40
比重:1.7〜1.9
融点(℃):150〜200(Characteristic)
MFR (265 ° C, 5 kg load g / 10 min): 10 to 40
Specific gravity: 1.7 to 1.9
Melting point (° C): 150 to 200
本発明の請求項4に記載の発明は、請求項1から3のいずれか1項に記載の耐薬品性吹込み成形積層容器において、前記内層1に使用するフッ素樹脂は、前記接着性官能基を有さず、下記特性を有するフッ素樹脂であることを特徴とする。 The invention according to claim 4 of the present invention is the chemical resistant blow-molded laminated container according to any one of claims 1 to 3, wherein the fluorine resin used for the inner layer 1 is the adhesive functional group It is characterized in that it is a fluorine-free resin having the following characteristics.
(特性)
MFR(297℃、5Kg荷重 g/10min):9〜35
比重:1.7〜1.9
融点(℃):200〜240(Characteristic)
MFR (297 ° C, 5 kg load g / 10 min): 9 to 35
Specific gravity: 1.7 to 1.9
Melting point (° C): 200 to 240
本発明の請求項5の発明は、請求項1から4のいずれか1項に記載の耐薬品性吹込み成形積層容器において、前記ポリアミド樹脂が、下記特性を有することを特徴とする。 The invention according to claim 5 of the present invention is characterized in that, in the chemical resistant blow-molded laminated container according to any one of claims 1 to 4, the polyamide resin has the following characteristics.
(特性)
融点(℃):170〜250
密度(Kg/m3):1.0〜1.2(Characteristic)
Melting point (° C): 170-250
Density (Kg / m3): 1.0 to 1.2
本発明の請求項6の発明は、請求項1から5のいずれか1項に記載の耐薬品性吹込み成形積層容器において、前記バリアー層は、下記の特性を有する酸素バリアー性に優れたエチレンビニルアルコール共重合樹脂であることを特徴とする。 The invention according to claim 6 of the present invention is the chemical resistant blow-molded laminated container according to any one of claims 1 to 5, wherein the barrier layer is ethylene excellent in oxygen barrier properties having the following characteristics. It is characterized by being a vinyl alcohol copolymer resin.
(特性)
MFR(210℃、2.16Kg荷重 g/10min):2〜5
密度(Kg/m3):1.1〜1.3
融点(℃):170〜200(Characteristic)
MFR (210 ° C, 2.16 kg load g / 10 min): 2 to 5
Density (Kg / m3): 1.1 to 1.3
Melting point (° C): 170 to 200
本発明の請求項7の発明は、請求項1記載の耐薬品性吹込み成形積層容器において、前記外層1が、下記特性を有するポリエチレンあるいはエチレン−α−オレフィン共重合体からなる超高分子量高密度ポリエチレン樹脂と、紫外線遮断性および可視光遮断性を付与するためのキナクリドン系、フタロシアニン系、アンスラキノン系、モノアゾ系などの有機系の遮光性顔料や、カーボンブラック、酸化鉄、酸化亜鉛、群青、酸化クロム、酸化チタン、二酸化珪素などの無機系の遮光性顔料から選択される少なくとも1種の遮光性顔料からなる群から選択される少なくとも1種の遮光性顔料を含むと共に、酸化防止剤を0.05〜0.30質量%、無水マレイン酸変性ポリオレフィン樹脂を25〜65質量%含み、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下である組成物1から構成されることを特徴とする。 The invention according to claim 7 of the present invention is the chemical resistant blow-molded laminated container according to claim 1, wherein the outer layer 1 is made of polyethylene or ethylene-α-olefin copolymer having the following characteristics. Density polyethylene resin, quinacridone-based, phthalocyanine-based, anthraquinone-based, and monoazo-based organic light-shielding pigments for imparting ultraviolet blocking properties and visible light blocking properties, carbon black, iron oxide, zinc oxide, ultra blue And at least one light-shielding pigment selected from the group consisting of at least one light-shielding pigment selected from inorganic light-shielding pigments such as chromium oxide, titanium oxide and silicon dioxide, and an antioxidant 0.05 to 0.30% by mass, containing 25 to 65% by mass of maleic anhydride-modified polyolefin resin, and having a wavelength of 500 to 800 nm And the transmittance of light is less than 1%, wherein the ultraviolet transmittance of the wavelength 200~400nm is composed of the composition 1 is not more than 1%.
(特性)
密度:940〜962Kg/m 3
重量平均分子量:220,000〜260,000
分子量分布(Mw/Mn):12以下
溶融張力:18〜30g
(Characteristic)
Density: 940 to 962 Kg / m 3
Weight average molecular weight: 220,000 to 260,000
Molecular weight distribution (Mw / Mn): 12 or less
Melt tension: 18 to 30 g
本発明の請求項8の発明は、請求項2記載の耐薬品性吹込み成形積層容器において、前記外層2が、下記特性を有するポリエチレンあるいはエチレン−α−オレフィン共重合体からなる超高分子量高密度ポリエチレン樹脂と、紫外線遮断性および可視光遮断性を付与するためのキナクリドン系、フタロシアニン系、アンスラキノン系、モノアゾ系などの有機系の遮光性顔料や、カーボンブラック、酸化鉄、酸化亜鉛、群青、酸化クロム、酸化チタン、二酸化珪素などの無機系の遮光性顔料から選択される少なくとも1種の遮光性顔料からなる群から選択される少なくとも1種の遮光性顔料を含むと共に、酸化防止剤を0.05〜0.30質量%含み、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下である組成物2から構成されることを特徴とする。 The invention according to claim 8 of the present invention is the chemical resistant blow-molded laminated container according to claim 2, wherein the outer layer 2 is made of polyethylene or ethylene-α-olefin copolymer having the following characteristics. Density polyethylene resin, quinacridone-based, phthalocyanine-based, anthraquinone-based, and monoazo-based organic light-shielding pigments for imparting ultraviolet blocking properties and visible light blocking properties, carbon black, iron oxide, zinc oxide, ultra blue And at least one light-shielding pigment selected from the group consisting of at least one light-shielding pigment selected from inorganic light-shielding pigments such as chromium oxide, titanium oxide and silicon dioxide, and an antioxidant It contains 0.05 to 0.30% by mass, has a transmittance of visible light having a wavelength of 500 to 800 nm of 1% or less, and has a violet wavelength of 200 to 400 nm. Wherein the linear transmittance is constituted from a composition 2 is 1% or less.
(特性)
密度:940〜962Kg/m 3
重量平均分子量:220,000〜260,000
分子量分布(Mw/Mn):12以下
溶融張力:18〜30g
(Characteristic)
Density: 940 to 962 Kg / m 3
Weight average molecular weight: 220,000 to 260,000
Molecular weight distribution (Mw / Mn): 12 or less
Melt tension: 18 to 30 g
本発明の請求項1の発明は、容器の内側から外側に順に、前記の内層1、内層2、バリアー兼接着樹脂層、接着性層、バリアー層および外層1を積層してなる耐薬品性吹込み成形積層容器であって、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下であり、23℃で30日貯蔵後の不純微粒子溶出量(個数/ml)が5以下、かつ40℃で30日貯蔵後の不純微粒子溶出量(個数/ml)が10以下であることを特徴とする不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器であり、
前記内層1として、接着性官能基を有さず、内層2のフッ素樹脂には接着性を有するが他の層には接着性を有さない添加剤フリーの加熱減量が0.20質量%以下である特定のフッ素樹脂を用い、前記内層2として、接着性官能基を有し、内層1のフッ素樹脂およびバリアー兼接着樹脂層に接着性を有する添加剤フリーの加熱減量が0.40質量%以下である特定のフッ素樹脂を用い、バリアー兼接着樹脂層に意図的に添加される添加剤や潤滑剤を含む添加物を含有しないポリアミド樹脂を使用することにより、クリーン度が、23℃で30日貯蔵後で5以下であり、かつ40℃で30日貯蔵後で10以下という、硝子瓶相当のクリーン度が得られ、耐薬品性を向上できるとともに、匂い成分の変質を極力低減できる、という顕著な効果を奏する。The invention according to claim 1 of the present invention is a chemical-resistant blow formed by laminating the inner layer 1, the inner layer 2, the barrier / adhesive resin layer, the adhesive layer, the barrier layer and the outer layer 1 sequentially from the inside to the outside of the container. It is a self-forming laminated container, the transmittance of visible light having a wavelength of 500 to 800 nm is 1% or less, the ultraviolet transmittance of a wavelength of 200 to 400 nm is 1% or less, and impure fine particles after storage for 30 days at 23 ° C. Elution amount (number / ml) is 5 or less, and impure fine particle elution amount (number / ml) after storage for 30 days at 40 ° C. is 10 or less. Molded laminated container,
The inner layer 1 has no adhesive functional group, and the fluorine resin of the inner layer 2 has adhesiveness but does not have adhesiveness to other layers. And the additive-free heat loss of the fluorine-containing resin of the inner layer 1 and the adhesive property of the barrier and adhesive resin layer is 0.40% by mass as the inner layer 2 using the specific fluorine resin which is By using a specific fluororesin which is the following, and using a polyamide resin which does not contain an additive or an additive containing a lubricant intentionally added to the barrier and adhesive resin layer, the cleanliness is 30 at 23 ° C. Clean degree equivalent to a glass bottle of 5 or less after day storage and 10 or less after 30 days storage at 40 ° C can be obtained, chemical resistance can be improved, and deterioration of odor component can be reduced as much as possible. Play a remarkable effect That.
また、酸素バリアー性に優れたエチレンビニルアルコール共重合樹脂からなるバリアー層を設けることによって酸素バリアー性が改善され、一方、フッ素樹脂やポリアミド樹脂や接着性樹脂は溶融後、溶融張力が一気に低下するので、吹込み成形においてドローダウンなどの問題が発生し、例えば均一肉厚の容器を成形できないとか、不良品が発生し歩留が悪化するなどという問題があったが、外層1に溶融張力が大きい紫外線遮断性と可視光遮断性や機械的強度などに優れた超高分子量高密度ポリエチレン樹脂を用いることによって成形性や紫外線遮断性が改善されるので、香料やフォトレジスト液などの高価で危険性の高い化学物質も多い超高純度薬品の容器としても対応可能な、内容物の視認性がない不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器を提供できる、という顕著な効果を奏する。 Further, by providing a barrier layer made of ethylene vinyl alcohol copolymer resin excellent in oxygen barrier property, the oxygen barrier property is improved, while the melt tension of the fluorocarbon resin, the polyamide resin and the adhesive resin is reduced at once. As a result, problems such as drawdowns occur during blow molding, and for example, there is a problem that a container with uniform thickness can not be molded or a defective product is generated and the yield is deteriorated. The use of ultra-high molecular weight, high-density polyethylene resin with excellent UV blocking properties and visible light blocking properties and mechanical strength improves moldability and UV blocking properties, so it is expensive and dangerous for perfumes and photoresist solutions. Can be used as a container for ultra-high-purity chemicals that contain many highly volatile chemicals, and has low-impact fine particle elution levels without visible contents It can provide blow molded multilayer containers, a marked effect of.
また、本発明の耐薬品性吹込み成形積層容器は、外層1として無水マレイン酸変性ポリオレフィン樹脂を含み、前記バリアー層との接着性に優れる外層を用いたので、外層1と前記バリアー層との間に接着性層(無水マレイン酸変性ポリオレフィン樹脂)を設ける必要がなくなり、作業性および経済性が一層よくなる、という顕著な効果を奏する。 Moreover, since the chemical-resistant blow-molded laminated container of the present invention contains a maleic anhydride-modified polyolefin resin as the outer layer 1 and uses the outer layer having excellent adhesiveness with the barrier layer, the outer layer 1 and the barrier layer There is a remarkable effect that there is no need to provide an adhesive layer (maleic anhydride-modified polyolefin resin) between them, and the workability and economy become better.
また、本発明の耐薬品性吹込み成形積層容器は、重く、破損し易く、安全性に欠ける硝子瓶と対比して、破損し難く、優れた機械的強度を有し、バリアー層を設けることによって酸素バリアー性が改善されるので、香料ボトルなどとしても使用できるという性能を有し、その他種々の内容物に対しても使用できる万能なプラスチック容器として、味覚や臭覚などに関して安全・安心に使用できる、という顕著な効果を奏する。
本発明の耐薬品性吹込み成形積層容器は、前記のような特性を有するので、環境や健康に易しく、環境問題や健康問題に貢献するものであり、また経費削減にもなるので経済的である、という顕著な効果を奏する。In addition, the chemical-resistant blow-molded laminated container of the present invention is resistant to breakage, has excellent mechanical strength, and is provided with a barrier layer, as compared with a heavy, easily broken, and unsafe glass bottle. Improves the oxygen barrier properties, so that it can be used as a perfume bottle etc., and can be used for various contents as well, it can be used safely and safely in terms of taste and odor etc. It produces a remarkable effect of being able to.
Since the chemical resistant blow-molded laminated container of the present invention has the above-mentioned characteristics, it is easy for the environment and health, contributes to environmental problems and health problems, and reduces costs, so it is economical. It produces a remarkable effect of
本発明の請求項2の発明は、容器の内側から外側に順に、前記の内層1、内層2、バリアー兼接着樹脂層、接着性層、バリアー層、接着性層および外層2を積層してなる耐薬品性吹込み成形積層容器であって、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下であり、23℃で30日貯蔵後の不純微粒子溶出量(個数/ml)が5以下、かつ40℃で30日貯蔵後の不純微粒子溶出量(個数/ml)が10以下であることを特徴とする不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器であり、
本発明の請求項2の耐薬品性吹込み成形積層容器は、外層2と前記バリア層との間に接着性層(無水マレイン酸変性ポリオレフィン樹脂)を設けたことにより、経済性は許容範囲内でやや低下するが両者の接着性が確実になるので、用途や目的によって使用されるものであり、この点以外は本発明の請求項1の耐薬品性吹込み成形積層容器と同じ構成を有しており、作用・効果も本発明の請求項1の耐薬品性吹込み成形積層容器と同じである、という顕著な効果を奏する。The invention according to claim 2 of the present invention comprises the inner layer 1, the inner layer 2, the barrier / adhesive resin layer, the adhesive layer, the barrier layer, the adhesive layer and the outer layer 2 sequentially from the inside to the outside of the container. Chemical resistant blow molded laminate container, having a visible light transmittance of 1% or less at a wavelength of 500 to 800 nm, and a UV transmittance of 1% or less at a wavelength of 200 to 400 nm, for 30 days storage at 23 ° C. After that, the amount of elution of impure microparticles (number / ml) is 5 or less, and the elution amount of impure microparticles (number / ml) after storage for 30 days at 40 ° C. is 10 or less. A chemical blow molded laminate container,
The chemical resistance blow molded laminate container according to claim 2 of the present invention is within the acceptable range of economic efficiency by providing the adhesive layer (maleic anhydride modified polyolefin resin) between the outer layer 2 and the barrier layer. Although it slightly lowers, the adhesion between the two is assured, so it is used depending on the application and purpose. Except this point, it has the same configuration as the chemical resistant blow-molded laminated container of claim 1 of the present invention. The effect is the same as that of the chemical resistant blow-molded laminated container of claim 1 of the present invention.
本発明の請求項3の発明は、請求項1あるいは請求項2記載の耐薬品性吹込み成形積層容器において、前記内層2に使用するフッ素樹脂が、テトラフルオロエチレン/ヘキサフルオロプロピレン/単量体(α)共重合体、テトラフルオロエチレン/パーフルオロ(アルキルビニルエーテル)/単量体(α)共重合体、エチレン/テトラフルオロエチレン/単量体(α)共重合体、エチレン/テトラフルオロエチレン/ヘキサフルオロプロピレン/単量体(α)共重合体、クロロトリフルオロエチレン/単量体(α)共重合体、クロロトリフルオロエチレン/テトラフルオロエチレン/単量体(α)共重合体、及びエチレン/クロロトリフルオロエチレン/単量体(α)共重合体からなる群より選択された少なくとも1種であり、前記単量体(α)は接着性官能基を有する単量体であることを示し、そして前記特性を有するフッ素樹脂であることを特徴とするものであり、
接着性官能基を有する単量体(α)を共重合したフッ素樹脂を前記内層2に使用することにより、内層1のフッ素樹脂およびバリアー兼接着樹脂層(ポリアミド樹脂)に優れた接着性を有するとともに、ポリオレフィン並みの成形温度で共押し出し成形が可能になる、というさらなる顕著な効果を奏する。The invention of claim 3 of the present invention is the chemical resistant blow-molded laminated container according to claim 1 or 2, wherein the fluorine resin used for the inner layer 2 is tetrafluoroethylene / hexafluoropropylene / monomer. (α) copolymer, tetrafluoroethylene / perfluoro (alkyl vinyl ether) / monomer (α) copolymer, ethylene / tetrafluoroethylene / monomer (α) copolymer, ethylene / tetrafluoroethylene / Hexafluoropropylene / monomer (α) copolymer, chlorotrifluoroethylene / monomer (α) copolymer, chlorotrifluoroethylene / tetrafluoroethylene / monomer (α) copolymer, and ethylene At least one member selected from the group consisting of / chlorotrifluoroethylene / monomer (α) copolymer, and the monomer (α) is a monomer having an adhesive functional group , And the fluorine resin having the above-mentioned characteristics,
By using for the inner layer 2 a fluorine resin obtained by copolymerizing a monomer (α) having an adhesive functional group, the fluorine resin of the inner layer 1 and the barrier and adhesive resin layer (polyamide resin) have excellent adhesion. In addition, coextrusion molding can be performed at a molding temperature comparable to that of the polyolefin, which produces a further remarkable effect.
本発明の請求項4の発明は、請求項1から3のいずれか1項に記載の耐薬品性吹込み成形積層容器において、前記内層1に使用するフッ素樹脂は、前記接着性官能基を有さず、前記特性を有するフッ素樹脂であることを特徴とするものであり、内層2のフッ素樹脂に優れた接着性を有するとともに、ポリオレフィン並みの成形温度で共押し出し成形が可能になる、というさらなる顕著な効果を奏する。 The invention according to claim 4 of the present invention is the chemical resistant blow-molded laminated container according to any one of claims 1 to 3, wherein the fluorine resin used for the inner layer 1 has the adhesive functional group. Furthermore, it is a fluorine resin having the above-mentioned characteristics, and it is characterized in that it has excellent adhesion to the fluorine resin of the inner layer 2 and that coextrusion molding becomes possible at a molding temperature comparable to that of polyolefin. It produces remarkable effects.
本発明の請求項5の発明は、請求項1から請求項4のいずれか1項に記載の耐薬品性吹込み成形積層容器において、前記ポリアミド樹脂が、前記特性を有することを特徴とするものであり、
内層2のフッ素樹脂との接着性が向上し、そして添加剤や潤滑剤フリーとしたことにより、前記添加物に起因する不純パーティクル溶出量を大きく低減でき、硝子瓶相当のクリーン度が得られる、というさらなる顕著な効果を奏する。The invention according to claim 5 of the present invention is characterized in that, in the chemical resistant blow-molded laminated container according to any one of claims 1 to 4, the polyamide resin has the above-mentioned characteristics. And
The adhesion of the inner layer 2 to the fluorocarbon resin is improved, and by making the additive and the lubricant free, the amount of elution of impure particles caused by the additive can be greatly reduced, and the cleanliness equivalent to a glass bottle can be obtained. It produces a further remarkable effect.
本発明の請求項6の発明は、請求項1から請求項5のいずれか1項に記載の耐薬品性吹込み成形積層容器において、前記バリアー層は、前記の特性を有する酸素バリアー性に優れたエチレンビニルアルコール共重合樹脂であることを特徴とするものであり、
酸素バリアー性が確実にさらに改善される、というさらなる顕著な効果を奏する。The invention according to claim 6 of the present invention is the chemical resistant blow-molded laminated container according to any one of claims 1 to 5, wherein the barrier layer is excellent in oxygen barrier properties having the above-mentioned characteristics. Ethylene vinyl alcohol copolymer resin,
A further remarkable effect is exerted that the oxygen barrier properties are surely further improved.
本発明の請求項7の発明は、請求項1記載の耐薬品性吹込み成形積層容器において、前記外層1が、前記特性を有するポリエチレンあるいはエチレン−α−オレフィン共重合体からなる超高分子量高密度ポリエチレン樹脂と、紫外線遮断性および可視光遮断性を付与するためのキナクリドン系、フタロシアニン系、アンスラキノン系、モノアゾ系などの有機系の遮光性顔料や、カーボンブラック、酸化鉄、酸化亜鉛、群青、酸化クロム、酸化チタン、二酸化珪素などの無機系の遮光性顔料から選択される少なくとも1種の遮光性顔料からなる群から選択される少なくとも1種の遮光性顔料を含むと共に、酸化防止剤を0.05〜0.30質量%、無水マレイン酸変性ポリオレフィン樹脂を25〜65質量%含み、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下である組成物1から構成されることを特徴とするものであり、
フッ素樹脂やポリアミド樹脂や接着性樹脂は溶融後、溶融張力が一気に低下するので、吹込み成形においてドローダウンなどの問題が発生し、例えば均一肉厚の容器を成形できないとか、不良品が発生し歩留が悪化するなどという問題があったが、外層1に重量平均分子量および溶融張力が大きい超高分子量高密度ポリエチレン樹脂を用いることによってドローダウンなどの問題がなくなり成形性や機械的強度などが改善され、
遮光性顔料を適量用いることにより可視光遮断性および紫外線遮断性が確実に改善され、確実に波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下を達成できるので、香料やフォトレジスト液などの高価で危険性の高い化学物質も多い超高純度薬品の容器としても対応可能な不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器をより確実に提供でき、酸化防止剤を前記範囲で用いることにより樹脂の焼けを防止し、焼け樹脂に起因する物性低下や外観の悪化などを防止できる、というさらなる顕著な効果を奏する。The invention according to claim 7 of the present invention is the chemical resistant blow-molded laminated container according to claim 1, wherein the outer layer 1 is made of polyethylene or ethylene-α-olefin copolymer having the above-mentioned characteristics. Density polyethylene resin, quinacridone-based, phthalocyanine-based, anthraquinone-based, and monoazo-based organic light-shielding pigments for imparting ultraviolet blocking properties and visible light blocking properties, carbon black, iron oxide, zinc oxide, ultra blue And at least one light-shielding pigment selected from the group consisting of at least one light-shielding pigment selected from inorganic light-shielding pigments such as chromium oxide, titanium oxide and silicon dioxide, and an antioxidant 0.05 to 0.30% by mass, containing 25 to 65% by mass of maleic anhydride-modified polyolefin resin, and having a wavelength of 500 to 800 nm Transmittance of light is less than 1%, which is characterized in that ultraviolet transmittance at a wavelength of 200~400nm is composed of the composition 1 is 1% or less,
Melt tension of the fluorocarbon resin, polyamide resin and adhesive resin is reduced immediately after melting, which causes problems such as drawdown in blow molding, for example, a container of uniform thickness can not be molded or defective products are generated. There is a problem that the yield is deteriorated, but by using the ultra high molecular weight high density polyethylene resin with large weight average molecular weight and melt tension for the outer layer 1, problems such as draw down are eliminated and the formability and mechanical strength etc. Improved
By using a suitable amount of light-shielding pigment, visible light blocking properties and ultraviolet blocking properties are surely improved, and the visible light transmittance of wavelengths 500 to 800 nm is 1% or less, and the ultraviolet transmittance of wavelengths 200 to 400 nm is reliable. Since it can achieve 1% or less, it can be used as a container for ultra-high purity chemicals containing many expensive and dangerous chemicals such as perfumes and photoresist liquids. Further, the use of the antioxidant within the above range can prevent the burning of the resin, and can prevent the deterioration of physical properties and the deterioration of the appearance due to the burning resin.
また、本発明の耐薬品性吹込み成形積層容器は、外層1として無水マレイン酸変性ポリオレフィン樹脂を含み、前記バリア層との接着性に優れる外層を用いたので、外層1と前記バリア層との間に接着性層(無水マレイン酸変性ポリオレフィン樹脂)を設ける必要がなくなり、作業性および経済性が一層よくなる、というさらなる顕著な効果を奏する。 Moreover, since the chemical-resistance blow-molded laminated container of the present invention contains a maleic anhydride-modified polyolefin resin as the outer layer 1 and uses the outer layer having excellent adhesion to the barrier layer, the outer layer 1 and the barrier layer There is a further remarkable effect that there is no need to provide an adhesive layer (maleic anhydride-modified polyolefin resin) between them, and the workability and economy become better.
また、本発明の耐薬品性吹込み成形積層容器は、重く、破損し易く、安全性に欠ける硝子瓶と対比して、破損し難く、優れた機械的強度を有し、バリアー層を設けることによって酸素バリアー性が改善されるので、香料ボトルなどとしても使用できる性能を有し、その他種々の内容物に対しても使用できる万能なプラスチック容器として、味覚や臭覚などに関して安全・安心に使用できる、というさらなる顕著な効果を奏する。 In addition, the chemical-resistant blow-molded laminated container of the present invention is resistant to breakage, has excellent mechanical strength, and is provided with a barrier layer, as compared with a heavy, easily broken, and unsafe glass bottle. Improves the oxygen barrier properties, so that it can be used as a perfume bottle etc., and it can be used safely and safely in terms of taste and odor as a universal plastic container that can also be used for various contents. It produces a further remarkable effect of.
本発明の請求項8の発明は、請求項2記載の耐薬品性吹込み成形積層容器において、前記外層2が、下記特性を有するポリエチレンあるいはエチレン−α−オレフィン共重合体からなる超高分子量高密度ポリエチレン樹脂と、紫外線遮断性および可視光遮断性を付与するためのキナクリドン系、フタロシアニン系、アンスラキノン系、モノアゾ系などの有機系の遮光性顔料や、カーボンブラック、酸化鉄、酸化亜鉛、群青、酸化クロム、酸化チタン、二酸化珪素などの無機系の遮光性顔料から選択される少なくとも1種の遮光性顔料からなる群から選択される少なくとも1種の遮光性顔料を含むと共に、酸化防止剤を0.05〜0.30質量%含む、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下である組成物2から構成されることを特徴とするものであり、
フッ素樹脂やポリアミド樹脂や接着樹脂は溶融後、溶融張力が一気に低下するので、吹込み成形においてドローダウンなどの問題が発生し、例えば均一肉厚の容器を成形できないとか、不良品が発生し歩留が悪化するなどという問題があったが、外層2に重量平均分子量および溶融張力が大きい超高分子量高密度ポリエチレン樹脂を用いることによってドローダウンなどの問題がなくなり成形性や機械的強度などが改善され、遮光性顔料を適量用いることにより可視光遮断性および紫外線遮断性が確実に改善され、確実に波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下を達成できるので、香料やフォトレジスト液などの高価で危険性の高い化学物質も多い超高純度薬品の容器としても対応可能な不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器をより確実に提供でき、酸化防止剤を前記範囲で用いることにより樹脂の焼けを防止し、焼け樹脂に起因する物性低下や外観の悪化などを防止できる、というさらなる顕著な効果を奏する。The invention according to claim 8 of the present invention is the chemical resistant blow-molded laminated container according to claim 2, wherein the outer layer 2 is made of polyethylene or ethylene-α-olefin copolymer having the following characteristics. Density polyethylene resin, quinacridone-based, phthalocyanine-based, anthraquinone-based, and monoazo-based organic light-shielding pigments for imparting ultraviolet blocking properties and visible light blocking properties, carbon black, iron oxide, zinc oxide, ultra blue And at least one light-shielding pigment selected from the group consisting of at least one light-shielding pigment selected from inorganic light-shielding pigments such as chromium oxide, titanium oxide and silicon dioxide, and an antioxidant Transmittance of visible light having a wavelength of 500 to 800 nm, containing 0.05 to 0.30% by mass, is 1% or less, and violet having a wavelength of 200 to 400 nm It is characterized in that the linear transmittance is constituted from a composition 2 is 1% or less,
Melt tension of the fluorocarbon resin, polyamide resin and adhesive resin is reduced immediately after melting, which causes problems such as drawdown in blow molding. For example, a container having a uniform thickness can not be molded or a defective product is generated. There is a problem that the retention is deteriorated, but by using the ultra high molecular weight high density polyethylene resin with large weight average molecular weight and melt tension for the outer layer 2, problems such as draw down are eliminated and the formability and mechanical strength are improved. The visible light blocking property and the ultraviolet blocking property are surely improved by using a proper amount of the light shielding pigment, and the visible light transmittance of the wavelength 500 to 800 nm is 1% or less reliably, and the ultraviolet transmission of the wavelength 200 to 400 nm Can achieve a rate of 1% or less, so containers for ultra-high-purity chemicals containing many expensive and dangerous chemicals such as perfumes and photoresist solutions Even if the amount of impure fine particles that can be handled can be reduced, a chemical-resistant blow-molded laminated container can be provided more reliably, and by using an antioxidant within the above range, burning of the resin is prevented, and physical properties attributed to the burning resin. It has the further remarkable effect of being able to prevent deterioration or deterioration of the appearance.
外層2と前記バリアー層との間に接着性層(無水マレイン酸変性ポリオレフィン樹脂)を設けたことにより、経済性は許容範囲内でやや低下するが両者の接着性が確実になるので、用途や目的によって使用されるものであり、この点以外は外層1と同じ構成を有しており、作用・効果も外層1を使用した本発明の耐薬品性吹込み成形積層容器と同じである、というさらなる顕著な効果を奏する。
すなわち、本発明の耐薬品性吹込み成形積層容器は、重く、破損し易く、安全性に欠ける硝子瓶と対比して、破損し難く、優れた機械的強度を有し、バリアー層を設けることによって酸素バリアー性が改善されるので、香料ボトルなどとしても使用できる性能を有し、その他種々の内容物に対しても使用できる万能なプラスチック容器として、味覚や臭覚などに関して安全・安心に使用できるという、さらなる顕著な効果を奏する。By providing an adhesive layer (maleic anhydride-modified polyolefin resin) between the outer layer 2 and the barrier layer, the economy is slightly reduced within the allowable range, but the adhesion between the two is ensured, so According to the purpose, it has the same configuration as the outer layer 1 except for this point, and the action and effect are the same as the chemical resistant blow-molded laminated container of the present invention using the outer layer 1 It produces a further remarkable effect.
That is, the chemical resistant blow-molded laminated container of the present invention is hard to be broken, has excellent mechanical strength, and is provided with a barrier layer as compared with a heavy, easily broken, and unsafe glass bottle. Improves the oxygen barrier properties, so that it can be used as a perfume bottle etc., and it can be used safely and safely in terms of taste and odor as a universal plastic container that can also be used for various contents. It produces a further remarkable effect.
以下、図面を用いて本発明を詳細に説明する。
図1は、本発明の耐薬品性吹込み成形積層容器の1例の断面を説明する説明図である。
図1において、本発明の耐薬品性吹込み成形積層容器8Aの1Aは、接着性官能基を有さない前記フッ素樹脂からなる内層1、1Bは、接着性官能基を有する前記フッ素樹脂からなる内層2、そして2は、前記ポリアミド樹脂からなるバリアー兼接着樹脂層、3は、無水マレイン酸変性ポリオレフィン樹脂からなる接着性層、4は、エチレンビニルアルコール共重合樹脂からなるバリアー層、5は、無水マレイン酸変性ポリオレフィン樹脂からなる接着性層、6Aは、波長500〜800nmの可視光の透過率が1%以下、波長200〜400nmの紫外線透過率が1%以下である超高分子量高密度ポリエチレン樹脂からなる外層2をそれぞれ示す。7は、内容物である超高純度薬品を示す。Hereinafter, the present invention will be described in detail using the drawings.
FIG. 1 is an explanatory view for explaining a cross section of one example of the chemical resistant blow-molded laminated container of the present invention.
In FIG. 1, 1A of the chemical-resistant blow-molded laminated container 8A of the present invention is made of the above-mentioned fluorocarbon resin having an adhesive functional group, the inner layers 1 and 1B consisting of the fluorocarbon resin not having an adhesive functional group. Inner layers 2 and 2 are a barrier and adhesive resin layer made of the polyamide resin, 3 is an adhesive layer made of a maleic anhydride modified polyolefin resin, 4 is a barrier layer made of an ethylene vinyl alcohol copolymer resin, 5 is An adhesive layer comprising a maleic anhydride modified polyolefin resin, 6A is an ultrahigh molecular weight high density polyethylene having a transmittance of 1% or less for visible light with a wavelength of 500 to 800 nm and 1% or less for ultraviolet light with a wavelength of 200 to 400 nm The outer layer 2 which consists of resin is shown, respectively. 7 shows the ultra-high purity drug which is the content.
図2は、本発明の耐薬品性吹込み成形積層容器の他の例の断面を説明する説明図である。
図2において、本発明の耐薬品性吹込み成形積層容器8Bの1Aは、接着性官能基を有さない前記フッ素樹脂からなる内層1、1Bは、接着性官能基を有する前記フッ素樹脂からなる内層2、そして2は、前記ポリアミド樹脂からなるバリアー兼接着樹脂層、3は、無水マレイン酸変性ポリオレフィン樹脂からなる接着性層、4は、エチレンビニルアルコール共重合樹脂からなるバリアー層、6Bは、前記バリアー層4との接着性に優れる波長500〜800nmの可視光の透過率が1%以下、波長200〜400nmの紫外線透過率が1%以下である無水マレイン酸変性ポリオレフィン樹脂を含む超高分子量高密度ポリエチレン樹脂からなる外層1をそれぞれ示す。7は、内容物である超高純度薬品を示す。
前記外層1は、無水マレイン酸変性ポリオレフィン樹脂が25〜65質量%含まれているので、前記外層1とバリアー層4との接着性に優れるとともに、ドローダウンなどの問題がなく、成形性や機械的強度などに優れる。しかし、無水マレイン酸変性ポリオレフィン樹脂が25質量%未満では、前記外層1とバリアー層4との接着性が不十分となる恐れがあり、無水マレイン酸変性ポリオレフィン樹脂が65質量%を超えるとドローダウンなどの問題が発生する恐れがある。FIG. 2 is an explanatory view for explaining the cross section of another example of the chemical resistant blow-molded laminated container of the present invention.
In FIG. 2, 1A of the chemical-resistant blow-molded laminated container 8B of the present invention is made of the above-mentioned fluorocarbon resin having an adhesive functional group, the inner layers 1 and 1B consisting of the fluorocarbon resin having no adhesive functional group. Inner layers 2 and 2 are a barrier and adhesive resin layer made of the polyamide resin, 3 is an adhesive layer made of a maleic anhydride modified polyolefin resin, 4 is a barrier layer made of an ethylene vinyl alcohol copolymer resin, 6B is Ultrahigh molecular weight comprising a maleic anhydride modified polyolefin resin having a transmittance of 1% or less for visible light with a wavelength of 500 to 800 nm and an ultraviolet transmittance for a wavelength of 200 to 400 nm with a good adhesion to the barrier layer 4 The outer layer 1 which consists of high density polyethylene resin is shown, respectively. 7 shows the ultra-high purity drug which is the content.
Since the outer layer 1 contains 25 to 65% by mass of a maleic anhydride-modified polyolefin resin, it is excellent in the adhesion between the outer layer 1 and the barrier layer 4 and has no problems such as drawdown, and the formability and machineability Excellent in mechanical strength etc. However, if the amount of maleic anhydride-modified polyolefin resin is less than 25% by mass, adhesion between the outer layer 1 and the barrier layer 4 may be insufficient. If the amount of maleic anhydride-modified polyolefin resin exceeds 65% by mass, drawdown And other problems may occur.
内層2に使用するフッ素樹脂は、特に限定されるものではないが、具体的には、例えば、テトラフルオロエチレン/ヘキサフルオロプロピレン/単量体(α)共重合体、テトラフルオロエチレン/パ−フルオロ(アルキルビニルエーテル)/単量体(α)共重合体、エチレン/テトラフルオロエチレン/単量体(α)共重合体、エチレン/テトラフルオロエチレン/ヘキサフルオロプロピレン/単量体(α)共重合体、クロロトリフルオロエチレン/単量体(α)共重合体、クロロトリフルオロエチレン/テトラフルオロエチレン/単量体(α)共重合体、及びエチレン/クロロトリフルオロエチレン/単量体(α)共重合体からなる群より選択された少なくとも1種であり、前記特性を有する接着性官能基を有する単量体(α)を共重合したフッ素樹脂であると、内層2は、内層1のフッ素樹脂およびバリアー兼接着樹脂層(ポリアミド樹脂)に優れた接着性を有し、ポリオレフィン並みの成形温度で共押し出し成形が可能になるので、好ましく使用できる。
本発明で内層2に使用するフッ素樹脂は、添加剤フリーの無添加グレードのフッ素樹脂を用いることが好ましい。The fluorine resin used for the inner layer 2 is not particularly limited. Specifically, for example, tetrafluoroethylene / hexafluoropropylene / monomer (α) copolymer, tetrafluoroethylene / perfluoro (Alkyl vinyl ether) / monomer (α) copolymer, ethylene / tetrafluoroethylene / monomer (α) copolymer, ethylene / tetrafluoroethylene / hexafluoropropylene / monomer (α) copolymer , Chlorotrifluoroethylene / monomer (α) copolymer, chlorotrifluoroethylene / tetrafluoroethylene / monomer (α) copolymer, and ethylene / chlorotrifluoroethylene / monomer (α) copolymer The inner layer 2 is a fluorine resin of the inner layer 1 when it is a fluorine resin which is at least one selected from the group consisting of polymers and which is obtained by copolymerizing a monomer (α) having an adhesive functional group having the above-mentioned properties. And the barrier / adhesive resin layer (polyamide resin) have excellent adhesiveness, and coextrusion molding becomes possible at a molding temperature comparable to that of a polyolefin, so that they can be preferably used.
As the fluorine resin used for the inner layer 2 in the present invention, it is preferable to use an additive-free, additive-free grade fluorine resin.
本発明で内層1に使用するフッ素樹脂は、接着性官能基を有する前記単量体(α)を共重合せず、前記接着性官能基を有さないフッ素樹脂であり、添加剤フリーの無添加グレードのフッ素樹脂を用いることが好ましい。 The fluorine resin used for the inner layer 1 in the present invention is a fluorine resin which does not copolymerize the monomer (α) having an adhesive functional group and does not have the adhesive functional group, and has no additive free It is preferable to use an addition grade fluorine resin.
そして、本発明で内層1に使用するフッ素樹脂は下記加熱減量測定法で測定した加熱減量が0.20質量%以下、好ましくは0.15以下であり、内層2に使用するフッ素樹脂は同測定法で測定した加熱減量が0.40質量%以下、好ましくは0.30以下であることが必要である。それぞれこの範囲内にあるとクリーン度が、23℃で30日貯蔵後で5以下、かつ40℃で30日貯蔵後で10以下を達成できるが、前記範囲外にあるとこのクリーン度を達成できない恐れがある。 And the fluorine resin used for the inner layer 1 in the present invention is 0.20 mass% or less, preferably 0.15 or less, of the heating loss measured by the following heating loss measurement method, and the fluorine resin used for the inner layer 2 is the same measurement The heating loss measured by the method should be 0.40% by mass or less, preferably 0.30 or less. Within this range, the cleanliness can be 5 or less after 30 days storage at 23 ° C. and 10 or less after 30 days storage at 40 ° C. However, the cleanliness can not be achieved outside the above range There is a fear.
(加熱減量測定法)
アルミカップを天秤で質量を0.1mgまで精秤する(WO)。
試料5.00±0.01gをアルミカップに入れ、合計の質量を0.1mgまで精秤する(W)。
電気炉の温度を260℃±1℃に調整後、試料を240分加熱する。
加熱後、試料を取り出しデシケーター内で冷却し、試料を0.1mgまで精秤する(W1)。
そして、次式により加熱減量を算出する。
加熱減量(質量%)=[(W-W1)/(W-W0)]×100(Heating weight loss measurement method)
The aluminum cup is precisely weighed to a weight of 0.1 mg with a balance (WO).
Place 5.00 ± 0.01 g of the sample in an aluminum cup and precisely weigh the total mass to 0.1 mg (W).
After adjusting the temperature of the electric furnace to 260 ° C. ± 1 ° C., the sample is heated for 240 minutes.
After heating, the sample is taken out and cooled in a desiccator, and the sample is precisely weighed to 0.1 mg (W1).
Then, the heating loss is calculated by the following equation.
Weight loss on heating (mass%) = [(W-W1) / (W-W0)] x 100
(内層2の好ましい特性について)
MFR(265℃、5Kg荷重 g/10min)(測定法:265℃、ASTM D1238)は好ましくは10〜40、さらに好ましくは20〜30であり、10未満では溶融粘性が高く、吹き込み溶融成形性が悪化し駆動エネルギーも増大する恐れがあり、40を超えると溶融張力が低く吹き込み成形時にドローダウンなどの問題が生じる恐れがある。(About the desirable characteristic of inner layer 2)
MFR (265 ° C., 5 kg load g / 10 min) (measurement method: 265 ° C., ASTM D1238) is preferably 10 to 40, more preferably 20 to 30, and if it is less than 10, the melt viscosity is high and the blow molding formability is If it exceeds 40, the melt tension is too low and problems such as draw down may occur during blow molding.
比重(測定法:ASTM D−792)は、通常市販されている市販品の比重1.7〜1.9であってよく、さらに好ましくは1.72〜1.76である。比重1.7未満では接着性が低下する問題が生じる恐れがあり、1.9を超えると容器の強度不足が生じる恐れがある。
融点(℃)(測定法:ASTM D792)は、共重合する単量体(α)の量や種類によって変化するが、通常市販されている市販品の融点150〜200℃であってよく、さらに好ましくは190〜200℃である。融点が150℃未満では他の樹脂との融点差が生じ、接着強度や成形性の問題が生じる恐れがあり、融点が200℃を超えると他の樹脂と積層するのが困難となる恐れがある。The specific gravity (measurement method: ASTM D-792) may be 1.7 to 1.9, and more preferably 1.72 to 1.76 of the specific gravity of a commercially available product. If the specific gravity is less than 1.7, there may be a problem that the adhesion is reduced, and if it exceeds 1.9, the strength of the container may be insufficient.
The melting point (° C.) (measurement method: ASTM D 792) varies depending on the amount and type of the copolymerized monomer (α), but it may be 150 to 200 ° C. of melting point of a commercially available product. Preferably it is 190-200 degreeC. If the melting point is less than 150 ° C., a difference in melting point with other resins may occur to cause problems in adhesive strength and moldability, and when the melting point exceeds 200 ° C., it may be difficult to laminate with other resins .
共重合する単量体(α)は、接着性官能基を有し共重合できる単量体であればよく特に限定されるものではないが、溶融成形を考慮して量や種類を制御して内層2のフッ素樹脂が、前記融点(℃)範囲になるとともに、内層1のフッ素樹脂およびバリアー兼接着樹脂層(ポリアミド樹脂)により優れた接着性を有するものとなるものがよい。
接着性官能基の具体例としては、例えば、エポキシ基、水酸基、カルボン酸無水物残基、カルボン酸基、アクリレート基、カーボネート基、アミノ基などを挙げることができる。この共重合体の具体例としては、実施例1に用いたエチレン-テトラフルオロエチレン-ヘキサフルオロプロピレン-エチレンカーボネート共重合体EFEP(例えば、ダイキン工業(株)製RP5000)を挙げることができる。The monomer (α) to be copolymerized is not particularly limited as long as it is a monomer that has an adhesive functional group and can be copolymerized, but controlling the amount and type in consideration of melt molding It is preferable that the fluorine resin in the inner layer 2 be in the melting point (° C.) range, and that the fluorine resin in the inner layer 1 and the barrier and adhesive resin layer (polyamide resin) have excellent adhesion.
As a specific example of an adhesive functional group, an epoxy group, a hydroxyl group, a carboxylic anhydride residue, a carboxylic acid group, an acrylate group, a carbonate group, an amino group etc. can be mentioned, for example. As a specific example of this copolymer, ethylene-tetrafluoroethylene-hexafluoropropylene-ethylene carbonate copolymer EFEP (for example, RP5000 manufactured by Daikin Industries, Ltd.) used in Example 1 can be mentioned.
(内層1の好ましい特性について)
MFR(297℃、5Kg荷重 g/10min)(測定法:265℃、ASTM D1238)は好ましくは9〜35、さらに好ましくは15〜25であり、9未満では溶融粘性が高く、吹き込み溶融成形性が悪化し駆動エネルギーも増大する恐れがあり、35を超えると溶融張力が低く吹き込み成形時にドローダウンなどの問題が生じる恐れがある。(About the desirable characteristic of inner layer 1)
MFR (297 ° C., 5 kg load g / 10 min) (measurement method: 265 ° C., ASTM D1238) is preferably 9 to 35, more preferably 15 to 25. If it is less than 9, the melt viscosity is high and the blow molding formability is If it exceeds 35, the melt tension is low, and problems such as draw-down may occur during blow molding.
比重(測定法:ASTM D−792)は、通常市販されている市販品の比重1.7〜1.9であってよく、さらに好ましくは1.83〜1.89である。比重1.7未満では接着性が低下する問題が生じる恐れがあり、1.9を超えると容器の強度不足が生じる恐れがある。
融点(℃)(測定法:ASTM D792)は、通常市販されている市販品の融点200〜240℃であってよく、さらに好ましくは208〜228℃である。融点が200℃未満では他の樹脂との融点差が生じ、接着強度や成形性の問題が生じる恐れがあり、融点が240℃を超えると他の樹脂と積層するのが困難となる恐れがある。The specific gravity (measurement method: ASTM D-792) may be 1.7 to 1.9, and more preferably 1.83 to 1.89, as the specific gravity of a commercially available product. If the specific gravity is less than 1.7, there may be a problem that the adhesion is reduced, and if it exceeds 1.9, the strength of the container may be insufficient.
The melting point (° C.) (measurement method: ASTM D792) may be 200 to 240 ° C., more preferably 208 to 228 ° C., which is the melting point of a commercially available product. If the melting point is less than 200 ° C., a difference in melting point with other resins may occur to cause problems in adhesive strength and moldability, and when the melting point exceeds 240 ° C., it may be difficult to laminate with other resins .
本発明で使用するバリアー兼接着樹脂層の前記ポリアミド樹脂とは、通常意図的に添加される添加剤や潤滑剤を含む添加物が添加・配合されていない無添加グレードのポリアミド樹脂であって下記特性を有するものであり、具体的には、例えば、ダイセルエボニック(株)製Z4887を挙げることができる。
中でも、カプロラクタムの開環重縮合により得られる、ナイロン6、ナイロン11、ナイロン12、ナイロン66などから選択される少なくとも1種のポリアミドであり、添加剤や潤滑剤を含む添加物を含有しないポリアミドは好ましく使用できる。The polyamide resin of the barrier and adhesive resin layer used in the present invention is an additive-free polyamide resin to which no additive or additive containing a lubricant and which is usually added intentionally is added or formulated. Specific examples thereof include Z 4887 manufactured by Daicel Evonik Co., Ltd.
Among them, at least one polyamide selected from nylon 6, nylon 11, nylon 12, nylon 66, etc., obtained by ring-opening polycondensation of caprolactam, and which does not contain an additive or an additive containing a lubricant is It can be used preferably.
(特性)
融点(℃)(ISO11357準拠):170〜250
密度(Kg/m 3 )(ASTM D1250-80準拠):1.0〜1.2
融点(℃)は好ましくは170〜250、さらに好ましくは175〜190、密度(Kg/m 3 )は好ましくは1.0〜1.2、さらに好ましくは1.00〜1.03である。
融点が下限値未満では、接着性が不足する恐れがあり、上限値を超えると成形性が悪化する恐れがある。
密度が下限値未満では、接着性が不足する恐れがあり、上限値を超えると成形性が悪化する恐れがある。
(Characteristic)
Melting point (° C) (according to ISO11357): 170-250
Density (Kg / m 3 ) (according to ASTM D1250-80): 1.0 to 1.2
The melting point (° C.) is preferably 170 to 250, more preferably 175 to 190, and the density (Kg / m 3 ) is preferably 1.0 to 1.2, more preferably 1.00 to 1.03.
If the melting point is less than the lower limit value, adhesion may be insufficient, and if the upper limit value is exceeded, moldability may be deteriorated.
If the density is less than the lower limit value, adhesion may be insufficient, and if the upper limit value is exceeded, the formability may be deteriorated.
本発明で使用する接着性層の無水マレイン酸変性ポリオレフィン樹脂は、バリアー兼接着樹脂層(前記ポリアミド樹脂)とバリアー層(エチレンビニルアルコール共重合樹脂)とに対して優れた接着性を有しており、さらに接着性層の無水マレイン酸変性ポリオレフィン樹脂は、バリアー層(エチレンビニルアルコール共重合樹脂)と外層(超高分子量高密度ポリエチレン樹脂)とに対して優れた接着性を有しており、前記両者を接着して接着性層を形成するものであり、溶融成形可能であればよく、通常市販されている市販品を用いることができる。 The maleic anhydride-modified polyolefin resin of the adhesive layer used in the present invention has excellent adhesion to the barrier-cum-adhesive resin layer (the polyamide resin) and the barrier layer (ethylene vinyl alcohol copolymer resin). Furthermore, the maleic anhydride-modified polyolefin resin of the adhesive layer has excellent adhesion to the barrier layer (ethylene vinyl alcohol copolymer resin) and the outer layer (ultrahigh molecular weight high density polyethylene resin), Both of them are adhered to form an adhesive layer, and they may be melt-molded as long as they can be melt-molded. Commercially available commercial products can be used.
前記バリアー層と外層(超高分子量高密度ポリエチレン樹脂)とを接着する前記接着性層の無水マレイン酸変性ポリオレフィン樹脂には、その接着性を損なわない範囲において、内層1、2(フッ素樹脂)、バリアー兼接着樹脂層(前記ポリアミド樹脂)、接着性層(無水マレイン酸変性ポリオレフィン樹脂)、バリアー層(エチレンビニルアルコール共重合樹脂)および外層(超高分子量高密度ポリエチレン樹脂)を含む回収物を配合することができる。
前記接着性層の前記回収物を配合した無水マレイン酸変性ポリオレフィン樹脂は、接液面となる内層1のフッ素樹脂から離れているので、実用的にはクリーン度が損なわれる恐れがないからである。The maleic anhydride-modified polyolefin resin of the adhesive layer for adhering the barrier layer and the outer layer (ultrahigh molecular weight high density polyethylene resin) to the inner layers 1 and 2 (fluororesin), as long as the adhesiveness is not impaired Compounded with recovered material including barrier / adhesive resin layer (the above polyamide resin), adhesive layer (maleic anhydride modified polyolefin resin), barrier layer (ethylene vinyl alcohol copolymer resin) and outer layer (ultra high molecular weight high density polyethylene resin) can do.
Since the maleic anhydride-modified polyolefin resin compounded with the recovered product of the adhesive layer is separated from the fluorocarbon resin of the inner layer 1 to be the liquid-contacting surface, there is practically no risk of loss of cleanliness. .
バリアー兼接着樹脂層(前記ポリアミド樹脂)とバリアー層(エチレンビニルアルコール共重合樹脂)とに対して優れた接着性を有する無水マレイン酸変性ポリオレフィン樹脂と、バリアー層(エチレンビニルアルコール共重合樹脂)と外層(超高分子量高密度ポリエチレン樹脂)とに対して優れた接着性を有する無水マレイン酸変性ポリオレフィン樹脂とは同じでもよく、あるいは異なるものでもよく、予め試験することによって決めることが好ましい。 A maleic anhydride-modified polyolefin resin having excellent adhesion to a barrier-cum-adhesive resin layer (the polyamide resin) and a barrier layer (ethylene-vinyl alcohol copolymer resin), and a barrier layer (ethylene-vinyl alcohol copolymer resin) The maleic anhydride-modified polyolefin resin having excellent adhesiveness to the outer layer (ultrahigh molecular weight high density polyethylene resin) may be the same as or different from, and is preferably determined by testing in advance.
本発明で使用するバリアー層のエチレンビニルアルコール共重合樹脂(エチレン24〜44モル%共重合)とは、エチレンビニルアルコール共重合を加水分解してほぼ完全にケン化した樹脂であり、保香性に優れるなど、優れたガスバリアー性を有するので薬品、化粧品などの容器包装材に広く用いられており、油類、有機溶剤などへの抵抗性が高く、特に下記の特性を有するエチレンビニルアルコール共重合樹脂を用いることにより酸素バリアー性を確保できるとともに、MFR、融点などが超高分子量高密度ポリエチレン樹脂と近く安定成形性に優れるので好ましく使用できる。バリアー層のエチレンビニルアルコール共重合樹脂の例としては、具体的には、例えば、(株)クラレ製のF171B(エチレン32モル%共重合、融点183℃、ケン化率99.99%)を挙げることができる。 The ethylene vinyl alcohol copolymer resin (ethylene 24 to 44 mol% copolymer) of the barrier layer used in the present invention is a resin which is almost completely saponified by hydrolysis of ethylene vinyl alcohol copolymer, Have excellent gas barrier properties and are widely used in containers and packaging materials for medicines and cosmetics, etc., and have high resistance to oils, organic solvents, etc., and in particular ethylene vinyl alcohol copolymer having the following characteristics By using a polymer resin, oxygen barrier properties can be secured, and MFR, melting point, and the like are close to those of the ultrahigh molecular weight high density polyethylene resin, and are preferably used because they are excellent in stability moldability. As an example of ethylene vinyl alcohol copolymer resin of a barrier layer, F171B (Ethylene 32 mol% copolymerization, Melting point 183 ° C, Saponification rate 99.99%) manufactured by Kuraray Co., Ltd. is specifically mentioned, for example. be able to.
(特性)
MFR(210℃、2.16Kg荷重 g/10min):2〜5
密度(Kg/m3):(ISO1183準拠)1.1〜1.3
融点(℃):(ISO1346準拠):170〜200
MFRは好ましくは2〜5であり、さらに好ましくは3〜5であり、密度は好ましくは1.1〜1.3であり、さらに好ましくは1.2〜1.3であり、融点(℃)は好ましくは170〜200であり、さらに好ましくは190〜200である。MFR、密度、融点が前記範囲内にあるとガスバリアー性、強度、安定成形性などいずれも優れるが、前記範囲外ではこれらの特性の少なくとも1つが損なわれる恐れがある。(Characteristic)
MFR (210 ° C, 2.16 kg load g / 10 min): 2 to 5
Density (Kg / m3): (according to ISO1183) 1.1 to 1.3
Melting point (° C): (according to ISO 1346): 170 to 200
The MFR is preferably 2 to 5, more preferably 3 to 5, and the density is preferably 1.1 to 1.3, more preferably 1.2 to 1.3, and the melting point (° C.) Is preferably 170 to 200, and more preferably 190 to 200. When the MFR, density, and melting point are in the above ranges, gas barrier properties, strength, stable moldability, and the like are all excellent, but outside the above ranges, at least one of these properties may be impaired.
本発明で使用する外層1、2の超高分子量高密度ポリエチレン樹脂としては、前記のように密度(測定法:JIS K7112準拠)が好ましくは940〜962Kg/m3、さらに好ましくは944〜946Kg/m3、重量平均分子量(測定法:後述する)が好ましくは22〜26万、さらに好ましくは24〜26万、分子量分布(Mw/Mn)(測定法:後述する)が好ましくは12以下、さらに好ましくは11以下、溶融張力(測定方法:日本ポリエチレン法、東洋精機製作所製キャピログラフを用い210℃、オリフィスはL:8mm、D:2.095mm、ピストン降下速度10mm/min、巻き取り速度3.9mm/minで測定)が好ましくは18〜30g、さらに好ましくは22〜26gである超高分子量高密度ポリエチレン樹脂が好ましく、この超高分子量高密度ポリエチレン樹脂を外層1、2に用いることによって成形性や機械的強度などが改善され、ドローダウンなどの問題がなくなり、歩留まりなども向上する。 As the ultrahigh molecular weight high density polyethylene resin of the outer layers 1 and 2 used in the present invention, as described above, the density (measurement method: in accordance with JIS K7112) is preferably 940 to 962 kg / m3, more preferably 944 to 946 kg / m3. The weight average molecular weight (measurement method: described later) is preferably 22 to 260,000, more preferably 24 to 260,000, and the molecular weight distribution (Mw / Mn) (measurement method: described later) is preferably 12 or less, more preferably 11 or less, melt tension (Measuring method: Nippon polyethylene method, using Capillograph made by Toyo Seiki Seisakusho, 210 ° C, orifice: L: 8 mm, D: 2.095 mm, piston descent speed 10 mm / min, winding speed 3.9 mm / min Ultra-high molecular weight high density polyethylene which is preferably 18 to 30 g, more preferably 22 to 26 g The use of the ultrahigh molecular weight high density polyethylene resin as the outer layers 1 and 2 improves moldability and mechanical strength, eliminates problems such as draw down, and improves yield and the like.
外層1、2を形成する超高分子量高密度ポリエチレン樹脂の分子量分布(Mw/Mn)が12以下と狭いために、溶融加工・急冷却するという通常の成形加工条件で多層成形された吹込み成形積層容器の外層1、2は緻密な小結晶集合体から構成されるので、機械的強度が向上する。 Since the molecular weight distribution (Mw / Mn) of the ultra-high molecular weight high-density polyethylene resin forming the outer layers 1 and 2 is as narrow as 12 or less, multilayer molding blow molding under the usual molding processing conditions of melt processing and rapid cooling Since the outer layers 1 and 2 of the laminated container are formed of compact small crystal aggregates, mechanical strength is improved.
外層1、2を形成する超高分子量高密度ポリエチレン樹脂の(Mw/Mn)は12以下が好ましく、さらに好ましくは11以下であり、(Mw/Mn)が12を超えると溶融加工・急冷却するという通常の成形加工条件で多層成形された吹込み成形積層容器の外層の結晶が大きくなったり、ばらついたりして緻密な小結晶集合体から構成されず、機械的強度が不足する恐れがある。 The (Mw / Mn) of the ultrahigh molecular weight high density polyethylene resin forming the outer layers 1 and 2 is preferably 12 or less, more preferably 11 or less, and melt processing and rapid cooling when (Mw / Mn) exceeds 12 The crystals of the outer layer of the blow-molded laminated container formed in a multi-layered manner under such normal forming processing conditions may become large or disperse, and may not be composed of fine small crystal aggregates, resulting in a lack of mechanical strength.
外層1、2を形成する高密度ポリエチレン樹脂は、超高分子量高密度ポリエチレン樹脂の重量平均分子量が22万未満の場合、機械的強度が不足する恐れがあり、重量平均分子量が26万を越える場合、樹脂の溶融粘度が高いため成形性が悪化し、シェアストレスによる分子切断なども起こる恐れがある。 When the weight average molecular weight of the ultrahigh molecular weight high density polyethylene resin is less than 220,000, the high density polyethylene resin forming the outer layers 1 and 2 may lack mechanical strength, and the weight average molecular weight exceeds 260,000. Since the melt viscosity of the resin is high, the moldability is deteriorated, and molecular cutting due to shear stress may occur.
外層1、2を形成する超高分子量高密度ポリエチレン樹脂の密度および溶融張力が下限値未満では、ドローダウンして肉厚コントロールが困難となる恐れがあり、一方、上限値を越えると、ボトル表面にメルトフラクチャー(肌荒れ)の問題が発生する恐れがある。 If the density and melt tension of the ultra-high molecular weight high-density polyethylene resin forming the outer layers 1 and 2 are less than the lower limit, drawdown may cause difficulty in controlling the thickness, while if the upper limit is exceeded, the bottle surface May cause melt fracture problems.
外層1、2に使用する超高分子量ポリエチレン樹脂は、エチレン、プロピレン、ブテン−1、4−メチル−ペンテン−1、ヘキセン−1、オクテン−1から選択される少なくとも1種類を含む単独重合体あるいは共重合体であり、前記特性を備えている市販品を用いることができる。中でも、エチレン単独重合体、エチレンとプロピレン、ブテン−1、4−メチル−ペンテン−1、ヘキセン−1、オクテン−1などのα−オレフィンとの共重合体は好ましく使用される。共重合体中のα−オレフィンの含有量は15質量%以下が好ましい。重合法は、密度が940〜962Kg/m 3 であるなど前記特性を備えた重合体あるいは共重合体が得られれば、共重合体の分子構造はアタクチック、アイソタクチックあるいはシンジオタクチックあるいはこれらの混合物のいずれでもよく、特に限定されるものではなく、例えば低圧法あるいは中圧法のいずれによってもよい。 Ultra high molecular weight polyethylene resin used in the outer layer 1, ethylene Ren, propylene, butene-1,4-methyl - pentene-1, hexene-1, homopolymers containing at least one selected from octene-1 Alternatively, a commercial product which is a copolymer and has the above-mentioned properties can be used. Among them, ethylene homopolymers and copolymers of ethylene and α-olefins such as propylene, butene-1, 4-methyl-pentene-1, hexene-1 and octene-1 are preferably used. The content of α-olefin in the copolymer is preferably 15% by mass or less. If a polymer or copolymer having the above characteristics such as a density of 940 to 962 Kg / m 3 is obtained, the molecular structure of the copolymer is atactic, isotactic, syndiotactic or the like. Any of the mixtures may be used without particular limitation, and for example, the low pressure method or the medium pressure method may be used.
本発明で使用する外層1、2には有機系遮光性顔料および/または無機系の遮光性顔料から選択される少なくとも1種の遮光性顔料を、波長500〜800nmの可視光の透過率が1%以下(後述する測定法による)であり、波長200〜400nmの紫外線透過率が1%以下(後述する測定法による)となるように所定量配合することが好ましい。
有機系遮光性顔料および無機系の遮光性顔料としては、外層に所定量配合することにより、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下とすることができ、外層の他の特性を損なわないものであれば特に限定されるものではない。The outer layers 1 and 2 used in the present invention have at least one light-shielding pigment selected from organic light-shielding pigments and / or inorganic light-shielding pigments and have a visible light transmittance of 1 to 500 nm. It is preferable to mix | blend a predetermined amount so that it is% or less (by the measuring method mentioned later), and the ultraviolet-ray transmittance | permeability of wavelength 200-400 nm becomes 1% or less (by the measuring method mentioned later).
As an organic light-shielding pigment and an inorganic light-shielding pigment, the visible light transmittance of a wavelength of 500 to 800 nm is 1% or less, and the ultraviolet transmittance of a wavelength of 200 to 400 nm is a mixture by incorporating a predetermined amount in the outer layer. It is not particularly limited as long as it can be 1% or less and does not impair the other properties of the outer layer.
しかし、キナクリドン系、フタロシアニン系、アンスラキノン系、モノアゾ系などの有機系の遮光性顔料や、カーボンブラック、酸化鉄、酸化亜鉛、群青、酸化クロム、酸化チタン、二酸化珪素などの無機系の遮光性顔料から選択される少なくとも1種の遮光性顔料は、比較的に少量の配合により目的を達成できるので、本発明において好ましく使用することができる。 However, organic light shielding pigments such as quinacridone, phthalocyanine, anthraquinone and monoazo pigments, and inorganic light shielding pigments such as carbon black, iron oxide, zinc oxide, ultramarine blue, chromium oxide, titanium oxide and silicon dioxide At least one light-shielding pigment selected from pigments can be preferably used in the present invention, since the purpose can be achieved by blending a relatively small amount.
キナクリドン系遮光性顔料としては、具体的には、例えばTET48183およびTET78310(トーヨーカラー(株)製)を挙げることができる。 Specific examples of quinacridone-based light-shielding pigments include TET 48183 and TET 78310 (manufactured by Toyo Color Co., Ltd.).
フタロシアニン系遮光性顔料としては、具体的には、例えば7F2854(大日精化工業(株)製)、TET58335(トーヨーカラー(株)製)およびEPH-525328(ポリコール興業(株)製)を挙げることができる。 Specific examples of phthalocyanine-based light-shielding pigments include 7F2854 (manufactured by Dainichi Seika Kogyo Co., Ltd.), TET58335 (manufactured by Toyo Color Co., Ltd.) and EPH-525328 (manufactured by Polycor Kogyo Co., Ltd.). Can.
モノアゾ系遮光性顔料としては、具体的には、例えばTET38013(トーヨーカラー(株)製)およびECE-6293(ポリコール興業(株)製)を挙げることができる。 Specific examples of the monoazo light-shielding pigment include TET 38013 (manufactured by Toyo Color Co., Ltd.) and ECE-6293 (manufactured by Polycor Kogyo Co., Ltd.).
カーボンブラック系遮光性顔料としては、具体的には、例えばTET01337(トーヨーカラー(株)製)およびEPH-K-51680(ポリコール興業(株)製)を挙げることができる。 Specific examples of the carbon black-based light-shielding pigment include TET01337 (manufactured by Toyo Color Co., Ltd.) and EPH-K-51680 (manufactured by Polycol Kogyo Co., Ltd.).
酸化鉄系遮光性顔料としては、具体的には、例えばEPH-C-1045(ポリコール興業(株)製)およびTET68473(トーヨーカラー(株)製)を挙げることができる。 Specific examples of the iron oxide-based light-shielding pigment include EPH-C-1045 (manufactured by Polycol Kogyo Co., Ltd.) and TET 68473 (manufactured by Toyo Color Co., Ltd.).
群青系遮光性顔料としては、具体的には、例えばEPH-B-46662(ポリコール興業(株)製)およびTET26146(トーヨーカラー(株)製)を挙げることができる。 Specific examples of ultramarine based light-shielding pigments include EPH-B-46662 (manufactured by Polycol Kogyo Co., Ltd.) and TET26146 (manufactured by Toyo Color Co., Ltd.).
酸化チタン系遮光性顔料としては、具体的には、例えばEB-1427(DIC(株)製)、EPH-H-2481(ポリコール興業(株)製)およびTET28318(トーヨーカラー(株)製)を挙げることができる。 Specific examples of titanium oxide-based light-shielding pigments include EB-1427 (manufactured by DIC Corporation), EPH-H-2481 (manufactured by Polycor Kogyo Co., Ltd.), and TET 28318 (manufactured by Toyo Color Co., Ltd.). It can be mentioned.
これらの遮光性顔料の使用に当たっては、分散性の悪い顔料や容器の酸化劣化を促進するような顔料は避けることが好ましい。
本発明においては、外層1、2を形成する超高分子量高密度ポリエチレン樹脂および遮光性顔料の種類などを決めた後、遮光性顔料の配合量は、予め試験して、波長500〜800nmの可視光の透過率が1%以下であり、波長200〜400nmの紫外線透過率が1%以下となるように決めることが好ましい。
波長500〜800nmの可視光の透過率が1%以下、波長200〜400nmの紫外線透過率が1%以下を達成できると、内容物の視認性がなく、かつ収容した内容液の変質を防止できる紫外線遮断性を付与でき、例えばフォトレジスト液などのように紫外線によって変質して硬化するような薬品や香料などの超高純度薬品容器としても使用可能となる。In the use of these light-shielding pigments, it is preferable to avoid pigments having poor dispersibility and pigments that promote the oxidative degradation of containers.
In the present invention, after the types of the ultrahigh molecular weight high density polyethylene resin and the light shielding pigment forming the outer layers 1 and 2 and the like are determined, the compounding amount of the light shielding pigment is tested in advance and visible at a wavelength of 500 to 800 nm The transmittance of light is preferably 1% or less, and the transmittance of ultraviolet light having a wavelength of 200 to 400 nm is preferably 1% or less.
When the transmittance of visible light of wavelength 500 to 800 nm can be 1% or less and the transmittance of ultraviolet light of wavelength 200 to 400 nm can be 1% or less, there is no visibility of the contents and deterioration of the contained contents can be prevented. For example, it can be used as an ultra-high-purity chemical container such as a chemical or fragrance which can be provided with an ultraviolet blocking property and which is denatured and hardened by ultraviolet rays such as a photoresist solution.
遮光性顔料と配合量の具体的例としては、後述する実施例1においてフタロシアニン系遮光性顔料(商品名:7F2854:大日精化工業(株)製)を外層に2質量%配合した例を挙げることができる。前記7F2854はフタロシアニンを6質量%含むマスターバッチであるので、前記例ではフタロシアニンを外層に0.012質量%配合したことになり、紫外線透過率が1%以下、かつ可視光透過率が1%以下の結果を得ている。 As a specific example of the light-shielding pigment and the compounding amount, an example in which 2 mass% of phthalocyanine-based light-shielding pigment (trade name: 7F2854: manufactured by Dainichi Seika Kogyo Co., Ltd.) is mixed in the outer layer in Example 1 described later is given be able to. Since 7F2854 is a masterbatch containing 6% by mass of phthalocyanine, 0.012% by mass of phthalocyanine is blended in the outer layer in the above example, and the ultraviolet transmittance is 1% or less and the visible light transmittance is 1% or less I got the result of.
本発明で使用する外層1、2にはフェノール系、リン系、サルファー系酸化防止剤からなる群から選択される少なくとも1種の酸化防止剤を所定量配合(0.05〜0.30質量%)することが好ましく、樹脂の焼けを防止し、焼け樹脂に起因する外観の悪化などを防止できる。
フェノール系酸化防止剤、リン系酸化防止剤、サルファー系酸化防止剤としては、酸化防止作用が高く、外層1、2の他の特性を損なわないものであれば特に限定されるものではない。The outer layers 1 and 2 used in the present invention are blended with a predetermined amount of at least one antioxidant selected from the group consisting of phenol type, phosphorus type and sulfur type antioxidants (0.05 to 0.30 mass% It is preferable to prevent the burning of the resin and to prevent the deterioration of the appearance due to the burning resin.
The phenol-based antioxidant, the phosphorus-based antioxidant, and the sulfur-based antioxidant are not particularly limited as long as they have a high antioxidant action and do not impair the other properties of the outer layers 1 and 2.
フェノール系酸化防止剤としては、具体的には、例えば、ADEKA(株)製アデカスタブAO60を挙げることができる。
リン系酸化防止剤としては、具体的には、例えば、ADEKA(株)製アデカスタブ2112を挙げることができる。
サルファー系酸化防止剤としては、具体的には、例えば、ヨシトミ三菱化学(株)製DSTPを挙げることができる。Specific examples of the phenolic antioxidant include Adekastab AO60 manufactured by ADEKA Corporation.
Specific examples of the phosphorus-based antioxidant include Adekastab 2112 manufactured by ADEKA Corporation.
Specific examples of the sulfur-based antioxidant include DSTP manufactured by Yositomi Mitsubishi Chemical Co., Ltd.
外層1、2を形成する超高分子量高密度ポリエチレン樹脂に対して、これらの酸化防止剤は、0.05〜0.30質量%配合することが好ましく、0.10〜0.25質量%配合することがより好ましい。0.05質量%未満では酸化防止性能が劣る恐れがあり、0.30質量%を超えると容器表面に添加剤がブリードアウトする恐れがある。 It is preferable to mix | blend 0.05-0.30 mass% of these antioxidant with respect to the ultra-high molecular weight high-density polyethylene resin which forms the outer layers 1 and 2, 0.10-0.25 mass% It is more preferable to do. If the amount is less than 0.05% by mass, the antioxidant performance may be degraded, and if it exceeds 0.30% by mass, the additive may bleed out on the surface of the container.
本発明で使用する外層1、2には、不純微粒子となり得る遮光性顔料、酸化防止剤などを配合するが、外層1、2は接液面となる内層1、2から離れているので、これらの遮光性顔料、酸化防止剤などに起因する不純微粒子が内容液へ浸出するのをバリアー兼接着樹脂層2、接着性層3、5、バリアー層4などが防止するので、容器中に保管貯蔵している薬品などの中へ浸出しない。 The outer layers 1 and 2 used in the present invention contain a light-shielding pigment, an antioxidant and the like which can become impure fine particles, but since the outer layers 1 and 2 are separated from the inner layers 1 and 2 which become liquid contact surfaces, The impervious fine particles caused by the light-shielding pigment, antioxidant, etc. are prevented from leaching into the content liquid by the barrier / adhesive resin layer 2, the adhesive layers 3, 5, the barrier layer 4, etc. Do not leach into chemicals such as
本発明においては、外層1、2には、遮光性顔料とともにベンゾトリアゾール系耐光安定剤やトリアジン系耐光安定剤などの耐光安定剤を必要に応じて適宜使用することもできる。
ベンゾトリアゾール系耐光安定剤やトリアジン系耐光安定剤を使用すると、UV−B(200〜320nm)とUV−A(320〜400nm)をそれぞれ遮断でき、両者を特定量併用することにより他の特性を損なわずに紫外線遮断性を著しく改善することができる。In the present invention, light-shielding stabilizers such as benzotriazole-based light stabilizers and triazine-based light stabilizers may be suitably used in the outer layers 1 and 2 as well as the light-shielding pigments.
By using a benzotriazole light stabilizer or a triazine light stabilizer, UV-B (200 to 320 nm) and UV-A (320 to 400 nm) can be blocked, respectively, and other properties can be obtained by using both in combination. It is possible to significantly improve the ultraviolet blocking properties without loss.
耐光安定剤としては、2−(5−メチル−2−ヒドロキシフェニル)ベンゾトリアゾール、2−(3−t−ブチル−5−メチル−2−ヒドロキシフェニル)−5−クロロベンゾトリアゾール、2−(2−ヒドロキシ−5−メチルフェニルベンゾトリアゾール)、2−(5−クロロ−2−ベンゾトリアゾール)−6−t−ブチル−クレゾール、2−(3,5−ジ−t−アミノ−2−ヒドロキシフェニル)ベンゾトリアゾール、2−(2H−ベンゾトリアゾール−2−イル)−p−クレゾールなどのベンゾトリアゾール系耐光安定剤、2−[4,6−ジ(2,4キシリル)−1,3,5−トリアジン−2−イル]−5、2、4,6−トリス(2−ヒドロキシ−4−ヘキシロキシ−3−メチルフェニル)−1,3,5−トリアジン、2−(4,6−ジフェニル−1,3,5−トリアジン−2−イル)−5−[2−(2−エチルヘキサノイロキシ)エトキシ]フェノールなどのトリアジン系耐光安定剤、ビス(2,2,6,6−テトラメチル−4−ピペリジン)セバケート、ポリ〔{6−(1,1,3,3−テトラメチルブチル)アミノ−1,3,5−トリアジン−2,4−ジイル}{(2,2,6,6−テトラメチル−4−ピペリジル)イミノ}ヘキサメチレン(2,2,6,6−テトラメチル−4−ピペリジル)イミノ}〕のヒンダードアミン系耐光安定剤が挙げられる。 Examples of light stabilizers include 2- (5-methyl-2-hydroxyphenyl) benzotriazole, 2- (3-t-butyl-5-methyl-2-hydroxyphenyl) -5-chlorobenzotriazole, 2- (2) -Hydroxy-5-methylphenylbenzotriazole), 2- (5-chloro-2-benzotriazole) -6-tert-butyl-cresol, 2- (3,5-di-tert-amino-2-hydroxyphenyl) Ben zo triazole, 2- (2H-benzotriazol-2-yl)-p-benzotriazole light stabilizer, such as cresol, 2- [4,6-di (2,4-xylyl) -1,3,5 Triazin-2-yl] -5,2,4,6-tris (2-hydroxy-4-hexyloxy-3-methylphenyl) -1,3,5-triazine, 2- (4,6-dipheny) Triazine-based light stabilizers such as 1,3,5-triazin-2-yl) -5- [2- (2-ethylhexaneuroxy) ethoxy] phenol, bis (2,2,6,6-tetramethyl) -4-piperidine) sebacate, poly [{6- (1,1,3,3-tetramethylbutyl) amino-1,3,5-triazine-2,4-diyl} {(2,2,6,6) And-tetramethyl-4-piperidyl) imino} hexamethylene (2,2,6,6-tetramethyl-4-piperidyl) imino}] include hindered amine light stabilizers.
樹脂に含まれる添加剤の含有量は、テトラヒドロフラン(THF)を用いて、ソックスレー抽出器で8時間抽出した抽出液を液体クロマトグラフィーで分離、定量した値である。その測定条件は、装置がGULLIVER(日本分光株式会社製)、カラムがFinepak GEL 101(日本分光株式会社製)、溶媒がTHF、検出器がUV−970(日本分光株式会社製)と830−RI(日本分光株式会社製)である。 The content of the additive contained in the resin is a value obtained by separating and quantifying the extract, which is extracted by Soxhlet extractor for 8 hours using tetrahydrofuran (THF), by liquid chromatography. The measurement conditions are as follows: GULLIVER (manufactured by JASCO Corporation), column: Finepak GEL 101 (manufactured by JASCO Corporation), solvent: THF, detector: UV-970 (manufactured by JASCO Corporation) and 830-RI (Made by JASCO Corporation).
容器の樹脂の分子量の測定方法は、容器より切り取った樹脂組成物を溶媒(オルトジクロルベンゼン)に溶かして試料溶液とし、GPCで分子量および分子量分布を測定する。重量平均分子量および数平均分子量は次式により算出される。
重量平均分子量Mw=Σ(M×w)/Σw ・・・(2)
数平均分子量Mn=Σw/Σ(w/M) ・・・(3)
分子量分布=重量平均分子量/数平均分子量(Mw/Mn)
ただし、Mは分子量、wは重量分率である。In the method of measuring the molecular weight of the resin of the container, the resin composition cut off from the container is dissolved in a solvent (orthodichlorobenzene) to form a sample solution, and the molecular weight and molecular weight distribution are measured by GPC. The weight average molecular weight and the number average molecular weight are calculated by the following equation.
Weight average molecular weight Mw = Σ (M × w) / Σw (2)
Number average molecular weight Mn = Σw / Σ (w / M) (3)
Molecular weight distribution = weight average molecular weight / number average molecular weight (Mw / Mn)
However, M is a molecular weight and w is a weight fraction.
尚、GPCの測定条件は、装置が150CV(Waters社製)、カラムがTSKgel GMH−HT(東ソー株式会社製)、溶媒がオルトジクロルベンゼン、温度が138℃、検出器は示差屈折計である。容器の分子量分布を前記範囲に制御するためには、原料樹脂も一定範囲の分子量分布を持つものでなければならない。 The measurement conditions for GPC are: 150 CV (manufactured by Waters), column: TSKgel GMH-HT (manufactured by Tosoh Corp.), solvent: ortho dichlorobenzene, temperature: 138 ° C., detector: differential refractometer . In order to control the molecular weight distribution of the container within the above range, the raw material resin must also have a molecular weight distribution within a certain range.
成形方法は吹込み成形方法により、本発明の透明性に優れた耐薬品性吹込み成形積層容器を成形できるものであれば特に限定されるものではなく、市販されている吹込み成形積層容器の成形機から選択して使用することもできる。 The molding method is not particularly limited as long as it can mold the chemical-resistant blow-molded laminated container excellent in transparency of the present invention by the blow molding method, and a commercially available blow-molded laminated container is used. It can also be used by selecting from a molding machine.
なお、上記実施形態の説明は、本発明を説明するためのものであって、特許請求の範囲に記載の発明を限定し、或は範囲を減縮するものではない。又、本発明の各部構成は上記実施形態に限らず、特許請求の範囲に記載の技術的範囲内で種々の変形が可能である。 The above description of the embodiment is intended to explain the present invention, and does not limit the scope of the invention described in the claims. Further, the configuration of each part of the present invention is not limited to the above embodiment, and various modifications are possible within the technical scope described in the claims.
次に実施例により本発明を詳しく説明するが、本発明の主旨を逸脱しない限りこれらの実施例に限定されるものではない。 EXAMPLES The present invention will next be described in detail by way of examples, which should not be construed as limiting the invention without departing from the spirit of the present invention.
(実施例1)
内層1としてMFR25g/10min、比重1.86、融点223℃、加熱減量が0.16質量%の添加剤フリーのフッ素樹脂(ダイキン工業(株)製EP−610)を使用し、内層2としてMFR25g/10min、比重1.74、融点195℃、加熱減量が0.35質量%の添加剤フリーのフッ素樹脂(ダイキン工業(株)製RP−5000)を使用し、そして、バリアー兼接着樹脂層として内層2のフッ素樹脂との接着機能を有した、意図的に添加される添加剤や潤滑剤を含む添加物を含有しない、添加剤フリーのポリアミド樹脂(ダイセルエボニック(株)製Z4887、相対粘度1.87)を用い、前記ポリアミド樹脂とバリアー層との接着機能を有する接着性層として無水マレイン酸変性ポリオレフィン樹脂(日本ポリエチレン(株)FT71A)を用い、そしてバリアー層としてバリアー樹脂(エチレン−ビニルアルコール共重合体樹脂F171B:(株)クラレ製、ケン化率99.99%)を用い、そして外層1として、超高分子量高密度ポリエチレン樹脂(日本ポリエチレン(株)製HB111R)(HL-MFR(測定法:JIS K7112)6g/10min、密度946Kg/m 3 、重量平均分子量25万、溶融張力25g)に対して、無水マレイン酸変性ポリオレフィン樹脂(日本ポリエチレン(株)FT71A)を30質量%、可視光遮断性と紫外線遮断性向上のためにフタロシアニン系遮光性顔料(商品名:7F2854:大日精化工業(株)製、フタロシアニン6質量%含有マスターバッチ)2質量%、酸化防止剤としてフェノール系酸化防止剤(商品名:アデカスタブAO60:ADEKA(株)製)とリン系酸化防止剤(商品名:アデカスタブ2112:ADEKA(株)製)を合計0.2質量%を配合した超高分子量高密度ポリエチレン樹脂を用いて、下記の成形条件でドローダウンなどの問題がなく、6層からなる本発明の耐薬品性吹込み成形積層容器(全質量400g、内層1が50μm、内層2が100μm、バリアー兼接着樹脂層50μm、接着性層50μm、バリアー層50μm、外層1が1500μm、平均全肉厚1.8mm、容量3750ML)を成形した。
Example 1
Additive-free fluorocarbon resin (EP-610 manufactured by Daikin Industries, Ltd.) with an MFR of 25 g / 10 min, a specific gravity of 1.86, a melting point of 223 ° C. and a heating loss of 0.16 mass% is used as the inner layer 1. Additive-free fluorocarbon resin (RP-5000 manufactured by Daikin Industries, Ltd.) with a specific gravity of 1.74 and a melting point of 195 ° C and a heating loss of 0.35% by mass is used as a barrier and adhesive resin layer. Additive-free polyamide resin (product of Daicel Evonik Co., Ltd. Z4887, relative viscosity 1) which has an adhesive function with the fluorocarbon resin of the inner layer 2 and does not contain an additive containing an additive or lubricant intentionally added. Maleic anhydride-modified polyolefin resin (Nippon Polyethylene Co., Ltd.) as an adhesive layer having an adhesive function between the polyamide resin and the barrier layer using Using T71A) and using a barrier resin (ethylene-vinyl alcohol copolymer resin F171B: manufactured by Kuraray Co., Ltd., saponification ratio 99.99%) as a barrier layer, and as an outer layer 1, ultrahigh molecular weight high density polyethylene Maleic anhydride-modified polyolefin for resin (HB111R manufactured by Japan Polyethylene Corp.) (HL-MFR (measurement method: JIS K7112) 6 g / 10 min, density 946 Kg / m 3 , weight average molecular weight 250,000, melt tension 25 g) 30% by mass of resin (Japan polyethylene FT71A), phthalocyanine-based light-shielding pigment (trade name: 7F2854: product of Dainichi Seika Kogyo Co., Ltd., phthalocyanine 6% by mass) for improving visible light blocking property and ultraviolet blocking property Containing masterbatch) 2% by mass, Phenolic antioxidant as an antioxidant (trade name: Adécasta AO60: manufactured by ADEKA Co., Ltd.) and a phosphorus-based antioxidant (trade name: Adekastab 2112: manufactured by ADEKA) manufactured by using an ultra-high molecular weight high-density polyethylene resin containing 0.2% by mass in total There are no problems with draw down under molding conditions, and the chemical resistant blow molded laminate container of the present invention consisting of 6 layers (total weight 400 g, inner layer 1 50 μm, inner layer 2 100 μm, barrier and adhesive resin layer 50 μm, adhesion 50 μm of the layer, 50 μm of the barrier layer, 1500 μm of the outer layer 1, an average total thickness of 1.8 mm, and a capacity of 3750 ML).
(成形条件)
ブロー成形機((株)ブレンズ製6種6層)(6種の押出機を用い1個のダイヘッドで6層に積層するタイプ)を使用した。
内層1のフッ素樹脂:スクリュウ径40mmΦ 設定温度:260℃
内層2のフッ素樹脂:スクリュウ径20mmΦ 設定温度:240℃
ポリアミド樹脂層:スクリュウ径20mmΦ 設定温度:200℃
無水マレイン酸変性ポリオレフィン樹脂層:スクリュウ径20mmΦ 設定温度:220℃
エチレン−ビニルアルコール共重合体樹脂層:スクリュウ径40mmΦ 設定温度:230℃
外層1の超高分子量高密度ポリエチレン樹脂:スクリュウ径50mmΦ 設定温度:220℃
ダイヘッド温度:設定温度:235℃
なお、吸湿性のある前記ポリアミド樹脂とバリアー樹脂は乾燥機を用いて80℃で乾燥して水分除去したものを使用した。(Molding condition)
A blow molding machine (6 types and 6 layers made by Bluns Co., Ltd.) (a type in which six types of extruders are used to laminate six layers with one die head) was used.
Fluorine resin of inner layer 1: Screw diameter 40 mm 設定 Setting temperature: 260 ° C
Fluoro resin in inner layer 2: Screw diameter 20 mm 設定 Setting temperature: 240 ° C
Polyamide resin layer: Screw diameter 20 mm 設定 Setting temperature: 200 ° C
Maleic anhydride-modified polyolefin resin layer: Screw diameter 20 mmΦ Setting temperature: 220 ° C.
Ethylene-vinyl alcohol copolymer resin layer: Screw diameter 40 mm 設定 Setting temperature: 230 ° C.
Ultrahigh molecular weight high density polyethylene resin of outer layer 1: Screw diameter 50 mm 50 Setting temperature: 220 ° C
Die head temperature: Set temperature: 235 ° C
The polyamide resin and the barrier resin having hygroscopic property were dried at 80 ° C. using a drier to remove water.
そして、23℃で抽出直後と30日貯蔵して抽出後の不純微粒子溶出量(個数/ml)および40℃で抽出直後と30日貯蔵して抽出後の不純微粒子溶出量(個数/ml)を下記の試験法で試料ボトルを用いて測定し、下記の試験法で酸素透過性および視認性を評価し、ボトル胴部壁から4cm×4cm×1.8mmの試料を切り抜き、それを用いて下記の試験法で紫外線透過率、可視光透過率を評価し、そして容器に純水を充填して下記の試験法で金属溶出を評価し、下記の試験法で落下強度および香料適正を評価し、前記の試験法で内層1、2および接液面となる層の加熱減量を評価し、経済性については、高価な材料を使用せず、経済的に容器を提供できる場合は市場性が高く○、あるいは高価な材料を使用するので、用途によっては市場性があるが、経済性は×とする評価を行い、そしてこれらをまとめて総合判定を行なった。結果を表1〜表2に示す。
表1に記載の加熱減量は、内層1あるいは接液面となる層の加熱減量である。
And, immediately after the extraction at 23 ° C and stored for 30 days, the elution amount of impure fine particles (number / ml) after extraction and the immediately after the extraction at 40 ° C and the elution amount of impure fine particles after extraction after storage for 30 days (number / ml) Measure using the sample bottle by the following test method, evaluate oxygen permeability and visibility by the following test method, cut out a sample of 4 cm × 4 cm × 1.8 mm from the wall of the bottle barrel, and use it to measure The ultraviolet ray transmittance and the visible light transmittance are evaluated by the test method in the following, and the container is filled with pure water, the metal elution is evaluated by the following test method, and the drop strength and the perfume suitability are evaluated by the following test method. Ataishi commentary loss on heat of layers of an inner layer 1, 2 and Se'ekimen the test method described above, for the economy, without the use of expensive materials, high marketability if economically possible to provide a container ○ Due to the use of expensive materials, depending on the application market Although there are, economic efficiency is evaluated to be ×, and carried out a comprehensive decision are collectively. The results are shown in Tables 1 and 2.
The heating loss described in Table 1 is the heating loss of the inner layer 1 or the layer to be the liquid contact surface.
実施例1で成形して得られた本発明の耐薬品性吹込み成形積層容器の内層1のフッ素樹脂(ダイキン工業(株)製EP−610)および内層2のフッ素樹脂(ダイキン工業(株)製RP−5000)を用いて、下記の測定条件で赤外分光分析を行った。 The fluorine resin of the inner layer 1 of the chemical resistant blow-molded laminated container of the present invention obtained by molding in Example 1 (EP-610 manufactured by Daikin Industries, Ltd.) and the fluorine resin of the inner layer 2 (Daikin Industries, Ltd.) The infrared spectroscopy analysis was performed on the following measurement conditions using RP-5000 manufactured by Japan.
(赤外分光分析測定条件)
測定装置:島津製作所(株)製 IR Affinity-1
測定試料:240℃プレス機を用いて内層1、2の50μm厚のフィルムシートを作成して使用した。
測定波長:600〜4000cm -1
(Infrared spectroscopy measurement conditions)
Measurement device: IR Affinity-1 manufactured by Shimadzu Corporation
Measurement sample: A 50 μm thick film sheet of the inner layers 1 and 2 was prepared and used using a 240 ° C. press.
Measurement wavelength: 600 to 4000 cm -1
図3は、内層1の赤外分光分析の結果を示すものであり、縦軸が吸光度(%)、横軸が波長(cm -1 )である。
図4は、内層2の赤外分光分析の結果を示すものであり、縦軸が吸光度(%)、横軸が波長(cm -1 )を示す。
図3と図4を重ね合わせると、図4の波長1800(cm -1 )におけるシャープな吸収を除くと、両者はほぼ同じ波形であることが判る。
FIG. 3 shows the results of infrared spectroscopy of the inner layer 1, where the vertical axis is absorbance (%) and the horizontal axis is wavelength (cm −1 ).
FIG. 4 shows the results of infrared spectroscopy of the inner layer 2, where the vertical axis shows absorbance (%) and the horizontal axis shows wavelength (cm −1 ).
When FIG. 3 and FIG. 4 are superimposed, it can be seen that they have substantially the same waveform except for the sharp absorption at the wavelength 1800 (cm −1 ) of FIG. 4.
図4の波長1800(cm -1 )における大きいシャープな吸収(矢印で示す)は、カーボネート基の吸収ピークであり、内層2のフッ素樹脂は接着性官能基(カーボネート基)を有することが判る。
内層2のフッ素樹脂は、前記のように接着性官能基を有する単量体(α)を共重合して製造されており、単量体(α)の共重合量によって内層2のフッ素樹脂の接着性官能基の量を制御することができ、それによって、内層2のフッ素樹脂の接着性などを制御して、内層2が内層1のフッ素樹脂およびバリアー兼接着樹脂層に良好な接着性を有するとともに融点などが前記所定の範囲内となるように制御することができる。
図3の波長1800(cm -1 )には前記大きいシャープな吸収ピークは見られず、内層1のフッ素樹脂は接着性官能基(カーボネート基)を有さないことを示している。内層1は、内層2のフッ素樹脂には良好な接着性を有するが他の層には接着性を有さない。
図3、4の波長3000(cm -1 )の大きいシャープな吸収ピークは、共重合したエチレン由来の吸収ピークである。
Large sharp absorption at a wavelength of 1800 (cm -1) of FIG. 4 (indicated by arrows) is the absorption peak of the carbonate group, the fluorine resin inner layer 2 is seen to have an adhesive officer functional group (carbonate group) .
The fluorine resin of the inner layer 2 is manufactured by copolymerizing the monomer (α) having the adhesive functional group as described above, and the fluorine resin of the inner layer 2 is selected depending on the amount of the monomer (α) to be copolymerized. The amount of adhesive functional groups can be controlled, thereby controlling the adhesiveness of the inner layer 2 fluorocarbon resin and the like, so that the inner layer 2 adheres well to the inner layer 1 fluorocarbon resin and the barrier / adhesive resin layer. At the same time, the melting point can be controlled to be within the predetermined range.
Not seen the large sharp absorption peak in the wavelength 1800 of FIG. 3 (cm -1), fluororesin of the inner layer 1 indicates that no adhesion officer functional group (carbonate group). The inner layer 1 has good adhesion to the fluorocarbon resin of the inner layer 2 but no adhesion to the other layers.
The large sharp absorption peak at a wavelength of 3000 (cm −1 ) in FIGS. 3 and 4 is an absorption peak derived from copolymerized ethylene.
(試験法)
(不純微粒子(パーティクル)の測定法)
下記の測定はクリーンルーム内(クラス100)で行う。
1. 測定装置:(株)リオン製パーティクルカウンター「KL−26」RION KL−26を使用する。
2. 測定検体:成形された容器に超純水を満水に充填して23℃で抽出直後と30日貯蔵して抽出後あるいは40℃で抽出直後と30日貯蔵して抽出後、直立の状態で20分間静置した容器から測定試料を採取したものを測定検体とする。
3. 測定前に超純水でパーティクルカウンターをパージ後、超純水25mlで2回、測定装置を洗浄する。
4. 洗浄後、超純水を10mlパーティクルカウンターに注入して、パーティクル数を測定する。この操作を2回して、0.2μm以上のパーティクル数がゼロ(A)であることを確認する。
5. 25mlの測定検体で2回、測定装置を洗浄する。
6. 洗浄後、測定検体の超純水を満水にした容器(ボトル)から10mlをパーティクルカウンターに注入して、パーティクル数を測定する。この操作を2回して、0.2μm以上のパーティクル数の平均値(B)を求める。
7. 測定値から1ml中のパーティクル値を次式で計算して求める。
(B(個))÷10ml=個/ml
(Test method)
(Method of measuring impure fine particles (particles))
The following measurements are performed in a clean room (class 100).
1. Measuring device: Particle counter "KL-26" made by Rion Co., Ltd. RION KL-26 is used.
2. Measurement sample: Fill ultrapure water in a molded container with full water, store immediately after extraction at 23 ° C and after storage for 30 days, or after extraction at 40 ° C after storage after storage for 30 days and after erection, 20 What collected the measurement sample from the container left still for a minute is taken as a measurement sample.
3. Before the measurement, the particle counter is purged with ultrapure water, and then the measuring apparatus is washed twice with 25 ml of ultrapure water.
4. After washing, ultra pure water is injected into a 10 ml particle counter to measure the number of particles. This operation is repeated twice to confirm that the number of particles of 0.2 μm or more is zero (A).
5. Wash the measuring device twice with 25 ml of the measurement sample.
6. After washing, 10 ml is injected into a particle counter from a container (bottle) filled with ultrapure water of the measurement sample, and the number of particles is measured. This operation is performed twice to obtain an average value (B) of the number of particles of 0.2 μm or more.
7. The particle value in 1 ml is calculated from the measured value according to the following equation.
(B (pieces)) ÷ 10 ml = pieces / ml
酸素透過率[cm 3 /(pkg.24h.atm)]:
3.75Lの容器(ボトル中央部の肉厚:1.8mm)を使用し、JIS K7126−2に準拠し、(OX−TRAN2/21)(MOCON社製)測定装置を用いて、容器外側から内側への酸素透過を測定した。温湿度:外側1気圧、23℃、50%RH酸素。内側1気圧、23℃、ドライ窒素。
Oxygen permeability [cm 3 / ( pkg.24h.atm)]:
Using a 3.75 L container (wall thickness at the center of the bottle: 1.8 mm) and according to JIS K 7126-2, using (OX-TRAN 2/21) (made by MOCON) from the outside of the container The inward oxygen permeation was measured. Temperature and humidity: outside 1 atmosphere, 23 ° C., 50% RH oxygen. Inside 1 atm, 23 ° C, dry nitrogen.
(紫外線透過率)
日本分光(株)V−670を使用し、200〜400nmの紫外線領域の透過率を求める。(UV transmittance)
The transmittance in the ultraviolet region of 200 to 400 nm is determined using JASCO V-670.
(可視光透過率)
日本分光(株)V−670を使用し、500〜800nmの可視光線領域の透過率を求める。(Visible light transmittance)
Using JASCO Corporation V-670, the transmittance in the visible light region of 500 to 800 nm is determined.
(視認性)
750ルックスの室内で、容器に水道水を入れて、3人で容器外側から肉眼で水道水を観察する。そして下記の3段階の評価を行う。
評価:
×:水道水を確認できる。
△:水道水をよく見ると確認できる。
○:水道水を確認できない。
(Visibility)
In a room of 750 lux, put the tap water into the container, and observe the tap water with the naked eye with 3 persons from outside the container. Then, the following three evaluations are made.
Rating:
×: Tap water can be confirmed.
:: It can be confirmed if you look at the tap water well.
○: We can not confirm tap water.
(落下強度)
容器に水を容量の80%充填し、高さ1.2mからコンクリート面に容器底部を下にして5回落下させ、容器側部を下にして1回落下させ、割れや漏れを目視で判定する。(Fall strength)
The container is filled with 80% of water by volume, dropped from the height 1.2 m to the concrete surface 5 times with the bottom of the container down, dropped once with the container side down, and visual evaluation of cracks and leaks Do.
(香料適正)
代表的な香料の例として、リモネン(商品名:オレンジオイル、純度96.4%、長谷川香料(株)製)、柑橘類(商品名:レモンエッセンス、長谷川香料(株)製)、カニオイル(15%ジメチルサルファイド、プロピレングリコール溶液、長谷川香料(株)製)、コメサラダ(商品名:コメ油、長谷川香料(株)製)、エチルブチレート(商品名:エステル類、純度100%、長谷川香料(株)製)、トランス−2−ヘキセナール(商品名:アルデヒド類、純度99.7%、長谷川香料(株)製)を使用し、各香料1kgをそれぞれ充填、密封し、常温、常圧で1ケ月および3ケ月放置した。ただし、カニオイル(15%ジメチルサルファイド、プロピレングリコール溶液)だけは、常温、常圧で1ケ月および3ケ月、冷蔵保存した。
3ケ月放置後、各試料について、容器質量を測定し内容物が散逸していないかをチェックし、パネルメンバー10人で官能試験を行って変質していないかをチェックし、比重・屈折率を測定して変動していないかをチェックし、分析可能な試料についてはガスクロマトグラフにより成分をチェックして下記の評価基準により評価した。(Perfuming appropriate)
Typical examples of perfumes are limonene (trade name: orange oil, purity 96.4%, manufactured by Hasegawa perfume), citrus fruits (trade name: lemon essence, produced by Hasegawa perfume), crab oil (15%) Dimethyl sulfide, propylene glycol solution, manufactured by Hasegawa Perfume Co., Ltd., rice salad (trade name: rice oil, produced by Hasegawa Perfume Co., Ltd.), ethyl butyrate (trade name: esters, purity 100%, Hasegawa perfume C) Made using trans-2-hexenal (trade name: aldehydes, 99.7% purity, manufactured by Hasegawa Fragrance Co., Ltd.), 1 kg of each flavor is filled and sealed separately, and one month at normal temperature and pressure, I left for three months. However, only crab oil (15% dimethyl sulfide, propylene glycol solution) was stored refrigerated at normal temperature and normal pressure for 1 month and 3 months.
After standing for 3 months, for each sample, measure the container weight and check whether the contents have dissipated, and do 10 panel members perform a sensory test to check whether or not the material has been altered, and specific gravity and refractive index It was measured and checked whether or not it fluctuates, and for samples which can be analyzed, components were checked by gas chromatograph and evaluated according to the following evaluation criteria.
評価基準:
○:散逸、変質、変動などがなく貯蔵安定性が高く市場性がある。
△:○よりやや劣るが、散逸、変質、変動などが実質的になく実用的に貯蔵安定性が高く市場性がある。
×:散逸、変質、変動などがあり貯蔵安定性が低く市場性がない。Evaluation criteria:
○: There is no dissipation, deterioration, fluctuation, etc., storage stability is high, and there is marketability.
:: slightly inferior to 、, but practically no dissipation, deterioration, fluctuation, etc., practically practical, storage stability is high and marketable.
X: Dissipation, deterioration, fluctuation, etc., storage stability is low and there is no marketability.
(金属溶出)
試料容器に純水を満水に充填し、23℃および40℃で加温した状態で30日間放置し、この純水を検体としてICP−MASS(アジレントテクノロジー(株)製8800)を使用しppbレベルまで測定する。測定はクリーンルーム内(クラス1000)で行う。測定した元素Li、Na、Mg、Al、K、Ca、Ti、V、Cr、Mn、Fe、Co、Ni、Cu、Zn、As、Ag、Cd、Sn、Ba、W、Au、Pbの23元素を測定する。10ng/L以下であれば合格。
(Metal elution)
Filled with pure water full level in the sample container, 23 ° C. and allowed to stand for 30 days in heated state at 40 ℃, ICP-MASS the pure water as the specimen (Agilent Technologies Co., Ltd. 8800) using the ppb level Measure up to. The measurement is performed in a clean room (class 1000). 23 of the elements Li, Na, Mg, Al, K, Ca, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, As, Ag, Cd, Sn, Ba, W, Au, Pb Measure the element. Pass if 10 ng / L or less.
(総合判定)
23℃・30日後のパーティクル値が5個/ml以下、かつ40℃・30日後のパーティクル値が10個/ml以下、
酸素透過率が0.003[cm 3 /(pkg.24h.atm)]以下、
紫外線透過率が1%以下、
可視光透過率が1%以下、
視認性が○(内部の水道水を確認できず)、
落下強度:破壊なし、
香料適正が○〜△、
金属溶出が10(ng/L)以下。
全てが合格の場合に総合判定を○とする。これらのいずれかが前記より劣る場合は総合判定を×と判定する。
(Comprehensive judgment)
The particle value after 30 days at 23 ° C is 5 particles / ml or less, and the particle value after 30 days at 40 ° C is 10 particles / ml or less,
Oxygen permeability is 0.003 [cm 3 / ( pkg.24h.atm)] or less,
UV transmittance less than 1%,
Visible light transmittance less than 1%,
Visibility is ○ (cannot confirm the tap water inside),
Drop strength: no destruction,
O-、, appropriate for perfume
Metal elution is less than 10 (ng / L).
If all pass, the comprehensive judgment is 判定. If any of these is inferior to the above, it is determined that the overall determination is x.
(比較例1)
実施例1において使用した添加剤フリーの前記ポリアミド樹脂(ダイセルエボニック(株)製Z4887)(バリアー兼接着樹脂、相対粘度1.87)の替わりに、酸化防止剤(ヒンダードフェノール系酸化防止剤、2000ppm)入り同ポリアミド樹脂(相対粘度1.87)を用いた以外は、実施例1と同様にして比較のための吹込み成形積層容器を作り評価した。結果を表1〜表2に示す。(Comparative example 1)
In place of the additive-free polyamide resin (Z 4887 manufactured by Daicel Evonik Co., Ltd.) (barrier and adhesive resin, relative viscosity 1.87) used in Example 1, an antioxidant (hindered phenolic antioxidant, A blow-molded laminated container for comparison was made and evaluated in the same manner as in Example 1 except that the same polyamide resin (relative viscosity 1.87) containing 2000 ppm) was used. The results are shown in Tables 1 and 2.
(比較例2)
実施例1において使用した内層1、2の替りに、密度956Kg/m3、HL-MFR(測定法:JIS K7112、荷重21.6Kg)8g/10min、Mw/Mn=11、分子量1000以下の成分が0.2質量%の高密度ポリエチレン(東ソー(株)製9D01A)を使用した接液層を用いた以外は、実施例1と同様にして、比較のための吹込み成形積層容器を作り評価した。結果を表1〜表2に示す。(Comparative example 2)
Instead of the inner layers 1 and 2 used in Example 1, a component having a density of 956 kg / m 3, HL-MFR (measurement method: JIS K 7112, load 21.6 kg) 8 g / 10 min, Mw / Mn = 11, and a molecular weight of 1000 or less A blow-molded laminated container for comparison was produced and evaluated in the same manner as in Example 1 except that a wetted layer using 0.2% by mass of high density polyethylene (9D01A manufactured by Tosoh Corp.) was used. . The results are shown in Tables 1 and 2.
(比較例3)
実施例1において使用した内層1を使用せず、実施例1において使用した加熱減量が0.35質量%の内層2を接液層として使用した以外は、実施例1と同様にして、比較のための吹込み成形積層容器を作り評価した。結果を表1〜表2に示す。(Comparative example 3)
Comparative Example 1 is the same as Example 1 except that the inner layer 1 used in Example 1 is not used, and the inner layer 2 used in Example 1 is used as the wetted layer of 0.35% by mass. The blow molded laminate containers were made and evaluated. The results are shown in Tables 1 and 2.
(比較例4)
比較例3において使用した接液層のフッ素樹脂を、電気炉の温度260℃±1℃で120分加熱して、加熱減量を低減(加熱減量0.31質量%)したフッ素樹脂を使用した以外は、比較例3と同様にして、比較のための吹込み成形積層容器を作り評価した。結果を表1〜表2に示す。(Comparative example 4)
Except that the fluorine resin of the liquid contact layer used in Comparative Example 3 was heated at a temperature of 260 ° C. ± 1 ° C. for 120 minutes to reduce the heating loss (heating loss of 0.31 mass%). In the same manner as in Comparative Example 3, a blow-molded laminated container for comparison was made and evaluated. The results are shown in Tables 1 and 2.
(比較例5)
比較のために、硝子瓶(富士フィルムエレクトロニクスマテリアルズ、容量2500ML)を使用した以外は、実施例1と同様にして、評価した。結果を表1〜表2に示す。(Comparative example 5)
For comparison, evaluation was performed in the same manner as in Example 1 except that a glass bottle (Fuji Film Electronics Materials, volume 2500 ML) was used. The results are shown in Tables 1 and 2.
(比較例6)
比較のために、市販のプラスチック製のシーラーボトル(市販の香料容器、北酸(株)製、1L)を使用した以外は、実施例1と同様にして、評価した。結果を表1〜表2に示す。(Comparative example 6)
For comparison, evaluation was performed in the same manner as in Example 1 except that a commercially available plastic sealer bottle (commercially available perfume container, manufactured by Kitai Acid Co., Ltd., 1 L) was used. The results are shown in Tables 1 and 2.
表1〜表2から、実施例1の耐薬品性吹込み成形積層容器は、パ−ティクル値、酸素透過率、紫外線透過率、可視光透過率、視認性、落下強度、香料適正、金属溶出の全てに優れており総合判定が○であるのに対し、比較例1〜6の比較のための容器は、これらの何れか1つが劣っていることが判る。 From Tables 1 to 2, the chemical resistant blow-molded laminated container of Example 1 had particle values, oxygen permeability, ultraviolet transmittance, visible light transmittance, visibility, drop strength, spice suitability, metal elution It is understood that the container for comparison of Comparative Examples 1 to 6 is inferior in any one of these, while the overall judgment is ○, which is excellent in all of the above.
本発明の耐薬品性吹込み成形積層容器は、前記内層1として、接着性官能基を有さず、内層2のフッ素樹脂には接着性を有するが他の層には接着性を有さない添加剤フリーの加熱減量が0.20質量%以下である特定のフッ素樹脂を用い、前記内層2として、接着性官能基を有し、内層1のフッ素樹脂およびバリアー兼接着樹脂層に接着性を有する添加剤フリーの、加熱減量が0.40質量%以下である特定のフッ素樹脂を用い、バリアー兼接着樹脂層に意図的に添加される添加剤や潤滑剤を含む添加物を含有しない前記ポリアミド樹脂を使用することにより、クリーン度が、23℃で30日貯蔵後で5以下であり、かつ40℃で30日貯蔵後で10以下という、硝子瓶相当のクリ−ン度が得られ、耐薬品性を向上できるとともに、匂い成分の変質を極力低減できるという顕著な効果を奏し、酸素バリアー性に優れたエチレンビニルアルコール共重合樹脂からなるバリアー層を設けることによって酸素バリアー性が改善され、外層に溶融張力が大きい紫外線遮断性と可視光遮断性や機械的強度などに優れた超高分子量高密度ポリエチレン樹脂を用いることによって成形性や紫外線遮断性が改善されるので、香料やフォトレジスト液などの高価で危険性の高い化学物質も多い超高純度薬品の容器としても対応可能な内容物の視認性がない不純微粒子溶出量の少ない耐薬品性吹込み成形積層容器を提供できるという顕著な効果を奏するので、産業上の利用価値が高い。 The chemical-resistant blow-molded laminated container of the present invention does not have an adhesive functional group as the inner layer 1 and has adhesiveness to the fluorine resin of the inner layer 2 but does not have adhesiveness to other layers. Additive-free heat loss is 0.20% by mass or less using a specific fluorine resin, and as the inner layer 2, it has an adhesive functional group, and the adhesiveness to the fluorine resin of the inner layer 1 and the barrier and adhesive resin layer is Said polyamide which does not contain the additive and the additive containing the additive and the lubricant intentionally added to the barrier-cum-adhesive resin layer using a specific fluorine resin which has no additive and which has a heating loss of 0.40 mass% or less By using the resin, a degree of cleanliness equivalent to a glass bottle is obtained which is 5 or less after storage for 30 days at 23 ° C. and 10 or less after storage for 30 days at 40 ° C. While improving the drugability, it also has an odor component The remarkable effect of reducing the deterioration as much as possible, the oxygen barrier property is improved by providing the barrier layer made of ethylene vinyl alcohol copolymer resin excellent in the oxygen barrier property, and the outer layer has a high melt tension and an ultraviolet blocking property and visible since moldability and ultraviolet blocking properties are improved by using the light shielding sectional resistance and mechanical strength such as excellent ultra high molecular weight high density polyethylene resin, high chemical expensive and the risk of such perfumes and photoresist liquid It has the remarkable effect of being able to provide a chemical-resistant blow-molded laminated container with a low amount of impure fine particle elution without visibility of the contents that can be handled as a container of too many ultra-high-purity chemicals. Is high.
1A 内層1
1B 内層2
2 バリアー兼接着樹脂層
3 接着性層
4 バリアー層
5 接着性層
6A 外層2
6B 外層1
7 超高純度薬品
8A、8B 耐薬品性吹込み成形積層容器1A inner layer 1
1B inner layer 2
2 barrier / adhesive resin layer 3 adhesive layer 4 barrier layer 5 adhesive layer 6 A outer layer 2
6B Outer layer 1
7 Ultra High Purity Chemicals 8A, 8B Chemical resistant blow-molded laminated containers
Claims (8)
内層1:接着性官能基を有さず、内層2のフッ素樹脂には接着性を有するが他の層には接着性を有さない、添加剤フリーのフッ素樹脂であって、加熱減量が0.20質量%以下である。
内層2:接着性官能基を有し、内層1のフッ素樹脂およびバリアー兼接着樹脂層に接着性を有する、添加剤フリーのフッ素樹脂であって、加熱減量が0.40質量%以下である。
バリアー兼接着樹脂層:添加剤や潤滑剤を含む添加物を含有しない、カプロラクタムの開環重縮合により得られるポリアミドからなる群より選択される少なくとも1種のポリアミドである。
接着性層:無水マレイン酸変性ポリオレフィン樹脂である。
バリアー層:エチレンビニルアルコール共重合樹脂である。
外層1:遮光性顔料および無水マレイン酸変性ポリオレフィン樹脂を含み、前記バリアー層との接着性に優れる超高分子量高密度ポリエチレン樹脂である。 A chemical-resistant blow-molded laminated container comprising an inner layer 1, an inner layer 2, a barrier and adhesive resin layer, an adhesive layer, a barrier layer, and an outer layer 1 laminated in this order from the inside to the outside of the container. The transmittance of visible light of ~ 800 nm is 1% or less, the UV transmittance of wavelength 200 to 400 nm is 1% or less, and the amount of leached impure fine particles (number / ml) after storage for 30 days at 23 ° C is 5 or less And a chemical-resistant blow-molded laminated container with a small amount of elution of impure microparticles, characterized in that the amount of elution of impure microparticles (number / ml) after storage for 30 days at 40 ° C. is 10 or less.
Inner layer 1: Additive-free fluorine resin having no adhesive functional group and having adhesive property to the fluorine resin of the inner layer 2 but no adhesive property to the other layers, and the heat loss is 0 It is .20 mass% or less.
Inner layer 2: An additive-free fluorine resin having an adhesive functional group and having adhesiveness to the fluorine resin of the inner layer 1 and the barrier / adhesive resin layer, and the heating loss is 0.40 mass% or less.
Barrier and adhesive resin layer: containing no additive comprising an additive pressurizing and lubricants, at least one polyamide selected from the group consisting of polyamides obtained by ring-opening polycondensation of caprolactam.
Adhesive layer: It is a maleic anhydride modified polyolefin resin.
Barrier layer: ethylene vinyl alcohol copolymer resin.
Outer layer 1: an ultra high molecular weight high density polyethylene resin which contains a light shielding pigment and a maleic anhydride-modified polyolefin resin and is excellent in adhesion to the barrier layer.
内層1:接着性官能基を有さず、内層2のフッ素樹脂には接着性を有するが他の層には接着性を有さない、添加剤フリーのフッ素樹脂であって、加熱減量が0.20質量%以下である。
内層2:接着性官能基を有し、内層1のフッ素樹脂およびバリアー兼接着樹脂層に接着性を有する、添加剤フリーのフッ素樹脂であって、加熱減量が0.40質量%以下である。
バリアー兼接着樹脂層:添加剤や潤滑剤を含む添加物を含有しない、カプロラクタムの開環重縮合により得られるポリアミドからなる群より選択される少なくとも1種のポリアミドである。
接着性層:無水マレイン酸変性ポリオレフィン樹脂である。
バリアー層:エチレンビニルアルコール共重合樹脂である。
接着性層:無水マレイン酸変性ポリオレフィン樹脂である。
外層2:遮光性顔料を含む超高分子量高密度ポリエチレン樹脂である。 A chemical-resistant blow-molded laminated container obtained by laminating the following inner layer 1, inner layer 2, barrier / adhesive resin layer, adhesive layer, barrier layer, adhesive layer and outer layer 2 in order from the inside to the outside of the container. Transmittance of visible light with a wavelength of 500 to 800 nm is 1% or less, ultraviolet transmittance of a wavelength of 200 to 400 nm is 1% or less, and the amount of leached impure fine particles after storage for 30 days at A chemical-resistant blow-molded laminated container with a small amount of elution of impure fine particles characterized in that the amount of leaching of impure fine particles (number / ml) after storage for 30 days at 40 ° C. is 10 or less.
Inner layer 1: Additive-free fluorine resin having no adhesive functional group and having adhesive property to the fluorine resin of the inner layer 2 but no adhesive property to the other layers, and the heat loss is 0 It is .20 mass% or less.
Inner layer 2: An additive-free fluorine resin having an adhesive functional group and having adhesiveness to the fluorine resin of the inner layer 1 and the barrier / adhesive resin layer, and the heating loss is 0.40 mass% or less.
Barrier and adhesive resin layer: containing no additive comprising an additive pressurizing and lubricants, at least one polyamide selected from the group consisting of polyamides obtained by ring-opening polycondensation of caprolactam.
Adhesive layer: It is a maleic anhydride modified polyolefin resin.
Barrier layer: ethylene vinyl alcohol copolymer resin.
Adhesive layer: It is a maleic anhydride modified polyolefin resin.
Outer layer 2: Ultra high molecular weight high density polyethylene resin containing a light shielding pigment.
(特性)
MFR(265℃、5Kg荷重 g/10min):10〜40
比重:1.7〜1.9
融点(℃):150〜200 The fluorine resin used for the inner layer 2 is tetrafluoroethylene / hexafluoropropylene / monomer (α) copolymer, tetrafluoroethylene / perfluoro (alkyl vinyl ether) / monomer (α) copolymer, ethylene / Tetrafluoroethylene / monomer (α) copolymer, ethylene / tetrafluoroethylene / hexafluoropropylene / monomer (α) copolymer, chlorotrifluoroethylene / monomer (α) copolymer, At least one selected from the group consisting of chlorotrifluoroethylene / tetrafluoroethylene / monomer (α) copolymer, and ethylene / chlorotrifluoroethylene / monomer (α) copolymer, The chemical resistance according to claim 1 or 2, wherein the monomer (α) is a monomer having an adhesive functional group and is a fluorine resin having the following characteristics: Blow-molded laminated container.
(Characteristic)
MFR (265 ° C, 5 kg load g / 10 min): 10 to 40
Specific gravity: 1.7 to 1.9
Melting point (° C): 150 to 200
(特性)
MFR(297℃、5Kg荷重 g/10min):9〜35
比重:1.7〜1.9
融点(℃):200〜240 4. The chemical-resistant resin according to any one of claims 1 to 3, wherein the fluorine resin used for the inner layer 1 is a fluorine resin which does not have the adhesive functional group and has the following characteristics. Molded laminated container.
(Characteristic)
MFR (297 ° C, 5 kg load g / 10 min): 9 to 35
Specific gravity: 1.7 to 1.9
Melting point (° C): 200 to 240
(特性)
融点(℃):170〜250
密度(Kg/m 3 ):1.0〜1.2 The said polyamide resin has the following characteristic, The chemical-resistant blow-molded laminated container of any one of the Claims 1-4 characterized by the above-mentioned.
(Characteristic)
Melting point (° C): 170-250
Density (Kg / m 3 ): 1.0 to 1.2
(特性)
MFR(210℃、2.16Kg荷重 g/10min):2〜5
密度(Kg/m 3 ):1.1〜1.3
融点(℃):170〜200 The said barrier layer is ethylene-vinyl alcohol copolymer resin excellent in oxygen barrier property which has the following characteristics, The chemical-resistant blow molding of any one of the Claims 1-5 characterized by the above-mentioned. Stacked containers.
(Characteristic)
MFR (210 ° C, 2.16 kg load g / 10 min): 2 to 5
Density (Kg / m 3 ): 1.1 to 1.3
Melting point (° C): 170 to 200
(特性)
密度:940〜962Kg/m 3
重量平均分子量:220,000〜260,000
分子量分布(Mw/Mn):12以下
溶融張力:18〜30g The outer layer 1 is an ultrahigh molecular weight high density polyethylene resin comprising polyethylene or ethylene-α-olefin copolymer having the following characteristics, and quinacridone, phthalocyanine and anthrales for imparting ultraviolet ray blocking property and visible light blocking property. quinone, and the light-shielding pigment of organic monoazo, carbon black, iron oxide, zinc oxide, ultramarine blue, chromium oxide, titanium oxide, at least one light-shielding selected from shielding pigment of inorganic dioxide silicofluoride-containing Pigment containing at least one light-shielding pigment selected from the group consisting of inorganic pigments, 0.05 to 0.30 mass% of an antioxidant, 25 to 65 mass% of a maleic anhydride-modified polyolefin resin, and a wavelength of 500 A group in which the transmittance of visible light of ~ 800 nm is 1% or less and the UV transmittance of wavelengths 200 to 400 nm is 1% or less Chemical resistance blow molding laminated container according to claim 1, characterized in that it is constituted from the object 1.
(Characteristic)
Density: 940 to 962 Kg / m 3
Weight average molecular weight: 220,000 to 260,000
Molecular weight distribution (Mw / Mn): 12 or less Melt tension: 18 to 30 g
(特性)
密度:940〜962Kg/m 3
重量平均分子量:220,000〜260,000
分子量分布(Mw/Mn):12以下
溶融張力:18〜30g The outer layer 2 is an ultrahigh molecular weight high density polyethylene resin consisting of polyethylene or ethylene-α-olefin copolymer having the following characteristics, and quinacridone, phthalocyanine and anthrales for imparting ultraviolet ray blocking property and visible light blocking property. quinone, and the light-shielding pigment of organic monoazo, carbon black, iron oxide, zinc oxide, ultramarine blue, chromium oxide, titanium oxide, at least one light-shielding selected from shielding pigment of inorganic dioxide silicofluoride-containing Pigment containing at least one light-shielding pigment selected from the group consisting of inorganic pigments, 0.05 to 0.30 mass% of an antioxidant, and having a visible light transmittance of 1% or less at a wavelength of 500 to 800 nm The chemical resistance according to claim 2, characterized in that the composition 2 is composed of a composition 2 having a UV transmittance of 1% or less at a wavelength of 200 to 400 nm. Blow molding laminated container.
(Characteristic)
Density: 940 to 962 Kg / m 3
Weight average molecular weight: 220,000 to 260,000
Molecular weight distribution (Mw / Mn): 12 or less Melt tension: 18 to 30 g
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