JP6435675B2 - 光学的立体造形用樹脂組成物、及び立体造形物 - Google Patents
光学的立体造形用樹脂組成物、及び立体造形物 Download PDFInfo
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- JP6435675B2 JP6435675B2 JP2014144353A JP2014144353A JP6435675B2 JP 6435675 B2 JP6435675 B2 JP 6435675B2 JP 2014144353 A JP2014144353 A JP 2014144353A JP 2014144353 A JP2014144353 A JP 2014144353A JP 6435675 B2 JP6435675 B2 JP 6435675B2
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- meth
- vinyl
- acid
- acrylate
- compound
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- 239000011342 resin composition Substances 0.000 title claims description 100
- 230000003287 optical effect Effects 0.000 title claims description 55
- -1 methacryloyl group Chemical group 0.000 claims description 284
- 150000001875 compounds Chemical class 0.000 claims description 203
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 58
- 229920005989 resin Polymers 0.000 claims description 47
- 239000011347 resin Substances 0.000 claims description 47
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 20
- 125000004122 cyclic group Chemical group 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 17
- 238000000465 moulding Methods 0.000 claims description 11
- 239000002994 raw material Substances 0.000 claims description 5
- 230000004913 activation Effects 0.000 claims description 4
- 239000002952 polymeric resin Substances 0.000 claims description 4
- 230000000379 polymerizing effect Effects 0.000 claims description 4
- 229920003002 synthetic resin Polymers 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 180
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 98
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 89
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 50
- 239000002253 acid Substances 0.000 description 43
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 41
- 238000000034 method Methods 0.000 description 39
- 239000000047 product Substances 0.000 description 31
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 29
- 238000001723 curing Methods 0.000 description 28
- 238000006116 polymerization reaction Methods 0.000 description 28
- 229920002554 vinyl polymer Polymers 0.000 description 28
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 23
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 22
- 239000007788 liquid Substances 0.000 description 21
- NHOGGUYTANYCGQ-UHFFFAOYSA-N ethenoxybenzene Chemical compound C=COC1=CC=CC=C1 NHOGGUYTANYCGQ-UHFFFAOYSA-N 0.000 description 20
- 239000000178 monomer Substances 0.000 description 19
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 17
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- 238000006243 chemical reaction Methods 0.000 description 16
- 229910052757 nitrogen Inorganic materials 0.000 description 16
- 150000003077 polyols Chemical class 0.000 description 16
- 229920001451 polypropylene glycol Polymers 0.000 description 16
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 15
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 14
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- 238000004519 manufacturing process Methods 0.000 description 14
- 229920000642 polymer Polymers 0.000 description 14
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical class C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 13
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 13
- 239000005056 polyisocyanate Substances 0.000 description 13
- 229920001228 polyisocyanate Polymers 0.000 description 13
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 12
- 125000002723 alicyclic group Chemical group 0.000 description 12
- 125000002947 alkylene group Chemical group 0.000 description 12
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- 125000003118 aryl group Chemical group 0.000 description 11
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- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 10
- 125000003700 epoxy group Chemical group 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 9
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- 125000001931 aliphatic group Chemical group 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
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- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 125000004433 nitrogen atom Chemical group N* 0.000 description 9
- 239000003505 polymerization initiator Substances 0.000 description 9
- 150000003839 salts Chemical class 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 9
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 8
- 229930185605 Bisphenol Natural products 0.000 description 8
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- 150000008064 anhydrides Chemical class 0.000 description 8
- 125000002091 cationic group Chemical group 0.000 description 8
- 150000004985 diamines Chemical class 0.000 description 8
- 235000019441 ethanol Nutrition 0.000 description 8
- 239000011521 glass Substances 0.000 description 8
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- 229960000834 vinyl ether Drugs 0.000 description 8
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 7
- 230000001476 alcoholic effect Effects 0.000 description 7
- AZDCYKCDXXPQIK-UHFFFAOYSA-N ethenoxymethylbenzene Chemical compound C=COCC1=CC=CC=C1 AZDCYKCDXXPQIK-UHFFFAOYSA-N 0.000 description 7
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Substances C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 7
- 239000003999 initiator Substances 0.000 description 7
- 230000001678 irradiating effect Effects 0.000 description 7
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 7
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- 239000004814 polyurethane Substances 0.000 description 7
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- 229940070710 valerate Drugs 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 6
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
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- 238000010894 electron beam technology Methods 0.000 description 6
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 6
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- 230000009257 reactivity Effects 0.000 description 6
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 6
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- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 6
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- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 5
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 5
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- 125000003566 oxetanyl group Chemical group 0.000 description 5
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- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 4
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Description
これらは、活性エネルギー線で重合し得る樹脂とα,β−不飽和二重結合基を有する単量体のみを含有し、単量体が溶媒の機能をかねていることから塗膜や成型品形成時に溶剤が揮発しないという利点があるからである。そして、この活性エネルギー線重合性を有する樹脂として、低分子量のポリエステル系樹脂、ポリウレタン系樹脂、ポリエポキシ系樹脂、ポリアクリル系樹脂等の分子末端にα,β−不飽和二重結合基を有するオリゴマーやα,β−不飽和二重結合基を有する単量体等が利用されている。
この光造形法は、従来の切削加工などと比べて、切削困難な複雑な形状にも対応可能、完全自動化プロセスであり取り扱いが容易、製造時間が短くコスト面でも有利などの様々な利点を有しており、樹脂製品の生産の他、デザイン検討、性能試験、広告用等の試作モデルや医療モデルなどの製造に幅広く用いられるようになってきている。
この立体造形法の代表的な例としては、容器に入れた液状の光硬化性樹脂組成物の液面に、所望パターンの重合硬化層が得られるように、光、例えば、活性エネルギー線の一種である紫外線レーザー光を選択的に照射して重合硬化層を得、次に該硬化層の上に液状の光硬化性樹脂組成物を層状に供給し、次いで前記と同様に光を選択的に照射して前記の硬化層と連続した重合硬化層を形成する。この積層操作を繰り返すことにより、最終的に所望の立体造形物を得る方法である。この立体造形法は、製作する造形物の形状が複雑な場合でも、容易にしかも短時間で目的の造形物を得ることができるため注目されている。
さらに、特許文献7には、エチレン系不飽和モノマーや光開始剤との屈折率の差の絶対値が0でない微小中空球を含有する光硬化性液体組成物が開示されており、該光硬化性液体組成物の透明度が減少することが記載されている。さらに、特許文献8には、発色剤を含有する照射硬化性樹脂組成物が開示されており、該照射硬化性樹脂組成物から製造された三次元物品は、硬化の前後で異なる色を示すことが記載されている。
しかしながら、上記樹脂組成物を硬化して得られる樹脂硬化物も、強靱性、耐水性、物性安定性や経時的変形の抑制の全ての要求を満足するには至っていないのが現状である。
分子内に1個以上の水酸基を有するα,β−不飽和二重結合基含有化合物(B)と、
分子内に水酸基を有しないα,β−不飽和二重結合基含有化合物(C)と、を含有する光学的立体造形用活性エネルギー線重合性樹脂組成物であり、マクロモノマー(A)の数平均分子量が、1,000〜8,000であり、化合物(B)が、水酸基を有し、α,β−不飽和二重結合基を1または2個含有する、環状構造を有しない化合物(b1)または水酸基を有し、環状構造を有する化合物(b2)であることを特徴とする光学的立体造形活性エネルギー線重合性樹脂組成物(なお、マクロモノマー(A)であり、且つ化合物(B)である化合物は、マクロモノマー(A)であるものとする。また、マクロモノマー(A)であり、且つ化合物(C)である化合物についても同様にマクロモノマー(A)であるものとする。)に関する。
化合物(A)を0.5〜40重量%、
化合物(B)を0.5〜40重量%、
化合物(C)を20〜99重量%、
含有することを特徴とする上記光学的立体造形活性エネルギー線重合性樹脂組成物に関する。
<光学的立体造形用活性エネルギー線重合性樹脂組成物>
本発明の光学的立体造形用活性エネルギー線重合性樹脂組成物は、分子の片末端に1個のα,β−不飽和二重結合基を有するマクロモノマー(A)と、分子内に1個以上の水酸基を有するα,β−不飽和二重結合基含有化合物(B)と、分子内に水酸基を有しないα,β−不飽和二重結合基含有化合物(C)とを含有する光学的立体造形用活性エネルギー線重合性樹脂組成物である。
なお、本発明において、マクロモノマー(A)であり、且つ化合物(B)である化合物は、マクロモノマー(A)であるものとする。また、マクロモノマー(A)であり、且つ化合物(C)である化合物についても同様にマクロモノマー(A)であるものとする。
マクロモノマー(A)成分:
一般に、マクロモノマーとは、単量体分子として振舞うことを可能とさせる官能基を末端にもつ高分子で、生成高分子中ではただ1種の単量体単位を構成するものであると、国際純正応用化学連合(IUPAC)高分子命名法委員会で規定されている。マクロモノマーは、1種あるいは2種の低分子単量体化合物を原料として、付加重合、重縮合、重付加等により形成された高分子が母体となり、水酸基、カルボキシル基、アミノ基、あるいはα,β−不飽和二重結合基等の官能基を片末端、あるいは両末端に末端官能基として有する化合物の総称である。
マクロモノマー(A)の市販品としては、ポリスチレンマクロモノマー(東亜合成社製「AS−6」)、ポリメタクリル酸メチルマクロモノマー(東亜合成社製「AA−6」)、ポリアクリル酸ブチルマクロモノマー(東亜合成社製「AB−6」)、ポリメタクリル酸イソブチルマクロモノマー(東亜合成社製「AW−6」)、ポリアクリル酸2−エチルヘキシルマクロモノマー(東亜合成社製「AJ−7」)、シリコーンマクロマ−(信越化学工業社製「X22−8201」、東亞合成社製「AK−5」)等が挙げられるが、これらに限定されるものではない。マクロモノマー(A)は1種のみを用いても、2種以上を併用しても良い。
本発明の樹脂組成物において、分子内に1個以上の水酸基を有するα,β−不飽和二重結合基含有化合物(B)について説明する。
化合物(b1)としては、基材との密着性の面より、(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸2−ヒドロキシプロピル、(メタ)アクリル酸4−ヒドロキシブチル、ε−カプロラクトン1〜2mol付加(メタ)アクリル酸2−ヒドロキシエチル等の炭素数2〜18であるα,β−エチレン性不飽和二重結合基含有化合物が特に好ましい。
本発明の樹脂組成物において、分子内に水酸基を有しないα,β−不飽和二重結合基含有化合物(C)について説明する。本発明において、上記化合物(C)は、分子内に水酸基を有しないα,β−不飽和二重結合基を含有する化合物の単量体であり、上記樹脂組成物に上記成分(C)を含有することによって、前記化合物(A)と化合物(B)との共重合反応の効率化及び高感度化を図ることが容易である。また、上記樹脂組成物を容易に低粘度化できるとともに、造形時の作業性を向上させることが容易となる。また、造形物のガラス転移点(Tg)を向上させて高凝集力を発現させたり、耐熱性や耐水性等の耐性の良好な立体造形物を形成することが可能となるものである。特に限定するものではないが、成分(C)として使用可能な化合物としては、以下が挙げられる。
4−ビニル安息香酸メチルポリ(エチレンオキサイド)、4−ビニル安息香酸エチルポリ(エチレンオキサイド)、4−イソプロペニル安息香酸メチルポリ(プロピレンオキサイド)、4−イソプロペニル安息香酸エチルポリ(プロピレンオキサイド)などのポリアルキレンオキサイド部位を有するビニル安息香酸エステル系またはイソプロペニル安息香酸エステル系単量体類;
スチレンスルホン酸ナトリウム、スチレンスルホン酸カリウム、スチレンスルホン酸リチウム、スチレンスルホン酸マグネシウム、スチレンスルホン酸亜鉛、スチレンスルホン酸鉄等のスチレンスルホン酸の金属塩類;
ビニルオキシベンゼンスルホン酸アンモニウム、ビニルオキシベンゼンスルホン酸ナトリウム、ビニルオキシベンゼンスルホン酸カリウム等のアルケニル基含有ビニルオキシベンゼンスルホン酸の金属塩やアンモニウム塩類;
2−メチル−2−プロペニルオキシベンゼンスルホン酸アンモニウム、2−メチル−2−プロペニルオキシベンゼンスルホン酸ナトリウム、2−メチル−2−プロペニルオキシベンゼンスルホン酸カリウム等の2−メチル−2−プロペニルオキシベンゼンスルホン酸の金属塩やアンモニウム塩類;
2−メチル−2−プロペニルスルホン酸アンモニウム、2−メチル−2−プロペニルスルホン酸ナトリウム、2−メチル−2−プロペニルスルホン酸カリウム等の2−メチル−2−プロペニルスルホン酸の金属塩やアンモニウム塩類;
例えば、(メタ)アクリロニトリル、α−クロロアクリロニトリル、クロトンニトリル、マレインニトリル、フマロニトリル、メサコンニトリル、シトラコンニトリル、イタコンニトリル、2−プロペンニトリル、(メタ)アクリル酸2−シアノエチルなどのニトリル基含有α,β−不飽和二重結合基含有化合物類;
本発明の化合物(C)は、前述の分子内に水酸基を有するα,β−不飽和二重結合基含有化合物(B)との共重合反応性と共重合反応後における硬化物の凝集力向上の点をを考慮すると、化合物(C)に含有されるα,β−不飽和二重結合基が、アクリロイル基、またはメタクリロイル基であることが好ましい。さらに、後述の立体造形物の硬化収縮を低減したり、可撓性の向上を可能にすることができる。
樹脂組成物全量中、マクロモノマー(A)と、化合物(B)とが、それぞれ0.5重量部以上であれば、十分な凝集力が得られ易く耐熱性や耐湿熱性の向上効果が期待できる。一方、樹脂組成物全量中、マクロモノマー(A)と化合物(B)が、40重量%以下であれば、樹脂組成物を光造形材料として用いた場合に、立体造形物の硬化収縮が低減でき、可撓性が向上するので好ましい。
本発明の樹脂組成物の一実施形態において、樹脂組成物は、上記必須成分に加えて、オリゴマー(D)を含んでもよい。なお、本願において、オリゴマー(D)とはマクロモノマー(A)以外のオリゴマーである。オリゴマー(D)を使用することによって、樹脂組成物を光造形材料として使用した時に、造形性及び硬化収縮性をより向上させることができる。また樹脂層の耐熱性又は耐湿熱性を向上させることが容易となる。
ポリエステル系オリゴマー(d1)としては、主鎖骨格に多塩基酸と多価アルコールを重縮合して得られるポリエステルの末端あるいはポリエステル鎖中の水酸基と(メタ)アクリル酸、マレイン酸などの分子内に1個以上のカルボキシル基を有するα,β−エチレン性不飽和二重結合基含有化合物とのエステル化によって得られる化合物、あるいはポリエステルの末端あるいはポリエステル鎖中のカルボキシル基と(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸2−ヒドロキシプロピルなどの前述の化合物(B)とのエステル化によって得られる化合物である。その他、酸無水物と(メタ)アクリル酸グリシジルと少なくとも1個の水酸基を有する化合物とから得られるポリエステルオリゴマー等もポリエステルオリゴマー(d1)として使用可能である。
比較的高分子量のポリオール類としては、より具体的には、例えば、高分子量ポリエステルポリオール、高分子量ポリアミドポリオール、高分子量ポリカーボネートポリオール及び高分子量ポリウレタンポリオールが挙げられる。高分子量ポリカーボネートポリオールは、上記の比較的低分子量のジオールと炭酸エステル又はホスゲンとの反応によって得られる。
上記高分子量ポリアミドポリオールの市販品としては、富士化成工業社製のTPAE617等を使用できる。
上記高分子量ポリカーボネートポリオールの市販品としては、例えば、パーストープ社製のオキシマーN112、旭化成ケミカルズ社製のPCDLシリーズ、クラレ社製のクラレポリオールPMHCシリーズ、クラレポリオールCシリーズ等が挙げられる。
その他に、ポリカプロラクトンジオール、ポリ(β−メチル−γ−バレロラクトン)ジオール、ポリバレロラクトンジオール等のラクトン類を開環重合して得られるポリエステルポリオール等も、上記高分子量ポリオールとして使用できる高分子量ポリオールに含まれる。
ポリウレタン系オリゴマー(d2)は、少なくとも1個以上のイソシアネート基を有する化合物と前記化合物(B)を反応させて得られる化合物、あるいは少なくとも1個のイソシアネート基を有する化合物と上述の多価アルコールとを反応させて得られる末端イソシアネート基のウレタンプレポリマーと前記化合物(B)を反応させて得られる化合物、あるいは少なくとも1個のイソシアネート基を有する化合物と多価アルコールとを反応させて得られる末端イソシアネート基のウレタンプレポリマーと、更に少なくとも1個以上のアミノ基を有する化合物とを反応させて得られる末端イソシアネート基のウレタンプレポリマーと前記化合物(B)とを反応させて得られる化合物である。また、イソシアネート基とアミノ基とを反応させて得られるウレア結合基を含有したものもポリウレタン系オリゴマー(d2)に含む。
また、アミノ基を有するアミン類としては、、例えばアミノメタン、アミノエタン、1−アミノプロパン、2−アミノプロパン、1−アミノブタン、2−アミノブタン、1−アミノペンタン、2−アミノペンタン、3−アミノペンタン、イソアミルアミン、1−アミノヘキサン、1−アミノヘプタン、2−アミノヘプタン、2−オクチルアミン、1−アミノノナン、1−アミノデカン、1−アミノドデカン(ラウリルアミン)、1−アミノトリデカン、1−アミノヘキサデカン、1−アミノテトラデデカン(ミリスチルアミン)、1−アミノペンタデカン、セチルアミン、オレイルアミン、ココアルキルアミン、牛脂アルキルアミン、硬化牛脂アルキルアミン、アリルアミン、ステアリルアミン、アミノシクロプロパン、アミノシクロブタン、アミノシクロペンタン、アミノシクロヘキサン、アミノシクロドデカン、1−アミノ−2−エチルヘキサン、1−アミノ−2−メチルプロパン、2−アミノ−2−メチルプロパン、3−アミノ−1−プロペン、3−アミノメチルヘプタン、3−イソプロポキシプロピルアミン、3−ブトキシプロピルアミン、3−イソブトキシプロピルアミン、2−エチルヘキシロキシプロピルアミン、3−デシロキシプロピルアミン、3−ラウリロキシプロピルアミン、3−ミリスチロキシプロピルアミン、2−アミノメチルテトラヒドロフラン、アニリン、o−アミノトルエン、m−アミノトルエン、p−アミノトルエン、o−ベンジルアニリン、p−ベンジルアニリン、1−アニリノナフタレン、1−アミノアントラキノン、2−アミノアントラキノン、1−アミノアントラセン、2−アミノアントラセン、5−アミノイソキノリン、o−アミノジフェニル、4−アミノジフェニルエーテル、2−アミノベンゾフェノン、4−アミノベンゾフェノン、o−アミノアセトフェノン、m−アミノアセトフェノン、p−アミノアセトフェノン、ベンジルアミン、α−フェニルエチルアミン、フェネシルアミン、p−メトキシフェネシルアミン、p−アミノアゾベンゼン、m−アミノフェノール、p−アミノフェノール、アリルアミン等の1級アミン類;
ポリエポキシ系オリゴマー(d3)は、グリシジル基を有する化合物とヒドロキシエチル(メタ)アクリレート、(メタ)アクリル酸、マレイン酸などの分子内に1個以上の水酸基やカルボキシル基を有するα,β−不飽和二重結合基含有化合物との反応により得られる化合物であり、実質的にグリシジル基を有さず、かつα,β−不飽和二重結合基含有化合物を有する化合物である。代表例としてビスフェノール型、エポキシ化油型、フェノールノボラック型、脂環型が挙げられる。ビスフェノール型ポリエポキシ系オリゴマーとしては、ビスフェノール類とエピクロルヒドリンとを反応させて得られるビスフェノール型ジグリシジルエーテルと(メタ)アクリル酸などの分子内に1個以上のカルボキシル基を有するα,β−不飽和二重結合基含有化合物とを反応して得られるものである。
本発明では、オリゴマー(D)として、アクリル系オリゴマー(d4)を使用することもできる。使用可能な化合物の具体例として、α,β−不飽和二重結合基を有する変性ポリエーテル、アミン変性されたα,β−不飽和二重結合基含有化合物、並びに、アルキッド樹脂、スピロアセタール樹脂、ポリブタジエン樹脂、ポリチオールポリエン樹脂及び多価アルコール等の各種化合物にα,β−不飽和二重結合基を付加させた変性α,β−不飽和二重結合基含有化合物、からなる群より選択される1以上の化合物の、オリゴマーまたはプレポリマーを使用することができる。
なお、数平均分子量(Mn)、重量平均分子量(Mw)、酸価(AV)及び水酸基価(OHV)の測定方法については後述する。
本発明の樹脂組成物は、各種活性化エネルギー線の照射によって重合反応が進行し、硬化可能である。しかし、上記樹脂組成物はて、必要に応じて、活性エネルギー線重合開始剤(E)を含んでもよい。活性エネルギー線重合開始剤(E)を使用することによって、重合反応を促進することができる。本発明の一実施形態において、上記活性化エネルギーは紫外線であることが好ましく、紫外線の照射によって重合反応を進行させる場合、樹脂組成物は、活性エネルギー線重合開始剤(E)を含むことが好ましい。
具体例として、例えば、以下が挙げられる。2,2−ジメトキシ−2−フェニルアセトフェノン、アセトフェノン、ベンゾフェノン、キサントフルオレノン、ベンズアルデヒド、アントラキノン、3−メチルアセトフェノン、4−クロロベンゾフェノン、4,4’−ジアミノベンゾフェノン、ベンゾインプロピルエーテル、ベンゾインエチルエーテル、ベンジルジメチルケタール、1−(4−イソプロピルフェニル)−2−ヒドロキシ−2−メチルプロパン−1−オン、2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン、4−チオキサントン、カンファーキノン、及び2−メチル−1−[4−(メチルチオ)フェニル]−2−モルホリノプロパン−1−オン等の光ラジカル発生剤(e1)。
また、α,β−エチレン性不飽和二重結合基含有化合物(C)として、(メタ)アクリル酸グリシジル、4−(グリシジルオキシ)ブチル(メタ)アクリレート、(メタ)アクリル酸(3−メチル−3−オキセタニル)メチル、(メタ)アクリル酸−3,4−エポキシシクロヘキシルメチルなどの3員環または4員環の酸素原子を有するヘテロ環含有(メタ)アクリル酸エステル類、あるいは後述のカチオン重合性化合物(F)や上述のエポキシ変性植物油(A)をカチオン重合性化合物として使用した場合には、活性エネルギー線重合開始剤として、必要に応じて公知の光酸発生剤(e2)を含有することが好ましい。光酸発生剤(e2)としては、例えば、UVACURE1590(ダイセル・サイテック社製)、CPI−110P(サンアプロ社製)、などのスルホニウム塩やIRGACURE250(チバ・スペシャルティ・ケミカルズ社製)、WPI−113(和光純薬社製)、Rp−2074(ローディア・ジャパン社製)等のヨードニウム塩などに例示されるものが挙げられ、併用使用する事で、重合架橋が進み、熱や湿度に対する耐久性に優れる硬化物を形成するため好ましい。
本発明では、開始剤(E)として、上述の化合物を単独で、又は2種類以上組合せて使用することができる。
本発明の樹脂組成物の一実施形態において、樹脂組成物は、上記必須成分に加えて、カチオン重合性化合物(F)を含んでもよい。カチオン重合性化合物(F)を使用することによって、樹脂組成物を立体造形物として使用した時に、活性エネルギー線照射による異種重合硬化が可能なるため、硬化物が相分離構造を形成し、弾性と応力緩和性やクリープ特性を制御しやすいため、適度な弾性や可撓性維持と硬化収縮抑制をより向上させることができる。また樹脂層の耐熱性又は耐湿熱性を向上させることが容易となる。
工業的には、プロピオラクトン、ブチロラクトン、バレロラクトン、カプロラクトン、1,3−ジオキソラン、1,2−ジオキサン、1,3−ジオキサン、1,4−ジオキサン、1,3,5−トリオキサン、エチレンカーボネート、プロピレンカーボネート、グリセリンカーボネート等が反応性の点で好ましく用いられる。
本発明の樹脂組成物は、本発明による効果を損なわない範囲であれば、各種添加剤(Q)を適宜配合することも可能である。例えば、重合硬化収縮率低減、熱膨張率低減、寸法安定性向上、弾性率向上、粘度調整、熱伝導率向上、強度向上、靭性向上、及び着色向上等の観点から、有機又は無機の充填剤を配合することができる。このような充填剤は、ポリマー、セラミックス、金属、金属酸化物、金属塩、及び染顔料等の材料から構成されるものであってよい。また、その形状については、特に限定されず、例えば、粒子状及び繊維状等であってよい。なお、上記ポリマー系の材料を配合する場合には、シランカップリング剤、柔軟性付与剤、可塑剤、難燃化剤、保存安定剤、酸化防止剤、紫外線吸収剤、チクソトロピー付与剤、分散安定剤、流動性付与剤、及び消泡剤等の、独立した充填剤としてではなく、ポリマーブレンド又はポリマーアロイとして、樹脂組成物中に、溶解、半溶解又はミクロ分散させることも可能である。
本発明の光学的立体造形用活性エネルギー線重合性樹脂組成物は、上記、マクロモノマー(A)、化合物(B)、及び化合物(C)を必須成分とし、更に、必要に応じて、オリゴマー(D)、開始剤(E)、カチオン重合性化合物(F)や各種添加剤(Q)を配合後、均一に混合することによって製造することができる。攪拌・混合する際には、減圧装置を備えた1軸または多軸エクストルーダー、ニーダー、ディソルバーのような汎用の機器を使用し攪拌・混合することにより調製してもよい。攪拌・混合する際の温度は、通常、10〜60℃に設定されるのが好ましい。調製時の設定温度が10℃未満では、粘度が高すぎて均一な撹拌・混合作業が困難になる場合があり、逆に、調製時の温度が60℃を超えると、熱による硬化反応が起きる場合があり、正常な樹脂組成物が得られない場合があるので、好ましくない。
なお、本発明における光学的立体造形用活性エネルギー線重合性樹脂組成物は、実質的に有機溶剤を含まないことが好ましいが、機溶剤を含有することも可能である。 例えば、メタノール、エタノール、イソプロピルアルコール、アセトン、メチルエチルケトン、メチルイソブチルケトン、酢酸メチル、酢酸エチル、酢酸ブチル、シクロヘキサン、トルエン、キシレンその他の炭化水素系溶媒等の有機溶媒や、水をさらに添加して、樹脂組成物の粘度を調整することもできるし、樹脂組成物を加熱して粘度を低下させることもできる。
本発明の光光学的立体造形用活性エネルギー線重合性樹脂組成物は、光学的立体造形法(以下、光造形法ともいう)における光硬化性液状樹脂物質として好適に使用される。すなわち、本発明の樹脂組成物に対して、紫外線等の活性エネルギー線を選択的に照射して重合硬化に必要なエネルギーを供給する光造形法により、所望の立体形状の樹脂硬化物を製造することができる。
活性エネルギー線の照射光源としては、150〜550nm波長域の光を主体としたもので、低圧水銀灯、中圧水銀灯、高圧水銀灯、超高圧水銀灯、ケミカルランプ、ブラックライトランプ、マイクロウェーブ励起水銀灯、LEDランプ、キセノンランプ又はメタルハライドランプなどの他、半導体レーザー光線、電子線なども露光用活性エネルギー線として利用できる。コスト面や指向性、収束性の点で紫外線レーザー光線が好ましい。
本発明の光学的立体造形用活性エネルギー線重合性樹脂組成物を用いて立体造形物を得る代表的な方法としては、液状である本発明の樹脂組成物に、所望のパターンを有する硬化層が得られるように光を選択的に照射して硬化層を形成し、次に該硬化層に隣接する未硬化の組成物層に同様にして光を照射して先に形成された硬化層と連続する新たな硬化層を形成し、この積層操作を繰り返すことにより、最終的に目的とする立体形状の造形物とする方法を挙げることができる。この方法のさらに具体的態様としては、次に例示する方法を挙げることができる。
撹拌機、還流冷却器、滴下ロート、温度計および窒素ガス吹き込み口を備えたガラスフラスコに、α,β−不飽和二重結合基含有化合物(C)であるアクリル酸メチル30部、メルカプト酢酸10部およびトルエン30部を仕込み、滴下ロートにはアクリル酸メチル70部、トルエン30部およびアゾビスイソブチロニトリル(以下AIBNと略記する)0.15部からなる溶液を仕込んだ。ガラスフラスコの中に窒素ガスを吹き込みながら、溶液の温度を90℃にして滴下ロートの溶液を3時間かけて滴下した。ついで、ガラスフラスコの中に窒素ガスを吹き込みながら、溶液の温度を90℃にしてトルエン40部、AIBN0.8部からなる溶液を滴下ロートで1.5時間かけて滴下し、その後さらに2時間反応を継続させて重合を完結させた。得られた重合体溶液に、重合禁止剤のハイドロキノンモノメチルエーテル200ppmを添加し、ついで、4級アンモニウム塩を触媒とし、得られた重合体の酸価値の1.1倍当量のN−〔4−(2,3−エポキシプロポキシ)−-3,5−ジメチルベンジル〕アクリルアミドを前記重合体溶液に加えて、温度90℃で6時間維持して重合体末端のカルボキシル基と反応させた。酸価の減少から求めた反応率は98%であった。以上の操作によって、分子の片末端に前記特定構造のアクリルアミドを有するポリメチルアクリレート、すなわち、マクロモノマー(PMM)を得、さらに、該マクロモノマーの一部をメタノールと水の混合溶液に沈澱させ再沈精製を行った。
精製したマクロモノマーをフーリエ変換赤外吸収スペクトル測定装置(バリアン テクノロジーズ ジャパン リミテッド社製「Varian 660−IR」)にて、1670cm-1(アミド)、及び810,1420cm-1(アクリロイル)の赤外線吸収スペクトルにより片末端にアクリルアミド基が導入されたことを確認した。
ガラスフラスコにスチレン9部、α,β−不飽和二重結合基含有化合物(C)であるトリエトキシビニルシラン30部およびトルエン30部を仕込み、滴下ロートにはトリエトキシビニルシラン70部、メルカプト酢酸7部、トルエン30部およびAIBN0.15部を入れた以外は製造例1と同様にして重合を行い、末端にカルボキシル基を有する重合体溶液を得た。得られた重合体のGPC法によるポリスチレン換算の数平均分子量は1,300で、重量平均分子量が2,240であった。ついで、実施例1と同様にして重合禁止剤、触媒およびN−〔4−(2,3−エポキシプロポキシ)−3,5−ジメチルベンジル〕アクリルアミドによる反応を温度90℃で10時間実施した。この反応の酸価の減少から求めた反応率は99%であった。以上の操作によって、分子の片末端に前記特定構造のアクリルアミドを有するポリメトリエトキシビニルシラン(シリコーンマクロモノマー:PVS)を得た。
各製造例で得られたマクロモノマー(A)の外観を目視にて評価した。
数平均分子量(Mn)と重量平均分子量(Mw)の測定は、昭和電工社製GPC(ゲルパーミエーションクロマトグラフィー)「ShodexGPC System−21」を用いた。GPCは溶媒に溶解した物質をその分子サイズの差によって分離定量する液体クロマトグラフィーであり、溶媒としてはテトロヒドロフラン、重量平均分子量(Mn)の決定はポリスチレン換算で行った。
酸素濃度が10%以下に置換された遮光された300mlのマヨネーズ瓶に、分子内に、マクロモノマー(A)、分子内に1個以上の水酸基を有するα,β−不飽和二重結合基含有化合物(B)、分子内に水酸基を有しないα,β−不飽和二重結合基含有化合物(C)、オリゴマー(D)、光重合開始剤(E)、カチオン重合性化合物(F)、触媒(P)、及びその他の成分(Q)を表1に示す比率で仕込み、にて十分に攪拌を行い、十分に脱泡を行った後、配合例に示す樹脂組成物を得た。
各配合例で得られた樹脂組成物の液体外観を目視にて評価した。
各配合例で得られた樹脂組成物を23℃の雰囲気下でE型粘度計(東機産業社製 TV−22)にて、約1.2mlを測定用試料とし、回転速度0.5〜100rpm、1分間回転の条件で測定し、溶液粘度(mPa・s)とした。
共栓三角フラスコ中に試料、約1gを精密に量り採り、トルエン/エタノール(容量比:トルエン/エタノール=2/1)混合液100mlを加えて溶解する。更にアセチル化剤(無水酢酸25gをピリジンで溶解し、容量100mlとした溶液)を正確に5ml加え、約1時間攪拌した。これに、フェノールフタレイン試液を指示薬として加え、30秒間持続する。その後、溶液が淡紅色を呈するまで0.1Nアルコール性水酸化カリウム溶液で滴定する。
水酸基価は次式により求めた。水酸基価は樹脂の乾燥状態の数値とした(単位:mgKOH/g)。
水酸基価(mgKOH/g)=[{(b−a)×F×28.25}/S]/(不揮発分濃度/100)+D
ただし、S:試料の採取量(g)
a:0.1Nアルコール性水酸化カリウム溶液の消費量(ml)
b:空実験の0.1Nアルコール性水酸化カリウム溶液の消費量(ml)
F:0.1Nアルコール性水酸化カリウム溶液の力価
D:酸価(mgKOH/g)
共栓三角フラスコ中に試料化合物(B)を、約1gを精密に量り採り、トルエン/エタノール(容積比:トルエン/エタノール=2/1)混合液100mlを加えて溶解した。これに、フェノールフタレイン試液を指示薬として加え、30秒間保持した後、溶液が淡紅色を呈するまで0.1Nアルコール性水酸化カリウム溶液で滴定した。
乾燥状態の樹脂の値として、酸価(mgKOH/g)を次式により求めた。
酸価(mgKOH/g)={(5.611×a×F)/S}/(不揮発分濃度/100)
ただし、S:試料の採取量(g)
a:0.1Nアルコール性水酸化カリウム溶液の消費量(ml)
F:0.1Nアルコール性水酸化カリウム溶液の力価
ロボットDSC(示差走査熱量計、セイコーインスツルメンツ社製「RDC220」)に「SSC5200ディスクステーション」(セイコーインスツルメンツ社製)を接続して、測定に使用した。
表1の樹脂組成物を、剥離処理されたポリエステルフィルムに塗工し、活性エネルギー線を照射し、重合硬化させたものを約10mgかきとり、試料としてアルミニウムパンに入れ、秤量して示差走査熱量計にセットし、試料を入れない同タイプのアルミニウムパンをリファレンスとして、100℃の温度で5分間加熱した後、液体窒素を用いて−120℃まで急冷処理した。その後10℃/分で昇温し、昇温中に得られたDSCチャートからガラス転移温度(Tg、単位:℃)を決定した。
AB−6:ポリアクリル酸ブチルマクロモノマー(東亜合成社製「AB−6」、数平均分子量:6,000)、AJ−7:ポリアクリル酸2−エチルヘキシルマクロモノマー(東亜合成社製「AJ−7」、数平均分子量:6,000)、PMM:製造例1−アクリルアミドを有するポリアクリル酸メチル(PMAマクロモノマー、数平均分子量:2,000)、PVS:製造例2−アクリルアミドを有するポリメトリエトキシビニルシラン(シリコーンマクロモノマー、数平均分子量:2,300)、AK−5:ポリジメチルシロキサンマクロモノマー(東亜合成社製「AK−5」、数平均分子量:5,000)
4HBA:アクリル酸4−ヒドロキシブチル、2HEA:アクリル酸2−ヒドロキシエチル、CHDMA:アクリル酸1,4−シクロヘキサンジメタノール、HPPA:アクリル酸2−ヒドロキシ−3−フェノキシプロピル
IBXA:アクリル酸イソボルニル、DCPA:アクリル酸ジシクロペンタニル、ADCP:ジアクリル酸ジシクロペンタニル、ACMO:4−アクリロイルモルホリン、GMA:メクリル酸グリシジル、NPGDA:ジアクリル酸ネオペンチルグリコール
Ebecryl811:ダイセルサイテック社製 ポリエステル系オリゴマー(ポリエステルアクリレート)、
紫光UV3000B:日本合成化学工業社製 ポリウレタン系オリゴマー(ウレタンアクリレート)、Ebecryl600:ダイセルサイテック社製 ポリエポキシ系オリゴマー(エポキシアクリレート)
・開始剤(E)成分
TPO:2,4,6−トリメチルベンゾイル-ジフェニル-フォスフィンオキサイト゛(BASF社製,DAROCUR TPO)、CPI−110P:p-フェニルチオフェニルジフェニルスルホニウムPF6塩
2021P:3,4−オキシランシクロヘキシルメチル−3,4−オキシランシクロヘキサンカルボキシレート (ダイセル社製)、DOME:ジ(1−エチル−3−オキセタニル)メチルエーテル、GC:グリセリンカーボネート
A−174:タナック社製シランカップリング剤、DEX−S:日本化薬社製 チオキサントン系増感剤、AO−50:アデカ社製 酸化防止剤を示す。
表2及び3に示した光学的立体造形用樹脂組成物について、次の方法で力学特性を測定し、成形試験を行った。結果を表3に示す。
アプリケータを用いてガラス板上に樹脂組成物を250μm 厚に塗布し、0.5J/cm2(波長 :350nm)の紫外線を照射して硬化フィルムを得た。次いで、ガラス板上から硬化フィルムを剥離し、23℃、相対湿度50%で24時間状態調節し、試験片とした。
測定23℃、相対湿度50%の恒温湿室内で、前記試験片のヤング率を引張り速度1mm/minおよび標線間25mmの条件で測定した。また23℃における前記試験片の破断伸びおよび破断強度を、引張り速度50mm/minおよび標線間25mmの条件で測定した。
このヤング率を4段階で評価した。
◎:120(kg/mm2)以上。全く問題なし。
○:100(kg/mm2)以上〜120(kg/mm2)未満。若干弱いが、問題なし。
△:80(kg/mm2)以上〜100(kg/mm2)未満。実用上、使用可。
×:80(kg/mm2)未満。。実用上、問題あり。
光源としてArイオンレーザー(波長 351、 385nm)を用いた光造形装置(ソリッドクリエーターJSC−2000:ソニー株式会社製)を使用し、液面でのレーザーパワー40mW、走査速度100cm/minで成形して試験片〔(幅50×長さ50×高さ1mm):1回の積層厚0.2mm×5回積層〕とした。
付着している樹脂液を丁寧に拭き取った後、板の重量W1 を測定した。次いで、該試験片を樹脂液中に25℃で24時間浸漬し、付着した樹脂液を拭き取った後、重量W2 を測定した。
次式により膨潤度を算出し、3段階で評価した。
膨潤度(%)=〔(W2 −W1 )/W1 〕× 100
○:2(%)未満。全く問題なし。
△:2(%)以上〜5(%)未満。実用上、使用可。
×:5(%)以上。実用上、問題あり。
前述した光造形装置を用いて、液面でのレーザーパワー40mW、走査速度100cm/minで成形して試験片〔(幅50×長さ50×高さ40mm):1回の積層厚0.2mm×100回積層〕とした。
前述した光造形装置を用いて成形した(1回の積層厚 0.2mm×100回積層)。付着した樹脂液を拭き取った後、UVランプを用いてポストキュアーを行った(照射線量5J/cm2 )。
次いで、試験片の片方を水平な台に固定し、他端の持ち上がり量Δh(mm)で反りの評価を行った。
この反りを4段階で評価した。
◎:0.2(mm)未満。全く問題なし。
○:0.2(mm)以上〜0.5(mm)未満。若干あるが、問題なし。
△:0.5(mm)以上〜1.0(mm)未満。実用上、使用可。
×:1.0(mm)以上。実用上、問題あり。
アプリケータを用いてガラス板上に樹脂組成物を250μm 厚に塗布し、0.5J/cm2(波長 :350nm)の紫外線を照射してガラス積層硬化フィルムを得、23℃、相対湿度50%で24時間状態調節し、試験片とした。
測定23℃、相対湿度50%の恒温湿室内で、前記試験片を#0000のスチールウールにより、硬化フィルムの表面を250g/cm2の荷重をかけながら10回摩擦し、耐擦傷性試験を行った。傷の発生の有無および傷の程度を目視により観察し、表面活性の指標とした。
評価は4段階で行った。
◎:傷の発生なし。全く問題なし。
○:5本以下の傷が発生する。若干あるが、問題なし。
△:傷が6〜10本発生する。実用上、使用可。
×:傷が無数に発生する。実用上、問題あり。
Claims (8)
- 分子の片末端に1個のα,β−不飽和二重結合基を有するマクロモノマー(A)と、
分子内に1個以上の水酸基を有するα,β−不飽和二重結合基含有化合物(B)と、
分子内に水酸基を有しないα,β−不飽和二重結合基含有化合物(C)と、を含有する光学的立体造形用活性エネルギー線重合性樹脂組成物であり、マクロモノマー(A)の数平均分子量が、1,000〜8,000であり、化合物(B)が、水酸基を有し、α,β−不飽和二重結合基を1または2個含有する、環状構造を有しない化合物(b1)または水酸基を有し、環状構造を有する化合物(b2)であることを特徴とする光学的立体造形活性エネルギー線重合性樹脂組成物(なお、マクロモノマー(A)であり、且つ化合物(B)である化合物は、マクロモノマー(A)であるものとする。また、マクロモノマー(A)であり、且つ化合物(C)である化合物についても同様にマクロモノマー(A)であるものとする。)。 - マクロモノマー(A)が、単一のα,β−不飽和二重結合基含有化合物(a)を原料として重合された母体を含むことを特徴とする請求項1記載の光学的立体造形活性エネルギー線重合性樹脂組成物。
- 活性エネルギー線重合性組成物全量中、
化合物(A)を0.5〜40重量%、
化合物(B)を0.5〜40重量%、
化合物(C)を20〜99重量%、
含有することを特徴とする請求項1または2記載の光学的立体造形活性エネルギー線重合性樹脂組成物。 - 化合物(B)のα,β−不飽和二重結合基が、アクリロイル基及び/またはメタクリロイル基であることを特徴とする請求項1〜3いずれか記載の光学的立体造形活性エネルギー線重合性樹脂組成物。
- 化合物(C)のα,β−不飽和二重結合基が、アクリロイル基及び/またはメタクリロイル基であることを特徴とする請求項1〜4いずれか記載の光学的立体造形活性エネルギー線重合性樹脂組成物。
- 請求項1〜5いずれか記載の光学的立体造形活性エネルギー線重合性樹脂組成物を用いた光学的立体造形用樹脂材料。
- 請求項6記載の光学的立体造形用樹脂材料を、活性エネルギー線で重合硬化してなる樹脂硬化物。
- 請求項7記載の樹脂硬化物よりなる立体造形物。
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