JP6431329B2 - Piercing metal for dissimilar material joining and dissimilar material joining method - Google Patents

Description

  The present invention relates to a dissimilar material joining piercing metal and a dissimilar material joining method using the dissimilar material joining piercing metal.

  In recent years, automobiles and other car bodies have been required to be lighter and to improve safety, such as shock absorption during collisions, and even in the car body structure, they are lighter and have better shock absorption instead of conventional iron-based materials. The use of light alloy materials such as aluminum alloy materials and magnesium materials, that is, non-ferrous materials, is increasing.

  For example, panels such as automobile roofs, hoods, fenders, doors, bumper reinforcements and door reinforcements to ensure safety in the event of a collision, and suspension parts such as suspension arms, etc. Light alloy material is used.

  These light alloy materials, for example, aluminum alloy materials are generally used in combination with steel materials such as steel plates and mold steels that have been conventionally used, and inevitably, dissimilar material joining between the steel material and the aluminum alloy material is required.

  However, if the dissimilar material joining of this steel material and aluminum alloy material is performed by spot welding with excellent productivity, these steel materials and aluminum alloy materials have extremely high hardness and extremely brittleness at the joint interface. An intermetallic compound layer of Fe and Al is generated. Due to the formation of the intermetallic compound layer, there is a possibility that sufficient bonding strength cannot be obtained.

  For this reason, as disclosed in Patent Document 1, for example, in the pre-process of spot welding, an iron-based material pierced metal is previously attached to the aluminum alloy material, and the gap between the pierced metal and the iron-based material is set. A different material joining method for spot welding is known.

JP 2009-285678 A

  According to Patent Document 1, when spot welding a non-ferrous material such as an aluminum alloy material and an iron-based material, a pierce metal made of a ferrous material is attached to the non-ferrous material in advance, and the pierce metal and iron By spot-welding the base material, a non-ferrous material and a ferrous material can be joined.

  However, as shown in FIG. 12 (a), in spot welding, the shaft portion 102a of the pierce metal 102 made of iron-based material is inserted into the through hole 101a of the aluminum alloy plate 101 in advance, and this aluminum alloy plate 101 is attached. And a steel plate 103 made of an iron-based material, if there is a gap a between the tip 102b of the shaft portion 102a of the piercing metal 102 and the steel plate 103, contact between the shaft portion 102a of the piercing metal 102 and the steel plate 103 is not good. It is sufficient and causes poor welding. Further, a large pressure is required to bring the steel plate 103 into contact with the tip 102b of the shaft portion 102a of the pierce metal 102. Particularly when the steel plate 103 is a high-rigidity high-tensile steel plate or the like, a particularly large pressing force is required.

  Further, as shown in FIG. 4B, when the tip 102b of the shaft portion 102a of the piercing metal 102 protrudes from the surface of the aluminum alloy plate 101, a gap b is formed between the aluminum alloy plate 101 and the steel plate 103. A factor that occurs and stress concentrates on the contact end portion 103b of the steel plate 103 that contacts the end portion 102c of the tip 102b of the shaft portion 102 of the pierce metal 102, leading to a decrease in rigidity or strength of the steel plate 103. Become.

  Accordingly, an object of the present invention made in view of such a point is to provide a pierce metal for joining different materials and a piercing metal for joining different materials, in which adhesion of a joining interface between a ferrous material and a non-ferrous material can be obtained and good spot welding can be obtained. It is to provide a dissimilar material joining method using pierced metal.

The piercing metal for dissimilar material joining according to claim 1, which achieves the above object, is made of a ferrous material, and includes a head portion and a shaft portion that protrudes from a lower surface of the head portion, and the shaft portion is formed in a non-ferrous material. In the piercing metal for dissimilar materials that is inserted into the formed through-hole and attached to the non-ferrous material, and the shaft tip surface is weld-joined to the ferrous material, the shaft portion tip surface is connected to the shaft portion tip surface. has a first protrusion and second protrusion protruding, second protrusions Ri Ah in protrusion height is large relative to the first protrusion, the first protrusion on the center side of the shaft tip surface projecting Further, the second protrusion protrudes from the outer peripheral side .

According to this, by having the first protrusion and the second protrusion having different protrusion heights on the tip end surface of the pierce metal shaft, the pierce metal and the iron-based material are sandwiched and pressurized, and in the initial stage of joining when energizing each other. The interface between the non-ferrous material and the iron-based material is formed by softening the iron-based material at the second protrusion and the portion that are in contact with each other and deforming the iron-based material with a small applied pressure so that the iron-based material and the first protrusion are in contact with each other. while preventing decrease in rigidity as well as adhesion, easily easily good weld the shank tip of the peer scan metal in a subsequent welding later stages is made. Further, according to this, while the outer peripheral side of the shaft portion of the iron-based material is softened, the temperature rise on the first projection side on the center side is suppressed, that is, the temperature rise on the center side is suppressed, and the electrical resistance is reduced, and during welding The welding current concentrates on the welding site with respect to the high temperature surroundings, and good welding is performed.

The invention according to claim 2 is provided with a head portion made of an iron-based material and a shaft portion formed to protrude from the lower surface of the head portion, and the shaft portion is inserted into a through hole formed in the non-ferrous material. In the piercing metal for dissimilar material joining that is attached to the non-ferrous material and the shaft tip surface is weld-joined to the ferrous material, a first protrusion and a first protrusion projecting from the shaft tip surface are formed on the shaft tip surface. The second protrusion has a large protrusion height with respect to the first protrusion, and the front end surface and the front end of the first protrusion are in the through-hole when mounted on the non-ferrous material. It is located and the front-end | tip of a 2nd processus | protrusion protrudes from the said through-hole, or becomes the same surface as the joint surface with respect to the said ferrous material of the said nonferrous material .

According to this, by having the first protrusion and the second protrusion having different protrusion heights on the tip end surface of the pierce metal shaft, the pierce metal and the iron-based material are sandwiched and pressurized, and in the initial stage of joining when energizing each other. The interface between the non-ferrous material and the iron-based material is formed by softening the iron-based material at the second protrusion and the portion that are in contact with each other and deforming the iron-based material with a small applied pressure so that the iron-based material and the first protrusion are in contact with each other. Good adhesion is easily made to the tip of the shaft portion of the pierced metal easily in the subsequent latter stage of welding while closely contacting and preventing the rigidity from being lowered. In addition, according to this, the contact between the iron material and the second protrusion protruding from the through hole or flush with the joint surface of the non-contact material is ensured, and the iron material is easily softened and the iron material. And the first protrusion can be easily contacted.

The dissimilar material joining method according to claim 3 includes a head portion made of an iron-based material and a shaft portion protruding from a lower surface of the head portion, and the shaft portion is fitted into a through-hole formed in a non-ferrous material. A piercing metal for dissimilar material joining that is attached to the non-ferrous material and whose shaft tip end surface is welded to the ferrous material, the first projection protruding from the shaft tip end surface to the shaft tip end surface And a second protrusion, wherein the second protrusion is bonded to the non-ferrous material and the ferrous material using a different material bonding piercing metal having a protrusion height larger than that of the first protrusion. A piercing metal mounting step in which the piercing metal is inserted and inserted into a through hole of the non-ferrous material from the tip end side of the shaft portion, a head of the piercing metal mounted on the non-ferrous material, and the ferrous material And a softening process in which a pre-current is passed while holding and pressing between the pair of electrodes, Characterized by having a a welding step of flowing the welding current with pressure sandwiching pressure piercing metal head and with said ferrous material with the pair of electrodes.
Further, the dissimilar material joining method according to claim 4 is the dissimilar material joining method in which the non-ferrous material and the ferrous material are joined using the dissimilar material joining piercing metal according to claim 1 or 2. A pair of a piercing metal mounting step in which a metal is inserted and inserted into the through hole of the non-ferrous material from the tip end side of the shaft portion, and a pierce metal head mounted on the non-ferrous material and the ferrous material And a softening step of holding and pressurizing with an electrode and supplying a preliminary current; and a welding step of holding and pressurizing the head of the pierce metal and the iron-based material with a pair of electrodes and flowing a welding current. .

  According to this, the piercing metal is joined to the non-ferrous material in the piercing metal mounting process, the second protrusion is brought into contact with the piercing metal and the iron-based material in the softening process by pressing and holding the preliminary current, and the iron in the portion. The ferrous material softens, the ferrous material and the first projection come into contact with each other with a small applied pressure, and the pierce metal head and the ferrous material are sandwiched and pressed by a pair of electrodes and a welding current is passed in the welding process. This makes it possible to easily weld the tip end of the peer metal shaft.

According to a fifth aspect of the present invention, in the dissimilar material joining method according to the third or fourth aspect, the preliminary current increases the temperature of the iron-based material and the second protrusion that are in contact with each other to soften the iron-based material and the second protrusion. The welding current is set to a current value that does not start welding between the iron-based material and the second protrusion, and the welding current is set to a current value that welds the iron-based material and the first protrusion that are in contact with each other. And

  According to this, the iron-based material is softened without being welded and joined to the second protrusion in the softening process, and the iron-based material smoothly contacts the first protrusion and is favorably welded in the welding process.

  According to the present invention, the second protrusions that come into contact with each other in the initial joining stage where the piercing metal and the iron-based material are sandwiched and pressurized and energized are softened. Therefore, the iron-based material and the first protrusion can be brought into contact with a small pressure, and the rigidity is prevented from being lowered by bringing the interface between the non-ferrous material and the iron-based material into close contact. Good welding is easily performed with the tip of the shaft portion of the peer metal.

It is a perspective view which shows the outline | summary of the pierced metal in one embodiment. It is the II-II sectional view taken on the line of FIG. It is sectional drawing in the state which mounted | wore the aluminum alloy plate with the pierced metal. It is a block diagram which shows the principal part of a welding apparatus. It is a correlation diagram of the electric current value of preliminary current and welding current, and energization time. It is a figure which shows a joining process typically. It is a figure which shows a joining process typically. It is a figure which shows a joining process typically. It is a figure which shows a joining process typically. It is a figure which shows a joining process typically. It is a perspective view cutting which shows the other example of a piercing metal. It is explanatory drawing of the different material joining method by the conventional piercing metal.

  Hereinafter, according to an embodiment of the present invention, a different material joining piercing metal and a different material joining method using the different material joining piercing metal, the non-ferrous material which is a member to be welded is an aluminum alloy plate, and the iron material is An example of a steel plate will be described with reference to the drawings.

  1 is a perspective view showing an outline of a piercing metal 1 for joining different materials, FIG. 2 is a sectional view taken along line II-II in FIG. 1, and FIG. 3 is a section showing a state where the piercing metal 1 for joining different materials is attached to an aluminum alloy plate 30. FIG.

  The pierce metal 1 is made of an iron-based material, and includes a columnar head portion 10 and a shaft portion 20 that is coaxial with the head portion 10 and that continuously protrudes from the lower surface 13 of the head portion 10 in the axial direction. Have.

  The head portion 10 has a cylindrical shape having a flat top surface 11 and an outer peripheral surface 12, and a concave groove 14 that is annularly continuous along the outer periphery of the shaft portion 20 is formed on the lower surface 13.

  The shaft portion 20 has a truncated conical shape that is gradually reduced in diameter as it moves from the proximal end 21 continuous to the lower surface 13 of the head 10 to the distal end 22, and has a conical outer peripheral surface 23 and a circular planar distal end surface 24. Have

  A conical welding projection 25 having a relatively large diameter and gently inclined, which is a first projection, protrudes from the center side of the tip surface 24, and is separated from the welding projection 25 to surround the welding projection 25. In addition, in the present embodiment, a pair of heating projections 26 that serve as conical and relatively low-rigidity second projections having a relatively small diameter and a larger projection height than the welding projections 25 are provided.

  The correlation among the shaft portion 20, the welding projection 25, the heating projection 26, and the aluminum alloy plate 30 will be described with reference to FIG.

  As shown in FIG. 3, the aluminum alloy plate 30 has a plate shape having a joint surface 31 and an outer surface 32 that are contact interfaces with the steel plate 40, and a predetermined joint is formed from the outer surface 32 side. A pierce metal mounting hole 33, which is a through-hole penetrating in a conical shape that is gradually reduced in diameter as it moves to the joint surface 31 side, is formed. The steel plate 40 is formed in a plate shape having a joining surface 41 and an outer surface 42 that serve as a contact interface with the joining surface 31 on the aluminum alloy plate 30.

  In a mounting state in which the shaft portion 20 of the piercing metal 1 is press-fitted into the piercing metal mounting hole 33 of the aluminum alloy plate 30 from the outer surface 32 side, and the lower surface 13 of the head 10 is pressure-bonded to the outer surface 32, the shaft portion 20 The outer peripheral surface 23 of the piercing metal is pressed into close contact with the inner peripheral surface 34 of the piercing metal mounting hole 33, and the tip 25a of the welding projection 25 protruding from the tip end surface 24 is maintained in the piercing metal mounting hole 33, while heating. The protrusion 26a is set to a protrusion height at which the tip 26a of the protrusion 26 is flush with or slightly protruding from the joint surface 31, and in this embodiment, the protrusion 26a is slightly protruded.

That is, in a state where the shaft portion 20 of the piercing metal 1 is press-fitted and attached to the piercing metal mounting hole 33 of the aluminum alloy plate 30, the gap dimension between the shaft portion tip surface 24 and the joining surface 31 of the aluminum alloy plate 30 is L, When the protrusion height of the welding protrusion 25 is H and the protrusion height of the heating protrusion 26 is h,
H <L ≦ h
Set to

  The piercing metal 1 configured in this manner is spot-welded between the welding projection 25 and the steel plate 40 in a state where the piercing metal 1 is joined to a preset welding position of the aluminum alloy plate 30.

  Next, an outline of the welding apparatus and the joining process will be described with reference to the steps of FIGS. 4 to 10 schematically showing the welding apparatus.

  FIG. 4 is a configuration diagram of a main part of the welding apparatus 50, and the piercing metal 1 and the aluminum alloy plate 30 and the steel plate 40 which are members to be joined are indicated by phantom lines.

  As shown in FIG. 4, the welding apparatus 50 is mounted on the tip of an arm 53 that is moved up and down by a pressure actuator 52 such as a stepping motor and a fixed electrode 51 that is a first molten electrode, and is coaxially opposed to the fixed electrode 51. And a movable electrode 54 to be a second welding electrode. The movable electrode 54 reciprocates between a pressure position where the member to be welded is clamped and pressed by the pressure actuator 52 in cooperation with the fixed electrode 51 and a retreat position where the movable electrode rises from the pressure position and leaves the fixed electrode 51. To do.

  Further, a piercing metal fixing jig 55 for fixing and holding the piercing metal 1 on the arm 53 is provided. The piercing metal fixing jig 55 has a cylindrical jig main body 56 that surrounds the movable electrode 54 and the arm 53 so as to be relatively movable, and the upper end of the jig main body 56 is an elastic member 59 that can be compressed and deformed, such as cushion rubber. And is attached to the lower surface of the mounting bracket 60 coupled to the arm 53.

  The head of the pierce metal 1 is formed at the tip of the jig body 56 by cutting out into an L-shaped cross section comprising an annular contact portion 57 and a peripheral surface 58a and a bottom surface 58b continuous along the inner periphery of the contact portion 57. A pierce metal holding portion 58 that accommodates and holds 10 is formed. A permanent magnet 58 c that attracts and holds the head 10 of the piercing metal 1 is embedded in the bottom surface 58 b of the piercing metal holding portion 58. The bottom surface 58b can be magnetized instead of the permanent magnet 58c.

  Further, the welding apparatus 50 applies a preliminary current to the fixed electrode 51 and the movable electrode 54 for a predetermined time in a state where the heating projection 26 of the piercing metal 1 in the initial stage of welding is pressed against the steel plate 40 so as to be energized. The softening process A in which the protrusion 26 is softened to bring the steel plate 40 into contact with the welding protrusion 25, and the fixed electrode 41 and the movable electrode 54 in a state where the welding protrusion 25 of the piercing metal 1 in the latter stage of welding is pressed against the steel plate 40. A welding process B is performed in which a welding current is supplied for a predetermined time to weld the welding projection 25 of the piercing metal 1 and the steel plate 40.

  The preliminary current in the softening process A raises the temperature of the steel plate 40 and the heating projection 26 to soften the steel plate 40 and the heating projection 26, and is a relatively low current value at which the heating projection 26 and the steel plate 40 do not start welding. Set to On the other hand, the welding current in the welding process B is set to a relatively large current value for welding and joining the welding projection 25 of the piercing metal 10 and the steel plate 40. FIG. 5 is a correlation diagram of energization time and current value as welding conditions during welding in the joining process. The vertical axis represents the current value of the preliminary current and the welding current, and the horizontal axis represents time.

  Next, the joining process by the welding apparatus 50 will be described with reference to FIGS.

  When the aluminum plate 30 and the steel plate 40 are joined, as shown in FIG. 6, in the retracted state in which the movable electrode 54 is separated upward from the fixed electrode 52, the outer surface of the steel plate 40 is placed between the fixed electrode 51 and the movable electrode 54 in advance. The steel plate 40 and the aluminum alloy plate 30 in which the piercing metal mounting hole 33 is formed through the joint portion are stacked and set with the surface 42 side as the fixed electrode 51 side, while the piercing metal 1 is placed on the piercing metal holding portion 58 of the jig body 56. The head 10 is inserted to hold the piercing metal 1 by suction.

  The piercing metal 1 in which the piercing metal 1 is inserted and held in the piercing metal holding portion 58 of the shaft holding body 56 is held in a stable state in which the head 10 is attracted to the permanent magnet 58c. Further, the head portion 10 and the movable electrode 54 of the piercing metal 1 are separated from each other, and the contact portion 57 protrudes from the head portion 10 of the piercing metal 1 in the distal direction.

  In the next piercing metal mounting step, the pressure actuator 52 is operated to lower the movable electrode 54. As the movable electrode 54 is lowered, the piercing metal fixing jig 55 is lowered, and the contact portion 57 of the jig body 56 is in contact with the outer surface 32 of the aluminum alloy plate 30 as shown in FIG.

  When the movable electrode 54 is lowered against the urging force of the elastic member 59 in a state where the contact portion 57 is in contact with the outer surface 32 of the aluminum alloy plate 20, the movable electrode 54 is moved to the head 10 of the pierce metal 1. The piercing metal 1 is pushed out from the piercing metal holding portion 58 in contact with the piercing metal.

  Furthermore, it descends to the movable electrode 54 and presses the head 10 of the piercing metal 1. As a result, as shown in FIG. 8, the outer peripheral surface 23 of the shaft portion 20 formed in the conical surface shape of the pierce metal 1 is the inner periphery of the pierce metal mounting hole 33 formed in the conical peripheral surface shape of the aluminum alloy plate 30. It is guided along the surface 34 and pressed into the piercing metal mounting hole 32 while the position of the piercing metal 1 is regulated. With this press fitting, the aluminum alloy plate 30 plastically flows into the concave groove 14 and the lower surface 13 of the head 10 is pressed against the outer surface 32 so that the pierce metal 10 is firmly attached to the aluminum alloy plate 30.

  In a state where the piercing metal 1 is press-fitted into the piercing metal mounting hole 33 and joined to the aluminum alloy plate 30, the tip 26 of each heating projection 26 protruding from the piercing metal mounting hole 43 energizes the joining surface 42 of the steel plate 40. While the pressure contact is possible, a space C is formed between the shaft tip surface 24 and the steel plate 40, and the tip 25 a of the welding projection 25 is not in contact with the steel plate 40 and a gap is formed therebetween.

  With the fixed electrode 51 and the movable electrode 54 sandwiching and applying the outer surface 42 of the steel plate 40 and the head portion 10 of the piercing metal 1, a preliminary current is applied to the movable electrode as shown in FIG. A predetermined time is supplied between 54 and the fixed electrode 51. By energization between the movable electrode 54 and the fixed electrode 51, resistance heat generation (joule heat) is generated between the steel plate 40 and the heating projection 26, and the temperature of the portion of the steel plate 40 and the heating projection 26 is increased. The steel plate 40 and the heating projections 28 are softened.

  As a result, as shown in FIG. 9, the portion of the steel plate 40 with which the fixed electrode 51 abuts is deformed into a spherical shape or a curved surface shape that enters the pierce mounting hole 33 by pressurization of the fixed electrode 51, and the heating protrusion 26 is crushed and the joining surface 41 of the steel plate 40 is pressed against the tip 25 a of the welding projection 25. Further, the joining surface 41 of the steel plate 40 is pressed against the edge 33a of the piercing metal mounting hole 33 formed on the aluminum alloy plate 30, and the joining surface 31 of the aluminum alloy plate 30 and the joining surface 41 of the steel plate 40 are brought into close contact with each other. At this time, the steel plate 40 and the heating projection 26 are in a softened state, and the steel plate 40 and the heating projection 26 are deformed by an extremely small clamping pressure by the fixed electrode 51 and the movable electrode 54, so that the steel plate 40 becomes the tip of the welding projection 25. 25a is contacted or pressed so as to be energized.

  In this state, the preliminary current is set to a relatively low current value as described above, so that resistance heating is suppressed, and the steel plate 40 and the heating projection 26 are softened, but the steel plate 40 and the heating projection 26 are melted. The steel plate 40 and the heating projection 26 are smoothly deformed and come into contact with the welding projection 25.

  In the next welding step B, the pressing actuator 53 is actuated according to the welding conditions to control the clamping pressure applied to the steel plate 40 and the pierce metal 1 by the fixed electrode 51 and the movable electrode 54, and the welding current is changed to the movable electrode 54 and the fixed electrode. 51 for a predetermined time.

  By energization between the movable electrode 54 and the fixed electrode 51, resistance heat is generated between the tip 25a of the welding projection 25 and the joining surface 41 of the steel plate 40 in the piercing metal 1 that is press-contacted so as to be energized. 25 and the steel plate 40 are efficiently heated, and the contact surfaces of the welding projection 25 and the steel plate 40 begin to melt together. As the heating progresses, the welding projections 25 are crushed and the distance between the shaft tip surface 24 and the steel plate 40 gradually disappears, and a molten layer is formed around the welding projections 25 by predetermined energization and pressurization. A nugget 37 is formed across the front end surface 24 and the steel plate 40.

  Here, the outer peripheral side of the shaft portion on the heating projection 26 side of the steel plate 40 is softened, while the temperature rise on the welding projection 25 side on the central side is suppressed, that is, the temperature rise on the central side is suppressed, and the electrical resistance is reduced, and welding is performed. Sometimes the welding current concentrates on the welded part with respect to the high temperature surroundings.

  At this time, the joint surface 31 of the aluminum alloy plate 30 and the joint surface 41 of the steel plate 40, that is, the contact interface are surely brought into contact with the crushing and melting of the welding projection 25.

  The aluminum alloy plate 30 and the steel plate 40 joined in this way join the shaft tip end surface 24 of the pierce metal 1 and the steel plate 40 in the pierce metal mounting hole 33 formed in the aluminum alloy plate 30 as shown in FIG. The nugget 37 to be produced is generated, and a contact interface for joining the joining surface 41 of the steel plate 40 and the joining surface 31 of the aluminum alloy plate 30 can be secured.

  Therefore, according to the present embodiment, when the aluminum alloy plate 30 and the steel plate 40 are joined, the pierce metal 1 provided with the projections 25 for welding and the projections 26 for heating having different projection heights on the tip end surface 24 of the shaft is used. In a state where the aluminum alloy plate 30 and the steel plate 40 mounted in the mounting hole 33 are overlapped, a preliminary current is passed to soften the steel plate 40 and the heating projection 26 and the steel plate 40 is clamped and pressed by the fixed electrode 51 and the movable electrode 54. When the steel plate 40 is brought into contact with the welding projection 25 by being pressurized and deformed, the steel plate 40 and the welding projection 25 come into contact with each other so as to be energized easily and reliably. A welding interface with no gap between the aluminum alloy plate 30 and the steel plate 40 can be secured by welding with a welding current flowing between the fixed electrode 51 and the movable electrode while the welding projection 25 and the steel plate 40 are in contact with each other. .

  In addition, this invention is not limited to the said embodiment, A various change is possible in the range which does not deviate from the meaning of invention. For example, in the above-described embodiment, the welding projection 25 is formed at the center of the shaft tip end surface 24 of the piercing metal 1, and the pair of heating projections 26 are formed so as to surround the welding projection 25. FIG. As shown in a perspective view of the piercing metal 1, a welding projection 25 can be formed at the center of the shaft tip surface 24, and a heating projection 26 projecting in an annular shape so as to surround the welding projection 25 can be formed. . Further, as shown in FIGS. 11B and 11C, a welding projection 25 is formed at the center of the shaft end surface 24, and three heating projections 26 or four so as to surround the welding projection 25. The heating projections 26 can be formed, or other plurality of heating projections 26 can be formed as appropriate. Also, a plurality of welding projections 25 can be formed.

  Moreover, although the case where the aluminum alloy plate 30 was used as the light alloy material was described as an example in the above embodiment, the present invention can be similarly applied to other appropriate non-ferrous materials such as a magnesium material.

DESCRIPTION OF SYMBOLS 1 Pierce metal 10 Head 13 Lower surface 20 Shaft part 24 End surface 25 Welding protrusion (1st protrusion)
25a Tip 26 Heating protrusion (second protrusion)
26a Tip 30 Aluminum alloy plate (non-ferrous material)
33 Piercing metal mounting hole (through hole)
40 Steel sheet (iron-based material)
50 welding device 51 fixed electrode (first welding electrode)
52 Pressure actuator 54 Movable electrode (second welding electrode)
55 Piercing Metal Fixing Jig

Claims (5)

The head portion is made of an iron-based material and includes a shaft portion that protrudes from the lower surface of the head portion, the shaft portion is fitted into the through-hole formed in the non-ferrous material and is attached to the non-ferrous material, In the piercing metal for dissimilar material joining, where the shaft tip is welded to the iron-based material,
Has a first protrusion and a second protrusion protruding from the shaft portion distal end face to the shank front end surface, the second protrusion Ri Ah in protrusion height is large relative to the first projection,
A piercing metal for joining different materials , wherein the first protrusion protrudes from a central side of the tip end surface of the shaft and the second protrusion protrudes from an outer peripheral side . The head portion is made of an iron-based material and includes a shaft portion that protrudes from the lower surface of the head portion, the shaft portion is fitted into the through-hole formed in the non-ferrous material and is attached to the non-ferrous material, In the piercing metal for dissimilar material joining, where the shaft tip is welded to the iron-based material,
Has a first protrusion and a second protrusion protruding from the shaft portion distal end face to the shank front end surface, the second protrusion Ri Ah in protrusion height is large relative to the first projection,
When mounted on the non-ferrous material, the tip surface and the tip of the first protrusion are located in the through hole, and the tip of the second protrusion protrudes from the through hole, or the ferrous material of the non-ferrous material A piercing metal for joining different materials , characterized by being flush with the joint surface to the material. The head portion is made of an iron-based material and includes a shaft portion that protrudes from the lower surface of the head portion, the shaft portion is fitted into the through-hole formed in the non-ferrous material and is attached to the non-ferrous material, A dissimilar material piercing metal whose end surface is joined to an iron-based material by welding, and has a first projection and a second projection protruding from the end surface of the shaft portion, and the second projection. In the dissimilar material joining method for joining the non-ferrous material and the ferrous material using a piercing metal for dissimilar material that has a large protrusion height relative to the first protrusion,
A piercing metal mounting step in which the piercing metal is fitted and inserted into the through hole of the non-ferrous material from the tip side of the shaft portion;
A softening step of sandwiching and pressing the head of the pierce metal mounted on the non-ferrous material and the iron-based material with a pair of electrodes and flowing a preliminary current;
A dissimilar material joining method comprising: a welding step of sandwiching and pressing the head of the pierce metal and the iron-based material with a pair of electrodes and flowing a welding current. In the dissimilar material joining method of joining the non-ferrous material and the ferrous material using the dissimilar material joining piercing metal according to claim 1 or 2 ,
A piercing metal mounting step in which the piercing metal is fitted and inserted into the through hole of the non-ferrous material from the tip side of the shaft portion;
A softening step of sandwiching and pressing the head of the pierce metal mounted on the non-ferrous material and the iron-based material with a pair of electrodes and flowing a preliminary current;
A dissimilar material joining method comprising: a welding step of sandwiching and pressing the head of the pierce metal and the iron-based material with a pair of electrodes and flowing a welding current. The preliminary current is set to a current value that softens the iron-based material and the second protrusion by increasing the temperature of the iron-based material and the second protrusion that are in contact with each other and does not start welding between the iron-based material and the second protrusion. 5. The dissimilar material joining method according to claim 3 , wherein the welding current is set to a current value for welding the iron-based material and the first protrusion that are in contact with each other.

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