JP6405068B1 - Synthetic fiber treatment agent and synthetic fiber - Google Patents
Synthetic fiber treatment agent and synthetic fiber Download PDFInfo
- Publication number
- JP6405068B1 JP6405068B1 JP2018078238A JP2018078238A JP6405068B1 JP 6405068 B1 JP6405068 B1 JP 6405068B1 JP 2018078238 A JP2018078238 A JP 2018078238A JP 2018078238 A JP2018078238 A JP 2018078238A JP 6405068 B1 JP6405068 B1 JP 6405068B1
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- JP
- Japan
- Prior art keywords
- acid compound
- synthetic fiber
- compound
- chemical formula
- phosphoric acid
- Prior art date
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- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 73
- 229920002994 synthetic fiber Polymers 0.000 title claims abstract description 55
- 239000012209 synthetic fiber Substances 0.000 title claims abstract description 55
- -1 phosphoric acid compound Chemical class 0.000 claims abstract description 177
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims abstract description 56
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims abstract description 44
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 26
- 239000003945 anionic surfactant Substances 0.000 claims abstract description 23
- 238000009499 grossing Methods 0.000 claims abstract description 18
- 239000000126 substance Substances 0.000 claims description 42
- 239000004359 castor oil Substances 0.000 claims description 27
- 235000019438 castor oil Nutrition 0.000 claims description 27
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 27
- 150000001875 compounds Chemical class 0.000 claims description 26
- 229910019142 PO4 Inorganic materials 0.000 claims description 21
- 239000010452 phosphate Substances 0.000 claims description 21
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 16
- 125000004432 carbon atom Chemical group C* 0.000 claims description 12
- 125000001931 aliphatic group Chemical group 0.000 claims description 9
- 229940126062 Compound A Drugs 0.000 claims description 8
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 claims description 8
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 8
- 125000002947 alkylene group Chemical group 0.000 claims description 8
- 229920000137 polyphosphoric acid Polymers 0.000 claims description 7
- LVTJOONKWUXEFR-FZRMHRINSA-N protoneodioscin Natural products O(C[C@@H](CC[C@]1(O)[C@H](C)[C@@H]2[C@]3(C)[C@H]([C@H]4[C@@H]([C@]5(C)C(=CC4)C[C@@H](O[C@@H]4[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@@H](O)[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@H](CO)O4)CC5)CC3)C[C@@H]2O1)C)[C@H]1[C@H](O)[C@H](O)[C@H](O)[C@@H](CO)O1 LVTJOONKWUXEFR-FZRMHRINSA-N 0.000 claims description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 claims description 3
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- 238000004043 dyeing Methods 0.000 abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- 238000009987 spinning Methods 0.000 abstract description 9
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 19
- 239000011734 sodium Substances 0.000 description 14
- 229910052708 sodium Inorganic materials 0.000 description 14
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 10
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical class CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 8
- 150000002148 esters Chemical class 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 7
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 6
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 6
- 238000004132 cross linking Methods 0.000 description 6
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 6
- ZQPPMHVWECSIRJ-MDZDMXLPSA-N elaidic acid Chemical compound CCCCCCCC\C=C\CCCCCCCC(O)=O ZQPPMHVWECSIRJ-MDZDMXLPSA-N 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 150000002430 hydrocarbons Chemical group 0.000 description 6
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 6
- 150000003016 phosphoric acids Chemical class 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 5
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 5
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 5
- 239000005642 Oleic acid Substances 0.000 description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 5
- 239000001361 adipic acid Substances 0.000 description 5
- 235000011037 adipic acid Nutrition 0.000 description 5
- 239000011591 potassium Substances 0.000 description 5
- 229910052700 potassium Inorganic materials 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- GSAHAZJWNMHSNI-UHFFFAOYSA-N 2,2-bis(dodecanoyloxymethyl)butyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OCC(CC)(COC(=O)CCCCCCCCCCC)COC(=O)CCCCCCCCCCC GSAHAZJWNMHSNI-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 4
- 239000011976 maleic acid Substances 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- CAYHVMBQBLYQMT-UHFFFAOYSA-N 2-decyltetradecan-1-ol Chemical compound CCCCCCCCCCCCC(CO)CCCCCCCCCC CAYHVMBQBLYQMT-UHFFFAOYSA-N 0.000 description 3
- 239000005639 Lauric acid Substances 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- BAECOWNUKCLBPZ-HIUWNOOHSA-N Triolein Natural products O([C@H](OCC(=O)CCCCCCC/C=C\CCCCCCCC)COC(=O)CCCCCCC/C=C\CCCCCCCC)C(=O)CCCCCCC/C=C\CCCCCCCC BAECOWNUKCLBPZ-HIUWNOOHSA-N 0.000 description 3
- PHYFQTYBJUILEZ-UHFFFAOYSA-N Trioleoylglycerol Natural products CCCCCCCCC=CCCCCCCCC(=O)OCC(OC(=O)CCCCCCCC=CCCCCCCCC)COC(=O)CCCCCCCC=CCCCCCCCC PHYFQTYBJUILEZ-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000032050 esterification Effects 0.000 description 3
- 238000005886 esterification reaction Methods 0.000 description 3
- 239000001530 fumaric acid Substances 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 3
- PHYFQTYBJUILEZ-IUPFWZBJSA-N triolein Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CCCCCCCC)COC(=O)CCCCCCC\C=C/CCCCCCCC PHYFQTYBJUILEZ-IUPFWZBJSA-N 0.000 description 3
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
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- 239000004147 Sorbitan trioleate Substances 0.000 description 2
- PRXRUNOAOLTIEF-ADSICKODSA-N Sorbitan trioleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](OC(=O)CCCCCCC\C=C/CCCCCCCC)[C@H]1OC[C@H](O)[C@H]1OC(=O)CCCCCCC\C=C/CCCCCCCC PRXRUNOAOLTIEF-ADSICKODSA-N 0.000 description 2
- CFRNDJFRRKMHTL-UHFFFAOYSA-N [3-octanoyloxy-2,2-bis(octanoyloxymethyl)propyl] octanoate Chemical compound CCCCCCCC(=O)OCC(COC(=O)CCCCCCC)(COC(=O)CCCCCCC)COC(=O)CCCCCCC CFRNDJFRRKMHTL-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
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- 235000013351 cheese Nutrition 0.000 description 2
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- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
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- XYXJKPCGSGVSBO-UHFFFAOYSA-N 1,3,5-tris[(4-tert-butyl-3-hydroxy-2,6-dimethylphenyl)methyl]-1,3,5-triazinane-2,4,6-trione Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C)=C1CN1C(=O)N(CC=2C(=C(O)C(=CC=2C)C(C)(C)C)C)C(=O)N(CC=2C(=C(O)C(=CC=2C)C(C)(C)C)C)C1=O XYXJKPCGSGVSBO-UHFFFAOYSA-N 0.000 description 1
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- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229940116226 behenic acid Drugs 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- SECPZKHBENQXJG-UHFFFAOYSA-N cis-palmitoleic acid Natural products CCCCCCC=CCCCCCCCC(O)=O SECPZKHBENQXJG-UHFFFAOYSA-N 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 1
- SQPKAMSHYOALMB-UHFFFAOYSA-L dipotassium;2-hexyldecyl phosphate Chemical compound [K+].[K+].CCCCCCCCC(COP([O-])([O-])=O)CCCCCC SQPKAMSHYOALMB-UHFFFAOYSA-L 0.000 description 1
- IYTVHFFDHFOQGW-UHFFFAOYSA-L disodium;2,2-di(nonyl)-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCCC IYTVHFFDHFOQGW-UHFFFAOYSA-L 0.000 description 1
- YHAIUSTWZPMYGG-UHFFFAOYSA-L disodium;2,2-dioctyl-3-sulfobutanedioate Chemical compound [Na+].[Na+].CCCCCCCCC(C([O-])=O)(C(C([O-])=O)S(O)(=O)=O)CCCCCCCC YHAIUSTWZPMYGG-UHFFFAOYSA-L 0.000 description 1
- CZPZKLGYEFFPTQ-UHFFFAOYSA-L disodium;2-decyltetradecyl phosphate Chemical compound [Na+].[Na+].CCCCCCCCCCCCC(COP([O-])([O-])=O)CCCCCCCCCC CZPZKLGYEFFPTQ-UHFFFAOYSA-L 0.000 description 1
- IOBZMMXOKDNXPQ-UHFFFAOYSA-N dodecanamide;2-(2-hydroxyethylamino)ethanol Chemical compound OCCNCCO.CCCCCCCCCCCC(N)=O IOBZMMXOKDNXPQ-UHFFFAOYSA-N 0.000 description 1
- UWLPCYBIJSLGQO-UHFFFAOYSA-N dodecanoic acid;propane-1,2,3-triol Chemical compound OCC(O)CO.CCCCCCCCCCCC(O)=O UWLPCYBIJSLGQO-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229940108623 eicosenoic acid Drugs 0.000 description 1
- BITHHVVYSMSWAG-UHFFFAOYSA-N eicosenoic acid Natural products CCCCCCCCC=CCCCCCCCCCC(O)=O BITHHVVYSMSWAG-UHFFFAOYSA-N 0.000 description 1
- DPUOLQHDNGRHBS-KTKRTIGZSA-N erucic acid Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-KTKRTIGZSA-N 0.000 description 1
- 238000006266 etherification reaction Methods 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 239000008233 hard water Substances 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- ZTVZLYBCZNMWCF-UHFFFAOYSA-N homocystine Chemical compound [O-]C(=O)C([NH3+])CCSSCCC([NH3+])C([O-])=O ZTVZLYBCZNMWCF-UHFFFAOYSA-N 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229960004488 linolenic acid Drugs 0.000 description 1
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- DIOQZVSQGTUSAI-UHFFFAOYSA-N n-butylhexane Natural products CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- BARWIPMJPCRCTP-UHFFFAOYSA-N oleic acid oleyl ester Natural products CCCCCCCCC=CCCCCCCCCOC(=O)CCCCCCCC=CCCCCCCCC BARWIPMJPCRCTP-UHFFFAOYSA-N 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- 125000001117 oleyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])/C([H])=C([H])\C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- BARWIPMJPCRCTP-CLFAGFIQSA-N oleyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCCOC(=O)CCCCCCC\C=C/CCCCCCCC BARWIPMJPCRCTP-CLFAGFIQSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004626 polylactic acid Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000000244 polyoxyethylene sorbitan monooleate Substances 0.000 description 1
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 description 1
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920000053 polysorbate 80 Polymers 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- NBPUSGBJDWCHKC-UHFFFAOYSA-M sodium 3-hydroxybutyrate Chemical compound [Na+].CC(O)CC([O-])=O NBPUSGBJDWCHKC-UHFFFAOYSA-M 0.000 description 1
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 description 1
- JIBIRKJWPLYULV-UHFFFAOYSA-M sodium;heptadecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCCCCCCS([O-])(=O)=O JIBIRKJWPLYULV-UHFFFAOYSA-M 0.000 description 1
- PLQISZLZPSPBDP-UHFFFAOYSA-M sodium;pentadecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCCCCS([O-])(=O)=O PLQISZLZPSPBDP-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/256—Sulfonated compounds esters thereof, e.g. sultones
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/53—Polyethers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/01—Stain or soil resistance
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/14—Dyeability
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
【課題】合成繊維の製糸工程におけるゴデットローラー周りのタール汚れ、毛羽を低減し、高硬度水質下において良好な染色均一性が得られる合成繊維用処理剤及び合成繊維を提供する。
【解決手段】本発明は、平滑剤、ノニオン界面活性剤、及びアニオン界面活性剤を含有する合成繊維用処理剤であって、前記アニオン界面活性剤が、特定の構造式からなるリン酸化合物A〜Cのアミン塩から選ばれる少なくとも1種のリン酸化合物を含むことを特徴とする。さらに、アニオン界面活性剤が、有機スルホン酸化合物を含んでもよい。
【選択図】なしProvided are a synthetic fiber treatment agent and a synthetic fiber which can reduce tar dirt and fluff around a godet roller in a synthetic fiber spinning process and can obtain good dyeing uniformity under high hardness water quality.
The present invention relates to a synthetic fiber treating agent comprising a smoothing agent, a nonionic surfactant, and an anionic surfactant, wherein the anionic surfactant comprises a specific structural formula. It contains at least one phosphoric acid compound selected from amine salts of ~ C. Further, the anionic surfactant may contain an organic sulfonic acid compound.
[Selection figure] None
Description
本発明は、合成繊維の製糸工程においてゴデットローラー周りに発生するタール汚れ及び合成繊維糸条の毛羽を効果的に低減し、且つ硬度の高い水質下でも良好な染色均一性を有する合成繊維用処理剤及びかかる処理剤が付着している合成繊維に関する。 The present invention effectively reduces tar dirt generated around the godet roller and fluff of synthetic fiber yarns in the synthetic fiber spinning process, and has good dyeing uniformity even under high hardness water quality. The present invention relates to a treating agent and a synthetic fiber to which such a treating agent is attached.
一般に、合成繊維の製糸工程において、摩擦を低減し、糸切れ等の繊維の損傷を防止する観点から、合成繊維のフィラメント糸条の表面に平滑剤等を含有する合成繊維用処理剤を付与する処理が行われることがある。 In general, in the synthetic fiber spinning process, from the viewpoint of reducing friction and preventing fiber damage such as yarn breakage, a synthetic fiber treating agent containing a smoothing agent or the like is applied to the surface of the filament yarn of the synthetic fiber. Processing may be performed.
従来、特許文献1〜4に開示される合成繊維用処理剤が知られている。特許文献1は、分岐アルコールを出発原料としたリン酸エステルのカリウム塩、エチレンオキサイド付加アルキルエーテル、エステル等を含有する繊維用処理剤について開示する。特許文献2は、縮合リン酸エステル又はそのアミン塩、ノニオン界面活性剤、平滑成分等を含む合成繊維用処理剤について開示する。特許文献3は、特定の硬化ひまし油誘導体等の非イオン活性剤、二価エステル化合物等を含有する合成繊維用処理剤について開示する。特許文献4は、含硫黄エステル化合物と特定の硬化ひまし油誘導体等のノニオン界面活性剤、特定のエステル等を含有する合成繊維用処理剤について開示する。 Conventionally, the processing agent for synthetic fibers disclosed by patent documents 1-4 is known. Patent Document 1 discloses a fiber treating agent containing a phosphate ester potassium salt, ethylene oxide-added alkyl ether, ester, and the like, starting from a branched alcohol. Patent Document 2 discloses a treating agent for synthetic fibers containing a condensed phosphate ester or an amine salt thereof, a nonionic surfactant, a smoothing component and the like. Patent document 3 discloses a treating agent for synthetic fibers containing a nonionic active agent such as a specific hardened castor oil derivative, a divalent ester compound and the like. Patent Document 4 discloses a treatment agent for synthetic fibers containing a sulfur-containing ester compound, a nonionic surfactant such as a specific hardened castor oil derivative, a specific ester and the like.
これら従来の合成繊維用処理剤では、製糸工程においてゴデットローラー周りに発生するタール汚れ及び合成繊維糸条の毛羽を効果的に低減する効果が弱く、特に硬度の高い水質下においてサーモゾル染色工程で染色斑が生じるという問題があった。 These conventional synthetic fiber treatment agents have a weak effect of effectively reducing tar stains generated around the godet roller and fluff of synthetic fiber yarns in the yarn making process, especially in the thermosol dyeing process under high hardness water quality. There was a problem that stained spots occurred.
本発明が解決しようとする課題は、合成繊維の製糸工程におけるゴデットローラー周りのタール汚れ、毛羽を低減し、高硬度水質下において良好な染色均一性が得られる合成繊維用処理剤及び合成繊維を提供する処にある。 The problem to be solved by the present invention is to reduce the tar dirt and fluff around the godet roller in the synthetic fiber spinning process, and to obtain good dyeing uniformity under high hardness water quality and synthetic fiber. It is in place to provide.
本発明者らは、前記の課題を解決するべく研究した結果、特定位置に分岐構造をもつ脂肪族アルコールを原料として得られたリン酸エステルのアミン塩等を含有する合成繊維用処理剤が正しく好適であることを見出した。 As a result of researches to solve the above-mentioned problems, the present inventors have found that a treating agent for synthetic fibers containing an amine salt of a phosphate ester obtained from an aliphatic alcohol having a branched structure at a specific position as a raw material is correct. It was found to be suitable.
上記目的を達成するために、本発明の一態様では、平滑剤、ノニオン界面活性剤、及びアニオン界面活性剤を含有する合成繊維用処理剤であって、前記アニオン界面活性剤が、下記の化1で示されるリン酸化合物Aのアミン塩、下記の化3で示されるリン酸化合物Bのアミン塩、及び化4で示されるリン酸化合物Cのアミン塩から選ばれる少なくとも1種のリン酸化合物を含み、前記リン酸化合物は、下記の数1から求められるポリ体リン酸化合物のP核積分比率が10〜50%であることを特徴とする合成繊維用処理剤が提供される。 In order to achieve the above object, according to one aspect of the present invention, there is provided a treatment agent for synthetic fibers containing a smoothing agent, a nonionic surfactant, and an anionic surfactant, wherein the anionic surfactant is represented by the following chemical formula: At least one phosphate compound selected from the amine salt of phosphate compound A represented by formula 1, the amine salt of phosphate compound B represented by formula 3 below, and the amine salt of phosphate compound C represented by formula 4 below only containing the phosphate compound, the synthetic fiber-processing agent, characterized in that P nuclear integration ratio is 10 to 50 percent poly pHOSPHATE compound obtained from Equation 1 below is provided.
n:2〜4の整数、
R1,R2:それぞれ炭素数5〜15の飽和脂肪族炭化水素基、
R3:水素原子又は下記の化2で示される炭化水素基。)
n: an integer of 2 to 4,
R 1 and R 2 : a saturated aliphatic hydrocarbon group having 5 to 15 carbon atoms,
R 3 : a hydrogen atom or a hydrocarbon group represented by the following chemical formula 2. )
R4,R5:それぞれ炭素数5〜15の飽和脂肪族炭化水素基。)
R 4 and R 5 : saturated aliphatic hydrocarbon groups having 5 to 15 carbon atoms, respectively. )
R6〜R11:それぞれ炭素数5〜15の飽和脂肪族炭化水素基。)
R 6 to R 11 are each a saturated aliphatic hydrocarbon group having 5 to 15 carbon atoms. )
Pポリ体:ポリ体リン酸化合物に帰属されるP核NMR積分値。
Pジ体:ジ体リン酸化合物に帰属されるP核NMR積分値。
Pモノ体:モノ体リン酸化合物に帰属されるP核NMR積分値。)
P poly form: P nuclear NMR integral value attributed to poly form phosphate compound.
P di-isomer: P-nuclear NMR integrated value assigned to a di-phosphate compound.
P mono-isomer: P-nuclear NMR integrated value assigned to a mono-phosphate compound. )
前記ノニオン界面活性剤が、ひまし油のアルキレンオキサイド付加物及び硬化ひまし油のアルキレンオキサイド付加物から選ばれる少なくとも一種の化合物と、モノカルボン酸及びジカルボン酸とを縮合させた質量平均分子量3,000〜30,000のエーテルエステル化合物を含むことが好ましい。 Before SL nonionic surfactant, and at least one compound selected from alkylene oxide adducts of alkylene oxide adducts and hydrogenated castor oil castor oil, weight average molecular weight by condensation of the monocarboxylic and dicarboxylic acids 3,000~30 Preferably, it contains 1,000 ether ester compounds.
前記アニオン界面活性剤が、更に有機スルホン酸化合物を含み、該有機スルホン酸化合物の全含有量に対する前記リン酸化合物の全含有量の質量比が、リン酸化合物の全質量/有機スルホン酸化合物の全質量=70/30〜10/90であることが好ましい。 The anionic surfactant further contains an organic sulfonic acid compound, and the mass ratio of the total content of the phosphoric acid compound to the total content of the organic sulfonic acid compound is the total mass of the phosphoric acid compound / the organic sulfonic acid compound The total mass is preferably 70/30 to 10/90.
前記平滑剤、前記ノニオン界面活性剤、及び前記アニオン界面活性剤の含有割合の合計を100質量%とすると、前記平滑剤を35〜90質量%、前記ノニオン界面活性剤を1〜60質量%、及び前記アニオン界面活性剤を0.1〜10質量%の割合で含有することが好ましい。 When the total content of the smoothing agent, the nonionic surfactant, and the anionic surfactant is 100% by mass, the smoothing agent is 35 to 90% by mass, the nonionic surfactant is 1 to 60% by mass, And it is preferable to contain the said anionic surfactant in the ratio of 0.1-10 mass%.
また、本発明の別の態様は、前記合成繊維用処理剤が付着していることを特徴とする合成繊維が提供される。 According to another aspect of the present invention, there is provided a synthetic fiber characterized in that the synthetic fiber treating agent is attached.
本発明によると、タール汚れ、毛羽を低減し、更に高硬度水質下において良好な染色均一性が得られる。 According to the present invention, tar dirt and fluff can be reduced, and good dyeing uniformity can be obtained under high hardness water quality.
(第1実施形態)
先ず、本発明に係る合成繊維用処理剤(以下、処理剤という)を具体化した第1実施形態について説明する。本実施形態の処理剤は、平滑剤、ノニオン界面活性剤、及び特定のアニオン界面活性剤を含有して成る合成繊維用処理剤である。アニオン界面活性剤は、下記の化5で示されるリン酸化合物Aのアミン塩、下記の化7で示されるリン酸化合物Bのアミン塩、及び化8で示されるリン酸化合物Cのアミン塩から選ばれる少なくとも1種のリン酸化合物を含有するものである。これらのリン酸化合物は、1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。
(First embodiment)
First, a first embodiment in which a synthetic fiber treating agent (hereinafter referred to as a treating agent) according to the present invention is embodied will be described. The processing agent of this embodiment is a processing agent for synthetic fibers comprising a smoothing agent, a nonionic surfactant, and a specific anionic surfactant. The anionic surfactant is composed of an amine salt of phosphoric acid compound A represented by chemical formula 5 below, an amine salt of phosphoric acid compound B represented by chemical formula 7 below, and an amine salt of phosphoric acid compound C represented by chemical formula 8 below. It contains at least one selected phosphoric acid compound. These phosphoric acid compounds may be used individually by 1 type, and may be used in combination of 2 or more type.
n:2〜4の整数
R1,R2:それぞれ炭素数5〜15の飽和脂肪族炭化水素基、
R3:水素原子又は下記の化6で示される炭化水素基。)
n: an integer of 2 to 4 R 1 and R 2 : a saturated aliphatic hydrocarbon group having 5 to 15 carbon atoms,
R 3 : a hydrogen atom or a hydrocarbon group represented by the following chemical formula 6. )
R4,R5:それぞれ炭素数5〜15の飽和脂肪族炭化水素基。)
R 4 and R 5 : saturated aliphatic hydrocarbon groups having 5 to 15 carbon atoms, respectively. )
R6〜R11:それぞれ炭素数5〜15の飽和脂肪族炭化水素基。)
本実施形態の処理剤に供する平滑剤としては、特に制限はないが、例えば(1)1,4−ブタンジオールジオレアート、トリメチロールプロパントリラウラート、トリメチロールプロパントリオレアート、グリセロールトリオレアート、ペンタエリスリトールテトラオクタノアート等の、多価アルコールと一価カルボン酸とのエステル化合物、(2)ジイソセチルチオジプロピオナート、ジイソステアリルチオジプロピオナート、ジオレイルチオジプロピオナート、ビスポリオキシエチレンラウリルアジパート等の、多価カルボン酸と一価アルコールとのエステル化合物、(3)オレイルラウラート、オレイルオレアート等の、一価アルコールと一価カルボン酸とのエステル化合物、(4)ひまし油、パーム油、ナタネ白絞油等の天然油脂等が挙げられる。これらの平滑剤は、1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。
R 6 to R 11 are each a saturated aliphatic hydrocarbon group having 5 to 15 carbon atoms. )
The smoothing agent used for the treatment agent of the present embodiment is not particularly limited. For example, (1) 1,4-butanediol dioleate, trimethylolpropane trilaurate, trimethylolpropane trioleate, glycerol trioleate, Ester compounds of polyhydric alcohol and monovalent carboxylic acid, such as pentaerythritol tetraoctanoate, (2) diisocetylthiodipropionate, diisostearylthiodipropionate, dioleylthiodipropionate, bispoly Ester compounds of polyhydric carboxylic acids and monohydric alcohols such as oxyethylene lauryl adipate, (3) ester compounds of monohydric alcohols and monohydric carboxylic acids such as oleyl laurate and oleyl oleate, (4) Natural oils such as castor oil, palm oil, rapeseed white oil, etc. And the like. These smoothing agents may be used individually by 1 type, and may be used in combination of 2 or more type.
本実施形態の処理剤に供するノニオン界面活性剤としては、特に制限はないが、例えば(1)有機酸、有機アルコール、及び有機アミンから選ばれる少なくとも一種に炭素数2〜4のアルキレンオキサイドを付加した化合物、例えばポリオキシエチレンラウリン酸エステル、ポリオキシエチレンモノオレイン酸エステル、ポリオキシエチレンラウリン酸エステルメチルエーテル、ポリオキシエチレンオクチルエーテル、ポリオキシプロピレンラウリルエーテルメチルエーテル、ポリオキシブチレンオレイルエーテル、ポリオキシエチレンポリオキシプロピレンラウリルエーテル、ポリオキシエチレンポリオキシプロピレンノニルフェニルエーテル、ポリオキシエチレンラウリルアミノエーテル等のエーテル型ノニオン界面活性剤、(2)ソルビタンモノオレアート、ソルビタントリオレアート、グリセリンモノラウラート等の多価アルコール部分エステル型ノニオン界面活性剤、(3)ポリエチレングリコールジオレアート、ポリオキシエチレンソルビタンモノオレアート、ポリオキシブチレンソルビタントリオレアート、ポリオキシプロピレンひまし油、ポリオキシエチレン硬化ひまし油、ポリオキシエチレンプロピレン硬化ひまし油トリオレアート、ポリオキシエチレン硬化ひまし油トリラウラート、硬化ひまし油のエチレンオキサイド付加物とフマル酸とを縮合させたエーテルエステル化合物、ひまし油のエチレンオキサイド付加物及び硬化ひまし油のエチレンオキサイド付加物から選ばれる少なくとも一種とモノカルボン酸及びジカルボン酸とを縮合させたエーテルエステル化合物等のポリオキシアルキレン多価アルコール脂肪酸エステル型ノニオン界面活性剤、(4)ジエタノールアミンモノラウロアミド等のアルキルアミド型ノニオン界面活性剤、(5)ポリオキシエチレンジエタノールアミンモノオレイルアミド等のポリオキシアルキレン脂肪酸アミド型ノニオン界面活性剤等が挙げられる。これらのノニオン界面活性剤は、1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。これらの中でもひまし油のアルキレンオキサイド付加物及び硬化ひまし油のアルキレンオキサイド付加物から選ばれる少なくとも一種と、モノカルボン酸及びジカルボン酸とを縮合させたエーテルエステル化合物であり、該エーテルエステル化合物の質量平均分子量(MW)が3,000〜30,000のものを含有するものが好ましい。該エーテルエステル化合物に使用されるアルキレンオキサイドとしては、例えばエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等が挙げられる。モノカルボン酸としては、例えばラウリン酸、ミリスチン酸、ミリストレイン酸、パルミチン酸、パルミトレイン酸、ステアリン酸、イソステアリン酸、オレイン酸、エライジン酸、リノール酸、リノレン酸、アラキジン酸、エイコセン酸、ベヘン酸、エルカ酸等が挙げられる。また、ジカルボン酸としては、例えばコハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、フマル酸、マレイン酸等が挙げられる。好ましい該エーテルエステル化合物としては、硬化ひまし油1モルに対しエチレンオキサイド(以下、EOという)20モル付加したものをアジピン酸で架橋し、オレイン酸で末端エステル化した化合物(MW10,000)、ひまし油1モルに対しEO25モル付加したものをマレイン酸で架橋し、ステアリン酸で末端エステル化した化合物(MW5,000)等が挙げられる。 The nonionic surfactant used in the treatment agent of the present embodiment is not particularly limited. For example, (1) an alkylene oxide having 2 to 4 carbon atoms is added to at least one selected from organic acids, organic alcohols, and organic amines. Such as polyoxyethylene laurate, polyoxyethylene monooleate, polyoxyethylene laurate methyl ether, polyoxyethylene octyl ether, polyoxypropylene lauryl ether methyl ether, polyoxybutylene oleyl ether, polyoxy Ether type nonionic surfactants such as ethylene polyoxypropylene lauryl ether, polyoxyethylene polyoxypropylene nonylphenyl ether, polyoxyethylene lauryl amino ether, (2) Sol Polyhydric alcohol partial ester type nonionic surfactants such as tan monooleate, sorbitan trioleate, glycerin monolaurate, (3) polyethylene glycol dioleate, polyoxyethylene sorbitan monooleate, polyoxybutylene sorbitan trioleate, Polyoxypropylene castor oil, polyoxyethylene hydrogenated castor oil, polyoxyethylene propylene hydrogenated castor oil trioleate, polyoxyethylene hydrogenated castor oil trilaurate, ether ester compound obtained by condensing ethylene oxide adduct of hydrogenated castor oil and fumaric acid, ethylene oxide of castor oil An ether ester obtained by condensing at least one selected from an adduct and an ethylene oxide adduct of hardened castor oil with a monocarboxylic acid and a dicarboxylic acid. Polyoxyalkylene polyhydric alcohol fatty acid ester type nonionic surfactants such as compounds, (4) alkylamide type nonionic surfactants such as diethanolamine monolauramide, (5) polyoxyalkylene fatty acids such as polyoxyethylene diethanolamine monooleylamide Examples include amide type nonionic surfactants. These nonionic surfactants may be used individually by 1 type, and may be used in combination of 2 or more type. Among these, an ether ester compound obtained by condensing at least one kind selected from an alkylene oxide adduct of castor oil and an alkylene oxide adduct of hardened castor oil, and a monocarboxylic acid and a dicarboxylic acid, and the mass average molecular weight of the ether ester compound ( Those containing MW) of 3,000 to 30,000 are preferred. Examples of the alkylene oxide used in the ether ester compound include ethylene oxide, propylene oxide, butylene oxide, and the like. Examples of monocarboxylic acids include lauric acid, myristic acid, myristic acid, palmitic acid, palmitoleic acid, stearic acid, isostearic acid, oleic acid, elaidic acid, linoleic acid, linolenic acid, arachidic acid, eicosenoic acid, behenic acid, And erucic acid. Examples of the dicarboxylic acid include succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, fumaric acid, maleic acid and the like. Preferred examples of the ether ester compound include a compound obtained by adding 20 mol of ethylene oxide (hereinafter referred to as EO) to 1 mol of hardened castor oil, crosslinking with adipic acid, and terminal-esterifying with oleic acid (MW 10,000), castor oil 1 Examples thereof include a compound (MW 5,000) obtained by crosslinking 25 moles of EO with maleic acid, crosslinking with maleic acid, and terminal-esterifying with stearic acid.
ここで質量平均分子量は、東ソー社製高速ゲルパーミエーションクロマトグラフィー装置HLC−8320GPCを用いることができる。試料濃度5mg/ccで、東ソー社製分離カラムTSK gel Super H−2000、H−3000、H−4000に注入し、示差屈折率検出器で測定されたピークにより求めることができる。 Here, the mass average molecular weight may be a high-speed gel permeation chromatography apparatus HLC-8320GPC manufactured by Tosoh Corporation. The sample concentration can be obtained from a peak measured by a differential refractive index detector after being injected into a separation column TSK gel Super H-2000, H-3000, H-4000 manufactured by Tosoh Corporation at a sample concentration of 5 mg / cc.
本実施形態の処理剤に供するアニオン界面活性剤は、上述したように前記の化5で示されるリン酸化合物Aのアミン塩、化7で示されるリン酸化合物Bのアミン塩、及び化8で示されるリン酸化合物Cのアミン塩から選ばれる少なくとも1種のリン酸化合物を含有するものである。 As described above, the anionic surfactant used in the treatment agent of the present embodiment is the amine salt of the phosphoric acid compound A represented by the chemical formula 5, the amine salt of the phosphoric acid compound B represented by the chemical formula 7, and the chemical formula 8. It contains at least one phosphoric acid compound selected from amine salts of the phosphoric acid compound C shown.
化5において、R1、R2は、それぞれペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ラウリル基、トリデシル基、ミリスチル基、ペンタデシル基等の炭素数5〜15の飽和炭化水素基である。また、R3は、水素原子又は化6で示される炭化水素基である。また、化6、化7、化8におけるR4、R5、R6、R7、R8、R9、R10、R11についての詳細は、それぞれ化5のところで説明したR1、R2と同様である。各飽和炭化水素基は、同一であっても、それぞれ異なってもよい。 In the chemical formula 5, R 1 and R 2 are pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, lauryl group, tridecyl group, myristyl group, pentadecyl group, etc. 15 saturated hydrocarbon groups. R 3 is a hydrogen atom or a hydrocarbon group represented by Chemical formula 6. Also, of 6, of 7, R 4 in the reduction 8, R 5, R 6, R 7, R 8, R 9, R 10, for more information on R 11, R 1 described at each of 5, R Same as 2 . Each saturated hydrocarbon group may be the same or different.
リン酸化合物A、B、Cのカウンターとして使用されるアミン塩としては、例えばポリオキシアルキレンアルキルアミン、モノアルカノールアミン、ジアルカノールアミン、トリアルカノールアミン等が挙げられる。これらの中でも好ましいリン酸化合物とアミン塩としては、2−デシル−1−テトラデカノール(出発原料又は各リン酸化合物を構成する分岐構造を有するアルコキシ基、以下同じ)リン酸エステル ポリオキシエチレンラウリルアミン塩(カウンター、以下同じ)、2−ヘキシル−1−デカノール リン酸エステル ポリオキシエチレンラウリルアミン塩、2−オクチル−1−ドデカノール リン酸エステル ポリオキシエチレンステアリルアミン塩、2−ヘキシル−1−デカノール リン酸エステル ジブチルエタノールアミン塩、2−デシル−1−テトラデカノール リン酸エステル ステアリルアミン塩、2−オクチル−1−ドデカノール リン酸エステル ポリオキシエチレンステアリルアミン塩等が挙げられる。 Examples of the amine salt used as a counter for the phosphoric acid compounds A, B, and C include polyoxyalkylene alkylamine, monoalkanolamine, dialkanolamine, trialkanolamine, and the like. Among these, preferable phosphoric acid compounds and amine salts include 2-decyl-1-tetradecanol (starting raw materials or alkoxy groups having a branched structure constituting each phosphoric acid compound, the same shall apply hereinafter) phosphoric acid ester polyoxyethylene lauryl Amine salt (counter, the same applies hereinafter), 2-hexyl-1-decanol phosphate polyoxyethylene laurylamine salt, 2-octyl-1-dodecanol phosphate polyoxyethylene stearylamine salt, 2-hexyl-1-decanol Phosphate ester Dibutylethanolamine salt, 2-decyl-1-tetradecanol phosphate ester stearylamine salt, 2-octyl-1-dodecanol phosphate ester polyoxyethylene stearylamine salt and the like.
前記のリン酸化合物は、脂肪族アルコールと五酸化二燐との反応によりポリ体リン酸化合物、ジ体リン酸化合物及びモノ体リン酸化合物、無機リン酸の混合物として合成される。ポリ体リン酸化合物には、縮合リン酸エステルである前記した化5で示されるリン酸化合物Aのアミン塩が含まれる。ジ体リン酸化合物には、分岐構造を有する2つのアルコキシ基がリン酸エステル結合している前記した化7で示されるリン酸化合物Bのアミン塩が含まれる。モノ体リン酸化合物には、前記した化8で示されるリン酸化合物Cのアミン塩が含まれる。下記の数2で示されるポリ体リン酸化合物のP核積分比率は、処理剤のP核NMRを測定することにより得られるポリ体リン酸化合物に帰属されるP核NMR積分値(Pポリ体)、ジ体リン酸化合物に帰属されるP核NMR積分値(Pジ体)、モノ体リン酸化合物に帰属されるP核NMR積分値(Pモノ体)から算出される。本実施形態の処理剤におけるポリ体リン酸化合物のP核積分比率は、10〜50%である。 The phosphoric acid compound is synthesized as a mixture of a polyphosphoric acid compound, a diphosphoric acid compound, a monophosphoric acid compound, and inorganic phosphoric acid by a reaction between an aliphatic alcohol and diphosphorus pentoxide. The polyphosphoric acid compound includes the amine salt of the phosphoric acid compound A represented by the above-mentioned chemical formula 5 which is a condensed phosphoric ester. The di-form phosphoric acid compound includes an amine salt of phosphoric acid compound B represented by the above-described chemical formula 7 in which two alkoxy groups having a branched structure are bonded to a phosphoric ester. The mono-phosphate compound includes an amine salt of the phosphate compound C represented by the chemical formula 8 described above. The P nuclear integral ratio of the polyphosphoric acid compound represented by the following formula 2 is the P nuclear NMR integral value (P polymer) attributed to the polyphosphoric acid compound obtained by measuring the P nuclear NMR of the treating agent. ), A P-nuclear NMR integral value (P di-isomer) attributed to a di-phosphate compound, and a P-nuclear NMR integral value (P mono-isomer) attributed to a mono-phosphate compound. P nuclear integration ratio of poly bodies phosphate compound in the treatment agent of the present embodiment, Ru 10-50% der.
Pポリ体:ポリ体リン酸化合物に帰属されるP核NMR積分値。
P poly form: P nuclear NMR integral value attributed to poly form phosphate compound.
Pジ体:ジ体リン酸化合物に帰属されるP核NMR積分値。
Pモノ体:モノ体リン酸化合物に帰属されるP核NMR積分値。)
本実施形態の処理剤に供するアニオン界面活性剤は、前記したように化5で示されるリン酸化合物Aのアミン塩、化7で示されるリン酸化合物Bのアミン塩、及び化8で示されるリン酸化合物Cのアミン塩から選ばれる少なくとも1種の化合物を含む含有するものである。更に、アニオン界面活性剤として有機スルホン酸化合物を含有することが好ましい。有機スルホン酸化合物を配合することにより、本発明の効果、特に毛羽の抑制、タール汚れの抑制効果をより向上することができる。有機スルホン酸化合物の全含有量に対するリン酸化合物Aのアミン塩、リン酸化合物Bのアミン塩、及びリン酸化合物Cのアミン塩の各リン酸化合物の全含有量の質量比が、リン酸化合物の全質量/有機スルホン酸化合物の全質量=70/30〜10/90であることがより好ましい。かかる範囲内に規定することにより、本発明の効果、特にタール汚れの抑制効果をより向上することができる。
P di-isomer: P-nuclear NMR integrated value assigned to a di-phosphate compound.
P mono-isomer: P-nuclear NMR integrated value assigned to a mono-phosphate compound. )
As described above, the anionic surfactant used in the treatment agent of the present embodiment is represented by the amine salt of phosphoric acid compound A represented by chemical formula 5, the amine salt of phosphoric acid compound B represented by chemical formula 7, and chemical formula 8. It contains at least one compound selected from amine salts of phosphoric acid compound C. Furthermore, it is preferable to contain an organic sulfonic acid compound as an anionic surfactant. By blending the organic sulfonic acid compound, the effects of the present invention, particularly the suppression of fluff and the suppression of tar dirt can be further improved. The mass ratio of the total content of each of the phosphoric acid compounds of the amine salt of phosphoric acid compound A, the amine salt of phosphoric acid compound B, and the amine salt of phosphoric acid compound C with respect to the total content of the organic sulfonic acid compound is phosphoric acid compound It is more preferable that the total mass of the organic sulfonic acid compound is 70/30 to 10/90. By prescribing within this range, the effect of the present invention, particularly the effect of suppressing tar dirt can be further improved.
有機スルホン酸化合物としては、特に限定されないが、例えば1−オクチルスルホン酸ナトリウム、1−デカンスルホン酸カリウム、1−ウンデカンスルホン酸カリウム、1−ラウリルスルホン酸ナトリウム、1−トリデカンスルホン酸ナトリウム、1−ミリスチルスルホン酸ナトリウム、1−ペンタデカンスルホン酸ナトリウム、1−セチルスルホン酸カリウム、1−ヘプタデカンスルホン酸ナトリウム、1−ステアリルスルホン酸ナトリウム、イソオクチルスルホン酸ナトリウム、イソデカンスルホン酸ナトリウム、イソウンデカンスルホン酸カリウム、イソラウリルスルホン酸ナトリウム、イソトリデカンスルホン酸ナトリウム、イソミリスチリルスルホン酸ナトリウム、イソペンタデカンスルホン酸ナトリウム、イソセチルスルホン酸ナトリウム、イソヘプタデカンスルホン酸ナトリウム、イソステアリルスルホン酸ナトリウム、アルキル(炭素数13−17の混合物)スルホン酸ナトリウム、ジイソブチルスルホコハク酸カリウム、ジオクチルスルホコハク酸ナトリウム、ジノニルスルホコハク酸ナトリウム等が挙げられる。これらの化合物は、1種を単独で使用してもよく、2種以上を組み合わせて使用してもよい。 Although it does not specifically limit as an organic sulfonic acid compound, For example, 1-octyl sodium sulfonate, 1-decane potassium sulfonate, 1-undecane potassium sulfonate, 1-lauryl sodium sulfonate, 1-tridecane sodium sulfonate, 1 -Sodium myristyl sulfonate, sodium 1-pentadecane sulfonate, potassium 1-cetyl sulfonate, sodium 1-heptadecane sulfonate, sodium 1-stearyl sulfonate, sodium isooctyl sulfonate, sodium isodecane sulfonate, isoundecane sulfone Potassium acid, sodium isolauryl sulfonate, sodium isotridecane sulfonate, sodium isomyristyl sulfonate, sodium isopentadecane sulfonate, isocetyl sulfone Sodium, sodium iso heptadecane sulfonate, sodium isostearyl sulfonate, sodium sulfonate (a mixture of 13-17 carbon atoms) alkyl, potassium diisobutyl sulfosuccinate, sodium dioctyl sulfosuccinate, sodium dinonyl sulfosuccinate, and the like. These compounds may be used individually by 1 type, and may be used in combination of 2 or more type.
本実施形態の処理剤において、平滑剤、ノニオン界面活性剤、及びアニオン界面活性剤の含有比率は特に制限はない。平滑剤、ノニオン界面活性剤、及びアニオン界面活性剤の含有割合の合計を100質量%とすると、平滑剤を35〜90質量%、ノニオン界面活性剤を10〜60質量%、及びアニオン界面活性剤を0.1〜10質量%の割合で含有するものが好ましい。かかる範囲内に規定することにより、本発明の効果をより向上させることができる。 In the treatment agent of this embodiment, the content ratio of the smoothing agent, the nonionic surfactant, and the anionic surfactant is not particularly limited. When the total content of the smoothing agent, nonionic surfactant, and anionic surfactant is 100% by mass, the smoothing agent is 35 to 90% by mass, the nonionic surfactant is 10 to 60% by mass, and the anionic surfactant. Is preferably contained at a ratio of 0.1 to 10% by mass. By defining within this range, the effect of the present invention can be further improved.
(第2実施形態)
本発明に係る合成繊維(以下、合成繊維という)を具体化した第2実施形態について説明する。本実施形態の合成繊維は、第1実施形態の処理剤が付着している合成繊維である。合成繊維としては、特に制限はないが、例えば(1)ポリエチレンテレフタレート、ポリプロピレンテレフタレート、ポリ乳酸エステル等のポリエステル系繊維、(2)ナイロン6、ナイロン66等のポリアミド系繊維、(3)ポリアクリル、モダアクリル等のポリアクリル系繊維、(4)ポリエチレン、ポリプロピレン等のポリオレフィン系繊維等が挙げられる。
(Second Embodiment)
A second embodiment in which a synthetic fiber according to the present invention (hereinafter referred to as a synthetic fiber) is embodied will be described. The synthetic fiber of this embodiment is a synthetic fiber to which the treatment agent of the first embodiment is attached. The synthetic fiber is not particularly limited. For example, (1) Polyester fiber such as polyethylene terephthalate, polypropylene terephthalate, and polylactic acid ester, (2) Polyamide fiber such as nylon 6 and nylon 66, (3) Polyacryl, Examples thereof include polyacrylic fibers such as modacrylic, and (4) polyolefin fibers such as polyethylene and polypropylene.
第1実施形態の処理剤(溶媒を含まない)を合成繊維に付着させる割合に特に制限はないが、第1実施形態の処理剤を合成繊維に対し0.1〜3質量%の割合となるよう付着させることが好ましい。また、第1実施形態の処理剤を付着させる方法は、例えばローラー給油法、計量ポンプを用いたガイド給油法、浸漬給油法、スプレー給油法等の公知の方法を採用することができる。第1実施形態の処理剤を合成繊維に付着させる際の形態としては、例えば有機溶媒溶液、水性液等として付与してもよい。 Although there is no restriction | limiting in particular in the ratio which makes the processing agent (a solvent is not included) of 1st Embodiment adhere to a synthetic fiber, It becomes a ratio of 0.1-3 mass% with respect to the synthetic fiber of the processing agent of 1st Embodiment. It is preferable to make it adhere. Moreover, the method of attaching the processing agent of 1st Embodiment can employ | adopt well-known methods, such as the roller oiling method, the guide oiling method using a metering pump, the immersion oiling method, the spray oiling method, etc., for example. As a form at the time of making the processing agent of 1st Embodiment adhere to a synthetic fiber, you may provide as an organic solvent solution, an aqueous liquid, etc., for example.
本実施形態の合成繊維用処理剤及び合成繊維によれば、以下のような効果を得ることができる。
(1)本実施形態では、平滑剤、ノニオン界面活性剤、及びアニオン界面活性剤を含有する合成繊維用処理剤であって、アニオン界面活性剤として、化5,7,8にそれぞれ示されるリン酸化合物A、B,Cのアミン塩を含むように構成した。したがって、特に合成繊維の製糸工程においてゴデットローラー周りに発生するタール汚れを抑制することができる。また、合成繊維糸条の毛羽を効果的に低減することができ、優れた良好な工程通過性を発揮することができる。また、後加工工程、例えば染色工程にて使用する水の硬度が高い場合に染色液の分離が生じ難く染色斑等の染色不良の発生を抑制することができる。
According to the synthetic fiber treating agent and the synthetic fiber of the present embodiment, the following effects can be obtained.
(1) In the present embodiment, a processing agent for synthetic fibers containing a smoothing agent, a nonionic surfactant, and an anionic surfactant, and phosphorous represented by Chemical Formulas 5, 7, and 8 as anionic surfactants, respectively. It comprised so that the amine salt of acid compound A, B, and C might be included. Therefore, tar dirt generated around the godet roller can be suppressed particularly in the synthetic fiber spinning process. Moreover, the fluff of a synthetic fiber yarn can be reduced effectively, and the outstanding favorable process passability can be exhibited. Further, when the hardness of water used in the post-processing step, for example, the dyeing step is high, separation of the dyeing liquid is difficult to occur, and the occurrence of defective dyeing such as dyeing spots can be suppressed.
なお、上記実施形態は以下のように変更してもよい。
・本実施形態の処理剤には、本発明の効果を阻害しない範囲内において、処理剤の品質保持のための安定化剤や制電剤として、つなぎ剤、酸化防止剤、紫外線吸収剤等の通常処理剤に用いられる成分をさらに配合してもよい。
In addition, you may change the said embodiment as follows.
In the treatment agent of the present embodiment, as long as the effect of the present invention is not hindered, as a stabilizer or antistatic agent for maintaining the quality of the treatment agent, a binder, an antioxidant, an ultraviolet absorber, etc. You may mix | blend the component normally used for a processing agent.
以下、本発明の構成及び効果をより具体的にするため、実施例等を挙げるが、本発明がこれらの実施例に限定されるというものではない。尚、以下の実施例及び比較例において、部は質量部を、また%は質量%を意味する。 Hereinafter, in order to make the configuration and effects of the present invention more specific, examples and the like will be described. However, the present invention is not limited to these examples. In the following Examples and Comparative Examples, “part” means “part by mass” and “%” means “% by mass”.
試験区分1(アルキルリン酸化合物の合成)
・リン酸化合物(P−1)の合成
反応容器に2−デシル−1−テトラデカノールを仕込み、120℃で0.05MPa以下の条件下に2時間脱水処理した後、常圧に戻し、撹拌しながら60±5℃で五酸化二燐を1時間かけて投入した。80℃にて3時間熟成した後、ポリオキシエチレン(4モル)ラウリルアミンを50℃で滴下して中和を行ない、リン酸化合物(P−1)を調製した。
Test category 1 (Synthesis of alkyl phosphate compounds)
-Synthesis of phosphoric acid compound (P-1) 2-decyl-1-tetradecanol was charged in a reaction vessel, dehydrated at 120 ° C under 0.05 MPa for 2 hours, then returned to normal pressure and stirred. However, diphosphorus pentoxide was added over 1 hour at 60 ± 5 ° C. After aging at 80 ° C. for 3 hours, polyoxyethylene (4 mol) laurylamine was added dropwise at 50 ° C. for neutralization to prepare a phosphoric acid compound (P-1).
・リン酸化合物(P−1)のP核積分比率の算出
リン酸化合物(P−1)について31P−NMRを用いてP核積分比率を算出したところ、化5で示されるポリ体リン酸化合物が36.2%、化7で示されるジ体リン酸化合物が32.3%、化8で示されるモノ体リン酸化合物が31.5%であった。
-Calculation of P nuclear integral ratio of phosphoric acid compound (P-1) When P nuclear integral ratio was calculated about the phosphoric acid compound (P-1) using 31 P-NMR, polyphosphoric acid shown by Chemical formula 5 The compound was 36.2%, the di-phosphate compound represented by the chemical formula 7 was 32.3%, and the mono-phosphate compound represented by the chemical formula 8 was 31.5%.
P核積分比率は、31P−NMR(VALIAN社製の商品名MERCURY plus NMR Spectrometor System、300MHz)の測定値を用いて前記の数2から算出した。 The P nuclear integration ratio was calculated from the above formula 2 using the measured value of 31 P-NMR (trade name MERCURY plus NMR Spectrometer System, 300 MHz, manufactured by VALIAN).
・リン酸化合物(P−2〜P−4及びrP−1〜rP−6)の調製
リン酸化合物(P−1)と同様にして、その他のリン酸化合物(P−2〜P−4及びrP−1〜rP−6)を調製した。
-Preparation of phosphoric acid compounds (P-2 to P-4 and rP-1 to rP-6) In the same manner as the phosphoric acid compound (P-1), other phosphoric acid compounds (P-2 to P-4 and rP-1 to rP-6) were prepared.
・リン酸化合物(P−5)の調製
反応容器に2−デシル−1−テトラデカノール及びイオン交換水を仕込み、撹拌しながら60±5℃で五酸化二燐を1時間かけて投入した。80℃にて3時間熟成した後、イオン交換水を添加し、100℃で2時間加水分解を行なった後、ステアリルアミンを50℃で滴下して中和を行い、リン酸化合物(P−5)を調製した。リン酸化合物(P−5)について、31P−NMRを用いてP核積分比率を算出したところ、化5で示されるポリ体リン酸化合物が0%、化7で示されるジ体リン酸化合物が37.9%、化8で示されるモノ体リン酸化合物が62.1%であった。以上で調製した各リン酸化合物の内容を表1に示した。
-Preparation of phosphoric acid compound (P-5) 2-decyl-1-tetradecanol and ion-exchanged water were charged into a reaction vessel, and diphosphorus pentoxide was added over 1 hour at 60 ± 5 ° C while stirring. After aging at 80 ° C. for 3 hours, ion-exchanged water was added and hydrolysis was performed at 100 ° C. for 2 hours. Then, stearylamine was added dropwise at 50 ° C. to neutralize the phosphoric acid compound (P-5 ) Was prepared. About phosphoric acid compound (P-5), when the P nuclear integral ratio was calculated using 31 P-NMR, the polyphosphoric acid compound represented by Chemical formula 5 was 0%, and the dimeric phosphoric acid compound represented by Chemical formula 7 Was 37.9%, and the monophosphate compound represented by Chemical formula 8 was 62.1%. The contents of each phosphoric acid compound prepared above are shown in Table 1.
・リン酸化合物(P−6)の調製
リン酸化合物(P−5)と同様にして、表1に示される各置換基を有するリン酸化合物(P−6)を調製した。
-Preparation of phosphoric acid compound (P-6) The phosphoric acid compound (P-6) which has each substituent shown by Table 1 was prepared like the phosphoric acid compound (P-5).
X−1:ポリオキシエチレン(4モル)ラウリルアミン、
X−2:ポリオキシエチレン(10モル)ラウリルアミン、
X−3:ポリオキシエチレン(10モル)ステアリルアミン、
X−4:ジブチルエタノールアミン、
X−5:ステアリルアミン、
X−6:ポリオキシエチレン(2モル)ステアリルアミン、
X−7:ポリオキシエチレン(4モル)ステアリルアミン、
X−8:ポリオキシエチレン(2モル)ラウリルアミン、
X−9:トリエタノールアミン、
X−10:ラウリルアミン、
X−11:ナトリウム、
X−12:カリウム、
P−1:2−デシル−1−テトラデカノール リン酸エステル ポリオキシエチレン(4モル)ラウリルアミン塩、
P−2:2−ヘキシル−1−デカノール リン酸エステル ポリオキシエチレン(10モル)ラウリルアミン塩、
P−3:2−オクチル−1−ドデカノール リン酸エステル ポリオキシエチレン(10モル)ステアリルアミン塩、
P−4:2−ヘキシル−1−デカノール リン酸エステル ジブチルエタノールアミン塩、
P−5:2−デシル−1−テトラデカノール リン酸エステル ステアリルアミン塩、
P−6:2−オクチル−1−ドデカノール リン酸エステル ポリオキシエチレン(2モル)ステアリルアミン塩、
rP−1:2−エチル−1−ヘキサノール リン酸エステル ポリオキシエチレン(4モル)ステアリルアミン塩、
rP−2:オレイルアルコール リン酸エステル ポリオキシエチレン(2モル)ラウリルアミン塩、
rP−3:14−メチル−1−ペンタデカノール リン酸エステル トリエタノールアミン塩、
rP−4:5−ヘキサデカノール リン酸エステル ラウリルアミン塩、
rP−5:2−デシル−1−テトラデカノール リン酸エステル ナトリウム塩、
rP−6:2−ヘキシル−1−デカノール リン酸エステル カリウム塩、
*1:化6に示される炭化水素基、
を示す。
X-1: polyoxyethylene (4 mol) laurylamine,
X-2: polyoxyethylene (10 mol) laurylamine,
X-3: polyoxyethylene (10 mol) stearylamine,
X-4: Dibutylethanolamine,
X-5: Stearylamine,
X-6: polyoxyethylene (2 mol) stearylamine,
X-7: polyoxyethylene (4 mol) stearylamine,
X-8: polyoxyethylene (2 mol) laurylamine,
X-9: triethanolamine,
X-10: laurylamine,
X-11: sodium,
X-12: Potassium
P-1: 2-decyl-1-tetradecanol phosphate ester polyoxyethylene (4 mol) laurylamine salt,
P-2: 2-hexyl-1-decanol phosphate ester polyoxyethylene (10 mol) laurylamine salt,
P-3: 2-octyl-1-dodecanol phosphate ester polyoxyethylene (10 mol) stearylamine salt,
P-4: 2-hexyl-1-decanol phosphate dibutylethanolamine salt,
P-5: 2-decyl-1-tetradecanol phosphate ester stearylamine salt,
P-6: 2-octyl-1-dodecanol phosphate ester polyoxyethylene (2 mol) stearylamine salt,
rP-1: 2-ethyl-1-hexanol phosphate ester polyoxyethylene (4 mol) stearylamine salt,
rP-2: oleyl alcohol phosphate ester polyoxyethylene (2 mol) laurylamine salt,
rP-3: 14-methyl-1-pentadecanol phosphate ester triethanolamine salt,
rP-4: 5-hexadecanol phosphate ester laurylamine salt,
rP-5: 2-decyl-1-tetradecanol phosphate sodium salt,
rP-6: 2-hexyl-1-decanol phosphate potassium salt,
* 1: Hydrocarbon group represented by Chemical formula 6
Indicates.
試験区分2(ノニオン界面活性剤としてのエーテルエステル化合物の合成)
・エーテルエステル化合物(N−1)の合成
硬化ひまし油1モルに対しEO20モル付加した化合物とアジピン酸を通常の条件下でエステル化した後に、さらにオレイン酸を添加し引き続きエステル化を行うことでエーテルエステル化合物(N−1)を得た。
Test Category 2 (Synthesis of ether ester compounds as nonionic surfactants)
-Synthesis of ether ester compound (N-1) After esterifying 20 mol of EO with 1 mol of hardened castor oil and adipic acid under normal conditions, oleic acid is further added to perform esterification, followed by etherification. An ester compound (N-1) was obtained.
・エーテルエステル化合物(N−2及びrN−1〜rN−5)の合成
エーテルエステル化合物(N−1)の合成と同様にエーテルエステル化合物(N−2及びrN−1〜rN−5)を合成した。各実施例及び比較例で使用した化合物を表2,3に示した。
Synthesis of ether ester compounds (N-2 and rN-1 to rN-5) Ether ether compounds (N-2 and rN-1 to rN-5) were synthesized in the same manner as the synthesis of ether ester compound (N-1). did. The compounds used in each Example and Comparative Example are shown in Tables 2 and 3.
試験区分3(合成繊維用処理剤の調製)
・合成繊維用処理剤(実施例1)の調製
平滑剤としてトリメチロールプロパントリラウラート(L−1)を40部、グリセロールトリオレアート(L−2)を12部、ノニオン界面活性剤として硬化ひまし油1モルに対しEO20モル付加したものをアジピン酸で架橋し、オレイン酸で末端エステル化した化合物(N−1)10部、硬化ひまし油1モルにEO20モル付加したものをラウリン酸3モルでエステル化した化合物(rN−1)10部、硬化ひまし油1モルにEO15モル付加した化合物(rN−3)10部、ポリオキシエチレン(EO15モル)モノオレイン酸エステル(rN−4)16部、アニオン界面活性剤として2−デシル−1−テトラデカノール リン酸エステル ポリオキシエチレン(4モル)ラウリルアミン塩(P−1)を0.5部、アルキルスルホン酸ナトリウム(炭素数13−17の混合物)(S−1)を1.5部の割合で均一混合して実施例1の合成繊維用処理剤を調製した。
Test category 3 (Preparation of synthetic fiber treatment agent)
Preparation of synthetic fiber treating agent (Example 1) 40 parts trimethylolpropane trilaurate (L-1) as smoothing agent, 12 parts glycerol trioleate (L-2), hydrogenated castor oil as nonionic surfactant 10 moles of EO added to 1 mole, 10 parts of compound (N-1) crosslinked with adipic acid and end-esterified with oleic acid, 20 moles of EO added to 1 mole of hardened castor oil, esterified with 3 moles of lauric acid 10 parts of compound (rN-1), 10 parts of compound (rN-3) added with 1 mole of EO to 1 mole of hardened castor oil, 16 parts of polyoxyethylene (EO15 mole) monooleate (rN-4), anionic surface activity 2-decyl-1-tetradecanol phosphate polyoxyethylene (4 mol) laurylamine salt (P- ) 0.5 parts of sodium alkyl sulfonate (a mixture of 13-17 carbon atoms) (the S-1) and were uniformly mixed in a ratio of 1.5 parts to prepare a synthetic fiber-processing agent of Example 1.
・合成繊維用処理剤(実施例2)の調製
実施例1の合成繊維処理剤と同様に調製した。但し、表2の原料以外に酸化防止剤として1,3,5−トリス(4−t−ブチル−3−ヒドロキシ−2,6−ジメチルベンジル)イソシアヌル酸を平滑剤、ノニオン界面活性剤、及びアニオン界面活性剤からなる処理剤100部に対し0.5部の割合で添加した。
-Preparation of synthetic fiber treating agent (Example 2) Prepared in the same manner as the synthetic fiber treating agent of Example 1. However, in addition to the raw materials shown in Table 2, 1,3,5-tris (4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl) isocyanuric acid was used as an antioxidant as a smoothing agent, a nonionic surfactant, and an anion. It added in the ratio of 0.5 part with respect to 100 parts of processing agents consisting of surfactant.
・合成繊維用処理剤(実施例3〜8,10,12、参考例9,11,13及び比較例1〜7)の調製
実施例1の合成繊維処理剤の調製と同様に、実施例3〜8,10,12、参考例9,11,13及び比較例1〜7の合成繊維用処理剤を調製した。使用した化合物の種類及び配合量を表2,3に示した。
-Preparation of synthetic fiber treating agents (Examples 3-8, 10, 12, Reference Examples 9, 11, 13 and Comparative Examples 1-7) Example 3 as in the preparation of the synthetic fiber treating agent of Example 1 The processing agent for synthetic fibers of -8, 10, 12, Reference Examples 9, 11, 13 and Comparative Examples 1-7 was prepared. Tables 2 and 3 show the types and amounts of the compounds used.
L−1:トリメチロールプロパントリラウラート、
L−2:グリセロールトリオレアート、
L−3:オレイルオレアート、
N−1:硬化ひまし油1モルに対しEO20モル付加したものをアジピン酸で架橋し、オレイン酸で末端エステル化した化合物(MW10,000)、
N−2:ひまし油1モルに対しEO25モル付加したものをマレイン酸で架橋し、ステアリン酸で末端エステル化した化合物(MW5,000)、
rN−1:硬化ひまし油1モルにEO20モル付加したものをラウリン酸3モルでエステル化した化合物、
rN−2:硬化ひまし油1モルにEO30モル付加したものをフマル酸で架橋した化合物(MW5000)、
rN−3:硬化ひまし油1モルにEO15モル付加した化合物、
rN−4:ポリオキシエチレン(EO15モル)モノオレイン酸エステル、
rN−5:ポリエチレングリコール(EO15モル)ジオレアート、
S−1:アルキルスルホン酸ナトリウム(炭素数C13−17の混合物)、
S−2:ラウリルスルホン酸ナトリウム、
*2:化5,7,8に示すリン酸化合物の全質量/スルホン酸化合物の全質量、
を示す。
L-1: trimethylolpropane trilaurate,
L-2: Glycerol trioleate,
L-3: oleyl oleato,
N-1: a compound obtained by adding 20 mol of EO to 1 mol of hardened castor oil, cross-linking with adipic acid, and terminal esterification with oleic acid (MW 10,000),
N-2: a compound obtained by adding 25 mol of EO to 1 mol of castor oil, cross-linking with maleic acid, and terminal esterification with stearic acid (MW 5,000),
rN-1: a compound obtained by esterifying 20 mol of EO to 1 mol of hardened castor oil with 3 mol of lauric acid,
rN-2: a compound obtained by adding 30 mol of EO to 1 mol of hardened castor oil and crosslinking with fumaric acid (MW5000),
rN-3: a compound obtained by adding 15 mol of EO to 1 mol of hardened castor oil,
rN-4: polyoxyethylene (EO 15 mol) monooleate,
rN-5: polyethylene glycol (EO 15 mol) dioleate,
S-1: Sodium alkyl sulfonate (mixture of carbon number C13-17),
S-2: Sodium lauryl sulfonate
* 2: Total mass of phosphoric acid compound shown in Chemical Formulas 5, 7, and 8 / Total mass of sulfonic acid compound,
Indicates.
試験区分4(合成繊維処理剤の評価)
・毛羽の評価
試験区分3で調製した各処理剤を必要に応じてイオン交換水又は有機溶剤にて均一に希釈し、15%溶液とした。ポリエチレンテレフタレートのチップを常法により乾燥した後、エクストルーダーを用いて溶融紡糸し、口金から吐出して冷却固化した後の走行糸条に、前記の15%溶液を不揮発分として付与量0.6質量%となるよう設定したローラー給油法にて付着させた。その後、ガイドで集束させて、245℃の延伸ロール、弛緩ロールを介して全延伸倍率5.8倍となるように延伸し、1100デシテックス96フィラメントの延伸糸を10kg捲きチーズとして得た。
Test Category 4 (Evaluation of synthetic fiber treatment agent)
-Evaluation of fluff Each treatment agent prepared in Test Category 3 was uniformly diluted with ion-exchanged water or an organic solvent as necessary to obtain a 15% solution. A polyethylene terephthalate chip is dried by a conventional method, melt-spun using an extruder, and is applied to a running yarn after being discharged from a die and cooled and solidified. It was made to adhere by the roller oil supply method set so that it might become mass%. Thereafter, the yarn was converged with a guide, and drawn through a drawing roll and a relaxation roll at 245 ° C. so that the total draw ratio was 5.8 times, and a drawn yarn of 1100 dtex 96 filaments was obtained as 10 kg-wheated cheese.
その紡糸工程において、糸をチーズとして巻き取る前に、毛羽計数装置(東レエンジニアリング社製)にて1時間当たりの毛羽数を測定し、次の基準で評価した。
・毛羽の評価基準
◎:測定された毛羽数が0個。
○:測定された毛羽数が2個以下(但し、0を含まない)。
×:測定された毛羽数が3個以上。
In the spinning process, before winding the yarn as cheese, the number of fluffs per hour was measured with a fluff counting device (manufactured by Toray Engineering Co., Ltd.) and evaluated according to the following criteria.
-Evaluation standard of fluff A: The number of fluff measured is zero.
A: The number of fluffs measured is 2 or less (however, 0 is not included).
X: The measured number of fluff is 3 or more.
・耐熱性タールの評価
処理剤の耐熱性について、前記の紡糸工程において、48時間紡糸した後のゴデットローラーの汚れ(タール)として下記のように評価した。
-Evaluation of heat resistant tar The heat resistance of the treating agent was evaluated as follows as dirt (tar) of the godet roller after spinning for 48 hours in the spinning step.
・耐熱性タールの評価基準
◎:汚れ(タール)がほとんど認められない。
○:汚れ(タール)がわずかに認められる。
×:汚れ(タール)が認められる。
・ Evaluation criteria for heat-resistant tar ◎: Dirt (tar) is hardly observed.
○: Slight dirt (tar) is observed.
X: Dirt (tar) is observed.
・染色液安定性の評価
1gのポリエステル用染料(Dianix Red S−4G 0.34g、Dianix Yellow S−6G 0.33g、Dianix S−2G 0.33gの混合物)を100mLの硬水(硬度400mg/L)に投入し均一になるまで撹拌し染料分散液を作成した。この染料分散液に処理剤の不揮発分1.5gを加え均一になるまで撹拌し、50℃にて放置し3日後の凝集物の発生を観察した。
-Evaluation of dyeing solution stability 1 g of dye for polyester (mixture of Dianix Red S-4G 0.34 g, Dianix Yellow S-6G 0.33 g, Dianix S-2G 0.33 g) was added to 100 mL of hard water (hardness 400 mg / L ) And stirred until uniform to prepare a dye dispersion. To this dye dispersion liquid, 1.5 g of a nonvolatile content of the treatment agent was added and stirred until it was uniform.
・染色液安定性の評価基準
◎:凝集物が観察されない。
○:凝集物がわずかに観察される。
×:凝集物が観察される。
-Evaluation standard of dyeing solution stability (double-circle): An aggregate is not observed.
○: Slight aggregation is observed.
X: Aggregates are observed.
表2,3の結果からも明らかなように、本発明によれば、合成繊維の製糸工程においてゴデットローラー周りのタール汚れ、毛羽を低減し、更に後加工工程での高硬度水質下において発生する染色不良の問題を解決することができるという効果がある。
As is apparent from the results in Tables 2 and 3, according to the present invention, tar stains and fluff around the godet roller are reduced in the synthetic fiber spinning process, and further generated under high hardness water quality in the post-processing process. There is an effect that the problem of poor dyeing can be solved.
Claims (5)
前記アニオン界面活性剤が、下記の化1で示されるリン酸化合物Aのアミン塩、下記の化3で示されるリン酸化合物Bのアミン塩、及び化4で示されるリン酸化合物Cのアミン塩から選ばれる少なくとも1種のリン酸化合物を含み、
前記リン酸化合物は、下記の数1から求められるポリ体リン酸化合物のP核積分比率が10〜50%であることを特徴とする合成繊維用処理剤。
n:2〜4の整数、
R1,R2:それぞれ炭素数5〜15の飽和脂肪族炭化水素基、
R3:水素原子又は下記の化2で示される炭化水素基。)
R4,R5:それぞれ炭素数5〜15の飽和脂肪族炭化水素基。)
R6〜R11:それぞれ炭素数5〜15の飽和脂肪族炭化水素基。)
Pポリ体:ポリ体リン酸化合物に帰属されるP核NMR積分値。
Pジ体:ジ体リン酸化合物に帰属されるP核NMR積分値。
Pモノ体:モノ体リン酸化合物に帰属されるP核NMR積分値。) A treating agent for synthetic fibers containing a smoothing agent, a nonionic surfactant, and an anionic surfactant,
The anionic surfactant is an amine salt of a phosphoric acid compound A represented by the following chemical formula 1, an amine salt of the phosphoric acid compound B represented by the following chemical formula 3, and an amine salt of the phosphoric acid compound C represented by the chemical formula 4 look containing at least one phosphate compound selected from,
The phosphoric acid compound has a P nuclear integral ratio of 10 to 50% of the polyphosphoric acid compound obtained from the following formula 1, and is a synthetic fiber treating agent.
n: an integer of 2 to 4,
R 1 and R 2 : a saturated aliphatic hydrocarbon group having 5 to 15 carbon atoms,
R 3 : a hydrogen atom or a hydrocarbon group represented by the following chemical formula 2. )
R 4 and R 5 : saturated aliphatic hydrocarbon groups having 5 to 15 carbon atoms, respectively. )
R 6 to R 11 are each a saturated aliphatic hydrocarbon group having 5 to 15 carbon atoms. )
P poly form: P nuclear NMR integral value attributed to poly form phosphate compound.
P di-isomer: P-nuclear NMR integrated value assigned to a di-phosphate compound.
P mono-isomer: P-nuclear NMR integrated value assigned to a mono-phosphate compound. )
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