[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

JP6327868B2 - Manufacturing method of heat exchanger - Google Patents

Manufacturing method of heat exchanger Download PDF

Info

Publication number
JP6327868B2
JP6327868B2 JP2014014650A JP2014014650A JP6327868B2 JP 6327868 B2 JP6327868 B2 JP 6327868B2 JP 2014014650 A JP2014014650 A JP 2014014650A JP 2014014650 A JP2014014650 A JP 2014014650A JP 6327868 B2 JP6327868 B2 JP 6327868B2
Authority
JP
Japan
Prior art keywords
tubular body
metal plate
diameter
diameter expansion
main body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2014014650A
Other languages
Japanese (ja)
Other versions
JP2015139811A (en
JP2015139811A5 (en
Inventor
直哉 後藤
直哉 後藤
琢磨 遠藤
琢磨 遠藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanoh Industrial Co Ltd
Original Assignee
Sanoh Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2014014650A priority Critical patent/JP6327868B2/en
Application filed by Sanoh Industrial Co Ltd filed Critical Sanoh Industrial Co Ltd
Priority to DE112014006290.1T priority patent/DE112014006290T5/en
Priority to US15/115,069 priority patent/US20160361749A1/en
Priority to PCT/JP2014/077473 priority patent/WO2015114888A1/en
Priority to CN201480074426.XA priority patent/CN105939797A/en
Priority to ARP150100262A priority patent/AR099736A1/en
Publication of JP2015139811A publication Critical patent/JP2015139811A/en
Publication of JP2015139811A5 publication Critical patent/JP2015139811A5/ja
Application granted granted Critical
Publication of JP6327868B2 publication Critical patent/JP6327868B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/08—Tube expanders
    • B21D39/20—Tube expanders with mandrels, e.g. expandable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08—Making tubes with welded or soldered seams
    • B21C37/09—Making tubes with welded or soldered seams of coated strip material ; Making multi-wall tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15—Making tubes of special shape; Making tube fittings
    • B21C37/20—Making helical or similar guides in or on tubes without removing material, e.g. by drawing same over mandrels, by pushing same through dies ; Making tubes with angled walls, ribbed tubes and tubes with decorated walls
    • B21C37/202—Making helical or similar guides in or on tubes without removing material, e.g. by drawing same over mandrels, by pushing same through dies ; Making tubes with angled walls, ribbed tubes and tubes with decorated walls with guides parallel to the tube axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00—Making other particular articles
    • B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/08—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of both metal tubes and sheet metal
    • B21D53/085—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of both metal tubes and sheet metal with fins places on zig-zag tubes or parallel tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00—Soldering, e.g. brazing, or unsoldering
    • B23K1/14—Soldering, e.g. brazing, or unsoldering specially adapted for soldering seams
    • B23K1/16—Soldering, e.g. brazing, or unsoldering specially adapted for soldering seams longitudinal seams, e.g. of shells
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00—Tubular elements; Assemblies of tubular elements
    • F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
    • F28F1/30—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means being attachable to the element

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Description

本発明は、熱交換器の製造方法に関する。 The present invention relates to the production how the heat exchanger.

特許文献１には、アルミニウムを管状に押し出して形成された管状体（伝熱管）をフィンに形成された挿入孔に挿入した後、管状体の内部に拡径治具（拡管治具）を挿入して該管状体の外径を拡げる方法について開示されている。   In Patent Document 1, a tubular body (heat transfer tube) formed by extruding aluminum into a tubular shape is inserted into an insertion hole formed in a fin, and then a diameter expanding jig (tube expanding jig) is inserted into the tubular body. Thus, a method for expanding the outer diameter of the tubular body is disclosed.

特開２０１１−２５７０８４号公報JP 2011-257084 A

しかしながら、特許文献１に開示の方法では、拡径治具で管状体を周方向に延ばして（周長を延ばして）外径を広げるため、管状体の拡径に大きな荷重を必要とする。   However, the method disclosed in Patent Document 1 requires a large load to expand the tubular body in order to extend the outer diameter by extending the tubular body in the circumferential direction with a diameter expansion jig (by extending the circumferential length).

本発明は、上記事実を考慮して、管状体の拡径に必要とされる荷重を小さくできる熱交換器の製造方法を提供することを課題とする。 The present invention is, in view of the above circumstances, and an object thereof is to provide a manufacturing how the heat exchanger of the load can be reduced which is required for the enlarged diameter of the tubular body.

本発明の請求項１に記載の熱交換器の製造方法は、金属板をロール状に巻いて管状体を形成する形成工程と、金属製のフィンに形成された貫通孔に前記管状体を挿入し、ロール状に巻かれた前記金属板を弛めて前記管状体を拡径させて、前記管状体の外周面と前記貫通孔の孔壁とを接触させる拡径工程と、拡径工程の後でロール状に巻かれた前記金属板の巻き重ねられた部分を接合する接合工程と、を備え、前記拡径工程では、拡径前の前記管状体の内径よりも外径が大きい拡径治具を拡径前の前記管状体の内部に挿入してロール状に巻かれた前記金属板を強制的に弛めて前記管状体を拡径させ、前記拡径治具は、前記管状体の内部に挿入される円柱状の本体部と、前記本体部の外周面に周方向に間隔をあけて設けられ、前記本体部の外周面から突出すると共に前記本体部の挿入方向に延び、前記管状体の内周面に接触するリブと、前記リブの前記挿入方向の先端部に形成され、前記挿入方向と反対側に向かって前記本体部の外周面からの突出高さが次第に高くなる傾斜部と、を含んで構成されており、前記リブは、前記本体部の前記挿入方向と反対側に向かって螺旋状に延び且つ螺旋の向きがロール状に巻かれた前記金属板の巻き方向と逆向きとされている。
また、本発明の請求項２に記載の熱交換器の製造方法は、金属板をロール状に巻いて管状体を形成する形成工程と、金属製のフィンに形成された貫通孔に前記管状体を挿入し、ロール状に巻かれた前記金属板を弛めて前記管状体を拡径させて、前記管状体の外周面と前記貫通孔の孔壁とを接触させる拡径工程と、拡径工程の後でロール状に巻かれた前記金属板の巻き重ねられた部分を接合する接合工程と、を備え、前記拡径工程では、拡径前の前記管状体の内径よりも外径が大きい拡径治具を拡径前の前記管状体の内部に挿入してロール状に巻かれた前記金属板を強制的に弛めて前記管状体を拡径させ、前記拡径治具は、前記管状体の内部に挿入される円柱状の本体部と、前記本体部の外周面に周方向に間隔をあけて設けられ、前記本体部の外周面から突出すると共に前記本体部の挿入方向に延び、前記管状体の内周面に接触するリブと、前記リブの前記挿入方向の先端部に形成され、前記挿入方向と反対側に向かって前記本体部の外周面からの突出高さが次第に高くなる傾斜部と、を含んで構成されており、前記リブは、前記本体部の前記挿入方向と反対側に向かって直線状に延び、ロール状に巻かれた前記金属板の内周側の端部を挟んで両側に配置される２本のリブは、前記管状体の内周面と接触するそれぞれの接触部分間の間隔が前記挿入方向と反対側に向かって広がっている。 The manufacturing method of the heat exchanger according to claim 1 of the present invention includes a forming step of winding a metal plate in a roll shape to form a tubular body, and inserting the tubular body into a through hole formed in a metal fin. And expanding the diameter of the tubular body by loosening the metal plate wound in a roll shape, and contacting the outer peripheral surface of the tubular body and the hole wall of the through hole, A joining step of joining the rolled portions of the metal plate wound later in a roll shape, and in the diameter expansion step, the diameter is larger than the inner diameter of the tubular body before the diameter expansion. A jig is inserted into the tubular body before diameter expansion and the metal plate wound in a roll shape is forcibly loosened to expand the diameter of the tubular body. A cylindrical main body portion to be inserted into the outer peripheral surface of the main body portion, and an outer peripheral surface of the main body portion that is provided at intervals in the circumferential direction. And a rib that extends in the insertion direction of the main body portion and contacts an inner peripheral surface of the tubular body, and a tip portion of the rib in the insertion direction, and the main body toward the opposite side of the insertion direction. An inclined portion in which the protrusion height from the outer peripheral surface of the portion gradually increases, and the rib extends in a spiral shape toward the opposite side of the insertion direction of the main body portion and the direction of the spiral Is in a direction opposite to the winding direction of the metal plate wound in a roll shape .
According to a second aspect of the present invention, there is provided a heat exchanger manufacturing method comprising: a step of forming a tubular body by winding a metal plate in a roll shape; and the tubular body in a through-hole formed in a metal fin. Expanding the diameter of the tubular body by loosening the metal plate wound in a roll shape, and bringing the outer peripheral surface of the tubular body into contact with the hole wall of the through hole, A joining step of joining the rolled portions of the metal plate wound in a roll shape after the step, and in the diameter expansion step, the outer diameter is larger than the inner diameter of the tubular body before the diameter expansion. The diameter expansion jig is inserted into the tubular body before diameter expansion and the metal plate wound in a roll shape is forcibly loosened to expand the diameter of the tubular body. A cylindrical main body inserted into the tubular body, and an outer peripheral surface of the main body provided with a circumferential spacing, A rib that protrudes from the peripheral surface and extends in the insertion direction of the main body portion, contacts the inner peripheral surface of the tubular body, and is formed at a distal end portion of the rib in the insertion direction, toward the opposite side of the insertion direction. An inclined portion having a protruding height from the outer peripheral surface of the main body portion that gradually increases, and the rib extends linearly toward the side opposite to the insertion direction of the main body portion. The two ribs disposed on both sides of the end portion on the inner peripheral side of the metal plate wound in a shape have an interval between the contact portions in contact with the inner peripheral surface of the tubular body in the insertion direction. And spreading towards the opposite side.

請求項１及び請求項２に記載の熱交換器の製造方法では、金属板をロール状に巻いて管状体を形成し、このロール状に巻かれた金属板を弛めて管状体を拡径させるため、例えば、押し出しで形成された管状体を周方向に延ばして（周長を延ばして）拡径させる構成と比べて、管状体の拡径に必要とされる荷重を小さくできる。 In the manufacturing method of the heat exchanger of Claim 1 and Claim 2 , a metal plate is wound in roll shape, a tubular body is formed, this metal plate wound in roll shape is loosened, and a tubular body is expanded in diameter. Therefore, for example, the load required for the diameter expansion of the tubular body can be reduced as compared with the configuration in which the tubular body formed by extrusion is expanded in the circumferential direction (by extending the circumferential length).

請求項１及び請求項２に記載の熱交換器の製造方法では、拡径工程において、拡径前の管状体の内径よりも外径が大きい拡径治具を拡径前の管状体の内部に挿入するため、ロール状に巻かれた金属板が強制的に弛められて管状体が拡径される。すなわち、拡径前の管状体の内径よりも外径が大きい拡径治具を用いることで簡単に管状体を拡径することができる。
さらに、請求項１及び請求項２に記載の熱交換器の製造方法では、拡径治具を構成するリブが管状体の内周面に接触することから、拡径治具と管状体の内周面との接触面積を小さくできるため、拡径治具を管状体に挿入するときの管状体の変形による抵抗を軽減できる。これにより、拡径治具を管状体に挿入するのに必要とされる荷重を小さくできる。また、リブの挿入方向の先端部に、挿入方向と反対側に向かって本体部の外周面からの突出高さが次第に高くなる傾斜部を形成していることから、例えば、傾斜部を有さないリブ構成と比べて、拡径前の管状体に拡径治具を挿入するときに傾斜部が管状体を拡径させるためのガイドとなり、拡径治具を管状体にスムーズに挿入することができる。
請求項１に記載の熱交換器の製造方法では、リブを本体部の挿入方向と反対側に向かって、螺旋の向きがロール状に巻かれた金属板の巻き方向と逆向きとなるように螺旋状に延ばしていることから、管状体に拡径治具を挿入していくと、リブによってロール状に巻かれた金属板が巻き方向と逆向きの力を受けて弛められる。これにより、管状体の拡径に必要とされる荷重をより小さくできる。
請求項２に記載の熱交換器の製造方法では、ロール状に巻かれた金属板の内周側の端部を挟んで両側に配置される２本のリブの管状体の内周面と接触するそれぞれの接触部分間の間隔を、挿入方向と反対側に向かって広げていることから、管状体に拡径治具を挿入していくと、２本のリブによって、ロール状に巻かれた金属板の内周側の端部が巻き方向と逆向きの力を受けて管状体の周方向に移動し、ロール状に巻かれた金属板が弛められる。これにより、管状体の拡径に必要とされる荷重をより小さくできる。 In the manufacturing method of the heat exchanger of Claim 1 and Claim 2, in the diameter expansion process, the diameter expansion jig whose outer diameter is larger than the internal diameter of the tubular body before diameter expansion is used for the inside of the tubular body before diameter expansion. Therefore, the metal plate wound in a roll shape is forcibly loosened and the tubular body is expanded in diameter. That is, the diameter of the tubular body can be easily increased by using a diameter expansion jig having an outer diameter larger than the inner diameter of the tubular body before diameter expansion.
Furthermore, in the manufacturing method of the heat exchanger according to claim 1 and claim 2, since the rib constituting the diameter expansion jig contacts the inner peripheral surface of the tubular body, Since the contact area with the peripheral surface can be reduced, resistance due to deformation of the tubular body when the diameter-enlarging jig is inserted into the tubular body can be reduced. Thereby, the load required to insert the diameter expansion jig into the tubular body can be reduced. In addition, since an inclined portion in which the protruding height from the outer peripheral surface of the main body portion gradually increases toward the opposite side to the insertion direction is formed at the distal end portion in the rib insertion direction, for example, there is an inclined portion. Compared to a rib configuration without a diameter, when the diameter expansion jig is inserted into the tubular body before diameter expansion, the inclined portion becomes a guide for expanding the diameter of the tubular body, and the diameter expansion jig is smoothly inserted into the tubular body. Can do.
In the manufacturing method of the heat exchanger according to claim 1, the direction of the spiral is opposite to the winding direction of the metal plate wound in a roll shape, with the rib facing the side opposite to the insertion direction of the main body. Since it extends in a spiral shape, when a diameter expansion jig is inserted into the tubular body, the metal plate wound in a roll shape by the rib receives a force in the direction opposite to the winding direction and is loosened. Thereby, the load required for diameter expansion of a tubular body can be made smaller.
In the manufacturing method of the heat exchanger of Claim 2, it contacts with the internal peripheral surface of the tubular body of the two ribs arrange | positioned on both sides across the edge part of the internal peripheral side of the metal plate wound by roll shape. Since the space between the contact portions is widened toward the opposite side of the insertion direction, when the diameter expansion jig is inserted into the tubular body, it is wound into a roll shape by two ribs. The end on the inner peripheral side of the metal plate receives a force opposite to the winding direction and moves in the circumferential direction of the tubular body, so that the metal plate wound in a roll shape is loosened. Thereby, the load required for diameter expansion of a tubular body can be made smaller.

本発明の請求項３に記載の熱交換器の製造方法は、請求項１又は請求項２に記載の熱交換器の製造方法において、前記形成工程では、一方の板面に凹凸部が形成された前記金属板を、前記凹凸部を内側にしてロール状に巻いて前記管状体を形成する。 The method for manufacturing a heat exchanger according to claim 3 of the present invention is the method for manufacturing a heat exchanger according to claim 1 or 2 , wherein an uneven portion is formed on one plate surface in the forming step. The tubular plate is formed by winding the metal plate in a roll shape with the uneven portion inside.

請求項３に記載の熱交換器の製造方法では、一方の板面に形成された凹凸部を内側にして金属板をロール状に巻くため、内周面に凹凸部が形成された管状体が形成される。このように、凹凸部を形成することで、管状体の内周面の表面積が増えて、管状体と管状体の内部を通る流体との間の熱伝達効率が向上する。
ここで、上記熱交換器の製造方法では、前述のように管状体の拡径に必要とされる荷重を小さくできるため、拡径治具で管状体を拡径させるときに、管状体の内周面に形成された凹凸部の変形（潰れ変形）を抑制できる。これにより、管状体と管状体の内部を通る流体との間の熱伝達効率を確保することができる。 In the method for manufacturing a heat exchanger according to claim 3, since the metal plate is wound in a roll shape with the uneven portion formed on one plate surface inside, the tubular body having the uneven portion formed on the inner peripheral surface is provided. It is formed. Thus, by forming the uneven portion, the surface area of the inner peripheral surface of the tubular body is increased, and the heat transfer efficiency between the tubular body and the fluid passing through the inside of the tubular body is improved.
Here, in the manufacturing method of the heat exchanger, since the load required for the diameter expansion of the tubular body can be reduced as described above, when expanding the diameter of the tubular body with the diameter expanding jig, Deformation (collapse deformation) of the uneven portion formed on the peripheral surface can be suppressed. Thereby, the heat transfer efficiency between the tubular body and the fluid passing through the inside of the tubular body can be ensured.

本発明の請求項４に記載の熱交換器の製造方法は、請求項１〜請求項３のいずれか１項に記載の熱交換器の製造方法において、前記金属板は、アルミニウムで構成されている。 The manufacturing method of the heat exchanger according to claim 4 of the present invention is the manufacturing method of the heat exchanger according to any one of claims 1 to 3 , wherein the metal plate is made of aluminum. Yes.

請求項４に記載の熱交換器の製造方法では、アルミニウムで構成された金属板をロール状に巻いて管状体を形成するため、管状体と管状体の内部を通る流体との間の熱伝達効率を確保しつつ、重量を軽減し且つコストを削減することができる。また、金属板をアルミニウムで構成するため、例えば、金属板を鉄板などの変形しにくい材料で構成したものと比べて、管状体の拡径に必要とされる荷重を小さくできる。また、拡径治具で管状体を拡径させるときの、管状体の内周面に形成された凹凸部の変形（潰れ変形）をさらに抑制できる。   In the manufacturing method of the heat exchanger of Claim 4, in order to form a tubular body by winding the metal plate comprised with aluminum in roll shape, the heat transfer between the tubular body and the fluid which passes through the inside of a tubular body The weight can be reduced and the cost can be reduced while ensuring the efficiency. Moreover, since the metal plate is made of aluminum, for example, the load required for expanding the diameter of the tubular body can be reduced as compared with a metal plate made of a material that is not easily deformed, such as an iron plate. Moreover, when the diameter of the tubular body is increased by the diameter expanding jig, the deformation (collapse deformation) of the uneven portion formed on the inner peripheral surface of the tubular body can be further suppressed.

拡径治具は、金属板をロール状に巻いて形成された管状体を拡径させるための拡径治具であって、前記管状体の内部に挿入される円柱状の本体部と、前記本体部の外周面に周方向に間隔をあけて設けられ、前記本体部の外周面から突出すると共に前記本体部の挿入方向に延び、前記管状体の内周面に接触するリブと、前記リブの前記挿入方向の先端部に形成され、前記挿入方向と反対側に向かって前記本体部の外周面からの突出高さが次第に高くなる傾斜部と、を備え、前記管状体の内径よりも外径が大きくされている。 Expansion径治device is a metal plate a diameter jig for causing the diameter of the tubular body formed by winding into a roll, a cylindrical body portion that is inserted inside the tubular body, the A rib provided on the outer peripheral surface of the main body portion at a circumferential interval, protruding from the outer peripheral surface of the main body portion and extending in the insertion direction of the main body portion, and contacting the inner peripheral surface of the tubular body; An inclined portion that is formed at a distal end portion in the insertion direction and gradually protrudes from the outer peripheral surface of the main body portion toward the opposite side to the insertion direction, and is provided outside the inner diameter of the tubular body. The diameter is increased.

上記拡径治具では、管状体の内径よりも外径を大きくしているため、管状体の内部に挿入することでロール状に巻かれた金属板が強制的に弛められて管状体が拡径する。ここで、拡径治具の挿入時には、リブが管状体の内周面に接触することから、拡径治具と管状体の内周面との接触面積を小さくできる。このため、拡径治具を管状体に挿入するときの管状体の変形による抵抗を軽減できる。これにより、拡径治具を管状体に挿入するのに必要とされる荷重を小さくできる。結果、管状体の拡径に必要とされる荷重を小さくできる。 In the above-mentioned diameter expansion jig, since the outer diameter is larger than the inner diameter of the tubular body, the metal plate wound in a roll shape is forcibly loosened by inserting the tubular body into the tubular body. Expand the diameter. Here, since the rib contacts the inner peripheral surface of the tubular body when the diameter expanding jig is inserted, the contact area between the diameter expanding jig and the inner peripheral surface of the tubular body can be reduced. For this reason, resistance due to deformation of the tubular body when inserting the diameter expansion jig into the tubular body can be reduced. Thereby, the load required to insert the diameter expansion jig into the tubular body can be reduced. As a result, the load required for expanding the diameter of the tubular body can be reduced.

以上説明したように、本発明の熱交換器の製造方法は、管状体の拡径に必要とされる荷重を小さくできる。 As described above, producing how the heat exchanger of the present invention can reduce the load required for the diameter of the tubular body.

第１実施形態の熱交換器の製造方法の拡径工程を説明するための管状体の軸方向に沿った断面図である。It is sectional drawing along the axial direction of the tubular body for demonstrating the diameter expansion process of the manufacturing method of the heat exchanger of 1st Embodiment. 図１の２Ｘ−２Ｘ線断面図である。It is the 2X-2X sectional view taken on the line of FIG. 図１の３Ｘ−３Ｘ線断面図である。FIG. 3 is a cross-sectional view taken along line 3X-3X in FIG. 1. （Ａ）第１実施形態の熱交換器の製造方法で用いられる拡径治具の斜視図である。（Ｂ）拡径治具の正面図である。（Ｃ）拡径治具の側面図である。(A) It is a perspective view of the diameter expansion jig used with the manufacturing method of the heat exchanger of 1st Embodiment. (B) It is a front view of a diameter expansion jig. (C) It is a side view of a diameter expansion jig. 第１実施形態の熱交換器の製造方法によって製造された熱交換器の管状体の軸方向に沿った断面図である。It is sectional drawing along the axial direction of the tubular body of the heat exchanger manufactured by the manufacturing method of the heat exchanger of 1st Embodiment. （Ａ）第１実施形態で用いられる拡径治具の第１変形の斜視図である。（Ｂ）第１変形例の拡径治具の正面図である。（Ｃ）第１変形例の拡径治具の側面図である。(A) It is a perspective view of the 1st modification of a diameter expansion jig used in a 1st embodiment. (B) It is a front view of the diameter expansion jig of a 1st modification. (C) It is a side view of the diameter expansion jig of a 1st modification. （Ａ）第１実施形態で用いられる拡径治具の第２変形の斜視図である。（Ｂ）第２変形例の拡径治具の正面図である。（Ｃ）第２変形例の拡径治具の側面図である。(A) It is a perspective view of the 2nd deformation | transformation of the diameter expansion jig used by 1st Embodiment. (B) It is a front view of the diameter expansion jig of the 2nd modification. (C) It is a side view of the diameter expansion jig of the 2nd modification. （Ａ）第１実施形態で用いられる拡径治具の第３変形の斜視図である。（Ｂ）第３変形例の拡径治具の正面図である。（Ｃ）第３変形例の拡径治具の側面図である。(A) It is a perspective view of the 3rd modification of a diameter expansion jig used in a 1st embodiment. (B) It is a front view of the diameter expansion jig of the 3rd modification. (C) It is a side view of the diameter expansion jig of a 3rd modification. 第２実施形態の熱交換器の製造方法の熱交換器に用いられる管状体の軸直方向に沿った断面図である。It is sectional drawing along the axial direction of the tubular body used for the heat exchanger of the manufacturing method of the heat exchanger of 2nd Embodiment. 第２実施形態の熱交換器の製造方法の拡径工程を説明するための拡径前の管状体の軸直方向に沿った断面図（図１の２Ｘ−２Ｘ線断面図に対応する図）である。Sectional drawing along the axial direction of the tubular body before diameter expansion for demonstrating the diameter expansion process of the manufacturing method of the heat exchanger of 2nd Embodiment (The figure corresponding to the 2X-2X sectional view taken on the line of FIG. 1). It is. 図１０の熱交換器の製造方法の拡径工程を説明するための拡径後の管状体の軸直方向に沿った断面図（図１の３Ｘ−３Ｘ線断面図に対応する図）である。FIG. 11 is a cross-sectional view (corresponding to a cross-sectional view taken along line 3X-3X in FIG. 1) along the axial direction of the tubular body after diameter expansion for explaining a diameter expansion process of the manufacturing method of the heat exchanger in FIG. 10. .

本発明に係る熱交換器の製造方法及び拡径治具の一実施形態について図面を参照しながら説明する。   DESCRIPTION OF EMBODIMENTS An embodiment of a heat exchanger manufacturing method and a diameter expansion jig according to the present invention will be described with reference to the drawings.

（第１実施形態）
図５には、第１実施形態の熱交換器の製造方法によって製造される熱交換器２０を示している。本実施形態の熱交換器２０は、空調機器に搭載され、該空調機器の熱交換部で使用する流体の熱交換に用いられる。なお、本発明は上記構成に限定されず、熱交換器２０は、冷蔵庫などに搭載されて冷蔵庫の冷却部で使用する冷媒（流体の一例）の冷却に用いられてもよく、自動車に搭載されてエンジン冷却装置の冷却水（流体の一例）の冷却に用いられてもよい。つまり、本実施形態の熱交換器２０は、流体を熱交換する用途であれば、いずれの機器に適用してもよい。 (First embodiment)
In FIG. 5, the heat exchanger 20 manufactured by the manufacturing method of the heat exchanger of 1st Embodiment is shown. The heat exchanger 20 of the present embodiment is mounted on an air conditioner and is used for heat exchange of a fluid used in a heat exchange unit of the air conditioner. In addition, this invention is not limited to the said structure, The heat exchanger 20 may be used for cooling of the refrigerant | coolant (an example of a fluid) which is mounted in a refrigerator etc. and is used in the cooling part of a refrigerator, and is mounted in a motor vehicle. The cooling water of the engine cooling device (an example of fluid) may be used for cooling. That is, the heat exchanger 20 of the present embodiment may be applied to any device as long as it is an application for exchanging heat from a fluid.

図５に示されるように、本実施形態の熱交換器２０は、伝熱管３０とフィン４０とを備えている。なお、本実施形態の伝熱管３０は、本発明の管状体の一例である。   As shown in FIG. 5, the heat exchanger 20 of this embodiment includes a heat transfer tube 30 and fins 40. In addition, the heat exchanger tube 30 of this embodiment is an example of the tubular body of this invention.

図２及び図３に示されるように、伝熱管３０は、一枚の金属板３１を曲げ加工して形成されている。具体的には、伝熱管３０は、金属板３１をロール状に巻き且つ巻き重ねられた部分を接合して形成されている。なお、本実施形態の伝熱管３０は、金属板３１を二重巻きした二重巻管である。この伝熱管３０は、ロール状に巻かれた金属板３１の内面３１Ｂの一部分が管内面３０Ｂとされ、ロール状に巻かれた金属板３１の外面３１Ａの一部分が管外面３０Ａとされている。なお、管外面３０Ａは、伝熱管３０の外周面を示し、管内面３０Ｂは、伝熱管３０の内周面を示している。また、伝熱管３０の軸方向を図中矢印Ａ方向で示している。   As shown in FIGS. 2 and 3, the heat transfer tube 30 is formed by bending a single metal plate 31. Specifically, the heat transfer tube 30 is formed by winding a metal plate 31 in a roll shape and joining the wound portions. Note that the heat transfer tube 30 of the present embodiment is a double-winding tube in which a metal plate 31 is double-wound. In the heat transfer tube 30, a part of the inner surface 31B of the metal plate 31 wound in a roll shape is a tube inner surface 30B, and a part of the outer surface 31A of the metal plate 31 wound in a roll shape is a tube outer surface 30A. The tube outer surface 30 </ b> A indicates the outer peripheral surface of the heat transfer tube 30, and the tube inner surface 30 </ b> B indicates the inner peripheral surface of the heat transfer tube 30. Further, the axial direction of the heat transfer tube 30 is indicated by an arrow A direction in the drawing.

ロール状に巻かれた金属板３１の内面３１Ｂには、内周側の端部３１Ｃと外周側の端部３１Ｄとの間に内側段差面３２Ｂが形成されている。この内側段差面３２Ｂには、ロール状に巻かれた金属板３１の端部３１Ｃが接合されている。   On the inner surface 31B of the metal plate 31 wound in a roll shape, an inner step surface 32B is formed between the inner peripheral end 31C and the outer peripheral end 31D. An end portion 31C of the metal plate 31 wound in a roll shape is joined to the inner step surface 32B.

一方、ロール状に巻かれた金属板３１の外面３１Ａには、端部３１Ｃと端部３１Ｄとの間に外側段差面３２Ａが形成されている。この外側段差面３２Ａには、ロール状に巻かれた金属板３１の端部３１Ｄが接合されている。   On the other hand, on the outer surface 31A of the metal plate 31 wound in a roll shape, an outer step surface 32A is formed between the end portion 31C and the end portion 31D. An end portion 31D of a metal plate 31 wound in a roll shape is joined to the outer step surface 32A.

なお、本実施形態では、後述する熱交換器２０の製造方法において、ロール状に巻かれた金属板３１の端部３１Ｃと端部３１Ｄとの中間部分（巻き方向の中間部分）が略クランク状に曲げられて段差部３２が形成される。このように形成された段差部３２の一方の面（内面３１Ｂを構成する面）を内側段差面３２Ｂとし、他方の面（外面３１Ａを構成する面）を外側段差面３２Ａとしている。   In this embodiment, in the method of manufacturing the heat exchanger 20 described later, an intermediate portion (intermediate portion in the winding direction) between the end portion 31C and the end portion 31D of the metal plate 31 wound in a roll shape is substantially crank-shaped. The step portion 32 is formed by being bent. One surface (surface constituting the inner surface 31B) of the stepped portion 32 formed in this way is an inner step surface 32B, and the other surface (surface constituting the outer surface 31A) is an outer step surface 32A.

伝熱管３０を形成する金属板３１には、金属材料で形成された芯材に、この芯材よりも融点の低い金属材料で形成された被覆材を張り合わせて形成された金属板、すなわち、クラッド板を用いている。本実施形態では、金属板３１をアルミニウムで構成している。具体的には、金属板３１は、純アルミニウムで形成された芯材に、アルミニウム合金（例えば、アルミニウムにシリコンを含有させたもの）で形成された被覆材を張り合わせて形成されている。この被覆材は、ロール状に巻かれた金属板３１の外面３１Ａを形成している。また、被覆材は、ロール状に巻かれた金属板３１の巻き重ねられた部分を接合する接合材（ろう材）として用いられている。一方、芯材は、ロール状に巻かれた金属板３１の内面３１Ｂを形成している。   The metal plate 31 forming the heat transfer tube 30 is a metal plate formed by laminating a core material made of a metal material and a covering material made of a metal material having a melting point lower than that of the core material. A board is used. In the present embodiment, the metal plate 31 is made of aluminum. Specifically, the metal plate 31 is formed by laminating a core material formed of pure aluminum and a covering material formed of an aluminum alloy (for example, aluminum containing silicon). This covering material forms the outer surface 31A of the metal plate 31 wound in a roll shape. Moreover, the coating | covering material is used as a joining material (brazing | wax material) which joins the part by which the metal plate 31 wound by roll shape was wound up. On the other hand, the core material forms the inner surface 31B of the metal plate 31 wound in a roll shape.

なお、本実施形態では、金属板３１をアルミニウムで構成しているが、本発明はこの構成に限定されず、金属板３１を銅や鉄などの金属材料で構成してもよい。   In addition, in this embodiment, although the metal plate 31 is comprised with aluminum, this invention is not limited to this structure, You may comprise the metal plate 31 with metal materials, such as copper and iron.

図５に示されるように、フィン４０は、金属材料（例えば、アルミニウム）を板状に形成したものである。このフィン４０には、板厚方向に貫通する貫通孔４２が形成されている。具体的には、フィン４０には、バーリング加工によって貫通孔４２が形成されている。この貫通孔４２には、伝熱管３０が挿入されると共に孔壁４２Ａに伝熱管３０の外周面である管外面３０Ａが接合されている。なお、本実施形態では、フィン４０にバーリング加工によって形成された環状の立ち上がり部４４の内壁である孔壁４２Ａに伝熱管３０の管外面３０Ａが接合されている。   As shown in FIG. 5, the fin 40 is formed by forming a metal material (for example, aluminum) into a plate shape. The fin 40 is formed with a through hole 42 penetrating in the plate thickness direction. Specifically, a through hole 42 is formed in the fin 40 by burring. The heat transfer tube 30 is inserted into the through-hole 42, and a tube outer surface 30A that is an outer peripheral surface of the heat transfer tube 30 is joined to the hole wall 42A. In the present embodiment, the tube outer surface 30A of the heat transfer tube 30 is joined to the hole wall 42A that is the inner wall of the annular rising portion 44 formed on the fin 40 by burring.

次に、熱交換器２０について詳細に説明する。熱交換器２０では、複数本の伝熱管３０が互いに平行に並べられ、隣接する伝熱管３０の端部同士がＵ字状の管継手で連結されている。また、各伝熱管３０は、複数枚のフィン４０の各貫通孔４２にそれぞれ挿入されると共に各孔壁４２Ａに各管外面３０Ａがそれぞれ接合されている。   Next, the heat exchanger 20 will be described in detail. In the heat exchanger 20, a plurality of heat transfer tubes 30 are arranged in parallel to each other, and ends of adjacent heat transfer tubes 30 are connected by a U-shaped pipe joint. Further, each heat transfer tube 30 is inserted into each through hole 42 of the plurality of fins 40, and each tube outer surface 30A is joined to each hole wall 42A.

次に本発明の第１実施形態に係る熱交換器２０の製造方法について説明する。
（形成工程）
まず、芯材に被覆材を張り合わせた平板状の金属板３１を用意し、この金属板３１をロール状に巻いて管状体の一例である伝熱管３０（拡径前の伝熱管）を形成する（図２参照）。具体的には、ロール成形機を用いて金属板３１をロール状に巻く、すなわち、ロール成形（ロールフォーミング）して伝熱管３０を形成する。この形成工程では、伝熱管３０の外径がフィン４０に形成された貫通孔４２の直径よりも小さくなるように金属板３１をロール状に巻いている（図１参照）。 Next, the manufacturing method of the heat exchanger 20 which concerns on 1st Embodiment of this invention is demonstrated.
(Formation process)
First, a flat metal plate 31 having a core material covered with a coating material is prepared, and the metal plate 31 is wound into a roll shape to form a heat transfer tube 30 (heat transfer tube before diameter expansion) which is an example of a tubular body. (See FIG. 2). Specifically, the metal plate 31 is wound into a roll shape using a roll forming machine, that is, the heat transfer tube 30 is formed by roll forming (roll forming). In this forming step, the metal plate 31 is wound in a roll shape so that the outer diameter of the heat transfer tube 30 is smaller than the diameter of the through hole 42 formed in the fin 40 (see FIG. 1).

（拡径工程）
次に、フィン４０に形成された貫通孔４２にロール状に巻かれた金属板３１を挿入する。その後、ロール状に巻かれた金属板３１を弛めて伝熱管３０を拡径させて、伝熱管３０の管外面３０Ａとフィン４０の貫通孔４２の孔壁４２Ａとを接触させる。具体的には、図１に示されるように、拡径前の伝熱管３０の内径よりも外径が大きい拡径治具５０を拡径前の伝熱管３０の内部に挿入して、ロール状に巻かれた金属板３１を強制的に弛めて伝熱管３０を拡径させている。この拡径治具５０の外径は、管外面３０Ａが孔壁４２Ａに接触するまで伝熱管３０を拡径させられる大きさに設定されている。 (Diameter expansion process)
Next, the metal plate 31 wound in a roll shape is inserted into the through hole 42 formed in the fin 40. Thereafter, the metal plate 31 wound in a roll shape is loosened to expand the diameter of the heat transfer tube 30, and the tube outer surface 30 </ b> A of the heat transfer tube 30 and the hole wall 42 </ b> A of the through hole 42 of the fin 40 are brought into contact with each other. Specifically, as shown in FIG. 1, a diameter-enlarging jig 50 having an outer diameter larger than the inner diameter of the heat transfer tube 30 before diameter expansion is inserted into the heat transfer tube 30 before diameter expansion to form a roll. The heat transfer tube 30 is expanded in diameter by forcibly loosening the metal plate 31 wound around. The outer diameter of the diameter expansion jig 50 is set to a size that allows the heat transfer tube 30 to be expanded until the outer surface 30A of the tube comes into contact with the hole wall 42A.

また、伝熱管３０の拡径時には、図３に示されるように、ロール状に巻かれた金属板３１の端部３１Ｃと端部３１Ｄとの間に段差部３２が形成される。このとき、段差部３２の内側段差面３２Ｂには、端部３１Ｃが対向配置され、段差部３２の外側段差面３２Ａには、端部３１Ｄが対向配置される。   Further, when the diameter of the heat transfer tube 30 is increased, a stepped portion 32 is formed between the end portion 31C and the end portion 31D of the metal plate 31 wound in a roll shape, as shown in FIG. At this time, the end portion 31C is disposed to face the inner step surface 32B of the step portion 32, and the end portion 31D is disposed to face the outer step surface 32A of the step portion 32.

（接合工程）
次に、ロール状に巻かれた金属板３１とフィン４０を加熱して被覆材を溶融させ、ロール状に巻かれた金属板３１の巻き重ねられた部分を密着させた状態で被覆材を冷却固化させてロール状に巻かれた金属板３１の巻き重ねられた部分を接合（ろう付け）する。このとき、ロール状に巻かれた金属板３１の外周を形成する被覆材と貫通孔４２の孔壁４２Ａも接合される。これにより、熱交換器２０が形成される。 (Joining process)
Next, the metal plate 31 wound in a roll shape and the fins 40 are heated to melt the coating material, and the coating material is cooled in a state where the wound portions of the metal plate 31 wound in a roll shape are in close contact with each other. The overlapped portion of the metal plate 31 that has been solidified and wound into a roll is joined (brazed). At this time, the covering material that forms the outer periphery of the metal plate 31 wound in a roll shape and the hole wall 42A of the through hole 42 are also joined. Thereby, the heat exchanger 20 is formed.

次に本実施形態の熱交換器２０の製造方法で用いる拡径治具５０について説明する。
図１及び図４（Ａ）〜（Ｃ）に示されるように、拡径治具５０は、伝熱管３０の内部に挿入される円柱状の本体部５２と、本体部５２の外周面５２Ａに設けられたリブ５４と、リブ５４の挿入方向の先端部に形成された傾斜部５６と、を含んで構成されている。なお、本体部５２の挿入方向と拡径治具５０の挿入方向は同じ方向であり、本体部５２の挿入方向を図中矢印Ｂ方向で示している。 Next, the diameter expansion jig 50 used in the method for manufacturing the heat exchanger 20 of the present embodiment will be described.
As shown in FIG. 1 and FIGS. 4A to 4C, the diameter expansion jig 50 is provided on a columnar main body 52 inserted into the heat transfer tube 30 and an outer peripheral surface 52 </ b> A of the main body 52. It is configured to include a provided rib 54 and an inclined portion 56 formed at a distal end portion in the insertion direction of the rib 54. In addition, the insertion direction of the main-body part 52 and the insertion direction of the diameter expansion jig 50 are the same directions, and the insertion direction of the main-body part 52 is shown by the arrow B direction in the figure.

リブ５４は、本体部５２の外周面５２Ａから突出すると共に本体部５２の挿入方向に延びている。また、リブ５４は、本体部５２に円周方向（図中矢印Ｃ方向で示す）に間隔をあけて複数設けられている。このリブ５４は、頂部５４Ａが伝熱管３０の管内面３０Ｂに接触するように構成されている。なお、前述の拡径治具５０の外径は、本体部５２の中心軸から最も離間したリブ５４の部位（頂部５４Ａの一部）を通る円の外径を示している。   The ribs 54 protrude from the outer peripheral surface 52 </ b> A of the main body 52 and extend in the insertion direction of the main body 52. Also, a plurality of ribs 54 are provided in the main body 52 at intervals in the circumferential direction (indicated by the arrow C direction in the figure). The rib 54 is configured such that the top portion 54 </ b> A contacts the tube inner surface 30 </ b> B of the heat transfer tube 30. Note that the outer diameter of the aforementioned diameter expansion jig 50 indicates the outer diameter of a circle passing through the portion of the rib 54 (part of the top portion 54A) farthest from the central axis of the main body 52.

また、リブ５４は、本体部５２の挿入方向と反対側に向かって直線状に延びている。また、ロール状に巻かれた金属板３１の端部３１Ｃを挟んで両側に配置される２本のリブ５４は、伝熱管３０の管内面３０Ｂと接触するそれぞれの接触部分間の間隔Ｌが本体部５２の挿入方向と反対側に向かって広がっている。   Further, the rib 54 extends linearly toward the side opposite to the insertion direction of the main body 52. Further, the two ribs 54 arranged on both sides of the end portion 31C of the metal plate 31 wound in a roll shape have an interval L between the contact portions contacting the inner surface 30B of the heat transfer tube 30 as the main body. The portion 52 extends toward the opposite side of the insertion direction.

傾斜部５６は、本体部５２の挿入方向と反対側に向かって、本体部５２の外周面５２Ａからの突出高さが次第に高くなるように構成されている。   The inclined portion 56 is configured such that the protruding height from the outer peripheral surface 52 </ b> A of the main body 52 gradually increases toward the side opposite to the insertion direction of the main body 52.

また、拡径治具５０には、本体部５２を伝熱管３０の内部に挿入するための駆動装置から延びるロッド５８が連結されている。   In addition, a rod 58 extending from a driving device for inserting the main body 52 into the heat transfer tube 30 is connected to the diameter expansion jig 50.

次に本実施形態の熱交換器２０の製造方法の作用効果について説明する。
本実施形態の熱交換器２０の製造方法では、金属板３１をロール状に巻いて伝熱管３０を形成し、このロール状に巻かれた金属板３１を弛めて伝熱管３０を拡径させるため、例えば、押し出しで形成された押出伝熱管を周方向に延ばして（周長を延ばして）拡径させる構成と比べて、伝熱管３０の拡径に必要とされる荷重を小さくできる。 Next, the effect of the manufacturing method of the heat exchanger 20 of this embodiment is demonstrated.
In the manufacturing method of the heat exchanger 20 of the present embodiment, the heat transfer tube 30 is formed by winding the metal plate 31 in a roll shape, and the heat transfer tube 30 is expanded by loosening the metal plate 31 wound in the roll shape. Therefore, for example, the load required for the diameter expansion of the heat transfer tube 30 can be reduced as compared with the configuration in which the extruded heat transfer tube formed by extrusion is extended in the circumferential direction (by extending the circumference).

具体的には、熱交換器２０の製造方法では、拡径工程において、拡径前の伝熱管３０の内径よりも外径が大きい拡径治具５０を拡径前の伝熱管３０の内部に挿入するため、ロール状に巻かれた金属板３１が強制的に弛められて伝熱管３０が拡径される。すなわち、拡径前の伝熱管３０の内径よりも外径が大きい拡径治具５０を用いることで簡単に伝熱管３０を拡径することができる。   Specifically, in the method of manufacturing the heat exchanger 20, in the diameter expansion process, the diameter expansion jig 50 having an outer diameter larger than the inner diameter of the heat transfer pipe 30 before diameter expansion is placed inside the heat transfer pipe 30 before diameter expansion. For insertion, the metal plate 31 wound in a roll shape is forcibly loosened and the heat transfer tube 30 is expanded in diameter. That is, the heat transfer tube 30 can be easily expanded in diameter by using the diameter expansion jig 50 having an outer diameter larger than the inner diameter of the heat transfer tube 30 before the diameter expansion.

また、伝熱管３０の拡径時には、拡径治具５０のリブ５４が伝熱管３０の管内面３０Ｂに接触するため、拡径治具５０と伝熱管３０の管内面３０Ｂとの接触面積を小さくでき、拡径治具５０を伝熱管３０に挿入するときの伝熱管３０の変形による抵抗を軽減できる。これにより、拡径治具５０を伝熱管３０に挿入するのに必要とされる荷重を小さくできる。   Further, when the diameter of the heat transfer tube 30 is increased, the rib 54 of the diameter expansion jig 50 comes into contact with the tube inner surface 30B of the heat transfer tube 30, so that the contact area between the diameter expansion jig 50 and the tube inner surface 30B of the heat transfer tube 30 is reduced. It is possible to reduce resistance due to deformation of the heat transfer tube 30 when the diameter expansion jig 50 is inserted into the heat transfer tube 30. Thereby, the load required to insert the diameter expansion jig 50 into the heat transfer tube 30 can be reduced.

また、リブ５４の本体部５２の挿入方向の先端部に、該挿入方向と反対側に向かって本体部５２の外周面５２Ａからの突出高さが次第に高くなる傾斜部５６を形成していることから、拡径前の伝熱管３０に拡径治具５０を挿入するときに傾斜部５６が伝熱管３０を拡径させるためのガイドとなる。これにより、拡径治具５０を伝熱管３０にスムーズに挿入することができる。   Further, an inclined portion 56 in which the protruding height from the outer peripheral surface 52A of the main body portion 52 gradually increases toward the opposite side to the insertion direction at the distal end portion in the insertion direction of the main body portion 52 of the rib 54 is formed. Therefore, when the diameter expansion jig 50 is inserted into the heat transfer tube 30 before diameter expansion, the inclined portion 56 serves as a guide for expanding the diameter of the heat transfer tube 30. Thereby, the diameter expansion jig 50 can be smoothly inserted into the heat transfer tube 30.

またさらに、伝熱管３０の拡径時には、ロール状に巻かれた金属板３１の端部３１Ｃを挟んで両側に配置される２本のリブ５４の伝熱管３０の管内面３０Ｂと接触するそれぞれの接触部分間の間隔Ｌを、本体部５２の挿入方向と反対側に向かって広げていることから、伝熱管３０に拡径治具５０を挿入していくと、２本のリブ５４によってロール状に巻かれた金属板３１の端部３１Ｃが巻き方向と逆向きの力を受けて伝熱管３０の周方向（図中矢印Ｄ方向で示す）に移動し、ロール状に巻かれた金属板３１が弛められる。これにより、伝熱管３０の拡径に必要とされる荷重をより小さくできる。   Furthermore, when the diameter of the heat transfer tube 30 is increased, each of the two ribs 54 disposed on both sides of the end portion 31C of the metal plate 31 wound in a roll shape comes into contact with the tube inner surface 30B of the heat transfer tube 30. Since the interval L between the contact portions is widened toward the side opposite to the insertion direction of the main body portion 52, when the diameter expansion jig 50 is inserted into the heat transfer tube 30, the two ribs 54 form a roll shape. The end 31C of the metal plate 31 wound around the metal plate 31 receives a force opposite to the winding direction and moves in the circumferential direction of the heat transfer tube 30 (shown by the arrow D direction in the figure), and the metal plate 31 wound in a roll shape. Is relaxed. Thereby, the load required for the diameter expansion of the heat exchanger tube 30 can be made smaller.

また、熱交換器２０の製造方法では、アルミニウムで構成された金属板３１をロール状に巻いて伝熱管３０を形成するため、伝熱管３０とこの伝熱管３０の内部を通る流体との間の熱伝達効率を確保しつつ、熱交換器２０の重量を軽減し且つコストを削減することができる。また、金属板３１をアルミニウムで構成するため、例えば、金属板３１を鉄板などの変形しにくい材料で構成したものと比べて、伝熱管３０の拡径に必要とされる荷重を小さくできる。   Moreover, in the manufacturing method of the heat exchanger 20, in order to form the heat exchanger tube 30 by winding the metal plate 31 comprised with aluminum in roll shape, between the heat exchanger tube 30 and the fluid which passes through the inside of this heat exchanger tube 30, it is. The weight of the heat exchanger 20 can be reduced and the cost can be reduced while ensuring the heat transfer efficiency. In addition, since the metal plate 31 is made of aluminum, for example, the load required for expanding the diameter of the heat transfer tube 30 can be reduced as compared with the case where the metal plate 31 is made of a material that is not easily deformed such as an iron plate.

本実施形態では、金属板３１をロール状に巻いて形成された伝熱管３０を拡径治具５０で拡径する構成としているが、本発明はこの構成に限定されない。例えば、以下に示す拡径治具５０の第１変形例である拡径治具６０、第２変形例である拡径治具７０、第３変形例である拡径治具８０などを用いて伝熱管３０を拡径する構成としてもよい。なお、第１変形例の拡径治具６０、第２変形例の拡径治具７０、及び第３変形例の拡径治具８０は、後述する第２実施形態の熱交換器２２の製造方法に用いてもよい。
In the present embodiment, the heat transfer tube 30 formed by winding the metal plate 31 in a roll shape is expanded by the diameter expansion jig 50, but the present invention is not limited to this configuration. For example, a diameter expansion jig 60 that is a first modification of the diameter expansion jig 50 shown below, a diameter expansion jig 70 that is a second modification, a diameter expansion jig 80 that is a third modification, and the like are used. It is good also as a structure which expands the diameter of the heat exchanger tube 30. FIG. In addition, the diameter expansion jig 60 of the 1st modification, the diameter expansion jig 70 of the 2nd modification, and the diameter expansion jig 80 of the 3rd modification are manufacture of the heat exchanger 22 of 2nd Embodiment mentioned later. It may be used in the method.

図６（Ａ）〜（Ｃ）に示されるように、第１変形例の拡径治具６０は、本体部５２の外周面５２Ａから突出するリブ６４が本体部５２の挿入方向に沿って直線状に延びている。また、リブ６４は、本体部５２に円周方向に一定間隔をあけて複数設けられている。このため、拡径治具６０を拡径前の伝熱管３０に挿入する際に、拡径治具６０のリブ６４の位置に制限を受けずに、拡径治具６０を拡径前の伝熱管３０に挿入することができる。これにより、伝熱管３０の拡径作業の煩雑さを改良することができる。なお、図６中の符号６４Ａは、リブ６４の頂部を示している。   As shown in FIGS. 6A to 6C, in the diameter expansion jig 60 of the first modified example, the ribs 64 protruding from the outer peripheral surface 52 </ b> A of the main body 52 are straight along the insertion direction of the main body 52. It extends in a shape. A plurality of ribs 64 are provided on the main body 52 at regular intervals in the circumferential direction. For this reason, when the diameter expansion jig 60 is inserted into the heat transfer tube 30 before the diameter expansion, the diameter expansion jig 60 is transferred before the diameter expansion without being limited by the position of the rib 64 of the diameter expansion jig 60. It can be inserted into the heat tube 30. Thereby, the complexity of the diameter expansion work of the heat exchanger tube 30 can be improved. Note that reference numeral 64 </ b> A in FIG. 6 indicates the top of the rib 64.

図７（Ａ）〜（Ｃ）に示されるように、第２変形例の拡径治具７０は、本体部５２の外周面５２Ａから突出するリブ７４が本体部５２の挿入方向と反対側に向かって螺旋状に延びている。また、リブ７４の螺旋の向きは、ロール状に巻かれた金属板３１の巻き方向と逆向きとされている。さらに、リブ７４は、本体部５２に円周方向に一定間隔をあけて複数設けられている。ここで、伝熱管３０に拡径治具７０を挿入していくと、螺旋状のリブ７４によってロール状に巻かれた金属板３１が巻き方向と逆向きの力を受けて弛められる。これにより、伝熱管３０の拡径に必要とされる荷重をより小さくできる。なお、図７中の符号７４Ａは、リブ７４の頂部を示している。   As shown in FIGS. 7A to 7C, in the diameter expansion jig 70 of the second modified example, the rib 74 protruding from the outer peripheral surface 52 </ b> A of the main body 52 is on the side opposite to the insertion direction of the main body 52. It extends in a spiral toward. Further, the spiral direction of the rib 74 is opposite to the winding direction of the metal plate 31 wound in a roll shape. Further, a plurality of ribs 74 are provided on the main body 52 at regular intervals in the circumferential direction. Here, when the diameter expansion jig 70 is inserted into the heat transfer tube 30, the metal plate 31 wound in a roll shape by the spiral rib 74 receives a force opposite to the winding direction and is loosened. Thereby, the load required for the diameter expansion of the heat exchanger tube 30 can be made smaller. Note that reference numeral 74 </ b> A in FIG. 7 indicates the top of the rib 74.

図８（Ａ）〜（Ｃ）に示されるように、第３変形例の拡径治具８０は、本体部５２の外周面５２Ａから突出するリブ８４が本体部５２の挿入方向に沿って直線状に延びている。また、リブ８４は、本体部５２の挿入方向の反対側に向かって頂部８４Ａの幅（本体部５２の円周方向に沿った長さ）が次第に広くなっている。ここで、拡径治具８０を拡径前の伝熱管３０に挿入する際には、まず、リブ８４の頂部８４Ａの幅が狭い部分が伝熱管３０の管内面３０Ｂに接触するため、伝熱管３０の変形による抵抗が低く、挿入に必要な荷重を小さくできる。その後、頂部８４Ａの幅が広い部分が伝熱管３０の管内面３０Ｂに接触するため、伝熱管３０の管内面３０Ｂを周上略均等に拡径することができる。 As shown in FIGS. 8A to 8C, in the diameter expansion jig 80 of the third modified example, the rib 84 protruding from the outer peripheral surface 52 </ b> A of the main body 52 is straight along the insertion direction of the main body 52. It extends in a shape. Further, the rib 84 has a width of the apex portion 84 </ b> A (length along the circumferential direction of the main body portion 52) that gradually increases toward the opposite side of the insertion direction of the main body portion 52. Here, when the diameter expansion jig 80 is inserted into the heat transfer tube 30 before the diameter expansion, first, a portion where the width of the top portion 84A of the rib 84 is in contact with the tube inner surface 30B of the heat transfer tube 30, therefore, the heat transfer tube The resistance due to the deformation of 30 is low, and the load required for insertion can be reduced. Then, since the wide portions of the top 84A comes into contact with the inner surface 30B of the heat transfer tube 30 can be expanded a luminal surface 30B of the heat transfer tube 30 in the circumferential first paragraphs omitted evenly.

（第２実施形態）
図９には、第２実施形態の熱交換器の製造方法によって製造される熱交換器２２の伝熱管９０を示している。なお、本実施形態では、第１実施形態と同一の構成については同一符号を付し、その説明を省略する。 (Second Embodiment)
In FIG. 9, the heat exchanger tube 90 of the heat exchanger 22 manufactured by the manufacturing method of the heat exchanger of 2nd Embodiment is shown. In the present embodiment, the same components as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted.

本実施形態の熱交換器２２は、伝熱管９０の構成を除いて、第１実施形態の熱交換器２０と同一の構成である。   The heat exchanger 22 of the present embodiment has the same configuration as the heat exchanger 20 of the first embodiment except for the configuration of the heat transfer tube 90.

図９に示されるように、伝熱管９０は、内周面（以下、「管内面９０Ｂ」と記載する）に凹凸部９２が形成されている。この凹凸部９２は、管内面９０Ｂの略全体に形成されている。なお、本実施形態の伝熱管９０は、本発明の管状体の一例である。   As shown in FIG. 9, the heat transfer tube 90 has an uneven portion 92 formed on the inner peripheral surface (hereinafter referred to as “tube inner surface 90B”). The uneven portion 92 is formed on substantially the entire tube inner surface 90B. In addition, the heat exchanger tube 90 of this embodiment is an example of the tubular body of this invention.

また、伝熱管９０は、凹凸部９２が形成された金属板３１をロール状に巻き且つ巻き重ねられた部分を接合して形成されている。なお、本実施形態の伝熱管９０は、金属板３１を二重巻きした二重巻管である。この伝熱管９０は、ロール状に巻かれた金属板３１の内面３１Ｂの一部分が管内面９０Ｂとされ、ロール状に巻かれた金属板３１の外面３１Ａの一部分が管外面９０Ａとされている。なお、金属板３１は、凹凸部９２が形成される構成以外は第１実施形態と同じ構成である。   In addition, the heat transfer tube 90 is formed by winding the metal plate 31 on which the concavo-convex portion 92 is formed in a roll shape and joining the wound portions. Note that the heat transfer tube 90 of the present embodiment is a double-winding tube in which the metal plate 31 is double-wound. In this heat transfer tube 90, a part of the inner surface 31B of the metal plate 31 wound in a roll shape is a tube inner surface 90B, and a part of the outer surface 31A of the metal plate 31 wound in a roll shape is a tube outer surface 90A. The metal plate 31 has the same configuration as that of the first embodiment except for the configuration in which the uneven portion 92 is formed.

図９に示されるように、凹凸部９２は、伝熱管９０の周方向に間隔をあけて形成され、伝熱管９０の軸方向に対して交差する方向（本実施形態では、傾斜する方向）に延び、伝熱管９０の半径方向外側へ凹む溝部９２Ａと、隣接する溝部９２Ａ間に形成され、伝熱管９０の半径方向内側へ凸となる突条部９２Ｂとで構成されている。なお、本発明の凹凸部は、上記構成に限定されない。例えば、管内面９０Ｂに複数の凸部又は複数の凹部を形成して凹凸部を構成してもよい。   As shown in FIG. 9, the concavo-convex portions 92 are formed at intervals in the circumferential direction of the heat transfer tube 90, and in a direction intersecting with the axial direction of the heat transfer tube 90 (in the direction inclined in this embodiment). The groove 92 </ b> A extends and is recessed radially outward of the heat transfer tube 90, and the protrusion 92 </ b> B is formed between the adjacent grooves 92 </ b> A and protrudes radially inward of the heat transfer tube 90. In addition, the uneven | corrugated | grooved part of this invention is not limited to the said structure. For example, a plurality of convex portions or a plurality of concave portions may be formed on the tube inner surface 90B to constitute the concave and convex portions.

次に第２実施形態の熱交換器２２の製造方法について説明する。
（形成工程）
まず、芯材に被覆材を張り合わせた平板状の金属板３１を用意し、この金属板３１の一方の板面（芯材によって形成される板面）に凹凸部９２を形成する。なお、凹凸部９２は、金属板３１の一方の板面の管内面９０Ｂに対応する範囲に形成する。 Next, the manufacturing method of the heat exchanger 22 of 2nd Embodiment is demonstrated.
(Formation process)
First, a flat metal plate 31 in which a covering material is bonded to a core material is prepared, and an uneven portion 92 is formed on one plate surface (plate surface formed by the core material) of the metal plate 31. The uneven portion 92 is formed in a range corresponding to the tube inner surface 90B of one plate surface of the metal plate 31.

次に、一方の板面に凹凸部９２が形成された金属板３１を、凹凸部９２を内側にしてロール状に巻いて管状体の一例である伝熱管９０を形成する（図１０参照）。   Next, the heat transfer tube 90 which is an example of a tubular body is formed by winding the metal plate 31 having the uneven portion 92 formed on one plate surface in a roll shape with the uneven portion 92 inside (see FIG. 10).

次に、図１０及び図１１に示されるように、拡径治具５０を用いて第１実施形態と同様の拡径工程を実施し、伝熱管９０を拡径する。
そして、第１実施形態と同様の接合工程を実施して本実施形態の熱交換器２２を形成する。 Next, as shown in FIGS. 10 and 11, the diameter expansion process similar to that of the first embodiment is performed using the diameter expansion jig 50 to expand the diameter of the heat transfer tube 90.
And the joining process similar to 1st Embodiment is implemented, and the heat exchanger 22 of this embodiment is formed.

次に本実施形態の熱交換器２２の製造方法の作用効果について説明する。
熱交換器２２の製造方法では、一方の板面に形成された凹凸部９２を内側にして金属板３１をロール状に巻くため、管内面９０Ｂに凹凸部９２が形成された伝熱管９０が形成される。このように、凹凸部９２を形成することで、伝熱管９０の管内面９０Ｂの表面積が増えて、伝熱管９０とこの伝熱管９０の内部を通る流体との間の熱伝達効率が向上する。
ここで、上記熱交換器２２の製造方法では、第１実施形態と同様に伝熱管９０の拡径に必要とされる荷重を小さくできるため、拡径治具５０で伝熱管９０を拡径させるときに、管内面９０Ｂに形成された凹凸部９２の変形（潰れ変形）を抑制できる。これにより、伝熱管９０とこの伝熱管９０の内部を通る流体との間の熱伝達効率を確保することができる。 Next, the effect of the manufacturing method of the heat exchanger 22 of this embodiment is demonstrated.
In the manufacturing method of the heat exchanger 22, the metal plate 31 is wound in a roll shape with the uneven portion 92 formed on one plate surface inside, so that the heat transfer tube 90 in which the uneven portion 92 is formed on the tube inner surface 90B is formed. Is done. Thus, by forming the uneven portion 92, the surface area of the tube inner surface 90B of the heat transfer tube 90 is increased, and the heat transfer efficiency between the heat transfer tube 90 and the fluid passing through the inside of the heat transfer tube 90 is improved.
Here, in the manufacturing method of the heat exchanger 22, since the load required for the diameter expansion of the heat transfer tube 90 can be reduced as in the first embodiment, the diameter of the heat transfer tube 90 is increased by the diameter expansion jig 50. Sometimes, the deformation (collapse deformation) of the uneven portion 92 formed on the tube inner surface 90B can be suppressed. Thereby, the heat transfer efficiency between the heat transfer tube 90 and the fluid passing through the heat transfer tube 90 can be ensured.

第１実施形態では、拡径工程で金属板３１に段差部３２が形成されるが、本発明はこの構成に限定されない。例えば、拡径工程の前に金属板３１に段差部３２をあらかじめ形成する構成としてもよい。なお、拡径工程の前に金属板３１に段差部３２をあらかじめ形成する構成については、第２実施形態に適用してもよい。   In 1st Embodiment, although the level | step-difference part 32 is formed in the metal plate 31 at a diameter expansion process, this invention is not limited to this structure. For example, the step portion 32 may be formed in advance on the metal plate 31 before the diameter expansion step. In addition, you may apply to 2nd Embodiment about the structure which forms the level | step-difference part 32 in advance in the metal plate 31 before a diameter expansion process.

また、第１実施形態では、金属板３１を芯材と被覆材で構成されたクラッド板としているが、本発明はこの構成に限定されず、金属板３１を芯材のみの金属板としてもよい。この場合には、拡径後の伝熱管３０の金属板３１を巻き重ねた部分の隙間に溶融した接合材（ろう材）を注入することで上記金属板３１の巻き重ねた部分を接合することができる。また、フィン４０の片面又は両面をアルミニウム合金（ろう材）で形成し、拡径後の伝熱管３０と共に加熱して、溶融したアルミニウム合金で上記金属板３１の巻き重ねた部分を接合してもよい。なお、上記構成については、第２実施形態に適用してもよい。   Moreover, in 1st Embodiment, although the metal plate 31 is made into the clad plate comprised with the core material and the coating | covering material, this invention is not limited to this structure, The metal plate 31 is good also as a metal plate only of a core material. . In this case, the portion where the metal plate 31 is overlapped is joined by injecting a molten bonding material (brazing material) into the gap between the portions where the metal plate 31 of the heat transfer tube 30 is expanded after being expanded. Can do. Further, even if one side or both sides of the fin 40 are formed of an aluminum alloy (brazing material) and heated together with the heat transfer tube 30 after the diameter expansion, the portion where the metal plate 31 is rolled up is joined with the molten aluminum alloy. Good. The above configuration may be applied to the second embodiment.

第１実施形態では、伝熱管３０を、金属板３１を二重巻した二重巻管としているが、本発明は、この構成に限定されず、金属板３１を二重よりも多く巻いた多重巻管としてもよい。なお、上記構成については、第２実施形態の伝熱管９０に適用してもよい。   In 1st Embodiment, although the heat exchanger tube 30 is made into the double winding tube which wound the metal plate 31 double, this invention is not limited to this structure, The multiplexing which wound the metal plate 31 more than double is carried out. It may be a wound tube. In addition, you may apply the said structure to the heat exchanger tube 90 of 2nd Embodiment.

以上、実施形態を挙げて本発明の実施の形態を説明したが、これらの実施形態は一例であり、要旨を逸脱しない範囲内で種々変更して実施できる。また、本発明の権利範囲がこれらの実施形態に限定されないことは言うまでもない。   The embodiments of the present invention have been described above with reference to the embodiments. However, these embodiments are merely examples, and various modifications can be made without departing from the scope of the invention. It goes without saying that the scope of rights of the present invention is not limited to these embodiments.

２０、２２ 熱交換器
３０、９０ 伝熱管（管状体）
３０Ａ、９０Ａ 管外面（管状体の外周面）
３０Ｂ、９０Ｂ 管内面（管状体の内周面）
３１ 金属板
３１Ｃ 端部（内周側の端部）
４０ フィン
４２ 貫通孔
４２Ａ 孔壁
５０ 拡径治具
５２ 本体部
５２Ａ 外周面
５４ リブ
５４Ａ 頂部
５６ 傾斜部
９２ 凹凸部
Ｌ 間隔 20, 22 Heat exchanger 30, 90 Heat transfer tube (tubular body)
30A, 90A Tube outer surface (outer peripheral surface of tubular body)
30B, 90B Pipe inner surface (inner peripheral surface of tubular body)
31 End of metal plate 31C (end on the inner peripheral side)
40 Fin 42 Through-hole 42A Hole wall 50 Diameter expansion jig 52 Main body 52A Outer peripheral surface 54 Rib 54A Top 56 Slope 92 Uneven portion L Interval

Claims (4)

金属板をロール状に巻いて管状体を形成する形成工程と、
金属製のフィンに形成された貫通孔に前記管状体を挿入し、ロール状に巻かれた前記金属板を弛めて前記管状体を拡径させて、前記管状体の外周面と前記貫通孔の孔壁とを接触させる拡径工程と、
拡径工程の後でロール状に巻かれた前記金属板の巻き重ねられた部分を接合する接合工程と、
を備え、
前記拡径工程では、拡径前の前記管状体の内径よりも外径が大きい拡径治具を拡径前の前記管状体の内部に挿入してロール状に巻かれた前記金属板を強制的に弛めて前記管状体を拡径させ、
前記拡径治具は、前記管状体の内部に挿入される円柱状の本体部と、前記本体部の外周面に周方向に間隔をあけて設けられ、前記本体部の外周面から突出すると共に前記本体部の挿入方向に延び、前記管状体の内周面に接触するリブと、前記リブの前記挿入方向の先端部に形成され、前記挿入方向と反対側に向かって前記本体部の外周面からの突出高さが次第に高くなる傾斜部と、を含んで構成されており、
前記リブは、前記本体部の前記挿入方向と反対側に向かって螺旋状に延び且つ螺旋の向きがロール状に巻かれた前記金属板の巻き方向と逆向きとされている、熱交換器の製造方法。 A forming step of winding a metal plate into a roll to form a tubular body;
The tubular body is inserted into a through hole formed in a metal fin, the metal plate wound in a roll shape is loosened, the diameter of the tubular body is expanded, and the outer peripheral surface of the tubular body and the through hole A diameter expansion process for contacting the hole wall of
A joining step of joining the rolled portions of the metal plate wound in a roll shape after the diameter expansion step;
Equipped with a,
In the diameter expansion step, the metal plate wound in a roll is forced by inserting a diameter expansion jig having an outer diameter larger than the inner diameter of the tubular body before diameter expansion into the tubular body before diameter expansion. To loosen the diameter of the tubular body,
The diameter expansion jig is provided on the outer peripheral surface of the main body with a columnar main body inserted into the tubular body and spaced from the outer peripheral surface of the main body. A rib that extends in the insertion direction of the main body and contacts an inner peripheral surface of the tubular body, and an outer peripheral surface of the main body that is formed at the distal end of the rib in the insertion direction and toward the opposite side of the insertion direction And a sloped portion where the protruding height from gradually increases,
The rib extends in a spiral shape toward the side opposite to the insertion direction of the main body portion, and the direction of the spiral is opposite to the winding direction of the metal plate wound in a roll shape . Production method. 金属板をロール状に巻いて管状体を形成する形成工程と、A forming step of winding a metal plate into a roll to form a tubular body;
金属製のフィンに形成された貫通孔に前記管状体を挿入し、ロール状に巻かれた前記金属板を弛めて前記管状体を拡径させて、前記管状体の外周面と前記貫通孔の孔壁とを接触させる拡径工程と、The tubular body is inserted into a through hole formed in a metal fin, the metal plate wound in a roll shape is loosened, the diameter of the tubular body is expanded, and the outer peripheral surface of the tubular body and the through hole A diameter expansion process for contacting the hole wall of
拡径工程の後でロール状に巻かれた前記金属板の巻き重ねられた部分を接合する接合工程と、A joining step of joining the rolled portions of the metal plate wound in a roll shape after the diameter expansion step;
を備え、With
前記拡径工程では、拡径前の前記管状体の内径よりも外径が大きい拡径治具を拡径前の前記管状体の内部に挿入してロール状に巻かれた前記金属板を強制的に弛めて前記管状体を拡径させ、In the diameter expansion step, the metal plate wound in a roll is forced by inserting a diameter expansion jig having an outer diameter larger than the inner diameter of the tubular body before diameter expansion into the tubular body before diameter expansion. To loosen the diameter of the tubular body,
前記拡径治具は、前記管状体の内部に挿入される円柱状の本体部と、前記本体部の外周面に周方向に間隔をあけて設けられ、前記本体部の外周面から突出すると共に前記本体部の挿入方向に延び、前記管状体の内周面に接触するリブと、前記リブの前記挿入方向の先端部に形成され、前記挿入方向と反対側に向かって前記本体部の外周面からの突出高さが次第に高くなる傾斜部と、を含んで構成されており、The diameter expansion jig is provided on the outer peripheral surface of the main body with a columnar main body inserted into the tubular body and spaced from the outer peripheral surface of the main body. A rib that extends in the insertion direction of the main body and contacts an inner peripheral surface of the tubular body, and an outer peripheral surface of the main body that is formed at the distal end of the rib in the insertion direction and toward the opposite side of the insertion direction And a sloped portion where the protruding height from gradually increases,
前記リブは、前記本体部の前記挿入方向と反対側に向かって直線状に延び、The rib extends linearly toward the side opposite to the insertion direction of the main body,
ロール状に巻かれた前記金属板の内周側の端部を挟んで両側に配置される２本のリブは、前記管状体の内周面と接触するそれぞれの接触部分間の間隔が前記挿入方向と反対側に向かって広がっている、熱交換器の製造方法。The two ribs arranged on both sides of the inner peripheral end of the metal plate wound in a roll shape have an interval between the contact portions that are in contact with the inner peripheral surface of the tubular body. A method of manufacturing a heat exchanger that spreads in the opposite direction. 前記形成工程では、一方の板面に凹凸部が形成された前記金属板を、前記凹凸部を内側にしてロール状に巻いて前記管状体を形成する、請求項１又は請求項２に記載の熱交換器の製造方法。 In the forming step, the metal plate uneven portion is formed on one plate surface, and the concave-convex portion inwardly to form the tubular body wound into a roll, according to claim 1 or claim 2 Manufacturing method of heat exchanger. 前記金属板は、アルミニウムで構成されている、請求項１〜請求項３のいずれか１項に記載の熱交換器の製造方法。 The said metal plate is a manufacturing method of the heat exchanger of any one of Claims 1-3 comprised with the aluminum.
JP2014014650A 2014-01-29 2014-01-29 Manufacturing method of heat exchanger Expired - Fee Related JP6327868B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2014014650A JP6327868B2 (en) 2014-01-29 2014-01-29 Manufacturing method of heat exchanger
US15/115,069 US20160361749A1 (en) 2014-01-29 2014-10-15 Heat exchanger manufacturing method and diameter enlargement tool
PCT/JP2014/077473 WO2015114888A1 (en) 2014-01-29 2014-10-15 Method for manufacturing heat exchanger and diameter expanding jig
CN201480074426.XA CN105939797A (en) 2014-01-29 2014-10-15 Method for manufacturing heat exchanger and diameter expanding jig
DE112014006290.1T DE112014006290T5 (en) 2014-01-29 2014-10-15 Heat exchanger manufacturing process and diameter enlarging tool
ARP150100262A AR099736A1 (en) 2014-01-29 2015-01-29 METHOD OF MANUFACTURE OF HEAT EXCHANGERS AND DIAMETER INCREASE TOOL

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2014014650A JP6327868B2 (en) 2014-01-29 2014-01-29 Manufacturing method of heat exchanger

Publications (3)

Publication Number Publication Date
JP2015139811A JP2015139811A (en) 2015-08-03
JP2015139811A5 JP2015139811A5 (en) 2016-10-06
JP6327868B2 true JP6327868B2 (en) 2018-05-23

Family

ID=53756488

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2014014650A Expired - Fee Related JP6327868B2 (en) 2014-01-29 2014-01-29 Manufacturing method of heat exchanger

Country Status (6)

Country Link
US (1) US20160361749A1 (en)
JP (1) JP6327868B2 (en)
CN (1) CN105939797A (en)
AR (1) AR099736A1 (en)
DE (1) DE112014006290T5 (en)
WO (1) WO2015114888A1 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106040904B (en) * 2016-07-28 2018-03-30 海信（广东）空调有限公司 Production method of tube-fin heat exchanger and tube-fin heat exchanger
CN108067562B (en) * 2016-11-14 2019-06-07 丹佛斯微通道换热器（嘉兴）有限公司 The assemble method of heat exchanger
JP7154747B2 (en) * 2016-11-25 2022-10-18 株式会社デンソーエアクール Heat exchanger and heat exchanger manufacturing method
CA3079047A1 (en) * 2017-10-27 2019-05-02 China Petroleum & Chemical Corporation Heat transfer enhancement pipe as well as cracking furnace and atmospheric and vacuum heating furnace including the same
JP6913657B2 (en) * 2018-07-26 2021-08-04 三桜工業株式会社 Multi-winding tube molding device and multi-winding tube molding method
JP7243104B2 (en) * 2018-09-27 2023-03-22 株式会社ノーリツ Heat exchanger and manufacturing method thereof
US11835306B2 (en) * 2021-03-03 2023-12-05 Rheem Manufacturing Company Finned tube heat exchangers and methods for manufacturing same
CN114871532B (en) * 2022-07-11 2022-10-11 四川空分设备(集团)有限责任公司 Manual deep hole welding method for heat exchange tube and tube plate

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5151557U (en) * 1974-10-18 1976-04-19
JPS5151557A (en) * 1974-10-30 1976-05-07 Imamura Seisakusho Kk Keekinadono hikansotaino kansoho
JPS55130351A (en) * 1979-03-30 1980-10-09 Mitsubishi Electric Corp Production of heat exchange pipe
JPS6152948A (en) * 1984-08-23 1986-03-15 Mitsubishi Heavy Ind Ltd Manufacture of tube having inside groove
GB8625169D0 (en) * 1986-10-21 1986-11-26 Duma Packaging As Closure assembly
JPS63138962U (en) * 1987-02-26 1988-09-13
JPH04253534A (en) * 1991-01-31 1992-09-09 Showa Alum Corp Method for expanding tube for heat exchanger
BE1005554A3 (en) * 1991-12-10 1993-10-26 Bundy Internat Ltd Method of manufacturing a tube wall multiple.
JP3164272B2 (en) * 1994-02-02 2001-05-08 ディン カーン Heat pipe manufacturing method and processing tool used for the manufacturing
JP3784626B2 (en) * 2000-09-20 2006-06-14 住友軽金属工業株式会社 Manufacturing method of heat exchangers with internally grooved heat transfer tubes
CN1317540C (en) * 2002-03-18 2007-05-23 住友轻金属工业株式会社 Heat-transfer tube with groove on inwall and method for manufacturing heat exchanger using the heat-transfer tube
JP4597475B2 (en) * 2002-12-12 2010-12-15 住友軽金属工業株式会社 Manufacturing method of cross fin tube for heat exchanger and cross fin type heat exchanger
JP4297794B2 (en) * 2003-02-20 2009-07-15 三菱電機株式会社 Tube expansion device for heat exchanger
US20070266756A1 (en) * 2003-09-05 2007-11-22 Enventure Global Technology, Llc Expandable Tubular
JP2013202615A (en) * 2012-03-27 2013-10-07 Mitsubishi Electric Corp Tube expanding billet, tube expanding device, and heat exchanger
JP6173317B2 (en) * 2012-07-13 2017-08-02 株式会社Uacj Plug for expansion

Also Published As

Publication number Publication date
WO2015114888A1 (en) 2015-08-06
DE112014006290T5 (en) 2016-11-03
US20160361749A1 (en) 2016-12-15
AR099736A1 (en) 2016-08-17
JP2015139811A (en) 2015-08-03
CN105939797A (en) 2016-09-14

Similar Documents

Publication Publication Date Title
JP6327868B2 (en) Manufacturing method of heat exchanger
KR102085716B1 (en) Heat exchanger and method for manufacturing the same
JP5527169B2 (en) Tube for heat exchanger
WO2015033895A1 (en) Heat transfer pipe, method for manufacturing heat transfer pipe, and heat exchanger
JP5094771B2 (en) Manufacturing method of heat exchanger and air conditioner using the heat exchanger
JP5561928B2 (en) Double tube heat exchanger
JP5645852B2 (en) Pipe joint, heat exchanger, and heat exchanger manufacturing method
JP2012097920A (en) Heat exchanger
KR20120038621A (en) Manufacturing method of pipe using heat exchanger
JP2012247091A (en) Fin and tube type heat exchanger
JP2014105951A (en) Heat exchanger
JP2016097434A (en) Tube for heat exchanger and its manufacturing method
JP6958238B2 (en) How to manufacture heat exchangers and heat exchangers
WO2020095797A1 (en) Heat exchanger and method for manufacturing heat exchanger
JP3407175B2 (en) How to expand a tube with inner fins
JP5062067B2 (en) Heat exchanger
JP6107686B2 (en) Fin-tube heat exchanger, method for producing the same, and air conditioner
JP2019090588A (en) Aluminum extruded pipe-made flat multi-flow passage pipe and production method thereof
JP2006320910A (en) Tube for heat exchanger, and method for manufacturing the same
JP2007212008A (en) Heat exchanger and its manufacturing method
JP2010027998A (en) Heat transmission surface structure having flat coil-like fin member and manufacturing method of the structure
WO2018097044A1 (en) Heat exchanger and method for manufacturing heat exchanger
JP2004239486A (en) Heat exchanger and its manufacturing method
JP3886512B2 (en) Spiral fin tube
JP2009008277A (en) Heat exchanger and its manufacturing method

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20160815

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20160815

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20170718

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20170915

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20171003

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20171220

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20180216

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20180312

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20180410

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20180417

R150 Certificate of patent or registration of utility model

Ref document number: 6327868

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees