JP6344833B1 - Warp knitted fabric - Google Patents

Abstract

[PROBLEMS] To provide bedding such as blankets and mattresses that are thin, light and excellent in heat retention. In a conventional warp knitted fabric with irregularities formed on the surface and forming an air layer, the shrink elastic yarn that has been horizontally inserted into the base fabric is simply inserted and is not knitted. This causes fraying when the dough is cut to a desired size. [Solution] In the invention of the present application, not only is the shrink filament yarn swayed laterally and inserted, but the base fabric is knitted as appropriate at the chain knot between the chain knitted yarn and the weft insertion yarn. At the same time as knitting, a separate cloth is used to create a base fabric that stretches in a bellows shape in the lateral direction while introducing rubber-like elastic yarns at regular intervals. [Selection] Figure 2

Description

  The present invention relates to bedding obtained by raising a fabric stretched in the transverse direction, knitted by a warp knitting machine, and particularly relates to bedding such as a blanket, a blanket, and a bedcloth which are light and excellent in heat retention.

  Conventionally, sheets, mattresses, blankets, etc. used as bedding are made of plain woven fabric. In addition, a so-called Meyer blanket or New Meyer blanket, which is made by raising a woven fabric made of cotton yarn or wool yarn or imparting two raschel knitted fabrics to impart heat retention, is known.

 On the other hand, there is an invention related to a raised bedding in which a base fabric having a thin and light three-dimensional shape is provided with stretchability in the horizontal direction, which eliminates the disadvantages of the Meyer blanket that hardly stretches in the vertical and horizontal directions and is heavy. (Patent Document 1).

Japanese Patent No. 5656315

  A warp knitted blanket according to the applicant's patent, which has improved the shortcomings of the conventional Meyer blanket, which is airtight but heavy and heavy, and hardly stretches in the vertical and horizontal directions and has a gap with the body. is there.

  The fabric is a raised bedding having an excellent feeling of use, in which the base fabric itself is knitted into a thin and light three-dimensional knitted fabric and further provided with stretchability in the lateral direction.

 However, the shrinkable elastic yarn that forms a three-dimensional shape by forming irregularities on the base fabric is inserted as a waving yarn, and since it is not knitted on the base fabric, it may be unstable in shape, and the yarn may be pulled May cause omissions. In particular, when the fabric is cut to a desired size, the cut yarn may remain cut and cause fraying.

  Therefore, the applicant has intensively developed a new warp knitted fabric with improved points.

  High-shrinkage yarns are knitted into a chain knot between yarns knitted in a warp knitting machine and weft insertion yarns, and the base fabric is knitted by laterally inserting and knitting, and at the same time, using separate rivets, rubber at regular intervals A base fabric that stretches in a bellows shape in the lateral direction while introducing an elastic yarn in the shape of a ring is created. At this time, not only the high shrinkage yarn is inserted, but also knitting while knitting a part or the whole of the base fabric.

  Also, a base fabric knitted with synthetic fiber filaments and spun yarns by a warp knitting machine with a weft insertion function and knitted with synthetic fiber spun yarns as wefts, and shrink elastic yarns with chain knots on the base fabrics Are inserted and partially knitted while jumping and knitting one or more of the latitude and / or longitude, and further elastically formed into a bellows shape in the lateral direction by elastic yarns inserted by another hook.

Since the base fabric is knitted into a coarse knitted fabric, the knitted fabric has a large number of voids and is flexible, and has excellent heat retention. By raising this fabric further, the texture becomes soft and soft and rich in flexibility.

  Moreover, the base fabric of Claim 3 becomes a three-dimensional structure which has a fine unevenness | corrugation on the surface, and is further excellent in heat retention including an air layer.

  By inserting elastic yarns in the lateral direction, it is finished into a product with gathers in a bellows shape. In other words, since it is a structure that expands and contracts greatly in the lateral direction, when used as a bedding such as a blanket, the bedding moves along with the body even if it is turned over.

  In addition, fine irregularities on the surface of the base fabric increase the contact resistance, making it difficult to cause a shift from clothes, pajamas, and futons. As a result, the degree of adhesion to the body is increased and the heat retention is increased.

  Furthermore, in order to insert and knit as appropriate to the knots with the chain stitch row as well as inserting high shrinkage yarn etc. that cause irregularities in the ground texture as a swing yarn, it is closely fixed to the ground texture by the stitch, It is difficult for high-shrinkage yarns to pull in and fall off. In addition, processing is easy and the finish is beautiful without fraying the cut surface.

FIG. 1 is an enlarged knitting diagram of a ground structure of a conventional warp knitted blanket. FIG. 2 is an enlarged knitting diagram of the ground structure of the warp knitted blanket according to the present invention. FIG. 3 is an enlarged knitting diagram of the ground structure of the warp knitted blanket according to claim 3.

  FIG. 1 is an enlarged view of the background structure of a conventional warp knitted fabric.

  The ground structure 1 is knitted by a warp knitting machine with an insertion function, and is knitted with a chain knitting yarn 2 and an insertion yarn 3 connecting the chain knitting yarn 2. A high-shrinkage elastic yarn 4 such as polyurethane elastic fiber is inserted into the ground structure 1 while being swayed, and is floated and knitted so as to draw a diagonal line.

  The ground texture 1 knitted in this way has fine irregularities formed on the surface due to the shrinkage of the high shrinkage elastic yarn 4. However, the highly shrinkable elastic yarn 4 is only inserted at the connection point between the chain yarn 2 and the insertion yarn 3. Also, simultaneously with the knitting of the ground structure 1, the rubber thread 5 is inserted separately from the ground to give the entire base fabric strong elasticity in the lateral direction.

  On the other hand, FIG. 2 is an enlarged explanatory view of the ground organization 6 of the warp knitted fabric according to the present invention.

  Similarly to the above, the ground structure 6 is knitted by a warp knitting machine with an insertion function, and is knitted by a chain knitting yarn 7 and an insertion yarn 8 connecting the yarn.

  As the chain knitting yarn 7, a synthetic filament, a synthetic spun yarn, a spun yarn made of natural fiber, and the like are appropriately selected in accordance with the intended use of the warp knitted fabric. Since the ground texture 6 is for stabilizing the form of the warp knitted fabric, any conventionally known yarn can be used as long as the yarn has good dimensional stability. Specifically, polyester multifilament is preferable from the viewpoint of strength and heat resistance.

  Since the warp knitted fabric of the present application is intended to be applied to bedding and the like, the knitting density may be coarse. Specifically, a course of 5 to 20 eyes per 1 cm is suitable.

A high-shrinkage filament processed yarn or spun yarn is inserted as a swing yarn 9 into the ground structure 6 knitted with a coarse density. At this time, it is not inserted linearly into the ground texture 6, but is inserted while being swayed to the left and right, and appropriately knitted at the chain connection points (10, 11, 12, 13) of the chain yarn 7 and the insertion yarn 8. It is attached to the ground organization 6.

  The balance between insertion and knitting and the swing width in the left-right direction are not limited to those shown in the figure, but can be changed in other manners, but in a well-balanced manner over a length of about 2 m in the longitudinal direction of the bedding. It is preferably knitted.

  A rubber thread 14 is appropriately introduced into the ground structure 6 knitted in this manner to give strong stretchability in the lateral direction of the entire base fabric.

  The number of inserted rubber threads 14 and the interval can be easily changed depending on the intended use of the finished product.

  Subsequently, the base fabric is passed through a rotating raising roll, and the surface is written out with a needle cloth while raising the tension while raising the base fabric. Since elastic fibers are not used for the penetrating yarn inserted in the lateral direction, the surface of the base fabric is finished in a smooth state, and the raising treatment can be easily and uniformly performed.

  While the texture of the ground texture is rough, the laterally inserted yarn is partially knitted on the base fabric, so the shape stability is high and the cut surface frays even when the warp knitted fabric after knitting is cut into the desired shape. There is little to do.

  Furthermore, the coarse stitches of the warp knitted fabric are soft, including air, and have excellent heat retention.

  Next, the warp knitted fabric according to claim 3 will be described.

  The ground structure 15 is knitted by a warp knitting machine with an insertion function, and is knitted with a chain knitting yarn 16 and an insertion yarn 17 connecting the chain knitting yarn 16. A highly shrinkable elastic yarn 18 such as polyurethane-based elastic fiber is inserted into the ground structure 15 while skipping one side in the horizontal direction, and is levitated and knitted so as to draw a diagonal line.

  Further, not only the high-shrinkage elastic yarn 18 is simply inserted into the ground structure, but also held at the ground structure 15 while knitting the knots (19, 20) between the chain knitting yarn 16 and the insertion yarn 17.

  The ground structure 15 knitted in this way has fine irregularities formed on the surface due to the shrinkage of the high shrinkage elastic yarn 18.

  Simultaneously with the knitting of the ground structure 15, the rubber yarn 21 is inserted separately from the ground to give the entire base fabric strong elasticity in the lateral direction.

  The knitting location and the ratio of insertion and knitting to the ground structure can be changed as appropriate.

  The warp knitted fabric of the present application can be applied to cold room clothing by forming it into a clothing shape like a “wearing blanket” as well as bedding such as a blanket, a blanket, and a winter bedcloth.

6, 15, ground texture 7, 16, chain knitting yarns 8, 17, insertion yarns 9, 18, swing yarns 10, 11, 12, 13, 19, 20, knitting locations 14, 21, rubber yarns

Claims (1)

To a base fabric having a knitting density of 1cm8 stitches to 20 stitches knitted using synthetic fiber filaments and spun yarns by a warp knitting machine with a weft insertion function and knitted using synthetic fiber spun yarns as weft yarns.
The shrink elastic yarn is partly knitted while jumping and knitting one or more of the chain knots of the base fabric at latitude or longitude, or both, and irregularities are formed on the surface of the base fabric,
A warp knitted fabric characterized in that it is stretched in a bellows shape in the lateral direction by an elastic yarn inserted in a separate thread.

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