[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

JP6218843B2 - Wall material for prefabricated building - Google Patents

Wall material for prefabricated building Download PDF

Info

Publication number
JP6218843B2
JP6218843B2 JP2015537194A JP2015537194A JP6218843B2 JP 6218843 B2 JP6218843 B2 JP 6218843B2 JP 2015537194 A JP2015537194 A JP 2015537194A JP 2015537194 A JP2015537194 A JP 2015537194A JP 6218843 B2 JP6218843 B2 JP 6218843B2
Authority
JP
Japan
Prior art keywords
wall material
inner shell
bars
wall
reinforcing bar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2015537194A
Other languages
Japanese (ja)
Other versions
JP2016500773A (en
JP2016500773A5 (en
Inventor
ガリナート、アンナ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Areva GmbH
Original Assignee
Areva GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Areva GmbH filed Critical Areva GmbH
Publication of JP2016500773A publication Critical patent/JP2016500773A/en
Publication of JP2016500773A5 publication Critical patent/JP2016500773A5/ja
Application granted granted Critical
Publication of JP6218843B2 publication Critical patent/JP6218843B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/044Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/044Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
    • E04C2002/045Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete with two parallel leaves connected by tie anchors
    • E04C2002/048Bent wire anchors

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Joining Of Building Structures In Genera (AREA)
  • Reinforcement Elements For Buildings (AREA)
  • Load-Bearing And Curtain Walls (AREA)
  • Panels For Use In Building Construction (AREA)
  • Buildings Adapted To Withstand Abnormal External Influences (AREA)

Description

本発明は、建造物を建設するためにプレキャストコンクリート材として形成された壁材に関する。本発明はさらに、この種の壁材を用いて建てられた建造物、特に、原子力発電所の運転建屋又は設備建屋に関する。   The present invention relates to a wall material formed as a precast concrete material for constructing a building. The invention further relates to a building built using this type of wall material, in particular a driving or facility building of a nuclear power plant.

安全性を要求される原子力設備の建屋、例えば、非常用発電機を収容する建屋は、これまではほぼ例外なく現場打ちコンクリート構造として建設されてきた。この原子力分野では、荷重レベルが非常に高いことから、通常の住宅用建造物の建設において実績のあるプレハブ工法は、これまでのところ実際には殆ど使用されていない。   Buildings of nuclear facilities that require safety, for example, buildings that contain emergency generators, have been built with on-site concrete structures almost without exception. In this nuclear field, the load level is so high that the prefabricated methods that have been proven in the construction of ordinary residential buildings are rarely used in practice so far.

すなわち、原子力分野の建造物/構造は、グループEVI(内部作用)とグループEVA(外部作用)による下記の事象の全ての荷重及びこれらの複合荷重に耐えなければならない。
通常運転:
・恒常的な荷重
・輸送と据付け時の荷重を含む変動的な荷重
・複合荷重
外部の人為的事象による影響:
・爆発
・航空機の墜落
・外部での火災
予期しない内部事象による影響:
・内部運転での火災
・内部構築物の倒壊
・落下物
・内部溢水
・内部爆発
異常事態:
・地震
・暴風
・豪雪と凍結
・竜巻荷重、竜巻直撃の影響
・極端な外気温度
・大洪水
・豪雨
・セキュリティー(核物質防護)
・爆発性圧力波
・爆発性ガス雲
That is, the building / structure in the nuclear field must withstand all the loads of the following events and their combined loads by group EVI (internal action) and group EVA (external action).
Normal operation:
・ Constant load ・ Varying load including transportation and installation load ・ Effect of man-made events outside compound load:
・ Explosion ・ Aircraft crash ・ External fire
・ Fire during internal operation ・ Collapse of internal structures ・ Falling objects ・ Internal overflow ・ Internal explosion abnormal situations:
・ Earthquakes, storms, heavy snowfall and freezing, tornado load, direct impact of tornado, extreme outside temperature, heavy floods, heavy rain, security (nuclear material protection)
Explosive pressure wave Explosive gas cloud

プレハブ工法材を使用すれば、計画、構造及び工事全体を標準化し、最適化することができるので、極めて望ましいと考えられる。しかし、上記のような背景の故に大きな障壁があり、実施されるには至っていない。これは特に、在来のプレハブ工法で使用されている連結構造が、原子力分野で課せられる荷重負担に関する要求を満たさない、あるいは、該分野で対応すべき部材の許容誤差を保ち且つ同時に現場でのフレキシブルな連結を可能にするという組立て時のアライメント精度を満足する状態にはない、という理由による。   The use of prefabricated construction materials is highly desirable because it allows standardization and optimization of the plan, structure and overall construction. However, due to the background as described above, there is a big barrier and it has not been implemented. This is especially true when the connecting structure used in the conventional prefabrication method does not meet the load-bearing requirements imposed in the nuclear field or keeps the tolerances of the parts to be addressed in the field and at the same time in the field. This is because it does not satisfy the alignment accuracy at the time of assembly that enables flexible connection.

各原子力発電所について、同じ機能のほぼ同形の建屋が新規に設計されているという事実に鑑みて、設計と施工コストを如何にして低減するか、という検討が行われている。   In view of the fact that each nuclear power plant has been newly designed with an almost identical building with the same function, studies are being conducted on how to reduce design and construction costs.

コスト低減は、予め製作された複数のモジュールを用いることによる、所望の空間と室内配置をフレキシブルに設計可能なシステムによって可能となる。このためには、プレハブ工法の導入にあたっての課題、すなわち、個々の構造材の圧着連結に関する課題、及び、該課題に付随する、許容誤差と寸法の精度不足や組立て時におけるアライメントの精度不足といった課題、を克服することが必要である。   The cost can be reduced by a system that can flexibly design a desired space and indoor arrangement by using a plurality of modules manufactured in advance. For this purpose, there are problems in introducing the prefabrication method, that is, problems related to the crimping connection of individual structural materials, and problems associated with the problems such as insufficient tolerances and dimensional accuracy and insufficient alignment accuracy during assembly. It is necessary to overcome

AREVA NP GmbH社の先行出願(特許文献1)では、先に述べた種類の壁材が開示されている。この壁材は、他の同種の壁材と共に簡単な工法で組み立てて連結することにより、建造物を構築、特に、通常の運転荷重への耐性に加えて、例えば洪水、地震、長雨、凍結、強風、台風、極端な周囲温度、砲弾の直撃、航空機の墜落などの通常にない極端な荷重に対し、それが個別荷重であろうが組合わさった荷重であろうが耐性のある、建屋又は複合建屋を構築することを可能にする。   In the prior application (Patent Document 1) of AREVA NP GmbH, a wall material of the type described above is disclosed. This wall material is assembled and connected with other similar wall materials by a simple construction method to construct a building, especially in addition to resistance to normal operating loads, such as flood, earthquake, long rain, freezing, Buildings or composites that are resistant to unusual or extreme loads such as strong winds, typhoons, extreme ambient temperatures, direct bombardment, and aircraft crashes, whether they are individual loads or combined loads Make it possible to build a building.

この先行技術によれば、建造物を建設するためのプレキャストコンクリート材として形成される、壁体を備えた壁材(特許文献1では壁モジュールと名付けられている)が、全体として規則的な鉄筋格子を形成する多数の鉄筋を有している。好適には、鉄筋のそれぞれが壁体の縁部と平行に延びていて、壁体の中に埋設されている。当該鉄筋の少なくとも一部は、壁体を縁部から縁部まで貫通し、該貫通した鉄筋の端部に、隣に接続する壁材の相補的な連結要素に固定する連結要素を備えている。その各連結要素は、少なくとも相補的な連結要素に固定されていない解放状態において、遊びを持って、すなわち可動にして、付属する鉄筋と接続されている。例えば、連結要素は、当該鉄筋の長手方向に対して垂直な面において全方向に、所定の中心位置から少なくとも2mm、変位することが可能となっている。   According to this prior art, a wall material provided with a wall body (named as a wall module in Patent Document 1) formed as a precast concrete material for constructing a building is a regular reinforcing bar as a whole. It has many rebars that form a lattice. Preferably, each of the reinforcing bars extends parallel to the edge of the wall and is embedded in the wall. At least a part of the reinforcing bar includes a connecting element that penetrates the wall body from edge to edge, and is fixed to a complementary connecting element of a wall member connected next to the end of the penetrated reinforcing bar. . Each of the connecting elements is connected to the associated reinforcing bar with play, i.e. movable, in a released state, at least not fixed to the complementary connecting element. For example, the connecting element can be displaced by at least 2 mm from a predetermined center position in all directions on a plane perpendicular to the longitudinal direction of the reinforcing bar.

さらに、特許文献1には、好適な例として、外殻及び内殻と、これら外殻及び内殻の間のコア充填部とを有するサンドイッチ構造の壁体を備えた壁材が記載されている。この壁材において、外殻と内殻とは、複数の鉄筋要素により、せん断と引っ張りに耐えるように互いに固定されている。しかし、特許文献1では、このサンドイッチ構造の基本的コンセプトについて、実施の形態に関しては具体的に説明されていない。   Furthermore, Patent Document 1 describes, as a preferred example, a wall material provided with a sandwich-structured wall body having an outer shell and an inner shell and a core filling portion between the outer shell and the inner shell. . In this wall material, the outer shell and the inner shell are fixed to each other so as to withstand shearing and pulling by a plurality of reinforcing bar elements. However, Patent Document 1 does not specifically describe the basic concept of this sandwich structure with respect to the embodiment.

国際公開第2012/123067号(WO2012/123067A1)International Publication No. 2012/123067 (WO2012 / 123067A1)

本発明の課題は、上述した先行出願に開示されている壁材をさらに発展させることにある。鉄筋コンクリートプレートと連結要素(継手)とを備えた中実モジュール式の鉄筋コンクリート構造材が予め製作される。個々の当該構造材を連結して一体化ユニットとし、先に述べた諸々のケースの荷重下での高い荷重レベルに耐えるものとする。この提案において、受け入れ可能なコストで建設可能であり、且つ、上述した諸要求を満足すべく設計された、鉄筋コンクリートプレート及び継手連結を可能にする鉄筋構造を創出する必要がある。また、このような壁材を配列したときに露出していて、現場打ちコンクリート又は他の充填材、例えばモルタル、で埋め込まれる継手部分は、建設現場で現場打ちコンクリートや型枠材料を削減するためにも、できるだけ体積を小さくするのが望ましい。   An object of the present invention is to further develop the wall material disclosed in the above-mentioned prior application. A solid modular reinforced concrete structural material including a reinforced concrete plate and a connecting element (joint) is manufactured in advance. The individual structural materials are connected to form an integrated unit that can withstand the high load levels under the loads of the cases described above. In this proposal, there is a need to create a reinforced structure that can be constructed at an acceptable cost and that is designed to meet the above-mentioned requirements and that allows reinforced concrete plates and joint connections. Also, joints that are exposed when such wall materials are arranged and are embedded with cast-in-place concrete or other fillers, such as mortar, are used to reduce cast-in-place concrete and formwork materials at the construction site. In addition, it is desirable to make the volume as small as possible.

この課題は、請求項1の特徴をもつ本発明によって、解決される。
本発明に係る壁材は、内殻と、外殻と、これら内殻及び外殻の間のコア充填部と、を有するサンドイッチ構造をもち、矩形の表面と4辺の縁部とを有する壁体を備えたプレキャストコンクリート構造材として製造される、建造物を構築するための壁材であって、
前記内殻が、格子状配置の主鉄筋を備えた鉄筋コンクリート構造で、前記主鉄筋は、前記縁部に平行に配置された横方向鉄筋と前記縁部に平行に配置された縦方向鉄筋とを含み、これら鉄筋が前記内殻を縁から縁まで貫通しており、
前記縦方向鉄筋は、連結要素を端部に備え、これら連結要素は、当該壁材の上又は下に配置される別の壁材の相補的な連結要素とねじ又はクランプで連結可能に形成されており、
互いに直角に曲げられている脚端部と湾曲端部とを有するU字形固定筋が、該U字形固定筋の折り曲げ部位を前記縦方向鉄筋に係止させると共に前記脚端部を前記内殻の中に埋設して配設され、前記湾曲端部が前記コア充填部内に突き出ており、
前記外殻が前記内殻と同構造をもつ、ことを特徴とする。
他の請求項に好ましい態様が特定されている。
前記主鉄筋の少なくとも一部の格子に、前記コア充填部に突き出る前記U字形固定筋が設けられる。
前記内殻の前記U字形固定筋の前記湾曲端部と前記外殻の前記U字形固定筋の前記湾曲端部とが対をなして互いに重なり、該各対がO字形開口を囲繞し、前記コア充填部の鉄筋要素としての少なくとも1本の横方向鉄筋が前記開口を貫通する。
前記主鉄筋と平行に延在する配力鉄筋が設けられる。
前記U字形固定筋の前記脚端部が、前記主鉄筋と前記配力鉄筋との間に位置する。
横方向に隣接する複数の当該壁材を連結するために、U字形連結筋が、前記内殻と前記外殻とに植設されて前記壁体から横方向に突き出る。
この壁材を複数横に並べて配置した連結体は、互いに隣接した前記壁材の前記U字形連結筋が、縦方向の突合せ継手部の内部で対をなして互いに重なり、前記内殻の前記U字形連結筋の対が、前記外殻の前記U字形連結筋の対と共に、梁筋によって囲繞されている、ことを特徴とする。この連結体では、前記縦方向の突合せ継手部において、少なくとも1本の縦方向の鉄筋が配筋される。
上記壁材により形成される連結体は、上下に重ねた前記壁材が、前記連結要素によって互いにねじ留め又は固定されている、ことを特徴とする。この連結体では、前記壁材の間の横方向連結部と縦方向突合せ継手部とに、少なくともコンクリート又はモルタルが注入される。
This problem is solved by the invention having the features of claim 1.
A wall material according to the present invention has a sandwich structure having an inner shell, an outer shell, and a core filling portion between the inner shell and the outer shell, and has a rectangular surface and four side edges. A wall material for building a building, manufactured as a precast concrete structure with a body,
The inner shell is a reinforced concrete structure having main reinforcing bars arranged in a lattice pattern, and the main reinforcing bars include a horizontal reinforcing bar arranged in parallel to the edge and a vertical reinforcing bar arranged in parallel to the edge. These rebars penetrate the inner shell from edge to edge,
The longitudinal reinforcing bars are provided with connecting elements at their ends, which are formed so that they can be connected by screws or clamps to complementary connecting elements of another wall material arranged above or below the wall material. And
A U-shaped fixing bar having a leg end portion and a curved end portion bent at right angles to each other causes the bent portion of the U-shaped fixing bar to be locked to the longitudinal reinforcing bar, and the leg end portion of the inner shell is fixed to the inner shell. Embedded in and embedded, the curved end protruding into the core filling portion,
The outer shell has the same structure as the inner shell.
Preferred embodiments are specified in other claims.
The U-shaped fixing bar protruding to the core filling portion is provided on at least a part of the lattice of the main reinforcing bar.
The curved end of the U-shaped anchoring muscle of the inner shell and the curved end of the U-shaped anchoring of the outer shell make a pair, each pair surrounding an O-shaped opening, At least one transverse reinforcing bar as a reinforcing bar element of the core filling portion passes through the opening.
A distribution bar extending in parallel with the main reinforcing bar is provided.
The leg end portion of the U-shaped fixing bar is located between the main reinforcing bar and the distribution reinforcing bar.
In order to connect a plurality of the wall members adjacent in the lateral direction, U-shaped connecting bars are implanted in the inner shell and the outer shell and project laterally from the wall body.
In the connecting body in which a plurality of the wall members are arranged side by side, the U-shaped connecting bars of the wall members adjacent to each other overlap each other inside the longitudinal butt joint portion, and the U of the inner shell overlaps with each other. A pair of letter-shaped connecting bars is surrounded by beam bars together with the pair of U-shaped connecting bars of the outer shell. In this connection body, at least one longitudinal reinforcing bar is arranged in the longitudinal butt joint portion.
The connecting body formed of the wall material is characterized in that the wall materials stacked one above the other are screwed or fixed to each other by the connecting element. In this connection body, at least concrete or mortar is poured into the horizontal connection portion and the vertical butt joint portion between the wall materials.

この基本コンセプトのさらなる態様と具体例について、従属請求項及び以下の実施形態の詳細説明により、明らかにする。   Further aspects and specific examples of this basic concept will become apparent from the dependent claims and the following detailed description of the embodiments.

以下の添付図面に、簡略化、模式化した図を示す。
内殻、外殻及びコア充填部を備えたサンドイッチ構造のプレハブ工法壁材を示す斜視図。 製造途中の壁材における内殻の鉄筋構造を示す斜視図。 上から見た壁材の断面図。 図3の部分図。 鉄筋を埋設するコンクリート材料を打設する前の壁材の内殻の鉄筋構造を示す斜視図。 コンクリート材料を打設した後の壁材の内殻を示す斜視図。 壁材における内殻と外殻の固定を示す斜視図。 壁材における内殻と外殻の固定を示す斜視図で、本図において外殻のコンクリート材料は図示されていない(すなわち、透明に図示されている)。 壁材における内殻と外殻の固定を示す上面図。 横に並べた2個の壁材を連結する際の手順を上から下へ順番に示す斜視図。 横に並べた2個の壁材を連結する際の後続手順、すなわち、両方の壁材間の縦方向の突合せ継手部に打設する段階の斜視図。 図2に示した鉄筋の側面図。 横に並べた2個の壁材間の縦方向の突合せ継手部における継手鉄筋の詳細を示す斜視図。 上下に重ねた2個の壁材の連結部を示す断面図。 上下に重ねた2個の壁材の連結部の長手方向断面図。
The following attached drawings show simplified and schematic views.
The perspective view which shows the prefabricated construction wall material of the sandwich structure provided with the inner shell, the outer shell, and the core filling part. The perspective view which shows the reinforcing bar structure of the inner shell in the wall material in the middle of manufacture. Sectional drawing of the wall material seen from the top. FIG. 4 is a partial view of FIG. 3. The perspective view which shows the reinforcing bar structure of the inner shell of the wall material before placing the concrete material which embeds a reinforcing bar. The perspective view which shows the inner shell of the wall material after placing concrete material. The perspective view which shows fixation of the inner shell and outer shell in a wall material. It is a perspective view which shows fixation of the inner shell and outer shell in wall material, and concrete material of outer shell is not illustrated in this figure (namely, it is illustrated transparently). The top view which shows fixation of the inner shell and outer shell in a wall material. The perspective view which shows the procedure at the time of connecting two wall materials arranged side by side in order from the top to the bottom. The perspective view of the subsequent step at the time of connecting the two wall materials arranged side by side, ie, the step of setting in the butt joint part of the vertical direction between both wall materials. The side view of the reinforcing bar shown in FIG. The perspective view which shows the detail of the joint reinforcement in the butt joint part of the vertical direction between the two wall materials arranged horizontally. Sectional drawing which shows the connection part of the two wall materials piled up and down. The longitudinal cross-sectional view of the connection part of the two wall materials piled up and down.

本明細書の説明において、「上」、「下」、「縦」、「横」などの位置と方向に関する全ての記述は、図示した通常の組立て姿勢における壁材におけるものとする。   In the description of the present specification, all the descriptions regarding the position and direction such as “upper”, “lower”, “vertical”, “horizontal” and the like are assumed to be in the wall material in the normal assembly posture shown in the drawing.

図1は、例えば原子力発電所建屋に使用される、プレハブ工法用の、サンドイッチ構造をもつ矩形壁材2を示した斜視図である。建屋の側壁として配置するべく用いられ、通常は1階分の階高を形成する壁材2は、鉄筋コンクリート構造として製作された内殻4と、該内殻4に対向する外殻6と、これら内殻4及び外殻6の間の例えば重量コンクリートからなるコア充填部8と、を有する。内殻4と外殻6は、後述するように、互いにほぼ鏡映対称で、それ以外は同一形式で構成されている。両者上縁部には、上に設置される(ここには示されていない)壁材とのボルト固定用に多数の連結要素10が設けられ、内殻4と外殻6から突き出ている。壁材2の(ここでは見えない)下部には、相応の方式で連結要素10を機能的に補完する多数の連結要素が配置されている。内殻4と外殻6の各表面12の下側には、壁材によるユニット組立て時のボルト締めを行うために、複数のアクセス開口14がある。これらアクセス開口14は、それぞれが内殻4、外殻6をチャンネル状に貫通している。両側の側縁部には、横に並べて設置される(ここでは見えない)壁材との連結をなすために、湾曲端部を有する複数の鉄筋ループ/U字形連結筋(U字連結筋と略す)16が植設され、壁材2の内殻4と外殻6から突き出ている。   FIG. 1 is a perspective view showing a rectangular wall material 2 having a sandwich structure for use in, for example, a nuclear power plant building for a prefabricated construction method. The wall material 2 that is used to be arranged as a side wall of a building and normally forms a floor height of one floor includes an inner shell 4 manufactured as a reinforced concrete structure, an outer shell 6 that faces the inner shell 4, and these A core filling portion 8 made of, for example, heavy concrete, between the inner shell 4 and the outer shell 6. As will be described later, the inner shell 4 and the outer shell 6 are substantially mirror-symmetric with each other, and are otherwise configured in the same format. Both upper edges are provided with a large number of connecting elements 10 for fixing bolts to a wall material (not shown here) installed above and projecting from the inner shell 4 and the outer shell 6. In the lower part of the wall material 2 (not visible here), a number of connecting elements are arranged which functionally complement the connecting element 10 in a corresponding manner. Below each surface 12 of the inner shell 4 and the outer shell 6, there are a plurality of access openings 14 for bolting when assembling the unit with wall materials. Each of these access openings 14 penetrates the inner shell 4 and the outer shell 6 in a channel shape. A plurality of reinforcing bar loops / U-shaped connecting bars having curved ends (U-shaped connecting bars and U-shaped connecting bars) are provided on the side edges of both sides in order to connect with wall materials installed side by side (not visible here). (Omitted) 16 is planted and protrudes from the inner shell 4 and the outer shell 6 of the wall material 2.

図2は、壁材2の内殻4の構造を図解したもので、コンクリート打設前の、内部鉄筋ケージを構成した言うなれば第1段階である。図中右側に完成状態で示してある壁材と部分的にコンクリート打設済みで示してある継手部とは、ここでは無視する(これらはCADプログラムを用いて作図する理由から全体構造が図示されたものであり、ここから個別の層が除去されている)。外殻6は、既述した通り、内殻4と同様に構成される。   FIG. 2 illustrates the structure of the inner shell 4 of the wall material 2, which is the first stage in which the internal rebar cage is constructed before placing concrete. The wall material shown in the finished state on the right side of the figure and the joint part shown in the partially placed concrete are ignored here (the whole structure is shown for the reason of drawing using a CAD program). From which individual layers have been removed). The outer shell 6 is configured similarly to the inner shell 4 as described above.

壁材2と結びついて引っ張り力を受け、他へ伝達するために設けられた主鉄筋18は、曲げ鉄筋とも呼ばれ、複数の横方向鉄筋20(図2では最下部の2本だけが示されている)と複数の縦方向鉄筋22とを有し、これらにより当壁材2の壁面内にある矩形格子を形成している。横方向鉄筋20と縦方向鉄筋22とは各交点で接し、当該交点で例えばワイヤで結束され、互いに固定されている。横(水平)方向の、すなわち壁材2の上縁と下縁に平行な、複数の鉄筋20は互いに等間隔に配置されており、且つ、縦(垂直)方向の、すなわち壁材2の側縁に平行な、複数の鉄筋22も同様である。縦横両方向の各鉄筋の直径は、好適には30〜35mmである。鉄筋20と鉄筋22の各長手方向の間隔は、それぞれ好適には200mmである(正方形格子)。   The main rebar 18 that is connected to the wall material 2 to receive a tensile force and transmit it to the other is also called a bending rebar, and a plurality of transverse rebars 20 (only the bottom two are shown in FIG. 2). ) And a plurality of longitudinal reinforcing bars 22, which form a rectangular grid in the wall surface of the wall material 2. The horizontal reinforcing bar 20 and the vertical reinforcing bar 22 are in contact with each other at each intersection, and are bound by, for example, a wire at the intersection and fixed to each other. A plurality of reinforcing bars 20 in the horizontal (horizontal) direction, that is, parallel to the upper edge and the lower edge of the wall material 2 are arranged at equal intervals, and in the vertical (vertical) direction, that is, on the wall material 2 side. The same applies to the plurality of reinforcing bars 22 parallel to the edge. The diameter of each reinforcing bar in the vertical and horizontal directions is preferably 30 to 35 mm. The distance between the reinforcing bars 20 and 22 in the longitudinal direction is preferably 200 mm (square lattice).

横方向に順次並んでいる縦方向鉄筋22の各上端にボルト用のねじが形成されており、この縦方向鉄筋22を2本ずつ1組にして、付設の連接部材24の受け部にねじ留め、あるいは代案として受け部内に溶接してある。対をなす2本の縦方向鉄筋22の間の、連接部材24の受け部中央に、ねじ付きの連結ボルト26がねじ留めされ、連接した部位から上方に突き出ている。縦方向の連結ボルト26の上から、中心孔を有する保持板28を差し入れ、その上からナット30で締め付けることができる。互いに連接される鉄筋対(22)の下方端部には、4枚の鋼板を互いに溶接して組立てた、又は、一体に鋳造した、矩形断面をもつ鋼製のボックス(Box)32が設けられる。このボックス32は、2本の縦方向鉄筋22の間に嵌め込んで配置され、該ボックス32の外側が当該鉄筋22と溶接されるか、又は、ねじ留めされる。連接部材24とボックス32の位置は、後でコンクリートを打設する際に、これら連接部材24及びボックス32が内殻24の上縁、下縁と面一で埋設されるように選定される。したがって、連結ボルト26の上部だけが上に突き出ることになる。ボックス32は、それぞれのボックス32の矩形内部及びその直上のほぼ矩形の組立て用空間が残置されるように、コンクリートに埋め込まれる。このようにして形成される各空間は、下方からは、ボックス32の開放されている下方開口を介して、また、表面12からは、開放されているアクセス開口14を介して、それぞれアクセス可能である(図1参照)。   Screws for bolts are formed at the upper ends of the longitudinal reinforcing bars 22 that are sequentially arranged in the lateral direction, and the two longitudinal reinforcing bars 22 are paired together and screwed to the receiving portion of the attached connecting member 24. Alternatively, it is welded in the receiving part as an alternative. A threaded connecting bolt 26 is screwed to the center of the receiving portion of the connecting member 24 between the pair of longitudinal reinforcing bars 22 and protrudes upward from the connected portion. A holding plate 28 having a central hole can be inserted from above the longitudinal connecting bolt 26 and tightened with a nut 30 from above. At the lower end of the rebar pair (22) connected to each other, a steel box (Box) 32 having a rectangular cross section, which is formed by welding four steel plates to each other or integrally casting, is provided. . The box 32 is disposed so as to be fitted between the two longitudinal reinforcing bars 22, and the outside of the box 32 is welded to the reinforcing bars 22 or screwed. The positions of the connecting member 24 and the box 32 are selected so that the connecting member 24 and the box 32 are embedded flush with the upper edge and the lower edge of the inner shell 24 when concrete is placed later. Therefore, only the upper part of the connecting bolt 26 protrudes upward. The boxes 32 are embedded in the concrete so that a substantially rectangular assembly space is left inside and directly above each box 32 rectangle. Each space formed in this way can be accessed from below via the open lower opening of the box 32 and from the surface 12 via the open access opening 14. Yes (see FIG. 1).

このように連結要素10のシステムが全体的に形成されると、これを用いて、後に行われる建造物の組立て時には、上下に重ねられる複数の壁材2を互いに締め付けることができる。組立て時、上側の壁材2は、下側の壁材2の複数の連結ボルト26の各上部に対し、該ボルトの相手となる自身の対応するボックス32を係合させるようにして、下側の壁材2の上に配置される。次いで、内殻4の表面12にある複数のアクセス開口14を介して(外殻6についても同様)横から、ボックス32の上縁に係止させる複数の保持板28を、連結ボルト26の上部に差し入れ、そしてナット30をねじ締めして締め込んで確実に固定する。この際、当該保持板28がいわゆる座金の役割を担う。ボックス32の断面は、連結ボルト26が組み入れられたときに、ボックス32の内側でボルト26が全ての方向に2〜3mmの遊びを有するように、選択されている。これによって、場合により生じ得る寸法誤差を、後日現場での組立て時に調節することができる。この手法は、AREVA NP GmbH社の国際公開第2012/123067号(WO2012/123067A1)に記載された設計理念に対応している。図1と図2では、分かり易くするために、組立ての最終位置である連結ボルト26の上部に、保持板28とナット30が図示されているが、これらは実際には、複数の壁材を配列し、連結相手どうしを組み合わせて配置した後に該当箇所へ組み入れられ、締め付けられる。   Thus, when the system of the connection element 10 is formed as a whole, the plurality of wall members 2 stacked one above the other can be fastened to each other when the building is assembled later. At the time of assembling, the upper wall member 2 is engaged with each upper portion of the plurality of connecting bolts 26 of the lower wall member 2 so that its corresponding box 32 that is the counterpart of the bolt is engaged with the lower wall member 2. It is arranged on the wall material 2. Next, a plurality of holding plates 28 to be locked to the upper edge of the box 32 from the side through the plurality of access openings 14 on the surface 12 of the inner shell 4 (the same applies to the outer shell 6) Then, the nut 30 is screwed and tightened to secure it. At this time, the holding plate 28 serves as a so-called washer. The cross section of the box 32 is selected such that when the connecting bolt 26 is incorporated, the bolt 26 has a play of 2-3 mm in all directions inside the box 32. In this way, possible dimensional errors can be adjusted at the time of assembly at a later date. This method corresponds to the design philosophy described in International Publication No. 2012/123067 (WO2012 / 123067A1) of AREVA NP GmbH. In FIG. 1 and FIG. 2, for the sake of clarity, a holding plate 28 and a nut 30 are shown above the connection bolt 26 that is the final position of assembly. After arranging and connecting the coupling partners in combination, they are incorporated into the corresponding locations and tightened.

図2に示す内殻4の構成をさらに説明する。主鉄筋18の他に、同様に互いに交差し格子状に配置された複数の鉄筋36と鉄筋38とで構成された配力鉄筋34が設けられている。これら鉄筋36,38は、好適には100mmの直径と、前記主格子と同一の格子寸法(鉄筋の間隔が好適には200mmの正方形格子)を有する。横方向鉄筋36と縦方向鉄筋38とで形成された配力鉄筋34の格子は、主鉄筋18の格子と平行に配置されており、つまり、(ここでは背面側の)内殻4の表面12の方向に、所定の間隔で配置されている。両者の鉄筋格子の交点が縦横方向において、互いに格子寸法の半分だけずれている例も可能である。すなわち、配力鉄筋34の格子の交点が主鉄筋18の格子の中心にあり、主鉄筋18の格子の交点が配力鉄筋34の格子の中心にある例である(図12参照)。   The configuration of the inner shell 4 shown in FIG. 2 will be further described. In addition to the main rebar 18, there is provided a power distribution rebar 34 composed of a plurality of rebars 36 and rebars 38 that are similarly crossed and arranged in a grid pattern. These rebars 36 and 38 preferably have a diameter of 100 mm and the same lattice dimensions as the main lattice (a square lattice with a rebar spacing of preferably 200 mm). The grid of the distribution reinforcing bars 34 formed by the lateral reinforcing bars 36 and the vertical reinforcing bars 38 is arranged in parallel with the grid of the main reinforcing bars 18, that is, the surface 12 of the inner shell 4 (here on the back side). Are arranged at predetermined intervals in this direction. An example is also possible in which the intersections of the two reinforcing bar lattices are shifted from each other by half of the lattice dimension in the vertical and horizontal directions. That is, in this example, the intersection of the grids of the distribution reinforcing bars 34 is at the center of the grid of the main reinforcement 18 and the intersection of the grids of the main reinforcement 18 is at the center of the grid of the distribution reinforcing bars 34 (see FIG. 12).

内殻4の両側の側縁には、既述したように、外向きに突き出た鋼製のU字連結筋16、すなわち(鉄筋)ループが、後の工程で脇に壁材の突合せ継手部を形成して固定するために設けられている。個々のU字連結筋16は横向きで、壁材2の長手方向へ平行となるように後に形成される2つの脚部40を有する。これら脚部40は、主鉄筋18と配力鉄筋34との間の空隙に配設され、好適には、横方向鉄筋20も配置されている側において、主鉄筋18の縦方向鉄筋22と接している(縦方向鉄筋22との接点でワイヤにより結束されている)。本例において、各U字連結筋16の脚部40は、一方が主鉄筋18の該当する横方向鉄筋20の上側に位置し且つ他方が下側に位置する。換言すれば、主鉄筋18の各横方向鉄筋20は、同一平面に配置されたU字連結筋16の2つの脚部40の間に位置する(図12も参照)。内殻4の内部に存在する脚部40の部位は比較的長く形成され、本例では主鉄筋18の格子の4つ以上に亘って、すなわち、800〜1,000mm又はこれ以上に亘って、延びている。外側に突き出ている脚部40の部位は、好適には、端部の湾曲部42を含めてそれぞれ400mmの横方向長さを有する。後で行われる2つの壁材2の間の縦方向に延びる突合せ継手部の組立てと連結については後述する。   At the side edges on both sides of the inner shell 4, as described above, the steel U-shaped connecting bars 16 projecting outward, that is, (reinforcing bar) loops, are butt joint portions of wall materials on the side in a later step. Is provided to form and fix the. Each of the U-shaped connecting bars 16 has two legs 40 which are formed sideways and are formed later so as to be parallel to the longitudinal direction of the wall material 2. These leg portions 40 are disposed in a space between the main reinforcing bar 18 and the distribution reinforcing bar 34, and preferably contact with the vertical reinforcing bar 22 of the main reinforcing bar 18 on the side where the horizontal reinforcing bar 20 is also disposed. (Bundled by a wire at the contact point with the longitudinal reinforcing bar 22). In this example, one of the leg portions 40 of each U-shaped connecting bar 16 is positioned above the corresponding horizontal reinforcing bar 20 of the main reinforcing bar 18 and the other is positioned below. In other words, each horizontal reinforcing bar 20 of the main reinforcing bar 18 is located between the two leg portions 40 of the U-shaped connecting bar 16 arranged on the same plane (see also FIG. 12). The part of the leg 40 existing inside the inner shell 4 is formed to be relatively long, and in this example, it extends over four or more of the lattice of the main reinforcing bars 18, that is, over 800 to 1,000 mm or more. It extends. The portions of the legs 40 protruding outwards preferably each have a lateral length of 400 mm, including the curved portion 42 at the end. The assembly and connection of the butt joint extending in the longitudinal direction between the two wall members 2 performed later will be described later.

内殻4の鉄筋には、直角に曲げられた(例えば、曲げ加工された又はこの形に鋳造された)鋼製の複数のU字(又はループ)固定筋44も含まれ、該U字固定筋44の2つの脚端部46がそれぞれ、主鉄筋18と配力鉄筋34との間の空隙に位置している。比較的短くて、格子1つ分の寸法以下に亘って延伸する脚端部46は、主鉄筋18の横方向鉄筋20と平行に配置されている。このU字固定筋44の湾曲端部48は、表面12と反対の裏面50から垂直に突き出ており、少なくとも200mmは、後に設けられるコア充填部8の中に突き出る。本例において、各U字固定筋44の折り曲げ部位52は、主鉄筋18の縦方向鉄筋22の1つに係止(背後から係止)して固定されている。当該構造が図3及び図4に図示されている。これら図3及び図4は、後に完成する壁材2の相応する長手方向断面を示している。このようにして、主鉄筋18の格子の少なくとも一部に、好適には大部分の格子に、有益には全ての格子に、同形のU字固定筋44が配設される。図5から、コンクリート打設直前の内殻4の最終的な鉄筋構造が分かる。図6には、コンクリート打設後の状態が示されている。   The rebar of the inner shell 4 also includes a plurality of U-shaped (or loop) fixing bars 44 made of steel bent at right angles (eg, bent or cast into this shape). The two leg end portions 46 of the bar 44 are respectively located in the gaps between the main reinforcing bar 18 and the distribution bar 34. The leg end portions 46 that are relatively short and extend below the size of one grid are arranged in parallel with the transverse reinforcing bars 20 of the main reinforcing bars 18. The curved end portion 48 of the U-shaped fixing bar 44 protrudes vertically from the back surface 50 opposite to the front surface 12, and at least 200 mm protrudes into the core filling portion 8 provided later. In this example, the bent portion 52 of each U-shaped fixing bar 44 is locked (locked from behind) and fixed to one of the longitudinal bars 22 of the main reinforcing bar 18. This structure is illustrated in FIGS. 3 and 4 show corresponding longitudinal sections of the wall material 2 to be completed later. In this way, isomorphic U-shaped bars 44 are arranged on at least part of the grid of the main rebar 18, preferably on most grids, and advantageously on all grids. FIG. 5 shows the final reinforcing bar structure of the inner shell 4 immediately before the concrete is placed. FIG. 6 shows a state after placing concrete.

図6から分かる通り、内殻4は、これに相応する構造の外殻6も作成されると、後に設けられるコア充填部8に突き出た両者のU字固定筋44を用いて外殻6と相互固定され、壁材2が製造される。内殻4及び外殻6は、内殻4のU字固定筋44と外殻6のU字固定筋44との各湾曲端部48が互いに対し並走して延び、その直線状の脚部分が互いに重なって接するように、適切な相対位置に配置される。これにより、両者のU字固定筋44の湾曲端部48によって囲まれたほぼO字形の開口54が形成される。この開口54は図7又は図8に現れている。図8では見やすくするために、外殻6のコンクリートを図面上で消してある。複数のU字固定筋44が列状に配置されていることも分かり、1つの列のO字形開口54(すなわちループ)は、横方向へ1列に並んでいる。縦方向に見ると、多数のこれら開口列が壁材2の全高に亘って上下に重なり合って均等に分布配置されている(ここでは簡素化のために2列だけ示されている)。この開口列のそれぞれには、壁材2の全幅に亘って延びる2本の鉄筋56が挿入され、これら鉄筋56は、当該固定筋配列に応じて横方向に延伸する。2本の鉄筋56のうちの一方が、固定筋配列によるO字形開口54に囲まれた空間内の内殻4寄りに配置され、他方が外殻6寄りに配置される。本例の場合、これら鉄筋56は、U字固定筋44の湾曲暗部48の頂点に内側から接している。   As can be seen from FIG. 6, when the outer shell 6 having a structure corresponding to the inner shell 4 is also formed, the inner shell 4 and the outer shell 6 are formed by using both U-shaped fixing bars 44 protruding to the core filling portion 8 provided later. The wall material 2 is manufactured by being fixed to each other. Each of the inner shell 4 and the outer shell 6 extends in parallel with each curved end portion 48 of the U-shaped fixing bar 44 of the inner shell 4 and the U-shaped fixing bar 44 of the outer shell 6, and has straight leg portions. Are arranged at appropriate relative positions so that they overlap each other. As a result, a substantially O-shaped opening 54 surrounded by the curved end portions 48 of both U-shaped fixing bars 44 is formed. This opening 54 appears in FIG. 7 or FIG. In FIG. 8, the concrete of the outer shell 6 is erased on the drawing for easy viewing. It can also be seen that a plurality of U-shaped fixing bars 44 are arranged in a row, and one row of O-shaped openings 54 (that is, loops) are arranged in a row in the lateral direction. When viewed in the vertical direction, a large number of these opening rows overlap and distribute evenly over the entire height of the wall material 2 (only two rows are shown here for simplicity). Two reinforcing bars 56 extending over the entire width of the wall material 2 are inserted into each of the opening rows, and these reinforcing bars 56 extend in the lateral direction in accordance with the fixed bar array. One of the two reinforcing bars 56 is arranged closer to the inner shell 4 in the space surrounded by the O-shaped opening 54 by the fixed reinforcing bar arrangement, and the other is arranged closer to the outer shell 6. In the case of this example, these reinforcing bars 56 are in contact with the apex of the curved dark portion 48 of the U-shaped fixing bar 44 from the inside.

全ての鉄筋56を内殻4及び外殻6の間の空間に配筋した後、コア充填部8にコンクリートが打ち込まれる。コア充填部8は重量コンクリートで製造され、放射線に対する遮蔽作用に関し、前述した要求が考慮される。重量コンクリートの充填は、諸々の荷重に耐えるためでもある(要素連結後の圧力荷重)。高品質の連結を得るためには、打設されて連結を確保するコンクリートの表面が、粒状構造のない表面を有しているのが好適である。コンクリートは鉱物性の建築土木材料であり、人工の岩石と見做すことができる。セメント、骨材及び水の混合物で構成されるコンクリートの骨材としては、主に砂、砂利及び砕石が使用される。コンクリートは組立ての直前に型枠内に注入される。標準的なコンクリート用骨材として、堆積物から採った砂利又は粉砕された岩石(砂礫、砕石)のような天然材料が使用されることが多い。この骨材が実質的にコンクリートの作業性と強度を決定する。骨材の異なる粒体サイズを適切に分粒することによって、内部にセメントペーストが存在する空洞の少ない、できるだけ高密度の粒体固化が得られる。高密度の固化により、粒状構造を経由してのコンクリート内での荷重負担が可能になる。   After all the reinforcing bars 56 are arranged in the space between the inner shell 4 and the outer shell 6, concrete is driven into the core filling portion 8. The core filling portion 8 is made of heavy concrete, and the above-mentioned requirements are taken into consideration regarding the shielding action against radiation. The filling of heavy concrete is also to withstand various loads (pressure load after element connection). In order to obtain a high-quality connection, it is preferred that the concrete surface that is placed to ensure the connection has a surface free of granular structures. Concrete is a mineral architectural civil engineering material and can be considered as an artificial rock. As concrete aggregate composed of a mixture of cement, aggregate and water, sand, gravel and crushed stone are mainly used. Concrete is poured into the mold just before assembly. Natural materials such as gravel taken from sediment or crushed rock (sand gravel, crushed stone) are often used as standard concrete aggregates. This aggregate substantially determines the workability and strength of the concrete. By appropriately sizing the different particle sizes of the aggregate, it is possible to obtain as high a density of particles as possible with few cavities in which cement paste is present. Due to the high density solidification, it is possible to bear the load in the concrete via the granular structure.

コア充填部8が硬化すると、図1に示した外殻6、コア充填部8及び内殻4の各合体材料は、一体化した1つの物体として機能する。好適には、内殻4と外殻6がそれぞれ少なくとも240mmの壁厚Sを有する。コア充填部8の厚さTは、例えば200mmから550mmの間で調節することができる。したがって、壁材2の合計厚さDは、例えば、700mmから1,000mm、又はこれより大きい値の範囲とできる。厚さについては、図9における壁材2の上面図に示してある。ここでは、コア充填部8が未だ出来上がってはいない。   When the core filling portion 8 is cured, the combined materials of the outer shell 6, the core filling portion 8, and the inner shell 4 shown in FIG. 1 function as one integrated object. Preferably, the inner shell 4 and the outer shell 6 each have a wall thickness S of at least 240 mm. The thickness T of the core filling portion 8 can be adjusted, for example, between 200 mm and 550 mm. Therefore, the total thickness D of the wall material 2 can be in the range of 700 mm to 1,000 mm or a larger value, for example. About thickness, it has shown in the top view of the wall material 2 in FIG. Here, the core filling part 8 has not been completed yet.

図10には、2つの壁材2を横に並べて連結し継ぎ合わせる、現場での工程を上から下へ順に示す。先ず、内殻4の側縁のU字連結筋16どうしと外殻6の側縁のU字連結筋16どうしとが対をなして互いに重なる所定の位置に、2つの壁材2を相互に設置する。このとき、それぞれの連結筋16の湾曲部が、隣接した相手方の壁材2の殻の端面に接するようにする。換言すれば、コンクリートから突き出ている複数の連結部位が、隣接した壁材2の間で縦方向に延伸する突合せ継手部58を、その全幅に亘って貫通する。   FIG. 10 shows the on-site process in order from top to bottom, in which two wall members 2 are connected side by side and connected and joined together. First, the U-shaped connecting bars 16 on the side edges of the inner shell 4 and the U-shaped connecting bars 16 on the side edges of the outer shell 6 are paired and overlap each other in a predetermined position. Install. At this time, the curved portion of each connecting bar 16 is brought into contact with the end face of the shell of the adjacent counterpart wall material 2. In other words, a plurality of connecting portions protruding from the concrete penetrate through the butt joint portion 58 extending in the vertical direction between the adjacent wall members 2 over the entire width thereof.

次に、封止される複数の鋼製の梁筋(又はバー)60を、対をなしたU字連結筋16に架け渡す。これらの梁筋60は、組立ての最終段階ではそれぞれ1つの閉じられた矩形枠を形成し、該矩形の長辺筋64は、横方向へ、主鉄筋18の格子面に対して垂直に(したがってU字連結筋16に対しても垂直に)配向され、また短辺筋66は、縦方向へ配向される。この矩形枠は、横に並べて配置されている2つの壁材2の内殻4及び外殻6において同一高さにある連結筋対に係合され、あるいは該連結筋対を囲繞して外側から連結筋に接続される。本例において、1つの連結筋対に対して複数の、図示の場合4個の、好ましくは等間隔で並んで互いに平行な梁筋60を、付設する(図13参照)。   Next, a plurality of steel beam bars (or bars) 60 to be sealed are bridged over a pair of U-shaped connecting bars 16. These beam bars 60 each form a closed rectangular frame in the final stage of assembly, and the long rectangular bars 64 of the rectangle are laterally perpendicular to the lattice plane of the main reinforcing bars 18 (and therefore The short side stripes 66 are oriented in the vertical direction. The rectangular frame is engaged with a pair of connecting bars at the same height in the inner shell 4 and the outer shell 6 of two wall members 2 arranged side by side, or surrounds the connecting bar pair from the outside. Connected to connecting bars. In this example, a plurality of, in the illustrated case, four beam bars 60, preferably arranged at equal intervals and parallel to each other, are attached to one connecting bar pair (see FIG. 13).

縦方向の突合せ継手部58を上から見ると、U字連結筋16と梁筋60とによって複数のより小さい矩形空間に分割され、これら空間が壁材2の高さ方向へ直線状に並んでいる。すなわち、突合せ継手部58の内部鉄筋構造に、縦方向の部分チャンネルが複数区画される。この部分チャンネルの内側に、次の工程で、縦方向の鉄筋62が複数、本例では3本、挿入される。   When the butt joint 58 in the vertical direction is viewed from above, it is divided into a plurality of smaller rectangular spaces by the U-shaped connecting bars 16 and the beam bars 60, and these spaces are arranged in a straight line in the height direction of the wall material 2. Yes. That is, a plurality of longitudinal partial channels are defined in the internal reinforcing bar structure of the butt joint portion 58. In the next step, a plurality of longitudinal reinforcing bars 62, three in this example, are inserted inside the partial channel.

以上の配筋をもち、好適には幅が400mmを超えない、縦方向の突合せ継手部58に、コンクリート、好ましくは、壁材2の内殻4及び外殻6のコンクリートと同等品質の微細粒子コンクリートが注入される(コンクリート性能C50/60又はこれ以上)。打設工程の途中の状態が図11に模式的に示されている。   Fine particles of the same quality as the concrete, preferably the concrete of the inner shell 4 and the outer shell 6 of the wall material 2, in the longitudinal butt joint 58 having the above arrangement and preferably not exceeding 400 mm in width. Concrete is poured (concrete performance C50 / 60 or higher). A state in the middle of the placing process is schematically shown in FIG.

上下に配列した2つの壁材2の間の横方向の連結部における引っ張り力は、既述したように、縦方向主鉄筋18のねじ締めにより伝達される。   The tensile force at the connecting portion in the horizontal direction between the two wall members 2 arranged in the vertical direction is transmitted by screwing the vertical main reinforcing bars 18 as described above.

平坦なスペーサー70で互いに隔てて上下に重ねた2つの壁材2の間の横方向連結部68(横方向継手部)は、好適には高さが50mmあり、両壁材2を据え付けた後で、高品質のグラウトモルタルが注入される。連結要素10のねじ締めのための複数の開口14にも、最終状態ではモルタルが注入される。   The lateral connecting portion 68 (lateral joint portion) between the two wall members 2 that are stacked one above the other with a flat spacer 70 is preferably 50 mm in height, and after both wall members 2 are installed. Then high quality grout mortar is injected. Mortar is also injected into the plurality of openings 14 for screwing the connecting element 10 in the final state.

全ての壁材2が上述した方法で互いに変位しないように連結されることで、全体としてせん断に強い構造が形成される。この壁は、一体型のパネル・板部材がもつ有利な特性を有している。個々の構造材間の力の伝達は、特有の連結及び固定方式により保証されている(引っ張りとせん断に強い連結部)。   By connecting all the wall materials 2 so as not to be displaced from each other by the above-described method, a structure strong against shearing is formed as a whole. This wall has the advantageous properties of an integral panel / plate member. The transmission of force between the individual structural materials is ensured by a unique connection and fastening system (connections resistant to tension and shear).

例えば、天井の連結、外壁と内壁との間のT字形突き合せ、隅部の連結などを可能とする、壁材の数多くの変形があり得ることは自明である。   Obviously, there can be numerous wall material variations that allow, for example, ceiling connections, T-shaped butts between outer and inner walls, corner connections, and the like.

上述の壁材と連結構造を原子力発電所建屋に使用する以外にも、同様の高度な要求をもっている他の建物(例えば、軍事用建屋、産業プラント建屋)へ適用することも当然可能である。   In addition to using the above-mentioned wall material and connection structure in a nuclear power plant building, it is naturally possible to apply to other buildings (for example, military buildings, industrial plant buildings) having similar high demands.

2 壁材
4 内殻
6 外殻
8 コア充填部
10 連結要素
12 表面(内殻、外殻の)
14 アクセス開口
16 鉄筋ループ/U字形連結筋(側面連結用のU字連結筋)
18 主鉄筋
20 横方向鉄筋(主鉄筋)
22 縦方向鉄筋(主鉄筋)
24 連接部材
26 連結ボルト
28 保持板
30 ナット
32 ボックス
34 配力鉄筋
36 横方向鉄筋(配力鉄筋)
38 縦方向鉄筋(配力鉄筋)
40 脚部
42 湾曲部
44 U字形固定筋(殻固定用のU字固定筋)
46 脚端部
48 湾曲端部
50 裏面(内殻、外殻の)
52 折り曲げ部位
54 O字形開口
56 横方向鉄筋(コア充填部の)
58 縦方向の突合せ継手部
60 梁筋
62 縦方向鉄筋(突合せ継手部の)
64 長辺筋
66 短辺筋
68 横方向の連結部(横方向継手部)
70 スペーサー
2 Wall material 4 Inner shell 6 Outer shell 8 Core filling part 10 Connecting element 12 Surface (inner shell, outer shell)
14 Access opening 16 Reinforcing bar loop / U-shaped connecting bar (U-shaped connecting bar for side connection)
18 Main reinforcement 20 Lateral reinforcement (main reinforcement)
22 Longitudinal rebar (main rebar)
24 Connecting member 26 Connecting bolt 28 Holding plate 30 Nut 32 Box 34 Power distribution rebar 36 Lateral rebar (power distribution rebar)
38 Longitudinal rebar (distribution rebar)
40 Leg part 42 Bending part 44 U-shaped fixed muscle (U-shaped fixed muscle for shell fixation)
46 Leg end 48 Curved end 50 Back side (inner shell, outer shell)
52 Bending part 54 O-shaped opening 56 Reinforcing bar (of core filling part)
58 Longitudinal butt joint 60 Beam reinforcement 62 Longitudinal rebar (of butt joint)
64 Long side streaks 66 Short side streaks 68 Lateral connection (transverse joint)
70 spacer

Claims (10)

内殻(4)と、外殻(6)と、これら内殻(4)及び外殻(6)の間のコア充填部(8)と、を有するサンドイッチ構造をもち、矩形の表面と4辺の縁部とを有する壁体を備えたプレキャストコンクリート構造材として製造される、建造物を構築するための壁材(2)であって、
前記内殻(4)が、格子状配置の主鉄筋(18)を備えた鉄筋コンクリート構造で、前記主鉄筋(18)は、前記縁部に平行に配置された横方向鉄筋(20)と前記縁部に平行に配置された縦方向鉄筋(22)とを含み、これら鉄筋(20,22)が前記内殻(4)を縁から縁まで貫通しており、
前記縦方向鉄筋(22)は、連結要素(10)を端部に備え、これら連結要素(10)は、当該壁材(2)の上又は下に配置される別の壁材(2)の相補的な連結要素(10)とねじ又はクランプで連結可能に形成されており、
互いに直角に曲げられている脚端部(46)と湾曲端部(48)とを有するU字形固定筋(44)が、該U字形固定筋(44)の折り曲げ部位(52)を前記縦方向鉄筋(22)に係止させると共に前記脚端部(46)を前記内殻(4)の中に埋設して配設され、前記湾曲端部(48)が前記コア充填部(8)内に突き出ており、
前記外殻(6)が前記内殻(4)と同構造をもつ、壁材。
It has a sandwich structure having an inner shell (4), an outer shell (6), and a core filling portion (8) between the inner shell (4) and the outer shell (6), and has a rectangular surface and four sides. A wall material (2) for building a building, manufactured as a precast concrete structural material with a wall having an edge of
The inner shell (4) is a reinforced concrete structure having a latticed arrangement of main reinforcing bars (18), wherein the main reinforcing bars (18) are arranged in parallel to the edges and the transverse reinforcing bars (20) and the edges. Longitudinal bars (22) arranged parallel to the part, these reinforcing bars (20, 22) penetrate the inner shell (4) from edge to edge,
The longitudinal reinforcing bars (22) are provided with connecting elements (10) at their ends, which are connected to the other wall material (2) arranged above or below the wall material (2). It is formed to be connectable with a complementary connecting element (10) with a screw or a clamp,
A U-shaped fixing bar (44) having a leg end part (46) and a curved end part (48) bent at right angles to each other has a bent portion (52) of the U-shaped fixing bar (44) in the longitudinal direction. The leg end (46) is embedded in the inner shell (4) while being engaged with a reinforcing bar (22), and the curved end (48) is placed in the core filling portion (8). Stick out,
A wall material in which the outer shell (6) has the same structure as the inner shell (4).
前記主鉄筋(18)の少なくとも一部の格子に、前記コア充填部(8)に突き出る前記U字形固定筋(44)が設けられている、請求項1に記載の壁材。 The wall material according to claim 1, wherein the U-shaped fixing bar (44) protruding from the core filling part (8) is provided on at least a part of the lattice of the main reinforcing bar (18). 前記内殻(4)の前記U字形固定筋(44)の前記湾曲端部(48)と前記外殻(6)の前記U字形固定筋(44)の前記湾曲端部(48)とが対をなして互いに重なり、該各対がO字形開口(54)を囲繞し、前記コア充填部(8)の鉄筋要素としての少なくとも1本の横方向鉄筋(56)が前記開口(54)を貫通している、請求項1又は請求項2に記載の壁材。   The curved end (48) of the U-shaped fixing bar (44) of the inner shell (4) and the curved end (48) of the U-shaped fixing bar (44) of the outer shell (6) are paired. And each pair surrounds an O-shaped opening (54), and at least one transverse reinforcing bar (56) as a reinforcing bar element of the core filling portion (8) passes through the opening (54). The wall material according to claim 1 or 2, wherein 前記主鉄筋(18)と平行に延在する配力鉄筋(34)が設けられている、請求項1〜3のいずれか1項に記載の壁材。   The wall material according to any one of claims 1 to 3, wherein a distribution reinforcing bar (34) extending in parallel with the main reinforcing bar (18) is provided. 前記U字形固定筋(44)の前記脚端部(46)が、前記主鉄筋(18)と前記配力鉄筋(34)との間に位置する、請求項4に記載の壁材。   The wall material according to claim 4, wherein the leg end portion (46) of the U-shaped fixing bar (44) is located between the main reinforcing bar (18) and the distribution reinforcing bar (34). 横方向に隣接する複数の当該壁材(2)を連結するために、U字形連結筋(16)が、前記内殻(4)と前記外殻(6)とに植設されて前記壁体から横方向に突き出ている、請求項1〜5のいずれか1項に記載の壁材。   A U-shaped connecting bar (16) is implanted in the inner shell (4) and the outer shell (6) in order to connect a plurality of the wall materials (2) adjacent in the lateral direction. The wall material according to any one of claims 1 to 5, which protrudes laterally from the wall. 請求項6に記載の壁材(2)を複数横に並べて配置した連結体であって、
互いに隣接した前記壁材(2)の前記U字形連結筋(16)が、縦方向の突合せ継手部(58)の内部で対をなして互いに重なり、前記内殻(4)の前記U字形連結筋(16)の対が、前記外殻(6)の前記U字形連結筋(16)の対と共に、梁筋(60)によって囲繞されている、連結体。
A connecting body in which a plurality of the wall materials (2) according to claim 6 are arranged side by side,
The U-shaped connecting bars (16) of the wall members (2) adjacent to each other overlap each other inside the longitudinal butt joint (58), and the U-shaped connection of the inner shell (4) A coupling body, in which a pair of bars (16) is surrounded by beam bars (60) together with a pair of U-shaped connecting bars (16) of the outer shell (6).
前記縦方向の突合せ継手部(58)において、少なくとも1本の縦方向の鉄筋(62)が配筋されている、請求項7に記載の連結体。   The connecting body according to claim 7, wherein at least one longitudinal reinforcing bar (62) is arranged in the longitudinal butt joint (58). 請求項1〜6のいずれか1項に記載の壁材(2)により形成される連結体であって、
上下に重ねた前記壁材(2)が、前記連結要素(10)によって互いにねじ留め又は固定されている、連結体。
A connecting body formed by the wall material (2) according to any one of claims 1 to 6,
A connecting body in which the wall members (2) stacked one above the other are screwed or fixed to each other by the connecting element (10).
前記壁材(2)の間の横方向連結部(68)と縦方向突合せ継手部(58)とに、少なくともコンクリート又はモルタルが注入されている、請求項9に記載の連結体。   The connection body according to claim 9, wherein at least concrete or mortar is injected into the lateral connection portion (68) and the longitudinal butt joint portion (58) between the wall materials (2).
JP2015537194A 2012-10-22 2013-10-09 Wall material for prefabricated building Active JP6218843B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102012219209.3A DE102012219209A1 (en) 2012-10-22 2012-10-22 Wall element for prefabricated buildings
DE102012219209.3 2012-10-22
PCT/EP2013/071048 WO2014063919A1 (en) 2012-10-22 2013-10-09 Wall element for building in prefabricated construction

Publications (3)

Publication Number Publication Date
JP2016500773A JP2016500773A (en) 2016-01-14
JP2016500773A5 JP2016500773A5 (en) 2016-11-10
JP6218843B2 true JP6218843B2 (en) 2017-10-25

Family

ID=49448116

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2015537194A Active JP6218843B2 (en) 2012-10-22 2013-10-09 Wall material for prefabricated building

Country Status (6)

Country Link
EP (1) EP2912238B1 (en)
JP (1) JP6218843B2 (en)
CN (1) CN104736781B (en)
DE (1) DE102012219209A1 (en)
HU (1) HUE030735T2 (en)
WO (1) WO2014063919A1 (en)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104264894A (en) * 2014-10-23 2015-01-07 初明进 Prefabricated part
CN104481053A (en) * 2014-12-09 2015-04-01 中国核工业华兴建设有限公司 Nuclear power wall and construction method thereof
SG10201703972WA (en) * 2016-06-28 2018-01-30 Seng Wong Composite structural wall and method of construction thereof
CN106193435B (en) * 2016-08-22 2019-08-02 合肥工业大学 A kind of antinode core plate precast concrete assembled composite wall
DE102016216771A1 (en) 2016-09-05 2018-03-08 Max Aicher Gmbh & Co. Kg Multi-layer wall for a building
WO2018215699A1 (en) * 2017-05-23 2018-11-29 Sifloor Easily renovated expansion joint for a concrete slab formwork system
CN107762001A (en) * 2017-11-07 2018-03-06 姚伟华 A kind of assembly concrete variable cross-section newel post type shearing wall member and its construction method
CN110241943A (en) * 2019-06-28 2019-09-17 福建建超建设集团有限公司 A kind of assembled architecture is gone along with sb. to guard him and preparation method thereof
CN111236527A (en) * 2020-03-26 2020-06-05 沈阳促晋科技有限公司 Fabricated concrete wallboard with steel bars avoiding and reinforcing connection
CN112012369B (en) * 2020-09-08 2021-11-23 哈尔滨工业大学 Prefabricated light sandwich wallboard
CN112112312A (en) * 2020-10-13 2020-12-22 金螳螂精装科技(苏州)有限公司 Cross plug-in structure for assembled shear wall
CN115807499B (en) * 2023-02-03 2023-04-25 华侨大学 Modularized shear wall structure and construction method thereof

Family Cites Families (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1609660C3 (en) * 1966-01-29 1973-09-13 Ernst Dr.-Ing. 4300 Essen Haeussler Wallboard
DE1708946A1 (en) * 1968-03-01 1971-05-27 Georg Hubmann Construction element for shuttering walls with prefabricated shuttering panels made of reinforced concrete
DE1759616A1 (en) * 1968-05-20 1971-10-07 Georg Hubmann Wall formwork consisting of two load-bearing prefabricated wall formworks connected to one another by parts of their reinforcement
JPS5146322B2 (en) * 1973-01-26 1976-12-08
US4117639A (en) * 1977-06-29 1978-10-03 Butler Manufacturing Company Reinforced insulated concrete building panel
CH630689A5 (en) * 1978-03-15 1982-06-30 Anton Huonder Insulating structural panel for walls
IT1185781B (en) * 1982-05-11 1987-11-18 Cohesion Trust PLATE, TUBE OR ITS SEGMENT, CONTINUOUS AND DILATABLE OF ORDINARY (OR PRECOMPRESSED) REINFORCED CONCRETE
JPH03267439A (en) * 1990-03-16 1991-11-28 Shimizu Corp Precast concrete construction of thick wall
JP2506515B2 (en) * 1991-06-11 1996-06-12 ミサワホーム株式会社 How to connect precast concrete blocks for building foundations
JPH06299631A (en) * 1993-04-13 1994-10-25 Taisei Corp Steel plate concrete wall structure
JP3983490B2 (en) * 2001-03-19 2007-09-26 株式会社ナカノフドー建設 Method for manufacturing insulated PC concrete board
BE1015140A3 (en) * 2002-10-11 2004-10-05 Schelfhout C Nv Pre=fabricated panel for e.g. buildings, has slabs held together by slanting anchor parts
NO333001B1 (en) * 2007-02-08 2013-02-11 Selvaag Spinoff As building Element
CN101196069A (en) * 2007-12-28 2008-06-11 周德新 Combined disposal pouring steel reinforced concrete polyphenyl board thermal insulation board
CN201649311U (en) * 2010-04-20 2010-11-24 郭乐工 Prefabricated plate connected combination device
DE102011014179A1 (en) * 2011-03-16 2012-09-20 Areva Np Gmbh Concrete prefabricated wall module for building e.g. nuclear power station, has connecting element that is connected with reinforcing rod with plane sides whose length is provided at specific value with respect to central position
CN103459732B (en) 2011-03-16 2016-04-20 阿海珐有限公司 For modular walls and the relevant building of building constructions thing
CN202248369U (en) * 2011-09-27 2012-05-30 上海兴邦建筑技术有限公司 Prefabricated concrete sandwich insulation exterior wall
CN102691366B (en) * 2012-06-02 2014-02-26 江苏金砼预制装配建筑发展有限公司 Precast concrete self-insulating shear wall and assembly type concrete building shear wall structure
CN102720284A (en) * 2012-06-26 2012-10-10 张钟元 Double-board laminated type concrete shear wall and production process thereof

Also Published As

Publication number Publication date
DE102012219209A1 (en) 2014-04-24
CN104736781B (en) 2017-05-03
EP2912238B1 (en) 2016-03-16
EP2912238A1 (en) 2015-09-02
JP2016500773A (en) 2016-01-14
WO2014063919A1 (en) 2014-05-01
CN104736781A (en) 2015-06-24
HUE030735T2 (en) 2017-05-29

Similar Documents

Publication Publication Date Title
JP6218843B2 (en) Wall material for prefabricated building
JP5985519B2 (en) Building wall module for building and building using the same
US9523201B2 (en) Construction components having embedded internal support structures to provide enhanced structural reinforcement for, and improved ease in construction of, walls comprising same
ES2809715T3 (en) Construction of multi-story buildings using steel stacked structural wall framing
US20160340855A1 (en) Modular construction mold apparatus and method for constructing concrete buildings and structures
US9194125B1 (en) Construction component having embedded internal support structures to provide enhanced structural reinforcement and improved ease of construction therewith
US20140298745A1 (en) Apparatus, systems and methods for modular construction
US11795681B2 (en) Structural frame for a building and method of constructing the same
EP1984583A2 (en) Unitized post tension block system for masonry structures
KR101776129B1 (en) Built-up type precast double structure for slab and wall and double precast wall construction method using the same
KR101456411B1 (en) Reinforcement Assembly For Coupling Beam Linked With Coupled Shear Wall
KR101277751B1 (en) Precast Concrete Blocks and Remodeling Reinforcing Construction Methods for Low and Middle-rise Beam-column Buildings by Using that Blocks
CN215670335U (en) Reinforced concrete wall behind optimizing infilled wall
CN205329970U (en) Precast concrete wallboard and wall panel structure system of dark frame in area of structure thereof
US20120031027A1 (en) Wall Construction System and Method
CN217500558U (en) Precast concrete module building
CN105649259A (en) Prefabricated concrete wallboard and wallboard structural system constructed through prefabricated concrete wallboards and provided with hidden frame
CN215802289U (en) Module connecting system for lightweight concrete modular integrated structure
RU2197578C2 (en) Structural system of multistory building and process of its erection ( variants )
CN113323196A (en) Reinforced concrete wall with optimized filled wall and construction method thereof
Brzev et al. Precast concrete construction
KR200273547Y1 (en) reinforced earth retaining wall construction structure
JP7426521B1 (en) Underground shelter and its construction method
KR101398435B1 (en) Constructing method of complex girder and the structure thereby
CN220150663U (en) Reinforced ALC plate, floor structure and wall structure

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20160923

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20160923

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20170824

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20170829

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20170926

R150 Certificate of patent or registration of utility model

Ref document number: 6218843

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313113

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250