JP6203927B2 - 粒子を含む繊維性構造体及びその製造方法 - Google Patents
粒子を含む繊維性構造体及びその製造方法 Download PDFInfo
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- JP6203927B2 JP6203927B2 JP2016201975A JP2016201975A JP6203927B2 JP 6203927 B2 JP6203927 B2 JP 6203927B2 JP 2016201975 A JP2016201975 A JP 2016201975A JP 2016201975 A JP2016201975 A JP 2016201975A JP 6203927 B2 JP6203927 B2 JP 6203927B2
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- fibrous structure
- fiber element
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- fiber
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- AIDWMELCBZUXNK-UHFFFAOYSA-M sodium;but-2-ene-1-sulfonate Chemical compound [Na+].CC=CCS([O-])(=O)=O AIDWMELCBZUXNK-UHFFFAOYSA-M 0.000 description 1
- VFSRCMUUHLBQPY-UHFFFAOYSA-N sodium;ethene Chemical compound [Na+].[CH-]=C VFSRCMUUHLBQPY-UHFFFAOYSA-N 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
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- SFVFIFLLYFPGHH-UHFFFAOYSA-M stearalkonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCCCC[N+](C)(C)CC1=CC=CC=C1 SFVFIFLLYFPGHH-UHFFFAOYSA-M 0.000 description 1
- 150000001629 stilbenes Chemical class 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000007920 subcutaneous administration Methods 0.000 description 1
- 210000004003 subcutaneous fat Anatomy 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 150000005846 sugar alcohols Chemical class 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 125000000446 sulfanediyl group Chemical group *S* 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
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- 150000003871 sulfonates Chemical class 0.000 description 1
- 239000000516 sunscreening agent Substances 0.000 description 1
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- 108010038851 tannase Proteins 0.000 description 1
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- 235000013616 tea Nutrition 0.000 description 1
- 239000010677 tea tree oil Substances 0.000 description 1
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- DOMXUEMWDBAQBQ-WEVVVXLNSA-N terbinafine Chemical compound C1=CC=C2C(CN(C\C=C\C#CC(C)(C)C)C)=CC=CC2=C1 DOMXUEMWDBAQBQ-WEVVVXLNSA-N 0.000 description 1
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- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
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- JADVWWSKYZXRGX-UHFFFAOYSA-M thioflavine T Chemical compound [Cl-].C1=CC(N(C)C)=CC=C1C1=[N+](C)C2=CC=C(C)C=C2S1 JADVWWSKYZXRGX-UHFFFAOYSA-M 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 150000003852 triazoles Chemical group 0.000 description 1
- 229960001325 triclocarban Drugs 0.000 description 1
- ICUTUKXCWQYESQ-UHFFFAOYSA-N triclocarban Chemical compound C1=CC(Cl)=CC=C1NC(=O)NC1=CC=C(Cl)C(Cl)=C1 ICUTUKXCWQYESQ-UHFFFAOYSA-N 0.000 description 1
- 229960003500 triclosan Drugs 0.000 description 1
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 229960002703 undecylenic acid Drugs 0.000 description 1
- 229940045136 urea Drugs 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- YKSGNOMLAIJTLT-UHFFFAOYSA-N violanthrone Chemical compound C12=C3C4=CC=C2C2=CC=CC=C2C(=O)C1=CC=C3C1=CC=C2C(=O)C3=CC=CC=C3C3=CC=C4C1=C32 YKSGNOMLAIJTLT-UHFFFAOYSA-N 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 150000003722 vitamin derivatives Chemical class 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000003878 whitfield ointment Substances 0.000 description 1
- 235000014101 wine Nutrition 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 230000037330 wrinkle prevention Effects 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 1
- PICXIOQBANWBIZ-UHFFFAOYSA-N zinc;1-oxidopyridine-2-thione Chemical compound [Zn+2].[O-]N1C=CC=CC1=S.[O-]N1C=CC=CC1=S PICXIOQBANWBIZ-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
- A47L13/16—Cloths; Pads; Sponges
- A47L13/17—Cloths; Pads; Sponges containing cleaning agents
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/04—Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
- C11D17/041—Compositions releasably affixed on a substrate or incorporated into a dispensing means
- C11D17/042—Water soluble or water disintegrable containers or substrates containing cleaning compositions or additives for cleaning compositions
- C11D17/044—Solid compositions
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0039—Coated compositions or coated components in the compositions, (micro)capsules
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/04—Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
- C11D17/041—Compositions releasably affixed on a substrate or incorporated into a dispensing means
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/04—Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
- C11D17/041—Compositions releasably affixed on a substrate or incorporated into a dispensing means
- C11D17/042—Water soluble or water disintegrable containers or substrates containing cleaning compositions or additives for cleaning compositions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/04—Detergent materials or soaps characterised by their shape or physical properties combined with or containing other objects
- C11D17/049—Cleaning or scouring pads; Wipes
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
- D04H3/009—Condensation or reaction polymers
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/013—Regenerated cellulose series
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/005—Compositions containing perfumes; Compositions containing deodorants
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/08—Processes in which the treating agent is applied in powder or granular form
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/12—Processes in which the treating agent is incorporated in microcapsules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Detergent Compositions (AREA)
- Cosmetics (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
- Nonwoven Fabrics (AREA)
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Peptides Or Proteins (AREA)
- Artificial Filaments (AREA)
- Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Inorganic Fibers (AREA)
Description
a.1種以上のフィラメント形成材料を含む繊維要素形成組成物を提供する工程と、
b.その繊維要素形成組成物を1種以上の繊維要素に紡糸する工程と、
c.1種以上の活性剤含有粒子を提供する工程と、
d.1種以上の活性剤含有粒子を、1種以上の繊維要素と連結させて、繊維性構造体を形成する工程。
本明細書で使用されるとき、「繊維性構造体」は、1種以上の繊維要素及び1種以上の粒子を含む構造体を意味する。一実施例において、本発明による繊維性構造体は、繊維要素と粒子とが連結して一緒に形成する、ある機能を実施可能である構造体(例えば一体型構造体)を意味する。
Aspects」(Vol.162,2000,pg.107〜121)に見出される手順にしたがって、ゲル浸透クロマトグラフィーを用いて決定される重量平均分子量を意味する。
本発明の繊維性構造体は、複数の繊維要素(例えば複数のフィラメント)と、1種以上の粒子(例えば1種以上の活性剤含有粒子、例えば水溶性の活性剤含有粒子)とを含む。
粒子は、水溶性又は非水溶性であり得る。一実施例において、1つの群の粒子が水溶性であり得、別の群の粒子が非水溶性であり得る。別の一実施例において、粒子は、1種以上の活性剤を含み得る(換言すれば、粒子は活性剤含有粒子を含み得る)。更に別の一実施例において、この粒子は1種以上の活性剤から本質的になるか、及び/又は1種以上の活性剤からなり得る(換言すれば、この粒子は、乾燥量基準で、100重量%又は約100重量%の1種以上の活性剤を含み得る)。更に別の一実施例において、この粒子は水溶性粒子を含み得る。更に別の一実施例において、この粒子は水溶性の活性剤含有粒子を含み得る。
繊維要素は、水溶性又は非水溶性であり得る。一実施例において、繊維要素は、1種以上のフィラメント形成材料を含む。別の一実施例において、繊維要素は、1種以上の活性剤を含む。更に別の一実施例において、繊維要素は、1種以上のフィラメント形成材料と1種以上の活性剤とを含む。別の一実施例において、繊維要素は、水溶性繊維要素を含み得る。
フィラメント形成材料は、紡糸プロセスなどによってフィラメントを製造するのに好適な特性を示すポリマーを製造することができるポリマー又はモノマーなど、任意の好適な材料である。
水溶性材料の非限定的実施例には、水溶性ポリマーが含まれる。水溶性ポリマーは、合成又は天然物由来であってよく、また、化学的及び/又は物理的に変性されたものであってよい。一実施例において、極性溶媒可溶性ポリマーは、少なくとも10,000g/mol、及び/又は少なくとも20,000g/mol、及び/又は少なくとも40,000g/mol、及び/又は少なくとも80,000g/mol、及び/又は少なくとも100,000g/mol、及び/又は少なくとも1,000,000g/mol、及び/又は少なくとも3,000,000g/mol、及び/又は少なくとも10,000,000g/mol、及び/又は少なくとも20,000,000g/mol、及び/又は約40,000,000g/molまで、及び/又は約30,000,000g/molまでの重量平均分子量を示す。
活性剤は、繊維要素及び/又は粒子及び/又は繊維性構造体自体以外のものに対して利益をもたらすために設計及び意図される添加物種類であり、例えば、繊維要素及び/又は粒子及び/又は繊維性構造体の外部環境に対して利益をもたらす。活性剤は、繊維要素の意図される使用条件下で、意図される効果を生み出す、任意の好適な添加剤であり得る。例えば、活性剤は、パーソナルクレンジング及び/又はコンディショニング剤(例えば、シャンプー剤及び/又は染毛剤などのヘアケア剤、ヘアコンディショニング剤、スキンケア剤、日焼け止め剤、及びスキンコンディショニング剤);洗濯ケア及び/又はコンディショニング剤(例えば、布地ケア剤、布地コンディショニング剤、布地柔軟剤、布地防しわ剤、布地ケア静電気防止剤、布地ケア染み除去剤、汚れ放出剤、分散剤、発泡抑制剤、発泡強化剤、発泡防止剤、及び布地リフレッシュ剤);液体及び/又は粉末の食器洗浄剤(食器手洗い及び/又は自動食器洗浄機用)、硬質表面ケア剤、及び/又はコンディショニング剤、及び/又は磨き剤;その他の洗浄及び/又はコンディショニング剤(例えば抗微生物剤、抗菌剤、抗真菌剤、布地色調剤、香料、漂白剤(例えば酸素系漂白剤、過酸化水素、過炭酸塩漂白剤、過ホウ酸塩漂白剤、塩素系漂白剤)、漂白活性化剤、キレート剤、ビルダー、ローション、増白剤、空気ケア剤、カーペットケア剤、移染阻害剤、泥汚れ除去剤、再付着防止剤、ポリマー汚れ放出剤、ポリマー分散剤、アルコキシル化ポリアミンポリマー、アルコキシル化ポリカルボキシレートポリマー、両親媒性グラフトコポリマー、溶解助剤、緩衝系、水軟化剤、水硬化剤、pH調節剤、酵素、凝集剤、発泡剤、保存料、化粧剤、メークアップ除去剤、発泡剤、堆積助剤、コアセルベート形成剤、粘土、増粘剤、ラテックス、シリカ、乾燥剤、におい制御剤、制汗剤、冷感剤、温感剤、吸収性ゲル剤、抗炎症剤、染料、顔料、酸、及び塩基);液体処理活性剤;農業用活性剤;工業用活性剤;摂取可能活性剤(例えば医薬剤、歯増白剤、歯ケア剤、洗口剤、歯周歯肉ケア剤、食用剤、食事剤、ビタミン、ミネラル);水処理剤(例えば水浄化剤及び/又は水消毒剤)、並びにこれらの混合物からなる群から選択され得る。
好適な界面活性剤の非限定的な例としては、アニオン性界面活性剤、カチオン性界面活性剤、非イオン性界面活性剤、双性イオン性界面活性剤、両性界面活性剤、及びこれらの混合物が挙げられる。補助界面活性剤も、繊維要素及び/又は粒子に含めることができる。洗濯洗剤及び/又は食器洗浄洗剤として使用するために設計された繊維要素及び/又は粒子については、界面活性剤の合計レベルは、染み及び/又はにおい除去を含む洗浄を提供するのに十分であるべきであり、概ね約0.5%〜約95%の範囲である。更に、洗濯洗剤及び/又は食器洗浄洗剤のための繊維要素及び/又は粒子に使用するために設計される2種以上の界面活性剤を含む界面活性剤系には、全アニオン性界面活性剤系、混合タイプの界面活性剤系(アニオン性−非イオン性界面活性剤混合物、又は非イオン性−カチオン性界面活性剤混合物を含む)、又は低発泡性非イオン性界面活性剤が挙げられ得る。
好適なアニオン性界面活性剤の非限定的な例としては、アルキルサルフェート、アルキルエーテルサルフェート、分枝状アルキルサルフェート、分枝状アルキルアルコキシレート、分枝状アルコキシレートサルフェート、中鎖分枝状アルキルアリールスルホネート、硫酸化モノグリセリド、スルホン化オレフィン、アルキルアリールスルホネート、一級又は二級アルカンスルホネート、アルキルスルホスクシネート、アシルタウレート、アシルイセチオネート、アルキルグリセリルエーテルスルホネート、スルホン化メチルエステル、スルホン化脂肪酸、アルキルホスフェート、アシルグルタメート、アシルサルコシネート、アルキルスルホアセテート、アシル化ペプチド、アルキルエーテルカルボキシレート、アシルラクチレート、アニオン性フルオロ界面活性剤、ラウロイルグルタミン酸ナトリウム、及びこれらの組み合わせが挙げられる。
好適なカチオン性界面活性剤の非限定的な例としては、式(I)を有するものが挙げられるが、これに限定されない:
好適な非イオン性界面活性剤の非限定的な例としては、アルコキシル化アルコール(AE)及びアルキルフェノール、ポリヒドロキシ脂肪酸アミド(PFAA)、アルキルポリグリコシド(APG)、C10〜C18グリセロールエーテル等が挙げられる。
双性イオン性界面活性剤又は両性界面活性剤の非限定的な例には、二級及び三級アミン誘導体、複素環式二級及び三級アミン誘導体、又は四級アンモニウム、四級ホスホニウム、若しくは三級スルホニウム化合物の誘導体が挙げられる。双性イオン性界面活性剤の例については、米国特許第3,929,678号、第19欄38行目〜第22欄48行目を参照し、これにはベタイン(アルキルジメチルベタイン及びココジメチルアミドプロピルベタインを含む)、C8〜C18(例えばC12〜C18)アミンオキシド、並びにスルホ及びヒドロキシベタイン(例えばN−アルキル−N,N−ジメチルアミノ−1−プロパンスルホネート)が挙げられ、ここにおいてアルキル基はC8〜C18であり得、特定の実施形態においてはC10〜C14であり得る。
両性界面活性剤の非限定的な例としては、二級又は三級アミンの脂肪族誘導体、あるいは複素環式二級及び三級アミンの脂肪族誘導体が挙げられ、ここにおいて脂肪族ラジカルは直鎖状又は分枝鎖状、及びこれらの混合物であり得る。脂肪族置換基の1つは、少なくとも約8個の炭素原子(例えば約8〜約18個の炭素原子)を含み得、少なくとも1つが、例えばカルボキシ、スルホネート、サルフェートなどのアニオン性水可溶化基を含む。両性界面活性剤の好適な例については、米国特許第3,929,678号、第19欄、18〜35行目を参照。
1種以上の香料及び/又は香料原材料(例えばアコード及び/又はノート)を、本発明の1種以上の繊維要素及び/又は粒子に組み込むことができる。香料は、アルデヒド香料成分、ケトン香料成分、及びこれらの混合物からなる群から選択される香料成分を含み得る。
香料送達系、特定の香料送達系の製造方法、及びかかる香料送達系の使用は、米国特許出願公開第2007/0275866(A1)号に開示されている。香料送達系の非限定的な例には、次のものが挙げられる:
一実施形態において、ピリジンチオン微粒子が、本発明での使用に好適な抗微生物活性剤である。一実施形態において、この抗微生物活性剤は、1−ヒドロキシ−2−ピリジンチオン塩であり、かつ微粒子形状である。一実施形態において、ピリジンチオン微粒子の濃度は、本発明の繊維要素乾燥量基準及び/又は粒子乾燥量基準及び/又は繊維性構造体乾燥量基準で、約0.01重量%〜約5重量%、又は約0.1重量%〜約3重量%、又は約0.1重量%〜約2重量%の範囲である。一実施形態において、このピリジンチオン塩は、例えば亜鉛、スズ、カドミウム、マグネシウム、アルミニウム、及びジルコニウム、一般的に亜鉛などの、重金属から形成されるものであり、典型的には1−ヒドロキシ−2−ピリジンチオンの亜鉛塩(「亜鉛ピリジンチオン」又は「ZPT」と呼ばれる)であり、一般的に小板状粒子形態の1−ヒドロキシ−2−ピリジンチオン塩である。一実施形態において、小板状粒子形態の1−ヒドロキシ−2−ピリジンチオンは、本明細書で記述される中央粒径試験方法に従って測定した場合に、約20マイクロメートルまで、又は約5マイクロメートルまで、又は約2.5マイクロメートルまでの平均粒径を有する。他のカチオン(例えばナトリウム)から形成される塩も好適であり得る。ピリジンチオン活性剤は、例えば、米国特許第2,809,971号、同第3,236,733号、同第3,753,196号、同第3,761,418号、同第4,345,080号、同第4,323,683号、同第4,379,753号、及び同第4,470,982号に記述されている。
本発明の繊維要素及び/又は粒子は、1種以上の漂白剤を含む。好適な漂白剤の非限定的な例としては、過酸、過ホウ酸塩、過カルボン酸塩、塩素系漂白剤、酸素系漂白剤、次亜ハロゲン酸塩漂白剤、漂白剤前駆体、漂白活性化剤、漂白触媒、過酸化水素、漂白促進剤、光漂白剤、漂白酵素、フリーラジカル開始剤、過酸素漂白剤、及びこれらの混合物が挙げられる。
(kOH=2.5×10−4M−1s−1(25℃))
(kOH=5.0×10−4M−1s−1(25℃))
(kOH=5.8×10−4M−1s−1(25℃))
(kOH=9.6×10−4M−1s−1(25℃))。
Synthesis and Characterization of Inorganic Compounds」,W.L.Jolly(Prentice−Hall;1970),pp.461〜3;Inorg.Chem.,18,1497〜1502(1979);Inorg.Chem.,21,2881〜2885(1982);Inorg.Chem.,18,2023〜2025(1979);Inorg.Synthesis,173〜176(1960);及びJournal of Physical Chemistry 56,22〜25(1952)に教示されている、既知の手順によって容易に調製することができる。これらの漂白触媒は、補助材料と共に一緒にプロセス加工することもでき、これによって製品の美観のために望ましい場合は色の影響を低減し、あるいは、本明細書において後で例示されているように酵素含有粒子を含めることができ、あるいは、触媒「顆粒(speckles)」を含むよう組成物を製造することができる。
本発明の繊維要素及び/又は粒子には、1種以上の移染防止剤が含まれ得る。好適なポリマー移染防止剤には、ポリビニルピロリドンポリマー、ポリアミンN−オキシドポリマー、N−ビニルピロリドン及びN−ビニルイミダゾールのコポリマー、ポリビニルオキサゾリドン及びポリビニルイミダゾール、又はこれらの混合物が挙げられるがこれらに限定されない。移染防止剤は、本発明の繊維要素及び/又は粒子及び/又は繊維性構造体に、繊維要素乾燥量基準及び/又は粒子乾燥量基準及び又は繊維性構造体乾燥量基準で、約0.0001%重量%〜約10重量%、約0.01重量%〜約5重量%、また更には0.1重量%〜約3重量%のレベルで存在し得る。
本発明の繊維要素及び/又は粒子は、例えば増白剤(例えば蛍光増白剤)などの活性剤を含み得る。そのような増白剤は、物品の色を清浄に見せる可能性がある。
繊維要素及び/又は粒子は、下記の構造を有するα−結晶質のC.I.蛍光増白剤を含み得る:
組成物は、色調剤を含み得る。好適な色調剤には、染料、染料−粘土共役体、及び顔料が挙げられる。好適な染料には、小分子染料及びポリマー染料が挙げられる。好適な小分子染料には、ダイレクトブルー、ダイレクトレッド、ダイレクトバイオレット、アシッドブルー、アシッドレッド、アシッドバイオレット、ベーシックブルー、ベーシックバイオレット、及びべーシックレッド、又はこれらの混合物のカラーインデックス(C.I.)分類に区分される染料からなる群から選択される小分子染料が挙げられる。
a)[(CH2CR’HO)x(CH2CR”HO)yH]
式中、R’は、H、CH3、CH2O(CH2CH2O)zH、及びこれらの混合物からなる群から選択され、R”はH、CH2O(CH2CH2O)zH、及びこれらの混合物からなる群から選択され、x+y≦5であり、y≧1であり、z=0〜5である。
b)R1=アルキル、アリール又はアリールアルキル、及びR2=[(CH2CR’HO)x(CH2CR”HO)yH]
式中、R’はH、CH3、CH2O(CH2CH2O)zH、及びこれらの混合物からなる群から選択され、R”はH、CH2O(CH2CH2O)zH、及びこれらの混合物からなる群から選択され、x+y≦10であり、y≧1であり、z=0〜5である。
c)R1=[CH2CH2(OR3)CH2OR4]、及びR2=[CH2CH2(OR3)CH2OR4]
式中、R3はH、(CH2CH2O)zH、及びこれらの混合物からなる群から選択され、z=0〜10であり、
式中、R4は(C1〜C16)アルキル、アリール基、及びこれらの混合物からなる群から選択される。
d)R1及びR2は、スチレンオキシド、グリシジルメチルエーテル、イソブチルグリシジルエーテル、イソプロピルグリシジルエーテル、t−ブチルグリシジルエーテル、2−エチルヘキシルグリシジルエーテル及びグリシジルヘキサデシルエーテルの、アミノ付加生成物に、1〜10個のアルキレンオキシド単位を付加したものから独立して選択することができる。
C.I.42595共役体、サポナイトベーシックブルーB9 C.I.52015共役体、サポナイトベーシックバイオレットV3 C.I.42555共役体、サポナイトベーシックグリーンG1 C.I.42040共役体、サポナイトベーシックレッドR1
C.I.45160共役体、サポナイトC.I.ベーシックブラック2共役体、及びこれらの混合物からなる群から選択される染料粘土共役体が挙げられる。
1種以上の酵素が、本発明の繊維要素及び/又は粒子内に存在し得る。好適な酵素の非限定的な例としては、プロテアーゼ、アミラーゼ、リパーゼ、セルラーゼ、カルボヒドラーゼ(マンナナーゼ及びエンドグルカナーゼを含む)、ペクチナーゼ、ヘミセルラーゼ、ペルオキシダーゼ、キシラナーゼ、ホスホリパーゼ、エステラーゼ、クチナーゼ、ケラタナーゼ、レダクターゼ、オキシダーゼ、フェノールオキシダーゼ、リポキシゲナーゼ、リグニナーゼ、プルラナーゼ、タンナーゼ、ペントサナーゼ(penosanases)、マラナーゼ(malanases)、グルカナーゼ、アラビノシダーゼ、ヒアルロニダーゼ、コンドロイチナーゼ、ラッカーゼ、及びこれらの混合物が挙げられる。
本発明の繊維要素及び/又は粒子に酵素が存在する場合、酵素安定化系もこの繊維要素及び/又は粒子に含まれ得る。酵素は様々な技法で安定化され得る。酵素安定化技法の非限定的な例は、米国特許第3,600,319号及び同第3,519,570号、欧州特許第199,405号、同第200,586号、及び国際公開第9401532(A)号に開示及び例示されている。
本発明の繊維要素及び/又は粒子は、熱形成剤を含み得る。熱形成剤は、水及び/若しくは酸素(例えば空気中の酸素など)の存在下で熱を発生するよう配合され、これによって、水及び/若しくは酸素の存在下で繊維性構造体が分解する速度を加速し、並びに/又は繊維要素内での1種以上の活性物質の効果を増大させる。熱生成剤は更に、又は代わりに、繊維性構造体からの1種以上の活性物質の放出速度を加速するのにも使用することができる。熱生成剤は、酸素(すなわち空気中の酸素、水中の酸素など)及び/又は水に曝されると、発熱反応を起こすよう配合される。数多くの様々な材料及び材料組み合わせを、熱生成剤として使用することができる。繊維性構造体内に使用できる非限定的な熱生成剤としては、電解質塩(例えば、塩化アルミニウム、塩化カルシウム、硫酸カルシウム、塩化第二銅、塩化第一銅、硫酸第二鉄、塩化マグネシウム、硫酸マグネシウム、塩化マンガン、硫酸マンガン、塩化カリウム、硫酸カリウム、酢酸ナトリウム、塩化ナトリウム、炭酸ナトリウム、硫酸ナトリウムなど)、グリコール(例えば、プロピレングリコール、ジプロピレングリコールなど)、石灰(例えば生石灰、消石灰など)、金属(例えば、クロム、銅、鉄、マグネシウム、マンガンなど)、金属酸化物(例えば、酸化アルミニウム、酸化鉄など)、ポリアルキレンアミン、ポリアルキレンイミン、ポリビニルアミン、ゼオライト、グリセリン、1,3−プロパンジオール、ポリソルベートエステル(例えば、Tween 20、60、85、80)、及び/又はポリグリセロールエステル(例えば、Stepanから販売されているNoobe、Drewpol及びDrewmulze)が挙げられる。熱生成剤は、1種以上の材料から形成することができる。例えば、硫酸マグネシウムは単独で熱生成剤を形成し得る。別の非限定的な実施例において、約2〜25重量%の活性炭、約30〜70重量%の鉄粉末、及び約1〜10重量%の金属塩を組み合わせることにより、熱生成剤を形成することができる。理解されるように、他の又は追加の材料を単独で、又は他の材料と組み合わせて使用して、熱生成剤を形成することができる。繊維性構造体に使用される熱生成剤を形成するのに使用可能な材料の非限定的な例は、米国特許第5,674,270号及び同第6,020,040号、並びに米国特許出願公開第2008/0132438号及び同第2011/0301070号に開示されている。
本発明の繊維要素及び/又は粒子は、繊維性構造体が水及び/又は酸素の存在下で分解する速度を加速するのに使用される分解促進剤を含み得る。分解促進剤が使用される場合は、一般に、水及び/又は酸素に曝されると気体を放出するよう設計され、これが繊維性構造体周囲の領域を攪拌して、繊維性構造体の担体フィルムの分解を促進させる。分解促進剤が使用される場合は、更に、又はその代わりに、1種以上の活性物質を繊維性構造体から放出する速度を加速するのに使用され得る。ただし、これは必須ではない。分解促進剤が使用される場合は、更に、又はその代わりに、繊維性構造体中の1種以上の活性物質を効果的に増加させるために使用され得る。ただし、これは必須ではない。分解促進剤は、1種以上の材料を含み得、例えば、アルカリ金属炭酸塩(例えば炭酸ナトリウム、炭酸カリウムなど)、アルカリ金属炭酸水素塩(例えば炭酸水素ナトリウム、炭酸水素カリウムなど)、炭酸アンモニウム、などが挙げられるがこれらに限定されない。水溶性ストリップは所望により1種以上の活性化剤を含み得、これは繊維性構造体内の1種以上の分解促進剤を活性化又はその活性化速度を増加させるのに使用される。理解されるように、分解促進剤が繊維性構造体内に存在しない場合であっても、1種以上の活性化剤が繊維性構造体内に含まれ得る。ただし、これは必須ではない。例えば、活性化剤は酸性又は塩基性化合物を含み得、ここにおいてそのような酸性又は塩基性化合物は、分解促進剤が繊維性構造体内に含まれている場合でも含まれていない場合でも、その繊維性構造体内の1種以上の活性剤の補助として使用することができる。繊維性構造体内に含まれ得る活性化剤が使用される場合、その活性化剤の非限定的な例としては、有機酸(例えばヒドロキシ−カルボン酸(クエン酸、酒石酸、リンゴ酸、乳酸、グルコン酸など)、飽和脂肪族カルボン酸(酢酸、コハク酸など)、不飽和脂肪族カルボン酸(例えば、フマル酸など))が挙げられる。繊維性構造体内に使用される分解促進剤及び活性化剤を形成するのに使用され得る材料の非限定的な例は、米国特許出願公開第2011/0301070号に開示されている。
繊維要素及び/又は粒子及び/又は繊維性構造体がトリガ条件に曝されたときに、その繊維要素及び/又は粒子及び/又は繊維性構造体から1種以上の活性化剤が放出され得る。一実施例において、繊維要素及び/又は粒子及び/又は繊維性構造体又はその一部がその性質を失った場合、換言すれば、物理的構造を失った場合、その繊維要素及び/又は粒子及び/又は繊維性構造体又はその一部から、1種以上の活性化剤が放出され得る。例えば、フィラメント形成材料が溶解、融解、又は他の変化工程を被ってその構造が失われた場合、繊維要素及び/又は粒子及び/又は繊維性構造体はその物理的構造を失う。一実施例において、繊維要素及び/又は粒子及び/又は繊維性構造体の形態が変化すると、その繊維要素及び/又は粒子及び/又は繊維性構造体から1種以上の活性剤が放出される。
本発明の繊維要素は、フィラメント形成組成物から製造される。このフィラメント形成組成物は、極性溶媒系組成物である。一実施例において、このフィラメント形成組成物は、1種以上のフィラメント形成材料と1種以上の活性剤とを含む水性組成物である。
ηは、ダイの条件下での流体粘度(長さ当たりの質量の単位*時間)であり、
σは、流体の表面張力である(時間2当たりの質量の単位)。速度、粘度、及び表面張力が一連の一貫した単位で表わされるとき、結果として得られるキャピラリー数は、それ自体単位をもたない。個々の単位が相殺される。
一実施例において、繊維要素は伸長助剤を含む。伸長助剤の非限定的な例としては、ポリマー、その他の伸長助剤、及びこれらの組み合わせを挙げることができる。
本発明の繊維要素は、任意の好適なプロセスで製造することができる。繊維要素を製造するための好適なプロセスの非限定的な例が、下記に記述される。
a.1種以上のフィラメント形成材料と、所望により1種以上の活性剤と、を含むフィラメント形成組成物48を提供する工程と、
b.例えば紡糸ダイ50を介して、フィラメント形成組成物48を紡糸して、1本以上の繊維要素32(例えばフィラメント)にし、これは1種以上のフィラメント形成材料と、所望により1種以上の活性剤とを含む、工程。1種以上の活性剤は、意図される使用条件に曝されたときに、繊維要素から放出可能であり得る。繊維要素32中に存在する1種以上のフィラメントの合計レベルは、活性剤がその中に存在する場合、繊維要素乾燥量基準及び/又は繊維性構造体乾燥量基準で、80重量%未満、及び/又は70重量%未満、及び/又は65重量%未満、及び/又は50重量%未満であり得、また、1種以上の活性剤の合計レベルは、繊維要素中に存在する場合、繊維要素乾燥量基準及び/又は繊維性構造体乾燥量基準で、20重量%超、及び/又は35重量%超、及び/又は50重量%超、及び/又は65重量%超、及び/又は80重量%超であり得る。
図11に示すように、本発明の繊維性構造体28は、図9及び10に記述されているように、紡糸ダイ50から供給されるフィラメント形成組成物を紡糸し、これによって複数の繊維要素32(例えばフィラメント)を形成し、次に粒子源58(例えば篩又は風成形成ヘッド)から提供される1種以上の粒子を連結させることによって製造することができる。粒子36は、繊維要素32内に分散され得る。粒子36と繊維要素32との混合物を収集ベルト60上に収集することができ、このベルトは例えば、繊維性構造体28の少なくとも一表面に対して3次元質感などの質感を付与するパターン付き収集ベルトであり得る。
粒子の添加は、初期繊維の形成中、又は初期繊維をパターン付きベルト上に収集した後に、達成することができる。そのような粒子を構造内に閉じ込められた状態にするための、粒子の添加に関する3つの方法が開示される。
繊維要素の第1層が紡糸され、パターン付き収集ベルト上に収集される。この実施例のために選択されたベルトを、図14に示す。結果として得られる第1層は、第1層、及び最終的にここから形成される繊維性構造体のz方向に延在するポケットを含む。このポケットは、粒子を受容するのに好適である。第1層は収集ベルト上に置かれる。
粒子流を供給するのに好適な粒子源(例えばフィーダー)は、図11に示すように、繊維要素の乾燥領域の直上に配置される。この場合、Retsch(登録商標)(Haan,Germany)製造の振動フィーダーが使用される。横断方向に一貫した粒子分布にするため、粒子はトレーの上に供給され、このトレーはフィーダーの幅から外れた場所から始まり、紡糸ダイ面と同じ幅で終了している。これにより、繊維要素形成の全領域にわたって粒子が確実に送達される。トレーは出口以外完全に閉じており、これにより粒子供給の妨害を最小限に抑える。
実施例2の繊維性構造体が、この実施例の繊維性構造体の第1層として使用される。この第1層を紡糸ダイの下に2回通して、第1層の上と下の両方が、紡糸ダイにより生成された繊維要素に曝され、これにより3層の繊維構造が形成される。
自動食器洗浄機用物品は、本発明の1種以上の繊維性構造体、及び界面活性剤系、並びに所望により、洗浄の技術分野で周知の1種以上の任意成分、例えば自動食器洗浄機内で食器を洗浄するのに有用なものが含まれる。これら任意成分の例としては、スケール防止剤、キレート剤、漂白剤、香料、染料、抗菌剤、酵素(例えばプロテアーゼ、アミラーゼ)、洗浄ポリマー(例えばアルコキシル化ポリエチレンイミンポリマー)、再付着防止ポリマー、ヒドロトロープ、発泡阻害剤、カルボン酸、増粘剤、保存料、消毒剤、ガラス及び金属ケア剤、pH緩衝手段(これにより自動食器洗浄機洗浄液が全般にpH 3〜14(あるいは8〜11)となるようにする)、又はこれらの混合物が挙げられる。自動食器洗浄機用活性剤の例は、米国特許第5,679,630号、同第5,703,034号、同第5,703,034号、同第5,705,464号、同第5,962,386号、同第5,968,881号、同第6,017,871号、同第6,020,294号に記述されている。
食器手洗い用洗浄物品は、本発明の1種以上の繊維性構造体を含み、これは界面活性剤系、並びに所望により、洗浄及びハンドケアの技術分野で周知の1種以上の任意成分、例えば食器手洗いに有用なものが含まれる。これら任意成分の例としては、香料、染料、真珠光沢剤、抗菌剤、酵素(例えばプロテアーゼ)、洗浄ポリマー(アルコキシル化ポリエチレンイミンポリマー)、カチオン性ポリマー、ヒドロトロープ、湿潤剤、皮膚軟化剤、ハンドケア剤、ポリマー泡安定剤、漂白剤、ジアミン、カルボン酸、増粘剤、保存料、消毒剤、pH緩衝手段(これにより食器洗浄液が全般にpH 3〜14、及び/又は8〜11となるようにする)、又はこれらの混合物が挙げられる。食器手洗い用活性剤の例は、米国特許第5,990,065号、及び同第6,060,122号に記述されている。
硬質表面洗浄物品は、本発明の1種以上の繊維性構造体を含み、これは洗浄の技術分野で周知の1種以上の成分(例えば硬質表面の洗浄に有用なもの)を含み、例えば、酸構成成分、具体的には良好な水垢除去特性を提供する酸構成成分(例えば、ギ酸、クエン酸、ソルビン酸、酢酸、ホウ酸、マレイン酸、アジピン酸、乳酸、リンゴ酸、マロン酸、グリコール酸、又はこれらの混合物)が含まれる。硬質表面酸性洗浄物品に含まれ得る成分の例は、米国特許第7,696,143号に記述されているものが挙げられる。あるいは、硬質表面洗浄物品は、アルカリ性構成成分(例えば、アルカノールアミン、炭酸塩、重炭酸塩化合物、又はこれらの混合物)を含む。硬質表面アルカリ性洗浄物品に含まれ得る成分の例は、米国特許出願第2010/0206328(A1)号に記述されているものが挙げられる。硬質表面を洗浄する方法には、硬質表面を洗浄する方法において、硬質表面洗浄物品を使用又は投入する工程が含まれる。一実施形態において、この方法は、硬質表面洗浄物品の用量をバケツ又は同様の容器に投入する工程を含み、所望により、この物品をバケツに投入する前又は後に、このバケツに水を加える工程を含む。別の一実施形態において、この方法は便器に硬質表面洗浄物品を投入する工程を含み、所望により、この物品を便器内にある水に溶解させてから便器の表面をこする工程を含む。
本発明の1種以上の繊維性構造体を含む便器洗浄用具のための便器洗浄ヘッドが提供される。この便器洗浄ヘッドは使い捨てであり得る。この便器洗浄ヘッドは、ハンドルに取り外し可能に取り付けることができ、これによりユーザーの手は便器から離れたままである。一実施形態において、便器洗浄ヘッドは水分散性シェルを含み得る。この水分散性シェルは、本発明の1種以上の繊維性構造体を含み得る。この水分散性シェルは、コアを完全に包み込んでいてもよい。このコアは、少なくとも1種の粒状材料を含み得る。このコアの粒状材料は、界面活性剤、有機酸、香料、消毒剤、漂白剤、洗剤、酵素、微粒子、又はこれらの混合物を含み得る。所望により、このコアはセルロースを含まなくてよく、また、本発明の1つ以上の繊維性構造体を含み得る。好適な便器洗浄ヘッドの例は、本願と同一譲受人に譲渡された米国特許出願第12/901,804号に従って製造することができる。デンプン材料を含む好適な便器洗浄ヘッドは、本願と同一譲受人に譲渡された米国特許出願第13/073,308号、同第13/073,274号、及び/又は同第13/07,3346号に従って製造することができる。便器表面を洗浄する方法は、便器表面に本発明の便器洗浄ヘッドを接触させる工程を含んで提供される。
本発明による1種以上の布地ケア活性剤を含む本発明の繊維性構造体は、布地物品を処理するための方法において利用することができる。布地物品を処理する方法は:(a)布地物品を洗浄する前にその布地物品を前処理する工程、(b)繊維性構造体を水に接触させることにより形成される洗浄液を、布地物品に接触させる工程、(c)乾燥機中で布地物品を繊維性構造体に接触させる工程、(d)乾燥機中において繊維性構造体の存在下で布地物品を乾燥させる工程、からなる群から選択される1つ以上の工程を含み得る。
他に特記のない限り、「定義」の項及び下記の試験方法の項に記述されているものを含め、本明細書に記述される全ての試験は、温度23℃±1.0℃、相対湿度50%±2%の調整室で試験前に最低2時間調整した試料で実施された。試験された試料は「使用可能単位」である。本明細書で使用される「使用可能単位」とは、シート、ロール材料から得た平面、先行変換された平面、及び/又は単層若しくは多層製品を意味する。全ての試験は、同じ環境条件下、同じ調整室内で行われる。しわ、破れ、穴、及び同様物などの欠陥がある試料は試験しない。本明細書の記述に従い調整された試料は、試験目的上、乾燥試料(例えば「乾燥フィラメント」)と見なされる。機器は全て、メーカーの仕様に従って校正される。
繊維性構造体の坪量は、分解能±0.001gの上皿化学天秤を使用して、12枚の使用可能単位を重ねて測定する。この天秤はドラフトシールドを使用して、空気流及びその他の妨害から保護される。寸法8.9cm±0.0089cm(3.500インチ±0.0035)インチ×8.9cm±0.0089cm(3.500インチ±0.0035インチ)の精密切断ダイを使用して、全ての試料を調製する。
坪量=(積層の重量)/[(積層中の正方形1枚の面積)×(積層中の正方形の枚数)]
例えば、
坪量(lbs/3000ft2)=[[積層の重量(g)/453.6(g/lbs)]/[12.25(in2)/144(in2/ft2)×12]]×3000
又は、
坪量(g/m2)=積層の重量(g)/[79.032(cm2)/10,000(cm2/m2)×12]
0.1lbs/3000ft2又は0.1g/m2単位に四捨五入した結果を記録する。試料寸法は、上述のものに類似の精密カッターを使用して、積層内の試料面積が少なくとも254平方センチメートル(100平方インチ)となるように変更又は変化させることができる。
繊維要素及び/又は粒子及び/又は繊維性構造体中に存在する水(水分)の量は、下記の含水量試験方法を使用して測定される。プレカットシートの形状の繊維要素及び/又は粒子及び/又は繊維性構造体、又はその一部(「試料」)を、温度23℃±1.0℃、相対湿度50%±2%の調整室に、試験前に最低24時間置いてから試験を行う。繊維性構造体はそれぞれ、少なくとも10.16平方センチメートル(4平方センチメートルの面積を有するが、天秤の秤量皿に適切にフィットするのに十分な小ささである。上記の温度及び湿度条件下で、少なくとも小数点以下4桁の天秤を使用し、試料重量を5分おきに記録し、10分間のうちに前の重量からの変化が0.5%未満になるまで記録する。最終的重量を「平衡重量」として記録する。10分以内に、この試料をホイルに乗せ、70℃±2℃、相対湿度4%±2%の強制換気炉に入れ、24時間乾燥させる。24時間乾燥した後、この試料を取り出し、15秒以内に秤量する。この重量は、試料の「乾燥重量」として記述される。
装置及び材料(図15〜17も参照):
600mLビーカー12
電磁攪拌器14(Labline Model No.1250又は同等物)
磁気攪拌棒16(5cm)
温度計(1〜100℃+/−1℃)
切断ダイ−寸法3.8cm×3.2cmのステンレススチール製切断ダイ
タイマー(0〜3,600秒又は1時間)、秒単位まで正確なもの。使用するタイマーは、試料が3,600秒を超える場合、十分な合計時間測定範囲を有しているべきである。ただし、タイマーは秒単位まで正確である必要がある。
Polaroid 35mmスライド台紙20(Polaroid Corporationから市販、又は同等物)
35mmスライド台紙ホルダー25(又は同等物)
以下の特性を有するCincinnati市の水道水又はそれと同等のもの、CaCO3として総硬度=155mg/L;カルシウム含有量=33.2mg/L;マグネシウム含有量=17.5mg/L、リン酸塩含有量=0.0462。
温度23℃±1.0℃、相対湿度50%±2%の一定した温度及び湿度環境で少なくとも2時間おき、試料を平衡状態にする。本明細書に定義されている坪量試験方法を使用して、測定する繊維性構造体試料の坪量を測定する。35mmスライド台紙20(開口領域寸法24×36mm)に適合するよう、切断ダイ(3.8cm×3.2cm)を使用して、繊維性構造体試料から3枚の溶解試験試料片を切断する。各試料片を別々の35mmスライド台紙20に固定する。磁気攪拌棒16を、600mLビーカー12に入れる。公共水道水(又は同等物)の蛇口を開けて、温度計で水温を測定し、必要に応じて温水又は冷水を調節して、試験温度に維持する。試験温度は水温15℃±1℃である。試験温度になったら、ビーカー12に、15℃±1℃の公共水道水500mL±5mLを入れる。満たしたビーカー12を電磁攪拌機14の上に置き、電磁攪拌機14をオンにし、渦が生じて渦の底がビーカー12の400mL目盛位置になるように、攪拌速度を調節する。35mmスライド台紙20を、35mmスライド台紙ホルダー25の鰐口クランプ26に固定し、これによりスライド台紙20の長辺21が水面に平行になるようにする。鰐口クランプ26は、スライド台紙20の長辺21の中間に配置しなければならない。ホルダー25の深さ調節具28を調節し、深さ調節具28の下から鰐口クリップ26の下までの距離が約27.9+/−0.318cm(11+/−0.125インチ)までとなるように設定する。この設定で、試料表面が水の流れに対して垂直に配置される。1回の動きで、固定されたスライド及びクランプを水の中に入れ、タイマーを開始する。試料は、ビーカーの中心に来るよう水中に入れる。不織布構造体がばらばらになった時点で、崩壊となる。これを崩壊時間として記録する。目に見える不織布構造全てがスライド台紙から離れたら、スライドを水から引き上げ、溶けていない不織布構造断片に関して溶液の監視を継続する。全ての不織布構造断片が見えなくなった時点で、溶解となる。これを溶解時間として記録する。
この試験方法は中央粒径を測定するために用いる必要がある。
式中、Qa50及びQb50はそれぞれ、50番目の百分位数の真上及び真下のデータの累積質量百分位数であり、Da50及びDb50は、これらのデータに相当するマイクロメートル篩サイズ値である。
範囲=(D84/D50+D50/D16)/2
式中、D50は中央粒径、D84及びD16はそれぞれ、累積重量パーセント保持プロットでの第16及び第84百分位数値での粒径である。
D16値が最も細かい篩サイズ(150um)を下回った場合には、この範囲は下記に従って計算される:
範囲=(D84/D50)。
D84値が最も粗い篩サイズ(2360um)を超える場合には、この範囲は下記に従って計算される:
範囲=(D50/D16)。
個別の繊維要素、又は、繊維性構造体内の繊維要素の直径は、走査型電子顕微鏡(SEM)又は光学顕微鏡と画像解析ソフトウェアを使用して測定される。200〜10,000倍の倍率を選択し、これにより繊維要素が測定のため好適に拡大される。SEMを使用する場合、試料に金又はパラジウム化合物をスパッタリングして、電子ビーム中での繊維要素の帯電及び振動を防ぐ。SEM又は光学顕微鏡で撮影された画像(モニター画面上)から繊維要素直径を測定するために手作業を用いる。マウス及びカーソルツールを使用して、ランダムに選択した繊維要素の縁部を探し、次に、その繊維要素の反対側の縁部まで、幅を横切って(すなわち、その点から繊維要素に対して垂直に)測定する。目盛付きの校正済み画像解析ツールが、μm単位での実際の読み取り値を得るための目盛を提供する。繊維性構造体内の繊維要素については、SEM又は光学顕微鏡を使って、繊維性構造体試料全体にわたっていくつかの繊維要素をランダムに選択する。少なくとも繊維要素の2つの部分を切断し、この方法で試験を行う。そのような測定を合わせて少なくとも100回行い、全てのデータを記録して、統計解析を行う。記録されたデータは、繊維要素直径の平均値、繊維要素直径の標準偏差、及び繊維要素直径の中央値を計算するのに使用される。
伸長、引張強度、TEA、及び接線弾性係数は、ロードセル(測定される力はセルの限度の10%〜90%の範囲内である)を用い、コンピュータインタフェース付き延伸引張試験機(好適な機器は、Thwing−Albert Instrument Co.(Wet Berlin,NJ)のEJA Vantageである)の一定速度で測定される。可動(上)及び固定(下)の両方の空気圧ジョーに、滑らかなステンレススチール面のグリップを取り付け、該グリップの高さは25.4mmで、試験試料片の幅よりも広くする。約0.41MPa(60psi)の空気圧をジョーに供給する。
引張強度は、最大ピーク力(g)を試料幅(in)で割ったものであり、0.0039N/cm(1g/in)に四捨五入されたg/in単位で報告される。
接線弾性係数は、力(g)対ひずみ曲線の2つのデータポイント間に引いた直線の傾きとして計算され、ここにおいて使用する一方のデータポイントは、0.27N(28gの力)後に記録された第1データポイント、もう一方のデータポイントは、0.47N(48gの力)後に記録された第1データポイントである。この傾きを、次に、試料片幅(2.54cm)で割り、0.0098N/cm(1g/cm)に四捨五入して報告される。
幾何平均引張強度=[MD引張強度(g/in)×CD引張強度(g/in)]の平方根
幾何平均ピーク伸長=[MD伸長(%)×CD伸長(%)]の平方根
幾何平均TEA=[MD TEA(g*in/in2)×CD TEA(g*in/in2)]の平方根
幾何平均弾性係数=[MD弾性係数(g/cm)×CD弾性係数(g/cm)]の平方根
合計乾燥引張強度(TDT)=MD引張強度(g/in)+CD引張強度(g/in)
合計TEA=MD TEA(g*in/in2)+CD TEA(g*in/in2)
合計弾性係数=MD弾性係数(g/cm)+CD弾性係数(g/cm)
引張強度比=MD引張強度(g/in)/CD引張強度(g/in)
繊維性構造体の厚さは、繊維性構造体試料の5つの試料を切断して測定され、各切断試料は、VIR Electronic Thickness Tester Model
II(Thwing−Albert Instrument Company(Philadelphia,PA)から販売)のロードフットの荷重表面よりも大きな寸法になるようにする。典型的に、ロードフットの荷重表面は約20.3cm2(3.14in2)の円形表面積を有する。試料は平らな水平面とロードフット荷重表面との間に収容される。ロードフット荷重表面が、試料に対し、1.52kPa(15.5g/cm2)の封圧を印加する。各試料の厚さは、結果として得られる、平らな表面とロードフット荷重表面との間の隙間である。この厚さは、5つの試料の平均厚さとして計算される。結果はミリメートル(mm)単位で報告される。
本発明のフィラメント形成組成物の剪断粘度は、細管レオメーター、Goettfert Rheograph 6000(Goettfert USA(Rock Hill SC,USA)により製造)を使用して測定される。測定は、直径Dが1.0mm、長さLが30mm(すなわち、L/D=30)のキャピラリーダイを使用して実施される。ダイはレオメーターの20mmバレルの下端に取り付けられ、これをダイ試験温度75℃に保持する。ダイ試験温度に予熱したフィラメント形成組成物の60gの試料を、レオメーターのバレル部分に充填する。試料内にトラップされた空気があれば除去する。試料をバレルからキャピラリーダイを通して、選択した所定の速度である1,000〜10,000sec−1で押し込む。見かけの剪断粘度は、バレルからキャピラリーダイを通過する際の試料の圧力低下と、試料がキャピラリーダイを通過する流量から、レオメーターのソフトウェアによって計算することができる。log(見かけの剪断粘度)をlog(剪断速度)に対してプロットすることができ、このプロットは、式η=Kγn−1に従い冪乗則によりフィッティングされ得、式中、Kは材料の粘度定数、nは材料の狭細指数、γは剪断速度である。本明細書のフィラメント形成組成物の報告される見かけの剪断粘度は、冪乗則関係を用いて、剪断速度3,000秒−1に補間することにより計算される。
材料(例えばポリマー)の重量平均分子量(Mw)は、混合ベッドカラムを用いたゲル透過クロマトグラフィー(GPC)で測定される。次の部品を有する高性能液体クロマトグラフィー(HPLC)が使用される:Millenium(登録商標)、モデル600Eポンプ、システムコントローラー、及びコントローラーソフトウェアバージョン3.2、モデル717 Plusオートサンプラー及びCHM−009246カラムヒーター(全てWaters Corporation(Milford,MA,USA)により製造)。カラムは、PLゲル20μm混合Aカラム(ゲル分子量範囲1,000g/mol〜40,000,000g/mol)であり、長さ600mm、内径7.5mmを有し、ガードカラムはPLゲル20μm、長さ50mm、内径7.5mmである。カラム温度は55℃、注入量は200μLである。検出器は、Astra(登録商標)ソフトウェア、バージョン4.73.04検出器ソフトウェア(Wyatt Technology(Wyatt Technology(Santa Barbara,CA,USA)により製造)、K5セル及び690nmのレーザーを備えるレーザー光散乱検出器を含む、DAWN(登録商標)Enhanced Optical System(EOS)である。奇数番号の検出器のゲインは101に設定される。偶数番号の検出器のゲインは20.9に設定される。Wyatt TechnologyのOptilab(登録商標)示差屈折計は50℃に設定される。ゲインは10に設定される。移動相はHPLCグレードのジメチルスルホキシドに、0.1% w/vのLiBrを加え、移動相流量は1mL/min、均一濃度である。作動時間は30分間である。
Laboratories)を2mg/mL含む。このチェック試料を分析してから、試料の各セットを分析する。盲検体試料、チェック試料、及び材料試験試料の試験は、二重に実施する。最後の実施は、盲検体試料の測定である。光散乱検出器及び示差屈折計は、「Dawn EOS Light Scattering Instrument Hardware Manual」及び「Optilab(登録商標)DSP Interferometric Refractometer Hardware Manual」(両方ともWyatt Technology Corp.(Santa Barbara,CA,USA)により製造)に従って実施し、これらは両方とも参照により本明細書に組み込まれる。
繊維要素組成測定のための繊維要素を調製するため、繊維要素は、あらゆるコーティング組成物、及び/又は繊維要素外表面上に存在する除去可能材料を除去することにより、条件を整える必要がある。このための方法の一例は、繊維要素を、外側コーティングを除去するが繊維要素自体は変化させない好適な溶媒で、3回洗浄することである。繊維要素は次に23℃±1.0℃で空気乾燥し、繊維要素の水分含有量を10%未満とする。次に、条件を整えた繊維要素の化学分析は、フィラメント形成材料及び活性剤に関する繊維要素の組成構成、並びに繊維要素中に存在するフィラメント形成材料及び活性剤のレベルを決定するよう実施される。
Claims (10)
- 繊維要素及び1種以上の、活性剤含有水溶性粒子を含んでなる、単一の繊維性構造体であって、
前記繊維要素の1種以上が水溶性であり、
前記繊維要素が1種以上の水溶性フィラメントを含んでなり、
前記活性剤含有水溶性粒子の活性剤が、界面活性剤を含むことを特徴とする、繊維性構造体。 - 前記界面活性剤が、アニオン性界面活性剤、カチオン性界面活性剤、非イオン性界面活性剤、双性イオン性界面活性剤、両性界面活性剤、及びこれらの混合物からなる群から選択される、請求項1に記載の単一の繊維性構造体。
- 前記活性剤含有水溶性粒子のうち少なくとも1種が、本明細書に記述される中央粒径試験方法により測定されたときに、1μm〜1600μmの中央粒径を含む、請求項2に記載の単一の繊維性構造体。
- 前記1種以上のフィラメント形成材料がポリマーを含み、好ましくは前記ポリマーが、プルラン、ヒドロキシプロピルメチルセルロース、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、ポリビニルピロリドン、カルボキシメチルセルロース、アルギン酸ナトリウム、キサンタンガム、トラガカントガム、グアーガム、アカシアガム、アラビアガム、ポリアクリル酸、メチルメタクリレートコポリマー、カルボキシビニルポリマー、デキストリン、ペクチン、キチン、レバン、エルシナン、コラーゲン、ゼラチン、ゼイン、グルテン、大豆タンパク、カゼイン、ポリビニルアルコール、カルボキシル化ポリビニルアルコール、スルホン化ポリビニルアルコール、デンプン、デンプン誘導体、ヘミセルロース、ヘミセルロース誘導体、タンパク質、キトサン、キトサン誘導体、ポリエチレングリコール、テトラメチレンエーテルグリコール、ヒドロキシメチルセルロース、及びこれらの混合物からなる群から選択される、請求項2または3に記載の単一の繊維性構造体。
- 前記活性剤含有水溶性粒子の少なくとも1種が、前記繊維性構造体内に個別の粒子として存在する、請求項1〜4のいずれか一項に記載の単一の繊維性構造体。
- 前記界面活性剤が、アニオン性界面活性剤を含む、請求項1〜5のいずれか一項に記載の単一の繊維性構造体。
- 前記界面活性剤が、直鎖または分岐鎖のアルキルベンゼンスホネート、直鎖または分岐鎖のアルコキシ化アルキルサルフェート、直鎖または分岐鎖のアルキルサルフェートおよびこれらの混合物からなる群より選択される、請求項1〜6のいずれか一項に記載の単一の繊維性構造体。
- 前記界面活性剤が、直鎖または分岐鎖のアルコキシ化アルキルサルフェートおよびこれらの混合物からなる群より選択される、請求項1〜7のいずれか一項に記載の単一の繊維性構造体。
- 複数の前記活性剤含有水溶性粒子が、前記繊維性構造体中に、坪量1g/m2〜5000g/m2で存在し、前記複数の水溶性活性剤含有粒子が、2つ以上の層において前記繊維性構造体中に存在する、請求項1〜8のいずれか一項に記載の単一の繊維性構造体。
- 前記繊維要素が、前記繊維性構造体中に、坪量1g/m2〜3000g/m2で存在し、前記繊維要素が、2つ以上の層において前記繊維性構造体中に存在する、請求項1〜9のいずれか一項に記載の単一の繊維性構造体。
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WO2013103630A1 (en) | 2013-07-11 |
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RU2605065C2 (ru) | 2016-12-20 |
CN104040061A (zh) | 2014-09-10 |
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EP2800831B1 (en) | 2020-12-16 |
CA2860659A1 (en) | 2013-07-11 |
CN104040061B (zh) | 2019-11-08 |
JP2017048200A (ja) | 2017-03-09 |
US8980816B2 (en) | 2015-03-17 |
GB201300047D0 (en) | 2013-02-20 |
MX2019008212A (es) | 2019-09-13 |
US20130172226A1 (en) | 2013-07-04 |
GB2498265B (en) | 2015-04-08 |
RU2014126637A (ru) | 2016-02-27 |
RU2016140896A3 (ja) | 2018-12-14 |
EP3719192A1 (en) | 2020-10-07 |
GB2498265A (en) | 2013-07-10 |
MX366484B (es) | 2019-07-10 |
FR2985274A1 (fr) | 2013-07-05 |
BR112014016647A2 (pt) | 2017-06-13 |
FR2985274B1 (fr) | 2021-01-08 |
EP2800831A1 (en) | 2014-11-12 |
BR112014016647B1 (pt) | 2021-03-09 |
BR112014016647A8 (pt) | 2017-07-04 |
RU2655288C1 (ru) | 2018-05-24 |
JP6038953B2 (ja) | 2016-12-07 |
CA2860659C (en) | 2017-08-29 |
JP2017061768A (ja) | 2017-03-30 |
JP2015509147A (ja) | 2015-03-26 |
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