JP6256648B1 - Adhesive and pressure-sensitive adhesive sheet, laminate and display device using the same - Google Patents
Adhesive and pressure-sensitive adhesive sheet, laminate and display device using the same Download PDFInfo
- Publication number
- JP6256648B1 JP6256648B1 JP2017115409A JP2017115409A JP6256648B1 JP 6256648 B1 JP6256648 B1 JP 6256648B1 JP 2017115409 A JP2017115409 A JP 2017115409A JP 2017115409 A JP2017115409 A JP 2017115409A JP 6256648 B1 JP6256648 B1 JP 6256648B1
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- JP
- Japan
- Prior art keywords
- polyol
- pressure
- sensitive adhesive
- adhesive
- examples
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004820 Pressure-sensitive adhesive Substances 0.000 title claims abstract description 47
- 239000000853 adhesive Substances 0.000 title claims description 34
- 230000001070 adhesive effect Effects 0.000 title claims description 34
- 150000003077 polyols Chemical class 0.000 claims abstract description 91
- 229920005862 polyol Polymers 0.000 claims abstract description 90
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 63
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 52
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 33
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 33
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 29
- 239000012948 isocyanate Substances 0.000 claims abstract description 19
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 18
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 20
- 239000003963 antioxidant agent Substances 0.000 claims description 18
- 239000012790 adhesive layer Substances 0.000 claims description 17
- 230000003078 antioxidant effect Effects 0.000 claims description 16
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 13
- 229920005906 polyester polyol Polymers 0.000 claims description 13
- 229920000570 polyether Polymers 0.000 claims description 13
- 239000004014 plasticizer Substances 0.000 claims description 12
- 239000002216 antistatic agent Substances 0.000 claims description 9
- 239000011521 glass Substances 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- 239000004417 polycarbonate Substances 0.000 claims description 4
- 229920000515 polycarbonate Polymers 0.000 claims description 4
- 150000001336 alkenes Chemical class 0.000 claims description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 2
- 239000010410 layer Substances 0.000 abstract description 10
- -1 oxirane compound Chemical class 0.000 description 33
- 238000000034 method Methods 0.000 description 25
- 238000006243 chemical reaction Methods 0.000 description 19
- 150000001875 compounds Chemical class 0.000 description 18
- 239000002904 solvent Substances 0.000 description 18
- 125000004432 carbon atom Chemical group C* 0.000 description 15
- 238000000576 coating method Methods 0.000 description 13
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 12
- 239000002253 acid Substances 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 12
- 239000003054 catalyst Substances 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 12
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 11
- 239000002585 base Substances 0.000 description 11
- 238000003786 synthesis reaction Methods 0.000 description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 10
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- 229910052739 hydrogen Inorganic materials 0.000 description 10
- 239000001257 hydrogen Substances 0.000 description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000006096 absorbing agent Substances 0.000 description 8
- 235000014113 dietary fatty acids Nutrition 0.000 description 8
- 150000002148 esters Chemical class 0.000 description 8
- 239000000194 fatty acid Substances 0.000 description 8
- 229930195729 fatty acid Natural products 0.000 description 8
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 8
- 239000002608 ionic liquid Substances 0.000 description 8
- 125000001261 isocyanato group Chemical group *N=C=O 0.000 description 8
- ZXMGHDIOOHOAAE-UHFFFAOYSA-N 1,1,1-trifluoro-n-(trifluoromethylsulfonyl)methanesulfonamide Chemical compound FC(F)(F)S(=O)(=O)NS(=O)(=O)C(F)(F)F ZXMGHDIOOHOAAE-UHFFFAOYSA-N 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 238000001035 drying Methods 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 239000011247 coating layer Substances 0.000 description 6
- 239000000123 paper Substances 0.000 description 6
- 229920001451 polypropylene glycol Polymers 0.000 description 6
- 239000005062 Polybutadiene Substances 0.000 description 5
- 239000002202 Polyethylene glycol Substances 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 238000013329 compounding Methods 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- 125000005442 diisocyanate group Chemical group 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 235000011187 glycerol Nutrition 0.000 description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 5
- 239000004611 light stabiliser Substances 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- 229920001223 polyethylene glycol Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 5
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 230000001588 bifunctional effect Effects 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000002530 phenolic antioxidant Substances 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 150000007519 polyprotic acids Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- 239000005058 Isophorone diisocyanate Substances 0.000 description 3
- PQBAWAQIRZIWIV-UHFFFAOYSA-N N-methylpyridinium Chemical compound C[N+]1=CC=CC=C1 PQBAWAQIRZIWIV-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 3
- 239000012964 benzotriazole Substances 0.000 description 3
- 239000004305 biphenyl Substances 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000003759 ester based solvent Substances 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- HQHCYKULIHKCEB-UHFFFAOYSA-N tetradecanedioic acid Natural products OC(=O)CCCCCCCCCCCCC(O)=O HQHCYKULIHKCEB-UHFFFAOYSA-N 0.000 description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- 150000003606 tin compounds Chemical class 0.000 description 3
- 239000013638 trimer Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- YWWVWXASSLXJHU-AATRIKPKSA-N (9E)-tetradecenoic acid Chemical compound CCCC\C=C\CCCCCCCC(O)=O YWWVWXASSLXJHU-AATRIKPKSA-N 0.000 description 2
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 2
- WXUAQHNMJWJLTG-UHFFFAOYSA-N 2-methylbutanedioic acid Chemical compound OC(=O)C(C)CC(O)=O WXUAQHNMJWJLTG-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- OSCFFOTZWZZXPR-UHFFFAOYSA-N 4-methyl-1-octylpyridin-1-ium Chemical compound CCCCCCCC[N+]1=CC=C(C)C=C1 OSCFFOTZWZZXPR-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229920001651 Cyanoacrylate Polymers 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- MWCLLHOVUTZFKS-UHFFFAOYSA-N Methyl cyanoacrylate Chemical compound COC(=O)C(=C)C#N MWCLLHOVUTZFKS-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000007983 Tris buffer Substances 0.000 description 2
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 239000002280 amphoteric surfactant Substances 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- XALVHDZWUBSWES-UHFFFAOYSA-N bis(trifluoromethylsulfonyl)azanide;tributyl(methyl)azanium Chemical compound CCCC[N+](C)(CCCC)CCCC.FC(F)(F)S(=O)(=O)[N-]S(=O)(=O)C(F)(F)F XALVHDZWUBSWES-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005401 electroluminescence Methods 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- YPQKTLPPOXNDMC-UHFFFAOYSA-N isocyanic acid;methylcyclohexane Chemical compound N=C=O.CC1CCCCC1 YPQKTLPPOXNDMC-UHFFFAOYSA-N 0.000 description 2
- 150000002596 lactones Chemical class 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 150000002902 organometallic compounds Chemical class 0.000 description 2
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- ZQBAKBUEJOMQEX-UHFFFAOYSA-N phenyl salicylate Chemical compound OC1=CC=CC=C1C(=O)OC1=CC=CC=C1 ZQBAKBUEJOMQEX-UHFFFAOYSA-N 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 229920001515 polyalkylene glycol Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229960004889 salicylic acid Drugs 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
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- LZKLAOYSENRNKR-LNTINUHCSA-N iron;(z)-4-oxoniumylidenepent-2-en-2-olate Chemical compound [Fe].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O LZKLAOYSENRNKR-LNTINUHCSA-N 0.000 description 1
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- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 1
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- VKJKEPKFPUWCAS-UHFFFAOYSA-M potassium chlorate Chemical compound [K+].[O-]Cl(=O)=O VKJKEPKFPUWCAS-UHFFFAOYSA-M 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
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- 239000000843 powder Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
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- 238000007142 ring opening reaction Methods 0.000 description 1
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- 238000007086 side reaction Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- VGTPCRGMBIAPIM-UHFFFAOYSA-M sodium thiocyanate Chemical compound [Na+].[S-]C#N VGTPCRGMBIAPIM-UHFFFAOYSA-M 0.000 description 1
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
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- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- CXVGEDCSTKKODG-UHFFFAOYSA-N sulisobenzone Chemical compound C1=C(S(O)(=O)=O)C(OC)=CC(O)=C1C(=O)C1=CC=CC=C1 CXVGEDCSTKKODG-UHFFFAOYSA-N 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000005621 tetraalkylammonium salts Chemical class 0.000 description 1
- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- BDIWFCKBPZPBQT-UHFFFAOYSA-N tributyl(tributylstannylsulfanyl)stannane Chemical compound CCCC[Sn](CCCC)(CCCC)S[Sn](CCCC)(CCCC)CCCC BDIWFCKBPZPBQT-UHFFFAOYSA-N 0.000 description 1
- NXFZDTAAMQLJEC-UHFFFAOYSA-M tributyl-(2,2,2-trichloroacetyl)oxytin(1-) Chemical compound CCCC[Sn-](CCCC)(CCCC)OC(=O)C(Cl)(Cl)Cl NXFZDTAAMQLJEC-UHFFFAOYSA-M 0.000 description 1
- PIILXFBHQILWPS-UHFFFAOYSA-N tributyltin Chemical compound CCCC[Sn](CCCC)CCCC PIILXFBHQILWPS-UHFFFAOYSA-N 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- IFNXAMCERSVZCV-UHFFFAOYSA-L zinc;2-ethylhexanoate Chemical compound [Zn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O IFNXAMCERSVZCV-UHFFFAOYSA-L 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Classifications
-
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Abstract
【課題】剥離線残りの問題が解消された、平滑性の高い粘着層を形成可能な粘着剤およびそれを用いた粘着シート、積層体を提供すること。【解決手段】ポリオール(a)とポリイソシアネート(b)との反応物である水酸基含有ウレタンプレポリマー(A)、イソシアネート硬化剤(B)および多官能ポリオール(F)を含み、上記ウレタンプレポリマー(A)は、分子量分散度が1.5以上4未満であり、上記多官能ポリオール(F)は、一分子中の水酸基数が3以上であり、かつ分子末端に一級水酸基を有する、粘着剤。【選択図】 なしA pressure-sensitive adhesive capable of forming a highly smooth pressure-sensitive adhesive layer, a pressure-sensitive adhesive sheet using the same, and a laminate are solved. A urethane prepolymer (A), which is a reaction product of a polyol (a) and a polyisocyanate (b), an isocyanate curing agent (B), and a polyfunctional polyol (F). A) is a pressure-sensitive adhesive having a molecular weight dispersity of 1.5 or more and less than 4, and the polyfunctional polyol (F) has 3 or more hydroxyl groups in one molecule and has a primary hydroxyl group at the molecular end. [Selection figure] None
Description
本発明は、粘着剤およびそれを用いた粘着シート、積層体、表示装置に関する。 The present invention relates to a pressure-sensitive adhesive, a pressure-sensitive adhesive sheet using the same, a laminate, and a display device.
液晶ディスプレイ(LCD)、有機エレクトロルミネセンスディスプレイ(OELD)等のフラットパネルディスプレイ、フラットパネルディスプレイとタッチパネルとを組み合わせたタッチパネルディスプレイ等の表示装置は、テレビ(TV)、パーソナルコンピュータ(PC)、携帯情報端末等に広く使用されている。 Display devices such as a flat panel display such as a liquid crystal display (LCD) and an organic electroluminescence display (OELD), a touch panel display in which a flat panel display and a touch panel are combined, are a television (TV), a personal computer (PC), a portable information Widely used in terminals and the like.
従来より、表示装置に使用される光学部材を、傷や埃の付着等から保護する表面保護シートとして、基材シート上に粘着層が形成された粘着シートが広く用いられてきた。 Conventionally, an adhesive sheet in which an adhesive layer is formed on a base sheet has been widely used as a surface protective sheet for protecting an optical member used in a display device from adhesion of scratches and dust.
表面保護シートの粘着層には、一般にアクリル樹脂やウレタン樹脂を含む粘着剤が使用される場合が多い。中でもウレタン樹脂を含む粘着剤(以下、ウレタン粘着剤という)は、ガラスを代表とする各種被着体に対して、適度な粘着力と再剥離性に優れていることから使用されている。 In general, an adhesive containing an acrylic resin or a urethane resin is often used for the adhesive layer of the surface protective sheet. Among them, a pressure-sensitive adhesive containing a urethane resin (hereinafter referred to as a urethane pressure-sensitive adhesive) is used because it is excellent in moderate adhesive force and removability with respect to various adherends typified by glass.
ところで、近年は、従来にも増して表面保護シートの生産性向上が求められるようになってきており、そのために広幅での塗工適性に優れた粘着剤が求められるようになってきた。しかし、粘着剤を広幅の塗工機で塗工しようとすると、乾燥オーブン中での温風の当たり方の違い(乾燥ムラ)により均一な塗膜が得られ難い、基材上に粘着剤の微小な凝集物が生じやすい等の問題があった。 By the way, in recent years, the productivity improvement of the surface protection sheet has been demanded more than before, and for this purpose, a pressure sensitive adhesive having a wide coating suitability has been demanded. However, when the adhesive is applied with a wide coating machine, it is difficult to obtain a uniform coating film due to the difference in how hot air hits in the drying oven (drying unevenness). There were problems such as the formation of fine aggregates.
また、被着体に粘着シートを貼付した際、貼付位置合わせに失敗した場合、粘着シートを一旦剥離して貼り直すという作業が必要となる。その場合、剥離工程中で剥離することを途中で中断してしまうと、剥離した境界位置で粘着層に線(スジ)が入ってしまい(剥離線残り)、その粘着シートを再利用(リユース)できなくなってしまうという問題があった。 Moreover, when sticking an adhesive sheet to an adherend, if the positioning of the sticking fails, an operation of once peeling and sticking the adhesive sheet is required. In that case, if the peeling is interrupted in the middle of the peeling process, a line (streak) enters the adhesive layer at the peeled boundary position (the peeling line remains), and the adhesive sheet is reused (reused) There was a problem that it was impossible.
特許文献1には、ポリオール(a)の水酸基とポリイソシアネート(b)のイソシアネート基とをNCO/OH=0.5〜0.9のモル比で反応させた分子量分散度4〜12のウレタンプレポリマー(A)、多官能ポリオール(B)およびイソシアネート硬化剤(C)を含む粘着剤やそれを用いた粘着シートが開示されている。この粘着剤は、被着体に対する濡れ性や曲面に対する密着性、再剥離性という点に優れているとされている。しかし、上で述べたような、粘着剤を広幅で塗工した場合の外観不良や、剥離線残りが生じるといった問題があった。 Patent Document 1 discloses a urethane prepolymer having a molecular weight dispersity of 4 to 12, in which a hydroxyl group of polyol (a) and an isocyanate group of polyisocyanate (b) are reacted at a molar ratio of NCO / OH = 0.5 to 0.9. An adhesive containing a polymer (A), a polyfunctional polyol (B) and an isocyanate curing agent (C) and an adhesive sheet using the same are disclosed. This pressure-sensitive adhesive is said to be excellent in terms of wettability to an adherend, adhesion to a curved surface, and removability. However, as described above, there are problems such as poor appearance when the pressure-sensitive adhesive is applied in a wide width and peeling line residue.
本発明は、剥離線残りの問題が解消された、平滑性の高い粘着層を形成可能な粘着剤およびそれを用いた粘着シート、積層体の提供を目的とする。 An object of this invention is to provide the adhesive which can form the adhesive layer with high smoothness from which the problem of the peeling line residue was eliminated, an adhesive sheet using the same, and a laminated body.
本発明者らは上記課題を解決すべく鋭意検討を重ねた結果、以下に示す接着剤により、上記課題を解決できることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the present inventors have found that the above problems can be solved by the adhesive shown below, and have completed the present invention.
即ち、本発明の実施態様は、ポリオール(a)とポリイソシアネート(b)との反応物である水酸基含有ウレタンプレポリマー(A)、イソシアネート硬化剤(B)および多官能ポリオール(F)を含み、
上記ウレタンプレポリマー(A)は、分子量分散度が1.5以上4未満であり、
上記多官能ポリオール(F)は、一分子中の水酸基数が3以上であり、かつ分子末端に一級水酸基を有する、粘着剤である。
That is, the embodiment of the present invention includes a hydroxyl group-containing urethane prepolymer (A) which is a reaction product of the polyol (a) and the polyisocyanate (b), an isocyanate curing agent (B) and a polyfunctional polyol (F).
The urethane prepolymer (A) has a molecular weight dispersity of 1.5 or more and less than 4,
The polyfunctional polyol (F) is a pressure-sensitive adhesive having 3 or more hydroxyl groups in one molecule and having a primary hydroxyl group at the molecular end.
また、本発明の実施態様は、上記ポリオール(a)は、ポリエーテルポリオール、ポリエステルポリオールおよびポリブタジエン変性ポリオールからなる群より選択される1種以上を含む、上記粘着剤である。 An embodiment of the present invention is the pressure-sensitive adhesive, wherein the polyol (a) includes one or more selected from the group consisting of polyether polyol, polyester polyol, and polybutadiene-modified polyol.
また、本発明の実施態様は、上記ウレタンプレポリマー(A)100質量部に対して、上記多官能ポリオール(F)を2〜50質量部含む、上記粘着剤である。 Moreover, the embodiment of this invention is the said adhesive containing 2-50 mass parts of said polyfunctional polyols (F) with respect to 100 mass parts of said urethane prepolymers (A).
また、本発明の実施態様は、さらに、可塑剤(C)を含む、上記粘着剤である。 Moreover, the embodiment of the present invention is the pressure-sensitive adhesive further including a plasticizer (C).
また、本発明の実施態様は、さらに、酸化防止剤(D)を含む、上記粘着剤である。 Moreover, the embodiment of this invention is the said adhesive which contains antioxidant (D) further.
また、本発明の実施態様は、さらに、帯電防止剤(E)を含む、上記粘着剤である。 Moreover, the embodiment of the present invention is the pressure-sensitive adhesive further comprising an antistatic agent (E).
また、本発明の実施態様は、基材、および上記粘着剤の硬化物である粘着層を備えた粘着シートである。 Moreover, the embodiment of this invention is a pressure sensitive adhesive sheet provided with the base material and the adhesion layer which is a hardened | cured material of the said adhesive.
また、本発明の実施態様は、透明導電フィルム、ガラス、アクリル板、ポリカーボネート板およびオレフィン板からなる群より選択される部材、および上記粘着シートを備えた、積層体である。 Moreover, the embodiment of this invention is a laminated body provided with the member selected from the group which consists of a transparent conductive film, glass, an acrylic board, a polycarbonate board, and an olefin board, and the said adhesive sheet.
また、本発明の実施態様は、上記積層体を備えた、表示装置である。 Moreover, the embodiment of this invention is a display apparatus provided with the said laminated body.
本発明によれば、剥離線残りの問題が解消された、平滑性の高い粘着層を形成可能な粘着剤およびそれを用いた粘着シート、積層体を提供できる。 ADVANTAGE OF THE INVENTION According to this invention, the adhesive which can form the adhesive layer with high smoothness from which the problem of the peeling line residue was eliminated, an adhesive sheet using the same, and a laminated body can be provided.
本発明の説明の前に用語を定義する。本明細書で被着体とは、粘着テープを貼り付ける相手をいう。本明細書で分子量分散度とは、重量平均分子量を数平均分子量で除算した数値であり、分子量分布の目安になる。
本明細書で粘着シートとは、基材と、本発明の粘着剤の硬化物からなる粘着層とを含む。
本明細書で「テープ」、「フィルム」、および「シート」は同じ意味を持つ。
本明細書で主成分は、複数配合する成分の中で最も配合量が多い成分をいう。
Terms will be defined before the description of the present invention. In this specification, the adherend refers to a partner to which an adhesive tape is attached. In the present specification, the molecular weight dispersity is a numerical value obtained by dividing the weight average molecular weight by the number average molecular weight, and is a measure of the molecular weight distribution.
In this specification, the pressure-sensitive adhesive sheet includes a base material and a pressure-sensitive adhesive layer made of a cured product of the pressure-sensitive adhesive of the present invention.
In this specification, “tape”, “film”, and “sheet” have the same meaning.
In the present specification, the main component refers to a component having the largest blending amount among a plurality of blended components.
本明細書において、特に明記しない限り、「分子量」は、数平均分子量(Mn)を意味するものとする。なお、「Mn」は、ゲルパーミエーションクロマトグラフィ(GPC)測定によって求めたポリスチレン換算の数平均分子量である。 In the present specification, unless otherwise specified, “molecular weight” means number average molecular weight (Mn). “Mn” is the number average molecular weight in terms of polystyrene determined by gel permeation chromatography (GPC) measurement.
本発明の粘着剤は、ポリイソシアネート(b)とポリオール(a)との反応物である水酸基含有ウレタンプレポリマー(A)、イソシアネート硬化剤(B)を含み、上記ウレタンプレポリマー(A)は、分子量分散度が1.5以上4未満である。驚くべきことにウレタンプレポリマー(A)を比較的狭い分子量分散度とすることで、わずかな架橋で凝集体となってしまう高分子量成分を削減することが出来、微小な欠点すら許されない近年の要求水準に適合した粘着層の形成が可能となることを本発明者は見出した。
本発明の粘着剤は、例えば、平坦部や曲面部を有する液晶ディスプレイ(LCD)、有機エレクトロルミネセンスディスプレイ(ELD)等のディスプレイ、係るディスプレイを使用したタッチパネルに使用できる。また、このようなディスプレイないしタッチパネルを搭載した、携帯電話、スマートフォン、タブレット端末の携帯端末、コンピューター等の電子機器の表面保護用途に幅広く使用できる。
また、被着体材質は、ガラスに限らず、素材を挙げると例えば、ポリオレフィン、金、銀、銅、ITO等の傷つきやすい素材の保護に使用できる。
また、具体的な用途としては、ディスプレイに限らず、例えば窓ガラス、LED、車両、配線等あらゆる部材、積層体に使用できる。また、部材の製造工程中の保護、ならびに製造後の製品にも使用できる。なお、本発明の粘着剤が表面保護用途以外に使用できることは言うまでもない。
The pressure-sensitive adhesive of the present invention includes a hydroxyl group-containing urethane prepolymer (A) which is a reaction product of the polyisocyanate (b) and the polyol (a), an isocyanate curing agent (B), and the urethane prepolymer (A) The molecular weight dispersity is 1.5 or more and less than 4. Surprisingly, by setting the urethane prepolymer (A) to a relatively narrow molecular weight dispersity, it is possible to reduce high molecular weight components that become aggregates by slight cross-linking, and even a minute defect is not allowed in recent years. The present inventor has found that an adhesive layer suitable for the required level can be formed.
The pressure-sensitive adhesive of the present invention can be used for, for example, a liquid crystal display (LCD) having a flat portion or a curved portion, an organic electroluminescence display (ELD), or a touch panel using such a display. In addition, it can be widely used for surface protection of electronic devices such as mobile phones, smart phones, tablet terminals, computers, etc. equipped with such a display or touch panel.
Further, the adherend material is not limited to glass, and examples of the material can be used for protecting easily damaged materials such as polyolefin, gold, silver, copper, and ITO.
Moreover, as a concrete use, it can use not only for a display but for all members and laminated bodies, such as a window glass, LED, a vehicle, wiring, for example. It can also be used for protection during the manufacturing process of the member, as well as for products after manufacturing. In addition, it cannot be overemphasized that the adhesive of this invention can be used for purposes other than surface protection.
(水酸基含有ウレタンプレポリマー(A))
水酸基含有ウレタンプレポリマー(A)は、1種以上のポリイソシアネート(b)と1種以上のポリオール(a)とを反応させた反応物である。この「反応物」とは、ポリオール(a)とポリイソシアネート(b)との反応生成物を意味する。ポリイソシアネート(b)は、1分子中に2つのイソシアネート基を有する2官能イソシアネート(b1)(ジイソシアネートともいう)が好ましい。また、ポリオール(a)は、1分子中に2つ以上の水酸基を有するポリオール(a1)が好ましい。ポリイソシアネート(b)のイソシアネート基(イソシアナト基)は、ポリオール(a)の水酸基よりも少なくなるようなモル比(NCO/OH比)で使用する。そうすることにより、得られるウレタンプレポリマーは、水酸基を有するウレタンプレポリマーとなる。ウレタン反応には、反応促進のため触媒を使用することが好ましい。共重合反応には必要に応じて、溶媒を用いることができる。
水酸基含有ウレタンプレポリマー(A)は、単独または2種以上を併用できる。
(Hydroxyl-containing urethane prepolymer (A))
The hydroxyl group-containing urethane prepolymer (A) is a reaction product obtained by reacting at least one polyisocyanate (b) with at least one polyol (a). The “reactant” means a reaction product of the polyol (a) and the polyisocyanate (b). The polyisocyanate (b) is preferably a bifunctional isocyanate (b1) (also referred to as diisocyanate) having two isocyanate groups in one molecule. The polyol (a) is preferably a polyol (a1) having two or more hydroxyl groups in one molecule. The isocyanate group (isocyanato group) of the polyisocyanate (b) is used in a molar ratio (NCO / OH ratio) such that it is less than the hydroxyl group of the polyol (a). By doing so, the urethane prepolymer obtained becomes a urethane prepolymer having a hydroxyl group. In the urethane reaction, it is preferable to use a catalyst for promoting the reaction. A solvent can be used in the copolymerization reaction as necessary.
The hydroxyl group-containing urethane prepolymer (A) can be used alone or in combination of two or more.
<ポリオール(a)>
ポリオール(a)は、水酸基を2つ以上有する化合物である。ポリオール(a)は、ポリエーテルポリオール、ポリエチステルポリオール、ポリブタジエン変性ポリオール、ポリカーボネートポリオール、ひまし油ポリオール等のポリオールが好ましく、ポリエーテルポリオール、ポリエステルポリオール、ポリブタジエン変性ポリオールがより好ましい。
本発明で用いるポリオール(a)は、粘着層の適度な凝集力および粘着力を実現するため、2種以上を併用しても良いが、水酸基を2つ有するポリオールと水酸基を3つ以上有するポリオールを併用することが好ましい。また、水酸基を3つ以上有するポリオールを併用する場合は、NCO/OH比を0.80以下に抑えることが好ましい。
<Polyol (a)>
The polyol (a) is a compound having two or more hydroxyl groups. The polyol (a) is preferably a polyol such as a polyether polyol, a polyether polyol, a polybutadiene-modified polyol, a polycarbonate polyol or a castor oil polyol, more preferably a polyether polyol, a polyester polyol or a polybutadiene-modified polyol.
The polyol (a) used in the present invention may be used in combination of two or more kinds in order to achieve an appropriate cohesive force and adhesive force of the adhesive layer, but a polyol having two hydroxyl groups and a polyol having three or more hydroxyl groups. It is preferable to use together. Moreover, when using together the polyol which has 3 or more of hydroxyl groups, it is preferable to suppress NCO / OH ratio to 0.80 or less.
ポリエーテルポリオールとしては、例えば、1分子中に2つ以上の活性水素を有する活性水素含有化合物を開始剤として用い、1種以上のオキシラン化合物を付加重合させた反応物が挙げられる。 Examples of the polyether polyol include a reaction product obtained by addition polymerization of one or more oxirane compounds using an active hydrogen-containing compound having two or more active hydrogens in one molecule as an initiator.
活性水素含有化合物は、水酸基含有化合物およびアミン等が好ましい。
水酸基含有化合物としては、例えば、エチレングリコール(EG)、プロピレングリコール(PG)、1,4−ブタンジオール、ネオペンチルグリコール、ブチルエチルペンタンジオール等の2官能活性水素含有化合物;グリセリン、トリメチロールプロパン等の3官能活性水素含有化合物;ペンタエリスリトール等の4官能活性水素含有化合物等が挙げられる。
アミンとしては、例えば、N−アミノエチルエタノールアミン、イソホロンジアミン、キシリレンジアミン等の2官能活性水素含有化合物;トリエタノールアミン等の3官能活性水素含有化合物;エチレンジアミン、芳香族ジアミン等の4官能活性水素含有化合物;ジエチレントリアミン等の5官能活性水素含有化合物等が挙げられる。
The active hydrogen-containing compound is preferably a hydroxyl group-containing compound or an amine.
Examples of the hydroxyl group-containing compound include bifunctional active hydrogen-containing compounds such as ethylene glycol (EG), propylene glycol (PG), 1,4-butanediol, neopentyl glycol, butylethylpentanediol; glycerin, trimethylolpropane and the like. And a trifunctional active hydrogen-containing compound such as pentaerythritol.
Examples of amines include bifunctional active hydrogen-containing compounds such as N-aminoethylethanolamine, isophoronediamine, and xylylenediamine; trifunctional active hydrogen-containing compounds such as triethanolamine; tetrafunctional activities such as ethylenediamine and aromatic diamine. Hydrogen-containing compounds; pentafunctional active hydrogen-containing compounds such as diethylenetriamine.
オキシラン化合物としては、例えば、エチレンオキシド(EO)、プロピレンオキシド(PO)、およびブチレンオキシド(BO)等のアルキレンオキシド(AO);テトラヒドロフラン(THF)等が挙げられる。 Examples of the oxirane compound include alkylene oxides (AO) such as ethylene oxide (EO), propylene oxide (PO), and butylene oxide (BO); tetrahydrofuran (THF).
ポリエーテルポリオールは、分子内に活性水素含有化合物に由来するアルキレンオキシ基を有することが好ましい(このポリオールを「ポリオキシアルキレンポリオール」ともいう)。ポリオキシアルキレンポリオールを構成する水酸基含有化合物としては、ポリエチレングリコール、ポリプロピレングリコール、およびポリテトラメチレングリコール等のポリエーテルポリオールが好ましく、特に結晶性が低く柔軟性が発現し易いポリプロピレングリコールが好ましい。 The polyether polyol preferably has an alkyleneoxy group derived from an active hydrogen-containing compound in the molecule (this polyol is also referred to as “polyoxyalkylene polyol”). As the hydroxyl group-containing compound constituting the polyoxyalkylene polyol, polyether polyols such as polyethylene glycol, polypropylene glycol, and polytetramethylene glycol are preferable, and polypropylene glycol having low crystallinity and easily exhibiting flexibility is particularly preferable.
ポリエーテルポリオールの数平均分子量(Mn)は、特に制限されないが、透明性や柔軟性が発現し易いことから、200〜6,000が好ましく、400〜4,000がより好ましく、600〜4,000がさらに好ましい。Mnを200以上にすることでウレタンプレポリマー(A)合成時の反応制御がし易い。また、Mnを6,000以下にすることでウレタンプレポリマー(A)に凝集力を適度な範囲に調整し易い。 The number average molecular weight (Mn) of the polyether polyol is not particularly limited, but is preferably 200 to 6,000, more preferably 400 to 4,000, and more preferably 600 to 4, because transparency and flexibility are easily expressed. 000 is more preferable. By making Mn 200 or more, it is easy to control the reaction during the synthesis of the urethane prepolymer (A). Moreover, it is easy to adjust cohesion force to a urethane prepolymer (A) in the moderate range by making Mn 6,000 or less.
ポリエステルポリオールは、例えば、1種以上のポリオール成分と1種以上の酸成分とをエステル化反応させ化合物(エステル化物)、またはラクトンを開環重合して合成した化合物(開環重合物)等が好ましい。 The polyester polyol is, for example, a compound (esterified product) obtained by esterifying one or more polyol components and one or more acid components, or a compound synthesized by ring-opening polymerization of a lactone (ring-opening polymer). preferable.
ラクトンは、例えば、ポリカプロラクトン、ポリ(β−メチル−γ−バレロラクトン)、およびポリバレロラクトン等が挙げられる。 Examples of the lactone include polycaprolactone, poly (β-methyl-γ-valerolactone), and polyvalerolactone.
ポリオール成分は、例えば、上記の活性水素含有化合物の他に、ジエチレングリコール、1,3−ブタンジオール、3−メチル−1,5−ペンタンジオール、2−ブチル−2−エチル−1,3−プロパンジオール、2,4−ジエチル−1,5−ペンタンジオール、1,2−ヘキサンジオール、1,6−ヘキサンジオール、2−エチル−1,3−ヘキサンジオール、1,8−オクタンジオール、1,9−ノナンジオール、2−メチル−1,8−オクタンジオール、1,8−デカンジオール、オクタデカンジオール、ヘキサントリオール等が挙げられる。 The polyol component includes, for example, diethylene glycol, 1,3-butanediol, 3-methyl-1,5-pentanediol, 2-butyl-2-ethyl-1,3-propanediol in addition to the above active hydrogen-containing compound. 2,4-diethyl-1,5-pentanediol, 1,2-hexanediol, 1,6-hexanediol, 2-ethyl-1,3-hexanediol, 1,8-octanediol, 1,9- Nonanediol, 2-methyl-1,8-octanediol, 1,8-decanediol, octadecanediol, hexanetriol and the like can be mentioned.
酸成分は、例えば、コハク酸、メチルコハク酸、アジピン酸、ピメリック酸、アゼライン酸、セバシン酸、1,12−ドデカン二酸、1,14−テトラデカン二酸、ダイマー酸、2−メチル−1,4−シクロヘキサンジカルボン酸、2−エチル−1,4−シクロヘキサンジカルボン酸、テレフタル酸、イソフタル酸、フタル酸、イソフタル酸、テレフタル酸、1,4−ナフタレンジカルボン酸、および4,4’−ビフェエルジカルボン酸、ダイマー酸、トリマー酸ならびにこれらの酸無水物等が挙げられる。 Examples of the acid component include succinic acid, methyl succinic acid, adipic acid, pimelic acid, azelaic acid, sebacic acid, 1,12-dodecanedioic acid, 1,14-tetradecanedioic acid, dimer acid, and 2-methyl-1,4. -Cyclohexanedicarboxylic acid, 2-ethyl-1,4-cyclohexanedicarboxylic acid, terephthalic acid, isophthalic acid, phthalic acid, isophthalic acid, terephthalic acid, 1,4-naphthalenedicarboxylic acid, and 4,4'-biphenyldicarboxylic acid , Dimer acid, trimer acid and acid anhydrides thereof.
ポリエステルポリオールの数平均分子量(Mn)は、200〜8,000が好ましく、500〜6,000がより好ましく、500〜4,000がさらに好ましく、500〜3,000が特に好ましい。Mnを200以上にすることでウレタンプレポリマー(A)合成時の反応制御がし易い。また、Mnを6,000以下にすることでウレタンプレポリマー(A)に凝集力を適度な範囲に調整し易い。 The number average molecular weight (Mn) of the polyester polyol is preferably from 200 to 8,000, more preferably from 500 to 6,000, further preferably from 500 to 4,000, particularly preferably from 500 to 3,000. By making Mn 200 or more, it is easy to control the reaction during the synthesis of the urethane prepolymer (A). Moreover, it is easy to adjust cohesion force to a urethane prepolymer (A) in the moderate range by making Mn 6,000 or less.
ポリブタジエン変性ポリオールは、例えば、2つ以上の水酸基末端を有し、1,2−ビニル部位、1,4−シス部位、1,4−トランス部位またはそれらが水素化された構造を有し、直鎖状若しくは分岐状のポリブタジエンである。 The polybutadiene-modified polyol has, for example, two or more hydroxyl ends, a 1,2-vinyl moiety, a 1,4-cis moiety, a 1,4-trans moiety, or a structure in which they are hydrogenated. It is a chain or branched polybutadiene.
ポリブタジエン変性ポリオールの数平均分子量(Mn)は、200〜6,000が好ましく、500〜6,000がより好ましく、500〜4,000がさらに好ましく、500〜3,000が特に好ましい。Mnを200以上にすることでウレタンプレポリマー(A)合成時の反応制御がし易い。また、Mnを6,000以下にすることでウレタンプレポリマー(A)に凝集力を適度な範囲に調整し易い。 The number average molecular weight (Mn) of the polybutadiene-modified polyol is preferably 200 to 6,000, more preferably 500 to 6,000, still more preferably 500 to 4,000, and particularly preferably 500 to 3,000. By making Mn 200 or more, it is easy to control the reaction during the synthesis of the urethane prepolymer (A). Moreover, it is easy to adjust cohesion force to a urethane prepolymer (A) in the moderate range by making Mn 6,000 or less.
ポリブタジエン変性ポリオールを水素化する程度は、水素化する前に存在する二重結合部位の全てが水素化されていることが好ましいが、本発明においては、若干の二重結合部位が残存していても良い。 The degree of hydrogenation of the polybutadiene-modified polyol is preferably that all of the double bond sites existing before hydrogenation are hydrogenated, but in the present invention, some double bond sites remain. Also good.
上記以外のその他ポリオールとしては、例えば、ポリカーボネートポリオール、ひまし油ポリオール等が挙げられる。その他ポリオールは、ポリエーテルポリオールまたはポリエステルポリオールと併用して使用することが好ましい。
その他ポリオールの数平均分子量(Mn)は、200〜8,000程度である。
Examples of other polyols other than the above include polycarbonate polyols and castor oil polyols. Other polyols are preferably used in combination with polyether polyols or polyester polyols.
The number average molecular weight (Mn) of other polyols is about 200 to 8,000.
なお、ポリオール(a)は、カルボキシル基、スルホ基等の酸性官能基を含有すると、被着体を腐食させる場合があるため、酸性官能基を有しないポリオールを使用することが好ましい。 In addition, since polyol (a) may corrode a to-be-adhered body when it contains acidic functional groups, such as a carboxyl group and a sulfo group, it is preferable to use the polyol which does not have an acidic functional group.
<ポリイソシアネート(b)>
ポリイソシアネート(b)は、例えば、芳香族ポリイソシアネート、脂肪族ポリイソシアネート、芳香脂肪族ポリイソシアネート、および脂環族ポリイソシアネート等公知のポリイソシアネートを使用できる。
<Polyisocyanate (b)>
As the polyisocyanate (b), for example, known polyisocyanates such as aromatic polyisocyanate, aliphatic polyisocyanate, araliphatic polyisocyanate, and alicyclic polyisocyanate can be used.
芳香族ポリイソシアネートとしては、例えば、1,3−フェニレンジイソシアネート、4,4’−ジフェニルジイソシアネート、1,4−フェニレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、4,4’−トルイジンジイソシアネート、2,4,6−トリイソシアネートトルエン、1,3,5−トリイソシアネートベンゼン、ジアニシジンジイソシアネート、4,4’−ジフェニルエーテルジイソシアネート、および4,4’,4”−トリフェニルメタントリイソシアネート等が挙げられる。 Examples of the aromatic polyisocyanate include 1,3-phenylene diisocyanate, 4,4′-diphenyl diisocyanate, 1,4-phenylene diisocyanate, 4,4′-diphenylmethane diisocyanate, 2,4-tolylene diisocyanate, 2,6 -Tolylene diisocyanate, 4,4'-toluidine diisocyanate, 2,4,6-triisocyanate toluene, 1,3,5-triisocyanate benzene, dianisidine diisocyanate, 4,4'-diphenyl ether diisocyanate, and 4,4 ' , 4 "-triphenylmethane triisocyanate and the like.
脂肪族ポリイソシアネートとしては、例えば、トリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、ペンタメチレンジイソシアネート、1,2−プロピレンジイソシアネート、2,3−ブチレンジイソシアネート、1,3−ブチレンジイソシアネート、ドデカメチレンジイソシアネート、および2,4,4−トリメチルヘキサメチレンジイソシアネート等が挙げられる。 Examples of the aliphatic polyisocyanate include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate, dodecamethylene diisocyanate, And 2,4,4-trimethylhexamethylene diisocyanate.
芳香脂肪族ポリイソシアネートとしては、例えば、ω,ω’−ジイソシアネート−1,3−ジメチルベンゼン、ω,ω’−ジイソシアネート−1,4−ジメチルベンゼン、ω,ω’−ジイソシアネート−1,4−ジエチルベンゼン、1,4−テトラメチルキシリレンジイソシアネート、および1,3−テトラメチルキシリレンジイソシアネート等が挙げられる。 Examples of the araliphatic polyisocyanate include ω, ω′-diisocyanate-1,3-dimethylbenzene, ω, ω′-diisocyanate-1,4-dimethylbenzene, ω, ω′-diisocyanate-1,4-diethylbenzene. 1,4-tetramethylxylylene diisocyanate, 1,3-tetramethylxylylene diisocyanate, and the like.
脂環族ポリイソシアネートとしては、例えば、3−イソシアネートメチル−3,5,5−トリメチルシクロヘキシルイソシアネート、1,3−シクロペンタンジイソシアネート、1,3−シクロヘキサンジイソシアネート、1,4−シクロヘキサンジイソシアネート、メチル−2,4−シクロヘキサンジイソシアネート、メチル−2,6−シクロヘキサンジイソシアネート、4,4’−メチレンビス(シクロヘキシルイソシアネート)、1,4−ビス(イソシアネートメチル)シクロヘキサン、および1,4−ビス(イソシアネートメチル)シクロヘキサン等が挙げられる。 Examples of the alicyclic polyisocyanate include 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate, 1,3-cyclopentane diisocyanate, 1,3-cyclohexane diisocyanate, 1,4-cyclohexane diisocyanate, and methyl-2. , 4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 4,4′-methylene bis (cyclohexyl isocyanate), 1,4-bis (isocyanate methyl) cyclohexane, 1,4-bis (isocyanate methyl) cyclohexane, etc. Can be mentioned.
上記のポリイソシアネートは、ジイソシアネートであるが、上記ジイソシアネートを変性したトリイソシアネートも使用できる。トリイソシアネートは、例えば、上記ジイソシアネートのトリメチロールプロパンアダクト体、ビュウレット体、および3量体(この3量体はイソシアヌレート環を含む。)等が挙げられる。 The polyisocyanate is a diisocyanate, but a triisocyanate obtained by modifying the diisocyanate can also be used. Examples of the triisocyanate include trimethylolpropane adducts, burettes, and trimers of the diisocyanate (this trimer includes an isocyanurate ring).
ポリイソシアネート(b)は、4,4’−ジフェニルメタンジイソシアネート、ヘキサメチレンジイソシアネート、および、3−イソシアネートメチル−3,5,5−トリメチルシクロヘキシルイソシアネート(イソホロンジイソシアネート)等が好ましい。 The polyisocyanate (b) is preferably 4,4'-diphenylmethane diisocyanate, hexamethylene diisocyanate, 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate (isophorone diisocyanate), or the like.
ポリイソシアネート(b)は、単独または2種以上を使用できる。 Polyisocyanate (b) can be used alone or in combination of two or more.
<触媒>
触媒は、例えば、3級アミン系化合物および有機金属系化合物等が好ましい。
<Catalyst>
As the catalyst, for example, a tertiary amine compound and an organometallic compound are preferable.
3級アミン系化合物は、例えば、トリエチルアミン、トリエチレンジアミン、および1,8−ジアザビシクロ(5,4,0)−ウンデセン−7(DBU)等が挙げられる。 Examples of the tertiary amine compound include triethylamine, triethylenediamine, and 1,8-diazabicyclo (5,4,0) -undecene-7 (DBU).
有機金属系化合物は、錫系化合物および非錫系化合物等が好ましい。
錫系化合物は、例えば、ジブチル錫ジクロライド、ジブチル錫オキシド、ジブチル錫ジブロマイド、ジブチル錫ジマレエート、ジブチル錫ジラウレート(DBTDL)、ジブチル錫ジアセテート、ジブチル錫スルファイド、トリブチル錫スルファイド、トリブチル錫オキシド、トリブチル錫アセテート、トリエチル錫エトキサイド、トリブチル錫エトキサイド、ジオクチル錫オキシド、トリブチル錫クロライド、トリブチル錫トリクロロアセテート、および2−エチルヘキサン酸錫等が挙げられる。
非錫系化合物は、例えば、ジブチルチタニウムジクロライド、テトラブチルチタネート、およびブトキシチタニウムトリクロライド等のチタン系化合物;オレイン酸鉛、2−エチルヘキサン酸鉛、安息香酸鉛、およびナフテン酸鉛等の鉛系化合物;2−エチルヘキサン酸鉄および鉄アセチルアセトネート等の鉄系化合物;安息香酸コバルトおよび2−エチルヘキサン酸コバルト等のコバルト系化合物;ナフテン酸亜鉛および2−エチルヘキサン酸亜鉛等の亜鉛系化合物;ナフテン酸ジルコニウム等のジルコニウム系化合物が挙げられる。
The organometallic compound is preferably a tin compound or a non-tin compound.
Examples of the tin compound include dibutyltin dichloride, dibutyltin oxide, dibutyltin dibromide, dibutyltin dimaleate, dibutyltin dilaurate (DBTDL), dibutyltin diacetate, dibutyltin sulfide, tributyltin sulfide, tributyltin oxide, tributyltin Examples include acetate, triethyltin ethoxide, tributyltin ethoxide, dioctyltin oxide, tributyltin chloride, tributyltin trichloroacetate, and tin 2-ethylhexanoate.
Non-tin compounds include, for example, titanium compounds such as dibutyltitanium dichloride, tetrabutyltitanate, and butoxytitanium trichloride; lead systems such as lead oleate, lead 2-ethylhexanoate, lead benzoate, and lead naphthenate Compounds; iron compounds such as iron 2-ethylhexanoate and iron acetylacetonate; cobalt compounds such as cobalt benzoate and cobalt 2-ethylhexanoate; zinc compounds such as zinc naphthenate and zinc 2-ethylhexanoate A zirconium compound such as zirconium naphthenate;
触媒は、単独または2種以上を使用できる。 The catalyst can be used alone or in combination of two or more.
触媒は、ポリイソシアネート(b)とポリオール(a)との合計100質量部に対して、0.01〜1.0質量部を使用することが好ましい。 The catalyst is preferably used in an amount of 0.01 to 1.0 part by mass with respect to 100 parts by mass in total of the polyisocyanate (b) and the polyol (a).
<溶剤>
ウレタンプレポリマー(A)の製造には、必要に応じて、1種以上の溶剤を用いることができる。溶剤は、例えば、アセトン、メチルエチルケトン等のケトン系溶剤、酢酸エチル等のエステル系溶剤、トルエン、キシレン等の炭化水素系溶剤等が挙げられる。これらの中でもウレタンプレポリマー(a)の溶解性および溶剤の沸点等の点から、エステル系溶剤、炭化水素系溶剤、等が好ましい。
<Solvent>
In the production of the urethane prepolymer (A), one or more solvents can be used as necessary. Examples of the solvent include ketone solvents such as acetone and methyl ethyl ketone, ester solvents such as ethyl acetate, and hydrocarbon solvents such as toluene and xylene. Among these, ester solvents, hydrocarbon solvents, and the like are preferable from the viewpoint of the solubility of the urethane prepolymer (a) and the boiling point of the solvent.
<ウレタンプレポリマー(A)の製造方法>
ウレタンプレポリマー(A)の製造方法は、特に制限されず、塊状重合法および溶液重合法等の公知の重合方法により製造することができる。
製造方法の手順は、例えば、
(手順1)1種以上のポリイソシアネート(b)、1種以上のポリオール(a)、必要に応じて1種以上の触媒、および必要に応じて1種以上の溶剤を一括してフラスコに仕込む手順;
(手順2)1種以上のポリオール(a)、必要に応じて1種以上の触媒、および必要に応じて1種以上の溶剤をフラスコに仕込み、これに1種以上のポリイソシアネート(b)を滴下添加する手順;が挙げられる。
これらの中でも原料中の低分子成分を優先的に反応させ、分子量分散度を狭くするため、および反応制御が容易であることから、(手順2)が好ましい。
<Method for producing urethane prepolymer (A)>
The production method of the urethane prepolymer (A) is not particularly limited, and can be produced by a known polymerization method such as a bulk polymerization method or a solution polymerization method.
The procedure of the manufacturing method is, for example,
(Procedure 1) One or more types of polyisocyanate (b), one or more types of polyol (a), one or more types of catalysts as required, and one or more types of solvents as needed are charged into a flask at once. procedure;
(Procedure 2) One or more types of polyol (a), one or more types of catalysts as required, and one or more types of solvents as required are charged into a flask, and one or more types of polyisocyanate (b) is added thereto. The procedure of adding dropwise is mentioned.
Among these, (Procedure 2) is preferable because low molecular components in the raw material are preferentially reacted to narrow the molecular weight dispersity and the reaction control is easy.
反応温度は、触媒を使用する場合、100℃未満が好ましく、85〜95℃がより好ましい。反応温度を100℃未満にするとウレタン反応以外の副反応を抑制できるため所望の樹脂を得易い。 反応温度は、触媒を使用しない場合、100℃以上が好ましく、110℃以上がより好ましい。 When using a catalyst, the reaction temperature is preferably less than 100 ° C, more preferably 85 to 95 ° C. When the reaction temperature is less than 100 ° C., side reactions other than the urethane reaction can be suppressed, so that a desired resin can be easily obtained. When no catalyst is used, the reaction temperature is preferably 100 ° C or higher, more preferably 110 ° C or higher.
ウレタンプレポリマー(a)を製造する際のポリイソシアネート(b)のイソシアネート基(NCO)およびポリオール(y)の水酸基(OH)は、NCO/OHのモル比でいうと0.3〜0.95が好ましく、0.4〜0.90がより好ましく、0.5〜0.80がさらに好ましい。NCO/OH比が上記の範囲内にあることで適度な分子鎖を有するウレタンプレポリマーが形成できるため、濡れ性および生産性がより向上する。 When the urethane prepolymer (a) is produced, the isocyanate group (NCO) of the polyisocyanate (b) and the hydroxyl group (OH) of the polyol (y) are 0.3 to 0.95 in terms of a molar ratio of NCO / OH. Is preferred, 0.4 to 0.90 is more preferred, and 0.5 to 0.80 is even more preferred. Since the urethane prepolymer having an appropriate molecular chain can be formed when the NCO / OH ratio is within the above range, wettability and productivity are further improved.
合成する際に触媒を用いる場合、上記触媒を不活性化させることが好ましい。反応停止剤は、例えばアセチルアセトン等を配合すればよい。 When using a catalyst in the synthesis, it is preferable to deactivate the catalyst. As the reaction terminator, for example, acetylacetone may be blended.
反応停止剤は、単独または2種類以上を使用できる。 The reaction terminator can be used alone or in combination of two or more.
ウレタンプレポリマー(A)の重量平均分子量(Mw)は、10,000〜200,000が好ましく、30,000〜180,000がより好ましく、30,000〜150,000がさらに好ましい。重量平均分子量(Mw)が、上記範囲内となることで、高分子量成分の生成を抑制し、塗膜平滑性を担保できる。 The weight average molecular weight (Mw) of the urethane prepolymer (A) is preferably 10,000 to 200,000, more preferably 30,000 to 180,000, and still more preferably 30,000 to 150,000. When the weight average molecular weight (Mw) is within the above range, the generation of high molecular weight components can be suppressed, and the coating film smoothness can be ensured.
ウレタンプレポリマー(A)の分子量分散度は、下限値が1.5以上であり、1.8以上が好ましく、2.0以上がさらに好ましい。また、上限値が4未満であり、3.6以下が好ましく、3以下がより好ましい。ウレタンプレポリマー(A)の分子量分散度を上記範囲内にすることにより、驚くべきことに、剥離線残りの問題が解消された、平滑性の高い粘着層を形成可能な粘着剤を得ることができることを本発明者は見出した。 The lower limit of the molecular weight dispersity of the urethane prepolymer (A) is 1.5 or more, preferably 1.8 or more, and more preferably 2.0 or more. Moreover, an upper limit is less than 4, 3.6 or less are preferable and 3 or less are more preferable. Surprisingly, by setting the molecular weight dispersity of the urethane prepolymer (A) within the above range, it is possible to obtain a pressure-sensitive adhesive capable of forming a high-smooth pressure-sensitive adhesive layer in which the problem of remaining peeling lines has been solved. The inventor has found that this is possible.
(イソシアネート硬化剤(B))
イソシアネート硬化剤(B)は、イソシアネート基を複数有する公知の化合物である。イソシアネート硬化剤(B)は、上記ポリイソシアネート(b)が好ましく、その中でも芳香族ポリイソシアネート、脂肪族ポリイソシアネート、芳香脂肪族ポリイソシアネート、および脂環族ポリイソシアネート、ならびにこれらのトリメチロールプロパンアダクト体、ならびにこれらのビュウレット体、ならびにこれら3量体である3官能イソシアネート等がより好ましい。
(Isocyanate curing agent (B))
The isocyanate curing agent (B) is a known compound having a plurality of isocyanate groups. The isocyanate curing agent (B) is preferably the polyisocyanate (b), among which aromatic polyisocyanates, aliphatic polyisocyanates, araliphatic polyisocyanates, and alicyclic polyisocyanates, and trimethylolpropane adducts thereof. , And these burette bodies, and trifunctional isocyanates that are these trimers are more preferable.
イソシアネート硬化剤(B)は、単独または2種以上を使用できる。 The isocyanate curing agent (B) can be used alone or in combination of two or more.
イソシアネート硬化剤(B)の配合量は、ウレタンプレポリマー(A)100質量部に対して0.1質量部以上30質量部以下が好ましく、1〜25質量部がより好ましく、3〜20質量部がさらに好ましく、5〜15質量部が特に好ましい。イソシアネート硬化剤(B)を適量配合すると適度な粘着力、凝集力および耐剥離線性が得られ易い。 The blending amount of the isocyanate curing agent (B) is preferably from 0.1 to 30 parts by mass, more preferably from 1 to 25 parts by mass, and from 3 to 20 parts by mass with respect to 100 parts by mass of the urethane prepolymer (A). Is more preferable, and 5 to 15 parts by mass is particularly preferable. When an appropriate amount of the isocyanate curing agent (B) is blended, moderate adhesive strength, cohesive strength and peel resistance are easily obtained.
(可塑剤(C))
本発明の粘着剤は、さらに可塑剤(C)を含むことができる。可塑剤(C)を含むことにより、被着体に対する粘着層の濡れ性がより向上する。可塑剤(C)は、他の成分との相溶性等の観点から、炭素数8〜30の脂肪酸エステルまたはリン酸エステル等が好ましい。
(Plasticizer (C))
The pressure-sensitive adhesive of the present invention can further contain a plasticizer (C). By including a plasticizer (C), the wettability of the adhesion layer with respect to a to-be-adhered body improves more. The plasticizer (C) is preferably a fatty acid ester or phosphate ester having 8 to 30 carbon atoms from the viewpoint of compatibility with other components.
炭素数8〜30の脂肪酸エステルは、例えば、炭素数6〜18の一塩基酸または多塩基酸と炭素数18以下の分岐アルコールとのエステル、炭素数14〜18の不飽和脂肪酸または分岐酸と4価以下のアルコールとのエステル、炭素数6〜18の一塩基酸または多塩基酸とポリアルキレングリコールとのエステル、不飽和部位を過酸化物等でエポキシ化した脂肪酸エステル等が挙げられる。 The fatty acid ester having 8 to 30 carbon atoms is, for example, an ester of a monobasic acid or polybasic acid having 6 to 18 carbon atoms and a branched alcohol having 18 or less carbon atoms, an unsaturated fatty acid having 14 to 18 carbon atoms or a branched acid. Examples include esters with tetravalent or lower alcohols, esters of monobasic acids or polybasic acids with 6 to 18 carbon atoms and polyalkylene glycols, fatty acid esters obtained by epoxidizing unsaturated sites with peroxides, and the like.
炭素数6〜18の一塩基酸または多塩基酸と炭素数18以下の分岐アルコールとのエステルとしては、例えば、ラウリン酸イソステアリル、ミリスチン酸イソプロピル、ミリスチン酸イソセチル、ミリスチン酸オクチルドデシル、パルミチン酸イソステアリル、ステアリン酸イソセチル、オレイン酸オクチルドデシル、アジピン酸ジイソステアリル、セバシン酸ジイソセチル、トリメリト酸トリオレイル、およびトリメリト酸トリイソセチル等が挙げられる。 Examples of the ester of a monobasic acid or polybasic acid having 6 to 18 carbon atoms and a branched alcohol having 18 or less carbon atoms include isostearyl laurate, isopropyl myristate, isocetyl myristate, octyldodecyl myristate, isopentyl palmitate Examples include stearyl, isocetyl stearate, octyldodecyl oleate, diisostearyl adipate, diisocetyl sebacate, trioleyl trimerate, and triisocetyl trimerate.
炭素数14〜18の不飽和脂肪酸または分岐酸と4価以下のアルコールとのエステルを構成する炭素数14〜18の不飽和脂肪酸および分岐酸と4価以下のアルコール以下の通りである。炭素数14〜18の不飽和脂肪酸または分岐酸は、例えば、ミリストレイン酸、オレイン酸、リノール酸、リノレン酸、イソパルミチン酸、イソステアリン酸等が挙げられる。4価以下のアルコールとしては、エチレングリコール、プロピレングリコール、グリセリン、トリメチロールプロパン、ペンタエリスリトール、ソルビタン等が挙げられる。 The unsaturated fatty acid of 14 to 18 carbon atoms and the branched acid and the tetrahydric or less alcohol constituting an ester of an unsaturated fatty acid or a branched acid and a tetrahydric or less alcohol having 14 to 18 carbon atoms are as follows. Examples of the unsaturated fatty acid or branched acid having 14 to 18 carbon atoms include myristoleic acid, oleic acid, linoleic acid, linolenic acid, isopalmitic acid, and isostearic acid. Examples of the tetrahydric or lower alcohol include ethylene glycol, propylene glycol, glycerin, trimethylolpropane, pentaerythritol, sorbitan and the like.
炭素数6〜18の一塩基酸または多塩基酸とポリアルキレングリコールとのエステルとしては、ジヘキシル酸ポリエチレングリコール、ジ−2−エチルヘキシル酸ポリエチレングリコール、ジラウリル酸ポリエチレングリコール、ジオレイン酸ポリエチレングリコール、およびアジピン酸ジポリエチレングリコールメチルエーテル等が挙げられる。 Examples of the ester of monobasic acid or polybasic acid having 6 to 18 carbon atoms and polyalkylene glycol include polyethylene glycol dihexylate, polyethylene glycol di-2-ethylhexylate, polyethylene glycol dilaurate, polyethylene glycol dioleate, and adipic acid Examples include dipolyethylene glycol methyl ether.
不飽和部位を過酸化物等でエポキシ化した脂肪酸エステルは、例えば、エポキシ化大豆油、エポキシ化亜麻仁油、エポキシ化綿実油等のエポキシ化油脂や炭素数8〜18の不飽和脂肪酸をエポキシ化した化合物と、炭素数1〜6の直鎖または分岐アルコールとのエステル化合物等が挙げられる。 Fatty acid esters obtained by epoxidizing unsaturated sites with peroxides, for example, epoxidized epoxidized fats and oils such as epoxidized soybean oil, epoxidized linseed oil, and epoxidized cottonseed oil, and unsaturated fatty acids having 8 to 18 carbon atoms Examples thereof include ester compounds of a compound and a linear or branched alcohol having 1 to 6 carbon atoms.
リン酸エステルは、例えば、亜リン酸またはリン酸と炭素数2〜18の直鎖または分岐アルコールとのエステル化合物が挙げられる。 Examples of the phosphoric acid ester include phosphoric acid or an ester compound of phosphoric acid and a linear or branched alcohol having 2 to 18 carbon atoms.
可塑剤(C)は、単独または2種以上を使用できる。 The plasticizer (C) can be used alone or in combination of two or more.
可塑剤(C)の数平均分子量(Mn)は、濡れ速度向上等の観点から、300〜1000が好ましく、300〜900がより好ましく、350〜850がさらに好ましい。 The number average molecular weight (Mn) of the plasticizer (C) is preferably 300 to 1000, more preferably 300 to 900, and still more preferably 350 to 850, from the viewpoint of improving the wetting rate.
可塑剤(C)の配合量は、ウレタンプレポリマー(A)100質量部に対して0.1〜100質量部が好ましく、1〜80質量部がより好ましく、10〜50質量部がさらに好ましい。可塑剤(C)を適量配合すると濡れ性がより向上する。 0.1-100 mass parts is preferable with respect to 100 mass parts of urethane prepolymers (A), as for the compounding quantity of a plasticizer (C), 1-80 mass parts is more preferable, and 10-50 mass parts is more preferable. When an appropriate amount of the plasticizer (C) is blended, the wettability is further improved.
(酸化防止剤(D))
本発明の粘着剤は、さらに酸化防止剤(D)を含むことができる。酸化防止剤(D)を含むとウレタンプレポリマー(A)の熱劣化を抑制できる。
酸化防止剤は、フェノール系酸化防止剤およびアミン系酸化防止剤等のラジカル連鎖禁止剤、ならびに硫黄系酸化防止剤またはリン系酸化防止剤等が好ましい。フェノール系酸化防止剤がより好ましい。
(Antioxidant (D))
The pressure-sensitive adhesive of the present invention can further contain an antioxidant (D). When the antioxidant (D) is contained, the thermal deterioration of the urethane prepolymer (A) can be suppressed.
The antioxidant is preferably a radical chain inhibitor such as a phenol-based antioxidant and an amine-based antioxidant, and a sulfur-based antioxidant or a phosphorus-based antioxidant. A phenolic antioxidant is more preferred.
フェノール系酸化防止剤は、例えば、2,6−ジ−t−ブチル−p−クレゾール、ブチル化ヒドロキシアニソール、2,6−ジ−t−ブチル−4−エチルフェノール、およびステアリン−β−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネート等のモノフェノール系酸化防止剤;
2,2’−メチレンビス(4−メチル−6−t−ブチルフェノール)、2,2’−メチレンビス(4−エチル−6−t−ブチルフェノール)、4,4’−チオビス(3−メチル−6−t−ブチルフェノール)、4,4’−ブチリデンビス(3−メチル−6−t−ブチルフェノール)、および3,9−ビス[1,1−ジメチル−2−[β−(3−t−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニルオキシ]エチル]2,4,8,10−テトラオキサスピロ[5,5]ウンデカン等のビスフェノール系酸化防止剤;
1,1,3−トリス(2−メチル−4−ヒドロキシ−5−t−ブチルフェニル)ブタン、1,3,5−トリメチル−2,4,6−トリス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)ベンゼン、テトラキス−[メチレン−3−(3’,5’−ジ−t−ブチル−4’−ヒドロキシフェニル)プロピオネート]メタン、ビス[3,3’−ビス−(4’−ヒドロキシ−3’−t−ブチルフェニル)ブチリックアシッド]グリコールエステル、および1,3,5−トリス(3’,5’−ジ−t−ブチル−4’−ヒドロキシベンジル)−S−トリアジン−2,4,6−(1H、3H、5H)トリオン、トコフェノール等の高分子型フェノール系酸化防止剤等が挙げられる。
Examples of phenolic antioxidants include 2,6-di-t-butyl-p-cresol, butylated hydroxyanisole, 2,6-di-t-butyl-4-ethylphenol, and stearin-β- (3 , 5-di-t-butyl-4-hydroxyphenyl) propionate and other monophenolic antioxidants;
2,2′-methylenebis (4-methyl-6-tert-butylphenol), 2,2′-methylenebis (4-ethyl-6-tert-butylphenol), 4,4′-thiobis (3-methyl-6-t) -Butylphenol), 4,4′-butylidenebis (3-methyl-6-tert-butylphenol), and 3,9-bis [1,1-dimethyl-2- [β- (3-tert-butyl-4-hydroxy) Bisphenol antioxidants such as -5-methylphenyl) propionyloxy] ethyl] 2,4,8,10-tetraoxaspiro [5,5] undecane;
1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl) -4-hydroxybenzyl) benzene, tetrakis- [methylene-3- (3 ', 5'-di-t-butyl-4'-hydroxyphenyl) propionate] methane, bis [3,3'-bis- (4'-Hydroxy-3'-t-butylphenyl) butyric acid] glycol ester, and 1,3,5-tris (3 ', 5'-di-t-butyl-4'-hydroxybenzyl) -S-triazine- Examples thereof include polymeric phenolic antioxidants such as 2,4,6- (1H, 3H, 5H) trione and tocophenol.
硫黄系酸化防止剤は、例えば、ジラウリル3,3’−チオジプロピオネート、ジミリスチル3,3’−チオジプロピオネート、およびジステアリル3,3’−チオジプロピオネート等が挙げられる。 Examples of the sulfur-based antioxidant include dilauryl 3,3'-thiodipropionate, dimyristyl 3,3'-thiodipropionate, and distearyl 3,3'-thiodipropionate.
リン系酸化防止剤は、例えば、トリフェニルホスファイト、ジフェニルイソデシルホスファイト、およびフェニルジイソデシルホスファイト等が挙げられる。 Examples of the phosphorus antioxidant include triphenyl phosphite, diphenylisodecyl phosphite, and phenyl diisodecyl phosphite.
酸化防止剤(D)は、単独または2種以上を使用できる。 The antioxidant (D) can be used alone or in combination of two or more.
酸化防止剤(D)の配合量は、ウレタンプレポリマー(A)100質量部に対して、0.01〜10質量部が好ましく、0.1〜5質量部がより好ましい。 0.01-10 mass parts is preferable with respect to 100 mass parts of urethane prepolymers (A), and, as for the compounding quantity of antioxidant (D), 0.1-5 mass parts is more preferable.
(帯電防止剤(E))
本発明の粘着剤は、さらに帯電防止剤(E)を含むことができる。帯電防止剤(E)を含むと粘着シートを剥離する際の静電気放電を抑制し、例えば、ディスプレイ等に組み込まれた部品等の破損を防止し易い。
帯電防止剤は、例えば、無機塩、イオン性液体、界面活性剤等が挙げられる。これらの中でもイオン性液体が好ましい。なお、「イオン性液体」は、常温溶融塩ともいい、25℃で液体の性状を示す。
(Antistatic agent (E))
The pressure-sensitive adhesive of the present invention can further contain an antistatic agent (E). When the antistatic agent (E) is contained, electrostatic discharge when the pressure-sensitive adhesive sheet is peeled off is suppressed, and for example, damage to components incorporated in a display or the like is easily prevented.
Examples of the antistatic agent include inorganic salts, ionic liquids, surfactants, and the like. Among these, an ionic liquid is preferable. The “ionic liquid” is also called a room temperature molten salt, and exhibits liquid properties at 25 ° C.
無機塩は、例えば、塩化ナトリウム、塩化カリウム、塩化リチウム、過塩素酸リチウム、塩化アンモニウム、塩素酸カリウム、塩化アルミニウム、塩化銅、塩化第一鉄、塩化第二鉄、硫酸アンモニウム、硝酸カリウム、硝酸ナトリウム、炭酸ナトリウム、およびチオシアン酸ナトリウム等が挙げられる。 Inorganic salts include, for example, sodium chloride, potassium chloride, lithium chloride, lithium perchlorate, ammonium chloride, potassium chlorate, aluminum chloride, copper chloride, ferrous chloride, ferric chloride, ammonium sulfate, potassium nitrate, sodium nitrate, Examples thereof include sodium carbonate and sodium thiocyanate.
イオン性液体は、カチオンとアニオンの塩であり、カチオンは、例えば、イミダゾリウムイオン、ピリジニウムイオン、アンモニウムイオン等が好ましい。 The ionic liquid is a salt of a cation and an anion, and the cation is preferably, for example, an imidazolium ion, a pyridinium ion, or an ammonium ion.
イミダゾリウムイオンを含むイオン液体は、例えば、1−エチル−3−メチルイミダゾリウムビス(トリフルオロメチルスルホニル)イミド、1,3−ジメチルイミダゾリウムビス(トリフルオロメチルスルホニル)イミド、および1−ブチル−3−メチルイミダゾリウムビス(トリフルオロメチルスルホニル)イミド等が挙げられる。 Ionic liquids containing imidazolium ions include, for example, 1-ethyl-3-methylimidazolium bis (trifluoromethylsulfonyl) imide, 1,3-dimethylimidazolium bis (trifluoromethylsulfonyl) imide, and 1-butyl- Examples include 3-methylimidazolium bis (trifluoromethylsulfonyl) imide.
ピリジニウムイオンを含むイオン液体は、例えば、1−メチルピリジニウムビス(トリフルオロメチルスルホニル)イミド、1−ブチルピリジニウムビス(トリフルオロメチルスルホニル)イミド、1−ヘキシルピリジニウムビス(トリフルオロメチルスルホニル)イミド、1−オクチルピリジニウムビス(トリフルオロメチルスルホニル)イミド、1−ヘキシル−4−メチルピリジニウムビス(トリフルオロメチルスルホニル)イミド、1−ヘキシル−4−メチルピリジニウムヘキサフルオロリン酸塩、1−オクチル−4−メチルピリジニウムビス(トリフルオロメチルスルホニル)イミド、1−オクチル−4−メチルピリジニウムビス(フルオロスルホニル)イミド、1−メチルピリジニウムビス(パーフルオロエチルスルホニル)イミド、および1−メチルピリジニウムビス(パーフルオロブチルスルホニル)イミド等が挙げられる。 Examples of ionic liquids containing pyridinium ions include 1-methylpyridinium bis (trifluoromethylsulfonyl) imide, 1-butylpyridinium bis (trifluoromethylsulfonyl) imide, 1-hexylpyridinium bis (trifluoromethylsulfonyl) imide, -Octylpyridinium bis (trifluoromethylsulfonyl) imide, 1-hexyl-4-methylpyridinium bis (trifluoromethylsulfonyl) imide, 1-hexyl-4-methylpyridinium hexafluorophosphate, 1-octyl-4-methyl Pyridinium bis (trifluoromethylsulfonyl) imide, 1-octyl-4-methylpyridinium bis (fluorosulfonyl) imide, 1-methylpyridinium bis (perfluoroethylsulfonyl) imi , And 1-methyl-pyridinium bis (perfluorobutylsulfonyl) imide, and the like.
アンモニウムイオンを含むイオン液体は、例えば、トリメチルヘプチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N−ジエチル−N−メチル−N−プロピルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N−ジエチル−N−メチル−N−ペンチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、N,N−ジエチル−N−メチル−N−ヘプチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、およびトリ−n−ブチルメチルアンモニウムビストリフルオロメタンスルホンイミド等が挙げられる。 Examples of the ionic liquid containing ammonium ion include trimethylheptylammonium bis (trifluoromethanesulfonyl) imide, N, N-diethyl-N-methyl-N-propylammonium bis (trifluoromethanesulfonyl) imide, N, N-diethyl-N. -Methyl-N-pentylammonium bis (trifluoromethanesulfonyl) imide, N, N-diethyl-N-methyl-N-heptylammonium bis (trifluoromethanesulfonyl) imide, and tri-n-butylmethylammonium bistrifluoromethanesulfonimide Etc.
その他、カチオンがピロリジニウム塩、ホスホニウム塩、およびスルホニウム塩等である公知のイオン液体を適宜使用できる。 In addition, known ionic liquids whose cations are pyrrolidinium salts, phosphonium salts, sulfonium salts, and the like can be used as appropriate.
界面活性剤は、非イオン性、アニオン性、カチオン性、および両性のタイプに分類できる。 Surfactants can be classified into nonionic, anionic, cationic, and amphoteric types.
非イオン性のタイプは、例えば、グリセリン脂肪酸エステル、ポリオキシアルキレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンアルキルアミン、ポリオキシエチレンアルキルアミン脂肪酸エステル、肪酸ジエタノールアミド、ポリエーテルエステルアミド型、エチレンオキシド−エピクロルヒドリン型、およびポリエーテルエステル型等が挙げられる。
アニオン性のタイプは、例えば、アルキルスルホン酸塩、アルキルベンゼンスルホン酸塩、アルキルホスフェート、およびポリスチレンスルホン酸型等が挙げられる。
カチオン性のタイプは、例えば、テトラアルキルアンモニウム塩、トリアルキルベンジルアンモニウム塩、および第4級アンモニウム塩基含有アクリレート重合体型等が挙げられる。
両性のタイプは、例えば、アルキルベタインおよびアルキルイミダゾリウムベタイン、高級アルキルアミノプロピオン酸塩等のアミノ酸型両性界面活性剤、高級アルキルジメチルベタイン、および高級アルキルジヒドロキシエチルベタイン等のベタイン型両性界面活性剤等が挙げられる。
Nonionic types include, for example, glycerin fatty acid ester, polyoxyalkylene alkyl ether, polyoxyethylene alkylphenyl ether, polyoxyethylene alkylamine, polyoxyethylene alkylamine fatty acid ester, fatty acid diethanolamide, polyetheresteramide type , Ethylene oxide-epichlorohydrin type, and polyether ester type.
Examples of the anionic type include alkyl sulfonate, alkyl benzene sulfonate, alkyl phosphate, and polystyrene sulfonate type.
Examples of the cationic type include tetraalkylammonium salts, trialkylbenzylammonium salts, and quaternary ammonium base-containing acrylate polymer types.
Examples of amphoteric types include amino acid-type amphoteric surfactants such as alkylbetaines and alkylimidazolium betaines, higher alkylaminopropionates, and betaine-type amphoteric surfactants such as higher alkyldimethylbetaines and higher alkyldihydroxyethylbetaines. Is mentioned.
帯電防止剤(E)は、単独または2種以上を使用できる。 The antistatic agent (E) can be used alone or in combination of two or more.
帯電防止剤(E)の配合量は、ウレタンプレポリマー(A)100質量部に対して、0.01〜10質量部が好ましく、0.03〜5質量部がより好ましい。 0.01-10 mass parts is preferable with respect to 100 mass parts of urethane prepolymers (A), and, as for the compounding quantity of an antistatic agent (E), 0.03-5 mass parts is more preferable.
(多官能ポリオール(F))
本発明において多官能ポリオール(F)は、ウレタンプレポリマー(A)とともにイソシアネート硬化剤(B)と反応して、粘着剤層の架橋構造の中で架橋密度の高いセグメントを形成する。この架橋密度の高いセグメントは、反応直前の分子量の低さから表面配向性に優れ、塗膜表面を強固にし、剥離線残りを低減する効果を発揮する。
(Polyfunctional polyol (F))
In the present invention, the polyfunctional polyol (F) reacts with the isocyanate curing agent (B) together with the urethane prepolymer (A) to form a segment having a high crosslinking density in the crosslinked structure of the pressure-sensitive adhesive layer. This segment with a high crosslink density is excellent in surface orientation due to the low molecular weight immediately before the reaction, and has the effect of strengthening the coating surface and reducing the remaining peeling line.
多官能ポリオール(F)は、既に説明したポリオール(a)の内、一分子中の水酸基数が3以上であり、かつ分子末端に一級水酸基を有するポリオールを使用できる。 As the polyfunctional polyol (F), among the already described polyols (a), a polyol having 3 or more hydroxyl groups in one molecule and having a primary hydroxyl group at the molecular end can be used.
多官能ポリオール(F)は、一分子中の水酸基数は3以上である。一分子中の水酸基数を3以上とすることで塗膜表面に架橋密度の高いセグメントを適切に調整できるため剥離線残りがより低減する。 The number of hydroxyl groups in one molecule of the polyfunctional polyol (F) is 3 or more. By setting the number of hydroxyl groups in one molecule to 3 or more, a segment having a high crosslinking density can be appropriately adjusted on the surface of the coating film, so that the peeling line residue is further reduced.
多官能ポリオール(F)は、分子末端に一級水酸基を有する。分子末端の水酸基が一級であると、硬化剤との反応がウレタンプレポリマー(A)よりも優先され、ウレタンプレポリマー(A)の高分子量成分と硬化剤の反応による塗膜平滑性の劣化を抑制できる。 The polyfunctional polyol (F) has a primary hydroxyl group at the molecular end. When the hydroxyl group at the molecular end is primary, the reaction with the curing agent is given priority over the urethane prepolymer (A), and the coating smoothness is deteriorated due to the reaction between the high molecular weight component of the urethane prepolymer (A) and the curing agent. Can be suppressed.
多官能ポリオール(F)は、ウレタンプレポリマー(A)100質量部に対して、2〜50質量部含むことが好ましく、5〜30質量部がより好ましい。多官能ポリオール(F)を2〜50質量部含むことで塗膜表面に架橋密度の高いセグメントの割合を適切に調整できるため剥離線残りがより低減する。 It is preferable that 2-50 mass parts is contained with respect to 100 mass parts of urethane prepolymers (A), and, as for polyfunctional polyol (F), 5-30 mass parts is more preferable. By including 2 to 50 parts by mass of the polyfunctional polyol (F), the ratio of segments having a high crosslinking density can be appropriately adjusted on the coating film surface, so that the peeling line residue is further reduced.
多官能ポリオール(F)は、上記ポリオール(a)に列挙した中で、一分子中の水酸基数が3以上であり、かつ分子末端に一級水酸基を有するものを使用することができる。特にポリエステルポリオールまたはポリエーテルポリオールが好ましい。 As the polyfunctional polyol (F), among the polyols (a) listed above, those having 3 or more hydroxyl groups in one molecule and having a primary hydroxyl group at the molecular end can be used. Polyester polyol or polyether polyol is particularly preferable.
多官能ポリオール(F)の数平均分子量(Mn)は、500〜6,000の範囲のものが好ましく、1,000〜5,000がさらに好ましい。500以上であればイソシアネート硬化剤(B)と局所的に反応したミクロゲルの生成を抑制でき、6,000以下であれば架橋間分子量を小さくしたことで剥離線残りを抑制できる。 The number average molecular weight (Mn) of the polyfunctional polyol (F) is preferably in the range of 500 to 6,000, more preferably 1,000 to 5,000. If it is 500 or more, the production | generation of the microgel which reacted with the isocyanate hardening | curing agent (B) locally can be suppressed, and if it is 6,000 or less, the peeling line remainder can be suppressed by making the molecular weight between bridge | crosslinking small.
(溶剤)
溶剤としては、上記ウレタンプレポリマー(A)の製造に際して使用できる溶剤を使用することができるが、エステル系溶剤、炭化水素系溶剤等が好ましい。溶剤は、単独または2種以上を使用できる。
(solvent)
As the solvent, a solvent that can be used in the production of the urethane prepolymer (A) can be used, and ester solvents, hydrocarbon solvents, and the like are preferable. The solvent can be used alone or in combination of two or more.
(任意成分)
本発明の粘着剤は、課題を解決できる範囲内であれば必要に応じて、任意成分を含むことができる。任意成分は、樹脂、充填剤、金属粉、顔料、箔状物、軟化剤、紫外線吸収剤、光安定剤、表面潤滑剤、レベリング剤、腐食防止剤、耐熱安定剤、重合禁止剤、消泡剤、および滑剤等が挙げられる。
(Optional component)
The pressure-sensitive adhesive of the present invention can contain an optional component, if necessary, within a range that can solve the problem. Optional components are resin, filler, metal powder, pigment, foil, softener, UV absorber, light stabilizer, surface lubricant, leveling agent, corrosion inhibitor, heat stabilizer, polymerization inhibitor, antifoam Agents, lubricants and the like.
充填剤は、例えば、タルク、炭酸カルシウム、酸化チタン等が挙げられる。 Examples of the filler include talc, calcium carbonate, titanium oxide and the like.
紫外線吸収剤は、例えば、ベンゾフェノン系紫外線吸収剤、ベンゾトリアゾール系紫外線吸収剤、サリチル酸系紫外線吸収剤、シュウ酸アニリド系紫外線吸収剤、シアノアクリレート系紫外線吸収剤、およびトリアジン系紫外線吸収剤等が挙げられる。 Examples of the UV absorber include benzophenone UV absorbers, benzotriazole UV absorbers, salicylic acid UV absorbers, oxalic anilide UV absorbers, cyanoacrylate UV absorbers, and triazine UV absorbers. It is done.
ベンゾフェノン系紫外線吸収剤は、例えば、2,4−ジヒドロキシベンゾフェノン、2−ヒドロキシ−4−メトキシベンゾフェノン、2−ヒドロキシ−4−オクトキシベンゾフェノン、2−ヒドロキシ−4−ドデシルオキシベンゾフェノン、2,2’−ジヒドロキシ−4−ジメトキシベンゾフェノン、2,2’−ジヒドロキシ−4,4’−ジメトキシベンゾフェノン、2−ヒドロキシ−4−メトキシ−5−スルホベンゾフェノン、およびビス(2−メトキシ−4−ヒドロキシ−5−ベンゾイルフェニル)メタン等が挙げられる。 Examples of the benzophenone ultraviolet absorber include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, 2-hydroxy-4-dodecyloxybenzophenone, 2,2′- Dihydroxy-4-dimethoxybenzophenone, 2,2′-dihydroxy-4,4′-dimethoxybenzophenone, 2-hydroxy-4-methoxy-5-sulfobenzophenone, and bis (2-methoxy-4-hydroxy-5-benzoylphenyl) ) Methane and the like.
ベンゾトリアゾール系紫外線吸収剤は、例えば、2−(2’−ヒドロキシ−5’−メチルフェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−5’−tert−ブチルフェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−3’,5’−ジ−tert−ブチルフェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−3’−tert−ブチル−5’−メチルフェニル)−5−クロロベンゾトリアゾール、2−(2’−ヒドロキシ−3’,5’−ジ−tert−ブチルフェニル)5−クロロベンゾトリアゾール、2−(2’−ヒドロキシ−3’,5’−ジ−tert−アミルフェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−4’−オクトキシフェニル)ベンゾトリアゾール、2−[2’−ヒドロキシ−3’−(3’’,4’’,5’’,6’’,−テトラヒドロフタルイミドメチル)−5’−メチルフェニル]ベンゾトリアゾール、2,2’メチレンビス[4−(1,1,3,3−テトラメチルブチル)−6−(2H−ベンゾトリアゾール−2−イル)フェノール]、および[2(2’−ヒドロキシ−5’−メタアクリロキシフェニル)−2H−ベンゾトリアゾール等が挙げられる。 Examples of the benzotriazole-based ultraviolet absorber include 2- (2′-hydroxy-5′-methylphenyl) benzotriazole, 2- (2′-hydroxy-5′-tert-butylphenyl) benzotriazole, 2- (2 '-Hydroxy-3', 5'-di-tert-butylphenyl) benzotriazole, 2- (2'-hydroxy-3'-tert-butyl-5'-methylphenyl) -5-chlorobenzotriazole, 2- (2′-hydroxy-3 ′, 5′-di-tert-butylphenyl) 5-chlorobenzotriazole, 2- (2′-hydroxy-3 ′, 5′-di-tert-amylphenyl) benzotriazole, 2 -(2'-hydroxy-4'-octoxyphenyl) benzotriazole, 2- [2'-hydroxy-3 '-(3' ', '', 5 '', 6 '',-tetrahydrophthalimidomethyl) -5'-methylphenyl] benzotriazole, 2,2'methylenebis [4- (1,1,3,3-tetramethylbutyl) -6 (2H-benzotriazol-2-yl) phenol], [2 (2′-hydroxy-5′-methacryloxyphenyl) -2H-benzotriazole, and the like.
サリチル酸系紫外線吸収剤は、例えば、フェニルサリシレート、p−tert−ブチルフェニルサリシレート、およびp−オクチルフェニルサリシレート等が挙げられる。 Examples of the salicylic acid ultraviolet absorber include phenyl salicylate, p-tert-butylphenyl salicylate, and p-octylphenyl salicylate.
シアノアクリレート系紫外線吸収剤は、例えば、2−エチルヘキシル−2−シアノ−3,3’−ジフェニルアクリレート、およびエチル−2−シアノ−3,3’−ジフェニルアクリレート等が挙げられる。 Examples of the cyanoacrylate ultraviolet absorber include 2-ethylhexyl-2-cyano-3,3'-diphenyl acrylate and ethyl-2-cyano-3,3'-diphenyl acrylate.
光安定剤は、例えば、ヒンダードアミン系光安定剤、紫外線安定剤等が挙げられる。 Examples of the light stabilizer include a hindered amine light stabilizer and an ultraviolet light stabilizer.
ヒンダードアミン系光安定剤は、例えば、[ビス(2,2,6,6−テトラメチル−4−ピペリジル)セバケート]、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)セバケート、およびメチル1,2,2,6,6−ペンタメチル−4−ピペリジルセバケート等が挙げられる。 Examples of the hindered amine light stabilizer include [bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate], bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate, And methyl 1,2,2,6,6-pentamethyl-4-piperidyl sebacate and the like.
紫外線安定剤は、例えば、ニッケルビス(オクチルフェニル)サルファイド、[2,2’−チオビス(4−tert−オクチルフェノラート)]−n−ブチルアミンニッケル、ニッケルコンプレックス−3,5−ジ−tert−ブチル−4−ヒドロキシベンジル−リン酸モノエチレート、ニッケル−ジブチルジチオカーバメート、ベンゾエートタイプのクエンチャー、およびニッケル−ジブチルジチオカーバメート等が挙げられる。 Examples of the UV stabilizer include nickel bis (octylphenyl) sulfide, [2,2′-thiobis (4-tert-octylphenolate)]-n-butylamine nickel, nickel complex-3,5-di-tert-butyl. Examples include -4-hydroxybenzyl-phosphate monoethylate, nickel-dibutyldithiocarbamate, benzoate type quencher, and nickel-dibutyldithiocarbamate.
レベリング剤は、アクリル系レベリング剤、フッ素系レベリング剤、シリコン系レベリング剤等が挙げられる。レベリング剤の市販品を挙げるとアクリル系レベリング剤は、例えば、ポリフローNo.36、ポリフローNo.56、ポリフローNo.85HF、ポリフローNo.99C(いすれも共栄社化学社製)等が挙げられる。フッ素系レベリング剤は、例えば、メガファックF470N、メガファックF556(いずれもDIC社製)等が挙げられる。シリコン系レベリング剤は、例えば、グランディックPC4100(DIC社製)等が挙げられる。 Examples of the leveling agent include an acrylic leveling agent, a fluorine leveling agent, and a silicon leveling agent. A commercially available leveling agent includes acrylic leveling agents such as Polyflow No. 36, Polyflow No. 56, Polyflow No. 85HF, Polyflow No. 99C (Isure is also Kyoeisha Chemical Co., Ltd.). Examples of the fluorine leveling agent include Megafac F470N and Megafac F556 (both manufactured by DIC). Examples of the silicon leveling agent include Grandic PC4100 (manufactured by DIC).
[粘着シート]
本発明の粘着シートは、基材、および粘着剤の硬化物である粘着層を備えている。粘着層は、基材の片面または両面に形成することができる。なお、粘着層の基材と接していない面は、異物の付着を防止するため、通常、使用する直前まで剥離シートで保護している。
[Adhesive sheet]
The pressure-sensitive adhesive sheet of the present invention includes a base material and a pressure-sensitive adhesive layer that is a cured product of the pressure-sensitive adhesive. The adhesive layer can be formed on one side or both sides of the substrate. The surface of the adhesive layer that is not in contact with the base material is usually protected with a release sheet until just before use in order to prevent the adhesion of foreign substances.
基材は、柔軟なシートおよび板材が制限なく使用できる。基材は、プラスチック、紙、および金属箔、ならびにこれらの積層体等が挙げられる。
基材の粘着層と接する面には密着性向上のため、例えば、コロナ放電処理等の乾式処理やアンカーコート剤塗布等の湿式処理といった易接着処理を予め行うことができる。
As the base material, a flexible sheet and plate material can be used without limitation. Examples of the substrate include plastic, paper, metal foil, and a laminate thereof.
In order to improve adhesion, the surface of the substrate that contacts the adhesive layer can be subjected in advance to an easy adhesion process such as a dry process such as a corona discharge process or a wet process such as application of an anchor coat agent.
基材のプラスチックは、例えば、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)等のエステル系樹脂;ポリエチレン(PE)、ポリプロピレン(PP)およびシクロオレフィンポリマー(COP)等のオレフィン系樹脂;ポリ塩化ビニル等のビニル系樹脂;ナイロン66等のアミド系樹脂;ウレタン系樹脂(発泡体を含む);等が挙げられる。 Examples of the base plastic include ester resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN); olefin resins such as polyethylene (PE), polypropylene (PP) and cycloolefin polymer (COP); Vinyl resins such as vinyl; amide resins such as nylon 66; urethane resins (including foams); and the like.
基材の厚みは、通常10〜300μm程度である。また、基材にポリウレタンシート(発泡体を含む)を使用する場合の厚みは、通常20〜50,000μm程度である。紙は、例えば、普通紙、コート紙、およびアート紙等が挙げられる。金属箔は、例えば、アルミニウム箔、銅箔等が挙げられる。 The thickness of the substrate is usually about 10 to 300 μm. Moreover, the thickness in the case of using a polyurethane sheet (a foam is included) for a base material is about 20-50,000 micrometers normally. Examples of the paper include plain paper, coated paper, and art paper. Examples of the metal foil include aluminum foil and copper foil.
剥離シートは、プラスチックまたは紙等の表面にシリコーン系剥離剤等の公知の剥離処理が施された公知の剥離シートを使用できる。 As the release sheet, a known release sheet in which a known release treatment such as a silicone-based release agent is performed on the surface of plastic or paper can be used.
粘着シートの製造方法は、例えば、基材の表面に粘着剤を塗工して、塗工層を形成し、次いで塗工層を乾燥および硬化して、粘着層を形成する方法が挙げられる。加熱および乾燥温度は、通常60〜150℃程度である。粘着層の厚みは、通常0.1〜200μm程度である。 Examples of the method for producing a pressure-sensitive adhesive sheet include a method in which a pressure-sensitive adhesive is applied to the surface of a substrate to form a coating layer, and then the coating layer is dried and cured to form a pressure-sensitive adhesive layer. The heating and drying temperature is usually about 60 to 150 ° C. The thickness of the pressure-sensitive adhesive layer is usually about 0.1 to 200 μm.
塗布方法は、例えばロールコーター法、コンマコーター法、ダイコーター法、リバースコーター法、シルクスクリーン法、およびグラビアコーター法等公知の方法が挙げられる。 Examples of the coating method include known methods such as a roll coater method, a comma coater method, a die coater method, a reverse coater method, a silk screen method, and a gravure coater method.
また、上記方法とは逆に、剥離シートの表面に粘着剤を塗工して塗工層を形成し、次いで塗工層を乾燥および硬化して本発明の粘着剤の硬化物からなる粘着層を形成し、最後に粘着層の露出面に基材を貼り合わる方法が挙げられる。上記方法で基材の代わりに剥離シートを貼り合わせると剥離シート/粘着層/剥離シートのキャスト粘着シートが得られる。 In contrast to the above method, a pressure-sensitive adhesive layer is formed by applying a pressure-sensitive adhesive to the surface of the release sheet to form a coating layer, and then drying and curing the coating layer. Is formed, and finally the substrate is bonded to the exposed surface of the adhesive layer. When a release sheet is bonded in place of the substrate by the above method, a cast adhesive sheet of release sheet / adhesive layer / release sheet is obtained.
以下、本発明の実施態様について実施例によって説明する。なお、本発明の実施態様が実施例に限定されないことはいうまでもない。以下、「部」は「質量部」を意味し、「%」は「質量%」を意味する。 Hereinafter, embodiments of the present invention will be described by way of examples. In addition, it cannot be overemphasized that the embodiment of this invention is not limited to an Example. Hereinafter, “part” means “part by mass”, and “%” means “% by mass”.
[重量平均分子量(Mw)および数平均分子量(Mn)の測定]
重量平均分子量(Mw)および数平均分子量(Mn)は、ゲルパーミエーションクロマトグラフィ(GPC)法により測定した。測定条件は以下の通りである。なお、MwおよびMnはいずれも、ポリスチレン換算値である。
<測定条件>
装置:SHIMADZU Prominence(島津製作所社製)、
カラム:SHODEX LF−804(昭和電工社製)を3本直列に接続、
検出器:示差屈折率検出器
溶媒:テトラヒドロフラン(THF)
流速:0.5mL/分
溶媒温度:40℃
試料濃度:0.1%
試料注入量:100μL
[Measurement of weight average molecular weight (Mw) and number average molecular weight (Mn)]
The weight average molecular weight (Mw) and the number average molecular weight (Mn) were measured by gel permeation chromatography (GPC) method. The measurement conditions are as follows. Mw and Mn are both polystyrene equivalent values.
<Measurement conditions>
Apparatus: SHIMADZU Prominence (manufactured by Shimadzu Corporation),
Column: Three SHODEX LF-804 (Showa Denko) are connected in series.
Detector: Differential refractive index detector Solvent: Tetrahydrofuran (THF)
Flow rate: 0.5 mL / min Solvent temperature: 40 ° C
Sample concentration: 0.1%
Sample injection volume: 100 μL
[材料]
使用した材料は、以下の通りである。
<ポリオール(a)>
(a1):P510(「クラレポリオールP−510」、ポリエステルポリオール、Mn500、水酸基数2、一級水酸基、クラレ社製)
(a2):P1010(「クラレポリオールP−1010」、ポリエステルポリオール、Mn1000、水酸基数2、一級水酸基、クラレ社製)
(a3):P2010(「クラレポリオールP−2010」、ポリエステルポリオール、Mn2000、水酸基数2、一級水酸基、クラレ社製)
(a4):P3199(「プリプラスト3199」、ポリエステルポリオール、Mn2000、水酸基数2、一級水酸基、CRODA社製)
(a5):PP1000(「サンニックスPP−1000」、ポリオキシプロピレングリコール、Mn1000、水酸基数2、二級水酸基、三洋化成工業社製)
(a6):PP2000(「サンニックスPP−2000」、ポリオキシプロピレングリコール、Mn2000、水酸基数2、二級水酸基、三洋化成工業社製)
(a7):PP4000(「サンニックスPP−4000」、ポリオキシプロピレングリコール、Mn4000、水酸基数2、二級水酸基、三洋化成工業社製)
(a8):GI1000(「NISSO−PB GI−1000」、両末端水酸基水素化 ポリブタジエン、Mn1500、水酸基数2、一級水酸基、日本曹達社製)
(a9):GI3000(「NISSO−PB GI−3000」、両末端水酸基水素化 ポリブタジエン、Mn3100、水酸基数2、一級水酸基、日本曹達社製)
(a10):HLBH P2000(「Krasol(登録商標) HLBPH P20 00」、末端水酸基変性液状ポリブタジエン、Mn2000、水酸基数1.95、一級 水酸基、CRAY VALLEY社製)
(a11):F3010(「クラレポリオールF−3010」、ポリエステルポリオール、Mn3000、水酸基数3、一級水酸基、クラレ社製)
(a12):AM302(「アデカポリエーテル AM−302」、グリセリンPO/E Oポリオール、Mn3000、水酸基数3、一級水酸基、ADEKA社製)
(a13):R45HTLO(「Poly bd(登録商標) R45HTLO」、末端 水酸基変性液状ポリブタジエン、Mn2800、水酸基数3、一級水酸基、CRAY VALLEY社製)
(a14):GP3000(「サンニックスGP−3000」、グリセリン/ポリオキシ プロピレングリコール、Mn3000、水酸基数3、二級水酸基、三洋化成工業社製)
[material]
The materials used are as follows.
<Polyol (a)>
(A1): P510 ("Kuraray polyol P-510", polyester polyol, Mn500, hydroxyl number 2, primary hydroxyl group, manufactured by Kuraray Co., Ltd.)
(A2): P1010 ("Kuraray polyol P-1010", polyester polyol, Mn1000, hydroxyl number 2, primary hydroxyl group, manufactured by Kuraray Co., Ltd.)
(A3): P2010 ("Kuraray polyol P-2010", polyester polyol, Mn2000, hydroxyl number 2, primary hydroxyl group, manufactured by Kuraray Co., Ltd.)
(A4): P3199 ("Preplast 3199", polyester polyol, Mn2000, hydroxyl number 2, primary hydroxyl group, manufactured by CRODA)
(A5): PP1000 ("Sanix PP-1000", polyoxypropylene glycol, Mn1000, hydroxyl number 2, secondary hydroxyl group, manufactured by Sanyo Chemical Industries)
(A6): PP2000 (“Sanniks PP-2000”, polyoxypropylene glycol, Mn2000, hydroxyl number 2, secondary hydroxyl group, manufactured by Sanyo Chemical Industries)
(A7): PP4000 (“SANNICS PP-4000”, polyoxypropylene glycol, Mn4000, hydroxyl number 2, secondary hydroxyl group, manufactured by Sanyo Chemical Industries)
(A8): GI1000 (“NISSO-PB GI-1000”, hydroxylated at both ends, polybutadiene, Mn1,500, hydroxyl number 2, primary hydroxyl group, manufactured by Nippon Soda Co., Ltd.)
(A9): GI3000 ("NISSO-PB GI-3000", hydroxylated at both ends, polybutadiene, Mn3100, hydroxyl number 2, primary hydroxyl group, manufactured by Nippon Soda Co., Ltd.)
(A10): HLBH P2000 (“Krasol (registered trademark) HLBPH P200000”, terminal hydroxyl group-modified liquid polybutadiene, Mn2000, hydroxyl number 1.95, primary hydroxyl group, manufactured by CRAY VALLEY)
(A11): F3010 ("Kuraray polyol F-3010", polyester polyol, Mn 3000, hydroxyl number 3, primary hydroxyl group, manufactured by Kuraray Co., Ltd.)
(A12): AM302 (“Adeka Polyether AM-302”, glycerin PO / EO polyol, Mn 3000, hydroxyl number 3, primary hydroxyl group, manufactured by ADEKA)
(A13): R45HTLO ("Poly bd (registered trademark) R45HTLO", terminal hydroxyl group-modified liquid polybutadiene, Mn2800, hydroxyl number 3, primary hydroxyl group, manufactured by CRAY VALLEY)
(A14): GP3000 ("Sanniks GP-3000", glycerin / polyoxypropylene glycol, Mn3000, hydroxyl number 3, secondary hydroxyl group, manufactured by Sanyo Chemical Industries)
<ポリイソシアネート(b)>
(b1):HDI(ヘキサメチレンジイソシアネート、住化コベストロウレタン社製「デスモジュールH」)、
(b2):IPDI(イソホロンジイソシアネート、住化コベストロウレタン社製「デスモジュールI」)、
(b3):TDI(トリレンジイソシアネート、東ソー社製「コロネートT−65」)。
<Polyisocyanate (b)>
(B1): HDI (hexamethylene diisocyanate, “Desmodur H” manufactured by Sumika Covestrourethane Co., Ltd.),
(B2): IPDI (isophorone diisocyanate, “Desmodur I” manufactured by Sumika Covestrourethane Co., Ltd.)
(B3): TDI (tolylene diisocyanate, “Coronate T-65” manufactured by Tosoh Corporation).
<イソシアネート硬化剤(B)>
(B1):HDIアダクト(「スミジュールHT」、ヘキサメチレンジイソシアネートのトリメチロールプロパンアダクト体、住化コベストロウレタン社製)
(B2):HDIヌレート(「スミジュールN3300」、ヘキサメチレンジイソシアネートのヌレート体、住化コベストロウレタン社製)
(B3):HDIビウレット(「スミジュールN3200」、ヘキサメチレンジイソシアネートのビュレット体、住化コベストロウレタン社製)
<Isocyanate curing agent (B)>
(B1): HDI adduct (“Sumijour HT”, trimethylolpropane adduct of hexamethylene diisocyanate, manufactured by Sumika Covestro Urethane Co., Ltd.)
(B2): HDI nurate (“Sumijour N3300”, nurate of hexamethylene diisocyanate, manufactured by Sumika Covestro Urethane Co., Ltd.)
(B3): HDI biuret (“Sumijour N3200”, hexamethylene diisocyanate burette body, manufactured by Sumika Covestro Urethane Co., Ltd.)
<多官能ポリオール(F)>
上記(a11)〜(a13)と同じものをそれぞれ多官能ポリオール(F1)〜(F3) として使用。
<多官能ポリオール(F)ではない多官能ポリオール(F’)>
上記(a14)と同じものを多官能ポリオール(F4)として使用。
<可塑剤(C)>
(C1):M182A(「ユニスターM182A」、オレイン酸メチル、日油社製)
(C2):W262(「モノサイザーW262」、エーテルエステル系可塑剤、DIC社製)
(C3):D55(「アデカサイザーD−55」、エポキシ化脂肪酸アルキルエステル、ADEKA社製)
(C4):TOP(「TOP」、トリス(2−エチルヘキシル)ホスフェート、大八工業化学社製)
<Polyfunctional polyol (F)>
The same thing as said (a11)-(a13) is used as polyfunctional polyol (F1)-(F3), respectively.
<Polyfunctional polyol (F ') which is not polyfunctional polyol (F)>
The same thing as said (a14) is used as a polyfunctional polyol (F4).
<Plasticizer (C)>
(C1): M182A (“Unistar M182A”, methyl oleate, manufactured by NOF Corporation)
(C2): W262 ("Monocizer W262", ether ester plasticizer, manufactured by DIC Corporation)
(C3): D55 (“Adekasizer D-55”, epoxidized fatty acid alkyl ester, manufactured by ADEKA)
(C4): TOP (“TOP”, tris (2-ethylhexyl) phosphate, manufactured by Daihachi Industrial Chemical Co., Ltd.)
<酸化防止剤(D)>
(D1):Irg1010(「イルガノックス1010」、ペンタエリトリトールテトラキス[3−(3,5−ジ−tert−ブチル-4−ヒドロキシフェニル)プロピオナート]、フェノール系酸化防止剤、BASF社製)
<Antioxidant (D)>
(D1): Irg1010 (“Irganox 1010”, pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], phenolic antioxidant, manufactured by BASF)
<帯電防止剤(E)>
(E1):FSI−アンモニウム塩(トリ−n−ブチルメチルアンモニウム・ビストリフルオロメタンスルホンイミド)
(E2):FSI−リチウム塩(リチウム・ビストリフルオロメタンスルホンイミド)
<Antistatic agent (E)>
(E1): FSI-ammonium salt (tri-n-butylmethylammonium bistrifluoromethanesulfonimide)
(E2): FSI-lithium salt (lithium bistrifluoromethanesulfonimide)
[ウレタンプレポリマー(A)の合成例]
(合成例1)
撹拌機、還流冷却管、窒素導入管、温度計、滴下ロートを備えた4口フラスコにクラレポリオールP−510(2官能ポリエステルポリオール、クラレ社製)1000部、ヘキサメチレンジイソシアネート300部、トルエン557部、触媒としてジオクチル錫ジラウレート0.1部を仕込み、100℃まで徐々に昇温して、2時間反応を行った。IRチャートのNCO特性吸収(2,270cm-1)が消失していることを確認した後に25℃まで冷却し、アセチルアセトン13部を加えた後、反応を終了した。このウレタンプレポリマー(A1)のMwは31,000、分子量分散度は1.8であった。
[Synthesis Example of Urethane Prepolymer (A)]
(Synthesis Example 1)
In a four-necked flask equipped with a stirrer, reflux condenser, nitrogen inlet tube, thermometer, and dropping funnel, 1000 parts of Kuraray polyol P-510 (bifunctional polyester polyol, manufactured by Kuraray Co., Ltd.), 300 parts of hexamethylene diisocyanate, 557 parts of toluene Then, 0.1 part of dioctyltin dilaurate was charged as a catalyst, the temperature was gradually raised to 100 ° C., and the reaction was performed for 2 hours. After confirming the disappearance of NCO characteristic absorption (2,270 cm −1 ) in the IR chart, the reaction was completed after cooling to 25 ° C. and adding 13 parts of acetylacetone. The urethane prepolymer (A1) had an Mw of 31,000 and a molecular weight dispersity of 1.8.
(合成例2〜23)
実施例1の材料および配合比を表1に示す通りに変更した以外は、合成例1と同様に行うことで、それぞれ合成例2〜22のウレタンプレポリマー(A)と、合成例23のウレタンプレポリマー(A)ではないウレタンプレポリマー(A’)をそれぞれ得た。得られたウレタンプレポリマー(A)およびウレタンプレポリマー(A’)のMwと分子量分散度を表1に示す。なお、表中にある原料の配合量は不揮発分換算であり、特に断りのない数値の単位は[部]である。
(Synthesis Examples 2 to 23)
The urethane prepolymer (A) of Synthesis Examples 2 to 22 and the urethane of Synthesis Example 23 were performed in the same manner as in Synthesis Example 1 except that the materials and blending ratios of Example 1 were changed as shown in Table 1. A urethane prepolymer (A ′) that was not the prepolymer (A) was obtained. Table 1 shows the Mw and molecular weight dispersibility of the obtained urethane prepolymer (A) and urethane prepolymer (A '). In addition, the compounding quantity of the raw material in a table | surface is conversion of a non volatile matter, and the unit of the numerical value without a notice in particular is [part].
(実施例1)
合成例1で得られたウレタンプレポリマー(A1)100部、イソシアネート硬化剤(B1)10部、酸化防止剤(D1)0.5部、多官能ポリオール(F1=a11)10部、および溶剤の酢酸エチル100部を配合し、ディスパーで攪拌して、粘着剤を得た。なお、溶剤を除く各材料の使用量は、不揮発分換算値[部]を示す。
Example 1
100 parts of urethane prepolymer (A1) obtained in Synthesis Example 1, 10 parts of isocyanate curing agent (B1), 0.5 part of antioxidant (D1), 10 parts of polyfunctional polyol (F1 = a11), and solvent 100 parts of ethyl acetate was blended and stirred with a disper to obtain an adhesive. In addition, the usage-amount of each material except a solvent shows a non-volatile content conversion value [part].
基材に厚さ50μmのポリエチレンテレフタレート(PET)(「ルミラーT−60」、東レ社製)を準備した。コンマコーター(登録商標)を用いて、上記基材上に、得られた粘着剤を塗工速度3m/分、幅30cmで乾燥後厚みが12μmになるように塗工し、塗工層を形成した。
次に、形成された塗工層を乾燥オーブンを使用して100℃1分間の条件で乾燥して、粘着層を形成した。この粘着層の上に、厚さ38μmの市販剥離シートを貼り合わせ、さらに23℃−50%RHの条件下で1週間養生を行うことで粘着シートを得た。
Polyethylene terephthalate (PET) (“Lumirror T-60”, manufactured by Toray Industries, Inc.) having a thickness of 50 μm was prepared as a base material. Using a comma coater (registered trademark), the obtained pressure-sensitive adhesive is applied on the above-mentioned base material at a coating speed of 3 m / min, a width of 30 cm and a thickness of 12 μm after drying to form a coating layer. did.
Next, the formed coating layer was dried at 100 ° C. for 1 minute using a drying oven to form an adhesive layer. A commercially available release sheet having a thickness of 38 μm was bonded onto the adhesive layer, and the adhesive sheet was obtained by curing for 1 week under the condition of 23 ° C.-50% RH.
(実施例2〜42、比較例1〜3)
実施例1の材料および配合比を表2〜4に示す通りに変更した以外は実施例1と同様に行うことで、それぞれ実施例2〜42、比較例1〜3の粘着剤および粘着シートを得た。
(Examples 2-42, Comparative Examples 1-3)
Except having changed the material and compounding ratio of Example 1 as shown in Tables 2-4, it carries out similarly to Example 1, respectively, The adhesive and adhesive sheet of Examples 2-42 and Comparative Examples 1-3 are respectively obtained. Obtained.
[評価項目および評価方法]
得られた粘着剤および粘着シートの評価項目および評価方法は、以下の通りである。
[Evaluation items and methods]
Evaluation items and evaluation methods of the obtained pressure-sensitive adhesive and pressure-sensitive adhesive sheet are as follows.
(耐剥離線性)
得られた粘着テープを幅50mm・長さ100mmの大きさに準備し測定試料とした。次いで23℃・50%RHの雰囲気下、剥離ライナーを剥がして、露出した粘着層をガラス板に貼着し、2kgロールを1往復して圧着して積層体を作製した。1分後、貼り合せ面積の半分を剥離した時点で一旦剥離することを中断し、その状態で10秒静止した後に粘着テープを完全に剥離した。剥離を途中で止めたことによって生じた粘着層の線(剥離を中断したによって生じた痕跡)の残り具合を、暗室内でライトの光を透過して目視評価した。評価基準は以下の通りである。
◎:完全に線が見えない。優良。
○:線の一部が見える。良好。
△:線の全体がうっすらと見える。実用可。
×:線がはっきりと見える。実用不可。
(Peeling resistance)
The obtained pressure-sensitive adhesive tape was prepared to have a width of 50 mm and a length of 100 mm and used as a measurement sample. Next, the release liner was peeled off in an atmosphere of 23 ° C. and 50% RH, the exposed adhesive layer was attached to a glass plate, and a 2 kg roll was reciprocated once to make a laminate. After 1 minute, when the half of the bonded area was peeled off, the peeling was temporarily interrupted, and the adhesive tape was completely peeled off after standing for 10 seconds in that state. The remaining state of the line of the adhesive layer (the trace generated when the peeling was interrupted) caused by stopping the peeling in the middle was visually evaluated through the light of light in the dark room. The evaluation criteria are as follows.
A: The line is not completely visible. Excellent.
○: A part of the line is visible. Good.
Δ: The entire line is slightly visible. Can be used practically.
X: The line is clearly visible. Not practical.
(塗膜平滑性)
実施例1の塗工速度を30m/分に、幅を150cmに代えた以外は、実施例と同様に行い粘着シートを作製し、高速塗工での欠点数を評価した。評価は、目視で認められる大きさの凝集物の数(欠点数)について、1m2あたりで評価した。
◎:0個。優良。
○:1個。良好。
△:1個以上3個以下。実用可。
×:4個以上。実用不可。
(Coating smoothness)
A pressure-sensitive adhesive sheet was prepared in the same manner as in Example 1 except that the coating speed in Example 1 was changed to 30 m / min and the width was changed to 150 cm, and the number of defects in high-speed coating was evaluated. In the evaluation, the number of aggregates (number of defects) having a size visually recognized was evaluated per 1 m 2 .
A: 0 pieces. Excellent.
○: 1 piece. Good.
Δ: 1 to 3 Can be used practically.
X: 4 or more. Not practical.
Claims (9)
前記ウレタンプレポリマー(A)は、分子量分散度が1.5以上4未満であり、
前記多官能ポリオール(F)は、一分子中の水酸基数が3以上であり、かつ分子末端に一級水酸基を有する、粘着剤。 A hydroxyl group-containing urethane prepolymer (A) which is a reaction product of the polyol (a) and the polyisocyanate (b), an isocyanate curing agent (B) and a polyfunctional polyol (F),
The urethane prepolymer (A) has a molecular weight dispersity of 1.5 or more and less than 4,
The polyfunctional polyol (F) is a pressure-sensitive adhesive having 3 or more hydroxyl groups in one molecule and having a primary hydroxyl group at the molecular end.
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