JP5949249B2 - Thermosetting resin composition, prepreg, laminate and printed wiring board using the same - Google Patents
Thermosetting resin composition, prepreg, laminate and printed wiring board using the same Download PDFInfo
- Publication number
- JP5949249B2 JP5949249B2 JP2012157930A JP2012157930A JP5949249B2 JP 5949249 B2 JP5949249 B2 JP 5949249B2 JP 2012157930 A JP2012157930 A JP 2012157930A JP 2012157930 A JP2012157930 A JP 2012157930A JP 5949249 B2 JP5949249 B2 JP 5949249B2
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- JP
- Japan
- Prior art keywords
- group
- resin composition
- thermosetting resin
- resin
- siloxane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011342 resin composition Substances 0.000 title claims description 47
- 229920001187 thermosetting polymer Polymers 0.000 title claims description 47
- 229920005989 resin Polymers 0.000 claims description 64
- 239000011347 resin Substances 0.000 claims description 64
- -1 siloxane diamine Chemical class 0.000 claims description 50
- 229920001721 polyimide Polymers 0.000 claims description 29
- 239000004642 Polyimide Substances 0.000 claims description 28
- 230000002378 acidificating effect Effects 0.000 claims description 26
- 125000001424 substituent group Chemical group 0.000 claims description 26
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate group Chemical group [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 claims description 12
- 239000011256 inorganic filler Substances 0.000 claims description 12
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 12
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 12
- 125000001931 aliphatic group Chemical group 0.000 claims description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 9
- XAZPKEBWNIUCKF-UHFFFAOYSA-N 1-[4-[4-[2-[4-[4-(2,5-dioxopyrrol-1-yl)phenoxy]phenyl]propan-2-yl]phenoxy]phenyl]pyrrole-2,5-dione Chemical compound C=1C=C(OC=2C=CC(=CC=2)N2C(C=CC2=O)=O)C=CC=1C(C)(C)C(C=C1)=CC=C1OC(C=C1)=CC=C1N1C(=O)C=CC1=O XAZPKEBWNIUCKF-UHFFFAOYSA-N 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 125000002947 alkylene group Chemical group 0.000 claims description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 239000012948 isocyanate Substances 0.000 claims description 6
- 238000010030 laminating Methods 0.000 claims description 6
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 125000001118 alkylidene group Chemical group 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 3
- 125000003700 epoxy group Chemical group 0.000 claims description 3
- 125000001033 ether group Chemical group 0.000 claims description 3
- 125000005843 halogen group Chemical group 0.000 claims description 3
- 125000000542 sulfonic acid group Chemical group 0.000 claims description 3
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims description 3
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 description 31
- 229920000647 polyepoxide Polymers 0.000 description 31
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 24
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 22
- 150000001412 amines Chemical class 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 17
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 16
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 15
- 239000000463 material Substances 0.000 description 15
- 239000003960 organic solvent Substances 0.000 description 15
- 239000011889 copper foil Substances 0.000 description 12
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 12
- 239000011521 glass Substances 0.000 description 12
- 239000000377 silicon dioxide Substances 0.000 description 11
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 10
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 10
- 229910052802 copper Inorganic materials 0.000 description 10
- 239000010949 copper Substances 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 238000005259 measurement Methods 0.000 description 9
- 229920003986 novolac Polymers 0.000 description 9
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- 239000002245 particle Substances 0.000 description 7
- 238000010992 reflux Methods 0.000 description 7
- 239000002966 varnish Substances 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000003063 flame retardant Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 5
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000005530 etching Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- CDAWCLOXVUBKRW-UHFFFAOYSA-N 2-aminophenol Chemical compound NC1=CC=CC=C1O CDAWCLOXVUBKRW-UHFFFAOYSA-N 0.000 description 4
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 4
- 229940018563 3-aminophenol Drugs 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- ALYNCZNDIQEVRV-UHFFFAOYSA-N 4-aminobenzoic acid Chemical compound NC1=CC=C(C(O)=O)C=C1 ALYNCZNDIQEVRV-UHFFFAOYSA-N 0.000 description 4
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 4
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 4
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- 239000005062 Polybutadiene Substances 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 229920002857 polybutadiene Polymers 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 3
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 3
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 3
- WECDUOXQLAIPQW-UHFFFAOYSA-N 4,4'-Methylene bis(2-methylaniline) Chemical compound C1=C(N)C(C)=CC(CC=2C=C(C)C(N)=CC=2)=C1 WECDUOXQLAIPQW-UHFFFAOYSA-N 0.000 description 3
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 3
- KHYXYOGWAIYVBD-UHFFFAOYSA-N 4-(4-propylphenoxy)aniline Chemical compound C1=CC(CCC)=CC=C1OC1=CC=C(N)C=C1 KHYXYOGWAIYVBD-UHFFFAOYSA-N 0.000 description 3
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 3
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 235000010290 biphenyl Nutrition 0.000 description 3
- 239000004305 biphenyl Substances 0.000 description 3
- 239000007809 chemical reaction catalyst Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 229930003836 cresol Natural products 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 150000002460 imidazoles Chemical class 0.000 description 3
- 150000003949 imides Chemical class 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 229920002050 silicone resin Polymers 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 2
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 2
- ZGDMDBHLKNQPSD-UHFFFAOYSA-N 2-amino-5-(4-amino-3-hydroxyphenyl)phenol Chemical compound C1=C(O)C(N)=CC=C1C1=CC=C(N)C(O)=C1 ZGDMDBHLKNQPSD-UHFFFAOYSA-N 0.000 description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- XFDUHJPVQKIXHO-UHFFFAOYSA-N 3-aminobenzoic acid Chemical compound NC1=CC=CC(C(O)=O)=C1 XFDUHJPVQKIXHO-UHFFFAOYSA-N 0.000 description 2
- ICNFHJVPAJKPHW-UHFFFAOYSA-N 4,4'-Thiodianiline Chemical compound C1=CC(N)=CC=C1SC1=CC=C(N)C=C1 ICNFHJVPAJKPHW-UHFFFAOYSA-N 0.000 description 2
- JCRRFJIVUPSNTA-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1 JCRRFJIVUPSNTA-UHFFFAOYSA-N 0.000 description 2
- HYDATEKARGDBKU-UHFFFAOYSA-N 4-[4-[4-(4-aminophenoxy)phenyl]phenoxy]aniline Chemical group C1=CC(N)=CC=C1OC1=CC=C(C=2C=CC(OC=3C=CC(N)=CC=3)=CC=2)C=C1 HYDATEKARGDBKU-UHFFFAOYSA-N 0.000 description 2
- UTDAGHZGKXPRQI-UHFFFAOYSA-N 4-[4-[4-(4-aminophenoxy)phenyl]sulfonylphenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=C(S(=O)(=O)C=2C=CC(OC=3C=CC(N)=CC=3)=CC=2)C=C1 UTDAGHZGKXPRQI-UHFFFAOYSA-N 0.000 description 2
- PDCMTKJRBAZZHL-UHFFFAOYSA-N 5-aminobenzene-1,3-diol Chemical compound NC1=CC(O)=CC(O)=C1 PDCMTKJRBAZZHL-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 239000005456 alcohol based solvent Substances 0.000 description 2
- 229960004050 aminobenzoic acid Drugs 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- RWZYAGGXGHYGMB-UHFFFAOYSA-N anthranilic acid Chemical compound NC1=CC=CC=C1C(O)=O RWZYAGGXGHYGMB-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 239000003849 aromatic solvent Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 2
- ZLSMCQSGRWNEGX-UHFFFAOYSA-N bis(4-aminophenyl)methanone Chemical compound C1=CC(N)=CC=C1C(=O)C1=CC=C(N)C=C1 ZLSMCQSGRWNEGX-UHFFFAOYSA-N 0.000 description 2
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical compound NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 2
- 239000011362 coarse particle Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- UKJLNMAFNRKWGR-UHFFFAOYSA-N cyclohexatrienamine Chemical group NC1=CC=C=C[CH]1 UKJLNMAFNRKWGR-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 239000003759 ester based solvent Substances 0.000 description 2
- 239000004210 ether based solvent Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 125000002883 imidazolyl group Chemical group 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000005453 ketone based solvent Substances 0.000 description 2
- 231100000053 low toxicity Toxicity 0.000 description 2
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 description 2
- AUHZEENZYGFFBQ-UHFFFAOYSA-N mesitylene Substances CC1=CC(C)=CC(C)=C1 AUHZEENZYGFFBQ-UHFFFAOYSA-N 0.000 description 2
- 125000001827 mesitylenyl group Chemical group [H]C1=C(C(*)=C(C([H])=C1C([H])([H])[H])C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-M octanoate Chemical compound CCCCCCCC([O-])=O WWZKQHOCKIZLMA-UHFFFAOYSA-M 0.000 description 2
- 239000012766 organic filler Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001955 polyphenylene ether Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 125000004434 sulfur atom Chemical group 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
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- TUQQUUXMCKXGDI-UHFFFAOYSA-N bis(3-aminophenyl)methanone Chemical compound NC1=CC=CC(C(=O)C=2C=C(N)C=CC=2)=C1 TUQQUUXMCKXGDI-UHFFFAOYSA-N 0.000 description 1
- 229910001593 boehmite Inorganic materials 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- LNEUSAPFBRDCPM-UHFFFAOYSA-N carbamimidoylazanium;sulfamate Chemical compound NC(N)=N.NS(O)(=O)=O LNEUSAPFBRDCPM-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 1
- JAWGVVJVYSANRY-UHFFFAOYSA-N cobalt(3+) Chemical compound [Co+3] JAWGVVJVYSANRY-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000011258 core-shell material Substances 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- VKIRRGRTJUUZHS-UHFFFAOYSA-N cyclohexane-1,4-diamine Chemical compound NC1CCC(N)CC1 VKIRRGRTJUUZHS-UHFFFAOYSA-N 0.000 description 1
- YQLZOAVZWJBZSY-UHFFFAOYSA-N decane-1,10-diamine Chemical compound NCCCCCCCCCCN YQLZOAVZWJBZSY-UHFFFAOYSA-N 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 239000012772 electrical insulation material Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 description 1
- 239000006081 fluorescent whitening agent Substances 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- PWSKHLMYTZNYKO-UHFFFAOYSA-N heptane-1,7-diamine Chemical compound NCCCCCCCN PWSKHLMYTZNYKO-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229940018564 m-phenylenediamine Drugs 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- XLSZMDLNRCVEIJ-UHFFFAOYSA-N methylimidazole Natural products CC1=CNC=N1 XLSZMDLNRCVEIJ-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 1
- AXQWPCXWEZQIJV-UHFFFAOYSA-N n-methyl-5-[2-[4-(methylamino)pentyl]phenyl]pentan-2-amine Chemical compound CNC(C)CCCC1=CC=CC=C1CCCC(C)NC AXQWPCXWEZQIJV-UHFFFAOYSA-N 0.000 description 1
- OKBVMLGZPNDWJK-UHFFFAOYSA-N naphthalene-1,4-diamine Chemical compound C1=CC=C2C(N)=CC=C(N)C2=C1 OKBVMLGZPNDWJK-UHFFFAOYSA-N 0.000 description 1
- KQSABULTKYLFEV-UHFFFAOYSA-N naphthalene-1,5-diamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1N KQSABULTKYLFEV-UHFFFAOYSA-N 0.000 description 1
- GOGZBMRXLADNEV-UHFFFAOYSA-N naphthalene-2,6-diamine Chemical compound C1=C(N)C=CC2=CC(N)=CC=C21 GOGZBMRXLADNEV-UHFFFAOYSA-N 0.000 description 1
- SXJVFQLYZSNZBT-UHFFFAOYSA-N nonane-1,9-diamine Chemical compound NCCCCCCCCCN SXJVFQLYZSNZBT-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000013034 phenoxy resin Substances 0.000 description 1
- 229920006287 phenoxy resin Polymers 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 150000004714 phosphonium salts Chemical class 0.000 description 1
- 229920002627 poly(phosphazenes) Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- MIROPXUFDXCYLG-UHFFFAOYSA-N pyridine-2,5-diamine Chemical compound NC1=CC=C(N)N=C1 MIROPXUFDXCYLG-UHFFFAOYSA-N 0.000 description 1
- VHNQIURBCCNWDN-UHFFFAOYSA-N pyridine-2,6-diamine Chemical compound NC1=CC=CC(N)=N1 VHNQIURBCCNWDN-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 150000003384 small molecules Chemical group 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 229950000244 sulfanilic acid Drugs 0.000 description 1
- LTURHSAEWJPFAA-UHFFFAOYSA-N sulfuric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OS(O)(=O)=O.NC1=NC(N)=NC(N)=N1 LTURHSAEWJPFAA-UHFFFAOYSA-N 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- QQOWHRYOXYEMTL-UHFFFAOYSA-N triazin-4-amine Chemical compound N=C1C=CN=NN1 QQOWHRYOXYEMTL-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 125000006839 xylylene group Chemical group 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Epoxy Resins (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
- Reinforced Plastic Materials (AREA)
Description
本発明は、半導体パッケージやプリント配線板用に好適な熱硬化性樹脂組成物に関し、詳しくは特に低熱膨張性および耐デスミア性に優れる熱硬化性樹脂組成物、およびこれを用いたプリプレグ、積層板及びプリント配線板に関する。 The present invention relates to a thermosetting resin composition suitable for semiconductor packages and printed wiring boards, and in particular, a thermosetting resin composition excellent in low thermal expansion and desmear resistance, and a prepreg and a laminate using the same. And a printed wiring board.
近年の電子機器の小型化・高性能化の流れに伴い、プリント配線板では配線密度の高度化、高集積化が進展し、これにともなって、配線用積層板の耐熱性の向上による信頼性向上への要求が強まっている。このような用途、特に半導体パッケージにおいては、優れた耐熱性、低線膨張係数を兼備することが要求されている。 In recent years, with the trend toward miniaturization and higher performance of electronic devices, the printed wiring boards have become increasingly dense and highly integrated, and as a result, reliability has been improved by improving the heat resistance of laminated boards for wiring. There is an increasing demand for improvement. In such applications, particularly semiconductor packages, it is required to have excellent heat resistance and a low linear expansion coefficient.
プリント配線板用積層板としては、エポキシ樹脂を主剤とした樹脂組成物とガラス織布とを硬化・一体成形したものが一般的である。一般にエポキシ樹脂は、絶縁性や耐熱性、コスト等のバランスに優れるが、近年のプリント配線板の高密度実装、高多層化構成にともなう耐熱性向上への要請に対応するには、どうしてもその耐熱性の上昇には限界がある。さらに、熱膨張率が大きいため、芳香環を有するエポキシ樹脂の選択やシリカ等の無機充填材を高充填化することで低熱膨張化を図っている(例えば、特許文献1参照)。
しかし、積層板用の樹脂組成物で無機充填量を増やすことは吸湿による絶縁信頼性の低下や樹脂−配線層の密着不足、プレス成形不良を起こす。
また、高密度実装、高多層化積層板に広く使用されているポリビスマレイミド樹脂は、その耐熱性は非常に優れているものの、吸湿性が高く、接着性に難点がある。さらに、積層時にエポキシ樹脂に比べ高温、長時間を必要とし生産性が悪いという欠点もある。
すなわち、一般的に、エポキシ樹脂の場合180℃以下の温度で硬化可能であるが、ポリビスマレイミド樹脂を積層する場合は220℃以上の高温でかつ長時間の処理が必要である。また、変性イミド樹脂組成物は耐湿性や接着性が改良されるものの(例えば、特許文献2参照)、メチルエチルケトン等の汎用性溶剤への可溶性確保のため水酸基とエポキシ基を含有する低分子化合物で変性するので、得られる変性イミド樹脂の耐熱性がポリビスマレイミド樹脂と比較すると大幅に劣る。
As a laminated board for a printed wiring board, one obtained by curing and integrally molding a resin composition mainly composed of an epoxy resin and a glass woven fabric is generally used. In general, epoxy resin has a good balance of insulation, heat resistance, cost, etc. However, in order to respond to the demand for improved heat resistance due to the recent high density mounting of printed wiring boards and multi-layered construction, it is inevitably necessary. There is a limit to the increase in sex. Furthermore, since the thermal expansion coefficient is large, low thermal expansion is achieved by selecting an epoxy resin having an aromatic ring or by highly filling an inorganic filler such as silica (for example, see Patent Document 1).
However, increasing the inorganic filling amount with the resin composition for laminates causes a decrease in insulation reliability due to moisture absorption, insufficient adhesion of the resin-wiring layer, and poor press molding.
In addition, polybismaleimide resins widely used for high-density packaging and highly multilayered laminates are very excellent in heat resistance, but have high hygroscopicity and have difficulty in adhesion. Furthermore, there is a drawback in that productivity is poor because a high temperature and a long time are required compared with the epoxy resin during lamination.
That is, in general, the epoxy resin can be cured at a temperature of 180 ° C. or lower, but when a polybismaleimide resin is laminated, a high temperature of 220 ° C. or higher and a long-time treatment are required. Although the modified imide resin composition is improved in moisture resistance and adhesiveness (for example, see Patent Document 2), it is a low molecular weight compound containing a hydroxyl group and an epoxy group in order to ensure solubility in a general-purpose solvent such as methyl ethyl ketone. Since it is modified, the heat resistance of the resulting modified imide resin is significantly inferior to that of the polybismaleimide resin.
また、多層プリント回路基板を製造する過程において、ドリルやレーザー加工によりビアホールを形成した後、過マンガン酸溶液などのデスミア液でデスミア処理したときに、樹脂の耐デスミア性が低いと、ビアホール内の樹脂が削られ、凹凸が大きくなり、めっき染込みやめっき剥離などの不良が発生する課題があった。 In addition, in the process of manufacturing a multilayer printed circuit board, after forming a via hole by drilling or laser processing and desmearing with a desmear solution such as a permanganic acid solution, if the resin has low desmear resistance, There was a problem that the resin was shaved, the unevenness was increased, and defects such as plating soaking and plating peeling occurred.
本発明の目的は、こうした現状に鑑み、特に低熱膨張性および耐デスミア性に優れる熱硬化性樹脂組成物、およびこれを用いたプリプレグ、積層板、プリント配線板を提供することである。 In view of the current situation, an object of the present invention is to provide a thermosetting resin composition that is particularly excellent in low thermal expansion and desmear resistance, and a prepreg, a laminate, and a printed wiring board using the same.
本発明者らは、前記目的を達成するために鋭意研究を重ねた結果、特定の構造を有するシロキサン変性ポリイミドを用いることで上記の目的を達成しうること見出し、本発明を完成するに至った。本発明は、かかる知見にもとづいて完成したものである。 As a result of intensive studies to achieve the above object, the present inventors have found that the above object can be achieved by using a siloxane-modified polyimide having a specific structure, and have completed the present invention. . The present invention has been completed based on such knowledge.
すなわち、本発明は、以下の熱硬化性樹脂組成物、プリプレグ、積層板及びプリント配線板を提供する。
1.(A)2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]プロパン、(B)下記一般式(1)に示すシロキサンジアミン、(C)下記一般式(2)に示す酸性置換基を有するアミン化合物が配合されたものであることを特徴とする熱硬化性樹脂組成物。
2.さらに、熱硬化性樹脂(D)を含有する上記1に記載の熱硬化性樹脂組成物。
3.上記1に記載の(A)、(B)および(C)を反応させて得られる、分子構造中に酸性置換基を有するシロキサン変性ポリイミドを含有する上記1又は2に記載の熱硬化性樹脂組成物。
4.上記1に記載の(A)、(B)および(C)と共に、1分子中に少なくとも2個の1級アミノ基を有するアミン化合物(ただし、(B)の一般式(1)に示されるシロキサンジアミンを除く)(E)を配合することを特徴とする上記1又は2に記載の熱硬化性樹脂組成物。
5.分子構造中に酸性置換基を有するシロキサン変性ポリイミドが、さらに、1分子中に少なくとも2個の1級アミノ基を有するアミン化合物(ただし、(B)の一般式(1)に示されるシロキサンジアミンを除く)(E)を反応させて得られるものである上記3に記載の熱硬化性樹脂組成物。
6.前記熱硬化性樹脂(D)が分子構造中にエポキシ基またはシアネート基を有する樹脂である上記1〜5に記載の熱硬化性樹脂組成物。
7.さらに、無機充填材(F)を含有する上記1〜6に記載の熱硬化性樹脂組成物。
8.さらに、下記一般式(3)に示す変性イミダゾール化合物及び下記一般式(4)に示す変性イミダゾール化合物から選ばれた少なくとも一種の硬化促進剤(G)を含有する上記1〜7に記載の熱硬化性樹脂組成物。
9.上記1〜8のいずれかに記載の熱硬化性樹脂組成物を用いたプリプレグ。
10.上記9記載のプリプレグを用いて積層成形した得られた積層板。
11.上記10記載の積層板を用いて製造された多層プリント配線板。
That is, the present invention provides the following thermosetting resin composition, prepreg, laminate and printed wiring board.
1. (A) 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane, (B) a siloxane diamine represented by the following general formula (1), (C) an acidic substituent represented by the following general formula (2) A thermosetting resin composition characterized by comprising an amine compound having a mixture.
2. Furthermore, the thermosetting resin composition of said 1 containing a thermosetting resin (D).
3. 3. The thermosetting resin composition according to 1 or 2 above, comprising a siloxane-modified polyimide having an acidic substituent in the molecular structure obtained by reacting (A), (B) and (C) according to 1 above. object.
4). An amine compound having at least two primary amino groups in one molecule together with (A), (B) and (C) described in 1 above (provided that the siloxane represented by the general formula (1) of (B)) 3. The thermosetting resin composition as described in 1 or 2 above, which comprises (E) excluding diamine).
5. The siloxane-modified polyimide having an acidic substituent in the molecular structure is further converted into an amine compound having at least two primary amino groups in one molecule (provided that the siloxane diamine represented by the general formula (1) of (B) 3. The thermosetting resin composition as described in 3 above, which is obtained by reacting (E).
6). The thermosetting resin composition according to 1 to 5, wherein the thermosetting resin (D) is a resin having an epoxy group or a cyanate group in a molecular structure.
7). Furthermore, the thermosetting resin composition of said 1-6 containing an inorganic filler (F).
8). Furthermore, the thermosetting of said 1-7 containing at least 1 type of hardening accelerator (G) chosen from the modified imidazole compound shown to following General formula (3), and the modified imidazole compound shown to following General formula (4). Resin composition.
9. The prepreg using the thermosetting resin composition in any one of said 1-8.
10. A laminate obtained by laminating using the prepreg described in 9 above.
11. A multilayer printed wiring board produced using the laminate as described in 10 above.
本発明の熱硬化性樹脂組成物を基材に含浸、又は塗工して得たプリプレグ、及び該プリプレグを積層成形することにより製造した積層板は、特に低熱膨張性および耐デスミア性に優れ電子機器用プリント配線板として有用である。 A prepreg obtained by impregnating or coating a base material with the thermosetting resin composition of the present invention and a laminate produced by laminating the prepreg are particularly excellent in low thermal expansion and desmear resistance. It is useful as a printed wiring board for equipment.
以下、本発明について詳細に説明する。
本発明の熱硬化性樹脂組成物は、(A)2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]プロパン、(B)下記一般式(1)に示すシロキサンジアミン、(C)下記一般式(2)に示す酸性置換基を有するアミン化合物が配合されたものである。
The thermosetting resin composition of the present invention comprises (A) 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane, (B) a siloxane diamine represented by the following general formula (1), (C) An amine compound having an acidic substituent represented by the general formula (2) is blended.
本発明の熱硬化性樹脂組成物における(A)成分として、2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]プロパンを用いることにより、溶剤溶解性、樹脂の相容性が向上し、高い耐デスミア性を得ることができる。 By using 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane as the component (A) in the thermosetting resin composition of the present invention, solvent solubility and resin compatibility are improved. High desmear resistance can be obtained.
本発明の熱硬化性樹脂組成物における(B)成分の一般式(1)に示すシロキサンジアミンとしては、市販品を用いることができ、例えば、「KF−8010」(アミン当量430)、「X−22−161A」(アミン当量800)、「X−22−161B」(アミン当量1500)、「KF−8012」(アミン当量2200)、「KF−8008」(アミン当量5700)、「X−22−9409」(アミン当量700)、「X−22−1660B−3」(アミン当量2200)(以上、信越化学工業(株)製)、「BY−16−853U」(アミン当量460)、「BY−16−853」(アミン当量650)、「BY−16−853B」(アミン当量2200)(以上、東レダウコーニング(株)製)等が挙げられ、これらは単独で、あるいは2種類以上を混合して用いてもよい。
これらのシロキサンジアミンの中で低吸水率の点からX−22−161A、X−22−161B、KF−8012、KF−8008、X−22−1660B−3、BY−16−853Bが好ましく、低熱膨張性の点からX−22−161A、X−22−161B、KF−8012が特に好ましい。
As the siloxane diamine represented by the general formula (1) of the component (B) in the thermosetting resin composition of the present invention, a commercially available product can be used. For example, “KF-8010” (amine equivalent 430), “X -22-161A "(amine equivalent 800)," X-22-161B "(amine equivalent 1500)," KF-8012 "(amine equivalent 2200)," KF-8008 "(amine equivalent 5700)," X-22 −9409 ”(amine equivalent 700),“ X-22-1660B-3 ”(amine equivalent 2200) (above, manufactured by Shin-Etsu Chemical Co., Ltd.),“ BY-16-853U ”(amine equivalent 460),“ BY -16-853 "(amine equivalent 650)," BY-16-853B "(amine equivalent 2200) (above, manufactured by Toray Dow Corning Co., Ltd.) and the like. Or it may be used as a mixture of two or more.
Among these siloxane diamines, X-22-161A, X-22-161B, KF-8012, KF-8008, X-22-1660B-3, and BY-16-853B are preferable in terms of low water absorption, and low heat X-22-161A, X-22-161B, and KF-8012 are particularly preferable from the viewpoint of expansibility.
(C)成分の酸性置換基を有するアミン化合物としては、例えば、m−アミノフェノール、p−アミノフェノール、o−アミノフェノール、p−アミノ安息香酸、m−アミノ安息香酸、o−アミノ安息香酸、o−アミノベンゼンスルホン酸、m−アミノベンゼンスルホン酸、p−アミノベンゼンスルホン酸、3,5−ジヒドロキシアニリン、3,5−ジカルボキシアニリン等が挙げられ、これらの中で、溶解性や合成の収率の点からm−アミノフェノール、p−アミノフェノール、o−アミノフェノール、p−アミノ安息香酸、m−アミノ安息香酸、及び3,5−ジヒドロキシアニリンが好ましく、耐熱性の点からm−アミノフェノール及びp−アミノフェノールがより好ましい。 Examples of the amine compound having an acidic substituent of component (C) include m-aminophenol, p-aminophenol, o-aminophenol, p-aminobenzoic acid, m-aminobenzoic acid, o-aminobenzoic acid, o-aminobenzenesulfonic acid, m-aminobenzenesulfonic acid, p-aminobenzenesulfonic acid, 3,5-dihydroxyaniline, 3,5-dicarboxyaniline, and the like. Among these, solubility and synthesis From the viewpoint of yield, m-aminophenol, p-aminophenol, o-aminophenol, p-aminobenzoic acid, m-aminobenzoic acid, and 3,5-dihydroxyaniline are preferable, and m-amino from the viewpoint of heat resistance. Phenol and p-aminophenol are more preferred.
本発明の熱硬化性樹脂組成物は、上記の(A)、(B)および(C)が配合されたものであるが、(A)、(B)および(C)をプレ反応させて得られる、酸性置換基を有するシロキサン変性ポリイミドとしても使用することができる。このようなプレ反応を行うことにより、分子量を制御することができ、更なる低熱膨張率化および耐デスミア性向上を行うことができる。 The thermosetting resin composition of the present invention is a mixture of the above (A), (B) and (C), and is obtained by pre-reacting (A), (B) and (C). It can also be used as a siloxane-modified polyimide having an acidic substituent. By performing such a pre-reaction, the molecular weight can be controlled, and the thermal expansion coefficient can be further lowered and the desmear resistance can be improved.
これらの反応は有機溶媒中で、加熱保温しながら行い、酸性置換基を有するシロキサン変性ポリイミドを合成することが好ましい。
上記の(A)、(B)および(C)成分を有機溶媒中で反応させる際、反応温度は70〜150℃であることが好ましく、100〜130℃であることがさらに好ましい。反応時間は0.1〜10時間であることが好ましく、1〜6時間であることがさらに好ましい。
ここで、(B)のシロキサンジアミンと(C)の酸性置換基を有するモノアミン化合物の使用量は、−NH2基当量の総和と、(A)のマレイミド環のC=C基当量との関係が、
0.1≦〔C=C基当量〕/〔−NH2基当量の総和〕≦10.0に示す範囲になることが好ましい。より好ましくは、この関係が、
1.0≦〔C=C基当量〕/〔−NH2基当量の総和〕≦9.0、特に好ましくは、
2.0≦〔C=C基当量〕/〔−NH2基当量の総和〕≦8.0
の範囲とする。
該当量比を0.1以上とすることによりゲル化及び耐熱性が低下することがなく、又、10.0以下とすることにより有機溶剤への溶解性、耐熱性が低下することがない。
上記のような関係を維持しつつ、(A)成分の使用量は、(B)成分100質量部に対して50〜3000質量部が好ましく、100〜1500質量部がより好ましい。50質量部以上とすることにより耐熱性が低下することがなく、又、3000質量部以下とすることにより低熱膨張性を良好に保つことができる。
These reactions are preferably carried out in an organic solvent while being heated and heated to synthesize a siloxane-modified polyimide having an acidic substituent.
When the above components (A), (B) and (C) are reacted in an organic solvent, the reaction temperature is preferably 70 to 150 ° C, more preferably 100 to 130 ° C. The reaction time is preferably 0.1 to 10 hours, and more preferably 1 to 6 hours.
Here, the amount of the monoamine compound having the (B) siloxane diamine and the (C) acidic substituent is the relationship between the sum of the —NH 2 group equivalents and the C═C group equivalent of the maleimide ring of (A). But,
0.1 ≦ [C = C group equivalent] / [total of —NH 2 group equivalent] ≦ 10.0 is preferable. More preferably, this relationship is
1.0 ≦ [C = C group equivalent] / [total of —NH 2 group equivalent] ≦ 9.0, particularly preferably
2.0 ≦ [C = C group equivalent] / [total of —NH 2 group equivalent] ≦ 8.0
The range.
When the ratio is 0.1 or more, gelation and heat resistance do not decrease, and when it is 10.0 or less, solubility in organic solvents and heat resistance do not decrease.
While maintaining the relationship as described above, the amount of the component (A) used is preferably 50 to 3000 parts by mass, more preferably 100 to 1500 parts by mass with respect to 100 parts by mass of the component (B). When the amount is 50 parts by mass or more, the heat resistance does not decrease, and when the amount is 3000 parts by mass or less, the low thermal expansion can be kept good.
また、(C)成分の使用量は、(B)成分100質量部に対して1〜1000質量部が好ましく、10〜500質量部がより好ましい。1質量部以上とすることにより耐熱性が低下することがなく、又、1000質量部以下とすることにより低熱膨張性を良好に保つことができる。 Moreover, 1-1000 mass parts is preferable with respect to 100 mass parts of (B) component, and, as for the usage-amount of (C) component, 10-500 mass parts is more preferable. When the amount is 1 part by mass or more, the heat resistance does not decrease, and when the amount is 1000 parts by mass or less, the low thermal expansion can be kept good.
この反応で使用される有機溶媒は特に制限されないが、例えばエタノール、プロパノール、ブタノール、メチルセロソルブ、ブチルセロソルブ、プロピレングリコールモノメチルエーテル等のアルコール系溶剤、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶剤、酢酸エチルエステルやγ−ブチロラクトン等のエステル系溶剤、テトラヒドロフラン等のエーテル系溶剤、トルエン、キシレン、メシチレン等の芳香族系溶剤、ジメチルホルムアミド、ジメチルアセトアミド、N−メチルピロリドン等の窒素原子含有溶剤、ジメチルスルホキシド等の硫黄原子含有溶剤等が挙げられ、1種又は2種以上を混合して使用できる。 The organic solvent used in this reaction is not particularly limited, but alcohol solvents such as ethanol, propanol, butanol, methyl cellosolve, butyl cellosolve, propylene glycol monomethyl ether, and ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone. Ester solvents such as ethyl acetate and γ-butyrolactone, ether solvents such as tetrahydrofuran, aromatic solvents such as toluene, xylene, mesitylene, nitrogen atom-containing solvents such as dimethylformamide, dimethylacetamide, N-methylpyrrolidone, Examples include sulfur atom-containing solvents such as dimethyl sulfoxide, and one or two or more of them can be used in combination.
これらの有機溶媒の中で、溶解性の点からシクロヘキサノン、プロピレングリコールモノメチルエーテル、メチルセロソルブ、γ−ブチロラクトンが好ましく、低毒性であることや揮発性が高く残溶剤として残りにくい点から、シクロヘキサノン、プロピレングリコールモノメチルエーテル、ジメチルアセトアミドが特に好ましい。 Among these organic solvents, cyclohexanone, propylene glycol monomethyl ether, methyl cellosolve, and γ-butyrolactone are preferred from the viewpoint of solubility, and cyclohexanone, propylene are preferred because of their low toxicity and high volatility that are difficult to remain as a residual solvent. Glycol monomethyl ether and dimethylacetamide are particularly preferred.
有機溶媒の使用量は、(A)、(B)および(C)成分の総和100質量部当たり、25〜1000質量部とすることが好ましく、50〜500質量部とすることがより好ましい。有機溶剤の使用量を25〜1000質量部とすると、溶解性の不足や、合成に長時間を要するなどのデメリットがなくて好ましい。 The amount of the organic solvent used is preferably 25 to 1000 parts by mass, more preferably 50 to 500 parts by mass, per 100 parts by mass of the sum of the components (A), (B) and (C). When the amount of the organic solvent used is 25 to 1000 parts by mass, there are no disadvantages such as insufficient solubility and a long time for synthesis, which is preferable.
また、この反応には任意に反応触媒を使用することができ、特に限定されない。反応触媒の例としては、トリエチルアミン、ピリジン、トリブチルアミン等のアミン類、メチルイミダゾール、フェニルイミダゾール等のイミダゾール類、トリフェニルホスフィン等のリン系触媒等が挙げられ、1種又は2種以上を混合して使用できる。
さらに、本発明の熱硬化性樹脂組成物は、上記の(A)、(B)および(C)と共に、1分子中に少なくとも2個の1級アミノ基を有するアミン化合物(E)も配合することができる。
Moreover, a reaction catalyst can be arbitrarily used for this reaction, and it is not specifically limited. Examples of the reaction catalyst include amines such as triethylamine, pyridine, and tributylamine, imidazoles such as methylimidazole and phenylimidazole, and phosphorus-based catalysts such as triphenylphosphine. Can be used.
Furthermore, the thermosetting resin composition of the present invention also contains an amine compound (E) having at least two primary amino groups in one molecule together with the above (A), (B) and (C). be able to.
(E)成分のアミン化合物としては、(B)の一般式(1)に示されるシロキサンジアミン以外のものであれば、特に限定されるものではないが、例えば、m−フェニレンジアミン、p−フェニレンジアミン、4,6−ジメチル−m−フェニレンジアミン、2,5−ジメチル−p−フェニレンジアミン、2,3,5,6−テトラメチル−p−フェニレンジアミン、2,4−ジアミノメシチレン、m−キシレン−2,5−ジアミン、m−キシリレンジアミン、p−キシリレンジアミン、2,4−ジアミノトルエン、2,5−ジアミノトルエン、2,4−ビス(アミノ−t−ブチル)トルエン、2,4−ジアミノキシレン、2,4−ジアミノピリジン、2,6−ジアミノピリジン、2,5−ジアミノピリジン、2,4−ジアミノデュレン、4,5−ジアミノ−6−ヒドロキシ−2−メルカプトピリミジン、3−ビス(3−アミノベンジル)ベンゼン、4−ビス(4−アミノベンジル)ベンゼン、1,4−ビス(4−アミノフェニル)ベンゼン、1,3−ビス(3−アミノフェノキシ)ベンゼン、1,3−ビス(4−アミノフェノキシ)ベンゼン、1,4−ビス(4−アミノフェノキシ)ベンゼン、3−ビス(3−(3−アミノフェノキシ)フェノキシ)ベンゼン、4−ビス(4−(4−アミノフェノキシ)フェノキシ)ベンゼン、3−ビス(3−(3−(3−アミノフェノキシ)フェノキシ)フェノキシ)ベンゼン、4−ビス(4−(4−(4−アミノフェノキシ)フェノキシ)フェノキシ)ベンゼン、3−ビス(α,α−ジメチル−3−アミノベンジル)ベンゼン、1,4−ビス(α,α−ジメチル−3−アミノベンジル)ベンゼン、3−ビス(α,α−ジメチル−4−アミノベンジル)ベンゼン、ビス(4−メチルアミノペンチル)ベンゼン、p−ビス(2−メチル−4−アミノペンチル)ベンゼン、1,4−ビス(3−アミノプロピルジメチルシリル)ベンゼン、ビス[(4−アミノフェニル)−2−プロピル]1,4−ベンゼン、2,5−ジアミノベンゼンスルホン酸、3,3’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルメタン、3,3’−ジメチル−4,4’−ジアミノジフェニルメタン、3,3’、5,5’−テトラメチル−4,4’−ジアミノジフェニルメタン、3,3’−ジエチル−4,4’−ジアミノジフェニルメタン、3,3’−ジメチル、5,5’−ジエチル−4,4’−ジアミノジフェニルメタン、4,4’−メチレン−ビス(2−クロロアニリン)、3,3’−ジアミノジフェニルエタン、4,4’−ジアミノジフェニルエタン、2,2’−ジアミノジフェニルプロパン、3,3’−ジアミノジフェニルプロパン、4,4’−ジアミノジフェニルプロパン、2,2’−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、2,2’−ビス[4−(4−アミノフェノキシ)フェニル]ヘキサフルオロプロパン、3−(2’,4’−ジアミノフェノキシ)プロパンスルホン酸、ビス(4−アミノフェニル)ジエチルシラン、3,3’−ジアミノベンゾフェノン、4,4’−ジアミノベンゾフェノン、3,3’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルエーテル、3,3’−ジメチル−4,4’−ジアミノジフェニルエーテル、ビス(4−アミノ−t−ブチルフェニル)エ−テル、4,4’−ジアミノジフェニルエーテル−2,2’−ジスルホン酸、3,3’−ジアミノジフェニルスルホン、4,4’−ジアミノジフェニルスルホン、ビス[4−(4−アミノフェノキシ)フェニル]スルホン、ビス[4−(3−アミノフェノキシ)フェニル]スルホン、ベンジジン、2,2’−ジメチル−4,4’−ジアミノビフェニル、3,3’−ジメチル−4,4’−ジアミノビフェニル、3,3’−ジメトキシ−4,4’−ジアミノビフェニル、3,3’−ジメチル−4,4’−ジアミノビフェニル−6,6’−ジスルホン酸、2,2’,5,5’−テトラクロロ−4,4’−ジアミノビフェニル、3,3’−ジクロロ−4,4’−ジアミノビフェニル、3,3’−ジクロロ−4,4’−ジアミノビフェニル、4,4’−ビス(4−アミノフェノキシ)ビフェニル、4,4’−ジアミノジフェニルスルフィド、4,4’−ジアミノ−3,3’−ビフェニルジオール、1,5−ジアミノナフタレン、1,4−ジアミノナフタレン、2,6−ジアミノナフタレン、9,9’−ビス(4−アミノフェニル)フルオレン、9,9’−ビス(4−アミノフェニル)フルオレン−2,7−ジスルホン酸、9,9’−ビス(4−アミノフェノキシフェニル)フルオレン、ジアミノアントラキノン、3,7−ジアミノ−2,8−ジメチルジベンゾチオフェンスルホン等の芳香族アミン類、エチレンジアミン、テトラメチレンジアミン、ペンタメチレンジアミン、ヘキサメチレンジアミン、ヘプタメチレンジアミン、オクタメチレンジアミン、ノナメチレンジアミン、デカメチレンジアミン、2,5−ジメチルヘキサメチレンジアミン、3−メトキシヘキサメチレンジアミン、2,5−ジメチルヘプタメチレンジアミン、3−メチルヘプタメチレンジアミン、4,4−ジメチルヘプタメチレンジアミン、5−メチルノナメチレンジアミン、1,4−ジアミノシクロヘキサン、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン、2,5−ジアミノ−1,3,4−オキサジアゾ−ル、ビス(4−アミノシクロヘキシル)メタン等の脂肪族アミン類、メラミン、ベンゾグアナミン、アセトグアナミン、2,4−ジアミノ−6−ビニル−s−トリアジン、2,4−ジアミノ−6−アリル−s−トリアジン、2,4−ジアミノ−6−アクリロイルオキシエチル−s−トリアジン、2,4−ジアミノ−6−メタクリロイルオキシエチル−s−トリアジン等のグアナミン化合物類が挙げられる。 The amine compound of the component (E) is not particularly limited as long as it is other than the siloxane diamine represented by the general formula (1) of (B). For example, m-phenylenediamine, p-phenylene Diamine, 4,6-dimethyl-m-phenylenediamine, 2,5-dimethyl-p-phenylenediamine, 2,3,5,6-tetramethyl-p-phenylenediamine, 2,4-diaminomesitylene, m-xylene -2,5-diamine, m-xylylenediamine, p-xylylenediamine, 2,4-diaminotoluene, 2,5-diaminotoluene, 2,4-bis (amino-t-butyl) toluene, 2,4 -Diaminoxylene, 2,4-diaminopyridine, 2,6-diaminopyridine, 2,5-diaminopyridine, 2,4-diaminodurene, 4,5 Diamino-6-hydroxy-2-mercaptopyrimidine, 3-bis (3-aminobenzyl) benzene, 4-bis (4-aminobenzyl) benzene, 1,4-bis (4-aminophenyl) benzene, 1,3- Bis (3-aminophenoxy) benzene, 1,3-bis (4-aminophenoxy) benzene, 1,4-bis (4-aminophenoxy) benzene, 3-bis (3- (3-aminophenoxy) phenoxy) benzene 4-bis (4- (4-aminophenoxy) phenoxy) benzene, 3-bis (3- (3- (3-aminophenoxy) phenoxy) phenoxy) benzene, 4-bis (4- (4- (4- (4- Aminophenoxy) phenoxy) phenoxy) benzene, 3-bis (α, α-dimethyl-3-aminobenzyl) benzene, 1,4-bis (α, α -Dimethyl-3-aminobenzyl) benzene, 3-bis (α, α-dimethyl-4-aminobenzyl) benzene, bis (4-methylaminopentyl) benzene, p-bis (2-methyl-4-aminopentyl) Benzene, 1,4-bis (3-aminopropyldimethylsilyl) benzene, bis [(4-aminophenyl) -2-propyl] 1,4-benzene, 2,5-diaminobenzenesulfonic acid, 3,3′- Diaminodiphenylmethane, 4,4′-diaminodiphenylmethane, 3,3′-dimethyl-4,4′-diaminodiphenylmethane, 3,3 ′, 5,5′-tetramethyl-4,4′-diaminodiphenylmethane, 3,3 '-Diethyl-4,4'-diaminodiphenylmethane, 3,3'-dimethyl, 5,5'-diethyl-4,4'-diaminodiphe Nylmethane, 4,4′-methylene-bis (2-chloroaniline), 3,3′-diaminodiphenylethane, 4,4′-diaminodiphenylethane, 2,2′-diaminodiphenylpropane, 3,3′-diamino Diphenylpropane, 4,4′-diaminodiphenylpropane, 2,2′-bis [4- (4-aminophenoxy) phenyl] propane, 2,2′-bis [4- (4-aminophenoxy) phenyl] hexafluoro Propane, 3- (2 ′, 4′-diaminophenoxy) propanesulfonic acid, bis (4-aminophenyl) diethylsilane, 3,3′-diaminobenzophenone, 4,4′-diaminobenzophenone, 3,3′-diamino Diphenyl ether, 4,4′-diaminodiphenyl ether, 3,3′-dimethyl-4,4′-dia Nodiphenyl ether, bis (4-amino-t-butylphenyl) ether, 4,4′-diaminodiphenyl ether-2,2′-disulfonic acid, 3,3′-diaminodiphenyl sulfone, 4,4′-diaminodiphenyl Sulfone, bis [4- (4-aminophenoxy) phenyl] sulfone, bis [4- (3-aminophenoxy) phenyl] sulfone, benzidine, 2,2′-dimethyl-4,4′-diaminobiphenyl, 3,3 '-Dimethyl-4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl-6,6'-disulfonic acid, 2,2 ′, 5,5′-tetrachloro-4,4′-diaminobiphenyl, 3,3′-dichloro-4,4′-diaminobiphenyl 3,3′-dichloro-4,4′-diaminobiphenyl, 4,4′-bis (4-aminophenoxy) biphenyl, 4,4′-diaminodiphenyl sulfide, 4,4′-diamino-3,3 ′ -Biphenyldiol, 1,5-diaminonaphthalene, 1,4-diaminonaphthalene, 2,6-diaminonaphthalene, 9,9'-bis (4-aminophenyl) fluorene, 9,9'-bis (4-aminophenyl) ) Aromatic amines such as fluorene-2,7-disulfonic acid, 9,9′-bis (4-aminophenoxyphenyl) fluorene, diaminoanthraquinone, 3,7-diamino-2,8-dimethyldibenzothiophene sulfone, ethylenediamine , Tetramethylenediamine, pentamethylenediamine, hexamethylenediamine, heptamethylenediamine , Octamethylenediamine, nonamethylenediamine, decamethylenediamine, 2,5-dimethylhexamethylenediamine, 3-methoxyhexamethylenediamine, 2,5-dimethylheptamethylenediamine, 3-methylheptamethylenediamine, 4,4- Dimethylheptamethylenediamine, 5-methylnonamethylenediamine, 1,4-diaminocyclohexane, 1,3-bis (3-aminopropyl) tetramethyldisiloxane, 2,5-diamino-1,3,4-oxadiazol , Aliphatic amines such as bis (4-aminocyclohexyl) methane, melamine, benzoguanamine, acetoguanamine, 2,4-diamino-6-vinyl-s-triazine, 2,4-diamino-6-allyl-s-triazine 2,4-diamino-6-acryloyl Shiechiru -s- triazine, guanamine compound such as 2,4-diamino-6-methacryloyloxyethyl -s- triazine.
(E)成分のアミン化合物(ただし、(B)の一般式(1)に示されるシロキサンジアミンを除く)として、これらの中で、良好な反応性や耐熱性を有する芳香族アミン類であるm−フェニレンジアミン、p−フェニレンジアミン、1,4−ビス(4−アミノフェノキシ)ベンゼン、4,4’−ジアミノジフェニルメタン、3,3’−ジメチル−4,4’−ジアミノジフェニルメタン、3,3’−ジエチル−4,4’−ジアミノジフェニルメタン、2,2’−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、4,4’−ジアミノベンゾフェノン、4,4’−ジアミノジフェニルエーテル、3,3’−ジアミノジフェニルスルホン、4,4’−ジアミノジフェニルスルホン、ビス[4−(4−アミノフェノキシ)フェニル]スルホン、ベンジジン、4,4’−ビス(4−アミノフェノキシ)ビフェニル、4,4’−ジアミノジフェニルスルフィド、4,4’−ジアミノ−3,3’−ビフェニルジオール及びグアナミン化合物類であるベンゾグアナミンが好ましく、安価である点からp−フェニレンジアミン、4,4’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルエーテル、3,3’−ジアミノジフェニルスルホン、4,4’−ジアミノジフェニルスルホン、3,3’−ジメチル−4,4’−ジアミノジフェニルメタン、3,3’−ジエチル−4,4’−ジアミノジフェニルメタン、ベンゾグアナミンがより好ましく、毒性や溶媒への溶解性の点から3,3’−ジアミノジフェニルスルホン、3,3’−ジエチル−4,4’−ジアミノジフェニルメタンが特に好ましい。これらは単独で、または2種類以上混合して用いることもできる。 (E) As an amine compound (except for the siloxane diamine represented by the general formula (1) of (B)), among these, m which is an aromatic amine having good reactivity and heat resistance -Phenylenediamine, p-phenylenediamine, 1,4-bis (4-aminophenoxy) benzene, 4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 3,3'- Diethyl-4,4′-diaminodiphenylmethane, 2,2′-bis [4- (4-aminophenoxy) phenyl] propane, 4,4′-diaminobenzophenone, 4,4′-diaminodiphenyl ether, 3,3′- Diaminodiphenylsulfone, 4,4′-diaminodiphenylsulfone, bis [4- (4-aminophenoxy) phenyl] sulfone Preferred are benzidine, 4,4′-bis (4-aminophenoxy) biphenyl, 4,4′-diaminodiphenyl sulfide, 4,4′-diamino-3,3′-biphenyldiol and benzoguanamine which is a guanamine compound, and is inexpensive. P-phenylenediamine, 4,4′-diaminodiphenylmethane, 4,4′-diaminodiphenyl ether, 3,3′-diaminodiphenylsulfone, 4,4′-diaminodiphenylsulfone, 3,3′-dimethyl- 4,4′-diaminodiphenylmethane, 3,3′-diethyl-4,4′-diaminodiphenylmethane, and benzoguanamine are more preferable, and 3,3′-diaminodiphenylsulfone, 3,3 from the viewpoint of toxicity and solubility in solvents. Specially '-diethyl-4,4'-diaminodiphenylmethane Preferred. These may be used alone or in combination of two or more.
本発明の熱硬化性樹脂組成物は、上記の(A)、(B)および(C)が配合されたものであるが、(A)、(B)、(C)および(E)をプレ反応させて得られる、酸性置換基を有するシロキサン変性ポリイミドとしても使用することができる。このようなプレ反応を行うことにより、分子量を制御することができ、更なる低熱膨張率化および耐デスミア性向上を行うことができる。 The thermosetting resin composition of the present invention is one in which the above (A), (B) and (C) are blended, and (A), (B), (C) and (E) are pre-treated. It can also be used as a siloxane-modified polyimide having an acidic substituent obtained by reaction. By performing such a pre-reaction, the molecular weight can be controlled, and the thermal expansion coefficient can be further lowered and the desmear resistance can be improved.
これらの反応は有機溶媒中で、加熱保温しながら行い、酸性置換基を有するシロキサン変性ポリイミドを合成することが好ましい。
上記の(A)、(B)、(C)および(E)成分を有機溶媒中で反応させる際、反応温度は70〜150℃であることが好ましく、100〜130℃であることがさらに好ましい。反応時間は0.1〜10時間であることが好ましく、1〜6時間であることがさらに好ましい。
These reactions are preferably carried out in an organic solvent while being heated and heated to synthesize a siloxane-modified polyimide having an acidic substituent.
When the above components (A), (B), (C) and (E) are reacted in an organic solvent, the reaction temperature is preferably 70 to 150 ° C, more preferably 100 to 130 ° C. . The reaction time is preferably 0.1 to 10 hours, and more preferably 1 to 6 hours.
ここで、(B)のシロキサンジアミンと、(C)の酸性置換基を有するモノアミン化合物と、(E)の1分子中に少なくとも2個の1級アミノ基を有するアミン化合物(ただし、(B)の一般式(1)に示されるシロキサンジアミンを除く)との使用量は、−NH2基当量の総和と、(A)のマレイミド環のC=C基当量との関係が、
0.1≦〔C=C基当量〕/〔−NH2基当量の総和〕≦10.0に示す範囲になることが好ましい。より好ましくは、この関係が、
1.0≦〔C=C基当量〕/〔−NH2基当量の総和〕≦9.0、特に好ましくは、
2.0≦〔C=C基当量〕/〔−NH2基当量の総和〕≦8.0
の範囲とする。
該当量比を0.1以上とすることによりゲル化及び耐熱性が低下することがなく、又、10.0以下とすることにより有機溶剤への溶解性、耐熱性が低下することがないので、好ましい。
Here, (B) siloxane diamine, (C) a monoamine compound having an acidic substituent, and (E) an amine compound having at least two primary amino groups in one molecule (provided that (B) The amount used with the exception of the siloxane diamine represented by the general formula (1) is the relationship between the sum of —NH 2 group equivalents and the C═C group equivalents of the maleimide ring of (A),
0.1 ≦ [C = C group equivalent] / [total of —NH 2 group equivalent] ≦ 10.0 is preferable. More preferably, this relationship is
1.0 ≦ [C = C group equivalent] / [total of —NH 2 group equivalent] ≦ 9.0, particularly preferably
2.0 ≦ [C = C group equivalent] / [total of —NH 2 group equivalent] ≦ 8.0
The range.
When the ratio is 0.1 or more, gelation and heat resistance are not reduced, and when it is 10.0 or less, solubility in organic solvents and heat resistance are not reduced. ,preferable.
(E)成分の使用量は、上記関係を維持しつつ、(B)成分100質量部に対して50〜3000質量部が好ましく、100〜1500質量部がより好ましい。50質量部以上とすることにより耐熱性が低下することがなく、又、3000質量部以下とすることにより低熱膨張性を良好に保つことができる。 (E) As for the usage-amount of a component, 50-3000 mass parts is preferable with respect to 100 mass parts of (B) component, maintaining the said relationship, and 100-1500 mass parts is more preferable. When the amount is 50 parts by mass or more, the heat resistance does not decrease, and when the amount is 3000 parts by mass or less, the low thermal expansion can be kept good.
(A)、(B)、(C)および(E)成分を反応させる際には、前記の(A)、(B)および(C)成分を反応させる場合と同様の有機溶媒や反応触媒が使用される。
有機溶媒の使用量は、(A)、(B)、(C)および(E)の総和100質量部当たり、25〜1000質量部とすることが好ましく、50〜500質量部とすることがより好ましい。有機溶剤の使用量が25〜1000質量部とすると、溶解性の不足や、合成に長時間を要するなどのデメリットがなくて好ましい。
When the components (A), (B), (C) and (E) are reacted, the same organic solvent or reaction catalyst as that used when the components (A), (B) and (C) are reacted is used. used.
The amount of the organic solvent used is preferably 25 to 1000 parts by mass, more preferably 50 to 500 parts by mass per 100 parts by mass of the sum of (A), (B), (C) and (E). preferable. When the amount of the organic solvent used is 25 to 1000 parts by mass, there are no disadvantages such as insufficient solubility and a long time for synthesis, which is preferable.
本発明の熱硬化性樹脂組成物は、単独で良好な熱硬化反応性を有するが、必要により、他の熱硬化性樹脂(D)と併用することで、耐熱性や接着性、機械強度を向上させることができる。
併用する熱硬化性樹脂(D)は、特に制限されないが、例えば、エポキシ樹脂、フェノール樹脂、不飽和イミド樹脂、シアネート樹脂、イソシアネート樹脂、ベンゾオキサジン樹脂、オキセタン樹脂、アミノ樹脂、不飽和ポリエステル樹脂、アリル樹脂、ジシクロペンタジエン樹脂、シリコーン樹脂、トリアジン樹脂、メラミン樹脂等が挙げられ、これらは単独で、あるいは2種類以上を混合して使用してもよい。これらの中で、成形性や電気絶縁性の点からエポキシ樹脂、シアネート樹脂が好ましい。
The thermosetting resin composition of the present invention has good thermosetting reactivity by itself, but if necessary, it can be used in combination with other thermosetting resin (D) to improve heat resistance, adhesiveness, and mechanical strength. Can be improved.
The thermosetting resin (D) used in combination is not particularly limited. For example, epoxy resin, phenol resin, unsaturated imide resin, cyanate resin, isocyanate resin, benzoxazine resin, oxetane resin, amino resin, unsaturated polyester resin, Examples include allyl resin, dicyclopentadiene resin, silicone resin, triazine resin, melamine resin, and the like. These may be used alone or in admixture of two or more. Among these, epoxy resins and cyanate resins are preferable from the viewpoint of moldability and electrical insulation.
エポキシ樹脂としては、例えば、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、ビスフェノールFノボラック型エポキシ樹脂、スチルベン型エポキシ樹脂、トリアジン骨格含有エポキシ樹脂、フルオレン骨格含有エポキシ樹脂、トリフェノールフェノールメタン型エポキシ樹脂、ビフェニル型エポキシ樹脂、キシリレン型エポキシ樹脂、ビフェニルアラルキル型エポキシ樹脂、ナフタレン型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、脂環式エポキシ樹脂、多官能フェノール類及びアントラセン等の多環芳香族類のジグリシジルエーテル化合物およびこれらにリン化合物を導入したリン含有エポキシ樹脂等が挙げられ、これらは単独で、あるいは2種類以上を混合して使用してよい。これらの中で、耐熱性、難燃性の点からビフェニルアラルキル型エポキシ樹脂、ナフタレン型エポキシ樹脂が好ましい。 Examples of the epoxy resin include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, phenol novolac type epoxy resin, cresol novolak type epoxy resin, bisphenol A novolak type epoxy resin, bisphenol F novolak type epoxy resin. , Stilbene type epoxy resin, Triazine skeleton containing epoxy resin, Fluorene skeleton containing epoxy resin, Triphenolphenol methane type epoxy resin, Biphenyl type epoxy resin, Xylylene type epoxy resin, Biphenyl aralkyl type epoxy resin, Naphthalene type epoxy resin, Dicyclopentadiene -Type epoxy resin, alicyclic epoxy resin, polyfunctional phenols and diglycidyl ether compounds of polycyclic aromatics such as anthracene And these phosphorus-containing epoxy resin obtained by introducing a phosphorus compound are mentioned, these alone, or two or more kinds may be used in admixture. Among these, biphenylaralkyl type epoxy resins and naphthalene type epoxy resins are preferred from the viewpoint of heat resistance and flame retardancy.
また、シアネート樹脂としては、例えば、ノボラック型シアネート樹脂、ビスフェノールA型シアネート樹脂、ビスフェノールE型シアネート樹脂、テトラメチルビスフェノールF型シアネート樹脂などのビスフェノール型シアネート樹脂およびこれらが一部トリアジン化したプレポリマーなどを挙げることができ、これらは単独で、あるいは2種類以上を混合して使用してもよい。これらの中で耐熱性、難燃性の点からノボラック型シアネート樹脂が好ましい。 Examples of the cyanate resin include novolak-type cyanate resin, bisphenol A-type cyanate resin, bisphenol E-type cyanate resin, and bisphenol-type cyanate resin such as tetramethylbisphenol F-type cyanate resin, and prepolymers in which these are partially triazine. These may be used alone or in admixture of two or more. Among these, a novolak type cyanate resin is preferable from the viewpoint of heat resistance and flame retardancy.
熱硬化性樹脂(D)の使用量としては、樹脂成分の総和100質量部に対して、銅箔接着性、耐薬品性の点で20〜50質量部とすることが好ましい。 As a usage-amount of a thermosetting resin (D), it is preferable to set it as 20-50 mass parts from a copper foil adhesiveness and a chemical-resistant point with respect to 100 mass parts of total of a resin component.
また、これらの熱硬化性樹脂組成物には、必要に応じて硬化剤や硬化促進剤を併用することができる。硬化剤の例としては、例えば、フェノールノボラック、クレゾールノボラック、アミノトリアジンノボラック樹脂等の多官能フェノール化合物、ジシアンジアミド、ジアミノジフェニルメタン、ジアミノジフェニルスルフォン等のアミン化合物、無水フタル酸、無水ピロメリット酸、無水マレイン酸、無水マレイン酸共重合体等の酸無水物等が挙げられ、これらの1種又は2種以上を混合して使用できる。 Moreover, a curing agent and a curing accelerator can be used in combination with these thermosetting resin compositions as necessary. Examples of curing agents include, for example, polyfunctional phenol compounds such as phenol novolak, cresol novolak, aminotriazine novolak resin, amine compounds such as dicyandiamide, diaminodiphenylmethane, diaminodiphenylsulfone, phthalic anhydride, pyromellitic anhydride, maleic anhydride Acid anhydrides, such as an acid and a maleic anhydride copolymer, etc. are mentioned, These 1 type (s) or 2 or more types can be mixed and used.
また、硬化促進剤の例としては、例えば、ナフテン酸亜鉛、ナフテン酸コバルト、オクチル酸スズ、オクチル酸コバルト、ビスアセチルアセトナートコバルト(II)、トリスアセチルアセトナートコバルト(III)等の有機金属塩、イミダゾール類及びその誘導体、ホスフィン類及びホスホニウム塩等の有機リン系化合物、第二級アミン類、第三級アミン類、及び第四級アンモニウム塩等が挙げられ、これらの1種又は2種以上を混合して使用できる。 Examples of the curing accelerator include, for example, organic metal salts such as zinc naphthenate, cobalt naphthenate, tin octylate, cobalt octylate, bisacetylacetonate cobalt (II), and trisacetylacetonate cobalt (III). , Imidazoles and derivatives thereof, organophosphorus compounds such as phosphines and phosphonium salts, secondary amines, tertiary amines, quaternary ammonium salts, etc., and one or more of these Can be used in combination.
その中でもイミダゾール類及びその誘導体が耐熱性や難燃性、銅箔接着性等の点から好ましく、更に下記一般式(3)で表される、イミダゾール基がエポキシ樹脂によって変性された変性イミダゾール化合物や、下記一般式(4)で表される、イミダゾール基がイソシアネート樹脂によって変性された変性イミダゾール化合物が200℃以下での比較的低温での硬化成形性とワニスやプリプレグの経日安定性に優れるためより好ましく、
[式(4)中、R15、R16、R17、R18は各々独立に水素原子、又は炭素数1〜5の脂肪族炭化水素基、フェニル基を示し、Dはアルキレン基または芳香族炭化水素基のイソシアネート樹脂の残基である]
下記一般式(5)又は(6)で表される化合物が少量の配合使用でよく、また商業的にも安価であることから特に好ましい。
[In the formula (4), R 15 , R 16 , R 17 and R 18 each independently represents a hydrogen atom, an aliphatic hydrocarbon group having 1 to 5 carbon atoms or a phenyl group, and D represents an alkylene group or an aromatic group. It is a residue of a hydrocarbon group isocyanate resin]
The compound represented by the following general formula (5) or (6) may be used in a small amount and is particularly preferable because it is commercially inexpensive.
硬化促進剤の使用量は、樹脂成分の総和100重量部当たり、0.1重量部以上〜10以下重量部とすることが好ましく、0.1重量部以上〜5重量部以下とすることがより好ましく、0.1重量部以上〜1重量部以下とすることが特に好ましい。硬化促進剤の使用量が少ないと耐熱性や難燃性、銅箔接着性等が不足し、また10重量部を超える場合も耐熱性、経日安定性及びプレス成形性が低下する。 The amount of the curing accelerator used is preferably 0.1 to 10 parts by weight, more preferably 0.1 to 5 parts by weight per 100 parts by weight of the total resin components. It is particularly preferably 0.1 parts by weight or more and 1 part by weight or less. If the amount of the curing accelerator used is small, the heat resistance, flame retardancy, copper foil adhesiveness, etc. are insufficient, and if it exceeds 10 parts by weight, the heat resistance, aging stability and press formability are lowered.
本発明の熱硬化性樹脂組成物においては、酸性置換基を有するシロキサン変性ポリイミドの使用量は樹脂成分の総和100質量部当たり、20〜100質量部とすることが好ましく、50〜90質量部とすることがより好ましい。酸性置換基を有するシロキサン変性ポリイミドの配合量を20質量部以上とすることにより優れた耐熱性、低吸水性、低熱膨張性が得られる。 In the thermosetting resin composition of the present invention, the amount of the siloxane-modified polyimide having an acidic substituent is preferably 20 to 100 parts by mass, and 50 to 90 parts by mass per 100 parts by mass of the total resin components. More preferably. By setting the blending amount of the siloxane-modified polyimide having an acidic substituent to 20 parts by mass or more, excellent heat resistance, low water absorption, and low thermal expansion can be obtained.
本発明の熱硬化性樹脂組成物には、任意に無機充填材剤(F)を併用することができる。無機充填材としては、シリカ、アルミナ、タルク、マイカ、カオリン、水酸化アルミニウム、ベーマイト、水酸化マグネシウム、ホウ酸亜鉛、スズ酸亜鉛、酸化亜鉛、酸化チタン、窒化ホウ素、炭酸カルシウム、硫酸バリウム、ホウ酸アルミニウム、チタン酸カリウム、EガラスやTガラス、Dガラス等のガラス粉や中空ガラスビーズ等が挙げられ、これらは単独で、あるいは2種類以上を混合して使用してもよい。 An inorganic filler (F) can be optionally used in combination with the thermosetting resin composition of the present invention. Inorganic fillers include silica, alumina, talc, mica, kaolin, aluminum hydroxide, boehmite, magnesium hydroxide, zinc borate, zinc stannate, zinc oxide, titanium oxide, boron nitride, calcium carbonate, barium sulfate, and boron. Examples include aluminum oxide, potassium titanate, glass powder such as E glass, T glass, and D glass, and hollow glass beads. These may be used alone or in admixture of two or more.
これらの無機充填剤中で、誘電特性、耐熱性、低熱膨張性の点からシリカが特に好ましい。シリカとしては、例えば、湿式法で製造され含水率の高い沈降シリカと、乾式法で製造され結合水等をほとんど含まない乾式法シリカが挙げられ、乾式法シリカとしてはさらに、製造法の違いにより破砕シリカ、フュームドシリカ、溶融球状シリカが挙げられる。これらの中で、低熱膨張性及び樹脂に充填した際の高流動性から溶融球状シリカが好ましい。 Among these inorganic fillers, silica is particularly preferable from the viewpoints of dielectric properties, heat resistance, and low thermal expansion. Examples of the silica include a precipitated silica produced by a wet method and having a high water content, and a dry method silica produced by a dry method and containing almost no bound water. The dry method silica further includes differences in production methods. Examples include crushed silica, fumed silica, and fused spherical silica. Among these, fused spherical silica is preferable because of its low thermal expansion and high fluidity when filled in a resin.
無機充填剤として溶融球状シリカを用いる場合、その平均粒子径は0.1〜10μmであることが好ましく、0.3〜8μmであることがより好ましい。該溶融球状シリカの平均粒子径を0.1μm以上にすることで、樹脂に高充填した際の流動性を良好に保つことができ、さらに10μm以下にすることで、粗大粒子の混入確率を減らし粗大粒子起因の不良の発生を抑えることができる。ここで、平均粒子径とは、粒子の全体積を100%として粒子径による累積度数分布曲線を求めた時、ちょうど体積50%に相当する点の粒子径のことであり、レーザー回折散乱法を用いた粒度分布測定装置等で測定することができる。 When fused spherical silica is used as the inorganic filler, the average particle size is preferably 0.1 to 10 μm, and more preferably 0.3 to 8 μm. By setting the average particle diameter of the fused spherical silica to 0.1 μm or more, the fluidity when the resin is highly filled can be kept good, and by setting it to 10 μm or less, the mixing probability of coarse particles is reduced. Generation of defects due to coarse particles can be suppressed. Here, the average particle size is a particle size at a point corresponding to a volume of just 50% when the cumulative frequency distribution curve based on the particle size is obtained with the total volume of the particles being 100%, and the laser diffraction scattering method is used. It can be measured with the used particle size distribution measuring device or the like.
無機充填剤の含有量は、樹脂成分の総和100質量部当たり20〜300質量部であることが好ましく、50〜200質量部であることがより好ましい。無機充填材の含有量を樹脂成分の総和100質量部当たり20〜300質量部にすることで、樹脂組成物の成形性と低熱膨張性を良好に保つことができる。 The content of the inorganic filler is preferably 20 to 300 parts by mass, more preferably 50 to 200 parts by mass, per 100 parts by mass of the total resin components. By making content of an inorganic filler into 20-300 mass parts per 100 mass parts of sum total of a resin component, the moldability and low thermal expansibility of a resin composition can be kept favorable.
本発明では、その目的に反しない範囲内で、任意に公知の熱可塑性樹脂、エラストマー、有機充填剤、難燃剤、紫外線吸収剤、酸化防止剤、光重合開始剤、蛍光増白剤及び接着性向上剤等を使用できる。 In the present invention, any known thermoplastic resin, elastomer, organic filler, flame retardant, ultraviolet absorber, antioxidant, photopolymerization initiator, fluorescent whitening agent, and adhesiveness may be used without departing from the object. An improver or the like can be used.
熱可塑性樹脂としては、テトラフルオロエチレン、ポリエチレン、ポリプロピレン、ポリスチレン、ポリフェニレンエーテル樹脂、フェノキシ樹脂、ポリカーボネート樹脂、ポリエステル樹脂、ポリアミド樹脂、ポリイミド樹脂、キシレン樹脂、石油樹脂及びシリコーン樹脂等が挙げられる。 Examples of the thermoplastic resin include tetrafluoroethylene, polyethylene, polypropylene, polystyrene, polyphenylene ether resin, phenoxy resin, polycarbonate resin, polyester resin, polyamide resin, polyimide resin, xylene resin, petroleum resin, and silicone resin.
エラストマーとしては、ポリブタジエン、アクリロニトリル、エポキシ変性ポリブタジエン、無水マレイン酸変性ポリブタジエン、フェノール変性ポリブタジエン及びカルボキシ変性アクリロニトリル等が挙げられる。 Examples of the elastomer include polybutadiene, acrylonitrile, epoxy-modified polybutadiene, maleic anhydride-modified polybutadiene, phenol-modified polybutadiene, and carboxy-modified acrylonitrile.
有機充填剤としては、ポリエチレン、ポリプロピレン、ポリスチレン、ポリフェニレンエーテル樹脂、シリコーン樹脂、テトラフルオロエチレン樹脂等よりなる均一構造の樹脂フィラー、アクリル酸エステル系樹脂、メタクリル酸エステル系樹脂、共役ジエン系樹脂等よりなるゴム状態のコア層と、アクリル酸エステル系樹脂、メタクリル酸エステル系樹脂、芳香族ビニル系樹脂、シアン化ビニル系樹脂等よりなるガラス状態のシェル層を持つコアシェル構造の樹脂フィラーが挙げられる。 Organic fillers include resin fillers of uniform structure made of polyethylene, polypropylene, polystyrene, polyphenylene ether resin, silicone resin, tetrafluoroethylene resin, etc., acrylate ester resins, methacrylate ester resins, conjugated diene resins, etc. And a core-shell resin filler having a glassy shell layer made of an acrylic ester resin, a methacrylic ester resin, an aromatic vinyl resin, a vinyl cyanide resin, or the like.
難燃剤としては、臭素や塩素を含有する含ハロゲン系難燃剤、トリフェニルホスフェート、トリクレジルホスフェート、トリスジクロロプロピルホスフェート、リン酸エステル系化合物、赤リン等のリン系難燃剤、スルファミン酸グアニジン、硫酸メラミン、ポリリン酸メラミン、メラミンシアヌレート等の窒素系難燃剤、シクロホスファゼン、ポリホスファゼン等のホスファゼン系難燃剤、三酸化アンチモン等の無機系難燃剤が挙げられる。 As flame retardants, halogen-containing flame retardants containing bromine and chlorine, triphenyl phosphate, tricresyl phosphate, trisdichloropropyl phosphate, phosphoric ester compounds, phosphorous flame retardants such as red phosphorus, guanidine sulfamate, Nitrogen flame retardants such as melamine sulfate, melamine polyphosphate and melamine cyanurate, phosphazene flame retardants such as cyclophosphazene and polyphosphazene, and inorganic flame retardants such as antimony trioxide.
その他、紫外線吸収剤の例としてはベンゾトリアゾール系紫外線吸収剤、酸化防止剤の例としてはヒンダードフェノール系やヒンダードアミン系酸化防止剤、光重合開始剤の例としてはベンゾフェノン類、ベンジルケタール類、チオキサントン系の光重合開始剤、蛍光増白剤の例としてはスチルベン誘導体の蛍光増白剤、接着性向上剤の例としては尿素シラン等の尿素化合物やシラン系、チタネート系、アルミネート系等のカップリング剤が挙げられる。 Other examples of UV absorbers include benzotriazole UV absorbers, examples of antioxidants include hindered phenols and hindered amines, and examples of photopolymerization initiators include benzophenones, benzyl ketals, and thioxanthone. Examples of photopolymerization initiators and fluorescent brighteners include stilbene derivative fluorescent brighteners, and adhesion improvers such as urea compounds such as urea silane and silane, titanate and aluminate cups. A ring agent is mentioned.
本発明の熱硬化性樹脂組成物は、プリプレグに用いられるため、最終的には、各成分が有機溶媒中に溶解もしくは分散されたワニスの状態とすることが好ましい。
この際用いる有機溶媒としては、例えば、メタノール、エタノール、プロパノール、ブタノール、メチルセロソルブ、ブチルセロソルブ、プロピレングリコールモノメチルエーテル等のアルコール系溶媒、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶媒、酢酸ブチル、プロピレングリコールモノメチルエーテルアセテート等のエステル系溶媒、テトラヒドロフラン等のエーテル系溶媒、トルエン、キシレン、メシチレン等の芳香族系溶媒、ジメチルホルムアミド、ジメチルアセトアミド、N−メチルピロリドン等の窒素原子含有溶媒、ジメチルスルホキシド等の硫黄原子含有溶媒等が挙げられ、1種又は2種以上を混合して使用できる。これらの中で、溶解性の点からメチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、メチルセロソルブ、プロピレングリコールモノメチルエーテルが好ましく、低毒性である点からメチルイソブチルケトン、シクロヘキサノン、プロピレングリコールモノメチルエーテルがより好ましい。
Since the thermosetting resin composition of the present invention is used for a prepreg, it is preferable that each component is finally in a varnish state in which each component is dissolved or dispersed in an organic solvent.
Examples of the organic solvent used here include alcohol solvents such as methanol, ethanol, propanol, butanol, methyl cellosolve, butyl cellosolve, and propylene glycol monomethyl ether, ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone, and butyl acetate. , Ester solvents such as propylene glycol monomethyl ether acetate, ether solvents such as tetrahydrofuran, aromatic solvents such as toluene, xylene and mesitylene, nitrogen atom-containing solvents such as dimethylformamide, dimethylacetamide and N-methylpyrrolidone, dimethyl sulfoxide Examples thereof include sulfur atom-containing solvents such as 1 type or a mixture of two or more types. Among these, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, methyl cellosolve, and propylene glycol monomethyl ether are preferable from the viewpoint of solubility, and methyl isobutyl ketone, cyclohexanone, and propylene glycol monomethyl ether are more preferable from the viewpoint of low toxicity.
また、樹脂組成物に配合時、無機充填剤をシラン系、チタネート系等のカップリング剤、シリコーンオリゴマー等の表面処理剤で前処理、あるいはインテグラルブレンド処理することも好ましい。 In addition, when blended in the resin composition, it is also preferable that the inorganic filler is pretreated with a silane or titanate coupling agent, or a surface treatment agent such as a silicone oligomer, or an integral blend treatment.
最終的に得られるワニス中の樹脂組成物は、ワニス全体の40〜90質量%であることが好ましく、50〜80質量%であることがより好ましい。ワニス中の樹脂組成物の含有量を40〜90質量%にすることで、塗工性を良好に保ち、適切な樹脂組成物付着量のプリプレグを得ることができる。 It is preferable that the resin composition in the varnish finally obtained is 40 to 90 mass% of the whole varnish, and it is more preferable that it is 50 to 80 mass%. By setting the content of the resin composition in the varnish to 40 to 90% by mass, it is possible to maintain good coatability and obtain a prepreg having an appropriate resin composition adhesion amount.
本発明のプリプレグは、前記した本発明の樹脂組成物を、基材に含浸又は基材に、含浸又は吹付け、押出し等の方法で塗工してなるものである。以下、本発明のプリプレグについて詳述する。 The prepreg of the present invention is obtained by coating the above-described resin composition of the present invention on a base material, or applying the base material to the base material by a method such as impregnation or spraying or extrusion. Hereinafter, the prepreg of the present invention will be described in detail.
本発明のプリプレグは、本発明の熱硬化性樹脂組成物を、基材に含浸又は塗工し、加熱等により半硬化(Bステージ化)して本発明のプリプレグを製造することができる。本発明の基材として、各種の電気絶縁材料用積層板に用いられている周知のものが使用できる。その材質の例としては、Eガラス、Dガラス、Sガラス及びQガラス等の無機物繊維、又はそのガラスフィルム、ポリイミド、ポリエステル及びテトラフルオロエチレン等の有機繊維、並びにそれらの混合物等が挙げられる。 The prepreg of the present invention can be produced by impregnating or coating the base material with the thermosetting resin composition of the present invention and semi-curing (B-stage) by heating or the like. As the base material of the present invention, known materials used for various types of laminates for electrical insulating materials can be used. Examples of the material include inorganic fibers such as E glass, D glass, S glass and Q glass, or glass films thereof, organic fibers such as polyimide, polyester and tetrafluoroethylene, and mixtures thereof.
これらの基材は、例えば、織布、不織布、ロービンク、チョップドストランドマット及びサーフェシングマット等の形状を有するが、材質及び形状は、目的とする成形物の用途や性能により選択され、必要により、単独又は2種類以上の材質及び形状を組み合わせることができる。基材の厚さは、特に制限されず、例えば、約0.03〜0.5mmを使用することができ、シランカップリング剤等で表面処理したもの又は機械的に開繊処理を施したものが、耐熱性や耐湿性、加工性の面から好適である。 These base materials have, for example, shapes such as woven fabric, non-woven fabric, robink, chopped strand mat, and surfacing mat, but the material and shape are selected depending on the intended use and performance of the molded product, and if necessary, A single material or two or more materials and shapes can be combined. The thickness of the base material is not particularly limited, and for example, about 0.03 to 0.5 mm can be used, and the surface is treated with a silane coupling agent or the like or mechanically subjected to a fiber opening treatment. However, it is suitable from the aspects of heat resistance, moisture resistance, and workability.
本発明のプリプレグは、該基材に対する樹脂組成物の付着量が、乾燥後のプリプレグの樹脂含有率で、20〜90質量%となるように、基材に含浸又は塗工した後、通常、100〜200℃の温度で1〜30分加熱乾燥し、半硬化(Bステージ化)させて得ることができる。 The prepreg of the present invention is usually impregnated or coated on the base material so that the amount of the resin composition attached to the base material is 20 to 90% by mass with the resin content of the prepreg after drying, It can be obtained by heating and drying at a temperature of 100 to 200 ° C. for 1 to 30 minutes and semi-curing (B-stage).
本発明の積層板は、前述の本発明のプリプレグを用いて、積層成形して、形成することができる。本発明のプリプレグを、例えば、1〜20枚重ね、その片面又は両面に銅及びアルミニウム等の金属箔を配置した構成で積層成形することにより製造することができる。金属箔は、電気絶縁材料用途で用いるものであれば特に制限されない。 The laminate of the present invention can be formed by laminate molding using the prepreg of the present invention described above. The prepreg of the present invention can be produced, for example, by laminating 1 to 20 sheets and laminating and forming a metal foil such as copper and aluminum on one or both sides thereof. The metal foil is not particularly limited as long as it is used for electrical insulating material applications.
積層板を製造する際の成形条件は、例えば、電気絶縁材料用積層板及び多層板の手法が適用でき、例えば多段プレス、多段真空プレス、連続成形、オートクレーブ成形機等を使用し、温度100〜250℃、圧力0.2〜10MPa、加熱時間0.1〜5時間の範囲で成形することができる。また、本発明のプリプレグと内層用配線板とを組合せ、積層成形して、積層板を製造することもできる。 The molding conditions for producing the laminate can be applied, for example, to the method of laminates for electrical insulation materials and multilayer plates, for example, using a multistage press, a multistage vacuum press, continuous molding, an autoclave molding machine, etc. Molding can be performed at 250 ° C., a pressure of 0.2 to 10 MPa, and a heating time of 0.1 to 5 hours. Further, the prepreg of the present invention and the inner layer wiring board can be combined and laminated to produce a laminated board.
本発明に係るプリント配線板は、前記積層板の表面に回路を形成して製造される。すなわち、本発明に係る積層板の導体層を通常のエッチング法によって配線加工し、前述のプリプレグを介して配線加工した積層板を複数積層し、加熱プレス加工することによって一括して多層化する。その後、ドリル加工又はレーザー加工によるスルーホール又はブラインドビアホールの形成と、メッキ又は導電性ペーストによる層間配線の形成を経て多層プリント配線板を製造することができる。 The printed wiring board according to the present invention is manufactured by forming a circuit on the surface of the laminated board. That is, the conductor layer of the laminated board according to the present invention is subjected to wiring processing by a normal etching method, and a plurality of laminated boards subjected to wiring processing through the above-described prepreg are laminated and subjected to hot press processing to be multilayered at once. Then, a multilayer printed wiring board can be manufactured through formation of a through hole or blind via hole by drilling or laser processing and formation of an interlayer wiring by plating or conductive paste.
次に、下記の実施例により本発明を更に詳しく説明するが、これらの実施例は本発明を制限するものではない。
なお、各実施例および比較例得られた銅張積層板を用いて、ガラス転移温度、熱膨張率、銅箔接着性、耐デスミア性について以下の方法で測定・評価した。
Next, the present invention will be described in more detail with reference to the following examples, but these examples do not limit the present invention.
In addition, the glass transition temperature, the coefficient of thermal expansion, the copper foil adhesiveness, and the desmear resistance were measured and evaluated by the following methods using the copper clad laminates obtained in the examples and comparative examples.
(1)ガラス転移温度(Tg)の測定
銅張積層板を銅エッチング液に浸漬することにより銅箔を取り除いた5mm角の評価基板を作製し、TMA試験装置(デュポン社製、TMA2940)を用いて圧縮法で熱機械分析をおこなった。評価基板を前記装置にZ方向に装着後、荷重5g、昇温速度10℃/分の測定条件にて連続して2回測定した。2回目の測定における熱膨張曲線の異なる接線の交点で示されるTgを求め、耐熱性を評価した。
(1) Measurement of glass transition temperature (Tg) A 5-mm square evaluation board from which copper foil was removed by immersing a copper clad laminate in a copper etching solution was prepared, and a TMA test apparatus (manufactured by DuPont, TMA2940) was used. The thermomechanical analysis was performed by the compression method. After mounting the evaluation substrate on the apparatus in the Z direction, the measurement substrate was measured twice continuously under the measurement conditions of a load of 5 g and a heating rate of 10 ° C./min. The Tg indicated by the intersection of tangents with different thermal expansion curves in the second measurement was determined, and the heat resistance was evaluated.
(2)熱膨張率の測定
銅張積層板を銅エッチング液に浸漬することにより銅箔を取り除いた5mm角の評価基板を作製し、TMA試験装置(デュポン社製、TMA2940)を用いて圧縮法で熱機械分析をおこなった。評価基板を前記装置にX方向に装着後、荷重5g、昇温速度10℃/分の測定条件にて連続して2回測定した。2回目の測定における30℃から100℃までの平均熱膨張率を算出し、これを熱膨張率の値とした。
(2) Measurement of coefficient of thermal expansion A 5 mm square evaluation board from which a copper foil was removed by immersing a copper clad laminate in a copper etching solution was prepared, and compression was performed using a TMA test apparatus (manufactured by DuPont, TMA2940). A thermomechanical analysis was performed. After mounting the evaluation substrate on the apparatus in the X direction, the measurement substrate was measured twice continuously under the measurement conditions of a load of 5 g and a heating rate of 10 ° C./min. The average coefficient of thermal expansion from 30 ° C. to 100 ° C. in the second measurement was calculated and used as the value of the coefficient of thermal expansion.
(3)銅箔接着性(銅箔ピール強度)の評価
銅張積層板を銅エッチング液に浸漬することにより3mm幅の銅箔を形成して評価基板を作製し、引張り試験機を用いて銅箔の接着性(90°ピール強度)を測定した。
(3) Evaluation of copper foil adhesiveness (copper foil peel strength) A copper-clad laminate is immersed in a copper etching solution to form a copper foil having a width of 3 mm to produce an evaluation substrate, and copper is tested using a tensile tester. The adhesiveness (90 ° peel strength) of the foil was measured.
(4)耐デスミア性の評価
銅張積層板を銅エッチング液に浸漬することにより銅箔を取り除いた40mm×40mmの評価基板を、下記の表1に示す工程によりデスミア処理した。薬液はアトテック社製を用いた。耐デスミア性の評価は、130℃におけるデスミア処理前、デスミア処理後の乾燥重量差から重量減少量を算出した。
製造実施例1:シロキサン変性ポリイミド(P−1)の製造
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積2リットルの反応容器に、2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]プロパン:162.3gと、KF−8010(信越化学工業社製、商品名、アミン当量430):48.6gと、p−アミノフェノール:3.9g、及びジメチルアセトアミド:300.0gを入れ、100℃で3時間反応させて、分子構造中に酸性置換基を有するシロキサン変性ポリイミド(P−1)含有溶液を得た。
Production Example 1: Production of Siloxane-Modified Polyimide (P-1) In a reaction vessel with a volume of 2 liters capable of being heated and cooled, equipped with a thermometer, a stirrer, and a moisture meter with a reflux condenser, 2,2-bis [ 4- (4-maleimidophenoxy) phenyl] propane: 162.3 g, KF-8010 (manufactured by Shin-Etsu Chemical Co., Ltd., trade name, amine equivalent 430): 48.6 g, p-aminophenol: 3.9 g, and Dimethylacetamide: 300.0 g was added and reacted at 100 ° C. for 3 hours to obtain a siloxane-modified polyimide (P-1) -containing solution having an acidic substituent in the molecular structure.
製造実施例2:シロキサン変性ポリイミド(P−2)の製造
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積2リットルの反応容器に、2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]プロパン:162.3gと、X−22−161A(信越化学工業社製、商品名、アミン当量800):24.3gと、p−アミノフェノール:3.9g、及びプロピレングリコールモノメチルエーテル:300.0gを入れ、115℃で3時間反応させて、分子構造中に酸性置換基を有するシロキサン変性ポリイミド(P−2)含有溶液を得た。
Production Example 2: Production of Siloxane-Modified Polyimide (P-2) In a reaction vessel having a thermometer, a stirrer, and a moisture quantifier with a reflux condenser, which can be heated and cooled, a 2,2-bis [ 4- (4-maleimidophenoxy) phenyl] propane: 162.3 g, X-22-161A (manufactured by Shin-Etsu Chemical Co., Ltd., trade name, amine equivalent 800): 24.3 g, and p-aminophenol: 3.9 g And 300.0 g of propylene glycol monomethyl ether were allowed to react at 115 ° C. for 3 hours to obtain a siloxane-modified polyimide (P-2) -containing solution having an acidic substituent in the molecular structure.
製造実施例3:シロキサン変性ポリイミド(P−3)の製造
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積2リットルの反応容器に、2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]プロパン:162.3gと、X−22−1660B−3(信越化学工業社製、商品名、アミン当量2200):24.3gと、m−アミノフェノール:3.9g、及びプロピレングリコールモノメチルエーテル:300.0gを入れ、115℃で3時間反応させて、分子構造中に酸性置換基を有するシロキサン変性ポリイミド(P−3)含有溶液を得た。
Production Example 3 Production of Siloxane-Modified Polyimide (P-3) In a reaction vessel having a thermometer, a stirrer, and a moisture quantifier with a reflux condenser, a 2-liter [2-liter [ 4- (4-maleimidophenoxy) phenyl] propane: 162.3 g, X-22-1660B-3 (manufactured by Shin-Etsu Chemical Co., Ltd., trade name, amine equivalent 2200): 24.3 g, m-aminophenol: 3 .9 g and propylene glycol monomethyl ether: 300.0 g were added and reacted at 115 ° C. for 3 hours to obtain a siloxane-modified polyimide (P-3) -containing solution having an acidic substituent in the molecular structure.
製造実施例4:シロキサン変性ポリイミド(P−4)の製造
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積2リットルの反応容器に、2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]プロパン:159.1gとX−22−161A(信越化学工業社製、商品名、アミン当量800):28.3gと、3,3’−ジエチル−4,4’−ジアミノジフェニルメタン:8.8gと、p−アミノフェノール:3.8g、及びプロピレングリコールモノメチルエーテル:300.0gを入れ、115℃で3時間反応させて、分子構造中に酸性置換基を有するシロキサン変性ポリイミド(P−4)含有溶液を得た。
Production Example 4: Production of Siloxane-Modified Polyimide (P-4) In a reaction vessel with a volume of 2 liters capable of being heated and cooled, equipped with a thermometer, a stirrer, and a moisture meter with a reflux condenser, 2,2-bis [ 4- (4-maleimidophenoxy) phenyl] propane: 159.1 g and X-22-161A (manufactured by Shin-Etsu Chemical Co., Ltd., trade name, amine equivalent 800): 28.3 g, 3,3′-diethyl-4, 4'-diaminodiphenylmethane: 8.8 g, p-aminophenol: 3.8 g, and propylene glycol monomethyl ether: 300.0 g are added and reacted at 115 ° C. for 3 hours to have an acidic substituent in the molecular structure. A siloxane-modified polyimide (P-4) -containing solution was obtained.
製造実施例5:シロキサン変性ポリイミド(P−5)の製造
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積2リットルの反応容器に、2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]プロパン:159.1gと、X−22−161B(信越化学工業社製、商品名、アミン当量1500):24.3gと、2,2’−ビス[4−(4−アミノフェノキシ)フェニル]プロパン:9.7gと、p−アミノフェノール:3.8g、及びプロピレングリコールモノメチルエーテル:300.0gを入れ、115℃で3時間反応させて、分子構造中に酸性置換基を有するシロキサン変性ポリイミド(P−5)含有溶液を得た。
Production Example 5 Production of Siloxane-Modified Polyimide (P-5) In a reaction vessel with a volume of 2 liters capable of being heated and cooled, equipped with a thermometer, a stirrer, and a moisture meter with a reflux condenser, 2,2-bis [ 4- (4-maleimidophenoxy) phenyl] propane: 159.1 g, X-22-161B (trade name, amine equivalent 1500, manufactured by Shin-Etsu Chemical Co., Ltd.): 24.3 g, 2,2′-bis [4 -(4-Aminophenoxy) phenyl] propane: 9.7 g, p-aminophenol: 3.8 g, and propylene glycol monomethyl ether: 300.0 g were added and reacted at 115 ° C. for 3 hours. A siloxane-modified polyimide (P-5) -containing solution having an acidic substituent was obtained.
製造比較例1:シロキサン変性ポリイミド(P−6)の製造
温度計、攪拌装置、還流冷却管の付いた加熱及び冷却可能な容積2リットルの反応容器に、ビス(4−マレイミドフェニル)メタン:164.3gと、X−22−161A(信越化学工業社製、商品名、アミン当量800):99.2gと、と、m−アミノフェノール:4.5g、及びジメチルアセトアミド:250.0gを入れ、100℃で3時間反応させて、分子構造中に酸性置換基を有するシロキサン変性ポリイミド(P−6)含有溶液を得た。
Production Comparative Example 1: Production of Siloxane-modified Polyimide (P-6) Bis (4-maleimidophenyl) methane: 164 in a reaction vessel with a thermometer, a stirrer, a reflux condenser and a heatable and coolable volume of 2 liters .3 g, X-22-161A (manufactured by Shin-Etsu Chemical Co., Ltd., trade name, amine equivalent 800): 99.2 g, m-aminophenol: 4.5 g, and dimethylacetamide: 250.0 g, The reaction was carried out at 100 ° C. for 3 hours to obtain a siloxane-modified polyimide (P-6) -containing solution having an acidic substituent in the molecular structure.
製造比較例2:シロキサン変性ポリイミド(P−7)の製造
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積2リットルの反応容器に、ビス(4−マレイミドフェニル)メタン:143.0gと、KF−8012(信越化学工業社製、商品名、アミン当量2200):88.0gと、3,3’−ジエチル−4,4’−ジアミノジフェニルメタン:14.0gと、p−アミノフェノール:5.5g、及びプロピレングリコールモノメチルエーテル:250.0gを入れ、115℃で3時間反応させて、分子構造中に酸性置換基を有するシロキサン変性ポリイミド(P−7)含有溶液を得た。
Production Comparative Example 2: Production of Siloxane-Modified Polyimide (P-7) Bis (4-maleimidophenyl) was added to a reaction vessel having a volume of 2 liters capable of being heated and cooled, equipped with a thermometer, a stirrer, and a moisture meter with a reflux condenser. ) Methane: 143.0 g, KF-8012 (manufactured by Shin-Etsu Chemical Co., Ltd., trade name, amine equivalent 2200): 88.0 g, 3,3′-diethyl-4,4′-diaminodiphenylmethane: 14.0 g , P-aminophenol: 5.5 g and propylene glycol monomethyl ether: 250.0 g, reacted at 115 ° C. for 3 hours, and a siloxane-modified polyimide (P-7) -containing solution having an acidic substituent in the molecular structure Got.
実施例1〜12、比較例1〜3
製造実施例1〜5で得られたシロキサン変性ポリイミド含有溶液又は製造比較例1〜2で得られたシロキサン変性ポリイミド含有溶液と、以下に示す熱硬化性樹脂、無機充填剤、硬化促進剤、及び希釈溶剤にメチルエチルケトンを使用して、表2〜表4に示した配合割合(質量部)で混合して樹脂分65質量%の均一なワニスを得た。
Examples 1-12, Comparative Examples 1-3
The siloxane-modified polyimide-containing solution obtained in Production Examples 1 to 5 or the siloxane-modified polyimide-containing solution obtained in Production Comparative Examples 1 and 2, and the thermosetting resin, inorganic filler, curing accelerator, and Methyl ethyl ketone was used as a diluent solvent and mixed at a blending ratio (parts by mass) shown in Tables 2 to 4 to obtain a uniform varnish having a resin content of 65% by mass.
(熱硬化性樹脂)
PT−30:ノボラック型シアネート樹脂〔ロンザジャパン(株)製、商品名〕
BA230:ビスフェノールAジシアネートプレポリマー〔ロンザジャパン(株)製、商品名〕
NC−3000−H、ビフェニルアラルキル型エポキシ樹脂〔日本化薬(株)製、商品名〕
NC−7000L、α―ナフトール/クレゾールノボラック型エポキシ樹脂〔日本化薬(株)製、商品名〕
(無機充填剤)
SC2050−KNK:溶融シリカ〔アドマテック(株)製、商品名〕
(硬化促進剤)
G−8009L:イソシアネートマスクイミダゾール〔第一工業製薬(株)製、商品名〕
(Thermosetting resin)
PT-30: Novolac-type cyanate resin [Lonza Japan Co., Ltd., trade name]
BA230: Bisphenol A dicyanate prepolymer [Lonza Japan Co., Ltd., trade name]
NC-3000-H, biphenyl aralkyl type epoxy resin [manufactured by Nippon Kayaku Co., Ltd., trade name]
NC-7000L, α-naphthol / cresol novolac type epoxy resin (trade name, manufactured by Nippon Kayaku Co., Ltd.)
(Inorganic filler)
SC2050-KNK: fused silica [manufactured by Admatech Co., Ltd., trade name]
(Curing accelerator)
G-8809L: Isocyanate mask imidazole [Daiichi Kogyo Seiyaku Co., Ltd., trade name]
次に、上記ワニスを厚さ0.1mmのEガラスクロスに含浸塗工し、160℃で10分加熱乾燥して樹脂含有量48質量%のプリプレグを得た。
このプリプレグを4枚重ね、12μmの電解銅箔を上下に配置し、圧力2.5MPa、温度240℃で60分間プレスを行って、銅張積層板を得た。
得られた銅張積層板の測定・評価結果を表2〜表4に示す。
Next, the varnish was impregnated and applied to an E glass cloth having a thickness of 0.1 mm and dried by heating at 160 ° C. for 10 minutes to obtain a prepreg having a resin content of 48 mass%.
Four prepregs were stacked, 12 μm electrolytic copper foils were placed one above the other, and pressed at a pressure of 2.5 MPa and a temperature of 240 ° C. for 60 minutes to obtain a copper-clad laminate.
The measurement and evaluation results of the obtained copper-clad laminate are shown in Tables 2 to 4.
表2〜表4から明らかなように、本発明の実施例では、熱膨張率、耐デスミア性に優れている。一方、比較例は、実施例と比較し、熱膨張率、耐デスミア性に劣っている。 As is apparent from Tables 2 to 4, the examples of the present invention are excellent in the coefficient of thermal expansion and resistance to desmear. On the other hand, the comparative example is inferior in a thermal expansion coefficient and desmear resistance compared with an Example.
本発明の熱硬化性樹脂組成物より得られるプリプレグを積層成形した積層板を用いて製造される多層プリント配線板は、ガラス転移温度、熱膨張率、銅箔接着性、耐デスミア性に優れ、高集積化された半導体パッケージや電子機器用プリント配線板として有用である。 A multilayer printed wiring board produced using a laminate obtained by laminating a prepreg obtained from the thermosetting resin composition of the present invention is excellent in glass transition temperature, thermal expansion coefficient, copper foil adhesiveness, desmear resistance, It is useful as a highly integrated semiconductor package or printed wiring board for electronic equipment.
Claims (11)
[式(1)中、R1、R2、R3、R4、R5及びR6はそれぞれ独立にアルキル基、フェニル基又は置換フェニル基を示し、R7及びR8はそれぞれ独立に2価の有機基を示し、m及びnはそれぞれ独立に1〜50の整数を示す。但し、m及びnは、1<m+n<50である。]
[式(2)中、R9は複数ある場合は各々独立に、酸性置換基である水酸基、カルボキシル基又はスルホン酸基を示し、R10は複数ある場合は各々独立に水素原子、炭素数1〜5の脂肪族炭化水素基、ハロゲン原子を示し、xは1〜5の整数、yは0〜4の整数で、x+y=5である。] (A) 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane, (B) a siloxane diamine represented by the following general formula (1), (C) an acidic substituent represented by the following general formula (2) A thermosetting resin composition characterized by comprising an amine compound having a mixture.
[In formula (1), R 1 , R 2 , R 3 , R 4 , R 5 and R 6 each independently represents an alkyl group, a phenyl group or a substituted phenyl group, and R 7 and R 8 each independently represents 2 And m and n each independently represents an integer of 1 to 50. However, m and n are 1 <m + n <50. ]
[In formula (2), when there are a plurality of R 9 s, each independently represents a hydroxyl group, a carboxyl group or a sulfonic acid group which is an acidic substituent, and when there are a plurality of R 10 s, each independently represents a hydrogen atom or a carbon number of 1 An aliphatic hydrocarbon group of ˜5, a halogen atom, x is an integer of 1 to 5, y is an integer of 0 to 4, and x + y = 5. ]
[式(3)中、R11、R12、R13、R14は各々独立に水素原子、又は炭素数1〜5の脂肪族炭化水素基、フェニル基を示し、Bは存在しないか、又はアルキレン基、アルキリデン基、エーテル基、スルフォニル基のいずれかである]
[式(4)中、R15、R16、R17、R18は各々独立に水素原子、又は炭素数1〜5の脂肪族炭化水素基、フェニル基を示し、Dはアルキレン基または芳香族炭化水素基のイソシアネート樹脂の残基である] Furthermore, in any one of Claims 1-7 containing the at least 1 type of hardening accelerator (G) chosen from the modified imidazole compound shown to following General formula (3), and the modified imidazole compound shown to following General formula (4). The thermosetting resin composition as described.
[In the formula (3), R 11 , R 12 , R 13 and R 14 each independently represents a hydrogen atom, an aliphatic hydrocarbon group having 1 to 5 carbon atoms, or a phenyl group, and B is absent or Any of an alkylene group, an alkylidene group, an ether group, and a sulfonyl group]
[In the formula (4), R 15 , R 16 , R 17 and R 18 each independently represent a hydrogen atom, an aliphatic hydrocarbon group having 1 to 5 carbon atoms, or a phenyl group, and D represents an alkylene group or an aromatic group. It is a residue of a hydrocarbon group isocyanate resin]
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