JP5817275B2 - Manufacturing method and manufacturing apparatus for fiber reinforced plastic - Google Patents

Description

The present invention relates to a manufacturing method and a manufacturing apparatus for fiber reinforced plastics (FRP), which is a composite material in which strength is improved by putting fibers such as carbon fibers and glass fibers into plastic.

Fiber reinforced plastics are less corrosive, have high strength, can be reduced in weight, and are expected as structural materials that can replace metal materials. For example, Patent Literature 1 and Patent Literature 2 disclose a device including a fiber supply unit and two pins provided at intervals in the lateral direction as a technique for mass-producing carbon fiber reinforced plastic (CFRP). Has been. In this apparatus, the long fiber bundle is pulled out from the fiber supply section while applying an adhesive made of polyimide resin or the like to a long fiber bundle in which a plurality of long fibers such as carbon fibers or aramid fibers are bundled. The long fiber bundle is hung by reciprocating between the two and hanging the long fiber on the pin.

JP 2005-144903 A JP 2003-225950 A

In the fiber reinforced plastic manufacturing apparatus disclosed in Patent Documents 1 and 2 described above, the fiber supply unit that supplies the long fiber bundle reciprocates between the two pins, so that the moving distance is large and the mechanism is complicated. At the same time, the turnaround time of fiber reinforced plastic production is long due to the travel time.
The present invention was devised in view of such circumstances, and provides a method and an apparatus for manufacturing a fiber reinforced plastic that can simplify the apparatus for manufacturing the fiber reinforced plastic and reduce the manufacturing time. With the goal.

To solve the above problems, the present invention is mounted to the take-up type that rotates about the axis, at least four first pin member that moves between a position of the one straight line of different angles from the center of rotation Are arranged at positions at different angles from the rotation center, and a first step of annularly winding the long fiber bundle around the at least four first pin members, and a length wound annularly in the first step After inserting a pair of second pin members on the inner peripheral side of the ring of the fiber bundle, the pair of second pin members are separated from each other on the straight line, thereby bringing the at least four first pin members into the straight line on the diameter. A second step of flattening the long-fiber bundle wound up in an annular shape while moving it on a line and transferring it to a pair of second pin members; and rotating the pair of second pin members in the same direction to move the flat fibers Long fiber bundles Although such is rotated about the longitudinal La, and a third step of winding by supplying long fiber bundle in its periphery, in the first step, the at least four first pin member, said first A total of the ranges in which the long fiber bundles wound around one pin member are in contact with each other forms one cylindrical surface, and in the second step, the pair of second pin members is the second pin member. When the total range of contact of the long fiber bundles transferred to is another one cylindrical surface, it is characterized by that.

According to the present invention, since the long fiber bundle is wound by the winding type rotational movement, the apparatus is simplified, and the turnaround time of the fiber reinforced plastic manufacturing is shortened because the apparatus is wound in a short time. is there.

It is a side view which shows the manufacturing apparatus of fiber reinforced plastics. It is a top view which shows the apparatus. It is a front view which shows the same apparatus. It is explanatory drawing which shows the state in the manufacture process of a fiber reinforced plastic. It is a figure which shows the tube diameter of a long fiber bundle, a 1st pin member, and a 2nd pin member. It is a figure which shows another Example. It is a figure which shows preparation of a horizontal line.

Hereinafter, the fiber reinforced plastic manufacturing apparatus 100 of an Example is demonstrated in detail with reference to drawings.
As illustrated in FIGS. 1 to 3, the manufacturing apparatus 100 includes a fiber supply unit 2, a first fiber processing unit 3 </ b> A, and a second fiber processing unit 3 </ b> B.
The first fiber processing unit 3A and the second fiber processing unit 3B are supported on the first support unit 1a and the second support unit 1b, respectively, and the first support unit 1a and the second support unit 1b are in the direction a1 (FIG. 1). It is arranged so as to be capable of relative movement in the left-right direction).
The 1st support part 1a is fixed on the floor surface b1, and the motor 11 is provided. The motor 4 rotates the shaft 4 in the direction a1 through a power transmission system (not shown).

The third support portion 1c is disposed so as to be relatively movable with respect to the second support portion 1b in the direction a2 (direction perpendicular to the paper surface of FIG. 1). The fiber supply unit 2 is supported on the third support unit 1c, and continuously supplies the long fiber bundle w1 while adhering a thermosetting resin made of polyimide resin or the like as an adhesive.

Referring to FIG. 3, the first fiber processing unit 3 </ b> A includes a winding mold 5 that is rotatably installed via a shaft 4 in the direction a <b> 1. The winding die 5 includes four or more first pin members (four in the illustrated example) 6 a, 6 b, 6 c, 6 d that are separated from each other on a circumference around the shaft 4. The first pin members 6a, 6b, 6c, and 6d rotate around the shaft 4 to draw out and wind up the long fiber bundle w1 from the fiber supply unit 2.

Referring to FIG. 2, the second fiber processing unit 3B includes a pair of second pin members 7a and 7b facing each other. The second pin members 7a and 7b rotate around the opposing line c1 that connects them. The second pin members 7a and 7b pull the annular long fiber bundle w1 group wound around the winding die 5 and deform it linearly. And the cyclic | annular long fiber bundle w1 group after a deformation | transformation is rotated to the surroundings of the opposing line c1, the long fiber bundle w1 sent out from the fiber supply part 2 is wound to the peripheral direction, and the outer peripheral range is wrapped.

On the floor surface b1, the guide tracks 12a and 12b in the direction a1 are arranged at intervals. The second support portion 1b is fixed to the upper surfaces of a pair of left and right saddles 13a and 13b engaged with the guide tracks 12a and 12b so as to be slidable in the direction a1. Further, the second support portion 1b moves in the direction a1 with respect to the first support portion 1a by using the driving force of the drive portion (not shown).

Referring to FIG. 3, a guide track 16 in the direction a2 is provided between the left and right guide tracks 12a and 12b and on the floor b1 between the first support portion 1a and the second support portion 1b. A saddle 17 is slidably engaged with the guide track 16 in the direction a2. Further, the saddle 17 is provided with a second guide track 18 in the direction a1. A third saddle 19 is slidably engaged in the direction a1 on the second guide track 18. The fiber supply unit 2 is installed on the third saddle 19. The long fiber bundle w <b> 1 is pulled out from the fiber supply unit 2 by the rotation of the winding die 5. If friction is applied to the drawer, tension can be applied to the long fiber bundle w1.

The winding die 5 includes a plate member 21 concentrically fixed to the shaft 4, a first rotating beam 22 a fixed to the plate member 21 and extending from both sides of the shaft 4 in the diametrical direction, and the shaft member 21 around the shaft 4 A second rotating beam 22b extending from the shaft 4 to both sides in the diameter direction, and a state in which the second rotating beam 22b is rotated about the shaft 4 in the same body with respect to the plate member 21 independently of the rotating state. A stopper 23 for switching between the two states is provided. The stopper 23 includes a lock pin 23a and a hole 24b provided in the plate member 21 at a position rotated 90 degrees from the first rotation beam 22a. The second rotation beam 22b is positioned at this position and locked to the hole 24b. The pin 23a is inserted to fix the second rotating beam 22b. The second rotating beam 22b is urged by a tension urging mechanism 20 such as a spiral spring so as to remain at a position fixed by the lock pin 23a.

The first rotating beam 22a has first pin members 6a and 6b at both ends thereof, and the second rotating beam 22b has first pin members 6c and 6d at both ends thereof. The radial position of each pin member from the shaft 4 can be basically anywhere, but it is arranged so that it does not overlap each other when the first rotating beam 22a and the second rotating beam 22b are in a straight line as will be described later. To do. A pair of protrusions f1 and f2 are preferably formed at front and rear portions outside the outer peripheral portion of the first pin members 6a, 6b, 6c and 6d as shown in the drawing.

  A guide track 15 longer than the fiber-reinforced plastic rod to be manufactured is formed at the height of the shaft 4 along the direction a2 in the second fiber processing unit 3B. The guide track 15 is supported on the saddles 13a and 13b via support columns 14a and 14b. Overhanging base members 24a and 24b are mounted on the guide track 15, and slide by the driving force of a driving unit (not shown). As a drive unit for driving the overhanging base members 24a and 24b, it is possible to move close to and away from each other using a fluid pressure expansion / contraction cylinder device or a screw feeding device. Servo motors 25a and 25b are provided on the outer side surfaces of the overhanging members 24a and 24b, respectively, and their output shafts g1 and g2 rotate around the opposing line c1. And each hook-shaped support piece 26a, 26b is being fixed to the front-end | tip of each output shaft g1, g2, and 2nd pin member 7a, 7b is an output shaft at the inner end part of each hook-shaped support piece 26a, 26b. It is provided along the diameter direction of g1 and g2.

Next, an operation and an example of use of each part of the manufacturing apparatus 100 described above will be described.
First, the first step is performed.
The relative position of the second rotating beam 22b with respect to the first rotating beam 22a is fixed by the lock pins 23a and 23b so as to be rotated 90 degrees around the axis 4 as shown in FIG.

Further, the long fiber bundle w1 wound in advance in a roll shape is supplied onto the fiber supply unit 2 so that the long fiber bundle w1 can be pulled out from the fiber supply unit 2. For example, the fiber supply unit 2 is positioned at a central position i1 on the guide track 16 and at a forward position j1 (FIG. 1) on the guide track 18. And the 2nd support part 1b is located in the backward position j2 on the guide track 6a, 6b.

Under this state, the long fiber bundle w1 is pulled out from the fiber supply unit 2 by pulling the tip of the long fiber bundle w1 to any one appropriate first pin member 6a, 6b, 6c or 6d of the winding die 5. Stop it by hanging it around.

  Next, the motor 11 is started and the winding die 5 is rotated around the shaft 4. By the rotation of the winding die 5, a pulling force is applied to the long fiber bundle w <b> 1, and the long fiber bundle w <b> 1 is pulled out against the friction set in the fiber supply unit 2 by this pulling force. The long fiber bundles w1 drawn out in this way are sequentially wound around the first pin members 6a, 6b, 6c, and 6d in a planned tension state. In addition, although the tension | tensile_strength provided here may be weaker than the tension | tensile_strength finally given by 2nd pin member 7a, 7b, it is a grade which does not produce looseness, and removed the lock pin 23a. Sometimes, the second rotating beam 22b does not change the angle around the axis 4 due to the tension of the long fiber bundle w1.

When the winding die 5 is rotated a predetermined number of times, the motor 11 is stopped. At the time of this stop, the long fiber bundle w1 is looped around the winding portion of all the first pin members 6a, 6b, 6c, 6d in a predetermined tension state in an annular shape. .

Next, the second step is performed.
The left and right second pin members 7a and 7b are placed in a horizontal posture by the motors 25a and 25b, and are positioned closer to the center of the guide track 15 (inside the first pin members 6a, 6b, 6c and 6d), and the second support portion 1b is brought close to the first support portion 1a on the guide tracks 6a and 6b. The second pin members 7a and 7b are positioned within the range surrounded by the first pin members 6a, 6b, 6c, and 6d and on the inner circumferential side of the long fiber bundle w1 wound in an annular shape. .

The pair of lock pins 23a is removed from the plate member 21, and the second rotating beam 22b is brought into a free rotating state. Under this state, the left and right projecting base members 24 a and 24 b are separated from each other on the guide track 15. By this movement, the annular long fiber bundle w1 formed by being wound around the winding die 5 in the first step is flattened linearly by the left and right second pin members 7a and 7b as shown in FIG. The second pin members 7a and 7b are tensioned with a tension corresponding to the driving force applied. When the long fiber bundle w1 is flattened in this way, the winding mold 5 rotates the first rotating beam 22a and the second rotating beam 22b horizontally around the axis 4, and the axis 4 of the winding mold 5 It becomes a line at the height position.
The tension of the flattened annular long fiber bundle w1 is detected by, for example, a load cell incorporated in the bowl-shaped member 26a. The separating force applied to the second pin members 7a and 7b is maintained so that the detected tension becomes the planned magnitude.

Next, the third step is performed.
The second support portion 1b is moved away from the first support portion 1a on the guide tracks 12a and 12b, and the annular long fiber bundle w1 flattened linearly in the second step is removed from the winding die 5. And the fiber supply part 2 is separated from the 1st support part 1a on the guide track 18.

Thereafter, the output shafts g1 and g2 of the servomotors 25a and 25b are rotated, and at the same time, the fiber supply unit 2 is moved on the guide track 15 from the right end to the left end. As a result, as shown in FIG. 4B, the long fiber bundle w1 drawn from the fiber supply unit 2 is wound around the outer peripheral range of the annular long fiber bundle w1, and the outer peripheral range is wrapped with the long fiber bundle w1. Become.

After finishing the above first to third steps, the left and right overhanging portions 24a and 24b are brought close to each other as necessary, and the half-finished product which is the annular long fiber bundle w1 that has been previously wrapped is left and right. It is removed from the 2-pin members 7a and 7b and conveyed to the drying chamber. The adhesive is heat-cured in the drying chamber to form a fiber-reinforced plastic rod product as shown in FIG. 4C.

An annular long fiber bundle w1 formed by running the long fiber bundle w1 around the winding die 5 gradually becomes thicker according to the number of times of running, and the long fiber bundle per turn on the inner peripheral side and the outer peripheral side. The length of w1 is different. Therefore, if the long fiber bundles w1 are randomly removed from the winding die 5, the long fiber bundles w1 on the inner peripheral side and the outer peripheral side enter and are disturbed. The long fiber bundle w1 on the inner peripheral side remains on the inner peripheral side, and the long fiber bundle w1 on the outer peripheral side needs to be passed to the second pin members 7a and 7b while remaining on the outer peripheral side. Even when the long fiber bundle w1 is stretched by the second pin members 7a and 7b, the inner long fiber bundle w1 remains on the inner peripheral side and the outer long fiber bundle w1 remains on the outer peripheral side. Should be located.

For this reason, in this embodiment, the first pin members 6a, 6b, 6c and 6d and the second pin members 7a and 7b use arcs. FIG. 5A is a front view of the winding die 5 in a state where the long fiber bundle w1 is wound. In the figure, the long fiber bundle w1 is wound by a thickness x. In this state, the difference in length between the inner peripheral side and the outer peripheral side of the long fiber bundle w1 can be calculated by the length of the surface where the first pin member is in contact with the long fiber bundle w1. Focusing on the first pin member 6a as shown in FIG. 5B, the surface in contact with the long fiber bundle w1 is an arc of about 90 degrees indicated by c in the drawing. Similarly, the other first pin members are also in contact with each other by an arc of about 90 degrees, and the total length of the arcs in which the first pin members 6a, 6b, 6c, and 6d are in contact with the long fiber bundle w1 is one cylinder. The length of the circumference. Therefore,

Difference between outer peripheral side and inner peripheral side = 2 (r + x) π−2rπ
= 2xπ --------- Equation 1

Here, r is the radius of the first pin member.
Thus, the difference between the inner periphery and the outer periphery does not depend on the radius of the first pin member.

On the other hand, when the long fiber bundle w1 is passed to the second pin members 7a and 7b as shown in FIG. 5C, the difference in length between the inner peripheral side and the outer peripheral side of the long fiber bundle w1 is as follows. When the lengths of the circular arcs in which the surfaces of the second pin members 7a and 7b are in contact with the long fiber bundle w1 are totaled, the circumferential length of one cylinder is obtained. Therefore,
Difference between the outer peripheral side and the inner peripheral side = 2 (R + X) π−2Rπ
= 2Xπ ---------- Equation 2
Here, R is the radius of the second pin members 7a and 7b, and X is the thickness of the long fiber bundle w1 when received by the second pin members 7a and 7b.

Comparing Formula 1 and Formula 2, if the thickness is moved to the second pin members 7a and 7b while maintaining the thickness of the long fiber bundle w1, the inner fiber side and outer fiber side long fiber bundles w1 remain in their positions. It can be moved to. In other words, the long fiber bundles w1 on the inner peripheral side and the outer peripheral side can be moved while maintaining the positional relationship, so that the thickness of the long fiber bundle w1 is determined when the winding die 5 is wound. .

As apparent from the above, the shape of the contact surfaces of the first pin members 6a, 6b, 6c, 6d and the second pin members 7a, 7b and the long fiber bundle w1 is related, and does not depend on the other shapes. . Further, since the total length of contact of the long fiber bundle w1 that makes a round with the winding die 5 with the first pin member is related, it does not depend on the number, the radial position, and the angle of the first pin member.

In addition, in the above embodiment, the first pin members 6a, 6b, and 6c are used to move the inner fiber side and the outer fiber side long fiber bundles w1 while maintaining the positions as they are when moved to the second pin members 7a and 7b. The first rotating beam 22a and the second rotating beam 22b are aligned around the axis 4 and transferred to the second pin members 7a and 7b so that the radial position of 6d does not change. May be.

For example, the first pin members 6c, 6d are movable in the direction of the shaft 4 and are biased outward in the radial direction, and the second pin members 7a, 7b receive them. When receiving, the first pin members 6a, 6b, 6c, 6d are aligned on a straight line in the direction in which the second pin members 7a, 7b are separated. In this way, if the long fiber bundle w1 is always tensed and the long fiber bundle w1 is not loosened from the first pin members 6a, 6b, 6c, 6d, it can be passed to the second pin members 7a, 7b. The long fiber bundles w1 on the side and the outer peripheral side can be moved while maintaining their positions.

In the above embodiment, the adhesive is applied while pulling out the long fiber bundle w1 in the fiber supply unit 2, but the long fiber bundle w1 impregnated with the thermosetting resin may be set in the fiber supply unit 2.

In the above-described embodiment, the fiber supply unit 2 used for winding by the first fiber processing unit 3A and the fiber supply unit 2 used for wrapping by the second fiber processing unit 3B are the same, but different from each other. The fiber supply unit 2 may be used. In this case, after the long fiber bundle w1 is transferred from the first fiber processing unit 3A to the second fiber processing unit 3B, an operation of changing the fiber supply unit 2 occurs.

In the said Example, the 1st 2nd fiber process part 3B and the fiber supply part 2 were arrange | positioned with respect to the 1st fiber process part 3A, respectively. Instead, a plurality of second fiber processing units 3B and a fiber supply unit 2 are provided for one first fiber processing unit 3A, and the first fiber processing unit 3A completes one winding. When the long fiber bundle w1 is delivered to the second fiber processing unit 3B, a new winding is immediately performed, and during that time, the long fiber bundle w1 received by the second fiber processing unit 3B is lapped in parallel. Also good.

In the embodiment of FIG. 6, the motor 11 is a double-axis motor 11 ′, and the long frame bundle w1 is wound up by rotating a square frame mold on the opposite shaft, and the main bars of the reinforced concrete beam are spaced at regular intervals. It was also possible to create a fiber reinforced plastic that would be a horizontal stirrup (star wrap).
In the example of FIG. 6, the back surfaces of the two fiber reinforced plastic manufacturing apparatuses 100 face each other, and a square frame-shaped die 30 is attached to each of the both-axis motors 11 ′.

  As shown in FIG. 7, the mold 30 has rotating beams 31 and 32 orthogonal to each other. At both ends of the rotating beams 31 and 32, pin members 33 for hooking the long fiber bundle w1 are provided. The fiber supply unit 35 can draw out the long fiber bundle w1 from two places. The drawn long fiber bundles w <b> 1 are each wound up by the mold 30. The wound long fiber bundle w1 is removed from the motor 11 'together with the mold 30, and the resin impregnated in the long fiber bundle w1 is thermally cured in a heating furnace. Thereby, the square fiber-reinforced plastic 36 is produced.

According to the present embodiment, a rod-like fiber reinforced plastic can be produced using the shaft on one side of the motor 11, and a square fiber reinforced plastic can be produced using the other shaft.
The rod-like fiber reinforced plastic can be used as the main reinforcement of reinforced concrete, and the square fiber reinforced plastic can be used as the transverse reinforcement.

DESCRIPTION OF SYMBOLS 1a 1st support part 1b 2nd support part 1c 3rd support part 2 Fiber supply part 3A 1st fiber treatment part 3B 2nd fiber treatment part 4 Shaft 5 Winding type 6a 1st pin member 6b 1st pin member 6c 1st Pin member 6d First pin member 7a Second pin member 7b Second pin member 22a First rotating beam 22b Second rotating beam b1 Floor surface w1 Long fiber bundle

Claims (5)

Mounted on the take-up type that rotates around the axis, at least four first pin member moves between a position of the one straight line of different angles from the center of rotation is arranged at a position different angles from the center of rotation A first step of winding the long fiber bundle around the at least four first pin members in a ring shape;
After inserting a pair of second pin members on the inner circumferential side of the long fiber bundle wound in an annular shape in the first step, the pair of second pin members are separated from each other on the straight line, thereby A second step of flattening and transferring the long fiber bundle wound in an annular shape to a pair of second pin members while moving the four first pin members on the straight line on the diameter;
The pair of second pin members to the rotated such but et a long fiber bundle which is the flattened is rotated in the same direction about its longitudinal, third step of winding by supplying long fiber bundle on the outer periphery thereof It has a door,
In the first step, the at least four first pin members have a single cylindrical surface when the total range in which the long fiber bundles wound around the first pin member are in contact with each other,
Furthermore, in the second step, the pair of second pin members is another one cylindrical surface when the range in which the long fiber bundles transferred to the second pin member are in contact with each other is totaled. A method for producing a fiber-reinforced plastic, which is characterized.
Each of the at least four first pin members does not overlap each other when the first rotating beam and the second rotating beam are aligned with both ends of the first rotating beam and the second rotating beam rotating at the rotation center. Are arranged so that
In the first step, the first rotating beam and the second rotating beam are fixed by stoppers at different angles, and rotated at the center of rotation to wind up the long fiber bundle,
In the second step, the stopper is removed to make the second rotating beam rotatable independently of the first rotating beam, and the pair of second pin members are separated from each other on the straight line. The method for producing a fiber-reinforced plastic according to claim 1.

At least four of the first pin member is mounted, said at least four first pin member disposed at the position of the different angles from the center of rotation to move between the positions of the one straight line from the rotational center different angles a winding type in which the resin is wound a long fiber bundle which is deposited on,
A pair of second pin members facing each other and rotatably disposed around the opposing line;
A first guide track for moving the second pin member close and away;
A second guide track for guiding the second pin members adjacent to each other to the inner circumferential side of the long fiber bundle wound annularly by the first pin member;
In the process of the pair of second pin members in the first guide on the trajectory away, moving said at least four first pin member from the position of the different angles from the rotation center position of the one straight line, the An urging mechanism for transferring the wound long fiber bundle from the first pin member to the pair of second pin members to apply tension;
When the second pin member that is separate from each other in a state of receiving the long fiber bundle is rotating about the opposite line, and a fiber supply unit for supplying the long fiber bundle on the outer periphery of the long fiber bundle,
The total range of contact of the long fiber bundles wound around the at least four first pin members is one cylindrical surface, and the long fiber bundles transferred to the pair of second pin members are in contact with each other. A fiber-reinforced plastic manufacturing apparatus, characterized in that when the total range is added, it becomes another cylindrical surface .
The winding mold includes a first rotating beam and a second rotating beam that rotate at the rotation center, and each of the at least four first pin members has a first rotating beam and a second rotating beam at both ends. Are arranged so that they do not overlap each other when
When winding the long fiber bundle, the first rotating beam and the second rotating beam are fixed at different angles, and when the wound long fiber bundle is transferred and applied with tension, the first rotating beam and the second rotating beam are fixed. 4. The fiber-reinforced plastic manufacturing apparatus according to claim 3, further comprising a stopper that allows the two-rotating beam to be rotatable independently of the first rotating beam.
Two first pin members of the at least four first pin members are movable in the direction of the rotation center and biased radially outwardly,
When the second pin member is separated on the first guide track, the two first pin members are aligned with other first pin members in a direction in which the second pin member is separated. The fiber-reinforced plastic manufacturing apparatus according to claim 3 .