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JP5895785B2 - Terminal crimping structure, manufacturing method of terminal crimping structure, and outer conductor terminal - Google Patents

Terminal crimping structure, manufacturing method of terminal crimping structure, and outer conductor terminal Download PDF

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JP5895785B2
JP5895785B2 JP2012205562A JP2012205562A JP5895785B2 JP 5895785 B2 JP5895785 B2 JP 5895785B2 JP 2012205562 A JP2012205562 A JP 2012205562A JP 2012205562 A JP2012205562 A JP 2012205562A JP 5895785 B2 JP5895785 B2 JP 5895785B2
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piece
caulking portion
extending
terminal
shield conductor
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JP2014060103A (en
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宏芳 前岨
宏芳 前岨
亮 山川
亮 山川
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Description

本発明は、端子圧着構造、その製造方法、及び外導体端子に関し、さらに詳しくは、外導体端子がシールド電線の端末に圧着された端子圧着構造、その製造方法、及びそのために使用される外導体端子に関する。   The present invention relates to a terminal crimping structure, a manufacturing method thereof, and an outer conductor terminal, and more specifically, a terminal crimping structure in which an outer conductor terminal is crimped to a terminal of a shielded electric wire, a manufacturing method thereof, and an outer conductor used therefor Regarding terminals.

近年、自動車の電気装置に内蔵される電子部品や制御用のプリント基板へ伝送される電気信号は高周波化されてきている。一般的に、高周波の電気信号を伝送するためにシールドケーブルが用いられるが、伝送される電気信号の更なる高周波化に伴って、このシールドケーブルに接続されるシールドコネクタにも更なる高周波化対応の要求が高まっている。   In recent years, electric signals transmitted to electronic components and control printed boards built in electric devices of automobiles have been increased in frequency. In general, shielded cables are used to transmit high-frequency electrical signals. However, as the transmitted electrical signals become higher in frequency, shielded connectors connected to this shielded cable can handle higher frequencies. The demand is growing.

シールドケーブルの1種である同軸ケーブルは、信号線と、その外周を被覆する絶縁体と、複数の素線を編んだ編組等のシールド導体と、シールド導体の外周を覆う絶縁性のシースとが同軸状に配された構造を有する。通常、同軸ケーブルの端末部分に接続されるシールドコネクタには、高周波信号を伝達する信号導体と接続される内導体端子と、シールド導体と接続される共に内導体端子の外周を覆う外導体端子と、これら内導体端子と外導体端子の間に介在される所定の比誘電率を有する誘電体とが備えられており、同軸ケーブルの端末部分の絶縁体とシースが剥ぎ取られて露出された信号導体とシールド導体にそれぞれ内導体端子と外導体端子が接続される。このようなシールドコネクタは、例えば下記特許文献1に開示されている。   A coaxial cable, which is a type of shielded cable, includes a signal line, an insulator covering the outer periphery thereof, a shield conductor such as a braid formed by braiding a plurality of strands, and an insulating sheath covering the outer periphery of the shield conductor. It has a structure arranged coaxially. Usually, the shield connector connected to the terminal portion of the coaxial cable includes an inner conductor terminal connected to a signal conductor that transmits a high-frequency signal, and an outer conductor terminal that is connected to the shield conductor and covers the outer periphery of the inner conductor terminal. And a dielectric having a predetermined relative dielectric constant interposed between the inner conductor terminal and the outer conductor terminal, and the signal exposed by stripping off the insulator and sheath of the end portion of the coaxial cable. An inner conductor terminal and an outer conductor terminal are connected to the conductor and the shield conductor, respectively. Such a shield connector is disclosed in, for example, Patent Document 1 below.

この種のシールドコネクタにおいては、外導体端子は、その一部として形成されたバレルの圧着片を介して、同軸ケーブルのシールド導体に圧着接続される。図7に、このバレル部分の断面図を示す。外導体端子の圧着片103a、103bは、露出された編組Wdを折り返してシースWe端末部外周に被せた編組反転部Wf上にかしめられて編組Wdと圧着されている。この際、一方の圧着片103aの上に他方の圧着片103bがオーバーラップするようにかしめられている。   In this type of shield connector, the outer conductor terminal is crimped and connected to the shield conductor of the coaxial cable through a crimping piece of a barrel formed as a part of the outer conductor terminal. FIG. 7 shows a sectional view of this barrel portion. The crimping pieces 103a and 103b of the outer conductor terminals are crimped to the braid Wd by folding the exposed braid Wd and crimping the braid Wd on the outer periphery of the sheath We terminal. At this time, the other crimping piece 103b is caulked so as to overlap the one crimping piece 103a.

特開2000−173725号公報JP 2000-173725 A

しかしながら、このように圧着片103a、103bを先端同士がオーバーラップするようにかしめた場合に、塑性変形させた材料にその材料自体の弾性によって復元力が働くスプリングバックと呼ばれる現象が発生する場合がある。すると、圧着片103a、103bが開いてしまい、圧着片103a、103bによる編組反転部Wfへの締め付けが低下する結果、シールドコネクタ100に対する同軸ケーブルWの引き抜き強度が低下してしまう。   However, when the crimping pieces 103a and 103b are caulked so that the tips overlap each other, a phenomenon called spring back in which a restoring force is exerted on the plastically deformed material due to the elasticity of the material itself may occur. is there. Then, the crimping pieces 103a and 103b are opened, and the tightening of the crimping pieces 103a and 103b to the braided reversing portion Wf is reduced. As a result, the pullout strength of the coaxial cable W with respect to the shield connector 100 is lowered.

そこで本発明が解決する課題は、外導体端子をバレルを介してシールド電線の端末に圧着した端子圧着構造において、スプリングバックによるバレルの拡開を抑制することができる端子圧着構造及びその製造方法を提供すること、そしてそのような端子圧着構造を形成するための外導体端子を提供することにある。   Therefore, a problem to be solved by the present invention is a terminal crimping structure in which an outer conductor terminal is crimped to the end of a shielded wire via a barrel, and a terminal crimping structure capable of suppressing the expansion of the barrel due to springback and a method for manufacturing the same. It is to provide and to provide an outer conductor terminal for forming such a terminal crimp structure.

上記課題を解決するために、本発明にかかる端子圧着構造は、シールド導体を有するシールド電線の端末部に露出されたシールド導体の外周に外導体端子のバレルが圧着された端子圧着構造において、前記バレルは、前記シールド導体の外周に密着して前記シールド電線をかしめるかしめ部と、前記かしめ部の対向する端縁から前記シールド電線の周方向に延出する板状の第一の延出片と第二の延出片とを有し、前記第一の延出片には、前記かしめ部との境界上に端縁を有し、前記第二の延出片を挿通可能な貫通孔が形成され、前記かしめ部が前記シールド導体の外周を1周してかしめられるとともに、前記貫通孔に前記第二の延出片が挿通され、いずれか一方の延出片が前記かしめ部との境界において折り返され、他方の延出片が前記かしめ部と密着していることを要旨とする。   In order to solve the above problems, the terminal crimping structure according to the present invention is the terminal crimping structure in which the barrel of the outer conductor terminal is crimped to the outer periphery of the shield conductor exposed at the terminal portion of the shielded electric wire having the shield conductor. The barrel is a caulking portion that caulks the shielded electric wire in close contact with the outer periphery of the shield conductor, and a plate-like first extending piece that extends in a circumferential direction of the shielded electric wire from an opposing edge of the caulked portion. And a second extension piece, and the first extension piece has an end edge on a boundary with the caulking portion, and a through-hole through which the second extension piece can be inserted. And the caulking portion is caulked around the outer circumference of the shield conductor, the second extending piece is inserted into the through hole, and one of the extending pieces is a boundary with the caulking portion. And the other extension piece is It is summarized as in close contact with the part.

ここで、前記第一の延出片が前記かしめ部の外周面側に折り返され、前記第二の延出片がその折り返しの山側から前記貫通孔に挿通されて前記かしめ部の外周面と密着しているとよい。   Here, the first extending piece is folded back to the outer peripheral surface side of the caulking portion, and the second extending piece is inserted into the through-hole from the folded peak side to be in close contact with the outer peripheral surface of the caulking portion. It is good to have.

また、前記第一の延出片と前記第二の延出片が重なっている箇所が、前記シールド電線に向かって外側から押圧されていることが好ましい。   Moreover, it is preferable that the location where said 1st extension piece and said 2nd extension piece have overlapped is pressed from the outer side toward the said shield electric wire.

一方、本発明にかかる端子圧着構造の製造方法は、シールド導体を有するシールド電線の端末部で露出されたシールド導体の外周に外導体端子のバレルが圧着された端子圧着構造の製造方法において、前記バレルは、前記シールド導体の外周に密着して前記シールド電線をかしめるかしめ部と、前記かしめ部の対向する端縁から前記シールド電線の周方向に延出する第一の延出片と第二の延出片とを有し、前記第一の延出片には、前記かしめ部との境界上に端縁を有し、前記第二の延出片を挿通可能な貫通孔が形成され、前記かしめ部を前記シールド導体の外周を1周してかしめるとともに、前記貫通孔に前記第二の延出片を挿通し、いずれか一方の延出片を前記かしめ部との境界において折り返し、2つの延出片を相互に重ねた状態で他方の延出片を前記かしめ部に密着させることを要旨とする。   On the other hand, the manufacturing method of the terminal crimping structure according to the present invention is the manufacturing method of the terminal crimping structure in which the barrel of the outer conductor terminal is crimped to the outer periphery of the shield conductor exposed at the end portion of the shielded electric wire having the shield conductor. The barrel is in close contact with the outer periphery of the shield conductor and caulked the shielded electric wire, and the first extending piece and the second extending from the opposing edges of the caulked portion in the circumferential direction of the shielded electric wire The first extending piece has an edge on the boundary with the caulking portion, and a through-hole through which the second extending piece can be inserted is formed. The caulking portion is caulked around the outer circumference of the shield conductor, the second extending piece is inserted into the through hole, and one of the extending pieces is folded at the boundary with the caulking portion, The two extension pieces are stacked on top of each other And summarized in that adhering the extended piece to the crimping portion.

ここで、いずれか一方の延出片を前記かしめ部との境界において折り返した後に、前記バレルを前記シールド導体の外周に配置し、前記かしめ部を前記シールド導体の外周に1周させてかしめることが好適である。   Here, after either one of the extending pieces is folded back at the boundary with the caulking portion, the barrel is disposed on the outer periphery of the shield conductor, and the caulking portion is caulked around the outer periphery of the shield conductor. Is preferred.

また、前記第一の延出片を前記かしめ部の外周面となる側に折り返し、前記第二の延出片をその折り返しの山側から前記貫通孔に挿通させて前記かしめ部の外周面と密着させるとよい。   Further, the first extending piece is folded back to the side that becomes the outer peripheral surface of the caulking portion, and the second extending piece is inserted into the through-hole from the folded peak side to be in close contact with the outer peripheral surface of the caulking portion. It is good to let them.

さらに、前記かしめ部が一部拡開した後に、前記第一の延出片と前記第二の延出片が重なった箇所を、前記シールド電線に向かって外側から押圧するとよい。   Furthermore, after the said crimping part partially expands, it is good to press the location where said 1st extension piece and said 2nd extension piece overlapped from the outer side toward the said shield electric wire.

また、本発明にかかる外導体端子は、シールド導体を有するシールド電線の端末部に露出されたシールド導体の外周に圧着されるバレルを有する外導体端子において、前記バレルは、前記シールド導体の外周に密着して前記シールド電線にかしめられるかしめ部と、前記かしめ部の対向する端縁から前記シールド電線への圧着時に前記シールド電線の周方向となる方向に延出する板状の第一の延出片と第二の延出片とを有し、前記第一の延出片には、前記かしめ部との境界上に端縁を有し、前記第二の延出片を挿通可能な貫通孔が形成されていることを要旨とする。   Moreover, the outer conductor terminal according to the present invention is an outer conductor terminal having a barrel that is crimped to the outer periphery of the shield conductor exposed at the end portion of the shielded electric wire having the shield conductor, wherein the barrel is disposed on the outer periphery of the shield conductor. A caulking portion that is in close contact and caulked to the shielded electric wire, and a plate-like first extension that extends in a circumferential direction of the shielded electric wire from the opposing edge of the caulked portion when crimped to the shielded electric wire A through-hole having a piece and a second extending piece, the first extending piece having an edge on a boundary with the caulking portion, and through which the second extending piece can be inserted. The gist is that is formed.

ここで、前記第一の延出片及び第二の延出片のいずれかが、前記かしめ部との境界において折り曲げられているとよい。   Here, any one of the first extension piece and the second extension piece may be bent at a boundary with the caulking portion.

上記発明にかかる端子圧着構造によると、第一の延出片に形成された貫通孔に第二の延出片が挿通されるとともに、いずれか一方の延出片がかしめ部との境界において折り返されるので、この折り返し部に他方の延出片が係止され、かしめ部を拡開させるような力が働いた時に、貫通孔から第二の延出片が脱出する運動が阻止される。これにより、かしめ部がスプリングバックによって拡開するのが防止され、シールド電線の外導体端子に対する引き抜き強度が向上される。   According to the terminal crimping structure according to the above invention, the second extending piece is inserted into the through hole formed in the first extending piece, and either one of the extending pieces is folded at the boundary with the caulking portion. Therefore, when the other extension piece is locked to the folded-back portion and a force is applied to expand the caulking portion, the movement of the second extension piece escaping from the through hole is prevented. As a result, the caulking portion is prevented from expanding due to the spring back, and the pullout strength of the shielded wire with respect to the outer conductor terminal is improved.

ここで、前記第一の延出片が前記かしめ部の外周面側に折り返され、前記第二の延出片がその折り返しの山側から前記貫通孔に挿通されて前記かしめ部と密着している場合には、貫通孔の端縁に第二の延出片を係止させることができ、かしめ部の拡開を効果的に防止することができる。また、両延出片がかしめ部の外側に配置されるため、かしめ部とシールド電線の密着性が高くなり、このことも効果的なかしめ部の拡開防止に寄与する。さらに、製造工程において、かしめ部をシールド導体の外周にかしめる工程と、第一の延出片の貫通孔に第二の延出片を挿通する工程、そして第一の延出片を折り返す工程を、一連の連続した作業として実行しやすい。   Here, the first extending piece is folded back to the outer peripheral surface side of the caulking portion, and the second extending piece is inserted into the through hole from the folded peak side and is in close contact with the caulking portion. In this case, the second extending piece can be locked to the edge of the through hole, and the caulking portion can be effectively prevented from expanding. In addition, since both the extending pieces are disposed outside the caulking portion, the adhesion between the caulking portion and the shielded electric wire is enhanced, which also contributes to effective prevention of the caulking portion from spreading. Furthermore, in the manufacturing process, the step of caulking the caulking portion to the outer periphery of the shield conductor, the step of inserting the second extension piece through the through hole of the first extension piece, and the step of folding back the first extension piece Are easy to execute as a series of continuous operations.

また、前記第一の延出片と前記第二の延出片が重なっている箇所が、前記シールド電線に向かって外側から押圧されていると、かしめ部が第一の延出片を伴って外側に向かって開こうとするのが一層強固に阻止され、かしめ部の拡開が効果的に防止される。   Moreover, when the location where the said 1st extension piece and the said 2nd extension piece have overlapped is pressed from the outer side toward the said shield electric wire, a caulking part will accompany a 1st extension piece. Opening toward the outside is more firmly prevented, and the caulking portion is effectively prevented from expanding.

一方、本発明にかかる端子圧着構造の製造方法によると、スプリングバックによるかしめ部の拡開が防止された端子圧着構造を容易に製造することができる。   On the other hand, according to the manufacturing method of the terminal crimping structure according to the present invention, it is possible to easily manufacture the terminal crimping structure in which the caulking portion is prevented from expanding due to the spring back.

また、本発明にかかる外導体端子は、簡素な構成を有しながら、スプリングバックによるバレルの拡開が防止された端子圧着構造を形成するのに適したものである。   In addition, the outer conductor terminal according to the present invention is suitable for forming a terminal crimping structure in which the barrel is prevented from expanding due to the spring back while having a simple configuration.

本発明にかかる外導体端子の構造の一例を示す図であり(a)は上面図、(b)は側面図((a)のA−A方向)、(c)は反対側から見た側面図((a)のB−B方向)(d)は背面図((a)のC−C方向)である。It is a figure which shows an example of the structure of the outer conductor terminal concerning this invention, (a) is a top view, (b) is a side view (AA direction of (a)), (c) is the side seen from the opposite side The figure (BB direction of (a)) (d) is a rear view (CC direction of (a)). 本発明にかかる外導体端子の編組バレルを展開し、簡略化して示した図である。It is the figure which expand | deployed and simplified the braided barrel of the outer conductor terminal concerning this invention. 本発明にかかる端子圧着構造の一例を製造手順とともに示した模式図である。It is the schematic diagram which showed an example of the terminal crimping structure concerning this invention with the manufacture procedure. 端子圧着構造を製造する装置の例を製造手順とともに示した模式図である。It is the schematic diagram which showed the example of the apparatus which manufactures a terminal crimping structure with the manufacture procedure. 本発明にかかる端子圧着構造の別の製造手順を示した模式図である。It is the schematic diagram which showed another manufacturing procedure of the terminal crimping structure concerning this invention. 本発明にかかる端子圧着構造の複数の例を簡略化して示した図である。It is the figure which simplified and showed the several example of the terminal crimping structure concerning this invention. 従来のシールドコネクタの外導体端子について、シールドケーブルの外周に圧着されたバレル部分の断面図である。It is sectional drawing of the barrel part crimped | bonded to the outer periphery of the shield cable about the outer conductor terminal of the conventional shield connector.

以下に、本発明の実施形態について、図面を用いて詳細に説明する。   Embodiments of the present invention will be described below in detail with reference to the drawings.

図1〜3に、本発明の第一の実施形態にかかる外導体端子と、それを用いた端子圧着構造及びその製造手順を示す。外導体端子1は同軸ケーブルWの端末に接続される。   1-3, the outer conductor terminal concerning 1st embodiment of this invention, the terminal crimping structure using the same, and its manufacturing procedure are shown. The outer conductor terminal 1 is connected to the end of the coaxial cable W.

同軸ケーブルWは、信号導体Waと、シールド導体として、複数の素線を編んだ編組Wdと、それらの間に介在される絶縁体Wbと、編組Wdの外周を被覆する絶縁性のシースWeが同軸状に配された構成を有する。外導体端子1は編組に接続され、その内部に収容される内導体端子及び誘電体とともに、シールドコネクタを形成する。   The coaxial cable W includes a signal conductor Wa, a braid Wd knitted with a plurality of strands as a shield conductor, an insulator Wb interposed therebetween, and an insulating sheath We covering the outer periphery of the braid Wd. It has a configuration arranged coaxially. The outer conductor terminal 1 is connected to the braid and forms a shield connector together with the inner conductor terminal and the dielectric housed therein.

外導体端子1は、導電性の板材が折り曲げ加工されて形成されたもので、前方に略円筒状のシェル部2が形成されている。シェル部2には、同軸ケーブルWの信号導体Waに接続されたメス型又はオス型の内導体端子(不図示)が収容される。また、内導体端子と外導体端子1の間には、所定の誘電率を有し、両端子間の絶縁を確保する円筒状に形成された誘電体(不図示)が配置される。   The outer conductor terminal 1 is formed by bending a conductive plate material, and a substantially cylindrical shell portion 2 is formed on the front side. The shell portion 2 accommodates a female or male inner conductor terminal (not shown) connected to the signal conductor Wa of the coaxial cable W. Further, between the inner conductor terminal and the outer conductor terminal 1, a dielectric (not shown) having a predetermined dielectric constant and formed in a cylindrical shape that ensures insulation between the two terminals is disposed.

外導体端子1の後方には、同軸ケーブルWの編組に圧着され、編組と電気的に接続される編組バレル3を有する。編組バレル3のさらに後方には、同軸ケーブルWのシースWeの外側から同軸ケーブルWに圧着され、外導体端子1の同軸ケーブルWへの物理的接続を強固に行うインシュレーションバレル4が形成されている。なお、本実施形態においては、シールド導体が編組である場合を例として採用しているため、「編組バレル」との名称を採用しているが、シールド導体は、金属箔等、編組以外の構成をとることもでき、その場合にも、「編組バレル」と同様の構成を有するバレル構造を使用することができる。   Behind the outer conductor terminal 1 is a braided barrel 3 that is crimped to the braid of the coaxial cable W and is electrically connected to the braid. Further behind the braided barrel 3, there is formed an insulation barrel 4 that is crimped to the coaxial cable W from the outside of the sheath We of the coaxial cable W, and that physically connects the outer conductor terminal 1 to the coaxial cable W. Yes. In this embodiment, since the case where the shield conductor is a braid is adopted as an example, the name “braided barrel” is adopted, but the shield conductor has a configuration other than the braid, such as a metal foil. In this case, a barrel structure having the same configuration as that of the “braided barrel” can be used.

本発明にかかる外導体端子1は、編組バレル3の構成に特徴を有する。編組バレル3は、断面略U字形に形成されたかしめ部3aを有する。かしめ部3aは、同軸ケーブルWの露出された編組の外周を1周囲んで密着し、編組にかしめられることで、編組と外導体端子1との間の物理的、電気的接続を形成する役割を果たす。   The outer conductor terminal 1 according to the present invention is characterized by the configuration of the braided barrel 3. The braided barrel 3 has a caulking portion 3a formed in a substantially U-shaped cross section. The caulking portion 3a has a role of forming a physical and electrical connection between the braid and the outer conductor terminal 1 by closely adhering the outer periphery of the exposed braid of the coaxial cable W around the periphery and being caulked by the braid. Fulfill.

かしめ部3aのU字形状上部に位置する両端縁には、上方、つまり同軸ケーブルWの周方向となる方向に延出して、板状の第一の延出片3bと第二の延出片3cが形成されている。第一の延出片3bと第二の延出片3cは、かしめ部3aが編組の外周にかしめられた際に、スプリングバック現象によってかしめ部3aが拡開し、同軸ケーブルWが外導体端子から抜けやすくなるのを、協働して防止する役割を果たす。   At both end edges located at the upper part of the U-shape of the caulking portion 3a, the plate-like first extending piece 3b and the second extending piece are extended upward, that is, in the circumferential direction of the coaxial cable W. 3c is formed. When the caulking portion 3a is caulked to the outer periphery of the braid, the first extending piece 3b and the second extending piece 3c expand the caulking portion 3a by a springback phenomenon, and the coaxial cable W is connected to the outer conductor terminal. It plays a role to prevent it from becoming easy to escape.

第二の延出片3cは、かしめ部3aよりも幅(同軸ケーブルWの周に沿う方向と直交する方向の長さ)が短い略矩形の板状の構造を有している。   The second extending piece 3c has a substantially rectangular plate-like structure whose width (length in a direction perpendicular to the direction along the circumference of the coaxial cable W) is shorter than that of the caulking portion 3a.

一方、第一の延出片3bは、略矩形の板状の部材であり、略矩形の貫通孔3dを有する。貫通孔3dは、第二の延出片3cを挿通可能な大きさを有する。すなわち、貫通孔3dの幅が、第二の延出片3cの幅よりも大きく形成されている。また、貫通孔3dのかしめ部3a側の端縁3d1は、第一の延出片3bとかしめ部3aの境界に重なるように形成されている。第一の延出片3bの幅は、かしめ部3aの幅と同じでも、それよりも狭くてもよいが、図で示したようにかしめ部3aの幅と同じである場合、第一の延出片3bとかしめ部3aの間の境界は形態面からは規定されないが、この場合、図2で点線で示したように、貫通孔3dの端縁3d1の位置が境界として規定される。このように境界の位置を規定することは、後述する端子圧着構造の形成に際して重要である。   On the other hand, the 1st extension piece 3b is a substantially rectangular plate-shaped member, and has the substantially rectangular through-hole 3d. The through hole 3d has a size that allows the second extending piece 3c to be inserted therethrough. That is, the width of the through hole 3d is formed larger than the width of the second extending piece 3c. Further, the edge 3d1 on the caulking portion 3a side of the through hole 3d is formed so as to overlap the boundary between the first extending piece 3b and the caulking portion 3a. The width of the first extension piece 3b may be the same as or narrower than the width of the caulking portion 3a. However, when the width of the first extending piece 3b is the same as the width of the caulking portion 3a as shown in the drawing, Although the boundary between the protruding piece 3b and the caulking portion 3a is not defined from the form surface, in this case, as indicated by the dotted line in FIG. 2, the position of the edge 3d1 of the through hole 3d is defined as the boundary. Defining the position of the boundary in this way is important when forming a terminal crimping structure to be described later.

このような構成を有する外導体端子1を同軸ケーブルWの端末に圧着して形成される端子圧着構造の一例を、その製造方法とともに図3に示す。図3においては、外導体端子1のうち編組バレル3のみを抜き出し、図1(d)に対応する背面から見た構成を簡略化して示している。   An example of a terminal crimping structure formed by crimping the outer conductor terminal 1 having such a configuration to the end of the coaxial cable W is shown in FIG. 3 together with its manufacturing method. In FIG. 3, only the braided barrel 3 is extracted from the outer conductor terminal 1, and the configuration viewed from the back corresponding to FIG. 1 (d) is shown in a simplified manner.

端子圧着構造の形成にあたり、まず、同軸ケーブルWの端部の所定長さにわたり、シールドWeを被覆し、露出された編組WdをシールドWeの外側に折り返して、編組反転部Wfを形成しておく。この状態で、図3(a)のように、同軸ケーブルWの端末を編組バレル3のかしめ部3aの底部に載置する。   In forming the terminal crimping structure, first, the shield We is covered over a predetermined length of the end of the coaxial cable W, and the exposed braid Wd is folded outside the shield We to form the braid reversal portion Wf. . In this state, the end of the coaxial cable W is placed on the bottom of the caulking portion 3a of the braided barrel 3 as shown in FIG.

次に、図3(b)のように、かしめ部3aを、編組反転部Wfの外周に1周にわたり密着させ、同軸ケーブルWの中心に向かう力を印加することで、かしめ部3aを編組反転部Wfの外周にかしめる。そして、第一の延出片3bの貫通孔3dに第二の延出片3cを挿通する。このとき挿通は、第一の延出片3bの内側面、つまりかしめ部3aが編組反転部Wfと接触している方の面から行われる。   Next, as shown in FIG. 3B, the caulking portion 3a is brought into close contact with the outer periphery of the braid reversing portion Wf and applied to the center of the coaxial cable W so that the caulking portion 3a is reversed. It crimps on the outer periphery of the part Wf. Then, the second extending piece 3c is inserted through the through hole 3d of the first extending piece 3b. At this time, the insertion is performed from the inner surface of the first extending piece 3b, that is, the surface where the caulking portion 3a is in contact with the braided reversing portion Wf.

さらに図3(b)に矢印で示したように、第一の延出片3bの内側面から第一の延出片3bに力を印加する。これにより、図3(c)のように、第一の延出片3bをかしめ部3aとの境界つまり貫通孔3dの端縁3d1の位置でかしめ部3aの外周面側に折り返す。また、同時に第二の延出片3cをかしめ部3aの外周面に密着させる。これによって、第一の延出片3bがかしめ部3aとの境界において折り返されて、その折り返しの山側のから第二の延出片3cが貫通孔3dに挿通され、かしめ部3aの外周面に接触した状態となる。以上のようにして、2つの延出片3b、3cよりなる拡開防止構造5が形成される。   Further, as indicated by an arrow in FIG. 3B, force is applied to the first extending piece 3b from the inner surface of the first extending piece 3b. As a result, as shown in FIG. 3C, the first extending piece 3b is folded back toward the outer peripheral surface of the caulking portion 3a at the boundary with the caulking portion 3a, that is, at the edge 3d1 of the through hole 3d. At the same time, the second extending piece 3c is brought into close contact with the outer peripheral surface of the caulking portion 3a. As a result, the first extending piece 3b is folded back at the boundary with the caulking portion 3a, and the second extending piece 3c is inserted into the through hole 3d from the side of the crest of the folding, and the outer circumferential surface of the caulking portion 3a. It comes into contact. As described above, the spread preventing structure 5 including the two extending pieces 3b and 3c is formed.

さらに、形成された拡開防止構造に対して、図3(c)中矢印で示したように、第一の延出片3bと第二の延出片3cが重なった箇所において、第一の延出片3bの上方から同軸ケーブルWの方に向かって押圧を行い、第一の延出片3bと第二の延出片3cをかしめ部3a及び同軸ケーブルWに押し付けてもよい。   Furthermore, as shown by the arrow in FIG. 3C, the first extension piece 3b and the second extension piece 3c overlap each other with respect to the formed expansion preventing structure. The first extension piece 3b and the second extension piece 3c may be pressed against the caulking portion 3a and the coaxial cable W by pressing toward the coaxial cable W from above the extension piece 3b.

拡開防止構造5においては、第二の延出片3cが第一の延出片3bに設けられた貫通孔3dに挿通されるともに、貫通孔3dの端縁3d1の箇所に折り返しが形成され、折り返し部に第二の延出片3cが係止され、かしめ部3aを押し広げようとする力が働いても、この係止構造がそれを阻止する。つまり、かしめ部3aを構成する材料の弾性により、かしめ部3aの第一の延出片3b側及び/又は第二の延出片3c側の端部に、図3(c)の上方へ持ち上がるような力が働いても、第二の延出片3cが第一の延出片3bに形成された貫通孔3dから脱することができない。それどころか、このような力が働くことにより、貫通孔3dの端縁3d1に第二の延出片3cが強く押し付けられるようになるので、第一の延出片3bと第二の延出片3cの間の係止が一層深くなる。このようにして、かしめ部3aがスプリングバックによって拡開するのが阻止される。つまり、同軸ケーブルWが外導体端子1から抜けにくくなり、引き抜き強度が向上する。さらに、図3(c)の状態において、第一の延出片3bと第二の延出片3cが重なった箇所への押圧が行われる場合には、拡開防止構造5の外側から同軸ケーブルWの方向に働く力が及ぼされることにより、スプリングバックによるかしめ部3aの拡開が一層強固に防止される。   In the spread preventing structure 5, the second extending piece 3c is inserted into the through hole 3d provided in the first extending piece 3b, and a fold is formed at the edge 3d1 of the through hole 3d. Even if the second extending piece 3c is locked to the folded-back portion and a force to push the caulking portion 3a is applied, this locking structure prevents it. That is, due to the elasticity of the material constituting the caulking portion 3a, the caulking portion 3a is lifted upward in FIG. 3C to the end portion on the first extending piece 3b side and / or the second extending piece 3c side. Even if such a force is applied, the second extending piece 3c cannot be removed from the through hole 3d formed in the first extending piece 3b. On the contrary, since the second extending piece 3c is strongly pressed against the end edge 3d1 of the through-hole 3d by such a force, the first extending piece 3b and the second extending piece 3c are pressed. The locking between is deeper. In this way, the caulking portion 3a is prevented from expanding due to the spring back. That is, it becomes difficult for the coaxial cable W to come out of the outer conductor terminal 1, and the pull-out strength is improved. Further, in the state of FIG. 3C, when pressing is performed on a portion where the first extension piece 3 b and the second extension piece 3 c overlap, the coaxial cable is connected from the outside of the expansion prevention structure 5. By exerting a force acting in the direction of W, the expansion of the caulking portion 3a due to the spring back is prevented more firmly.

上記のように、かしめ部3aを拡開する力が働くと、貫通孔3dの端縁3d1に第二の延出片3cが強く押し付けられ、両者の係止関係が一層深くなるが、この意味において、第一の延出片3bの折り返しを行った後、かしめ部3aが一部拡開し、貫通孔3dの端縁3d1に第二の延出片3cが完全に係止されてかしめ部3aの拡開が止まった状態において、重なり部分への押圧を行うことが好適である。   As described above, when the force for expanding the caulking portion 3a is applied, the second extending piece 3c is strongly pressed against the end edge 3d1 of the through hole 3d, and the locking relationship between the two becomes deeper. , After the first extending piece 3b is turned back, the caulking portion 3a is partially expanded, and the second extending piece 3c is completely locked to the edge 3d1 of the through hole 3d. In the state where the expansion of 3a has stopped, it is preferable to press the overlapping portion.

以上のような端子圧着構造は、同軸ケーブルWの編組反転部Wfの外周にかしめ部3aをかしめる工程と、第一の延出片3bの折り返しと第二の延出片3cのかしめ部3aの外周面への密着を行う工程とが実行できるならば、どのような手段を用いて形成されてもよい。例えば、図4に示すような装置を使用する方法を例示することができる。   The terminal crimping structure as described above includes the step of caulking the caulking portion 3a on the outer periphery of the braided reversing portion Wf of the coaxial cable W, the folding back of the first extending piece 3b, and the caulking portion 3a of the second extending piece 3c. Any means may be used as long as the step of closely adhering to the outer peripheral surface can be performed. For example, a method using an apparatus as shown in FIG. 4 can be exemplified.

図4に示す圧着装置30は、対向するアンビル31とクリンパ32と、クリンパ32内に設けられた挿通孔33内に挿通された押圧具34よりなる。クリンパ32は上下動可能であり、押圧具34も、クリンパ32と独立して挿通孔33内で上下動可能である。   The crimping device 30 shown in FIG. 4 includes an anvil 31 and a crimper 32 that face each other, and a pressing tool 34 that is inserted into an insertion hole 33 provided in the crimper 32. The crimper 32 can move up and down, and the pressing tool 34 can also move up and down within the insertion hole 33 independently of the crimper 32.

同軸ケーブルWを載置され、断面略U字状に開いた編組バレル3は、アンビル31上に配置される。そのアンビル31に向かってクリンパ32が徐々に下降され、その過程において、図4(a)のように、アンビル31の上面及びクリンパ32の下面の曲面形状によって、編組バレル3のかしめ部3aが同軸ケーブルWの外周に沿う形状に曲げられ、同軸ケーブルWの外周に密着される。そして、図4(b)に示したようにクリンパ32が最下端の位置に達すると、かしめ部3aが同軸ケーブルWの外周を1周してかしめられる。それとともに、第一の延出片3bの貫通孔3dに第二の延出片3cが挿通される。その後、図4(c)のように、押圧具34が下降され、第一の延出片3bの内側面から押圧されることにより、第一の延出片3bが折り返されて第二の延出片3cの側に倒されるともに、第二の延出片3cがかしめ部3aの外周面に密着される。こうして、拡開防止構造5が形成され、端子圧着構造が完成される。   The braided barrel 3 on which the coaxial cable W is placed and opened in a substantially U-shaped cross section is disposed on the anvil 31. The crimper 32 is gradually lowered toward the anvil 31, and in the process, the caulking portion 3a of the braided barrel 3 is coaxially formed by the curved shapes of the upper surface of the anvil 31 and the lower surface of the crimper 32 as shown in FIG. It is bent into a shape along the outer periphery of the cable W and is in close contact with the outer periphery of the coaxial cable W. When the crimper 32 reaches the lowermost position as shown in FIG. 4B, the caulking portion 3a is caulked around the outer circumference of the coaxial cable W once. At the same time, the second extension piece 3c is inserted into the through hole 3d of the first extension piece 3b. Thereafter, as shown in FIG. 4C, the pressing tool 34 is lowered and pressed from the inner surface of the first extension piece 3b, whereby the first extension piece 3b is folded back and the second extension piece 3b is folded. While falling to the protruding piece 3c side, the second extending piece 3c is brought into close contact with the outer peripheral surface of the caulking portion 3a. In this way, the spread prevention structure 5 is formed, and the terminal crimping structure is completed.

さらに第一の延出片3bと第二の延出片3cの重なった部分を外側から押圧する場合は、一旦クリンパ32及び押圧具34を上昇させて負荷を除き、この重なり部分が押圧具34の真下にくるように編組バレル3が取り付けられた同軸ケーブルWを回転させ、かしめ部3aがわずかに拡開して止まった状態で、押圧具34を再び下降させて押圧を行えばよい。   Further, when the overlapping portion of the first extending piece 3b and the second extending piece 3c is pressed from the outside, the crimper 32 and the pressing tool 34 are once lifted to remove the load, and this overlapping portion is the pressing tool 34. The coaxial cable W to which the braided barrel 3 is attached is rotated so as to be directly below, and the presser 34 is lowered again and pressed while the caulking portion 3a is slightly expanded and stopped.

端子圧着構造は必ずしもこのような圧着装置30を使用しなくても形成可能であるが、圧着装置30を使用することで、かしめ部3aを同軸ケーブルWの外周に密着させてかしめ、貫通孔3dに第二の延出片3cを挿通する工程と、第一の延出片3bを折り返し、第二の延出片3cをかしめ部3aの外周面に密着させる工程と、さらには重ねた第一の延出片3bと第二の延出片3cを同軸ケーブルWの側に押圧する工程とを連続的に単一の装置内で完結することができる。この点において、上記の方法は生産性に優れる。   The terminal crimping structure can be formed without using such a crimping device 30, but by using the crimping device 30, the caulking portion 3 a is caulked closely to the outer periphery of the coaxial cable W, and the through hole 3 d is formed. A step of inserting the second extended piece 3c into the first, a step of folding back the first extended piece 3b and bringing the second extended piece 3c into close contact with the outer peripheral surface of the caulking portion 3a, and a further overlapped first The step of pressing the extended piece 3b and the second extended piece 3c toward the coaxial cable W can be completed continuously in a single device. In this respect, the above method is excellent in productivity.

さらに製造工程を簡略化することができる第二の実施形態にかかる外導体端子とそれを用いた端子圧着構造を次に示す。   Further, an outer conductor terminal according to a second embodiment that can simplify the manufacturing process and a terminal crimping structure using the outer conductor terminal are shown below.

図5に第二の実施形態にかかる外導体端子の編組バレル3’の構成を、端子圧着構造及びその製造方法とともに示す。編組バレル3’は第一の実施形態にかかる外導体端子1の編組バレル3と同様の形状に形成されているが、図5(a)に示すように、第一の延出片3b’がかしめ部3a’との境界つまり貫通孔3d’の端縁3d1’の位置において折り返されているという点においてのみ異なる。この折り返しを先に形成した状態で、編組バレル3’を同軸ケーブルWの編組反転部Wfの外周に配置する。   FIG. 5 shows the configuration of the outer conductor terminal braided barrel 3 ′ according to the second embodiment, together with the terminal crimping structure and the manufacturing method thereof. The braided barrel 3 ′ is formed in the same shape as the braided barrel 3 of the outer conductor terminal 1 according to the first embodiment. However, as shown in FIG. 5A, the first extended piece 3 b ′ is It differs only in that it is folded back at the boundary with the caulking portion 3a ′, that is, at the position of the edge 3d1 ′ of the through hole 3d ′. The braided barrel 3 ′ is disposed on the outer periphery of the braid reversing portion Wf of the coaxial cable W in a state where the folding is formed first.

このようにしておくと、図5(b)のように折り返し部の山側から第二の延出片3c’を貫通孔3d’に挿入するだけで、第二の延出片3c’が第一の延出片3b’の折り返し部に係止された構造を形成することができる。特に図4のような圧着装置を使用して端子圧着構造を形成する場合に、第一の延出片3b’に折り返しを形成するために押圧具34を下降させる必要がなくなるので、押圧具34を下降させて押圧を行う工程を一度実行するのみで、図5(b)に矢印で示した第一の延出片と第二の延出片が重なった箇所に押圧を行う工程までを行うことができる。つまり、第一の実施形態にかかる端子圧着構造よりも簡素な工程で端子圧着構造を形成することができる。   In this way, as shown in FIG. 5B, the second extension piece 3c ′ is formed by simply inserting the second extension piece 3c ′ into the through hole 3d ′ from the peak side of the folded portion. It is possible to form a structure that is locked to the folded portion of the extending piece 3b ′. In particular, when the terminal crimping structure is formed using the crimping apparatus as shown in FIG. 4, it is not necessary to lower the pressing tool 34 in order to form the turn on the first extending piece 3 b ′. The process of pressing down and pressing is performed only once, and the process up to pressing the portion where the first extending piece and the second extending piece indicated by the arrows in FIG. be able to. That is, the terminal crimping structure can be formed by a simpler process than the terminal crimping structure according to the first embodiment.

以上の端子圧着構造においては、貫通孔を有する第一の延出片がかしめ部の外周面の側に折り返されることで、第一の延出片と第二の延出片の間の係止関係が形成された。しかし、折り返しの形成箇所と折り返し方向が異なる場合にも、第一の延出片と第二の延出片の間に係止関係を形成し、スプリングバックによる拡開を防止することが可能である。   In the terminal crimping structure described above, the first extension piece having the through hole is folded back to the outer peripheral surface side of the caulking portion, thereby locking between the first extension piece and the second extension piece. A relationship was formed. However, even when the folding formation location and the folding direction are different, it is possible to form a locking relationship between the first extension piece and the second extension piece, and to prevent the springback from expanding. is there.

図6に折り返しの形成箇所と第二の延出片の挿入方向が異なる4通りの端子圧着構造における編組バレル部分を簡素化したものを示す。図6(a)は、図3(c)及び図5(b)の第一及び第二の実施形態にかかかる端子圧着構造に対応しており、第一の延出片がかしめ部の外周面側に折り返され、貫通孔に挿通された第二の延出片がかしめ部の外周面に密着している。図6(b)では、第二の延出片がかしめ部の外周面側に折り返され、この第二の延出片を貫通孔に挿通された第一の延出片がかしめ部の外周面に密着している。図6(c)では、第二の延出片がかしめ部の内周面側に折り返され、この第二の延出片を貫通孔に挿通された第一の延出片がかしめ部の内周面に密着している。図6(d)では、第一の延出片がかしめ部の内周面側に折り返され、貫通孔に挿通された第二の延出片がかしめ部の内周面に密着している。   FIG. 6 shows a simplified braided barrel portion in four types of terminal crimping structures in which the folded formation location and the insertion direction of the second extension piece are different. FIG. 6A corresponds to the terminal crimping structure according to the first and second embodiments of FIG. 3C and FIG. 5B, and the first extension piece is the outer periphery of the caulking portion. The second extending piece that is folded back to the surface side and inserted through the through hole is in close contact with the outer peripheral surface of the caulking portion. In FIG.6 (b), the 2nd extension piece is return | folded by the outer peripheral surface side of the crimping part, and the 1st extension piece penetrated by this 2nd extension piece to the through-hole is the outer peripheral surface of the crimping part. It is in close contact with. In FIG. 6C, the second extending piece is folded back to the inner peripheral surface side of the caulking portion, and the first extending piece inserted into the through hole through the second extending piece is the inner portion of the caulking portion. It is in close contact with the peripheral surface. In FIG.6 (d), the 1st extension piece is return | folded by the inner peripheral surface side of the crimping part, and the 2nd extension piece penetrated by the through-hole is closely_contact | adhered to the inner peripheral surface of the crimping part.

いずれの端子圧着構造においても、かしめ部の拡開しようとする運動が、第一の延出片と第二の延出片の係止構造によって阻止される。いずれの端子圧着構造も、図1及び図2に示した第一の実施形態にかかる外導体端子1を用いて形成することができる。あるいは、第二の実施形態の場合のように、編組バレルのあらかじめ折り返すべき箇所を折り返してから同軸ケーブルWの外周に編組バレルを配置して形成することもできる。   In any terminal crimping structure, the movement of the caulking portion to be expanded is prevented by the locking structure of the first extending piece and the second extending piece. Any terminal crimping structure can be formed using the outer conductor terminal 1 according to the first embodiment shown in FIGS. 1 and 2. Alternatively, as in the case of the second embodiment, the braided barrel can be formed on the outer periphery of the coaxial cable W after the portion of the braided barrel to be folded back in advance.

同軸ケーブルとかしめ部の間に延出片が介在されず、同軸ケーブルとかしめ部の間に高い密着性が得られるという点においては、図6(c)、(d)の場合より、図6(a)、(b)の場合の方が好適である。また、図6(a)の場合には、図5(a)に示したように、あらかじめ折り返し部を形成しておけば、かしめ部を同軸ケーブルの外周に1周密着させる工程と連続的に、第二の延出片を第一の延出片の貫通孔に挿通することができるので、図6(a)の構成が最も好適である。   From the case of FIGS. 6 (c) and 6 (d), there is no extension piece between the coaxial cable and the caulking portion, and high adhesion can be obtained between the coaxial cable and the caulking portion. The cases (a) and (b) are preferred. In the case of FIG. 6A, as shown in FIG. 5A, if the folded portion is formed in advance, it is continuously with the step of closely contacting the caulking portion to the outer periphery of the coaxial cable. Since the second extending piece can be inserted through the through hole of the first extending piece, the configuration of FIG. 6A is most preferable.

以上、本発明の実施の形態について詳細に説明したが、本発明は上記実施の形態に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲で種々の改変が可能である。例えば、上述したように、シールド導体が編組として構成されている必要はない。また、各図では、編組バレルが編組反転部の外周にかしめられているが、編組反転部を形成せず、シースを剥離して露出した単層の編組の上に直接編組バレルを取り付けてもよい。さらに、上記では単一の同軸ケーブルの末端に外導体端子が取付けられているが、複数の絶縁電線を束ねてその外周に形成されたシールド導体に(編組)バレルを接続する構成とすることもできる。また、上記編組バレルの構成及びそれを用いた端子圧着構造と類似の構成は、外導体端子のシールド導体用のバレルのみならず、外導体端子のインシュレーションバレル、さらには内導体端子のワイヤバレルにも適用することが可能である。   Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the present invention. For example, as described above, the shield conductor does not need to be configured as a braid. Also, in each figure, the braided barrel is caulked on the outer periphery of the braided reversing part, but the braided reversing part is not formed, and the braided barrel can be attached directly on the single layer braid exposed by peeling the sheath. Good. Further, in the above, the outer conductor terminal is attached to the end of the single coaxial cable. However, the (braided) barrel may be connected to the shield conductor formed on the outer periphery by bundling a plurality of insulated wires. it can. Further, the structure of the braided barrel and the structure similar to the terminal crimping structure using the same are not only the barrel for the shield conductor of the outer conductor terminal, but also the insulation barrel of the outer conductor terminal, and further the wire barrel of the inner conductor terminal. It is also possible to apply to.

1 外導体端子
2 シェル部
3 編組バレル
3a かしめ部
3b 第一の延出片
3c 第二の延出片
3d 貫通孔
3d1 (かしめ部3a側の)端縁
5 拡開防止構造
DESCRIPTION OF SYMBOLS 1 Outer conductor terminal 2 Shell part 3 Braiding barrel 3a Caulking part 3b 1st extension piece 3c 2nd extension piece 3d Through-hole 3d1 (on the caulking part 3a side) Edge 5 Expansion prevention structure

Claims (6)

シールド導体を有するシールド電線の端末部に露出されたシールド導体の外周に外導体端子のバレルが圧着された端子圧着構造において、
前記バレルは、前記シールド導体の外周に密着して前記シールド電線をかしめるかしめ部と、前記かしめ部の対向する端縁から前記シールド電線の周方向に延出する板状の第一の延出片と第二の延出片とを有し、
前記第一の延出片には、前記かしめ部との境界上に端縁を有し、前記第二の延出片を挿通可能な貫通孔が形成され、
前記かしめ部が前記シールド導体の外周を1周にわたって取り囲み、前記シールド導体の外周に密着して前記シールド電線をかしめた状態にあり
前記第一の延出片が、前記かしめ部との境界において前記かしめ部の外周面側に折り返された折り返し構造を有し、前記第二の延出片がその折り返し構造の山側から前記貫通孔に侵入し、貫通した状態で、前記かしめ部の外周面と密着していることを特徴とする端子圧着構造。
In the terminal crimping structure in which the barrel of the outer conductor terminal is crimped to the outer periphery of the shield conductor exposed at the end of the shielded electric wire having the shield conductor,
The barrel includes a caulking portion that is in close contact with the outer periphery of the shield conductor and caulked the shielded electric wire, and a plate-like first extension that extends in a circumferential direction of the shielded electric wire from opposite edges of the caulked portion. A piece and a second extension piece,
The first extension piece has an end edge on the boundary with the caulking portion, and a through-hole through which the second extension piece can be inserted is formed,
Said crimping portion, said outer circumference of the shield conductor surrounding over one round, there the shield wire in close contact with the outer periphery of the shield conductor crimped state,
The first extending piece has a folded structure that is folded back to the outer peripheral surface side of the caulked portion at the boundary with the caulked portion, and the second extending piece is formed in the through-hole from the mountain side of the folded structure. The terminal crimping structure is characterized by being in close contact with the outer peripheral surface of the caulking portion in a state of entering and penetrating .
前記第一の延出片と前記第二の延出片が重なっている箇所が、前記シールド電線に向かって外側から押圧されていることを特徴とする請求項1に記載の端子圧着構造。 Terminal crimping structure according to claim 1, wherein the first extending portion and the second portion of the extension piece are overlapped, characterized in that it is pressed from the outside toward the shielded wire. シールド導体を有するシールド電線の端末部で露出されたシールド導体の外周に外導体端子のバレルが圧着された端子圧着構造の製造方法において、
前記バレルは、前記シールド導体の外周に密着して前記シールド電線をかしめるかしめ部と、前記かしめ部の対向する端縁から前記シールド電線の周方向に延出する第一の延出片と第二の延出片とを有し、
前記第一の延出片には、前記かしめ部との境界上に端縁を有し、前記第二の延出片を挿通可能な貫通孔が形成され、
前記かしめ部を前記シールド導体の外周を1周してかしめるとともに、
前記第一の延出片を前記かしめ部の外周面となる側に折り返し、前記第二の延出片をその折り返しの山側から前記貫通孔に挿通させて、2つの延出片を相互に重ねた状態で、前記第二の延出片を前記かしめ部の外周面と密着させることを特徴とする端子圧着構造の製造方法。
In the manufacturing method of the terminal crimping structure in which the barrel of the outer conductor terminal is crimped to the outer periphery of the shield conductor exposed at the end of the shielded electric wire having the shield conductor,
The barrel is in close contact with the outer periphery of the shield conductor and caulked with the shielded electric wire, and a first extending piece extending in a circumferential direction of the shielded electric wire from opposite edges of the caulked portion Two extending pieces,
The first extension piece has an end edge on the boundary with the caulking portion, and a through-hole through which the second extension piece can be inserted is formed,
The caulking portion is caulked around the outer circumference of the shield conductor, and
The first extension piece is folded back to the side that becomes the outer peripheral surface of the caulking portion, the second extension piece is inserted into the through-hole from the folded peak side, and the two extension pieces are overlapped with each other. In this state, the second extending piece is brought into close contact with the outer peripheral surface of the caulking portion .
前記第一の延出片を前記かしめ部との境界において折り返した後に、前記バレルを前記シールド導体の外周に配置し、前記かしめ部を前記シールド導体の外周に1周させてかしめることを特徴とする請求項に記載の端子圧着構造の製造方法。 After the first extending piece is folded back at the boundary with the caulking portion, the barrel is arranged on the outer periphery of the shield conductor, and the caulking portion is caulked by making one round on the outer periphery of the shield conductor. The manufacturing method of the terminal crimping structure of Claim 3 . 前記かしめ部が一部拡開した後に、前記第一の延出片と前記第二の延出片が重なった箇所を、前記シールド電線に向かって外側から押圧することを特徴とする請求項3又は4に記載の端子圧着構造の製造方法。 After the crimping portion is expanded partially, claim 3 of the portion where the first extending portion and the second extending portion overlap, characterized by pressed from the outside toward the shielded wire Or the manufacturing method of the terminal crimping structure of 4 . シールド導体を有するシールド電線の端末部に露出されたシールド導体の外周に圧着されるバレルを有する外導体端子において、
前記バレルは、前記シールド導体の外周に密着して前記シールド電線にかしめられるかしめ部と、前記かしめ部の対向する端縁から延出する板状の第一の延出片と第二の延出片とを有し、
前記第一の延出片には、前記かしめ部との境界上に端縁を有し、前記第二の延出片を挿通可能な貫通孔が形成され
前記第一の延出片が、前記かしめ部との境界において折り曲げられていることを特徴とする外導体端子。
In the outer conductor terminal having a barrel that is crimped to the outer periphery of the shield conductor exposed at the end of the shielded electric wire having the shield conductor,
The barrel includes a caulking portion that is in close contact with the outer periphery of the shield conductor and caulked to the shielded electric wire, a plate-like first extending piece and a second extending extending from opposite edges of the caulking portion. And having a piece,
The first extension piece has an end edge on the boundary with the caulking portion, and a through-hole through which the second extension piece can be inserted is formed ,
The outer conductor terminal, wherein the first extension piece is bent at a boundary with the caulking portion .
JP2012205562A 2012-09-19 2012-09-19 Terminal crimping structure, manufacturing method of terminal crimping structure, and outer conductor terminal Expired - Fee Related JP5895785B2 (en)

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