JP5729441B2 - Process for producing decolorizable electrophotographic toner and decolorizable electrophotographic toner - Google Patents
Process for producing decolorizable electrophotographic toner and decolorizable electrophotographic toner Download PDFInfo
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- Developing Agents For Electrophotography (AREA)
Description
本発明は、消色型電子写真トナーの製造方法および前記方法により製造される消色型電子写真トナーに関する。 The present invention relates to a method for producing an erasable electrophotographic toner and an erasable electrophotographic toner produced by the method.
近年省資源化のため、オフィス内で一度コピー、プリントした紙を再利用することが検討されている。しかしながら、これらの印刷物は一般には企業秘密とされている機密文書が大半を占めている。このため、大部分の印刷物は廃棄処理されており、再利用することは少ないのが現状である。そこで、近赤外線を吸収して分解、消去しうる近赤外光消色型記録材料を用いたトナーが提案されている(特許文献1および2)。 In recent years, in order to save resources, it has been studied to reuse paper that has been copied and printed in the office. However, most of these printed materials are classified as confidential documents. For this reason, most of the printed materials are disposed of and are rarely reused. Thus, toners using near-infrared light decoloring type recording materials that can absorb and decompose and erase near infrared rays have been proposed (Patent Documents 1 and 2).
かかるトナーは、一般的に、トナー原料を均一に混連し粉砕し、その後、所定の粒度に分級し、更に必要に応じて外添剤を外添することにより製造される。いわゆる溶融混練法によって製造される。より具体的には、結着樹脂、着色剤としての近赤外線吸収色素、消色剤、必要に応じてその他添加剤(帯電制御剤、退色防止剤、白色填料、紫外線吸収剤、滑剤など)を含む原料を混合し、その後、加圧ニーダや二軸押出機、オープンロール等の混練機によって混練し、混練物を得る。この混練物を冷却した後、ハンマーミル等で粗砕し、ジェットミル等の粉砕機で粉砕をし、風力分級機等で分級する。得られた分級物にシリカ等の外添剤を混合した後、篩別し、所謂トナーを得ることができる。 Such a toner is generally produced by uniformly mixing and pulverizing toner raw materials, then classifying the toner raw material into a predetermined particle size, and adding an external additive as necessary. It is manufactured by a so-called melt kneading method. More specifically, binder resin, near-infrared absorbing dye as coloring agent, decoloring agent, and other additives as necessary (charge control agent, anti-fading agent, white filler, ultraviolet absorber, lubricant, etc.) The raw materials to be mixed are mixed and then kneaded by a kneader such as a pressure kneader, a twin screw extruder, or an open roll to obtain a kneaded product. After cooling this kneaded product, it is roughly crushed with a hammer mill or the like, pulverized with a pulverizer such as a jet mill, and classified with an air classifier or the like. A so-called toner can be obtained by mixing an external additive such as silica with the obtained classified product and then sieving it.
この溶融混練法による製造方法では、混練時に原料全体に熱とせん断力を与えてしまうため、これを防止するために、予め樹脂と着色剤もしくは消色剤とを高濃度に分散したマスターバッチを使用することが提案されている(特許文献3および4)。しかしながら、このようにマスターバッチを使用したとしても、トナー原料は溶融混練する際に加熱されるため、色素が消色してしまうという問題がある。 In the manufacturing method by this melt-kneading method, heat and shearing force are given to the whole raw material at the time of kneading. Therefore, in order to prevent this, a master batch in which a resin and a colorant or a decolorizer are dispersed in high concentration in advance is used. It has been proposed to use (Patent Documents 3 and 4). However, even if the master batch is used in this way, the toner raw material is heated during the melt-kneading, so that there is a problem that the colorant is decolored.
色素の消色を防ぐために、混練を2段階に別けて、1段目で着色剤を除く原料を高温で溶融混練し、2段目で1段目の溶融混練物に着色剤を添加して低温で溶融混練する方法が提案されている(特許文献5)。しかし、この方法でも2段目の溶融混練で着色剤と消色剤が熱で反応し、色素が消色してしまうという問題は相変わらず残る。 In order to prevent discoloration of the dye, the kneading is divided into two stages, the raw material excluding the colorant is melt-kneaded at a high temperature in the first stage, and the colorant is added to the melt-kneaded product in the first stage in the second stage. A method of melt kneading at a low temperature has been proposed (Patent Document 5). However, even in this method, the problem that the coloring agent and the decoloring agent react with heat in the second-stage melt-kneading and the dye is decolored still remains.
本発明は、上記事情に鑑みてなされ、消色型電子写真トナーの製造時に起こり得る近赤外線吸収色素の消色を抑制し、これにより高い印字濃度を有する消色型電子写真トナーを製造する方法を提供することを目的とする。 The present invention has been made in view of the above circumstances, and suppresses the decoloring of near-infrared absorbing dyes that may occur during the production of a decolorable electrophotographic toner, thereby producing a decolorable electrophotographic toner having a high print density. The purpose is to provide.
上記課題を解決するため、本発明の一態様は、
(i)結着樹脂、
(ii)近赤外線吸収色素カプセルまたはカプセル化されていない近赤外線吸収色素、および
(iii)消色剤カプセルまたはカプセル化されていない消色剤
を含む混合物であって、近赤外線吸収色素および消色剤の少なくとも一方がカプセル化されている混合物を溶融混練し、溶融混練の終端においてカプセルを熱溶融させて破壊し、その後、前記混合物を、冷却、粉砕して、トナー粒子を得る工程
を含むことを特徴とする消色型電子写真トナーの製造方法を提供する。
In order to solve the above problems, one embodiment of the present invention provides:
(i) binder resin,
(ii) a near infrared absorbing dye capsule or an unencapsulated near infrared absorbing dye, and
a mixture comprising decolorizer which are not (iii) decolorizing agent capsule or encapsulated, at least one of the near infrared absorbing dye and the decolorizer are melting kneaded mixture is encapsulated, the melt-kneading There is provided a method for producing a decolorable electrophotographic toner comprising the steps of thermally melting and breaking capsules at the end, and then cooling and pulverizing the mixture to obtain toner particles.
本発明の別の態様は、前記方法により製造されることを特徴とする消色型電子写真トナーを提供する。 Another aspect of the present invention provides a decolorizable electrophotographic toner produced by the above method.
本発明によると、消色型電子写真トナーの製造時に起こり得る近赤外線吸収色素の消色を抑制し、これにより高い印字濃度を有する消色型電子写真トナーを製造する方法を提供することができる。 According to the present invention, it is possible to provide a method for producing a decolorable electrophotographic toner having a high print density by suppressing the decoloration of a near-infrared absorbing dye that may occur during the production of the decolorable electrophotographic toner. .
以下、本発明の実施形態について説明する。
本発明者らは、近赤外線吸収色素を疎水性溶剤に溶解した後にカプセル化して、これをトナーの着色剤として用いると、高い印字濃度と十分な消色濃度を得ることができることを見出し、本発明を完成させるに至った(後述の実施例1〜3を参照)。
Hereinafter, embodiments of the present invention will be described.
The present inventors have found that when a near-infrared absorbing dye is dissolved in a hydrophobic solvent and encapsulated and used as a toner colorant, a high print density and a sufficient decoloring density can be obtained. The present invention has been completed (see Examples 1 to 3 below).
すなわち、本発明の実施形態に係る消色型電子写真トナーの製造方法は、
(i)結着樹脂、
(ii)近赤外線吸収色素カプセルまたはカプセル化されていない近赤外線吸収色素、および
(iii)消色剤カプセルまたはカプセル化されていない消色剤
を含む混合物であって、近赤外線吸収色素および消色剤の少なくとも一方がカプセル化されている混合物を、溶融混練し、粉砕して、トナー粒子を得る工程
を含む。
That is, the method for producing a decoloring type electrophotographic toner according to the embodiment of the present invention includes:
(i) binder resin,
(ii) a near infrared absorbing dye capsule or an unencapsulated near infrared absorbing dye, and
(iii) A decolorant capsule or a mixture containing a non-encapsulated decolorant, in which at least one of near-infrared absorbing dye and decolorant is encapsulated, melt-kneaded and pulverized A step of obtaining toner particles.
本実施形態では、近赤外線吸収色素および消色剤の少なくとも一方がカプセル化されている。このカプセル化により、トナー製造中に近赤外線吸収色素と消色剤が高温下で接触して消色反応が起こることを回避することができる。また、近赤外線吸収色素や消色剤を疎水性溶剤に予め溶解してからカプセル化すると、カプセルを非常に微小な分散体として得ることができる。その結果、カプセル膜溶融後に近赤外線吸収色素や消色剤を細かく分散した状態で存在させることができ、消色反応効率を高めることができる。 In this embodiment, at least one of the near-infrared absorbing dye and the decoloring agent is encapsulated. By this encapsulation, it is possible to prevent the near-infrared absorbing dye and the color erasing agent from coming into contact with each other at a high temperature during the toner production to cause a color erasing reaction. In addition, when the near-infrared absorbing dye and the color erasing agent are previously dissolved in a hydrophobic solvent and then encapsulated, the capsule can be obtained as a very fine dispersion. As a result, the near-infrared absorbing dye and the decoloring agent can be present in a finely dispersed state after the capsule film is melted, and the decoloring reaction efficiency can be increased.
一方、カプセル膜は、近赤外線吸収色素や消色剤が、最終製品のトナーにおいて各々の機能を発揮するように破壊される必要がある。本実施形態では、溶融混練の最後の時点で、すなわち溶融混練機の混練ゾーンの最終端で、熱溶融によりカプセル膜が破壊されるようにすることにより、近赤外線吸収色素と消色剤の高温下での接触を最小限に抑えることができる。 On the other hand, the capsule film needs to be destroyed so that the near-infrared absorbing dye and the color erasing agent exhibit their functions in the final product toner. In the present embodiment, the high temperature of the near-infrared absorbing dye and the decoloring agent is obtained by destroying the capsule film by heat melting at the end of the melt-kneading, that is, at the final end of the kneading zone of the melt-kneader. Underneath contact can be minimized.
カプセル膜の破壊により、近赤外線吸収色素と消色剤は接触するようになるが、溶融混練後、トナー原料は、その製造工程において高温に晒されないため、近赤外線吸収色素と消色剤は、消色反応が起こりにくい状況に置かれる。消色反応を積極的に抑制するために、溶融混練後速やかにトナー原料を冷却してもよい。 The near-infrared absorbing dye and the color erasing agent come into contact with each other due to the destruction of the capsule film, but the toner raw material is not exposed to a high temperature in the manufacturing process after melt-kneading. It is placed in a situation where the decolorization reaction does not occur easily. In order to positively suppress the decoloring reaction, the toner material may be cooled immediately after melt-kneading.
このように、近赤外線吸収色素と消色剤の高温下での接触を最小限に抑えることにより、得られたトナーの印字濃度を高くすることができる。このため、本発明のトナーは、従来のトナーより少ない添加量の近赤外線吸収色素で、従来のトナーと同じ印字濃度を得ることができる。また、本発明のトナーは、従来のトナーと同じ添加量の近赤外線吸収色素を使用して、従来のトナーより高い印字濃度を得ることができる。 As described above, the printing density of the obtained toner can be increased by minimizing the contact between the near-infrared absorbing dye and the color erasing agent at a high temperature. For this reason, the toner of the present invention can obtain the same print density as that of the conventional toner with a near-infrared absorbing dye having an addition amount smaller than that of the conventional toner. Further, the toner of the present invention can obtain a higher print density than that of the conventional toner by using the same amount of near-infrared absorbing dye as that of the conventional toner.
本実施形態では、近赤外線吸収色素と消色剤が高温下で接触することを防ぐことを目的としているため、近赤外線吸収色素もしくは消色剤の何れか一方がカプセル化されていればよいが、両方がカプセル化されていてもよい。ただし、消色トナーにおいて、消色剤の配合量は、近赤外線吸収色素の配合より多いため、近赤外線吸収色素をカプセル化する方が経済的である。 In the present embodiment, the purpose is to prevent the near-infrared absorbing dye and the color erasing agent from contacting each other at a high temperature, so that either the near-infrared absorbing dye or the color erasing agent may be encapsulated. , Both may be encapsulated. However, in the decoloring toner, since the blending amount of the decoloring agent is larger than the blending of the near infrared absorbing dye, it is more economical to encapsulate the near infrared absorbing dye.
以下、近赤外線吸収色素をカプセル化する場合を例に、消色トナーの製造方法を説明するが、本発明は、以下の説明に限定されない。 Hereinafter, a method for producing a decoloring toner will be described by taking as an example the case of encapsulating a near-infrared absorbing dye, but the present invention is not limited to the following description.
すなわち、本発明の一例において、近赤外線吸収色素をカプセル化して消色トナーを製造する方法は、
近赤外線吸収色素を、疎水性溶剤に溶解した後、熱溶融可能なカプセル材料でカプセル化して近赤外線吸収色素カプセルを得る工程と;
結着樹脂、前記工程で得られた近赤外線吸収色素カプセル、および消色剤を含む混合物を混合し、その後、溶融混練し、粉砕して、トナー粒子を得る工程と
を含む。
That is, in one example of the present invention, a method for producing a decolorable toner by encapsulating a near-infrared absorbing dye,
A step of dissolving a near-infrared absorbing dye in a hydrophobic solvent and encapsulating with a heat-meltable capsule material to obtain a near-infrared absorbing dye capsule;
Mixing a binder resin, a near-infrared absorbing dye capsule obtained in the above step, and a mixture containing a decoloring agent, and then melt-kneading and pulverizing to obtain toner particles.
近赤外線吸収色素としては、従来公知のものを用いることが出来る。そのような近赤外線吸収色素として、例えば、特開平4−362935号公報及び特開平5−119520号公報に記載されているものがある。具体的な近赤外線吸収色素の例として、例えば、下記式に示すようなIR−T(商品名、昭和電工(株)製)を挙げることが出来る。 A conventionally well-known thing can be used as a near-infrared absorption pigment | dye. Examples of such near-infrared absorbing dyes include those described in JP-A-4-362935 and JP-A-5-119520. Specific examples of near-infrared absorbing pigments include IR-T (trade name, manufactured by Showa Denko KK) as shown in the following formula.
疎水性溶剤としては、当該技術分野で着色剤を溶解することが可能な溶剤として公知の任意の溶剤を使用することができ、たとえばフェニルキシリルエタン、フェニル−イソプロピルフェニルエタン、フェニルキシリルメタンなどのジアリールアルカン化合物、モノイソプロピルナフタレン、ジイソプロピルナフタレン等のアルキルナフタレン化合物、モノイソプロピルビフェニル、ジイソプロピルビフェニルなどのアルキルビフェニル類、部分水素化ターフェニル化合物、アルキルベンゼン化合物、パラフィン類、植物油、脂肪酸エステル化合物などを使用することができる。たとえば、1〜50質量部の近赤外線吸収色素と100質量部の疎水性溶剤をミキサーで混合して、近赤外線吸収色素を疎水性溶剤に溶解させることができる。 As the hydrophobic solvent, any solvent known in the art as a solvent capable of dissolving the colorant can be used. For example, phenylxylylethane, phenyl-isopropylphenylethane, phenylxylylmethane, etc. Diarylalkane compounds, alkylnaphthalene compounds such as monoisopropylnaphthalene and diisopropylnaphthalene, alkylbiphenyls such as monoisopropylbiphenyl and diisopropylbiphenyl, partially hydrogenated terphenyl compounds, alkylbenzene compounds, paraffins, vegetable oils, fatty acid ester compounds, etc. can do. For example, 1-50 mass parts of near-infrared absorption pigment | dye and 100 mass parts hydrophobic solvent can be mixed with a mixer, and a near-infrared absorption pigment | dye can be dissolved in a hydrophobic solvent.
このように近赤外線吸収色素を疎水性溶剤に溶解した後にカプセル化すると、近赤外線吸収色素カプセルを、非常に微小な分散体として得ることができる。近赤外線吸収色素カプセルが微小分散体として存在すると、カプセル膜の溶融後も近赤外線吸収色素は、細かく分散された状態で存在し、これにより、近赤外線吸収色素は、消色剤と効率よく反応し、優れた消色濃度を達成することができる。 When the near-infrared absorbing dye is thus encapsulated after being dissolved in a hydrophobic solvent, the near-infrared absorbing dye capsule can be obtained as a very fine dispersion. When the near-infrared absorbing dye capsule is present as a fine dispersion, the near-infrared absorbing dye exists in a finely dispersed state even after the capsule film is melted. In addition, an excellent decoloring density can be achieved.
熱溶融可能なカプセル材料としては、マイクロカプセルの技術分野で公知の材料を使用することができ、たとえばポリウレア、ポリウレタン、またはポリウレタン/ウレアなどを使用することができる。カプセル化は、公知の手法に従って行うことができ、たとえば、ポリイソシアネートとポリオールとの反応によりポリウレタンのカプセル膜を形成することができ、ポリイソシアネートとポリアミンとの反応によりポリウレアのカプセル膜を形成することができ、ポリイソシアネートとポリオールおよびポリアミンとの反応によりポリウレタン/ウレアのカプセル膜を形成することができる。 As the heat-meltable capsule material, materials known in the technical field of microcapsules can be used. For example, polyurea, polyurethane, polyurethane / urea, or the like can be used. Encapsulation can be performed according to a known technique, for example, a polyurethane capsule film can be formed by reaction of polyisocyanate and polyol, and a polyurea capsule film can be formed by reaction of polyisocyanate and polyamine. A polyurethane / urea capsule membrane can be formed by the reaction of polyisocyanate with polyol and polyamine.
このカプセル膜は、熱溶融可能なカプセル材料でつくられているため、溶融混練の温度および時間を制御して、溶融混練の終盤で破壊されるようにし、これにより、溶融混練の期間にわたって、近赤外線吸収色素と消色剤をできるだけ接触しないようにすることができる。 Since this capsule membrane is made of a heat-meltable capsule material, the temperature and time of the melt-kneading are controlled so that the capsule membrane is broken at the end of the melt-kneading. The infrared absorbing dye and the color erasing agent can be kept from contacting as much as possible.
本実施形態では、得られた近赤外線吸収色素カプセルを用いて、公知の方法に従って消色トナーを製造する。 In the present embodiment, a decolorable toner is produced according to a known method using the obtained near-infrared absorbing dye capsule.
トナー原料は、結着樹脂、近赤外線吸収色素カプセル、消色剤、必要に応じてその他添加剤を含む。 The toner raw material contains a binder resin, a near infrared absorbing dye capsule, a decoloring agent, and other additives as required.
近赤外線吸収色素カプセルは、好ましくはトナー質量の0.1乃至20質量%の量で含有され、より好ましくはトナー質量の1乃至10質量%の量で含有される。近赤外線吸収色素の含有量は、好ましくはトナー質量の0.3乃至5質量%であり、より好ましくはトナー質量の1乃至3質量%である。 The near-infrared absorbing dye capsule is preferably contained in an amount of 0.1 to 20% by mass of the toner mass, and more preferably 1 to 10% by mass of the toner mass. The content of the near infrared absorbing dye is preferably 0.3 to 5% by mass of the toner mass, and more preferably 1 to 3% by mass of the toner mass.
本明細書において、「トナー質量」は、結着樹脂、近赤外線吸収色素カプセル、および消色剤を含むトナー原料の合計の質量として定義され、シリカなどの外添剤は含まない。 In this specification, the “toner mass” is defined as the total mass of the toner raw material including the binder resin, the near-infrared absorbing dye capsule, and the decolorizer, and does not include an external additive such as silica.
消色剤としては、従来公知の4級アンモニウムホウ素錯体を用いることが出来る。そのような4級アンモニウムホウ素錯体として、例えば、特開平4−362935号公報及び特開平5−119520号公報に記載されているものがある。具体的な4級アンモニウムホウ素錯体の例として、下記式に示すP3B(商品名、昭和電工(株)製)を挙げることが出来る。 A conventionally known quaternary ammonium boron complex can be used as the decolorizer. Examples of such quaternary ammonium boron complexes include those described in JP-A-4-362935 and JP-A-5-119520. Specific examples of the quaternary ammonium boron complex include P3B (trade name, manufactured by Showa Denko KK) represented by the following formula.
消色剤の含有量は、好ましくはトナー質量の1乃至15質量%であり、より好ましくはトナー質量の3乃至10質量%である。なお、消色反応は、近赤外線吸収色素の色素カチオンが消色剤のアルキル基と結合することにより生ずる。消色トナーにおける近赤外線吸収色素と消色剤の比率は、消色反応後に未反応の近赤外線吸収色素が残留しないように、適宜選択される。 The content of the decolorizer is preferably 1 to 15% by mass of the toner mass, and more preferably 3 to 10% by mass of the toner mass. The decolorization reaction occurs when the dye cation of the near infrared absorbing dye is bonded to the alkyl group of the decolorizer. The ratio of the near-infrared absorbing dye and the decoloring agent in the decoloring toner is appropriately selected so that no unreacted near-infrared absorbing dye remains after the decoloring reaction.
結着樹脂としては、公知のものを含む広い範囲から選択することができる。具体的には、ポリスチレン、スチレン−アクリル酸エステル共重合体、スチレン−メタクリル酸共重合体、およびスチレン−ブタジエン共重合体などのスチレン系樹脂をはじめ、飽和ポリエステル樹脂、不飽和ポリエステル樹脂、エポキシ樹脂、フェノール樹脂、クマロン樹脂、キシレン樹脂、塩化ビニル樹脂、ポリオレフィン樹脂などが例示でき、これらの樹脂を二種類以上組み合わせて用いてもよい。なお、これらの樹脂のうち、ポリエステル系樹脂が好ましい。 The binder resin can be selected from a wide range including known ones. Specific examples include styrene resins such as polystyrene, styrene-acrylic acid ester copolymers, styrene-methacrylic acid copolymers, and styrene-butadiene copolymers, saturated polyester resins, unsaturated polyester resins, and epoxy resins. Phenolic resin, coumarone resin, xylene resin, vinyl chloride resin, polyolefin resin and the like can be exemplified, and two or more of these resins may be used in combination. Of these resins, polyester resins are preferred.
結着樹脂の含有量は、好ましくはトナー質量の70乃至95質量%であり、より好ましくはトナー質量の80乃至90質量%である。 The content of the binder resin is preferably 70 to 95% by mass of the toner mass, and more preferably 80 to 90% by mass of the toner mass.
トナー原料は、結着樹脂、近赤外線吸収色素カプセル、および消色剤以外に、帯電制御剤および離型剤などの公知の添加剤を含むことができる。帯電制御剤および離型剤は、いずれも、通常、電子写真用トナーに使用される任意のものを使用可能である。 The toner raw material can contain known additives such as a charge control agent and a release agent in addition to the binder resin, the near-infrared absorbing dye capsule, and the decoloring agent. As the charge control agent and the release agent, any of those usually used for electrophotographic toners can be used.
上記トナー原料を、公知の方法に従って、混合し、溶融混練し、粉砕して、トナー粒子を得る。 The toner raw materials are mixed, melt-kneaded and pulverized according to a known method to obtain toner particles.
トナー原料の混合は、ヘンシェルミキサー等の粉粒体混合機により行うことができる。 The mixing of the toner raw materials can be performed by a powder mixer such as a Henschel mixer.
その後の溶融混練は、溶融混練機、たとえば二軸押出機または一軸押出機により行うことができる。溶融混練の条件は、マイルロカプセル自体の熱溶融温度に応じて適宜調整され得るが、バレルヒーターの設定温度はマイクロカプセルのガラス転移点〜融点Tmの間が望ましい。ガラス転移点以下では混練装置の後半で熱溶融しにくく、融点以上では混錬装置の前半で熱溶融しやすい。マイクロカプセルが溶融混錬機の後半で熱溶融するように各混練ゾーンのバレルヒーター温度と材料の供給速度を調整することにより、溶融混練の終盤で、すなわち溶融混練機の混練ゾーンの最終端で、カプセル膜を破壊することができる。これにより、近赤外線吸収色素は、溶融混練のほぼ全期間にわたってカプセル膜で被覆され、消色剤と高温下で接触しないように保護されている。 Subsequent melt kneading can be performed by a melt kneader, for example, a twin screw extruder or a single screw extruder. Melting and kneading conditions can be appropriately adjusted according to the thermal melting temperature of the Millo capsule itself, but the set temperature of the barrel heater is preferably between the glass transition point of the microcapsule and the melting point Tm. Below the glass transition point, it is difficult to heat melt in the latter half of the kneading apparatus, and above the melting point, it is easy to heat melt in the first half of the kneading apparatus. By adjusting the barrel heater temperature and the material supply speed of each kneading zone so that the microcapsules are thermally melted in the latter half of the melt kneader, at the end of the melt kneading, that is, at the end of the kneading zone of the melt kneader. The capsule membrane can be broken. Thereby, the near-infrared absorbing dye is coated with the capsule film over almost the entire period of melt-kneading, and is protected from contact with the decoloring agent at high temperature.
近赤外線吸収色素が消色剤と高温下で接触する時間を更に短くするため、溶融混練後、トナー原料を速やかにメインバインダー樹脂のガラス転移点以下に冷却することが好ましい。 In order to further shorten the time during which the near-infrared absorbing dye is brought into contact with the color erasing agent at a high temperature, it is preferable to cool the toner raw material immediately below the glass transition point of the main binder resin after melt kneading.
その後、ジェットミル等の粉砕機で粉砕し、風力分級機等で分級することで、トナーを得ることができる。 Thereafter, the toner can be obtained by pulverizing with a pulverizer such as a jet mill and classifying with an air classifier or the like.
ここで、トナーの粒径は特に限定されないが、通常5〜10μmとなるように調整される。このようにして得られたトナーに対し、流動性向上、帯電性調整、耐久性向上のため、外添剤を添加することができる。外添剤としては、無機微粒子が一般的であり、シリカ、チタニア、アルミナ等が挙げられ、そのうち疎水化処理されたシリカが好ましく、日本アエロジル、CABOT等で市販されている。 Here, the particle size of the toner is not particularly limited, but is usually adjusted to be 5 to 10 μm. An external additive can be added to the toner thus obtained in order to improve fluidity, adjust chargeability, and improve durability. As the external additive, inorganic fine particles are generally used, and examples thereof include silica, titania, alumina, and the like. Of these, hydrophobized silica is preferable, and commercially available from Nippon Aerosil, CABOT, and the like.
本実施形態に従って構成される消色型電子写真トナーを用いて、電子写真プロセスにより印字又は画像を形成すると、印字又は画像は、可視光下では高い画像濃度であるが、近赤外線を照射すると、印字又は画像が消色する。これは、次のような現象に基づく。 When a print or image is formed by an electrophotographic process using the decolorizable electrophotographic toner configured according to the present embodiment, the print or image has a high image density under visible light, but when irradiated with near infrared rays, The print or image disappears. This is based on the following phenomenon.
すなわち、印字又は画像に近赤外線を照射すると、トナー中の近赤外線吸収色素が励起状態になり、消色剤と反応し、消色現象が生ずる。その結果、印字又は画像が消色し、被転写媒体を再利用することが可能となる。 That is, when a near infrared ray is irradiated on a print or an image, the near infrared ray absorbing dye in the toner is excited and reacts with the decoloring agent to cause a decoloring phenomenon. As a result, the print or image is erased, and the transfer medium can be reused.
以下に本発明の実施例と比較例を示し、本発明の効果について具体的に説明する。 Examples of the present invention and comparative examples are shown below, and the effects of the present invention will be specifically described.
実施例1
(近赤外線吸収色素カプセルの作製)
近赤外線吸収色素「IR−T」(昭和電工(株)製)50質量部およびフェニルキシリルエタン(沸点295〜305℃、JX日鉱日石エネルギー(株)製 SAS−296)50質量部を、ミキサーで混合して近赤外線吸収色素オイルを作製した。
Example 1
(Preparation of near-infrared absorbing dye capsule)
50 parts by mass of a near-infrared absorbing dye “IR-T” (manufactured by Showa Denko KK) and 50 parts by mass of phenylxylylethane (boiling point 295 to 305 ° C., SAS-296 manufactured by JX Nippon Oil & Energy Co., Ltd.) A near-infrared absorbing pigment oil was prepared by mixing with a mixer.
作製された近赤外線吸収色素オイル15gと、タケネートD−103(トリレンジイソシアネート/トリメチロールプロパン、付加物:75%酢酸エチル、三井化学(株)製)14gとを混合して、油相(色素溶解液)を形成した。 The produced near-infrared absorbing dye oil 15 g and Takenate D-103 (tolylene diisocyanate / trimethylolpropane, adduct: 75% ethyl acetate, manufactured by Mitsui Chemicals, Inc.) 14 g were mixed to obtain an oil phase (dye Solution) was formed.
次いで、水150gに、PVA−205(ポリビニルアルコール、けん化度薬88%、重合度500、(株)クラレ製)1.5gを溶解して水相を形成した。 Next, 1.5 g of PVA-205 (polyvinyl alcohol, saponification degree 88%, polymerization degree 500, manufactured by Kuraray Co., Ltd.) was dissolved in 150 g of water to form an aqueous phase.
このようにして得た水相に、上記油相を徐々に混合していき、ウルトラ・タラックスT25ベーシック(IKA社製ホモジナイザー)にて高速分散して、分散相を得た。この分散相を300mlの三つ口丸底フラスコに移し、これに還流管、温度計及び攪拌装置を取り付け、ウォーターバスにより温度70℃で一定に保ち、3時間反応させた。 The oil phase was gradually mixed with the aqueous phase thus obtained, and dispersed at high speed with an Ultra Turrax T25 Basic (IKA homogenizer) to obtain a dispersed phase. This dispersed phase was transferred to a 300 ml three-necked round bottom flask, and a reflux tube, a thermometer and a stirring device were attached thereto, and the mixture was kept constant at 70 ° C. with a water bath and reacted for 3 hours.
反応により得られたマイクロカプセルの粒径を、粒径分布型LA−920(レーザー解説/散乱方式粒度分布型;(株)堀場製作所製)で測定したところ4.2μmであった。 The particle size of the microcapsules obtained by the reaction was measured with a particle size distribution type LA-920 (laser explanation / scattering type particle size distribution type; manufactured by Horiba, Ltd.) and found to be 4.2 μm.
得られたマイクロカプセルスラリーを遠心分離機により水とマイクロカプセルに分離して水を捨てる洗浄工程を数回繰り返した。洗浄工程後、凍結真空乾燥機にて乾燥させて近赤外線吸収色素カプセル(1)を作製した。 The washing process of separating the obtained microcapsule slurry into water and microcapsules with a centrifuge and discarding the water was repeated several times. After the washing step, it was dried with a freeze vacuum dryer to produce a near-infrared absorbing dye capsule (1).
(トナーの作製)
得られた近赤外線吸収色素カプセル(1) 5.8質量部
(近赤外線吸収色素成分として1.5質量部)
ガラス転移点:63℃、融点Tm:126℃
消色剤(P−3B:昭和電工(株)製) 7.5質量部
帯電制御剤(LR−147:日本カーリット(株)製) 1.5質量部
カルナバワックス1号粉末((株)加藤洋行製) 2.5質量部
結着樹脂(ポリエステル樹脂:Tg:63℃、軟化点135℃) 82.7質量部
の配合組成で合計3kgを20Lのヘンシェルミキサーに投入し、2000rpmで3分間混合した。その後、二軸押出機 (株)池貝製 PCM43 L/D=34により、バレルヒーター温度:110℃、材料供給速度:36kg/hrで、溶融混練を行い、10℃の冷却水を通水した冷却装置 (株)三井鉱山製 ドラムフレーカーで、ポリエステル樹脂のTg以下まで冷却した。その後、ロートプレックス(2mmパス)で粗砕し、衝突板式ジェット粉砕機で粉砕し、風力分級機で分級し、質量平均9μmの微粒子(1)を得た。
(Production of toner)
5.8 parts by mass of the obtained near infrared absorbing dye capsule (1) (1.5 parts by mass as a near infrared absorbing dye component)
Glass transition point: 63 ° C., melting point Tm: 126 ° C.
Decolorant (P-3B: Showa Denko KK) 7.5 parts by weight Charge control agent (LR-147: Nippon Carlit Co., Ltd.) 1.5 parts by weight Carnauba wax No. 1 powder (Kato Co., Ltd.) Yoko Co., Ltd.) 2.5 parts by mass Binder resin (polyester resin: Tg: 63 ° C., softening point 135 ° C.) 82.7 parts by mass of a total composition of 3 kg was put into a 20 L Henschel mixer and mixed at 2000 rpm for 3 minutes. did. Thereafter, the mixture was melt-kneaded at a barrel heater temperature of 110 ° C. and a material supply speed of 36 kg / hr by a twin screw extruder Ikegai PCM43 L / D = 34, and cooled by passing 10 ° C. cooling water. Apparatus It was cooled to below Tg of polyester resin with a drum flaker manufactured by Mitsui Mining Co., Ltd. Thereafter, the mixture was roughly crushed with a rotoplex (2 mm pass), pulverized with a collision plate jet pulverizer, and classified with an air classifier to obtain fine particles (1) having a mass average of 9 μm.
微粒子(1) 100質量部
シリカ(RY−50:日本アエロジル(株)製) 2.5質量部
の割合で合計1.025kgを10Lのヘンシェルミキサーに投入し、2000rpmで2分間混合した後、篩別して消色トナー(1)を得た。
Fine particles (1) 100 parts by mass Silica (RY-50: manufactured by Nippon Aerosil Co., Ltd.) A total of 1.025 kg at a ratio of 2.5 parts by mass was put into a 10 L Henschel mixer and mixed at 2000 rpm for 2 minutes. Separately, a decoloring toner (1) was obtained.
(印字濃度および消色濃度の測定および評価)
得られた消色トナー(1)を「SPEEDIA N3500」(カシオ計算機(株)製)に実装して、1辺が1cmの正方形画像を印字して、X−RITE 938(X−rite社製)で印字濃度を測定した。印字濃度は、1.08で比較的高かった。
(Measurement and evaluation of printing density and decoloring density)
The obtained decoloring toner (1) was mounted on “SPEDIA N3500” (manufactured by Casio Computer Co., Ltd.), and a square image having a side of 1 cm was printed. X-RITE 938 (manufactured by X-rite) The print density was measured with The print density was relatively high at 1.08.
この印刷用紙を190℃に加熱し900Wのハロゲン光で2.5秒間照射し、再度印字濃度(以下、消色濃度という)を測定した。消色濃度は、0.09で良好に消色されていた。 The printing paper was heated to 190 ° C. and irradiated with 900 W of halogen light for 2.5 seconds, and the printing density (hereinafter referred to as decoloring density) was measured again. The erasing density was 0.09, and the erasing density was good.
印字後の印字濃度については、下記の基準に従って評価した。
1.0以上 :〇良好
0.95以上1.0未満 :△実用上問題ないレベル
0.95未満 :×使用に耐えないレベル
消色後の印字濃度(消色濃度)については、下記の基準に従って評価した。
0.1以下 :〇良好
0.1より大きい :×使用に耐えないレベル。
The print density after printing was evaluated according to the following criteria.
1.0 or more: 〇 Good 0.95 or more and less than 1.0: △ Level that is not problematic in practical use Less than 0.95: × Level that cannot withstand use The following standards for printing density after erasing (erasing density) Evaluated according to.
0.1 or less: Yes Good Greater than 0.1: X level that cannot withstand use.
実施例2
実施例1と同様に近赤外線吸収色素カプセル(1)を作製し、トナーの配合組成を、以下のとおりとした以外は実施例1と同様にして消色トナー(2)を得た。
得られた近赤外線吸収色素カプセル(1) 6.76質量部
(近赤外線吸収色素成分として1.75質量部)
消色剤(P−3B:昭和電工(株)製) 7.5質量部
帯電制御剤(LR−147:日本カーリット(株)製) 1.5質量部
カルナバワックス1号粉末((株)加藤洋行製) 2.5質量部
結着樹脂(ポリエステル樹脂:軟化点135℃) 81.75質量部。
Example 2
A near-infrared absorbing dye capsule (1) was prepared in the same manner as in Example 1, and a decolorable toner (2) was obtained in the same manner as in Example 1 except that the composition of the toner was as follows.
Obtained near infrared absorbing dye capsule (1) 6.76 parts by mass (1.75 parts by mass as a near infrared absorbing dye component)
Decolorant (P-3B: Showa Denko KK) 7.5 parts by weight Charge control agent (LR-147: Nippon Carlit Co., Ltd.) 1.5 parts by weight Carnauba wax No. 1 powder (Kato Co., Ltd.) Yoko Co., Ltd.) 2.5 parts by mass Binder resin (polyester resin: softening point 135 ° C.) 81.75 parts by mass.
得られた消色トナー(2)について、実施例1と同様の手法に従って印字濃度および消色濃度を測定し、評価した。印字濃度は、1.02で比較的高かった。また、消色濃度は、0.07で良好に消色されていた。 With respect to the obtained decoloring toner (2), the printing density and the decoloring density were measured and evaluated in the same manner as in Example 1. The print density was relatively high at 1.02. Further, the decolorization density was 0.07, and the color was well erased.
実施例3
実施例1と同様に近赤外線吸収色素カプセル(1)を作製し、トナーの配合組成を、以下のとおりとした以外は実施例1と同様にして消色トナー(3)を得た。
得られた近赤外線吸収色素カプセル(1) 6.57質量部
(近赤外線吸収色素成分として1.7質量部)
消色剤(P−3B:昭和電工(株)製) 7.5質量部
帯電制御剤(LR−147:日本カーリット(株)製) 1.5質量部
カルナバワックス1号粉末((株)加藤洋行製) 2.5質量部
結着樹脂(ポリエステル樹脂:軟化点135℃) 81.93質量部。
Example 3
A near-infrared absorbing dye capsule (1) was produced in the same manner as in Example 1, and a decolored toner (3) was obtained in the same manner as in Example 1 except that the composition of the toner was as follows.
Obtained near-infrared absorbing dye capsule (1) 6.57 parts by mass (1.7 parts by mass as a near-infrared absorbing dye component)
Decolorant (P-3B: Showa Denko KK) 7.5 parts by weight Charge control agent (LR-147: Nippon Carlit Co., Ltd.) 1.5 parts by weight Carnauba wax No. 1 powder (Kato Co., Ltd.) Yoko Co., Ltd.) 2.5 parts by mass Binder resin (polyester resin: softening point 135 ° C.) 81.93 parts by mass.
得られた消色トナー(3)について、実施例1と同様の手法に従って印字濃度および消色濃度を測定し、評価した。印字濃度は、1.20で高かった。また、消色濃度は、0.09で良好に消色されていた。 With respect to the obtained decoloring toner (3), the printing density and the decoloring density were measured and evaluated in the same manner as in Example 1. The print density was high at 1.20. Further, the color erasing density was 0.09, and the color was well erased.
比較例1
実施例1のように近赤外線吸収色素カプセルを作ることなく、近赤外線吸収色素をトナー原料に配合してトナーを作製した。すなわち、以下の配合組成を用いて実施例1と同様の手法で消色トナー(4)を得た。
近赤外線吸収色素「IR−T」(昭和電工(株)製) 1.5質量部
消色剤(P−3B:昭和電工(株)製) 7.5質量部
帯電制御剤(LR−147:日本カーリット(株)製) 1.5質量部
カルナバワックス1号粉末((株)加藤洋行製) 2.5質量部
結着樹脂(ポリエステル樹脂:軟化点135℃) 87質量部。
Comparative Example 1
A toner was prepared by blending a near-infrared absorbing dye into the toner raw material without making a near-infrared absorbing dye capsule as in Example 1. That is, a decolorable toner (4) was obtained in the same manner as in Example 1 using the following composition.
Near-infrared absorbing dye “IR-T” (manufactured by Showa Denko KK) 1.5 parts by mass Decolorizer (P-3B: manufactured by Showa Denko KK) 7.5 parts by mass Charge control agent (LR-147: Nippon Carlit Co., Ltd.) 1.5 parts by weight Carnauba wax No. 1 powder (manufactured by Hiroyuki Kato) 2.5 parts by weight Binder resin (polyester resin: softening point 135 ° C.) 87 parts by weight.
得られた消色トナー(4)について、実施例1と同様の手法に従って印字濃度および消色濃度を測定し、評価した。印字濃度は、0.93で低かった。また、消色濃度は、0.07で良好に消色されていた。 With respect to the obtained decoloring toner (4), the printing density and the decoloring density were measured and evaluated in the same manner as in Example 1. The print density was as low as 0.93. Further, the decolorization density was 0.07, and the color was well erased.
比較例2
実施例1のように近赤外線吸収色素カプセルを作ることなく、近赤外線吸収色素をトナー原料に配合してトナーを作製した。すなわち、以下の配合組成を用いて実施例1と同様の手法で消色トナー(5)を得た。
近赤外線吸収色素「IR−T」(昭和電工(株)製) 1.3質量部
消色剤(P−3B:昭和電工(株)製) 7.5質量部
帯電制御剤(LR−147:日本カーリット(株)製) 1.5質量部
カルナバワックス1号粉末((株)加藤洋行製) 2.5質量部
結着樹脂(ポリエステル樹脂:軟化点135℃) 87.2質量部。
Comparative Example 2
A toner was prepared by blending a near-infrared absorbing dye into the toner raw material without making a near-infrared absorbing dye capsule as in Example 1. That is, a decolorable toner (5) was obtained in the same manner as in Example 1 using the following composition.
Near-infrared absorbing pigment “IR-T” (manufactured by Showa Denko KK) 1.3 parts by mass Decolorizer (P-3B: manufactured by Showa Denko KK) 7.5 parts by mass Charge control agent (LR-147: Nippon Carlit Co., Ltd.) 1.5 parts by weight Carnauba wax No. 1 powder (manufactured by Hiroyuki Kato) 2.5 parts by weight Binder resin (polyester resin: 135 ° C. softening point) 87.2 parts by weight.
得られた消色トナー(5)について、実施例1と同様の手法に従って印字濃度および消色濃度を測定し、評価した。印字濃度は、0.89で低かった。また、消色濃度は、0.06で良好に消色されていた。 With respect to the obtained decoloring toner (5), the printing density and decoloring density were measured and evaluated in the same manner as in Example 1. The print density was low at 0.89. Further, the decolorization density was 0.06, and the color was well erased.
比較例3
実施例1のように近赤外線吸収色素カプセルを作ることなく、近赤外線吸収色素をトナー原料に配合してトナーを作製した。すなわち、以下の配合組成を用いて実施例1と同様の手法で消色トナー(6)を得た。
近赤外線吸収色素「IR−T」(昭和電工(株)製) 1.7質量部
消色剤(P−3B:昭和電工(株)製) 7.5質量部
帯電制御剤(LR−147:日本カーリット(株)製) 1.5質量部
カルナバワックス1号粉末((株)加藤洋行製) 2.5質量部
結着樹脂(ポリエステル樹脂:軟化点135℃) 86.8質量部。
Comparative Example 3
A toner was prepared by blending a near-infrared absorbing dye into the toner raw material without making a near-infrared absorbing dye capsule as in Example 1. That is, a decolorable toner (6) was obtained in the same manner as in Example 1 using the following composition.
Near-infrared absorbing dye “IR-T” (manufactured by Showa Denko KK) 1.7 parts by mass Decolorizer (P-3B: manufactured by Showa Denko KK) 7.5 parts by mass Charge control agent (LR-147: Nippon Carlit Co., Ltd.) 1.5 parts by weight Carnauba wax No. 1 powder (manufactured by Hiroyuki Kato) 2.5 parts by weight Binder resin (polyester resin: softening point 135 ° C.) 86.8 parts by weight.
得られた消色トナー(6)について、実施例1と同様の手法に従って印字濃度および消色濃度を測定し、評価した。印字濃度は、0.98でやや低かった。また、消色濃度は、0.08で良好に消色されていた。 The obtained decoloring toner (6) was measured for printing density and decoloring density in the same manner as in Example 1, and evaluated. The print density was 0.98, which was slightly low. Further, the erasing density was 0.08, and the erasing density was good.
比較例4
近赤外線吸収色素を、フェニルキシリルエタンに溶解することなくカプセル化した以外は実施例1と同様の手順で、近赤外線吸収色素カプセルを作製した。
Comparative Example 4
A near-infrared absorbing dye capsule was prepared in the same procedure as in Example 1 except that the near-infrared absorbing dye was encapsulated without being dissolved in phenylxylylethane.
(近赤外線吸収色素カプセルの作製)
近赤外線吸収色素(IR−T:昭和電工(株)製)15gと、タケネートD−103(トリレンジイソシアネート/トリメチロールプロパン、付加物:75%酢酸エチル、三井化学(株)製)14gを混合して油相を形成した。
(Preparation of near-infrared absorbing dye capsule)
15 g of near infrared absorbing dye (IR-T: Showa Denko KK) and 14 g Takenate D-103 (tolylene diisocyanate / trimethylolpropane, adduct: 75% ethyl acetate, Mitsui Chemicals) are mixed To form an oil phase.
この油相を用いて、実施例1と同様の手法に従って、近赤外線吸収色素カプセル(2)を作製した。 Using this oil phase, a near-infrared absorbing dye capsule (2) was produced in the same manner as in Example 1.
(トナーの作製)
得られた近赤外線吸収色素カプセル(2)を含む以下の配合組成を用いて、実施例1と同様にして消色トナー(7)を得た。
得られた近赤外線吸収色素カプセル(2) 2.9質量部
(近赤外線吸収色素成分として1.5質量部)
消色剤(P−3B:昭和電工(株)製) 7.5質量部
帯電制御剤(LR−147:日本カーリット(株)製) 1.5質量部
カルナバワックス1号粉末((株)加藤洋行製) 2.5質量部
結着樹脂(ポリエステル樹脂:軟化点135℃) 85.6質量部。
(Production of toner)
A decolorable toner (7) was obtained in the same manner as in Example 1 using the following composition containing the obtained near-infrared absorbing dye capsule (2).
Obtained near-infrared absorbing dye capsule (2) 2.9 parts by mass (1.5 parts by mass as a near-infrared absorbing dye component)
Decolorant (P-3B: Showa Denko KK) 7.5 parts by weight Charge control agent (LR-147: Nippon Carlit Co., Ltd.) 1.5 parts by weight Carnauba wax No. 1 powder (Kato Co., Ltd.) Yoko Co., Ltd.) 2.5 parts by mass Binder resin (polyester resin: softening point 135 ° C.) 85.6 parts by mass.
得られた消色トナー(7)について、実施例1と同様の手法に従って印字濃度および消色濃度を測定し、評価した。印字濃度は、1.03で良好であった。また、消色濃度は、0.25で消色が不十分であった。 With respect to the obtained decoloring toner (7), the printing density and the decoloring density were measured and evaluated in the same manner as in Example 1. The print density was good at 1.03. Further, the decolorization density was 0.25 and the decolorization was insufficient.
下記表1に、実施例1〜3および比較例1〜4で用いたトナー組成および評価結果をまとめて示す。 Table 1 below summarizes the toner compositions and evaluation results used in Examples 1 to 3 and Comparative Examples 1 to 4.
実施例1〜3では、近赤外線吸収色素を疎水性溶剤に溶解し、その後、熱溶融可能なカプセル材料(ポリウレタン)でカプセル化して、これをトナー原料として使用した。実施例1〜3のトナーは、高い印字濃度と優れた消色濃度を得ることができた。高い印字濃度が得られたのは、近赤外線吸収色素がカプセル化されているため、トナー原料の溶融混練時に起こり得る色素の消色が抑制されたためと考えられる。また、優れた消色濃度が得られたのは、近赤外線吸収色素が疎水性溶剤に溶解されてからカプセル化されたため、カプセルが非常に微小な分散体となり、カプセル膜の溶融後も近赤外線吸収色素が細かく分散した状態で存在し、効率よく消色されたためと考えられる。 In Examples 1 to 3, the near-infrared absorbing dye was dissolved in a hydrophobic solvent, and then encapsulated with a heat-meltable capsule material (polyurethane), which was used as a toner raw material. The toners of Examples 1 to 3 were able to obtain a high printing density and an excellent decoloring density. The reason why the high print density was obtained is thought to be that the near-infrared absorbing dye is encapsulated, so that the decoloring of the dye that can occur during the melt kneading of the toner material is suppressed. In addition, the excellent decoloring density was obtained because the near-infrared absorbing dye was encapsulated after being dissolved in a hydrophobic solvent, so that the capsule became a very fine dispersion, and the near-infrared after the capsule film was melted. It is considered that the absorbing dye was present in a finely dispersed state and was efficiently decolored.
一方、比較例1〜3では、近赤外線吸収色素をカプセル化しないでトナー原料に配合した。比較例1〜3のトナーは、十分な印字濃度が得られなかった。これは、溶融混練時に色素と消色剤が高温下で接触し、消色反応が起こったことが原因と考えられる。 On the other hand, in Comparative Examples 1 to 3, the near-infrared absorbing dye was blended in the toner raw material without encapsulating. The toners of Comparative Examples 1 to 3 could not obtain a sufficient printing density. This is presumably because the colorant and the color erasing agent contacted at a high temperature during melt-kneading and a color erasing reaction occurred.
比較例4では、近赤外線吸収色素を疎水性溶剤に溶解することなく、熱溶融可能なカプセル材料(ポリウレタン)でカプセル化して、これをトナー原料として使用した。比較例4のトナーは、十分な印字濃度が得られたが、不十分な消色濃度しか得られなかった。これは、色素のカプセル化により色素と消色剤の接触は抑制されたが、色素を予め溶解しなかったためカプセル化の際に色素が細かく分散されず、消色反応の効率が悪かったことが原因と考えられる。 In Comparative Example 4, the near-infrared absorbing dye was encapsulated with a heat-meltable capsule material (polyurethane) without dissolving it in a hydrophobic solvent, and this was used as a toner raw material. With the toner of Comparative Example 4, a sufficient printing density was obtained, but only an insufficient decoloring density was obtained. This is because the contact between the dye and the decoloring agent was suppressed by the encapsulation of the dye, but the dye was not dissolved in advance, so the dye was not finely dispersed during the encapsulation, and the efficiency of the decoloring reaction was poor. Possible cause.
以下に、出願当初の特許請求の範囲に記載された発明を付記する。
[1] (i)結着樹脂、
(ii)近赤外線吸収色素カプセルまたはカプセル化されていない近赤外線吸収色素、および
(iii)消色剤カプセルまたはカプセル化されていない消色剤
を含む混合物であって、近赤外線吸収色素および消色剤の少なくとも一方がカプセル化されている混合物を、溶融混練し、粉砕して、トナー粒子を得る工程
を含むことを特徴とする消色型電子写真トナーの製造方法。
[2] 結着樹脂、近赤外線吸収色素カプセル、および消色剤を含む混合物を、溶融混練し、粉砕して、トナー粒子を得る工程
を含むことを特徴とする消色型電子写真トナーの製造方法。
[3] 前記近赤外線吸収色素カプセルは、前記近赤外線吸収色素を、疎水性溶剤に溶解した後、熱溶融可能なカプセル材料でカプセル化して得ることを特徴とする[1]または[2]記載の消色型電子写真トナーの製造方法。
[4] 前記消色剤カプセルは、前記消色剤を、疎水性溶剤に溶解した後、熱溶融可能なカプセル材料でカプセル化して得ることを特徴とする[1]記載の消色型電子写真トナーの製造方法。
[5] 前記混合物を、溶融混練と粉砕の間に冷却することを特徴とする[1]乃至[4]のいずれか1に記載の消色型電子写真トナーの製造方法。
[6] 前記カプセル材料が、ポリウレア、ポリウレタン、またはポリウレタン/ウレアであることを特徴とする[3]または[4]に記載の消色型電子写真トナーの製造方法。
[7] 前記疎水性溶剤が、フェニルキシリルエタンであることを特徴とする[3]または[4]に記載の消色型電子写真トナーの製造方法。
[8] [1]乃至[7]の何れか1に記載の方法により製造されることを特徴とする消色型電子写真トナー。
The invention described in the scope of claims at the beginning of the application will be appended.
[1] (i) binder resin,
(ii) a near infrared absorbing dye capsule or an unencapsulated near infrared absorbing dye, and
(iii) A decolorant capsule or a mixture containing a non-encapsulated decolorant, in which at least one of near-infrared absorbing dye and decolorant is encapsulated, melt-kneaded and pulverized And a method for producing a decolorizable electrophotographic toner, comprising a step of obtaining toner particles.
[2] Production of a decolorizable electrophotographic toner comprising a step of melt-kneading and pulverizing a mixture containing a binder resin, a near-infrared absorbing dye capsule, and a decoloring agent to obtain toner particles Method.
[3] The [1] or [2], wherein the near-infrared absorbing dye capsule is obtained by dissolving the near-infrared absorbing dye in a hydrophobic solvent and encapsulating it with a heat-meltable capsule material. A process for producing an erasable electrophotographic toner.
[4] The decoloring type electrophotographic method according to [1], wherein the decoloring agent capsule is obtained by dissolving the decoloring agent in a hydrophobic solvent and encapsulating the decoloring agent with a heat-meltable capsule material. Toner manufacturing method.
[5] The method for producing an erasable electrophotographic toner according to any one of [1] to [4], wherein the mixture is cooled during melt-kneading and pulverization.
[6] The method for producing a decolorizable electrophotographic toner according to [3] or [4], wherein the capsule material is polyurea, polyurethane, or polyurethane / urea.
[7] The method for producing a decolorizable electrophotographic toner according to [3] or [4], wherein the hydrophobic solvent is phenylxylylethane.
[8] A decoloring type electrophotographic toner produced by the method according to any one of [1] to [7].
Claims (7)
(ii)近赤外線吸収色素カプセルまたはカプセル化されていない近赤外線吸収色素、および
(iii)消色剤カプセルまたはカプセル化されていない消色剤
を含む混合物であって、近赤外線吸収色素および消色剤の少なくとも一方がカプセル化されている混合物を溶融混練し、溶融混練の終端においてカプセルを熱溶融させて破壊し、その後、前記混合物を、冷却、粉砕して、トナー粒子を得る工程
を含むことを特徴とする消色型電子写真トナーの製造方法。 (i) binder resin,
(ii) a near infrared absorbing dye capsule or an unencapsulated near infrared absorbing dye, and
a mixture comprising decolorizer which are not (iii) decolorizing agent capsule or encapsulated, at least one of the near infrared absorbing dye and the decolorizer are melting kneaded mixture is encapsulated, the melt-kneading A method for producing an erasable electrophotographic toner, comprising the steps of thermally melting and destroying the capsule at the end, and then cooling and pulverizing the mixture to obtain toner particles.
を含むことを特徴とする消色型電子写真トナーの製造方法。 The binder resin, the near infrared absorbing dye capsules, and then melting and kneading a mixture containing a decolorizer, and destroy the capsule was heat melted at the end of melt-kneading, then the mixture cooled, and pulverized, toner A process for producing an erasable electrophotographic toner, comprising a step of obtaining particles.
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JPH07325428A (en) * | 1993-11-05 | 1995-12-12 | Bando Chem Ind Ltd | Decolorable toner and its production |
JPH08248673A (en) * | 1995-03-14 | 1996-09-27 | Bando Chem Ind Ltd | Achromatic toner and manufacture thereof |
JP3474780B2 (en) * | 1998-08-04 | 2003-12-08 | 株式会社東芝 | Erasable image forming material |
JP2005280303A (en) * | 2004-03-31 | 2005-10-13 | Casio Electronics Co Ltd | Microcapsule and its manufacturing method |
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