JP5727896B2 - Rubber composition for side wall reinforcing layer and run flat tire - Google Patents
Rubber composition for side wall reinforcing layer and run flat tire Download PDFInfo
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- 229920001971 elastomer Polymers 0.000 title claims description 84
- 239000005060 rubber Substances 0.000 title claims description 84
- 239000000203 mixture Substances 0.000 title claims description 34
- 230000003014 reinforcing effect Effects 0.000 title claims description 16
- 244000043261 Hevea brasiliensis Species 0.000 claims description 46
- 229920003052 natural elastomer Polymers 0.000 claims description 46
- 229920001194 natural rubber Polymers 0.000 claims description 46
- 229920006173 natural rubber latex Polymers 0.000 claims description 23
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 22
- 229910052698 phosphorus Inorganic materials 0.000 claims description 22
- 239000011574 phosphorus Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 19
- 239000006229 carbon black Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 8
- 238000004898 kneading Methods 0.000 claims description 7
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- 238000005259 measurement Methods 0.000 description 6
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
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- 102000004169 proteins and genes Human genes 0.000 description 4
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- 238000005481 NMR spectroscopy Methods 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
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- 230000000052 comparative effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000003904 phospholipids Chemical class 0.000 description 3
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- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229920005683 SIBR Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
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- 238000000465 moulding Methods 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
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- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
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- 239000008117 stearic acid Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- DLNKOYKMWOXYQA-CBAPKCEASA-N (-)-norephedrine Chemical compound C[C@H](N)[C@H](O)C1=CC=CC=C1 DLNKOYKMWOXYQA-CBAPKCEASA-N 0.000 description 1
- 0 *C(*)c(cccc1)c1O Chemical compound *C(*)c(cccc1)c1O 0.000 description 1
- OVSKIKFHRZPJSS-UHFFFAOYSA-N 2,4-D Chemical compound OC(=O)COC1=CC=C(Cl)C=C1Cl OVSKIKFHRZPJSS-UHFFFAOYSA-N 0.000 description 1
- RLFWWDJHLFCNIJ-UHFFFAOYSA-N Aminoantipyrine Natural products CN1C(C)=C(N)C(=O)N1C1=CC=CC=C1 RLFWWDJHLFCNIJ-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- OIPPWFOQEKKFEE-UHFFFAOYSA-N Cc1cc(O)cc(O)c1 Chemical compound Cc1cc(O)cc(O)c1 OIPPWFOQEKKFEE-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000006237 Intermediate SAF Substances 0.000 description 1
- 238000007696 Kjeldahl method Methods 0.000 description 1
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Oc1ccccc1 Chemical compound Oc1ccccc1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 235000019484 Rapeseed oil Nutrition 0.000 description 1
- 241000872198 Serjania polyphylla Species 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000000427 antigen Substances 0.000 description 1
- 102000036639 antigens Human genes 0.000 description 1
- 108091007433 antigens Proteins 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- VEQOALNAAJBPNY-UHFFFAOYSA-N antipyrine Chemical compound CN1C(C)=CC(=O)N1C1=CC=CC=C1 VEQOALNAAJBPNY-UHFFFAOYSA-N 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
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- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229920003244 diene elastomer Polymers 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
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- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 1
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- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 229960005222 phenazone Drugs 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 239000010773 plant oil Substances 0.000 description 1
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- 239000000047 product Substances 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
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- 150000003613 toluenes Chemical class 0.000 description 1
- FBBATURSCRIBHN-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyldisulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSCCC[Si](OCC)(OCC)OCC FBBATURSCRIBHN-UHFFFAOYSA-N 0.000 description 1
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- 239000002023 wood Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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Landscapes
- Tires In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、サイドウォール補強層用ゴム組成物、及びそれを用いたランフラットタイヤに関する。 The present invention relates to a rubber composition for a sidewall reinforcing layer, and a run flat tire using the rubber composition.
近年、タイヤのパンク時でも所定の距離が走行可能となるランフラットタイヤが開発されている。ランフラットタイヤは、タイヤのサイドウォールの内側に、高弾性率で分厚いサイドウォール補強層(インサート)を配置したもので、該補強層でパンク時のタイヤの剛性が維持されるため、所定の距離を走行できる。これにより、スペアタイヤを常備する必要性がなく、車両全体の重量を軽量化できるため、低燃費性の改善が可能となるが、走行速度や走行距離の面で改善の余地があり、耐久性の更なる向上が要求されている。 In recent years, run-flat tires that can travel a predetermined distance even when the tire is punctured have been developed. A run-flat tire has a thick elastic sidewall reinforcement layer (insert) inside the sidewall of the tire, and the reinforcement layer maintains the rigidity of the tire when punctured. Can drive. As a result, there is no need to always have spare tires, and the weight of the entire vehicle can be reduced, so fuel efficiency can be improved. However, there is room for improvement in terms of travel speed and travel distance, and durability. Further improvement is required.
ランフラットタイヤの耐久性を向上させる手法として、サイドウォール補強層を厚くすることでタイヤの破壊を防ぐ方法が考えられるが、タイヤの重量が重くなることで、低燃費性の改善効果が得られない。また、補強用充填剤の増量で補強層の硬度を上げる方法も考えられるが、混練機の負荷が大きくなる、加硫ゴムの発熱が大きくなり、耐久性の改善効果が充分に得られない、低燃費性が悪化する、という問題がある。従って、ランフラットタイヤにおいて、低燃費性と耐久性を両立することは一般に困難である。 As a method to improve the durability of run-flat tires, a method of preventing tire destruction by increasing the thickness of the sidewall reinforcement layer is conceivable, but an increase in the weight of the tires can improve fuel efficiency. Absent. Further, although a method of increasing the hardness of the reinforcing layer by increasing the amount of reinforcing filler can be considered, the load on the kneader increases, the heat generated by the vulcanized rubber increases, and the effect of improving durability cannot be sufficiently obtained. There is a problem that fuel efficiency deteriorates. Therefore, it is generally difficult to achieve both low fuel consumption and durability in a run flat tire.
一方、サイドウォール補強層には、天然ゴムが広く使用されているが、他の合成ゴムに比べて加工性が悪く、通常しゃっ解剤を用いた素練りによりムーニー粘度を低下させてから使用される。そのため、生産性に劣り、加えて素練りによって天然ゴムの分子鎖が切断されることで天然ゴムが本来有する高分子量ポリマーの特性(低燃費性、破壊強度など)が失われるという問題もある。 On the other hand, natural rubber is widely used for the side wall reinforcement layer, but it has poor processability compared to other synthetic rubbers and is usually used after the Mooney viscosity is lowered by mastication using a crushing agent. Is done. Therefore, there is a problem that the properties (low fuel consumption, breaking strength, etc.) of the high molecular weight polymer inherent to natural rubber are lost due to the inferior productivity and the natural rubber molecular chain being cut by mastication.
例えば、特許文献1〜3には、ビード部のタイヤ内腔面側に金属粉又はダイヤモンド粉を含む熱伝導性ゴムが設けられたタイヤ、窒化ホウ素や炭化ケイ素等の熱伝導性材料を配合したトレッド用ゴム組成物、脱蛋白天然ゴムを配合したスチールベルトコード被覆用ゴム組成物が開示されている。しかしながら、ランフラットタイヤへの適用について詳細に検討されていない。 For example, in Patent Literatures 1 to 3, a tire provided with a heat conductive rubber containing metal powder or diamond powder on the tire lumen surface side of the bead portion, a heat conductive material such as boron nitride or silicon carbide was blended. A rubber composition for coating a steel belt cord containing a rubber composition for tread and a deproteinized natural rubber is disclosed. However, application to run-flat tires has not been studied in detail.
本発明は、前記課題を解決し、ランフラットタイヤの耐久性及び低燃費性を高次元で両立できるサイドウォール補強層用ゴム組成物、及びこれを用いたランフラットタイヤを提供することを目的とする。 An object of the present invention is to solve the above problems and provide a rubber composition for a sidewall reinforcing layer capable of achieving both the durability and fuel efficiency of a run flat tire at a high level, and a run flat tire using the rubber composition. To do.
本発明は、リン含有量が200ppm以下の改質天然ゴムと、カーボンブラックとを含み、ゴム成分100質量%中の該改質天然ゴムの含有量が5質量%以上であるサイドウォール補強層用ゴム組成物に関する。 The present invention includes a modified natural rubber having a phosphorus content of 200 ppm or less and carbon black, and the content of the modified natural rubber in a rubber component of 100% by mass is 5% by mass or more. The present invention relates to a rubber composition.
前記改質天然ゴムは、窒素含有量が0.3質量%以下、トルエン不溶分として測定されるゲル含有率が20質量%以下であることが好ましい。
前記改質天然ゴムとしては、天然ゴムラテックスをケン化処理して得られたものが好ましい。
The modified natural rubber preferably has a nitrogen content of 0.3% by mass or less and a gel content measured as a toluene insoluble content of 20% by mass or less.
The modified natural rubber is preferably obtained by saponifying natural rubber latex.
前記改質天然ゴムとしては、天然ゴムラテックスをケン化処理し、ケン化天然ゴムラテックスを調製する工程(A)、前記ケン化天然ゴムラテックスを凝集させて得られた凝集ゴムをアルカリ処理する工程(B)、及びゴム中に含まれるリン含有量が200ppm以下になるまで洗浄する工程(C)を行って得られたものが好ましい。 As the modified natural rubber, a step of saponifying natural rubber latex to prepare a saponified natural rubber latex (A), a step of alkali treating the agglomerated rubber obtained by agglomerating the saponified natural rubber latex What was obtained by performing (B) and the process (C) wash | cleaned until the phosphorus content contained in rubber | gum becomes 200 ppm or less is preferable.
本発明はまた、前述のゴム組成物を用いて作製したサイドウォール補強層用ゴム組成物を有するランフラットタイヤに関する。 The present invention also relates to a run flat tire having a rubber composition for a side wall reinforcing layer produced using the rubber composition described above.
本発明によれば、所定量のリン含有量が200ppm以下の改質天然ゴムと、カーボンブラックとを含むサイドウォール補強層用ゴム組成物であるので、該ゴム組成物を用いることで、耐久性及び低燃費性を高次元で両立したランフラットタイヤを提供できる。 According to the present invention, since it is a rubber composition for a sidewall reinforcing layer containing a modified natural rubber having a predetermined amount of phosphorus content of 200 ppm or less and carbon black, durability can be improved by using the rubber composition. In addition, it is possible to provide a run-flat tire that achieves a high level of both low fuel consumption.
本発明のサイドウォール補強層(インスピレーション)用ゴム組成物は、リン含有量が200ppm以下の改質天然ゴム(HPNR)と、カーボンブラックとを含む。天然ゴム(NR)中に含まれるリン脂質を低減、除去したHPNR(好ましくはタンパク質やゲル分も除去したHPNR)は、発熱しにくい性質があるため、NRの使用に比べて、更なる低燃費化を図ることができる。 The rubber composition for a side wall reinforcing layer (inspiration) of the present invention includes a modified natural rubber (HPNR) having a phosphorus content of 200 ppm or less and carbon black. HPNR with reduced and removed phospholipids contained in natural rubber (NR) (preferably HPNR with protein and gel content removed) is less likely to generate heat. Can be achieved.
また、HPNRはムーニー粘度が低く加工性に優れ、特段素練り工程を行わなくても充分に混練りできるため、素練りによるゴム物性の低下を防止できる。そのため、天然ゴムが本来有するゴム物性を維持できるので、良好な低燃費性、破壊特性などの性能も得られる。更に、HPNRはTSRなどが含むゴミ成分(小石、木屑など)を含まず、該成分の除去工程も必要ないため、生産性に優れ、ゴミ成分に起因するゴム破壊の心配もない。従って、本発明では、優れた加工性(生産性)を得つつ、低燃費性能と耐久性を高次元で両立したランフラットタイヤを提供できる。 In addition, HPNR has a low Mooney viscosity and excellent workability, and can be sufficiently kneaded without performing a special kneading step, so that it is possible to prevent deterioration in rubber physical properties due to mastication. As a result, the rubber properties inherent to natural rubber can be maintained, so that good fuel economy and performance such as destructive properties can be obtained. Furthermore, HPNR does not contain dust components (pebbles, wood chips, etc.) contained in TSR and the like, and does not require a removal step of the components, so that it is excellent in productivity and there is no fear of rubber destruction caused by the dust components. Therefore, the present invention can provide a run-flat tire that achieves both high fuel efficiency and durability at a high level while obtaining excellent processability (productivity).
上記改質天然ゴムは、リン含有量が200ppm以下である。200ppmを超えると、tanδが上昇する傾向があり、低燃費性及び耐久性をバランス良く改善できないおそれがある。また、リンが天然ゴム中でネットワークを形成し、ゲル量の増加やムーニー粘度の上昇につながる懸念もある。該リン含有量は、150ppm以下が好ましく、100ppm以下がより好ましい。ここで、リン含有量は、例えばICP発光分析など、従来の方法で測定することができる。リンは、リン脂質(リン化合物)に由来するものである。 The modified natural rubber has a phosphorus content of 200 ppm or less. If it exceeds 200 ppm, tan δ tends to increase, and there is a possibility that low fuel consumption and durability cannot be improved in a well-balanced manner. There is also a concern that phosphorus forms a network in natural rubber, leading to an increase in the amount of gel and an increase in Mooney viscosity. The phosphorus content is preferably 150 ppm or less, and more preferably 100 ppm or less. Here, the phosphorus content can be measured by a conventional method such as ICP emission analysis. Phosphorus is derived from phospholipids (phosphorus compounds).
改質天然ゴムにおいて、窒素含有量は0.3質量%以下が好ましく、0.15質量%以下がより好ましい。窒素含有量が0.3質量%を超えると、低燃費性及び耐久性をバランス良く改善できないおそれがある。また、タンパク質が天然ゴム中でネットワークを形成し、ゲル量の増加やムーニー粘度の上昇につながる懸念もある。窒素含有量は、例えばケルダール法など、従来の方法で測定することができる。窒素は、蛋白質に由来するものである。 In the modified natural rubber, the nitrogen content is preferably 0.3% by mass or less, and more preferably 0.15% by mass or less. If the nitrogen content exceeds 0.3% by mass, the fuel economy and durability may not be improved in a well-balanced manner. There is also a concern that proteins form a network in natural rubber, leading to an increase in gel amount and an increase in Mooney viscosity. The nitrogen content can be measured by a conventional method such as Kjeldahl method. Nitrogen is derived from protein.
改質天然ゴム中のゲル含有率は、20質量%以下が好ましく、10質量%以下がより好ましく、7質量%以下が更に好ましい。20質量%を超えると、フィラーの分散性が悪化したり、ムーニー粘度が上昇して加工性が悪化する傾向がある。ゲル含有率とは、非極性溶媒であるトルエンに対する不溶分として測定した値を意味し、以下においては単に「ゲル含有率」又は「ゲル分」と称することがある。ゲル分の含有率の測定方法は次のとおりである。まず、天然ゴム試料を脱水トルエンに浸し、暗所に遮光して1週間放置後、トルエン溶液を1.3×105rpmで30分間遠心分離して、不溶のゲル分とトルエン可溶分とを分離する。不溶のゲル分にメタノールを加えて固形化した後、乾燥し、ゲル分の質量と試料の元の質量との比からゲル含有率が求められる。 The gel content in the modified natural rubber is preferably 20% by mass or less, more preferably 10% by mass or less, and still more preferably 7% by mass or less. If it exceeds 20% by mass, the dispersibility of the filler tends to deteriorate, or the Mooney viscosity increases and the processability tends to deteriorate. The gel content means a value measured as an insoluble content with respect to toluene which is a nonpolar solvent, and may be simply referred to as “gel content” or “gel content” below. The measuring method of the content rate of a gel part is as follows. First, a natural rubber sample is soaked in dehydrated toluene, light-shielded in the dark and left for 1 week, and then the toluene solution is centrifuged at 1.3 × 10 5 rpm for 30 minutes to obtain an insoluble gel content and a toluene soluble content. Isolate. Methanol is added to the insoluble gel and solidified, and then dried, and the gel content is determined from the ratio between the mass of the gel and the original mass of the sample.
改質天然ゴムは、例えば、特開2010−138359号公報に記載の製法などで調製できるが、なかでも、天然ゴムラテックスをケン化処理し、ケン化天然ゴムラテックスを調製する工程(A)、該ケン化天然ゴムラテックスを凝集させて得られた凝集ゴムをアルカリ処理する工程(B)、及びゴム中に含まれるリン含有量が200ppm以下になるまで洗浄する工程(C)を含む製造方法で調製されるものを好適に使用できる。該製法により、リン量を充分減量できる。また、酸で凝集させた後、残存する酸をアルカリ処理により中和することで、酸によるゴムの劣化を防止するだけでなく、ゴム中の窒素量を一層低減できる。そして、得られた改質天然ゴムを使用することで、低燃費性及び耐久性の性能バランスを顕著に改善できる。 The modified natural rubber can be prepared by, for example, the production method described in JP 2010-138359 A. Among them, the process (A) of preparing a saponified natural rubber latex by saponifying the natural rubber latex, A production method comprising a step (B) of subjecting the agglomerated rubber obtained by agglomerating the saponified natural rubber latex to an alkali treatment and a step (C) of washing until the phosphorus content contained in the rubber is 200 ppm or less. What was prepared can be used conveniently. By this manufacturing method, the amount of phosphorus can be reduced sufficiently. Moreover, after agglomerating with an acid, the remaining acid is neutralized by an alkali treatment, so that not only deterioration of the rubber due to the acid is prevented, but also the amount of nitrogen in the rubber can be further reduced. And the performance balance of low-fuel-consumption property and durability can be remarkably improved by using the obtained modified natural rubber.
上記製造方法において、ケン化処理は、天然ゴムラテックスに、アルカリと、必要に応じて界面活性剤を添加して所定温度で一定時間、静置することにより行うことができる。なお、必要に応じて撹拌などを行っても良い。上記製造方法によれば、ケン化により分離したリン化合物が洗浄除去されるので、天然ゴムのリン含有量を抑えることができる。また、ケン化処理により、天然ゴム中の蛋白質が分解されるので、天然ゴムの窒素含有量を抑えることができる。 In the production method described above, the saponification treatment can be performed by adding an alkali and, if necessary, a surfactant to natural rubber latex and allowing to stand at a predetermined temperature for a certain time. In addition, you may perform stirring etc. as needed. According to the above production method, the phosphorus compound separated by saponification is washed away, so that the phosphorus content of the natural rubber can be suppressed. Moreover, since the protein in natural rubber is decomposed by the saponification treatment, the nitrogen content of the natural rubber can be suppressed.
天然ゴムラテックスとしては、生ラテックス、精製ラテックス、ハイアンモニアラテックスなどの従来公知のものを使用できる。ケン化処理に用いるアルカリとしては、水酸化ナトリウム、水酸化カリウム、水酸化カルシウム、アミン化合物などが挙げられ、特に水酸化ナトリウム、水酸化カリウムが好ましい。界面活性剤としては、公知の陰イオン性界面活性剤、非イオン性界面活性剤、両性界面活性剤が使用可能であり、なかでも、陰イオン性界面活性剤が好ましく、スルホン酸系の陰イオン性界面活性剤がより好ましい。 As the natural rubber latex, conventionally known latexes such as raw latex, purified latex, and high ammonia latex can be used. Examples of the alkali used for the saponification treatment include sodium hydroxide, potassium hydroxide, calcium hydroxide, and amine compounds, and sodium hydroxide and potassium hydroxide are particularly preferable. As the surfactant, known anionic surfactants, nonionic surfactants, and amphoteric surfactants can be used. Of these, anionic surfactants are preferred, and sulfonic acid anions are preferred. A surfactant is more preferable.
ケン化処理において、アルカリの添加量は適宜設定すればよいが、天然ゴムラテックス(wet状態)100質量部に対して、下限は0.1質量部以上が好ましく、0.3質量部以上がより好ましく、上限は10質量部以下が好ましく、7質量部以下がより好ましく、5質量部以下が更に好ましい。また、界面活性剤の添加量は、天然ゴムラテックス(wet状態)100質量部に対して、下限は0.01質量部以上が好ましく、0.1質量部以上がより好ましく、上限は6.0質量部以下が好ましく、5.0質量部以下がより好ましく、3.5質量部以下が更に好ましい。なお、ケン化処理の温度及び時間も適宜設定すればよく、通常は20〜70℃で1〜72時間程度、好ましくは30〜70℃で1〜48時間程度である。 In the saponification treatment, the amount of alkali added may be set as appropriate, but the lower limit is preferably 0.1 parts by mass or more and more preferably 0.3 parts by mass or more with respect to 100 parts by mass of natural rubber latex (wet state). Preferably, the upper limit is preferably 10 parts by mass or less, more preferably 7 parts by mass or less, and still more preferably 5 parts by mass or less. The amount of the surfactant added is preferably 0.01 parts by mass or more, more preferably 0.1 parts by mass or more, and the upper limit is 6.0 parts by mass with respect to 100 parts by mass of natural rubber latex (wet state). It is preferably no greater than 5 parts by weight, more preferably no greater than 5.0 parts by weight and even more preferably no greater than 3.5 parts by weight. The temperature and time of the saponification treatment may be appropriately set, and is usually about 20 to 70 ° C. for about 1 to 72 hours, preferably about 30 to 70 ° C. for about 1 to 48 hours.
ケン化反応終了後、反応により得られたケン化天然ゴムラテックスを凝集させて得られた凝集ゴムを、必要に応じて破砕し、次いで、得られた凝集ゴムや破砕ゴムとアルカリを接触させてアルカリ処理を行う。アルカリ処理により、ゴム中の窒素含有量などを効率的に低減でき、本発明の効果が一層発揮される。凝集方法としては、例えば、ギ酸などの酸を添加する公知の方法が挙げられる。アルカリ処理方法としては、ゴムとアルカリを接触させる方法であれば特に限定されず、例えば、凝集ゴムや破砕ゴムをアルカリに浸漬する方法などが挙げられる。アルカリ処理に使用できるアルカリとしては、例えば、上記ケン化処理におけるアルカリの他に、炭酸カリウム、炭酸ナトリウム、炭酸水素ナトリウム、アンモニア水などが挙げられる。なかでも、本発明の効果に優れるという点から、炭酸ナトリウムが好ましい。 After completion of the saponification reaction, the agglomerated rubber obtained by agglomerating the saponified natural rubber latex obtained by the reaction is crushed as necessary, and then the obtained agglomerated rubber or crushed rubber is brought into contact with an alkali. Perform alkali treatment. By the alkali treatment, the nitrogen content in the rubber can be efficiently reduced, and the effects of the present invention are further exhibited. Examples of the aggregation method include known methods in which an acid such as formic acid is added. The alkali treatment method is not particularly limited as long as it is a method in which rubber and alkali are brought into contact with each other, and examples thereof include a method in which agglomerated rubber and crushed rubber are immersed in alkali. Examples of the alkali that can be used for the alkali treatment include potassium carbonate, sodium carbonate, sodium hydrogen carbonate, and aqueous ammonia in addition to the alkali in the saponification treatment. Of these, sodium carbonate is preferred from the viewpoint of excellent effects of the present invention.
上記浸漬にてアルカリ処理する場合、好ましくは0.1〜5質量%、より好ましくは0.2〜3質量%の濃度のアルカリ水溶液にゴム(破砕ゴム)を浸漬することにより、処理できる。これにより、ゴム中の窒素含有量などを一層低減できる。 When the alkali treatment is performed by the above immersion, the treatment can be performed by immersing rubber (crushed rubber) in an alkaline aqueous solution having a concentration of preferably 0.1 to 5 mass%, more preferably 0.2 to 3 mass%. Thereby, the nitrogen content in the rubber can be further reduced.
上記浸漬によりアルカリ処理する場合、アルカリ処理の温度は、適宜設定できるが、通常は20〜70℃が好ましい。また、アルカリ処理の時間は、処理温度にもよるが、十分な処理と生産性を併せ考慮すると1〜20時間が好ましく、2〜12時間がより好ましい。 When the alkali treatment is performed by the immersion, the temperature of the alkali treatment can be set as appropriate, but is usually preferably 20 to 70 ° C. The alkali treatment time depends on the treatment temperature, but is preferably 1 to 20 hours, more preferably 2 to 12 hours, considering sufficient treatment and productivity.
アルカリ処理後、洗浄処理を行うことにより、リン含有量を低減できる。洗浄処理としては、例えば、ゴム分を水で希釈して洗浄後、遠心分離処理する方法、静置してゴムを浮かせ、水相のみを排出して、ゴム分を取り出す方法が挙げられる。遠心分離する際は、まず天然ゴムラテックスのゴム分が5〜40質量%、好ましくは10〜30質量%となるように水で希釈する。次いで、5000〜10000rpmで1〜60分間遠心分離すればよく、所望のリン含有量になるまで洗浄を繰り返せばよい。また、静置してゴムを浮かせる場合も水の添加、撹拌を繰り返して、所望のリン含有量になるまで洗浄すればよい。洗浄処理終了後、乾燥することにより、本発明における改質天然ゴムが得られる。 Phosphorus content can be reduced by performing a washing treatment after the alkali treatment. Examples of the washing treatment include a method of diluting a rubber component with water and washing, followed by a centrifugal separation treatment, and a method of leaving the rubber to stand and discharging the aqueous phase and taking out the rubber component. When centrifuging, it is first diluted with water so that the rubber content of the natural rubber latex is 5 to 40% by mass, preferably 10 to 30% by mass. Then, it may be centrifuged at 5000 to 10000 rpm for 1 to 60 minutes, and washing may be repeated until a desired phosphorus content is obtained. In addition, when the rubber is allowed to stand still, the addition of water and stirring may be repeated until the desired phosphorus content is obtained. The modified natural rubber in the present invention is obtained by drying after completion of the washing treatment.
本発明のゴム組成物において、ゴム成分100質量%中の改質天然ゴムの含有量は、5質量%以上、好ましくは60質量%以上、より好ましくは75質量%以上、更に好ましくは90質量%以上であり、100質量%でもよい。5質量%未満であると、優れた低燃費性が得られず、またゴム強度(剛性)が低下し、ランフラットタイヤの耐久性が悪化する傾向がある。 In the rubber composition of the present invention, the content of the modified natural rubber in 100% by mass of the rubber component is 5% by mass or more, preferably 60% by mass or more, more preferably 75% by mass or more, and further preferably 90% by mass. That is all, and may be 100% by mass. If it is less than 5% by mass, excellent fuel efficiency cannot be obtained, rubber strength (rigidity) is lowered, and durability of the run-flat tire tends to deteriorate.
本発明のゴム組成物は改質天然ゴム以外のゴム成分を含んでもよい。他のゴム成分としては、例えば、天然ゴム(NR)、ブタジエンゴム(BR)、スチレンブタジエンゴム(SBR)、スチレンイソプレンブタジエンゴム(SIBR)、エチレンプロピレンジエンゴム(EPDM)、クロロプレンゴム(CR)、アクリロニトリルブタジエンゴム(NBR)などのジエン系ゴムが挙げられる。 The rubber composition of the present invention may contain a rubber component other than the modified natural rubber. Examples of other rubber components include natural rubber (NR), butadiene rubber (BR), styrene butadiene rubber (SBR), styrene isoprene butadiene rubber (SIBR), ethylene propylene diene rubber (EPDM), chloroprene rubber (CR), Examples thereof include diene rubbers such as acrylonitrile butadiene rubber (NBR).
本発明のゴム組成物は、カーボンブラックを含有する。HPNRにカーボンブラックを配合することにより、低燃費性を得つつ、補強性を高めることができるため、ランフラットタイヤの低燃費性と耐久性を両立できる。使用できるカーボンブラックとしては、GPF、FEF、HAF、ISAF、SAFなどが挙げられるが、特に限定されない。 The rubber composition of the present invention contains carbon black. By blending carbon black with HPNR, it is possible to enhance the reinforcement while obtaining low fuel consumption, so that both low fuel consumption and durability of the run-flat tire can be achieved. Examples of carbon black that can be used include GPF, FEF, HAF, ISAF, and SAF, but are not particularly limited.
カーボンブラックの窒素吸着比表面積(N2SA)は、低燃費性及び耐久性を両立できる点から、下限は50m2/g以上が好ましく、70m2/g以上がより好ましく、また、上限は200m2/g以下が好ましく、150m2/g以下がより好ましく、120m2/g以下が更に好ましい。
なお、カーボンブラックの窒素吸着比表面積は、JIS K6217−2:2001に準拠して測定される。
The lower limit of the nitrogen adsorption specific surface area (N 2 SA) of carbon black is preferably 50 m 2 / g or more, more preferably 70 m 2 / g or more, and the upper limit is 200 m from the viewpoint of achieving both low fuel consumption and durability. 2 / g or less is preferable, 150 m 2 / g or less is more preferable, and 120 m 2 / g or less is more preferable.
In addition, the nitrogen adsorption specific surface area of carbon black is measured according to JIS K6217-2: 2001.
カーボンブラックのジブチルフタレート吸油量(DBP)は、低燃費性及び耐久性を両立できる点から、下限は80ml/100g以上が好ましく、95ml/100g以上がより好ましく、また、200ml/100g以下が好ましく、140ml/100g以下がより好ましく、120ml/100g以下が更に好ましい。
なお、カーボンブラックのDBPは、JIS K6217−4:2001に準拠して測定される。
The dibutyl phthalate oil absorption (DBP) of carbon black is preferably 80 ml / 100 g or more, more preferably 95 ml / 100 g or more, and preferably 200 ml / 100 g or less, from the viewpoint of achieving both low fuel consumption and durability. 140ml / 100g or less is more preferable, and 120ml / 100g or less is still more preferable.
The DBP of carbon black is measured according to JIS K6217-4: 2001.
カーボンブラックの含有量は、充分なゴム強度(剛性)が得られる点から、ゴム成分100質量部に対して、好ましくは5質量部以上、より好ましくは20質量部以上、更に好ましくは35質量部以上である。また、該カーボンブラックの含有量は、加工性に優れ、所望のゴム物性が得られる点から、好ましくは120質量部以下、より好ましくは90質量部以下、更に好ましくは75質量部以下である。 The content of carbon black is preferably 5 parts by mass or more, more preferably 20 parts by mass or more, and still more preferably 35 parts by mass with respect to 100 parts by mass of the rubber component from the viewpoint of obtaining sufficient rubber strength (rigidity). That's it. Further, the carbon black content is preferably 120 parts by mass or less, more preferably 90 parts by mass or less, and still more preferably 75 parts by mass or less from the viewpoint of excellent processability and desired rubber physical properties.
本発明のゴム組成物は、フェノール系樹脂を含むことが好ましい。これにより、剛性が高まり、ランフラットタイヤの耐久性が改善される。
フェノール系樹脂としては特に限定されず、公知の樹脂を使用できるが、なかでも、非反応性アルキルフェノール樹脂を好適に使用できる。ここで、非反応性アルキルフェノール樹脂とは、鎖中のベンゼン環の水酸基のオルソ位及びパラ位(特にパラ位)において反応点を有さないアルキルフェノール樹脂をいう。ここで、非反応性アルキルフェノール樹脂としては、下記式(I)又は(II)で示されるものを好適に使用できる。
The rubber composition of the present invention preferably contains a phenolic resin. Thereby, rigidity increases and durability of the run flat tire is improved.
It does not specifically limit as a phenol-type resin, Although a well-known resin can be used, Especially a non-reactive alkylphenol resin can be used conveniently. Here, the non-reactive alkylphenol resin refers to an alkylphenol resin having no reactive sites at the ortho-position and para-position (particularly para-position) of the hydroxyl group of the benzene ring in the chain. Here, as a non-reactive alkylphenol resin, what is shown by following formula (I) or (II) can be used conveniently.
式(I)中、mは整数である。適度なブルーム性という点で、mは1〜10が好ましく、2〜9がより好ましい。R1は、同一又は異なって、アルキル基を表し、ゴムとの親和性という点で、その炭素数は4〜15が好ましく、6〜10がより好ましい。 In formula (I), m is an integer. M is preferably 1 to 10 and more preferably 2 to 9 in terms of moderate bloom property. R 1 may be the same or different and represents an alkyl group, and the number of carbon atoms is preferably 4 to 15 and more preferably 6 to 10 in terms of affinity with rubber.
式(II)中、nは整数である。適度なブルーム性という点で、nは1〜10が好ましく、2〜9がより好ましい。 In formula (II), n is an integer. In terms of moderate blooming property, n is preferably 1 to 10, and more preferably 2 to 9.
フェノール系樹脂の含有量は、ゴム成分100質量部に対して、好ましくは1質量部以上、より好ましくは2質量部以上である。1質量部未満であると、充分な硬度が得られず、耐久性が低下するおそれがある。該含有量は好ましくは10質量部以下、より好ましくは5質量部以下である。10質量部を超えると、低燃費性や耐久性が悪化する傾向がある。 The content of the phenolic resin is preferably 1 part by mass or more, more preferably 2 parts by mass or more with respect to 100 parts by mass of the rubber component. If it is less than 1 part by mass, sufficient hardness cannot be obtained, and durability may be reduced. The content is preferably 10 parts by mass or less, more preferably 5 parts by mass or less. If it exceeds 10 parts by mass, fuel economy and durability tend to deteriorate.
また、上記式(I)、及び(II)で示される化合物の合計含有量は、ゴム成分100質量部に対して、好ましくは0.5質量部以上、より好ましくは1質量部以上、更に好ましくは2質量部以上である。0.5質量部未満であると、充分な硬度が得られず、耐久性が低下するおそれがある。該合計含有量は、好ましくは10質量部以下、より好ましくは7質量部以下、更に好ましくは5質量部以下である。10質量部を超えると、低燃費性や耐久性が悪化する傾向がある。 The total content of the compounds represented by the above formulas (I) and (II) is preferably 0.5 parts by mass or more, more preferably 1 part by mass or more, and still more preferably with respect to 100 parts by mass of the rubber component. Is 2 parts by mass or more. If it is less than 0.5 parts by mass, sufficient hardness cannot be obtained, and durability may be lowered. The total content is preferably 10 parts by mass or less, more preferably 7 parts by mass or less, and still more preferably 5 parts by mass or less. If it exceeds 10 parts by mass, fuel economy and durability tend to deteriorate.
本発明のゴム組成物は、オイルを含むことが好ましい。オイルとしては、アロマ系、ナフテン系、ミネラル系プロセスオイルなどのプロセスオイル;大豆油、パーム油、ヒマシ油、アマニ油、ナタネ油、ヤシ油などの植物系オイルなどが挙げられる。なかでも、プロセスオイルを使用することが好ましい。 The rubber composition of the present invention preferably contains oil. Examples of the oil include process oils such as aroma, naphthene, and mineral process oils; plant oils such as soybean oil, palm oil, castor oil, linseed oil, rapeseed oil, and coconut oil. Among these, it is preferable to use process oil.
プロセスオイルの配合量は、ゴム成分100質量部に対して、好ましくは0.5質量部以上、より好ましくは1質量部以上である。一方、該配合量は、好ましくは7質量部以下、より好ましくは5質量部以下である。上記範囲内の配合量に調整した場合、低燃費性、耐久性を良好に両立できる。 The blending amount of the process oil is preferably 0.5 parts by mass or more, more preferably 1 part by mass or more with respect to 100 parts by mass of the rubber component. On the other hand, the amount is preferably 7 parts by mass or less, more preferably 5 parts by mass or less. When adjusted to a blending amount within the above range, both low fuel consumption and durability can be satisfactorily achieved.
本発明のゴム組成物には、上記成分以外にも、ゴム組成物の製造に一般に使用される配合剤、例えば、酸化亜鉛、ステアリン酸、各種老化防止剤、酸化防止剤、オゾン劣化防止剤、硫黄等の加硫剤、加硫促進剤、加硫促進補助剤などを適宜配合することができる。 In the rubber composition of the present invention, in addition to the above components, compounding agents commonly used in the production of rubber compositions, such as zinc oxide, stearic acid, various anti-aging agents, antioxidants, ozone degradation inhibitors, Vulcanizing agents such as sulfur, vulcanization accelerators, vulcanization acceleration auxiliary agents, and the like can be appropriately blended.
本発明のゴム組成物は、一般的な方法で製造される。すなわち、バンバリーミキサーやニーダー、オープンロールなどで上記各成分を混練りし、その後加硫する方法等により製造できる。ここで、天然ゴムを含むゴム組成物を製造する場合、ゴム成分、充填剤などの各成分の混練り工程前に、通常、天然ゴムの素練り工程が行われる。本発明では、加工性に優れた改質天然ゴムが使用されているため、該素練り工程を行わなくても良好に混練り工程を実施でき、所望のゴム組成物を作製できる。 The rubber composition of the present invention is produced by a general method. That is, it can be produced by a method of kneading the above components with a Banbury mixer, a kneader, an open roll or the like and then vulcanizing. Here, when producing a rubber composition containing natural rubber, a natural rubber mastication step is usually performed before a kneading step of each component such as a rubber component and a filler. In the present invention, since a modified natural rubber having excellent processability is used, the kneading step can be carried out satisfactorily without performing the kneading step, and a desired rubber composition can be produced.
本発明のゴム組成物は、サイド補強型ランフラットタイヤのサイドウォールの補強層に使用される。当該補強層とは、ランフラットタイヤのサイドウォールの内側に配置されたライニングストリップ層のことをいう。補強ゴム層の配置形態としては、例えば、カーカスプライの内側に接してビードからショルダーにわたって配置され、両端方向に厚さを漸減する三日月状の補強ゴム層や、カーカスプライ本体部分とその折返し部の間にビードからトレッド端にわたって配置される補強ゴム層、複数のカーカスプライ又は補強プライの間に配置される2層の補強ゴム層等が挙げられる。当該補強層の具体例は、特開2007−326559号公報の図1、特開2004−330822号公報の図1に示されている。 The rubber composition of the present invention is used for a side wall reinforcing layer of a side-reinforced run-flat tire. The said reinforcement layer means the lining strip layer arrange | positioned inside the sidewall of a run flat tire. The arrangement of the reinforcing rubber layer is, for example, a crescent-shaped reinforcing rubber layer that is arranged from the bead to the shoulder in contact with the inside of the carcass ply and gradually decreases in thickness in both end directions, and the carcass ply main body portion and its folded portion. Examples thereof include a reinforcing rubber layer disposed between the beads and the tread end, and two reinforcing rubber layers disposed between the plurality of carcass plies or the reinforcing plies. Specific examples of the reinforcing layer are shown in FIG. 1 of JP-A-2007-326559 and FIG. 1 of JP-A-2004-330822.
本発明のランフラットタイヤは、上記ゴム組成物を用いて通常の方法で製造される。すなわち、必要に応じて上記配合剤を配合したゴム組成物を、未加硫の段階でランフラットタイヤのサイドウォール補強層(インスレーション)の形状にあわせて押出し加工し、他のタイヤ部材とともに、タイヤ成型機上にて通常の方法で成形することにより、未加硫タイヤを形成する。この未加硫タイヤを加硫機中で加熱加圧することにより、ランフラットタイヤを得ることができる。 The run flat tire of the present invention is produced by a usual method using the rubber composition. That is, if necessary, the rubber composition containing the above compounding agent is extruded in accordance with the shape of the sidewall reinforcing layer (insulation) of the run flat tire at an unvulcanized stage, along with other tire members, An unvulcanized tire is formed by molding by a normal method on a tire molding machine. A run-flat tire can be obtained by heating and pressurizing the unvulcanized tire in a vulcanizer.
実施例に基づいて、本発明を具体的に説明するが、本発明はこれらのみに限定されるものではない。 The present invention will be specifically described based on examples, but the present invention is not limited to these examples.
以下、製造例で使用した各種薬品について、まとめて説明する。なお、薬品は必要に応じて定法に従い精製を行った。
天然ゴムラテックス:タイテックス社から入手したフィールドラテックス
界面活性剤:花王(株)製のEmal−E(ポリオキシエチレンラウリルエーテル硫酸ナトリウム)
NaOH:和光純薬工業(株)製のNaOH
Hereinafter, various chemicals used in the production examples will be described together. In addition, the chemical | medical agent refine | purified according to the usual method as needed.
Natural rubber latex: Field latex surfactant obtained from Taitex Co., Ltd .: Emal-E (sodium polyoxyethylene lauryl ether sulfate) manufactured by Kao Corporation
NaOH: NaOH manufactured by Wako Pure Chemical Industries, Ltd.
(製造例1:ケン化天然ゴムAの調製)
天然ゴムラテックスの固形分濃度(DRC)を30%(w/v)に調整した後、天然ゴムラテックス1000g(wet状態)に対し、10%Emal−E27C水溶液25gと40%NaOH水溶液50gを加え、室温で48時間ケン化反応を行い、ケン化天然ゴムラテックスを得た。このラテックスに水を添加してDRC15%(w/v)となるまで希釈した後、ゆっくり撹拌しながらギ酸を添加しpHを4.0に調整し、凝集させた。凝集したゴムを粉砕し、それを1%炭酸ナトリウム水溶液に室温で5時間浸漬した後に引き上げ、水1000mlで洗浄を繰り返し、その後90℃で4時間乾燥して固形ゴム(ケン化天然ゴムA)を得た。
(Production Example 1: Preparation of saponified natural rubber A)
After adjusting solid content concentration (DRC) of natural rubber latex to 30% (w / v), 25 g of 10% Emal-E27C aqueous solution and 50 g of 40% NaOH aqueous solution are added to 1000 g of natural rubber latex (wet state), A saponification reaction was carried out at room temperature for 48 hours to obtain a saponified natural rubber latex. Water was added to the latex to dilute to DRC 15% (w / v), and then formic acid was added with slow stirring to adjust the pH to 4.0 for aggregation. The agglomerated rubber is pulverized, dipped in a 1% aqueous sodium carbonate solution at room temperature for 5 hours, pulled up, washed repeatedly with 1000 ml of water, and then dried at 90 ° C. for 4 hours to obtain solid rubber (saponified natural rubber A) Obtained.
(製造例2:ケン化天然ゴムBの調製)
40%NaOH水溶液の添加量を25gに変更した以外は製造例1と同様に、固形ゴム(ケン化天然ゴムB)を得た。
(Production Example 2: Preparation of saponified natural rubber B)
A solid rubber (saponified natural rubber B) was obtained in the same manner as in Production Example 1 except that the amount of the 40% NaOH aqueous solution was changed to 25 g.
上記製造例1〜2により得られたケン化天然ゴムA、B、後述するゴム組成物の評価で使用したTSRについて、以下に示す方法により、窒素含有量、リン含有量及びゲル含有率を測定した。結果を表1に示す。 The saponified natural rubbers A and B obtained by the above production examples 1 and 2 and the TSR used in the evaluation of the rubber composition described later are measured for nitrogen content, phosphorus content and gel content by the following methods. did. The results are shown in Table 1.
(窒素含有量の測定)
窒素含有量は、CHN CORDER MT−5(ヤナコ分析工業社製)を用いて測定した。測定には、まずアンチピリンを標準物質として、窒素含有量を求めるための検量線を作製した。次いで、天然ゴム約10mgを秤量し、3回の測定結果から平均値を求めて、試料の窒素含有量とした。
(Measurement of nitrogen content)
The nitrogen content was measured using CHN CORDER MT-5 (manufactured by Yanaco Analytical Industries). For the measurement, first, a calibration curve for determining the nitrogen content was prepared using antipyrine as a standard substance. Next, about 10 mg of natural rubber was weighed, and the average value was obtained from the measurement results of three times to obtain the nitrogen content of the sample.
(リン含有量の測定)
ICP発光分析装置(ICPS−8100、島津製作所(株)製)を使用してリン含有量を求めた。
また、リンの31P−NMR測定は、NMR分析装置(400MHz、AV400M、日本ブルカー社製)を使用し、80%リン酸水溶液のP原子の測定ピークを基準点(0ppm)として、クロロホルムにより生ゴムより抽出した成分を精製し、CDCl3に溶解して測定した。
(Measurement of phosphorus content)
The phosphorus content was determined using an ICP emission spectrometer (ICPS-8100, manufactured by Shimadzu Corporation).
In addition, 31 P-NMR measurement of phosphorus uses an NMR analyzer (400 MHz, AV400M, manufactured by Nippon Bruker Co., Ltd.), and uses a measurement peak of P atom in an 80% aqueous phosphoric acid solution as a reference point (0 ppm), and raw rubber with chloroform. More extracted components were purified, dissolved in CDCl 3 and measured.
(ゲル含有率の測定)
1mm×1mmに切断した生ゴムのサンプル70.00mgを計り取り、これに35mLのトルエンを加え1週間冷暗所に静置した。次いで、遠心分離に付してトルエンに不溶のゲル分を沈殿させ上澄みの可溶分を除去し、ゲル分のみをメタノールで固めた後、乾燥し質量を測定した。次の式によりゲル含有率(質量%)を求めた。
ゲル含有率(質量%)=[乾燥後の質量mg/最初のサンプル質量mg]×100
(Measurement of gel content)
A raw rubber sample 70.00 mg cut to 1 mm × 1 mm was weighed, 35 mL of toluene was added thereto, and the mixture was allowed to stand in a cool dark place for 1 week. Subsequently, centrifugation was performed to precipitate a gel component insoluble in toluene, the soluble component of the supernatant was removed, and only the gel component was solidified with methanol, and then dried and the mass was measured. The gel content (mass%) was determined by the following formula.
Gel content (mass%) = [mass mg after drying / mg of initial sample] × 100
表1に示すように、ケン化天然ゴムA、Bは、TSRに比べて、窒素含有量、リン含有量、ゲル含有率が低減していた。また、31P−NMR測定において、ケン化天然ゴムA、Bは、−3ppm〜1ppmにリン脂質によるピークが存在しなかった。 As shown in Table 1, the saponified natural rubbers A and B had a reduced nitrogen content, phosphorus content, and gel content as compared with TSR. In 31 P-NMR measurement, the saponified natural rubbers A and B did not have a peak due to phospholipid at -3 ppm to 1 ppm.
以下、実施例及び比較例で使用した各種薬品について、まとめて説明する。
ケン化天然ゴムA:上記製造例1より得られた固形ゴム
ケン化天然ゴムB:上記製造例2より得られた固形ゴム
NR:TSR20
BR:宇部興産(株)製のBR150B
カーボンブラック1:三菱化学(株)製のダイアブラックI(N2SA:114m2/g、DBP吸油量:114ml/100g)
カーボンブラック2:三菱化学(株)製のダイアブラックHAN(N2SA:80m2/g、DBP吸油量:103ml/100g)
シリカ:ローディア社製のZ115Gr
シランカップリング剤:デグッサ社製のSi75(ビス(3−トリエトキシシリルプロピル)ジスルフィド)
プロセスオイル:H&R社製のVivatec400
アルキルフェノール樹脂:(株)日本触媒製のSP1068(上記式(I)で表される非反応性アルキルフェノール樹脂:m=1〜10の整数、R1=オクチル基)
老化防止剤:住友化学(株)製のアンチゲン6C
ステアリン酸:日油(株)製の「椿」
酸化亜鉛:三井金属鉱業(株)製の亜鉛華2種
不溶性硫黄:四国化成社製のミュークロンOT(硫黄80質量%及びオイル分20質量%含む不溶性硫黄)
加硫促進剤:大内新興化学工業(株)製のノクセラーNS−G
Hereinafter, various chemicals used in Examples and Comparative Examples will be described together.
Saponified natural rubber A: Solid rubber obtained from Production Example 1 Saponified natural rubber B: Solid rubber obtained from Production Example 2 NR: TSR20
BR: BR150B manufactured by Ube Industries, Ltd.
Carbon black 1: Dia Black I manufactured by Mitsubishi Chemical Corporation (N 2 SA: 114 m 2 / g, DBP oil absorption: 114 ml / 100 g)
Carbon black 2: Dia Black HAN manufactured by Mitsubishi Chemical Corporation (N 2 SA: 80 m 2 / g, DBP oil absorption: 103 ml / 100 g)
Silica: Z115Gr made by Rhodia
Silane coupling agent: Si75 (bis (3-triethoxysilylpropyl) disulfide) manufactured by Degussa
Process oil: Vivatec 400 manufactured by H & R
Alkylphenol resin: SP1068 manufactured by Nippon Shokubai Co., Ltd. (non-reactive alkylphenol resin represented by the above formula (I): integer of m = 1 to 10, R 1 = octyl group)
Anti-aging agent: Antigen 6C manufactured by Sumitomo Chemical Co., Ltd.
Stearic acid: NOF made by NOF Corporation
Zinc oxide: Zinc Hana 2 insoluble sulfur manufactured by Mitsui Mining & Smelting Co., Ltd .: Mucron OT (80% by mass of sulfur and 20% by mass of oil)
Vulcanization accelerator: Noxeller NS-G manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.
(実施例及び比較例)
表2に示す配合処方に従い、1.7Lバンバリーミキサーを用いて、硫黄及び加硫促進剤以外の薬品を混練りし、混練り物を得た。次に、オープンロールを用いて、得られた混練り物に硫黄及び加硫促進剤を練り込み、未加硫ゴム組成物を得た。得られた未加硫ゴム組成物を150℃で30分間、2mm厚の金型でプレスし、加硫ゴム組成物(加硫ゴムシート)を得た。これを新品ゴムとして、以下の試験を行った。
(Examples and Comparative Examples)
According to the formulation shown in Table 2, using a 1.7 L Banbury mixer, chemicals other than sulfur and a vulcanization accelerator were kneaded to obtain a kneaded product. Next, using an open roll, sulfur and a vulcanization accelerator were kneaded into the obtained kneaded material to obtain an unvulcanized rubber composition. The obtained unvulcanized rubber composition was pressed with a 2 mm-thick mold at 150 ° C. for 30 minutes to obtain a vulcanized rubber composition (vulcanized rubber sheet). The following tests were conducted using this as a new rubber.
<転がり抵抗>
粘弾性スペクトロメーターVES((株)岩本製作所製)を用いて、温度50℃、初期歪み10%、動歪み2%、周波数10Hzの条件下で各加硫ゴム組成物のtanδを測定した。数値が小さいほど低発熱で、低燃費性に優れることを示し、結果を◎、○、△、×の4段階で評価した。
<Rolling resistance>
Using a viscoelastic spectrometer VES (manufactured by Iwamoto Seisakusho Co., Ltd.), tan δ of each vulcanized rubber composition was measured under conditions of a temperature of 50 ° C., an initial strain of 10%, a dynamic strain of 2%, and a frequency of 10 Hz. The smaller the numerical value, the lower the heat generation and the better the fuel efficiency. The results were evaluated in four grades, ◎, ○, Δ, and ×.
<ランフラット耐久性>
試験用ランフラットタイヤを、空気内圧0kPaにてドラム上を80km/hで走行させ、タイヤが破壊するまでの走行距離を測定した。走行距離が長いほど、ランフラット耐久性に優れることを示し、結果を◎、○、△、×の4段階で評価した。
<Runflat durability>
The run flat tire for test was run on the drum at 80 km / h at an air pressure of 0 kPa, and the running distance until the tire broke was measured. The longer the mileage, the better the run-flat durability, and the results were evaluated in four stages: ◎, ○, Δ, and ×.
カーボンブラック配合系でTSRを用いた比較例に比べて、HPNRを用いた実施例では、低燃費性とランフラット耐久性がバランス良く改善され、これらの性能を充分に両立できた。 Compared to the comparative example using TSR in the carbon black blending system, the example using HPNR improved the fuel efficiency and run-flat durability in a well-balanced manner, and these performances were fully compatible.
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