JP5711855B2 - Window shading and insulation panel - Google Patents
Window shading and insulation panel Download PDFInfo
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- JP5711855B2 JP5711855B2 JP2014514744A JP2014514744A JP5711855B2 JP 5711855 B2 JP5711855 B2 JP 5711855B2 JP 2014514744 A JP2014514744 A JP 2014514744A JP 2014514744 A JP2014514744 A JP 2014514744A JP 5711855 B2 JP5711855 B2 JP 5711855B2
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/24—Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blinds
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Building Environments (AREA)
- Special Wing (AREA)
- Laminated Bodies (AREA)
Description
本発明は、建物の窓ガラスの内側に粘着テープ等で貼り付けて装着して冷暖房負荷を軽減する省エネルギー対策として用いる窓用遮光・断熱パネルに関するものである。 The present invention relates to a light-shielding and heat-insulating panel for windows used as an energy-saving measure to reduce an air-conditioning load by attaching and attaching an adhesive tape or the like inside a window glass of a building.
従来の窓用遮光断熱具としては、例えば、窓ガラスに断熱フィルムを貼り付けたりブラインドや遮光カーテンが用いられている。しかし、ブラインドや遮光カーテンは窓ガラスとブラインド等との間に隙間が生じこの隙間の空気が温められると対流によって室温を上昇させることとなる。また、素人が窓ガラスにしわや空気を巻き込まずに断熱フィルムを貼ることはかなり困難な作業を強いられるばかりでなく仕上がりに不満を有する場合が往々にしてある。一方、ブラインドや遮光カーテンは遮光効果はあるものの透視性に欠けるために室内からの眺望が失われ部屋が全体に暗くなる不具合があった。そこで、かかる不具合を解決する手段として特許文献1記載のルーバーの発明が開示されている。この発明によれば、ルーバーを構成する羽根片に透孔をまんべんなく穿設し太陽光の入射方向と略直面する配置関係で窓際に設置するように構成される。前記透孔は口径が0.5〜3.0mmで表面積に対し10〜70%の開口率からなるとの記載があるものの、前記羽根板に穿設される透孔の口径と奥行きの関係については一切記載されておらず、夏の暑い日射熱の透過を断熱性基材層の両面にフィルム層を設けた複層構造体でブロックする本願発明の技術的思想とは全く異なるものである。
As a conventional light shielding heat insulator for windows, for example, a heat insulating film is attached to a window glass, or a blind or a light shielding curtain is used. However, in the blind and the light-shielding curtain, a gap is generated between the window glass and the blind and the room temperature is raised by convection when the air in the gap is heated. In addition, it is often difficult for an amateur to apply a heat insulating film to a window glass without entraining wrinkles or air, and it is often unsatisfactory in the finish. On the other hand, although the blinds and the light-shielding curtains have a light-shielding effect, they have a problem that the view from the room is lost and the entire room becomes dark because of lack of transparency. Therefore, the invention of the louver disclosed in
本願発明者は、前記の問題点を解消するために鋭意研究した結果、多数の貫通穴を有する断熱性基材層の片面又は両面にフィルム層を設けた複層構造体を窓ガラスに密着させることにより断熱性基材層内の空気の対流を防いで室内への熱の侵入を抑制するするとともに、貫通穴の断面と太陽高度(日射角)との関係から貫通穴の穴径と奥行き(基材の厚み)を適切に設定することにより夏場の日射熱を効率よくブロックすることができることを知見して本願発明に至ったものであり、本願発明の主たる目的は、断熱性基材層に穿設する貫通穴の穴径と奥行きを適切に設定し或いは断熱性基材層の両面にフィルム層を設けて静止空気層を備える複層構造とすることによって、日射熱の透過をブロックし環流熱を軽減するとともに透視性を有し、離形紙を剥がして簡単に窓に密着できる窓用遮光・断熱パネルを提供することにある。 As a result of earnest research to solve the above problems, the inventor of the present application causes a multilayer structure in which a film layer is provided on one side or both sides of a heat-insulating base material layer having a large number of through holes to be closely attached to a window glass. This prevents convection of air in the heat-insulating base material layer and suppresses intrusion of heat into the room, and also determines the diameter and depth of the through hole from the relationship between the cross section of the through hole and the solar altitude (sunlight angle). It was discovered that the solar heat in summer can be efficiently blocked by appropriately setting the thickness of the base material), and the present invention has been achieved. The main object of the present invention is to provide a heat-insulating base material layer. Properly set the hole diameter and depth of the through-holes to be drilled, or provide film layers on both sides of the heat-insulating base material layer to form a multilayer structure with a static air layer, thereby blocking the transmission of solar heat and circulating Reduces heat and has transparency, To provide a light-shielding-insulating panel for windows with adherence to easily window peel off the shape paper.
前記の課題を解決するために、本発明は、多数の貫通穴を穿設した断熱性基材層の片面又は両面にフィルム層を設けた複層構造体からなる窓の内側に装着する遮光・断熱パネルにおいて、
前記断熱性基材層が少なくとも不織布、フェルト、三次元織物、ポリウレタン発泡体又は熱可塑性樹脂製発泡体の何れかからなり、該断熱性基材層の厚みが2mm以上で、
貫通穴の穴径が2〜7mm及び開口率が45%以上であって、且つ、穴径:穴の奥行きの比率が2:1〜1:1の範囲に設定されてなることを特徴とする窓用遮光・断熱パネルとする。
In order to solve the above-described problems, the present invention provides a light-shielding / mounting film that is mounted on the inside of a window composed of a multilayer structure in which a film layer is provided on one or both sides of a heat-insulating substrate layer having a large number of through holes. In the insulation panel,
The heat insulating substrate layer is composed of at least one of nonwoven fabric, felt, three-dimensional woven fabric, polyurethane foam or thermoplastic resin foam, and the thickness of the heat insulating substrate layer is 2 mm or more,
The hole diameter of the through hole is 2 to 7 mm, the opening ratio is 45% or more, and the ratio of hole diameter: hole depth is set in the range of 2: 1 to 1: 1. A shading / insulating panel for windows.
また、前記の課題を解決するために、本発明は、多数の貫通穴を穿設した断熱性基材層の片面又は両面にフィルム層を設けた複層構造体からなる窓の内側に装着する遮光・断熱パネルにおいて、
前記断熱性基材層が少なくとも不織布、フェルト、三次元織物、ポリウレタン発泡体又は熱可塑性樹脂製発泡体の何れかからなり、該断熱性基材層の厚みが2mm以上で、
貫通穴の穴径が2〜7mm及び開口率が45%以上であって、且つ、
貫通穴の穴径Dと、貫通穴の奥行きLと、使用する場所で想定される春分・秋分における太陽高度αとが、下式
D/L≦tanα
を満足していることを特徴とする窓用遮光・断熱パネルとする。
In order to solve the above-mentioned problems, the present invention attaches to the inside of a window composed of a multilayer structure in which a film layer is provided on one side or both sides of a heat-insulating base material layer having a large number of through holes. For shading / insulating panels,
The heat insulating substrate layer is composed of at least one of nonwoven fabric, felt, three-dimensional woven fabric, polyurethane foam or thermoplastic resin foam, and the thickness of the heat insulating substrate layer is 2 mm or more,
The hole diameter of the through hole is 2 to 7 mm, the opening ratio is 45% or more, and
The diameter D of the through hole, the depth L of the through hole, and the solar altitude α at the equinox / autumn estimated at the place of use are as follows: D / L ≦ tan α
It is set as the shading and heat insulation panel for windows characterized by satisfying the above.
また、前記の課題を解決するために、本発明は、前記複層構造体は、断熱性基材層の全面にフィルム層を設けたもの、或いは、貫通穴を除く断熱性基材層面のみにフィルム層を設けたものの何れか一種からなることを特徴とする前記の窓用遮光・断熱パネルとすることが好ましい。 Further, in order to solve the above-mentioned problems, the present invention provides the multilayer structure in which the film layer is provided on the entire surface of the heat insulating base material layer, or only on the heat insulating base material layer surface excluding the through holes. It is preferable to use the light-shielding / heat-insulating panel for windows described above, which is made of any one of those provided with a film layer.
前記の課題を解決するために、本発明は、多数の貫通穴を穿設した断熱性基材層からなる窓の内側に装着する遮光・断熱パネルにおいて、
前記断熱性基材層が少なくとも不織布、フェルト、三次元織物、ポリウレタン発泡体又は熱可塑性樹脂製発泡体の何れかからなり、該断熱性基材層の厚みが2mm以上で、
貫通穴の穴径が2〜7mm及び開口率が45%以上であって、且つ、穴径:穴の奥行きの比率が2:1〜1:1の範囲に設定されてなることを特徴とする窓用遮光・断熱パネルとする。
In order to solve the above-mentioned problems, the present invention provides a light-shielding and heat-insulating panel that is attached to the inside of a window made of a heat-insulating base material layer having a large number of through holes,
The heat insulating substrate layer is composed of at least one of nonwoven fabric, felt, three-dimensional woven fabric, polyurethane foam or thermoplastic resin foam, and the thickness of the heat insulating substrate layer is 2 mm or more,
The hole diameter of the through hole is 2 to 7 mm, the opening ratio is 45% or more, and the ratio of hole diameter: hole depth is set in the range of 2: 1 to 1: 1. A shading / insulating panel for windows.
また、前記の課題を解決するために、本発明は、多数の貫通穴を穿設した断熱性基材層からなる窓の内側に装着する遮光・断熱パネルにおいて、
前記断熱性基材層が少なくとも不織布、フェルト、三次元織物、ポリウレタン発泡体又は熱可塑性樹脂製発泡体の何れかからなり、該断熱性基材層の厚みが2mm以上で、
貫通穴の穴径が2〜7mm及び開口率が45%以上であって、且つ、
貫通穴の穴径Dと、貫通穴の奥行きLと、使用する場所で想定される春分・秋分における太陽高度αとが、下式
D/L≦tanα
を満足していることを特徴とする窓用遮光・断熱パネルとする。
In order to solve the above problems, the present invention provides a light-shielding and heat-insulating panel that is attached to the inside of a window made of a heat-insulating base material layer having a large number of through holes,
The heat insulating substrate layer is composed of at least one of nonwoven fabric, felt, three-dimensional woven fabric, polyurethane foam or thermoplastic resin foam, and the thickness of the heat insulating substrate layer is 2 mm or more,
The hole diameter of the through hole is 2 to 7 mm, the opening ratio is 45% or more, and
The diameter D of the through hole, the depth L of the through hole, and the solar altitude α at the equinox / autumn estimated at the place of use are as follows: D / L ≦ tan α
It is set as the shading and heat insulation panel for windows characterized by satisfying the above.
また、前記の課題を解決するために、本発明は、前記断熱性基材層が、ガラス繊維とポリプロピレン繊維を同量ずつ混合して結節点を熱融着したスパンボンド不織布、或いは、発泡ポリスチレンの両面に合成樹脂製フィルム、合成紙又はその他の紙類の何れか一種の膜条を設けたサンドイッチ構造体の何れかからなることを特徴とする前記の窓用遮光・断熱パネルとすることが好ましい。 In order to solve the above-mentioned problem, the present invention provides a spunbonded nonwoven fabric in which the heat insulating base material layer is a mixture of glass fibers and polypropylene fibers and heat-bonded knots, or expanded polystyrene. The window light-shielding and heat-insulating panel is characterized in that it is composed of any one of a sandwich structure having a synthetic resin film, synthetic paper, or other paper film on both sides. preferable.
また、前記の課題を解決するために、本発明は、前記窓用遮光・断熱パネルの片面側に、片面が凹状陥没穴からなる微細吸盤を平面的に並べたミクロ吸盤層であって、他面が粘着層からなる離形紙付き粘着両面テープを粘着層面が前記複層構造体側ないし断熱性基材層側に向くように予め貼着してなることを特徴とする前記の窓用遮光・断熱パネルとすることが好ましい。 In order to solve the above-mentioned problems, the present invention provides a micro sucker layer in which fine suckers each having a recessed depression hole on one side are arranged on one side of the light-shielding and heat-insulating panel for windows. The light shielding for windows described above, wherein the adhesive double-sided tape with release paper whose surface is made of an adhesive layer is attached in advance so that the adhesive layer surface faces the multilayer structure side or the heat insulating substrate layer side. It is preferable to use an insulating panel.
本願発明に係る窓用遮光・断熱パネルは、前記のように断熱性基材層に穿設する貫通穴の穴径と奥行きを適切に設定し且つ断熱性基材層の片面又は両面にフィルム層を設けた複層構造からなり以下の効果を奏する。
(1)日射熱の透過を効率よくブロックするとともに断熱基材の片面又は両面にフィルム層を設けることによって静止空間を作って環流熱を軽減することから冷暖房負荷を軽減し省エネルギーに役立つ。
(2)透視性を具備するによって室内から屋外の眺望を得ることがでるとともに遮光カーテンのように部屋が暗くなることを防止し明るい環境空間を創造するばかりでなく無駄な照明による負荷を軽減し更なる省エネルギー対策に役立つ。
(3)開口率によってレースカーテンのような室内の目隠し効果を得ることが可能であり、フィルム層を着色したり模様を印刷すれば特殊な装飾効果が得られる。
(4)両面テープの離形紙を剥がすだけで簡単に窓に着脱できて手間が掛からないので利用範囲の拡大に寄与する。穴有両面テープを使用すれば空気の巻き込み、しわを防止できてより見栄えがよい。
(5)片面がミクロ吸盤層で他面が粘着層からなる離形紙付き粘着両面テープを用いることにより繰り返し着脱可能となる。
(6)断熱性基材層の全面にフィルム層を設けたものと貫通穴を除く断熱性基材層トップ面にフィルム層を設けたものの両方を準備しておき、断熱性、透視性並びに経済性等の使用目的によって選択が可能である。
(7)窓枠寸法に合わせた裁断品としてプレカット出荷により工事が不要となりより便利である。
(8)構造がシンプルで故障による修理やメンテナンスも不要なので経済的にも極めて有利である。
The window shading / insulating panel according to the present invention is a film layer on one or both sides of the heat-insulating base material layer, in which the hole diameter and depth of the through holes drilled in the heat-insulating base material layer are appropriately set as described above. The following effects are obtained.
(1) Efficiently blocks the transmission of solar heat and creates a static space by providing a film layer on one or both sides of the heat-insulating base material, thereby reducing the reflux heat and thus reducing the heating / cooling load and contributing to energy saving.
(2) By providing transparency, it is possible to obtain an outdoor view from the inside of the room and to prevent the room from becoming dark like a light-shielding curtain, creating a bright environment space and reducing the burden caused by unnecessary lighting. Useful for further energy saving measures.
(3) It is possible to obtain an indoor blindfold effect such as a lace curtain depending on the aperture ratio, and a special decorative effect can be obtained by coloring the film layer or printing a pattern.
(4) Since it can be easily attached to and detached from the window simply by removing the release paper of the double-sided tape, it does not take time and thus contributes to the expansion of the range of use. If you use a double-sided tape with holes, you can prevent air entrainment and wrinkles, and it looks better.
(5) It can be repeatedly attached and detached by using a double-sided adhesive tape with release paper, one side of which is a micro sucker layer and the other side is an adhesive layer.
(6) Prepare both a film layer provided on the entire surface of the heat-insulating base material layer and a film layer provided on the top surface of the heat-insulating base material layer excluding through-holes, to provide heat insulation, transparency and economy. Selection is possible depending on the purpose of use such as sex.
(7) Precut shipment as a cut product that matches the window frame dimensions eliminates the need for construction and is more convenient.
(8) Since the structure is simple and repairs and maintenance due to failure are unnecessary, it is extremely advantageous from an economical viewpoint.
本発明を実施するための形態(以下「実施の形態」と称する)について、以下に詳細に説明する。しかし、本発明は、かかる実施の形態に限定されるものではない。本発明の実施の形態に係る窓用遮光・断熱パネルは、多数の貫通穴を穿設した断熱性基材層の片面又は両面にフィルム層を設けた複層構造体からなる窓の内側に装着する遮光・断熱パネルにおいて、貫通穴の穴径が2〜7mm及び開口率が45%以上であって、且つ、穴径:穴の奥行きの比率が2:1〜1:1の範囲に設定されてなることを特徴とする。 Modes for carrying out the present invention (hereinafter referred to as “embodiments”) will be described in detail below. However, the present invention is not limited to such an embodiment. The light-shielding and heat-insulating panel for windows according to the embodiment of the present invention is mounted inside a window composed of a multilayer structure in which a film layer is provided on one or both sides of a heat-insulating base material layer having a large number of through holes. In the shading / insulating panel, the through hole has a hole diameter of 2 to 7 mm, an aperture ratio of 45% or more, and the ratio of the hole diameter to the hole depth is set to a range of 2: 1 to 1: 1. It is characterized by.
図1に示す本発明の実施の形態において、1は窓用遮光・断熱パネルであり、11は断熱性基材層であり、12a,12bはフィルム層であり、13は貫通穴であり、14は粘着両面テープであり、15は離形紙である。前記断熱性基材層11には全面に多数の貫通穴13が穿設してある。断熱性基材層11の材質は断熱性を有する限りにおいて特に限定するものではないが、天然繊維、合繊繊維、無機質繊維、若しくはこれらを混合した繊維からなる、織物、編物、不織布又はフェルト、例えば、ニードルパンチ法、スパンボンド法、ステッチボンド法、サーマルボンド法又はケミカルボンド法等の乾式法或いは湿式法による不織布又はフェルト等が用いられる。ガラス繊維とポリプロピレン繊維(以下「PP繊維」と略称する)を同量ずつ混合して結節点を熱融着した不織布、フェルト又は三次元織物等が軽量かつ適度な剛性を有することから好ましい。例えば日本グラスファイバー工業社製のNGPシートが好ましい。
In the embodiment of the present invention shown in FIG. 1, 1 is a light shielding / insulating panel for windows, 11 is a heat-insulating base material layer, 12a and 12b are film layers, 13 is a through hole, 14 Is an adhesive double-sided tape, and 15 is a release paper. The heat insulating
また、前記繊維系不織布等の他に熱可塑性樹脂を発泡剤と混合して加熱下において発泡剤を熱分解させ、その分解ガスで樹脂を発泡させる発泡体、例えば連続気泡体からなるフォーム類又は独立気泡体からなるスポンジ類等を用いることも可能である。発泡体を構成する樹脂としては、例えばポリウレタン(PU)、ポリエチレン(PE)ポリプロピレン(PP)、ポリスチレン(PS)、ポリ塩化ビニル(PVC)等がある。連続気泡体と独立気泡体は必ずしも明確に分別できない場合もあるが断熱性を目的とする場合は独立気泡体が空気の流動性を抑制できる点で好ましい。更に、ポリウレタン発泡体又は熱可塑性樹脂製発泡体を単体または両面に膜条(前記フィルム、合成紙、その他の紙類を含む)を貼り合わせたサンドイッチ構造体、例えばポリスチレン発泡体の両面に各種機能紙を貼り合わせた積水化成品工業社製エスレン(登録商標)ウッドパネルが好ましい。貫通穴の形状は特に限定されず、例えば、円形、角形、キャラクターの模様等を規則的に或いは散点状等に配置してもよい。貫通穴の穿穴方法は特に限定されないが、例えば、通常多数の打ち抜き刃を植えたプレス板と受け板との間に基材を挟んでプレスにより打ち抜くパンチング法又は打ち抜き法によって穿設するのが好ましい。他に回転する熱針ロールとバックアップロールの間に挟んで穿設する方法等でもよい。 In addition to the above-mentioned fiber-based non-woven fabric, etc., a foam in which a thermoplastic resin is mixed with a foaming agent, the foaming agent is thermally decomposed under heating, and the resin is foamed with the decomposed gas, It is also possible to use sponges made of closed cells. Examples of the resin constituting the foam include polyurethane (PU), polyethylene (PE) polypropylene (PP), polystyrene (PS), and polyvinyl chloride (PVC). The open cell body and the closed cell body may not always be clearly separated, but the closed cell body is preferable in terms of the ability to suppress the fluidity of the air for the purpose of heat insulation. Furthermore, a sandwich structure in which polyurethane foam or a thermoplastic resin foam is bonded to one or both sides with a film (including the above-mentioned film, synthetic paper, and other papers), for example, various functions on both sides of a polystyrene foam. Sessui Kasei Kogyo Co., Ltd.'s Eslen (registered trademark) wood panel is preferred. The shape of the through hole is not particularly limited. For example, a circular shape, a square shape, a character pattern, or the like may be arranged regularly or in a dotted shape. The through hole is not particularly limited, but, for example, the punching method or the punching method in which a base material is usually sandwiched between a press plate in which a large number of punching blades are planted and a receiving plate is punched or punched. preferable. Alternatively, a method of punching between a rotating hot needle roll and a backup roll may be used.
前記断熱性基材の厚みは断熱性ないし遮光性を有する限り特に限定されないが、2mm以上で貫通穴の奥行き以上に設定することが好ましい。2mmよりも薄いと充分な断熱効果が得られない場合がある。貫通穴の穴径が2〜7mmが好ましい。開口率が45%以上が好ましい。開口率が45%を切ると透視性が充分でない可能性がある。逆に開口率を高くすることは透視性が向上するので断熱性が維持できる範囲において好ましい。ここで、開口率とは、単位面積当たりの合計穴面積の百分率で表される数値を言う。穴径:穴の奥行きの比率が2:1〜1:1の範囲に設定することが好ましい。この穴径と穴の奥行きの比率について表1と図2に基づいて以下に説明する The thickness of the heat insulating substrate is not particularly limited as long as it has a heat insulating property or a light shielding property, but it is preferably set to 2 mm or more and the depth of the through hole or more. If it is thinner than 2 mm, a sufficient heat insulating effect may not be obtained. The diameter of the through hole is preferably 2 to 7 mm. The opening ratio is preferably 45% or more. If the aperture ratio is less than 45%, the transparency may not be sufficient. On the other hand, increasing the aperture ratio is preferable as long as the heat insulating property can be maintained because the transparency is improved. Here, the aperture ratio refers to a numerical value expressed as a percentage of the total hole area per unit area. The ratio of hole diameter: hole depth is preferably set in a range of 2: 1 to 1: 1. The ratio of the hole diameter to the hole depth will be described below with reference to Table 1 and FIG.
表1は地域別、歴日別の太陽高度(日射角)を示し、図2は太陽高度(日射角)と穴断面、即ち穴径と穴の奥行き乃至断熱性基材の厚みとの関係を示すものである。
α:太陽高度(日射角)、D:穴径、L:穴の奥行き、
G:夏至、SN:春分・秋分、T:冬至 とするとき、
春分又は秋分(SN)における太陽高度(日射角)αと穴径D及び穴の奥行きLの関係は、 D/L=tanα (1)
となる。
D/L<tanα (2)
即ち、(1)若しくは(2)の関係を満足するように貫通穴の穴径と穴の奥行きを設定すれば夏の暑い太陽光(熱)を断熱性基材でブロックするとともに冬の暖かい太陽光(熱)を貫通穴を透過して室内に導入することができることとなる。
Table 1 shows the solar altitude (sunlight angle) by region and date, and FIG. 2 shows the relationship between the solar altitude (sunlight angle) and the hole cross section, that is, the hole diameter and the depth of the hole or the thickness of the insulating base material. It is shown.
α: solar altitude (sunlight angle), D: hole diameter, L: hole depth,
G: Summer Solstice, SN: Spring / Autumn, T: Winter Solstice
The relationship between solar altitude (sunlight angle) α, hole diameter D and hole depth L in spring or autumn (SN) is: D / L = tan α (1)
It becomes.
D / L <tan α (2)
That is, if the hole diameter and the hole depth are set so as to satisfy the relationship (1) or (2), the hot summer sunlight (heat) is blocked by the heat insulating base material and the warm winter sun Light (heat) can be introduced into the room through the through hole.
表1から春分・秋分(SN)における太陽高度αは、沖縄では63.0、東京では54.1、札幌では46.6となる。図2は、前記数値を(1)のαに代入し、穴径Dが7.0mmに対する穴の奥行きLを求め、沖縄(a)、東京(b)、札幌(c)における奥行きLを概数にて図示したものである。(1)のαに数値を代入して求めたtanα=D/Lの値はそれぞれ1.96,1.38,1.05となるので、穴径:穴の奥行きの比率(D:L)を2:1〜1:1の範囲に設定し国内あまねく対応可能とした。而して、本願発明の窓用遮光・断熱パネルの適用範囲は国内に限定されるものではなく、穴径D及び穴の奥行きLが(1)又は(2)の関係を満足する限りにおいてあらゆる太陽高度αに対応可能である(請求項2)。また、貫通穴の形状が円形以外の穴の場合に穴径Dは穴の垂直方向の長さを基準とする。 From Table 1, the solar altitude α for spring and autumn (SN) is 63.0 in Okinawa, 54.1 in Tokyo, and 46.6 in Sapporo. FIG. 2 substitutes the numerical value for α in (1) to obtain the hole depth L for the hole diameter D of 7.0 mm, and approximates the depth L in Okinawa (a), Tokyo (b), and Sapporo (c). As shown in FIG. Since the values of tan α = D / L obtained by substituting a numerical value for α in (1) are 1.96, 1.38, and 1.05, respectively, the ratio of hole diameter: hole depth (D: L) Was set in a range of 2: 1 to 1: 1, and it was possible to handle all over Japan. Thus, the application range of the light-shielding and heat-insulating panel for windows of the present invention is not limited to the domestic one, as long as the hole diameter D and the hole depth L satisfy the relationship (1) or (2). The solar altitude α can be dealt with (claim 2). Further, when the shape of the through hole is a hole other than a circle, the hole diameter D is based on the vertical length of the hole.
フィルム層を構成する熱可塑性樹脂製フィルムは、特に限定されるものではないが、例えば、ポリプロピレン(PP)フィルム、ポリエチレン(PE)フィルム、一般用ポリスチレン(GP−PS)フィルム、耐衝撃性ポリスチレン(HI−PS)フィルム、二軸延伸ポリスチレン(OPS)フィルム、ポリエステル(PET)フィルム、ポリカーボネート(PC)フィルム、ポリビニルアルコール(PVA)フィルム、ポリ塩化ビニル(PVC)フィルム、アイオノマーフィルム、セルロース系プラスチックフィルム、熱可塑性エラストマーフィルム等から使用目的に応じて選択することができる。更に、前記のような単一フィルムの他に共押出しフィルムや接着用樹脂層を介したドライラミネーション又はサンドラミネーションで貼り合わせた多層フィルムであってもよい。フィルム層は通常、断熱基材層の両面に設けられるが、例えば図1の12aのみ設けてもよい。或いは、遮光性と部分的な断熱効果が得られる限りフィルム層を設けなくてもよい。また、本発明における「フィルム」には、厚さに関係なくシート、その他の膜条が広く含まれるものとする。
The thermoplastic resin film constituting the film layer is not particularly limited. For example, a polypropylene (PP) film, a polyethylene (PE) film, a general-purpose polystyrene (GP-PS) film, an impact-resistant polystyrene ( HI-PS) film, biaxially oriented polystyrene (OPS) film, polyester (PET) film, polycarbonate (PC) film, polyvinyl alcohol (PVA) film, polyvinyl chloride (PVC) film, ionomer film, cellulosic plastic film, It can be selected according to the purpose of use from a thermoplastic elastomer film or the like. Furthermore, in addition to the single film as described above, it may be a multilayer film bonded by dry lamination or sand lamination through a co-extruded film or an adhesive resin layer. The film layer is usually provided on both sides of the heat insulating base material layer, but for example, only the
また、フィルム層を設けない前記貫通穴を穿設した断熱性基材からなる窓用遮光・断熱パネルを窓ガラスに装着した際に、前記貫通穴を穿設した断熱性基材が窓ガラスに密着して外気と室内の空気の流動を抑制し空気の対流を防ぐ役割を果たすことにより室内への熱の侵入を抑制する。係るフィルム層を設けない前記貫通穴を穿設した断熱性基材からなる窓用遮光・断熱パネルも本発明に含まれるものである(請求項4、5、実施例、図5参照)。
In addition, when a window light-shielding / heat-insulating panel made of a heat-insulating base material having a through hole without a film layer is attached to a window glass, the heat-insulating base material with the through hole formed in the window glass. The intrusion of heat into the room is suppressed by tightly contacting and suppressing the flow of outside air and room air and preventing air convection. The present invention also includes a light-shielding / heat-insulating panel for windows made of a heat-insulating base material in which the through-holes are not provided without such a film layer (see
前記フィルム層を前記断熱基材層に積層する方法は特に限定されないが、例えば、フィルム層と断熱基材層が同じ材料か或いは類似した材料であれば加熱した加圧ロールとバックアップロールの間を通過させて溶着可能であり、PVCのようにカレンダー法によりトッピング乃至ダブリング法で積層可能である。また、SP値が近い接着剤を介在させて積層してもよい。接着剤としては溶剤タイプ、エマルジョンタイプ、ホットメルトタイプの何れでもよい。更に、離形紙上にロールコーターやナイフコーター等で被膜を形成したものを転写してもよい。また、断熱機材層の貫通穴を除く断熱性基材層面のみにフィルム層を設けるには、予め穴を穿設する以前に断熱性基材層の両面にフィルム層を形成しておき、係る複層構造体に前記穿穴法にて貫通穴を穿設すればよい。更に、前記複層構造体の片面側に前記離形紙付き両面粘着テープを貼り付けた後に貫通穴を穿設すれば穴有粘着両面テープができるのでより効率的である(図1,3参照)。或いは穴を穿設した断熱性基材層の両面トップ部にコーターで樹脂をコートして穴あきフィルム層を形成してもよい。 The method for laminating the film layer on the heat insulating substrate layer is not particularly limited. For example, if the film layer and the heat insulating substrate layer are the same material or similar materials, the heated pressure roll and the backup roll are interposed. It can be welded by passing, and can be laminated by a topping or doubling method by a calendar method like PVC. Moreover, you may laminate | stack by interposing the adhesive agent with near SP value. The adhesive may be any of a solvent type, an emulsion type, and a hot melt type. Furthermore, what formed the film with the roll coater, the knife coater, etc. on the release paper may be transferred. In addition, in order to provide a film layer only on the surface of the heat-insulating base material layer excluding the through holes of the heat-insulating equipment layer, film layers are formed on both surfaces of the heat-insulating base material layer before the holes are formed in advance. What is necessary is just to drill a through-hole by the said drilling method in a layer structure. Furthermore, it is more efficient because a double-sided adhesive double-sided tape can be obtained if a through hole is formed after the double-sided adhesive tape with release paper is attached to one side of the multilayer structure (see FIGS. 1 and 3). ). Alternatively, the perforated film layer may be formed by coating a resin with a coater on both top surfaces of the heat insulating base material layer having holes.
次に、本発明の実施の形態において使用される粘着両面テープは、両面に粘着層を有する合成樹脂製フィルムからなり、通常は該粘着層面を覆う離型紙を重ね合わせた長尺ロール状にして供給される。合成樹脂製フィルムの素材等は特に限定されないが、例えば、ポリエチレン乃至ポリプロピレンなどのポリオレフィン系樹脂、エチレン・酢酸ビニル共重合体、ポリ塩化ビニル、各種エラストマー、又はこれらの共重合体ないし混合物が使用される。離型紙は紙にシリコーン樹脂やポリオレフィン系樹脂などの離型剤を塗布したものが好ましい。 Next, the adhesive double-sided tape used in the embodiment of the present invention is made of a synthetic resin film having an adhesive layer on both sides, and is usually formed into a long roll shape in which release papers covering the adhesive layer surface are overlapped. Supplied. The material of the synthetic resin film is not particularly limited. For example, polyolefin resin such as polyethylene or polypropylene, ethylene / vinyl acetate copolymer, polyvinyl chloride, various elastomers, or copolymers or mixtures thereof may be used. The The release paper is preferably paper coated with a release agent such as silicone resin or polyolefin resin.
また、片面がミクロ吸盤層で他面が粘着層からなる離形紙付き粘着両面テープは、例えば、支持体に直径が1μm〜300μm位の凹状陥没穴を1平方センチメートル当たり約1万個の微細吸盤を安定的に並べたミクロ吸盤層を形成してあり、簡単に貼って剥がせることができるばかりでなく一定の凹凸面への吸着も可能である。更に、吸盤面への印刷も可能であり、熱に強く摂氏80℃までの吸着、200℃の耐熱性を有する。 In addition, the adhesive double-sided tape with release paper, one side of which is a micro sucker layer and the other side is an adhesive layer, has, for example, approximately 10,000 fine suction cups per square centimeter in the form of concave recessed holes having a diameter of about 1 μm to 300 μm. A micro-suction layer in which the particles are stably arranged is formed and can be easily applied and peeled, and can also be adsorbed to a certain uneven surface. Furthermore, printing on the sucker surface is possible, and it is resistant to heat and has adsorption up to 80 ° C. and heat resistance of 200 ° C.
次に、実施例について説明する。前記実施の形態に基づいて窓用遮光・断熱パネルを作成した。断熱性基材層は、ガラス繊維とPP繊維を同量ずつ混合して結節点を熱融着した4mm厚のスパンボンド不織布(日本グラスファイバー工業社製のNGPシート)に穴径が4mmの貫通穴を開口率が50%になるようにパンチング法により打ち抜いて形成したものを用いた。前記断熱性基材の両面に0.05mm厚の透明ポリエステルフィルムを透明ポリエステル系接着剤を介して貼り合わせて複層構造体を作成し、前記複層構造体を窓ガラスの大きさに合わせてカットし、汎用粘着両面テープ、片面がミクロ吸盤層で他面が粘着層からなる粘着両面テープ、穴有粘着両面テープの3種類の離形紙付き粘着両面テープを前記複層構造体の片側周辺に貼り付けた窓用遮光・断熱パネルのサンプルをそれぞれ複数枚作成した。 Next, examples will be described. A light-shielding / heat-insulating panel for windows was prepared based on the above embodiment. The heat-insulating base material layer is a 4mm thick spunbond nonwoven fabric (NGP sheet manufactured by Nippon Glass Fiber Industries Co., Ltd.) with the same diameter of glass fiber and PP fiber mixed and heat-bonded at the knots. A hole formed by punching by a punching method so that the aperture ratio was 50% was used. A transparent polyester film having a thickness of 0.05 mm is bonded to both surfaces of the heat insulating substrate through a transparent polyester adhesive to create a multilayer structure, and the multilayer structure is adjusted to the size of the window glass. Three-sided adhesive double-sided tape with release paper, one-sided adhesive double-sided tape, adhesive double-sided tape with one side of the micro-suction layer and the other side adhesive layer, and double-sided adhesive tape with holes A plurality of samples of the window shading / insulating panel affixed to each were prepared.
次に、前記の各サンプルを窓ガラスに貼り付けて、窓用遮光・断熱パネルを装着した場合と装着しない場合の室内温度を測定した。その結果、外気温が約25℃の時に、窓用遮光・断熱パネルを装着しない場合の室内温度が外気温とほぼ同じ25℃であったのに対して、遮光・断熱パネルを装着した場合の室内温度が約20〜19℃あり、その差約5〜6℃の断熱効果が認められた。また、粘着両面テープの種類によるパネルの貼りやすさについては汎用の粘着両面テープに比較して穴有粘着両面テープは空気を巻き込まず、しわになり難いので扱いやすく、片面がミクロ吸盤層の粘着両面テープの場合は複数回着脱を繰り返しても吸着性が低下しないことが確認された。更に、透視性については窓用遮光・断熱パネルを装着した窓から外の景色が眺望できることが確認された(図4参照)。 Next, each said sample was affixed on the window glass, and the room temperature when not mounting | wearing with the light-shielding and heat insulation panel for windows was measured. As a result, when the outside air temperature is about 25 ° C, the room temperature when the window shading / insulating panel is not installed was about 25 ° C, which is almost the same as the outside temperature. The room temperature was about 20 to 19 ° C., and a heat insulation effect of about 5 to 6 ° C. was observed. Also, regarding the ease of sticking the panel by the type of adhesive double-sided tape, compared to general-purpose adhesive double-sided tape, the double-sided adhesive double-sided tape is easy to handle because it does not entrain air and is difficult to wrinkle, and one side is an adhesive with a micro sucker layer. In the case of the double-sided tape, it was confirmed that the adsorptivity does not decrease even when the attachment and detachment are repeated a plurality of times. Furthermore, with regard to the transparency, it was confirmed that the outside scenery can be viewed from the window equipped with the light shielding / insulating panel for windows (see FIG. 4).
次に、前記実施例において断熱性基材としてφ4×7mmピッチの貫通穴を穿設した2.5mm厚のポリスチレン製のPS発泡ボードを用い、この断熱性基材にフィルムを貼り合わせない以外は前記実施例と同様の窓用遮光・断熱パネルを作成した(実施例1)。また、前記実施例1の窓用遮光・断熱パネルにおいて断熱性基材の両面に0.05mm厚の透明ポリエステルフィルムを透明ポリエステル系接着剤を介して貼り合わせた窓用遮光・断熱パネルを作成した(実施例2)。前記実施例1と実施例2の窓用遮光・断熱パネルをそれぞれ適宜大きさにカットしたサンプルを複数枚作成した。前記の各サンプルを窓ガラスに貼り付けて、窓用遮光・断熱パネルを装着した場合と装着しない場合(比較例)との室内経時温度を測定した結果を図6に示す。図6に示すとおり、窓用遮光・断熱パネルを装着しない比較例に比べ、断熱性基材にフィルムを貼り合わせない窓用遮光・断熱パネル(実施例1)はフィルムを貼り合わせた窓用遮光・断熱パネル(実施例2)と同様に格段に断熱効果に優れていることが分かる。図6の17:00時において実施例1は比較例に比べて9℃、実施例2は11.5℃の温度差がある。また、図7は前記室内のエアコンを稼働させて室内の温度を26℃に保つように設定した場合の電力消費量を測定したものである。この結果から実施例1は比較例に比べて17%、実施例2は23%の電力消費量の節電効果があることが分かった。また、この実験から断熱性基材にフィルムを貼り合わせない実施例1の窓用遮光・断熱パネルを窓ガラスに密着させることにより空気の対流を防いで室内への熱の侵入を抑制する断熱効果が得られることが確認された(図6、図7参照)。更に、実施例1の窓用遮光・断熱パネルについては実施例2の窓用遮光・断熱パネルと同様に遮光性及び透視性についても優れていることが確認された。 Next, a PS foam board made of polystyrene having a thickness of φ4 × 7 mm and having a through hole of φ4 × 7 mm is used as the heat-insulating base material in the above embodiment, except that the film is not bonded to the heat-insulating base material. A light-shielding and heat-insulating panel for windows similar to that in the above example was prepared (Example 1). Moreover, in the light shielding / heat insulating panel for windows of Example 1, a light shielding / heat insulating panel for windows was prepared by sticking a transparent polyester film having a thickness of 0.05 mm on both sides of a heat insulating substrate with a transparent polyester adhesive. (Example 2). A plurality of samples were prepared by cutting the light-shielding and heat-insulating panels for windows of Example 1 and Example 2 into appropriate sizes. FIG. 6 shows the results of measuring the room temperature with and without the window shading / insulating panel attached (comparative example) with each of the above samples attached to a window glass. As shown in FIG. 6, the window shading / insulating panel (Example 1) in which the film is not bonded to the heat insulating substrate is compared with the comparative example in which the window shading / insulating panel is not mounted. -It turns out that it is excellent in the heat insulation effect similarly to a heat insulation panel (Example 2). At 17:00 in FIG. 6, Example 1 has a temperature difference of 9 ° C. and Example 2 has a temperature difference of 11.5 ° C. compared to the comparative example. FIG. 7 shows the power consumption measured when the indoor air conditioner is operated and the room temperature is set to 26 ° C. From these results, it was found that Example 1 had a power saving effect of 17% compared to the comparative example, and Example 2 had a power consumption effect of 23%. Moreover, the heat insulation effect which prevents the convection of air and suppresses the penetration | invasion of the heat | fever indoors by sticking the light-shielding and heat insulation panel for windows of Example 1 which does not bond a film to a heat insulation base material from this experiment to a window glass. (See FIGS. 6 and 7). Furthermore, it was confirmed that the light shielding / insulating panel for windows of Example 1 was excellent in light shielding properties and transparency as with the window shading / insulating panels of Example 2.
本発明に係る窓用遮光・断熱パネルは、前記のように断熱性基材層に穿設する貫通穴の穴径と奥行きを適切に設定し、断熱性基材層の両面又は片面にフィルム層を設けた複層構造又はフィルム層を設けない断熱性基材層からなり、建物の窓ガラスの内側に粘着テープ等で貼り付けて装着して冷暖房負荷を軽減する省エネルギー対策として並びに経済的に極めて有用である。 The light-shielding and heat-insulating panel for windows according to the present invention appropriately sets the hole diameter and depth of the through-hole drilled in the heat-insulating base material layer as described above, and film layers on both surfaces or one surface of the heat-insulating base material layer. It consists of a heat-insulating base material layer that does not have a multi-layer structure or a film layer provided, and is attached to the inside of a window glass of a building with adhesive tape etc., and is extremely economical as an energy-saving measure to reduce the heating and cooling load Useful.
1:窓用遮光・断熱パネル、11:断熱性基材層、12a,12b:フィルム層、13:貫通穴、14:粘着両面テープ、15:離形紙、
S:太陽、G:窓ガラス
1: light-shielding / heat-insulating panel for windows, 11: heat-insulating base material layer, 12a, 12b: film layer, 13: through hole, 14: adhesive double-sided tape, 15: release paper,
S: Sun, G: Window glass
Claims (7)
前記断熱性基材層が少なくとも不織布、フェルト、三次元織物、ポリウレタン発泡体又は熱可塑性樹脂製発泡体の何れかからなり、該断熱性基材層の厚みが2mm以上で、
貫通穴の穴径が2〜7mm及び開口率が45%以上であって、且つ、穴径:穴の奥行きの比率が2:1〜1:1の範囲に設定されてなることを特徴とする窓用遮光・断熱パネル。 In the light-shielding / heat-insulating panel attached to the inside of the window composed of a multilayer structure in which a film layer is provided on one side or both sides of a heat-insulating base material layer having a large number of through holes,
The heat insulating substrate layer is composed of at least one of nonwoven fabric, felt, three-dimensional woven fabric, polyurethane foam or thermoplastic resin foam, and the thickness of the heat insulating substrate layer is 2 mm or more,
The hole diameter of the through hole is 2 to 7 mm, the opening ratio is 45% or more, and the ratio of hole diameter: hole depth is set in the range of 2: 1 to 1: 1. Shading / insulating panels for windows.
前記断熱性基材層が少なくとも不織布、フェルト、三次元織物、ポリウレタン発泡体又は熱可塑性樹脂製発泡体の何れかからなり、該断熱性基材層の厚みが2mm以上で、
貫通穴の穴径が2〜7mm及び開口率が45%以上であって、且つ、
貫通穴の穴径Dと、貫通穴の奥行きLと、使用する場所で想定される春分・秋分における太陽高度αとが、下式
D/L≦tanα
を満足していることを特徴とする窓用遮光・断熱パネル。 In the light-shielding / heat-insulating panel attached to the inside of the window composed of a multilayer structure in which a film layer is provided on one side or both sides of a heat-insulating base material layer having a large number of through holes,
The heat insulating substrate layer is composed of at least one of nonwoven fabric, felt, three-dimensional woven fabric, polyurethane foam or thermoplastic resin foam, and the thickness of the heat insulating substrate layer is 2 mm or more,
The hole diameter of the through hole is 2 to 7 mm, the opening ratio is 45% or more, and
The diameter D of the through hole, the depth L of the through hole, and the solar altitude α at the equinox / autumn estimated at the place of use are as follows: D / L ≦ tan α
A light-shielding and heat-insulating panel for windows.
前記断熱性基材層が少なくとも不織布、フェルト、三次元織物、ポリウレタン発泡体又は熱可塑性樹脂製発泡体の何れかからなり、該断熱性基材層の厚みが2mm以上で、
貫通穴の穴径が2〜7mm及び開口率が45%以上であって、且つ、穴径:穴の奥行きの比率が2:1〜1:1の範囲に設定されてなることを特徴とする窓用遮光・断熱パネル。 In the light-shielding and heat-insulating panel attached to the inside of the window consisting of a heat-insulating base material layer with many through holes,
The heat insulating substrate layer is composed of at least one of nonwoven fabric, felt, three-dimensional woven fabric, polyurethane foam or thermoplastic resin foam, and the thickness of the heat insulating substrate layer is 2 mm or more,
The hole diameter of the through hole is 2 to 7 mm, the opening ratio is 45% or more, and the ratio of hole diameter: hole depth is set in the range of 2: 1 to 1: 1. Shading / insulating panels for windows.
前記断熱性基材層が少なくとも不織布、フェルト、三次元織物、ポリウレタン発泡体又は熱可塑性樹脂製発泡体の何れかからなり、該断熱性基材層の厚みが2mm以上で、
貫通穴の穴径が2〜7mm及び開口率が45%以上であって、且つ、
貫通穴の穴径Dと、貫通穴の奥行きLと、使用する場所で想定される春分・秋分における太陽高度αとが、下式
D/L≦tanα
を満足していることを特徴とする窓用遮光・断熱パネル。 In the light-shielding and heat-insulating panel attached to the inside of the window consisting of a heat-insulating base material layer with many through holes,
The heat insulating substrate layer is composed of at least one of nonwoven fabric, felt, three-dimensional woven fabric, polyurethane foam or thermoplastic resin foam, and the thickness of the heat insulating substrate layer is 2 mm or more,
The hole diameter of the through hole is 2 to 7 mm, the opening ratio is 45% or more, and
The diameter D of the through hole, the depth L of the through hole, and the solar altitude α at the equinox / autumn estimated at the place of use are as follows: D / L ≦ tan α
A light-shielding and heat-insulating panel for windows.
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