JP5759646B1 - Double eccentric valve, double eccentric valve manufacturing method - Google Patents

Abstract

The double eccentric valve includes a valve seat (13) including a seat surface (17) in a valve hole (16), a valve body (14) including a seal surface (18), a valve seat (13) and a valve body (14 ) And a flow path (16) through which a fluid flows and a rotating shaft (15) for rotating the valve body (14). The main axis (L1) of the rotating shaft (15) is eccentrically doubled in the direction of the flow path (11) and the direction perpendicular to the flow path (11) with respect to the valve element (14) and the valve hole (16). . When the valve body (14) is rotated around the main axis (L1), the seal surface (18) is between the fully closed position where it contacts the seat surface (17) and the fully open position where it is farthest from the seat surface (17). To rotate. The auxiliary axis (Lp) of the valve body mounting portion (15a) to which the valve body (14) of the rotating shaft (15) is mounted extends parallel to the main axis (L1) and extends from the main axis (L1) to the rotating shaft (15 ) In the radial direction.

Description

  The present invention relates to a double eccentric valve in which a rotation center (rotation shaft) of a valve body is arranged eccentrically from the center of a valve hole of a valve seat, and a seal surface of the valve body is arranged eccentrically from the rotation shaft.

  Conventionally, as this type of technology, for example, a ball valve type double eccentric valve described in Patent Document 1 below is known. This double eccentric valve has a valve seat including an annular seat surface formed at the edge of the valve hole and the valve hole, and has a disc shape, and an annular seal surface corresponding to the seat surface is formed on the outer periphery. A valve body and a rotating shaft for rotating the valve body are provided. Here, the axis of the rotating shaft extends parallel to the radial direction of the valve body and the valve hole, and is eccentric from the center of the valve hole in the radial direction of the valve hole. It is arranged eccentrically in the direction in which the body axis extends. In order to ensure the above-described double eccentric structure, the valve body includes a protrusion that protrudes from the upper surface and is fixed to the rotating shaft, and the protrusion is arranged so as to be displaced in the radial direction from the center of the valve body. Moreover, the outer periphery of a rotating shaft is match | combined on the protrusion, and it fixes with a screw | thread. In addition, by rotating the valve body around the axis of the rotation shaft, the seal surface can be moved between a fully closed state in contact with the seat surface of the valve seat and a fully open state farthest from the seat surface. Is done. In this double eccentric valve, by providing an elastic member in the valve seat, the seat surface of the valve seat is brought into pressure contact with the seal surface of the valve body when fully closed, thereby improving the sealing performance in the fully closed state. Further, when the fluid pressure acts on the valve body, the gap between the valve body and the valve seat is filled by pressing the valve seat against the valve body by the elastic member.

  As another technique, for example, a butterfly valve type double eccentric valve described in Patent Document 2 below is known. In this double eccentric valve, the seal surface of the valve body and the seat surface of the valve seat are both formed of a metal material by overlay welding. Schematic diagrams of this double eccentric valve are shown in FIGS. The valve body 61 is provided with a mounting portion 64 to the rotary shaft 63 on the back side thereof, at a position that is double-centered from the seal surface 62, and the mounting portion 64 is connected to the coaxial rotary shaft 63. A double eccentric valve is configured by being fixed.

JP 2011-196464 A Japanese Patent Laid-Open No. 10-299907

  However, in the double eccentric valve described in Patent Document 1, since the valve seat is pressed against the valve body by the elastic member, the sealing performance in the fully closed state is improved, but the valve seat is opened when the valve is opened from the fully closed state. The valve body rubs against each other, and the valve opening response may deteriorate. Also, with this double eccentric valve, the valve body contacts the valve seat from the early stage near the valve closing position and rotates as it is to the fully closed position, so that the valve seat and the valve body rub against each other and wear out. There was a problem in terms of durability. Furthermore, since an elastic member is provided in order to constitute a double eccentric valve, the number of parts is increased by that amount, and the structure is complicated.

  In addition, the double eccentric valve described in Patent Document 2 can be used in a high temperature range, but if the dimensions vary, it cannot be opened or closed, and the leakage flow rate increases. Problems easily occur. Specifically, as shown in FIG. 21, when the valve body 61 is assembled to the rotary shaft 63 in a state where the valve seat 65 is provided at a position farther from the rotary shaft 63 than a predetermined position, the valve body 61 is Even if it is rotated, a gap is formed between the valve body 61 and the valve seat 65. On the other hand, as shown in FIG. 22, when the valve body 61 is assembled to the rotary shaft 63 in a state where the valve seat 65 is provided closer to the rotary shaft 63 than the predetermined position, the valve body 61 is rotated. And the valve body 61 collides with the valve seat 65, and the flow path cannot be completely closed. Therefore, in any case, the leakage becomes large. Therefore, in the structure of the double eccentric valve described in Patent Document 2, in order to reduce the leakage flow rate, it is indispensable to manage the positions and dimensions of the valve body 61 and the valve seat 65 with high accuracy. Increase in cost is inevitable.

  The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a double eccentric valve capable of ensuring a sealing property in a fully closed state and improving durability with a simple configuration. It is to provide.

(1) In order to achieve the above object, one aspect of the present invention is a valve seat including a valve hole and an annular seat surface formed at an edge of the valve hole, and has a disc shape and corresponds to the seat surface. A valve body in which an annular sealing surface is formed on the outer periphery, a valve seat and a valve body are disposed, a flow path through which a fluid flows, and a rotating shaft for rotating the valve body, the axis of the rotating shaft being Crosses the flow path and extends in a direction perpendicular to the flow path, and is eccentric from the center of the valve hole in the direction of the flow path and in the direction perpendicular to the flow path, and rotates the valve body about the axis of the rotation axis In the double eccentric valve configured to be rotatable between a fully closed position where the seal surface contacts the seat surface and a fully opened position farthest from the seat surface, the rotary shaft is a valve body to which the valve body is attached. If the axis of the rotating shaft is the main axis and the axis of the valve body mounting is the sub-axis, , Together with extends parallel to the main axis, being arranged eccentrically from the main axis in the radial direction of the rotary shaft, further comprising a housing which is disposed said flow path, said rotary shaft, said valve body mounting portion It is intended that a certain side is a free end and is cantilevered so as to be rotatable with respect to the housing .
(2) A valve seat including an annular seat surface formed at the edge of the valve hole and the valve hole, and a disc body having a disc shape and an annular seal surface corresponding to the seat surface formed on the outer periphery And a flow path in which the valve seat and the valve body are arranged and through which the fluid flows, and a rotating shaft for rotating the valve body, the axis of the rotating shaft traverses the flow path, and the flow By extending in a direction perpendicular to the path, being eccentric from the center of the valve hole in the direction of the flow path and in the direction perpendicular to the flow path, and rotating the valve body about the axis of the rotation shaft In the double eccentric valve configured to be rotatable between a fully closed position where the seal surface contacts the seat surface and a fully opened position farthest from the seat surface, the rotating shaft is attached to the valve body A valve body mounting portion, wherein the axis of the rotary shaft is a main axis, and the valve When the axis of the mounting portion is a sub-axis, the sub-axis extends parallel to the main axis and is arranged eccentrically from the main axis in the radial direction of the rotary shaft. The valve body is fixed to the rotating shaft by welding the valve body to the valve body mounting portion in a state where the valve body is seated on the valve seat. The purpose is to be.

  According to the configuration of (1) above, by rotating the valve body around the main axis of the rotary shaft, the fully closed position where the seal surface of the valve body contacts the seat surface of the valve seat and the fully open position away from the seat surface. Rotate between positions. In the fully closed state, the valve hole of the valve seat is closed by the valve body, so that the fluid flow is blocked by the valve hole. Further, since the space between the valve body and the valve seat is sealed by the contact between the seal surface and the seat surface, fluid leakage is prevented without providing a special elastic member that presses the valve seat toward the valve body. . On the other hand, in the valve open state, the valve hole of the valve seat is opened, and fluid flow is allowed through the valve hole. Further, since the auxiliary axis is arranged eccentrically from the main axis in the radial direction of the rotating shaft, the position of the valve body mounting portion relative to the valve seat can be adjusted by rotating the rotating shaft. Therefore, for example, even when the valve seat is located farther from the rotating shaft side than the predetermined position due to assembly tolerances, etc., by adjusting the position of the valve body mounting part and attaching the valve body to the valve body mounting part , Fluid leakage can be reduced.

(3) To achieve the above object, in the above configuration (1), further comprising a housing which is disposed the flow path, the axis of rotation, the two bearings which are spaced apart from each other along the rotation axis is preferably paired Shi supported lifting the housing through.

  According to the configuration of the above (2), in addition to the operation of the configuration of the above (1), the rotating shaft is cantilevered by the housing via the two bearings arranged apart from each other along the rotating shaft. The inclination of the main axis of the rotating shaft is suppressed by the two bearings.

(4) To achieve the above object, in the above configuration (2), collision portion is arranged on the axis of the valve body, the valve body comprising protrusions are symmetric twice about the axis of the valve body It is preferable to make a shape.

  According to the configuration of (3) above, in addition to the operation of the configuration of (1) or (2) above, the valve body is joined to the valve body mounting portion whose eccentricity is eccentric from the main axis of the rotating shaft. Since it is fixed to the rotating shaft, eccentricity from the axis of the valve body is ensured with respect to the arrangement of the main axis that is the rotation center of the valve body. In addition, the protrusion is arranged on the axis of the valve body, and the valve body including the protrusion has a two-fold symmetrical shape around the axis of the valve body, so the protrusion is formed eccentric to the axis of the valve body. There is no need to do so, and the manufacture of the valve body is facilitated.

(5) In order to achieve the above object, in any one of the constitutions (1) to (4) , it is preferable that the valve body attaching portion has a cylindrical shape. Here, the cross section of the cylindrical valve body attachment portion is not limited to a perfect circle, and may be, for example, an elliptical shape.

  According to the configuration of (4) above, in addition to the operation of any of the configurations of (1) to (3) above, the valve body mounting portion has a cylindrical shape. Even if the rotary shaft is rotated to adjust the position, the surface shape of the valve body mounting portion is not greatly changed, and the mounting position can be easily adjusted.

(6) In order to achieve the above object, in any one of the above configurations (1) to (5) , the rotary shaft may interfere with the valve body while the valve body mounting portion is attached to the valve body. It is preferable that a notch for avoiding is formed.
(7) Moreover, the double eccentric valve manufacturing method of the present invention has a valve seat including a valve hole and an annular seat surface formed at an edge of the valve hole, and has a disc shape, and corresponds to the seat surface. A valve body in which an annular sealing surface is formed on the outer periphery, the valve seat and the valve body are arranged, a flow path through which a fluid flows, and a rotating shaft for rotating the valve body, the rotation An axis of the shaft crosses the flow path and extends in a direction orthogonal to the flow path, and is eccentric from the center of the valve hole in the direction of the flow path and in the direction orthogonal to the flow path, and the valve body Is rotated about the axis of the rotary shaft so that the seal surface can be rotated between a fully closed position where the seal surface is in contact with the seat surface and a fully open position where the seal surface is farthest from the seat surface. In the double eccentric valve manufacturing method for manufacturing a valve, the rotary shaft is attached to the rotary shaft. A valve body mounting portion, wherein the axis of the rotary shaft is a main axis, and the axis of the valve body mounting portion is a sub axis, the sub axis extends parallel to the main axis and the main axis The valve body includes a protrusion protruding from a plate surface thereof, and the protrusion is in a state where the valve body is seated on the valve seat. The purpose is to have a step in which the valve body is fixed to the rotating shaft by being welded to the valve body mounting portion.

  According to the configuration of the above (5), in addition to the operation of the configuration of any of the above (1) to (4), interference between the rotating shaft and the valve body can be avoided by the notch. The rotating shaft and the valve body approach each other.

  According to the configuration of (1) above, the double eccentric valve can ensure the sealing performance in the fully closed state with a simple configuration without providing a special elastic member, and can improve the durability.

  According to the configuration of the above (2), in addition to the effect of the configuration of the above (1), it is possible to suppress the inclination of the main axis of the rotary shaft in the relationship between the valve seat, the valve body and the rotary shaft.

  According to the configuration (3), in addition to the effect of the configuration (1) or (2), the manufacture of the double eccentric valve can be made easy and inexpensive.

  According to the configuration (4), in addition to the effects of any configuration (1) to (3), the valve body can be easily attached to the rotating shaft.

  According to the configuration of (5), in addition to the effects of the configuration of any of (1) to (4) above, the size of the assembly of the rotating shaft and the valve body can be reduced.

The perspective view which shows the electric EGR valve which concerns on one Embodiment and was equipped with the double eccentric valve. The perspective view which concerns on one Embodiment and shows the valve part in a partially closed state which the valve body seated to the valve seat partially fractured | ruptured. The perspective view which concerns on one Embodiment and shows the valve part in a partially open state in which the valve body is the most distant from the valve seat. The cross-sectional view which shows the EGR valve of a fully closed state concerning one Embodiment. The rear view which shows the state which concerns on one Embodiment and removed the end frame from the valve housing about the EGR valve of a fully closed state. The front view which concerns on one Embodiment and shows the inner side of an end frame. The side view which shows the valve seat of a fully-closed state, a valve body, and a rotating shaft concerning one Embodiment. FIG. 8 is a cross-sectional view taken along line AA of FIG. 7 showing the fully closed valve seat, the valve body, and the rotation shaft according to the embodiment. Sectional drawing which concerns on one Embodiment and shows the valve seat and valve body of a fully closed state. The top view which concerns on one Embodiment and shows the valve seat and valve body of a fully closed state. Sectional drawing which expands and shows the part of the chain line circle | round | yen S1 of FIG. 8 concerning one Embodiment. Sectional drawing which concerns on one Embodiment and expands and shows the part of the chain line circle | round | yen S2 of FIG. The front view which concerns on one Embodiment and shows a valve body. The schematic diagram which concerns on one Embodiment and shows the dimensional relationship of the part of the seal surface of FIG. The schematic diagram which concerns on one Embodiment and shows the dimensional relationship of the part of the seal surface of FIG. Sectional drawing according to FIG. 9 which concerns on one Embodiment and shows the relationship between a valve seat, a valve body, and a rotating shaft. Sectional drawing according to FIG. 9 which concerns on one Embodiment and shows the relationship between a valve seat, a valve body, and a rotating shaft. Sectional drawing according to FIG. 9 which concerns on one Embodiment and shows the relationship between a valve seat, a valve body, and a rotating shaft. Sectional drawing according to FIG. 9 which concerns on one Embodiment and shows the relationship between a valve seat, a valve body, and a rotating shaft. Sectional drawing which concerns on the prior art and shows the relationship between a valve seat, a valve body, and a rotating shaft. Sectional drawing which concerns on the prior art and shows the relationship between a valve seat, a valve body, and a rotating shaft. Sectional drawing which concerns on the prior art and shows the relationship between a valve seat, a valve body, and a rotating shaft.

  Hereinafter, an embodiment in which the double eccentric valve of the present invention is embodied as an exhaust gas recirculation valve (EGR valve) will be described in detail with reference to the drawings.

  FIG. 1 is a perspective view of an electric EGR valve 1 having a double eccentric valve. The EGR valve 1 includes a valve portion 2 composed of a double eccentric valve, a motor portion 3 incorporating a motor 32 (see FIG. 4), and a plurality of gears 41 to 43 (see FIGS. 4 and 5). The deceleration mechanism unit 4 is provided. The valve part 2 includes a pipe part 12 having a flow path 11 through which EGR gas as a fluid flows. A valve seat 13, a valve body 14, and a rotating shaft 15 are disposed in the flow path 11. The rotational force of the motor 32 (see FIG. 4) is transmitted to the rotating shaft 15 via a plurality of gears 41 to 43 (see FIGS. 4 and 5).

  FIG. 2 is a perspective view of the valve portion 2 in a fully closed state (fully closed position) where the valve body 14 is seated on the valve seat 13 and is shown in a perspective view. FIG. 3 is a perspective view of the valve portion 2 in a fully opened state (fully opened position) where the valve body 14 is farthest from the valve seat 13 and is shown in a perspective view. As shown in FIGS. 2 and 3, a step portion 10 is formed in the flow path 11, and a valve seat 13 is fixed to the step portion 10 by press-fitting. The valve seat 13 has an annular shape and has a valve hole 16 in the center. An annular seat surface 17 is formed at the edge of the valve hole 16. The valve body 14 has a disc shape, and an annular seal surface 18 corresponding to the seat surface 17 is formed on the outer periphery thereof. The valve body 14 is fixed to the rotary shaft 15 and rotates integrally with the rotary shaft 15. 2 and 3, the flow path 11 above the valve body 14 indicates the upstream side of the EGR gas flow, and the flow path 11 below the valve seat 13 indicates the downstream side of the EGR gas flow. That is, in the flow path 11, the valve body 14 is fixed to the rotary shaft 15 on the upstream side in the EGR gas flow direction from the valve seat 13.

  FIG. 4 is a plan view showing the EGR valve 1 in the fully closed state. The EGR valve 1 includes an EGR body 31, a motor 32, a speed reduction mechanism 33, and a return mechanism 34 in addition to the rotating shaft 15 and the valve body 14 as main components.

  In this embodiment, the EGR body 31 includes an aluminum valve housing 35 including the flow path 11 and the pipe portion 12, and a synthetic resin end frame 36 that closes the opening end of the valve housing 35. The rotating shaft 15 and the valve body 14 are provided in the valve housing 35. That is, the rotating shaft 15 includes a cylindrical valve body mounting portion 15a that protrudes from the tip thereof. The rotating shaft 15 is disposed with the distal end side where the valve body attaching portion 15 a is located as a free end, and the distal end portion is inserted into the flow path 11 of the pipe portion 12. The rotating shaft 15 is rotatable with respect to the valve housing 35 via two bearings arranged away from each other along the rotating shaft 15 on the base end side thereof, that is, a first bearing 37 and a second bearing 38. Cantilevered. The first bearing 37 is constituted by a ball bearing, and the second bearing 38 is constituted by a needle bearing. The valve body 14 is fixed by welding to a valve body mounting portion 15 a formed at the distal end portion of the rotating shaft 15 and is disposed in the flow path 11.

  FIG. 5 is a rear view of the fully closed EGR valve 1 with the end frame 36 removed from the valve housing 35. FIG. 6 is a front view showing the inside of the end frame 36. The end frame 36 is fixed to the valve housing 35 by a plurality of clips (not shown). As shown in FIG. 4 and FIG. 6, an EGR opening degree that is disposed inside the end frame 36 corresponding to the proximal end of the rotating shaft 15 and detects the opening degree (EGR opening degree) of the valve body 14. A sensor 39 is provided. This EGR opening degree sensor 39 is comprised by Hall IC etc., and is comprised so that the rotation angle of the rotating shaft 15 may be detected as an EGR opening degree. As shown in FIGS. 4 and 5, the main gear 41 is fixed to the base end portion of the rotating shaft 15. A return spring 40 is provided between the main gear 41 and the valve housing 35 to urge the valve body 14 in the closing direction. A recess 41a is formed on the back side of the main gear 41, and the magnet 46 is accommodated in the recess 41a. The magnet 46 is pressed and fixed by a pressing plate 47 formed of a leaf spring from above. Therefore, when the main gear 41 rotates integrally with the valve body 14 and the rotary shaft 15, the magnetic field of the magnet 46 changes, and the change in the magnetic field is detected by the EGR opening sensor 39 as the EGR opening. ing. The position of the main gear 41 in FIG. 5 indicates the position when the EGR valve 1 is fully closed.

  In this embodiment, the motor 32 is housed and fixed in a housing recess 35 a formed in the valve housing 35. That is, the motor 32 is fixed to the valve housing 35 via the retaining plates 48 and the leaf springs 49 provided at both ends thereof while being accommodated in the accommodation recess 35a. The motor 32 is drivingly connected to the rotary shaft 15 via the speed reduction mechanism 33 in order to open and close the valve body 14. That is, the motor gear 43 is fixed on the output shaft 32 a of the motor 32. The motor gear 43 is drivingly connected to the main gear 41 via the intermediate gear 42. The intermediate gear 42 is a two-stage gear including a large-diameter gear 42 a and a small-diameter gear 42 b, and is rotatably supported by the valve housing 35 via the pin shaft 44. The motor gear 43 is connected to the large diameter gear 42a, and the main gear 41 is connected to the small diameter gear 42b. In this embodiment, a resin gear made of a resin material is used as the gears 41 to 43 constituting the speed reduction mechanism 33 for reducing the weight (only the motor gear 43 is made of metal).

  As shown in FIG. 4, a rubber gasket 50 is interposed at a joint portion between the valve housing 35 and the end frame 36. As shown in FIG. 6, the gasket 50 is disposed in a circumferential groove 36 a formed on the outer periphery of the open end surface of the end frame 36. Thus, the gasket 50 is interposed between the valve housing 35 and the end frame 36, so that the interior of the motor unit 3 and the speed reduction mechanism unit 4 can be sealed against the atmosphere.

  Therefore, as shown in FIG. 2, from the fully closed state of the valve body 14, the motor 32 is activated by energization, the output shaft 32a rotates counterclockwise as shown by the arrow in FIG. 5, and the motor gear 43 rotates. The rotation is decelerated by the intermediate gear 42 and transmitted to the main gear 41. Thereby, the rotating shaft 15 and the valve body 14 are rotated against the urging force of the return spring 40, and the flow path 11 is opened. That is, the valve body 14 is opened. Further, in order to maintain the valve body 14 at a certain opening, a rotational force is generated by energizing the motor 32, so that the rotational force is retained as a retaining force via the motor gear 43, the intermediate gear 42 and the main gear 41. It is transmitted to the valve body 14. When this holding force is balanced with the biasing force of the return spring 40, the valve body 14 is held at a certain opening.

  FIG. 7 is a side view showing the valve seat 13, the valve body 14, and the rotating shaft 15 in the fully closed state. FIG. 8 shows the valve seat 13, the valve body 14, and the rotating shaft 15 in the fully closed state by a cross-sectional view taken along the line AA in FIG. 7. FIG. 9 is a sectional view showing the valve seat 13 and the valve body 14 in the fully closed state. FIG. 10 is a plan view showing the valve seat 13 and the valve body 14 in the fully closed state. As shown in FIGS. 2, 3, and 7 to 10, when the axis of the rotary shaft 15 is a main axis L 1, the main axis L 1 extends in a direction orthogonal to the flow path 11 and the center of the valve hole 16. They are eccentrically arranged from P1 in the direction of the flow path 11 and in the direction perpendicular to the flow path 11. Further, by rotating around the main axis L1 of the rotary shaft 15, the seal surface 18 of the valve body 14 is the most closed position (see FIG. 2) where it contacts the seat surface 17 of the valve seat 13 and the seat surface 17. The valve element 14 is configured to be rotatable between the fully open position (see FIG. 3).

  In this embodiment, in FIG. 8, the valve body 14 starts to rotate from the fully closed position in the valve opening direction (the direction of the arrow F1 shown in FIG. 8, ie, the clockwise direction in FIG. 8), and at the same time, the seal of the valve body 14 is sealed. The surface 18 starts to move away from the seat surface 17 of the valve seat 13 and starts to move along rotation trajectories T1 and T2 around the main axis L1 of the rotating shaft 15.

  FIG. 11 is an enlarged cross-sectional view of a portion indicated by a chain line circle S1 in FIG. FIG. 12 is an enlarged cross-sectional view of a portion indicated by a chain line circle S2 in FIG. As shown in FIGS. 9 and 10, the valve body 14 includes the first side portion 21 (on the imaginary plane V1 extending in parallel with the direction in which the central axis L3 of the valve hole 16 extends from the main axis L1 of the rotation shaft 15 ( 9 and FIG. 10 is divided into two parts.) And the second side part 22 (the part not shaded in FIGS. 9 and 10). As shown in FIGS. 11 and 12, the sealing surface 18 of the valve body 14 has outermost edges 18 a and 18 b positioned near the outer periphery of the seat surface 17 of the valve seat 13 and an outermost edge positioned near the inner periphery of the seat surface 17. Including inner edges 18c, 18d. When the valve body 14 rotates from the fully closed position shown in FIG. 9 in the valve opening direction indicated by the arrow F1, the first side portion 21 rotates into the valve hole 16, and the second side The side portion 22 is configured to rotate toward the outside of the valve hole 16. At the same time, the outermost edges 18a, 18b and the innermost edges 18c, 18d of the seal surface 18 of the valve body 14 are along the rotation trajectories T1a, T2a, T1b, T2b about the main axis L1 of the rotating shaft 15. It is designed to rotate. Here, “T1a” indicates the rotation trajectory of the outermost edge 18a of the first side portion 21, “T2a” indicates the rotation trajectory of the outermost edge 18b of the second side portion 22, and “T1b”. Indicates the rotation trajectory of the innermost edge 18c of the first side portion 21, and “T2b” indicates the rotation trajectory of the innermost edge 18d of the second side portion 22.

  Here, the relationship among the valve seat 13, the valve body 14, and the rotating shaft 15 will be described. As shown in FIGS. 8 and 9, when the axis of the valve body mounting portion 15 a is a sub-axis line Lp, the sub-axis line Lp extends in parallel to the main axis L 1 and extends from the main axis L 1 in the radial direction of the rotary shaft 15. It is arranged eccentrically. Further, as shown in FIG. 9, in the state where the valve body 14 is disposed at the fully closed position, the plane formed by the outermost edges 18a and 18b is the first plane PL1, and the main axis L1 and the sub-axis Lp Is a second plane PL2, the second plane PL2 is arranged so as to be parallel to the first plane PL1.

  Here, as shown in FIGS. 2 and 3, the seat surface 17 of the valve seat 13 and the seal surface 18 of the valve body 14 are formed to have the same shape over the entire circumference. That is, the width and cross-sectional shape of the seat surface 17 and the width and cross-sectional shape of the seal surface 18 are the same over the entire circumference of the valve hole 16 and the valve body 14, respectively. That is, the seat surface 17 and the seal surface 18 have a right-sided conical shape.

  As shown in FIGS. 7 to 10, the valve body 14 includes a projecting portion 14 b that protrudes from the plate surface 14 a and has a truncated cone shape that is fixed to the rotating shaft 15. The protrusion 14b is fixed to the rotating shaft 15 via a valve body mounting portion 15a protruding from the tip of the rotating shaft 15 at a position shifted from the main axis L1 of the rotating shaft 15 in the radial direction of the rotating shaft 15. . In addition, a notch 15b for avoiding interference with the valve body 14 is formed at the distal end portion of the rotating shaft 15 in a state where the valve body mounting portion 15a is joined to the protrusion 14b. Further, as shown in FIGS. 8 to 10, the protrusion 14 b is arranged on the axis L <b> 2 of the valve body 14, and the valve body 14 including the protrusion 14 b is symmetrical twice about the axis L <b> 2 of the valve body 14. It is formed to have a shape.

In FIG. 13, the valve body 14 is shown with a front view. 14 and 15 are schematic views showing the dimensional relationship of the seal surface 18 in FIG. In FIG. 13, the sealing surface 18 of the valve body 14 is isotropic with respect to the axis L2 of the valve body 14, and the optimum opening angle formed by the sealing surface 18 of the valve body 14 is “γ”. The optimum opening angle γ can be set as follows. First, the first opening angle γS that is the maximum value of the optimum opening angle γ will be described. As shown in FIG. 14, the first opening angle γS passes through the outermost edge 18 a of the seal surface 18 in the first side portion 21, and the seal surface in the first side portion 21 from the main axis L <b> 1 of the rotary shaft 15. 18 is an angle defined by a straight line orthogonal to the line segment to the outermost edge 18a. The length of the first line segment formed by the shortest distance from the main axis L1 of the rotating shaft 15 to the outermost edge 18a of the seal surface 18 in the first side portion 21 is CS, and the rotating shaft 15 is the central axis of the valve hole 16. The first opening angle γS is expressed by the following equation (1), where a is the amount of eccentricity from L3 in the radial direction of the valve hole 16 and D is the maximum outer diameter of the seal surface 18.
γS = 2 * arccos ((D / 2−a) / CS) [rad] (1)
In FIG. 14, this equation (1) is the first line segment from the main axis L 1 of the rotary shaft 15 to the center of the outermost edge 18 a of the seal surface 18 on the first side portion 21, and the outermost edge of the seal surface 18. Assuming that the angle formed by the plane including 18a and 18b is the first angle αS, an angle twice as large as the first angle αS corresponds to the first opening angle γS.

Next, the second opening angle γL that is the minimum value of the optimum opening angle γ will be described. Further, as shown in FIG. 15, the length of the longest distance from the main axis L1 of the rotating shaft 15 to the outermost edge 18b of the seal surface 18 in the second side portion 22 is defined as CL, and the rotating shaft 15 is connected to the valve hole 16. The second opening angle γL is expressed by the following equations (2) and (3), where b is the amount of eccentricity decentered from the center P1 in the direction of the axis L2 of the valve body 14 and t is the thickness of the seal surface 18 in the axial direction. It is expressed by the relationship.
γL = arcsin ((f / 2 + t) / (CL / 2))
+ Arctan (f / (D / 2 + a)) [rad] (2)
f = b−t / 2 (3)
The formulas (2) and (3) include a line segment from the main axis L1 to the outermost edge 18b of the seal surface 18 on the second side 22 and outermost edges 18a and 18b of the seal surface 18 in FIG. An angle formed by the plane is defined as a second angle αL1, a virtual circle having a length CL and contacting each of the outermost edge 18b and the main axis L1, and a straight line passing through the innermost edges 18c and 18d and the virtual circle When the intersection point is the virtual innermost edge 18dl, a third angle αL2 formed by a straight line from the center point O of the virtual circle to the virtual innermost edge 18dl and a plane including the outermost edge 18b and the virtual innermost edge 18dl of the seal surface 18 is formed. Is obtained from the relationship in which the second opening angle γL can be obtained. The second opening angle γL is an angle defined by a straight line passing through the virtual innermost edge 18 dl of the outermost edge 18 b of the seal surface 18 in the second side portion 22, and the straight line is the main axis of the rotating shaft 15. It is orthogonal to the line segment from L1 to the virtual innermost edge 18dl.

In this embodiment, the optimum opening angle γ of the seal surface 18 is set so as to satisfy the condition of the following expression (4).
γL <γ <γS (4)

  Next, a method for fixing the valve body 14 to the rotating shaft 15 will be described. 16, FIG. 17, FIG. 18 and FIG. 19 show the relationship among the valve seat 13, the valve body 14 and the rotating shaft 15 in a sectional view similar to FIG. In this embodiment, as shown in FIGS. 16 to 19, the valve body mounting portion 15 a of the rotating shaft 15 is welded to the protrusion 14 b of the valve body 14 in a state where the valve body 14 is horizontally seated on the valve seat 13. It comes to join. A curved concave portion 14c for receiving the valve body attaching portion 15a is formed at the upper end of the protrusion 14b. FIG. 16 shows a state in which the valve body 14 is assembled to the rotary shaft 15 at a reference position without error. Here, the rotation axis 15 is arranged so that the line segment k1 connecting the main axis L1 and the sub-axis line Lp is perpendicular to the axis L2 of the valve element 14, that is, parallel to the upper end surface 13a of the valve seat 13. To do.

  Next, FIG. 17 shows a state where the distance between the rotary shaft 15 and the valve seat 13 is slightly apart from the state of FIG. 16 due to variations in processing accuracy, assembly errors, and the like. When the rotation shaft is arranged so that the line segment k1 connecting the main axis L1 and the sub-axis line Lp is parallel to the upper end surface 13a of the valve seat 13, there is a gap g1 between the valve body mounting portion 15a and the curved recess 14c. . In this case, when the valve body 14 is assembled to the rotating shaft 15 in this state, the valve body 14 is lifted with respect to the valve seat 13, so that a gap is generated between the valve seat 13 and the valve body 14. Leakage will occur. However, in this embodiment, since the valve body attaching portion 15a is provided at a position that is eccentric with respect to the main axis L1 of the rotating shaft 15, the position of the valve body attaching portion 15a is adjusted by rotating the rotating shaft 15. Is possible. Specifically, as shown in FIG. 18, by rotating the rotating shaft 15 counterclockwise, the valve body 14 can be assembled to the rotating shaft 15 with the gap g1 filled. In this case, a gap is not generated between the valve seat 13 and the valve body 14, and an increase in leakage can be prevented.

  On the other hand, FIG. 19 shows a state where the valve body 14 is assembled to the rotary shaft 15 when the distance between the rotary shaft 15 and the valve seat 13 is slightly closer than the state of FIG. In this case, contrary to the case of FIG. 18, the valve body 14 rotates in a state where the position of the valve body mounting portion 15 a is adjusted in the direction away from the valve seat by rotating the rotating shaft 15 clockwise. The shaft 15 is assembled. Also in this case, there is no gap between the valve seat 13 and the valve body 14, and an increase in leakage can be prevented.

  In this embodiment, since the line segment k1 connecting the main axis L1 and the sub-axis line Lp is based on the position parallel to the upper end surface 13a of the valve seat 13, when the valve body 14 is rotated by a minute angle from the reference position, Compared with the movement amount in the direction of the axis L2, the movement in the direction perpendicular to the main axis L1 and the axis L2 of the valve body 14 can be minimized. Since the outer shape of the valve body mounting portion 15a does not change even if the rotary shaft is rotated by making the shape of the valve body mounting portion 15a cylindrical, the assembly of the valve body mounting portion 15a to the curved concave portion 14c of the projection 14b Therefore, it is preferable because the reliability of the joint surface can be kept constant. Further, by forming the inner diameter of the curved concave portion 14c slightly larger than the outer diameter of the valve body mounting portion 15a, the valve body mounting portion 15a and the valve body 14 in the direction orthogonal to the main axis L1 and the axis L2 of the valve body 14 are formed. The valve body 14 can be assembled to the rotating shaft 15 in a state where the relative positional deviation is corrected.

  According to the double eccentric valve of the EGR valve 1 of this embodiment described above, the seal surface 18 of the valve body 14 is moved to the valve seat 13 by rotating the valve body 14 about the main axis L1 of the rotary shaft 15. It moves between a fully closed position that contacts the sheet surface 17 and a fully open position that is farthest from the sheet surface 17. In the state where the valve body 14 is disposed at the fully closed position, that is, in the fully closed state of the double eccentric valve, the valve hole 16 of the valve seat 13 is blocked by the valve body 14. Is interrupted. Further, the space between the valve body 14 and the valve seat 13 is sealed by contact between the seal surface 18 and the seat surface 17. Moreover, since the attachment part of the valve body 14 in the rotating shaft 15 is provided in an eccentric position with respect to the main axis L1 of the rotating shaft 15, the valve body 14 is seated on the valve seat 13 in the fully closed position. The valve body 14 can be fixed to the rotating shaft 15. Therefore, even when the valve seat 13 and the valve body 14 are made of only a rigid metal without providing an elastic member on the valve seat 13, leakage of EGR gas is prevented. That is, in the prior art, it is difficult to fill the gap between the valve body and the valve seat, or the gap between the valve body and the valve seat is filled by pressing the valve seat against the valve body with an elastic member. It was. On the other hand, in this embodiment, without providing an elastic member in particular, only the configuration of the seat surface 17 of the valve seat 13 and the seal surface 18 of the valve body 14 is used to provide a sealing property in a fully closed state by the double eccentric valve. Can be secured.

  In a state where the valve body 14 is disposed at the fully closed position, the main axis L1 of the rotary shaft 15 and the auxiliary body 15a of the valve body attachment portion 15a with respect to the first plane PL1 formed by the outermost edges 18a and 18b of the seal surface 18 are arranged. A position where the second plane PL2 including the axis Lp is parallel is used as a reference. Therefore, it is possible to maximize the amount of movement of the valve element mounting portion 15a in the direction of the axis L2 along with the minute rotation of the rotating shaft 15, and the adjustable range of the fully closed position is maximized. it can.

  In this embodiment, the rotary shaft 15 is cantilevered with respect to the valve housing 35 via two bearings 37 and 38 that are arranged apart from each other along the rotary shaft 15, so that the main axis L <b> 1 of the rotary shaft 15. Is suppressed by the two bearings 37 and 38. For this reason, in the relationship between the valve seat 13, the valve body 14, and the rotating shaft 15, the parallelism of the second plane PL2 with respect to the first plane PL1 can be ensured.

  In this embodiment, since the seat surface 17 of the valve seat 13 and the seal surface 18 of the valve body 14 may be formed in the same shape over the entire circumference, the processing of the valve seat 13 and the valve body 14 is facilitated. For this reason, manufacture of a double eccentric valve can be made easy and inexpensive.

  In this embodiment, since the interference between the rotary shaft 15 and the valve body 14 is avoided by the notch 15b, the rotary shaft 15 and the valve body 14 approach each other by the notch 15b. For this reason, the physique of the assembly | attachment of the rotating shaft 15 and the valve body 14 can be made small. In addition, it is possible not to provide the notch in the rotating shaft 15 but to provide a notch on the valve body 14 side, or to provide a notch in both the rotating shaft 15 and the valve body 14.

  In this embodiment, the valve body 14 is fixed to the rotary shaft 15 by the protrusion 14b being joined to the valve body mounting portion 15a that is eccentric from the main axis L1 of the rotary shaft 15. As a result, the eccentricity of the valve body 14 from the main axis L1 is ensured. In addition, the protrusion 14b is disposed on the axis L2 of the valve body 14, and the valve body 14 including the protrusion 14b has a two-fold symmetrical shape around the axis L2 of the valve body 14, so that the protrusion 14b is the valve body. Therefore, it is not necessary to form it eccentrically with respect to the axis L2 of the 14 and this makes the manufacture of the valve body 14 easy. Moreover, when assembling the valve body 14 to the rotating shaft 15, it is not necessary to confirm the assembling direction. Also in this sense, the manufacture of the double eccentric valve can be made easy and inexpensive.

  In this embodiment, in the flow path 11 in which the valve seat 13 and the valve body 14 are arranged, the valve body 14 is arranged on the upstream side of the EGR gas flow with respect to the valve seat 13, so that the valve body 14 is in the fully closed position. In the state where is arranged, the pressure of EGR gas acts in the direction of pressing the valve body 14 against the valve seat 13. For this reason, the sealing performance between the valve seat 13 and the valve body 14, that is, between the seat surface 17 and the seal surface 18 can be improved.

  In this embodiment, the optimum opening angle γ of the sealing surface 18 of the valve body 14 is set to an optimum angle between the second opening angle γL and the first opening angle γS, thereby sealing the valve body 14. The amount of rubbing between the surface 18 and the seat surface 17 of the valve seat 13 can be made minute. In this sense, the valve opening response and durability can be improved more reliably with the double eccentric valve.

  In addition, this invention is not limited to the said embodiment, A part of structure can be changed suitably and implemented in the range which does not deviate from the meaning of invention.

  For example, in the embodiment, as shown in FIGS. 11 and 12, the sealing surface 18 of the valve body 14 and the seat surface 17 of the valve seat 13 are formed in a right-sided conical shape having the same inclination over the entire circumference. You may form in the side surface shape of the oblique cone which inclined the vertex from the center axis line of the valve body. Alternatively, both the sealing surface and the seat surface may be formed in a spherical shape. In addition, although the double eccentric valve which made the sealing surface of the valve body the side surface shape of an oblique cone may be called a triple eccentric valve, the double eccentric valve of this invention shall include this triple eccentric valve.

  In the above-described embodiment, the valve seat 13 is fixed to the step portion 10 formed in the flow path 11 by press-fitting. However, the method for forming the valve seat 13 is not limited to this, and may be fixed by welding. And may be formed integrally.

  In the above embodiment, the rotating shaft 15 is cantilevered with respect to the valve housing 35, and the valve body mounting portion 15a for the valve body 14 is provided at the tip of the rotating shaft 15, but the rotating shaft crosses the flow path. The structure which arrange | positions and the both sides of a rotating shaft are supported by the valve housing with respect to the valve body attaching part arrange | positioned in a flow path may be sufficient.

  In the embodiment, the valve body mounting portion 15a provided on the rotary shaft 15 is eccentric from the main axis L1 of the rotary shaft 15, and the protrusion 14b joined to the valve body mounting portion 15a is on the axis L2 of the valve body 14. However, the valve body mounting portion on the rotating shaft may be eccentric from the main axis, and the mounting portion on the rotating shaft on the valve body side may be offset from the axis of the valve body.

  In the above embodiment, the valve body mounting portion 15a and the protrusion 14b are joined by arranging the valve body mounting portion 15a of the rotating shaft 15 along the curved recess 14c provided in the protrusion 14b of the valve body 14, An insertion hole may be provided in the protrusion, and the valve body attachment portion of the rotating shaft may be inserted into and joined to the insertion hole.

  In the said embodiment, although the valve body attaching part 15a was made into the column shape, the shape of a valve body attaching part is not limited to this, For example, prismatic shapes, such as a quadratic prism, may be other shapes. Also good.

  The present invention can be used for a flow rate control valve for controlling a fluid flow rate, including an EGR valve and an electronic throttle device.

DESCRIPTION OF SYMBOLS 1 EGR valve 11 Flow path 13 Valve seat 14 Valve body 14a Plate surface 14b Protrusion part 15 Rotating shaft 15a Valve body attachment part 15b Notch 16 Valve hole 17 Seat surface 18 Seal surface 18a Outermost edge 18b Outermost edge 18c Innermost edge 18d Innermost edge 35 Valve housing 37 First bearing 38 Second bearing L1 Main axis (axis of rotating shaft)
L2 Valve body axis L3 Valve hole center axis Lp Sub-axis (Axis of valve body mounting part)
P1 Center of valve body T1 Rotation locus T1a Rotation locus T1b Rotation locus T2 Rotation locus T2a Rotation locus T2b Rotation locus PL1 First plane PL2 Second plane

Claims (7)

A valve seat including a valve hole and an annular seat surface formed at an edge of the valve hole;
A disc having a disc shape and an annular sealing surface corresponding to the seat surface formed on the outer periphery;
The valve seat and the valve body are arranged, and a flow path through which a fluid flows,
A rotation shaft for rotating the valve body, and an axis of the rotation shaft extends in a direction crossing the flow path and perpendicular to the flow path, and from the center of the valve hole to the flow path And by being eccentrically arranged in a direction perpendicular to the flow path, and by rotating the valve body about the axis of the rotation shaft, the seal surface comes into contact with the seat surface from the fully closed position and the seat surface most. In the double eccentric valve that is configured to be rotatable between the fully open positions that are separated from each other,
The rotating shaft includes a valve body mounting portion to which the valve body is mounted. When the axis of the rotating shaft is a main axis, and the axis of the valve body mounting portion is a sub axis, the sub axis is connected to the main axis. Extending parallel to the main axis and being eccentric from the main axis in the radial direction of the rotating shaft ,
Further comprising a housing in which the flow path is disposed;
The double eccentric valve , wherein the rotating shaft is cantilevered so as to be rotatable with respect to the housing, with the side on which the valve body mounting portion is provided as a free end . A valve seat including a valve hole and an annular seat surface formed at an edge of the valve hole;
A disc having a disc shape and an annular sealing surface corresponding to the seat surface formed on the outer periphery;
The valve seat and the valve body are arranged, and a flow path through which a fluid flows,
A rotation shaft for rotating the valve body, and an axis of the rotation shaft extends in a direction crossing the flow path and perpendicular to the flow path, and from the center of the valve hole to the flow path And by being eccentrically arranged in a direction perpendicular to the flow path, and by rotating the valve body about the axis of the rotation shaft, the seal surface comes into contact with the seat surface from the fully closed position and the seat surface most. In the double eccentric valve that is configured to be rotatable between the fully open positions that are separated from each other,
The rotating shaft includes a valve body mounting portion to which the valve body is mounted. When the axis of the rotating shaft is a main axis, and the axis of the valve body mounting portion is a sub axis, the sub axis is connected to the main axis. Extending parallel to the main axis and being eccentric from the main axis in the radial direction of the rotating shaft ,
The valve body includes a protrusion that protrudes from the plate surface, and the protrusion is welded to the valve body mounting portion in a state where the valve body is seated on the valve seat, whereby the valve body is Being fixed to the rotating shaft,
Double eccentric valve characterized by The rotating shaft is a double eccentric valve according to claim 1, characterized in that along the front Symbol rotation shaft is paired Shi supported lifting the housing through two bearings which are spaced apart from each other. The projection is arranged on the axis of the valve body, said valve body including said protrusion is according to claim 2, wherein the forming the two symmetrical shape about the axis of the valve body Double eccentric valve. The double eccentric valve according to any one of claims 1 to 4 , wherein the valve body mounting portion has a cylindrical shape. The notch for avoiding interference with the said valve body is formed in the said rotating shaft in the state in which the said valve body attaching part was attached to the said valve body, The any one of Claim 1 thru | or 5 characterized by the above-mentioned. Double eccentric valve as described in 1.   A valve seat including a valve hole and an annular seat surface formed at an edge of the valve hole;
  A disc having a disc shape and an annular sealing surface corresponding to the seat surface formed on the outer periphery;
  The valve seat and the valve body are arranged, and a flow path through which a fluid flows,
  A rotating shaft for rotating the valve body;
And the axis of the rotation axis crosses the flow path and extends in a direction perpendicular to the flow path, and is decentered from the center of the valve hole in the direction of the flow path and in the direction perpendicular to the flow path. The valve body is configured to be rotatable between a fully closed position where the seal surface is in contact with the seat surface and a fully open position where the seal surface is farthest from the seat surface by rotating the valve body about the axis of the rotation shaft. A double eccentric valve manufacturing method for manufacturing a double eccentric valve,
  The rotating shaft includes a valve body mounting portion to which the valve body is mounted. When the axis of the rotating shaft is a main axis, and the axis of the valve body mounting portion is a sub axis, the sub axis is connected to the main axis. Extending parallel to the main axis and being eccentric from the main axis in the radial direction of the rotating shaft,
  The valve body includes a protrusion that protrudes from the plate surface, and the protrusion is welded to the valve body mounting portion in a state where the valve body is seated on the valve seat, whereby the valve body is Having a process fixed to the rotating shaft;
A method for producing a double eccentric valve.

Images