JP5618846B2 - Flexo and gravure printing machine - Google Patents

Description

  The present invention relates to a flexographic printing machine and gravure printing machine capable of selectively using flexographic printing and gravure printing.

  Flexographic printing is a printing method in which a sheet-like printed material is supplied between a flexographic printing cylinder provided with a relief plate and a flexographic impression cylinder, and the printing is performed by the pressure between both cylinders. Since the letterpress is made of rubber or resin, it can be printed even on slightly uneven paper. When the nip pressure (printing pressure) is large, the relief printing plate may be deformed and the printing outline may become unclear or the printing surface may be dented. Therefore, the nip pressure in flexographic printing is extremely small.

  On the other hand, gravure printing is a printing method in which a sheet-like printed material is supplied between a gravure printing cylinder provided with an intaglio and a gravure impression cylinder, and the printing is performed by pressure between both cylinders. Since the intaglio is made of metal, clear printing can be performed. In order to transfer the ink held in the concave portion of the intaglio to the sheet-like printed material, a certain large nip pressure is required.

  As described above, since flexographic printing and gravure printing are different printing methods, conventionally, flexographic printing machines (see, for example, Patent Document 1) are used for flexographic printing, and gravure printing machines (for example, patents) are used for gravure printing. Reference 2) was necessary.

Japanese Patent Application Laid-Open No. 6-226952 Japanese Patent Laid-Open No. 11-48440

  As described above, conventionally, a flexo printing machine is required for flexographic printing, and a gravure printing machine is required for gravure printing. Therefore, it is necessary to prepare two types of printing machines, and there is a problem in terms of cost and installation space.

  The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a flexographic and gravure printing machine capable of selectively using flexographic printing and gravure printing.

In order to solve the above-mentioned problem, the constitutional feature of the flexo printing machine and gravure printing machine according to claim 1 is that the flexographic printing structure for performing flexographic printing and the gravure printing structure for performing gravure printing can be selectively recombined. A possible flexographic and gravure printing machine,
A box-shaped printing machine main body into which a sheet-like printed material is introduced from above one surface extending in the vertical direction and the printed sheet-like printed material is led out from above the other surface opposite to the one surface, and the printing machine main body A flexo impression cylinder supported below the flexo impression cylinder, and is supported by the printing press main body so as to be positioned above the flexo impression cylinder so as to contact the upper portion of the flexo impression cylinder and infeed the sheet-like printed material. A pinch roller that is wound around the flexo impression cylinder, and a flexographic plate that is supported by the printing press main body at a position parallel to the flexo impression cylinder and that contacts the flexo impression cylinder and prints on the sheet-like printed material. A cylinder, a gravure impression cylinder supported by the printing press body without contacting the flexo impression cylinder instead of the flexographic printing cylinder, and a position parallel to the flexographic printing cylinder in the horizontal direction. support An anilox roll that contacts the flexographic plate cylinder and supplies ink, and a gravure plate cylinder that is supported by the printing press main body instead of the anilox roll and contacts the gravure impression cylinder and prints on the sheet-like printed material An ink supply device that is supported by the printing press main body and causes ink to adhere to the anilox roll or the gravure plate cylinder; and the sheet-like printed material that is supported and introduced above the printing press main body in the direction of the pinch roller. And a direction changing roller that divides and conveys both surfaces in the direction of the gravure impression cylinder, a box-shaped drying box that is provided on the other surface side of the printing press body and extends in the vertical direction, and the flexo impression cylinder A guide roller for guiding the printed sheet supported by the printing machine main body at a lower position to the lower entrance of the drying box; The flexographic printing structure includes a serial dried is supported in the box outlet induction guide roller for inducing the outlet of the drying box the sheet printing object after printing, a is at least the flexographic impression cylinders, and the pinch roller The gravure plate cylinder, the direction changing roller, the anilox roll, and the ink supply device. The gravure printing structure includes at least the gravure pressure cylinder, the direction changing roller, and the gravure plate cylinder. And the ink supply device.

  According to a second aspect of the present invention, there is provided a constitutional feature of the flexographic printing press and gravure printing press according to the first aspect, wherein the anilox roll or the gravure printing cylinder sandwiches a contact portion that comes into contact with the ink of the ink supply device. Is to have two doctor blades arranged in

  According to the first aspect of the invention, the gravure impression cylinder is arranged in place of the flexographic plate cylinder, and the gravure printing cylinder is arranged in place of the anilox roll, so that the flexographic printing structure can be changed to the gravure printing structure. Is possible. Therefore, by performing simple recombination, it is possible to use flexographic printing and gravure printing with a single printing machine, so that capital investment and installation space can be reduced.

  According to the second aspect of the present invention, since the two doctor blades are arranged with the contact portion of the anilox roll or gravure plate cylinder in contact with the ink, the rotation direction of the anilox roll and the gravure Even if the direction of rotation of the plate cylinder is different, excess ink from the anilox roll or gravure plate cylinder can be efficiently scraped off. In addition, since the scraped ink returns to the ink supply device, the ink consumption can be suppressed.

It is a side view which illustrates typically the flexographic printing structure of the flexographic printing machine and gravure printing machine of this embodiment. It is a side view which illustrates typically the gravure printing structure of the flexographic printing machine and gravure printing machine of this embodiment.

  Embodiments of a flexographic and gravure printing machine according to the present invention will be described below in detail with reference to the drawings.

  FIG. 1 shows a side view when the flexographic printing press / gravure printing press 1 of the present embodiment has a flexographic printing structure A. FIG. Further, FIG. 2 shows a side view when the flexographic printing machine / gravure printing machine 1 of the present embodiment has a gravure printing structure B. FIG.

  First, as shown in FIG. 1, a case where the flexographic printing press / gravure printing press 1 has a flexographic printing structure A will be described. The flexographic and gravure printing machine 1 includes a flexo impression cylinder 11, a pinch roller 50, a direction changing roller 5, a flexographic printing cylinder 21, an anilox roll 31, an ink supply device 4, and a drying box 3. I have. These parts are housed in a box-like printer body 2. The long belt-like sheet-shaped printed material S is supplied from the upper left in the drawing of the printing machine main body 2, passes through the drying box 3 after printing, and then is sent out from the upper right in the drawing of the drying box 3.

  The shaft 10 of the flexo impression cylinder 11 is supported by the printing press main body 2 at both ends. The flexo impression cylinder 11 is rotated counterclockwise in the drawing (counterclockwise) by a driving device (not shown). The flexo impression cylinder 11 is a metal roll so that the flexographic plate cylinder 21 soft-touches the flexo impression cylinder 11 so that the outline of printing is clear.

  A pinch roller 50 is disposed above the flexo impression cylinder 11 so as to infeed the sheet-like printed material S from above and wind it around the flexo impression cylinder 11. Further, above the pinch roller 50, a direction changing roller 5 for conveying the sheet-like printed material S in the direction of the pinch roller 50 is disposed.

  The shaft 20 of the flexographic plate cylinder 21 is supported at both ends by the printing press main body 2. The flexographic printing cylinder 21 is disposed at a circumferential position rotated about 70 degrees from the circumferential position where the pinch roller 50 of the flexo impression cylinder 11 contacts, and is rotated clockwise (clockwise) in the figure by a driving device (not shown). ). The flexographic plate cylinder 21 is a relief plate cylinder made of a resin roll, and ink is supplied from the anilox roll 31 to the plate surface (convex surface) of the flexographic plate cylinder 21.

  The shaft 30 of the anilox roll 31 is supported by the printing machine main body 2 at both ends. The anilox roll 31 is disposed at a circumferential position rotated about 180 degrees from a circumferential position in contact with the flexo impression cylinder 11 of the flexographic plate cylinder 21, and is rotated counterclockwise (counterclockwise) in the drawing by a driving device (not shown). Around). The anilox roll 31 is a metal roll, and a large number of holes (cells) for holding ink are regularly arranged on the surface of the anilox roll 31.

  The shaft 10, the shaft 20, and the shaft 30 described above are rotationally driven by a single drive device (not shown). An AC servo motor capable of changing the rotation direction and adjusting the rotation speed is used for the driving device. By using an AC servo motor as a driving device, the circumferential speed of each cylinder is tuned even when the diameter and rotation direction of each cylinder attached to the shaft 10, the shaft 20 and the shaft 30 are changed. Can do.

  The ink supply device 4 is disposed at a circumferential position rotated about 180 degrees from a circumferential position in contact with the flexographic plate cylinder 21 of the anilox roll 31. The ink supply device 4 has a bottomed box shape having an opening on the right side in the drawing. This opening is a contact portion where the anilox roll 31 and the ink 40 in the ink supply device 4 come into contact. The ink supply device 4 includes two doctor blades 4a and 4b with the contact portion interposed therebetween.

  A guide roller 6 is disposed on the lower right side of the flexo impression cylinder 11 in the figure. The sheet-like printed material S printed by being pinched between the flexo impression cylinder 11 and the flexo plate cylinder 21 is out-feeded away from the flexo impression cylinder 11 and tangentially below the flexo impression cylinder 11. Then, the sheet-like printed material S is conveyed to the upper drying box 3 via the guide roller 6.

The drying box 3 is arranged on the upper right side in the drawing of the flexo / gravure printing machine 1. An inlet opening for the sheet-like printed material S is provided below the drying box 3, and an outlet opening for the sheet-like printed material S is provided on the upper right side of the drying box 3. In this drying box 3, after the ink printed on the sheet-like substrate S is dried, the sheet-like substrate S is fed to the flexographic and gravure printing machine 1 via the outlet guide roller 7 in the drying box 3. Sent to outside.

  The flexographic printing and gravure printing machine 1 that exhibits the flexographic printing structure A described above performs flexographic printing as described below.

  The sheet-like substrate S to be transferred in the state shown in FIG. 1 enters the printing press main body 2 from the upper left in the drawing, and is conveyed to the pinch roller 50 by the direction changing roller 5. The sheet-like printed material S conveyed to the pinch roller 50 is wound around the flexo impression cylinder 11 by the pinch roller 50. Then, the sheet-like printed material S is printed in contact with the flexographic plate cylinder 21 at a circumferential position rotated by 70 degrees from the circumferential position where the pinch roller 50 of the flexo impression cylinder 11 contacts. The printed matter S is out-fed to the drying box 3 through the guide roller 6.

  Ink 40 from the ink supply device 4 is supplied to the flexographic plate cylinder 21. In FIG. 1, the ink supply device 4 is filled with ink 40, and the ink 40 is supplied to the anilox roll 31. Excess ink on the surface of the anilox roll 31 is scraped off by the lower doctor blade 4a. Then, the anilox roll 31 and the flexographic plate cylinder 21 are in contact with each other while rotating, whereby the ink on the surface of the anilox roll 31 is supplied to the plate surface of the flexographic plate cylinder 21.

  When the printing surface of the sheet-like printed material S and the plate surface of the flexographic plate cylinder 21 come into contact with each other, the sheet-shaped printed material S is sandwiched between the flexo impression cylinder 11 and the flexographic printing plate cylinder 21 to apply printing pressure. The ink supplied to the plate surface of the plate cylinder 21 is transferred to the printing surface of the sheet-like substrate S and printing is performed.

  Next, as shown in FIG. 2, a case where the flexographic printing machine / gravure printing machine 1 has a gravure printing structure B will be described. The flexographic printing machine / gravure printing machine 1 having the gravure printing structure B includes the flexographic printing cylinder 21 of the flexographic printing machine / gravure printing machine 1 having the above-described flexographic printing structure A as the gravure impression cylinder 22 and the anilox roll 31 as the gravure. The plate cylinder 32 has a structure recombined.

Since the flexo impression cylinder 11, the pinch roller 50, the ink supply device 4, the drying box 3, the guide roller 6 and the exit guide roller 7 which are other parts are the same as the flexographic printing structure A, the description thereof is omitted. . In the gravure printing of the present embodiment, the flexo impression cylinder 11 and the pinch roller 50 are not used.

  The gravure impression cylinder 22 is disposed in contact with the flexographic impression cylinder 11 in place of the flexographic printing cylinder 21 described above, and is rotated in the reverse direction to the rotational direction of the flexographic printing cylinder 21 by a driving device (not shown). It rotates counterclockwise (counterclockwise) in a figure. Since the gravure impression cylinder 22 has a smaller diameter than the flexo plate cylinder 21, it does not come into contact with the flexo impression cylinder 11. The gravure impression cylinder 22 is a rubber roll that can be in close contact with the plate surface shape of the gravure printing cylinder 32. The shaft 20 of the gravure impression cylinder 22 shares the shaft 20 of the flexographic printing cylinder 21 described above.

  The gravure plate cylinder 32 is arranged in place of the above-described anilox roll 31, and is rotated clockwise (clockwise) in the figure, which is reverse to the rotation direction of the above-described anilox roll 31, by a driving device (not shown). To do. Since the gravure printing cylinder 32 has a larger diameter than the anilox roll 31, the gravure printing cylinder 32 contacts the gravure impression cylinder 22 having a small diameter. The gravure plate cylinder 32 is an intaglio plate cylinder made of a metal roll, and ink is supplied from the ink supply device 4 to the plate surface (concave surface) of the gravure plate cylinder 32. The shaft 30 of the gravure cylinder 32 shares the shaft 30 of the anilox roll 31 described above.

  The gravure printing and gravure printing machine 1 that exhibits the gravure printing structure B described above performs gravure printing as described below.

  The sheet-like printed material S transferred in the state shown in FIG. 2 enters the printing press main body 2 from the upper left in the drawing, and is conveyed to the gravure impression cylinder 22 by the direction changing roller 5. When the gravure plate cylinder 32 comes into contact with the sheet-like print S conveyed to the gravure impression cylinder 22, the sheet-like print S is printed, and the printed sheet-like print S is dried via the guide roller 6. Outfeed to box 3.

  The gravure plate cylinder 32 is supplied with ink 40 from the ink supply device 4. In FIG. 2, the ink supply device 4 is filled with ink 40, and the ink 40 is supplied to the gravure plate cylinder 32. Excess ink on the surface of the gravure plate cylinder 32 is scraped off by the upper doctor blade 4b. Then, the sheet-like printed material S is sandwiched between the gravure impression cylinder 22 and the gravure plate cylinder 32 to apply printing pressure, and the printing surface of the sheet-like printed material S and the plate surface of the gravure plate cylinder 32 come into contact with each other. The ink supplied to the plate surface of the gravure plate cylinder 32 is transferred to the printing surface of the sheet-like substrate S and printing is performed.

  According to such a configuration of the present embodiment, the flexographic and gravure printing machine 1 arranges the gravure impression cylinder 22 in place of the flexographic printing cylinder 21 and also replaces the anilox roll 31 with the gravure printing cylinder 32. By arranging, the flexographic printing structure A can be changed to the gravure printing structure B. Therefore, by performing simple recombination, it is possible to use flexographic printing and gravure printing with a single printing machine, so that capital investment and installation space can be reduced.

  Further, according to the configuration of the present embodiment, since the two doctor blades 4a and 4b are arranged with the contact portion of the anilox roll 31 or the gravure plate cylinder 32 coming into contact with the ink 40 of the ink supply device 4, the anilox is arranged. Even if the rotation direction of the roll 31 and the rotation direction of the gravure plate cylinder 32 are different, excess ink on the anilox roll 31 or the gravure plate cylinder 32 can be efficiently scraped off. Moreover, since the scraped ink returns to the ink supply device 4, it is possible to suppress ink consumption.

  The flexographic and gravure printing machine of the present invention is not limited to the above-described embodiment, and various modifications, improvements, etc. that can be made by those skilled in the art without departing from the gist of the present invention. Needless to say, it can be implemented in the form.

For example, in the present embodiment, the direction changing roller 5 shown in FIG. 1 or FIG. 2, guide rollers 6, exit induction guide roller 7, the arrangement of the pin Nchirora 50 is only an example, it can be changed appropriately placed There is . In Figure 1, a flexographic impression cylinders 11, the flexographic plate cylinder 21 and anilox roll 31 that are arranged side by side in the horizontal direction.

  In the present embodiment, the shaft 20 of the flexographic plate cylinder 21 and the shaft 20 of the gravure impression cylinder 22 are shared, and the shaft 30 of the anilox roll 31 and the shaft 30 of the gravure plate cylinder 32 are shared. It has become. However, each cylinder and the shaft may be integrated, and the shaft may be rearranged without sharing the shaft.

  In the present embodiment, the shaft 10, the shaft 20, and the shaft 30 are supported by the printing machine body 2 at both ends. However, when the width of the sheet-like substrate S to be printed is small and the lengths of the shaft 10, the shaft 20 and the shaft 30 are short, the shaft 10, the shaft 20 and the shaft 30 are connected to one end. It can also be a cantilever structure that is supported only by it.

  In the gravure printing of the present embodiment, as shown in FIG. 2, the sheet-like printed material S is conveyed from the direction changing roller 5 to the gravure impression cylinder 22, and a pinch roller is used for conveying the sheet-shaped printed material S. 50 is not used. However, the sheet-like printed material S can also be conveyed from the direction changing roller 5 to the gravure impression cylinder 22 via the pinch roller 50. In this case, since the sheet-shaped printed material S passes between the pinch roller 50 and the flexo impression cylinder 11, an appropriate tension acts on the sheet-shaped printed material S to prevent the sheet-shaped printed material S from slackening. be able to.

  Further, in the present embodiment, the single color printing flexographic printing structure A and the gravure printing structure B in which one ink supply device 4 is arranged in the flexographic printing and gravure printing machine 1 have been described. However, as described below, the flexographic and gravure printing machine of the present invention can be embodied as a multicolor printing machine in which a plurality of ink supply devices are arranged.

  For example, as one method of making a multicolored flexographic printing structure, each of the flexo impression cylinder, flexographic printing cylinder, anilox roll, and ink supply device is set as one set, and a plurality of sets are sequentially arranged. Can do. Multi-color printing can be performed by sequentially passing the sheet-like substrate between each flexo impression cylinder and each flexo plate cylinder. A multicolor gravure printing structure can be obtained by recombining each flexo plate cylinder and each anilox roll with a gravure impression cylinder and a gravure plate cylinder, respectively.

  As another method of making a multi-color flexographic printing structure, one set of a flexographic plate cylinder, an anilox roll, and an ink supply device is used as a set, and a plurality of sets are formed around a large-diameter flexo impression cylinder. The center drum system can be arranged sequentially. Multi-color printing can be performed by transporting the sheet-shaped substrate along the outer periphery of one flexo impression cylinder. A multicolor gravure printing structure can be obtained by recombining each flexo plate cylinder and each anilox roll with a gravure impression cylinder and a gravure plate cylinder, respectively.

DESCRIPTION OF SYMBOLS 1 ... Flexo press and gravure printing machine 4 ... Ink supply apparatus 4a ... Doctor blade 4b ... Doctor blade 5 ... Direction change roller 11 ... Flexo impression cylinder 21 ... Flexo printing cylinder 22 ... Gravure impression cylinder 31 ... Anilox roll 32 ... Gravure plate cylinder 40 ... Ink A ... Flexographic printing structure B ... Gravure printing structure S ... Sheet-like printed material

Claims (2)

A flexographic and gravure printing machine capable of selectively rearranging a flexographic printing structure for performing flexographic printing and a gravure printing structure for performing gravure printing,
A box-shaped printing machine main body into which the sheet-like printed material is introduced from above one surface extending in the vertical direction and the sheet-like printed material printed from above the other surface opposite to the one surface is led out;
A flexo impression cylinder supported below the printer body ;
A pinch roller that is supported by the printing press main body so as to be positioned above the flexo impression cylinder , contacts the top of the flexo impression cylinder, infeeds the sheet-like printed material, and winds around the flexo impression cylinder;
A flexo plate cylinder that is supported by the printing press main body at a position parallel to the flexo impression cylinder and that contacts the flexo impression cylinder and prints on the sheet-like printed material;
A gravure impression cylinder that will be supported by the printer main body in non-contact with the flexo impression cylinder instead of the flexographic plate cylinder,
An anilox roll that is supported by the printing press main body at a position parallel to the flexographic plate cylinder and that supplies ink in contact with the flexographic plate cylinder;
A gravure plate cylinder that is supported by the printing press main body instead of the anilox roll and contacts the gravure impression cylinder and prints on the sheet-like printed material;
An ink supply device that is supported by the printer main body and attaches ink to the anilox roll or the gravure plate cylinder;
A direction changing roller that conveys the sheet-like printed material supported and introduced above the main body of the printing machine in both directions of the pinch roller and the gravure impression cylinder;
A box-shaped drying box provided on the other surface side of the printing machine main body and extending in the vertical direction;
A guide roller for guiding the sheet-like printed material supported and printed by the printing machine main body at a lower position of the flexo impression cylinder to a lower entrance of the drying box;
An exit guide roller that is supported in the drying box and guides the sheet-like printed material after printing to an outlet of the drying box, and the flexographic printing structure includes at least the flexo impression cylinder, and the pinch roller. The gravure plate cylinder, the direction changing roller, the anilox roll, and the ink supply device. The gravure printing structure includes at least the gravure pressure cylinder, the direction changing roller, and the gravure plate cylinder. And a flexographic printing press and gravure printing press characterized by comprising the ink supply device.   The flexographic printing machine and gravure printing machine according to claim 1, further comprising two doctor blades arranged with a contact portion of the anilox roll or the gravure plate cylinder in contact with ink of the ink supply device. .

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