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JP5674632B2 - Box making method and box making apparatus - Google Patents

Box making method and box making apparatus Download PDF

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JP5674632B2
JP5674632B2 JP2011284280A JP2011284280A JP5674632B2 JP 5674632 B2 JP5674632 B2 JP 5674632B2 JP 2011284280 A JP2011284280 A JP 2011284280A JP 2011284280 A JP2011284280 A JP 2011284280A JP 5674632 B2 JP5674632 B2 JP 5674632B2
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suction means
folding
flaps
panels
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JP2013132815A (en
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憲治 力元
憲治 力元
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株式会社フジキカイ
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Description

本発明は段ボール等からなる折畳みシ−トを開函する製函方法及び製函装置に関する。   The present invention relates to a box making method and a box making apparatus for opening a folded sheet made of cardboard or the like.

従来、同貼りして平らに折り畳まれた段ボール等からなる折畳みシ−トをマガジンから1枚ずつ取り出して開函して箱を成形し、箱のフラップを折り畳む製函装置が知られている。例えば、下記の特許文献1には、製函された箱に被包装品を上下方向から詰め込むために、箱の開口が上下方向を向くよう起立状態の折畳みシ−トのパネルを吸着手段で折畳みシ−トの左右両側から吸着して開函する製函装置が示されている。   2. Description of the Related Art Conventionally, a box making apparatus is known in which folding sheets made of corrugated cardboard or the like that are pasted and folded flat are taken out from a magazine one by one, opened to form a box, and a box flap is folded. For example, in Patent Document 1 below, in order to pack a packaged product into a box that has been boxed from above and below, a folding sheet panel in an upright state is folded by suction means so that the opening of the box faces in the vertical direction. There is shown a box making apparatus that opens from both the left and right sides of the sheet.

特開2004−224383号公報JP 2004-224383 A

しかし、上記の特許文献1に示された製函装置では、箱のサイズを変更する際に、夫々の吸着手段の配設位置の変更や部品交換等を行なって、吸着手段を折畳みシ−トのサイズに対応させなければならない。   However, in the box making apparatus disclosed in Patent Document 1, when the size of the box is changed, the position of the respective suction means is changed, the parts are replaced, etc., and the suction means is folded. Must correspond to the size of.

本発明は、折畳みシ−トのサイズの変更に対応し得る製函方法及び製函装置を提供することを目的としている。   An object of the present invention is to provide a box making method and a box making apparatus that can cope with a change in the size of a folding sheet.

請求項1の発明にかかる製函方法においては、開函時に両端縁が開口した角筒となる複数のパネル(9)と、該複数のパネル(9)のうち開函時に対向する一対のパネル(9)の夫々の両端縁に連設された外フラップ(10a,10b)と、該一対のパネル(9)とは別に開函時に対向する別の一対のパネル(9)の夫々の両端縁に連設された内フラップ(10c,10d)を有する折畳みシート(2A)を、搬送路(12)にて保持した状態で、各一対のモータによって移動し得るよう前記搬送路(12)の両側に夫々配設した吸着手段(22)を前記各一対のモータの夫々を駆動制御することによって、折畳みシートのサイズに応じて前記一対のパネル(9)の夫々或いは一端縁側から延出した前記外フラップ(10a,10b)の夫々或いは内フラップ(10c,10d)の夫々を吸着し、該パネル(9)或いは外フラップ(10a,10b)或いは内フラップ(10c,10d)に吸着している夫々の吸着手段(22)を折畳みシート(2A)のサイズに応じて前記搬送路(12)の搬送方向に交差する幅方向に互いが離間するよう移動させつつ、該夫々の吸着手段(22)を搬送方向において両吸着手段(22)が互いに接近する向きに移動させて、折畳みシート(2A)を開函し、前記折畳みシート(2A)を開函した後、前記各一対のモータの駆動制御によって前記吸着している夫々の吸着手段(22)を搬送方向における同じ向きに移動させて、折畳みシート(2A)を開函させた状態を維持しながら移動させて受け渡す。 In the box making method according to the first aspect of the present invention, a plurality of panels (9) which are square tubes whose both ends are opened when the box is opened, and a pair of panels (9) which are opposed to each other when the box is opened. The outer flaps (10a, 10b) connected to the both end edges of each of (9) and the both end edges of another pair of panels (9) facing each other at the time of opening apart from the pair of panels (9) The folding sheet (2A) having the inner flaps (10c, 10d) continuously provided on the both sides of the conveying path (12) so as to be moved by each pair of motors while being held by the conveying path (12). Each of the pair of motors is driven and controlled by the adsorbing means (22) respectively disposed on each of the pair of panels (9) according to the size of the folding sheet, and the outer portion extended from one edge side. Each of the flaps (10a, 10b) Or each inner flap (10c, 10d) is adsorbed and each adsorbing means (22) adsorbed to the panel (9), outer flap (10a, 10b) or inner flap (10c, 10d) is folded. While moving the suction means (22) away from each other in the width direction intersecting the transport direction of the transport path (12) according to the size of the sheet (2A), the respective suction means (22) are both suction means (22 in the transport direction). ) Are moved toward each other, the folding sheet (2A) is opened , the folding sheet (2A) is opened, and then each of the adsorptions that are adsorbed by the drive control of each of the pair of motors. The means (22) is moved in the same direction in the conveying direction, and the folded sheet (2A) is moved and delivered while maintaining the opened state.

請求項1の発明では、各一対のモータの夫々を駆動制御することによって搬送路(12)の搬送方向及び幅方向に移動調節可能な各吸着手段(22)を開函時に対向する夫々の外フラップ(10a,10b)或いは内フラップ(10c,10d)或いはパネル(9)に搬送路(12)の両側から当接させ、それらの外フラップ(10a,10b)或いは内フラップ(10c,10d)或いはパネル(9)を吸着した状態で互いの吸着手段(22)を折畳みシート(2A)のサイズに応じて搬送路(12)の幅方向に離間するよう移動させつつ、夫々の吸着手段(22)を搬送方向において接近させることにより、各種の折畳みシート(2A)を開函することができる。 According to the first aspect of the present invention, the respective suction means (22) that can be moved and adjusted in the transport direction and the width direction of the transport path (12) by controlling the driving of each of the pair of motors are arranged to face each other at the time of opening. The flap (10a, 10b), the inner flap (10c, 10d) or the panel (9) is brought into contact with both sides of the conveyance path (12), and the outer flap (10a, 10b) or inner flap (10c, 10d) or While adsorbing the panel (9), the respective adsorbing means (22) are moved away from each other in the width direction of the conveying path (12) according to the size of the folded sheet (2A), and the respective adsorbing means (22). Can be opened in the conveying direction by opening the various folding sheets (2A).

また、請求項の発明では、折畳みシート(2A)を開函するための各吸着手段(22)により、前記各一対のモータの駆動制御によって開函された折畳みシート(2A)を吸着した状態を維持しながら移動させて受け渡すので、開函された折畳みシート(2A)を搬送する際に該折畳みシート(2A)の偏向等を防止するサイドガイド等の案内構造を省くことができる。 In the invention of claim 1 , the folding sheet (2A) opened by the drive control of each of the pair of motors is sucked by the suction means (22) for opening the folding sheet (2A). since passes is moved while maintaining a, it is possible to save the guide structure of the side guide or the like for preventing deflection or the like of the folded sheet (2A) during the transport of Hirakihako been folded sheet (2A).

請求項1の発明を前提とする請求項の発明にかかる製函方法においては、前記折畳みシート(2A)を開函した後、折込み部(26)が前記一端縁側に延出した夫々の内フラップ(10c,10d)を該内フラップ(10c,10d)の先端が互いに接近する向きに折り込むと共に該折り込んだ夫々の内フラップ(10c,10d)を介して被包装物(7)を支持した状態で、前記吸着している夫々の吸着手段(22)が前記搬送方向に開函された箱(2B)を移動させる。 In the box making method according to the invention of claim 2 premised on the invention of claim 1, after the folding sheet (2A) is opened, the folding part (26) extends to the one end edge side. A state in which the flaps (10c, 10d) are folded in such a direction that the tips of the inner flaps (10c, 10d) approach each other and the package (7) is supported via the folded inner flaps (10c, 10d). Then, each of the adsorbing means (22) adsorbing moves the box (2B) opened in the conveying direction.

請求項の発明では、折込み部(26)が内フラップ(10c,10d)を円滑に折り込むと共に、該折り込んだ内フラップ(10c,10d)を介して被包装物(7)を支持した状態で夫々の吸着手段(22)が搬送方向に箱(2B)を移動させるので、封緘に至るまでの処理を速やかに行なうことができる。 In the invention of claim 2 , the folded portion (26) smoothly folds the inner flap (10c, 10d) and supports the package (7) through the folded inner flap (10c, 10d). Since each adsorption | suction means (22) moves a box (2B) to a conveyance direction, the process up to sealing can be performed rapidly.

請求項1または請求項2の発明を前提とする請求項の発明にかかる製函方法においては、前記夫々の吸着手段(22)が前記一端縁側から延出した前記外フラップ(10a,10b)の夫々を吸着し、それらの外フラップ(10a,10b)同士が各外フラップ(10a,10b)に連設された前記一対のパネル(9)同士より前記幅方向に離間するよう前記夫々の吸着手段(22)を前記幅方向に移動させて前記折畳みシート(2A)を開函すると共に前記外フラップ(10a,10b)を開き、該両外フラップ(10a,10b)間で相対向している内フラップ(10c,10d)を折込み部(30,31)により夫々の内フラップ(10c,10d)の先端が互いに接近する向きに傾ける。 In the box making method according to the invention of claim 3 premised on the invention of claim 1 or 2, the outer flaps (10a, 10b) in which the respective suction means (22) extend from the one end edge side. Each of the outer flaps (10a, 10b) is separated from the pair of panels (9) connected to the outer flaps (10a, 10b) in the width direction. The folding sheet (2A) is opened by moving the means (22) in the width direction, and the outer flaps (10a, 10b) are opened, and the outer flaps (10a, 10b) are opposed to each other. The inner flaps (10c, 10d) are tilted by the folding portions (30, 31) so that the tips of the inner flaps (10c, 10d) approach each other.

請求項の発明では、各外フラップ(10a,10b)を幅方向へ開いてから、該両外フラップ(10a,10b)間で相対向している内フラップ(10c,10d)を折込み部(30,31)により該内フラップ(10c,10d)の先端が互いに接近する向きに傾けるので、内フラップ(10c,10d)を傾ける際に外フラップ(10a,10b)と内フラップ(10c,10d)との接触を避けることができる等、内フラップ(10c,10d)の折り込みを円滑に行なうことができる。 In the invention of claim 3 , after opening each outer flap (10a, 10b) in the width direction, the inner flaps (10c, 10d) facing each other between the outer flaps (10a, 10b) are folded portions ( 30, 31) and the tips of the inner flaps (10c, 10d) are tilted toward each other. Therefore, when the inner flaps (10c, 10d) are tilted, the outer flaps (10a, 10b) and the inner flaps (10c, 10d) The inner flaps (10c, 10d) can be smoothly folded in such a manner that contact with the inner flap can be avoided.

請求項の発明にかかる製函装置においては、開函時に両端縁が開口した角筒となる複数のパネル(9)と、該複数のパネル(9)のうち開函時に対向する一対のパネル(9)の夫々の両端縁に連設された外フラップ(10a,10b)と、該一対のパネル(9)とは別に開函時に対向する別の一対のパネル(9)の夫々の両端縁に連設された内フラップ(10c,10d)を有する折畳みシート(2A)を、搬送路(12)にて保持する保持手段(11a)と、前記搬送路(12)にて保持された折畳みシート(2A)における前記一対のパネル(9)の夫々或いは一端縁側から延出した前記外フラップ(10a,10b)の夫々或いは内フラップ(10c,10d)の夫々を吸着すると共に各一対のモータによって移動し得るよう前記搬送路(12)の両側に夫々配設された吸着手段(22)と、前記搬送路(12)の両側に配設され、前記各一対のモータの夫々を駆動制御することによって各吸着手段(22)を前記搬送路(12)の搬送方向と該搬送方向に交差する幅方向に移動案内する案内手段(13)とを備え、該案内手段(13)は、前記折畳みシート(2A)のサイズに応じて前記一対のパネル(9)の夫々或いは一端縁側から延出した前記外フラップ(10a,10b)の夫々或いは内フラップ(10c,10d)の夫々を前記吸着手段(22)が夫々吸着し得るよう案内すると共に、各吸着手段(22)を前記幅方向に離間するよう移動させつつ、該夫々の吸着手段(22)を搬送方向において両吸着手段(22)が互いに接近する向きに移動し得るよう構成され、前記各一対のモータの駆動制御によって前記吸着している夫々の吸着手段(22)を搬送方向における同じ向きに移動させて、折畳みシート(2A)を開函させた状態を維持しながら移動させて受け渡すよう構成されている。 In the box making apparatus according to the fourth aspect of the present invention, a plurality of panels (9) which are square tubes whose both edges are opened when the box is opened, and a pair of panels (9) which are opposed to each other when the box is opened. The outer flaps (10a, 10b) connected to the both end edges of each of (9) and the both end edges of another pair of panels (9) facing each other at the time of opening apart from the pair of panels (9) Holding means (11a) for holding the folding sheet (2A) having the inner flaps (10c, 10d) continuously provided on the conveying path (12), and the folding sheet held by the conveying path (12) Each of the pair of panels (9) in (2A), each of the outer flaps (10a, 10b) or each of the inner flaps (10c, 10d) extending from one end edge side is adsorbed and moved by each pair of motors. So that you can carry A road (12) on both sides respectively disposed adsorptive means (22), disposed on opposite sides of said conveying path (12), wherein the suction means by controlling the driving of the respective pairs of the motor (22 ) In the width direction that intersects the transport direction of the transport path (12) and the transport direction (12), and the guide means (13) has the size of the folding sheet (2A). Accordingly, the suction means (22) can suck each of the pair of panels (9), each of the outer flaps (10a, 10b) extending from the edge side, or each of the inner flaps (10c, 10d). The suction means (22) can be moved in the direction in which the suction means (22) approach each other in the transport direction while moving the suction means (22) so as to be separated in the width direction. Configuration Is moved, the move in the same direction in the transport direction of the suction means (22) for s husband that the suction by the drive control of the pair of motors, while maintaining a state of being Hirakihako sheet (2A) folding It is configured to be handed over .

請求項の発明では、各一対のモータの夫々を駆動制御することによって夫々の吸着手段(22)の位置を案内手段(13)により搬送方向や幅方向に変更し得るので、各吸着手段(22)により折畳みシート(2A)を開函することができる。また、各吸着手段(22)の位置を開函時に対向する夫々の外フラップ(10a,10b)或いは内フラップ(10c,10d)或いはパネル(9)の位置に合わせて変更し、折畳みシ−ト(2A)のサイズの変更に対応させることができる。また、折畳みシート(2A)を開函するための各吸着手段(22)により、前記各一対のモータの駆動制御によって開函された折畳みシート(2A)を吸着した状態で偏向させることなく搬送方向に移動させて受け渡すので、開函された折畳みシート(2A)を搬送する際に該折畳みシート(2A)の偏向等を防止するサイドガイド等の案内構造を省くことができる。 In the invention of claim 4 , by controlling the driving of each of the pair of motors, the position of the respective suction means (22) can be changed by the guide means (13) in the transport direction or the width direction. 22), the folding sheet (2A) can be opened. Further, the position of each suction means (22) is changed in accordance with the position of the respective outer flap (10a, 10b), inner flap (10c, 10d) or panel (9) facing each other when opening, and the folding sheet is changed. It is possible to correspond to the change in size of (2A). Also, the conveying direction without deflecting the folded sheet (2A) opened by the drive control of each of the pair of motors by the respective suction means (22) for opening the folded sheet (2A). Therefore, when the folded folding sheet (2A) is conveyed, a guide structure such as a side guide for preventing the folding sheet (2A) from being deflected can be omitted.

請求項の発明を前提とする請求項の発明にかかる製函装置において、前記各案内手段(13)は、前記吸着手段(22)を支持する支持体(19)と、該支持体(19)を前記幅方向に案内する第1案内体(18b,20)と、該第1案内体(18b,20)にて前記支持体(19)と共に前記幅方向に移動可能に配設された第1ローラ(24)と、該支持体(19)を前記搬送方向に案内する第2案内体(17,18a)と、該第2案内体(17,18a)にて前記支持体(19)と共に前記搬送方向に移動可能に配設された複数の第2ローラ(23a,23b)と、前記第2案内体(17,18a)に対し搬送方向における前後で回転可能に配設された複数の回転体(14,15)と、前記支持体(19)或いは前記吸着手段(22)に接続されると共に第1ローラ(24)と複数の第2ローラ(23a,23b)と前記夫々の回転体(14,15)に略十字状に巻き掛けられて前記回転体(14,15)を介して前記一対のモータにより駆動される索体(25)を備えており、前記一対のモータによる回転体(14,15)の回転により回転体(14,15)から支持体(19)までの索体(25)の長さを変化させて吸着手段(22)を搬送方向及び幅方向へ移動し得るようにした。 In the box making apparatus according to the invention of claim 5 based on the invention of claim 4 , each guide means (13) includes a support body (19) for supporting the suction means (22), and the support body ( 19) is arranged to be movable in the width direction together with the support body (19) in the first guide body (18b, 20) for guiding the width direction in the width direction, and the first guide body (18b, 20). The first roller (24), the second guide body (17, 18a) for guiding the support body (19) in the transport direction, and the support body (19) by the second guide body (17, 18a). A plurality of second rollers (23a, 23b) arranged to be movable in the carrying direction and a plurality of rollers arranged to be rotatable in the front-rear direction in the carrying direction with respect to the second guide body (17, 18a). Rotating body (14, 15) and said support (19) or said adsorption means (22) Is connected to the first roller (24), the plurality of second rollers (23a, 23b), and the respective rotating bodies (14, 15) and wound around the rotating body (14, 15) in a substantially cross shape. Through the pair of motors, and the rotating body (14, 15) is rotated by the pair of motors from the rotating body (14, 15) to the support body (19). The length of the cord (25) was changed so that the suction means (22) could be moved in the transport direction and the width direction.

請求項の発明では、各回転体(14,15)から支持体(19)までの索体(25)の長さを変化させる索体(25)を介して支持体(19)を移動させることができる案内手段(13)により、モータのエネルギ消費量を低減すると共に、吸着手段(22)の位置を搬送方向や幅方向に容易に変更することができる。 In invention of Claim 5 , a support body (19) is moved via the rope body (25) which changes the length of the rope body (25) from each rotary body (14,15) to a support body (19). The guide means (13) capable of reducing the energy consumption of the motor and easily changing the position of the suction means (22) in the transport direction and the width direction.

本発明は、折畳みシ−トのサイズの変更に対応し得る製函方法及び製函装置を提供することができる。   The present invention can provide a box making method and a box making apparatus that can cope with a change in the size of a folding sheet.

製函装置の全体を示す概略平面図。The schematic plan view which shows the whole box making apparatus. 吸着手段が初期位置にある状態を示す製函部の概略部分平面図。The schematic partial top view of the box making part which shows the state which has an adsorption | suction means in an initial position. (a)は吸着手段を外フラップに接触させた状態を示す製函部の概略平面図、(b)は(a)のタイミングにおけるフラップ折込み部の状態を示す製函部の概略正面図。(A) is a schematic top view of the box making part which shows the state which made the adsorption | suction means contact the outer flap, (b) is a schematic front view of the box making part which shows the state of the flap folding part in the timing of (a). (a)は吸着手段が折畳みシートを開函した状態を示す製函部の概略平面図、(b)は開函後に折畳みシートの後端を基準位置に移動させて内フラップを傾けた状態を示す製函部の概略正面図。(A) is a schematic plan view of the box making unit showing a state where the suction means has opened the folded sheet, and (b) is a state in which the rear end of the folded sheet is moved to the reference position after opening and the inner flap is inclined. The schematic front view of the box making part shown. (a)は開函後に折畳みシートの後端を基準位置に移動させた状態を示す製函部の概略平面図、(b)は折込み体で内フラップを折り込んだ状態を示す製函部の概略正面図。(A) is a schematic plan view of the box making part showing a state in which the rear end of the folding sheet is moved to the reference position after opening, and (b) is an outline of the box making part showing a state in which the inner flap is folded by the folding body. Front view. (a)〜(f)は折畳みシートの製函過程を示す斜視図または側面図。(A)-(f) is a perspective view or side view which shows the box making process of a folding sheet | seat.

図1に示す製函装置においては、マガジン1に収容された折畳みシート2A(図6(a)参照)をロボット3のハンド4により製函部5に供給し、その製函部5で折畳みシート2Aを開函して図6(b)(c)(d)(e)に示すように箱2Bを成形すると共に、搬送コンベヤ6に搬入された被包装物7をロボット3のハンド4によりその箱2Bに供給した後、その製函部5で被包装物7が供給された箱2Bを封緘部35にてテープ貼り等の周知の封緘手法により図6(f)のごとく封緘し、排出コンベヤ8に搬出する。   In the box making apparatus shown in FIG. 1, the folding sheet 2 </ b> A (see FIG. 6A) accommodated in the magazine 1 is supplied to the box making unit 5 by the hand 4 of the robot 3. 2A is opened and a box 2B is formed as shown in FIGS. 6B, 6C, 6D, and 6E, and the object 7 to be packaged carried on the conveyor 6 is moved by the hand 4 of the robot 3. After being supplied to the box 2B, the box 2B supplied with the package 7 in the box making unit 5 is sealed in the sealing unit 35 as shown in FIG. Carry out to 8.

図6(a)に示す折畳みシート2Aは、同貼りして平らに折り畳まれた段ボールからなるシートであり、折畳みシート2Aを開函した状態では図6(b)に示すように4枚のパネル9(相対向する左壁部9a及び右壁部9b、相対向する前壁部9c及び後壁部9d)により四角筒をなし、パネル9の上下両端縁部からは2枚の外フラップ10a,10bと2枚の内フラップ10c,10dがパネル9に対し上下に位置するよう起立状態でパネル9の周方向へ互いに隣接している。   The folding sheet 2A shown in FIG. 6 (a) is a sheet made of corrugated cardboard that is pasted and folded flat, and in the state where the folding sheet 2A is opened, there are four panels as shown in FIG. 6 (b). 9 (a left wall portion 9a and a right wall portion 9b that face each other, a front wall portion 9c and a rear wall portion 9d that face each other) form a square tube, and two outer flaps 10a, 10 b and the two inner flaps 10 c and 10 d are adjacent to each other in the circumferential direction of the panel 9 in a standing state so as to be positioned above and below the panel 9.

ロボット3は三次元の自由度を有する多関節ロボットであって、所定の動作範囲内を自由移動可能なハンド4には複数の吸着部11a(保持手段)と、それらの吸着部11aの向きに対し90度異なるよう向けた複数の吸着部11bが配設されている。吸着部11a及び吸着部11bは、夫々、折畳みシート2Aのサイズや被包装物7の大きさに応じて、各吸着部11a,11bの間隔を調節し得るよう構成されている。所定の動作範囲内には、マガジン1の取出部1aと搬送コンベヤ6の取出部6aと製函部5が配設されている。   The robot 3 is an articulated robot having a three-dimensional degree of freedom, and the hand 4 that can freely move within a predetermined movement range has a plurality of suction portions 11a (holding means) and the directions of the suction portions 11a. A plurality of suction portions 11b are arranged so as to be different from each other by 90 degrees. The suction part 11a and the suction part 11b are each configured to be able to adjust the spacing between the suction parts 11a and 11b according to the size of the folding sheet 2A and the size of the article 7 to be packaged. Within the predetermined operating range, the take-out part 1a of the magazine 1, the take-out part 6a of the conveyor 6 and the box making part 5 are arranged.

製函部5は、図1及び図2に示すように、封緘部35に向けて延設された搬送路12と、搬送路12を挟む両側に配設された案内部13(案内手段)と、図3〜図5に示すように搬送路12の直下に配設されたフラップ折込み部36を備えている。   As shown in FIGS. 1 and 2, the box-making unit 5 includes a conveyance path 12 extending toward the sealing unit 35, and guide portions 13 (guide means) disposed on both sides of the conveyance path 12. As shown in FIGS. 3 to 5, a flap folding portion 36 disposed immediately below the conveyance path 12 is provided.

各案内部13は、案内レール17(第2案内体)とスライダ18と支持体19とベルト25(索体)とプーリ14,15等を有している。
各案内レール17は、搬送路12に沿って(製函部5における箱搬送方向に)延び、本体フレーム(不図示)によって支持されており、各案内レール17の両端付近にプーリ14,15が配設されている。プーリ15はサーボモータ16を介し水平回転し、プーリ14は不図示のサーボモータを介して水平回転し得るよう、夫々のサーボモータ(モータ)が本体フレーム(不図示)に支持されている。
Each guide portion 13 includes a guide rail 17 (second guide body), a slider 18, a support body 19, a belt 25 (cord body), pulleys 14 and 15, and the like.
Each guide rail 17 extends along the transport path 12 (in the box transport direction in the box making unit 5) and is supported by a main body frame (not shown), and pulleys 14 and 15 are provided near both ends of each guide rail 17. It is arranged. Each pulley 15 is supported by a main body frame (not shown) so that the pulley 15 can rotate horizontally via a servomotor 16 and the pulley 14 can rotate horizontally via a servomotor (not shown).

各スライダ18は、スライダ本体18cと、スライダ本体18cに装備された第1ガイド部18a(第2案内体)、第2ガイド部18b(第1案内体)、4つのローラ23a,23b(第2ローラ)と、第2ガイド部18bによって搬送方向に交差する幅方向にスライド移動可能に支持されたスライド軸20(第1案内体)と、スライド軸20の一端側に配設されたローラ24(第1ローラ)を備えており、第1ガイド部18aが案内レール17にスライド可能に係合していることにより、案内レール17上を移動可能とされている。そして、スライド軸20の他端側には支持体19の本体21が装備されている。   Each slider 18 includes a slider body 18c, a first guide portion 18a (second guide body), a second guide portion 18b (first guide body), and four rollers 23a, 23b (second guide) provided on the slider body 18c. Roller), a slide shaft 20 (first guide body) supported by the second guide portion 18b so as to be slidable in the width direction intersecting the transport direction, and a roller 24 (on the one end side of the slide shaft 20). The first guide portion 18a is slidably engaged with the guide rail 17, so that it can move on the guide rail 17. A main body 21 of a support 19 is provided on the other end side of the slide shaft 20.

本体21は中央付近に1本のベルト25の両端部25a,25bが固定され、その両側に開函用吸着部22aが配設されている。各開函用吸着部22aはエアー配管(不図示)が接続されて折畳みシート2Aの外フラップ10a,10bを吸着し得るよう吸着手段22として構成されている。   In the main body 21, both end portions 25a and 25b of one belt 25 are fixed in the vicinity of the center, and an opening adsorbing portion 22a is disposed on both sides thereof. Each opening suction part 22a is configured as a suction means 22 so that an air pipe (not shown) is connected to suck the outer flaps 10a and 10b of the folded sheet 2A.

1本のベルト25は、同一水平面上にて同一のプーリ14,15に噛合し、4つのローラ23a,23bとローラ24に略十字状に巻き掛けられて展張状態とされている。このため、プーリ14,15を回転駆動する夫々のサーボモータの回転方向及び回転量を不図示の制御手段により駆動制御すると、両プーリ14,15からベルト25の端部25a,25bまでの長さを変化させ、吸着手段22を有する支持体19を以下のように移動させる。   One belt 25 meshes with the same pulleys 14 and 15 on the same horizontal plane and is wound around the four rollers 23a and 23b and the roller 24 in a substantially cross shape to be in a stretched state. For this reason, when the rotation direction and the rotation amount of each of the servo motors that rotationally drive the pulleys 14 and 15 are driven and controlled by a control means (not shown), the length from both the pulleys 14 and 15 to the end portions 25a and 25b of the belt 25. And the support 19 having the suction means 22 is moved as follows.

先ず、両プーリ14,15が共に正転向きRFに回転すると、支持体19は搬送方向後方のプーリ15側に移動し、両プーリ14,15が共に逆転向きRBに回転すると、支持体19は搬送方向前方のプーリ14側に移動する。これらの場合、両プーリ14,15の回転量が同じであれば、支持体19は幅方向に移動することなく搬送方向のみに移動し、プーリ14,15の回転量に差がある場合は、支持体19は搬送方向のみならず、ローラ23aが置かれたプーリ14,15より内側のベルト25の張力と、ローラ23bが置かれたプーリ14,15より外側のベルト25の張力のうち、張力が小さい側に移動する。即ち、支持体19は水平面上を斜めに移動する。   First, when both pulleys 14 and 15 rotate in the forward direction RF, the support 19 moves to the pulley 15 side rearward in the transport direction, and when both pulleys 14 and 15 rotate in the reverse direction RB, the support 19 is It moves to the pulley 14 side forward in the transport direction. In these cases, if the rotation amounts of both pulleys 14 and 15 are the same, the support 19 moves only in the transport direction without moving in the width direction, and if there is a difference in the rotation amounts of the pulleys 14 and 15, The support 19 is not only in the conveying direction, but also the tension of the belt 25 inside the pulleys 14 and 15 where the roller 23a is placed and the tension of the belt 25 outside the pulleys 14 and 15 where the roller 23b is placed. Move to the smaller side. That is, the support 19 moves obliquely on the horizontal plane.

次に、プーリ14,15の回転量が同じでプーリ14が正転向きRFに回転し、プーリ15が逆転向きRBに回転する場合、支持体19は搬送方向に移動することなく、幅方向における内側(ローラ23a側)に移動し、プーリ14,15の回転量が同じでプーリ14が逆転向きRBに回転し、プーリ15が正転向きRFに回転する場合、支持体19は搬送方向に移動することなく、幅方向における外側(ローラ23b側)に移動するが、プーリ14,15の回転量に差がある場合は、支持体19は幅方向のみならず、プーリ14とベルト25の端部25a間の張力と、プーリ15とベルト25の端部25b間の張力が均衡するよう搬送方向において張力が小さい側にも移動する。即ち、支持体19は水平面上を斜めに移動する。   Next, when the amount of rotation of the pulleys 14 and 15 is the same, the pulley 14 rotates in the forward rotation direction RF, and the pulley 15 rotates in the reverse rotation direction RB, the support 19 does not move in the transport direction, but in the width direction. When the pulley 14 moves to the inside (the roller 23a side), the pulleys 14 and 15 have the same rotation amount, the pulley 14 rotates in the reverse direction RB, and the pulley 15 rotates in the normal direction RF, the support 19 moves in the transport direction. However, if there is a difference in the amount of rotation of the pulleys 14 and 15, the support body 19 is not only in the width direction but also the end portions of the pulley 14 and the belt 25. It moves to the side where the tension is small in the transport direction so that the tension between 25a and the tension between pulley 15 and end 25b of belt 25 are balanced. That is, the support 19 moves obliquely on the horizontal plane.

搬送路12の直下に配設されたフラップ折込み部36は、上下方向のみ移動可能な折込み体26(折込み部)と、搬送方向に移動可能な前側折込み部材30と後側折込み部材31(折込み部)を備えている。   The flap folding portion 36 disposed immediately below the conveyance path 12 includes a folding body 26 (folding portion) that can move only in the vertical direction, a front folding member 30 that can move in the conveyance direction, and a rear folding member 31 (folding portion). ).

折込み体26は、図2乃至図5に示すように折畳みシート2Aが供給される位置である搬送路12における搬送中心から幅方向に同じだけ離間した載置部26aが支持部26bに並設されてなり、不図示の制御手段が支持部26bの下方に配設されたエアシリンダ27を作動させることで上下方向に移動する。   As shown in FIGS. 2 to 5, the folding body 26 includes a mounting portion 26 a that is spaced apart from the conveyance center in the conveyance path 12 where the folding sheet 2 </ b> A is supplied by the same width direction as the support portion 26 b. Thus, the control means (not shown) moves up and down by operating the air cylinder 27 disposed below the support portion 26b.

なお、折込み体26は、図3及び図4に示すように折込み体26が降下した待機状態では、搬送路12に供給された折畳みシート2Aの下端縁より低く、図5に示すように折込み体26が上昇した状態では、該折畳みシート2Aのパネル9の下端緑に載置部26aの上面が当接する高さとなり、搬送方向における前方に配置された搬送ベッド33の上面と同じ高さとされる。   3 and 4, the folding body 26 is lower than the lower end edge of the folding sheet 2A supplied to the conveyance path 12 in the standby state in which the folding body 26 is lowered, and the folding body 26 as shown in FIG. In a state in which 26 is raised, the height of the upper surface of the mounting portion 26a comes into contact with the lower end green of the panel 9 of the folding sheet 2A, and is the same height as the upper surface of the transport bed 33 disposed forward in the transport direction. .

前側折込み部材30は、エアシリンダ29に支持され、不図示の制御手段がエアシリンダ29を作動させることで上下方向に移動する。
また、エアシリンダ29はエアシリンダ28が作動することで搬送方向に延びた案内レール28a上を移動するよう配設されていることから、前側折込み部材30は、前後方向にも移動する。このため、前側折込み部材30は一対の載置部26aの間から上昇した後、図4(b)のごとく搬送方向後方に移動して、内フラップ10c,10dに当接する。
The front folding member 30 is supported by the air cylinder 29, and moves up and down when a control means (not shown) operates the air cylinder 29.
Further, since the air cylinder 29 is arranged to move on the guide rail 28a extending in the transport direction when the air cylinder 28 is operated, the front folding member 30 also moves in the front-rear direction. For this reason, the front folding member 30 rises from between the pair of mounting portions 26a, then moves rearward in the transport direction as shown in FIG. 4B, and comes into contact with the inner flaps 10c and 10d.

後側折込み部材31は、不図示の制御手段がエアシリンダ32を作動させることで図4(b)のごとく搬送方向において基準位置Pの前後に移動する。
次に、製函部5の下流側には製函部5から封緘部35に亘って搬送ベッド33とその両側でサイドベルトコンベヤ34が配設されている。
The rear folding member 31 moves before and after the reference position P in the transport direction as shown in FIG. 4B when a control means (not shown) operates the air cylinder 32.
Next, on the downstream side of the box making unit 5, a transport bed 33 and side belt conveyors 34 are arranged on both sides from the box making unit 5 to the sealing unit 35.

サイドベルトコンベヤ34は箱2Bのサイズに応じて両サイドベルトコンベヤ34の間隔を調節し得るよう構成されている。そして、搬送ベッド33の両側には、外フラップ10a,10bが搬送ベッド33より下方に突出した状態で搬送されるよう、搬送方向に平行に隙間Gが形成されている。   The side belt conveyor 34 is configured such that the distance between the side belt conveyors 34 can be adjusted according to the size of the box 2B. A gap G is formed on both sides of the transport bed 33 in parallel with the transport direction so that the outer flaps 10a and 10b are transported in a state of protruding downward from the transport bed 33.

以上のように構成された製函部5とロボット3や搬送コンベヤ6等との間では不図示の各種の制御手段を介して情報伝達がなされ、各種の作動タイミングが調整された駆動制御が行われ、以下のように被包装物7が箱詰めされる。   Information is transmitted between the box making unit 5 configured as described above and the robot 3, the conveyor 6 and the like through various control means (not shown), and drive control in which various operation timings are adjusted is performed. Then, the package 7 is packed as follows.

先ず、図1に示すロボット3のハンド4は、マガジン1に収容された図3(b)に示す折畳みシ−ト2Aのパネル9である前壁部9cと左壁部9aを吸着部11aにより吸着し、折畳みシート2Aを1枚取り出して製函部5の搬送路12における搬送中心上に定められたシート供給位置に移送し、その供給位置で折畳みシート2Aを図3(b)のごとくパネル9の一端側から延出した箱2Bの底側となる外フラップ10a,10bと内フラップ10c,10dとが搬送方向における前後に並ぶように、且つ、折畳みシート2Aの後端が基準位置Pに合致するよう起立状態で保持する。   First, in the hand 4 of the robot 3 shown in FIG. 1, the front wall portion 9c and the left wall portion 9a, which are the panels 9 of the folding sheet 2A shown in FIG. Adsorb, take out one folded sheet 2A and transfer it to a sheet supply position defined on the conveyance center in the conveyance path 12 of the box making unit 5. At the supply position, the folded sheet 2A is a panel as shown in FIG. 9, the outer flaps 10a, 10b and the inner flaps 10c, 10d, which are the bottom side of the box 2B extending from one end side, are arranged in the front-rear direction in the conveying direction, and the rear end of the folding sheet 2A is at the reference position P. Hold upright to match.

この時、製函部5の各吸着手段22は図2のごとく搬送路12における搬送中心から幅方向両側(左右)に同じ距離だけ離間しており、また、底側の外フラップ10a,10bに対向するよう搬送方向における前後に双方がずれた位置(初期位置)で待機している。   At this time, as shown in FIG. 2, the suction means 22 of the box making unit 5 are separated from the conveyance center in the conveyance path 12 by the same distance on both sides (left and right) in the width direction, and are also separated from the outer flaps 10a and 10b on the bottom side. It stands by at a position (initial position) where both sides are displaced forward and backward in the transport direction so as to face each other.

なお、左右の吸着手段22の初期位置と後述する左右の吸着手段22の搬送方向及び幅方向への移動量は、予め使用する折畳みシート2Aの外フラップ10a,10bのサイズが予め設定されることによって、その設定情報に基づき使用する折畳みシート2Aに応じた適正位置に左右の吸着手段22が移動するようサーボモータが駆動制御される。   The initial positions of the left and right suction means 22 and the movement amounts of the left and right suction means 22 to be described later in the transport direction and width direction are set in advance by the sizes of the outer flaps 10a and 10b of the folding sheet 2A to be used in advance. As a result, the servo motors are driven and controlled so that the left and right suction means 22 move to an appropriate position according to the folding sheet 2A to be used based on the setting information.

折畳みシート2Aが供給位置で保持されると、図2に示すように初期位置で待機している左右の吸着手段22は、図3(a)に示すように、搬送路12側へ移動して折畳みシート2Aの底側の左右両外フラップ10a,10bを吸着する。その際、前記折込み体26や前側折込み部材30や後側折込み部材31は、図3(b)に示すように、折畳みシート2Aの底側から離間した待機状態にある。ロボット3のハンド4の吸着部11aは、左右の吸着手段22による吸着に合わせて、折畳みシート2Aに対する吸着を解除する。   When the folding sheet 2A is held at the supply position, the left and right suction means 22 waiting at the initial position as shown in FIG. 2 move to the conveyance path 12 side as shown in FIG. The left and right outer flaps 10a, 10b on the bottom side of the folding sheet 2A are adsorbed. At that time, the folding body 26, the front folding member 30, and the rear folding member 31 are in a standby state separated from the bottom side of the folding sheet 2A as shown in FIG. The suction part 11a of the hand 4 of the robot 3 releases the suction to the folded sheet 2A in accordance with the suction by the left and right suction means 22.

その後、左右の吸着手段22は、図4(a)に示すように、各外フラップ10a,10bを吸着した状態で、搬送路12の搬送中心から幅方向に同じ距離だけ互いに離間しつつ、搬送方向において互いに接近する向きに夫々距離Lだけ水平に移動して、折畳みシート2Aを開函して図6(b)のような底側及び蓋側が開口した箱2Bを成形する。   Thereafter, as shown in FIG. 4A, the left and right suction means 22 are transported while being separated from each other by the same distance in the width direction from the transport center of the transport path 12 in a state where the outer flaps 10a and 10b are sucked. In the direction, the sheets are moved horizontally by a distance L in the directions approaching each other, and the folding sheet 2A is opened to form a box 2B having an open bottom and lid as shown in FIG. 6B.

次に、左右の吸着手段22双方の図4(a)における幅方向及び搬送方向の距離関係を維持しながら、各吸着手段22を搬送方向上流側に水平移動させ、開口した箱2Bの搬送方向における後端が基準位置Pに到達した位置で停止させる。そして、左右の吸着手段22を幅方向へ互いに若干離間させて、図6(c)に示すように箱2Bの底側で左右の外フラップ10a,10bを鉛直状態から外側へ互いに若干開いて傾かせる。   Next, while maintaining the distance relationship between the width direction and the transport direction in FIG. 4A of both the left and right suction means 22, each suction means 22 is horizontally moved upstream in the transport direction, and the transport direction of the opened box 2B Is stopped at the position where the rear end reaches the reference position P. Then, the left and right suction means 22 are slightly separated from each other in the width direction, and the left and right outer flaps 10a and 10b are slightly opened outward from the vertical state on the bottom side of the box 2B as shown in FIG. 6C. Make it go.

次に、図4(b)に示すように、前側折込み部材30を待機状態から上昇させると共に後退させて箱2Bの底側の外フラップ10a,10b間に進入させ、前側の内フラップ10cを箱2Bの内側に傾けると共に、後側折込み部材31を待機状態から前進させて箱2Bの底側の外フラップ10a,10b間に進入させ、後側の内フラップ10dを箱2Bの内側に傾ける。   Next, as shown in FIG. 4B, the front folding member 30 is lifted from the standby state and retracted to enter between the outer flaps 10a and 10b on the bottom side of the box 2B, and the front inner flap 10c is moved to the box. 2B, the rear folding member 31 is advanced from the standby state to enter between the outer flaps 10a and 10b on the bottom side of the box 2B, and the inner flap 10d on the rear side is tilted to the inside of the box 2B.

この状態で、図5(b)に示すように、折込み体26を待機状態から上昇させて外フラップ10a,10b間に進入させ、傾いた各内フラップ10c,10dの先端に当接させる。そして、折込み体26を更に上昇させて各内フラップ10c,10dの先端を更に接近する向きに傾け、前後の内フラップ10c,10dを箱2Bの底側で水平に折り込む。なお、折込み体26が各内フラップ10c,10dに当接したタイミングで前側折込み部材30及び後側折込み部材31の待機状態への復帰を開始し、左右の吸着手段22を幅方向へ互いに接近させて箱2Bの底側の外フラップ10a,10bの先端を鉛直方向に向ける。   In this state, as shown in FIG. 5 (b), the folding body 26 is lifted from the standby state to enter between the outer flaps 10a and 10b and brought into contact with the tip ends of the inclined inner flaps 10c and 10d. Then, the folding body 26 is further raised and the tips of the inner flaps 10c, 10d are tilted to approach each other, and the front and rear inner flaps 10c, 10d are folded horizontally on the bottom side of the box 2B. The front folding member 30 and the rear folding member 31 return to the standby state at the timing when the folding body 26 comes into contact with the inner flaps 10c and 10d, and the left and right suction means 22 are brought closer to each other in the width direction. The tips of the outer flaps 10a, 10b on the bottom side of the box 2B are directed in the vertical direction.

次に、ロボット3のハンド4の吸着部11bが、搬送コンベヤ6の取出部6a側に搬入された被包装物7を三つ同時に吸着して、箱2Bの蓋側の開口から供給する。なお、1つの箱2Bに対する被包装物7の供給作業は所定回数繰り返される。箱2Bに供給された各被包装物7は折込み体26の載置部26a上に内フラップ10c,10dを介して支持される。   Next, the adsorbing part 11b of the hand 4 of the robot 3 adsorbs three articles to be packaged 7 carried into the take-out part 6a side of the transport conveyor 6 at the same time, and supplies them from the opening on the lid side of the box 2B. In addition, the supply operation | work of the to-be-packaged item 7 with respect to one box 2B is repeated predetermined times. Each article 7 to be packaged supplied to the box 2B is supported on the placing portion 26a of the folding body 26 via the inner flaps 10c and 10d.

被包装物7の供給作業が終了すると、左右の吸着手段22双方の幅方向及び搬送方向の距離関係を維持しながら、各吸着手段22を搬送方向下流側に水平移動させ、箱2Bを折込み体26から搬送ベッド33に移して、更に水平移動させる。なお、搬送ベッド33の後端33aは、箱2Bが搬送ベッド33に円滑に渡るように傾斜している。その後、箱2Bのパネル9の左壁部9a及び右壁部9bを左右のサイドベルトコンベヤ34に当接させて、サイドベルトコンベヤ34で箱2Bを挟持して搬送方向下流側(前方)に搬送する。その際、底側の外フラップ10a,10bは図2の隙間Gから搬送ベッド33より下方に突出している。また、左右の吸着手段22は、サイドベルトコンベヤ34に箱2Bを渡すと、プーリ14に向けての移動を中断して左右の外フラップ10a,10bに対する吸着を解除し、図2に示す初期位置に戻る。   When the supply work of the package 7 is completed, the suction means 22 is horizontally moved downstream in the transport direction while maintaining the distance relationship between the width direction and the transport direction of both the left and right suction means 22, and the box 2B is folded. 26 to the transfer bed 33 and further moved horizontally. Note that the rear end 33 a of the transfer bed 33 is inclined so that the box 2 </ b> B passes over the transfer bed 33 smoothly. Thereafter, the left wall portion 9a and the right wall portion 9b of the panel 9 of the box 2B are brought into contact with the left and right side belt conveyors 34, and the box 2B is sandwiched by the side belt conveyors 34 and conveyed downstream (forward) in the conveying direction. To do. At that time, the outer flaps 10a and 10b on the bottom side protrude downward from the transfer bed 33 through the gap G in FIG. Further, when the left and right suction means 22 pass the box 2B to the side belt conveyor 34, the movement toward the pulley 14 is interrupted and the suction to the left and right outer flaps 10a and 10b is released, and the initial position shown in FIG. Return to.

そして、サイドベルトコンベヤ34で箱2Bを搬送しながら封緘部35にて、図6(e)に示すように、箱2Bの蓋側の内フラップ10c,10dを内側に折り込んだ後、蓋側の外フラップ10a,10bを内側に折り込んで内フラップ10c,10dに重ねて、図6(f)のようにテープを貼ると共に、箱2Bの底側の外フラップ10a,10bを内側に折り込んで内フラップ10c,10dに重ねて、同様にテープを貼って封緘する。封緘された箱2Bは、排出コンベヤ8で搬送向きが転換され、ロボット3のハンド4で保持されて移送される。   Then, as shown in FIG. 6 (e), the inner flaps 10c and 10d on the lid side of the box 2B are folded inward at the sealing portion 35 while the box 2B is conveyed by the side belt conveyor 34, and then the lid side The outer flaps 10a and 10b are folded inward and overlapped with the inner flaps 10c and 10d, and a tape is applied as shown in FIG. 6 (f), and the outer flaps 10a and 10b on the bottom side of the box 2B are folded inward and the inner flaps are folded. 10p and 10d are overlapped and taped in the same manner and sealed. The sealed box 2B is transported by the discharge conveyor 8 and transferred by being held by the hand 4 of the robot 3.

本実施形態は下記の効果を有する。
(1) 搬送路12の搬送方向及び幅方向に移動調節可能な各吸着手段22を夫々の外フラップ10a,10bに当接させ、各外フラップ10a,10bを吸着した状態で互いの吸着手段22を折畳みシート2Aのサイズに応じて搬送路12の幅方向に離間させつつ搬送方向において接近させることにより、各種の折畳みシート2Aを開函することができる。
This embodiment has the following effects.
(1) The respective suction means 22 that can be moved and adjusted in the transport direction and the width direction of the transport path 12 are brought into contact with the respective outer flaps 10a and 10b, and the respective suction means 22 are attracted to each other with the respective outer flaps 10a and 10b being sucked. The folding sheets 2A can be opened by making them approach in the conveying direction while being separated in the width direction of the conveying path 12 according to the size of the folding sheet 2A.

(2) 折畳みシート2Aを開函するための左右の開函用吸着部22aにより、開函された折畳みシート2Aを吸着した状態で搬送方向に移動させるので、開函された折畳みシート2Aを搬送する際に該折畳みシート2Aの偏向等を防止するサイドガイド等の案内構造を省くことができる。   (2) Since the folded folding sheet 2A is moved in the transported direction by the left and right unfolding suction portions 22a for unfolding the folding sheet 2A, the unfolded folded sheet 2A is transported. When doing so, it is possible to omit a guide structure such as a side guide for preventing the folding sheet 2A from being deflected.

(3) 折込み体26が内フラップ10c,10dを円滑に折り込むと共に、該折り込んだ内フラップ10c,10dを介して被包装物7を支持した状態で夫々の吸着手段22が搬送方向に箱2Bを移動させるので、封緘に至るまでの処理を速やかに行なうことができる。   (3) The folding body 26 smoothly folds the inner flaps 10c and 10d, and each suction means 22 holds the box 2B in the conveying direction while supporting the article 7 to be packaged via the folded inner flaps 10c and 10d. Since it is moved, processing up to sealing can be performed quickly.

(4) 各外フラップ10a,10bを幅方向へ開いてから、該両外フラップ10a,10b間で相対向している夫々の内フラップ10c,10dを前側折込み部材30及び後側折込み部材31により該内フラップ10c,10dの先端が互いに接近する向きに傾けるので、各内フラップ10c,10dを傾ける際に外フラップ10a,10bと各内フラップ10c,10dとの接触を避けることができる等、各内フラップ10c,10dの折り込みを円滑に行なうことができる。   (4) After opening the outer flaps 10a and 10b in the width direction, the inner flaps 10c and 10d facing each other between the outer flaps 10a and 10b are moved by the front folding member 30 and the rear folding member 31. Since the tips of the inner flaps 10c and 10d are tilted toward each other, when the inner flaps 10c and 10d are tilted, contact between the outer flaps 10a and 10b and the inner flaps 10c and 10d can be avoided. The inner flaps 10c and 10d can be smoothly folded.

(5) 各吸着手段22の位置を案内部13により搬送方向や幅方向に変更し得るので、各吸着手段22により折畳みシート2Aを開函することができるばかりでなく、各吸着手段22の位置を外フラップ10a,10bの位置に合わせて変更し、折畳みシ−ト2Aのサイズの変更に対応することができる。   (5) Since the position of each suction means 22 can be changed in the conveying direction and the width direction by the guide portion 13, not only can the folding sheet 2A be opened by each suction means 22, but also the position of each suction means 22 Can be changed in accordance with the positions of the outer flaps 10a and 10b to cope with a change in the size of the folding sheet 2A.

(6) 案内部13として、サーボモータやプーリ14,15を移動させることなく、各プーリ14,15から支持体19までのベルト25の長さを変化させることによりベルト25を介して支持体19を移動させることができる機構を採用しているので、モータ等のエネルギ消費量を低減すると共に、左右の吸着手段22の位置を搬送方向や幅方向に容易に変更することができる。   (6) As the guide portion 13, the support body 19 is changed via the belt 25 by changing the length of the belt 25 from each pulley 14, 15 to the support body 19 without moving the servo motors and the pulleys 14, 15. Since a mechanism that can move the motor is employed, the energy consumption of the motor and the like can be reduced, and the positions of the left and right suction means 22 can be easily changed in the transport direction and the width direction.

本発明の趣旨に反しない範囲で前記実施形態以外にも適宜変更可能であり、例えば下記のような構成を採用することができる。
・ 左右の吸着手段22が折畳みシート2Aの底側の左右両外フラップ10a,10bを吸着するまで、折畳みシート2Aをローラ等で挟持する等の手法で保持するように保持手段を構成してもよい。
The present invention can be modified as appropriate in addition to the above-described embodiment without departing from the spirit of the present invention. For example, the following configuration can be employed.
The holding means may be configured to hold the folding sheet 2A with a roller or the like until the left and right suction means 22 suck the left and right outer flaps 10a and 10b on the bottom side of the folding sheet 2A. Good.

・ 箱2Bの一方の開口をテープ等により封緘してから、箱2Bの他方の開口から各被包装物7を供給するようにしてもよい。
・ 左右の吸着手段22のうち一方の吸着手段22を他方の吸着手段22より大きく搬送方向へ或いは幅方向へ移動させて折畳みシート2Aを開函するようにしてもよい。
-After sealing one opening of the box 2B with a tape etc., you may make it supply each to-be-packaged object 7 from the other opening of the box 2B.
The folding sheet 2A may be opened by moving one of the left and right suction means 22 larger than the other suction means 22 in the transport direction or in the width direction.

・ 折畳みシート2Aを開函させた際に対向する面であれば、左右の吸着手段22は、対向する一対のパネル9或いは対向する一対の内フラップ10c,10dを吸着して、折畳みシート2Aを開函させてもよく、また、例えば、左右の吸着手段22が夫々、パネル9と、そのパネル9に連設された外フラップ10a,10bを一緒に吸着する等して、折畳みシート2Aを開函させてもよい。   If the folding sheet 2A is a surface that faces when the folding sheet 2A is opened, the left and right suction means 22 suck the pair of opposing panels 9 or the pair of opposing inner flaps 10c and 10d, and thereby fold the folding sheet 2A. The folding sheet 2A may be opened by, for example, adsorbing the panel 9 and the outer flaps 10a and 10b connected to the panel 9 together by the left and right adsorbing means 22, respectively. You may leave it.

・ 内フラップ10c,10dを介して被包装物7を支持する折込み体26は、例えば、搬送方向前後などに分離可能に構成されていてもよい。
・ 搬送方向における前方に基準位置Pを設定し、折畳みシート2Aの前端を基準位置Pに合わせるように駆動制御する等、任意の位置に基準位置Pを設定してもよい。
The folding body 26 that supports the package 7 via the inner flaps 10c and 10d may be configured to be separable, for example, before and after the transport direction.
The reference position P may be set at an arbitrary position, for example, by setting the reference position P forward in the conveyance direction and driving and controlling the front end of the folding sheet 2A to match the reference position P.

・ 折畳みシート2Aのサイズが変わる際などに、基準位置Pを変更してもよい。
・ 複数のマガジン1に夫々サイズの異なる折畳みシート2Aを収容し、マガジン1を切り替えて何れかの折畳みシート2Aを取り出すようにしてもよい。
The reference position P may be changed when the size of the folding sheet 2A is changed.
The folding sheets 2A having different sizes may be accommodated in the plurality of magazines 1, and one of the folding sheets 2A may be taken out by switching the magazine 1.

2A…折畳みシート、2B…箱、7…被包装物、9…パネル、10a,10b…外フラップ、10c,10d…内フラップ、11a…吸着部、12…搬送路、13…案内部(案内手段)、14,15…プーリ(回転体)、16…サーボモータ、17…案内レール(第2案内体)、18…スライダ、18a…第1ガイド部(第2案内体)、18b…第2ガイド部(第1案内体)、19…支持体、20…スライド軸(第1案内体)、22…吸着手段、23a,23b…第2ローラ、24…第1ローラ、25…ベルト(索体)、26…折込み体(折込み部)、30…前側折込み部材(折込み部)、31…後側折込み部材(折込み部)。   2A ... Folding sheet, 2B ... Box, 7 ... Package, 9 ... Panel, 10a, 10b ... Outer flap, 10c, 10d ... Inner flap, 11a ... Suction part, 12 ... Conveyance path, 13 ... Guide part (Guiding means) , 14, 15 ... pulley (rotary body), 16 ... servo motor, 17 ... guide rail (second guide body), 18 ... slider, 18a ... first guide part (second guide body), 18b ... second guide Part (first guide), 19 ... support, 20 ... slide shaft (first guide), 22 ... suction means, 23a, 23b ... second roller, 24 ... first roller, 25 ... belt (cord) , 26 ... folded body (folded part), 30 ... front side folded member (folded part), 31 ... rear side folded member (folded part).

Claims (5)

開函時に両端縁が開口した角筒となる複数のパネルと、該複数のパネルのうち開函時に対向する一対のパネルの夫々の両端縁に連設された外フラップと、該一対のパネルとは別に開函時に対向する別の一対のパネルの夫々の両端縁に連設された内フラップを有する折畳みシートを、搬送路にて保持した状態で、各一対のモータによって移動し得るよう前記搬送路の両側に夫々配設した吸着手段を前記各一対のモータの夫々を駆動制御することによって、折畳みシートのサイズに応じて前記一対のパネルの夫々或いは一端縁側から延出した前記外フラップの夫々或いは内フラップの夫々を吸着し、該パネル或いは外フラップ或いは内フラップに吸着している夫々の吸着手段を折畳みシートのサイズに応じて前記搬送路の搬送方向に交差する幅方向に互いが離間するよう移動させつつ、該夫々の吸着手段を搬送方向において両吸着手段が互いに接近する向きに移動させて、折畳みシートを開函し、
前記折畳みシートを開函した後、前記各一対のモータの駆動制御によって前記吸着している夫々の吸着手段を搬送方向における同じ向きに移動させて、折畳みシートを開函させた状態を維持しながら移動させて受け渡すことを特徴とする製函方法。
A plurality of panels that are square tubes having both edges open at the time of opening, an outer flap that is connected to both ends of each of the pair of panels facing each other at the time of opening, and the pair of panels; Separately, the conveyance sheet can be moved by each pair of motors while a folding sheet having inner flaps connected to both end edges of another pair of panels facing each other at the time of opening is held in the conveyance path. Each of the outer flaps extending from the edge of each of the pair of panels or one end edge according to the size of the folding sheet by driving and controlling each of the pair of motors with suction means respectively disposed on both sides of the path. Or the width which crosses the conveyance direction of the said conveyance path according to the size of each folding means which adsorb | sucks each of an inner flap, and adsorb | sucks to each said panel, an outer flap, or an inner flap. The while moving to each other are separated, moved in the direction of both suction means approach each other the adsorption means該夫s in the transport direction, the folded sheet Hirakihako,
After opening the folding sheet, the suction means are moved in the same direction in the transport direction by driving control of the pair of motors, and the folded sheet is maintained in the opened state. A box making method characterized by moving and delivering .
前記折畳みシートを開函した後、折込み部が前記一端縁側に延出した夫々の内フラップを該内フラップの先端が互いに接近する向きに折り込むと共に該折り込んだ夫々の内フラップを介して被包装物を支持した状態で、前記吸着している夫々の吸着手段が前記搬送方向に開函された箱を移動させることを特徴とする請求項1に記載の製函方法。 After opening the folding sheet, the inner flaps whose folding portions extend toward the one end edge are folded in a direction in which the leading ends of the inner flaps approach each other, and the items to be packaged are passed through the folded inner flaps. 2. The box making method according to claim 1, wherein each of the adsorbing means that adsorbs moves the box that is opened in the conveying direction in a state in which the adsorbing unit is supported. 前記夫々の吸着手段が前記一端縁側から延出した前記外フラップの夫々を吸着し、それらの外フラップ同士が各外フラップに連設された前記一対のパネル同士より前記幅方向に離間するよう前記夫々の吸着手段を前記幅方向に移動させて前記折畳みシートを開函すると共に前記外フラップを開き、該両外フラップ間で相対向している内フラップを折込み部により夫々の内フラップの先端が互いに接近する向きに傾けることを特徴とする請求項1または請求項2に記載の製函方法。 The respective adsorbing means adsorbs each of the outer flaps extending from the one end edge side, and the outer flaps are spaced apart in the width direction from the pair of panels connected to the outer flaps. Each of the suction means is moved in the width direction to open the folding sheet and open the outer flap, and the inner flaps facing each other between the outer flaps are folded so that the front ends of the respective inner flaps are formed by the folding portions. The box making method according to claim 1, wherein the box making method is inclined to approach each other. 開函時に両端縁が開口した角筒となる複数のパネルと、該複数のパネルのうち開函時に対向する一対のパネルの夫々の両端縁に連設された外フラップと、該一対のパネルとは別に開函時に対向する別の一対のパネルの夫々の両端縁に連設された内フラップを有する折畳みシートを、搬送路にて保持する保持手段と、
前記搬送路にて保持された折畳みシートにおける前記一対のパネルの夫々或いは一端縁側から延出した前記外フラップの夫々或いは内フラップの夫々を吸着すると共に各一対のモータによって移動し得るよう前記搬送路の両側に夫々配設された吸着手段と、
前記搬送路の両側に配設され、前記各一対のモータの夫々を駆動制御することによって各吸着手段を前記搬送路の搬送方向と該搬送方向に交差する幅方向に移動案内する案内手段とを備え、
該案内手段は、前記折畳みシートのサイズに応じて前記一対のパネルの夫々或いは一端縁側から延出した前記外フラップの夫々或いは内フラップの夫々を前記吸着手段が夫々吸着し得るよう案内すると共に、各吸着手段を前記幅方向に離間するよう移動させつつ、該夫々の吸着手段を搬送方向において両吸着手段が互いに接近する向きに移動し得るよう構成され
前記各一対のモータの駆動制御によって前記吸着している夫々の吸着手段を搬送方向における同じ向きに移動させて、折畳みシートを開函させた状態を維持しながら移動させて受け渡すよう構成されていることを特徴とする製函装置。
A plurality of panels that are square tubes having both edges open at the time of opening, an outer flap that is connected to both ends of each of the pair of panels facing each other at the time of opening, and the pair of panels; Separately, a holding means for holding a folding sheet having inner flaps connected to both end edges of another pair of panels facing each other at the time of opening in the conveyance path,
Each of the pair of panels in the folding sheet held in the conveyance path, each of the outer flaps extending from one edge side, or each of the inner flaps is adsorbed and can be moved by each pair of motors. Adsorbing means respectively disposed on both sides of the
Guiding means disposed on both sides of the conveyance path, for driving and controlling each of the pair of motors to move and guide each suction means in the conveyance direction of the conveyance path and in the width direction intersecting the conveyance direction. Prepared,
The guide means guides the suction means so that the suction means can suck each of the pair of panels or the outer flaps or the inner flaps extended from one edge side according to the size of the folding sheet, and Each suction means is configured to move in the direction in which both suction means approach each other in the transport direction while moving each suction means to be separated in the width direction ,
Each suction means that is sucked is moved in the same direction in the conveying direction by driving control of each of the pair of motors, and the folded sheet is moved and delivered while maintaining the opened state. A box making apparatus characterized by
前記各案内手段は、前記吸着手段を支持する支持体と、該支持体を前記幅方向に案内する第1案内体と、該第1案内体にて前記支持体と共に前記幅方向に移動可能に配設された第1ローラと、該支持体を前記搬送方向に案内する第2案内体と、該第2案内体にて前記支持体と共に前記搬送方向に移動可能に配設された複数の第2ローラと、前記第2案内体に対し搬送方向における前後で回転可能に配設された複数の回転体と、前記支持体或いは前記吸着手段に接続されると共に第1ローラと複数の第2ローラと前記夫々の回転体に略十字状に巻き掛けられて前記回転体を介して前記一対のモータにより駆動される索体を備えており、前記一対のモータによる回転体の回転により回転体から支持体までの索体の長さを変化させて吸着手段を搬送方向及び幅方向へ移動し得るようにしたことを特徴とする請求項に記載の製函装置。 Each of the guide means is capable of moving in the width direction together with the support body in the first guide body, a support body for supporting the suction means, a first guide body for guiding the support body in the width direction, and the first guide body. A first roller disposed; a second guide for guiding the support in the transport direction; and a plurality of second rollers disposed in the second guide so as to be movable in the transport direction together with the support. Two rollers, a plurality of rotating bodies arranged so as to be rotatable in the front-rear direction with respect to the second guide body, and a first roller and a plurality of second rollers connected to the support body or the suction means And a cord that is wound around each of the rotating bodies in a substantially cross shape and is driven by the pair of motors via the rotating bodies, and is supported from the rotating bodies by the rotation of the rotating bodies by the pair of motors. The suction means is transported by changing the length of the cable body to the body Box manufacturing apparatus according to claim 4, characterized in that it has adapted to move to the direction and the width direction.
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JPS5579222A (en) * 1978-11-27 1980-06-14 Rengo Co Ltd Method and device for automatically setting up box of optional dimensions
JPS58123034U (en) * 1982-02-13 1983-08-22 株式会社リコー Cardboard case flap folding device
JPS6285932A (en) * 1985-06-14 1987-04-20 株式会社アイ・イー・シー Box vessel assembling device
JPH0613323B2 (en) * 1987-12-11 1994-02-23 澁谷工業株式会社 Front flap folding device on the bottom of the box
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