JP5664621B2 - Hybrid car - Google Patents

Description

  The present invention relates to a hybrid vehicle, and more particularly, to a drive shaft connected to an axle having an in-cylinder fuel injection valve for injecting fuel into the cylinder and a port fuel injection valve for injecting fuel into an intake port. Engine, a motor connected to the drive shaft via a gear mechanism and outputting power to the drive shaft, a battery for exchanging electric power with the motor, and a driving force required for driving the engine to be output to the drive shaft And a control means for controlling the motor.

  Conventionally, as this type of hybrid vehicle, an engine equipped with an engine capable of injecting fuel from both an upstream injector provided on the upstream side of the intake passage and a downstream injector provided on the downstream side of the intake passage has been proposed. (For example, refer to Patent Document 1). In this hybrid vehicle, during cold start, fuel is injected from the downstream injector near the combustion chamber to suppress the arrival delay of the fuel to the combustion chamber, and after cold start, fuel is injected from the upstream injector to atomize the fuel. It is said that it is possible to improve the responsiveness at the cold start by performing the above.

Japanese Patent Laid-Open No. 06-108908

  By the way, an engine that has an in-cylinder fuel injection valve that injects fuel into the cylinder and a port fuel injection valve that injects fuel into the intake port and outputs power to a drive shaft connected to the axle, and a drive shaft In a hybrid vehicle equipped with a motor that is connected via a gear mechanism and outputs power to the drive shaft, the combustion state of the engine becomes unstable during cold start, and fluctuations in torque output from the engine cause the gear mechanism to change. Abnormal noise such as rattling noise may occur.

  The main purpose of the hybrid vehicle of the present invention is to suppress the generation of noise in the gear mechanism when the engine is started at a low temperature.

  The hybrid vehicle of the present invention employs the following means in order to achieve the main object described above.

The hybrid vehicle of the present invention
An engine having an in-cylinder fuel injection valve for injecting fuel into a cylinder and a port fuel injection valve for injecting fuel into an intake port, and outputting power to a drive shaft connected to an axle, and a gear on the drive shaft A motor connected via a mechanism for outputting power to the drive shaft, a battery for exchanging power with the motor, and controlling the engine and the motor so that the required drive force for traveling is output to the drive shaft A hybrid vehicle comprising:
The control means does not perform fuel injection from the in-cylinder fuel injection valve when starting the engine when cold, so that the engine is started with fuel injection from the port fuel injection valve. When an abnormal noise in the gear mechanism is detected after the engine is controlled and the engine is started, fuel injection from the in-cylinder fuel injection valve is not performed without fuel injection from the port fuel injection valve. The gist of the present invention is means for executing injection control during abnormal noise detection for controlling the engine so that the engine is operated.

  In the hybrid vehicle of the present invention, when the engine is started in the cold state, the engine is started so that the fuel is not injected from the in-cylinder fuel injection valve but the fuel is injected from the port fuel injection valve. Control. As a result, the atomization and vaporization of the fuel are promoted compared to the case where the engine is started with fuel injection from the cylinder fuel injection valve when the engine is started in the cold state. Improvements can be made. When an abnormal noise is detected in the gear mechanism after the engine is started, the engine is operated so as not to perform fuel injection from the port fuel injection valve but to perform fuel injection from the in-cylinder fuel injection valve. The injection control at the time of abnormal noise detection for controlling is executed. If the gear mechanism generates noise when the engine is operated with fuel injection from the port fuel injection valve, for example, the water contained in the intake air freezes and the fuel injection port of the port fuel injection valve is blocked. The occurrence of abnormal noise in the gear mechanism can be suppressed when the torque output from the engine fluctuates due to the unstable combustion state of the engine and abnormal noise occurs in the gear mechanism.

  In such a hybrid vehicle of the present invention, the control means may be means for detecting abnormal noise of the gear mechanism by detecting fluctuations in the rotational speed of the motor. When the combustion state of the engine becomes unstable, it is considered that torque fluctuation occurs on the drive shaft and fluctuations occur in the rotational speed of the motor. Therefore, the abnormal noise of the gear mechanism can be detected by detecting the fluctuation in the rotational speed of the motor.

  Further, in the hybrid vehicle of the present invention, the control means does not perform fuel injection from the in-cylinder fuel injection valve when a predetermined time has elapsed after execution of the abnormal noise detection injection control is started. The engine may be controlled so that the engine is operated with fuel injection from the fuel injection valve, and the noise detection in the gear mechanism may be detected. If the injection from the in-cylinder fuel injection valve is continued, black smoke may be mixed with the exhaust gas, so the state where abnormal noise occurs in the gear mechanism has been resolved when the engine is operated with fuel injection from the port fuel injection valve. In this case, it is desirable to restart the fuel injection from the port fuel injection valve. Therefore, when a predetermined time has elapsed since the execution of the abnormal noise detection injection control, the engine is operated without fuel injection from the cylinder fuel injection valve and fuel injection from the port fuel injection valve. By controlling the engine so that abnormal noise is detected in the gear mechanism, it is possible to prevent black smoke from being mixed into the exhaust gas and to operate the engine with fuel injection from the port fuel injection valve. It can be confirmed whether or not an abnormal noise is generated.

  Furthermore, the hybrid vehicle of the present invention may further include an exhaust supply device that supplies exhaust gas for supplying exhaust from the engine to an intake system of the engine.

  In the hybrid vehicle of the present invention, there are three rotating elements on three axes of the generator capable of exchanging electric power with the battery and inputting / outputting power, the driving shaft, the output shaft of the engine, and the rotating shaft of the generator. And a planetary gear mechanism connected to each other.

1 is a configuration diagram showing an outline of a configuration of a hybrid vehicle 20 as an embodiment of the present invention. 2 is a configuration diagram showing an outline of the configuration of an engine 22. FIG. It is a flowchart which shows an example of the fuel injection control routine at the time of the cold start performed by engine ECU24 of an Example. FIG. 11 is a configuration diagram showing an outline of a configuration of a hybrid vehicle 220 of a modified example.

  Next, the form for implementing this invention is demonstrated using an Example.

  FIG. 1 is a configuration diagram showing an outline of the configuration of a hybrid vehicle 20 as an embodiment of the present invention. As shown in the drawing, the hybrid vehicle 20 of the embodiment includes an engine 22 configured as an internal combustion engine that outputs power using gasoline, light oil, or the like as fuel, and an engine electronic control unit (hereinafter referred to as an engine ECU) that controls the drive of the engine 22. 24), a carrier 34 in which a plurality of pinion gears 33 are connected to a crankshaft 26 as an output shaft of the engine 22 via a damper 28, and a differential gear 62 and a gear mechanism 60 are connected to driving wheels 63a and 63b. A three-shaft type power distribution / integration mechanism 30 configured as a planetary gear mechanism by connecting the ring gear 32 to a ring gear shaft 32a serving as a drive shaft connected thereto, and a power distribution / integration configured as a known synchronous generator motor, for example. A motor MG1 having a rotor connected to the sun gear 31 of the mechanism 30; For example, a motor MG2 configured as a known synchronous generator motor and having a rotor connected to a ring gear shaft 32a as a drive shaft via a reduction gear 35, inverters 41 and 42 for driving the motors MG1 and MG2, and an inverter A motor electronic control unit (hereinafter referred to as a motor ECU) 40 that drives and controls the motors MG1 and MG2 by controlling the motors 41 and 42, and a motor MG1 configured as, for example, a lithium ion secondary battery via the inverters 41 and 42. , A battery 50 that exchanges power with MG2, a battery 50 that is configured as, for example, a lithium ion secondary battery and exchanges power with motors MG1 and MG2 via inverters 41 and 42, and a battery electronic control that manages battery 50 A unit (hereinafter referred to as a battery ECU) 52; The hybrid electronic control unit which controls the entire vehicle (hereinafter, referred to HVECU) includes a 70.

  As shown in FIG. 2, the engine 22 includes an in-cylinder fuel injection valve 125 that directly injects hydrocarbon-based fuel such as gasoline and light oil into the cylinder, and a port fuel injection valve 126 that injects fuel into the intake port. It is comprised as an internal combustion engine provided with these. The engine 22 is provided with these two types of fuel injection valves 125 and 126, so that air purified by the air cleaner 122 is sucked through the throttle valve 124 and gasoline is injected from the port fuel injection valve 126. The mixed air and fuel are mixed, and the mixture is sucked into the combustion chamber via the intake valve 128, and explosively burned by the electric spark from the spark plug 130. The reciprocating motion of the piston 132 pushed down by the energy is applied to the crankshaft. In the same manner as in the port injection drive mode for converting to 26 rotational motion, air is sucked into the combustion chamber, and fuel is injected from the in-cylinder fuel injection valve 125 after the intake stroke or the compression stroke is reached. The crankshaft 26 In-cylinder injection drive mode for obtaining a rolling motion, and fuel is injected from the port fuel injection valve 126 when air is sucked into the combustion chamber, and fuel is injected from the in-cylinder fuel injection valve 125 in the intake stroke and compression stroke. Operation control is performed in any one of the common injection drive mode for obtaining the rotational motion of the shaft 26. These drive modes are switched based on the operation state of the engine 22, the operation state required for the engine 22, and the like. The exhaust from the engine 22 is discharged to the outside air through a purification device 134 having a purification catalyst (three-way catalyst) that purifies harmful components such as carbon monoxide (CO), hydrocarbons (HC), and nitrogen oxides (NOx). And supplied to the intake side via an EGR (Exhaust Gas Recirculation) system 160. The EGR system 160 includes an EGR pipe 162 that is connected to the rear stage of the purification device 134 and supplies exhaust gas to a surge tank on the intake side, and an EGR valve 164 that is disposed in the EGR pipe 162 and is driven by a stepping motor 163. Then, by adjusting the opening degree of the EGR valve 164, the supply amount of the exhaust gas as an incombustible gas is supplied to the intake side. In this way, the engine 22 can suck a mixture of air, exhaust, and gasoline into the combustion chamber. Hereinafter, supplying the exhaust of the engine 22 to the intake side is referred to as EGR.

  The engine ECU 24 is configured as a microprocessor centered on the CPU 24a, and includes a ROM 24b that stores a processing program, a RAM 24c that temporarily stores data, an input / output port and a communication port (not shown), in addition to the CPU 24a. . The engine ECU 24 includes signals from various sensors that detect the state of the engine 22, a crank position θcr from the crank position sensor 140 that detects the rotational position of the crankshaft 26, and a water temperature sensor that detects the temperature of cooling water in the engine 22. The cooling water temperature Tw from 142, the in-cylinder pressure Pin from the pressure sensor 143 attached in the combustion chamber, the rotation of the intake cam shaft for opening and closing the intake valve 128 for intake and exhaust to the combustion chamber, and the rotation of the exhaust cam shaft for opening and closing the exhaust valve An air flow meter 14 for detecting a cam angle from a cam position sensor 144 for detecting a position, a throttle opening TH from a throttle valve position sensor 146 for detecting a position of a throttle valve 124, and a mass flow rate of intake air attached to an intake pipe. From the temperature sensor 149 that detects the temperature of the three-way catalyst of the purifier 134, and the exhaust air amount Qa from the temperature sensor 149 attached to the exhaust system. The air-fuel ratio AF from the air-fuel ratio sensor 135a, the oxygen signal O2 from the oxygen sensor 135b attached to the exhaust system, and the knock signal from the knock sensor 159 that detects vibrations caused by the occurrence of knocking attached to the cylinder block. Ks, an EGR valve opening degree EV from an EGR valve opening degree sensor 165 that detects the opening degree of the EGR valve 164, and the like are input via an input port. The engine ECU 24 adjusts various control signals for driving the engine 22, for example, a drive signal to the cylinder fuel injection valve 125, a drive signal to the port fuel injection valve 126, and a position of the throttle valve 124. A drive signal to the throttle motor 136, a control signal to the ignition coil 138 integrated with the igniter, a control signal to the variable valve timing mechanism 150 that can change the opening / closing timing VT of the intake valve 128, and the opening of the EGR valve 164 A drive signal or the like to the stepping motor 163 to be adjusted is output via the output port. The engine ECU 24 is in communication with the HVECU 70, controls the operation of the engine 22 by a control signal from the HVECU 70, and outputs data related to the operation state of the engine 22 as necessary. The engine ECU 24 calculates the rotational speed of the crankshaft 26, that is, the rotational speed Ne of the engine 22 based on a signal from the crank position sensor 140 attached to the crankshaft 26, and the intake air amount from the air flow meter 148. Based on Qa and the rotational speed Ne of the engine 22, the volume efficiency (ratio of the volume of air actually sucked in one cycle to the stroke volume per cycle of the engine 22) KL is calculated, or from the crank position sensor 140 The intake valve 128 opening / closing timing VT is calculated based on the angle (θci−θcr) of the intake camshaft of the intake valve 128 from the cam position sensor 144 to the crank angle θcr, and the knock sensor 159 Size and waveform of signal Ks Based on the knock intensity Kr indicating the level of occurrence of knocking based on the intake air amount Qa from the air flow meter 148, the EGR valve opening degree EV from the EGR valve opening degree sensor 165, and the rotational speed Ne of the engine 22. An EGR rate Re as a ratio of the EGR amount Ve to the sum of the EGR amount Ve and the intake air amount Qa of the engine 22 is calculated.

  Although not shown, the motor ECU 40 is configured as a microprocessor centered on a CPU, and includes a ROM for storing a processing program, a RAM for temporarily storing data, an input / output port, and a communication port in addition to the CPU. . The motor ECU 40 receives signals necessary for driving and controlling the motors MG1 and MG2, for example, rotational positions θm1 and θm2 from rotational position detection sensors 43 and 44 that detect the rotational positions of the rotors of the motors MG1 and MG2, and not shown. A phase current applied to the motors MG1 and MG2 detected by the current sensor is input via the input port, and the motor ECU 40 outputs a switching control signal to switching elements (not shown) of the inverters 41 and 42. It is output through the port. The motor ECU 40 is in communication with the HVECU 70, controls the driving of the motors MG1 and MG2 by a control signal from the HVECU 70, and outputs data related to the operating state of the motors MG1 and MG2 to the HVECU 70 as necessary. The motor ECU 40 calculates the rotational angular velocities ωm1, ωm2 and the rotational speeds Nm1, Nm2 of the motors MG1, MG2 based on the rotational positions θm1, θm2 of the rotors of the motors MG1, MG2 from the rotational position detection sensors 43, 44. It is.

  Although not shown, the battery ECU 52 is configured as a microprocessor centered on a CPU, and includes a ROM for storing a processing program, a RAM for temporarily storing data, an input / output port, and a communication port in addition to the CPU. . The battery ECU 52 receives signals necessary for managing the battery 50, for example, an inter-terminal voltage Vb from a voltage sensor (not shown) installed between the terminals of the battery 50 and a power line connected to the output terminal of the battery 50. The charging / discharging current Ib from the attached current sensor (not shown), the battery temperature Tb from the temperature sensor 51 attached to the battery 50, and the like are input, and data regarding the state of the battery 50 is communicated to the HVECU 70 as necessary. Send. Further, in order to manage the battery 50, the battery ECU 52 is a power storage that is a ratio of the capacity of the electric power that can be discharged from the battery 50 at that time based on the integrated value of the charge / discharge current Ib detected by the current sensor. The ratio SOC is calculated, and the input / output limits Win and Wout, which are the maximum allowable power that may charge / discharge the battery 50, are calculated based on the calculated storage ratio SOC and the battery temperature Tb. The input / output limits Win and Wout of the battery 50 are set to the basic values of the input / output limits Win and Wout based on the battery temperature Tb, and the output limiting correction coefficient and the input limiting limit are set based on the storage ratio SOC of the battery 50. It can be set by setting a correction coefficient and multiplying the basic value of the set input / output limits Win and Wout by the correction coefficient.

  The HVECU 70 is configured as a microprocessor centered on the CPU 72, and includes a ROM 74 that stores a processing program, a RAM 76 that temporarily stores data, an input / output port, and a communication port in addition to the CPU 72. The HVECU 70 includes an ignition signal from the ignition switch 80, a shift position SP from the shift position sensor 82 that detects the operation position of the shift lever 81, and an accelerator opening degree from the accelerator pedal position sensor 84 that detects the amount of depression of the accelerator pedal 83. Acc, the brake pedal position BP from the brake pedal position sensor 86 that detects the depression amount of the brake pedal 85, the vehicle speed V from the vehicle speed sensor 88, and the like are input via the input port. As described above, the HVECU 70 is connected to the engine ECU 24, the motor ECU 40, and the battery ECU 52 via the communication port, and exchanges various control signals and data with the engine ECU 24, the motor ECU 40, and the battery ECU 52.

In the hybrid vehicle 20 of the embodiment thus configured, the required torque Tr * to be output to the ring gear shaft 32a as the drive shaft based on the accelerator opening Acc and the vehicle speed V corresponding to the depression amount of the accelerator pedal by the driver. The engine 22, the motor MG1, and the motor MG2 are controlled so that the calculated power corresponding to the calculated torque Tr * is output to the ring gear shaft 32a. As operation control of the engine 22, the motor MG1, and the motor MG2, the operation of the engine 22 is controlled so that power corresponding to the required power is output from the engine 22, and all of the power output from the engine 22 is a power distribution integration mechanism. 30, a torque conversion operation mode for driving and controlling the motor MG1 and the motor MG2 so that the torque is converted by the motor MG1 and the motor MG2 and output to the ring gear shaft 32a, and the required power and the power required for charging and discharging the battery 50 The engine 22 is operated and controlled so that the power corresponding to the sum is output from the engine 22, and all or a part of the power output from the engine 22 with charge / discharge of the battery 50 is the power distribution integration mechanism 30 and the motor MG1. The required power with the torque conversion by the motor MG2 and the ring gear shaft A charge / discharge operation mode in which the motor MG1 and the motor MG2 are driven and controlled so as to be output to 2a, and a motor operation in which the operation of the engine 22 is stopped and power corresponding to the required power from the motor MG2 is output to the ring gear shaft 32a. There are modes. The torque conversion operation mode and the charge / discharge operation mode are modes for controlling the engine 22, the motor MG1, and the motor MG2 so that the required power is output to the ring gear shaft 32a with the operation of the engine 22. Since there is no substantial difference in control, both are hereinafter referred to as the engine operation mode.

  In the engine operation mode, when the engine 22 is subjected to load operation, it is obtained by dividing the rotation speed Nr of the ring gear shaft 32a (for example, the rotation speed Nm2 of the motor MG2 by the gear ratio of the reduction gear 35) to the set required torque Tr *. And the remaining power (SOC) of the battery 50 from the calculated traveling power Pr * is calculated by multiplying the calculated rotational speed and the vehicle speed V by the conversion factor). The required power Pe * as the power to be output from the engine 22 is set by subtracting the charge / discharge required power Pb * (positive value when discharging from the battery 50) obtained based on the above, and the required power Pe * Can be efficiently output from the engine 22 as an operation line (for example, fuel efficiency optimum) as a relationship between the rotational speed Ne of the engine 22 and the torque Te. The target rotational speed Ne * and the target torque Te * of the engine 22 are set using the operation line), and the rotational speed Ne of the engine 22 is within the range of the input / output limits Win and Wout of the battery 50. The torque command Tm1 * as the torque to be output from the motor MG1 is set by the rotational speed feedback control so that the motor MG1 is driven, and when the motor MG1 is driven by the torque command Tm1 *, the ring gear is connected via the power distribution integration mechanism 30. The torque acting on the shaft 32a is subtracted from the required torque Tr * to set the torque command Tm2 * of the motor MG2, and the target rotational speed Ne * and the target torque Te * are transmitted to the engine ECU 24, and the torque commands Tm1 * and Tm2 * are transmitted. Is transmitted to the motor ECU 40.

  The engine ECU 24 that has received the target rotational speed Ne * and the target torque Te * sets a target EGR rate Re * as a target value for the EGR rate Re based on the target rotational speed Ne * and the target torque Te *. Of the fuel injection amount of the engine 22 for efficiently operating the engine 22 based on the rotational speed Ne of the engine 22 and the volumetric efficiency KL, the fuel injection amount from the cylinder fuel injection valve 125 and the port fuel injection valve An engine ratio is set so that the ratio Rp of the fuel injection amount from 126 is shown, and the engine 22 is operated at the target operating point indicated by the target rotational speed Ne * and the target torque Te *. Control of intake air amount and fuel injection control using ignition ratio Rp, ignition control, open / close timing control, etc., and EGR valve 164 degree of performing drive control of the stepping motor 163 so that the opening degree of the EGR rate Re with the target EGR ratio Re *.

  The motor ECU 40 that has received the torque commands Tm1 * and Tm2 * performs switching control of the switching elements of the inverters 41 and 42 so that the motors MG1 and MG2 are driven by the torque commands Tm1 * and Tm2 *. By such control, the required torque Tr * is output to the ring gear shaft 32a within the range of the input and output limits Win and Wout of the battery 50 while efficiently operating the engine 22 with fuel injection and EGR corresponding to the blowing rate Rp. Thus, the engine 22 and the motors MG1, MG2 can be controlled to travel.

  Further, the HVECU 70 compares the required power Pe * with a start threshold value Pstart for starting the engine 22 and a stop threshold value Pstop for stopping the operation of the engine 22, and when the operation of the engine 22 is stopped. When the required power Pe * exceeds the start threshold value Pstart, the engine 22 is started. When the required power Pe * falls below the stop threshold value Pstop while the engine 22 is operating, the operation of the engine 22 is stopped. When starting the engine 22, a motor MG1 for cranking the engine 22 on the basis of a torque map at the start for quickly increasing the rotational speed Ne of the engine 22 and an elapsed time t from the start of the start of the engine 22. Torque command Tm1 * is set, and the engine 22 is stably rotated at a speed equal to or higher than the rotation speed Nref at a time after the time required for the rotation speed Ne of the engine 22 to pass the resonance rotation speed band or to pass the resonance rotation speed band. Is set to the torque command Tm1 *, and when the rotational speed Ne of the engine 22 reaches the rotational speed Nref, the torque command Tm1 * is set to a value 0 using rate processing and the fuel injection of the engine 22 is performed. An operation start command is transmitted to the engine ECU 24 so as to start control and ignition control. The engine ECU 24 that has received the operation start command starts fuel injection control and ignition control of the engine 22.

  At this time, the torque command Tm1 * set to the required torque Tr * is divided by the gear ratio ρ of the power distribution and integration mechanism 30 and further divided by the gear ratio Gr of the reduction gear 35 to be output from the motor MG2. Is calculated, and the power consumption of the motor MG1 obtained by multiplying the input / output limits Win and Wout of the battery 50 and the set torque command Tm1 * by the current rotational speed Nm1 of the motor MG1 ( The torque limit Tmin, Tmax as upper and lower limits of the torque that may be output from the motor MG2 is calculated by dividing the deviation from the generated power by the rotation speed Nm2 of the motor MG2, and the set temporary motor torque Tm2tmp is torque limited The torque command Tm2 * of the motor MG2 is set by limiting with Tmin and Tmax, and the set torque command Tm1 , And it sends the Tm2 * to the motor ECU40. Receiving the torque commands Tm1 * and Tm2 *, the motor ECU 40 performs switching control of the switching elements of the inverters 41 and 42 so that the motors MG1 and MG2 are driven by the torque commands Tm1 * and Tm2 *. Thus, the drive control of the motor MG2 is performed so that the required torque Tr * is output to the ring gear shaft 32a even during the cranking of the engine 22.

  Next, the operation of the hybrid vehicle 20 of the embodiment thus configured, particularly the fuel injection control of the engine 22 when starting the engine 22 when the temperature is cold will be described. FIG. 3 is a flowchart showing an example of a cold start fuel injection control routine executed by the engine ECU 24 of the embodiment. In this routine, when the engine 22 is started when the required power Pe * exceeds the start threshold value Pstart when the operation of the engine 22 is stopped, the engine 22 is cranked by the motor MG1, and the rotation speed of the engine 22 is increased. This is executed when Ne reaches the rotational speed Nref and the engine ECU 24 receives the operation start command transmitted from the HVECU 70.

  When this routine is executed, the engine ECU 24 first controls the engine 22 so that fuel is injected from the port fuel injection valve 126 without injecting fuel from the in-cylinder fuel injection valve 125 (step S100). . Here, the fuel is injected from the port fuel injection valve 126 in general when the fuel is injected from the port fuel injection valve 126 compared to the case where the fuel is injected from the in-cylinder fuel injection valve 125. This is because the startability of the engine 22 can be improved by promoting atomization / vaporization of the fuel.

  When fuel is injected from the port fuel injection valve 126, the rotation speed Nm2 of the motor MG2 is subsequently input from the HVECU 70, and the teeth are transmitted from the power distribution and integration mechanism 30 and the gear mechanism 60 based on the rotation speed Nm2 of the motor MG2. It is determined whether or not a hitting sound is generated (step S110). Whether or not the rattling sound is generated is determined by experiment or analysis in advance of the fluctuation of the rotational speed Nm2 of the motor MG2 when the rattling sound is generated from the power distribution and integration mechanism 30 or the gear mechanism 60. It was determined by examining whether or not the fluctuation in the rotational speed Nm2 of the motor MG2 is a fluctuation in the rotational speed Nm2 of the motor MG2 when such a rattling sound is generated. Such a determination is made when a part of the fuel injection port of the port fuel injection valve 126 is closed due to the adhesion of ice and the necessary fuel injection amount is not injected and a specific cylinder misfires when cold. Or a lean combustion state close to misfire, and torque fluctuations may occur between the cylinders and torque output from the engine 22 may fluctuate. This is because when the torque output from the engine 22 fluctuates, the rotational speed Nm2 of the motor MG2 may fluctuate or a rattling sound may be generated in the power distribution and integration mechanism 30 or the gear mechanism 60.

  If no rattling sound is generated from the power distribution and integration mechanism 30 or the gear mechanism 60 (step S100), it is determined that fuel can be injected well from the fuel injection port of the port fuel injection valve 126. And this routine is complete | finished and the engine operation mode mentioned above is performed. Thereby, after starting the engine 22, it can drive | work in engine operation mode rapidly.

  When a rattling sound is generated from the power distribution / integration mechanism 30 or the gear mechanism 60 (step S100), it is determined that a part of the fuel injection port of the port fuel injection valve 126 is blocked by adhesion of ice or the like. The engine 22 is controlled so that fuel is injected from the in-cylinder fuel injection valve 125 without injecting fuel from the port fuel injection valve 126 (step S120), and fuel is injected from the in-cylinder fuel injection valve 125. Then, it is determined whether or not the predetermined time Tref has passed (step S130). Here, the predetermined time Tref is a time during which the ice adhering to the port fuel injection valve 126 is melted by EGR, cooling water of the engine 22 or the like when the engine 22 is operated by injecting fuel from the cylinder fuel injection valve 125. A predetermined time was used. That is, the process of step S130 is a process for determining whether or not the ice adhering to the port fuel injection valve 126 has melted. In this way, by controlling the engine 22 so that the fuel is injected from the in-cylinder fuel injection valve 125 for the predetermined time Tref, the melting of ice or the like adhering to the port fuel injection valve 126 is promoted and power is increased. Generation of rattling noise from the distribution integration mechanism 30 and the gear mechanism 60 can be suppressed.

  When a predetermined time Tref has elapsed after the start of fuel injection from the in-cylinder fuel injection valve 125 (step S130), the fuel injection from the in-cylinder fuel injection valve 125 is stopped and only from the port fuel injection valve 126. The engine 22 is controlled so that the engine 22 is operated with fuel injection (step S140). If the operation of the engine 22 is continued by fuel injection only from the in-cylinder fuel injection valve 125, exhaust mixed with black smoke may be discharged. In order to suppress the discharge of the exhaust gas mixed with such black smoke, the fuel injection from only the port fuel injection valve 126 is resumed when the predetermined time Tref has elapsed. By such treatment, it is possible to suppress the exhaust gas mixed with black smoke.

  When the fuel injection from only the port fuel injection valve 126 is resumed, the process returns to the process of step S110, and it is determined in the process of step S110 that no rattling noise is generated from the power distribution and integration mechanism 30 or the gear mechanism 60. , Steps S110 to S140 are repeated. As a result, melting of ice or the like adhering to the fuel injection port of the port fuel injection valve 126 can be promoted and exhaust of exhaust mixed with black smoke can be suppressed.

  In the hybrid vehicle 20 of the embodiment described above, the engine 22 is not injected from the in-cylinder fuel injection valve 125 when the engine 22 is started in the cold state, but is injected with fuel from the port fuel injection valve 126. When the engine 22 is operated with fuel injection only from the port fuel injection valve 126, when a rattling sound is generated from the power distribution and integration mechanism 30 or the gear mechanism 60, the port is maintained for a predetermined time Tref. When the engine 22 is operated with fuel injection from the in-cylinder fuel injection valve 125 without injecting fuel from the engine fuel injection valve 126, rattling noise is generated from the power distribution integration mechanism 30 and the gear mechanism 60. Can be suppressed. Then, after the predetermined time Tref has elapsed, by restarting the fuel injection from the port fuel injection valve 126, it is possible to suppress the discharge of exhaust gas mixed with black smoke.

  In the hybrid vehicle 20 of the embodiment, after switching from the port fuel injection valve 126 to the fuel injection from the in-cylinder fuel injection valve 125, when the fuel injection from only the port fuel injection valve 126 is resumed, the process of step S110 is performed. Returning to step S110, the processing in steps S110 to S140 is repeated until it is determined in step S110 that no rattling noise is generated from the power distribution and integration mechanism 30 or the gear mechanism 60. After switching from 126 to fuel injection from the in-cylinder fuel injection valve 125, fuel injection from the in-cylinder fuel injection valve 125 is continued for a time sufficient for the ice adhering to the port fuel injection valve 126 to melt. Thus, this routine may be terminated without returning to the process of step S110.

  In the hybrid vehicle 20 of the embodiment, the engine 22 is provided with the EGR system 160, but may not be provided with the EGR system 160.

  In the hybrid vehicle 20 of the embodiment, the motor MG2 is attached to the ring gear shaft 32a as the drive shaft via the reduction gear 35. However, instead of the reduction gear 35, two-stage shift, three-stage shift, four-stage shift, etc. The motor MG2 may be attached to the ring gear shaft 32a via a transmission.

  In the hybrid vehicle 20 of the embodiment, the power from the engine 22 is output to the ring gear shaft 32a as the drive shaft connected to the drive wheels 63a and 63b via the power distribution and integration mechanism 30, and the power from the motor MG2 is reduced to the reduction gear. However, it may be any type of hybrid vehicle that includes an engine that outputs power to the drive shaft and a motor that outputs power to the drive shaft via a gear mechanism. As illustrated in the hybrid vehicle 220 of the modified example of FIG. 4, a motor MG is attached to a drive shaft connected to the drive wheels 63 a and 63 b via a gear mechanism 235 such as a reduction gear or a transmission, A configuration is also possible in which power is output to the drive shaft and power from the motor MG is output to the drive shaft via the gear mechanism 235. There.

  Moreover, it is not limited to what is applied to such a hybrid vehicle, It is good also as forms of vehicles other than motor vehicles, such as a train.

  The correspondence between the main elements of the embodiment and the main elements of the invention described in the column of means for solving the problems will be described. In the embodiment, the engine 22 corresponds to the “engine”, the motor MG2 corresponds to the “motor”, the battery 50 corresponds to the “battery”, and the in-cylinder fuel injection valve is started when the engine 22 is started in the cold state. When the engine 22 starts operating with fuel injection from the port fuel injection valve 126 without injecting fuel from the port 125, and the engine 22 is operated with fuel injection from the port fuel injection valve 126, power distribution integration is performed. When a rattling sound is generated from the mechanism 30 or the gear mechanism 60, the engine 22 is accompanied by fuel injection from the in-cylinder fuel injection valve 125 without injecting fuel from the port fuel injection valve 126 for a predetermined time Tref. ECU 24 and motor EC which control engine 22 and motors MG1 and MG2 so as to drive at the required torque Tr * 40 HVECU70 as combining corresponds to a "control unit".

  Here, the “engine” is not limited to the engine 22 configured as an internal combustion engine that outputs power using gasoline, light oil, or the like as fuel, and an in-cylinder fuel injection valve that injects fuel into the cylinder. Any device may be used as long as it has a port fuel injection valve for injecting fuel into the intake port and outputs power to the drive shaft connected to the axle. The “motor” is not limited to the motor MG2 configured as a synchronous generator motor, and any type of motor such as an induction motor that is connected to a drive shaft through a gear mechanism and outputs power to the drive shaft. It does not matter. The “battery” is not limited to the battery 50 configured as a lithium ion secondary battery, and may exchange power with a motor such as a nickel hydride secondary battery, a nickel cadmium secondary battery, or a lead storage battery. It does not matter as long as it is anything. The “control means” is not limited to the combination of the HVECU 70, the engine ECU 24, and the motor ECU 40, and may be configured by a single electronic control unit. Further, as the “control means”, when the engine 22 is started in the cold state, the fuel is not injected from the in-cylinder fuel injection valve 125, but the fuel is injected from the port fuel injection valve 126. When the engine 22 is operated with fuel injection from the port fuel injection valve 126, when a rattling sound is generated from the power distribution and integration mechanism 30 or the gear mechanism 60, the port fuel injection is performed for a predetermined time Tref. It is limited to one that operates the engine 22 with fuel injection from the in-cylinder fuel injection valve 125 without injecting fuel from the valve 126 and controls the engine 22 and the motors MG1 and MG2 to run at the required torque Tr *. The engine and motor are controlled so that the required driving force for driving is output to the drive shaft, and the engine is started when it is cold. When the engine is started, the engine is controlled so that fuel is not injected from the in-cylinder fuel injection valve but fuel is injected from the port fuel injection valve. When noise is detected, injection control at abnormal noise detection is performed to control the engine so that the engine is operated with fuel injection from the in-cylinder fuel injection valve without performing fuel injection from the port fuel injection valve. Any means can be used.

  The correspondence between the main elements of the embodiment and the main elements of the invention described in the column of means for solving the problem is the same as that of the embodiment described in the column of means for solving the problem. Therefore, the elements of the invention described in the column of means for solving the problems are not limited. That is, the interpretation of the invention described in the column of means for solving the problems should be made based on the description of the column, and the examples are those of the invention described in the column of means for solving the problems. It is only a specific example.

  As mentioned above, although the form for implementing this invention was demonstrated using the Example, this invention is not limited at all to such an Example, In the range which does not deviate from the summary of this invention, it is with various forms. Of course, it can be implemented.

  The present invention can be used in the manufacturing industry of hybrid vehicles.

  20,220 Hybrid vehicle, 22 engine, 24 engine electronic control unit (engine ECU), 24a CPU, 24b ROM, 24c RAM, 26 crankshaft, 28 damper, 30 power distribution integrated mechanism, 31 sun gear, 32 ring gear, 32a ring gear Shaft, 33 Pinion gear, 34 Carrier, 35 Reduction gear, 40 Motor electronic control unit (motor ECU), 41, 42 Inverter, 43, 44 Rotation position detection sensor, 50 battery, 51 Temperature sensor, 52 Battery electronic control unit ( Battery ECU), 54 power line, 60 gear mechanism, 62 differential gear, 63a, 63b drive wheel, 70 hybrid electronic control unit (HVECU), 72 CPU, 74 ROM, 76 RA M, 80 Ignition switch, 81 Shift lever, 82 Shift position sensor, 83 Accelerator pedal, 84 Accelerator pedal position sensor, 85 Brake pedal, 86 Brake pedal position sensor, 88 Vehicle speed sensor, 122 Air cleaner, 124 Throttle valve, 125 In-cylinder Fuel injection valve, 126 port fuel injection valve, 128 intake valve, 130 spark plug, 132 piston, 134 purification device, 134a temperature sensor, 135a air-fuel ratio sensor, 135b oxygen sensor, 136 throttle motor, 138 ignition coil, 140 crank position Sensor, 142 Water temperature sensor, 143 Pressure sensor, 144 Cam position sensor, 146 Throttle valve position sensor, 148 Air flow meter, 149 temperature sensor, 150 variable valve timing mechanism, 159 knock sensor, 160 EGR system, 162 EGR pipe, 163 stepping motor, 164 EGR valve, 235 gear mechanism, MG, MG1, MG2 motor.

Claims (4)

An engine having an in-cylinder fuel injection valve for injecting fuel into a cylinder and a port fuel injection valve for injecting fuel into an intake port, and outputting power to a drive shaft connected to an axle, and a gear on the drive shaft A motor connected via a mechanism for outputting power to the drive shaft, a battery for exchanging power with the motor, and controlling the engine and the motor so that the required drive force for traveling is output to the drive shaft A hybrid vehicle comprising:
The control means does not perform fuel injection from the in-cylinder fuel injection valve when starting the engine when cold, so that the engine is started with fuel injection from the port fuel injection valve. When an abnormal noise of the gear mechanism is detected after the engine is controlled and the engine is started, fuel injection from the in-cylinder fuel injection valve is not performed without fuel injection from the port fuel injection valve. The abnormal noise detection injection control for controlling the engine so that the engine is operated is performed, and the abnormal noise detection injection control is performed for a time sufficient for the ice adhering to the port fuel injection valve to melt. Is a means to continue
Hybrid car. The hybrid vehicle according to claim 1,
The control means is means for detecting abnormal noise of the gear mechanism by detecting fluctuations in the rotation speed of the motor. A hybrid vehicle according to claim 1 or 2 ,
A hybrid vehicle comprising an exhaust gas supply device that supplies exhaust gas to supply exhaust gas from the engine to an intake system of the engine. A hybrid vehicle according to any one of claims 1 to 3 ,
A generator capable of exchanging power with the battery and inputting and outputting power;
A planetary gear mechanism in which three rotating elements are connected to three axes of the driving shaft, the output shaft of the engine, and the rotating shaft of the generator;
A hybrid car with

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