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JP5597374B2 - LED lighting device - Google Patents

LED lighting device Download PDF

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Publication number
JP5597374B2
JP5597374B2 JP2009204888A JP2009204888A JP5597374B2 JP 5597374 B2 JP5597374 B2 JP 5597374B2 JP 2009204888 A JP2009204888 A JP 2009204888A JP 2009204888 A JP2009204888 A JP 2009204888A JP 5597374 B2 JP5597374 B2 JP 5597374B2
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led
cooling panel
side edges
light
cooling
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JP2011054529A (en
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数男 木村
博之 渡邊
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TAMAGAWA ACADEMY & UNIVERSITY
SDAT Co Ltd
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TAMAGAWA ACADEMY & UNIVERSITY
Showa Denko Aluminum Trading KK
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched

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  • Cultivation Of Plants (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Led Device Packages (AREA)

Description

本発明は、例えば植物栽培工場、トンネル等の道路、スタジアム、スタジオ、あるいはまた劇場などの照明に用いられる高耐久性を有するLED照明装置に関するものである。 The present invention is, for example, relates to an LED lighting device comprising a plant cultivating plants, road tunnels or the like, stadium, studio or also high durability for use in lighting, such as theater.

従来、例えば野菜のハウス栽培などでは、栽培時期を調節して商品価値が高いときに出荷できるようにするため、蛍光灯などの照明を植物に当てて、日照時間を延ばすことがある。   2. Description of the Related Art Conventionally, for example, in greenhouse cultivation of vegetables, in order to be able to ship when the commercial value is high by adjusting the cultivation time, lighting such as a fluorescent lamp is applied to plants to extend the sunshine hours.

また、近年発展が著しい植物栽培工場(以下、植物工場という)において従来用いられている伝統的な蛍光灯や高圧ナトリウムランプなどの照明器具の場合は、消費電力が大きく、そのためその電気代が高くつくほか、発熱量が高いので、冷房装置の消費電力も大きくなる。他方、発光ダイオード(LED)を用いた照明パネルの場合は、LEDの発熱のために、また植物の栽培環境の湿度が高いために、LEDが劣化しやすく、耐久性に劣るという問題があった。   Moreover, in the case of lighting fixtures such as traditional fluorescent lamps and high-pressure sodium lamps that have been used in plant cultivation factories (hereinafter referred to as plant factories), which have been developing rapidly in recent years, they consume a large amount of power, and therefore the cost of electricity is high. In addition, since the amount of heat generated is high, the power consumption of the cooling device increases. On the other hand, in the case of a lighting panel using a light emitting diode (LED), there is a problem that the LED tends to deteriorate due to heat generation of the LED and the humidity of the plant cultivation environment is high, and the durability is poor. .

下記の特許文献1には、LED等の光半導体の光源を利用した植物栽培装置であって、熱冷媒を用いた強制冷却装置を備えたパネル状の光半導体からなる光源を、植物栽培面に近接させて設置した植物栽培装置が開示されている。また、その光半導体光源を重層して設置した多段式植物栽培装置が記載されており、消費電力が少なく、しかも湿度が高い環境においても使用可能な植物栽培用の照明パネルが開示されている。   In the following Patent Document 1, a plant cultivation apparatus using a light source of an optical semiconductor such as an LED, and a light source composed of a panel-shaped optical semiconductor provided with a forced cooling device using a thermal refrigerant is applied to the plant cultivation surface. A plant cultivating apparatus installed in close proximity is disclosed. In addition, a multi-stage plant cultivation apparatus in which the optical semiconductor light sources are stacked and described is described, and an illumination panel for plant cultivation that can be used in an environment with low power consumption and high humidity is disclosed.

また、下記の特許文献2には、金属製のベースと、そのベースに密着した金属薄板製の基板と、その基板上に配列された多数の発光ダイオードと、ベースとの間に空間をあけて配置される透光性のカバーと、ベースとカバーとの間に介在され、空間を外部に対して気密に維持するためのシール材とを備えており、空間に乾燥空気が充填されると共に、枠材内に乾燥剤が収容されている植物栽培用の照明パネルが開示されている。   In Patent Document 2 below, a space is provided between a base made of a metal, a substrate made of a thin metal plate in close contact with the base, a number of light emitting diodes arranged on the substrate, and the base. It is provided with a translucent cover to be disposed, a sealing material interposed between the base and the cover, and keeping the space airtight with respect to the outside, and the space is filled with dry air, An illumination panel for plant cultivation in which a desiccant is accommodated in a frame material is disclosed.

下記の特許文献3には、放熱部の平坦面にLED取付孔が穿設された絶縁層が接合され、絶縁層上に配線パターンを有する配線部が設けられているLED用基板が開示されている。また、LED用基板のLED取付孔内において、放熱部上にLEDチップが実装され、該LEDチップが配線部に電気的に接続されているLEDパッケージが記載されている。   Patent Document 3 below discloses an LED substrate in which an insulating layer having an LED mounting hole is bonded to a flat surface of a heat dissipation portion, and a wiring portion having a wiring pattern is provided on the insulating layer. Yes. In addition, there is described an LED package in which an LED chip is mounted on a heat dissipating part in the LED mounting hole of the LED substrate, and the LED chip is electrically connected to the wiring part.

特開平9−98665号公報JP-A-9-98665 特開2000−207933号公報JP 2000-207933 A 特開2006−339224号公報JP 2006-339224 A

しかしながら、上記特許文献1〜3のいずれの従来の植物工場用LED照明装置によっても、LEDチップの発熱と湿度によるLEDの寿命劣化、および輝度劣化で、寿命が数ヶ月と短い場合が多く、実験レベルでは使用されているが、まだ実用化には課題が多く、実用に至っていないという問題があった。   However, any of the conventional LED lighting devices for plant factories of Patent Documents 1 to 3 described above often has a short life of several months due to the deterioration of the LED life due to the heat generation and humidity of the LED chip, and the luminance deterioration. Although it is used at the level, there are still many problems in practical use, and there has been a problem that it has not been put into practical use.

本発明の目的は、上記の従来技術の問題を解決し、LED光源による発熱を速やかに放散することができて、LED光源の温度上昇を数度の範囲に止めることができ、しかも植物工場などの高い湿度環境からLED光源を充分に隔離することができて、LED光源の寿命劣化および輝度劣化を防止することができ、高耐久性を有するために、充分に実用化を果たすことができ、さらに、その製造が容易であるために、量産が可能であり、市場に安価に供給することができる、高耐久性を有するLED照明装置を提供しようとすることにある。 The object of the present invention is to solve the above-mentioned problems of the prior art, to quickly dissipate heat generated by the LED light source, to stop the temperature rise of the LED light source within a range of several degrees, and to a plant factory, etc. The LED light source can be sufficiently isolated from the high humidity environment, the life of the LED light source and the luminance can be prevented from being deteriorated, and since it has high durability, it can be sufficiently put into practical use, Furthermore, because it is relatively easy to manufacture, is capable of mass production, can be supplied at low cost to the market, it is to try to provide an LED lighting equipment having a high durability.

上記の目的を達成するために、請求項1のLED照明装置の発明は、平面よりみて略方形のアルミニウム製の冷却パネルの片面に、多数の発光ダイオード(LED)チップを具備するLED発光ユニットが取り付けられ、該LED発光ユニットのLEDチップをそれぞれ囲むようにリフレクタが取り付けられ、冷却パネルの左右両側縁寄り部分および前後両側縁寄り部分に、それぞれスペーサが一次シール材を介して接合され、冷却パネルのLEDチップ取付面に対向するように透光板が配置されて、透光板の左右両側縁寄り部分および前後両側縁寄り部分が、それぞれ上記各スペーサに一次シール材を介して接合され、各スペーサの外側において、冷却パネルの側縁部と透光板の側縁部との間に形成された空隙部に二次シール材が、冷却パネルおよび透光板の全周にわたって充填され、冷却パネルの左右両側縁部、透光板の左右両側縁部、および左右両二次シール材に、チャンネル形の左右側枠部材がそれぞれ嵌被せ状に取り付けられ、冷却パネルおよび透光板の前後両端部において前後二次シール材を覆う蓋材が取り付けられており、各側枠部材の上壁部の内側縁部には、横断面円弧状の下方嵌合凸部の全長にわたって設けられ、これに対応して冷却パネルの平板状放熱基部の左右両側縁部が薄肉となされているとともに、これらの薄肉の左右両側縁部のそれぞれ内側縁部に横断面円弧状の嵌合凹部が設けられ、これらの嵌合凹部に、左右側枠部材の上壁部内側縁部の横断面円弧状の下方係合凸部がそれぞれ嵌め込まれ、さらに冷却パネルの平板状放熱基部の下面に、多数の発光ダイオードLEDチップを具備するLED発光ユニットが、左右2列に取り付けられていることを特徴としている。 In order to achieve the above object, an LED lighting device according to claim 1 is an LED lighting unit comprising a plurality of light emitting diode (LED) chips on one side of a substantially square aluminum cooling panel as viewed from above. A reflector is attached so as to surround each LED chip of the LED light emitting unit, and spacers are joined to the left and right side edge portions and the front and rear side edge portions of the cooling panel via primary seal materials, respectively. The translucent plate is arranged so as to face the LED chip mounting surface, and the left and right side edge portions and the front and rear side edge portions of the translucent plate are respectively joined to the spacers via primary sealing materials, Outside the spacer, a secondary sealant is placed in the gap formed between the side edge of the cooling panel and the side edge of the light-transmitting plate. The left and right side edges of the cooling panel, the left and right side edges of the translucent board, and the left and right secondary seals are fitted with channel-shaped left and right side frame members, respectively. A lid member covering the front and rear secondary seal materials is attached to both the front and rear ends of the cooling panel and the translucent plate, and the inner edge of the upper wall portion of each side frame member has an arc-shaped cross section. It is provided over the entire length of the lower fitting convex part, and correspondingly, the left and right side edges of the flat heat dissipation base of the cooling panel are made thin, and on the inner side edge of each of these thin side edges Fitting recesses having an arcuate cross section are provided, and downward engaging projections having an arcuate cross section at the inner edges of the upper wall portions of the left and right side frame members are fitted in these fitting recesses, respectively, and the cooling panel Numerous generators on the bottom surface of the flat heat dissipation base LED light-emitting unit including a diode LED chips, is characterized in that attached to the left and right two columns.

請求項2の発明は、請求項1に記載のLED照明装置でニウム中空押出形材製の冷却パネルの中空部に、銅製通水管が拡管されて挿通されていることを特徴としている。   A second aspect of the invention is characterized in that in the LED lighting device according to the first aspect, a copper water pipe is expanded and inserted into a hollow portion of a cooling panel made of a hollow hollow extruded member.

上記請求項1および2のうちのいずれか一項に記載のLED照明装置は、植物栽培工場、道路(トンネル内を含む)、スタジアム、スタジオ、あるいはまた劇場の照明として使用されるものである。 The LED lighting device according to any one of claims 1 and 2 is used as lighting for a plant cultivation factory, a road (including a tunnel), a stadium, a studio, or a theater.

請求項1の発明は、平面よりみて略方形のアルミニウム製の冷却パネルの片面に、多数の発光ダイオード(LED)チップを具備するLED発光ユニットが取り付けられ、該LED発光ユニットのLEDチップをそれぞれ囲むようにリフレクタが取り付けられ、冷却パネルの左右両側縁寄り部分および前後両側縁寄り部分に、それぞれスペーサが一次シール材を介して接合され、冷却パネルのLEDチップ取付面に対向するように透光板が配置されて、透光板の左右両側縁寄り部分および前後両側縁寄り部分が、それぞれ上記各スペーサに一次シール材を介して接合され、各スペーサの外側において、冷却パネルの側縁部と透光板の側縁部との間に形成された空隙部に二次シール材が、冷却パネルおよび透光板の全周にわたって充填され、冷却パネルの左右両側縁部、透光板の左右両側縁部、および左右両二次シール材に、チャンネル形の左右側枠部材がそれぞれ嵌被せ状に取り付けられ、冷却パネルおよび透光板の前後両端部において前後二次シール材を覆う蓋材が取り付けられているもので、請求項1の発明によれば、LED光源による発熱を速やかに放散することができて、LED光源の温度上昇を数度の範囲に止めることができ、しかも例えば植物工場内での高い湿度環境からLED光源を充分に隔離することができて、LED光源の寿命劣化および輝度劣化を防止することができ、高耐久性を有するために、充分に実用化を果たすことができ、さらに、LED照明装置の製造が容易であるために、量産が可能であり、市場に安価に供給することができる。
また、請求項1の発明のLED照明装置によれば、冷却パネルの左右両側縁部、透光板の左右両側縁部、および左右両二次シール材のいわゆる長辺側を、チャンネル形の左右側枠部材で挟み込んでいるため、例えばガラス板等よりなる透光板の自重による接着力の低下を、確実に防止することができて、ガラス板等よりなる透光板の落下を防止することができるとともに、例えばガラス板等よりなる透光板の縁部で、手を切らないよう保護することができるという効果を奏する。
According to the first aspect of the present invention, an LED light-emitting unit including a plurality of light-emitting diode (LED) chips is attached to one side of a substantially square aluminum cooling panel as viewed from above, and surrounds the LED chips of the LED light-emitting units. The reflectors are attached in such a way that the spacers are joined to the portions near the left and right side edges and the front and rear side edges of the cooling panel via primary sealing materials, respectively, so that the light transmitting plate faces the LED chip mounting surface of the cooling panel. Are arranged, and the portions near the left and right side edges and the front and rear side edges of the light-transmitting plate are joined to the spacers through primary sealants, respectively. A secondary sealant is filled in the gap formed between the side edges of the light plate over the entire circumference of the cooling panel and the light transmission plate, Channel-shaped left and right side frame members are attached to the left and right side edges of the panel, the left and right side edges of the light-transmitting plate, and the left and right secondary seals, respectively, and both front and rear ends of the cooling panel and light-transmitting plate According to the invention of claim 1, heat generated by the LED light source can be quickly dissipated, and the temperature rise of the LED light source is several degrees. In addition, for example, the LED light source can be sufficiently isolated from the high humidity environment in the plant factory, and the lifetime and luminance deterioration of the LED light source can be prevented, and high durability can be achieved. Therefore, since the LED lighting device can be easily manufactured, it can be mass-produced and supplied to the market at a low cost.
Further, according to the LED lighting device of the invention of claim 1, left and right side edge portions of the cooling panel, left and right side edges of the transparent plate, and right and left so-called long side of both the secondary sealant, left and right channel shaped Since it is sandwiched between the side frame members, for example, it is possible to surely prevent a decrease in adhesive force due to the weight of the light transmitting plate made of a glass plate or the like, and to prevent the light transmitting plate made of a glass plate or the like from dropping. In addition, the edge of the translucent plate made of, for example, a glass plate can be protected so as not to cut the hand.

また、請求項1の発明によれば、LED光源による発熱を、水等の冷却用流体によって速やかに放散することができて、LED光源の温度上昇を数度の範囲に止めることができ、LED光源の寿命劣化および輝度劣化を防止することができるという効果を奏する。
また、請求項1の発明によれば、各側枠部材の上壁部の内側縁部には、横断面円弧状の下方嵌合凸部の全長にわたって設けられ、これに対応して冷却パネルの平板状放熱基部の左右両側縁部が薄肉となされているとともに、これらの薄肉の左右両側縁部のそれぞれ内側縁部に横断面円弧状の嵌合凹部が設けられ、これらの嵌合凹部に、左右側枠部材の上壁部内側縁部の横断面円弧状の下方嵌合凸部がそれぞれ嵌め込まれるので、左右側枠部材を嵌合作業のみによって組付け得るという効果を奏する。
さらに、冷却パネルの平板状放熱基部の下面に、多数の発光ダイオードLEDチップを具備するLED発光ユニットが、左右2列に取り付けられているので、放熱効果が優れている。
According to the invention of claim 1, the heat generated by the LED light source can be quickly dissipated by a cooling fluid such as water, and the temperature rise of the LED light source can be stopped within a range of several degrees. There is an effect that it is possible to prevent the deterioration of the lifetime and the luminance of the light source.
According to the invention of claim 1, the inner edge portion of the upper wall portion of each side frame member is provided over the entire length of the downward fitting convex portion having a circular cross section, and the cooling panel is correspondingly formed. The left and right side edges of the flat plate heat dissipating base are made thin, and a fitting recess having a cross-sectional arc shape is provided on the inner edge of each of the left and right side edges of these thin walls. Since the lower fitting convex part of the cross-section arc shape of the upper wall part inner edge part of the left right frame member is respectively fitted, there is an effect that the left and right frame members can be assembled only by the fitting work.
Furthermore, since the LED light emitting units having a large number of light emitting diode LED chips are attached to the lower surface of the flat heat dissipation base of the cooling panel in two rows on the left and right sides, the heat dissipation effect is excellent.

請求項2の発明によれば、LED光源による発熱を、水等の冷却用流体によって速やかに放散することができて、LED光源の温度上昇を数度の範囲に止めることができ、LED光源の寿命劣化および輝度劣化を防止することができるという効果を奏する。   According to the invention of claim 2, the heat generated by the LED light source can be quickly dissipated by a cooling fluid such as water, and the temperature rise of the LED light source can be stopped within a range of several degrees. There is an effect that it is possible to prevent life deterioration and luminance deterioration.

そして、上記請求項1および2のいずれかに記載のLED照明装置は高耐久性を有するために、植物栽培工場、道路(トンネル内を含む)、スタジアム、スタジオ、あるいはまた劇場の照明のような高耐久性が要求される照明として充分に実用化されるものである。 Since the LED lighting device according to any one of claims 1 and 2 has high durability, it is used for lighting in plant cultivation factories, roads (including in tunnels), stadiums, studios, or theaters. It is sufficiently put into practical use as lighting that requires high durability.

本発明のLED照明装置の一実施形態を示す底面図である。It is a bottom view which shows one Embodiment of the LED lighting apparatus of this invention. 同側面図である。It is the same side view. 図1のLED照明装置の拡大横断面図である。FIG. 2 is an enlarged cross-sectional view of the LED lighting device of FIG. 1. 同要部拡大縦断面図である。It is the principal part expansion longitudinal cross-sectional view. 本発明のLED照明装置のLEDチップの取付部分を示す要部拡大断面図である。It is a principal part expanded sectional view which shows the attachment part of the LED chip of the LED lighting apparatus of this invention. 図1のLED照明装置のスペーサの組み合わせを説明するための拡大分解平面図である。It is an expansion exploded plan view for demonstrating the combination of the spacer of the LED lighting apparatus of FIG. 図7aは、同LED照明装置の端部蓋材の正面図、図7bは、同側面図である。 Figure 7a is a front view of the end cap member of the LED lighting apparatus, FIG. 7b, Ru side view thereof der.

ぎに、本発明の実施の形態を、図面を参照して説明するが、本発明はこれらに限定されるものではない。 One technique to the embodiment of the present invention will be described with reference to the accompanying drawings, the present invention is not limited thereto.

図1〜図4を参照すると、本発明による例えば植物栽培工場において用いられるLED照明装置(1)において、平面よりみて略方形のアルミニウム中空押出形材製の冷却パネル(2)は、平板状の放熱基部(3)と、これの幅手方向中央部の上面に一体に設けられた中空部(4)とよりなり、その中空部(4)に銅製通水管(6)が挿通され、拡管されて固定されている。   1 to 4, in the LED lighting device (1) used in the plant cultivation factory according to the present invention, for example, the cooling panel (2) made of a substantially hollow aluminum hollow extruded shape when viewed from the plane is a flat plate. The heat dissipating base part (3) and a hollow part (4) provided integrally on the upper surface of the widthwise center part of the heat dissipating base part (3) are inserted into the hollow water pipe (6) and expanded. Is fixed.

そして、冷却パネル(2)の平板状放熱基部(3)の下面に、多数の発光ダイオード(LED)チップ(11)を具備するLED発光ユニット(10)が、左右2列に取り付けられている。該LED発光ユニット(10)のLEDチップ(11)をそれぞれ囲むように、鏡面反射部(12a)を有する二次リフレクタ(12)が取り付けられている。   And the LED light emission unit (10) which comprises many light emitting diode (LED) chips (11) is attached to the lower surface of the flat heat radiation base part (3) of a cooling panel (2) in two right and left rows. A secondary reflector (12) having a specular reflection part (12a) is attached so as to surround the LED chip (11) of the LED light emitting unit (10).

冷却パネル(2)の銅製通水管(6)内を流通する冷却水によって、冷却パネル(2)の平板状放熱基部(3)の下面に取り付けられた光源としての多数のLEDチップ(11)を冷却し、LEDチップ(11)の発熱がおさえられるようになされている。   A large number of LED chips (11) as light sources attached to the lower surface of the flat heat radiation base (3) of the cooling panel (2) by cooling water flowing through the copper water pipe (6) of the cooling panel (2). The LED chip (11) is suppressed from being cooled and the heat generation is suppressed.

冷却パネル(2)の周縁寄り部分、すなわち冷却パネル(2)の平板状放熱基部(3)の左右両側縁寄り部分および前後両側縁寄り部分の下面に、それぞれ横断面略方形のアルミニウム中空押出形材製スペーサ(7)の上面が、接着シールテープよりなる一次シール材(30)を介して接合されている。   An aluminum hollow extruded shape having a substantially rectangular cross section on the peripheral portion of the cooling panel (2), that is, on the lower surfaces of the left and right side edges and the front and rear side edges of the flat heat radiation base (3) of the cooling panel (2). The upper surface of the material spacer (7) is joined via a primary seal material (30) made of an adhesive seal tape.

冷却パネル(2)のLEDチップ取付面に対向するように、ガラス板、あるいはまたポリカーボネート樹脂等の合成樹脂板よりなる透光板(8)が配置されて、透光板(8)の周縁寄り部分、すなわち透光板(8)の左右両側縁寄り部分および前後両側縁寄り部分が、それぞれ上記各スペーサ(7)の下面に接着シールテープよりなる一次シール材(30)を介して接合されている。   A translucent plate (8) made of a synthetic resin plate such as a glass plate or a polycarbonate resin is disposed so as to face the LED chip mounting surface of the cooling panel (2), and is close to the periphery of the translucent plate (8). The portions, that is, the portions near the left and right side edges and the front and rear side edges of the translucent plate (8) are respectively joined to the lower surface of each spacer (7) via a primary sealing material (30) made of an adhesive seal tape. Yes.

ここで、図5を参照すると、多数のLEDチップ(11)を具備するLED発光ユニット(10)は、発熱元であるLED光源を、従来の砲弾型や面実装パッケージではなく、アルミニウムや銅等の金属平板からなる放熱基板(20)の上にLEDチップ(11)を直接実装するいわゆるチップオンボード(COB)を用いて、LEDの発熱を背面に効率よく伝えるものとなされている。   Here, referring to FIG. 5, an LED light emitting unit (10) having a large number of LED chips (11) uses an LED light source, which is a heat generation source, aluminum, copper, etc., instead of a conventional shell type or surface mount package. The so-called chip-on-board (COB) in which the LED chip (11) is directly mounted on the heat dissipation substrate (20) made of a metal flat plate is used to efficiently transmit the heat generated by the LED to the back surface.

なお、図5は、理解を容易にするために、LED発光ユニット(10)の使用状態とは、上下逆に図示されている。   Note that FIG. 5 is shown upside down from the usage state of the LED light emitting unit (10) for easy understanding.

同図に示すように、具体的には、LED発光ユニット(10)は、つぎの構成を有するものである。すなわち、アルミニウムや銅等の金属平板からなる放熱基板(20)の表面に絶縁層(21)が接着層(23)を介して積層され、この絶縁層(21)上に配線パターンに形成された銅箔からなる配線部(22)が積層されて、配線板(24)が形成されている。この配線板(24)に、逆テーパ状のLED取付孔(25)が所定間隔おきに所要数穿設されて、各LED取付孔(25)の内周面に、白色高反射面を有する環状の一次リフレクタ(反射部材)(26)が設けられている。   As shown in the figure, specifically, the LED light emitting unit (10) has the following configuration. That is, an insulating layer (21) was laminated on the surface of a heat dissipation substrate (20) made of a metal flat plate such as aluminum or copper via an adhesive layer (23), and a wiring pattern was formed on the insulating layer (21). The wiring part (22) which consists of copper foil is laminated | stacked, and the wiring board (24) is formed. A necessary number of reverse tapered LED mounting holes (25) are formed in the wiring board (24) at predetermined intervals, and an annular shape having a white highly reflective surface on the inner peripheral surface of each LED mounting hole (25). Primary reflector (reflecting member) (26) is provided.

このLED発光ユニット(10)の各LED取付孔(25)の底部、すなわち放熱基板(20)上にLEDチップ(11)が実装され、LEDチップ(11)はボンディングワイヤ(27)を介して配線部(22)に電気的に接続されている。また、配線板(24)の各LED取付孔(25)内は、LEDチップ(11)およびボンディングワイヤ(27)を覆うように、透明な封止樹脂(28)が充填されて封止されている。   The LED chip (11) is mounted on the bottom of each LED mounting hole (25) of the LED light emitting unit (10), that is, on the heat dissipation substrate (20), and the LED chip (11) is wired via the bonding wire (27). It is electrically connected to the part (22). Moreover, each LED mounting hole (25) of the wiring board (24) is filled and sealed with a transparent sealing resin (28) so as to cover the LED chip (11) and the bonding wire (27). Yes.

なお、LEDチップ(11)の接合には、例えば、シリコン系接着剤、銀ペーストなどが用いられ、封止樹脂(28)には、アクリル樹脂、エポキシ樹脂、シリコン樹脂等が用いられる。また、LEDチップ(11)の種類も何ら限定されず、任意のLEDチップを用いることができる。例えば、サファイヤ基板上に窒化ガリウム系の発光部を形成したLEDチップを挙示できる。植物の光合成反応にもっとも利用効率が高い、ピーク波長が660nmの赤色光が好ましい。   For bonding the LED chip (11), for example, a silicon adhesive, silver paste, or the like is used, and for the sealing resin (28), an acrylic resin, an epoxy resin, a silicon resin, or the like is used. Moreover, the kind of LED chip (11) is not limited at all, and an arbitrary LED chip can be used. For example, an LED chip in which a gallium nitride-based light emitting portion is formed on a sapphire substrate can be listed. Red light having a peak wavelength of 660 nm and the highest utilization efficiency for plant photosynthesis is preferred.

上記LED発光ユニット(10)は、LEDチップ(11)が絶縁層を介することなく直接放熱基板(20)に実装されているため、LEDチップ(11)で発生した熱が速やかに放熱基板(20)に吸熱され放熱される。LED発光ユニット(10)は、放熱基板(20)の平坦面を何ら加工することなく、配線板(24)を形成したものであるから、製造工程が簡単であり生産性が良い。また、放熱基板(20)に凹所や突出部を形成するための加工が不要であるため、既存の各種金属板を利用することができ、LEDチップ(11)の接合性も良い。   In the LED light emitting unit (10), since the LED chip (11) is directly mounted on the heat dissipation substrate (20) without an insulating layer interposed therebetween, the heat generated in the LED chip (11) is quickly radiated from the heat dissipation substrate (20). ) Is absorbed and dissipated. The LED light emitting unit (10) is formed by forming the wiring board (24) without any processing on the flat surface of the heat dissipation substrate (20), so that the manufacturing process is simple and the productivity is good. Moreover, since the process for forming a recessed part and a protrusion part in a heat sink (20) is unnecessary, various existing metal plates can be utilized and the joining property of LED chip (11) is also good.

なお、配線板(24)の厚さをLEDチップ(11)の厚さよりも薄くすることにより、光を効率良く下方に取り出すことができるので、好ましい。   Note that it is preferable to make the wiring board (24) thinner than the LED chip (11) because light can be efficiently extracted downward.

ここで、LED発光ユニット(10)は、冷却パネル(2)の下面に、隣り合うLEDチップ(11)間において例えばビス(19)により取り付けられている(図4参照)。   Here, the LED light emitting unit (10) is attached to the lower surface of the cooling panel (2) between the adjacent LED chips (11) by, for example, screws (19) (see FIG. 4).

また、図6にスペーサ(7)の組み立ての詳細が示されている。同図を参照すると、平面よりみて縦長の略長方形を有するアルミニウム押出形材製冷却パネル(2)の周縁寄り部分、すなわち冷却パネル(2)の左右両側縁寄り部分および前後両側縁寄り部分に配置されるスペーサ(7)は、横断面略方形のアルミニウム中空押出形材よりなるものであり、2本の縦材と2本の横材が方形に組まれていて、4つの合成樹脂製のコーナー部材(16)によってコーナー部分で接続されている。各コーナー部材(16)は、互いに接続される2本のスペーサ(7)のうちの一方のスペーサ(7)の中空部に差し込まれる第1差込み部(16a)と、他方のスペーサ(7)の中空部に差し込まれる第1差込み部(16b)と、これらを連結する平面よりみて略扇形の中間連結部(16c)とによって構成されている。   FIG. 6 shows details of assembling the spacer (7). Referring to the drawing, the aluminum extruded shape cooling panel (2) having a substantially rectangular shape that is vertically long when viewed from the plane, is disposed near the peripheral edge of the cooling panel (2). The spacer (7) is made of an aluminum hollow extruded section having a substantially rectangular cross section, and is composed of two vertical members and two cross members formed into a square, and four synthetic resin corners. Connected at the corners by members (16). Each corner member (16) includes a first insertion part (16a) to be inserted into a hollow part of one spacer (7) of two spacers (7) connected to each other, and the other spacer (7). The first insertion part (16b) to be inserted into the hollow part and the substantially fan-shaped intermediate connection part (16c) as seen from the plane connecting them.

そして、4つのコーナー部材(16)によって平面よりみて略方形に組まれた各スペーサ(7)の上面が、接着シールテープよりなる一次シール材(30)を介して冷却パネル(2)の周縁寄り部分に接合されている。なお、各スペーサ(7)の内側壁部には多数の通気用貫通孔(17)があけられており、また後述するように、各スペーサ(7)の内部には、モレキュラーシーブ等の吸湿剤(18)が充填されている。   And the upper surface of each spacer (7) assembled in a substantially square shape when viewed from the plane by the four corner members (16) is close to the periphery of the cooling panel (2) via the primary sealing material (30) made of adhesive seal tape. It is joined to the part. In addition, a large number of through holes (17) for ventilation are formed in the inner wall portion of each spacer (7), and as will be described later, a hygroscopic agent such as a molecular sieve is provided in each spacer (7). (18) is filled.

図3と図4に詳しく示すように、各スペーサ(7)の外側において、冷却パネル(2)の側縁部と透光板(8)の側縁部との間に形成された空隙部に二次シール材(9)が、冷却パネル(2)および透光板(8)の全周にわたって充填されている。   As shown in detail in FIGS. 3 and 4, outside the spacers (7), gaps formed between the side edges of the cooling panel (2) and the side edges of the translucent plate (8). The secondary sealing material (9) is filled over the entire periphery of the cooling panel (2) and the light transmitting plate (8).

上記の横断面略方形の各スペーサ(7)の外壁部の上下両側縁部には、面取り凹部(7a)(7a)が全長にわたって設けられていて、後述する各二次シール材(9)の上下両側縁の内方凸部(9a)(9a)が嵌め入れられるようになされている。   Chamfered recesses (7a) and (7a) are provided over the entire length of the upper and lower side edges of the outer wall portion of each spacer (7) having a substantially square cross section, and each of the secondary sealing materials (9) to be described later is provided. Inner convex portions (9a) (9a) on both upper and lower side edges are fitted.

そして、冷却パネル(2)と透光板(8)の左右両側縁部、およびこれらの中間の左右両二次シール材(9)(9)に、アルミニウム押出形材製のチャンネル形の左右側枠部材(13)(13)がそれぞれ嵌被せ状に取り付けられている。   The left and right side edges of the cooling panel (2) and the translucent plate (8), and the left and right secondary sealing materials (9) and (9) in between, the left and right sides of the channel shape made of extruded aluminum material. The frame members (13) and (13) are respectively attached in a covering shape.

ここで、チャンネル形の各側枠部材(13)は、上壁部(13a)および下壁部(13b)と、これらの中間の垂直壁部(13c)とによって構成されて、横断面略コ形を有している。なお、各側枠部材(13)の垂直壁部(13c)の高さの中央部には、横断面略C形のビスねじ込み用内方凸条(13d)が、側枠部材(13)の全長にわたって設けられている。   Here, each channel-shaped side frame member (13) is composed of an upper wall portion (13a) and a lower wall portion (13b), and an intermediate vertical wall portion (13c) between them, and has a substantially cross-sectional shape. It has a shape. In addition, in the center part of the height of the vertical wall part (13c) of each side frame member (13), an inward protrusion (13d) for screw screwing having a substantially C-shaped cross section is provided on the side frame member (13). It is provided over the entire length.

また、各側枠部材(13)の上壁部(13a)の内側縁部には、横断面円弧状の下方嵌合凸部(15)が、側枠部材(13)の全長にわたって設けられている。これに対応して、冷却パネル(2)の平板状放熱基部(3)の左右両側縁部(3a)(3b)が薄肉となされているとともに、これらの薄肉の左右両側縁部(3a)(3b)のそれぞれ内側縁部に、横断面円弧状の嵌合凹部(5)(5)が設けられていて、これらの嵌合凹部(5)(5)に、左右側枠部材(13)(13)の上壁部(13a)(13a)内側縁部の横断面円弧状の下方嵌合凸部(15)(15)がそれぞれ嵌め込まれることにより、チャンネル形の左右側枠部材(13)(13)によって、冷却パネル(2)と透光板(8)の左右両側縁部、およびこれらの中間の左右両二次シール材(9)(9)とが、しっかりと抱き止められているものである。 Further, the inner edge of the upper wall portion of each side frame member (13) (13a), cross section arcuate lower fitting convex portion (15), provided along the entire length of the side frame members (13) Yes. Correspondingly, the left and right side edges (3a) and (3b) of the flat heat radiation base (3) of the cooling panel (2) are made thin, and these left and right side edges (3a) ( 3b) is provided with fitting recesses (5) and (5) each having an arcuate cross section at the inner edge of each of the inner recesses, and left and right side frame members (13) ( upper wall portion of the 13) (13a) (13a) cross section an arcuate lower fitting convex portion of the inner edge (15) (by 15) is fitted, respectively, channel-shaped left and right side frame members (13) ( 13) The cooling panel (2) and the left and right side edges of the translucent plate (8) and the left and right secondary sealing materials (9) and (9) between them are firmly held by 13) It is.

なお、チャンネル形の各側枠部材(13)をそれぞれ嵌め被せる際には、二次シール材(9)が軟らかい状態であることが望ましい。このとき、各側枠部材(13)の垂直壁部(13c)の高さの中央部に設けられている横断面略C形のビスねじ込み用内方凸条(13d)が、軟らかい状態の二次シール材(9)に押し込まれ、これによって二次シール材(9)が、各側枠部材(13)の垂直壁部(13c)とこれの内側のスペーサ(7)とで挟圧されて、二次シール材(9)の高さの中央部分が変形するとともに、二次シール材(9)の上下両側縁部に内方凸部(9a)(9a)がそれぞれ形成され、これらの内方凸部(9a)(9a)がスペーサ(7)の上下両面取り凹部(7a)(7a)に入り込み、その後、二次シール材(9)が硬化することにより、より一層確実なシールが果たされるようになされている。   When the channel-shaped side frame members (13) are fitted, it is desirable that the secondary sealing material (9) is in a soft state. At this time, the screw-inward projecting ridge (13d) having a substantially C-shaped cross section provided at the center of the vertical wall portion (13c) of each side frame member (13) is in a soft state. The secondary sealing material (9) is pushed into the secondary sealing material (9), and the secondary sealing material (9) is clamped by the vertical wall portion (13c) of each side frame member (13) and the spacer (7) inside thereof. The central part of the height of the secondary seal material (9) is deformed, and inward convex portions (9a) (9a) are formed on the upper and lower side edges of the secondary seal material (9). The convex portions (9a) and (9a) enter the concave and convex portions (7a) and (7a) of the upper and lower surfaces of the spacer (7), and then the secondary sealant (9) is cured, thereby achieving a more reliable seal. It is made to be.

一方、図4と図7に示すように、冷却パネル(2)および透光板(8)の前後両端部には、前後二次シール材(9)(9)を覆う側面よりみて略L形のアルミニウム押出形材製の蓋材(14)(14)が取り付けられている。   On the other hand, as shown in FIGS. 4 and 7, the front and rear end portions of the cooling panel (2) and the translucent plate (8) are substantially L-shaped as viewed from the side surfaces covering the front and rear secondary seal materials (9) and (9). A cover member (14) (14) made of an aluminum extruded profile is attached.

ここで、各蓋材(14)は、垂直壁部(14a)とこれの下端部に連設された水平部(14b)とによって構成されており、その垂直壁部(14a)の左右両端寄り部分にタッピンねじ挿通用貫通孔(31)(31)があけられている。   Here, each cover material (14) is comprised by the vertical wall part (14a) and the horizontal part (14b) provided in a row by the lower end part, and it is near both right-and-left ends of the vertical wall part (14a). A tapping screw insertion through hole (31) (31) is formed in the portion.

そして、前後両蓋材(14)(14)が、これらの水平部(14b)(14b)を外側にして、前後二次シール材(9)(9)をそれぞれ覆うように配置され、これらの垂直壁部(14a)(14a)の左右両端寄り部分の貫通孔(31)(31)にタッピンねじ(37)(37)(図8f参照)が挿通されて、タッピンねじ(37)(37)の先端部が左右両側枠部材(13)(13)の横断面略C形のビスねじ込み用内方凸条(13d)(13d)の前後両端部にそれぞれねじ込まれることにより、前後両蓋材(14)(14)と左右両側枠部材(13)(13)とが、二次シール材(9)(9)を内側にして、しっかりと結合されるものである。   Then, the front and rear lid members (14) and (14) are disposed so as to cover the front and rear secondary seal materials (9) and (9), respectively, with these horizontal portions (14b) and (14b) being outside. The tapping screws (37) and (37) (see FIG. 8f) are inserted into the through holes (31) and (31) near the left and right ends of the vertical wall portions (14a) and (14a), and the tapping screws (37) and (37) are inserted. The front and rear lid members (13) and (13) are screwed into the front and rear end portions of the screw-inwardly projecting inner ridges (13d) and (13d) having a substantially C-shaped cross section of the left and right side frame members (13) and (13), respectively. 14) (14) and the left and right side frame members (13), (13) are firmly joined with the secondary sealing materials (9), (9) inside.

なお、これらの前後両蓋材(14)(14)の取付けも、二次シール材(9)(9)が軟らかい状態で行なうことが望ましい。すなわち、上記チャンネル形の各側枠部材(13)の嵌め被せ作業の場合と同様に、前後両蓋材(14)(14)の取付けの際、前後両蓋材(14)(14)とこれらの内側のスペーサ(7)(7)とによって、二次シール材(9)(9)がそれぞれ挟圧されることにより、各シール材(9)が変形して、各二次シール材(9)の上下両側縁部に内方凸部(9a)(9a)がそれぞれ形成され、これらの内方凸部(9a)(9a)がスペーサ(7)の上下両面取り凹部(7a)(7a)に入り込み、その後、二次シール材(9)が硬化することにより、より一層確実なシールが果たされるようになされている。   It is desirable that the front and rear cover members (14) and (14) are attached in a state where the secondary seal materials (9) and (9) are soft. That is, when the front and rear lid members (14) and (14) are attached, the front and rear lid members (14) and (14) and these are attached to the channel-shaped side frame members (13). Each of the secondary sealing materials (9) and (9) is clamped by the inner spacers (7) and (7), so that each sealing material (9) is deformed and each secondary sealing material (9 ) Are formed on the upper and lower side edges, respectively, and these inwardly convex portions (9a) (9a) are the upper and lower double-sided concave portions (7a) (7a) of the spacer (7). After that, the secondary sealing material (9) is hardened, so that a more reliable sealing is achieved.

冷却パネル(2)の周縁寄り部分に配置されたアルミニウム中空押出形材製の各スペーサ(7)の内部には、モレキュラーシーブ等の吸湿剤(18)が充填され、かつ各スペーサ(7)の内側壁部に多数の通気用貫通孔(17)があけられていて、LED照明装置(1)内部のLEDチップ(11)が収められた空間部を、常に乾燥状態に保持するようになされている。   The inside of each spacer (7) made of an aluminum hollow extruded member disposed near the peripheral edge of the cooling panel (2) is filled with a moisture absorbent (18) such as a molecular sieve, and each spacer (7) A number of through holes (17) for ventilation are formed in the inner wall, and the space in which the LED chip (11) inside the LED lighting device (1) is housed is always kept dry. Yes.

弧状の下方係合凸部(15)(15)がそれぞれ嵌め込まれることにより、チャンネル形の左右側枠部材(13)(13)によって、冷却パネル(32)と透光板(8)の左右両側縁部、およびこれらの中間の左右両二次シール材(9)(9)とが、しっかりと抱き止められている。By fitting the arc-shaped lower engaging projections (15) and (15), respectively, the left and right sides of the cooling panel (32) and the translucent plate (8) by the channel-shaped left and right side frame members (13) and (13). The edge and the left and right secondary sealing materials (9) and (9) between them are firmly held.

ぎに、本発明による例えば植物栽培工場において用いられるLED照明装置(1)の性能を確認するために、下記の実験を行なった。 One technique, in order to confirm the performance of the LED lighting apparatus used in accordance with the present invention for example plant cultivation plant (1), was carried out following experiment.

図1〜図5に示すように、本発明によるLED照明装置(1)は、平面よりみて略方形のアルミニウム中空押出形材製の冷却パネル(2)の片面に、多数の発光ダイオード(LED)チップ(11)を具備するLED発光ユニット(10)が取り付けられ、該LED発光ユニット(10)のLEDチップ(11)をそれぞれ囲むように二次リフレクタ(12)が取り付けられている。そして、冷却パネル(2)の周縁寄り部分、すなわち左右両側縁寄り部分および前後両側縁寄り部分に、それぞれアルミニウム中空押出形材製のスペーサ(7)が一次シール材(30)を介して接合されている。冷却パネル(2)のLEDチップ取付面に対向するようにガラス板よりなる透光板(8)が配置されて、透光板(8)の左右両側縁寄り部分および前後両側縁寄り部分が、それぞれ上記各スペーサ(7)に一次シール材(30)を介して接合され、各スペーサ(7)の外側において、冷却パネル(2)の側縁部と透光板(8)の側縁部との間に形成された空隙部に二次シール材(9)が、冷却パネル(2)および透光板(8)の全周にわたって充填されている。さらに、冷却パネル(2)の左右両側縁部、透光板(8)の左右両側縁部、および左右両二次シール材(9)(9)に、チャンネル形のアルミニウム押出形材製の左右側枠部材(13)(13)がそれぞれ嵌被せ状に取り付けられ、冷却パネル(2)および透光板(8)の前後両端部において前後二次シール材(9)(9)を覆うアルミニウム押出形材製の蓋材(14)(14)が取り付けられているものである。   As shown in FIGS. 1 to 5, the LED lighting device (1) according to the present invention has a number of light emitting diodes (LEDs) on one side of a cooling panel (2) made of a substantially square hollow aluminum extruded member as viewed from above. An LED light emitting unit (10) including a chip (11) is attached, and a secondary reflector (12) is attached so as to surround the LED chip (11) of the LED light emitting unit (10). Then, spacers (7) made of an aluminum hollow extruded member are joined to the peripheral edge portion of the cooling panel (2), that is, the left and right side edge portions and the front and rear side edge portions, respectively, via the primary sealing material (30). ing. A translucent plate (8) made of a glass plate is disposed so as to face the LED chip mounting surface of the cooling panel (2). Each of the spacers (7) is joined via a primary sealant (30), and on the outside of each spacer (7), the side edge of the cooling panel (2) and the side edge of the translucent plate (8) A secondary sealing material (9) is filled in the gap formed between the cooling panel (2) and the translucent plate (8). Further, left and right side edges of the cooling panel (2), left and right side edges of the translucent plate (8), and both left and right secondary sealing materials (9) and (9) are made of channel-shaped aluminum extruded profiles. Side frame members (13) and (13) are respectively fitted in a covering shape, and aluminum extrusions are provided to cover the front and rear secondary seal materials (9) and (9) at the front and rear ends of the cooling panel (2) and the translucent plate (8). The shape-made cover materials (14) and (14) are attached.

ここで、本発明によるLED照明装置(1)の寸法を、高さ34.7mm×幅130mm×長さ1150mmとした。   Here, the dimensions of the LED lighting device (1) according to the present invention were set to height 34.7 mm × width 130 mm × length 1150 mm.

つぎに、LED光源として、幅15mm×長さ160mmのLED発光ユニット(10)を使用した。各LED発光ユニット(10)には、6箇所のLEDチップ(LED搭載部)(11)を設け、各LEDチップ(LED搭載部)(11)には、LEDを3個づつ搭載した。   Next, an LED light emitting unit (10) having a width of 15 mm and a length of 160 mm was used as the LED light source. Each LED light emitting unit (10) was provided with six LED chips (LED mounting portions) (11), and three LEDs were mounted on each LED chip (LED mounting portion) (11).

そして、冷却パネル(2)の平板状放熱基部(3)の下面に、このLED発光ユニット(10)を、1列7枚×2列で、合計14枚使用した。従って、LED総数は、252個であった。   And this LED light emitting unit (10) was used for the lower surface of the flat heat radiating base (3) of the cooling panel (2) in a row of 7 sheets × 2 rows in a total of 14 sheets. Therefore, the total number of LEDs was 252.

ここで、LEDチップ(11)の仕様は、昭和電工株式会社製、商品名HRP−350F、赤色波長660nmである。   Here, the specifications of the LED chip (11) are Showa Denko K.K., trade name HRP-350F, and red wavelength 660 nm.

上記本発明によるLED照明装置(1)において、一次シール材(30)としては、厚み1mm×幅3mmのポリイソブチル接着テープを使用した。また二次シール材(9)としては、ポリサルファイドポリマー(商品名チオコールLP、東レ株式会社製)を使用し、図3と図4に示すように、各スペーサ(7)の外側において、冷却パネル(2)の側縁部と透光板(8)の側縁部との間に形成された空隙部に、半練り状の二次シール材(9)を充填した。   In the LED lighting device (1) according to the present invention, a polyisobutyl adhesive tape having a thickness of 1 mm and a width of 3 mm was used as the primary sealing material (30). Further, as the secondary sealant (9), a polysulfide polymer (trade name Thiocol LP, manufactured by Toray Industries, Inc.) is used. As shown in FIGS. 3 and 4, on the outside of each spacer (7), a cooling panel ( A semi-kneaded secondary sealing material (9) was filled in a gap formed between the side edge of 2) and the side edge of the light transmitting plate (8).

また、各スペーサ(7)の内部には、モレキュラーシーブ(商品名MOLSIV DS 2000、ユニオン昭和株式会社製)よりなる吸湿剤(18)を充填した。   Moreover, the inside of each spacer (7) was filled with the moisture absorbent (18) which consists of a molecular sieve (Brand name MOLSIV DS2000, Union Showa Co., Ltd. product).

上記の本発明によるLED照明装置(1)に、DC22Vの電流を、LEDチップ(11)の1つあたり、約60mAの電流が流れるように電気回路を構成した。   The electric circuit was configured so that a current of about 22 mA flows through the LED lighting device (1) according to the present invention with a DC 22V current per LED chip (11).

実験室の室温は25℃とし、冷却パネル(2)の銅製通水管(6)内を流通する冷却水の水温を、19℃と一定に制御した。   The room temperature of the laboratory was 25 ° C., and the temperature of the cooling water flowing through the copper water pipe (6) of the cooling panel (2) was controlled to a constant 19 ° C.

つぎに、本発明によるLED照明装置(1)を用いて、実際の点灯試験を連続して実施し、LED発光ユニット(10)のLEDチップ(11)のジャンクション温度、すなわち、LEDチップ温度を測定した。   Next, using the LED lighting device (1) according to the present invention, an actual lighting test is continuously performed to measure the junction temperature of the LED chip (11) of the LED light emitting unit (10), that is, the LED chip temperature. did.

なお、測定にあたり、事前に、LEDチップ(11)を搭載したLED発光ユニット(10)を恒温層(図示略)に入れて、5℃から約60℃までの各温度で、LED発光ユニット(10)とLEDチップ(11)の全体の温度が、恒温層の温度と同じ温度になるまで一定時間保持する。保持後、極短時間に極微少電流を流した時のLEDチップ(11)の電圧(Vf)と、恒温層の温度との関係を調べて、校正曲線を求めておいた。この校正曲線は、非常にいい相関性のある直線関係が求められた。   In addition, before the measurement, the LED light emitting unit (10) on which the LED chip (11) is mounted is placed in a constant temperature layer (not shown), and the LED light emitting unit (10 ) And the entire temperature of the LED chip (11) is maintained for a certain period of time until the temperature of the LED chip (11) is the same as the temperature of the thermostatic layer. After the holding, the relationship between the voltage (Vf) of the LED chip (11) when a very small current was passed in a very short time and the temperature of the constant temperature layer was examined to obtain a calibration curve. The calibration curve was required to have a very good linear relationship.

こうして、本発明によるLED照明装置(1)の実際の点灯試験中に、LED照明装置(1)全体の温度が定常状態になった時点で、LED過度熱抵抗測定器を用いて、極微少電流を流してLEDチップ(11)の電圧(Vf)を測定し、校正曲線より、LEDチップ(11)の温度を求めた。   In this way, during the actual lighting test of the LED lighting device (1) according to the present invention, when the temperature of the entire LED lighting device (1) is in a steady state, an extremely small current is measured using the LED excessive thermal resistance measuring instrument. The voltage (Vf) of the LED chip (11) was measured, and the temperature of the LED chip (11) was obtained from the calibration curve.

ここで、冷却パネル(2)の銅製通水管(6)内を流通する冷却水の流量を、0L/min(水冷無し)、1L/min、2L/minの3つの条件を実施した。   Here, the flow rate of the cooling water flowing through the copper water pipe (6) of the cooling panel (2) was three conditions of 0 L / min (no water cooling), 1 L / min, and 2 L / min.

この結果、LEDチップ(11)のジャンクション温度は、冷却水流量:0L/min(水冷無し)で、39.6℃、冷却水流量:1L/minで、29.4℃、冷却水流量:2L/minで、28.5℃であった。   As a result, the junction temperature of the LED chip (11) is 39.6 ° C. at a cooling water flow rate: 0 L / min (no water cooling), 29.4 ° C. at a cooling water flow rate: 1 L / min, and a cooling water flow rate: 2 L. / Min at 28.5 ° C.

ここで、実験室の室温は25℃であるので、LEDチップ(11)自体の上昇温度は、冷却水流量:0L/min(水冷無し)で、14.6℃、冷却水流量:1L/minで、4.4℃、冷却水流量:2L/minで、3.5℃であった。   Here, since the room temperature of the laboratory is 25 ° C., the rising temperature of the LED chip (11) itself is 14.6 ° C. at a cooling water flow rate: 0 L / min (no water cooling), and a cooling water flow rate: 1 L / min. 4.4 ° C., cooling water flow rate: 2 L / min, and 3.5 ° C.

このような本発明のLED照明装置(1)によれば、LEDチップ(11)自体の上昇温度は、従来のLEDを用いた照明器具に比較して、10分の1に下がっているものであり、本発明のLED照明装置(1)によれば、LED光源の大幅寿命延長、およびLED光源の輝度劣化軽減に、大きく寄与することがわかった。   According to such an LED lighting device (1) of the present invention, the temperature rise of the LED chip (11) itself is reduced to 1/10 compared to a conventional lighting fixture using LEDs. And according to the LED lighting apparatus (1) of this invention, it turned out that it contributes greatly to the lifetime extension of a LED light source, and the brightness degradation reduction of a LED light source.

本発明による上記実施例のLED照明装置(1)によれば、200mm離れた位置で約300μmol/m ・sの光エネルギー(光量子量)を確保することができ、植物栽培用光源として、蛍光灯の約160μmol/m ・sの約2倍のエネルギー量の照射が可能である。なお、投入電力を増やせば、LED照明装置(1)より照射する光エネルギー(光量子量)をさらに高くすることができる。また、光量子量は、LED発光ユニット(10)の構造や、二次リフレクタ(12)の構造によっても、増大させることができる。 According to the LED illuminating device (1) of the above-described embodiment according to the present invention, light energy (photon quantum amount) of about 300 μmol / m 2 · s can be secured at a position 200 mm away, and as a light source for plant cultivation, fluorescence It is possible to irradiate with an energy amount about twice that of about 160 μmol / m 2 · s of the lamp. In addition, if input electric power is increased, the light energy (photon quantum amount) irradiated from LED lighting apparatus (1) can be made still higher. Moreover, the amount of photons can also be increased by the structure of the LED light emitting unit (10) and the structure of the secondary reflector (12).

1:LED照明装置
2:アルミニウム中空押出形材製の冷却パネル
3:平板状の放熱基部
4:中空部
5:横断面円弧状の嵌合凹部
6:銅製通水管
7:アルミニウム中空押出形材製スペーサ
8:ガラス板等よりなる透光板
9:二次シール材
10:LED取付ユニット
11:LEDチップ
12:二次リフレクタ
12a:鏡面反射部
13:チャンネル形の左右側枠部材
30:一次シール材
1: LED lighting device 2: Cooling panel made of aluminum hollow extruded section 3: Flat heat radiation base 4: Hollow section 5: Fitting recess 6 having a circular arc in cross section 6: Copper water pipe 7: Aluminum hollow extruded section Spacer 8: Translucent plate 9 made of glass plate or the like 9: Secondary sealing material 10: LED mounting unit 11: LED chip 12: Secondary reflector 12a: Specular reflection part 13: Channel-shaped left and right side frame member 30: Primary sealing material

Claims (2)

平面よりみて略方形のアルミニウム製の冷却パネルの片面に、多数の発光ダイオード(LED)チップを具備するLED発光ユニットが取り付けられ、該LED発光ユニットのLEDチップをそれぞれ囲むようにリフレクタが取り付けられ、冷却パネルの左右両側縁寄り部分および前後両側縁寄り部分に、それぞれスペーサが一次シール材を介して接合され、冷却パネルのLEDチップ取付面に対向するように透光板が配置されて、透光板の左右両側縁寄り部分および前後両側縁寄り部分が、それぞれ上記各スペーサに一次シール材を介して接合され、各スペーサの外側において、冷却パネルの側縁部と透光板の側縁部との間に形成された空隙部に二次シール材が、冷却パネルおよび透光板の全周にわたって充填され、冷却パネルの左右両側縁部、透光板の左右両側縁部、および左右両二次シール材に、チャンネル形の左右側枠部材がそれぞれ嵌被せ状に取り付けられ、冷却パネルおよび透光板の前後両端部において前後二次シール材を覆う蓋材が取り付けられており、冷却パネルが、アルミニウム中空押出形材製であり、冷却パネルの他面に中空部が一体に設けられ、該中空部を流通する冷却用流体によって、パネルが冷却されるようになされており、各側枠部材の上壁部の内側縁部には、横断面円弧状の下方嵌合凸部の全長にわたって設けられ、これに対応して冷却パネルの平板状放熱基部の左右両側縁部が薄肉となされているとともに、これらの薄肉の左右両側縁部のそれぞれ内側縁部に横断面円弧状の嵌合凹部が設けられ、これらの嵌合凹部に、左右側枠部材の上壁部内側縁部の横断面円弧状の下方嵌合凸部がそれぞれ嵌め込まれ、さらに冷却パネルの平板状放熱基部の下面に、多数の発光ダイオードLEDチップを具備するLED発光ユニットが、左右2列に取り付けられていることを特徴とする、LED照明装置。 An LED light-emitting unit having a large number of light-emitting diode (LED) chips is attached to one side of a substantially square aluminum cooling panel as viewed from the plane, and a reflector is attached so as to surround each LED chip of the LED light-emitting unit, Spacers are joined to the left and right side edge portions and the front and rear side edge portions of the cooling panel through primary sealing materials, respectively, and a light transmitting plate is disposed so as to face the LED chip mounting surface of the cooling panel. The left and right side edge portions and the front and rear side edge portions of the plate are joined to the spacers via primary sealing materials, respectively, and outside the spacers, the cooling panel side edges and the translucent plate side edges The secondary sealant is filled in the gap formed between the cooling panel and the translucent plate, and both left and right sides of the cooling panel. Channel-shaped left and right side frame members are attached in a fitting manner to the left and right side edges of the light-transmitting plate and the left and right secondary seal materials, respectively, and the front and rear secondary members are provided at both front and rear ends of the cooling panel and the light-transmitting plate. A lid covering the sealing material is attached, the cooling panel is made of an aluminum hollow extruded shape, and a hollow portion is integrally provided on the other surface of the cooling panel, and by a cooling fluid flowing through the hollow portion, The panel is cooled, and the inner edge of the upper wall portion of each side frame member is provided over the entire length of the downward fitting convex portion having an arc-shaped cross section. The left and right side edges of the flat plate heat dissipating base are made thin, and a fitting recess having a cross-sectional arc shape is provided on the inner edge of each of the left and right side edges of these thin walls. Inside the upper wall of the left / right frame member Lower fitting protrusion cross section arcuate parts are fitted respectively, further to the lower surface of the flat radiation base portion of the cooling panel, an LED light-emitting unit including a plurality of light emitting diodes LED chips, mounted on the right and left two rows An LED lighting device characterized by comprising: アルミニウム中空押出形材製の冷却パネルの中空部に、銅製通水管が拡管されて挿通されている、請求項1に記載のLED照明装置。 The LED lighting device according to claim 1, wherein a copper water pipe is expanded and inserted into a hollow portion of a cooling panel made of an aluminum hollow extruded shape.
JP2009204888A 2009-09-04 2009-09-04 LED lighting device Active JP5597374B2 (en)

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