JP5578406B2 - One-part moisture curable sealant composition for improving antibacterial and antifungal properties of outer wall joint top coating film, and method for improving antibacterial and antifungal properties of outer wall joint top coating film using the same - Google Patents
One-part moisture curable sealant composition for improving antibacterial and antifungal properties of outer wall joint top coating film, and method for improving antibacterial and antifungal properties of outer wall joint top coating film using the same Download PDFInfo
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- JP5578406B2 JP5578406B2 JP2009267067A JP2009267067A JP5578406B2 JP 5578406 B2 JP5578406 B2 JP 5578406B2 JP 2009267067 A JP2009267067 A JP 2009267067A JP 2009267067 A JP2009267067 A JP 2009267067A JP 5578406 B2 JP5578406 B2 JP 5578406B2
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- antibacterial
- wall joint
- sealant composition
- antifungal
- coating film
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- 238000004898 kneading Methods 0.000 description 1
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
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- 230000007774 longterm Effects 0.000 description 1
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- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
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- 230000003647 oxidation Effects 0.000 description 1
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- 125000005702 oxyalkylene group Chemical group 0.000 description 1
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- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 1
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- 238000001782 photodegradation Methods 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920000921 polyethylene adipate Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 229940088417 precipitated calcium carbonate Drugs 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- HKJYVRJHDIPMQB-UHFFFAOYSA-N propan-1-olate;titanium(4+) Chemical compound CCCO[Ti](OCCC)(OCCC)OCCC HKJYVRJHDIPMQB-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 1
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- 238000007789 sealing Methods 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 239000004447 silicone coating Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- RZTYEUCBTNJJIW-UHFFFAOYSA-K silver;zirconium(4+);phosphate Chemical compound [Zr+4].[Ag+].[O-]P([O-])([O-])=O RZTYEUCBTNJJIW-UHFFFAOYSA-K 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- AGGKEGLBGGJEBZ-UHFFFAOYSA-N tetramethylenedisulfotetramine Chemical compound C1N(S2(=O)=O)CN3S(=O)(=O)N1CN2C3 AGGKEGLBGGJEBZ-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 150000003557 thiazoles Chemical class 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- JUWGUJSXVOBPHP-UHFFFAOYSA-B titanium(4+);tetraphosphate Chemical compound [Ti+4].[Ti+4].[Ti+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O JUWGUJSXVOBPHP-UHFFFAOYSA-B 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical class CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
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- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- WUMSTCDLAYQDNO-UHFFFAOYSA-N triethoxy(hexyl)silane Chemical group CCCCCC[Si](OCC)(OCC)OCC WUMSTCDLAYQDNO-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
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- NMEPHPOFYLLFTK-UHFFFAOYSA-N trimethoxy(octyl)silane Chemical group CCCCCCCC[Si](OC)(OC)OC NMEPHPOFYLLFTK-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical group CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical group CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
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Landscapes
- Sealing Material Composition (AREA)
- Polyurethanes Or Polyureas (AREA)
Description
本発明は、大気中などの水分により硬化してゴム状弾性体となり、保存安定性、上塗り塗膜の耐汚染性に優れ、外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物、及びこれを用いて外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる方法に関する。 The present invention is a rubber-like elastic body that is cured by moisture in the air, etc., has excellent storage stability and stain resistance of the top coat film, and improves the antibacterial and antifungal properties of the outer wall joint top coat film. The present invention relates to a liquid-type moisture-curable sealant composition and a method for improving the antibacterial and antifungal properties of an outer wall joint top coat using the same.
建築構造物や土木構造物の外壁目地などには、防水、意匠等の目的で多くのシーリング材が使用されている。これらのシーリング材は、モルタル板、コンクリート板、ALC板、金属材等の外壁などを構成する部材間の接合部から構造体内部への雨水の侵入を防ぎ、また地震、日射による温度差、風圧などによって生じる外壁材の歪を緩和して外壁材の破壊を防ぎ、更には外壁の美観を損ねないことなどが求められる。このため、シーリング材は、作業性、各種の外壁材に対する接着性に優れ、気候に応じた温度差等で生じる部材の膨張や収縮、あるいは風圧や地震等で発生する種々の目地変位を吸収しなければならないことから、硬化後のゴム物性が低モジュラスで伸びの大きな柔らかなものとなるように設計されている。
また、建築構造物や土木構造物の外壁部は、優れた耐久性を有する塗料を外壁材に上塗り塗装することが多く行なわれている。この上塗り塗装は、形成される塗膜によって第一に雨水の侵入を防ぎ、日射による熱劣化、紫外線劣化などから外壁材を保護する本来の機能を有し、さらに外壁の美観を保つという建築構造物や土木構造物の良否を左右する意匠上の重要な役目を負っている。そして、この上塗り塗装に用いられる塗料は、美観を良くし、より自然に見せるため、塗料に無機系、有機系のいろいろな形の粒子やバルーン等を配合し、様々な塗装パターンを駆使することが行われており、表面の形状や性状が複雑なものとなっている。
Many sealing materials are used for the purpose of waterproofing, design, and the like on the outer wall joints of building structures and civil engineering structures. These sealing materials prevent the intrusion of rainwater into the structure from the joints between the mortar board, concrete board, ALC board, and the outer wall of metal materials, etc., as well as temperature differences and wind pressure due to earthquakes and solar radiation. Therefore, it is required to alleviate the distortion of the outer wall material caused by the above, to prevent the destruction of the outer wall material, and to not impair the appearance of the outer wall. For this reason, the sealing material is excellent in workability and adhesiveness to various outer wall materials, and absorbs various joint displacements caused by expansion and contraction of members caused by temperature differences depending on the climate, wind pressure, earthquakes, etc. Therefore, the rubber properties after curing are designed to be soft with low modulus and large elongation.
Moreover, the outer wall part of a building structure or a civil engineering structure is often overcoated with a paint having excellent durability on the outer wall material. This top coat has the original function of preventing rainwater from entering by the coating film formed, protecting the outer wall material from heat deterioration and ultraviolet light deterioration due to solar radiation, and maintaining the aesthetics of the outer wall. It plays an important role in the design that determines the quality of objects and civil engineering structures. In order to improve the aesthetics and make it look more natural, the paint used in this top coat must be blended with various types of inorganic and organic particles, balloons, etc. in the paint, and use various paint patterns. The shape and properties of the surface are complicated.
しかし、近年は、シーリング材に相溶性の悪い液状物が多く含まれていると、シーリング材硬化後、この液状成分がシーリング材から上塗りした塗膜へ移行(ブリード)して上塗り塗膜が粘着性を呈するようになり、空気中を浮遊する砂埃や煤等の塵埃が付着して塗膜表面に汚染が生じ、その結果、外壁面の一部塗膜に目地状(縦、横の帯状ライン)に汚染が生じるという美観(意匠上)を損ねる問題が発生し、その対策が検討されている。さらには、雨水が外壁面を流れ落ちる際にできるいわゆる水道や前記外壁目地部の上塗り塗膜に藻やカビ等が発生して、美観(意匠上)を損ねる問題が発生し、その対策も検討されている(特許文献1、2、3)。 However, in recent years, if the sealing material contains a lot of incompatible liquids, after the sealing material is cured, the liquid component moves from the sealing material to the overcoated film (bleeds), and the top coated film becomes sticky. As a result, dirt such as dust and soot floating in the air adheres to the surface of the paint film, resulting in contamination of the paint film on the outer wall surface (vertical and horizontal strip lines). ), A problem that impairs the aesthetics (in terms of design) that contamination occurs, and countermeasures are being studied. Furthermore, the so-called water supply that occurs when rainwater flows down the outer wall surface and the top coat film of the outer wall joints generate algae, mold, etc., causing problems that impair the aesthetics (design), and countermeasures are also being considered. (Patent Documents 1, 2, and 3).
先に、本出願人らは、特許文献1;「上塗り塗装仕様向けに適したシーリング材組成物、およびこれを用いるシーリング材の施工方法」において、イソシアネート基含有ウレタンプレポリマーと特定量の低分子量可塑剤と高分子量可塑剤とを含有するシーリング材組成物が、ゴム弾性物性に優れ、上塗りした塗膜に亀裂、割れが生じがたく、ブリード汚染されないことを見出し提案しているが、長期の暴露においては外壁目地部の塗膜にカビが発生することが観察され、カビの発生防止が求められている。 First, the present applicants disclosed in Patent Document 1; “Sealing material composition suitable for top coating specification, and method for applying sealing material using the same”, an isocyanate group-containing urethane prepolymer and a specific amount of low molecular weight. A sealing material composition containing a plasticizer and a high molecular weight plasticizer has been found and proposed that it has excellent rubber elastic properties, the coated film does not easily crack or crack, and does not bleed. In the exposure, it is observed that mold is generated on the coating on the outer wall joint part, and prevention of mold generation is required.
本発明は、上塗り塗装を行なう建築構造物等の外壁塗装仕様において、保存安定性および耐目地汚染性に優れ、長期に亘って外壁目地部上塗り塗膜の細菌やカビの発生を抑えることのできる一液型湿気硬化性シーリング材組成物、及びこれを用いてその保存安定性かつ外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる方法を提供することを目的とする。 The present invention is excellent in storage stability and joint contamination resistance in the exterior wall coating specification of a building structure or the like to be overcoated, and can suppress the generation of bacteria and mold on the exterior wall joint top coating film over a long period of time. It is an object of the present invention to provide a one-component moisture-curing sealant composition and a method for improving the storage stability and antibacterial and antifungal properties of the outer wall joint top coat using the same.
本発明者は上記課題について鋭意検討した結果、イソシアネート基含有ウレタン系プレポリマー(A)と、抗菌・防カビ剤(B)と、高分子量希釈用樹脂(C)とを含有する一液型湿気硬化性シーリング材組成物を、上塗り塗装仕様の外壁目地に充填使用すること、かつ、前記抗菌・防カビ剤(B)を特定の抗菌・防カビ剤とし、特定の使用方法とすることによって、当該一液型湿気硬化性シーリング材組成物は作業性、保存安定性に優れ、硬化物は良好なゴム弾性物性を有し、かつ、当該一液型湿気硬化性シーリング材組成物を外壁目地に使用することで上塗り塗膜の汚染を防止し、長期に亘って外壁目地部上塗り塗膜に細菌やカビが発生することを抑え、意匠上優れたものとすることができることを見出した。
上記構成により外壁目地部上塗り塗膜の耐汚染性および抗菌性、防カビ性が向上する理由は定かではないが、上記一液型湿気硬化性シーリング材組成物に含有される、(常温で液状の平均分子量500以下の成分を特定量としたこと、及び)高分子量希釈用樹脂(C)の使用がブリード汚染の発生を防いでいると考えられ、また、層状珪酸塩に抗菌・防カビ性化合物を担持させた複合物である特定の抗菌・防カビ剤(B)を高分子量希釈用樹脂(C)に分散させた分散体として添加するという特定の方法を用いることで、長期に亘っての抗菌性、防カビ性を付与していると考えられる。本発明の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物は、好適には、酸エステル類、ジオクチルフタレートなどの低分子量可塑剤を含まないが、溶剤、桐油などの平均分子量500以下である常温で液状の成分が少しずつ拡散することで、常温で液状のウレタン系樹脂が少しずつ拡散し、上塗り塗膜に優れた耐汚染性と長期に亘っての抗菌性、防カビ性を付与していると考えられる。
As a result of intensive studies on the above problems, the inventor of the present invention has a one-component moisture containing an isocyanate group-containing urethane prepolymer (A), an antibacterial / antifungal agent (B), and a high molecular weight dilution resin (C). By filling and using the curable sealant composition on the outer wall joints of the top coating specification, and using the antibacterial / antifungal agent (B) as a specific antibacterial / antifungal agent, The one-component moisture-curable sealant composition is excellent in workability and storage stability, the cured product has good rubber elastic properties, and the one-component moisture-curable sealant composition is used as an outer wall joint. It was found that the use of the coating prevents contamination of the top coating film, suppresses the generation of bacteria and mold on the outer wall joint top coating film, and makes it excellent in design.
The reason for improving the stain resistance, antibacterial and antifungal properties of the outer wall joint top coat by the above configuration is not clear, but it is contained in the one-component moisture-curable sealing material composition (liquid at room temperature). average molecular weight of 500 or less ingredients that have a specified amount, and) the use of high molecular weight diluent resin (C) is believed to prevent the occurrence of bleeding contamination, or, antibacterial and antifungal layered silicate By using a specific method of adding a specific antibacterial / antifungal agent (B), which is a composite carrying a functional compound, as a dispersion dispersed in a high molecular weight dilution resin (C), it can be used for a long time. It is thought that all antibacterial and antifungal properties are imparted. The one-pack type moisture curable sealant composition for improving the antibacterial and antifungal properties of the outer wall joint top coat of the present invention preferably does not contain low molecular weight plasticizers such as acid esters and dioctyl phthalate. However, liquid components at room temperature with an average molecular weight of 500 or less, such as solvents and tung oil, diffuse little by little, and the liquid urethane-based resin diffuses little by little at room temperature. It is thought that antibacterial properties and fungicidal properties are imparted over a wide range.
すなわち、本発明は次の(1)〜(11)である。
(1) イソシアネート基含有ウレタン系プレポリマー(A)と、抗菌・防カビ剤(B)を高分子量希釈用樹脂(C)に分散させた分散体とを含有する、外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物であって、
前記抗菌・防カビ剤(B)が、層状珪酸塩に抗菌・防カビ性化合物を担持させた複合物であること、を特徴とする前記の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物。
(2) 一液型湿気硬化性シーリング材組成物中における、平均分子量500以下の常温で液状の成分の含有量が12質量%以下である、前記(1)の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物。
(3) 前記高分子量希釈用樹脂(C)が、数平均分子量1,000以上の常温で液状の樹脂である、前記(1)または(2)の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物。
(4) 前記樹脂がウレタン系樹脂である、前記(3)の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物。
(5) 前記ウレタン系樹脂が、ポリオキシアルキレン系アルコールと有機イソシアネートとの反応生成物である、前記(4)の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物。
(6) さらに、酸素硬化性不飽和化合物(D)を含有する、前記(1)〜(5)のいずれかの外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物。
(7) 前記酸素硬化性不飽和化合物(D)が、乾性油及びその変性物からなる群から選ばれる1種または2種以上である、前記(6)の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物。
(8) さらに、添加剤を含有する、前記(1)〜(7)のいずれかの外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物。
(9) 前記添加剤が、充填剤、高分子量可塑剤、耐候安定剤、搖変性付与剤、接着性付与剤、硬化促進触媒、保存安定性改良剤、着色剤及び溶剤からなる群から選ばれる1種または2種以上である、前記(8)の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物。
(10) 前記(1)〜(9)のいずれかの外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物を建築構造体の外壁目地部に充填し、次いで該外壁目地部を含む建築構造体の表面に塗料を塗装し、硬化させること、を特徴とする外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる方法。
(11) 前記の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物を建築構造体の外壁目地部に充填する前に、該外壁目地部にプライマーを塗布する、前記(10)の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる方法。
That is, the present invention is the following (1) to (1 1 ).
(1) An outer wall joint top coating film comprising an isocyanate group-containing urethane prepolymer (A) and a dispersion in which an antibacterial / antifungal agent (B) is dispersed in a high molecular weight dilution resin (C) . A one-component moisture-curing sealant composition that improves antibacterial and antifungal properties ,
The antibacterial and antifungal properties of the above outer wall joint top coating film, wherein the antibacterial and antifungal agent (B) is a composite in which a layered silicate is loaded with an antibacterial and antifungal compound . -Pack type moisture curable sealant composition for improving the quality.
(2) The antibacterial of the outer wall joint top coating film of (1) above, wherein the content of the liquid component at room temperature with an average molecular weight of 500 or less in the one-component moisture-curable sealant composition is 12% by mass or less -Pack type moisture-curing sealant composition that improves water and mold resistance.
(3) The antibacterial and antibacterial properties of the outer wall joint top coating film of (1) or (2), wherein the high molecular weight dilution resin (C) is a liquid resin at room temperature having a number average molecular weight of 1,000 or more. A one-component moisture-curable sealant composition that improves moldability.
(4) The one-pack type moisture curable sealant composition that improves the antibacterial and antifungal properties of the outer wall joint part top coat of (3), wherein the resin is a urethane resin.
(5) One-component moisture that improves the antibacterial and antifungal properties of the outer wall joint top coating film of (4), wherein the urethane resin is a reaction product of a polyoxyalkylene alcohol and an organic isocyanate. A curable sealant composition.
(6) One-component moisture that further improves the antibacterial and antifungal properties of the outer wall joint top coating film of any one of (1) to (5), which further comprises an oxygen curable unsaturated compound (D) A curable sealant composition.
(7) The antibacterial properties of the outer wall joint top coating film of (6), wherein the oxygen curable unsaturated compound (D) is one or more selected from the group consisting of a drying oil and a modified product thereof. A one-component moisture-curing sealant composition that improves mold resistance.
(8) A one-component moisture-curable sealant composition that further improves the antibacterial and antifungal properties of the outer wall joint top coating film according to any one of (1) to (7), further containing an additive.
(9) The additive is selected from the group consisting of fillers, high molecular weight plasticizers, weathering stabilizers, wrinkle modifiers, adhesion promoters, curing accelerators, storage stability improvers, colorants and solvents. A one-component moisture-curable sealant composition that improves the antibacterial and antifungal properties of the outer wall joint joint top coat of (8), which is one type or two or more types.
(10) A one-component moisture-curing sealing material composition for improving the antibacterial and antifungal properties of the outer wall joint part top coat film of any one of the above (1) to (9) is applied to the outer wall joint part of the building structure. A method for improving the antibacterial and antifungal properties of the outer wall joint top coating film, which comprises filling, and then applying a coating to the surface of the building structure including the outer wall joint and curing.
(11) Before filling the outer wall joint part of the building structure with the one-part moisture curable sealant composition that improves the antibacterial and antifungal properties of the outer wall joint part top coat, A method for improving the antibacterial and antifungal properties of the outer wall joint joint top coat of (10), wherein a primer is applied.
本発明により初めて、上塗り塗装を行なう建築構造物等の外壁塗装仕様において、保存安定性および耐目地汚染性に優れ、長期に亘って外壁目地部上塗り塗膜の細菌やカビの発生を抑えることのできる一液型湿気硬化性シーリング材組成物、及びこれを用いてその保存安定性かつ外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる方法を提供することが可能となった。 For the first time according to the present invention, it is excellent in storage stability and joint contamination resistance in the exterior wall coating specification of a building structure or the like to be overcoated, and suppresses the generation of bacteria and mold on the exterior wall joint top coating film over a long period of time. It has become possible to provide a one-component moisture-curing sealant composition that can be produced, and a method for improving the storage stability and antibacterial and antifungal properties of the outer wall joint top coat using the same.
以下、本発明を詳しく説明する。
本発明におけるイソシアネート基含有ウレタンプレポリマー(A)は、イソシアネート基が大気中の水分(湿気)と反応し、尿素結合を形成して架橋、硬化するもので、本発明の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物に硬化成分として含有させるものであり、有機ポリイソシアネートと活性水素含有化合物とを活性水素(基)に対してイソシアネート基過剰条件で反応させて得られるものである。
The present invention will be described in detail below.
Isocyanate group-containing urethane prepolymer (A) in the present invention, the isocyanate groups react with moisture in the air (humidity), cross-linked to form a urea linkage, intended to cure, the outer wall joints top coating film of the present invention The one-component moisture-curing sealant composition that improves the antibacterial and antifungal properties of the composition is used as a curing component, and an organic polyisocyanate and an active hydrogen-containing compound are added to the active hydrogen (group) with an isocyanate group. It is obtained by reacting in excess conditions.
有機ポリイソシアネートとしては、具体的には例えば、フェニレンジイソシアネート、ジフェニルジイソシアネート、ナフタレンジイソシアネート、4,4′−ジフェニルメタンジイソシアネート、2,4′−ジフェニルメタンジイソシアネート等のジフェニルメタンジイソシアネート(MDI)類、2,4−トルエンジイソシアネート、2,6−トルエンジイソシアネート等のトルエンジイソシアネート(TDI)類、ジフェニルエーテルジイソシアネート等の芳香族ジイソシアネート、キシリレンジイソシアネート等の芳香脂肪族ジイソシアネート、ヘキサメチレンジイソシアネート、ペンタメチレンジイソシアネート、プロピレンジイソシアネート、ブチレンジイソシアネート等の脂肪族ジイソシアネート、シクロヘキサンジイソシアネート、メチレンビス(シクロヘキシルイソシアネート)、イソホロンジイソシアネート等の脂環族ジイソシアネート、およびこれらジイソシアネートのカルボジイミド変性体、ビウレット変性体、アロファネート変性体、二量体、三量体、また、ポリメチレンポリフェニルポリイソシアネート(クルードMDI、ポリメリックMDI)などが挙げられ、これらは単独または2種以上を組合わせて用いることができる。
これらのうち、硬化後の引張り接着性や耐水性などが優れている点で、芳香族ジイソシアネート、芳香脂肪族ジイソシアネートが好ましく、よりさらにMDI類が好ましく、特に4,4′−ジフェニルメタンジイソシアネートが好ましい。
また、イソシアネート基含有ウレタンプレポリマーの変性用として、n−ブチルモノイソシアネート、n−ヘキシルモノイソシアネート、n−テトラデシルモノイソシアネート、n−オクタデシルモノイソシアネート、p−イソプロピルフェニルモノイソシアネート等の有機モノイソシアネートも使用できる。
Specific examples of the organic polyisocyanate include diphenylmethane diisocyanate (MDI) such as phenylene diisocyanate, diphenyl diisocyanate, naphthalene diisocyanate, 4,4′-diphenylmethane diisocyanate, 2,4′-diphenylmethane diisocyanate, and 2,4-toluene. Diisocyanates, toluene diisocyanates (TDI) such as 2,6-toluene diisocyanate, aromatic diisocyanates such as diphenyl ether diisocyanate, araliphatic diisocyanates such as xylylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, propylene diisocyanate, butylene diisocyanate Aliphatic diisocyanate, cyclohexane diisocyanate , Alicyclic diisocyanates such as methylene bis (cyclohexyl isocyanate) and isophorone diisocyanate, and carbodiimide-modified, biuret-modified, allophanate-modified, dimer, trimer, and polymethylene polyphenyl polyisocyanate of these diisocyanates (Crude MDI, polymeric MDI) etc. are mentioned, These can be used individually or in combination of 2 or more types.
Of these, aromatic diisocyanates and araliphatic diisocyanates are preferable, MDIs are more preferable, and 4,4′-diphenylmethane diisocyanate is particularly preferable in terms of excellent tensile adhesiveness and water resistance after curing.
In addition, organic monoisocyanates such as n-butyl monoisocyanate, n-hexyl monoisocyanate, n-tetradecyl monoisocyanate, n-octadecyl monoisocyanate, p-isopropylphenyl monoisocyanate are also used for modification of the isocyanate group-containing urethane prepolymer. Can be used.
活性水素含有化合物としては、高分子ポリオールや高分子ポリアミンの他、場合により使用する鎖延長剤、或いはイソシアネート基含有ウレタンプレポリマーの変性用として用いる高分子や低分子のモノオールなどが挙げられる。 Examples of the active hydrogen-containing compound include a polymer polyol and a polymer polyamine, a chain extender used in some cases, and a polymer or low-molecular monool used for modifying an isocyanate group-containing urethane prepolymer.
高分子ポリオールとしては、例えば、ポリエステルポリオール、ポリカーボネートポリオール、ポリオキシアルキレン系ポリオール、炭化水素系ポリオール、ポリアクリレート系ポリオール、ポリメタクリレート系ポリオール、動植物系ポリオール、これらのコポリオール、またはこれらの2種以上の混合物などが挙げられる。高分子ポリオールの数平均分子量は、500以上、さらに1,000〜100,000、よりさらに1,000〜30,000、特に1,000〜20,000が好ましい。数平均分子量が500未満では、得られる一液型湿気硬化性シーリング材組成物の硬化後の伸びなどのゴム弾性物性が悪化し、100,000を超えると、得られるイソシアネート基含有ウレタンプレポリマーの粘度が高くなり過ぎ、作業性が悪くなるため好ましくない。 Examples of the polymer polyol include, for example, polyester polyol, polycarbonate polyol, polyoxyalkylene polyol, hydrocarbon polyol, polyacrylate polyol, polymethacrylate polyol, animal and plant polyol, these copolyols, or two or more of these. And the like. The number average molecular weight of the polymer polyol is 500 or more, more preferably 1,000 to 100,000, still more preferably 1,000 to 30,000, and particularly preferably 1,000 to 20,000. When the number average molecular weight is less than 500, rubber elastic properties such as elongation after curing of the obtained one-component moisture-curable sealing material composition deteriorate, and when it exceeds 100,000, the resulting isocyanate group-containing urethane prepolymer This is not preferable because the viscosity becomes too high and the workability deteriorates.
ポリエステルポリオールとしては、例えば、コハク酸、アジピン酸、セバシン酸、アゼライン酸、テレフタル酸、イソフタル酸、オルソフタル酸、ヘキサヒドロテレフタル酸、ヘキサヒドロイソフタル酸、へキサヒドロオルソフタル酸、ナフタレンジカルボン酸、トリメリット酸等のポリカルボン酸、酸エステル、または酸無水物等の1種以上と、エチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、3−メチル−1,5−ペンタンジオール、ネオペンチルグリコール、1,8−オクタンジオール、1,9−ノナンジオール、ジエチレングリコール、ジプロピレングリコール、1,4−シクロへキサンジメタノール、ビスフェノールAのエチレンオキサイドあるいはプロピレンオキサイド付加物、トリメチロールプロパン、グリセリン、ペンタエリスリトール等の低分子ポリオール類、ブチレンジアミン、ヘキサメチレンジアミン、キシリレンジアミン、イソホロンジアミン等の低分子ポリアミン類、モノエタノールアミン、ジエタノールアミン等の低分子アミノアルコール類の1種以上との脱水縮合反応で得られる、ポリエステルポリオールまたはポリエステルアミドポリオールが挙げられる。また、例えば、低分子ポリオール類、低分子ポリアミン類、低分子アミノアルコール類を開始剤として、ε-カプロラクトン、γ−バレロラクトン等の環状エステル(ラクトン)モノマーの開環重合で得られるラクトン系ポリエステルポリオールが挙げられる。 Examples of the polyester polyol include succinic acid, adipic acid, sebacic acid, azelaic acid, terephthalic acid, isophthalic acid, orthophthalic acid, hexahydroterephthalic acid, hexahydroisophthalic acid, hexahydroorthophthalic acid, naphthalenedicarboxylic acid, triphthalic acid, and the like. One or more of polycarboxylic acids such as merit acid, acid esters, or acid anhydrides, ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3- Butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, 1,8-octanediol, 1,9- Nonanediol, diethylene glycol, dipropylene glycol, 1 , 4-cyclohexanedimethanol, ethylene oxide or propylene oxide adduct of bisphenol A, low molecular polyols such as trimethylolpropane, glycerin, pentaerythritol, butylenediamine, hexamethylenediamine, xylylenediamine, isophoronediamine, etc. Examples thereof include polyester polyols or polyester amide polyols obtained by a dehydration condensation reaction with one or more low molecular amino alcohols such as low molecular polyamines, monoethanolamine, and diethanolamine. Also, for example, lactone polyesters obtained by ring-opening polymerization of cyclic ester (lactone) monomers such as ε-caprolactone and γ-valerolactone using low molecular polyols, low molecular polyamines, and low molecular amino alcohols as initiators. A polyol is mentioned.
ポリカーボネートポリオールとしては、例えば、前述のポリエステルポリオールの合成に用いられる低分子ポリオール類とホスゲンとの脱塩酸反応、あるいは前記低分子ポリオール類とジエチレンカーボネート、ジメチルカーボネート、ジエチルカーボネート、ジフェニルカーボネート等とのエステル交換反応で得られるものが挙げられる。 Examples of the polycarbonate polyol include dehydrochlorination reaction of low molecular polyols and phosgene used for the synthesis of the above-described polyester polyol, or esters of the low molecular polyols with diethylene carbonate, dimethyl carbonate, diethyl carbonate, diphenyl carbonate, and the like. What is obtained by an exchange reaction is mentioned.
ポリオキシアルキレン系ポリオールとしては、例えば、前述のポリエステルポリオールの合成に用いられる低分子ポリオール類、低分子ポリアミン類、低分子アミノアルコール類、ポリカルボン酸の他、ソルビトール、マンニトール、ショ糖(スクロース)、グルコース等の糖類系低分子多価アルコール類、ビスフェノールA、ビスフェノールF等の低分子多価フェノール類の一種以上を開始剤として、エチレンオキシド、プロピレンオキシド、ブチレンオキシド、テトラヒドロフラン等の環状エーテル化合物の1種以上を開環付加重合あるいは共重合(以下、「重合あるいは共重合」を「(共)重合」という。)させた、ポリオキシエチレン系ポリオール、ポリオキシプロピレン系ポリオール、ポリオキシブチレン系ポリオール、ポリオキシテトラメチレン系ポリオール、ポリ−(オキシエチレン)−(オキシプロピレン)−ランダムあるいはブロック(共)重合系ポリオール、さらに、前述のポリエステルポリオールやポリカーボネートポリオールを開始剤としたポリエステルエーテルポリオール、ポリカーボネートエーテルポリオールなどが挙げられる。また、これらの各種ポリオールと有機イソシアネートとを、イソシアネート基に対し水酸基過剰で反応させて、分子末端を水酸基としたポリオールも挙げられる。ポリオキシアルキレン系ポリオールの1分子当たり平均アルコール性水酸基の数は2個以上、さらに2〜4個、特に2〜3個が好ましい。
さらに、ポリオキシアルキレン系ポリオールは、その製造時に、水素化セシウム、セシウムメトキシド、セシウムエトキシド等のセシウムアルコキシド、水酸化セシウムなどのセシウム系化合物、ジエチル亜鉛、塩化鉄、金属ポルフィリン、ホスファゼニウム化合物、複合金属シアン化錯体など、なかでも亜鉛ヘキサシアノコバルテートのグライム錯体やジグライム錯体等の複合金属シアン化錯体を触媒として使用して得られる、総不飽和度が0.1meq/g以下、さらに0.07meq/g以下、特に0.04meq/g以下のものが好ましく、分子量分布〔ゲルパーミエーションクロマトグラフィー(GPC)によるポリスチレン換算の重量平均分子量(Mw)と数平均分子量(Mn)との比=Mw/Mn〕が1.6以下、特に1.0〜1.3の狭いものが、得られるイソシアネネート基含有ウレタンプレポリマーの粘度を低下でき、かつ得られる一液型湿気硬化性シーリング材組成物の硬化後のゴム弾性物性が良好となる点で好ましい。
また、イソシアネート基含有ウレタンプレポリマーの変性用として、メチルアルコール、エチルアルコール、プロピルアルコール等の低分子モノアルコール類を開始剤として、前記プロピレンオキシド等の環状エーテル化合物を開環付加重合させたポリオキシプロピレン系モノオール等のポリオキシアルキレン系モノオールなどを場合により使用することもできる。
なお、前記ポリオキシアルキレン系ポリオールあるいはポリオキシアルキレン系モノオールなどの「系」とは、分子1モル中の水酸基を除いた部分の50質量%以上、さらに80質量%以上、特に好ましくは90質量%以上がポリオキシアルキレンで構成されていれば、残りの部分がエステル、ウレタン、ポリカーボネート、ポリアミド、ポリ(メタ)アクリレート、ポリオレフィンなどで変性されていてもよいことを意味するが、水酸基を除いた分子の95質量%以上がポリオキシアルキレンから成るものが最も好ましい。
Examples of the polyoxyalkylene polyol include low molecular polyols, low molecular polyamines, low molecular amino alcohols, polycarboxylic acids, sorbitol, mannitol, sucrose used for the synthesis of the above-described polyester polyols. 1 or more of cyclic ether compounds such as ethylene oxide, propylene oxide, butylene oxide, and tetrahydrofuran using one or more of low molecular weight polyhydric alcohols such as saccharides such as glucose and low molecular weight polyphenols such as bisphenol A and bisphenol F as initiators A polyoxyethylene-based polyol, a polyoxypropylene-based polyol, a polyoxybutylene-based polyol obtained by ring-opening addition polymerization or copolymerization (hereinafter, “polymerization or copolymerization” is referred to as “(co) polymerization”), Polio Tetramethylene-based polyols, poly- (oxyethylene)-(oxypropylene) -random or block (co) polymerized polyols, polyester ether polyols, polycarbonate ether polyols, and the like, which are the aforementioned polyester polyols and polycarbonate polyols as initiators. Can be mentioned. Moreover, the polyol which made these various polyols and organic isocyanate react by hydroxyl group excess with respect to an isocyanate group, and made the molecular terminal a hydroxyl group is also mentioned. The number of average alcoholic hydroxyl groups per molecule of the polyoxyalkylene polyol is preferably 2 or more, more preferably 2 to 4, and particularly preferably 2 to 3.
Furthermore, the polyoxyalkylene-based polyol is produced at the time of production thereof by cesium hydride, cesium methoxide, cesium alkoxide such as cesium ethoxide, cesium-based compounds such as cesium hydroxide, diethyl zinc, iron chloride, metalloporphyrin, phosphazenium compound, The total unsaturation obtained by using a double metal cyanide complex such as a double metal cyanide complex such as a zinc hexacyanocobaltate glyme complex or diglyme complex as a catalyst is 0.1 meq / g or less. 07 meq / g or less, particularly 0.04 meq / g or less is preferable, and molecular weight distribution [ratio of weight average molecular weight (Mw) and number average molecular weight (Mn) in terms of polystyrene by gel permeation chromatography (GPC) = Mw / Mn] is 1.6 or less, especially 1.0 A narrow one of 1.3 is able to lower the viscosity of the resulting isocyanate group-containing urethane prepolymer, and the rubber elastic properties after curing of the resulting one-component moisture-curable sealing material composition are improved. preferable.
In addition, for modification of an isocyanate group-containing urethane prepolymer, polyoxyl obtained by ring-opening addition polymerization of a cyclic ether compound such as propylene oxide using a low-molecular monoalcohol such as methyl alcohol, ethyl alcohol or propyl alcohol as an initiator. In some cases, polyoxyalkylene monools such as propylene monools may be used.
The “system” such as the polyoxyalkylene-based polyol or polyoxyalkylene-based monool is 50% by mass or more, further 80% by mass or more, particularly preferably 90% by mass of the portion excluding the hydroxyl group in 1 mol of the molecule. % Or more is composed of polyoxyalkylene, which means that the remaining part may be modified with ester, urethane, polycarbonate, polyamide, poly (meth) acrylate, polyolefin, etc., except for hydroxyl groups. Most preferably, 95% by mass or more of the molecules consist of polyoxyalkylene.
炭化水素系ポリオールとしては、例えば、ポリブタジエンポリオール、ポリイソプレンポリオール等のポリオレフィンポリオール、水素添加ポリブタジエンポリオール、水素添加ポリイソプレンポリオール等のポリアルキレンポリオール、塩素化ポリプロピレンポリオール、塩素化ポリエチレンポリオール等のハロゲン化ポリアルキレンポリオールなどが挙げられる。 Examples of the hydrocarbon-based polyol include, for example, polyolefin polyols such as polybutadiene polyol and polyisoprene polyol, polyalkylene polyols such as hydrogenated polybutadiene polyol and hydrogenated polyisoprene polyol, and halogenated poly such as chlorinated polypropylene polyol and chlorinated polyethylene polyol. Examples include alkylene polyols.
ポリ(メタ)アクリレート系ポリオール(以下、「(メタ)アクリレート」は「アクリレート又はメタクリレート」を意味する。)としては、ヒドロキシエチル(メタ)アクリレート等の水酸基を含有する(メタ)アクリレート単量体類と他の(メタ)アクリル酸アルキルエステル単量体(以下、「(メタ)アクリル」は「アクリル又はメタクリル」を意味する。)とを、ラジカル重合開始剤の存在下あるいは不存在下に共重合したものなどが挙げられる。
動植物系ポリオールとしては、例えば、ヒマシ油系ジオールなどが挙げられる。
As the poly (meth) acrylate-based polyol (hereinafter, “(meth) acrylate” means “acrylate or methacrylate”), (meth) acrylate monomers containing a hydroxyl group such as hydroxyethyl (meth) acrylate And other (meth) acrylic acid alkyl ester monomers (hereinafter, “(meth) acrylic” means “acrylic or methacrylic”) in the presence or absence of a radical polymerization initiator. And the like.
Examples of animal and plant-based polyols include castor oil-based diols.
高分子ポリアミンとしては、ポリプロピレングリコールの末端ジアミノ化物などの、数平均分子量500以上でポリオキシアルキレン系ポリオールの末端がアミノ基となったポリオキシアルキレンポリアミン等が挙げられる。 Examples of the polymer polyamine include polyoxyalkylene polyamines having a number average molecular weight of 500 or more and a polyoxyalkylene polyol having an amino group at the terminal, such as a terminal diaminated product of polypropylene glycol.
鎖延長剤としては、前記のポリエステルポリオールの合成に用いられる低分子のポリオール類、ポリアミン類、アミノアルコール類の他、前述のポリオキシアルキレンポリオールで、数平均分子量が500未満の低分子量のものが例示される。 As the chain extender, in addition to the low molecular weight polyols, polyamines, amino alcohols used in the synthesis of the polyester polyol, the above-mentioned polyoxyalkylene polyols having a low molecular weight with a number average molecular weight of less than 500 can be used. Illustrated.
前記の活性水素含有化合物として挙げた化合物はいずれもそれぞれ1種または2種以上を組み合わせて使用することができるが、これらのうち、得られる一液型湿気硬化性シーリング材組成物のゴム弾性物性や接着性が良好な点で、高分子ポリオールが好ましく、さらにポリオキシアルキレン系ポリオールが好ましく、ポリオキシプロピレン系ポリオールが最も好ましい。 Any of the compounds listed as active hydrogen-containing compounds can be used alone or in combination of two or more. Among these compounds, the rubber elastic properties of the resulting one-component moisture-curable sealant composition In view of good adhesion and high molecular weight, polymer polyols are preferred, polyoxyalkylene polyols are more preferred, and polyoxypropylene polyols are most preferred.
イソシアネート基含有ウレタンプレポリマー(A)は、一括仕込み反応法、多段階仕込み反応法のいずれでも合成できるが、プレポリマーの分子中にイソシアネート基を残す必要がある。有機ポリイソシアネートのイソシアネート基と高分子ポリオールや高分子ポリアミン、場合により更に鎖延長剤等の活性水素含有化合物の活性水素(基)とのイソシアネート基/活性水素(基)の当量比は、1.1〜5.0/1.0が好ましく、更に1.3〜2.0/1.0が好ましい。このようにして得られるイソシアネート基含有ウレタンプレポリマー(A)のイソシアネート基含有量は0.1〜15.0質量%が好ましく、特に0.3〜10.0質量%が好ましく、最も好ましくは0.4〜5.0質量%である。イソシアネート基含有量が0.1質量%未満の場合は、分子量が大きくなりすぎて粘度が増大し作業性が低下する。また、プレポリマー中の架橋点が少ないため、十分な接着性が得られない。イソシアネート基含有量が15.0質量%を超える場合は、イソシアネート基が水分と反応して生成する炭酸ガスによる発泡を防止することが困難になるため好ましくない。 The isocyanate group-containing urethane prepolymer (A) can be synthesized by either a batch charge reaction method or a multistage charge reaction method, but it is necessary to leave an isocyanate group in the molecule of the prepolymer. The equivalent ratio of isocyanate group / active hydrogen (group) of the isocyanate group of the organic polyisocyanate to the active polyol (group) of the active hydrogen-containing compound such as a chain extender and a polymer polyol or polymer polyamine is 1. 1 to 5.0 / 1.0 is preferable, and 1.3 to 2.0 / 1.0 is more preferable. The isocyanate group-containing urethane prepolymer (A) thus obtained preferably has an isocyanate group content of 0.1 to 15.0% by mass, particularly preferably 0.3 to 10.0% by mass, and most preferably 0. 0.4 to 5.0% by mass. When the isocyanate group content is less than 0.1% by mass, the molecular weight becomes too large, the viscosity increases, and the workability decreases. Moreover, since there are few crosslinking points in a prepolymer, sufficient adhesiveness cannot be obtained. When the isocyanate group content exceeds 15.0% by mass, it is difficult to prevent foaming due to carbon dioxide gas generated by the reaction of the isocyanate group with moisture, such being undesirable.
イソシアネート基含有ウレタンプレポリマー(A)の合成には、後述の硬化促進触媒として挙げた化合物と同様の、公知の触媒をウレタン化触媒として用いることができる。これらのうち金属有機酸塩や有機金属と有機酸との塩が好ましく、特にジブチル錫ジラウレートが好ましい。また、さらに公知の有機溶媒を用いることができる。 For the synthesis of the isocyanate group-containing urethane prepolymer (A), a known catalyst similar to the compounds mentioned as the curing acceleration catalyst described later can be used as the urethanization catalyst. Among these, metal organic acid salts and salts of organic metals and organic acids are preferable, and dibutyltin dilaurate is particularly preferable. Furthermore, a known organic solvent can be used.
本発明における抗菌・防カビ剤(B)は、層状珪酸塩に抗菌・防カビ性化合物を担持させた複合物であり、この抗菌・防カビ性化合物としては、抗菌性、防カビ性を示す無機系化合物、有機系化合物であれば特に制限はなく使用することができる。 The antibacterial / antifungal agent (B) in the present invention is a composite in which a layered silicate is loaded with an antibacterial / antifungal compound, and the antibacterial / antifungal compound exhibits antibacterial and antifungal properties. Any inorganic compound and organic compound can be used without any particular limitation.
抗菌性、防カビ性を有する無機系化合物としては、例えば、銀、銅、亜鉛の抗菌性、防カビ性を示す金属イオンの塩あるいは酸化物を各種の担体に、例えば、活性炭、活性アルミナ、アパタイト、ゼオライト、シリカゲル、燐酸ジルコニウム、燐酸チタン等に担持させたものなどを挙げることができる。
これらの金属イオンを無機化合物に担持させる方法には特に制限はなく、今までに知られた担持方法はいずれも採用でき、例えば、物理吸着又は化学吸着により担持させる方法、イオン交換反応により担持させる方法、結合剤により担持させる方法、蒸着、溶解析出反応、スパッタ等の薄膜形成法により無機化合物の表面に薄層を形成させて担持させる方法等が挙げられる。
Examples of the inorganic compound having antibacterial and antifungal properties include, for example, silver, copper, zinc antibacterial and antifungal metal ion salts or oxides, which are various carriers, such as activated carbon, activated alumina, Examples thereof include those supported on apatite, zeolite, silica gel, zirconium phosphate, titanium phosphate and the like.
There are no particular restrictions on the method of supporting these metal ions on the inorganic compound, and any of the known supporting methods can be adopted, for example, a method of supporting by physical adsorption or chemical adsorption, or by ion exchange reaction. Examples thereof include a method, a method of supporting with a binder, a method of forming a thin layer on the surface of an inorganic compound by a thin film forming method such as vapor deposition, dissolution and precipitation, and sputtering.
抗菌性、防カビ性を有する有機系化合物としては、チアゾール系化合物、イミダゾール系化合物などを挙げることができる。
チアゾール系化合物としては、具体的には、4,5−ベンゾイソチアゾール−3−オン、4−(n−オクチル)イソチアゾリン−3−オン、4−メチル−5−クロロイソチアゾリン−3−オン、4−メチルイソチアゾリン−3−オン、4,5−ジクロロ−4−シクロヘキシルイソチアゾリン−3−オン、2−(チオシアノメチルチオ)ベンゾチアゾール、2−メルカプトベンゾチアゾールナトリウム、2−メルカプトベンゾチアゾール亜鉛等を挙げることができる。
イミダゾール系化合物としては、ベンゾイミダゾールカルバミン酸化合物、イオウ原子含有ベンゾイミダゾール化合物、ベンゾイミダゾールの環式化合物誘導体等を挙げることができる。ベンズイミダゾールカルバミン酸化合物を例示すると、1H−2−ベンツイミダゾールカルバミン酸メチル、1−ブチルカルバモイル−2−ベンツイミダゾールカルバミン酸メチル、6−ベンゾイル−1H−2−ベンツイミダゾールカルバミン酸メチル、6−(2−チオフェンカルボニル)−1H−2−ベンツイミダゾールカルバミン酸メチル等が挙げられる。イオウ原子含有ベンゾイミダゾール化合物について例示すると、2,4−ビス(4−チアゾリル)ベンズイミダゾール、2−(4−チアゾリル)ベンズイミダゾール(TBZ)等が挙げられる。
前記の抗菌性、防カビ性の無機系化合物、有機系化合物は、1種または2種以上を組み合わせて使用することができる。
Examples of the organic compounds having antibacterial and antifungal properties include thiazole compounds and imidazole compounds.
Specific examples of the thiazole compound include 4,5-benzoisothiazol-3-one, 4- (n-octyl) isothiazolin-3-one, 4-methyl-5-chloroisothiazolin-3-one, 4 -Methylisothiazolin-3-one, 4,5-dichloro-4-cyclohexylisothiazolin-3-one, 2- (thiocyanomethylthio) benzothiazole, 2-mercaptobenzothiazole sodium, 2-mercaptobenzothiazole zinc, etc. Can do.
Examples of imidazole compounds include benzimidazole carbamate compounds, sulfur atom-containing benzimidazole compounds, and cyclic compound derivatives of benzimidazoles. Examples of the benzimidazole carbamate compound include methyl 1H-2-benzimidazole carbamate, methyl 1-butylcarbamoyl-2-benzimidazole carbamate, methyl 6-benzoyl-1H-2-benzimidazole carbamate, 6- (2 -Thiophenecarbonyl) -1H-2-benzimidazole carbamate methyl and the like. Examples of the sulfur atom-containing benzimidazole compound include 2,4-bis (4-thiazolyl) benzimidazole, 2- (4-thiazolyl) benzimidazole (TBZ) and the like.
The above antibacterial and antifungal inorganic compounds and organic compounds can be used alone or in combination of two or more.
抗菌・防カビ剤(B)としては、層状珪酸塩の層間に前記無機系化合物と有機系化合物のそれぞれ1種または2種以上を担持させた無機系化合物と有機系化合物の複合物が徐放性の点で好ましく、さらには抗菌性、防カビ性の有機系化合物としてイミダゾール系抗菌・防カビ剤、イソチアゾリン系の抗菌・防カビ剤が有害性が比較的低い点で好ましく、抗菌性、防カビ性の無機系化合物としては亜鉛イオンが同様の点から好ましい。
前記層状珪酸塩は、従来から公知のものであり、結晶層単位が互いに積み重なって層状構造をなしている珪酸塩であれば、特に制限されることなく使用することができ、天然物であっても合成物であってもよい。層状珪酸塩の粒径、含水量、イオン交換容量、色等は特に制限されない。本発明の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物への配合には、平均粒径10μm以下の粉末が好ましく、平均粒径0.1〜7μmの粉末がより好ましく、粒度分布が狭く均一な粒径であることが更により好ましい。
前記の層状珪酸塩(の層間)に前記無機系化合物や有機系化合物、特に前記無機系化合物と有機系化合物のそれぞれ1種または2種以上を担持させた無機系化合物と有機系化合物の複合物は市販のものを好適に使用することができる。
As the antibacterial / antifungal agent (B), a composite of an inorganic compound and an organic compound in which one or more of the inorganic compound and the organic compound are supported between layered silicate layers is gradually released. In addition, imidazole antibacterial and antifungal agents and isothiazoline antibacterial and antifungal agents are preferred as organic compounds having antibacterial and antifungal properties, and are preferable because of their relatively low toxicity. Zinc ions are preferred from the same point as the mold-based inorganic compound.
The layered silicate is conventionally known, and can be used without particular limitation as long as it is a silicate having crystal layer units stacked on each other to form a layered structure, and is a natural product. May also be a composite. The particle size, water content, ion exchange capacity, color, etc. of the layered silicate are not particularly limited. For blending into the one-pack type moisture curable sealant composition that improves the antibacterial and antifungal properties of the outer wall joint top coating film of the present invention, a powder having an average particle size of 10 μm or less is preferable. A powder of 1 to 7 μm is more preferable, and a uniform particle size with a narrow particle size distribution is even more preferable.
A composite of an inorganic compound and an organic compound in which one or more of the inorganic compound and the organic compound, particularly the inorganic compound and the organic compound, are supported on the layered silicate (between). A commercially available product can be suitably used.
また、本発明における抗菌・防カビ剤(B)は、一液型湿気硬化性シーリング材組成物の保存安定性を良好なものとし外壁目地部上塗り塗膜の防カビ性を長期に亘って発揮する点で、後述する高分子量希釈用樹脂(C)に分散させて使用する。すなわち、事前に、層状珪酸塩(の層間)に前記無機系化合物や有機系化合物、特に前記無機系化合物と有機系化合物のそれぞれ1種または2種以上を担持させた無機系化合物と有機系化合物の複合物である抗菌・防カビ剤(B)を高分子量希釈用樹脂(C)に分散させ、一定濃度の抗菌・防カビ剤(B)分散液を形成しておき、一液型湿気硬化性シーリング材組成物の調製にこの抗菌・防カビ剤(B)分散液の適量をイソシアネート基含有ウレタンプレポリマー(A)に添加する。抗菌・防カビ剤(B)の高分子量希釈用樹脂(C)分散液における抗菌・防カビ剤(B)濃度は任意に設定することができ、操作性の点から、後述する実施例においては50質量%を使用している。低質量%の抗菌・防カビ剤(B)の分散液を必要とする場合などの、高分子量希釈用樹脂(C)中で不均一(例えば沈降、分離)になることを防止するために、コロイダルシリカ等の後述する搖変性付与剤を使用することもできる。分散液は、高分子量希釈用樹脂(C)中に抗菌・防カビ剤(B)を添加しディスパー等の分散機を使用して分散させることにより調製することができるが、高回転による層状珪酸塩の破壊に注意する必要がある。層状珪酸塩の破壊は、長期に亘って外壁目地部上塗り塗膜の細菌やカビの発生を抑えることに悪影響を与える。 In addition, the antibacterial / antifungal agent (B) in the present invention has good storage stability of the one-component moisture-curable sealing material composition, and exhibits the antifungal property of the outer wall joint top coating film over a long period of time. Therefore, it is used by being dispersed in a high molecular weight dilution resin (C) described later . Ie, in advance, the inorganic compound or organic compound in the layered silicate (interlayer), an inorganic compound, especially by supporting one or more each of the inorganic compound and an organic compound and an organic The antibacterial / antifungal agent (B), which is a composite of an organic compound, is dispersed in the high molecular weight dilution resin (C) to form a fixed concentration antibacterial / antifungal agent (B) dispersion. An appropriate amount of the antibacterial / antifungal agent (B) dispersion is added to the isocyanate group-containing urethane prepolymer (A) for the preparation of the moisture curable sealant composition. The concentration of the antibacterial / antifungal agent (B) in the high molecular weight diluting resin (C) dispersion of the antibacterial / antifungal agent (B) can be arbitrarily set. From the viewpoint of operability, in the examples described later, 50% by mass is used. In order to prevent non-uniformity (for example, sedimentation, separation) in the high molecular weight dilution resin (C), such as when a low-mass% antibacterial and antifungal agent (B) dispersion is required, A wrinkle modification imparting agent such as colloidal silica, which will be described later, can also be used. The dispersion can be prepared by adding the antibacterial / antifungal agent (B) to the high molecular weight diluting resin (C) and dispersing the dispersion using a disperser such as a disper. Care must be taken to destroy the salt. The destruction of the layered silicate adversely affects the generation of bacteria and fungi on the outer wall joint top coat film over a long period of time.
抗菌・防カビ剤(B)の配合量は、イソシアネート基含有ウレタンプレポリマー(A)100質量部に対して0.01〜10質量部、特に0.1〜5質量部であることが好ましい。抗菌・防カビ剤(B)の配合量が0.01質量部未満であると抗菌・防カビ効果が不十分となりやすく、10質量部を超えての配合は、経済的に好ましくない。 The compounding amount of the antibacterial / antifungal agent (B) is preferably 0.01 to 10 parts by mass, particularly preferably 0.1 to 5 parts by mass with respect to 100 parts by mass of the isocyanate group-containing urethane prepolymer (A). When the blending amount of the antibacterial / antifungal agent (B) is less than 0.01 parts by mass, the antibacterial / antifungal effect tends to be insufficient, and blending exceeding 10 parts by mass is economically undesirable.
本発明における高分子量希釈用樹脂(C)は、一液型湿気硬化性シーリング材組成物を希釈して粘性を下げて作業性を向上させるとともに、一液型湿気硬化性シーリング材組成物の硬化後のモジュラス、伸び率等のゴム弾性物性を調整する為に使用するものであり、イソシアネート基含有ウレタンプレポリマー(A)との相溶性に優れ、耐ブリード汚染に対しても優れており、分子内に極性基を有するあるいは有しない、数平均分子量が1,000以上の常温で液状の樹脂を好適に挙げることができる。極性基としてはエステル基、エーテル基(オキシアルキレン基)、ウレタン基などが挙げられ、これらの基の種類と個数は、それぞれ分子中に単独で有していてもよいし、複数有していてもよい。さらに、高分子量希釈用樹脂(C)は、分子中にイソシアネート基と反応性を有する活性水素基又はイソシアネート基を実質的に有しない化合物であることが好ましい。
具体的に、極性基を有する樹脂としては、ジカルボン酸類とグルコール類とからのポリエステル系樹脂、ポリオキシエチレングリコールやポリオキシプロピレングリコール等のポリオキシアルキレングリコールのアルキルエーテル化誘導体やアルキルエステル化誘導体、糖類系多価アルコールのポリエーテル化樹脂、液状ポリオキシアルキレン系ウレタン樹脂等のポリオキシアルキレン系樹脂、低粘度の(メタ)アクリル酸のアルキルエステル系(共)重合体樹脂などが挙げられる。極性基を有しない樹脂としては、ポリブタジエンやポリイソプレン等のポリオレフィン樹脂、水素添加ポリブタジエンや水素添加ポリイソプレン等のポリアルキレン樹脂などの炭化水素系樹脂が挙げられる。
これらは単独であるいは2種以上を組み合わせて用いることができる。
これらのうち、粘度が低く、イソシアネート基含有ウレタンプレポリマー(A)との相溶性が良好で、得られる一液型湿気硬化性シーリング材組成物の作業性が良好な点で、糖類系多価アルコールのポリエーテル化樹脂、液状ポリオキシアルキレン系ウレタン樹脂、低粘度の(メタ)アクリル酸アルキルエステル系(共)重合体樹脂が好ましく、更に液状ポリオキシアルキレン系ウレタン樹脂、低粘度の(メタ)アクリル酸アルキルエステル系(共)重合体樹脂が好ましく、特に液状ポリオキシアルキレン系ウレタン樹脂が好ましい。
高分子量希釈用樹脂(C)の数平均分子量は、1,000〜200,000、さらに1,000〜100,000、よりさらに2,000〜50,000、特に2,000〜20,000が好ましく、2,000〜10,000が最も好ましい。数平均分子量が1,000未満では、硬化物表面に移行(ブリード)し易くなり、上塗りした塗膜の付着性を低下させ、さらには塗膜表面に移行して塗膜表面を粘着させ、塵埃等の付着による汚染を発生させるため好ましくない。数平均分子量が100,000を超えると、高分子量希釈用樹脂(C)の粘度が高くなり、得られる一液型湿気硬化性シーリング材組成物の作業性を悪化させるため好ましくない。
The resin for high molecular weight dilution (C) in the present invention dilutes the one-component moisture-curable sealant composition to reduce the viscosity and improve the workability, and also cures the one-component moisture-curable sealant composition. It is used to adjust the elastic properties of rubber, such as the modulus and elongation, and has excellent compatibility with the isocyanate group-containing urethane prepolymer (A). A resin that is liquid at room temperature with or without a polar group and having a number average molecular weight of 1,000 or more can be preferably mentioned. Examples of the polar group include an ester group, an ether group (oxyalkylene group), a urethane group, and the like and the number and the number of these groups may be included in the molecule alone or in combination. Also good. Further, the high molecular weight dilution resin (C) is preferably a compound that has substantially no active hydrogen group or isocyanate group having reactivity with an isocyanate group in the molecule.
Specifically, as the resin having a polar group, polyester resins from dicarboxylic acids and glycols, alkyl etherified derivatives and alkyl esterified derivatives of polyoxyalkylene glycols such as polyoxyethylene glycol and polyoxypropylene glycol, Examples thereof include polyether-based resins of saccharide-based polyhydric alcohols, polyoxyalkylene-based resins such as liquid polyoxyalkylene-based urethane resins, and low-viscosity (meth) acrylic acid alkyl ester-based (co) polymer resins. Examples of the resin having no polar group include hydrocarbon resins such as polyolefin resins such as polybutadiene and polyisoprene, and polyalkylene resins such as hydrogenated polybutadiene and hydrogenated polyisoprene.
These can be used alone or in combination of two or more.
Among these, the saccharide-based polyvalent is low in terms of low viscosity, good compatibility with the isocyanate group-containing urethane prepolymer (A), and good workability of the resulting one-component moisture-curable sealing material composition. Polyether resins of alcohol, liquid polyoxyalkylene urethane resins, and low viscosity (meth) acrylic acid alkyl ester (co) polymer resins are preferred, and liquid polyoxyalkylene urethane resins and low viscosity (meth) are preferred. Acrylic acid alkyl ester (co) polymer resins are preferred, and liquid polyoxyalkylene urethane resins are particularly preferred.
The number average molecular weight of the high molecular weight dilution resin (C) is 1,000 to 200,000, more preferably 1,000 to 100,000, even more preferably 2,000 to 50,000, and particularly 2,000 to 20,000. Preferably, 2,000 to 10,000 are most preferable. If the number average molecular weight is less than 1,000, it tends to migrate (bleed) to the surface of the cured product, lowers the adhesion of the overcoated film, and further migrates to the surface of the coated film to adhere to the surface of the coated film. This is not preferable because it causes contamination due to adhesion. When the number average molecular weight exceeds 100,000, the viscosity of the high molecular weight diluting resin (C) is increased, and the workability of the resulting one-pack type moisture curable sealing material composition is deteriorated.
糖類系多価アルコールのポリエーテル化(ポリオキシアルキレン化)樹脂としては、スクロース(ショ糖)、グルコース、マンニトール、ソルビトール等の糖類系多価アルコールの水酸基に対して、エチレンオキシドやプロピレンオキシド等のアルキレンオキシドを付加(共)重合し、更にアルキルエーテル化或いはアルキルエステル化して末端をアルキル基で封鎖した、分子中に実質的に水酸基を有しない樹脂などが挙げられ、ショ糖系多価アルコールのポリエーテル化樹脂の一般市販品として、三洋化成工業社製のSPX−80などが挙げられる。 Polysaccharides of saccharide polyhydric alcohols (polyoxyalkylene) resins include alkylenes such as ethylene oxide and propylene oxide for hydroxyl groups of saccharide polyhydric alcohols such as sucrose (sucrose), glucose, mannitol, sorbitol, etc. Examples include addition (co) polymerization of oxides, alkyl etherification or alkyl esterification, and end-capping with an alkyl group, and a resin having substantially no hydroxyl group in the molecule. SPX-80 manufactured by Sanyo Kasei Kogyo Co., Ltd. can be listed as a general commercial product of etherified resin.
液状ポリオキシアルキレン系ウレタン樹脂としては、ポリオキシアルキレン系アルコールと有機イソシアネートとを反応させて得られる、分子中にポリオキシアルキレン基とウレタン基を含有し、実質的に水酸基又はイソシアネート基を有しない高分子量の樹脂が好適である。更に液状ポリオキシアルキレン系ウレタン樹脂の分子最分布(Mw/Mn)を1.6以下、特に好ましくは1.0〜1.3と狭いものにすることにより、波状ポリオキシアルキレン系ウレタン樹脂が高分子量であっても粘度を低く抑えることができ、得られる一液型湿気硬化性シーリング材組成物の作業性を良好なものとすることができる。
具体的には、ポリオキシアルキレン系アルコールと有機イソシアネート(好ましくは、ポリオキシアルキレン系モノオールと有機ポリイソシアネート、または、ポリオキシアルキレン系ポリオールと有機モノイソシアネート)とを、イソシアネート基/水酸基の当量比が0.9〜1.1/1.0となる範囲で、最も好ましくは1/1で反応させて好適に製造することができる。当量比が0.9/1.0を下回ると水酸基の含有量が多くなるため、イソシアネート基含有ウレタンプレポリマー(A)のイソシアネート基と反応し増粘して作業性を悪化させ、また1.1/1.0を上回るとイソシアネート基の含有量が多くなり、硬化物のゴム弾性物性に対する影響が無視できなくなる点で好ましくない。
The liquid polyoxyalkylene urethane resin is obtained by reacting a polyoxyalkylene alcohol and an organic isocyanate, contains a polyoxyalkylene group and a urethane group in the molecule, and has substantially no hydroxyl group or isocyanate group. High molecular weight resins are preferred. Furthermore, by making the molecular maximum distribution (Mw / Mn) of the liquid polyoxyalkylene urethane resin as narrow as 1.6 or less, particularly preferably 1.0 to 1.3, the wavy polyoxyalkylene urethane resin is increased. Even if it is molecular weight, a viscosity can be restrained low and workability | operativity of the one-pack type moisture curable sealing material composition obtained can be made favorable.
Specifically, polyoxyalkylene alcohol and organic isocyanate (preferably, polyoxyalkylene monool and organic polyisocyanate, or polyoxyalkylene polyol and organic monoisocyanate) are equivalent ratio of isocyanate group / hydroxyl group. In the range of 0.9 to 1.1 / 1.0, most preferably, it can be suitably produced by reacting at 1/1. When the equivalent ratio is less than 0.9 / 1.0, the hydroxyl group content increases, so that it reacts with the isocyanate group of the isocyanate group-containing urethane prepolymer (A) to increase the viscosity and deteriorate workability. If it exceeds 1 / 1.0, the content of isocyanate groups increases, which is not preferable in that the influence of the cured product on the rubber elastic properties cannot be ignored.
なお、前記の「分子中に実質的に水酸基またはイソシアネート基を含有しない」とは、糖類系多価アルコールのポリエーテル化樹脂や液状ポリオキシアルキレン系ウレタン樹脂を合成する際、原料のモル比により、分子中に水酸基或いはイソシアネート基が少量残存する場合があるが、本発明の日的を達成する上で、水酸基又はイソシアネート基を含有しないとみなしても不都合を生じないことを意味する。 The above-mentioned “substantially free of hydroxyl group or isocyanate group in the molecule” means that when synthesizing a polyether-based resin of saccharide-based polyhydric alcohol or a liquid polyoxyalkylene-based urethane resin, it depends on the molar ratio of raw materials. Although a small amount of hydroxyl group or isocyanate group may remain in the molecule, this means that there is no inconvenience even if it is assumed that no hydroxyl group or isocyanate group is contained in achieving the present invention.
ポリオキシアルキレン系アルコールとしては、具体的には、ポリオキシアルキレン系モノオール、ポリオキシアルキレン系ポリオール、これらの混合物が挙げられる。
ポリオキシアルキレン系モノオールとしては、開始剤に環状エーテル化合物を開環付加(共)重合させたものが挙げられる。ポリオキシアルキレン系モノオールの数平均分子量は500〜50,000、さらには1,000〜30,000、特に1,000〜10,000であることが好ましい。数平均分子量が500未満では得られる液状ポリオキシアルキレン系ウレタン樹脂がブリードし易くなるため、数平均分子量が50,000を超えると液状ポリオキシアルキレン系ウレタン樹脂の粘度が高くなり、一液型湿気硬化性シーリング材組成物の作業性が悪化するため、好ましくない。
この開始剤としては、具体的に例えば、メタノール、エタノール、n−プロパノール、iso−プロパノール、n−ブタノール、iso−ブタノール、tert−ブタノール、シクロヘキサノール等の低分子アルキルモノアルコール類、フエノール、クレゾール等のフェノール類、これらの2種以上の混合物が挙げられる。これらのうち、メタノール、エタノール等の、炭素数5以下の低分子アルキルモノアルコール類が好ましい。
環状エーテル化合物としては、例えば、エチレンオキシド、プロピレンオキシド、ブチレンオキシド、テトラヒドロフラン、これらの2種以上の混合物が挙げられる。これらのうちプロピレンオキシドが好ましい。
さらに、ポリオキシアルキレン系モノオールは、前記イソシアネート基含有ウレタンプレポリマー(A)の合成に使用されるポリオキシアルキレン系ポリオールの製造時に使用する触媒として挙げたものと同様の触媒を使用して製造される、総不飽和度が0.1meq/g以下、さらに0.07meq/g以下、特に0.04meq/g以下のものが好ましく、分子量分布〔ゲルパーミエーションクロマトグラフィー(GPC)によるポリスチレン換算の重量平均分子量(Mw)と数平均分子量(Mn)との比=Mw/Mn〕が1.6以下、特に1.0〜1.3の狭いものが、得られる液状ポリオキシアルキレン系ウレタン樹脂の粘度を低下でき、得られる一液型湿気硬化性シーリング材組成物の作業性が良好となる点で好ましい。
なお、前記ポリオキシアルキレン系モノオールの「系」とは、分子1モル中の水酸基を除いた部分の50質量%以上、さらに80質最%以上、特に好ましくは90質量%以上がポリオキシアルキレンで構成されていれば、残りの部分がエステル、ウレタン、ポリカーボネート、ポリアミド、ポリ(メタ)アクリレート、ポリオレフィンなどで変性されていてもよいことを意味するが、水酸基を除いた分子の95質量%以上がポリオキシアルキレンから成るものが最も好ましい。
ポリオキシアルキレン系ポリオールとしては、イソシアネート基含有ウレタンプレポリマー(A)の合成の際に使用されるものと同様の化合物が挙げられる。
これらは、単独であるいは2種以上を組み合わせて使用できる。
これらのうち、得られる液状ポリオキシアルキレン系ウレタン樹脂の粘度を低下でき、得られる一液型湿気硬化性シーリング材組成物の作業性が良好となる点で、ポリオキシアルキレン系モノオールが好ましく、特にポリオキシプロピレン系モノオールが好ましい。
Specific examples of the polyoxyalkylene alcohol include polyoxyalkylene monools, polyoxyalkylene polyols, and mixtures thereof.
Examples of the polyoxyalkylene monool include those obtained by ring-opening addition (co) polymerization of a cyclic ether compound to an initiator. The number average molecular weight of the polyoxyalkylene monool is preferably 500 to 50,000, more preferably 1,000 to 30,000, and particularly preferably 1,000 to 10,000. If the number average molecular weight is less than 500, the resulting liquid polyoxyalkylene urethane resin is likely to bleed. Therefore, if the number average molecular weight exceeds 50,000, the viscosity of the liquid polyoxyalkylene urethane resin increases, resulting in a one-part moisture. Since workability | operativity of a curable sealing material composition deteriorates, it is not preferable.
Specific examples of the initiator include low-molecular alkyl monoalcohols such as methanol, ethanol, n-propanol, iso-propanol, n-butanol, iso-butanol, tert-butanol, cyclohexanol, phenol, cresol and the like. Phenols, and mixtures of two or more of these. Of these, low molecular alkyl monoalcohols having 5 or less carbon atoms such as methanol and ethanol are preferred.
Examples of the cyclic ether compound include ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, and a mixture of two or more thereof. Of these, propylene oxide is preferred.
Further, the polyoxyalkylene monool is produced using the same catalyst as that used as the catalyst used for producing the polyoxyalkylene polyol used for the synthesis of the isocyanate group-containing urethane prepolymer (A). The total unsaturation is preferably 0.1 meq / g or less, more preferably 0.07 meq / g or less, particularly preferably 0.04 meq / g or less, and the molecular weight distribution [in terms of polystyrene by gel permeation chromatography (GPC) The ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) = Mw / Mn] is 1.6 or less, particularly a narrow one of 1.0 to 1.3 is the liquid polyoxyalkylene urethane resin obtained. It is preferable in that the viscosity can be lowered and the workability of the resulting one-pack type moisture curable sealant composition is improved.
The “system” of the polyoxyalkylene monool is 50% by mass or more of the portion excluding the hydroxyl group in 1 mol of the molecule, more preferably 80% by mass or more, particularly preferably 90% by mass or more. Means that the remaining part may be modified with ester, urethane, polycarbonate, polyamide, poly (meth) acrylate, polyolefin, etc., but 95% by mass or more of the molecule excluding the hydroxyl group Is most preferably composed of polyoxyalkylene.
Examples of the polyoxyalkylene polyol include the same compounds as those used in the synthesis of the isocyanate group-containing urethane prepolymer (A).
These can be used alone or in combination of two or more.
Among these, the polyoxyalkylene monool is preferable in that the viscosity of the obtained liquid polyoxyalkylene urethane resin can be reduced, and the workability of the resulting one-pack type moisture curable sealant composition is improved. Polyoxypropylene monool is particularly preferable.
有機イソシアネートとしては、具体的には、有機モノイソシアネート、有機ポリイソシアネート、これらの混合物が挙げられ、さらには、イソシアネート基含有ウレタンプレポリマー(A)の合成に使用されるものと同様の化合物が挙げられる。
これらは、単独であるいは2種以上を組み合わせて使用できる。
これらのうち、比較的安価で得られる液状ポリオキシアルキレン系ウレタン樹脂の粘度を低下でき、得られる一液型湿気硬化性シーリング材組成物の作業性が良好となる点で、有機ポリイソシアネートが好ましく、さらに脂肪族ポリイソシアネート、脂環族ポリイソシアネート、芳香脂肪族ポリイソシアネートが好ましく、さらに芳香脂肪族ポリイソシアネートが好ましく、よりさらにキシリレンジイソシアネート類が好ましく、m−キシリレンジイソシアネートが最も好ましい。
液状ポリオキシアルキレン系ウレタン樹脂の合成の際にも、後述の硬化促進触媒と同様の化合物を反応触媒として用いることができる。さらに公知の有機溶媒を用いることもできる。
Specific examples of the organic isocyanate include organic monoisocyanates, organic polyisocyanates, and mixtures thereof, and further, compounds similar to those used for the synthesis of the isocyanate group-containing urethane prepolymer (A). It is done.
These can be used alone or in combination of two or more.
Of these, organic polyisocyanates are preferred in that the viscosity of the liquid polyoxyalkylene urethane resin obtained at a relatively low cost can be reduced, and the workability of the resulting one-pack moisture-curable sealing material composition is good. Furthermore, aliphatic polyisocyanate, alicyclic polyisocyanate and araliphatic polyisocyanate are preferable, araliphatic polyisocyanate is more preferable, xylylene diisocyanate is more preferable, and m-xylylene diisocyanate is most preferable.
In synthesizing the liquid polyoxyalkylene urethane resin, a compound similar to the curing acceleration catalyst described later can be used as a reaction catalyst. Furthermore, a well-known organic solvent can also be used.
低粘度の(メタ)アクリル酸アルキルエステル系(共)重合体樹脂としては、具体的に、(メタ)アクリル酸アルキルエステル系単量体と、必要に応じてこれ以外のエチレン性不飽和化合物とを、重合開始剤の存在下または不存在下に、そして有機溶剤の存在下または不存在下において、50〜350℃で、バッチ式または連続重合等の公知のラジカル重合反応により得られる(共)重合体樹脂、好ましくは100〜300℃の高温連続重合反応して得られる、分子量分布が狭く低粘度の(共)重合体樹脂で、実質的に水酸基またはイソシアネート基を有しないものが挙げられる。
(メタ)アクリル酸アルキルエステル系(共)重合体樹脂は、ゲルパーミエーションクロマトグラフィーによるポリスチレン換算の数平均分子量が1,000〜50,000、さらに1,000〜10,000、特に1,000〜5,000、Tgが0℃以下、さらに−100〜−20℃、25℃における粘度が50,000mPa・s以下、さらに100〜10,000mPa・s、特に200〜5,000mPa・sのものが好ましい。数平均分子量が1,000未満であると、硬化物の表面にブリードし易くなり、上塗り塗料の付着性を悪化させるため好ましくなく、また、数平均分子量が50,000を、Tgが0℃を、粘度が50,000mPa・sをそれぞれ超えると、一液型湿気硬化性シーリング材組成物の作業性を悪化させるため好ましくない。
(メタ)、アクリル酸アルキルエステル系(共)重合体樹脂は、(メタ)アクリル酸アルキルエステル系単量体を単独で重合したものであってもよく、(メタ)アクリル酸アルキルエステル系単量体の2種以上を共重合したものであってもよく、(メタ)アクリル酸アルキルエステル系単量体とこれ以外のエチレン性不飽和化合物とを共重合したものであってもよい。これらのうち、得られる樹脂が低粘度であるため(メタ)アクリル酸アルキルエステル系共重合体樹脂が好ましい。
Specifically, as the low-viscosity (meth) acrylic acid alkyl ester-based (co) polymer resin, a (meth) acrylic acid alkyl ester-based monomer and, if necessary, other ethylenically unsaturated compounds, Can be obtained by a known radical polymerization reaction such as batch polymerization or continuous polymerization at 50 to 350 ° C. in the presence or absence of a polymerization initiator and in the presence or absence of an organic solvent (co). A polymer resin, preferably a (co) polymer resin having a narrow molecular weight distribution and a low viscosity, which is obtained by a continuous high-temperature polymerization reaction at 100 to 300 ° C., has substantially no hydroxyl group or isocyanate group.
The (meth) acrylic acid alkyl ester-based (co) polymer resin has a polystyrene-reduced number average molecular weight of 1,000 to 50,000, more preferably 1,000 to 10,000, and particularly 1,000 by gel permeation chromatography. ˜5,000, Tg of 0 ° C. or less, further −100 to −20 ° C., viscosity at 25 ° C. of 50,000 mPa · s or less, further 100 to 10,000 mPa · s, especially 200 to 5,000 mPa · s Is preferred. If the number average molecular weight is less than 1,000, it tends to bleed on the surface of the cured product and deteriorates the adhesion of the top coat, which is not preferable, and the number average molecular weight is 50,000 and Tg is 0 ° C. When the viscosity exceeds 50,000 mPa · s, the workability of the one-component moisture-curable sealant composition is deteriorated, which is not preferable.
The (meth) acrylic acid alkyl ester (co) polymer resin may be obtained by polymerizing a (meth) acrylic acid alkyl ester monomer alone, or a (meth) acrylic acid alkyl ester monomer. Two or more kinds of the copolymer may be copolymerized, or a (meth) acrylic acid alkyl ester monomer and another ethylenically unsaturated compound may be copolymerized. Of these, (meth) acrylic acid alkyl ester copolymer resins are preferred because the resulting resin has a low viscosity.
(メタ)アクリル酸アルキルエステル系単量体としては、例えば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸トリデシル、(メタ)アクリル酸イソデシル、(メタ)アクリル酸ステアリル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸セチル、(メタ)アクリル酸ベヘニル、(メタ)アクリル酸ベンジル、グリシジル(メタ)アクリレート、エトキシ化フェノール(メタ)アクリレート、エトキシ化パラクミルフェノール(メタ)アクリレート、エトキシ化ノニルフェノール(メタ)アクリレート、プロポキシ化ノニルフェノール(メタ)アクリレート、メトキシジエチレングリコール(メタ)アクリレート、エトキシジエチレングリコール(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、2−フェノキシ(メタ)アクリレート等のモノ(メタ)アクリル酸エステル系単量体、エトキシ化ビスフェノールFジ(メタ)アクリレート、エトキシ化ビスフェノールAジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、カプロラクトンジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、1,3−ブタンジオールジ(メタ)アクリレート、1,4−ブタンジオールジ(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、プロポキシ化ネオペンチルグリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレー卜等のポリ(メタ)アクリル酸エステル系単量体などが挙げられ、これらは単独で或いは2種以上を組み合わせて使用できる。これらのうち、低粘度の高分子量希釈用樹脂(C)が得られる点で、分子量500未満、さらに分子量300未満の低分子量のモノ(メタ)アクリル酸アルキルエステル単量体が好ましく、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸2−エチルヘキシルが更に好ましい。
必要に応じて使用することができる、(メタ)アクリル酸エステル系単量体以外のエチレン性不飽和単量体としては、例えば、エチレン、プロピレン、イソブチレン、ブタジエン、クロロプレン、塩化ビニル、塩化ビニリデン、酢酸ビニル、アクリロニトリル、スチレン、クロルスチレン、2−メチルスチレン、ジビニルベンゼン、(メタ)アクリルアミド、N−ビニル−ピロリドンなどが挙げられ、これらは単独で或いは2種以上を組み合わせて使用できるが、これらのうち前記と同様の点でスチレンが好ましい。
Examples of (meth) acrylic acid alkyl ester monomers include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and isobutyl (meth) acrylate. 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, lauryl (meth) acrylate, tridecyl (meth) acrylate, isodecyl (meth) acrylate, stearyl (meth) acrylate, (meth) acrylic acid Cyclohexyl, cetyl (meth) acrylate, behenyl (meth) acrylate, benzyl (meth) acrylate, glycidyl (meth) acrylate, ethoxylated phenol (meth) acrylate, ethoxylated paracumylphenol (meth) acrylate, ethoxylated nonylphenol (Meta) Acry Mono (meth) acrylic acid esters such as propoxylated nonylphenol (meth) acrylate, methoxydiethylene glycol (meth) acrylate, ethoxydiethylene glycol (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, 2-phenoxy (meth) acrylate, etc. Monomer, ethoxylated bisphenol F di (meth) acrylate, ethoxylated bisphenol A di (meth) acrylate, tripropylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, caprolactone di (meth) Acrylate, neopentyl glycol di (meth) acrylate, 1,3-butanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, ethylene glyco Rudi (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, propoxylated neopentyl glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, Examples include poly (meth) acrylic acid ester monomers such as polypropylene glycol di (meth) acrylate, etc., and these can be used alone or in combination of two or more. Among these, a low molecular weight mono (meth) acrylic acid alkyl ester monomer having a molecular weight of less than 500 and further having a molecular weight of less than 300 is preferable in that a low viscosity high molecular weight dilution resin (C) is obtained. More preferred are methyl acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate.
Examples of the ethylenically unsaturated monomer other than the (meth) acrylic acid ester monomer that can be used as necessary include, for example, ethylene, propylene, isobutylene, butadiene, chloroprene, vinyl chloride, vinylidene chloride, Examples include vinyl acetate, acrylonitrile, styrene, chlorostyrene, 2-methylstyrene, divinylbenzene, (meth) acrylamide, N-vinyl-pyrrolidone, and these can be used alone or in combination of two or more. Of these, styrene is preferred in the same manner as described above.
高分子量希釈用樹脂(C)は、イソシアネート基含有ウレタンプレポリマー(A)100質量部に対して、1〜200質量部、特に10〜100質量部配合するのが好ましい。1質量部未満では、一液型湿気硬化性シーリング材組成物に対する粘性低下効果がなくなり、200質量部を超えると、硬化物の耐熱性や耐水性等の耐久性が低下するため好ましくない。 The high molecular weight dilution resin (C) is preferably blended in an amount of 1 to 200 parts by weight, particularly 10 to 100 parts by weight, per 100 parts by weight of the isocyanate group-containing urethane prepolymer (A). If it is less than 1 part by mass, the effect of lowering viscosity with respect to the one-component moisture-curable sealing material composition is lost, and if it exceeds 200 parts by mass, durability of the cured product, such as heat resistance and water resistance, is not preferable.
本発明における酸素硬化性不飽和化合物(D)は、空気中などの酸素により反応して硬化する不飽和基を分子内に有する化合物であり、一液型湿気硬化性シーリング材組成物に配合することにより、硬化後の表面に移行し硬化被膜を形成して硬化物表面の粘着をなくすため、長期に渡る表面汚染防止効果を発揮する。また、硬化後の表面に上塗り塗料を塗布したとき、塗料の付着性を著しく向上させる効果をも発揮する。この効果も同じく酸素硬化性不飽和化合物(D)が硬化物の表面に移行して薄い硬化皮膜を形成し、この皮膜と上塗りした塗料の塗膜とが強く接着するためと推察される。
酸素硬化性不飽和化合物(D)としては、具体的には、乾性油、乾性油の各種変性物、ジエン系化合物の(共)重合体のマレイン酸変性物、ボイル油変性物などの分子内に酸素硬化性の不飽和基とエステル基等の極性基とを含有する化合物、ジエン系化合物の(共)重合体などの分子内に酸素硬化性の不飽和基は有するが極性基は有しない化合物などが挙げられる。
The oxygen curable unsaturated compound (D) in the present invention is a compound having in its molecule an unsaturated group that reacts and cures with oxygen, such as in the air, and is blended in a one-pack type moisture curable sealing material composition. By this, since it transfers to the surface after hardening and forms a cured film and eliminates the adhesion of the hardened | cured material surface, the surface contamination prevention effect for a long term is exhibited. In addition, when a top coating is applied to the cured surface, the effect of remarkably improving the adhesion of the coating is also exhibited. This effect is also presumed to be because the oxygen-curable unsaturated compound (D) migrates to the surface of the cured product to form a thin cured film, and this film and the coating film of the overcoated paint adhere strongly.
Specific examples of the oxygen curable unsaturated compound (D) include drying oils, various modified products of drying oils, (co) polymer maleic acid modified products of diene compounds, and modified boil oils. In the molecule, such as a compound containing an oxygen curable unsaturated group and a polar group such as an ester group, or a (co) polymer of a diene compound has an oxygen curable unsaturated group but no polar group. Compound etc. are mentioned.
乾性油(広義に半乾性油も含む。)としては、桐油、大豆油、アマニ油、脱水ヒマシ油、ヤシ油、ヒマシ油などが挙げられ、乾性油の変性物としては、乾性油を変性して得られる各種アルキッド樹脂、乾性油により変性された(メタ)アクリル系(共)重合体、エポキシ系樹脂、シリコーン樹脂などが挙げられる。
ジエン系化合物の(共)重合体としては、1,2−ブタジエン、1,4−ブタジエン、1,3−ペンタジエン、イソプレン、クロロプレン等のC4〜C8ジエン系化合物の重合体やこれら2種以上の共重合体、あるいはこれらとスチレン、アクリロニトリル等の他の単量体との共重合体(SBR、NBRなど)などが挙げられ、ジエン系化合物の(共)重合体の変性物としては、前記ジエン系化合物の(共)重合体のマレイン酸変性物、ボイル油変性物、エポキシ変性物などが挙げられ、これらのうち常温で液状の(共)重合体が好ましい。
これらは単独であるいは2種以上を組み合わせて用いることができる。
これらのうち、一液型湿気硬化性シーリング材組成物に配合したとき、上塗り塗料の付着性を向上させる効果が大きな点で、分子内に酸素硬化性の不飽和基とエステル基等の極性基とを含有する化合物が好ましく、さらに乾性油および乾性油の変性物の群より選ばれる1種または2種以上が好ましく、よりさらに乾性油が好ましく、桐油が最も好ましい。
Examples of drying oils (including semi-drying oils in a broad sense) include paulownia oil, soybean oil, linseed oil, dehydrated castor oil, coconut oil, castor oil, and the like. And various alkyd resins obtained, (meth) acrylic (co) polymers modified with drying oil, epoxy resins, silicone resins, and the like.
Examples of (co) polymers of diene compounds include polymers of C 4 to C 8 diene compounds such as 1,2-butadiene, 1,4-butadiene, 1,3-pentadiene, isoprene, chloroprene, and the like. Examples of the above-mentioned copolymers, or copolymers of these with other monomers such as styrene and acrylonitrile (SBR, NBR, etc.) and the like, as modified products of (co) polymers of diene compounds, Examples include maleic acid-modified products, boiled oil-modified products, and epoxy-modified products of (co) polymers of the diene compounds. Among these, (co) polymers that are liquid at room temperature are preferred.
These can be used alone or in combination of two or more.
Among these, when blended with a one-component moisture-curable sealant composition, the effect of improving the adhesion of the top coat is great, and in the molecule, oxygen-curable unsaturated groups and polar groups such as ester groups Are preferable, one or two or more selected from the group of drying oils and modified products of drying oils are preferable, drying oils are more preferable, and tung oil is most preferable.
酸素硬化性不飽和化合物(D)には、酸化硬化反応を促進する触媒や金属ドライヤーを併用することができる。これらの触媒や金属ドライヤーとしては、ナフテン酸コバルト、ナフテン酸鉛、ナフテン酸ジルコニウム、オクチル酸コバルト、オクチル酸ジルコニウム等の金属と有機酸との塩や、アミン化合物などが挙げられる。 The oxygen curable unsaturated compound (D) can be used in combination with a catalyst for promoting an oxidative curing reaction or a metal dryer. Examples of these catalysts and metal dryers include salts of metals and organic acids such as cobalt naphthenate, lead naphthenate, zirconium naphthenate, cobalt octylate and zirconium octylate, and amine compounds.
酸素硬化性不飽和化合物(D)は、イソシアネート基含有ウレタンプレポリマー(A)100質量部に対して0.01〜50質量部、さらに0.1〜20質量部、特に1〜20質量部使用するのが好ましい。0.01質量部未満では上塗り塗料の付着性の改善が充分でなく、50質量部を超えると硬化物の引張り特性などが損なわれる傾向がある。 The oxygen curable unsaturated compound (D) is used in an amount of 0.01 to 50 parts by weight, further 0.1 to 20 parts by weight, particularly 1 to 20 parts by weight, based on 100 parts by weight of the isocyanate group-containing urethane prepolymer (A). It is preferable to do this. If it is less than 0.01 part by mass, the adhesion of the top coat is not sufficiently improved, and if it exceeds 50 parts by mass, the tensile properties of the cured product tend to be impaired.
本発明における添加剤としては、充填剤、高分子量可塑剤、耐候安定剤、揺変性付与剤、接着性付与剤、硬化促進触媒、保存安定性改良剤(脱水剤)、着色剤、溶剤などが挙げられる。それぞれ補強や増量、耐候性、揺変性や接着性の向上、硬化速度の調節、貯蔵安定性向上、着色、粘度調節などのために使用することができる。 Additives in the present invention include fillers, high molecular weight plasticizers, weathering stabilizers, thixotropic agents, adhesion promoters, curing accelerators, storage stability improvers (dehydrating agents), colorants, solvents, and the like. Can be mentioned. Each of them can be used for reinforcement, weight increase, weather resistance, thixotropic property, adhesion improvement, curing rate adjustment, storage stability improvement, coloring, viscosity adjustment and the like.
充填剤としては、例えば、マイカ、カオリン、ゼオライト、グラファイト、珪藻土、白土、クレー、タルク、スレート粉、無水ケイ酸、石英微粉末、アルミニウム粉末、亜鉛粉末、沈降性シリカなどの合成シリカ、重質炭酸カルシウム、軽質炭酸カルシウム、炭酸マグネシウム、アルミナ、酸化カルシウム、酸化マグネシウム等の無機粉末状充填剤、アスベスト、ガラス繊維、炭素繊維等の繊維状充填剤などの無機系充填剤、或いはこれらの表面を脂肪酸等の有機物で処理した充填剤、木粉、クルミ穀粉、もみ殻粉、パルプ粉、木綿チップ、ゴム粉末、さらに、ポリアミド樹脂、ポリエステル樹脂、ポリウレタン樹脂、シリコーン樹脂、塩化ビニル樹脂、酢酸ビニル樹脂、ポリエチレンやポリプロピレン等のポリオレフィン樹脂、アクリル樹脂、エポキシ樹脂、フェノール樹脂、ユリア樹脂、メラミン樹脂等の熱可塑性樹脂或いは熱硬化性樹脂の粉末などの有機系充填剤などの他、水酸化マグネシウムや水酸化アルミニウム等の難燃性付与充填剤なども挙げられる。また、中空の物質であるバルーンも挙げられ、その形状は球状だけでなく、立方状、直方状、金平糖状、バルーンを少し破壊したものも挙げられる。具体的に例えば、ガラスバルーン、シラスバルーン、シリカバルーン、セラミックバルーン等の無機系バルーン、フェノール樹脂バルーン、尿素樹脂バルーン、ポリスチレンバルーン、ポリエチレンバルーン、サランバルーン等の有機系バルーン、或いは無機系化合物と有機系化合物を混合したり積層したりした複合化バルーンなどが挙げられる。また、これらのバルーンをコーティングしたり表面処理したりしたものも使用でき、例えば、無機系バルーンを後述のシランカップリング剤などで表面処理したもの、有機系バルーンを炭酸カルシウム、タルク、酸化チタンなどでコーティングしたものなども挙げられる。
充填剤の配合量は、イソシアネート基含有ウレタンプレポリマー(A)100質量部に対して、0〜500質量部、特に50〜300質量部が好ましい。
Examples of fillers include mica, kaolin, zeolite, graphite, diatomaceous earth, white clay, clay, talc, slate powder, anhydrous silicic acid, quartz fine powder, aluminum powder, zinc powder, and synthetic silica such as precipitated silica, heavy Inorganic fillers such as calcium carbonate, light calcium carbonate, magnesium carbonate, alumina, calcium oxide, magnesium oxide, inorganic fillers such as asbestos, glass fibers, carbon fibers, etc., or their surface Fillers treated with organic substances such as fatty acids, wood flour, walnut flour, rice husk flour, pulp powder, cotton chips, rubber powder, polyamide resin, polyester resin, polyurethane resin, silicone resin, vinyl chloride resin, vinyl acetate resin , Polyolefin resin such as polyethylene and polypropylene, acrylic resin In addition to organic fillers such as thermoplastic resins such as epoxy resins, phenol resins, urea resins, melamine resins, or thermosetting resin powders, flame retardant fillers such as magnesium hydroxide and aluminum hydroxide, etc. Also mentioned. Moreover, the balloon which is a hollow substance is also mentioned, The shape is not only a spherical shape but also a cubic shape, a rectangular shape, a confetti shape, and a balloon that is slightly broken. Specifically, for example, inorganic balloons such as glass balloons, shirasu balloons, silica balloons, ceramic balloons, organic balloons such as phenol resin balloons, urea resin balloons, polystyrene balloons, polyethylene balloons, saran balloons, or inorganic compounds and organic balloons Examples thereof include a composite balloon in which a system compound is mixed or laminated. Also, those balloons coated or surface-treated can be used, for example, inorganic balloons surface-treated with a silane coupling agent described later, organic balloons calcium carbonate, talc, titanium oxide, etc. The thing coated with is also mentioned.
The blending amount of the filler is preferably 0 to 500 parts by mass, particularly 50 to 300 parts by mass with respect to 100 parts by mass of the isocyanate group-containing urethane prepolymer (A).
高分子量可塑剤としては、数平均分子量500以上の、ポリブタジエン、ブタジエンーアクリロニトリル共重合体、ポリクロロプレン、ポリイソプレンあるいはこれらの水素添加物等の炭化水素系重合体などが挙げられる。 Examples of the high molecular weight plasticizer include hydrocarbon polymers such as polybutadiene, butadiene-acrylonitrile copolymer, polychloroprene, polyisoprene, and hydrogenated products thereof having a number average molecular weight of 500 or more.
耐候安定剤は、イソシアネート基含有ウレタンプレポリマー(A)の硬化後の酸化や光劣化、熱劣化を防止して、耐候性だけでなく耐熱性を更に向上させるために使用する。耐候安定剤としては具体的には、酸化防止剤、紫外線吸収剤、光硬化性化合物などを挙げることができる。
酸化防止剤としては具体的には、ヒンダードアミン系やヒンダードフェノール系の酸化防止剤を挙げることができ、ヒンダードアミン系酸化防止剤としては、例えば、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)[[3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシフェニル]メチル]ブチルマロネート、ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)セバケート、メチル−1,2,2,6,6−ペンタメチル−4−ピペリジルセバケート、4−ベンゾイルオキシ−2,2,6,6−テトラメチルピペリジンなどが挙げられる。また、三共社製の商品名サノールLS−292などの他、旭電化工業社製の商品名アデカスタブシリーズのLA−52、LA−57、LA−62、LA−67、LA−77、LA−82、LA−87などの分子量1,000未満の低分子量ヒンダードアミン系酸化防止剤、同じくLA−63P、LA−68LD或いはチバ・スペシャルティ・ケミカルズ社製の商品名CHIMASSORBシリーズの119FL、2020FDL、944FD、944LDなどの分子量1,000以上の高分子量ヒンダードアミン系酸化防止剤なども挙げられる。
ヒンダードフェノール系酸化防止剤としては、例えば、ペンタエリストール−テトラキス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]、オクタデシル−3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート]、N,N′−ヘキサン−1,6−ジイルビス[3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニルプロピオナミド)]、ベンゼンプロパン酸3,5−ビス(1,1−ジメチルエチル)−4−ヒドロキシC7−C9側鎖アルキルエステル、2,4−ジメチル−6−(1−メチルペンタデシル)フェノールなどが挙げられる。
紫外線吸収剤としては、例えば、2−(3,5−ジ−tert−ブチル−2−ヒドロキシフェニル)−5−クロロベンゾトリアゾール等のベンゾトリアゾール系紫外線吸収剤、2−(4,6−ジフェニル−1,3,5−トリアジン−2−イル)−5−[(ヘキシル)オキシ]−フェノール等のトリアジン系紫外線吸収剤、オクタベンゾン等のベンゾフェノン系紫外線吸収剤、2,4−ジ−tert−ブチルフェニル−3,5−ジ−tert−ブチル−4−ヒドロキシベンゾエート等のベンゾエート系紫外線吸収剤が挙げられる。
光硬化性化合物としては、アクリロイル基やメタクリロイル基等の光によって反応硬化する基を分子内に1個以上含有する化合物が挙げられ、具体的には例えば、イソシアネート基含有ウレタン樹脂に水酸基含有(メタ)アクリレート化合物を反応させたウレタン(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート等のエステル(メタ)アクリレート、ポリエチレンアジペートポリオールの(メタ)アクリレート等のポリエステル(メタ)アクリレート、ポリエーテルポリオールの(メタ)アクリレート等のポリエーテル(メタ)アクリレート、或いはポリケイ皮酸ビニル類、アジド化樹脂などが挙げられ、分子量10,000以下、更に分子量5,000以下の単量体、オリゴマーが好ましく、特に(メタ)アクリロイル基を1分子当たり平均して2個以上含有する物が好ましい。
The weathering stabilizer is used to prevent oxidation, photodegradation and thermal degradation after curing of the isocyanate group-containing urethane prepolymer (A), and to further improve not only the weather resistance but also the heat resistance. Specific examples of the weather resistance stabilizer include an antioxidant, an ultraviolet absorber, and a photocurable compound.
Specific examples of the antioxidant include hindered amine-based and hindered phenol-based antioxidants. Examples of the hindered amine-based antioxidant include bis (1,2,2,6,6-pentamethyl). -4-piperidyl) [[3,5-bis (1,1-dimethylethyl) -4-hydroxyphenyl] methyl] butyl malonate, bis (1,2,2,6,6-pentamethyl-4-piperidyl) Examples include sebacate, methyl-1,2,2,6,6-pentamethyl-4-piperidyl sebacate, 4-benzoyloxy-2,2,6,6-tetramethylpiperidine. In addition to Sanyo LS-292, trade names manufactured by Sankyo Co., Ltd., trade names Adeka Stub series LA-52, LA-57, LA-62, LA-67, LA-77, LA- 82, LA-87 and other low molecular weight hindered amine antioxidants with a molecular weight of less than 1,000, also LA-63P, LA-68LD or Ciba Specialty Chemicals' product names CHIMASSORB series 119FL, 2020FDL, 944FD, 944LD And high molecular weight hindered amine antioxidants having a molecular weight of 1,000 or more.
Examples of the hindered phenol antioxidant include pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], octadecyl-3- (3,5-di-). tert-butyl-4-hydroxyphenyl) propionate], N, N′-hexane-1,6-diylbis [3- (3,5-di-tert-butyl-4-hydroxyphenylpropionamide)], benzenepropanoic acid Examples include 3,5-bis (1,1-dimethylethyl) -4-hydroxy C7-C9 side chain alkyl ester, 2,4-dimethyl-6- (1-methylpentadecyl) phenol, and the like.
Examples of the ultraviolet absorber include benzotriazole-based ultraviolet absorbers such as 2- (3,5-di-tert-butyl-2-hydroxyphenyl) -5-chlorobenzotriazole, and 2- (4,6-diphenyl- Triazine-based UV absorbers such as 1,3,5-triazin-2-yl) -5-[(hexyl) oxy] -phenol, benzophenone-based UV absorbers such as octabenzone, 2,4-di-tert-butylphenyl Examples include benzoate-based ultraviolet absorbers such as -3,5-di-tert-butyl-4-hydroxybenzoate.
Examples of the photocurable compound include a compound containing one or more groups that are reactively cured by light such as an acryloyl group or a methacryloyl group in the molecule. ) Urethane (meth) acrylate reacted with acrylate compound, ester (meth) acrylate such as trimethylolpropane tri (meth) acrylate, polyester (meth) acrylate such as (meth) acrylate of polyethylene adipate polyol, ( Examples thereof include polyether (meth) acrylates such as (meth) acrylate, polyvinyl cinnamates, and azidated resins. Monomers and oligomers having a molecular weight of 10,000 or less, and a molecular weight of 5,000 or less are preferred. Meta) Acry Those are preferred which yl group average per molecule containing two or more.
揺変性付与剤は、本発明の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物に揺変性を付与して、組成物を建築外壁などの垂直面に充填や塗布したときにタレ(スランプ)を起こさないようにするために使用するものであり、たとえば、微粉状シリカ、有機表面処理炭酸カルシウム等の無機系揺変性付与剤、有機ベントナイト、変性ポリエステルポリオール、脂肪酸アマイド等の有機系揺変性付与剤などが挙げられる。これらのうち、微粉状シリカは少量の配合で揺変性を付与できるため好ましいのであるが、一液型湿気硬化性シーリング材組成物の硬化速度を高めるため後述する硬化促進触媒を使用すると揺変性付与構造が破壊されることがあり、垂直面に充填や塗布したときにタレを起こすため使用には注意を要する。これに対し、有機表面処理炭酸カルシウムにはこのような欠点がなく、安定した揺変性を付与することができる。
微紛状シリカとしては、例えば、石英、ケイ砂、珪藻土等を粉砕して微粉状にした天然シリカ、また、沈降法シリカ等の湿式法シリカ、フュームドシリカ等の乾式法シリカなどの合成シリカなどが挙げられる。また、これらシリカ粒子表面の性質としては、有機物で処理しない親水性のものと、粒子表面をジメチルジクロロシラン等の有機シラン化合物で処理した疎水性のものが挙げられる。
有機表面処理炭酸カルシウムとしては、例えば、沈降炭酸カルシウムや軽質炭酸カルシウムと称される微粉状の合成炭酸カルシウム、あるいは天然の炭酸カルシウムを粉砕して微粉状にした重質炭酸カルシウムの表面を、揺変性付与能力を与える目的と二次凝集を防ぐ目的で、脂肪酸類、脂肪酸アルキルエステル類、脂肪酸金属塩類、ロジン酸等の樹脂酸の金属塩、有機ポリイソシアネートとステアリルアルコールとの反応生成物、後述のシラン系カップリング剤と同様のカップリング剤類などの有機物系の化合物で処理した炭酸カルシウムが挙げられる。ここで、脂肪酸金属塩としては、好ましくは、ステアリン酸等の炭素数10〜25の脂肪酸のナトリウム、カリウム、カルシウム、アルミニウムの塩である。これらの市販品としては、例えば、白艶華CC、白艶華CCR、白艶華R06、VIGOT−10、VIGOT−15、STAVIGOT−15A(以上白石工業社製)、NCC#3010、NCC#1010(以上日東粉化工業社製)等が挙げられる。これらのうち、揺変性付与効果が高い点で、脂肪酸表面処理炭酸カルシウムが特に好ましい。
有機表面処理炭酸カルシウムの平均粒径は0.01〜0.5μm、さらに0.03〜0.15μmが好ましく、BET比表面積は5〜200m2/g、さらに10〜60m2/gが好ましい。平均粒径が0.01μmを下回るか、あるいはBET比表面積が200m2/gを超えると、得られる一液型湿気硬化性シーリング材組成物の粘度が上がって作業性が悪化し、平均粒径が0.5μmを上回るか、あるいはBET比表面積が5m2/gを下回ると、揺変性付与効果がなくなるため好ましくない。
The thixotropic agent imparts thixotropic properties to the one-component moisture-curing sealant composition that improves the antibacterial and antifungal properties of the outer wall joint coating on the outer wall of the present invention, and the composition is applied to the building outer wall, etc. It is used to prevent sagging (slump) when filled or coated on a vertical surface, for example, fine powder silica, inorganic thixotropic agent such as organic surface treated calcium carbonate, organic bentonite, Examples thereof include organic thixotropic agents such as modified polyester polyols and fatty acid amides. Among these, finely divided silica is preferable because it can impart thixotropy with a small amount of blending, but in order to increase the curing speed of the one-component moisture-curing sealant composition, thixotropic addition is provided. The structure may be destroyed, and care should be taken when using it because it causes sagging when filled or coated on a vertical surface. On the other hand, organic surface-treated calcium carbonate does not have such disadvantages and can impart stable thixotropy.
Examples of the finely divided silica include natural silica obtained by pulverizing quartz, silica sand, diatomaceous earth, and the like, and synthetic silica such as wet silica such as precipitated silica and dry silica such as fumed silica. Etc. Further, the properties of the silica particle surface include a hydrophilic property that is not treated with an organic substance and a hydrophobic property obtained by treating the particle surface with an organic silane compound such as dimethyldichlorosilane.
Examples of the organic surface-treated calcium carbonate include a finely powdered synthetic calcium carbonate called precipitated calcium carbonate and light calcium carbonate, or a heavy calcium carbonate surface obtained by pulverizing natural calcium carbonate into fine powder. For the purpose of imparting modification-modifying ability and preventing secondary aggregation, fatty acid, fatty acid alkyl ester, fatty acid metal salt, metal salt of resin acid such as rosin acid, reaction product of organic polyisocyanate and stearyl alcohol, described later And calcium carbonate treated with an organic compound such as a coupling agent similar to the silane coupling agent. Here, the fatty acid metal salt is preferably a sodium, potassium, calcium or aluminum salt of a fatty acid having 10 to 25 carbon atoms such as stearic acid. As these commercially available products, for example, white gloss flower CC, white gloss flower CCR, white gloss flower R06, VIGOT-10, VIGOT-15, STAVIGOT-15A (above manufactured by Shiroishi Kogyo Co., Ltd.), NCC # 3010, NCC # 1010 (above Nitto Flour Industry Co., Ltd.) Etc.). Of these, fatty acid surface-treated calcium carbonate is particularly preferred because of its high thixotropic effect.
The average particle diameter of the organic surface-treated calcium carbonate is preferably 0.01 to 0.5 μm, more preferably 0.03 to 0.15 μm, and the BET specific surface area is preferably 5 to 200 m 2 / g, more preferably 10 to 60 m 2 / g. When the average particle diameter is less than 0.01 μm or the BET specific surface area exceeds 200 m 2 / g, the viscosity of the resulting one-component moisture-curing sealant composition is increased and workability is deteriorated. If it exceeds 0.5 μm or the BET specific surface area is less than 5 m 2 / g, the thixotropic effect is lost, which is not preferable.
接着性付与剤としては、シラン系、チタネート系、アルミニウム系、ジルコアルミネート系などの各種カップリング剤及び/又はその部分加水分解縮合物、有機ポリイソシアネート、エポキシ樹脂、フェノール樹脂、アルキッド樹脂等が挙げられる。
シランカップリング剤としては、具体的には、メチルトリメトキシシラン、ジメチルジメトキシシラン、トリメチルメトキシシラン、n−プロピルトリメトキシシラン、エチルトリメトキシシラン、ジエチルジエトキシシラン、n−ブチルトリメトキシシラン、n−ヘキシルトリエトキシシラン、n−オクチルトリメトキシシラン、フェニルトリメトキシシラン、ジフェニルジメトキシシラン、シクロヘキシルメチルジメトキシシランなどの炭化水素基結合アルコキシシラン類、ジメチルジイソプロペノキシシラン、メチルトリイソプロペノキシシランなどの炭化水素基結合イソプロペノキシシラン類、3−グリシドキシプロピルメチルジメトキシシラン、3−グリシドキシプロピルトリメトキシシラン、ビニルトリメトキシシラン、ビニルジメチルメトキシシラン、3−アミノプロピルトリメトキシシラン、N−(2−アミノエチル)−3−アミノプロピルメチルジメトキシシラン、3−メルカプトプロピルトリメトキシシラン、3−メルカプトプロピルメチルジメトキシシラン、3−グリシドキシプロピルメチルジイソプロペノキシシラン、3−グリシドキシプロピルトリエトキシシラン、N−(2−アミノエチル)−3−アミノプロピルトリメトキシシラン、3−アクリロキシプロピルトリメトキシシラン、3−メタクリロキシプロピルトリメトキシシラン、3−アクリロキシプロピルトリエトキシシラン、N−フェニル−3−アミノプロピルトリメトキシシラン等の官能基を有するアルコキシシラン類やイソプロペノキシシラン類などの分子量500以下、好ましくは400以下の低分子化合物及び/又はこれらシランカップリング剤の1種又は2種以上の部分加水分解縮合物で分子量200〜3,000の化合物が挙げられる。
Examples of the adhesion imparting agent include various coupling agents such as silane, titanate, aluminum and zircoaluminate and / or partial hydrolysis condensates thereof, organic polyisocyanate, epoxy resin, phenol resin, alkyd resin, and the like. Can be mentioned.
Specific examples of the silane coupling agent include methyltrimethoxysilane, dimethyldimethoxysilane, trimethylmethoxysilane, n-propyltrimethoxysilane, ethyltrimethoxysilane, diethyldiethoxysilane, n-butyltrimethoxysilane, n -Hexyltriethoxysilane, n-octyltrimethoxysilane, phenyltrimethoxysilane, diphenyldimethoxysilane, hydrocarbon group-bonded alkoxysilanes such as cyclohexylmethyldimethoxysilane, dimethyldiisopropenoxysilane, methyltriisopropenoxysilane, etc. Hydrocarbon group-bound isopropenoxysilanes, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, vinyltrimethoxysilane, vinyl Methylmethoxysilane, 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-glycidoxy Propylmethyldiisopropenoxysilane, 3-glycidoxypropyltriethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-methacryloxypropyltri Molecular weights of 500 or less, preferably 40, such as alkoxysilanes having functional groups such as methoxysilane, 3-acryloxypropyltriethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, and isopropenoxysilanes The following low molecular weight compound and / or one or compounds of molecular weight 200 to 3,000 in two or more partial hydrolysis condensate of the silane coupling agent.
硬化促進触媒は、具体的には、有機金属化合物、アミン類等が挙げられ、例えば、オクチル酸錫、ナフテン酸錫等の2価の有機錫化合物、ジブチル錫ジオクトエート、ジブチル錫ジラウレート、ジブチル錫ジアセテート、ジブチル錫ジマレエート、ジブチル錫ジステアレート、ジオクチル錫ジラウレート、ジオクチル錫ジバーサテート、ジブチル錫オキサイド、ジブチル錫ビス(トリエトキシシリケート)、ジブチル錫オキサイドとフタル酸エステルとの反応物等の4価の有機錫化合物、ジブチル錫ビス(アセチルアセトナート)、錫系キレート化合物の旭硝子社製EXCESTAR C−501、ジルコニウムテトラキス(アセチルアセトナート)、チタンテトラキス(アセチルアセトナート)、アルミニウムトリス(アセチルアセトナート)、アルミニウムトリス(エチルアセトアセテート)、アセチルアセトンコバルト、アセチルアセトン鉄、アセチルアセトン銅、アセチルアセトンマグネシウム、アセチルアセトンビスマス、アセチルアセトンニッケル、アセチルアセトン亜鉛、アセチルアセトンマンガン等の各種金属のキレート化合物、オクチル酸鉛等の有機酸鉛塩、テトラ−n−ブチルチタネート、テトラプロピルチタネート等のチタン酸エステル類、オクチル酸ビスマス、ビスマスバーサテイト等の有機ビスマス化合物、ブチルアミン、オクチルアミン等の第1級アミン類、ジブチルアミン、ジオクチルアミン等の第2級アミン類、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン等のアルカノールアミン類、ジエチレントリアミン、トリエチレンテトラミン等の第1級、第2級アミン類、トリエチルアミン、トリブチルアミン、トリエチレンジアミン、N−エチルモルフォリン等の第3級アミン類、或いはこれらのアミン類とカルボン酸等の塩類、カオリンクレー、塩酸等の無機系酸性化合物、エチルアシッドホスフェート、2−エチルヘキシルアシッドホスフェート等の有機燐酸系酸性化合物、或いはこれらとアミンとの塩類などが挙げられる。これらのうち、反応速度が高く、毒性及び揮発性の比較的低い液体である点から、有機錫化合物や金属キレート化合物が好ましく、更に錫系キレート化合物が好ましく、ジブチル錫ジラウレートが最も好ましい。 Specific examples of the curing accelerating catalyst include organic metal compounds, amines, and the like. For example, divalent organic tin compounds such as tin octylate and tin naphthenate, dibutyltin dioctoate, dibutyltin dilaurate, and dibutyltin dichloride. Tetravalent organotin compounds such as acetate, dibutyltin dimaleate, dibutyltin distearate, dioctyltin dilaurate, dioctyltin diversate, dibutyltin oxide, dibutyltin bis (triethoxysilicate), reaction product of dibutyltin oxide and phthalate , Dibutyltin bis (acetylacetonate), tin chelate EXCESTAR C-501 manufactured by Asahi Glass Co., zirconium tetrakis (acetylacetonate), titanium tetrakis (acetylacetonate), aluminum tris (acetylacetonate) ), Aluminum tris (ethyl acetoacetate), acetylacetone cobalt, acetylacetone iron, acetylacetone copper, acetylacetone magnesium, acetylacetone bismuth, acetylacetone nickel, acetylacetone zinc, acetylacetone manganese and other metal chelate compounds, and organic acid lead salts such as lead octylate , Titanates such as tetra-n-butyl titanate and tetrapropyl titanate, organic bismuth compounds such as bismuth octylate and bismuth versatate, primary amines such as butylamine and octylamine, dibutylamine and dioctylamine Secondary amines, monoethanolamine, diethanolamine, alkanolamines such as triethanolamine, diethylenetriamine, triethylene Primary amines such as tetramine, secondary amines, tertiary amines such as triethylamine, tributylamine, triethylenediamine, N-ethylmorpholine, or salts of these amines with carboxylic acid, kaolin clay, hydrochloric acid Inorganic phosphoric acid compounds such as ethyl phosphate, organic phosphoric acid acidic compounds such as 2-ethylhexyl acid phosphate, and salts thereof with amines. Among these, an organic tin compound and a metal chelate compound are preferable, a tin-based chelate compound is more preferable, and dibutyltin dilaurate is most preferable because the reaction rate is high and the liquid is relatively low in toxicity and volatility.
保存安定性改良剤(脱水剤)としては、一液型湿気硬化性シーリング材組成物中に存在する水分と反応する、ビニルトリメトキシシランなどの低分子の架橋性シリル基含有化合物、酸化カルシウム、p−トルエンスルホニルイソシアネートなどが挙げられる。 Storage stability improvers (dehydrating agents) include low-molecular crosslinkable silyl group-containing compounds such as vinyltrimethoxysilane, calcium oxide, which react with moisture present in the one-component moisture-curable sealant composition, Examples thereof include p-toluenesulfonyl isocyanate.
着色剤としては、酸化チタンや酸化鉄などの無機系顔料、銅フタロシアニンなどの有機系顔料、カーボンブラックなどが挙げられる。 Examples of the colorant include inorganic pigments such as titanium oxide and iron oxide, organic pigments such as copper phthalocyanine, and carbon black.
溶剤としては、n−ヘキサンなどの脂肪族系溶剤、シクロヘキサンなどの脂環族系溶剤、トルエンやキシレンなどの芳香族系溶剤、あるいはこれらの混合物である石油系溶剤など従来公知の有機溶剤が挙げられ、これらは一液型湿気硬化性シーリング材組成物の各成分に反応しないものであればどのようなものでも使用することができる。 Examples of the solvent include conventionally known organic solvents such as aliphatic solvents such as n-hexane, alicyclic solvents such as cyclohexane, aromatic solvents such as toluene and xylene, and petroleum solvents that are mixtures thereof. Any of these can be used as long as they do not react with each component of the one-component moisture-curable sealant composition.
高分子量可塑剤、耐候安定剤、揺変性付与剤、接着性付与剤、硬化促進触媒、保存安定性改良剤(脱水剤)、着色剤及び溶剤の合計の配合量は、イソシアネート基含有ウレタンプレポリマー(A)100質量部に対して、0〜500質量部、特に10〜100質量部が好ましい。 The total amount of high molecular weight plasticizer, weathering stabilizer, thixotropic agent, adhesion promoter, curing accelerator, storage stability improver (dehydrating agent), colorant and solvent is the isocyanate group-containing urethane prepolymer. (A) 0 to 500 parts by mass, particularly 10 to 100 parts by mass is preferable with respect to 100 parts by mass.
本発明において、前記各添加剤成分はそれぞれ単独で或いは2種以上を混合して使用することができる。 In the present invention, each additive component can be used alone or in admixture of two or more.
一液型湿気硬化性シーリング材組成物中における平均分子量500以下の常温で液状の成分の含有量は12質量%以下であることが好ましい。 The content of the liquid component at room temperature with an average molecular weight of 500 or less in the one-component moisture-curable sealant composition is preferably 12% by mass or less.
本発明の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物の製造方法としては、特に限定はされないが、例えば、前記のイソシアネート基含有ウレタンプレポリマーの各構成成分と、場合により、酸素硬化性不飽和化合物と、さらに添加剤とを、ステンレス製や鉄製などで湿気を遮断できる撹拌、混合装置に仕込み、常圧下、減圧下、加圧下、窒素気流下などの各種の条件で、バッチ式あるいは連続式に撹拌、混合して製造することができる。前記撹拌、混合装置としては、例えばプラネタリーミキサー、ニーダー、アジター、ナウタミキサー、ラインミキサーなど各種挙げられる。
製造した一液型湿気硬化性シーリング材組成物は、湿気により増粘、硬化するものであるため、内容物の貯蔵安定性を保つため湿気を遮断できる容器に詰め、密封して貯蔵するのが好ましい。前記容器としては湿気を遮断できる容器であれば何でもよいが、例えば、ドラム缶、金属製や合成樹脂製のペール缶や袋状容器、紙製や合成樹脂製のカートリッジ状容器など各種の容器が挙げられる。
The production method of the one-pack type moisture curable sealant composition for improving the antibacterial and antifungal properties of the outer wall joint top coat of the present invention is not particularly limited. Each component of the polymer, and optionally an oxygen curable unsaturated compound, and an additive, are charged in a stirring device that can block moisture such as stainless steel or iron, and mixed in a mixing device. Under normal pressure, under reduced pressure, under pressure, It can be produced by stirring and mixing batchwise or continuously under various conditions such as under a nitrogen stream. Examples of the stirring and mixing apparatus include a planetary mixer, a kneader, an agitator, a nauta mixer, and a line mixer.
The manufactured one-part moisture-curing sealant composition is thickened and cured by moisture. Therefore, in order to maintain the storage stability of the contents, it should be packed and sealed and stored. preferable. The container may be anything as long as it is capable of blocking moisture, and examples include various types of containers such as drum cans, metal or synthetic resin pail cans and bag-like containers, and paper or synthetic resin cartridge-like containers. It is done.
次に、本発明の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物を用いて外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる方法について述べる。
本発明の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物は、基本的にどのような外壁仕様における目地部に充填使用しても抗菌性、防カビ性を発揮することができるが、外壁目地部に上塗り塗装がされる使用において好ましく用いられる。すなわち、一液型湿気硬化性シーリング材組成物を建築構造体の外壁目地部に充填し、次いで該外壁目地部を含む建築構造体の外壁表面に塗料を塗装し、硬化させて、外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させることが好ましい。具体的には、防水性、耐候性、耐久性および意匠性等のために上塗り塗装仕様が一般的である、ALC板、窯業系サイディング(無塗装板)やコンクリート等で構成された外壁仕様において効果的で好ましく、ALC板で構成された外壁仕様において特に好ましい。ALC(Autoclaved Light-weight aerated Concrete)は、高温高圧多湿養生を意味するオートクレープ状態で製造管理された軽量気泡コンクリートを指し、ALC板は建築物の外壁の部品(パネル)としてJIS A5416「軽量気泡コンクリートパネル」に製造及び管理方法が規定されている工業化製品である。ALC板の主原料は珪石、セメント、生石灰、及び発泡剤のアルミニウム粉末と水を加えて混合液とし、補強材として特殊防錆処理を施した鉄筋マットを組み込んだモールド(型枠)に流し込み化学反応により発泡させる。半硬化の状態で所定のサイズに切断しオートクレーブ養生し完全に硬化させ、その後側面加工・表面加工を施して製品となる。無機質材料を主原料としていることから法定不燃材料として認定され、加えてパネル内部に気泡を有することでコンクリートに比べ約1/4程度の重量と軽量であり、断熱性能に優れ結露の防止など居住性の向上に貢献しまた遮音性にも優れている。このような性質を有するALC板の用途は、住宅や小規模ビルでは主要構造は鉄構造を用い外壁にALCという組み合わせが多く、外壁や屋根若しくは床板として用いられている。外壁として仕様される場合は防水のために塗装を施す必要がある。外壁表面の塗装は下塗り(下吹き)、中塗り(主材)、上塗り(上吹き)等の複層仕上げをとることが多く、無機系塗装、アクリル系塗装、アクリルウレタン系塗装、アクリルシリコーン系塗装、フッ素塗装等の水系塗装等を挙げることができる。
本発明の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物を建築構造体の外壁目地部に充填する前には、該外壁目地部に比較的表面強度の低いALC板に塗布し表面強度を向上させ、また、表面が多孔質であるALC板に塗布し発泡しないよう設計された、本発明の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物に専用の、湿気硬化性ウレタン系樹脂の有機溶剤溶液などのプライマーを塗布するのが好ましい。
Next, the antibacterial and antifungal properties of the outer wall joint top coat are improved by using the one-part moisture curable sealant composition that improves the antibacterial and antifungal properties of the outer wall joint top coat of the present invention. Describes how to do this.
The one-part moisture-curing sealant composition that improves the antibacterial and antifungal properties of the outer wall joint top coat of the present invention is basically antibacterial no matter what the outer wall specifications are used for filling the joint. Although it can exhibit antifungal properties, it is preferably used in applications where the outer wall joint is overcoated. Chi words, filled with a one-part moisture curable sealant composition on the outer wall joints of the building structure, and then coating a paint on the outer wall surface of the building structure comprising outer wall joints and cured, the outer wall It is preferable to improve the antibacterial and antifungal properties of the joint coating on the joint. Specifically, in the outer wall specification composed of ALC board, ceramic siding (non-painted board), concrete, etc., where the top coat specification is common for waterproofness, weather resistance, durability and design, etc. It is effective and preferable, and is particularly preferable in the specification of the outer wall composed of an ALC plate. ALC (Autoclaved Light-weight aerated Concrete) refers to lightweight aerated concrete manufactured and controlled in an autoclave state, which means high temperature and high pressure and humidity curing. ALC board is a JIS A5416 “Lightweight Aerated Concrete” It is an industrialized product whose manufacturing and management methods are specified for “concrete panels”. The main raw materials for ALC plate are silica, cement, quicklime, and aluminum powder of foaming agent and water to make a mixed solution, which is poured into a mold (form) that incorporates a reinforced mat with a special rust prevention treatment as a reinforcing material. Foam by reaction. Cut into a predetermined size in a semi-cured state, cured by autoclaving and completely cured, and then subjected to side surface processing and surface processing to obtain a product. It is certified as a legally incombustible material because it uses inorganic materials as the main raw material. In addition, it has about one-quarter weight and light weight compared to concrete because it has air bubbles inside the panel, has excellent heat insulation performance, and prevents condensation. Contributes to improved performance and excellent sound insulation. The use of the ALC board having such properties is mainly used in houses and small-scale buildings, in which the main structure is an iron structure and ALC is used for the outer wall, and it is used as an outer wall, a roof, or a floor board. If it is specified as an outer wall, it must be painted for waterproofing. The outer wall surface is often multi-layered, such as undercoating (undercoating), intermediate coating (main material), and topcoating (upcoating). Inorganic coating, acrylic coating, acrylic urethane coating, acrylic silicone coating Water-based paints such as paint and fluorine paint can be listed.
Before filling the outer wall joint part of the building structure with the one-part moisture-curing sealant composition that improves the antibacterial and antifungal properties of the outer wall joint part top coat of the present invention, the outer wall joint part is compared with the outer wall joint part. The antibacterial and antibacterial properties of the outer wall joint top coating film of the present invention, which is applied to an ALC plate having a low surface strength to improve the surface strength and designed to prevent foaming when applied to an ALC plate having a porous surface. It is preferable to apply a primer such as an organic solvent solution of a moisture curable urethane resin dedicated to the one-pack type moisture curable sealant composition that improves moldability .
合成例1(イソシアネート基含有ウレタンプレポリマーの合成)
攪拌機、温度計、窒素シール管及び加温・冷却装置付き反応容器に、窒素ガスを流しながら、ポリオキシプロピレングリコール(旭硝子社製、エクセノール3021、数平均分子量3,200、分子量分布(Mw/Mn)1.1〜1.2)を340g、ポリオキシプロピレントリオール(三井化学社製、MN−4000、数平均分子量4,000、分子量分布(Mw/Mn)1.1〜1.2)を100g、石油系溶剤(日本鉱業社製、カクタスソルベント)を90g仕込み、攪拌しながら4,4′−ジフェニルメタンジイソシアネート(日本ポリウレタン工業社製、ミリオネートMT、分子量250)を54g仕込み、さらに反応触媒としてジブチル錫ジラウレート0.05gを加え、70〜80℃で2時間攪拌しながら反応させ、滴定によるイソシアネート基含有量が理論値(1.04質量%)以下になった時点で反応を終了し、冷却して、イソシアネート基含有ウレタンプレポリマーPを合成した。
得られたイソシアネート基含有ウレタンプレポリマーPは、滴定によるイソシアネート基含有量1.00質量%、25℃における粘度32,000mPa・sの常温で粘稠な透明液体であった
Synthesis Example 1 (Synthesis of isocyanate group-containing urethane prepolymer)
While flowing nitrogen gas into a reaction vessel equipped with a stirrer, thermometer, nitrogen seal tube and heating / cooling device, polyoxypropylene glycol (Asahi Glass Co., Ltd., Exenol 3021, number average molecular weight 3,200, molecular weight distribution (Mw / Mn ) 1.1-1.2) 340g, polyoxypropylene triol (Mitsui Chemicals, MN-4000, number average molecular weight 4,000, molecular weight distribution (Mw / Mn) 1.1-1.2) 100g , 90 g of petroleum solvent (Nippon Mining Co., Cactus Solvent) was charged, and 54 g of 4,4'-diphenylmethane diisocyanate (Nippon Polyurethane Industry, Millionate MT, molecular weight 250) was charged with stirring, and dibutyltin as a reaction catalyst. Add 0.05 g of dilaurate, react with stirring at 70-80 ° C. for 2 hours, and by titration Isocyanate group content is completed the reaction as it becomes less theoretical value (1.04 wt%), and cooled, to synthesize an isocyanate group-containing urethane prepolymer P.
The resulting isocyanate group-containing urethane prepolymer P was a viscous transparent liquid at room temperature with an isocyanate group content of 1.00% by mass and a viscosity of 32,000 mPa · s at 25 ° C.
合成例2(液状ポリオキシプロピレン系ウレタン樹脂の合成)
攪拌機、温度計、窒素シール管及び加温・冷却装置付き反応容器に、窒素ガスを流しながら、ポリオキシプロピレンモノオール(旭硝子社製、XS−M3000、数平均分子量3,243、分子量分布(Mw/Mn)1.0〜1.1)300g(OH当量:0.0925)を仕込み、攪拌しながらジブチル錫ジラウレート0.1gとm−キシリレンジイソシアネート(武田薬品社製、タケネート500、分子量188)9.1g(NCO当量:0.0968)(R値(NCO当量/OH当量=1.05)を加えたのち、加温して70〜80℃で4時間攪拌して、イソシアネート基含有量が理論値(0.06質量%)以下となった時点で反応を終了し、液状ポリオキシプロピレン系ウレタン樹脂Uを製造した。
この液状ポリオキシプロピレン系ウレタン樹脂Uは、滴定による実測イソシアネート基含有量0.04質量%、粘度3,300mPa・s/25℃、分子量分布(Mw/Mn)1.0〜1.1、常温で透明の液体であった。
Synthesis Example 2 (Synthesis of liquid polyoxypropylene urethane resin)
While flowing nitrogen gas through a reactor equipped with a stirrer, thermometer, nitrogen seal tube and heating / cooling device, polyoxypropylene monool (manufactured by Asahi Glass Co., Ltd., XS-M3000, number average molecular weight 3,243, molecular weight distribution (Mw / Mn) 1.0-1.1) 300 g (OH equivalent: 0.0925) was charged, and 0.1 g of dibutyltin dilaurate and m-xylylene diisocyanate (Takeda Pharmaceutical, Takenate 500, molecular weight 188) with stirring. After adding 9.1 g (NCO equivalent: 0.0968) (R value (NCO equivalent / OH equivalent = 1.05)), the mixture was heated and stirred at 70 to 80 ° C. for 4 hours. The reaction was terminated when the theoretical value (0.06% by mass) or less was reached, and a liquid polyoxypropylene urethane resin U was produced.
This liquid polyoxypropylene-based urethane resin U has a measured isocyanate group content of 0.04% by mass, a viscosity of 3,300 mPa · s / 25 ° C., a molecular weight distribution (Mw / Mn) of 1.0 to 1.1, normal temperature It was a clear liquid.
実施例1
冷却装置及び窒素シール管付き混練容器に、窒素ガスを流しながら、合成例1で得たイソシアネート基含有ウレタンプレポリマーP100.0g、抗菌・防カビ剤a(東亞合成社製、イソチアゾリン系/イミダゾール系/層状珪酸塩/酸化亜鉛の抗菌・防カビ剤粉末;カビノン940、層状珪酸塩担持)と合成例2で得た液状ポリオキシプロピレン系ウレタン樹脂Uを質量比1:1でプライミクス社製T.K.ロボミックスにて2000rpm、30分間撹拌して得た白濁色の均一な分散液(50質量%分散液)0.8g、合成例2で得た液状ポリオキシプロピレン系ウレタン樹脂U59.6g、石油系溶剤(日本鉱業社製、カクタスソルベント)26.0g、酸化チタン13.0g、桐油4.0g、3−グリシドキシプロピルトリメトキシシラン(信越化学工業社製、KBM403)1.0g、ヒンダードフェノール系酸化防止剤(チバ・スペシャルテイ・ケミカルズ社製、IRGANOX1010、ペンタエリスリトールテトラキス〔3−(3,5−ジ−tert−ブチル−4−ヒドロキシフェニル)プロピオネート〕)4.0gを順次仕込み、60℃以下で内容物が均一になるまで攪拌、混練りした。次いで、予め80〜100℃の乾燥器中で1日乾燥した脂肪酸処理炭酸カルシウム(白石工業社製、白艶華CCR)137.0gとジブチル錫ジラウレート0.02gを順次仕込み、均一になるまで更に混練した。次いで、30〜100hPaで減圧脱泡し、容器に充填、密封して、ペースト状の一液型湿気硬化性シーリング材組成物を調製した。
Example 1
100.0 g of the isocyanate group-containing urethane prepolymer P obtained in Synthesis Example 1 and antibacterial / antifungal agent a (made by Toagosei Co., Ltd., isothiazoline / imidazole series) while flowing nitrogen gas through a cooling device and a kneading vessel with a nitrogen seal tube / Layer silicate / zinc oxide antibacterial / antifungal powder; kabinone 940, layered silicate supported) and liquid polyoxypropylene urethane resin U obtained in Synthesis Example 2 at a mass ratio of 1: 1 by T. K. 0.8 g of a white turbid uniform dispersion (50 mass% dispersion) obtained by stirring at 2,000 rpm for 30 minutes with Robomix, 59.6 g of the liquid polyoxypropylene urethane resin U obtained in Synthesis Example 2, and petroleum Solvent (Nihon Mining Co., Cactus Solvent) 26.0 g, Titanium oxide 13.0 g, Tung Oil 4.0 g, 3-Glycidoxypropyltrimethoxysilane (Shin-Etsu Chemical Co., Ltd., KBM403) 1.0 g, hindered phenol System antioxidant (manufactured by Ciba Specialty Chemicals, IRGANOX 1010, pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate]) 4.0 g sequentially, 60 ° C. In the following, the contents were stirred and kneaded until uniform. Next, 137.0 g of fatty acid-treated calcium carbonate (Shiraishi Kogyo Co., Ltd., Hakujyo Hana CCR) dried in an oven at 80 to 100 ° C. for 1 day in advance and 0.02 g of dibutyltin dilaurate were sequentially added and further kneaded until uniform. . Next, the mixture was degassed under reduced pressure at 30 to 100 hPa, filled in a container, and sealed to prepare a paste-like one-component moisture-curable sealant composition.
実施例2
実施例1において、抗菌・防カビ剤aの液状ポリオキシプロピレン系ウレタン樹脂U分散液2.4g、液状ポリオキシプロピレン系ウレタン樹脂U58.8gを使用した以外は同様にして、ペースト状の一液型湿気硬化性シーリング材組成物を調製した。
Example 2
In the same manner as in Example 1, except that 2.4 g of the liquid polyoxypropylene-based urethane resin U dispersion of the antibacterial / antifungal agent a and 58.8 g of the liquid polyoxypropylene-based urethane resin U were used. Type moisture curable sealant composition was prepared.
実施例3
実施例1において、抗菌・防カビ剤aの液状ポリオキシプロピレン系ウレタン樹脂U分散液3.8g、液状ポリオキシプロピレン系ウレタン樹脂U58.1gを使用した以外は同様にして、ペースト状の一液型湿気硬化性シーリング材組成物を調製した。
Example 3
In the same manner as in Example 1, except that 3.8 g of the liquid polyoxypropylene urethane resin U dispersion of the antibacterial / antifungal agent a and 58.1 g of the liquid polyoxypropylene urethane resin U were used. Type moisture curable sealant composition was prepared.
実施例4
実施例1において、抗菌・防カビ剤aの液状ポリオキシプロピレン系ウレタン樹脂U分散液7.6g、液状ポリオキシプロピレン系ウレタン樹脂U56.2gを使用した以外は同様にして、ペースト状の一液型湿気硬化性シーリング材組成物を調製した。
Example 4
In the same manner as in Example 1, except that 7.6 g of the liquid polyoxypropylene urethane resin U dispersion liquid of the antibacterial / antifungal agent a and 56.2 g of the liquid polyoxypropylene urethane resin U were used. Type moisture curable sealant composition was prepared.
比較例1
実施例3において、抗菌・防カビ剤aの液状ポリオキシプロピレン系ウレタン樹脂U分散液を使用せずに、抗菌・防カビ剤a1.9gと合成例2で得た液状ポリオキシプロピレン系ウレタン樹脂U60.0gをそれぞれ別々に添加した以外は同様にして、ペースト状の一液型湿気硬化性シーリング材組成物を調製した。
Comparative Example 1
In Example 3, the liquid polyoxypropylene urethane resin obtained in Synthesis Example 2 and the antibacterial / antifungal agent a 1.9 g without using the liquid polyoxypropylene urethane resin U dispersion of the antibacterial / antifungal agent a A paste-like one-component moisture-curable sealant composition was prepared in the same manner except that 60.0 g of U was added separately.
比較例2
実施例1において、抗菌・防カビ剤aを使用しない以外は同様にして、ペ−スト状の一液型湿気硬化性シーリング材組成物を調製した。
Comparative Example 2
In Example 1, a paste-like one-component moisture-curable sealant composition was prepared in the same manner except that the antibacterial / antifungal agent a was not used.
比較例3
比較例2において、液状ポリオキシプロピレン系ウレタン樹脂U60.0gの代わりに、液状ポリオキシプロピレン系ウレタン樹脂U30.0gとジイソノニルフタレート(新日本理化社製、DINP、分子量419)30.0gを使用した以外は同様にして、ペースト状の一液型湿気硬化性シーリング材組成物を調製した。
Comparative Example 3
In Comparative Example 2, instead of liquid polyoxypropylene urethane resin U60.0 g, liquid polyoxypropylene urethane resin U30.0 g and diisononyl phthalate (Shin Nihon Rika Co., Ltd., DINP, molecular weight 419) 30.0 g were used. In the same manner as above, a paste-like one-component moisture-curable sealant composition was prepared.
比較例4
実施例2において、抗菌・防カビ剤aの液状ポリオキシプロピレン系ウレタン樹脂U分散液の代わりに、抗菌・防カビ剤b(ゲンリ科研社製、リン酸ジルコニウム−銀/チアゾール系/ハロアルキルチオ系/イミダゾール系/尿素の抗菌・防カビ剤粉末;ハローコートGK、層状珪酸塩担持無)の液状ポリオキシプロピレン系ウレタン樹脂U分散液(50質量%分散液)2.4gを使用した以外は同様にして、ペースト状の一液型湿気硬化性シーリング材組成物を調製した。
Comparative Example 4
In Example 2, instead of the liquid polyoxypropylene urethane resin U dispersion of the antibacterial / antifungal agent a, the antibacterial / antifungal agent b (manufactured by Genri Kaken Co., Ltd., zirconium phosphate-silver / thiazole / haloalkylthio type) / Imidazole / Urea antibacterial / antifungal agent powder; except for using 2.4 g of liquid polyoxypropylene urethane resin U dispersion (50% by mass dispersion) of Hello Coat GK, layered silicate not supported) Thus, a paste-like one-component moisture-curable sealant composition was prepared.
性能試験
(1)押出し性
JIS A1439:(1997、改正2002)「建築用シーリング材の試験方法」の「4.14試験用カートリッジによる押出し試験」により評価した。
押出し時間5秒以下を○、5秒を超える場合を×と評価した。
(2)スランプ
JIS A1439:(1997、改正2002)「建築用シーリング材の試験方法」の「4.1スランプ試験」に準拠して、23℃、50%RHにおけるスランプ(縦)を測定した。
(3)タックフリー時間
JIS A1439:(1997、改正2002)「建築用シーリング材の試験方法」の「4.19タックフリー試験」に準拠して、23℃、50%RHにおけるタックフリー時間を測定した。
(4)保存安定性
コーンプレートE型回転粘度計(30倍コーン、10rpm、25℃)による粘度比を評価した。加熱処理前の粘度と50℃恒温槽中に5日間静置後の粘度を測定し、(50℃5日後粘度値)/(加熱処理前粘度値)が1.3以下を○とし、1.3を超え1.5未満を△とし、1.5以上を×とした。
(5)抗菌性、防カビ性
試験体の作製を次のように行なった。
無塗装(仕様);
厚さ5mmのスレート板を使用し、幅25mm×深さ15mm×長さ150mmの目地を作製した。その目地に一液型湿気硬化性シーリング材組成物を充填し、余分な組成物をヘラでかきとり、表面を平らに仕上げた。次に、標準状態(23℃50%相対湿度)で14日間養生し、一液型湿気硬化性シーリング材組成物を硬化させて試験体とした。この試験体の目地を形成した面を北に向け、試験体の長さ方向を地表に対して垂直に設置した(北面90°屋外暴露)。また、別にこの試験体を南に向け、試験体の長さ方向を地表に対して30°の傾斜をつけて設置した(南面30°屋外暴露)。
塗装(仕様);
厚さ5mmのスレート板を使用し、幅25mm×深さ15mm×長さ150mmの目地を作製した。その目地に一液型湿気硬化性シーリング材組成物を充填し、余分な組成物をヘラでかきとり、表面を平らに仕上げた。次に、標準状態(23℃50%相対湿度)で14日間養生しシーリング材組成物を硬化させ、表面に水性アクリルシリコーン塗料(藤倉化成社製、セラミトーンフレック、塗布量:上塗り・中塗を各300〜500g/m2)を刷毛により塗布し、さらに標準状態(23℃50%相対湿度)で14日間養生して試験体とした。この試験体の目地を形成した面を北に向け、試験体の長さ方向を地表に対して垂直に設置した(北面90°屋外暴露)。また、別にこの試験体を南に向け、試験体の長さ方向を地表に対して30°の傾斜をつけて設置した(南面30°屋外暴露)。
評価について、上記試験体をオート化学工業株式会社の敷地内に設置された屋外暴露台に平成19年5月から平成21年5月の間の2年間暴露した試験体について評価した。無塗装(仕様)の場合は一液型湿気硬化性シーリング材組成物の硬化表面を目視観察し、細菌、カビによる黒灰色のシミ、汚染が見られないとき○、一部に細菌、カビによる黒灰色のシミ、汚染が見られるとき△、全体に細菌、カビによる黒灰色のシミ、汚染が見られるとき×とした。塗装(仕様)の場合は目地部上塗り塗膜の表面を目視観察し、細菌、カビによる黒灰色のシミ、汚染が見られないとき○、一部に細菌、カビによる黒灰色のシミ、汚染が見られるとき△、全体に細菌、カビによる黒灰色のシミ、汚染が見られるとき×とした。
(6)汚染性
試験体の作製:
厚さ5mmのスレート板を使用し、幅25mm×深さ15mm×長さ150mmの目地を作製した。その目地に一液型湿気硬化性シーリング材組成物を充填し、余分な組成物をヘラでかきとり、表面を平らに仕上げた。次に、標準状態(23℃50%相対湿度)で14日間養生して一液型湿気硬化性シーリング材組成物を硬化させ、表面に水性アクリルシリコーン塗料(藤倉化成社製、セラミトーンフレック、塗布量:上塗り・中塗を各300〜500g/m2)を刷毛により塗布し、さらに標準状態(23℃50%相対湿度)で14日間養生して試験体とした。
次に、試験体を80℃の恒温槽中で30日間熱処理した後、恒温槽より取り出し、試験体の表面に黒色ケイ砂(粒径70〜110μm)をふりかけた。直ちに試験体を裏返し、表面を手で軽く叩いて余分な黒色ケイ砂をおとした。表面に付着して残った黒色ケイ砂(汚れ)の状態を目視により観察して汚染性を評価した。
判定基準;
○:目地上の水性アクリルシリコーン塗料表面に黒色ケイ砂の付着がなくきれいな状態。
×:目地上の水性アクリルシリコーン塗料表面に黒色ケイ砂が付着して汚れた状態。
(7)塗料付着性
約150mm×100mmの大きさで厚さ5mmのフレキシル板を使用し、その表面に一液型湿気硬化性シーリング材組成物を約3mmの厚さで塗布し、23℃、50%相対湿度で14日間硬化養生したものを作製した。次いで、硬化させた一液型湿気硬化性シーリング材組成物の表面に、水性アクリルシリコーン塗料(藤倉化成社製、セラミトーンフレック、塗布量:上塗り・中塗を各300〜500g/m2)を刷毛により塗布し、23℃、50%相対湿度で14日間塗料を養生硬化させたものを試験体とした。
次に、JIS K 5600−5−6(1999)「塗料一般試験方法、第5部:塗膜の機械的性質、第6節:付着性(クロスカット法)」に準拠し、切れ刃の間隔2mmの多重刃切込み工具を用いて試験をし、塗膜の付着性を以下の基準で評価した。
評価基準(分子の数値は塗膜が付着している格子の数である);
○:20〜25/25
×:19以下/25
(8)引張り接着性
JIS A1439:(1997、改正2002)「建築用シーリング材の試験方法」の「4.21引張接着性試験」に規定する試験体を使用し、一液型湿気硬化性シーリング材組成物を打設し、50℃、80%相対湿度で3日間養生後、23℃、50%相対湿度に1日静置した後同条件で測定した。なお、被着体にスレート、プライマーにOP−15A(イソシアネート基含有ウレタン系樹脂含有一液のプライマー、オート化学工業社製)、オープンタイム20分とした。
Performance test (1) Extrudability JIS A1439: (1997, revised 2002) Evaluation was made by “4.14 Extrusion test with cartridge for test” in “Testing method of sealing material for building”.
The case where the extrusion time was 5 seconds or less was evaluated as ◯, and the case where it exceeded 5 seconds was evaluated as x.
(2) Slump JIS A1439: (1997, revised 2002) Slump (longitudinal) at 23 ° C. and 50% RH was measured according to “4.1 Slump Test” in “Testing Method of Sealant for Building”.
(3) Tack-free time JIS A1439: (1997, revised 2002) Measures tack-free time at 23 ° C and 50% RH in accordance with "4.19 Tack-free test" in "Testing methods for sealing materials for construction". did.
(4) Storage stability The viscosity ratio by a cone plate E type rotational viscometer (30 times cone, 10 rpm, 25 ° C.) was evaluated. The viscosity before heat treatment and the viscosity after standing for 5 days in a 50 ° C. constant temperature bath are measured, and (Viscosity value after 5 days at 50 ° C.) / (Viscosity value before heat treatment) is 1.3 or less. A value exceeding 3 and less than 1.5 was evaluated as Δ, and 1.5 or more was evaluated as ×.
(5) Antibacterial and antifungal properties A test specimen was prepared as follows.
Unpainted (specifications);
A 5 mm thick slate plate was used to produce a joint having a width of 25 mm, a depth of 15 mm, and a length of 150 mm. The joint was filled with the one-component moisture-curable sealant composition, and the excess composition was scraped off with a spatula to finish the surface flat. Next, it was cured for 14 days in a standard state (23 ° C. and 50% relative humidity), and the one-pack type moisture curable sealant composition was cured to obtain a test specimen. The surface on which the joint of the test body was formed was directed to the north, and the length direction of the test body was installed perpendicular to the ground surface (north surface 90 ° outdoor exposure). Separately, this specimen was directed south, and the specimen was installed with the length direction of the specimen inclined 30 ° with respect to the ground surface (exposure to the south 30 ° outdoors).
Painting (specification);
A 5 mm thick slate plate was used to produce a joint having a width of 25 mm, a depth of 15 mm, and a length of 150 mm. The joint was filled with the one-component moisture-curable sealant composition, and the excess composition was scraped off with a spatula to finish the surface flat. Next, it is cured for 14 days in a standard state (23 ° C. and 50% relative humidity), and the sealing material composition is cured, and a water-based acrylic silicone paint (manufactured by Fujikura Kasei Co., Ltd., ceramic tone flex, coating amount: top coat and intermediate coat) 300 to 500 g / m 2 ) was applied with a brush, and further cured for 14 days in a standard state (23 ° C., 50% relative humidity) to obtain a test specimen. The surface on which the joint of the test body was formed was directed to the north, and the length direction of the test body was installed perpendicular to the ground surface (north surface 90 ° outdoor exposure). Separately, this specimen was directed south, and the specimen was installed with the length direction of the specimen inclined 30 ° with respect to the ground surface (exposure to the south 30 ° outdoors).
About the evaluation, the test body which exposed the said test body to the outdoor exposure stand installed in the site of Auto Chemical Industry Co., Ltd. for two years between May 2007 and May 2009 was evaluated. In the case of unpainted (specification), visually observe the cured surface of the one-component moisture-curing sealant composition, black and gray spots due to bacteria and mold, no contamination, ○, partly due to bacteria and mold Black-gray stains, Δ when contamination is observed, and black-gray stains due to bacteria and fungi, and x when contamination is observed. In the case of painting (specification), visually observe the surface of the joint coating film on the joint, and if there is no black-gray stain or contamination due to bacteria or mold, ○, partly black-gray stain due to bacteria or mold, contamination When it was seen, Δ was marked with a black and gray stain due to bacteria, mold, and contamination.
(6) Contamination Preparation of test specimen:
A 5 mm thick slate plate was used to produce a joint having a width of 25 mm, a depth of 15 mm, and a length of 150 mm. The joint was filled with the one-component moisture-curable sealant composition, and the excess composition was scraped off with a spatula to finish the surface flat. Next, it is cured for 14 days in a standard state (23 ° C. and 50% relative humidity) to cure the one-pack type moisture curable sealant composition, and a water-based acrylic silicone paint (manufactured by Fujikura Kasei Co., Ltd., Ceramic Tone Flex, coating) Amount: 300-500 g / m 2 of each of the top coat and the intermediate coat was applied with a brush, and further cured for 14 days in a standard state (23 ° C., 50% relative humidity) to obtain a test specimen.
Next, after heat-treating a test body for 30 days in an 80 degreeC thermostat, it took out from the thermostat and sprinkled black silica sand (particle diameter of 70-110 micrometers) on the surface of the test body. Immediately, the specimen was turned over and the surface was lightly struck by hand to remove excess black silica sand. The state of black silica sand (dirt) remaining on the surface was visually observed to evaluate the contamination.
Judgment criteria;
○: The surface of the water-based acrylic silicone paint on the surface is clean with no black silica sand attached.
X: A state in which black silica sand adheres to the surface of the water-based acrylic silicone paint surface on the surface and becomes dirty.
(7) Paint adhesion Using a flexile plate having a size of about 150 mm × 100 mm and a thickness of 5 mm, a one-component moisture-curing sealant composition was applied to the surface with a thickness of about 3 mm, What was hardened and cured for 14 days at 50% relative humidity was produced. Next, the surface of the cured one-component moisture-curable sealant composition is brushed with a water-based acrylic silicone paint (manufactured by Fujikura Kasei Co., Ltd., ceramic tone flack, coating amount: 300 to 500 g / m 2 for each of top coat and intermediate coat). The specimen was cured by curing for 14 days at 23 ° C. and 50% relative humidity.
Next, according to JIS K 5600-5-6 (1999) “General test method of paint, Part 5: Mechanical properties of coating film, Section 6: Adhesiveness (cross-cut method)”, the interval between cutting edges The test was conducted using a 2 mm multi-blade cutting tool, and the adhesion of the coating film was evaluated according to the following criteria.
Evaluation criteria (numerical value is the number of grids to which the coating is attached);
○: 20-25 / 25
X: 19 or less / 25
(8) Tensile adhesiveness JIS A1439: (1997, revised 2002) One-part moisture-curing sealing using a test specimen specified in “4.21 Tensile adhesiveness test” of “Testing method for architectural sealant” The material composition was placed, and after curing at 50 ° C. and 80% relative humidity for 3 days, the material composition was allowed to stand at 23 ° C. and 50% relative humidity for 1 day, and then measured under the same conditions. The adherend was slate, the primer was OP-15A (isocyanate group-containing urethane resin-containing one-part primer, manufactured by Auto Chemical Industries), and the open time was 20 minutes.
Claims (11)
前記抗菌・防カビ剤(B)が、層状珪酸塩に抗菌・防カビ性化合物を担持させた複合物であること、を特徴とする前記の外壁目地部上塗り塗膜の抗菌性、防カビ性を向上させる一液型湿気硬化性シーリング材組成物。 Antibacterial properties of the outer wall joint top coating film, comprising an isocyanate group-containing urethane prepolymer (A) and a dispersion in which an antibacterial / antifungal agent (B) is dispersed in a high molecular weight dilution resin (C) ; A one-component moisture-curing sealant composition that improves mold resistance ,
The antibacterial and antifungal properties of the above outer wall joint top coating film, wherein the antibacterial and antifungal agent (B) is a composite in which a layered silicate is loaded with an antibacterial and antifungal compound . -Pack type moisture curable sealant composition for improving the quality.
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JP2014047585A (en) * | 2012-09-03 | 2014-03-17 | Misawa Homes Co Ltd | Concrete member for housing and deterioration preventing method thereof |
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JP6519148B2 (en) * | 2014-11-07 | 2019-05-29 | 横浜ゴム株式会社 | 1 liquid moisture curable resin composition |
CN105733490B (en) * | 2016-03-25 | 2018-05-04 | 济南大学 | A kind of cement concrete pavement gap-filling glue of moisturecuring self-crosslinking |
KR20220044207A (en) * | 2019-08-06 | 2022-04-06 | 다우 글로벌 테크놀로지스 엘엘씨 | One-component polyurethane prepolymer composition |
CN117887404B (en) * | 2024-01-17 | 2024-08-09 | 摩田材料科技(兰溪)有限公司 | Breathable heat-sealing adhesive for medical packaging and preparation method thereof |
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