JP5419544B2 - Cartridge and image forming apparatus - Google Patents

Description

  The present invention is used in an image forming apparatus such as a copying machine or a printer that forms a visible image by electrophotography, and is detachable from the main body of the image forming apparatus for maintenance and replacement of consumables. The present invention relates to an image forming apparatus provided with a cartridge.

  An image forming apparatus forms an image on a recording material by an electrophotographic method. Examples of the apparatus include an electrophotographic copying machine, an electrophotographic printer (such as a laser beam printer and an LED printer), a facsimile apparatus, and a word processor. There is. Among such image forming apparatuses, there is a structure in which a photosensitive member and its peripheral parts are integrated, and a cartridge that is detachable from the main body of the image forming apparatus for maintenance and replacement of consumables. Such a cartridge is in a unit state in which all or a part of the charging means, developing means, cleaning means, collected toner transport means and photoconductor are held by a housing and can be attached to and detached from the main body.

  In the image forming apparatus, for example, a photoconductor uniformly charged by a charging unit is selectively exposed to form a latent image on the surface of the photoconductor. Then, the latent image is visualized with the developer (toner) supplied from the developing means, and then primary transferred to the intermediate transfer belt. The toner image transferred to the intermediate transfer belt is secondarily transferred to the recording material and further fixed on the recording material by heat or pressure. There is also a structure in which the toner image formed on the surface of the photoreceptor is directly transferred to a recording material conveyed by a recording material conveyance belt. Further, the toner remaining on the photoconductor after the transfer is removed by a cleaning unit such as a cleaning blade, and is stored as a removed toner in a cleaning container such as a waste toner box by a collected toner transport unit. Thus, the next development can be performed in a state where no toner remains on the surface of the photoreceptor.

  In the image forming process as described above, particularly in a low-temperature and low-humidity environment, an image detrimental effect called drum ghost caused by a difference in charging potential on the photoconductor occurs, which may be a problem. In order to prevent such a drum ghost, it is known that it is effective to provide a discharge exposure means for discharging the residual potential by irradiating the photosensitive drum with light before the charging step (Patent Document 1). Or 5).

JP-A-62-198883 JP 62-198889 A JP 2001-142365 A JP 2003-66797 A JP 2003-295717 A

  In recent years, in order to reduce the size of an image forming apparatus, the photoconductor is made smaller. In order to increase the speed of the color image forming apparatus, a tandem structure in which a plurality of photoconductors are arranged side by side along the rotation direction of the transfer belt is also widely used. Thus, in order to satisfy the downsizing and speeding up of the apparatus, it is necessary to use a photoconductor with a small diameter, or to reduce the pitch between a plurality of photoconductors. However, in the case of a cartridge type structure, it is necessary to arrange many parts such as a developing means, a charging means, and a cleaning device in the vicinity of the photosensitive member, and the degree of freedom in design is low. In particular, in order to prevent the above-described drum ghost, it is necessary to dispose a static elimination exposure means around the photosensitive member in addition to each of these parts, in order to satisfy the downsizing and speeding up of the apparatus as described above. Therefore, it is necessary to appropriately arrange these parts around the photoreceptor.

  As described above, the arrangement positions of the parts arranged around the photoconductor are determined by the order of the image forming process, but the static elimination exposure means secures the time for the potential of the photoconductor to settle after static elimination. In addition, it must be separated from the charging means as much as possible. Specifically, with respect to the rotation direction of the photosensitive drum during printing, it is conceivable to dispose the discharge exposure unit, the cleaning device, the charging unit, the exposure part, the development unit, and the transfer unit in this order. With this arrangement, the light from the static elimination exposure unit can be irradiated on the surface of the photosensitive member upstream of the cleaning device in the rotational direction of the photosensitive member during printing, and the distance between the static elimination exposure unit and the charging unit is increased. be able to.

  However, when the diameter of the photosensitive member is reduced in order to reduce the size of the apparatus, the interval between the cleaning device and the intermediate transfer belt is reduced, so that it is difficult to dispose the charge eliminating exposure means as described above. For example, FIG. 10 showing a comparative example uses an LED substrate (light source unit) 31a in which a plurality of LEDs (light emitting diodes) are arranged on the substrate as a light source of the static elimination exposure unit, and this LED substrate 31a is used as a bottom surface of the cleaning device 5. Is arranged. In this case, as is apparent from the drawing, the LED substrate 31a is in close proximity to the intermediate transfer belt 9 at a position close to the transfer portion.

  As described above, when the LED substrate 31a and the intermediate transfer belt 9 are brought close to each other at a position close to the transfer portion, a conductive portion such as a metal protrusion portion of the LED substrate 31a and a transfer bias are applied and charged at the time of transfer. Abnormal discharge may occur between the intermediate transfer belt 9. That is, the intermediate transfer belt 9 charged by the transfer bias attenuates as the distance from the transfer portion decreases. However, the charge amount increases at a position near the transfer portion, and the above-described conductor portion exists at this position. A discharge is likely to occur between the conductor portions. When such abnormal discharge occurs, image defects such as toner flying on the intermediate transfer belt occur.

  Therefore, even if the diameter of the photoconductor is reduced to reduce the size of the apparatus and the light for discharging is guided to the upstream portion in the rotation direction of the photoconductor from the cleaning device, it is between the conductor portion of the light source and the intermediate transfer belt. A cartridge and an image forming apparatus capable of preventing occurrence of abnormal discharge.

The present invention is arranged around a photoreceptor that transfers a toner image formed on the surface thereof to an intermediate transfer belt by applying a transfer bias, and a cleaning device that removes toner remaining on the surface of the photoreceptor; In the cartridge including the static elimination exposure means for neutralizing the surface of the photoconductor after transferring the toner image to the intermediate transfer belt, the static elimination exposure means is opposite to the photoconductor of the cleaning device. A light source disposed on the side, a substrate provided with the light source and provided with a conductor , and formed of an insulating material, and guides the light of the light source to the photoreceptor through the cleaning device and the intermediate transfer belt. a arranged light guide as the La between the substrate so as not to face directly to the intermediate transfer belt conductor portion of the substrate and the intermediate transfer belt It is characterized in that the Togaido is arranged.

According to the present invention, since the substrate can be separated from the transfer portion, even if the photosensitive member has a small diameter for downsizing of the apparatus, the substrate is placed between the conductor portion of the substrate and the intermediate transfer belt charged by the transfer bias. The occurrence of abnormal discharge can be prevented. Further, since the light guide is made of an insulating material, abnormal discharge does not occur between the light guide and the intermediate transfer belt even if the light guide exists near the transfer portion.

1 is a schematic diagram of an image forming apparatus according to the present embodiment. FIG. 3 is a schematic cross-sectional view showing a peripheral portion of a photosensitive drum. The perspective view which cut | disconnects and shows a part of cartridge. The figure which shows the relationship between a drum ghost electric potential and a static elimination light quantity. Schematic which shows the apparatus which measured the static elimination light quantity. The perspective view which shows the state which opened the front door in order to attach or detach a cartridge to an apparatus main body. FIG. 3 is an enlarged schematic view illustrating a mounting portion of the cartridge to the apparatus main body. 4 is a schematic front view of the apparatus main body showing a state where four color cartridges are arranged and the front door is opened. FIG. (A) is a schematic diagram showing a structure in which a light source is arranged on the end face of the light guide, and (B) is a schematic diagram showing a structure in which a plurality of light sources are arranged facing each other along the longitudinal direction of the photosensitive drum. The figure similar to FIG. 2 which shows the comparative example of this invention.

  An embodiment of the present invention will be described with reference to FIGS. First, an overall outline of the image forming apparatus will be described with reference to FIGS. 1 to 3. In this embodiment, the present invention is applied to a tandem color image forming apparatus. As shown in FIG. 1, in the upper part of the image forming apparatus main body (hereinafter referred to as the apparatus main body) 1, a cartridge 2Y of a total of four colors, yellow (Y), magenta (M), cyan (C), and black (K). 2M, 2C, 2K are arranged. FIG. 2 shows one of the cartridges 2 extracted from these cartridges. Each of the cartridges 2 includes a charging roller 4 as a charging unit, a cleaning device 5, and a charge eliminating exposure unit 6 to be described later around a photosensitive drum 3 as a photosensitive member. In the case of the present embodiment, the photosensitive drum 3, the charging roller 4, the cleaning device 5, and the static elimination exposure means 6 are integrated as a cartridge 2 (referred to as a drum cartridge), and the developing means 7 having a different life from such a drum cartridge. Is a separate body (toner cartridge). However, the cartridge 2 can be integrated with the developing means 7 such that it can be divided / coupled to form a so-called process cartridge. In any case, with respect to the photosensitive drum 3 around the photosensitive drum 3 with respect to the direction of rotation of the photosensitive drum (the arrow direction in FIG. 2), the charging roller 4, a portion exposed by laser light, the developing means 7, the transfer portion A, the charge removal The exposure means 6 and the cleaning device 5 are arranged in this order.

  The photosensitive drum 3 constituting the cartridge 2 is formed in, for example, a cylindrical shape having a diameter of about 30 mm, and is uniformly charged by the charging roller 4 and then irradiated with laser light (dashed line in FIG. 2) on the surface, An image is formed. The charging roller 4 has, for example, a roller shape having an outer diameter of 14 mm. The charging roller 4 is pressed toward the photosensitive drum 3 with a total pressure of 1 kg on both ends of the cored bar constituting the charging roller 4, and is -300V to -1000V. DC voltage of 2700V and AC voltage of 2700V are applied. Then, the photosensitive drum 3 is uniformly charged. The developing unit 7 supplies the toner filled in the developing container 18 by a replenishing unit (not shown) onto the photosensitive drum 3 on which the electrostatic latent image is formed by the developing sleeve 8 to form a toner image. The replenishing means replenishes the toner according to the toner consumption amount so that the toner amount of each color in the developing container 18 does not fall below the specified amount.

  After the toner image is transferred to an intermediate transfer belt 9 to be described later, the charge eliminating exposure unit 6 applies light to the upstream portion of the surface of the photosensitive drum 3 in the rotation direction of the photosensitive drum 3 during printing from the cleaning device 5. To do. The detailed structure of the static elimination exposure means 6 will be described later. The cleaning device 5 has a cleaning blade 10 for removing toner remaining on the surface of the photosensitive drum 3 after primary transfer of the toner image on the photosensitive drum 3 to the intermediate transfer belt 9. The cleaning device 5 also includes a conveying screw 11 that is a collected toner conveying means for conveying the toner collected by the cleaning blade 10 to a collected toner box in the apparatus main body 1.

  In the case of the present embodiment, the photosensitive drum 3 and the cleaning device 5 are held by a housing 30 which is a cartridge housing, and the static elimination exposure means 6 is detachably fixed to the housing 30 as will be described later. Is configured. Such a cartridge 2 is inserted into and attached to a predetermined portion in the apparatus main body 1 in a predetermined manner to be described later, and conversely, can be removed from the apparatus main body 1. By making the cartridge 2 detachable from the apparatus main body 1 in this way, maintenance and replacement of consumables are facilitated, and product performance is maintained. That is, if the image forming apparatus is used for a long time, various parts are consumed and the print quality is deteriorated. However, a serviceman or a user removes the cartridge 2 to perform maintenance or replacement, and thus the specified quality can be reduced. Performance can be maintained.

  Further, an intermediate transfer belt 9 is rotatably stretched below the cartridges 2 in the apparatus main body 1 in FIGS. That is, the intermediate transfer belt 9 is an endless belt made of synthetic resin such as polyimide. As shown in FIG. 1, the intermediate transfer belt 9 includes a driving roller 12, a tension roller 13, and a secondary transfer inner roller 14. It is stretched. The driving roller 12 is driven by a motor (not shown) to rotate the intermediate transfer belt 9. The tension roller 13 applies a predetermined tension to the intermediate transfer belt 9 by an urging means (not shown) to adjust the tension of the intermediate transfer belt 9, and prevents the intermediate transfer belt 9 from being bent due to load fluctuations. The secondary transfer inner roller 14 is arranged to face the secondary transfer outer roller 15 and transfers the toner image formed on the intermediate transfer belt 9 to a recording material. Further, a primary transfer roller 16 is disposed at a position facing each photosensitive drum 3 in the intermediate transfer belt 9, and a transfer portion A for transferring the toner image formed on each photosensitive drum 3 to the intermediate transfer belt 9. Configure.

  When printing an original, an image read by the original reading device 17 is converted into image data, a laser is emitted on the charged photosensitive drum 3 based on this image data, and the electrostatic is applied on the photosensitive drum 3. Draw a latent image. Next, a toner image is formed by supplying toner onto the photosensitive drum 3 on which the electrostatic latent image is formed by the developing means 7. The toner image is primarily transferred to the intermediate transfer belt 9 by the primary transfer roller 16. At this time, the toner image on the photosensitive drum 3 is transferred onto the intermediate transfer belt 9 by applying a predetermined transfer bias to the primary transfer portion. Specifically, in order to move the negatively charged toner, a positive voltage is applied as a transfer bias, and the intermediate transfer belt 9 is charged positively. The toner image primarily transferred to the intermediate transfer belt 9 is transferred to the recording material S conveyed by the recording material conveying means as described below at the secondary transfer portion constituted by the outer rollers 14 and 15 in the secondary transfer. Secondary transferred. The toner remaining without being transferred in the secondary transfer portion is collected by the transfer belt cleaner 19.

  The recording material conveying unit conveys the recording material S from the paper feed cassette 20 to the secondary transfer unit. That is, the recording material S picked up from the paper feed cassette 20 is conveyed downstream in the conveyance direction from the paper supply unit 21 through the conveyance path 22, and the skew correction of the final recording material S and image formation are performed by the registration roller pair 23. The timing of image writing and recording material conveyance in the unit is adjusted. Then, the recording material S is conveyed to the secondary transfer portion at a predetermined timing. The toner image transferred to the recording material S is fixed on the recording material S as a permanent image by the fixing device 24. After passing through the fixing device 24, the recording material S is conveyed to either a paper discharge path 26 for discharging to a paper discharge tray (face down) 25 or a paper discharge path 28 for discharging to a paper discharge tray (face up) 27. Is done. At the branch point between the paper discharge paths 26 and 28, the two conveying paths are switched by the switching means 29, and the recording material S printed on the paper discharge tray 25 or 27 is discharged.

Next, with reference to FIGS. 2 and 3, the static elimination exposure means 6 incorporated in the cartridge 2 will be described. The static elimination exposure unit 6 includes an LED substrate 31 that is a light source unit and a light guide 32. Among these, the LED board 31 is a board in which 77 LEDs, which are a plurality of light sources, are arranged side by side, for example, at a pitch of 4 mm on a board provided with a conductor part (conductor part), and is held by the holding means 33. . Instead of the LED substrate, a plurality of fuse lamps may be used. Such an LED substrate 31 is a surface opposite to the photosensitive drum 3 on the side where the cleaning device 5 of the housing 30 is installed, and the surface facing the intermediate transfer belt 9 of the cleaning device 5 (the bottom surface of the housing 30). Is disposed at a position farther from the intermediate transfer belt 9 than the intermediate transfer belt 9. Further, the LED substrate 31 is detachably fixed at this position by a screw 55 via a holding means 33. If the housing 30 can be detachably fixed, a detachable fixing means other than the screw 55 can be employed.

  That is, the holding means 33 is made of a synthetic resin that is an insulating material, and includes a main body portion 34 that holds the LED substrate 31, and a mounting plate portion 35 that extends on the opposite side of the main body portion 30 from the side that holds the LED substrate 31. And a guide portion 43 protruding from the opposite side of the main body portion 30 to the photosensitive drum 3. Then, the mounting plate portion 35 is detachably fixed to the housing 30 with screws 55. As a result, the fixing means can be separated from the intermediate transfer belt 9, and even if the metal screw 55 is used, abnormal discharge does not occur between the screw 55 and the intermediate transfer belt. Further, the guide portion 43 exists at a position that protrudes on the side opposite to the photosensitive drum 3 with respect to the light guide 32, and the cartridge 2 is inserted in an appropriate state when inserted into the apparatus main body 1, as will be described later. Is to do.

  In addition, the LED substrate 31 is arranged so that a plurality of LEDs are arranged in parallel with the longitudinal direction of the photosensitive drum 3 while being fixed to the housing 30 via the holding means 33. The LED substrate 31 is disposed at a position facing the intermediate transfer belt 9 in a state where the cartridge 2 is attached to the image forming apparatus main body 1 and irradiates light toward the intermediate transfer belt 9. As described above, the LED substrate 31 that is detachably fixed to the housing 30 has, for example, a life of 6 million sheets with respect to 150,000 sheets printed, which is the life of the photosensitive drum 3 and the cleaning device 5 in the cartridge 2. It is much longer than the printed part. For this reason, after the LED substrate 31 is removed from the used cartridge 2 together with the holding means 33, it is mounted on a new cartridge and can be used again. By reusing the expensive LED substrate 31 in this way, the cost of cartridge replacement can be suppressed.

  The light guide 32 is formed of polycarbonate, which is an insulating material with a high light transmittance, and is disposed so as to guide the light of the LED substrate 31 to the photosensitive drum 3 through between the cleaning device 5 and the intermediate transfer belt 9. . In addition, the light guide 32 is formed of a single member that guides the light of all LEDs on the LED substrate 31 to the entire surface in the longitudinal direction at a predetermined position in the rotation direction on the surface of the photosensitive drum 3. The light guide 32 does not have a sharp convex shape on the surface in order to prevent abnormal discharge from the intermediate transfer belt 9. The light guide 32 includes a substantially L-shaped light transmission part 36 and an extension part 37 extending along the housing 30 from the tip of the light transmission part 36 on the photosensitive drum 3 side. Among these, the light transmission part 36 includes a light receiving part 38 that faces the LED substrate 31, a reflection surface 39 that totally reflects incident light and guides it to the surface of the photosensitive drum 3, and a light emitting part that faces the surface of the photosensitive drum 3. 40.

  Here, the light receiving unit 38 has a lens shape in order to collect incident light on the reflection surface 39 and prevent light from leaking from the light guide 32 and reducing the amount of light. Further, the reflecting surface 39 makes an angle of 45 ° with respect to the incident light because the incident light changes its direction in the direction of the photosensitive drum 3. Further, the light emitting unit 40 irradiates the light whose direction is changed by the reflecting surface 39 to the upstream portion of the surface of the photosensitive drum 3 in the rotation direction of the photosensitive drum 3 during printing from the cleaning device 5. Note that a portion of the light transmitting portion 36 that covers the bottom surface of the housing 30 has a thickness of about 2 mm.

  The extending portion 37 is formed along the shape of the housing 30 and has an effect of positioning the light guide 32 with respect to the housing 30 without rattling. Further, when a squeeze sheet stay 53 to be described later is formed of a conductor such as metal, the extending portion 37 covers the surface of the squeeze sheet stay 53 on the photosensitive drum 3 side that faces the intermediate transfer belt 9. In this part, abnormal discharge is prevented from occurring. However, if the light guide 32 can be positioned by other means, or if the squeeze sheet stay 53 is made of an insulating material, the extending portion 37 may be omitted.

  The reason why the polycarbonate is used as the material of the light guide 32 is that the polycarbonate has a positive charge series and is advantageous in avoiding abnormal discharge from the intermediate transfer belt 9 to which a positive charge is applied. Here, the positive charge series means positive charge due to friction with the air flow. Therefore, as the material of the light guide 32, a material having light transmission and a positive charge series in addition to polycarbonate can be preferably used. When the transfer bias applied to the intermediate transfer belt 9 is negative, a material with a negative charge series is used as the light guide 32. In short, it is preferable that the material of the light guide 32 be a material having a charging series having the same polarity as the charge charged on the intermediate transfer belt 9 by the transfer bias.

The light guide 32 configured as described above is fixed to the bottom surface of the housing 30 facing the intermediate transfer belt 9 by adhesion or the like. Specifically, the light guide 32 is fixed to the bottom surface of the squeeze sheet stay 53 to which the squeeze sheet 52 for scooping off the toner removed by the cleaning blade 10 is attached. The squeeze seat stay 53 is fixed integrally with the housing 30 and constitutes a part of the housing 30. The light guide 32 may be detachable from the housing 30 together with the holding means 33 that holds the LED substrate 31, or may be detachable from the housing 30 together with the squeeze seat stay 53. In any case, with the light guide 32 fixed to the housing 30, the light guide 32 covers the LED substrate 31 and the surface of the housing 30 facing the intermediate transfer belt 9. Thus, the light guide 32 is disposed between the LED substrate 31 and the intermediate transfer belt 9 so that the conductor portion of the LED substrate 31 does not directly face the intermediate transfer belt 9. Thus, by fixing the light guide 32 and the LED substrate 31 to the same housing 30, the positional accuracy of the LED substrate 31 and the light guide 32 can be increased, and light can be efficiently irradiated onto the photosensitive drum 3.

That is, with the light guide 32 fixed to the housing 30, the light receiving unit 38 is arranged at a predetermined interval with respect to the LEDs on the LED substrate 31. Here, when the distance between the LED and the light receiving unit 38 changes, the amount of light collected at the lens-shaped light receiving unit 38 and the optical path length to the surface of the photosensitive drum 3 change, so that the amount of light on the drum surface changes. For example, in a region where the distance between the light receiving part 38 of the light guide 32 and the LED is 1 mm to 3 mm, the light amount is reduced by about 10% when the LED is 1 mm away from the light receiving part 38. In the present embodiment, the distance between the light receiving unit 38 and the LED is set to 2 mm. For this reason, the LED substrate 31 and the light guide 32 are fixed to the same housing 30 to increase the positional accuracy of both. Further, the positioning protrusion 41 as a contact portion provided at a position adjacent to the light receiving portion 38 of the light guide 32 and protruding by a predetermined amount is a smooth surface that is removed from the portion of the holding means 33 that holds the LED substrate 31. It is in contact with the bottom. If the protrusion amount of the positioning protrusion 41 is appropriately restricted, the distance between the light receiving part 38 and the LED can be easily restricted as described above.

  On the other hand, for example, when the LED substrate 31 is fixed to the apparatus main body 1 and the light guide 2 is fixed to the cartridge 2 side, not only is it difficult to ensure the positional accuracy of both, but a complicated mechanism is required. That is, in order to achieve both the placement of the light guide 32 of the cartridge 2 and the LED board 31 of the apparatus main body 1 close to each other with high accuracy and the smooth attachment / detachment of the cartridge 2, It is necessary to retract the LED board 31 when attaching and detaching. In order to retract the LED substrate 31 in this way, for example, a complicated mechanism that can retract the cartridge 2 while holding the LED substrate 31 needs to be provided in a portion adjacent to the cartridge 2 of the apparatus body 1. Therefore, when the LED board 31 and the light guide 32 are arranged in the housing 30 of the same cartridge 2 as in the present embodiment, the complicated mechanism as described above becomes unnecessary, space efficiency is improved, and Costs can be reduced.

  As described above, by fixing the LED board 31 and the light guide 32 to the housing 30 of the cartridge 2 in a predetermined positional relationship, the light emitted from the LED board 31 is irradiated by the optical path indicated by the broken line L in FIG. Is done. Then, this light is irradiated on the surface of the photosensitive drum 3 as a neutralizing light with a predetermined width in the longitudinal direction of the photosensitive drum 3, and the photosensitive drum 3 is neutralized to prevent drum ghosting.

  Next, a necessary set light amount range of the static elimination exposure means 6 used for static elimination to prevent drum ghost will be described. FIG. 4 is a diagram showing the relationship between the amount of charge removed on the surface of the photosensitive drum 3 and the drum ghost potential. Here, the drum ghost potential is the halftone potential when the halftone latent image is formed after one round of the drum on which the solid image is formed (the image forming process is completed), and the halftone after one round of the drum on the white background. It is defined as the difference from the halftone potential when the latent image is formed. The reason defined in this way is that the ghost image is a phenomenon in which the patch portion appears darker in the halftone image after one round of the drum of the patch image, for example, and a difference in potential between the patch portion and the patch occurs. Because it depends on.

  As is apparent from FIG. 4, drum ghost is generated if there is no light quantity of 20 μW or more. Therefore, it is necessary to maintain the drum surface irradiation light quantity of 20 μW or more even at the end of use of the cartridge 2. On the other hand, the upper limit of the light amount setting is limited by the dark attenuation of the photosensitive drum 3 due to endurance use and the performance of the LED. Among these restrictions, the maximum is set in consideration of contamination of the light emitting unit 40 of the light guide 32. Set the light intensity. For this reason, in this Embodiment, the initial static elimination light quantity (light quantity irradiated from the light emission part 40) was set to 60 microwatts. In this case, when the LED substrate 31 is arranged linearly with respect to the photosensitive drum 3 without using the light guide 32 and at the same optical distance as when the light guide 32 is used as described above. The amount of light was 100 μW. Further, as shown in FIG. 5, the amount of irradiation light is measured by placing an optical power meter 42 of 8230E manufactured by ADC Co., Ltd. at a position corresponding to a portion where the photosensitive drum 3 receives light. .

  Next, the structure of the part for attaching and detaching the cartridge 2 to and from the apparatus main body 1 and the attaching and detaching method will be described with reference to FIGS. First, when removing the cartridge 2 from the apparatus main body 1, the front door 44 of the apparatus main body 1 is opened as shown in FIG. Then, the part where the cartridge 2 is mounted is exposed. The cartridge 2 is held movably in the longitudinal direction of the photosensitive drum 3 so as to be held by a guide rail 45 provided in the apparatus main body 1. For this purpose, a protrusion 46 protruding in the longitudinal direction of the photosensitive drum 3 is provided on the opposite side of the housing 30 of the cartridge 2 from the developing means 7, and this protrusion 46 is provided on the right side of the guide rail 45 in FIG. It is supported by the folded part. On the other hand, the folded portion on the left side in FIG. 7 of the guide rail 45 supports a protrusion 47 provided on the developing means 7. The cartridge 2 (drum cartridge) and the developing means 7 (toner cartridge) are detachably coupled or positioned with respect to each other so as to be in a predetermined positional relationship. Is done.

  As described above, since the cartridge 2 is held by the guide rail 45 so as to be movable in the longitudinal direction of the photosensitive drum 3, when removing the cartridge 2 after use, a part of the cartridge 2 is grasped and the guide rail is removed. Pull out along the line 45 to the near side of FIG. At this time, the guide portion 43 of the holding means 33 described above is placed on the front door guide rail 48 which is a positioning portion provided on the inner side surface (upper surface when opened) of the front door 44. Since the guide portion 43 is present at a position protruding to the opposite side of the light guide 32 from the light guide 32, the light transmitting portion of the light guide 32 provided on the lower surface of the cartridge 2 when the cartridge 2 is pulled out from the apparatus main body 1. 36 can be prevented from rubbing against the front door 44 and being damaged. Thus, when the light guide 32 is reused, it is attached to the next cartridge in a state where the light transmission portion 36 is not damaged. On the other hand, when the developing means 7 is pulled out simultaneously, the lower surface of the developing means 7 is placed on the front door guide rail 48. In any case, when the cartridge 2 is further pulled out in this state, the cartridge 2 can be completely removed from the apparatus main body 1.

  In the case of the present embodiment, before performing such a drawing operation, the intermediate transfer belt 9 is retracted to the lower side of FIG. 7 of the apparatus main body 1 so that the intermediate transfer belt 9 interferes with the drawing operation. It is preventing. After the mounting operation of the cartridge 2 described later, the intermediate transfer belt 9 is returned to a predetermined position.

  The LED board 31 fixed to the used cartridge 2 taken out from the apparatus main body 1 as described above is removed from the cartridge 2 for reuse. This removal is performed together with the holding means 33 that holds the LED substrate 31. This point will be described with reference to FIG. First, the connector 49 extending from the LED board 31 is removed from the relay connector 50 of the cartridge 2. Next, the LED board 31 is removed from the cartridge 2 together with the holding means 33 by removing the screws 55 fixing the holding means 33 to the housing 30 of the cartridge 2. The LED board 31 thus removed is attached to a new cartridge 2. At this time, the mounting plate portion 35 of the holding means 33 is fixed to the housing 30 of the cartridge 2 with screws 55. Then, the transfer of the LED board 31 is completed by inserting the connector 49 of the LED board 31 into the relay connector 50 of the new cartridge 2.

  As described above, if the LED substrate 31 is transferred to the new cartridge 2, the new cartridge 2 is attached to the apparatus main body 1 after being coupled with the developing means 7 or independently. When the cartridge 2 is inserted into the apparatus main body 1, the guide portion 43 formed on the holding means 33 is placed on the front door guide rail 48 on the apparatus main body 1 side. Here, in a state where the guide portion 43 is placed, the side surface of the light guide 32 is in contact with or close to the side surface of the front door guide rail 48, and positioning in the left-right direction in FIG. Then, the cartridge 2 is inserted into the apparatus main body 1 so that the guide portion 43 follows the front door guide rail 48. On the other hand, if the holding means 33 for holding the LED substrate 31 is forgotten to be attached to the new cartridge 2, the cartridge 2 falls off from the front door guide rail 48, so that it is difficult to attach to the apparatus main body 1. Thus, by providing the holding means 33 with the guide portion 43, when the cartridge 2 is attached to the apparatus main body 1, the cartridge 2 can be inserted in an appropriate state that is easy to attach, and forgetting to attach the LED board 31 can be prevented. . The developing means 7 is positioned in the notch 54 provided on the front door guide rail 48 by placing a corner located on the opposite side of the cartridge 2, while positioning in the left-right direction in FIG. 7. Installation to the main body 1 is guided.

  According to the present embodiment configured as described above, the LED substrate 31 can be separated from the primary transfer portion and the intermediate transfer belt 9. Therefore, even if the photosensitive drum 3 has a small diameter in order to reduce the size of the image forming apparatus, it is possible to prevent abnormal discharge from occurring between the conductor portion of the LED substrate 31 and the intermediate transfer belt 9. The light guide 32 extends to a position close to the surface of the photosensitive drum 3 and irradiates the guided light. Therefore, the light guide 32 exists at a position close to the transfer portion, but is also made of an insulating material. Abnormal discharge does not occur.

  In particular, as in the present embodiment, when the cleaning device 5 includes the conveying screw 11 that is the collected toner conveying means, the interval between the cleaning device 5 and the intermediate transfer belt 9 is reduced when the photosensitive drum 3 has a small diameter. . In the case of the present embodiment, the LED substrate 31 is disposed on the opposite side of the cleaning device 5 from the photosensitive drum 3, and the light of the LED substrate 31 is guided by the light guide 32 that passes between the cleaning device 5 and the intermediate transfer belt 9. ing. For this reason, only the light guide 32 made of an insulating material exists between the cleaning device 5 and the intermediate transfer belt 9, and abnormal discharge occurs even if the distance between the cleaning device 5 and the intermediate transfer belt 9 is small. There is no.

  Further, since the surface of the LED substrate 31 facing the intermediate transfer belt 9 is covered with the light guide 32, abnormal discharge occurs between the LED substrate 31 and the intermediate transfer belt 9 that is charged by the transfer bias applied during transfer. Can be prevented more reliably. If abnormal discharge can be prevented in this way, it is possible to prevent image defects such as toner flying on the intermediate transfer belt 9 from occurring. In the case of the present embodiment, the LED substrate 31 and the light guide 32 are arranged in the positional relationship as described above, and the photosensitive drum 3 can be reduced in diameter while preventing abnormal discharge. Therefore, as shown in FIG. 8, the interval between the cartridges 2Y, 2M, 2C, and 2K can be reduced, which can contribute to the downsizing of the image forming apparatus.

  In the case of the present embodiment, an LED substrate 31 having a plurality of light sources parallel to the longitudinal direction of the photosensitive drum 3 is used as a light source unit of the static elimination exposure unit, and the static elimination light is irradiated through the light guide 32. Yes. For this reason, the light quantity of static elimination can be increased and it can prevent more reliably that drum ghost arises. That is, if the speed of the image forming apparatus is increased, the rotational speed of the photosensitive drum 3 is increased. Therefore, in order to reliably prevent drum ghosting, it is necessary to increase the amount of charge removal. For example, as shown in FIG. 9A, there is a structure in which a light source 51 is provided on the end face of the light guide 32a to irradiate the photosensitive drum 3, but in this case, the photosensitive drum 3 extends in the longitudinal direction of the photosensitive drum 3. It is difficult to increase the amount of light applied to In order to ensure the amount of light, a plurality of light sources 51 may be arranged facing each other along the longitudinal direction of the photosensitive drum 3 as shown in FIG.

  From such a viewpoint, a structure devised in the process of deriving the present invention by the present inventor is shown in FIG. 10 as a comparative example. In the case of this comparative example, an LED substrate 31 a in which a plurality of LEDs are arranged in parallel with the longitudinal direction of the photosensitive drum 3 is fixed to the lower surface of the cartridge 2. In addition, the distance between the LED substrate 31a and the photosensitive drum 3 is reduced. As a result, the amount of light for preventing drum ghosts can be easily secured, but the distance between the LED substrate 31a and the intermediate transfer belt 9 is shortened at a position close to the transfer portion, so that abnormal discharge is likely to occur. In particular, when the photosensitive drum 3 has a small diameter in order to reduce the size of the apparatus, it is inevitable that the distance between the cartridge 2 and the intermediate transfer belt 9 is unavoidable, so that abnormal discharge is more likely to occur as in the comparative example. became. On the other hand, in the case of the present embodiment, by disposing the LED substrate 31 and the light guide 32 in the positional relationship described above, it is possible to prevent abnormal discharge while securing the amount of charge removed from the LED substrate 31. .

  Further, as in the present embodiment, if the LED substrate 31 and the light guide 32 are fixed to the housing 30 of the cartridge 2 in a predetermined positional relationship, there is no need to provide a complicated mechanism in the apparatus main body 1, and the low Costs can be reduced and the degree of freedom in designing the apparatus main body 1 is not impaired. In addition, image defects such as horizontal streaks and drum ghosts generated in a halftone image can be prevented, and a good image can be obtained. In this regard, the images were compared between the case where the charge removal was performed according to the present embodiment and the case where the charge removal was not performed. As a result, when static elimination was not performed, horizontal streaks and photosensitive drum ghosts occurred on the halftone image from the beginning of printing, and the drum ghost level deteriorated as the number of printed sheets increased. On the other hand, when static elimination was performed according to this embodiment, the above-described image defect did not occur, and a better image than the initial printing could be obtained.

  In the case of this embodiment, the case where the present invention is applied to an image forming apparatus provided with an intermediate transfer belt and a cartridge that is attached to and detached from such an image forming apparatus has been described. The present invention can also be applied to a structure provided with a belt.

  In the present embodiment, the color image forming apparatus has been described. However, the present invention can also be applied to a single color image forming apparatus having one cartridge.

DESCRIPTION OF SYMBOLS 1 ... Image forming apparatus main body, 2 ... Cartridge, 3 ... Photosensitive drum, 4 ... Charging roller, 5 ... Cleaning device, 6 ... Static elimination exposure means, 7 ... Development means , 9 ... Intermediate transfer belt, 31, 31a ... LED substrate, 32, 32a ... Light guide, 33 ... Holding means, 36 ... Light transmitting part, 39 ... Reflecting surface, 43 ... Guide part, 48 ... Front door guide rail

Claims (9)

A toner image formed on the surface of the photosensitive member is transferred to the intermediate transfer belt by applying a transfer bias. The cleaning device removes the toner remaining on the surface of the photosensitive member. In a cartridge provided with a static elimination exposure means for neutralizing by applying light to the surface of the photoreceptor after being transferred to the intermediate transfer belt,
The static elimination exposure unit is formed of a light source disposed on the opposite side of the cleaning device to the photosensitive member, a substrate provided with the light source and provided with a conductor, an insulating material, and cleans the light from the light source. A light guide disposed between the apparatus and the intermediate transfer belt so as to be guided to the photoreceptor ,
The cartridge , wherein the light guide is disposed between the substrate and the intermediate transfer belt so that a conductor portion of the substrate does not directly face the intermediate transfer belt . A holding unit provided with a guide unit that holds the substrate and protrudes to the opposite side of the photoconductor from the light guide and is placed on a positioning unit provided in the image forming apparatus main body ; The cartridge according to claim 1. The light source is an LED;
The substrate is an LED substrate;
The charge-eliminating exposure unit, the said LED substrate arranged in the longitudinal direction and a plurality of the LED in parallel of the photosensitive member, is disposed so as to cover the intermediate transfer belt opposite to a surface of the cleaning device, wherein each LED The cartridge according to claim 1, further comprising one light guide that guides light in common.   The cartridge according to any one of claims 1 to 3, wherein the cleaning device includes a collected toner conveying unit that collects and conveys the removed toner. 5. The substrate according to claim 1, wherein the substrate is detachably fixed to a part of a cartridge housing that holds the cleaning device via the holding unit. 6. cartridge. The light guide includes a light receiving portion that receives light from the light source, and the light guide is in contact with the holding unit so that a distance between the light receiving portion and the light source is a predetermined distance. and having a cartridge according to any one of claims 1 to 5. The cartridge according to claim 6, wherein the light receiving unit has a lens shape. A toner image formed on the surface of the photosensitive member is transferred to the intermediate transfer belt by applying a transfer bias. The cleaning device removes the toner remaining on the surface of the photosensitive member. In a cartridge provided with a static elimination exposure means for neutralizing by applying light to the surface of the photoreceptor after being transferred to the intermediate transfer belt,
The static elimination exposure means is formed of a light source disposed on the opposite side of the photosensitive member of the cleaning device and an insulating material, and passes the light of the light source between the cleaning device and the intermediate transfer belt to the photosensitive member. With a light guide arranged to guide,
A holding unit including a guide unit that holds the light source and protrudes to the opposite side of the light guide from the light guide and is placed on a positioning unit provided in the image forming apparatus main body; Cartridge to be used. An image forming apparatus comprising the cartridge according to claim 1, which is disposed to face the intermediate transfer belt.

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