JP5337205B2 - Radiation-resistant wire / cable - Google Patents
Radiation-resistant wire / cable Download PDFInfo
- Publication number
- JP5337205B2 JP5337205B2 JP2011142955A JP2011142955A JP5337205B2 JP 5337205 B2 JP5337205 B2 JP 5337205B2 JP 2011142955 A JP2011142955 A JP 2011142955A JP 2011142955 A JP2011142955 A JP 2011142955A JP 5337205 B2 JP5337205 B2 JP 5337205B2
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- resin
- Prior art date
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- 230000005855 radiation Effects 0.000 title claims description 31
- 239000000203 mixture Substances 0.000 claims description 40
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- 229920000642 polymer Polymers 0.000 claims description 32
- 229920005989 resin Polymers 0.000 claims description 32
- 239000011347 resin Substances 0.000 claims description 32
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- 150000003505 terpenes Chemical class 0.000 claims description 21
- 235000007586 terpenes Nutrition 0.000 claims description 21
- 239000003822 epoxy resin Substances 0.000 claims description 20
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- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 14
- -1 hydrotalcite compound Chemical class 0.000 claims description 14
- 229960001545 hydrotalcite Drugs 0.000 claims description 9
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 9
- 239000004020 conductor Substances 0.000 claims description 8
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- 238000004132 cross linking Methods 0.000 description 26
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- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 8
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- 235000014113 dietary fatty acids Nutrition 0.000 description 4
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- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 3
- 239000012964 benzotriazole Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
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- RVHSTXJKKZWWDQ-UHFFFAOYSA-N 1,1,1,2-tetrabromoethane Chemical compound BrCC(Br)(Br)Br RVHSTXJKKZWWDQ-UHFFFAOYSA-N 0.000 description 2
- HGRZLIGHKHRTRE-UHFFFAOYSA-N 1,2,3,4-tetrabromobutane Chemical compound BrCC(Br)C(Br)CBr HGRZLIGHKHRTRE-UHFFFAOYSA-N 0.000 description 2
- OPNUROKCUBTKLF-UHFFFAOYSA-N 1,2-bis(2-methylphenyl)guanidine Chemical compound CC1=CC=CC=C1N\C(N)=N\C1=CC=CC=C1C OPNUROKCUBTKLF-UHFFFAOYSA-N 0.000 description 2
- NMMXJQKTXREVGN-UHFFFAOYSA-N 2-(4-benzoyl-3-hydroxyphenoxy)ethyl prop-2-enoate Chemical compound OC1=CC(OCCOC(=O)C=C)=CC=C1C(=O)C1=CC=CC=C1 NMMXJQKTXREVGN-UHFFFAOYSA-N 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- WTARULDDTDQWMU-UHFFFAOYSA-N Pseudopinene Natural products C1C2C(C)(C)C1CCC2=C WTARULDDTDQWMU-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 239000006087 Silane Coupling Agent Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- XCPQUQHBVVXMRQ-UHFFFAOYSA-N alpha-Fenchene Natural products C1CC2C(=C)CC1C2(C)C XCPQUQHBVVXMRQ-UHFFFAOYSA-N 0.000 description 2
- MVNCAPSFBDBCGF-UHFFFAOYSA-N alpha-pinene Natural products CC1=CCC23C1CC2C3(C)C MVNCAPSFBDBCGF-UHFFFAOYSA-N 0.000 description 2
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- 125000003118 aryl group Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
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- 229930006722 beta-pinene Natural products 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
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- 229910052802 copper Inorganic materials 0.000 description 2
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- 229920003020 cross-linked polyethylene Polymers 0.000 description 2
- 239000004703 cross-linked polyethylene Substances 0.000 description 2
- AFZSMODLJJCVPP-UHFFFAOYSA-N dibenzothiazol-2-yl disulfide Chemical compound C1=CC=C2SC(SSC=3SC4=CC=CC=C4N=3)=NC2=C1 AFZSMODLJJCVPP-UHFFFAOYSA-N 0.000 description 2
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
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- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
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- 235000001510 limonene Nutrition 0.000 description 2
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Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Insulated Conductors (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、原子力発電所などで使用する電線・ケーブルとして有用な高い耐放射線性を有する電線・ケーブルに関する。 The present invention relates to an electric wire / cable having high radiation resistance useful as an electric wire / cable used in a nuclear power plant or the like.
原子力発電所の原子炉格納容器内やその周辺で使用される電線・ケーブルは、原子炉の定常運転時において高い放射線と熱に曝され、火災や冷却材喪失事故などが起きれば、さらに高いレベルの放射線と熱に曝される。このため、高い耐放射線性と高い耐熱性を有することが要求される。 Electric wires and cables used in and around the nuclear reactor containment containment are exposed to high radiation and heat during steady-state operation of the nuclear reactor. Exposed to radiation and heat. For this reason, it is required to have high radiation resistance and high heat resistance.
クロロスルホン化ポリエチレンや塩素化ポリエチレンなどの塩素化ゴムは、耐放射線性および耐熱性に優れるだけでなく、電気特性、耐油性、耐候性、耐寒性、耐炎性などにも優れることから、塩素化ゴムをベースポリマーとした組成物が、上記用途の電線・ケーブルの被覆材料として、従来、使用されている。 Chlorinated rubbers such as chlorosulfonated polyethylene and chlorinated polyethylene are not only excellent in radiation resistance and heat resistance, but also in electrical characteristics, oil resistance, weather resistance, cold resistance, flame resistance, etc. A composition comprising rubber as a base polymer has been conventionally used as a coating material for electric wires and cables for the above-mentioned uses.
しかしながら、従来の塩素化ゴムをベースポリマーとした組成物には、良好な耐水性を得るため、劣化時に塩素化ゴムから発生する塩素を捕捉する受酸剤として、環境保全上、その使用が制限されつつあるリサージ(酸化鉛(II))や鉛丹(四酸化三鉛)などの鉛化合物が配合されている。そこで、リサージなどに代えて、非鉛化合物の層状無機化合物を用いた耐放射線性組成物を被覆した電線・ケーブルが提案されている(例えば、特許文献1参照)。しかしながら、このような非鉛化組成物は、加工性に乏しいうえに、これを被覆した電線・ケーブルは、耐熱性および機械的特性が従来に比べ低下するという問題があった。このため、加工性が良好で、かつ耐熱性、および機械的特性に優れる非鉛化の耐放射線性組成物が要望されている。 However, in order to obtain good water resistance, the conventional chlorinated rubber composition based on chlorinated rubber is limited in terms of environmental protection as an acid acceptor that captures chlorine generated from chlorinated rubber during deterioration. Lead compounds such as Resurge (lead (II) oxide) and red lead (trilead tetroxide) are being formulated. Then, it replaced with resurge etc. and the electric wire and cable which coat | covered the radiation-resistant composition using the layered inorganic compound of a lead-free compound are proposed (for example, refer patent document 1). However, such a lead-free composition has poor workability, and the electric wires and cables coated therewith have a problem that heat resistance and mechanical properties are lowered as compared with the conventional one. For this reason, there is a demand for a lead-free radiation-resistant composition that has good processability and is excellent in heat resistance and mechanical properties.
ところで、ゴム組成物の耐熱性にはその架橋方法が少なからず影響していることが知られている。すなわち、従来、ゴムの架橋には、硫黄と加硫促進剤を併用する硫黄架橋、フェノール樹脂などを利用する樹脂架橋、ジクミルパーオキサイドなどを分解したときに生ずるラジカルを使用する過酸化物架橋、アミン化合物を用いるアミン架橋、キノンジオキシムを用いるキノイド架橋など、様々な架橋方法が用いられてきた。そして、これらの架橋方法のうち、樹脂を用いる架橋法は、高い耐熱性が要求される場合に適した方法であることが知られている。したがって、上記非鉛化組成物の耐熱性を高めるため、このような樹脂架橋系を適用することが考えられる。 By the way, it is known that the crosslinking method has a considerable influence on the heat resistance of the rubber composition. That is, conventionally, for rubber crosslinking, sulfur crosslinking using a combination of sulfur and a vulcanization accelerator, resin crosslinking using a phenol resin, etc., peroxide crosslinking using radicals generated when dicumyl peroxide is decomposed, etc. Various crosslinking methods such as amine crosslinking using an amine compound and quinoid crosslinking using a quinonedioxime have been used. Of these crosslinking methods, a crosslinking method using a resin is known to be a method suitable for a case where high heat resistance is required. Therefore, in order to improve the heat resistance of the lead-free composition, it is conceivable to apply such a resin crosslinking system.
しかし、樹脂架橋法は、他の架橋方法に比較して架橋反応の速度が著しく遅く、十分な物性(初期物性)を発現させるためには、高温で長時間の架橋処理を行うか、または二次架橋を行うことが必要である。このため、その生産性の低さから電線・ケーブルの被覆材の用途には適しておらず、樹脂架橋法はこれまで使用されてこなかった。しかし、比較的短時間の架橋で十分な初期特性が得られれば、電線・ケーブルの被覆材にも十分適用可能となり、非鉛化に伴う耐熱性低下の問題に対する有効な対策となるであろう。 However, the resin crosslinking method has a significantly slower crosslinking reaction than other crosslinking methods, and in order to develop sufficient physical properties (initial physical properties), a long-time crosslinking treatment is performed at a high temperature, or two It is necessary to carry out secondary crosslinking. For this reason, due to its low productivity, it is not suitable for use as a coating material for electric wires and cables, and the resin crosslinking method has not been used so far. However, if sufficient initial characteristics can be obtained with a relatively short time of crosslinking, it will be applicable to wire and cable coating materials, and will be an effective countermeasure against the problem of reduced heat resistance due to lead-free processing. .
本発明はこのような従来の事情に基づいてなされたもので、短時間に架橋可能な樹脂架橋系を適用して、加工性が良好で、かつ耐放射線性、耐熱性、および機械的特性にも優れる鉛非含有高分子組成物を被覆した耐放射線性電線・ケーブルを提供することを目的とする。 The present invention has been made based on such a conventional situation, and by applying a resin crosslinking system that can be crosslinked in a short time, the processability is good, and the radiation resistance, heat resistance, and mechanical properties are improved. Another object of the present invention is to provide a radiation-resistant electric wire / cable coated with a lead-free polymer composition which is also excellent.
本発明の第1の態様である耐放射線性電線・ケーブルは、(A)クロロスルホン化ポリオレフィン100質量部に対して、(B)テルペン系水素添加樹脂2.0〜25.0質量部、(C)ビスフェノールA型エポキシ樹脂3.0〜30.0質量部、および(D)γ−アミノプロピルトリエトキシシラン0.4〜5.0質量部を含有する鉛非含有高分子組成物を、導体外周に被覆したことを特徴とするものである。 The radiation-resistant electric wire / cable which is the first aspect of the present invention is (B) terpene-based hydrogenated resin 2.0-25.0 parts by mass with respect to 100 parts by mass of (A) chlorosulfonated polyolefin, ( C) Lead-free polymer composition containing 3.0 to 30.0 parts by mass of a bisphenol A type epoxy resin and (D) 0.4 to 5.0 parts by mass of γ-aminopropyltriethoxysilane, The outer periphery is covered.
本発明の第2の態様は、第1の態様である耐放射線性電線・ケーブルにおいて、前記鉛非含有高分子組成物が、前記(A)クロロスルホン化ポリオレフィン100質量部に対して、(B)テルペン系水素添加樹脂4.0〜20.0質量部、(C)ビスフェノールA型エポキシ樹脂7.0〜25.0質量部、および(D)γ−アミノプロピルトリエトキシシラン0.7〜3.0質量部を含有するものである。 According to a second aspect of the present invention, in the radiation-resistant electric wire / cable according to the first aspect, the lead-free polymer composition contains (B) 100 parts by mass of the (A) chlorosulfonated polyolefin. ) Terpene-based hydrogenated resin 4.0 to 20.0 parts by mass, (C) Bisphenol A type epoxy resin 7.0 to 25.0 parts by mass, and (D) γ-aminopropyltriethoxysilane 0.7 to 3 0.0 part by mass is contained.
本発明の第3の態様は、第1の態様である耐放射線性電線・ケーブルにおいて、前記鉛非含有高分子組成物が、前記(A)クロロスルホン化ポリオレフィン100質量部に対して、(B)テルペン系水素添加樹脂6.0〜15.0質量部、(C)ビスフェノールA型エポキシ樹脂10.0〜20.0質量部、および(D)γ−アミノプロピルトリエトキシシラン0.7〜3.0質量部を含有するものである。 According to a third aspect of the present invention, in the radiation-resistant electric wire / cable according to the first aspect, the lead-free polymer composition is (B) with respect to 100 parts by mass of the (A) chlorosulfonated polyolefin. ) Terpene-based hydrogenated resin 6.0-15.0 parts by mass, (C) bisphenol A type epoxy resin 10.0-20.0 parts by mass, and (D) γ-aminopropyltriethoxysilane 0.7-3 0.0 part by mass is contained.
本発明の第4の態様は、第1の態様乃至第3の態様のいずれかの態様である耐放射線性電線・ケーブルにおいて、前記鉛非含有高分子組成物が、前記(A)クロロスルホン化ポリオレフィン100質量部に対して、(E)ハイドロタルサイト類化合物3.0〜10.0質量部をさらに含有するものである。 According to a fourth aspect of the present invention, in the radiation-resistant electric wire / cable according to any one of the first to third aspects, the lead-free polymer composition is the (A) chlorosulfonated It further contains 3.0 to 10.0 parts by mass of (E) hydrotalcite compound with respect to 100 parts by mass of polyolefin.
本発明によれば、短時間に架橋可能であって、加工性が良好であり、かつ耐放射線性、耐熱性、および機械的特性にも優れる鉛非含有高分子組成物を被覆した耐放射線性電線・ケーブルを得ることができる。 According to the present invention, radiation resistance coated with a lead-free polymer composition that can be crosslinked in a short time, has good workability, and is excellent in radiation resistance, heat resistance, and mechanical properties. Electric wires and cables can be obtained.
以下、本発明の実施の形態について説明する。 Embodiments of the present invention will be described below.
まず、本発明の耐放射線性電線・ケーブルに使用される鉛非含有高分子組成物について説明する。 First, the lead-free polymer composition used for the radiation-resistant electric wire / cable of the present invention will be described.
本発明において使用される鉛非含有高分子組成物は、いわゆる樹脂架橋法によって架橋される組成物であり、(A)クロロスルホン化ポリオレフィン、(B)テルペン系水素添加樹脂、(C)ビスフェノールA型エポキシ樹脂、および(D)γ−アミノプロピルトリエトキシシランを含有するものである。 The lead-free polymer composition used in the present invention is a composition that is crosslinked by a so-called resin crosslinking method, and includes (A) chlorosulfonated polyolefin, (B) terpene-based hydrogenated resin, and (C) bisphenol A. Type epoxy resin and (D) γ-aminopropyltriethoxysilane.
(A)成分のクロロスルホン化ポリオレフィンは、製造方法、物性など、特に限定されるものではないが、耐候性、加工性の観点からは、塩素量が30〜45質量%のものが好ましい。一般に、クロロスルホン化ポリオレフィンは、ポリエチレン、またはエチレン・α−オレフィン共重合体、例えばエチレン・プロピレン共重合体、エチレン・1−ブテン共重合体、エチレン・1−ヘキセン共重合体、エチレン・1−オクテン共重合体などの結晶を、塩素を付加して解消させることによってゴム弾性を発現させたものである。 The chlorosulfonated polyolefin as the component (A) is not particularly limited in terms of production method, physical properties and the like, but from the viewpoint of weather resistance and processability, a chlorine content of 30 to 45% by mass is preferable. In general, chlorosulfonated polyolefins are polyethylene or ethylene / α-olefin copolymers such as ethylene / propylene copolymers, ethylene / 1-butene copolymers, ethylene / 1-hexene copolymers, ethylene / 1- Rubber elasticity is developed by removing crystals of octene copolymer or the like by adding chlorine.
(A)成分としては、ポリエチレンを塩素化およびクロロスルホン化して得られるクロロスルホン化ポリエチレンが特に好ましい。クロロスルホン化ポリエチレンの好ましい市販品を例示すると、例えば、東ソー(株)製のTOSO−CSM TS−530(商品名;塩素含有量35質量%、硫黄含有量1.0質量%、ムーニー粘度ML1+4(100℃)=56)、同TOSO−CSM TS−430(商品名;塩素含有量=35質量%、硫黄含有量=1.0質量%、ムーニー粘度ML1+4(100℃)=46)などが挙げられる。 As the component (A), chlorosulfonated polyethylene obtained by chlorinating and chlorosulfonated polyethylene is particularly preferable. Examples of preferred commercially available chlorosulfonated polyethylene include TOSO-CSM TS-530 (trade name; chlorine content 35 mass%, sulfur content 1.0 mass%, Mooney viscosity ML 1 + 4 manufactured by Tosoh Corporation. (100 ° C.) = 56), the same TOSO-CSM TS-430 (trade name; chlorine content = 35 mass%, sulfur content = 1.0 mass%, Mooney viscosity ML 1 + 4 (100 ° C.) = 46), etc. Can be mentioned.
(B)成分のテルペン系水素添加樹脂は、鉛非含有高分子組成物に主として良好な機械的特性(引張強さなど)を付与するために配合される成分である。また、難燃剤と併用することで難燃性を高めることができる。テルペン系水素添加樹脂としては、例えばα−ピネン、β−ピネン、リモネン、ジペンテンなどのテルペンモノマーを重合もしくは共重合させて得られるテルペン樹脂の水素添加物や、α−ピネン、β−ピネン、リモネン、ジペンテンなどのテルペンモノマーにスチレンなどの芳香族モノマーを共重合させて得られる芳香族変性テルペン樹脂の水素添加物などが挙げられる。テルペン系水素添加樹脂の好ましい市販品を例示すると、例えば、クリアロンM−115、クリアロンM−105、クリアロンP−150、クリアロンP−135、クリアロンP−125、クリアロンP−115、クリアロンP−105、クリアロンK−100(以上、ヤスハラケミカル(株)製 商品名)などが挙げられる。 The (B) component terpene-based hydrogenated resin is a component blended mainly for imparting good mechanical properties (such as tensile strength) to the lead-free polymer composition. Moreover, a flame retardance can be improved by using together with a flame retardant. Examples of terpene-based hydrogenated resins include hydrogenated terpene resins obtained by polymerizing or copolymerizing terpene monomers such as α-pinene, β-pinene, limonene, and dipentene, and α-pinene, β-pinene, and limonene. And hydrogenated products of aromatic modified terpene resins obtained by copolymerizing aromatic monomers such as styrene with terpene monomers such as dipentene. Examples of preferable commercially available terpene-based hydrogenated resins include Clearon M-115, Clearon M-105, Clearon P-150, Clearon P-135, Clearon P-125, Clearon P-115, Clearon P-105, Clearon K-100 (above, product name manufactured by Yasuhara Chemical Co., Ltd.).
この(B)成分のテルペン系水素添加樹脂の配合量は、(A)成分のクロロスルホン化ポリオレフィン100質量部に対して2.0〜25.0質量部、好ましくは4.0〜20.0質量部、より好ましくは6.0〜15.0質量部である。配合量が2.0質量部未満では、良好な機械的特性を付与することができず、難燃性も向上させることができない。また、配合量が25.0質量部を超えると、効果が変わらないばかりか、外観が不良となるおそれがある。 The blending amount of the (B) component terpene-based hydrogenated resin is 2.0 to 25.0 parts by mass, preferably 4.0 to 20.0 parts per 100 parts by mass of the (A) component chlorosulfonated polyolefin. It is 6.0 mass parts, More preferably, it is 6.0-15.0 mass parts. When the blending amount is less than 2.0 parts by mass, good mechanical properties cannot be imparted and flame retardancy cannot be improved. Moreover, when a compounding quantity exceeds 25.0 mass parts, there exists a possibility that an effect may not only change, but an external appearance may become bad.
(C)成分のビスフェノールA型エポキシ樹脂は、樹脂架橋剤として作用する成分で、ビスフェノールAとエピクロルヒドリン、エピブロモヒドリンなどのエピハロヒドリンとを縮合することにより得られる。ビスフェノールA型エポキシ樹脂は、エポキシ当量が160〜220g/eqであることが好ましく、180〜200g/eqであることがより好ましい。ビスフェノールA型エポキシ樹脂のエポキシ当量が160g/eq未満では、良好な熱特性および機械的特性を付与することができないおそれがある。また、エポキシ当量が220g/eqを超えると、外観不良などが生ずるおそれがある。(C)成分として好適な市販品を具体的に例示すると、例えば、EPICLON840、EPICLON850(以上、いずれも大日本インキ化学工業(株)製 商品名)などが挙げられる。 The component (C) bisphenol A type epoxy resin is a component that acts as a resin crosslinking agent, and is obtained by condensing bisphenol A with epihalohydrin such as epichlorohydrin or epibromohydrin. The bisphenol A type epoxy resin preferably has an epoxy equivalent of 160 to 220 g / eq, and more preferably 180 to 200 g / eq. When the epoxy equivalent of the bisphenol A type epoxy resin is less than 160 g / eq, there is a possibility that good thermal characteristics and mechanical characteristics cannot be imparted. On the other hand, when the epoxy equivalent exceeds 220 g / eq, poor appearance or the like may occur. Specific examples of commercially available products suitable as the component (C) include EPICLON 840 and EPICLON 850 (both are trade names manufactured by Dainippon Ink and Chemicals, Inc.).
この(C)成分のビスフェノールA型エポキシ樹脂の配合量は、前述した(A)成分のクロロスルホン化ポリオレフィン100質量部に対して3.0〜30.0質量部、好ましくは7.0〜25.0質量部、より好ましくは10.0〜20.0質量部である。配合量が3.0質量部未満では、良好な耐熱性および機械的特性を付与することができない。また、配合量が30.0質量部を超えると、効果が変わらないばかりか、外観不良などが生ずるおそれがある。 The blending amount of the bisphenol A type epoxy resin as the component (C) is 3.0 to 30.0 parts by mass, preferably 7.0 to 25 parts per 100 parts by mass of the chlorosulfonated polyolefin as the component (A). 0.0 part by mass, more preferably 10.0 to 20.0 parts by mass. When the amount is less than 3.0 parts by mass, good heat resistance and mechanical properties cannot be imparted. Moreover, when a compounding quantity exceeds 30.0 mass parts, there exists a possibility that not only the effect may not change but an external appearance defect etc. may arise.
なお、ビスフェノールF型エポキシ樹脂、ビスフェノールAD型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、フェノールノボラック樹脂、クレゾールノボラック樹脂などのビスフェノールA型エポキシ樹脂以外のエポキシ樹脂も、本発明の効果を阻害しない範囲で配合することができる。 In addition, epoxy resins other than bisphenol A type epoxy resins such as bisphenol F type epoxy resin, bisphenol AD type epoxy resin, bisphenol S type epoxy resin, phenol novolak resin, and cresol novolak resin are also blended within the range that does not impair the effects of the present invention. can do.
(D)成分のγ−アミノプロピルトリエトキシシランは、シランカップリング剤として知られるもので、鉛非含有高分子組成物に主として良好な加工性および機械的特性を付与するために配合される成分である。また、このγ−アミノプロピルトリエトキシシランを配合することで、架橋時間の短縮を図ることができ、さらに、表面のべたつきを改善することができる。(D)成分として好適な市販品を具体的に例示すると、例えば、KBE903(信越化学工業(株)製 商品名)などが挙げられる。 Component (D), γ-aminopropyltriethoxysilane, is known as a silane coupling agent, and is a component formulated mainly to impart good processability and mechanical properties to a lead-free polymer composition. It is. In addition, by blending this γ-aminopropyltriethoxysilane, the crosslinking time can be shortened, and the stickiness of the surface can be improved. Specific examples of commercially available products suitable as component (D) include KBE903 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.).
この(D)成分のγ−アミノプロピルトリエトキシシランの配合量は、前述した(A)成分のクロロスルホン化ポリオレフィン100質量部に対して0.4〜5.0質量部、好ましくは0.7〜3.5質量部、より好ましくは0.7〜3.0質量部である。配合量が0.4質量部未満では、良好な加工性および機械的特性を付与することができない。また、配合量が5.0質量部を超えると、効果が変わらないばかりか、表面にブルームするおそれがある。 The blending amount of γ-aminopropyltriethoxysilane as the component (D) is 0.4 to 5.0 parts by mass, preferably 0.7 with respect to 100 parts by mass of the chlorosulfonated polyolefin as the component (A). -3.5 mass parts, More preferably, it is 0.7-3.0 mass parts. If the amount is less than 0.4 parts by mass, good processability and mechanical properties cannot be imparted. Moreover, when a compounding quantity exceeds 5.0 mass parts, there exists a possibility that the effect may not change but it may bloom on the surface.
なお、上記(D)成分以外の他のシランカップリング剤も、本発明の効果を阻害しない範囲で配合することができる。 In addition, the silane coupling agent other than the said (D) component can also be mix | blended in the range which does not inhibit the effect of this invention.
本発明で使用される鉛非含有高分子組成物には、受酸剤、すなわち(A)成分のクロロスルホン化ポリオレフィンから離脱する塩素の捕捉剤を配合することができる。受酸剤としては、ハイドロタルサイトの使用が好ましい。ハイドロタルサイトは、一般式[M2+ 1−xM3+ x(OH)2][An− x/n・zH2O]で表わされる層状無機化合物である。ここで、M2+は2価の金属イオン、M3+は3価の金属イオン、An−は陰イオン(アニオン)である。ハイドロタルサイトは、天然物であっても合成品であってもよい。天然に産出されるハイドロタルサイトは、M2+がMg2+であり、M3+がAl3+であり、An−がCO3 2−である。また、xの範囲は0<x<1であり、好ましくは0.3≦x≦0.33である。さらに、zの範囲は0<zであることが好ましい。 In the lead-free polymer composition used in the present invention, an acid acceptor, that is, a scavenger for chlorine released from the chlorosulfonated polyolefin as the component (A) can be blended. As the acid acceptor, it is preferable to use hydrotalcite. Hydrotalcite is a general formula [M 2+ 1-x M 3+ x (OH) 2] layered inorganic compound represented by [A n- x / n · zH 2 O]. Here, M 2+ is a divalent metal ion, M 3+ is a trivalent metal ion, A n-anions (anions). The hydrotalcite may be a natural product or a synthetic product. Hydrotalcite produced naturally, M 2+ is is Mg 2+, M 3+ is the Al 3+, A n- is CO 3 is 2. The range of x is 0 <x <1, and preferably 0.3 ≦ x ≦ 0.33. Furthermore, the range of z is preferably 0 <z.
ハイドロタルサイトの配合量は、クロロスルホン化ポリオレフィン100質量部に対して、好ましくは3.0〜10.0質量部、より好ましくは4.0〜8.0質量部である。配合量が3.0質量部未満では、添加による効果が十分に得られないおそれがあり、また、10.0質量部を超えると、機械的特性が低下するおそれがある。 The blending amount of hydrotalcite is preferably 3.0 to 10.0 parts by mass, more preferably 4.0 to 8.0 parts by mass with respect to 100 parts by mass of the chlorosulfonated polyolefin. If the blending amount is less than 3.0 parts by mass, the effect of the addition may not be sufficiently obtained, and if it exceeds 10.0 parts by mass, the mechanical properties may be deteriorated.
なお、マグネシア(MgO)も受酸剤として機能し得る化合物であるが、塩素と反応して生成される塩化マグネシウムが可溶性であり、耐水性を低下させるため、使用しないことが好ましい。 Note that magnesia (MgO) is also a compound that can function as an acid acceptor. However, it is preferable not to use magnesium chloride because it is soluble in magnesium chloride produced by reaction with chlorine and lowers water resistance.
本発明で使用される鉛非含有高分子組成物には、耐熱性をより高めるため、シリカ、補強性カーボンブラックなどの無機充填剤を配合することができる。無機充填剤としては、耐熱性を向上させる観点から、シリカが好ましく、湿式シリカがより好ましく、篩残分7.0質量%以下(150μm)(JIS K 5101)のものが特に好ましい。無機充填剤として好適なシリカの市販品を具体的に例示すると、例えば、Nipsil VN3(東ソー・シリカ(株)製 商品名)などが挙げられる。また、補強性カーボンブラックの市販品を具体的に例示すると、例えば、HTC#80(中部カーボン(株)製 商品名)などが挙げられる。 In order to further improve heat resistance, the lead-free polymer composition used in the present invention can be blended with inorganic fillers such as silica and reinforcing carbon black. As an inorganic filler, from the viewpoint of improving heat resistance, silica is preferable, wet silica is more preferable, and a sieve residue of 7.0% by mass (150 μm) (JIS K 5101) is particularly preferable. Specific examples of commercially available silica suitable as an inorganic filler include Nipsil VN3 (trade name, manufactured by Tosoh Silica Co., Ltd.). In addition, specific examples of commercially available reinforcing carbon black include HTC # 80 (trade name, manufactured by Chubu Carbon Co., Ltd.).
鉛非含有高分子組成物における無機充填剤の配合量は、クロロスルホン化ポリオレフィン100質量部に対して、好ましくは10〜40質量部、より好ましくは15〜35質量部、より一層好ましくは20〜30質量部である。配合量が10質量部未満では、添加による効果が十分に得られないおそれがあり、また、40質量部を超えると、加工性の低下や外観不良などが発生するおそれがある。 The blending amount of the inorganic filler in the lead-free polymer composition is preferably 10 to 40 parts by mass, more preferably 15 to 35 parts by mass, and even more preferably 20 to 100 parts by mass of the chlorosulfonated polyolefin. 30 parts by mass. If the blending amount is less than 10 parts by mass, the effect due to the addition may not be sufficiently obtained, and if it exceeds 40 parts by mass, the processability may be deteriorated or the appearance may be deteriorated.
なお、鉛非含有高分子組成物に配合可能なシリカおよび補強性カーボンブラック以外の無機充填剤としては、例えば、クレー、タルク、アルミナ、ジルコニア、炭酸カルシウム、チタンホワイト、ベンガラ、炭化珪素、窒化ホウ素、窒化珪素、窒化アルミなどが挙げられる。 Examples of inorganic fillers other than silica and reinforcing carbon black that can be blended in the lead-free polymer composition include, for example, clay, talc, alumina, zirconia, calcium carbonate, titanium white, bengara, silicon carbide, boron nitride. , Silicon nitride, aluminum nitride, and the like.
本発明で使用される鉛非含有高分子組成物には、難燃性を高めるため、この種の組成物に一般に配合されている難燃剤、難燃助剤を配合することができる。難燃剤としては、水酸化アルミニウム、水酸化ジルコニウム、水酸化カルシウム、水酸化バリウムなどの金属水酸化物、グアニジン系、メラミン系などの窒素系難燃剤、リン酸アンモニウム、赤燐などのリン系難燃剤、リン−窒素系難燃剤、炭酸カルシウム、硫酸バリウム、テトラブロモビスフェノールA(TBA)、ヘキサブロモベンゼン、デカブロモジフェニルエーテル、テトラブロモエタン(TBE)、テトラブロモブタン(TBB)、ヘキサブロモシクロデカン(HBCD)などの臭素系難燃剤などが例示される。また、難燃助剤としては、三酸化アンチモン、酸化ジルコニウムなどが例示される。 In order to improve flame retardancy, the lead-free polymer composition used in the present invention can be blended with a flame retardant and a flame retardant aid that are generally blended in this type of composition. Flame retardants include metal hydroxides such as aluminum hydroxide, zirconium hydroxide, calcium hydroxide, and barium hydroxide, nitrogen flame retardants such as guanidine and melamine, and phosphorus-based flame retardants such as ammonium phosphate and red phosphorus. Flame retardant, phosphorus-nitrogen flame retardant, calcium carbonate, barium sulfate, tetrabromobisphenol A (TBA), hexabromobenzene, decabromodiphenyl ether, tetrabromoethane (TBE), tetrabromobutane (TBB), hexabromocyclodecane ( Examples thereof include brominated flame retardants such as HBCD). Examples of the flame retardant aid include antimony trioxide and zirconium oxide.
これらの難燃剤および難燃助剤の配合量は、その合計量で、クロロスルホン化ポリオレフィン100質量部に対して、好ましくは30〜80質量部、より好ましくは45〜70質量部である。配合量が30質量部未満では、添加による効果が十分に得られないおそれがあり、また、80質量部を超えると、難燃剤および難燃助剤がブルームするおそれがある。 The total amount of these flame retardants and flame retardant assistants is preferably 30 to 80 parts by mass, more preferably 45 to 70 parts by mass with respect to 100 parts by mass of the chlorosulfonated polyolefin. If the blending amount is less than 30 parts by mass, the effect of addition may not be sufficiently obtained, and if it exceeds 80 parts by mass, the flame retardant and the flame retardant aid may bloom.
本発明で使用される鉛非含有高分子組成物には、さらに、必要に応じて、本発明の効果を阻害しない範囲で、軟化剤、可塑剤、加工助剤、加硫促進剤、滑剤、着色剤、酸化防止剤、紫外線吸収剤、熱老化防止剤などの各種添加剤を配合することができる。 In the lead-free polymer composition used in the present invention, if necessary, a softener, a plasticizer, a processing aid, a vulcanization accelerator, a lubricant, as long as the effects of the present invention are not impaired. Various additives such as a colorant, an antioxidant, an ultraviolet absorber, and a heat aging inhibitor can be blended.
軟化剤としては、ワセリン、プロセスオイル、潤滑油、パラフィン、流動パラフィン、石油アスファルトなどの石油系軟化剤、大豆油、パーム油、ヒマシ油、アマニ油、ナタネ油、ヤシ油などの脂肪油系軟化剤、トール油、サブ、蜜ロウ、カルナバロウ、ラノリンなどのワックス類、リノール酸、パルミチン酸、ステアリン酸、ラウリン酸などの脂肪酸などが挙げられる。 Softeners include petroleum-based softeners such as petroleum jelly, process oil, lubricating oil, paraffin, liquid paraffin, and petroleum asphalt, and fatty oil-based softeners such as soybean oil, palm oil, castor oil, linseed oil, rapeseed oil and coconut oil. Agents, waxes such as tall oil, sub, beeswax, carnauba wax and lanolin, and fatty acids such as linoleic acid, palmitic acid, stearic acid and lauric acid.
加工助剤としては、ポリエチレングリコールなどの高分子多価アルコールや、高分子脂肪酸エステルなどが挙げられる。 Examples of the processing aid include polymer polyhydric alcohols such as polyethylene glycol, polymer fatty acid esters, and the like.
加硫促進剤としては、ジペンタメチレンチウラムテトラスルフィドなどのチウラム系、2−ベンゾチアゾリルジスルフィドなどのチアゾール系、ジ−o−トリルグアニジンなどのグアニジン系加硫促進剤などが挙げられる。 Examples of the vulcanization accelerator include thiurams such as dipentamethylene thiuram tetrasulfide, thiazoles such as 2-benzothiazolyl disulfide, and guanidine vulcanization accelerators such as di-o-tolylguanidine.
酸化防止剤および熱老化防止剤としては、モルホリン−N−オキシジエチレンジチオカルバメートとジベンゾチアジルジスルフィドとの反応品、ジエチルジチオカルバミン酸ニッケル、ジイソブチルジチオカルバミン酸ニッケル、ジラウリル−3,3′−チオジプロピオネート、4,4′−チオビス−(6−t−ブチル−3−メチルフェノール)、ジミリスチル−3,3′−チオジプロピオネート、ジステアリル−3,3′−チオジプロピオネート、2−メルカプトベンゾイミダゾール、2−メルカプトメチルベンゾイミダゾール、1,3−ビス(ジメチルアミノプロピル)−2−チオ尿素、トリブチルチオ尿素などのイオウ系酸化防止剤;1,1,3−トリス−(2−メチル−4−ヒドロキシ−5−t−ブチルフェニル)ブタン、4′,4−ブチリデンビス−(3−メチル−6−t−ブチルフェノール)、テトラキス−[メチレン−3′,5′−ジ−t−ブチル−4′−ヒドロキシフェニル)プロピオネート]メタン、トリエチレングリコール−ビス[3−(3−t−ブチル−5−メチル−4−ヒドロキシフェニル)プロピオネート]、1,6−ヘキサンジオール−ビス[3−(3−t−ブチル−5−メチル−4−ヒドロキシフェニル)プロピオネート]、2,4−ビス(n−オクチルチオ)−6−(4−ヒドロキシ−3,5−ジ−t−ブチルアニリノ)−1,3,5−トリアジン、トリス−(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)イソシアヌレート、2,2−チオ−ジエチレンビス[3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピアネート、N,N′−ヘキサメチレンビス(3,5−ジ−t−ブチル−4−ヒドロキシヒドロシンナマミド)、ビス(3,5−ジ−t−ブチル−4−ヒドロキシベンジルスルホン酸エチル)カルシウム、3,5−ジ−t−ブチル−4−ヒドロキシヒドロシンナメイト)]メタン、オクタデシル−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオン酸エステル、1,3,5−トリス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)−S−トリアジン−2,4,6−(1H,3H,5H)トリオンなどのヒンダードフェノール系酸化防止剤;ジステアリル−ペンタエリスリトール−ジホスファイト、テトラキス(2,4−ジ−t−ブチルフェニル)−4,4′−ビフェニレン−ジ−ホスファイト、ビス(2,4−ジ−t−ブチルフェニル)ペンタエリスリトール−ジホスファイトなどのリン系酸化防止剤などが挙げられる。なお、ジブチルジチオカルバミン酸ニッケルは、イオウ系酸化防止剤のなかのジチオカルバミン酸塩系酸化防止剤として知られるものである。 Antioxidants and heat aging inhibitors include morpholine-N-oxydiethylenedithiocarbamate and dibenzothiazyl disulfide reaction product, nickel diethyldithiocarbamate, nickel diisobutyldithiocarbamate, dilauryl-3,3'-thiodipropionate 4,4'-thiobis- (6-tert-butyl-3-methylphenol), dimyristyl-3,3'-thiodipropionate, distearyl-3,3'-thiodipropionate, 2-mercaptobenzo Sulfur antioxidants such as imidazole, 2-mercaptomethylbenzimidazole, 1,3-bis (dimethylaminopropyl) -2-thiourea, tributylthiourea; 1,1,3-tris- (2-methyl-4 -Hydroxy-5-t-butylphenyl) butane, 4 ', 4 Butylidenebis- (3-methyl-6-tert-butylphenol), tetrakis- [methylene-3 ′, 5′-di-tert-butyl-4′-hydroxyphenyl) propionate] methane, triethyleneglycol-bis [3- ( 3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6-hexanediol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate], 2, 4-bis (n-octylthio) -6- (4-hydroxy-3,5-di-t-butylanilino) -1,3,5-triazine, tris- (3,5-di-t-butyl-4- Hydroxybenzyl) isocyanurate, 2,2-thio-diethylenebis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, , N'-hexamethylene bis (3,5-di-t-butyl-4-hydroxyhydrocinnamamide), bis (3,5-di-t-butyl-4-hydroxybenzyl sulfonate) calcium, 3 , 5-di-t-butyl-4-hydroxyhydrocinnamate)] methane, octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionic acid ester, 1,3,5-tris Hindered phenolic antioxidants such as (3,5-di-t-butyl-4-hydroxybenzyl) -S-triazine-2,4,6- (1H, 3H, 5H) trione; distearyl-pentaerythritol -Diphosphite, tetrakis (2,4-di-t-butylphenyl) -4,4'-biphenylene-di-phosphite, bis (2,4-di-t-butylphenyl) Le) pentaerythritol - diphosphite and the like phosphorus-based antioxidants such as. Note that nickel dibutyldithiocarbamate is known as a dithiocarbamate antioxidant among sulfur-based antioxidants.
紫外線吸収剤としては、2,4−ジヒドロキシベンゾフェノン、2−ヒドロキシ−4−メトキシベンゾフェノン、2,2′−ヒドロキシ−4−メトキシベンゾフェノン、2,2′−ジヒドロキシ−4,4′−ジメトキシベンゾフェノン、2−ジヒドロキシ−4−メトキシ−5−スルホベンゾフェノントリヒドレート、2−ヒドロキシ−4−n−オクトキシベンゾフェノン、2,2′,4,4′−テトラヒドロキシベンゾフェノン、4−ドデシロキシ−2−ヒドロキシベンゾフェノン、2−ヒドロキシ−4−アクリロイルオキシエトキシベンゾフェノン、4−(2−アクリロイルオキシエトキシ)−2−ヒドロキシベンゾフェノン、ビス(5−ベンゾイル−4−ヒドロキシ−2−メトキシフェニル)メタン、2−(2′−ヒドロキシ−5′−メチルフェニル)ベンゾトリアゾール、2−(2′−ヒドロキシ−3′,5′−ジ−t−ブチルフェニル)ベンゾトリアゾール、2−(2′−ヒドロキシ−3′−t−ブチル−5′−メチルフェニル)−5−クロロベンゾトリアゾール、2−(2′− ヒドロキシ−3′,5′−ジ−t−ブチルフェニル)−5−クロロベンゾトリアゾール、2−(2′−ヒドロキシ−5′−t−オクチルフェニル)ベンゾトリアゾール、2−(2′−ヒドロキシ−3′,5′−ジ−t−アミルフェニル)ベンゾトリアゾール、2−[2′−ヒドロキシ−3′−(3″,4″,5″,6″−テトラヒドロフタルイミドメチル)−5′−メチルフェニル]ベンゾトリアゾール、2,2′−メチレンビス[4−(1,1,3,3−テトラヒドロフタルイミドメチル)−6−(2H−ベンゾトリアゾール−2−イル)フェノール]、2−[2−ヒドロキシ−3,5−ビス(α,α−ジメチルベンシル)フェニル]−2H−ベンゾトリアゾール、2,4−ジ−t−ブチルフェニル−3,5−ジ−t−ブチル−4−ヒドロキシベンゾエート、フェニルサリチレート、p−t−ブチルフェニルサリチレート、2−エチルヘキシル−2−シアノ−3,3−ジフェニルアクリレート、エチル−2−シアノ−3,3−ジフェニルアクリレートなどが挙げられる。 Examples of ultraviolet absorbers include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2,2'-hydroxy-4-methoxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2 -Dihydroxy-4-methoxy-5-sulfobenzophenone trihydrate, 2-hydroxy-4-n-octoxybenzophenone, 2,2 ', 4,4'-tetrahydroxybenzophenone, 4-dodecyloxy-2-hydroxybenzophenone, 2-hydroxy-4-acryloyloxyethoxybenzophenone, 4- (2-acryloyloxyethoxy) -2-hydroxybenzophenone, bis (5-benzoyl-4-hydroxy-2-methoxyphenyl) methane, 2- (2'-hydroxy -5'-me Ruphenyl) benzotriazole, 2- (2'-hydroxy-3 ', 5'-di-t-butylphenyl) benzotriazole, 2- (2'-hydroxy-3'-t-butyl-5'-methylphenyl) -5-chlorobenzotriazole, 2- (2'-hydroxy-3 ', 5'-di-t-butylphenyl) -5-chlorobenzotriazole, 2- (2'-hydroxy-5'-t-octylphenyl) ) Benzotriazole, 2- (2'-hydroxy-3 ', 5'-di-t-amylphenyl) benzotriazole, 2- [2'-hydroxy-3'-(3 ", 4", 5 ", 6 ″ -Tetrahydrophthalimidomethyl) -5′-methylphenyl] benzotriazole, 2,2′-methylenebis [4- (1,1,3,3-tetrahydrophthalimidomethyl)- -(2H-benzotriazol-2-yl) phenol], 2- [2-hydroxy-3,5-bis (α, α-dimethylbenzyl) phenyl] -2H-benzotriazole, 2,4-di-t -Butylphenyl-3,5-di-t-butyl-4-hydroxybenzoate, phenyl salicylate, pt-butylphenyl salicylate, 2-ethylhexyl-2-cyano-3,3-diphenyl acrylate, ethyl -2-cyano-3,3-diphenyl acrylate and the like.
上記各添加剤は、いずれも1種を単独で使用してもよく、2種以上を混合して使用してもよい。 Each of the above additives may be used alone or in combination of two or more.
本発明で使用される鉛非含有高分子組成物は、上記したような(A)クロロスルホン化ポリオレフィン、(B)テルペン系水素添加樹脂、(C)ビスフェノールA型エポキシ樹脂、(D)γ−アミノプロピルトリエトキシシラン、および必要に応じて配合される前述した各種成分を、バンバリーミキサ、タンブラー、加圧ニーダ、混練押出機、ミキシングローラなどの通常の混練機を用いて均一に混合することにより容易に製造することができる。 The lead-free polymer composition used in the present invention includes (A) chlorosulfonated polyolefin, (B) terpene hydrogenated resin, (C) bisphenol A type epoxy resin, (D) γ- By uniformly mixing aminopropyltriethoxysilane and the above-mentioned various components blended as necessary using a conventional kneader such as a Banbury mixer, tumbler, pressure kneader, kneading extruder, mixing roller, etc. It can be manufactured easily.
そして、このようにして調製された鉛非含有高分子組成物を、導体上に直接もしくは他の被覆を介して押出被覆し、架橋することにより本発明の耐放射線性電線・ケーブルが得られる。なお、導体の材質や外径、撚り合せの有無などは特に限定されるものではなく、用途によって適宜選択される。また、架橋には、熱プレス、スチーム、熱空気などの方法がいずれも適用可能であり、140〜180℃の温度、約15〜40分程度の時間で、十分に架橋された被覆を形成することができる。 The lead-free polymer composition thus prepared is extrusion-coated directly on the conductor or through another coating and crosslinked to obtain the radiation-resistant electric wire / cable of the present invention. In addition, the material of the conductor, the outer diameter, the presence or absence of twisting, and the like are not particularly limited, and are appropriately selected depending on the application. In addition, any method such as hot pressing, steam, hot air, etc. can be applied to the crosslinking, and a sufficiently crosslinked coating is formed at a temperature of 140 to 180 ° C. and a time of about 15 to 40 minutes. be able to.
図1は、本発明の一実施形態に係る耐放射線性電線・ケーブルを示す横断面図である。 FIG. 1 is a cross-sectional view showing a radiation-resistant electric wire / cable according to an embodiment of the present invention.
図1に示すように、本実施形態の難燃性電線・ケーブル10は、1本乃至複数本のすずめっき軟銅線などからなる導体11を示している。この導体11上には、常法により架橋ポリエチレンからなる絶縁体12が設けられている。そして、この絶縁体12上には、さらに、前述した鉛非含有高分子組成物を押出被覆し、架橋することによってシース13が形成されている。
As shown in FIG. 1, the flame-retardant electric wire /
本実施形態の耐放射線性電線・ケーブル10においては、(A)クロロスルホン化ポリオレフィン、(B)テルペン系水素添加樹脂、(C)ビスフェノールA型エポキシ樹脂、(D)γ−アミノプロピルトリエトキシシランを特定の割合で配合した鉛非含有高分子組成物を押出被覆し架橋させて形成された被覆を備えている。未架橋の鉛非含有高分子組成物は加工性が良好であり、耐放射線性電線・ケーブル10は、耐放射線性、耐熱性、および機械的特性に優れた被覆を備えることができる。
In the radiation resistant electric wire /
次に、本発明を実施例によりさらに詳細に説明するが、本発明はこれらの実施例に何ら限定されるものではない。なお、実施例および比較例で用いた成分は以下の通りである。 EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited to these Examples at all. In addition, the component used by the Example and the comparative example is as follows.
クロロスルホン化ポリオレフィン:
東ソー(株)製 商品名 TOSO−CSM TS−530;
塩素含有量=35質量%、硫黄含有量1.0質量%、
ムーニー粘度ML1+4(100℃)=56
ハイドロタルサイト:
協和化学工業(株)製 商品名 DHT−4A
テルペン系水素添加樹脂:
ヤスハラケミカル(株)製 商品名 クリアロンM−115
ビスフェノールA型エポキシ樹脂:
大日本インキ化学工業(株)製 商品名 EPICRON 850;
エポキシ当量=188g/eq
γ−アミノプロピルトリエトキシシラン:
信越化学工業(株)製 商品名 KBE903
ビス(3−エトキシシリルプロピルテトラスルフィド):
信越化学工業(株)製 商品名 KBC1003
高分子脂肪酸エステル:
ストラクトール社製 商品名 ストラクトールHT254
カーボンブラック
中部カーボン(株)製 商品名 HTC#80
湿式シリカ:
東ソー・シリカ(株)製 商品名 Nipsil VN3
Chlorosulfonated polyolefin:
Tosoh Corporation product name TOSO-CSM TS-530;
Chlorine content = 35 mass%, sulfur content 1.0 mass%,
Mooney viscosity ML 1 + 4 (100 ° C.) = 56
Hydrotalcite:
Product name DHT-4A manufactured by Kyowa Chemical Industry Co., Ltd.
Terpene-based hydrogenated resin:
Product name Clearon M-115 manufactured by Yasuhara Chemical Co., Ltd.
Bisphenol A type epoxy resin:
Product name EPICRON 850 manufactured by Dainippon Ink & Chemicals, Inc.
Epoxy equivalent = 188 g / eq
γ-aminopropyltriethoxysilane:
Product name KBE903 manufactured by Shin-Etsu Chemical Co., Ltd.
Bis (3-ethoxysilylpropyltetrasulfide):
Product name KBC1003 manufactured by Shin-Etsu Chemical Co., Ltd.
Polymer fatty acid ester:
Product name STRUCTOR HT254
Product name HTC # 80 made by Chubu Carbon Co., Ltd.
Wet silica:
Product name Nipsil VN3 manufactured by Tosoh Silica Corporation
(実施例1)
クロロスルホン化ポリオレフィン100質量部、ハイドロタルサイト4.0質量部、テルペン系水素添加樹脂2.5質量部、γ-アミノプロピルトリエトキシシラン0.6質量部、ビスフェノールA型エポキシ樹脂3.6質量部、ジペンタメチレンチウラムスルフィド1.5質量部、2−ベンゾチアゾリジスルフィド0.5質量部、1,3−ジ−o−トリルグアニジン0.3質量部、カーボンブラック20.0質量部、硫酸バリウム50.0質量部、三酸化アンチモン15.0質量部、高分子脂肪酸エステル2.0質量部、湿式シリカ20.0質量部、ワセリン4.0質量部をミキシングロールにより均一に混練して鉛非含有高分子組成物のコンパウンドを得た。
Example 1
100 parts by mass of chlorosulfonated polyolefin, 4.0 parts by mass of hydrotalcite, 2.5 parts by mass of terpene-based hydrogenated resin, 0.6 parts by mass of γ-aminopropyltriethoxysilane, 3.6 parts by mass of bisphenol A type epoxy resin Parts, 1.5 parts by mass of dipentamethylene thiuram sulfide, 0.5 parts by mass of 2-benzothiazolidisulfide, 0.3 parts by mass of 1,3-di-o-tolylguanidine, 20.0 parts by mass of carbon black, sulfuric acid 50.0 parts by mass of barium, 15.0 parts by mass of antimony trioxide, 2.0 parts by mass of polymeric fatty acid ester, 20.0 parts by mass of wet silica, and 4.0 parts by mass of petroleum jelly are uniformly kneaded with a mixing roll. A compound of a non-containing polymer composition was obtained.
次いで、断面積38mm2の銅撚線導体上に常法により架橋ポリエチレンからなる1.2mm厚の絶縁体を被覆した後、その上に上記コンパウンドを1.5mm厚に押出被覆し、160℃で35分間の条件で樹脂架橋して外径約12.5mmの耐放射線性電線・ケーブルを製造した。 Next, a 1.2 mm thick insulator made of cross-linked polyethylene was coated on a copper stranded wire conductor having a cross-sectional area of 38 mm 2 by a conventional method, and then the above compound was extrusion coated to a thickness of 1.5 mm on the conductor at 160 ° C. Radiation-resistant electric wires and cables having an outer diameter of about 12.5 mm were produced by resin crosslinking under conditions of 35 minutes.
(実施例2〜8、比較例1〜7)
コンパウンドの組成を表1に示すように変えた以外は、実施例1と同様にして、鉛非含有高分子組成物のコンパウンドを得、さらに、これらのコンパウンドを用いて耐放射線性電線・ケーブルを製造した。
(Examples 2-8, Comparative Examples 1-7)
Except for changing the composition of the compound as shown in Table 1, a compound of a lead-free polymer composition was obtained in the same manner as in Example 1, and a radiation-resistant electric wire / cable was obtained using these compounds. Manufactured.
上記各実施例および各比較例で得られた鉛非含有高分子組成物および耐放射線性電線・ケーブルについて、下記に示す方法で各種特性を評価した。
[ムーニー粘度]
ムーニー粘度計(上島製作所(株)製)を使用し、予熱時間1分、試験温度125℃の条件で、JIS K6300−1に基づき、ムーニー粘度を測定した。
[引張強さ・伸び]
鉛非含有高分子組成物をプレスを用いて160℃で35分間の条件で樹脂架橋させて作製した試験用シートについて、JIS K 6251に基づいて、引張速度200mm/分の条件で測定した。
[熱老化特性]
引張強さ・伸びの場合と同様に作製した試験用シートについて、熱老化(120℃×120時間)後の引張強さおよび引張伸びを、JIS K 6251に基づいて、引張速度200mm/分の条件で測定し、熱老化前に同様にして測定した引張強さおよび引張伸びに対する引張強さ残率および引張伸び残率を算出した。
[酸素指数]
引張強さ・伸びの場合と同様に作製した試験用シートについて、JIS K 7201−2に準拠して測定した。
Various characteristics of the lead-free polymer compositions and radiation-resistant wires / cables obtained in the above Examples and Comparative Examples were evaluated by the methods described below.
[Mooney viscosity]
The Mooney viscosity was measured based on JIS K6300-1 using a Mooney viscometer (manufactured by Ueshima Seisakusho Co., Ltd.) under the conditions of a preheating time of 1 minute and a test temperature of 125 ° C.
[Tensile strength / elongation]
A test sheet prepared by cross-linking a lead-free polymer composition using a press at a temperature of 160 ° C. for 35 minutes was measured under a tensile speed of 200 mm / min based on JIS K 6251.
[Heat aging characteristics]
For the test sheet prepared in the same manner as in the case of tensile strength / elongation, the tensile strength and tensile elongation after heat aging (120 ° C. × 120 hours) were determined based on JIS K 6251 under the conditions of a tensile speed of 200 mm / min. The tensile strength residual ratio and the tensile elongation residual ratio with respect to the tensile strength and tensile elongation measured in the same manner before heat aging were calculated.
[Oxygen index]
The test sheet produced in the same manner as in the case of tensile strength / elongation was measured according to JIS K7201-2.
これらの結果を表1に示す。 These results are shown in Table 1.
表1から明らかなように、実施例1〜8はいずれもムーニー粘度、引張強さ・伸び(初期特性、熱老化特性)、酸素指数において、良好な結果が得られた。
また、クロロスルホン化ポリオレフィン100質量部に対し、テルペン系水素添加樹脂を4.0〜20.0質量部、ビスフェノールA型エポキシ樹脂を7.0〜25.0質量部、γ−アミノプロピルトリエトキシシランを0.7〜3.5質量部とすることで、引張強さ・伸び(初期特性)においてさらに良好な結果が得られた(実施例3〜7)。
さらに、クロロスルホン化ポリオレフィン100質量部に対し、テルペン系水素添加樹脂を6.0〜15.0質量部、ビスフェノールA型エポキシ樹脂を10.0〜20.0質量部、γ−アミノプロピルトリエトキシシランを0.7〜3.0質量部とすることで、引張強さ・伸び(熱老化特性)においてさらに良好な結果が得られた(実施例5)。
As is clear from Table 1, in Examples 1 to 8, good results were obtained in Mooney viscosity, tensile strength / elongation (initial characteristics, thermal aging characteristics), and oxygen index.
In addition, 4.0 to 20.0 parts by mass of a terpene-based hydrogenated resin, 7.0 to 25.0 parts by mass of a bisphenol A type epoxy resin, and γ-aminopropyltriethoxy with respect to 100 parts by mass of chlorosulfonated polyolefin. By setting the silane to 0.7 to 3.5 parts by mass, better results were obtained in tensile strength and elongation (initial characteristics) (Examples 3 to 7).
Furthermore, with respect to 100 parts by mass of chlorosulfonated polyolefin, 6.0 to 15.0 parts by mass of terpene-based hydrogenated resin, 10.0 to 20.0 parts by mass of bisphenol A type epoxy resin, and γ-aminopropyltriethoxy By setting the silane to 0.7 to 3.0 parts by mass, better results were obtained in tensile strength / elongation (thermal aging characteristics) (Example 5).
10…耐放射線性電線・ケーブル、11…導体、12…絶縁体、13…シース。
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