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JP5232716B2 - Wiring board connector connection structure - Google Patents

Wiring board connector connection structure Download PDF

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Publication number
JP5232716B2
JP5232716B2 JP2009107727A JP2009107727A JP5232716B2 JP 5232716 B2 JP5232716 B2 JP 5232716B2 JP 2009107727 A JP2009107727 A JP 2009107727A JP 2009107727 A JP2009107727 A JP 2009107727A JP 5232716 B2 JP5232716 B2 JP 5232716B2
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Prior art keywords
wiring board
connector
terminal
connection structure
connection
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JP2009107727A
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Japanese (ja)
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JP2010257821A (en
Inventor
守 澤井
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Yazaki Corp
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Yazaki Corp
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Priority to JP2009107727A priority Critical patent/JP5232716B2/en
Priority to US13/146,682 priority patent/US8282403B2/en
Priority to CN201080009414.0A priority patent/CN102334389B/en
Priority to EP10722790.2A priority patent/EP2425689B1/en
Priority to PCT/JP2010/057843 priority patent/WO2010126159A1/en
Publication of JP2010257821A publication Critical patent/JP2010257821A/en
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Publication of JP5232716B2 publication Critical patent/JP5232716B2/en
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/71—Coupling devices for rigid printing circuits or like structures
    • H01R12/712—Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit
    • H01R12/714—Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit with contacts abutting directly the printed circuit; Button contacts therefore provided on the printed circuit
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/71—Coupling devices for rigid printing circuits or like structures
    • H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
    • H01R12/721—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures cooperating directly with the edge of the rigid printed circuits
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/11—Printed elements for providing electric connections to or between printed circuits
    • H05K1/117—Pads along the edge of rigid circuit boards, e.g. for pluggable connectors
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/4092—Integral conductive tabs, i.e. conductive parts partly detached from the substrate
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/02—Details
    • H05K1/0213—Electrical arrangements not otherwise provided for
    • H05K1/0263—High current adaptations, e.g. printed high current conductors or using auxiliary non-printed means; Fine and coarse circuit patterns on one circuit board
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/03—Conductive materials
    • H05K2201/0332—Structure of the conductor
    • H05K2201/0335—Layered conductors or foils
    • H05K2201/0352—Differences between the conductors of different layers of a multilayer
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/03—Conductive materials
    • H05K2201/0332—Structure of the conductor
    • H05K2201/0388—Other aspects of conductors
    • H05K2201/0397—Tab
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007—Types of components
    • H05K2201/10189—Non-printed connector
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10431—Details of mounted components
    • H05K2201/10439—Position of a single component
    • H05K2201/10446—Mounted on an edge
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/20—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern
    • H05K3/202—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern using self-supporting metal foil pattern

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Structure Of Printed Boards (AREA)
  • Connection Or Junction Boxes (AREA)

Description

本発明は、均熱プレートを備えた配線基板に係り、特に該配線基板にコネクタを接続する際の接続構造に関する。   The present invention relates to a wiring board provided with a soaking plate, and more particularly to a connection structure when a connector is connected to the wiring board.

例えば、車両に搭載される配線基板は、側辺部にコネクタを接続し、このコネクタを介してワイヤハーネスと接続する構成のものが多く用いられている（例えば、特許文献１参照）。図６は、従来における配線基板のコネクタ接続構造を示す斜視図、図７（ａ）は同平面図、（ｂ）は同正面図（Ｂ−Ｂ′断面図）、（ｃ）は同側面図である。図７（ａ）に示すように、配線基板１０１の表面には、大電流用の回路パターン１０２ａ、及び小電流用の回路パターン１０２ｂが形成されている。また、配線基板１０１は、図中左側、及び右側の領域が端子接続エリア１０１ａとされ、中央の領域が部品配置エリア１０１ｂとされている。   For example, a wiring board mounted on a vehicle is often used with a configuration in which a connector is connected to a side portion and connected to a wire harness via the connector (see, for example, Patent Document 1). 6 is a perspective view showing a conventional connector connection structure of a wiring board, FIG. 7A is a plan view thereof, FIG. 6B is a front view thereof (BB 'sectional view), and FIG. It is. As shown in FIG. 7A, on the surface of the wiring substrate 101, a circuit pattern 102a for large current and a circuit pattern 102b for small current are formed. In addition, the left and right regions of the wiring substrate 101 in the figure are terminal connection areas 101a, and the central region is a component placement area 101b.

端子接続エリア１０１ａには、複数のスルーホール１０３（１０３ａ〜１０３ｃ）が３列に設けられ、各スルーホール１０３には、それぞれＬ字端子１０４（１０４ａ〜１０４ｃ）が接続されている。この際、図７（ｂ）に示すように、端部から１列目に形成されたスルーホール１０３ｃに接続されるＬ字端子１０４ｃは、符号ｈ１の高さで直角に折れ曲がり、２列目に形成されたスルーホール１０３ｂに接続されるＬ字端子１０４ｂは、符号ｈ２（＞ｈ１）に示す高さで直角に折れ曲がり、更に、３列目に形成されたスルーホール１０３ａに接続されるＬ字端子１０４ａは、符号ｈ３（＞ｈ２）に示す高さで直角に折れ曲がっている。   A plurality of through holes 103 (103a to 103c) are provided in three rows in the terminal connection area 101a, and L-shaped terminals 104 (104a to 104c) are connected to the through holes 103, respectively. At this time, as shown in FIG. 7B, the L-shaped terminal 104c connected to the through hole 103c formed in the first row from the end is bent at a right angle at the height of the symbol h1, and the second row. The L-shaped terminal 104b connected to the formed through-hole 103b bends at a right angle at the height indicated by the symbol h2 (> h1), and is further connected to the through-hole 103a formed in the third row. 104a is bent at a right angle at the height indicated by the symbol h3 (> h2).

そして、図７（ｃ）に示すように、コネクタ１０５には、上段、中段、下段の３段構造となった貫通孔１０６（１０６ａ〜１０６ｃ）が形成され、各Ｌ字端子１０４ａ〜１０４ｃは、各挿通孔１０６ａ〜１０６ｃを貫通してコネクタ１０５の内部に突出する。更に、コネクタ１０５が配線基板１０１に固定される。従って、コネクタ１０５を用いてワイヤハーネス（図示省略）との接続が可能となる。   As shown in FIG. 7 (c), the connector 105 is formed with through holes 106 (106a to 106c) having a three-stage structure of an upper stage, a middle stage, and a lower stage, and the L-shaped terminals 104a to 104c are It penetrates through each of the insertion holes 106 a to 106 c and protrudes into the connector 105. Further, the connector 105 is fixed to the wiring board 101. Therefore, it is possible to connect to a wire harness (not shown) using the connector 105.

また、３列目に形成されたスルーホール１０３ａは大電流回路用として用いられ、大電流用の回路パターン１０２ａが接続される。更に、１列目及び２列目に形成されたスルーホール１０３ｃ、１０３ｂは小電流回路用として用いられ、小電流用の回路パターン１０２ｂが接続される。   The through-hole 103a formed in the third row is used for a large current circuit, and a large current circuit pattern 102a is connected thereto. Further, the through holes 103c and 103b formed in the first and second rows are used for a small current circuit, and a circuit pattern 102b for small current is connected.

また、部品配置エリア１０１ｂには、リレー等の各種電子部品（図示省略）が搭載され、これらの電子部品は、各回路パターン１０２ａ、１０２ｂを介して各スルーホール１０３ａ〜１０３ｃに接続される。   In addition, various electronic components (not shown) such as relays are mounted in the component arrangement area 101b, and these electronic components are connected to the through holes 103a to 103c via the circuit patterns 102a and 102b.

そして、このような従来の配線基板１０１では、コネクタ１０５を接続する側辺に端子接続エリア１０１ａを設ける必要があり、また、端子接続エリア１０１ａは、多くのスルーホール１０３にＬ字端子１０４を接続するために、それぞれ高さ（ｈ１〜ｈ３）の異なるＬ字端子１０４（１０４ａ〜１０４ｃ）が配置され、Ｌ字端子１０４が密集するので、端子接続エリア１０１ａに回路パターン１０２を形成するスペースを多く取ることができない。   In such a conventional wiring board 101, it is necessary to provide a terminal connection area 101 a on the side to which the connector 105 is connected, and the terminal connection area 101 a connects the L-shaped terminal 104 to many through holes 103. Therefore, the L-shaped terminals 104 (104a to 104c) having different heights (h1 to h3) are arranged and the L-shaped terminals 104 are densely packed, so that a large space for forming the circuit pattern 102 in the terminal connection area 101a is provided. I can't take it.

特開２００６−３３３５８３号公報JP 2006-333583 A

上述したように、従来における配線基板では、配線基板１０１の端子接続エリア１０１ａに設けられる複数のスルーホール１０３ａ〜１０３ｃに対し、３段階に高さの異なるＬ字端子１０４ａ〜１０４ｃを接続するので、Ｌ字端子１０４ａ〜１０４ｃを接続するために多くのスペースが必要となり、多くの部品配置エリアを確保できないという問題が発生していた。   As described above, in the conventional wiring board, the L-shaped terminals 104a to 104c having different heights are connected in three stages to the plurality of through holes 103a to 103c provided in the terminal connection area 101a of the wiring board 101. A large amount of space is required to connect the L-shaped terminals 104a to 104c, and there is a problem that a large number of component placement areas cannot be secured.

本発明は、このような従来の課題を解決するためになされたものであり、その目的とするところは、配線基板上により多くの部品配置エリアを確保することのできる配線基板のコネクタ接続構造を提供することにある。   The present invention has been made to solve such a conventional problem, and an object of the present invention is to provide a connector connection structure for a wiring board that can secure a larger component placement area on the wiring board. It is to provide.

上記目的を達成するため、本願請求項１に記載の発明は、内部に均熱プレートを備えた配線基板にコネクタを接続するコネクタ接続構造において、前記配線基板は、少なくとも一つの直線形状の側辺を有し、且つ、前記配線基板の中間層に形成され前記側辺から外側に突出する突起型端子を備え、前記コネクタには、前記突起型端子を挿通可能な貫通孔が形成され、前記貫通孔に前記前記突起型端子に挿通させて、前記コネクタを前記配線基板に接続したことを特徴とする。   In order to achieve the above object, the invention according to claim 1 of the present application is a connector connection structure in which a connector is connected to a wiring board provided with a heat equalizing plate therein, and the wiring board has at least one linear side. And a protrusion-type terminal formed in an intermediate layer of the wiring board and protruding outward from the side, wherein the connector is formed with a through-hole through which the protrusion-type terminal can be inserted. The connector is connected to the wiring board by inserting the protruding terminal into a hole.

請求項２に記載の発明は、内部に均熱プレートを備えた配線基板にコネクタを接続するコネクタ接続構造において、前記配線基板は、少なくとも一つの直線形状の側辺を有し、且つ、前記配線基板の中間層に形成され前記側辺から外側に突出した突起型端子と、前記配線基板の表面層に形成された平板型端子と、を有し、前記コネクタは、前記平板型端子と接続する導電性の接続線を備え、且つ、前記突起型端子を挿通可能な貫通孔が形成され、前記接続線と前記平板型端子を接続し、且つ、前記貫通孔に前記前記突起型端子に挿通させて、前記コネクタを前記配線基板に接続したことを特徴とする。   The invention according to claim 2 is a connector connection structure in which a connector is connected to a wiring board having a soaking plate inside, and the wiring board has at least one linear side, and the wiring A protruding terminal formed on an intermediate layer of the substrate and projecting outward from the side edge; and a flat terminal formed on a surface layer of the wiring substrate, wherein the connector is connected to the flat terminal. A through hole provided with a conductive connection line and capable of inserting the protruding terminal is formed, the connecting line and the flat plate terminal are connected, and the through hole is inserted into the protruding terminal. The connector is connected to the wiring board.

請求項３に記載の発明は、前記平板型端子は、前記側辺に沿って複数個配置され、前記接続線は、前記コネクタを前記配線基板に接続した際の、前記側辺の方向に向けて複数個設けられ、且つ、前記配線基板の法線方向に向けて交互に段違い配置されることを特徴とする。   According to a third aspect of the present invention, a plurality of the flat terminals are arranged along the side edges, and the connection lines are directed in the direction of the side edges when the connector is connected to the wiring board. And a plurality of steps are alternately arranged in the normal direction of the wiring board.

請求項４に記載の発明は、前記配線基板は、大電流回路及び小電流回路を備え、前記突起型端子は大電流回路の接続用端子として使用し、前記平板型端子と接続された接続線は、小電流回路の接続用端子として使用することを特徴とする。   According to a fourth aspect of the present invention, the wiring board includes a large current circuit and a small current circuit, the protruding terminal is used as a connection terminal for the large current circuit, and the connection line is connected to the flat terminal. Is used as a connection terminal of a small current circuit.

請求項５に記載の発明は、前記均熱プレート及び前記突起型端子は、前記配線基板内部の同一層に設けられることを特徴とする。   The invention according to claim 5 is characterized in that the soaking plate and the protruding terminal are provided in the same layer inside the wiring board.

請求項１の発明では、配線基板の中間層に形成された突起型端子をコネクタに形成された貫通孔に挿通してコネクタを配線基板に接続するので、配線基板の表面で接続する接続線の本数を削減でき、配線基板内での端子を接続するエリアを縮小することができる。このため、配線基板全体を小型化することができ、ひいては設置スペースを小さくし、且つコストダウンを図ることができる。   In the first aspect of the present invention, since the protruding terminal formed in the intermediate layer of the wiring board is inserted into the through hole formed in the connector and the connector is connected to the wiring board, the connection line connected on the surface of the wiring board The number can be reduced, and the area for connecting the terminals in the wiring board can be reduced. For this reason, the whole wiring board can be reduced in size, and as a result, the installation space can be reduced and the cost can be reduced.

請求項２の発明では、コネクタに設けられる接続線を外部に突出させ、この接続線の先端部を下方に屈曲させて配線基板の表面に形成された平板型端子に接続しており、スルーホールを用いる構成としていないので配線基板内での端子を接続するエリアをより一層縮小することができる。   In the invention of claim 2, the connecting wire provided in the connector protrudes to the outside, and the tip of the connecting wire is bent downward to be connected to the flat terminal formed on the surface of the wiring board. Therefore, the area for connecting the terminals in the wiring board can be further reduced.

請求項３の発明では、コネクタに設けられる複数の接続線が、配線基板の法線方向に向けて交互に段違い配置される（即ち、千鳥状に配置される）ので、複数の接続線を輻輳することなく平板状端子に接続することができる。   In the invention of claim 3, since the plurality of connection lines provided on the connector are alternately arranged in the normal direction of the wiring board (that is, arranged in a staggered manner), the plurality of connection lines are congested. It is possible to connect to the flat terminal without doing.

請求項４の発明では、配線基板１０の内部に設けられた突起型端子を大電流用回路の接続用端子として使用し、平板型端子と接続する接続線を小電流用回路の接続用端子として使用するので、大電流用回路と小電流用回路を容易に区分して配線基板内に回路パターンを配索することができる。   In the invention of claim 4, the protruding terminal provided inside the wiring board 10 is used as a connection terminal for the large current circuit, and the connection line connected to the flat plate terminal is used as the connection terminal for the small current circuit. Since it is used, the circuit pattern can be routed in the wiring board by easily dividing the circuit for large current and the circuit for small current.

請求項５の発明では、均熱プレート及び突起型端子を、配線基板内の同一の層に設ける構成とするので、均熱プレート及び突起型端子を同一の工程で作製することができ、作製工数を低減することができる。   In the invention of claim 5, since the soaking plate and the protruding terminal are provided in the same layer in the wiring board, the soaking plate and the protruding terminal can be manufactured in the same process, and the number of manufacturing steps Can be reduced.

本発明の一実施形態に係る配線基板のコネクタ接続構造を示す斜視図である。It is a perspective view which shows the connector connection structure of the wiring board which concerns on one Embodiment of this invention. 本発明の一実施形態に係る配線基板のコネクタ接続構造の平面図、正面図（Ａ−Ａ′断面図）、及び側面図である。It is a top view, a front view (AA 'sectional view), and a side view of a connector connection structure of a wiring board according to an embodiment of the present invention. 本発明の一実施形態に係る配線基板のコネクタ接続構造の、メタルプレート及び突起型端子を作製する段階を示す説明図である。It is explanatory drawing which shows the step which produces the metal plate and protrusion type terminal of the connector connection structure of the wiring board which concerns on one Embodiment of this invention. 本発明の一実施形態に係る配線基板のコネクタ接続構造の、プリプレグを作製する段階を示す説明図である。It is explanatory drawing which shows the step which produces the prepreg of the connector connection structure of the wiring board which concerns on one Embodiment of this invention. 本発明の一実施形態に係る配線基板のコネクタ接続構造の、回路パターンを作製する段階を示す説明図である。It is explanatory drawing which shows the step which produces the circuit pattern of the connector connection structure of the wiring board which concerns on one Embodiment of this invention. 従来における配線基板のコネクタ接続構造を示す斜視図である。It is a perspective view which shows the connector connection structure of the wiring board in the past. 従来における配線基板のコネクタ接続構造の平面図、正面図（Ｂ−Ｂ′断面図）、及び側面図である。It is the top view, front view (BB 'sectional drawing), and side view of the connector connection structure of the conventional wiring board.

以下、本発明の実施形態を図面に基づいて説明する。図１は本発明の一実施形態に係る配線基板のコネクタ接続構造を示す斜視図、図２（ａ）は同平面図、図２（ｂ）は同正面図（Ａ−Ａ′断面図）、図２（ｃ）は同側面図である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 is a perspective view showing a connector connection structure of a wiring board according to an embodiment of the present invention, FIG. 2 (a) is a plan view thereof, FIG. 2 (b) is a front view thereof (A-A 'sectional view), FIG. 2C is a side view of the same.

図示のように、本実施形態に係る配線基板１０は、全体が矩形状をなしており、図中左端及び右端が凹形状に切り欠かれ、切り欠かれた部分の内側の辺が側辺Ｐ（直線形状の側辺）とされている。また、図１に示すように、配線基板１０の表面には、各種の電子部品２０が搭載されている。   As shown in the figure, the wiring board 10 according to the present embodiment has a rectangular shape as a whole, the left end and the right end in the figure are notched in a concave shape, and the inner side of the notched portion is the side P. (Straight side). As shown in FIG. 1, various electronic components 20 are mounted on the surface of the wiring board 10.

更に、図２（ａ）に示すように、配線基板１０の左右の領域がそれぞれ端子接続エリア１０ａとされ、中央部の領域が部品配置エリア１０ｂとされている。端子接続エリア１０ａは主としてコネクタ接続用の電線を接続するための領域であり、部品配置エリア１０ｂは電子回路を構成する各種の電子部品（図１に示す電子部品２０）を配置するための領域である。   Further, as shown in FIG. 2A, the left and right regions of the wiring board 10 are respectively terminal connection areas 10a, and the central region is a component placement area 10b. The terminal connection area 10a is an area mainly for connecting a connector connecting wire, and the component arrangement area 10b is an area for arranging various electronic components (electronic component 20 shown in FIG. 1) constituting an electronic circuit. is there.

配線基板１０の内部層には金属製のメタルプレート（均熱プレート）１１が設けられ（図２（ｂ）参照）、更に、このメタルプレート１１と同一層に、メタルプレート１１と同一の材料で構成される短冊形状の突起型端子１２がほぼ等間隔で複数個（図２（ａ）に示す例では、５個）設けられている。各突起型端子１２は、その一部が側辺Ｐから外側に突出している。また、少なくとも一つの突起型端子１２にはスルーホール１３が形成され、該スルーホール１３は、配線基板１０の表面に形成される大電流回路接続用の回路パターン１４に接続される。この回路パターン１４は、部品配置エリア１０ｂ内に設けられる大電流回路用の電子部品に接続される。   A metal metal plate (soaking plate) 11 is provided in the inner layer of the wiring board 10 (see FIG. 2B), and the same material as the metal plate 11 is formed on the same layer as the metal plate 11. A plurality of strip-shaped protruding terminals 12 (five in the example shown in FIG. 2A) are provided at substantially equal intervals. A part of each protruding terminal 12 protrudes outward from the side P. Further, a through hole 13 is formed in at least one protruding terminal 12, and the through hole 13 is connected to a circuit pattern 14 for connecting a large current circuit formed on the surface of the wiring substrate 10. The circuit pattern 14 is connected to an electronic component for a large current circuit provided in the component arrangement area 10b.

配線基板１０の表面には、各端子接続エリア１０ａに設けられる側辺Ｐに沿って複数のパッド（平板型端子）１５がほぼ等間隔で設けられており、各パッド１５は小電流回路接続用の回路パターン１６に接続される。この回路パターン１６は、部品配置エリア１０ｂ内に設けられる小電流回路用の電子部品に接続される。   On the surface of the wiring board 10, a plurality of pads (plate type terminals) 15 are provided at substantially equal intervals along the side P provided in each terminal connection area 10a. Each pad 15 is used for connecting a small current circuit. The circuit pattern 16 is connected. The circuit pattern 16 is connected to an electronic component for a small current circuit provided in the component arrangement area 10b.

更に、側辺Ｐには、この側辺Ｐとほぼ同一の長さを有するコネクタ１７が取り付けられ、該コネクタ１７を介して、配線基板１０とワイヤハーネス（図示省略）が接続される。   Further, a connector 17 having substantially the same length as the side P is attached to the side P, and the wiring board 10 and a wire harness (not shown) are connected through the connector 17.

コネクタ１７は、図２（ｃ）に示すように、複数（図では５個）の矩形状の貫通孔２１が形成され、更に、複数本（図では１２本）の金属製の接続線２２が設けられている。この接続線２２は、図２（ａ）に示すように、コネクタ１７の図中左側の端面から外側に突出し、その先端部が図２（ｂ）に示すように下方に向けて屈曲している。また、各接続線２２は、図２（ｃ）に示すように、千鳥状に配置されている。即ち、配線基板１０の法線方向に向けて交互に段違い配置されている。そして、各接続線２２の先端部は、後述するように、パッド１５に接続される。   As shown in FIG. 2 (c), the connector 17 has a plurality (five in the figure) of rectangular through holes 21 and a plurality (twelve in the figure) of metal connecting wires 22 formed therein. Is provided. As shown in FIG. 2 (a), the connecting line 22 protrudes outward from the left end face of the connector 17 in the drawing, and its distal end portion is bent downward as shown in FIG. 2 (b). . Moreover, each connection line 22 is arrange | positioned in zigzag form, as shown in FIG.2 (c). That is, the steps are alternately arranged in the normal direction of the wiring board 10. And the front-end | tip part of each connection line 22 is connected to the pad 15 so that it may mention later.

コネクタ１７の２つの側面には、それぞれ固定孔２３が形成されたブラケット１８が設けられている。そして、配線基板１０に設けられた突起型端子１２をコネクタ１７に形成された貫通孔２１に通して、コネクタ１７を配線基板１０に装着し、更に、ブラケット１８に形成された固定孔２３、及び配線基板１０に形成された固定孔２４を通るようにネジ１９を挿通して、コネクタ１７を配線基板１０に固定する。その結果、貫通孔２１を経てコネクタ１７内に導入された突起型端子１２を、該コネクタ１７を介して接続されるワイヤハーネス（図示省略）と接続するための端子として使用することができる。   On the two side surfaces of the connector 17, brackets 18 each having a fixing hole 23 are provided. Then, the protruding terminals 12 provided on the wiring board 10 are passed through the through holes 21 formed in the connector 17, the connector 17 is mounted on the wiring board 10, and the fixing holes 23 formed in the bracket 18, and A screw 19 is inserted through the fixing hole 24 formed in the wiring board 10 to fix the connector 17 to the wiring board 10. As a result, the protruding terminal 12 introduced into the connector 17 through the through hole 21 can be used as a terminal for connecting to a wire harness (not shown) connected via the connector 17.

そして、各突起型端子１２はスルーホール１３を介して、配線基板１０の表面に形成された大電流回路接続用の回路パターン１４に接続されるので、突起型端子１２を用いて大電流回路への接続が可能となる。   Each protruding terminal 12 is connected to a circuit pattern 14 for connecting a large current circuit formed on the surface of the wiring board 10 through a through hole 13. Can be connected.

また、各接続線２２の先端部を、複数設けられた各パッド１５上に配置して両者を接触させ、半田付けして固定する。従って、コネクタ１７に設けられた接続線２２を、該コネクタ１７を介して接続されるワイヤーハーネスと接続するための端子として使用することができる。そして、各パッド１５は配線基板１０の表面に形成された小電流回路接続用の回路パターン１６に接続されるので、パッド１５を用いて小電流回路への接続が可能となる。   Moreover, the front-end | tip part of each connection line 22 is arrange | positioned on each provided pad 15, a both are contacted, and it fixes by soldering. Therefore, the connection line 22 provided on the connector 17 can be used as a terminal for connecting to a wire harness connected via the connector 17. Since each pad 15 is connected to a circuit pattern 16 for connecting a small current circuit formed on the surface of the wiring substrate 10, the pad 15 can be connected to a small current circuit.

次に、上述した配線基板を製造する手順を、図３〜図５を参照して説明する。まず、メタルプレート１１及び突起型端子１２の材料となる金属板２５を、エッチング、或いはプレス加工により、図３に示す如くの形状に加工する。具体的には、「Ｈ」形状のメタルプレート（均熱プレート）１１と、左右にそれぞれ５個ずつ設けられる短冊形状の突起型端子１２を形成する。なお、図３に示す例では、メタルプレート１１と突起型端子１２を切り離す構成としているが、後述するように使用用途に応じて、メタルプレート１１と少なくとも１つの突起型端子１２を接続する構成とすることも可能である。   Next, a procedure for manufacturing the above-described wiring board will be described with reference to FIGS. First, the metal plate 25 used as the material of the metal plate 11 and the protruding terminal 12 is processed into a shape as shown in FIG. 3 by etching or pressing. Specifically, an “H” -shaped metal plate (heat equalizing plate) 11 and strip-shaped protruding terminals 12 provided on the left and right sides are formed. In the example shown in FIG. 3, the metal plate 11 and the protruding terminal 12 are separated from each other. However, as will be described later, the metal plate 11 and at least one protruding terminal 12 are connected according to the intended use. It is also possible to do.

次いで、図４に示すように、金属箔を備えたプリプレグ３１を金属板２５の片面或いは両面に積層し、このプリプレグ３１を加熱プレスすることにより、配線基板１０の外形を作製する。更に、スルーホール１３、及び固定孔２４を穿設し、その後、メタルプレート１１及び突起型端子１２周辺のリブ２６をプレス、或いはルータ等により切断する。   Next, as shown in FIG. 4, a prepreg 31 provided with a metal foil is laminated on one or both sides of the metal plate 25, and the prepreg 31 is heated and pressed to produce the outer shape of the wiring board 10. Further, the through hole 13 and the fixing hole 24 are formed, and then the rib 26 around the metal plate 11 and the protruding terminal 12 is cut by a press or a router.

その後、プリプレグ３１の表面に回路パターンをマスキングし、エッチングして所望する回路を形成する。その結果、図５に示すように、回路パターン１４，１６、スルーホール１３、及びパッド１５が形成された配線基板１０が形成されることになる。   Thereafter, a circuit pattern is masked on the surface of the prepreg 31 and etched to form a desired circuit. As a result, as shown in FIG. 5, the wiring substrate 10 on which the circuit patterns 14 and 16, the through holes 13 and the pads 15 are formed is formed.

このようにして、本実施形態に係る配線基板のコネクタ接続構造では、配線基板１０の中間層に設けられその一部が外部に突出した突起型端子１２を、コネクタ１７に形成された貫通孔２１に通して、配線基板１０にコネクタ１７を接続するので、従来のように配線基板１０の表面で、大電流回路用の接続線（図７に示したＬ字端子１０４ａ）と大電流回路接続用の回路パターンを接続する必要が無い。従って、大電流回路用の接続線を接続するためのスペースを割愛することができ、端子接続エリア１０ａを小さくすることができる。   Thus, in the connector connection structure of the wiring board according to the present embodiment, the protruding terminal 12 provided in the intermediate layer of the wiring board 10 and partially protruding to the outside is provided with the through hole 21 formed in the connector 17. Since the connector 17 is connected to the wiring board 10 through the wiring board 10, the connection line for the large current circuit (L-shaped terminal 104 a shown in FIG. 7) and the connection for the large current circuit are provided on the surface of the wiring board 10 as in the past. There is no need to connect the circuit pattern. Therefore, the space for connecting the connection line for the large current circuit can be omitted, and the terminal connection area 10a can be reduced.

また、コネクタ１７の端面より突出した接続線２２の先端部を下方に屈曲させてパッド１５に接触させ、半田で接続するので、従来のようにスルーホール（図７の１０３ａ〜１０３ｃ）を用いる必要がなく、端子接続エリア１０ａをより一層小さくすることができる。   Further, since the tip end portion of the connecting wire 22 protruding from the end face of the connector 17 is bent downward and brought into contact with the pad 15 and connected with solder, it is necessary to use through holes (103a to 103c in FIG. 7) as in the conventional case. The terminal connection area 10a can be further reduced.

このため、相対的に部品配置エリア１０ｂを大きくすることができ、配線基板１０上により多くの電子部品を搭載することができる。また、搭載する電子部品が同一であれば、配線基板１０全体を小型化することができ、配線基板１０を電気接続箱（図示省略）内に収納する場合には、電気接続箱全体の小型化、低コスト化を図ることができる。   For this reason, the component arrangement area 10 b can be relatively enlarged, and more electronic components can be mounted on the wiring board 10. Further, if the electronic components to be mounted are the same, the entire wiring board 10 can be reduced in size, and when the wiring board 10 is housed in an electric connection box (not shown), the entire electric connection box is reduced in size. Cost reduction can be achieved.

更に、図２（ｃ）に示したように、コネクタ１７に取り付けられる接続線２２は、千鳥状に配置されるので、接続線２２の本数が多くなった場合であっても、各接続線２２の先端部を輻輳することなく整然として各パッド１５に接続することができる。   Further, as shown in FIG. 2C, the connection lines 22 attached to the connector 17 are arranged in a staggered manner, so that even if the number of the connection lines 22 is increased, each connection line 22 is provided. Can be connected to each pad 15 in an orderly manner without congesting.

また、メタルプレート１１と突起型端子１２は、配線基板１０内の同一の層に設けられ、図３に示したように同一の金属板２５から作製されるので、メタルプレート１１の積層工程と同一の工程で突起型端子１２を作製することができ、突起型端子１２を別途作製する工程が不要であり、作製工数を低減することができる。   Further, the metal plate 11 and the protruding terminal 12 are provided in the same layer in the wiring substrate 10 and are manufactured from the same metal plate 25 as shown in FIG. The protruding terminal 12 can be manufactured in this step, and a process of separately manufacturing the protruding terminal 12 is not necessary, and the number of manufacturing steps can be reduced.

また、突起型端子１２を大電流回路に接続し、パッド１５を小電流回路に接続する構成とすることができるので、配線基板１０内に大電流用の電子部品、及び小電流用の電子部品を設け、且つ、これらの電子部品に回路パターンを容易に配索することができる。   In addition, since the protruding terminal 12 can be connected to a large current circuit and the pad 15 can be connected to a small current circuit, an electronic component for large current and an electronic component for small current are provided in the wiring board 10. And a circuit pattern can be easily routed to these electronic components.

以上、本発明の配線基板のコネクタ接続構造を図示の実施形態に基づいて説明したが、本発明はこれに限定されるものではなく、各部の構成は、同様の機能を有する任意の構成のものに置き換えることができる。   As mentioned above, although the connector connection structure of the wiring board of this invention was demonstrated based on embodiment of illustration, this invention is not limited to this, The structure of each part is a thing of arbitrary structures which have the same function Can be replaced.

例えば、上述した実施形態では、メタルプレート１１と突起型端子１２を切り離し、メタルプレート１１を熱拡散の目的で使用し、突起型端子１２を大電流回路の接続用端子として使用する例を説明したが、メタルプレート１１を少なくとも一つの突起型端子１２に接続し、メタルプレート１１を電極として使用することも可能である。   For example, in the above-described embodiment, an example has been described in which the metal plate 11 and the protruding terminal 12 are separated, the metal plate 11 is used for the purpose of heat diffusion, and the protruding terminal 12 is used as a connection terminal for a large current circuit. However, it is also possible to connect the metal plate 11 to at least one protruding terminal 12 and use the metal plate 11 as an electrode.

本発明は、メタルプレートを有する配線基板を小型化する上で極めて有用である。   The present invention is extremely useful for downsizing a wiring board having a metal plate.

Ｐ 側辺
１０ 配線基板
１０ａ 端子接続エリア
１０ｂ 部品配置エリア
１１ メタルプレート（均熱プレート）
１２ 突起型端子
１３ スルーホール
１４ 回路パターン（大電流回路接続用）
１５ パッド（平板型端子）
１６ 回路パターン（小電流回路接続用）
１７ コネクタ
１８ ブラケット
１９ ネジ
２０ 電子部品
２１ 貫通孔
２２ 接続線
２３，２４ 固定孔
２５ 金属板
２６ リブ
３１ プリプレグ
１０１ 配線基板
１０１ａ 端子接続エリア
１０１ｂ 部品配置エリア
１０２ａ，１０２ｂ 回路パターン
１０３ａ〜１０３ｃ スルーホール
１０４ａ〜１０４ｃ Ｌ字端子
１０５ コネクタ
１０６ａ〜１０６ｃ 貫通孔 P side 10 wiring board 10a terminal connection area 10b component placement area 11 metal plate (soaking plate)
12 Protrusion type terminal 13 Through hole 14 Circuit pattern (for connecting large current circuit)
15 Pad (Plate type terminal)
16 Circuit pattern (for small current circuit connection)
DESCRIPTION OF SYMBOLS 17 Connector 18 Bracket 19 Screw 20 Electronic component 21 Through-hole 22 Connection line 23, 24 Fixing hole 25 Metal plate 26 Rib 31 Pre-preg 101 Wiring board 101a Terminal connection area 101b Component arrangement area 102a, 102b Circuit pattern 103a-103c Through hole 104a- 104c L-shaped terminal 105 Connector 106a-106c Through hole

Claims (5)

内部に均熱プレートを備えた配線基板にコネクタを接続するコネクタ接続構造において、
前記配線基板は、少なくとも一つの直線形状の側辺を有し、且つ、前記配線基板の中間層に形成され前記側辺から外側に突出する突起型端子を備え、
前記コネクタには、前記突起型端子を挿通可能な貫通孔が形成され、
前記貫通孔に前記前記突起型端子に挿通させて、前記コネクタを前記配線基板に接続したことを特徴とする配線基板のコネクタ接続構造。 In the connector connection structure that connects the connector to the wiring board with a soaking plate inside,
The wiring board includes at least one linear side, and includes a protruding terminal that is formed in an intermediate layer of the wiring board and protrudes outward from the side.
The connector is formed with a through-hole through which the protruding terminal can be inserted,
A connector connection structure for a wiring board, wherein the connector is connected to the wiring board by inserting the protruding terminal into the through hole. 内部に均熱プレートを備えた配線基板にコネクタを接続するコネクタ接続構造において、
前記配線基板は、少なくとも一つの直線形状の側辺を有し、且つ、前記配線基板の中間層に形成され前記側辺から外側に突出した突起型端子と、前記配線基板の表面層に形成された平板型端子と、を有し、
前記コネクタは、前記平板型端子と接続する導電性の接続線を備え、且つ、前記突起型端子を挿通可能な貫通孔が形成され、
前記接続線と前記平板型端子を接続し、且つ、前記貫通孔に前記前記突起型端子に挿通させて、前記コネクタを前記配線基板に接続したことを特徴とする配線基板のコネクタ接続構造。 In the connector connection structure that connects the connector to the wiring board with a soaking plate inside,
The wiring board has at least one straight side, and is formed on the intermediate layer of the wiring board and protrudes outward from the side, and is formed on the surface layer of the wiring board. A flat plate type terminal,
The connector includes a conductive connection line connected to the flat terminal, and a through-hole through which the protruding terminal can be inserted is formed.
A connector connection structure for a wiring board, wherein the connector is connected to the wiring board by connecting the connecting wire and the flat terminal, and inserting the protruding terminal into the through hole. 前記平板型端子は、前記側辺に沿って複数個配置され、
前記接続線は、前記コネクタを前記配線基板に接続した際の、前記側辺の方向に向けて複数個設けられ、且つ、前記配線基板の法線方向に向けて交互に段違い配置されることを特徴とする請求項２に記載の配線基板のコネクタ接続構造。 A plurality of the flat terminals are arranged along the side edges,
A plurality of the connection lines are provided in the direction of the side when the connector is connected to the wiring board, and the connection lines are alternately arranged in the normal direction of the wiring board. The connector connection structure for a wiring board according to claim 2, wherein: 前記配線基板は、大電流回路及び小電流回路を備え、前記突起型端子は大電流回路の接続用端子として使用し、前記平板型端子と接続された接続線は、小電流回路の接続用端子として使用することを特徴とする請求項２または請求項３のいずれかに記載の配線基板のコネクタ接続構造。   The wiring board includes a large current circuit and a small current circuit, the protruding terminal is used as a connection terminal for the large current circuit, and the connection line connected to the flat plate type terminal is a connection terminal for the small current circuit. 4. The connector connection structure for a wiring board according to claim 2, wherein the connector connection structure is used as a wiring board. 前記均熱プレート及び前記突起型端子は、前記配線基板内部の同一層に設けられることを特徴とする請求項１〜４のいずれか１項に記載の配線基板のコネクタ接続構造。   5. The connector connection structure for a wiring board according to claim 1, wherein the soaking plate and the protruding terminal are provided in the same layer inside the wiring board. 6.
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US13/146,682 US8282403B2 (en) 2009-04-27 2010-04-27 Connecting unit
CN201080009414.0A CN102334389B (en) 2009-04-27 2010-04-27 Connecting unit
EP10722790.2A EP2425689B1 (en) 2009-04-27 2010-04-27 Connecting unit
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