JP5221921B2 - Impact rotary tool - Google Patents

Description

  The present invention relates to an impact rotary tool such as an impact wrench or an impact driver, which is used for tightening and loosening screws such as bolts and nuts.

  In the impact rotary tool, a hammer that is driven to rotate by transmitting the power of a motor hits the output shaft, thereby applying a strong impact force to the output shaft to rotate the output shaft. For this reason, a higher tightening torque can be obtained compared to a rotating tool that transmits the motor power to the speed reducer and directly rotates the output shaft by the output power of the speed reducer. Widely used in construction sites and assembly factories.

  By the way, when tightening a screw using an impact rotary tool, because of its high torque characteristics as described above, it is overtightened and damages bolts, nuts, and objects to be fastened. There is a case. On the other hand, if the operator performs the operation with fear of overtightening, the tightening torque may be insufficient and the object may not be fastened as desired. Therefore, the tightening torque is estimated from the hammer hit frequency, the output shaft rotation speed, etc. so that the screw can be tightened with an appropriate tightening torque, and the estimated tightening torque is a preset specified value. An impact rotary tool configured to stop the motor when reaching the value is known (for example, see Patent Document 1).

In this type of tool, when hammer impact is detected by an impact sensor or acceleration sensor, the vicinity of the position where the hammer collides with the output shaft, for example, the main body, so that the sensor can sensitively detect the impact force of the impact. There is one in which the sensor is provided behind the motor in the housing (for example, see Patent Document 2).
JP 2000-354976 A Japanese Patent No. 3264157

  However, in the conventional tools as described above, the sensor may erroneously detect hammering due to vibration caused by uneven rotation or eccentricity of the motor, or electromagnetic noise generated when the motor is driven. In addition, the detection performance of the sensor may deteriorate due to the heat generated by the motor or the speed reducer. Therefore, the tightening torque may not be accurately controlled.

  The present invention has been made to solve the above-described problem, and an object thereof is to provide an impact rotary tool capable of accurately controlling the tightening torque of a screw by accurately detecting hammering. And

In order to achieve the above object, the invention of claim 1 is directed to a motor, a hammer to which the rotational force of the motor is transmitted via a reduction gear that reduces the rotation of the motor at a predetermined reduction ratio, and the hammer. And a drive part having an anvil to which a rotational force is applied, an output shaft for transmitting the rotational force of the anvil to the screw, and extending substantially perpendicular to the longitudinal direction of the drive part. In an impact rotary tool comprising a grip part to be gripped and a rechargeable battery attached to an end of the grip part opposite to the side where the drive part is located, the anvil is struck by the hammer. is constituted by an impact sensor or an acceleration sensor detects that the, the side where the driving portion of the grip portion is positioned opposite detection in the rotation radial direction perpendicular to the output shaft As degree is high, and the striking detection sensor which is disposed toward the detection axis to the drive unit, and a heat insulating material provided between the rechargeable battery and the grip portion, from the detection result of the strike detection sensor A control unit that controls the tightening torque of the screw by stopping the motor according to information on the number of hits and the hit interval, and the rechargeable battery is covered with a metal cover, and the hit The detection sensor is disposed in the vicinity of the rechargeable battery so as to be shielded from external noise by the metal cover of the rechargeable battery attached to the grip part, and the sensor, the rechargeable battery, and the like. The heat insulating material is interposed between them.

According to the first aspect of the present invention, the impact detection sensor is located at a position away from the drive unit. Therefore, the influence of vibration caused by uneven rotation and eccentricity of the motor and electromagnetic noise generated during the drive of the motor on the impact detection. It can be eliminated and it is accurately detected that the anvil has been hit. Further, it is possible to prevent a decrease in detection performance of the sensor due to heat generated by the motor or the speed reducer. As a result, the tightening torque can be accurately controlled, and the tightening operation of the screw can be efficiently performed without damaging the bolt, the nut, and the object to be fastened. In addition, when the anvil is struck, the impact detection sensor can accurately detect the change in acceleration in the direction of the centrifugal force caused by the rotation of the tool about the output shaft. improves.

  An impact rotary tool according to an embodiment of the present invention will be described with reference to the drawings. FIG.1 and FIG.2 shows the external appearance structure of the impact rotary tool which concerns on this embodiment. An impact rotating tool (hereinafter referred to as this tool) 1 includes a driving unit 3 that rotates a bit 2 attached to a tip part by applying a striking force, a grip unit 4 that is substantially orthogonal to the longitudinal direction of the driving unit 3, and a drive A hit detection sensor 5 that detects a hit at the unit 3 and a control unit 6 that controls the drive unit 3 are provided. Here, the bit 2 has many types such as bolts and nuts according to the types of screws, and is detachably attached to the drive unit 3 by the socket 7.

  The drive unit 3 includes a motor 31 that is a drive source, a speed reducer 32 that is a transmission mechanism that reduces the rotation of the motor 31 at a predetermined reduction ratio, and a hammer to which the rotational force of the motor 31 is transmitted via the speed reducer 32. 33, an anvil 34 to which a rotational force is applied by being hit by the hammer 33, and an output shaft 35 that is fixed to the anvil 34 and transmits the rotational force to the bit 2 through the socket 7. The hammer 33 is attached to the anvil 34 via a cam mechanism (not shown) so as to be rotatable and movable in the axial direction, and further, an anvil is provided by a spring 36 provided between the speed reducer 32 and the hammer 33. 34 is spring biased. The hammer 33 is formed with a claw 33a that contacts the anvil 34 in the rotational direction. In the drive unit 3 configured as described above, when the load applied to the output shaft 35 is small, the claw portion 33a of the hammer 33 contacts the anvil 34, and the hammer 33 and the anvil 34 rotate integrally. On the other hand, when the load applied to the output shaft 35 is large, the hammer 33 moves back against the urging force of the spring 36 and the claw portion 33a does not come into contact with the anvil 34 due to the cam mechanism. The claw portion 33a comes into contact with the anvil 34 with a blow while rotating. Therefore, when the hammer 33 rotates more than a certain amount with respect to the anvil 34, the anvil 34 is hit by the hammer 33, and an impact force is applied to the anvil 34 in the rotating direction by this hitting, and the rotating force is increased. ing.

  The grip portion 4 is configured integrally with a main body housing 37 that accommodates the driving portion 3, and is formed to extend downward with respect to the main body housing 37 so as to be gripped by a user during operation. . A trigger switch 41 for starting the motor 31 and adjusting its rotation speed and a reverse switch 42 for switching the rotation direction of the motor 31 are provided on the front surface of the grip unit 4. A torque setting dial 43 for setting a screw tightening torque is provided on the rear surface of the grip portion 4. A rechargeable battery 8 covered with a metal cover is detachably provided at the lower end of the grip 4.

  The hit detection sensor 5 is an impact sensor, an acceleration sensor, or the like constituted by a piezoelectric element, and detects that the anvil 34 has been hit by the hammer 33 (hitting of the hammer 33). The impact detection sensor 5 is on the opposite side (lower end side) of the grip portion 4 to the side where the drive portion 3 is located, and the rechargeable battery 8 is shielded from external noise by the metal cover of the rechargeable battery 8. It is located in the vicinity. Further, the hit detection sensor 5 is arranged with the detection axis direction of the sensor directed in the direction of the arrow in the drawing so that the detection sensitivity in the rotational radius direction orthogonal to the output shaft 35 is increased. By disposing the hit detection sensor 5 in this way, when the tool 1 rotates around the output shaft 35 as the hammer 33 hits, centrifugal force acts on the hit detection sensor 5 in the rotational radial direction. Is detected by the impact detection sensor 5.

  When the user pulls in the trigger switch 41, the control unit 6 supplies power from the rechargeable battery 8 to the motor 31 and rotates at a rotation speed corresponding to the pull-in amount of the trigger switch 41 and in the rotation direction set by the reverse rotation switch 42. The motor 31 is rotated. Further, the control unit 6 stops the motor 31 according to the information on the number of hits and the hit interval obtained from the detection result of the hit detection sensor 5 based on the tightening torque set by the torque setting dial 43 by the user. Control the tightening torque of the screw. The control unit 6 has a built-in memory for storing a specified value table of the number of hits and the hit interval corresponding to the set tightening torque.

  Next, operation | movement of the control part 6 of the impact rotary tool 1 comprised as mentioned above is demonstrated. FIG. 3 shows a flowchart of the above operation. When the user pulls in the trigger switch 41, the control unit 6 starts the following operation. First, the rotation direction of the motor 31 is determined (# 1). When the motor 31 is rotating forward (Yes in # 1), the above-described specified value table corresponding to the tightening torque is read (# 2). When the motor 31 is rotating backward (No in # 1), the user Wait until the trigger switch 41 is released without performing the operations # 2 to # 6.

  Next, it is determined whether or not the hammer 33 has been hit (# 3). When the hit detection sensor 5 detects the hit (Yes in # 3), it starts counting the number of hits and measuring the hit interval based on the detection result of the hit detection sensor 5 (# 4). When it is not detected (No in # 3), it waits until a hit is detected.

  Next, it is determined whether or not the hit count and hit interval acquired in # 4 have reached the specified values read in # 2 (# 5). When the number of hits and the hit interval reach the specified values (Yes in # 5), the motor 31 is stopped. When the specified value has not been reached (No in # 5), the above determination is repeated. Finally, when the user releases the trigger switch 41, the operations of # 1 to # 6 described above are reset.

  According to the impact rotary tool 1 according to the present embodiment, since the impact detection sensor 5 is located away from the drive unit 3, vibration caused by uneven rotation or eccentricity of the motor 31 or electromagnetic generated during driving of the motor 31. The influence of noise on the hit detection can be eliminated, and the hit of the hammer 33 is accurately detected. Further, it is possible to prevent the detection performance of the impact detection sensor 5 from being lowered due to heat generated by the motor 31 and the speed reducer 32. As a result, the tightening torque can be accurately controlled, and the tightening operation of the screw can be efficiently performed without damaging the bolt, the nut, and the object to be fastened.

  In addition, this invention is not restricted to the structure of the said embodiment, A various deformation | transformation is possible in the range which does not change the meaning of invention. For example, the installation location of the hit detection sensor 5 in the grip portion 4 may be covered with a metal cover so as to prevent foreign noise from entering the hit detection sensor 5 more reliably. Furthermore, by providing a heat insulating material between the grip part 4 and the rechargeable battery 8, the deterioration of the detection performance of the impact detection sensor 5 due to the heat generated by the rechargeable battery 8 may be prevented.

The side view which shows the impact rotary tool which concerns on one Embodiment of this invention. The rear view which shows the impact rotary tool. The flowchart which shows the operation | movement procedure of the control part of the impact rotary tool.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Impact rotary tool 3 Drive part 4 Grip part 5 Impact detection sensor 6 Control part 8 Rechargeable battery 31 Motor 32 Reduction gear 33 Hammer 34 Anvil 35 Output shaft

Claims (1)

A motor, a hammer to which the rotational force of the motor is transmitted via a speed reducer that decelerates the rotation of the motor at a predetermined reduction ratio, an anvil to which the rotational force is applied by being hit by the hammer, and rotation of the anvil A drive unit having an output shaft for transmitting force to the screw; a grip portion extending substantially perpendicular to the longitudinal direction of the drive unit and gripped by a user during operation; and the drive unit of the grip unit In an impact rotary tool comprising a rechargeable battery attached to an end opposite to the side where the
It is composed of an impact sensor or an acceleration sensor that detects that the anvil has been struck by the hammer, and is on the opposite side of the grip portion from the side where the drive portion is located, in the rotational radius direction orthogonal to the output shaft. An impact detection sensor arranged with the detection axis facing the drive unit so that the detection sensitivity is high ,
A heat insulating material provided between the grip portion and the rechargeable battery;
A control unit for controlling the tightening torque of the screw by stopping the motor according to information on the number of hits and the hit interval obtained from the detection result of the hit detection sensor;
The rechargeable battery is covered with a metal cover,
The hit detection sensor is disposed in the vicinity of the rechargeable battery so as to be shielded from external noise by the metal cover of the rechargeable battery attached to the grip part in the grip part. An impact rotary tool , wherein the heat insulating material is interposed between the battery and the battery .

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