JP5209310B2 - Photosensitive resin composition, cured product thereof, and film containing the same - Google Patents
Photosensitive resin composition, cured product thereof, and film containing the same Download PDFInfo
- Publication number
- JP5209310B2 JP5209310B2 JP2007528210A JP2007528210A JP5209310B2 JP 5209310 B2 JP5209310 B2 JP 5209310B2 JP 2007528210 A JP2007528210 A JP 2007528210A JP 2007528210 A JP2007528210 A JP 2007528210A JP 5209310 B2 JP5209310 B2 JP 5209310B2
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- Japan
- Prior art keywords
- meth
- acrylate
- compound
- cured product
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000011342 resin composition Substances 0.000 title description 49
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 157
- -1 isocyanate compound Chemical class 0.000 claims description 145
- 150000001875 compounds Chemical class 0.000 claims description 50
- 239000000203 mixture Substances 0.000 claims description 50
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 46
- 229920005989 resin Polymers 0.000 claims description 40
- 239000011347 resin Substances 0.000 claims description 40
- 239000000047 product Substances 0.000 claims description 30
- 239000003795 chemical substances by application Substances 0.000 claims description 27
- 230000003287 optical effect Effects 0.000 claims description 27
- 239000012948 isocyanate Substances 0.000 claims description 24
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 claims description 16
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 claims description 12
- 239000011253 protective coating Substances 0.000 claims description 12
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 11
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical class CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 10
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 claims description 10
- 239000007795 chemical reaction product Substances 0.000 claims description 9
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 150000005846 sugar alcohols Polymers 0.000 claims description 8
- 238000010521 absorption reaction Methods 0.000 claims description 7
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 7
- 229920001223 polyethylene glycol Polymers 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000002202 Polyethylene glycol Substances 0.000 claims description 6
- 229920001451 polypropylene glycol Polymers 0.000 claims description 5
- 238000002834 transmittance Methods 0.000 claims description 5
- 239000007983 Tris buffer Substances 0.000 claims description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 3
- 239000005977 Ethylene Substances 0.000 claims 2
- NXCCCODUYQAIIG-UHFFFAOYSA-N C(C(C)(C)C)(=O)O.OC(O)C(C)(CO)C Chemical compound C(C(C)(C)C)(=O)O.OC(O)C(C)(CO)C NXCCCODUYQAIIG-UHFFFAOYSA-N 0.000 claims 1
- 239000003505 polymerization initiator Substances 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 description 45
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 33
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 27
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 18
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical group C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 17
- 239000003822 epoxy resin Substances 0.000 description 17
- 229920000647 polyepoxide Polymers 0.000 description 17
- 239000011248 coating agent Substances 0.000 description 15
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 14
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 13
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 12
- 239000010410 layer Substances 0.000 description 12
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical group C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 11
- 239000003112 inhibitor Substances 0.000 description 11
- 239000000976 ink Substances 0.000 description 11
- 238000005259 measurement Methods 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 10
- 150000002148 esters Chemical class 0.000 description 10
- 239000004417 polycarbonate Substances 0.000 description 10
- 229920000515 polycarbonate Polymers 0.000 description 10
- 239000004593 Epoxy Substances 0.000 description 9
- 125000002723 alicyclic group Chemical group 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 238000001723 curing Methods 0.000 description 9
- 238000005227 gel permeation chromatography Methods 0.000 description 9
- 238000002156 mixing Methods 0.000 description 9
- 239000000758 substrate Substances 0.000 description 9
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 8
- 239000004793 Polystyrene Substances 0.000 description 8
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- 239000007809 chemical reaction catalyst Substances 0.000 description 8
- 239000012975 dibutyltin dilaurate Substances 0.000 description 8
- 239000011521 glass Substances 0.000 description 8
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- 238000010992 reflux Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 229940113165 trimethylolpropane Drugs 0.000 description 8
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 7
- 125000002947 alkylene group Chemical group 0.000 description 7
- 229920000193 polymethacrylate Polymers 0.000 description 7
- 239000010703 silicon Substances 0.000 description 7
- 229910052710 silicon Inorganic materials 0.000 description 7
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 229930185605 Bisphenol Natural products 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- 239000005058 Isophorone diisocyanate Substances 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 150000002513 isocyanates Chemical class 0.000 description 6
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 6
- 229920005862 polyol Polymers 0.000 description 6
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical class OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 5
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 239000005062 Polybutadiene Substances 0.000 description 5
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 125000005442 diisocyanate group Chemical group 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 5
- 229910052753 mercury Inorganic materials 0.000 description 5
- 239000003208 petroleum Substances 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- 229920006267 polyester film Polymers 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 229940106691 bisphenol a Drugs 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 150000002009 diols Chemical class 0.000 description 4
- 125000003700 epoxy group Chemical group 0.000 description 4
- 238000005886 esterification reaction Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 239000011256 inorganic filler Substances 0.000 description 4
- 229910003475 inorganic filler Inorganic materials 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
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- 229930195734 saturated hydrocarbon Natural products 0.000 description 4
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical class CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- 239000013638 trimer Substances 0.000 description 4
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 3
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
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- 125000004122 cyclic group Chemical group 0.000 description 3
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- 150000002576 ketones Chemical class 0.000 description 3
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- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
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- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 2
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
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- 230000002378 acidificating effect Effects 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 2
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- 150000001298 alcohols Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
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- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 2
- ZFVMWEVVKGLCIJ-UHFFFAOYSA-N bisphenol AF Chemical compound C1=CC(O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(O)C=C1 ZFVMWEVVKGLCIJ-UHFFFAOYSA-N 0.000 description 2
- RNSLCHIAOHUARI-UHFFFAOYSA-N butane-1,4-diol;hexanedioic acid Chemical compound OCCCCO.OC(=O)CCCCC(O)=O RNSLCHIAOHUARI-UHFFFAOYSA-N 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
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- 238000005336 cracking Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 239000007888 film coating Substances 0.000 description 2
- 238000009501 film coating Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
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- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
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- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
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- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
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- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
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- 229920002050 silicone resin Polymers 0.000 description 1
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 description 1
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- 238000003860 storage Methods 0.000 description 1
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- 239000012756 surface treatment agent Substances 0.000 description 1
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- 239000000454 talc Substances 0.000 description 1
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- 238000009864 tensile test Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
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- 150000003573 thiols Chemical class 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- MYWQGROTKMBNKN-UHFFFAOYSA-N tributoxyalumane Chemical compound [Al+3].CCCC[O-].CCCC[O-].CCCC[O-] MYWQGROTKMBNKN-UHFFFAOYSA-N 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical compound CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
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- 239000011787 zinc oxide Substances 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
- C09D175/16—Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0047—Photosensitive materials characterised by additives for obtaining a metallic or ceramic pattern, e.g. by firing
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
- G11B7/241—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material
- G11B7/252—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers
- G11B7/254—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of protective topcoat layers
- G11B7/2542—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of protective topcoat layers consisting essentially of organic resins
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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Description
本発明は、破断点応力が高く耐擦傷性に優れた硬化皮膜(硬化物)を形成する感光性樹脂組成物、及びその硬化皮膜(硬化物)に関する。更にポリエステル、アクリル、ポリカーボネート、ポリエーテルスルホン等のプラスチックの表面硬度を向上し、尚且つ硬化収縮によるカールの少ない該硬化皮膜を有するフィルム、更には上記樹脂組成物及びその硬化物を用いた、特に硬化物の吸水率、硬化収縮率が低く、透明性、耐久性に優れた次世代高密度光ディスクに関する。 The present invention relates to a photosensitive resin composition that forms a cured film (cured product) having a high stress at break and excellent scratch resistance, and the cured film (cured product). Furthermore, the surface hardness of plastics such as polyester, acrylic, polycarbonate, polyethersulfone and the like, and a film having the cured film with less curling due to curing shrinkage, and further using the above resin composition and its cured product, The present invention relates to a next-generation high-density optical disk having a cured product with low water absorption and cure shrinkage and excellent transparency and durability.
現在、プラスチックは自動車業界、家電業界、電気電子業界を始めとして、産業界で大量に使われている。このようにプラスチックが大量に使われている理由はその加工の容易性、透明性等に加えて、軽量、安価、光学特性に優れる等の理由による。しかしながらプラスチックは、ガラス等に比較して柔らかく表面に傷が付き易い等の欠点を有している。 Currently, plastics are used in large quantities in industry, including the automobile industry, home appliance industry, and electrical and electronics industry. The reason why a large amount of plastic is used in this way is because it is lightweight, inexpensive, and has excellent optical properties in addition to its ease of processing and transparency. However, plastics have drawbacks such as being soft and easily scratched on the surface compared to glass and the like.
これらの欠点を改良するため、プラスチックの表面にハードコート剤をコーティングすることが一般的な手段として行われている。このハードコート剤としては、シリコン系、アクリル系、メラミン系等の熱硬化型のハードコート剤が用いられている。中でも特にシリコン系ハードコート剤は、ハードネスが高く品質が優れているために多用されてきた。メガネ、レンズ等高付加価値の製品には殆どこのシリコン系ハードコート剤が使用されている。しかしながら、シリコン系ハードコート剤は硬化時間が長く高価であり、連続的に加工するフィルムのハードコート剤としては適しているとは言えない。又、シリコン系ハードコート剤に反射防止の為のフィラーを添加する試みもなされているが、熱硬化型樹脂であるために加熱時にフィラ−の凝集が起き、透明性を損なわない低反射率のシリコン系ハードコ−トはないのが現状である。 In order to remedy these drawbacks, it is a common practice to coat the surface of plastic with a hard coating agent. As the hard coat agent, a thermosetting hard coat agent such as a silicon-based, acrylic-based, or melamine-based agent is used. In particular, silicon-based hard coating agents have been frequently used because of their high hardness and excellent quality. This high-value-added product such as glasses and lenses mostly uses this silicon-based hard coat agent. However, the silicon-based hard coat agent has a long curing time and is expensive, and cannot be said to be suitable as a hard coat agent for a continuously processed film. Attempts have also been made to add anti-reflection fillers to silicon hard coating agents, but because of the thermosetting resin, filler aggregation occurs during heating, and low reflectivity does not impair transparency. At present, there is no silicon hard coat.
近年、放射線硬化型のアクリル系ハードコート剤が開発された。放射線硬化型ハードコート剤は、紫外線等の放射線(活性エネルギー線)を照射することによって直ちに硬化して硬い皮膜を形成するので加工処理スピードが速く、又、硬さ、耐摩耗性等に優れた性能を有し、トータルコスト的に安価になるので、現在、ハードコート分野の主流に成っている。特に、ポリエステルフィルム、ポリアクリレートフィルム、アクリルフィルム、ポリカーボネートフィルム、塩化ビニルフィルム、トリアセチルセルロースフィルム、ポリエーテルスルフォンフィルム等のフィルムの連続加工に適している。ポリエステルフィルムは、ガラスの飛散防止フィルムあるいは自動車の遮光フィルムや、電子材料的にはタッチパネル、液晶ディスプレイ、CRTフラットテレビ(CRTディスプレイ)あるいは冷蔵庫等家電製品のハウジングの鉄板等にラミネートして化粧性を向上するために、更にはホワイトボードの表面のフィルムとして広く用いられている。これらの用途では何れもその表面が傷つかないようにハードコートをする必要がある。 In recent years, radiation curable acrylic hard coating agents have been developed. The radiation curable hard coat agent is cured immediately by irradiation with radiation such as ultraviolet rays (active energy rays) to form a hard film, so that the processing speed is high, and the hardness, wear resistance, etc. are excellent. Since it has performance and is inexpensive in terms of total cost, it is now mainstream in the hard coat field. In particular, it is suitable for continuous processing of films such as polyester film, polyacrylate film, acrylic film, polycarbonate film, vinyl chloride film, triacetyl cellulose film, and polyether sulfone film. Polyester film is laminated on glass for preventing shattering of glass or light-shielding film for automobiles, and for electronic materials such as touch panels, liquid crystal displays, CRT flat TVs (CRT displays), or iron plates of housings of household appliances such as refrigerators, and so on. In order to improve, it is widely used as a film on the surface of a whiteboard. In any of these applications, it is necessary to apply a hard coat so that the surface is not damaged.
更に近年、ハードコート剤をコーティングしたフィルムを表面に設けたCRTディスプレイや液晶ディスプレイ等の表示体ではフィルム面が平滑になるため、反射により表示体画面が見難くなり目が疲れやすいという問題が生じている。そこで、用途によっては表面反射防止能のあるハードコート処理が必要である。表面反射防止の方法としては、放射線硬化型樹脂中に無機フィラーや有機系微粒子のフィラーを分散させたものをフィルム上にコーティングし、表面に凹凸をつけて反射を防止する方法(AG処理)、フィルム上に高屈折率層、低屈折率層の順に多層構造を設け、屈折率の差で映り込みや反射を防止する方法(AR処理)、又は上記2つの方法を合わせたAG/AR処理の方法等がある。 In recent years, the display surface of a CRT display or liquid crystal display provided with a film coated with a hard coat agent has a smooth surface, which makes it difficult to see the display screen due to reflection and causes eyes to become tired. ing. Therefore, depending on the application, a hard coat treatment having a surface reflection preventing ability is required. As a method for preventing surface reflection, a method in which an inorganic filler or a filler of organic fine particles is dispersed in a radiation curable resin is coated on a film, and the surface is made uneven to prevent reflection (AG treatment). A method of providing a multilayer structure in the order of a high refractive index layer and a low refractive index layer on a film to prevent reflection and reflection due to a difference in refractive index (AR processing), or AG / AR processing combining the above two methods There are methods.
機能性が付与されたハードコートが求められる一方で、ハードコート自体の硬さ(ハードネス)を更に向上させる検討は、現在も数多く行われている。例えば、特許文献1では多官能ウレタンアクリレートを樹脂組成物中に添加することによるハードネスの向上を達成している。しかしながら、使用されている多官能ウレタンアクリレートの硬化収縮が大きく、クラックの発生やフィルムのカールが発生する傾向があるため、その添加量あるいは組成に限度がある。 While a hard coat imparted with functionality is required, many studies for further improving the hardness (hardness) of the hard coat itself are still being conducted. For example, Patent Document 1 achieves an improvement in hardness by adding a polyfunctional urethane acrylate to a resin composition. However, since the curing shrinkage of the polyfunctional urethane acrylate used is large and there is a tendency to generate cracks and curl of the film, there is a limit to the amount of addition or composition.
また、実用化されている光ディスク記録媒体として一般的なものとしてCD(コンパクトディスク)、MO(光磁気ディスク)、CD−R(追記型コンパクトディスク)、CD−RW(書き換え型コンパクトディスク)等がある。これらは、1.2mmのポリカーボネート基板上に記録膜、反射膜を形成し、外的要因からこれらを保護する目的で紫外線硬化型のコート剤の保護層が設けられている。また近年、さらなる記憶容量の向上のためにポリカーボネートの厚さを従来の厚さの半分の0.6mmにし、2枚の基板を貼り合わせる事でポリカーボネート基板の複屈折の問題やレーザースポット径を小さくするといった課題をクリアーしたDVD−R、DVD−RW、DVD−RAM、DVD+R、DVD+RW等が実用化されている。これらは、何れも0.6mmのポリカーボネート基板上に記録膜、反射膜等を形成し、上記同様に保護、接着の目的で紫外線硬化型の保護層あるいは接着剤層が設けられている。 Also, CD (compact disc), MO (magneto-optical disc), CD-R (write-once compact disc), CD-RW (rewritable compact disc), etc. are common as optical disc recording media that have been put into practical use. is there. In these, a recording film and a reflective film are formed on a 1.2 mm polycarbonate substrate, and a protective layer of an ultraviolet curable coating agent is provided for the purpose of protecting them from external factors. In recent years, the polycarbonate thickness has been reduced to 0.6 mm, which is half the conventional thickness, in order to further improve the storage capacity, and the problem of birefringence of the polycarbonate substrate and the laser spot diameter can be reduced by bonding the two substrates together. DVD-R, DVD-RW, DVD-RAM, DVD + R, DVD + RW, and the like that have cleared the problem of being put into practical use. Each of them forms a recording film, a reflective film, etc. on a 0.6 mm polycarbonate substrate, and is provided with an ultraviolet curable protective layer or adhesive layer for the purpose of protection and adhesion as described above.
しかしながら、デジタル放送時代の大容量化に対応する記録媒体として、DVD記録媒体では未だ容量不足である。そこで、次世代の高密度光ディスクとして基板上に記録層と、100μmの透明層を積層し、ポリカーボネート基板からではなく、透明カバー層側から青色レーザー光により書き込み、読み取りを行うタイプの光ディスクが提案(特許文献2)、実用化されている。 However, as a recording medium corresponding to the increase in capacity in the age of digital broadcasting, the capacity of a DVD recording medium is still insufficient. Therefore, as a next-generation high-density optical disc, a type of optical disc is proposed, in which a recording layer and a 100 μm transparent layer are laminated on a substrate, and writing and reading are performed with blue laser light from the transparent cover layer side instead of a polycarbonate substrate ( Patent Document 2) has been put into practical use.
このカバー層の形成方法としては、100μmの透明フィルムを貼り合わせる方法と紫外線硬化型樹脂を用いて記録膜上に100μmの層を形成する方法とがあり、紫外線硬化型樹脂層の形成方法としては2P法、スピンコーター法とが提案されている。このような記録膜上に形成する紫外線硬化樹脂としては、例えば、特許文献3、特許文献4に記載されている組成物などの2P剤が提案されている。また、特許文献5、特許文献6、特許文献7に記載されている組成物などの保護コート剤が提案されている。 As a method of forming this cover layer, there are a method of bonding a 100 μm transparent film and a method of forming a 100 μm layer on a recording film using an ultraviolet curable resin. As a method of forming an ultraviolet curable resin layer, The 2P method and the spin coater method have been proposed. As an ultraviolet curable resin formed on such a recording film, for example, 2P agents such as compositions described in Patent Document 3 and Patent Document 4 have been proposed. In addition, protective coating agents such as the compositions described in Patent Document 5, Patent Document 6, and Patent Document 7 have been proposed.
ベースフィルムの厚さが限定される中で、より硬いハードコートを開発するために、材料自体硬いものを使用する、架橋度を上げる、膜厚を厚めに設定する等が成されているが、クラックの発生、厚膜で架橋度を上げることによるカールの発生という問題がある。
本発明は、低カールで厚膜塗工が可能、且つ、クラックの発生しないハードコートに適する活性エネルギー線硬化型樹脂組成物、その硬化皮膜及びその硬化皮膜を有するフィルムを提供、更には硬化収縮率が小さく、高密度光ディスクの透明カバー層に使用するのに適した反りの少ない耐久性に優れた樹脂組成物の提供を目的とする。While the thickness of the base film is limited, in order to develop a harder hard coat, materials such as hard materials are used, the degree of crosslinking is increased, the film thickness is set thicker, etc. There are problems such as generation of cracks and generation of curling by increasing the degree of crosslinking with a thick film.
The present invention provides an active energy ray-curable resin composition suitable for a hard coat that is capable of low-curl and thick-film coating and does not generate cracks, a cured film thereof, and a film having the cured film, and further shrinkage by curing. An object of the present invention is to provide a resin composition having a low rate and having a low warpage and excellent durability suitable for use in a transparent cover layer of a high-density optical disc.
本発明者らは上記目的を達成すべく鋭意検討を行った結果、特定の組成を有する感光性樹脂組成物を見出し、本発明を完成した。 As a result of intensive studies to achieve the above object, the present inventors have found a photosensitive resin composition having a specific composition and completed the present invention.
即ち本発明は、
(1)ジイソシアネート化合物(a)と分子中に少なくとも2以上の水酸基を有するアルコール化合物(b)の反応物であるイソシアネート化合物(A)、又はジイソシアネート化合物(a)の一方のイソシアネート基がイソシアヌレート環構造を形成しているイソシアネート化合物(A’)と、多価アルコールの(メタ)アクリレート化合物としての、1以上の水酸基を有する多官能(メタ)アクリレート化合物及びすべての水酸基がエステル結合した多官能(メタ)アクリレート化合物を含有する多官能(メタ)アクリレート化合物の混合物(B)とを反応させて得られる感光性樹脂;
(2)分子中に少なくとも2以上の水酸基を有するアルコール化合物(b)の重量平均分子量が100〜1500である上記(1)記載の感光性樹脂;
(3)1以上の水酸基を有する多官能(メタ)アクリレート化合物がペンタエリスリトールトリ(メタ)アクリレート及び/又はジペンタエリスリトールペンタ(メタ)アクリレートである上記(1)又は(2)に記載の感光性樹脂;
(4)混合物(B)がペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物である上記(1)〜(3)のいずれか一項に記載の感光性樹脂;
(5)上記(1)〜(4)のいずれか一項に記載の感光性樹脂及び光重合開始剤(C)を含有する感光性樹脂組成物;
(6)更に、重合性化合物(D)を含有する上記(5)に記載の感光性樹脂組成物;
(7)重合性化合物(D)が、(ポリ)エステル(メタ)アクリレート(D−1)、ウレタン(メタ)アクリレート(D−2)、エポキシ(メタ)アクリレート(D−3)、(ポリ)エーテル(メタ)アクリレート(D−4)、アルキル(メタ)アクリレート又はアルキレン(メタ)アクリレート(D−5)、芳香環を有する(メタ)アクリレート(D−6)、脂環構造を有する(メタ)アクリレート(D−7)、マレイミド基含有化合物、(メタ)アクリルアミド化合物及び不飽和ポリエステルからなる群より選ばれる1種又は複数の化合物である上記(6)記載の感光性樹脂組成物;
(8)上記(5)〜(7)のいずれか一項に記載の感光性樹脂組成物の硬化物;
(9)上記(8)に記載の硬化物を含有するフィルム;
(10)光ディスク用保護コート剤である上記(5)〜(7)のいずれか一項に記載の感光性樹脂組成物;
(11)硬化物の吸水率(測定温度25℃)が2.0%以下で、硬化収縮率が6%以下である上記(8)に記載の感光性樹脂組成物の硬化物;
(12)硬化物の膜厚50〜150μmにおける青色レーザーの透過率が70%以上である上記(8)又は(11)に記載の硬化物;
(13)上記(8)、(11)又は(12)に記載の硬化物層を有する光ディスク;
(14)記録光及び/又は再生光が入射する側に硬化物層が構成されている上記(13)に記載の光ディスク;
に関する。That is, the present invention
(1) An isocyanate compound (A) which is a reaction product of a diisocyanate compound (a) and an alcohol compound (b) having at least two hydroxyl groups in the molecule, or one isocyanate group of the diisocyanate compound (a) is an isocyanurate ring A polyfunctional (meth) acrylate compound having one or more hydroxyl groups as a polyhydric alcohol (meth) acrylate compound and a polyfunctional compound in which all hydroxyl groups are ester-bonded (A) having a structure, A photosensitive resin obtained by reacting with a mixture (B) of a polyfunctional (meth) acrylate compound containing a (meth) acrylate compound;
(2) The photosensitive resin according to the above (1), wherein the alcohol compound (b) having at least two or more hydroxyl groups in the molecule has a weight average molecular weight of 100 to 1500;
(3) The photosensitivity according to (1) or (2) above, wherein the polyfunctional (meth) acrylate compound having one or more hydroxyl groups is pentaerythritol tri (meth) acrylate and / or dipentaerythritol penta (meth) acrylate. resin;
(4) The photosensitive resin according to any one of (1) to (3) above, wherein the mixture (B) is a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate;
(5) A photosensitive resin composition comprising the photosensitive resin according to any one of (1) to (4) above and a photopolymerization initiator (C);
(6) The photosensitive resin composition according to (5), further containing a polymerizable compound (D);
(7) The polymerizable compound (D) is (poly) ester (meth) acrylate (D-1), urethane (meth) acrylate (D-2), epoxy (meth) acrylate (D-3), (poly). Ether (meth) acrylate (D-4), alkyl (meth) acrylate or alkylene (meth) acrylate (D-5), (meth) acrylate (D-6) having an aromatic ring, (meth) having an alicyclic structure The photosensitive resin composition according to the above (6), which is one or more compounds selected from the group consisting of acrylate (D-7), a maleimide group-containing compound, a (meth) acrylamide compound, and an unsaturated polyester;
(8) A cured product of the photosensitive resin composition according to any one of (5) to (7) above;
(9) A film containing the cured product according to (8) above;
(10) The photosensitive resin composition according to any one of (5) to (7), which is a protective coating agent for optical disks;
(11) The cured product of the photosensitive resin composition according to (8), wherein the cured product has a water absorption rate (measurement temperature of 25 ° C.) of 2.0% or less and a cure shrinkage rate of 6% or less;
(12) The cured product according to (8) or (11) above, wherein the transmittance of the blue laser at a film thickness of 50 to 150 μm is 70% or more;
(13) An optical disc having the cured product layer according to (8), (11) or (12) above;
(14) The optical disc according to (13), wherein a cured product layer is formed on a side on which recording light and / or reproduction light is incident;
About.
本発明の感光性樹脂組成物の硬化皮膜(硬化物)は、低カールでクラックの発生が少なく硬化皮膜の硬度を向上させることができ、高硬度を必要とするハードコートフィルム以外にも、インキ、プラスチック塗料、紙印刷、金属コーティング、家具の塗装等種々のコーティング分野、ライニング、接着剤、更にはエレクトロニクス分野における絶縁ワニス、絶縁シート、積層板、プリント基板、レジストインキ、半導体封止剤等の多くの分野に応用が可能である。
また、本発明の樹脂組成物及びその硬化物は、透明性、低吸水性に優れ、かつ反りの少ない高耐久性を有する高密度光ディスク用保護コート剤とその硬化物を提供することを可能にしたものであり、青色レーザーを用いて読み取り及び/又は書き込みを行う光ディスクに極めて有用である。The cured film (cured material) of the photosensitive resin composition of the present invention has low curl, less cracking, and can improve the hardness of the cured film. In addition to hard coat films that require high hardness, ink Various coating fields such as plastic paint, paper printing, metal coating, furniture coating, lining, adhesives, and insulation varnishes, insulating sheets, laminates, printed circuit boards, resist inks, semiconductor sealants, etc. in the electronics field It can be applied to many fields.
In addition, the resin composition of the present invention and the cured product thereof can provide a protective coating agent for a high-density optical disk having excellent transparency, low water absorption, and high durability with little warpage, and a cured product thereof. Therefore, the present invention is extremely useful for an optical disc that performs reading and / or writing using a blue laser.
本発明の感光性樹脂は、ジイソシアネート化合物(a)と分子中に少なくとも2以上の水酸基を有するアルコール化合物(b)の反応物であるイソシアネート化合物(A)、又はジイソシアネート化合物(a)の一方のイソシアネート基がイソシアヌレート環構造を形成しているイソシアネート化合物(A’)と、多価アルコールの(メタ)アクリレート化合物としての、1以上の水酸基を有する多官能(メタ)アクリレート化合物及びすべての水酸基がエステル結合した多官能(メタ)アクリレート化合物を含有する多官能(メタ)アクリレート化合物の混合物(B)とを反応させて得られる。 The photosensitive resin of the present invention is an isocyanate compound (A) that is a reaction product of a diisocyanate compound (a) and an alcohol compound (b) having at least two hydroxyl groups in the molecule, or one isocyanate of the diisocyanate compound (a). An isocyanate compound (A ′) in which the group forms an isocyanurate ring structure, a polyfunctional (meth) acrylate compound having one or more hydroxyl groups as a (meth) acrylate compound of a polyhydric alcohol, and all hydroxyl groups are esters It is obtained by reacting with a mixture (B) of a polyfunctional (meth) acrylate compound containing a bonded polyfunctional (meth) acrylate compound.
本発明におけるジイソシアネート化合物(a)としては、鎖状飽和炭化水素、環状飽和炭化水素、芳香族炭化水素に2個のイソシアネート基が置換している化合物が挙げられ、具体的には例えば、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、2,2,4−若しくは2,4,4−トリメチルヘキサメチレンジイソシアネート、1,12−ドデカメチレンジイソシアネート、リジンジイソシアネート等の鎖状飽和炭化水素ジイソシアネート、イソホロンジイシソシアネート、ジシクロヘキシルメタンジイソシアネート、メチレンビス(4−シクロヘキシルイソシアネート)、水添ジフェニルメタンジイソシアネート、水添キシレンジイソシアネート、水添トルエンジイソシアネート、ノルボルネンジイソシアネート等の環状飽和炭化水素ジイソシアネート、2,4−トリレンジイソシアネート、1,3−キシリレンジイソシアネート、p−フェニレンジイソシアネート、6−イソプロピル−1,3−フェニルジイソシアネート、1,5−ナフタレンジイソシアネート等の芳香族ジイソシアネートが挙げられるがこれに限定されるものではない。又、これらは単独で用いても又は2種類以上混合して用いてもよい。 Examples of the diisocyanate compound (a) in the present invention include compounds in which two isocyanate groups are substituted on a chain saturated hydrocarbon, a cyclic saturated hydrocarbon, and an aromatic hydrocarbon. Specifically, for example, tetramethylene Chain saturated hydrocarbon diisocyanates such as diisocyanate, hexamethylene diisocyanate, 2,2,4- or 2,4,4-trimethylhexamethylene diisocyanate, 1,12-dodecamethylene diisocyanate, lysine diisocyanate, isophorone diisocyanate, dicyclohexylmethane Diisocyanate, methylene bis (4-cyclohexyl isocyanate), hydrogenated diphenylmethane diisocyanate, hydrogenated xylene diisocyanate, hydrogenated toluene diisocyanate, norbornene diisocyanate, etc. Aromatic diisocyanates such as a saturated saturated hydrocarbon diisocyanate, 2,4-tolylene diisocyanate, 1,3-xylylene diisocyanate, p-phenylene diisocyanate, 6-isopropyl-1,3-phenyl diisocyanate, 1,5-naphthalene diisocyanate Although it is mentioned, it is not limited to this. Moreover, these may be used independently or may be used in mixture of 2 or more types.
分子中に少なくとも2以上の水酸基を有するアルコール化合物(b)としては特に限定されないが、重量平均分子量が100〜1500である化合物が好ましく、具体的には例えば、ポリブチレングリコール、ポリテトラメチレングリコール、ポリプロピレングリコール、ポリエチレングリコール等のポリエーテルポリオール類、ポリエチレングリコールアジペート、ポリ1,4−ブタンジオールアジペート、ポリカプロラクトン等のポリエステルポリオール類、エチレングリコール、プロピレングリコール、ブタンジオール、ペンタンジオール、ヘキサンジオール、ネオペンチルグリコール等のグリコール類、シクロヘキサンジメチロール、水添ビスフェノールA、水添ビスフェノールF、スピロ骨格含有アルコール、トリシクロデカンジメチロール、ペンタシクロペンタデカンジメチロール等の脂環式アルコール又はこれらのアルキレンオキサイド付加物、水添ポリブタジエンのジオール等の分岐状又は直鎖状長鎖アルキルジオール、ビスフェノールA、ビスフェノールF等のビスフェノール類、ビスフェノール類のアルキレンオキサイド付加物、トリメチロールプロパン、ジトリメチロールプロパン、ペンタエリスリトール、ジペンタエリスリトール等のポリオール類、これらポリオール類のアルキレンオキサイド付加物、これらのポリオール類とアジピン酸等の多塩基酸の反応によって得られるポリエステルポリオール、あるいはポリカーボネートポリオール等が挙げられる。 Although it does not specifically limit as an alcohol compound (b) which has at least 2 or more hydroxyl group in a molecule | numerator, The compound whose weight average molecular weight is 100-1500 is preferable, Specifically, for example, polybutylene glycol, polytetramethylene glycol, Polyether polyols such as polypropylene glycol and polyethylene glycol, polyethylene glycol adipate, poly 1,4-butanediol adipate, polyester polyols such as polycaprolactone, ethylene glycol, propylene glycol, butanediol, pentanediol, hexanediol, neopentyl Glycols such as glycol, cyclohexane dimethylol, hydrogenated bisphenol A, hydrogenated bisphenol F, spiro skeleton-containing alcohol, tricyclodecanedi Cycloaliphatic alcohols such as tyrol, pentacyclopentadecane dimethylol or alkylene oxide adducts thereof, branched or linear long-chain alkyl diols such as hydrogenated polybutadiene diols, bisphenols such as bisphenol A and bisphenol F, bisphenols By reaction of polyols such as trimethylolpropane, ditrimethylolpropane, pentaerythritol and dipentaerythritol, alkylene oxide adducts of these polyols, and polybasic acids such as adipic acid Examples thereof include polyester polyols obtained and polycarbonate polyols.
本発明の感光性樹脂の製造に使用するイソシアネート化合物(A)を得るためのジイソシアネート化合物(a)と分子中に少なくとも2以上の水酸基を有するアルコール化合物(b)の反応は、反応後にイソシアネート基が残存するような当量関係で仕込む。アルコール化合物(b)の仕込み量を少なくし、この仕込み比を高くすると、生成するイソシアネート化合物(A)に該アルコール化合物由来の物質がほとんど存在しなくなり、感光性樹脂組成物のクラック発生が増加しやすくなる。又、仕込み比を小さくすると、分子量が高くなり感光性樹脂組成物の硬化性に影響を及ぼす傾向がある。
具体的には、ジイソシアネート化合物(a)のNCO基1.0molに対し、アルコール化合物(b)のOH基を0.1〜0.9mol、好ましくは0.20〜0.85molとなるようにすればよい。The reaction of the diisocyanate compound (a) for obtaining the isocyanate compound (A) used in the production of the photosensitive resin of the present invention and the alcohol compound (b) having at least two hydroxyl groups in the molecule is carried out after the reaction with an isocyanate group. Charge in the equivalent relationship that remains. If the charge amount of the alcohol compound (b) is reduced and the charge ratio is increased, the resulting isocyanate compound (A) is almost free from substances derived from the alcohol compound, and the occurrence of cracks in the photosensitive resin composition increases. It becomes easy. On the other hand, when the charging ratio is reduced, the molecular weight increases and the curability of the photosensitive resin composition tends to be affected.
Specifically, the OH group of the alcohol compound (b) is 0.1 to 0.9 mol, preferably 0.20 to 0.85 mol with respect to 1.0 mol of the NCO group of the diisocyanate compound (a). That's fine.
該反応は無溶剤で行うこともできるが、生成物の粘度が高い場合に作業性を向上させるため溶剤中で行ってもよい。溶剤として具体的には、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類、ベンゼン、トルエン、キシレン、テトラメチルベンゼン等の芳香族炭化水素、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールジエチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル等のグリコールジエーテル類、酢酸エチル、酢酸ブチル、メチルセロソルブアセテート、エチルセロソルブアセテート、ブチルセロソルブアセテート、カルビトールアセテート、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、ジプロピレングリコールモノメチルエーテルアセテート、グルタル酸ジアルキル(例えば、グルタル酸ジメチル等)、コハク酸ジアルキル(例えば、コハク酸ジメチル等)、アジピン酸ジアルキル(例えば、アジピン酸ジメチル等)等のエステル類、γ−ブチロラクトン等の環状エステル類、石油エーテル、石油ナフサ、水添石油ナフサ、ソルベントナフサ等の石油系溶剤等が挙げられ、これらの混合溶媒でもよい。 The reaction can be performed without a solvent, but may be performed in a solvent in order to improve workability when the viscosity of the product is high. Specific examples of the solvent include ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone, aromatic hydrocarbons such as benzene, toluene, xylene, and tetramethylbenzene, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, and dipropylene glycol dimethyl ether. , Glycol diethers such as dipropylene glycol diethyl ether, triethylene glycol dimethyl ether, triethylene glycol diethyl ether, ethyl acetate, butyl acetate, methyl cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate, carbitol acetate, propylene glycol monomethyl ether acetate , Propylene glycol monoethyl ether acetate, Propylene glycol monomethyl ether acetate, dialkyl glutarate (eg, dimethyl glutarate), esters such as dialkyl succinate (eg, dimethyl succinate), dialkyl adipate (eg, dimethyl adipate), γ-butyrolactone, etc. These include cyclic esters, petroleum ether, petroleum naphtha, hydrogenated petroleum naphtha, solvent naphtha, and other petroleum solvents, and a mixed solvent thereof may be used.
該反応の反応温度は通常30〜150℃、好ましくは50〜100℃の範囲である。
反応の終点はイシアネート量の減少を、例えば、IR(赤外線吸収スペクトル)、又は、過剰の塩基で残存するイソシアネートを反応させて酸による逆滴定で確認すればよい。The reaction temperature is usually 30 to 150 ° C, preferably 50 to 100 ° C.
The end point of the reaction may be confirmed by reducing the amount of isocyanate by, for example, IR (infrared absorption spectrum) or back titration with an acid by reacting the remaining isocyanate with an excess base.
該反応の反応時間の短縮を目的として触媒を添加してもよく、その触媒としては塩基性触媒又は酸性触媒のいずれかを用いればよい。
塩基性触媒の例としては、ピリジン、ピロール、トリエチルアミン、ジエチルアミン、ジブチルアミン、アンモニア等のアミン類、トリブチルホスフィン、トリフェニルホスフィン等のホスフィン類を挙げることができる。
酸性触媒の例としては、ナフテン酸銅、ナフテン酸コバルト、ナフテン酸亜鉛、トリブトキシアルミニウム、チタニウムテトライソプロポキシド、ジルコニウムテトラブトキシド、塩化アルミニウム、2−エチルヘキサン酸スズ、オクチルスズトリラウレート、ジブチルスズジラウレート、オクチルスズジアセテート等のルイス酸触媒を挙げることができる。これら触媒を添加する場合、その添加量は、生成するイソシアネート化合物(A)100重量部に対して通常0.1〜1重量部である。A catalyst may be added for the purpose of shortening the reaction time of the reaction, and either a basic catalyst or an acidic catalyst may be used as the catalyst.
Examples of the basic catalyst include amines such as pyridine, pyrrole, triethylamine, diethylamine, dibutylamine and ammonia, and phosphines such as tributylphosphine and triphenylphosphine.
Examples of acidic catalysts include copper naphthenate, cobalt naphthenate, zinc naphthenate, tributoxyaluminum, titanium tetraisopropoxide, zirconium tetrabutoxide, aluminum chloride, tin 2-ethylhexanoate, octyltin trilaurate, dibutyltin Examples include Lewis acid catalysts such as dilaurate and octyltin diacetate. When adding these catalysts, the addition amount is 0.1-1 weight part normally with respect to 100 weight part of isocyanate compounds (A) to produce | generate.
本発明の感光性樹脂の製造に使用するイソシアネート化合物(A’)とは、上記のジイソシアネート化合物(a)の一方のイソシアネート基が形成する三量体であるイソシアヌレート環構造を有する化合物であり、具体的には、トリレンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネートの三量体が挙げられる。 The isocyanate compound (A ′) used in the production of the photosensitive resin of the present invention is a compound having an isocyanurate ring structure which is a trimer formed by one isocyanate group of the diisocyanate compound (a). Specifically, a trimer of tolylene diisocyanate, hexamethylene diisocyanate, and isophorone diisocyanate can be used.
本発明の感光性樹脂の製造に使用する多価アルコールの(メタ)アクリレート化合物としての、1以上の水酸基を有する多官能(メタ)アクリレート化合物及びすべての水酸基がエステル結合した多官能(メタ)アクリレート化合物を含有する混合物(B)としては特に限定されないが、具体的にはペンタエリスリトールトリ(メタ)アクリレートとペンタエリスリトールテトラ(メタ)アクリレートの混合物;ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールトリ(メタ)アクリレート及びジペンタエリスリトールジ(メタ)アクリレートからなる群から選ばれる1種以上の多官能(メタ)アクリレートとジペンタエリスリトールヘキサ(メタ)アクリレートの混合物;トリメチロールプロパンジ(メタ)アクリレートとトリメチロールプロパントリ(メタ)アクリレートの混合物等が挙げられ、更にこれらの混合物を複数用いてもよい。
混合物(B)として好ましくは、ペンタエリスリトールトリ(メタ)アクリレート及び/又はジペンタエリスリトールペンタ(メタ)アクリレートを含有する混合物であり、特に、ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物が好ましい。混合物(B)中の1以上の水酸基を有する多官能(メタ)アクリレート化合物の割合は、全ての水酸基がエステル結合した多官能(メタ)アクリレート化合物を含む混合物(B)全体の20〜95重量%程度である。Polyfunctional (meth) acrylate compounds having one or more hydroxyl groups and polyfunctional (meth) acrylates in which all hydroxyl groups are ester-bonded as (meth) acrylate compounds of polyhydric alcohols used in the production of the photosensitive resin of the present invention Although it does not specifically limit as a mixture (B) containing a compound, Specifically, it is a mixture of pentaerythritol tri (meth) acrylate and pentaerythritol tetra (meth) acrylate; dipentaerythritol penta (meth) acrylate, dipentaerythritol tetra One or more polyfunctional (meth) acrylates selected from the group consisting of (meth) acrylate, dipentaerythritol tri (meth) acrylate and dipentaerythritol di (meth) acrylate and dipentaerythritol hexa (meth) acrylate Mixtures over preparative; mixtures of trimethylolpropane di (meth) acrylate and trimethylolpropane tri (meth) acrylate. These may further be used multiple mixtures thereof.
The mixture (B) is preferably a mixture containing pentaerythritol tri (meth) acrylate and / or dipentaerythritol penta (meth) acrylate, and particularly a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate. The ratio of the polyfunctional (meth) acrylate compound having one or more hydroxyl groups in the mixture (B) is 20 to 95% by weight of the entire mixture (B) including the polyfunctional (meth) acrylate compound in which all hydroxyl groups are ester-bonded. Degree.
上記の本発明の感光性樹脂の製造に使用する多価アルコールの(メタ)アクリレート化合物としての、1以上の水酸基を有する多官能(メタ)アクリレート化合物及びすべての水酸基がエステル結合した多官能(メタ)アクリレート化合物を含有する混合物(B)としては、多価アルコールを(メタ)アクリレート化反応に付して得られる反応物を用いてもよい。
更に後述する重合性化合物(D)を添加して用いてもよい。The polyfunctional (meth) acrylate compound having one or more hydroxyl groups as the polyhydric alcohol (meth) acrylate compound used in the production of the above-described photosensitive resin of the present invention and the polyfunctional (meta) having all hydroxyl groups ester-bonded As the mixture (B) containing an acrylate compound, a reaction product obtained by subjecting a polyhydric alcohol to a (meth) acrylate reaction may be used.
Furthermore, you may use it, adding the polymeric compound (D) mentioned later.
本発明の感光性樹脂は、上記のイソシアネート化合物(A)又はイソシアネート化合物(A’)と多官能(メタ)アクリレート化合物の混合物(B)との反応により得られるが、該反応は反応後にイソシアネート基が無くなるような当量関係で仕込む。具体的に好ましくは、イソシアネート化合物のNCO基1.0molに対し多官能(メタ)アクリレート化合物の混合物(B)のOH基を1.0〜3.0mol、更に好ましくは1.0〜2.0molとなるように仕込めばよい。 The photosensitive resin of the present invention is obtained by the reaction of the isocyanate compound (A) or the isocyanate compound (A ′) with a mixture (B) of a polyfunctional (meth) acrylate compound. The equivalence relation is charged so that there is no more. Specifically, preferably, the OH group of the polyfunctional (meth) acrylate compound mixture (B) is 1.0 to 3.0 mol, more preferably 1.0 to 2.0 mol, relative to 1.0 mol of the NCO group of the isocyanate compound. You just have to be prepared.
該反応は無溶剤で行うこともできるが、前記のジイソシアネート化合物(a)と分子中に少なくとも2以上の水酸基を有するアルコール化合物(b)の反応の際に使用してもよい溶剤と同様な溶剤中で行ってもよく、又、後記する重合性化合物(D)を添加して行ってもよく、更に重合性化合物(D)中で行ってもよい。
該反応の反応温度は通常30〜150℃、好ましくは50〜100℃の範囲である。
反応の終点はイソシアネート量の減少、例えば、IR、又は過剰の塩基で残存するイソシアネートを反応させて酸による逆滴定で確認できる。
該反応の反応時間の短縮を目的として前記のジイソシアネート化合物(a)と分子中に少なくとも2以上の水酸基を有するアルコール化合物(b)の反応の際に使用してもよい触媒と同様な化合物を添加してもよく、その添加量も同様である。The reaction can be carried out without a solvent, but the same solvent as the solvent that may be used in the reaction of the diisocyanate compound (a) and the alcohol compound (b) having at least two hydroxyl groups in the molecule. It may be carried out in the inside, or may be carried out by adding a polymerizable compound (D) described later, and may be carried out in the polymerizable compound (D).
The reaction temperature is usually 30 to 150 ° C, preferably 50 to 100 ° C.
The end point of the reaction can be confirmed by reducing the amount of isocyanate, for example, IR, or reacting the remaining isocyanate with an excess base and performing back titration with an acid.
For the purpose of shortening the reaction time of the reaction, a compound similar to the catalyst that may be used in the reaction of the diisocyanate compound (a) and the alcohol compound (b) having at least two hydroxyl groups in the molecule is added. The amount of addition may be the same.
上記の多官能(メタ)アクリレート化合物の混合物(B)にはp−メトキシフェノール等の重合禁止剤を添加しておくのが普通であるが、該反応時にハイドロキノン、p−メトキシフェノール、2,4−ジメチル−6−t−ブチルフェノール、3−ヒドロキシチオフェノール、p−ベンゾキノン、2,5−ジヒドロキシ−p−ベンゾキノン、フェノチアジン等の重合禁止剤をあらたに添加してもよい。重合禁止剤を添加する場合、その使用量は多官能(メタ)アクリレート化合物の混合物(B)に対して0.01〜1重量%である。
なお、本発明の感光性樹脂組成物中の感光性樹脂の含有量としては、感光性樹脂組成物の固形分を100重量%としたとき、通常5〜90重量%、好ましくは10〜86重量%程度である。Usually, a polymerization inhibitor such as p-methoxyphenol is added to the mixture (B) of the polyfunctional (meth) acrylate compound, but hydroquinone, p-methoxyphenol, 2, 4 are added during the reaction. -A polymerization inhibitor such as dimethyl-6-tert-butylphenol, 3-hydroxythiophenol, p-benzoquinone, 2,5-dihydroxy-p-benzoquinone, phenothiazine and the like may be newly added. When a polymerization inhibitor is added, the amount used is 0.01 to 1% by weight based on the mixture (B) of the polyfunctional (meth) acrylate compound.
In addition, as content of the photosensitive resin in the photosensitive resin composition of this invention, when the solid content of the photosensitive resin composition is 100 weight%, 5-90 weight% normally, Preferably it is 10-86 weight% %.
本発明の感光性樹脂組成物には更に、光重合開始剤(C)を含有してもよい。光重合開始剤(C)としては特に限定されず、具体的には、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインプロピルエーテル、ベンゾインイソブチルエーテル等のベンゾイン類;アセトフェノン、2,2−ジエトキシ−2−フェニルアセトフェノン、1,1−ジクロロアセトフェノン、2−ヒドロキシ−2−メチル−フェニルプロパン−1−オン、ジエトキシアセトフェノン、1−ヒドロキシクロヘキシルフェニルケトン、2−メチル−1−〔4−(メチルチオ)フェニル〕−2−モルホリノプロパン−1−オン等のアセトフェノン類;2−エチルアントラキノン、2−tert−ブチルアントラキノン、2−クロロアントラキノン、2−アミルアントラキノン等のアントラキノン類;2,4−ジエチルチオキサントン、2−イソプロピルチオキサントン、2−クロロチオキサントン等のチオキサントン類;アセトフエノンジメチルケタール、ベンジルジメチルケタール等のケタール類;ベンゾフェノン、4−ベンゾイル−4’−メチルジフェニルサルファイド、4,4’−ビスメチルアミノベンゾフェノン等のベンゾフェノン類;2,4,6−トリメチルベンゾイルジフェニルホスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)−フェニルホスフィンオキシド等のホスフィンオキシド類等が挙げられる。これらの添加割合としては、感光性樹脂組成物の固形分を100重量%としたとき、通常0.01〜30重量%、好ましくは0.1〜25重量%である。 The photosensitive resin composition of the present invention may further contain a photopolymerization initiator (C). The photopolymerization initiator (C) is not particularly limited, and specifically, benzoins such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isobutyl ether; acetophenone, 2,2-diethoxy-2 -Phenylacetophenone, 1,1-dichloroacetophenone, 2-hydroxy-2-methyl-phenylpropan-1-one, diethoxyacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1- [4- (methylthio) phenyl Acetophenones such as 2-morpholinopropan-1-one; anthraquinones such as 2-ethylanthraquinone, 2-tert-butylanthraquinone, 2-chloroanthraquinone, 2-amylanthraquinone; 2,4-diethylthio Thioxanthones such as xanthone, 2-isopropylthioxanthone, 2-chlorothioxanthone; ketals such as acetophenone dimethyl ketal and benzyl dimethyl ketal; benzophenone, 4-benzoyl-4′-methyldiphenyl sulfide, 4,4′-bismethyl Benzophenones such as aminobenzophenone; phosphine oxides such as 2,4,6-trimethylbenzoyldiphenylphosphine oxide and bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide. The addition ratio of these is usually 0.01 to 30% by weight, preferably 0.1 to 25% by weight, when the solid content of the photosensitive resin composition is 100% by weight.
これらは、単独又は2種以上の混合物として使用してもよく、更にはトリエタノールアミン、メチルジエタノールアミン等の第3級アミン、N,N−ジメチルアミノ安息香酸エチルエステル、N,N−ジメチルアミノ安息香酸イソアミルエステル等の安息香酸誘導体等の反応促進剤と組み合わせて使用してもよい。これらの反応促進剤を使用する場合、その添加量としては光重合開始剤(C)に対して100重量%以下となる量を添加する。 These may be used alone or as a mixture of two or more thereof, and further, tertiary amines such as triethanolamine and methyldiethanolamine, N, N-dimethylaminobenzoic acid ethyl ester, and N, N-dimethylaminobenzoic acid. You may use in combination with reaction promoters, such as benzoic acid derivatives, such as acid isoamyl ester. When these reaction accelerators are used, the amount added is 100% by weight or less based on the photopolymerization initiator (C).
本発明の感光性樹脂組成物には更に、重合性化合物(D)を含有してもよい。該重合性化合物(D)としては、(メタ)アクリロイルオキシ基を有する化合物、マレイミド基含有化合物、(メタ)アクリルアミド化合物、不飽和ポリエステル等が挙げられる。 The photosensitive resin composition of the present invention may further contain a polymerizable compound (D). Examples of the polymerizable compound (D) include a compound having a (meth) acryloyloxy group, a maleimide group-containing compound, a (meth) acrylamide compound, and an unsaturated polyester.
(メタ)アクリロイルオキシ基を有する化合物としては、(ポリ)エステル(メタ)アクリレート(D−1)、ウレタン(メタ)アクリレート(D−2)、エポキシ(メタ)アクリレート(D−3)、(ポリ)エーテル(メタ)アクリレート(D−4)、アルキル(メタ)アクリレート若しくはアルキレン(メタ)アクリレート(D−5)、芳香環を有する(メタ)アクリレート(D−6)、脂環構造を有する(メタ)アクリレート(D−7)等が挙げられる。 Examples of the compound having a (meth) acryloyloxy group include (poly) ester (meth) acrylate (D-1), urethane (meth) acrylate (D-2), epoxy (meth) acrylate (D-3), (poly ) Ether (meth) acrylate (D-4), alkyl (meth) acrylate or alkylene (meth) acrylate (D-5), (meth) acrylate (D-6) having an aromatic ring, and having an alicyclic structure (meta) ) Acrylate (D-7) and the like.
マレイミド基含有化合物としては、例えば、N−n−ブチルマレイミド、N−n−ヘキシルマレイミド、2−マレイミドエチル−エチルカーボネート、2−マレイミドエチル−プロピルカーボネート、N−エチル−(2−マレイミドエチル)カーバメート等の単官能脂肪族マレイミド類;N−シクロヘキシルマレイミド等の脂環式単官能マレイミド類;N、N−ヘキサメチレンビスマレイミド、ポリプロピレングリコール−ビス(3−マレイミドプロピル)エーテル、ビス(2−マレイミドエチル)カーボネート等の脂肪族ビスマレイミド類;1,4−ジマレイミドシクロヘキサン、イソホロンビスウレタンビス(N−エチルマレイミド)等の脂環式ビスマレイミド;マレイミド酢酸とポリテトラメチレングリコールとをエステル化して得られるマレイミド化合物、マレイミドカプロン酸とペンタエリスリトールのテトラエチレンオキサイド付加物とのエステル化によるマレイミド化合物等のカルボキシマレイミド誘導体と種々の(ポリ)オールとをエステル化して得られる(ポリ)エステル(ポリ)マレイミド化合物等が挙げられる。 Examples of maleimide group-containing compounds include Nn-butylmaleimide, Nn-hexylmaleimide, 2-maleimidoethyl-ethyl carbonate, 2-maleimidoethyl-propyl carbonate, N-ethyl- (2-maleimidoethyl) carbamate. Monofunctional aliphatic maleimides such as N-cyclohexylmaleimide; monocyclic malefunctional maleimides such as N-cyclohexylmaleimide; N, N-hexamethylene bismaleimide, polypropylene glycol-bis (3-maleimidopropyl) ether, bis (2-maleimidoethyl) ) Aliphatic bismaleimides such as carbonate; Alicyclic bismaleimides such as 1,4-dimaleimidocyclohexane and isophorone bisurethane bis (N-ethylmaleimide); obtained by esterification of maleimidoacetic acid and polytetramethylene glycol (Poly) ester (Poly) maleimide obtained by esterification of carboxymaleimide derivatives such as maleimide compound and various (poly) ols by esterification of maleimide caproic acid with pentaerythritol tetraethylene oxide adduct Compounds and the like.
(メタ)アクリルアミド化合物としては、例えば、アクリロイルモルホリン、N−イソプロピル(メタ)アクリルアミド等の単官能性(メタ)アクリルアミド類;メチレンビス(メタ)アクリルアミド等の多官能(メタ)アクリルアミド類等が挙げられる。 Examples of (meth) acrylamide compounds include monofunctional (meth) acrylamides such as acryloylmorpholine and N-isopropyl (meth) acrylamide; polyfunctional (meth) acrylamides such as methylenebis (meth) acrylamide.
不飽和ポリエステルとしては、例えば、ジメチルマレート、ジエチルマレート等のフマル酸エステル類;マレイン酸、フマル酸等の多価不飽和カルボン酸と多価アルコールとのエステル化反応物等が挙げられる。 Examples of the unsaturated polyester include fumaric acid esters such as dimethyl maleate and diethyl maleate; and esterification reaction products of polyunsaturated carboxylic acids such as maleic acid and fumaric acid and polyhydric alcohols.
(メタ)アクリロイルオキシ基を有する化合物としての(ポリ)エステル(メタ)アクリレート(D−1)とは、主鎖にエステル結合を1以上有する(メタ)アクリレートの総称であり、例えば、カプロラクトン変性2−ヒドロキシエチル(メタ)アクリレート、エチレンオキサイド及び/又はプロピレンオキサイド変性フタル酸(メタ)アクリレート、エチレンオキサイド変性コハク酸(メタ)アクリレート、カプロラクトン変性テトラヒドロフルフリル(メタ)アクリレート等の単官能(ポリ)エステル(メタ)アクリレート類;ヒドロキシピバリン酸エステルネオペンチルグリコールジ(メタ)アクリレート;カプロラクトン変性ヒドロキシピバリン酸エステルネオペンチルグリコールジ(メタ)アクリレート;エピクロルヒドリン変性フタル酸ジ(メタ)アクリレート;トリメチロールプロパン又はグリセリン1モルに1モル以上のε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等の環状ラクトン化合物を付加して得られるトリオールのモノ、ジ又はトリ(メタ)アクリレート;ペンタエリスリトール又はジトリメチロールプロパン1モルに1モル以上のε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等の環状ラクトン化合物を付加して得たトリオールのモノ、ジ、トリ又はテトラ(メタ)アクリレート;ジペンタエリスリトール1モルに1モル以上のε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等の環状ラクトン化合物を付加して得たトリオールのモノ、又はポリ(メタ)アクリレートのトリオール、テトラオール、ペンタオール又はヘキサオール等の多価アルコールのモノ(メタ)アクリレート又はポリ(メタ)アクリレート;(ポリ)エチレングリコール、(ポリ)プロピレングリコール、(ポリ)テトラメチレングリコール、(ポリ)ブチレングリコール、3−メチル−1,5−ペンタンジオール、ヘキサンジオール等のジオール成分とマレイン酸、フマル酸、コハク酸、アジピン酸、フタル酸、イソフタル酸、ヘキサヒドロフタル酸、テトラヒドロフタル酸、ダイマー酸、セバチン酸、アゼライン酸、5−ナトリウムスルホイソフタル酸等の多塩基酸あるいはこれらの無水物との反応物であるポリエステルポリオールの(メタ)アクリレート;前記ジオール成分と多塩基酸あるいはこれらの無水物とε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等からなる環状ラクトン変性ポリエステルジオールの(メタ)アクリレート等の多官能(ポリ)エステル(メタ)アクリレート類等が挙げられる。 (Poly) ester (meth) acrylate (D-1) as a compound having a (meth) acryloyloxy group is a general term for (meth) acrylate having one or more ester bonds in the main chain, for example, caprolactone-modified 2 -Monofunctional (poly) esters such as hydroxyethyl (meth) acrylate, ethylene oxide and / or propylene oxide modified phthalic acid (meth) acrylate, ethylene oxide modified succinic acid (meth) acrylate, caprolactone modified tetrahydrofurfuryl (meth) acrylate (Meth) acrylates; hydroxypivalate ester neopentyl glycol di (meth) acrylate; caprolactone-modified hydroxypivalate ester neopentyl glycol di (meth) acrylate; epichlorohydrin modification Di (meth) acrylate of phthalic acid: Triol mono, di or tri obtained by adding 1 mol or more of cyclic lactone compound such as ε-caprolactone, γ-butyrolactone, δ-valerolactone to 1 mol of trimethylolpropane or glycerin (Meth) acrylate: mono, di, tri or tetra of triol obtained by adding 1 mol or more of cyclic lactone compound such as ε-caprolactone, γ-butyrolactone, δ-valerolactone to 1 mol of pentaerythritol or ditrimethylolpropane (Meth) acrylate: Triol mono- or poly (meth) acrylate triol obtained by adding 1 mol or more of cyclic lactone compound such as ε-caprolactone, γ-butyrolactone, δ-valerolactone to 1 mol of dipentaerythritol , Tetraol, pen Mono (meth) acrylate or poly (meth) acrylate of polyhydric alcohol such as all or hexaol; (poly) ethylene glycol, (poly) propylene glycol, (poly) tetramethylene glycol, (poly) butylene glycol, 3-methyl Diol components such as -1,5-pentanediol and hexanediol and maleic acid, fumaric acid, succinic acid, adipic acid, phthalic acid, isophthalic acid, hexahydrophthalic acid, tetrahydrophthalic acid, dimer acid, sebacic acid, azelaic acid (Meth) acrylates of polyester polyols which are reaction products of polybasic acids such as 5-sodiumsulfoisophthalic acid or their anhydrides; the diol component and polybasic acids or their anhydrides and ε-caprolactone, γ- Butyrolactone, δ-valerola Examples include polyfunctional (poly) ester (meth) acrylates such as (meth) acrylates of cyclic lactone-modified polyester diols made of kuton and the like.
(メタ)アクリロイルオキシ基を有する化合物としてのウレタン(メタ)アクリレート(D−2)とは、主鎖にウレタン結合を1つ以上有する(メタ)アクリレートの総称であり、少なくとも一つの(メタ)アクリロイルオキシ基を有するヒドロキシ化合物(D−2−イ)とイソシアネート化合物(D−2−ロ)との反応によって得られる(メタ)アクリレート化合物である。 Urethane (meth) acrylate (D-2) as a compound having a (meth) acryloyloxy group is a general term for (meth) acrylate having one or more urethane bonds in the main chain, and at least one (meth) acryloyl. It is a (meth) acrylate compound obtained by the reaction of a hydroxy compound having an oxy group (D-2-I) and an isocyanate compound (D-2-B).
少なくとも一つの(メタ)アクリロイルオキシ基を有するヒドロキシ化合物(D−2−イ)とは、例えば、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、4−ヒドロキシエチル(メタ)アクリレート、シクロヘキサンジメタノールモノ(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、2−ヒドロキシ−3−フェノキシプロピル(メタ)アクリレート、これら水酸基を有する(メタ)アクリレート化合物とε−カプロラクトンとの開環反応物等が挙げられる。 Examples of the hydroxy compound (D-2-i) having at least one (meth) acryloyloxy group include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and 2-hydroxybutyl (meth). Acrylate, 4-hydroxyethyl (meth) acrylate, cyclohexanedimethanol mono (meth) acrylate, polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, pentaerythritol tri (meth) acrylate, 2-hydroxy-3- Examples thereof include phenoxypropyl (meth) acrylate, a ring-opening reaction product of (meth) acrylate compound having a hydroxyl group and ε-caprolactone.
イソシアネート化合物(D−2−ロ)とは、例えば、p−フェニレンジイソシアネート、m−フェニレンジイソシアネート、p−キシレンジイソシアネート、m−キシレンジイソシアネート、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、ナフタレンジイソシアネート等の芳香族ジイソシアネート類;イソホロンジイソシアネート、ヘキサメチレンジイソシアネート、4,4’−ジシクロヘキシルメタンジイソシアネート、水添キシレンジイソシアネート、ノルボルネンジイソシアネート、リジンジイソシアネート等の脂肪族又は脂環構造のジイソシアネート類;イソシアネートモノマーの一種類以上のビュレット体;これらジイソシアネート化合物を3量化したイソシアヌレート体等のポリイソシアネート;これらジイソシアネート化合物と前記のポリオール化合物とのウレタン化反応によって得られるポリイソシアネート化合物等が挙げられる。 Examples of the isocyanate compound (D-2-ro) include p-phenylene diisocyanate, m-phenylene diisocyanate, p-xylene diisocyanate, m-xylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, Aromatic diisocyanates such as 4,4'-diphenylmethane diisocyanate and naphthalene diisocyanate; aliphatic or alicyclic such as isophorone diisocyanate, hexamethylene diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, hydrogenated xylene diisocyanate, norbornene diisocyanate, lysine diisocyanate Diisocyanates having a structure; one or more burettes of isocyanate monomers; trimerizing these diisocyanate compounds Polyisocyanate isocyanurate and the like; polyisocyanate compounds obtained by the urethanization reaction of these diisocyanate compounds and the polyol compounds.
上記の少なくとも一つの(メタ)アクリロイルオキシ基を有するヒドロキシ化合物(D−2−イ)とイソシアネート化合物(D−2−ロ)との反応は、上記のイソシアネート化合物(A)又はイソシアネート化合物(A’)と多官能(メタ)アクリレート化合物の混合物(B)との反応と同様に行えばよい。 The reaction of the hydroxy compound (D-2-i) having at least one (meth) acryloyloxy group and the isocyanate compound (D-2-ro) is carried out by reacting the isocyanate compound (A) or the isocyanate compound (A ′ ) And the polyfunctional (meth) acrylate compound mixture (B).
(メタ)アクリロイルオキシ基を有する化合物としてのエポキシ(メタ)アクリレート(D−3)とは、1以上のエポキシ基を含有する化合物と(メタ)アクリル酸とを反応させて得られる(メタ)アクリレート化合物の総称である。
1以上のエポキシ基を含有する化合物とは、例えば、ハイドロキノンジグリシジルエーテル、カテコールジグリシジルエーテル、レゾルシノールジグリシジルエーテル等のフェニルジグリシジルエーテル;ビスフェノール−A型エポキシ樹脂、ビスフェノール−F型エポキシ樹脂、ビスフェノール−S型エポキシ樹脂、2,2−ビス(4−ヒドロキシフェニル)−1,1,1,3,3,3−ヘキサフルオロプロパンのエポキシ化合物等のビスフェノール型エポキシ化合物;水素化ビスフェノール−A型エポキシ樹脂、水素化ビスフェノール−F型エポキシ樹脂、水素化ビスフェノール−S型エポキシ樹脂、水素化2,2−ビス(4−ヒドロキシフェニル)−1,1,1,3,3,3−ヘキサフルオロプロパンのエポキシ化合物等の水素化ビスフェノール型エポキシ化合物;臭素化ビスフェノール−A型エポキシ樹脂、臭素化ビスフェノール−F型エポキシ樹脂等のハロゲノ化ビスフェノール型エポキシ化合物;シクロヘキサンジメタノールジグリシジルエーテル化合物等の脂環式ジグリシジルエーテル化合物;1,6−ヘキサンジオールジグリシジルエーテル、1,4−ブタンジオールジグリシジルエーテル、ジエチレングリコールジグリシジルエーテル等の脂肪族ジグリシジルエーテル化合物;ポリサルファイドジグリシジルエーテル等のポリサルファイド型ジグリシジルエーテル化合物;フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、トリスヒドロキシフェニルメタン型エポキシ樹脂、ジシクロペンタジエンフェノール型エポキシ樹脂、ビフェノール型エポキシ樹脂、ビスフェノール−Aノボラック型エポキシ樹脂、ナフタレン骨格含有エポキシ樹脂、複素環式エポキシ樹脂等が挙げられる。The epoxy (meth) acrylate (D-3) as a compound having a (meth) acryloyloxy group is a (meth) acrylate obtained by reacting a compound containing one or more epoxy groups with (meth) acrylic acid. A generic term for compounds.
Examples of the compound containing one or more epoxy groups include phenyl diglycidyl ethers such as hydroquinone diglycidyl ether, catechol diglycidyl ether, resorcinol diglycidyl ether; bisphenol-A type epoxy resin, bisphenol-F type epoxy resin, bisphenol -S type epoxy resin, bisphenol type epoxy compound such as epoxy compound of 2,2-bis (4-hydroxyphenyl) -1,1,1,3,3,3-hexafluoropropane; hydrogenated bisphenol-A type epoxy Resin, hydrogenated bisphenol-F type epoxy resin, hydrogenated bisphenol-S type epoxy resin, hydrogenated 2,2-bis (4-hydroxyphenyl) -1,1,1,3,3,3-hexafluoropropane Hydrogenation bis such as epoxy compounds Enol type epoxy compounds; halogenated bisphenol type epoxy compounds such as brominated bisphenol-A type epoxy resin and brominated bisphenol-F type epoxy resin; alicyclic diglycidyl ether compounds such as cyclohexanedimethanol diglycidyl ether compound; Aliphatic diglycidyl ether compounds such as 6-hexanediol diglycidyl ether, 1,4-butanediol diglycidyl ether, diethylene glycol diglycidyl ether; polysulfide type diglycidyl ether compounds such as polysulfide diglycidyl ether; phenol novolac type epoxy resin, Cresol novolac type epoxy resin, trishydroxyphenylmethane type epoxy resin, dicyclopentadienephenol type epoxy resin, bife Lumpur type epoxy resin, bisphenol -A novolac epoxy resins, naphthalene skeleton-containing epoxy resins, heterocyclic epoxy resins.
これらのエポキシ基を含有する化合物と(メタ)アクリル酸とを通常の反応条件に付すことによりエポキシ(メタ)アクリレート(D−3)は得られる。 Epoxy (meth) acrylate (D-3) can be obtained by subjecting a compound containing these epoxy groups and (meth) acrylic acid to normal reaction conditions.
(メタ)アクリロイルオキシ基を有する化合物としての(ポリ)エーテル(メタ)アクリレート(D−4)とは、主鎖にエーテル結合を1つ以上有する(メタ)アクリレートの総称であり、例えば、ブトキシエチル(メタ)アクリレート、ブトキシトリエチレングリコール(メタ)アクリレート、エピクロルヒドリン変性ブチル(メタ)アクリレート、ジシクロペンテニロキシエチル(メタ)アクリレート、2−エトキシエチル(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、ノニルフェノキシポリエチレングリコール(メタ)アクリレート等の単官能(ポリ)エーテル(メタ)アクリレート類;ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ポリブチレングリコールジ(メタ)アクリレート、ポリテトラメチレングリコールジ(メタ)アクリレート等のアルキレングリコールジ(メタ)アクリレート類;エチレンオキシドとプロピレンオキシドの共重合体、プロピレングリコールとテトラヒドロフランの共重合体、ポリイソプレングリコール、水添ポリイソプレングリコール、ポリブタジェングリコール、水添ポリブタジェングリコール等の炭化水素系ポリオール類等の多価水酸基化合物と(メタ)アクリル酸から誘導される多官能(メタ)アクリレート類;ネオペンチルグリコール1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテルを付加したジオールのジ(メタ)アクリレート;ビスフェノールA、ビスフェノールF、ビスフェノールS等のビスフェノール類のアルキレンオキシド変性体のジ(メタ)アクリレート;水添ビスフェノールA、水添ビスフェノールF、水添ビスフェノールS等の水添ビスフェノール類のアルキレンオキシド変性体ジ(メタ)アクリレート;トリメチロールプロパン又はグリセリン1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテル化合物を付加して得たトリオールのモノ、ジ又はトリ(メタ)アクリレート;ペンタエリスリトール又はジトリメチロールプロパン1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテル化合物を付加したトリオールのモノ、ジ、トリ又はテトラ(メタ)アクリレート;ジペンタエリスリトール1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテル化合物を付加したヘキサオールの3〜6官能(メタ)アクリレート等の多官能(ポリ)エーテル(メタ)アクリレート類等が挙げられる。 (Poly) ether (meth) acrylate (D-4) as a compound having a (meth) acryloyloxy group is a general term for (meth) acrylate having one or more ether bonds in the main chain, for example, butoxyethyl (Meth) acrylate, butoxytriethylene glycol (meth) acrylate, epichlorohydrin modified butyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, ethyl carbitol (meth) acrylate, Monofunctional (poly) ether (meth) acrylates such as phenoxyethyl (meth) acrylate and nonylphenoxypolyethylene glycol (meth) acrylate; polyethylene glycol di (meth) acrylate, polypropylene glycol di ( ) Alkylene glycol di (meth) acrylates such as acrylate, polybutylene glycol di (meth) acrylate, polytetramethylene glycol di (meth) acrylate; copolymers of ethylene oxide and propylene oxide, copolymers of propylene glycol and tetrahydrofuran , Polyfunctional (meth) derived from polyhydric hydroxyl compounds such as hydrocarbon polyols such as polyisoprene glycol, hydrogenated polyisoprene glycol, polybutadiene glycol and hydrogenated polybutadiene glycol and (meth) acrylic acid Acrylates: Di (meth) acrylates of diols in which 1 mol or more of cyclic ether such as ethylene oxide, propylene oxide, butylene oxide is added to 1 mol of neopentyl glycol; bisphenol A, Di (meth) acrylates of alkylene oxide modified products of bisphenols such as Sphenol F and bisphenol S; alkylene oxide modified products of hydrogenated bisphenols such as hydrogenated bisphenol A, hydrogenated bisphenol F and hydrogenated bisphenol S ) Acrylate; mono-, di- or tri (meth) acrylate of triol obtained by adding 1 mol or more of cyclic ether compound such as ethylene oxide, propylene oxide, butylene oxide to 1 mol of trimethylolpropane or glycerol; pentaerythritol or ditrile Mono-, di-, tri- or tetra (meth) acrylate of triol obtained by adding 1 mol or more of cyclic ether compound such as ethylene oxide, propylene oxide, butylene oxide to 1 mol of methylolpropane; Multifunctional (poly) ether (meth) acrylates such as 3-6 functional (meth) acrylates of hexaol in which 1 mol or more of cyclic ether compounds such as ethylene oxide, propylene oxide, butylene oxide are added to 1 mol of intererythritol Is mentioned.
(メタ)アクリロイルオキシ基を有する化合物としてのアルキル(メタ)アクリレート又はアルキレン(メタ)アクリレート(D−5)とは、ハロゲン原子及び/又は水酸基で置換されていてもよい直鎖アルキル又はハロゲン原子及び/又は水酸基で置換されていてもよい分岐アルキル(メタ)アクリレートの総称であり、例えば、オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、デシル(メタ)アクリレート、ドデシル(メタ)アクリレート等の単官能(メタ)アクリレート類;エチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、1,4−ブタンジオールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、2−メチル−1,8−オクタンジオールジ(メタ)アクリレート、1,9−ノナンジオールジ(メタ)アクリレート、1,10−デカンジオールジ(メタ)アクリレート等の炭化水素ジオールのジ(メタ)アクリレート類;トリメチロールプロパンのモノ(メタ)アクリレート、ジ(メタ)アクリレート又はトリ(メタ)アクリレート(以下、ジ、トリ、テトラ等の多官能の総称として「ポリ」を用いる。)、グリセリンのモノ(メタ)アクリレート又はポリ(メタ)アクリレート、ペンタエリスリトールのモノ又はポリ(メタ)アクリレート、ジトリメチロールプロパンのモノ又はポリ(メタ)アクリレート、ジペンタエリスリトールのモノ又はポリ(メタ)アクリレート等のトリオール、テトラオール、ヘキサオール等の多価アルコールのモノ又はポリ(メタ)アクリレート類;2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等の水酸基含有(メタ)アクリレート類等が挙げられる。 The alkyl (meth) acrylate or alkylene (meth) acrylate (D-5) as a compound having a (meth) acryloyloxy group is a linear alkyl or halogen atom optionally substituted with a halogen atom and / or a hydroxyl group, and / Or generic name of branched alkyl (meth) acrylate optionally substituted with a hydroxyl group, for example, monofunctional such as octyl (meth) acrylate, isooctyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, etc. (Meth) acrylates; ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, neopentyl glycol di (Meta) a Dilates of hydrocarbon diols such as relate, 2-methyl-1,8-octanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, 1,10-decanediol di (meth) acrylate ) Acrylates; trimethylolpropane mono (meth) acrylate, di (meth) acrylate or tri (meth) acrylate (hereinafter, “poly” is used as a general term for polyfunctionality such as di, tri, tetra, etc.), glycerin Triols such as mono (meth) acrylate or poly (meth) acrylate, mono or poly (meth) acrylate of pentaerythritol, mono or poly (meth) acrylate of ditrimethylolpropane, mono or poly (meth) acrylate of dipentaerythritol, Tetraol, hexaol, etc. Mono- or poly (meth) acrylates of alcohols; hydroxyl-containing (meth) acrylates such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, etc. .
(メタ)アクリロイルオキシ基を有する化合物としての芳香環を有する(メタ)アクリレート(D−6)とは、主鎖又は側鎖に芳香環を有する(メタ)アクリレートの総称であり、例えば、フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート等の単官能(メタ)アクリレート類;ビスフェノールAジ(メタ)アクリレート、ビスフェノールFジ(メタ)アクリレート等のジ(メタ)アクリレート類等が挙げられる。 The (meth) acrylate (D-6) having an aromatic ring as a compound having a (meth) acryloyloxy group is a general term for a (meth) acrylate having an aromatic ring in the main chain or a side chain. And monofunctional (meth) acrylates such as meth) acrylate and benzyl (meth) acrylate; di (meth) acrylates such as bisphenol A di (meth) acrylate and bisphenol F di (meth) acrylate.
(メタ)アクリロイルオキシ基を有する化合物としての脂環構造を有する(メタ)アクリレート(D−7)とは、主鎖又は側鎖に構成単位に酸素原子又は窒素原子を含んでいてもよい脂環式構造を有する(メタ)アクリレートの総称であり、例えば、シクロヘキシル(メタ)アクリレート、シクロペンチル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート等の脂環構造を有する単官能(メタ)アクリレート類;水添ビスフェノールA、水添ビスフェノールF等の水添ビスフェノール類のジ(メタ)アクリレート;トリシクロデカンジメチロールジ(メタ)アクリレート等の脂環構造を持つ多官能性(メタ)アクリレート類;テトラフルフリル(メタ)アクリレート等の構造中に酸素原子等を有する脂環式(メタ)アクリレート等が挙げられる。 The (meth) acrylate (D-7) having an alicyclic structure as a compound having a (meth) acryloyloxy group is an alicyclic ring which may contain an oxygen atom or a nitrogen atom in the structural unit in the main chain or side chain. A general term for (meth) acrylates having a formula structure, for example, monofunctional (having an alicyclic structure such as cyclohexyl (meth) acrylate, cyclopentyl (meth) acrylate, isobornyl (meth) acrylate, dicyclopentenyl (meth) acrylate) (Meth) acrylates; di (meth) acrylates of hydrogenated bisphenols such as hydrogenated bisphenol A and hydrogenated bisphenol F; polyfunctional (meth) having an alicyclic structure such as tricyclodecane dimethylol di (meth) acrylate Acrylates; oxygen atoms in the structure of tetrafurfuryl (meth) acrylate, etc. Alicyclic (meth) acrylate having.
本発明の感光性樹脂組成物に含有してもよい重合性化合物(D)としては、上記した化合物の他に、例えば、(メタ)アクリル酸ポリマーとグリシジル(メタ)アクリレートとの反応物又はグリシジル(メタ)アクリレートポリマーと(メタ)アクリル酸との反応物等のポリ(メタ)アクリルポリマー(メタ)アクリレート;ジメチルアミノエチル(メタ)アクリレート等のアミノ基を有する(メタ)アクリレート;トリス(メタ)アクリロキシエチルイソシアヌレート等のイソシアヌル(メタ)アクリレート;ポリシロキサン骨格を有する(メタ)アクリレート;ポリブタジェン(メタ)アクリレート;メラミン(メタ)アクリレート等も挙げられ、更に、前記のイソシアネート化合物(A)又はイソシアネート化合物(A’)と多官能(メタ)アクリレート化合物の混合物(B)とを反応させて得られる感光性樹脂組成物と共重合性を有する化合物であれば特に制限なく使用できる。 Examples of the polymerizable compound (D) that may be contained in the photosensitive resin composition of the present invention include, in addition to the above-described compounds, a reaction product of (meth) acrylic acid polymer and glycidyl (meth) acrylate or glycidyl. Poly (meth) acrylic polymer (meth) acrylate such as a reaction product of (meth) acrylate polymer and (meth) acrylic acid; (meth) acrylate having amino group such as dimethylaminoethyl (meth) acrylate; Tris (meth) Examples include isocyanurate (meth) acrylates such as acryloxyethyl isocyanurate; (meth) acrylates having a polysiloxane skeleton; polybutadiene (meth) acrylates; melamine (meth) acrylates, and the like. Compound (A ′) and polyfunctional ( As long as it is a compound having a mixture (B) a photosensitive resin composition obtained by reacting a copolymerizable with data) acrylate compounds can be used without particular limitations.
本願発明の感光性樹脂組成物において、フィルム上に塗布して硬化させる場合に用いられる重合性化合物(D)として好ましいものは、ペンタエリスリトールトリ(メタ)アクリレートとペンタエリスリトールテトラアクリレートの混合物、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールジ(メタ)アクリレートとジペンタエリスリトールヘキサ(メタ)アクリレートの混合物、トリメチロールプロパンジ(メタ)アクリレートとトリメチロールプロパントリ(メタ)アクリレートの混合物等が挙げられる。 In the photosensitive resin composition of the present invention, preferred as the polymerizable compound (D) used when applied on a film and cured is a mixture of pentaerythritol tri (meth) acrylate and pentaerythritol tetraacrylate, dipenta Erythritol penta (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol tri (meth) acrylate, a mixture of dipentaerythritol di (meth) acrylate and dipentaerythritol hexa (meth) acrylate, trimethylolpropane di ( And a mixture of (meth) acrylate and trimethylolpropane tri (meth) acrylate.
本願発明の感光性樹脂組成物において、光ディスク保護コート剤として本願発明の感光性樹脂組成物が用いられる場合、重合性化合物(D)として好ましいものは、ネオペンチルグリコールジ(メタ)アクリレート、トリシクロデカンジメチロールジ(メタ)アクリレート、ヒドロキシピバルアルデヒド変性トリメチロールプロパンジ(メタ)アクリレート、ヒドロキシピバリン酸ネオペンチルグリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ジシクロペンタニルジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、エチレンオキサイド変性ビスフェノールAジ(メタ)アクリレート、エチレンオキサイド変性トリメチロールプロパントリ(メタ)アクリレート、エチレンオキサイド変性ペンタエリスリトールテトラ(メタ)アクリレート、トリス[(メタ)アクリロキシエチル]イソシアヌレート等が挙げられる。 In the photosensitive resin composition of the present invention, when the photosensitive resin composition of the present invention is used as an optical disk protective coating agent, preferred as the polymerizable compound (D) are neopentyl glycol di (meth) acrylate, tricyclo Decane dimethylol di (meth) acrylate, hydroxypivalaldehyde-modified trimethylolpropane di (meth) acrylate, hydroxypivalic acid neopentyl glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, dicyclopentanyl di (meth) ) Acrylate, 1,6-hexanediol di (meth) acrylate, polypropylene glycol di (meth) acrylate, ethylene oxide modified bisphenol A di (meth) acrylate, ethylene oxide modified trimethylo Rupuropantori (meth) acrylate, ethylene oxide modified pentaerythritol tetra (meth) acrylate, tris [(meth) acryloxyethyl] isocyanurate.
本発明の感光性樹脂組成物に重合性化合物(D)を含有する場合、その含有率はイソシアネート化合物(A)又はイソシアネート化合物(A’)と多官能(メタ)アクリレート化合物の混合物(B)とを反応させて得られる樹脂組成物100重量%に対して、10〜2000重量%程度が好ましく、50〜1000重量%程度が特に好ましい。 When the polymerizable compound (D) is contained in the photosensitive resin composition of the present invention, the content thereof is the isocyanate compound (A) or the mixture (B) of the isocyanate compound (A ′) and the polyfunctional (meth) acrylate compound. The amount is preferably about 10 to 2000% by weight, particularly preferably about 50 to 1000% by weight, based on 100% by weight of the resin composition obtained by reacting.
本発明の感光性樹脂組成物には、用途に応じて、非反応性化合物、無機充填剤、有機充填剤、シランカップリング剤、粘着付与剤、消泡剤、レベリング剤、可塑剤、酸化防止剤、紫外線吸収剤、難燃剤、顔料、染料等を適宜含有することができる。 The photosensitive resin composition of the present invention includes a non-reactive compound, an inorganic filler, an organic filler, a silane coupling agent, a tackifier, an antifoaming agent, a leveling agent, a plasticizer, and an antioxidant depending on the application. An agent, an ultraviolet absorber, a flame retardant, a pigment, a dye, and the like can be appropriately contained.
非反応性化合物とは、反応性の低い或いは反応性の無い液状若しくは固体状のオリゴマーや樹脂であり、例えば、(メタ)アクリル酸アルキル共重合体、エポキシ樹脂、液状ポリブタジエン、ジシクロペンタジエン誘導体、飽和ポリエステルオリゴマー、キシレン樹脂、ポリウレタンポリマー、ケトン樹脂、ジアリルフタレートポリマー(ダップ樹脂)、石油樹脂、ロジン樹脂、フッ素系オリゴマー、シリコン系オリゴマー等が挙げられる。 Non-reactive compounds are low-reactivity or non-reactive liquid or solid oligomers and resins, such as (meth) acrylic acid alkyl copolymers, epoxy resins, liquid polybutadiene, dicyclopentadiene derivatives, Examples include saturated polyester oligomers, xylene resins, polyurethane polymers, ketone resins, diallyl phthalate polymers (dup resins), petroleum resins, rosin resins, fluorine-based oligomers, silicon-based oligomers, and the like.
無機充填剤としては、例えば、二酸化珪素、酸化珪素、炭酸カルシウム、珪酸カルシウム、炭酸マグネシウム、酸化マグネシウム、タルク、カオリンクレー、焼成クレー、酸化亜鉛、硫酸亜鉛、水酸アルミニウム、酸化アルミニウム、ガラス、雲母、硫酸バリウム、アルミナホワイト、ゼオライト、シリカバルーン、ガラスバルーン等が挙げられる。これらの無機充填剤には、シランカップリング剤、チタネート系カップリング剤、アルミニウム系カップリング剤、ジルコネート系カップリング剤等を添加、反応させる等の方法により、ハロゲン原子、エポキシ基、水酸基、チオール基等の官能基を持たせることもできる。 Examples of inorganic fillers include silicon dioxide, silicon oxide, calcium carbonate, calcium silicate, magnesium carbonate, magnesium oxide, talc, kaolin clay, calcined clay, zinc oxide, zinc sulfate, aluminum hydroxide, aluminum oxide, glass, mica , Barium sulfate, alumina white, zeolite, silica balloon, glass balloon and the like. These inorganic fillers may be added with a silane coupling agent, titanate coupling agent, aluminum coupling agent, zirconate coupling agent, or the like, and reacted to form a halogen atom, an epoxy group, a hydroxyl group, or a thiol. It can also have a functional group such as a group.
有機充填剤としては、例えば、ベンゾグアナミン樹脂、シリコーン樹脂、低密度ポリエチレン、高密度ポリエチレン、ポリオレフィン樹脂、エチレン・アクリル酸共重合体、ポリスチレン、アクリル共重合体、ポリメチルメタクリレート樹脂、フッ素樹脂、ナイロン12、ナイロン6/66、フェノール樹脂、エポキシ樹脂、ウレタン樹脂、ポリイミド樹脂等が挙げられる。 Examples of the organic filler include benzoguanamine resin, silicone resin, low density polyethylene, high density polyethylene, polyolefin resin, ethylene / acrylic acid copolymer, polystyrene, acrylic copolymer, polymethyl methacrylate resin, fluororesin, nylon 12 , Nylon 6/66, phenol resin, epoxy resin, urethane resin, polyimide resin and the like.
粘着付与剤、消泡剤、レベリング剤、可塑剤、酸化防止剤、紫外線吸収剤、難燃剤、顔料及び染料としては公知慣用のものであればいかなるものも、本発明の感光性樹脂組成物の硬化性、樹脂特性を損なわない範囲で特に制限無く含有することができる。 Any known and commonly used tackifiers, antifoaming agents, leveling agents, plasticizers, antioxidants, ultraviolet absorbers, flame retardants, pigments and dyes can be used in the photosensitive resin composition of the present invention. It can contain without a restriction | limiting especially in the range which does not impair sclerosis | hardenability and a resin characteristic.
本発明の感光性樹脂組成物は上記した各成分を混合すれば得られ、混合の順序や方法は特に限定されない。 The photosensitive resin composition of the present invention can be obtained by mixing the above-described components, and the order and method of mixing are not particularly limited.
本発明の感光性樹脂組成物は特に溶剤を含有する必要はないが、例えば、メチルエチルケトン、メチルイソブチルケトン等のケトン類、酢酸エチル、酢酸ブチル等の酢酸エステル類、ベンゼン、トルエン、キシレン等の芳香族炭化水素、その他の通常、感光性樹脂組成物の溶解に用いられる有機溶剤に希釈して使用してもよい。 The photosensitive resin composition of the present invention does not need to contain a solvent in particular. For example, ketones such as methyl ethyl ketone and methyl isobutyl ketone, acetates such as ethyl acetate and butyl acetate, aromatics such as benzene, toluene and xylene It may be used after being diluted with an organic solvent used for dissolving a group hydrocarbon or other usually photosensitive resin composition.
本発明の感光性樹脂組成物は180〜500nmの波長の紫外線又は可視光線、即ち活性エネルギー線を照射することによって重合させることができ、その硬化物も本発明に含まれる。 The photosensitive resin composition of the present invention can be polymerized by irradiation with ultraviolet rays or visible rays having a wavelength of 180 to 500 nm, that is, active energy rays, and a cured product thereof is also included in the present invention.
該活性エネルギー線の発生源としては、例えば、低圧水銀ランプ、高圧水銀ランプ、超高圧水銀ランプ、メタルハライドランプ、ケミカルランプ、ブラックライトランプ、水銀−キセノンランプ、エキシマーランプ、ショートアーク灯、ヘリウム・カドミニウムレーザー、アルゴンレーザー、エキシマーレーザー、太陽光等が挙げられる。 Examples of the source of the active energy ray include a low-pressure mercury lamp, a high-pressure mercury lamp, an ultrahigh-pressure mercury lamp, a metal halide lamp, a chemical lamp, a black light lamp, a mercury-xenon lamp, an excimer lamp, a short arc lamp, helium and cadmium. A laser, an argon laser, an excimer laser, sunlight, etc. are mentioned.
本発明の感光性樹脂組成物は、インキ、アルミニウム、鉄、銅等の金属;塩化ビニル、アクリル、ポリカーボネート、ポリエチレンテレフタレート、ポリエチレン、ポリプロピレン等のプラスチック;ガラス等のセラミック;木材;紙;印刷紙;繊維等のコーティング剤、表面処理剤、バインダー、プラスチック材料、成形材料、積層板、接着剤、粘着剤等の用途に用い得る。又、本発明の感光性樹脂組成物の硬化物を含むフイルムも本発明に含まれる。 The photosensitive resin composition of the present invention comprises a metal such as ink, aluminum, iron and copper; a plastic such as vinyl chloride, acrylic, polycarbonate, polyethylene terephthalate, polyethylene and polypropylene; a ceramic such as glass; wood; paper; It can be used for applications such as coating agents such as fibers, surface treatment agents, binders, plastic materials, molding materials, laminates, adhesives, and pressure-sensitive adhesives. Moreover, the film containing the hardened | cured material of the photosensitive resin composition of this invention is also contained in this invention.
具体的には、平凸版インキ、フレキソインキ、グラビアインキ、スクリーンインキ等のインキ分野、ツヤニス分野、紙塗工剤分野、木工用塗料分野、飲料缶用塗工剤又は印刷インキ分野、軟包装フィルム塗工剤、印刷インキ又は粘着剤、感熱紙、感熱フィルム用塗工剤、印刷インキ、接着剤、粘着剤又は光ファイバーコート剤等の用途である。 Specifically, planographic relief ink, flexographic ink, gravure ink, screen ink and other ink fields, glossy field, paper coating material field, woodworking paint field, beverage can coating material or printing ink field, flexible packaging film The coating agent, printing ink or pressure-sensitive adhesive, thermal paper, thermal film coating agent, printing ink, adhesive, pressure-sensitive adhesive, or optical fiber coating agent.
本発明の樹脂組成物は、光ディスク用樹脂組成物として使用される場合には、B型粘度計で測定した25℃の粘度が100〜5000mPa・Sのものが望ましく、また硬化する際の硬化収縮率が6%以下で、その硬化物の吸水率(測定温度25℃)が2.0%以下であることが好ましい。 When the resin composition of the present invention is used as a resin composition for an optical disk, it is desirable that the viscosity at 25 ° C. measured with a B-type viscometer is 100 to 5000 mPa · S, and the curing shrinkage when cured. The rate is preferably 6% or less, and the water absorption of the cured product (measurement temperature 25 ° C.) is preferably 2.0% or less.
本発明の樹脂組成物を用いた光ディスク用保護コート剤は、膜厚が50〜100μmとなるようにできれば塗工方法は問わないが、塗工方法として、例えば、スピンコート法、2P法、ロールコート法、スクリーン印刷法等が挙げられる。 The protective coating agent for an optical disk using the resin composition of the present invention may be any coating method as long as the film thickness can be 50 to 100 μm. Examples of the coating method include spin coating, 2P, and roll. Examples thereof include a coating method and a screen printing method.
また、次世代の高密度光ディスクには読み取り及び/又は書き込みに400nm前後の青色レーザーが使用されることから、膜厚50〜150μmの硬化物において400〜500nm付近の透過率が70%以上であることが好ましい。
更には、本発明による光ディスクにおいては、記録光及び/又は再生光が入射する側に当該紫外線硬化型樹脂組成物の硬化物層が構成されているものが好適なものとして挙げられる。In addition, since a blue laser of about 400 nm is used for reading and / or writing in the next generation high-density optical disc, the transmittance around 400 to 500 nm is 70% or more in a cured product with a film thickness of 50 to 150 μm. It is preferable.
Furthermore, in the optical disk according to the present invention, it is preferable that the cured product layer of the ultraviolet curable resin composition is formed on the recording light and / or reproducing light incident side.
以下、本発明を実施例により更に具体的に説明するが、本発明が下記実施例に限定されるものではない。分子量は重量平均分子量であり、GPC(ゲルパーミエーションクロマトグラフィー)で測定する。 EXAMPLES Hereinafter, although an Example demonstrates this invention further more concretely, this invention is not limited to the following Example. The molecular weight is a weight average molecular weight, and is measured by GPC (gel permeation chromatography).
実施例1
還流冷却器、撹拌機、温度計、温度調節装置を備えた反応器に、タケラックU−2410T(三井武田ケミカル製ポリ1,4−ブタンジオールアジペート、水酸基価114.8mgKOH/g)97.8g(OH:0.2mol当量)、イソホロンジイソシアネート44.5g(NCO:0.4mol当量)加え80℃で反応させ、OH基が反応してNCO含有量が理論値に達するまで反応を続けた。その後内部温度を50℃まで下げ、重合禁止剤として4−メトキシフェノール0.122g、ウレタン化反応触媒としてジブチルスズジラウレート0.122gを添加し均一になるまで撹拌し、ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物(重量部混合比:65/35、水酸基当量:458.9Eq)101.0g(OH:0.22mol当量)を内部温度が70℃を越えないように3回に分割して仕込み、添加後70℃で反応させ、前述のNCO含有量が0.1%以下となったところを反応の終点とした。得られた感光性樹脂(C−1)は粘度33.1Pa・s(E型粘度計、60℃)、Mw=7,400(GPC測定、ポリスチレン換算)であった。Example 1
To a reactor equipped with a reflux condenser, a stirrer, a thermometer, and a temperature controller, 97.8 g of Takelac U-2410T (poly 1,4-butanediol adipate made by Mitsui Takeda Chemical, hydroxyl value 114.8 mgKOH / g) OH: 0.2 mol equivalent) and 44.5 g of isophorone diisocyanate (NCO: 0.4 mol equivalent) were added and reacted at 80 ° C., and the reaction was continued until the OH group reacted and the NCO content reached the theoretical value. Thereafter, the internal temperature was lowered to 50 ° C., 0.122 g of 4-methoxyphenol as a polymerization inhibitor and 0.122 g of dibutyltin dilaurate as a urethanization reaction catalyst were added and stirred until uniform, and pentaerythritol triacrylate and pentaerythritol tetraacrylate were stirred. A mixture (parts by weight: 65/35, hydroxyl equivalent: 458.9 Eq) of 101.0 g (OH: 0.22 mol equivalent) was added in three portions so that the internal temperature did not exceed 70 ° C. and added. Thereafter, the reaction was carried out at 70 ° C., and the end point of the reaction was determined when the NCO content was 0.1% or less. The obtained photosensitive resin (C-1) had a viscosity of 33.1 Pa · s (E-type viscometer, 60 ° C.) and Mw = 7,400 (GPC measurement, polystyrene conversion).
実施例2
還流冷却器、撹拌機、温度計、温度調節装置を備えた反応器に、PTG−850(保土谷化学製ポリテトラメチレングリコール、水酸基価127.9mgKOH/g)87.7g(OH:0.2mol当量)、イソホロンジイソシアネート44.5g(NCO:0.4mol当量)を加え80℃で反応させ、OH基が反応してNCO含有量が理論値に達するまで反応を続けた。その後内部温度を50℃まで下げ、重合禁止剤として4−メトキシフェノール0.117g、ウレタン化反応触媒としてジブチルスズジラウレート0.117gを添加し均一になるまで撹拌し、ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物(重量部混合比:65/35、水酸基当量:458.9Eq)101.0g(OH:0.22mol当量)を内部温度が70℃を越えないように3回に分割して仕込み、添加後70℃で反応させ、前述のNCO含有量が0.1%以下となったところを反応の終点とした。得られた感光性樹脂(C−2)は粘度23.9Pa・s(E型粘度計、60℃)、Mw=7,800(GPC測定、ポリスチレン換算)であった。Example 2
In a reactor equipped with a reflux condenser, a stirrer, a thermometer, and a temperature control device, 87.7 g (OH: 0.2 mol) of PTG-850 (Hodogaya Chemicals polytetramethylene glycol, hydroxyl value 127.9 mgKOH / g). Equivalent) and 44.5 g (NCO: 0.4 mol equivalent) of isophorone diisocyanate were added and reacted at 80 ° C., and the reaction was continued until the OH group reacted and the NCO content reached the theoretical value. Thereafter, the internal temperature was lowered to 50 ° C., 0.117 g of 4-methoxyphenol as a polymerization inhibitor and 0.117 g of dibutyltin dilaurate as a urethanization reaction catalyst were added and stirred until uniform, and pentaerythritol triacrylate and pentaerythritol tetraacrylate were stirred. A mixture (parts by weight: 65/35, hydroxyl equivalent: 458.9 Eq) of 101.0 g (OH: 0.22 mol equivalent) was added in three portions so that the internal temperature did not exceed 70 ° C. and added. Thereafter, the reaction was carried out at 70 ° C., and the end point of the reaction was determined when the NCO content was 0.1% or less. The obtained photosensitive resin (C-2) had a viscosity of 23.9 Pa · s (E-type viscometer, 60 ° C.) and Mw = 7,800 (GPC measurement, polystyrene conversion).
実施例3
還流冷却器、撹拌機、温度計、温度調節装置を備えた反応器に、下記式(1)で表わされるジオール化合物30.4g(OH:0.2mol当量)、イソホロンジイソシアネート44.5g(NCO:0.4mol当量)を加え90℃で反応させ、OH基が反応してNCO含有量が理論値に達するまで反応を続けた。その後内部温度を50℃まで下げ、重合禁止剤として4−メトキシフェノール0.088g、ウレタン化反応触媒としてジブチルスズジラウレート0.088g、反応溶剤としてMEK(2−ブタノン)44.0gを添加し均一になるまで撹拌し、ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物(重量部混合比:65/35、水酸基当量:458.9Eq)101.0g(OH:0.22mol当量)を内部温度が70℃を越えないように3回に分割して仕込み、添加後70℃で反応させ、前述のNCO含有量が0.1%以下となったところを反応の終点とした。得られた感光性樹脂(C−3)は粘度14.0Pa・s(E型粘度計、25℃)、Mw=3,500(GPC測定、ポリスチレン換算)であった。Example 3
In a reactor equipped with a reflux condenser, a stirrer, a thermometer, and a temperature control device, 30.4 g (OH: 0.2 mol equivalent) of a diol compound represented by the following formula (1), 44.5 g (NCO: NCO: 0.4 mol equivalent) was added and reacted at 90 ° C., and the reaction was continued until the OH group reacted and the NCO content reached the theoretical value. Thereafter, the internal temperature is lowered to 50 ° C., and 0.088 g of 4-methoxyphenol as a polymerization inhibitor, 0.088 g of dibutyltin dilaurate as a urethanization reaction catalyst, and 44.0 g of MEK (2-butanone) as a reaction solvent are added to be uniform. To a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate (parts by weight mixing ratio: 65/35, hydroxyl equivalent: 458.9 Eq) with an internal temperature of 70 ° C. In order not to exceed, the mixture was charged in three portions, and the reaction was carried out at 70 ° C. after the addition. The obtained photosensitive resin (C-3) had a viscosity of 14.0 Pa · s (E-type viscometer, 25 ° C.) and Mw = 3,500 (GPC measurement, polystyrene conversion).
実施例4
還流冷却器、撹拌機、温度計、温度調節装置を備えた反応器に、下記式(2)で表わされるジオール化合物39.3g(OH:0.4mol当量)、イソホロンジイソシアネート88.9g(NCO:0.8mol当量)を加え90℃で反応させ、OH基が反応してNCO含有量が理論値に達するまで反応を続けた。その後内部温度を50℃まで下げ、重合禁止剤として4−メトキシフェノール0.165g、ウレタン化反応触媒としてジブチルスズジラウレート0.165g、反応溶剤としてMEK(2−ブタノン)82.5gを添加し均一になるまで撹拌し、ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物(重量部混合比:65/35、水酸基当量:458.9Eq)201.9g(OH:0.44mol当量)を内部温度が70℃を越えないように3回に分割して仕込み、添加後70℃で反応させ、前述のNCO含有量が0.1%以下となったところを反応の終点とした。得られた感光性樹脂(C−4)は粘度5.8Pa・s(E型粘度計、25℃)、Mw=2,900(GPC測定、ポリスチレン換算)であった。Example 4
In a reactor equipped with a reflux condenser, a stirrer, a thermometer, and a temperature control device, 39.3 g (OH: 0.4 mol equivalent) of a diol compound represented by the following formula (2), 88.9 g (NCO: 0.8 mol equivalent) was added and reacted at 90 ° C., and the reaction was continued until the OH group reacted and the NCO content reached the theoretical value. Thereafter, the internal temperature is lowered to 50 ° C., and 0.165 g of 4-methoxyphenol is added as a polymerization inhibitor, 0.165 g of dibutyltin dilaurate is added as a urethanization reaction catalyst, and 82.5 g of MEK (2-butanone) is added as a reaction solvent. To a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate (parts by weight mixing ratio: 65/35, hydroxyl group equivalent: 458.9 Eq) of 201.9 g (OH: 0.44 mol equivalent) In order not to exceed, the mixture was charged in three portions, and the reaction was carried out at 70 ° C. after the addition. The obtained photosensitive resin (C-4) had a viscosity of 5.8 Pa · s (E-type viscometer, 25 ° C.) and Mw = 2,900 (GPC measurement, converted to polystyrene).
実施例5
還流冷却器、撹拌機、温度計、温度調節装置を備えた反応器に、下記式(3)で表わされるジオール化合物43.7g(OH:0.4mol当量)、イソホロンジイソシアネート88.9g(NCO:0.8mol当量)を加え90℃で反応させ、OH基が反応してNCO含有量が理論値に達するまで反応を続けた。その後内部温度を50℃まで下げ、重合禁止剤として4−メトキシフェノール0.167g、ウレタン化反応触媒としてジブチルスズジラウレート0.167g、反応溶剤としてMEK(2−ブタノン)83.6gを添加し均一になるまで撹拌し、ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物(重量部混合比:65/35、水酸基当量:458.9Eq)201.9g(OH:0.44mol当量)を内部温度が70℃を越えないように3回に分割して仕込み、添加後70℃で反応させ、前述のNCO含有量が0.1%以下となったところを反応の終点とした。得られた感光性樹脂(C−5)は粘度15.2Pa・s(E型粘度計、25℃)、Mw=3,000(GPC測定、ポリスチレン換算)であった。Example 5
In a reactor equipped with a reflux condenser, a stirrer, a thermometer, and a temperature control device, 43.7 g (OH: 0.4 mol equivalent) of a diol compound represented by the following formula (3), 88.9 g (NCO: 0.8 mol equivalent) was added and reacted at 90 ° C., and the reaction was continued until the OH group reacted and the NCO content reached the theoretical value. Thereafter, the internal temperature is lowered to 50 ° C., and 0.167 g of 4-methoxyphenol as a polymerization inhibitor, 0.167 g of dibutyltin dilaurate as a urethanization reaction catalyst, and 83.6 g of MEK (2-butanone) as a reaction solvent are added to be uniform. To a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate (parts by weight mixing ratio: 65/35, hydroxyl group equivalent: 458.9 Eq) of 201.9 g (OH: 0.44 mol equivalent) In order not to exceed, the mixture was charged in three portions, and the reaction was carried out at 70 ° C. after the addition. The obtained photosensitive resin (C-5) had a viscosity of 15.2 Pa · s (E-type viscometer, 25 ° C.) and Mw = 3,000 (GPC measurement, polystyrene conversion).
実施例6
還流冷却器、撹拌機、温度計、温度調節装置を備えた反応器に、重合禁止剤として4−メトキシフェノール0.067g、ウレタン化反応触媒としてジブチルスズジラウレート0.067gを添加し均一になるまで撹拌し、ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物(重量部混合比:65/35、水酸基当量:458.9Eq)101.0g(OH:0.22mol当量)を加え内部温度を50℃とした。続いてTPA−100(ヘキサメチレンジイソシアネート3量体:イソシアヌレート環含有化合物)33.6g(NCO:0.2mol当量)を内部温度が70℃を越えないように3回に分割して仕込み、添加後70℃で反応させ、前述のNCO含有量が0.1%以下となったところを反応の終点とした。得られた感光性樹脂(C−6)は粘度12.6Pa・s(E型粘度計、60℃)、Mw=6,200(GPC測定、ポリスチレン換算)であった。Example 6
To a reactor equipped with a reflux condenser, stirrer, thermometer, and temperature controller, add 0.067 g of 4-methoxyphenol as a polymerization inhibitor and 0.067 g of dibutyltin dilaurate as a urethanization reaction catalyst, and stir until uniform. Then, 101.0 g (OH: 0.22 mol equivalent) of a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate (parts by weight mixing ratio: 65/35, hydroxyl group equivalent: 458.9 Eq) was added to adjust the internal temperature to 50 ° C. . Subsequently, 33.6 g (NCO: 0.2 mol equivalent) of TPA-100 (hexamethylene diisocyanate trimer: isocyanurate ring-containing compound) was added in three portions so that the internal temperature did not exceed 70 ° C, and added. Thereafter, the reaction was carried out at 70 ° C., and the end point of the reaction was determined when the NCO content was 0.1% or less. The obtained photosensitive resin (C-6) had a viscosity of 12.6 Pa · s (E-type viscometer, 60 ° C.) and Mw = 6,200 (GPC measurement, polystyrene conversion).
実施例7
還流冷却器、撹拌機、温度計、温度調節装置を備えた反応器に、重合禁止剤として4−メトキシフェノール0.161g、ウレタン化反応触媒としてジブチルスズジラウレート0.161gを添加し均一になるまで撹拌し、ジペンタエリスリトールペンタアクリレートとジペンタエリスリトールヘキサアクリレートの混合物(重量部混合比:40/60、水酸基当量:1311.3g/Eq)288.5g(OH:0.22mol当量)を加え内部温度を50℃とした。続いてTPA−100(ヘキサメチレンジイソシアネート3量体:イソシアヌレート環含有化合物)33.6g(NCO:0.2mol当量)を内部温度が70℃を越えないように3回に分割して仕込み、添加後70℃で反応させ、前述のNCO含有量が0.1%以下となったところを反応の終点とした。得られた感光性樹脂(C−7)は粘度36.0Pa・s(E型粘度計、60℃)、Mw=11,200(GPC測定、ポリスチレン換算)であった。Example 7
To a reactor equipped with a reflux condenser, a stirrer, a thermometer, and a temperature controller, add 0.161 g of 4-methoxyphenol as a polymerization inhibitor and 0.161 g of dibutyltin dilaurate as a urethanization reaction catalyst, and stir until uniform. Then, 288.5 g (OH: 0.22 mol equivalent) of a mixture of dipentaerythritol pentaacrylate and dipentaerythritol hexaacrylate (parts by weight mixing ratio: 40/60, hydroxyl group equivalent: 1311.3 g / Eq) was added to adjust the internal temperature. The temperature was 50 ° C. Subsequently, 33.6 g (NCO: 0.2 mol equivalent) of TPA-100 (hexamethylene diisocyanate trimer: isocyanurate ring-containing compound) was added in three portions so that the internal temperature did not exceed 70 ° C, and added. Thereafter, the reaction was carried out at 70 ° C., and the end point of the reaction was determined when the NCO content was 0.1% or less. The obtained photosensitive resin (C-7) had a viscosity of 36.0 Pa · s (E-type viscometer, 60 ° C.) and Mw = 11,200 (GPC measurement, polystyrene conversion).
比較合成例
還流冷却器、撹拌機、温度計、温度調節装置を備えた反応器に、ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物(重量部混合比:65/35、水酸基当量:458.9Eq)101.0g(OH:0.22mol当量)、重合禁止剤として4−メトキシフェノール0.067g、ウレタン化反応触媒としてジブチルスズジラウレート0.067g添加し70℃で均一になるまで撹拌し、イソホロンジイソシアネート17.8g(NCO:0.16mol当量)を3時間かけて滴下した。添加後70℃で反応させ、前述のNCO含有量が0.1%以下となったところを反応の終点とし、感光性樹脂(H−1)を得た。Comparative Synthesis Example A mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate (parts by weight mixing ratio: 65/35, hydroxyl group equivalent: 458.9 Eq) was added to a reactor equipped with a reflux condenser, a stirrer, a thermometer, and a temperature control device. ) 101.0 g (OH: 0.22 mol equivalent), 0.067 g of 4-methoxyphenol as a polymerization inhibitor, 0.067 g of dibutyltin dilaurate as a urethanization reaction catalyst, and stirred at 70 ° C. until uniform, isophorone diisocyanate 17 0.8 g (NCO: 0.16 mol equivalent) was added dropwise over 3 hours. After the addition, the mixture was reacted at 70 ° C., and the point where the NCO content was 0.1% or less was set as the end point of the reaction to obtain a photosensitive resin (H-1).
実施例8〜13、比較例1
実施例3及び4で得られた(C−3)、(C−4)はあらかじめ溶剤であるMEKを溜去させ樹脂分のみを得、それ以外の樹脂はそのままの状態で、下表1に示す組成で樹脂組成物を得、該樹脂組成物をステンレス板上にガムテープ(厚み:200μm)で壁を作ったものに、バーコーターを用いて塗布し、窒素雰囲気下ランプ高さ10cmの距離から5m/分の搬送速度で紫外線を照射し、膜厚200μm程度の硬化膜を得た。Examples 8-13, Comparative Example 1
In (C-3) and (C-4) obtained in Examples 3 and 4, MEK, which is a solvent, was distilled off in advance to obtain only the resin content, and the other resins were left as they were in Table 1 below. A resin composition was obtained with the composition shown, and the resin composition was coated on a stainless steel plate with a wall made of gum tape (thickness: 200 μm) using a bar coater, and the lamp height was 10 cm under a nitrogen atmosphere. Ultraviolet rays were irradiated at a conveyance speed of 5 m / min to obtain a cured film having a thickness of about 200 μm.
試験例1
実施例8〜13又は比較例1で得られたフィルムにつき、下記項目を評価しその結果を表2に示した。Test example 1
The following items were evaluated for the films obtained in Examples 8 to 13 or Comparative Example 1, and the results are shown in Table 2.
(鉛筆硬度)
JIS K 5400に従い、鉛筆引っかきを用いて、塗工フィルムの鉛筆硬度を測定した。即ち、測定するフィルム上に、鉛筆を45度の角度で、上から1kgの荷重を掛け5mm程度引っかき、傷の付き具合を確認した。(Pencil hardness)
According to JIS K 5400, the pencil hardness of the coated film was measured using pencil scratching. That is, a pencil was applied to the film to be measured at an angle of 45 degrees, a 1 kg load was applied from above, and the film was scratched for about 5 mm to confirm the degree of scratches.
(引っ張り試験)
フィルムを1.0cm×4.0cmにカットし、テンシロン(引っ張り試験機)を用いて下記データを測定した。
1:ヤング率
2:破断点応力
3:破断点伸度(Tensile test)
The film was cut into 1.0 cm × 4.0 cm, and the following data was measured using a Tensilon (tensile tester).
1: Young's modulus 2: Stress at break 3: Elongation at break
表2の結果は、本発明の感光性樹脂組成物の使用により比較的高いヤング率と高い破断点応力を維持しつつ伸びることができるフィルムを得ることができることを示している。 The results in Table 2 indicate that a film that can be stretched while maintaining a relatively high Young's modulus and a high stress at break can be obtained by using the photosensitive resin composition of the present invention.
実施例14〜19、比較例2
実施例3及び4で得られた(C−3)、(C−4)はあらかじめ溶剤であるMEKを溜去させ樹脂分のみを得、それ以外の樹脂はそのままの状態で、下表3に示す組成で樹脂組成物を得、得られた樹脂組成物を、バーコーター(No.20)を用いて易接着処理ポリエステルフィルム(東洋紡(株)製:A−4300、膜厚188μm)に塗布し、80℃の乾燥炉中に1分間放置後、空気雰囲気下で120W/cmの高圧水銀灯を用い、ランプ高さ10cmの距離から5m/分の搬送速度で紫外線を照射し、硬化皮膜(10〜15μm)を有するフィルムを得た。Examples 14-19, Comparative Example 2
In (C-3) and (C-4) obtained in Examples 3 and 4, MEK, which is a solvent, was distilled off in advance to obtain only the resin content, and the other resins were left as they were in Table 3 below. A resin composition was obtained with the composition shown, and the obtained resin composition was applied to an easy adhesion treatment polyester film (manufactured by Toyobo Co., Ltd .: A-4300, film thickness 188 μm) using a bar coater (No. 20) , After standing in a drying oven at 80 ° C. for 1 minute, using a 120 W / cm high-pressure mercury lamp in an air atmosphere, irradiating with ultraviolet rays at a conveying speed of 5 m / min from a distance of 10 cm from the lamp height, 15 μm) was obtained.
試験例2
実施例14〜19又は比較例2で得られたフィルムにつき、下記項目を評価しその結果を表4に示した。Test example 2
The following items were evaluated for the films obtained in Examples 14 to 19 or Comparative Example 2, and the results are shown in Table 4.
(鉛筆硬度)
JIS K 5400に従い、鉛筆引っかきを用いて、塗工フィルムの鉛筆硬度を測定した。即ち、測定する硬化皮膜を有するポリエステルフィルム上に、鉛筆を45度の角度で、上から1kgの荷重を掛け5mm程度引っかき、傷の付き具合を確認した。5回測定を行い、傷なしの回数を数える。
評価 5/5:5回中5回とも傷なし
0/5:5回中全て傷発生(Pencil hardness)
According to JIS K 5400, the pencil hardness of the coated film was measured using pencil scratching. That is, on a polyester film having a cured film to be measured, a pencil was applied at a 45 degree angle and a 1 kg load was applied from above to scratch about 5 mm to confirm the degree of scratching. Take 5 measurements and count the number of scratches.
Evaluation 5/5: No damage in 5 out of 5 times 0/5: All scratches occurred in 5 times
(耐擦傷試験)
スチールウール#0000上で200g/cm2の荷重を掛け10往復させ、傷の状況を目視で判断した。
評価 ○:傷無し
×:傷発生(Abrasion resistance test)
A load of 200 g / cm 2 was applied on steel wool # 0000, 10 reciprocations were performed, and the state of the scratch was judged visually.
Evaluation ○: No scratch ×: Scratch occurrence
(密着性)
JIS K 5400に従い、フィルムの表面に1mm間隔で縦、横11本の切れ目を入れて100個の碁盤目を作る。セロハンテープ(登録商標)をその表面に密着させた後一気に剥がした時に剥離せず残存したマス目の個数を表示した。(Adhesion)
In accordance with JIS K 5400, 100 vertical grids are made by making 11 vertical and horizontal cuts at 1 mm intervals on the surface of the film. When cellophane tape (registered trademark) was brought into close contact with the surface and peeled off at once, the number of cells remaining without peeling was displayed.
(カール)
測定する硬化皮膜を有するポリエステルフィルムを5cm×5cmにカットし、80℃の乾燥炉に1時間放置した後、室温まで戻した。水平な台上で浮き上がった4辺それぞれの高さを測定し、平均値を測定値(単位;mm)とした。この時、基材自身のカールは0mmであった。(curl)
A polyester film having a cured film to be measured was cut into 5 cm × 5 cm, left in an oven at 80 ° C. for 1 hour, and then returned to room temperature. The height of each of the four sides that floated on a horizontal table was measured, and the average value was taken as the measured value (unit: mm). At this time, the curl of the base material itself was 0 mm.
(外観)
表面のクラック、白化、曇り等の状態を目視にて判断した。
評価 ○:良好
△:微少クラック発生
×:著しいクラック発生(appearance)
Surface cracks, whitening, cloudiness, etc. were judged visually.
Evaluation ○: Good △: Microcracking ×: Significant cracking
表4の結果は、本発明の感光性樹脂組成物をコートしたフィルムが鉛筆硬度や耐擦傷性が高く、カールの発生が少なく、特にクラックがほとんど見られないという優れた性能を有することを示している。 The results shown in Table 4 indicate that the film coated with the photosensitive resin composition of the present invention has excellent performance such as high pencil hardness and scratch resistance, little curling, and almost no cracks. ing.
試験例3(実施例20〜25、比較例3)
実施例1で得られた化合物(C−1)、実施例6で得られた化合物(C−6)を使用して、下表5に示す配合割合の樹脂組成物を調製し、光ディスク用保護コート剤としての評価を行った。表5中の部は、重量部である。Test Example 3 (Examples 20 to 25, Comparative Example 3)
Using the compound (C-1) obtained in Example 1 and the compound (C-6) obtained in Example 6, a resin composition having the blending ratio shown in Table 5 below was prepared, and protection for optical disks Evaluation as a coating agent was performed. The parts in Table 5 are parts by weight.
なお、表中に示した各組成の略号は下記の通りである。
UX−6101:ポリエステル系ウレタンアクリレート(分子量;2700±500)、日本化薬社製
R−684:ジシクロペンタニルジ(メタ)アクリレート、日本化薬社製
R−604:ヒドロキシピバルアルデヒド変性トリメチロールプロパンジ(メタ)アクリレート、日本化薬社製
PHE:フェノキシエチル(メタ)アクリレート、第一工業製薬社製
LA:ラウリルアクリレート、日本油脂社製
Irg.184:1−ヒドロキシシクロヘキシルフェニルケトン、チバ・スペシャルティーケミカル社製 光重合開始剤In addition, the symbol of each composition shown in the table | surface is as follows.
UX-6101: polyester urethane acrylate (molecular weight; 2700 ± 500), Nippon Kayaku Co., Ltd. R-684: dicyclopentanyl di (meth) acrylate, Nippon Kayaku Co., Ltd. R-604: hydroxypivalaldehyde modified tri Methylolpropane di (meth) acrylate, Nippon Kayaku Co., Ltd. PHE: Phenoxyethyl (meth) acrylate, Daiichi Kogyo Seiyaku Co., Ltd. LA: Lauryl acrylate, Nippon Oil & Fats Inc. 184: 1-hydroxycyclohexyl phenyl ketone, photopolymerization initiator manufactured by Ciba Specialty Chemicals
(粘度)
B型粘度計で測定したものを基準とした。(viscosity)
The measurement was performed using a B-type viscometer.
(硬化収縮率)
25℃における硬化前の液比重と硬化して得られる25℃における膜比重から下記式(1)から算出した値とした。
硬化収縮率=(膜比重−液比重)/膜比重×100 (1)(Curing shrinkage)
A value calculated from the following formula (1) from the liquid specific gravity before curing at 25 ° C. and the film specific gravity at 25 ° C. obtained by curing.
Curing shrinkage = (film specific gravity−liquid specific gravity) / film specific gravity × 100 (1)
(吸水率)
JIS K−7209 7.2.1に準拠の方法により得られた値とした。(Water absorption rate)
It was set as the value obtained by the method based on JIS K-7209 7.2.1.
(透過率)
ポリカ基盤にスピンコートで樹脂を100±10μmの厚さで塗布し、UV硬化後、ポリカの基盤をリファレンスとして405nmの透過率を測定することにより行った。(Transmittance)
The resin was applied to a polycarbonate substrate by spin coating to a thickness of 100 ± 10 μm, and after UV curing, the transmittance at 405 nm was measured using the polycarbonate substrate as a reference.
(反り)
アルミをスパッタしたDVD基板を使用した。表5記載の組成物を各々スピンコーターによりアルミスパッタされたDVD基板上に塗布し、平均膜厚が100μmの塗膜とした。その塗膜をUV照射機(日本電池社製CS−30L、80w/cm高圧水銀灯)のランプ高さを10cmに設定し、積算光量1000mj/cm2のエネルギー量で硬化させた。得られた試験片を24時間放置後、ガラス板上に載せ、反りの評価を行った。
○・・・ほとんど反りが認められない。
△・・・試験片の片側を指で押さえると、反対側が持ち上がるが2mm以下である。
×・・・試験片の片側を指で押さえると、反対側が5mm以上持ち上がる。(warp)
A DVD sputtered aluminum was used. Each of the compositions shown in Table 5 was applied onto a DVD substrate that had been sputtered with aluminum by a spin coater to form a coating film having an average film thickness of 100 μm. The coating film was cured with a UV irradiation machine (CS-30L manufactured by Nippon Battery Co., Ltd., 80 w / cm high-pressure mercury lamp) at a height of 10 cm and an energy amount of 1000 mj / cm 2 . The obtained test piece was allowed to stand for 24 hours and then placed on a glass plate to evaluate warpage.
○ ... Almost no warpage.
Δ: When one side of the test piece is pressed with a finger, the opposite side is lifted, but it is 2 mm or less.
X: When one side of the test piece is pressed with a finger, the opposite side is lifted by 5 mm or more.
(耐久性)
上記反りの評価に用いた試験片を使用し80℃、85%RH環境下、500時間放置した。目視による反射膜の状態を観察した。
○・・・接着直後から反射膜に変化が見られない。
△・・・反射膜に変色又は、ピンホールが少し見られる。
×・・・反射膜に変色又は、ピンホールが大きく見られる(durability)
The test piece used for the evaluation of the warp was used and left in an environment of 80 ° C. and 85% RH for 500 hours. The state of the reflective film was visually observed.
○: No change is seen in the reflective film immediately after bonding.
Δ: Discoloration or pinholes are slightly seen in the reflective film.
×: Discoloration or large pinholes are seen in the reflective film
本発明の樹脂組成物及びその硬化物は、表5の結果より、透明性、低吸水性に優れ、かつ反りの少ない高耐久性を有する高密度光ディスク用保護コート剤とその硬化物を提供することを可能にしたものであり、青色レーザーを用いて読み取り及び/又は書き込みを行う光ディスクに極めて有用である。 From the results shown in Table 5, the resin composition of the present invention and the cured product thereof provide a protective coating agent for high-density optical discs having excellent transparency and low water absorption and high durability with little warpage, and a cured product thereof. It is extremely useful for optical discs that read and / or write using a blue laser.
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KR20150017384A (en) * | 2010-12-24 | 2015-02-16 | 아사히 가세이 이-매터리얼즈 가부시키가이샤 | Photosensitive resin composition |
JP2012229412A (en) * | 2011-04-13 | 2012-11-22 | Nippon Synthetic Chem Ind Co Ltd:The | Resin composition and coating agent |
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- 2006-04-25 WO PCT/JP2006/308607 patent/WO2006120887A1/en active Application Filing
- 2006-04-25 KR KR1020077025950A patent/KR101299025B1/en not_active IP Right Cessation
- 2006-04-25 CN CN2006800158019A patent/CN101171278B/en not_active Expired - Fee Related
- 2006-05-09 TW TW095116440A patent/TWI382998B/en not_active IP Right Cessation
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Also Published As
Publication number | Publication date |
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CN101171278B (en) | 2011-01-19 |
KR101299025B1 (en) | 2013-08-27 |
TW200707093A (en) | 2007-02-16 |
TWI382998B (en) | 2013-01-21 |
CN101171278A (en) | 2008-04-30 |
JPWO2006120887A1 (en) | 2008-12-18 |
WO2006120887A1 (en) | 2006-11-16 |
KR20080005412A (en) | 2008-01-11 |
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