JP5201317B2 - Multi-piece solid golf ball - Google Patents

Description

  The present invention relates to a multi-piece solid golf ball formed by laminating a core, an envelope layer, an intermediate layer, and a cover layer. More specifically, the present invention satisfies flying and control performance used by professionals and advanced players. In addition, the present invention relates to a multi-piece solid golf ball that is excellent in cracking durability and abrasion resistance during repeated hitting.

  Conventionally, various golf balls have been developed as golf balls for professionals and advanced players, and above all, from the point of achieving superior flight distance performance in the high head speed area and controllability in iron shots and approach shots, Multi-piece solid golf balls having a function that optimizes the hardness relationship of each layer of the intermediate layer and the cover layer covering the core are widely used. In addition to the flying performance, the feel at the time of hitting and the spin amount of the ball after hitting the club greatly affect the control of the ball. It is also an important theme to optimize the thickness and hardness of the steel. Furthermore, there are also demands for durability against repeated hitting caused by repeatedly hitting a golf ball with various clubs, suppression of occurrence of sacra crazing observed on the ball surface (improvement of scratch resistance), and the like. The aspect of protecting from external factors is one of the important themes in developing the ball.

  As such a golf ball, for example, the outer layer cover of JP-A-2003-190330, JP-A-2004-049913, JP-A-2004-97802 and JP-A-2005-319287 is mainly made of thermoplastic polyurethane. A three-piece solid golf ball formed as a material has been proposed. However, in this golf ball, there is an insufficient aspect of realizing a low spin at the time of hitting a driver, and there has been a demand for a golf ball that further increases the flight distance as viewed from professionals and advanced players.

  On the other hand, for further pursuit of golf ball flight, etc., each layer in the ball structure is made into four layers, that is, the intermediate layer covering the core and the cover layer are made into three layers, and the ball structure is internally changed into multiple layers. Proposals have been made. For example, JP-A-9-248351, JP-A-10-127818, JP-A-10-127817, JP-A-10-295852, JP-A-10-328325, JP-A-10-328326, JP-A-10-328327, JP-A-10-328328, JP-A-11-4916, JP-A-2004-180822, and the like have been proposed.

  However, these proposed golf balls have a poor balance of flight distance and controllability as golf balls suitable for advanced players, and low spin at the time of driver hitting is insufficient to achieve the total flight distance. There is a limit to increasing.

  In addition, in the multi-piece solid golf ball described in US Pat. No. 6,994,638, the relationship between the thickness and hardness of each layer such as an intermediate layer and a cover has not been invented. It was insufficient for realizing low spin.

  Furthermore, the golf ball described in JP-A-8-332247 is a three-piece solid golf ball in which a hard intermediate layer is not formed, and the low spin effect is insufficient and the flight distance is inferior.

JP 2003-190330 A JP 2004-049913 A Japanese Patent Laid-Open No. 2004-97802 JP 2005-319287 A JP-A-9-248351 Japanese Patent Laid-Open No. 10-127818 Japanese Patent Laid-Open No. 10-127819 JP-A-10-295852 JP 10-328325 A Japanese Patent Laid-Open No. 10-328326 JP 10-328327 A JP-A-10-328328 Japanese Patent Laid-Open No. 11-4916 JP 2004-180822 A US Pat. No. 6,994,638 JP-A-8-332247

  The present invention has been made in view of the above circumstances, and has excellent flying and controllability that can be satisfied by professionals and advanced players, and can extend the flight distance even during an iron full shot, and durability against cracking when repeatedly hit Another object of the present invention is to provide a multi-piece solid golf ball excellent in abrasion resistance.

  In the present invention, the basic structure of the golf ball design is to have a multilayer structure of three or more layers of an envelope layer, an intermediate layer, and a cover covering the core. In addition, the intermediate layer is formed to be harder than the other layers, the envelope layer is formed to be softer than the intermediate layer and harder than the core surface, and the relationship between the envelope layer-intermediate layer-cover layer thickness is optimized. By doing so, the above-mentioned conventional problems could be solved by the synergistic effects of these hardness relationships and layer thickness relationships. That is, when a golf ball of the present invention is used by professionals and advanced players, it has a sufficiently satisfying flight and controllability, can increase the flight distance even at the time of an iron full shot, and can improve the straightness. It exhibits excellent cracking durability and scratch resistance during repeated impacts, and such an effect is unexpected. Therefore, the present inventors solve the above-mentioned problem by the above-described configuration of the present invention. Thus, the present invention has been completed.

Accordingly, the present invention provides the following multi-piece solid golf ball.
[1] A multi-piece solid golf ball comprising a core, an envelope layer covering the core, an intermediate layer covering the core, and a cover covering the core and having a plurality of dimples formed on the surface. Is formed using a rubber material as a main material, the envelope layer and the intermediate layer are each formed using the same or different resin material as a main material, and the cover is formed using a thermoplastic resin or a thermoplastic elastomer as a main material, the above envelope layer, the thickness of the intermediate layer and the cover, filled cover thickness <intermediate layer thickness <envelope layer thickness, and [the cover thickness + intermediate layer thickness] <conditions surrounding layer thickness, surrounded The thickness of the layer is 2.0 mm or more and 8.5 mm or less, and the hardness of the core surface, the envelope layer, the intermediate layer, and the cover (Shore D hardness) is as follows: Core surface hardness ≦ envelope layer material hardness <intermediate layer material hardness> Hippopotamus Satisfies the condition of the material hardness is 42 or more 63 or less at the center hardness is JIS-C hardness of the core, has increased hardness from the core center to the surface, the difference between the center hardness and surface hardness of the core is JIS-C The value obtained by subtracting the surface hardness of the envelope layer from the surface hardness of the intermediate layer is 1 to 20 in terms of JIS-C hardness, and from the surface hardness of the intermediate layer, A multi-piece solid golf ball characterized in that a value obtained by subtracting the surface hardness is 1 or more and 10 or less in terms of JIS-C hardness .
[2] The resin material of the envelope layer comprises (a) a metal ion neutralized product of an olefin-unsaturated carboxylic acid binary random copolymer and / or an olefin-unsaturated carboxylic acid binary random copolymer; b) Mass of olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary random copolymer and / or olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary random copolymer metal ion neutralized product A mixture of an ionomer resin component blended so as to have a ratio of 100: 0 to 0: 100 and (e) a non-ionomer thermoplastic elastomer so as to have a mass ratio of 100: 0 to 50:50 [ 1] The multi-piece solid golf ball as described above.
[3] The resin material of the envelope layer comprises (a) a metal ion neutralized product of an olefin-unsaturated carboxylic acid binary random copolymer and / or an olefin-unsaturated carboxylic acid binary random copolymer; b) Mass of olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary random copolymer and / or olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary random copolymer metal ion neutralized product A base resin formulated so as to have a ratio of 100: 0 to 0: 100;
(E) Non-ionomer thermoplastic elastomer and 100 parts by mass of a resin component formulated so as to have a mass ratio of 100: 0 to 50:50,
(C) 5 to 80 parts by mass of a fatty acid having a molecular weight of 228 to 1500 and / or a derivative thereof;
(D) A basic inorganic metal compound capable of neutralizing an unneutralized acid group in component (c) and 0.1 to 17 parts by mass of an essential component [1] or [1] 2] The multi-piece solid golf ball as described above.
[4] The multi-piece solid golf ball according to [1], [2] or [3], wherein the envelope layer has a thickness twice or more that of the intermediate layer.
[5] The amount of deflection from the initial load of 98 N (10 kgf) to the final load of 1,275 N (130 kgf) applied to the core is 3.6 mm or more and 12.0 mm or less, and The deflection according to any one of [1] to [4], wherein a deflection amount from when an initial load of 98 N (10 kgf) to when a final load of 1,275 N (130 kgf) is applied is 2.0 mm or greater and 4.0 mm or less. Peace solid golf ball.
[6] The amount of deflection from when the initial load 98N (10 kgf) to the final load 1,275N (130 kgf) is applied to the core is (P). When the deflection amount up to when a load of 1,275 N (130 kgf) is applied is (Q), the value of (P)-(Q) is 1.5 mm or more and 10.0 mm or less [1] to [5] The multi-piece solid golf ball according to any one of the above.
[7] The resin material of the cover is formed by injection molding a single resin composition mainly composed of (A) a thermoplastic polyurethane and (B) a polyisocyanate compound, and the resin composition The multi-piece solid golf ball according to any one of [1] to [6], wherein a polyisocyanate compound in which all isocyanate groups remain in an unreacted state is present at least partially.
[8] The multi-piece solid golf ball according to any one of [1] to [7], wherein the intermediate layer has a thickness of 0.9 mm to 1.4 mm.
[9] The multi-piece solid golf ball according to any one of [1] to [8], wherein the cover has a thickness of 0.7 mm to 1.2 mm.
[10] The multi-piece solid golf ball according to any one of [1] to [9], wherein the core has a surface hardness of 40 to 95.

  According to the golf ball of the present invention, by optimizing the thickness and hardness of each of the envelope layer, the intermediate layer, and the cover layer as described above, the ball at the time of a full shot by the driver is reduced, and the further ball Multi-layered golf ball with increased flying distance and good controllability, especially straight running during full shots and excellent scratch resistance, and is very useful as a golf ball for professionals and advanced players It is.

Hereinafter, the present invention will be described in more detail.
As shown in FIG. 1, the multi-piece solid golf ball of the present invention includes a core 1, an envelope layer 2 that covers the core, an intermediate layer 3 that covers the envelope layer, and an intermediate layer that covers the intermediate layer. A golf ball G having four or more layers having a cover 4 to be processed. In addition, many dimples D are usually formed on the surface of the cover 4. The core 1 or the intermediate layer 3 is not limited to a single layer and can be formed in a plurality of layers of two or more layers.

  In the present invention, the diameter of the core is not particularly limited, but is preferably 20 mm or more, more preferably 22 mm or more, still more preferably 24 mm or more, and the upper limit is preferably 35 mm or less, more preferably 30 mm. Hereinafter, it is more preferably 28 mm or less. If the core diameter deviates from this range, the initial velocity of the ball may become low, or the flight distance may not be extended due to the low spin effect after hitting the ball.

The surface hardness of the core is not particularly limited, but is preferably JIS-C hardness, preferably 40 or more, more preferably 45 or more, still more preferably 50 or more, and the upper limit is preferably 95 or less, more preferably 90 or less. More preferably, it is 85 or less. The center hardness of the core is 42 or more, the upper limit is 63 or less. Below the above range, the rebound characteristics of the core may not be sufficient and the flight distance may not be extended, or the crack durability during repeated impacts may be poor. On the other hand, if the above range is exceeded, the shot feeling when a full shot is made may become too hard, or the spin amount may become too large to increase the flight distance.

In the present invention, it is required that the hardness from the core center to the surface increases, the difference is not less than 9 in JIS-C, the upper limit, 25 or less, preferably 20 or less. If this difference is too small, the low spin effect at the time of hitting W # 1 may be insufficient and the flight distance may not be obtained. If the difference is too large, the actual hitting initial speed may be lowered and the flight distance may not be obtained, or the cracking durability during repeated hitting may be deteriorated.

  The amount of deflection when the core is loaded, that is, the amount of deflection (mm) from when initial load 98N (10 kgf) to final load 1,275 N (130 kgf) is applied to the core is not particularly limited. However, it is preferably 3.6 mm or more, more preferably 4.0 mm or more, and even more preferably 4.5 mm or more. The upper limit is preferably 12.0 mm or less, more preferably 10.0 mm or less, and still more preferably 9. 0 mm or less. If this value is too large, the rebound of the core will be insufficient and the flight distance will be insufficient, the hit feeling will be too soft, and the cracking durability during repeated hitting may deteriorate. On the other hand, if this value is too small, the hit feeling at the time of a full shot may become too hard, or the spin amount may become too large to increase the flight distance.

  A rubber material can be used as the main material as the core material having the surface hardness and deflection as described above. For example, in addition to the rubber material, it can be formed using a rubber composition containing a co-crosslinking agent, an organic peroxide, an inert filler, an organic sulfur compound and the like. And it is preferable to use polybutadiene as a base rubber of this rubber composition.

  The rubber component polybutadiene has a cis-1,4-bond in the polymer chain of 60% by mass or more, preferably 80% by mass or more, more preferably 90% by mass or more, and most preferably 95% by mass or more. Is preferred. If there are too few cis-1,4-bonds in the bonds in the molecule, the resilience may decrease.

  The content of 1,2-vinyl bond contained in the polybutadiene is usually 2% or less, preferably 1.7% or less, more preferably 1.5% or less in the polymer chain. If the content of 1,2-vinyl bond is too large, the resilience may be lowered.

  The polybutadiene used in the present invention is preferably synthesized with a rare earth element-based catalyst or a Group VIII metal compound catalyst from the viewpoint of obtaining a vulcanized molded product of a rubber composition having good resilience. In particular, those synthesized with a rare earth element-based catalyst are preferable.

  Such a rare earth element-based catalyst is not particularly limited. For example, a catalyst obtained by combining a lanthanum series rare earth element compound with an organoaluminum compound, an alumoxane, a halogen-containing compound, and a Lewis base as necessary. Can be mentioned.

  Examples of the lanthanum series rare earth element compounds include metal halides having an atomic number of 57 to 71, carboxylates, alcoholates, thioalcolates, and amides.

  In the present invention, in particular, the use of a neodymium-based catalyst using a neodymium compound as a lanthanum series rare earth element compound results in a polybutadiene rubber having a high content of 1,4-cis bonds and a low content of 1,2-vinyl bonds. These are preferable because they are obtained with excellent polymerization activity. Specific examples of these rare earth element-based catalysts are described in JP-A-11-35633, JP-A-11-164912, and JP-A-2002-293996. Can be preferably mentioned.

  In order to improve the resilience, the polybutadiene synthesized using a lanthanum series rare earth element compound-based catalyst is preferably contained in the rubber component in an amount of 10% by mass or more, preferably 20% by mass or more, particularly 40% by mass or more. .

  In addition to the polybutadiene, other rubber components can be blended with the rubber base material as long as the effects of the present invention are not impaired. Examples of the rubber component other than the polybutadiene include polybutadiene other than the polybutadiene, and other diene rubbers such as styrene butadiene rubber, natural rubber, isoprene rubber, and ethylene propylene diene rubber.

  Examples of the co-crosslinking agent include unsaturated carboxylic acids and unsaturated carboxylic acid metal salts.

  Specific examples of the unsaturated carboxylic acid include acrylic acid, methacrylic acid, maleic acid, and fumaric acid. Acrylic acid and methacrylic acid are particularly preferably used.

  Although it does not specifically limit as a metal salt of unsaturated carboxylic acid, For example, what neutralized the said unsaturated carboxylic acid with the desired metal ion is mentioned. Specific examples include zinc salts such as methacrylic acid and acrylic acid, magnesium salts, and the like. In particular, zinc acrylate is preferably used.

  The unsaturated carboxylic acid and / or metal salt thereof is usually 10 parts by mass or more, preferably 15 parts by mass or more, more preferably 20 parts by mass or more, and usually 60 parts by mass as an upper limit with respect to 100 parts by mass of the base rubber. Hereinafter, preferably 50 parts by mass or less, more preferably 45 parts by mass or less, and most preferably 40 parts by mass or less. If the blending amount is too large, it may become too hard and unbearable feel may occur, and if the blending amount is too small, the resilience may decrease.

  Commercially available products can be used as the organic peroxide. For example, Park Mill D (manufactured by NOF Corporation), PERHEXA C-40, PERHEXA 3M (manufactured by NOF Corporation), Luperco 231XL (manufactured by Atchem) Etc.) can be preferably used. These may be used alone or in combination of two or more.

  The organic peroxide is preferably 0.1 parts by mass or more, more preferably 0.3 parts by mass or more, still more preferably 0.5 parts by mass or more, and most preferably 0, with respect to 100 parts by mass of the base rubber. 0.7 parts by mass or more, and the upper limit is preferably 5 parts by mass or less, more preferably 4 parts by mass or less, still more preferably 3 parts by mass or less, and most preferably 2 parts by mass or less. If the blending amount is too large or too small, it may not be possible to obtain suitable feel, durability and resilience.

  As the inert filler, for example, zinc oxide, barium sulfate, calcium carbonate and the like can be suitably used. These may be used individually by 1 type and may use 2 or more types together.

  The blending amount of the inert filler is preferably 1 part by mass or more, more preferably 5 parts by mass or more, and the upper limit is preferably 50 parts by mass or less, more preferably 40 parts by mass with respect to 100 parts by mass of the base rubber. Hereinafter, it is more preferably 30 parts by mass or less. If the blending amount is too large or too small, it may not be possible to obtain an appropriate mass and suitable resilience.

  Furthermore, an anti-aging agent can be blended as necessary. For example, as a commercial product, Nocrack NS-6, NS-30 (manufactured by Ouchi Shinsei Chemical Co., Ltd.), Yoshinox 425 (Yoshitomi Pharmaceutical Co., Ltd.) )) And the like. These may be used individually by 1 type and may use 2 or more types together.

  The blending amount of the anti-aging agent is preferably 0 parts by mass or more, more preferably 0.05 parts by mass or more, particularly preferably 0.1 parts by mass or more, and preferably 3 as an upper limit with respect to 100 parts by mass of the base rubber. Not more than mass parts, more preferably not more than 2 parts by mass, particularly preferably not more than 1 part by mass, most preferably not more than 0.5 parts by mass. If the amount is too large or too small, it may not be possible to obtain suitable resilience and durability.

  The core is preferably blended with an organic sulfur compound in order to improve the resilience of the golf ball and increase the initial velocity of the golf ball.

  The organic sulfur compound is not particularly limited as long as it can improve the resilience of the golf ball, and examples thereof include thiophenols, thionaphthols, halogenated thiophenols, and metal salts thereof. More specifically, pentachlorothiophenol, pentafluorothiophenol, pentabromothiophenol, parachlorothiophenol, zinc salt of pentachlorothiophenol, zinc salt of pentafluorothiophenol, zinc salt of pentabromothiophenol, Examples include zinc salt of parachlorothiophenol, diphenyl polysulfide having 2 to 4 sulfur atoms, dibenzyl polysulfide, dibenzoyl polysulfide, dibenzothiazoyl polysulfide, dithiobenzoyl polysulfide, and the like. Particularly, zinc salt of pentachlorothiophenol is preferable. Used for.

  The amount of such an organic sulfur compound is preferably 0.05 parts by mass or more, more preferably 0.1 parts by mass or more, still more preferably 0.2 parts by mass or more, with respect to 100 parts by mass of the base rubber. The upper limit is preferably 5 parts by mass or less, more preferably 3 parts by mass or less, and still more preferably 2.5 parts by mass or less. If the blending amount is too large, the effect of improving the resilience (particularly, the impact by W # 1) cannot be expected any more, and the core may become too soft or the feel may be poor.

Next, the envelope layer will be described below.
In the present invention, the envelope layer is formed to be harder than the core surface and softer than the intermediate layer. The material hardness of the envelope layer is not particularly limited, but is preferably 40 or more, more preferably 47 or more, still more preferably 50 or more in terms of durometer D hardness (measured by a type D durometer based on ASTM D 2240). , Preferably 62 or less, more preferably 60 or less, still more preferably 58 or less. If it is softer than the above range, the spin distance may be excessively applied during a full shot and the flight distance may not be extended. On the other hand, if it is too hard than the above range, the durability to cracking upon repeated impacts may be deteriorated or the feel at impact may become too hard. The thickness of the envelope layer is 2.0 mm or more, more preferably 2.8 mm or more, still more preferably 3.5 mm or more, and the upper limit is 8.5 mm or less , preferably 7.0 mm or less. Outside this range, the low spin effect due to the driver (W # 1) hit may not be sufficient and the flight distance may not be extended.

  The surface hardness of the envelope layer (that is, the hardness on the surface of the sphere having the envelope layer on the core) is not particularly limited, but is JIS-C hardness, preferably 75 or more, more preferably 79 or more. The upper limit is more preferably 83 or more, and the upper limit is preferably 98 or less, more preferably 95 or less, and still more preferably 90 or less. If it is smaller than the above range, the spin distance may be excessively applied during a full shot and the flight distance may not be extended. Moreover, when larger than said range, the crack durability at the time of repeated hitting may worsen, or a hit feeling may become hard too much. The surface of the envelope layer needs to be softer than the surface of the intermediate layer (that is, the hardness on the sphere surface in which the core is covered with the envelope layer and the intermediate layer), and the degree is not particularly limited. The -C hardness is preferably 3 or more, more preferably 5 or more, still more preferably 7 or more, and the upper limit is preferably 20 or less, more preferably 18 or less, and still more preferably 16 or less. If the envelope layer surface deviates from the above range and the surface of the envelope layer is too soft than the intermediate layer surface, the rebound of the ball may become low, or the spin amount may increase and the flight distance may not increase.

  The envelope layer surface should not be softer than the core surface. The degree thereof is not particularly limited, but the value of (JIS-C hardness of envelope layer surface) − (JIS-C hardness of core surface) is preferably 0 or more, more preferably 1 or more in terms of JIS-C hardness. As an upper limit, Preferably it is 20 or less, More preferably, it is 15 or less, More preferably, it is 10 or less. On the other hand, if the surface of the envelope layer is softer than the core surface, the low spin effect due to the driver hitting may be insufficient and the flight distance may not be extended. Further, if the envelope layer surface deviates from the above range and is harder than the core surface, the hit feeling at the time of full shot may become too hard, or the crack durability at the time of repeated hitting may deteriorate.

  The envelope layer in the present invention uses a resin material as a main material. Although there is no restriction | limiting in particular as a resin material of the said surrounding layer, (a) Metal ion neutralization of an olefin-unsaturated carboxylic acid binary random copolymer and / or an olefin-unsaturated carboxylic acid binary random copolymer And (b) metal ion neutralization of olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ternary random copolymer and / or olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ternary random copolymer It is preferable to use a base resin containing a specific amount of the product as an essential component. In other words, in the present invention, by using the material described below as a suitable material for the envelope layer, the spin can be reduced at the time of hitting W # 1, and a large flight distance can be obtained.

  The olefin in the base resin has a carbon number of usually 2 or more and an upper limit of 8 or less, particularly 6 or less, regardless of whether the component (a) or component (b) is used. Examples thereof include ethylene, propylene, butene, pentene, hexene, heptene, octene and the like, and ethylene is particularly preferable.

  Moreover, as unsaturated carboxylic acid, acrylic acid, methacrylic acid, maleic acid, fumaric acid etc. can be mentioned, for example, It is especially preferable that they are acrylic acid and methacrylic acid.

  Further, as the unsaturated carboxylic acid ester, the lower alkyl ester of the unsaturated carboxylic acid described above is preferable. Specifically, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, methyl acrylate, acrylic Examples include ethyl acrylate, propyl acrylate, and butyl acrylate, and butyl acrylate (n-butyl acrylate and i-butyl acrylate) is particularly preferable.

  Component (a) olefin-unsaturated carboxylic acid binary random copolymer and component (b) olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary random copolymer (hereinafter referred to as component (a) and ( The copolymers in the component b) are collectively referred to as random copolymers) and can be obtained by adjusting the materials described above and carrying out random copolymerization by a known method.

  It is recommended that the random copolymer has an adjusted unsaturated carboxylic acid content (acid content). Here, the content of the unsaturated carboxylic acid contained in the random copolymer of component (a) is usually 4% by mass or more, preferably 6% by mass or more, more preferably 8% by mass or more, and further preferably 10% by mass. As mentioned above, it is recommended that the upper limit be 30% by mass or less, preferably 20% by mass or less, more preferably 18% by mass or less, and still more preferably 15% by mass or less.

  Similarly, the content of the unsaturated carboxylic acid contained in the random copolymer of component (b) is usually 4% by mass or more, preferably 6% by mass or more, more preferably 8% by mass or more, and the upper limit is 15% by mass or less. It is recommended that the amount be 12% by mass or less, more preferably 10% by mass or less. If the acid content of the random copolymer is too low, the resilience may be reduced, and if it is too high, the processability may be reduced.

  (A) Metal ion neutralized product of component olefin-unsaturated carboxylic acid binary random copolymer and (b) Component olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary random copolymer metal ion The neutralized product (hereinafter, the metal ion neutralized product of the copolymer in the component (a) and the component (b) is collectively referred to as the metal ion neutralized product of the random copolymer) is contained in the random copolymer. It can be obtained by partially neutralizing the acid group of with a metal ion.

Here, examples of metal ions that neutralize acid groups include Na ⁺ , K ⁺ , Li ⁺ , Zn ⁺⁺ , Cu ⁺⁺ , Mg ⁺⁺ , Ca ⁺⁺ , Co ⁺⁺ , Ni ⁺⁺ , and Pb. ^{++ and the} like can be mentioned, preferably Na ⁺ , Li ⁺ , Zn ⁺⁺ , Mg ^{++ and the} like can be preferably used, and Na ⁺ is preferably used from the viewpoint of improving the resilience. It is.

  In order to obtain a metal ion neutralized product of the random copolymer, the random copolymer may be neutralized with the metal ion. For example, the metal ion formate, acetate, nitrate, carbonate A method of neutralizing using a compound such as a salt, bicarbonate, oxide, hydroxide and alkoxide can be employed. The neutralization degree with respect to the random copolymer of these metal ions is not specifically limited.

  As the metal ion neutralized product of the random copolymer, a sodium ion neutralized ionomer resin can be suitably used, and it is easy to increase the melt flow rate of the material and adjust it to the optimum melt flow rate described later. Yes, moldability can be improved.

  As the base resin of the component (a) and the component (b), commercially available products may be used. For example, as the random copolymer of the component (a), Nucrel 1560, 1214, 1035 (all are Mitsui). -DuPont Polychemical Co., Ltd.), ESCOR 5200, 5100, 5000 (all manufactured by EXXONMOBIL CHEMICAL), etc., as the random copolymer of component (b), for example, Nukurel AN4311, AN43318 (both Mitsui, DuPont) Polychemical Co., Ltd.), ESCOR ATX325, ATX320, ATX310 (all manufactured by EXXONMOBIL CHEMICAL), and the like.

  Moreover, as a metal ion neutralized product of the random copolymer of component (a), for example, Himiran 1554, 1557, 1601, 1605, 1706, and AM7311 (all manufactured by Mitsui DuPont Polychemical Co., Ltd.), Surlyn 7930 (manufactured by DuPont, USA), Iotech 3110, 4200 (manufactured by EXXONMOBIL CHEMICAL), etc., as the metal ion neutralized product of the random copolymer of component (b), for example, Himilan 1855, 1856, AM7316 (All made by Mitsui & DuPont Polychemical Co., Ltd.), Surlyn 6320, 8320, 9320, 8120 (all manufactured by DuPont USA), Iotech 7510, 7520 (all manufactured by EXXONMOBIL CHEMICAL), etc. Can do. Examples of the sodium neutralized ionomer resin suitable as the metal ion neutralized product of the random copolymer include Himiran 1605, 1601 and 1555.

  In preparing the base resin, the blending ratio of the component (a) and the component (b) is usually 100: 0 to 0: 100, preferably 100: 0 to 25:75, more preferably 100: by mass ratio. It is necessary to make it 0-50: 50, more preferably 100: 0-75: 25, most preferably 100: 0. When the blending amount of the component (a) is too small, the resilience of the molded material is lowered.

  In addition to the above preparation, the base resin can further improve the moldability by adjusting the blending ratio of the random copolymer and the metal ion neutralized product of the random copolymer. Copolymer: Random copolymer neutralized metal ion is usually 0: 100 to 60:40, preferably 0: 100 to 40:60, more preferably 0: 100 to 20:80, and still more preferably 0. : 100 is recommended. If the amount of the random copolymer is too large, the moldability during mixing may decrease.

  The following component (e) can be added to the base resin. The component (e) is a non-ionomer thermoplastic elastomer. This component is a component for further improving the feeling and resilience at the time of impact, and specifically includes olefin elastomers, styrene elastomers, polyester elastomers, urethane elastomers, polyamide elastomers, and the like. From the point that the resilience can be further increased, polyester elastomers and olefin elastomers, in particular, olefin elastomers composed of a thermoplastic block copolymer containing a crystalline polyethylene block as a hard segment are preferably used. be able to.

  As the component (e), commercially available products may be used. Specific examples include Dynalon (manufactured by JSR) and polyester elastomers such as Hytrel (manufactured by Toray DuPont).

  The amount of the component (e) is preferably 0 parts by mass or more, more preferably 5 parts by mass or more, still more preferably 10 parts by mass or more, and most preferably 20 parts by mass with respect to 100 parts by mass of the base resin of the present invention. The upper limit is preferably 100 parts by mass or less, more preferably 60 parts by mass or less, still more preferably 50 parts by mass or less, and most preferably 40 parts by mass or less. If the blending amount is too large, the compatibility of the mixture is lowered, and the durability of the golf ball may be significantly lowered.

  Next, the component (c) shown below can be added to the base resin. Component (c) is a fatty acid having a molecular weight of 228 or more and 1500 or less, or a derivative thereof, having a very small molecular weight as compared with the above base resin, appropriately adjusting the melt viscosity of the mixture, and particularly contributing to improving fluidity It is. The component (c) contains a relatively high content of acid groups (derivatives) and can suppress excessive rebound loss.

  The molecular weight of the fatty acid or derivative thereof as component (c) is 228 or more, preferably 256 or more, more preferably 280 or more, still more preferably 300 or more, and the upper limit is 1500 or less, preferably 1000 or less, more preferably 600 or less. More preferably, it is necessary to be 500 or less. If the molecular weight is too low, the heat resistance cannot be improved, and if it is too high, the fluidity cannot be improved.

  Examples of the fatty acid or fatty acid derivative thereof as component (c) include unsaturated fatty acids (derivatives) containing a double bond or triple bond in the alkyl group, and saturated fatty acids in which the bond in the alkyl group is composed of only a single bond. (Derivatives) can be suitably used as well, but in any case, the number of carbon atoms in one molecule is preferably 18 or more, more preferably 20 or more, still more preferably 22 or more, and particularly preferably 24 or more. Is preferably 80 or less, more preferably 60 or less, still more preferably 40 or less, and particularly preferably 30 or less. If the number of carbon atoms is too small, improvement in heat resistance cannot be achieved, and there is too much content of acid groups, resulting in less fluidity improvement due to interaction with acid groups contained in the base resin. There is. On the other hand, when the number of carbon atoms is too large, the molecular weight increases, and thus the effect of fluidity modification may not be noticeable.

  Here, as the fatty acid of the component (c), specifically, myristic acid, palmitic acid, stearic acid, 12-hydroxystearic acid, behenic acid, oleic acid, linoleic acid, linolenic acid, arachidic acid, lignoceric acid, etc. Preferably, stearic acid, arachidic acid, behenic acid, lignoceric acid, and more preferably behenic acid can be mentioned.

Moreover, the fatty acid derivative of the said (c) component can illustrate the metal soap which substituted the proton contained in the acid group of the fatty acid mentioned above with the metal ion. In this case, examples of the metal ions include Na ⁺ , Li ⁺ , Ca ⁺⁺ , Mg ⁺⁺ , Zn ⁺⁺ , Mn ⁺⁺ , Al ⁺⁺⁺ , Ni ⁺⁺ , Fe ⁺⁺ , Fe ⁺⁺⁺ , Examples thereof include Cu ⁺⁺ , Sn ⁺⁺ , Pb ⁺⁺ , and Co ⁺⁺ , and Ca ⁺⁺ , Mg ⁺⁺ , and Zn ⁺⁺ are particularly preferable.

  Specific examples of the fatty acid derivative of component (c) include magnesium stearate, calcium stearate, zinc stearate, 12-hydroxy magnesium stearate, 12-hydroxy calcium stearate, zinc 12-hydroxy stearate, magnesium arachidate, and arachidin. Calcium acid, Zinc arachidate, Magnesium behenate, Calcium behenate, Zinc behenate, Magnesium lignocerate, Calcium lignocerate, Zinc lignocerate, etc. Especially magnesium stearate, calcium stearate, zinc stearate, arachidin Magnesium oxide, calcium arachidate, zinc arachidate, magnesium behenate, calcium behenate, zinc behenate, lignoserine Magnesium, calcium lignoceric acid, can be preferably used lignoceric acid zinc.

  (D) component can be added as a basic inorganic metal compound which can neutralize the acid group in said base resin and (c) component. When this component (d) is not blended, the metal soap-modified ionomer resin (for example, only the metal soap-modified ionomer resin described in the above-mentioned patent gazette) is used alone and included in the metal soap and ionomer resin during heating and mixing. The unneutralized acid groups that are exchanged react to generate a large amount of fatty acid, and the generated fatty acid has low thermal stability and is easily vaporized at the time of molding. Adhering may cause problems such as significantly lowering the adhesion of the coating film and reducing the resilience of the resulting molded article.

  In order to solve such problems, as the component (d), a basic inorganic metal compound that neutralizes the acid group contained in the base resin and the component (c) is blended as an essential component, and the resilience of the molded product It is intended to improve.

  That is, the component (d) is blended as an essential component in the material, so that the base resin and the acid group in the component (c) are not only appropriately neutralized, but also synergistic by optimization of each component. With this effect, the thermal stability of the mixture can be increased, and good moldability can be imparted and resilience can be improved.

  Here, the basic inorganic metal compound of component (d) is highly reactive with the base resin and does not contain an organic acid in the reaction by-product, so that the neutralization degree of the mixture can be increased without impairing thermal stability. It is recommended that it be raised.

The metal ions in the basic inorganic metal compound (d) are, for example, Li ⁺ , Na ⁺ , K ⁺ , Ca ⁺⁺ , Mg ⁺⁺ , Zn ⁺⁺ , Al ⁺⁺⁺ , Ni ⁺⁺ , Fe ⁺⁺ , Fe ⁺⁺⁺ , Cu ⁺⁺ , Mn ⁺⁺ , Sn ⁺⁺ , Pb ⁺⁺ , Co ^{++ and the} like. As the basic inorganic metal compound, known basic inorganic fillers containing these metal ions can be used. Specifically, magnesium oxide, magnesium hydroxide, magnesium carbonate, zinc oxide, sodium hydroxide, carbonate Sodium, calcium oxide, calcium hydroxide, lithium hydroxide, lithium carbonate and the like can be mentioned, but hydroxides or monoxides are particularly recommended, and more preferably high reactivity with the base resin. It is recommended to use calcium hydroxide, magnesium oxide, more preferably calcium hydroxide.

  As described above, a predetermined amount of the (c) component and the (d) component with respect to the base resin containing the predetermined amount of the component (a) and the component (b) and the resin component containing the arbitrary component (e) By blending each of them, the thermal stability, fluidity and moldability are excellent, and a dramatic improvement in resilience can be imparted to the molded product.

  The blending amount of the component (c) and the component (d) is such that the blending amount of the component (c) is 100 parts by mass of the resin component appropriately blending the components (a), (b), and (e). 5 parts by mass or more, preferably 10 parts by mass or more, more preferably 15 parts by mass or more, more preferably 18 parts by mass or more, and an upper limit of 80 parts by mass or less, preferably 40 parts by mass or less, more preferably 25 parts by mass or less. More preferably, it is 22 parts by mass or less, and the blending amount of component (d) is 0.1 part by mass or more, preferably 0.5 part by mass or more, more preferably 1 part by mass or more, further preferably 2 parts by mass or more, As 17 parts by mass or less, preferably 15 parts by mass or less, more preferably 13 parts by mass or less, and still more preferably 10 parts by mass or less. (C) When there are too few compounding quantities of a component, melt viscosity will become low and workability will fall, and when too large, durability will fall. When the blending amount of the component (d) is too small, improvement in thermal stability and resilience is not observed, and when it is too large, the heat resistance of the golf ball material is lowered by an excessive basic inorganic metal compound.

  The above-mentioned resin component, component (c) and component (d) are blended in predetermined amounts, respectively, but 50 mol% or more, preferably 60 mol% or more, more preferably 70 mol% of the acid groups in the material. % Or more, more preferably 80 mol% or more is recommended. By such high neutralization, it is possible to more reliably suppress the exchange reaction that becomes a problem when only the above-mentioned base resin and fatty acid (derivative) are used, and to prevent the generation of fatty acids, Stability is remarkably improved, moldability is good, and a molded product having very excellent resilience compared to conventional ionomer resins can be obtained.

  Here, the degree of neutralization is the degree of neutralization of acid groups contained in the mixture of the base resin and the fatty acid (derivative) of the component (c), and the metal ion neutralized product of the random copolymer in the base resin. When the ionomer resin is used, the neutralization degree of the ionomer resin itself is different. When comparing the mixture of the present invention having the same degree of neutralization with only the ionomer resin having the same degree of neutralization, the mixture of the present invention contains a large amount of metal ions, so that ion crosslinking that contributes to improvement in resilience is present. Density can be increased and excellent resilience can be imparted to the molded product.

  In addition, in order to achieve both high neutralization and excellent fluidity more reliably, the acid group of the above mixture should be neutralized with a transition metal ion and an alkali metal and / or alkaline earth metal ion. Can do. Neutralization with transition metal ions is weaker in ion agglomeration than alkali (earth) metal ions, but by using these different types of ions in combination, neutralization of acid groups in the mixture results in fluidization. The improvement of the property can be aimed at.

  The molar ratio of the transition metal ion to the alkali metal and / or alkaline earth metal ion is usually 10:90 to 90:10, preferably 20:80 to 80:20, more preferably 30:70 to 70: It is recommended that it is 30, more preferably 40:60 to 60:40. If the molar ratio of transition metal ions is too small, the effect of improving fluidity may not be sufficiently imparted, and if the molar ratio of transition metal ions is too large, the resilience may be lowered.

  Examples of the metal ions include zinc ions as transition metal ions, and at least one selected from sodium ions, lithium ions, magnesium ions, and the like as alkali metal ions or alkaline earth metal ions. Although an ion can be mentioned, these are not specifically limited.

  In order to obtain a mixture in which the desired amount of acid groups has been neutralized with a transition metal ion and an alkali metal ion or alkaline earth metal ion, a known method can be employed, for example, a transition metal ion (zinc ion) The method of summing is a method using zinc soap in the fatty acid derivative, and a zinc ion neutralized product (for example, a zinc ion neutralized ionomer resin) when blending the component (a) and the component (b) as the base resin. Examples of the method used include a method using a zinc compound such as zinc oxide as the basic inorganic metal compound of component (d).

  The resin material preferably has a melt flow rate adjusted to ensure fluidity particularly suitable for injection molding and improve moldability. In this case, the test temperature is 190 ° C. and the test load is 21.10 according to JIS-K7210. The melt flow rate (MFR) when measured according to 18N (2.16 kgf) is preferably 0.6 dg / min or more, more preferably 0.7 dg / min or more, still more preferably 0.8 dg / min or more, particularly preferably Is 2 dg / min or more, and the upper limit is preferably adjusted to 20 dg / min or less, more preferably 10 dg / min or less, still more preferably 5 dg / min or less, and particularly preferably 3 dg / min or less. . If the melt flow rate is too large or too small, the workability may be significantly reduced.

  Specific examples of the envelope layer material include DuPont's trade names “HPF 1000”, “HPF 2000”, “HPF AD1027”, “HPF AD1035”, “HPF AD1040”, experimental HPF SEP1264-3, and the like.

Next, the intermediate layer will be described.
The material hardness of the intermediate layer is not particularly limited, but is preferably 50 or more, more preferably 55 or more, still more preferably 60 or more in terms of durometer D hardness (measured by a type D durometer based on ASTM D2240). , Preferably 70 or less, more preferably 66 or less, still more preferably 63 or less. If it is softer than the above range, the spin distance may be excessively applied during a full shot and the flight distance may not be extended. On the contrary, if it is harder than the above range, the durability to cracking at the time of repeated hitting may be deteriorated, or the hit feeling at the time of carrying out a putter or a short approach may become too hard. The thickness of the intermediate layer is not particularly limited, but is preferably 0.7 mm or more, more preferably 0.9 mm or more, still more preferably 1.1 mm or more, and the upper limit is preferably 2.0 mm or less, more preferably Is 1.7 mm or less, more preferably 1.4 mm or less. If it deviates from the range, the low spin effect due to the driver (W # 1) hit may not be sufficient and the flight distance may not be extended. On the other hand, if it is smaller than the above range, the durability to cracking at the time of repeated impacts may deteriorate.

  The intermediate layer is formed mainly using a resin material that is the same or different from the material of the envelope layer described above, and it is particularly preferable to use an ionomer resin. Specific examples include sodium-neutralized ionomer resins such as (trade names) Himiran 1605 and 1601, and Surlyn 8120, and zinc-neutralized ionomer resins such as Himiran 1557 and 1706. Or in combination of two or more.

  Particularly preferable as the material for the intermediate layer is an embodiment in which a zinc neutralized ionomer resin and a sodium neutralized ionomer resin are mixed and used as a main material in order to achieve the object of the present invention. The blending ratio of zinc neutralization type / sodium neutralization type (mass ratio) is 25/75 to 75/25, preferably 35/65 to 65/35, and more preferably 45/55 to 55/45.

  If it deviates from the above ratio, the rebound of the ball will be too low to obtain the desired jump, the durability at repeated hits at normal temperature will deteriorate, and the crack durability at low temperature (below zero) May be worse.

  The surface hardness of the intermediate layer, specifically, the surface hardness of the sphere in which the core is covered with the envelope layer and the intermediate layer is not particularly limited, but is preferably 85 or more, more preferably 90 or more in terms of JIS-C hardness. More preferably, it is 95 or more, and as an upper limit, Preferably it is 100 or less, More preferably, it is 99 or less, More preferably, it is 98 or less. If it is softer than the above range, the spin distance may be excessively applied during a full shot and the flight distance may not be extended. On the contrary, if it is harder than the above range, the durability to cracking at the time of repeated hitting may be deteriorated, or the hit feeling at the time of carrying out a putter or a short approach may become too hard.

The surface hardness of the intermediate layer is formed to be higher than the core surface hardness, specifically, preferably 1 or higher than the JIS-C hardness of the surface of the envelope layer, and the lower limit is more preferably 5 or higher. More preferably, it is 9 or more. The surface hardness of the intermediate layer is preferably 20 are formed higher following JIS-C hardness than surrounding layer surface hardness, the upper limit value is preferably 16 or less.

  About the said intermediate | middle layer material, in order to improve the adhesiveness with the polyurethane used with the cover mentioned later, it is suitable to grind | polish the intermediate | middle layer surface. Furthermore, it is preferable to apply a primer (adhesive) to the surface of the intermediate layer after the polishing treatment or to add an adhesion reinforcing material in the material. Examples of the adhesion reinforcing material blended in the material include organic compounds such as 1,3-butanediol and trimethylolpropane, and oligomers such as polyethylene glycol and polyhydroxy polyolefin oligomer. In particular, trimethylolpropane and polyhydroxy polyolefin oligomer are preferably used. As these commercial products, for example, trimethylolpropane manufactured by Mitsubishi Gas Chemical Co., Ltd., polyhydroxypolyolefin oligomer manufactured by Mitsubishi Chemical Co., Ltd. (the main chain has 150 to 200 carbon atoms, and has a hydroxyl group at the end. Trade name Polytail H), etc. Can be mentioned.

  Next, the cover will be described. The cover referred to in the present invention means the outermost layer in the ball structure, and the intermediate layer and the envelope layer referred to in the present invention are excluded.

  The material hardness of the cover is not particularly limited, but is preferably a durometer D hardness of preferably 40 or more, more preferably 43 or more, still more preferably 46 or more, and the upper limit is preferably 60 or less, more preferably 57 or less. More preferably, it is 54 or less. If it is smaller than the above range, the spin distance may not be extended due to excessive spin during full shot. On the other hand, if the range is larger than the above range, there is a possibility that professionals and advanced players do not have sufficient controllability without taking spin in the approach.

  The thickness of the cover is not particularly limited, but is preferably 0.3 mm or more, more preferably 0.5 mm or more, still more preferably 0.7 mm or more, and the upper limit is preferably 1.5 mm or less, more preferably It is 1.2 mm or less, More preferably, it is 1.0 mm or less. If it is thicker than the above range, the rebound of the ball may be insufficient when it is hit by the driver (W # 1), or the spin amount may increase, resulting in an increase in flight distance. On the other hand, if it is thinner than the above range, the scratch resistance may be deteriorated, or the controllability may be insufficient even for professionals and advanced players.

  In the present invention, the cover material is formed using a thermoplastic resin or a thermoplastic elastomer as a main material, but it is particularly preferable to use polyurethane as the main material. As a result, the effects of the present invention satisfying both controllability and scratch resistance are obtained.

  Although there is no restriction | limiting in particular about the polyurethane which is the said cover material, It is preferable to use a thermoplastic polyurethane especially from the point of mass-productivity.

  Specifically, it is preferable to use a specific thermoplastic polyurethane composition mainly composed of (A) a thermoplastic polyurethane and (B) a polyisocyanate compound. This resin blend will be described below.

  In order to exhibit the effect of the present invention sufficiently effectively, a necessary and sufficient amount of unreacted isocyanate groups may be present in the cover resin material. Specifically, the above components (A) and (B) Is recommended to be 60% or more of the total mass of the cover layer, and more preferably 70% or more. The components (A) and (B) will be described in detail below.

  When the thermoplastic polyurethane (A) is described, the structure of the thermoplastic polyurethane comprises a soft segment composed of a high-molecular polyol (polymeric glycol) which is a long-chain polyol, and a hard segment composed of a chain extender and a polyisocyanate compound. Including. Here, as the long-chain polyol as a raw material, any of those conventionally used in the technology relating to thermoplastic polyurethane can be used, and is not particularly limited. For example, polyester polyol, polyether polyol, polycarbonate polyol , Polyester polycarbonate polyol, polyolefin polyol, conjugated diene polymer polyol, castor oil polyol, silicone polyol, vinyl polymer polyol and the like. One kind of these long-chain polyols may be used, or two or more kinds may be used in combination. Of these, polyether polyols are preferred because they can synthesize thermoplastic polyurethanes having high impact resilience and excellent low-temperature properties.

  Examples of the polyether polyol include poly (ethylene glycol), poly (propylene glycol), poly (tetramethylene glycol), poly (methyltetramethylene glycol) and the like obtained by ring-opening polymerization of a cyclic ether. Can do. As the polyether polyol, one type may be used, or two or more types may be used in combination. Of these, poly (tetramethylene glycol) and / or poly (methyltetramethylene glycol) are preferred.

  The number average molecular weight of these long-chain polyols is preferably in the range of 1,500 to 5,000. By using a long-chain polyol having such a number average molecular weight, a golf ball made of a thermoplastic polyurethane composition excellent in various properties such as the resilience and productivity described above can be obtained with certainty. The number average molecular weight of the long-chain polyol is more preferably in the range of 1,700 to 4,000, and still more preferably in the range of 1,900 to 3,000.

  In addition, the number average molecular weight of said long chain polyol is the number average molecular weight computed based on the hydroxyl value measured based on JISK-1557.

  As the chain extender, those used in the conventional technology relating to thermoplastic polyurethane can be suitably used. For example, a low molecular weight of 400 or less having two or more active hydrogen atoms capable of reacting with an isocyanate group in the molecule. It is preferably a molecular compound. Examples of the chain extender include 1,4-butylene glycol, 1,2-ethylene glycol, 1,3-butanediol, 1,6-hexanediol, 2,2-dimethyl-1,3-propanediol, and the like. However, it is not limited to these. Of these, the chain extender is preferably an aliphatic diol having 2 to 12 carbon atoms, and more preferably 1,4-butylene glycol.

  As a polyisocyanate compound, what is used in the technique regarding the conventional thermoplastic polyurethane can be used suitably, and there is no restriction | limiting in particular. Specifically, 4,4′-diphenylmethane diisocyanate, 2,4- (or) 2,6-toluene diisocyanate, p-phenylene diisocyanate, xylylene diisocyanate, naphthylene 1,5-diisocyanate, tetramethylxylene diisocyanate, hydrogenated One type or two or more types selected from the group consisting of xylylene diisocyanate, dicyclohexylmethane diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, norbornene diisocyanate, trimethylhexamethylene diisocyanate, and dimer acid diisocyanate can be used. However, some isocyanate species make it difficult to control the crosslinking reaction during injection molding. In the present invention, 4,4'-diphenylmethane diisocyanate, which is an aromatic diisocyanate, is most preferable from the viewpoint of the balance between the stability during production and the physical properties to be expressed.

  The most preferable thermoplastic polyurethane as the component (A) is a thermoplastic polyurethane synthesized using a polyether polyol as a long-chain polyol, an aliphatic diol as a chain extender, and an aromatic diisocyanate as a polyisocyanate compound. The polyether polyol is a polytetramethylene glycol having a number average molecular weight of 1,900 or more, the chain extender is 1,4-butylene glycol, and the aromatic diisocyanate is 4,4′-diphenylmethane diisocyanate, However, it is not limited to these.

  In addition, the active hydrogen atom: isocyanate group mixing ratio in the polyurethane forming reaction described above is a golf ball made of a thermoplastic polyurethane composition having various properties such as resilience, spin performance, scratch resistance and productivity as described above. Can be adjusted within a preferable range. Specifically, in producing a thermoplastic polyurethane by reacting the long-chain polyol, the polyisocyanate compound and the chain extender, with respect to 1 mol of active hydrogen atoms of the long-chain polyol and the chain extender, It is preferable to use each component in such a ratio that the isocyanate group contained in the polyisocyanate compound is 0.95 to 1.05 mol.

  The method for producing the thermoplastic polyurethane as the component (A) is not particularly limited, and a prepolymer method, a one-shot, using a long-chain polyol, a chain extender, and a polyisocyanate compound and utilizing a known urethanization reaction. It may be produced by any of the methods. Among them, it is preferable to perform melt polymerization in the substantial absence of a solvent, and it is particularly preferable to produce by continuous melt polymerization using a multi-screw extruder.

  As the specific thermoplastic polyurethane of component (A), commercially available products may be used, and examples thereof include Pandex T8295, T8290, and T8260 (all manufactured by DCI Bayer Polymer Co., Ltd.).

  Next, about the polyisocyanate compound used as said (B) component, at least one part needs that the polyisocyanate compound in which all the isocyanate groups remain in an unreacted state needs to exist. That is, it is only necessary that a polyisocyanate compound in which one isocyanate group is completely free in one molecule. Even if such a polyisocyanate compound and a polyisocyanate compound in which only one terminal is free are present together. Good.

  Although there is no restriction | limiting in particular as this polyisocyanate compound, Various isocyanate can be employ | adopted, Specifically, 4,4'- diphenylmethane diisocyanate, 2, 4- (or) 2, 6-toluene diisocyanate, p-phenylene diisocyanate, xylylene diisocyanate, naphthylene 1,5-diisocyanate, tetramethylxylene diisocyanate, hydrogenated xylylene diisocyanate, dicyclohexylmethane diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, norbornene diisocyanate, trimethylhexamethylene diisocyanate, 1 type (s) or 2 or more types selected from the group which consists of dimer acid diisocyanate can be used. Adoption of 4,4'-diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, and isophorone diisocyanate among the above isocyanate groups affects the moldability due to an increase in viscosity associated with the reaction of the component (A) with the thermoplastic polyurethane. And a balance with the physical properties of the obtained golf ball cover material.

  In the present invention, although not an essential component, a thermoplastic elastomer other than the thermoplastic polyurethane can be blended as the component (C) in the components (A) and (B). By blending the component (C) with the resin blend, various physical properties required for a golf ball cover material such as further improvement in fluidity, resilience, and abrasion resistance of the resin blend can be enhanced. .

  In addition to the resin component, various additives can be blended in the resin material of the envelope layer, the intermediate layer, and the cover as described above, if necessary. Examples of such additives include pigments, dispersants, antioxidants, UV absorbers, UV stabilizers, mold release agents, plasticizers, inorganic fillers (such as zinc oxide, barium sulfate, and titanium dioxide). be able to.

Relationship between the thicknesses of the envelope layer, the intermediate layer, and the cover In the present invention, the thicknesses of the envelope layer, the intermediate layer, and the cover satisfy the condition of cover thickness <interlayer thickness <envelop layer thickness. is necessary. By optimizing the thickness of each layer, it is possible to obtain a golf ball having both flying, controllability, durability, and feel. In this case, if the cover is thicker than the intermediate layer, the ball repulsion may be low, or the spin may be excessively applied during a full shot and the flight distance may not be extended. Also, if the envelope layer is thinner than the intermediate layer, the low spin effect may be insufficient and a desired target flight distance may not be obtained. In addition, it is necessary to satisfy the condition of [cover thickness + interlayer thickness] <enveloping layer thickness, thereby achieving a lower spin not only in W # 1, but particularly in iron shots, The flight distance can be extended.

Hardness relationship of core surface, envelope layer, intermediate layer and cover In the present invention, the hardness of the core surface, envelope layer, intermediate layer and cover (Shore D hardness) is: core surface hardness ≦ envelop layer material hardness <intermediate layer material hardness> It is necessary to satisfy the condition of the cover material hardness. That is, by increasing the material hardness of the intermediate layer among the layers constituting the ball, the spin rate at the time of a full shot can be reduced while improving the spin performance in a short game. In addition, by making the material hardness of the envelope layer harder than the core surface and softer than the intermediate layer material, the spin rate during full shots can be further reduced, and further flight distances required by advanced players and professionals An increase can be realized.

  A method for producing a multi-piece solid golf ball that is formed by laminating the core, envelope layer, intermediate layer, and cover described above can be performed by a conventional method such as a known injection molding method. For example, a vulcanized molded product mainly composed of a rubber material is disposed in a predetermined injection mold as a core, and in order, an envelope layer material and an intermediate layer material are injected to obtain an intermediate spherical body, A multi-piece golf ball can be obtained by arranging the spherical body in another injection mold and injection molding the cover material. Further, the cover can be laminated by a method of covering the cover with an intermediate spherical body. For example, the intermediate spherical body can be wrapped in two half cups that have been previously formed into a half-shell spherical shape and heat-pressed. .

  The surface hardness (also referred to as cover surface hardness) of the golf ball of the present invention is determined by the hardness of the material used in each layer, the hardness of each layer, and the hardness of the base, and in terms of JIS-C hardness. The upper limit is preferably 100 or less, more preferably 97 or less, and still more preferably 94 or less, preferably 83 or more, more preferably 86 or more, still more preferably 88 or more. If it is smaller than the above range, the spin may be applied too much and the flight distance may not be extended. On the other hand, if the range is larger than the above range, there is a possibility that professionals and advanced players do not have sufficient controllability without taking spin in the approach.

In JIS-C hardness than the intermediate layer surface hardness of the surface hardness of the golf ball of the present invention, one or more, preferably 2 or more, more preferably be able to soften the 3 or more, and the upper limit, 10 or less, preferably It can be softened at 8 or less, more preferably 6 or less. If it is less than the above range, the spin in the approach will not be applied, and even professionals and advanced players may lack control. If it is larger than the above range, the resilience may be insufficient, or the spin may be excessively applied during a full shot, and a desired flight distance may not be obtained.

  The amount of deflection from when the initial load 98N (10 kgf) to the final load 1,275N (130 kgf) is applied to the core (P), and from the initial load 98N (10 kgf) to the final load 1, When the amount of deflection until 275 N (130 kgf) is loaded is (Q), the value of (P)-(Q) is preferably 1.5 mm or more, more preferably 1.8 mm or more, and even more preferably 2 The upper limit is preferably 10.0 mm or less, more preferably 8.0 mm or less, and still more preferably 6.0 mm or less. If this value is too small, the spin when hit with W # 1 may increase and the flight distance may not be achieved. On the other hand, if this value is too large, the initial speed when hitting with W # 1 may be low and the flight distance may not be obtained.

  In addition, a large number of dimples can be formed on the cover surface. The dimples arranged on the cover surface are not particularly limited, but are preferably 280 or more, more preferably 300 or more, still more preferably 320 or more, and the upper limit is preferably 360 or less, more preferably Can be 350 or less, more preferably 340 or less. If the number of dimples exceeds the above range, the trajectory of the ball may be lowered and the flight distance may be reduced. Conversely, when the number of dimples decreases, the trajectory of the ball increases and the flight distance may not increase.

  About the shape of a dimple, it can use suitably combining 1 type or 2 types or more, such as circular, various polygons, a dew drop shape, and other ellipses. For example, when circular dimples are used, the diameter can be about 2.5 mm to 6.5 mm and the depth can be 0.08 mm to 0.30 mm.

The dimple occupancy ratio that the dimples occupy on the spherical surface of the golf ball, specifically, the sum of the dimple areas defined by the surface edges of the plane surrounded by the edges of the dimples occupies the ball sphere area assuming that no dimples exist About a ratio (SR value), it is desirable that it is 60% or more and 90% or less from the point which can fully exhibit aerodynamic characteristics. Further, a value V _{0 obtained} by dividing the space volume of the dimple below the plane surrounded by the edge of each dimple by the volume of the cylinder having the plane as the bottom and the maximum depth of the dimple from the bottom as a height is: From the viewpoint of optimizing the trajectory of the ball, it is preferable to set it to 0.35 or more and 0.80 or less. Furthermore, the VR value occupying the ball ball volume assuming that the dimple volume formed below the plane surrounded by the edge of the dimple does not exist is 0.6% to 1.0%. Is preferred. If the value deviates from the above ranges, the trajectory may not provide a good flight distance, and a sufficiently satisfactory flight distance may not be obtained.

  The golf ball of the present invention can be used for competition and comply with golf regulations. The ball outer diameter is 42.80 mm or less and does not pass through a ring with an inner diameter of 42.672 mm, and the weight is usually 45. 0.04 to 45.93 g.

  EXAMPLES Hereinafter, although an Example and a comparative example are shown and this invention is demonstrated concretely, this invention is not restrict | limited to the following Example.

[Examples 1 to 3, Comparative Examples 1 to 6]
Formation of Core After adjusting the rubber composition by the formulation shown in Table 1, a core was prepared by vulcanization molding under the vulcanization conditions in Table 1.

In addition, the brand name of the main material described in the table | surface is as follows.
Polybutadiene product name "BR730", manufactured by JSR
Mixture of peroxide 1,1-di (t-butylperoxy) cyclohexane and silica, trade name “Perhexa C-40” manufactured by NOF Corporation
Anti - aging agent 2,2′-methylene-bis (4-methyl-6-tert-butylphenol), trade name “NOCRACK NS-6” manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.
Stearic acid zinc trade name "Zinc Stearate G" manufactured by NOF Corporation

Formation of envelope layer, intermediate layer, and cover Next, the envelope layer, intermediate layer, and cover containing various resin components shown in Table 2 were molded by injection molding, and the envelope layer, intermediate layer around the core The cover was sequentially coated and formed. And the multi-piece solid golf ball which formed the dimple on the cover surface using the common dimple shown in Table 3 and FIG. 2 was created.

In addition, the brand name of the main material described in the table | surface is as follows.
HPF1000 (trade name): about 75 to 76% by mass of ethylene manufactured by DuPont
About 8.5% by weight acrylic acid, and about 15.5-16.
A terpolymer consisting of 5% by weight n-butyl acrylate.
Yes, all (100%) acid groups are due to magnesium ions
Neutralized.
High Milan: Ionomer Resin Dynalon 6100P manufactured by Mitsui DuPont Polychemical Co., Ltd .: Hydrogenated polymer Hytrel manufactured by JSR Co., Ltd. Polyester elastomer behenic acid manufactured by Nippon Oil & Fats Co., Ltd. Manufactured CLS-B designated polytail H: Low molecular weight polyolefin-based polyol pandex T8260, T-8290 manufactured by Mitsubishi Chemical Corporation:
DIC Bayer Polymer MDI-PTMG type heat possible
Plastic polyurethane polyethylene wax: Trade name “Sun Wax 161P” (manufactured by Sanyo Kasei Co., Ltd.)
Isocyanate compound: 4,4'-diphenylmethane diisocyanate In addition, the isocyanate compound was used by mixing with pandex at the time of injection molding.
Isocyanate mixture: trade name “Crosnate EM30” manufactured by Dainichi Seika Kogyo
4,4'-diphenylmethane in a cyanate masterbatch
Contains 30% diisocyanate. JIS-K155
Amine back titration isocyanate measured concentration 5-10% according to 6,
Masterbatch base resin uses polyester elastomer
I used it.

Dimples Definition <br/> diameter: diameter depth flat plane circumscribed by an edge of the dimple: maximum depth of the dimple from the plane surrounded by the edge of the dimple V _0: under flat plane circumscribed by an edge of the dimple A value obtained by dividing the spatial volume of the dimple by a cylindrical volume having the plane as the bottom surface and the maximum depth of the dimple from the bottom surface as a height SR: a dimple defined by the surface edge of the plane surrounded by the edge of the dimple The ratio of the total area to the ball sphere area assuming that no dimples exist VR: The total dimple volume formed below the plane surrounded by the edges of the dimples is the ball assuming that no dimples exist Proportion of ball volume

  For each of the obtained golf balls of Examples 1 to 3 and Comparative Examples 1 to 6, the deflection amount and other physical properties of each layer and the ball, flight performance (driver and iron), approach spin (control properties), and abrasion resistance Was evaluated according to the following criteria. The results are shown in Tables 4 and 5. In addition, all measured in 23 degreeC environment.

(1) Deflection amount of the core The core deflection amount (mm) when the core is placed on a hard plate and loaded from an initial load of 98 N (10 kgf) to a final load of 1,275 N (130 kgf).
(2) Surface hardness of the core The surface of the core is a spherical surface, and a hardness meter needle is set so as to be almost perpendicular to the spherical surface, and the surface of the core is measured according to JIS-C hardness (JIS-K6301 standard). The average of the values measured at random points. Further, the “D hardness” of the core surface was measured. About this, it measured by the method similar to the above by the durometer "type D" of ASTM-2240 standard.
(3) Material hardness of envelope layer The resin material of the envelope layer was formed into a sheet shape having a thickness of 2 mm, and measured by a durometer “type D” of ASTM-2240 standard.
(4) The surface hardness of the sphere A (sphere coated with the envelope layer) was set so that the needle of the hardness meter was almost perpendicular to the envelope layer surface, which was a spherical surface, and measured according to JIS-C hardness.
(5) Intermediate layer material hardness This is the same measurement method as in (3) above.
(6) The hardness of the sphere B (sphere coated with the intermediate layer) was set so that the needle of the hardness meter was almost perpendicular to the surface of the intermediate layer, which was a spherical surface hardness , and measured according to JIS-C hardness.
(7) Material hardness of the cover This is the same measurement method as in (3) above.
(8) Flying performance by the driver (Bridgestone Sports Co., Ltd., “TourStage X-Drive 410 (2007 model)” (loft angle 9.5 °) is mounted on the striking robot, and the head is hit at a head speed (HS) of 50 m / s. The carry distance and total flight distance were measured, and the following criteria were used for the evaluation: The spin amount was a value obtained by measuring the ball immediately after hitting with an initial condition measuring device.
○: Total distance over 260m
×: Total flight distance less than 260m
(9) Flying performance by iron When a golf hitting robot is hit with an iron (I # 6), (Bridgestone Sports, "TourStage X-Blade (2005 model)" and hit with a head speed (HS) of 47 m / s The carry distance and total flight distance were measured, and the following criteria were used for the evaluation, and the spin amount was the same as described above.
○: Total distance over 190m
×: Total flight distance less than 190m
(10) Approach spin amount Using a wedge wedge (SW) (manufactured by Bridgestone Sports Co., Ltd., J's Classical Edition), the spin amount when hit with HS 22 m / s was measured. The following criteria were used for the evaluation. The spin amount was measured by the same method as the above flight distance measurement.
○: Spin amount 6000 rpm or more
X: Spin amount less than 6000 rpm
(11) A scratch-resistant non-plated pitching sand wedge was set on a striking robot, hit once at a head speed of 40 m / s, and the surface of the ball was visually observed and evaluated according to the following criteria.
Y: Can still be used
×: Cannot be used anymore

  From the results in Table 5, in Comparative Example 1, the cover is hard, the spin in the approach is insufficient, and the scratch resistance is poor. In Comparative Example 2, the envelope layer is formed to be hard, and the spin rate is insufficient, and the actual hitting initial speed is also lowered, resulting in poor flight distance. In Comparative Example 3, since the cover is thick, the spin distance is insufficient and the flight distance is inferior. In Comparative Example 4, the envelope layer is formed thin, so that the spin distance is insufficient and the flight distance is inferior. In Comparative Example 5, the envelope layer is soft, the spin rate is insufficient, the initial hitting speed is also low, and the flight distance is inferior. Comparative Example 6 is a three-piece golf ball having no envelope layer, and lacks low spin and has a poor flight distance.

FIG. 1 is a schematic sectional view of a multi-piece solid golf ball (four-layer structure) according to the present invention. It is a top view of the golf ball showing the arrangement mode of the dimples used in this example.

Explanation of symbols

1 Core 2 Enveloping Layer 3 Intermediate Layer 4 Cover D Dimple G Golf Ball

Claims (10)

A multi-piece solid golf ball comprising a core, an envelope layer covering the core, an intermediate layer covering the core, and a cover covering the core and having a plurality of dimples formed on the surface, wherein the core is a rubber material The envelope layer and the intermediate layer are formed using the same or different resin material as the main material, and the cover is formed using a thermoplastic resin or a thermoplastic elastomer as the main material. The thickness of the surrounding layer satisfies the following conditions: cover thickness <intermediate layer thickness <enveloping layer thickness, and [cover thickness + intermediate layer thickness] <enveloping layer thickness. with at most Saga 2.0mm or 8.5 mm, the core surface, surrounding layer, an intermediate layer and a cover hardness (Shore D hardness), the core surface hardness ≦ envelope layer material hardness <intermediate layer material hardness> cover material Met every condition, it is 42 or more 63 or less in the center hardness of the core is JIS-C hardness, and the hardness increases from the core center to the surface, the difference between the center hardness and surface hardness of the core in JIS-C 9 to 25, and the value obtained by subtracting the surface hardness of the envelope layer from the surface hardness of the intermediate layer is 1 to 20 in JIS-C hardness, and the surface hardness of the ball from the surface hardness of the intermediate layer A multi-piece solid golf ball having a JIS-C hardness of 1 to 10 in terms of a value obtained by subtracting the hardness .   The resin material of the envelope layer includes (a) a metal ion neutralized product of an olefin-unsaturated carboxylic acid binary random copolymer and / or an olefin-unsaturated carboxylic acid binary random copolymer, and (b) an olefin. -100 weight ratio of unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary random copolymer and / or metal ion neutralized product of olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary random copolymer The mixture contains an ionomer resin component blended so as to be: 0 to 0: 100 and (e) a non-ionomer thermoplastic elastomer so as to have a mass ratio of 100: 0 to 50:50. Multi-piece solid golf ball. The resin material of the envelope layer includes (a) a metal ion neutralized product of an olefin-unsaturated carboxylic acid binary random copolymer and / or an olefin-unsaturated carboxylic acid binary random copolymer, and (b) an olefin. -100 weight ratio of unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary random copolymer and / or metal ion neutralized product of olefin-unsaturated carboxylic acid-unsaturated carboxylic acid ester ternary random copolymer : A base resin formulated to be 0 to 0: 100,
(E) Non-ionomer thermoplastic elastomer and 100 parts by mass of a resin component formulated so as to have a mass ratio of 100: 0 to 50:50,
(C) 5 to 80 parts by mass of a fatty acid having a molecular weight of 228 to 1500 and / or a derivative thereof;
(D) A basic inorganic metal compound capable of neutralizing an unneutralized acid group in component (c) and 0.1 to 17 parts by mass of the base resin, and a mixture containing as essential components. The described multi-piece solid golf ball.   The multi-piece solid golf ball according to claim 1, 2 or 3, wherein the envelope layer has a thickness twice or more as large as that of the intermediate layer.   The amount of deflection from the initial load of 98 N (10 kgf) to the final load of 1,275 N (130 kgf) applied to the core is 3.6 mm or more and 12.0 mm or less, and the initial load is applied to the entire ball. The multi-piece solid golf ball according to any one of claims 1 to 4, wherein a deflection amount from 98 N (10 kgf) to when a final load of 1,275 N (130 kgf) is applied is 2.0 mm or greater and 4.0 mm or less.   The amount of deflection from when the initial load 98N (10 kgf) to the final load 1,275N (130 kgf) is applied to the core (P), and from the initial load 98N (10 kgf) to the final load 1, The value of (P)-(Q) is 1.5 mm or more and 10.0 mm or less, where (Q) is the amount of deflection until 275 N (130 kgf) is loaded. 6. The described multi-piece solid golf ball.   The resin material of the cover is formed by injection molding a single resin compound mainly composed of (A) a thermoplastic polyurethane and (B) a polyisocyanate compound. In the resin compound, The multi-piece solid golf ball according to any one of claims 1 to 6, wherein a polyisocyanate compound in which all isocyanate groups remain in an unreacted state is present at least partially. The multi-piece solid golf ball according to claim 1, wherein the intermediate layer has a thickness of 0.9 mm or greater and 1.4 mm or less. The multi-piece solid golf ball according to claim 1, wherein the cover has a thickness of 0.7 mm to 1.2 mm. The multi-piece solid golf ball according to claim 1, wherein the core has a surface hardness of 40 to 95.

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