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JP5292050B2 - Suspension - Google Patents

Suspension Download PDF

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Publication number
JP5292050B2
JP5292050B2 JP2008264341A JP2008264341A JP5292050B2 JP 5292050 B2 JP5292050 B2 JP 5292050B2 JP 2008264341 A JP2008264341 A JP 2008264341A JP 2008264341 A JP2008264341 A JP 2008264341A JP 5292050 B2 JP5292050 B2 JP 5292050B2
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Japan
Prior art keywords
overlapping
locking
folded
plate
hanging
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JP2010090673A (en
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重一 安本
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Maruichi Co Ltd
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Maruichi Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To enhance a strength, in particular, of a locking part, so as to restrain the locking part of an upper end from being deformed when negative pressure acts thereon, and to restrain thereby a folded plate from being scattered. <P>SOLUTION: This suspender 11 includes a metal plate having the locking part 12 locked with a lock joint of the folded plate, in its upper part, is formed with a folded part 16 overlapped into a close contact state by folding back one part of the metal plate of a material, in an end part of an anti-locking part 12 side, and is constituted to extend an overlapped part 17 extended from the folded part 16, up to the locking part 12. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

この発明は、折板の固定に用いる固定金具に使用される吊子に関し、より詳しくは、強度が高く折板の飛散を抑制できるような吊子に関する。   The present invention relates to a hanging member used for a fixture used for fixing a folded plate, and more particularly to a hanging member that has high strength and can suppress scattering of the folded plate.

折板の飛散は次のようにして起こると考えられている。
強風を受けると、特にケラバ部分のケラバ包みに変形や脱落が起こり、この部分から折板の下に空気が流入して内部圧力が一気に増加し、折板が浮き上がる。そして、この時、折板屋根の上面で吹き上げによる負圧力も作用して、これらの相乗作用で折板に強力な負圧の破壊力が生じる。この結果、折板を固定している吊子が破断し、これによって折板がさらに変形し、変形した折板が大きな荷重を受けて吊子が連鎖的に破断して、折板が飛散する。
It is thought that the scattering of the folded plate occurs as follows.
When a strong wind is received, the keraba wrapping of the keraba portion is deformed or dropped, and air flows into the fold plate from this portion, the internal pressure increases at once, and the fold plate rises. And at this time, the negative pressure by blowing up also acts on the upper surface of the folded plate roof, and a powerful negative pressure destructive force is generated in the folded plate by these synergistic actions. As a result, the hanger holding the folded plate breaks, whereby the folded plate is further deformed, the deformed folded plate receives a large load, the hanger breaks in a chain, and the folded plate is scattered. .

このような現象の発生を抑えるには、ケラバ部分をしっかりと構成する必要があると考えられるが、そのほかにも、吊子の強度を確保することも重要になると思われる。吊子には、どうしても材料強度のばらつきがあるうえに、日射などで折板が熱伸縮して固定金具と吊子に負荷がかかって、経年にともなって強度の低下が引き起こされるからである。   In order to suppress the occurrence of such a phenomenon, it is considered necessary to firmly configure the keraba portion, but it is also considered important to ensure the strength of the suspension. This is because there is inevitably variation in the material strength of the hanger, and the folded plate is thermally expanded and contracted by solar radiation or the like, and a load is applied to the fixing bracket and the hanger, causing a decrease in strength over time.

この点、下記特許文献1に開示されているような吊子が提案されている。
この吊子は、断面鉤形状の馳部に、吊子長手方向に交差する方向に沿って延びる補強リブを設けたもので、馳部の強度を強くして、吊子が折板の馳部から抜けることを防止しようとするものである。
特開2000−328727号公報
In this regard, a suspension as disclosed in Patent Document 1 below has been proposed.
This suspension is provided with a reinforcing rib extending along a direction intersecting with the longitudinal direction of the suspension on the collar having a cross-sectional shape, and the strength of the collar is increased so that the suspension is a flange of the folded plate. It is intended to prevent you from leaving.
JP 2000-328727 A

しかし、吊子の馳部の補強をリブによって行うので、強度のばらつきが生じ易いという難点がある。   However, since the ribs of the hanging member are reinforced by the ribs, there is a difficulty in that variations in strength are likely to occur.

すなわち、リブは金型を用いてプレスして形成するが、材料やプレス油、圧力などのプレスにかかわる条件によってリブ部分の強度に差が生じやすい。このため、強度が安定した製品を得ることが難しく、却って、折板が飛散する原因の一つである吊子強度のばらつきを助長してしまうおそれがある。   That is, the rib is formed by pressing using a mold, but the strength of the rib portion is likely to vary depending on the conditions related to the press, such as the material, press oil, and pressure. For this reason, it is difficult to obtain a product having a stable strength, and on the contrary, there is a risk of facilitating variation in the strength of the hanger, which is one of the causes of the folded plate scattering.

そこで、この発明は、吊子の強度のばらつきを抑え、負荷にも耐えうるようにして、折板の飛散を抑制することを主たる目的とする。   Accordingly, the main object of the present invention is to suppress the scattering of the folded plate by suppressing the variation in the strength of the suspension and withstanding the load.

そのための手段は、折板の馳部が係止される係止部を上端部に有する金属板からなる吊子であって、材料の金属板を折り返して重合させる折り曲げ部が一部に形成されるとともに、該折り曲げ部から延びる重合部が前記の係止部に形成され
重合部と該重合部に重なる部分の相対向する対向面が、粗面に形成された吊子である。
Means for this purpose is a hanging member made of a metal plate having a locking portion at the upper end portion to which the collar portion of the folded plate is locked, and a bent portion for folding and superposing the metal plate of the material is formed in part. And an overlapping portion extending from the bent portion is formed in the locking portion ,
The opposing surfaces of the overlapping portion and the overlapping portion of the overlapping portion are suspension members formed on a rough surface.

吊子には重合部が形成され、この重合部により係止部の形状変化を抑制し、強度を補うことができる。しかも、この重合部は、折り曲げ部での折り返しによって形成されるものであるので、一体性は高く、保形能力が良好である。   A superposition part is formed in the hanging part, and the superposition part can suppress the shape change of the locking part and can supplement the strength. In addition, since the overlapped portion is formed by folding at the bent portion, the unity is high and the shape retaining ability is good.

以上のように、この発明によれば、係止部の保形能力が高いので、強度を向上できる。この結果、折板の飛散を抑制することが可能となる。   As described above, according to the present invention, the shape retaining ability of the locking portion is high, so that the strength can be improved. As a result, it is possible to suppress the scattering of the folded plate.

この発明を実施するための一形態を、以下図面を用いて説明する。
図1は、吊子11の斜視図であり、この吊子11は、図2に示したように、屋根板取り付け金具21の上部に取り付けられる。図2に示した屋根板取り付け金具21は、二重折板屋根を形成するときに使用するもので、様々ある屋根板取り付け金具21のうちの一例である。屋根板取り付け金具21は、このほか、たとえばタイトフレーム等であるもよく、この屋根板取り付け金具の構成によって吊子11の各部の形状は適宜設定される。
An embodiment for carrying out the present invention will be described below with reference to the drawings.
FIG. 1 is a perspective view of the hanging element 11, and the hanging element 11 is attached to the upper part of the roof plate mounting bracket 21 as shown in FIG. 2. The roof plate mounting bracket 21 shown in FIG. 2 is used when forming a double folded plate roof, and is an example of various roof plate mounting brackets 21. In addition, the roof plate mounting bracket 21 may be a tight frame, for example, and the shape of each part of the hanging element 11 is appropriately set depending on the configuration of the roof plate mounting bracket.

吊子11は、1枚の金属板を折り曲げて所定の形状にプレス加工して形成されている。その概略形状は、屋根を構成する折板を係止するための係止部12を上端部に有し、その下方に、屋根板取り付け金具21に取り付けるための取り付け部13を有したものである。   The hanging element 11 is formed by bending a single metal plate and pressing it into a predetermined shape. The outline shape has the latching | locking part 12 for latching the folding plate which comprises a roof in an upper end part, and has the attaching part 13 for attaching to the roofing board mounting bracket 21 in the downward direction. .

係止部12は、垂直に立つ垂直片14の上端から直角に曲がって逆L形をなす基部12aと、この基部12aの先端から垂直片14側に向けて斜め下方に延びる先端部12bとを有する。この係止部12は、取り付け部13の下端よりも幅広に、長く形成されている。このため、垂直片14の幅方向の両側が上側ほど幅広となるように斜めに形成されている。   The locking portion 12 includes a base portion 12a that is bent at a right angle from the upper end of the vertical piece 14 that stands vertically and forms an inverted L shape, and a tip portion 12b that extends obliquely downward from the tip of the base portion 12a toward the vertical piece 14 side. Have. The locking portion 12 is formed wider and longer than the lower end of the attachment portion 13. For this reason, it is formed diagonally so that both sides in the width direction of the vertical piece 14 become wider toward the upper side.

取り付け部13は、垂直片14の下端から、係止部12と反対方向に曲がる板状の固定片13aを有する。この固定片13aの中央部には、固定用のボルト22を挿通する取り付け孔15が形成されている。   The attachment portion 13 has a plate-like fixing piece 13 a that bends in the opposite direction to the locking portion 12 from the lower end of the vertical piece 14. A mounting hole 15 through which the fixing bolt 22 is inserted is formed in the central portion of the fixing piece 13a.

このような概略形状をなす吊子11において、前記の固定片13aの長さ方向の端部に、材料の金属板を折り返して重合させる折り曲げ部16が形成されている。折り曲げ部16で折り返した部分は固定片13aと垂直片14と係止部12の外面側に密着した状態で重なって、重合部17を形成する。重合部17は固定片13aに重合する部分では固定片13aと同一の幅を有し、垂直片14と係止部12に重合する部分では固定片13aよりも幅広で、垂直片14や係止部12よりも幅狭に設定されている。また、固定片13aと垂直片14の下端部に対応する部分には、平面視略半円弧状をなす上へ凸のリブ18,17aが形成されている。このリブ18,17aは、図3に示したように、重なり合う部分で一体に形成される。   In the hanging element 11 having such a general shape, a bent portion 16 is formed at the end portion in the length direction of the fixed piece 13a to fold and superpose a metal plate of material. The folded portion at the bent portion 16 overlaps with the fixed piece 13 a, the vertical piece 14, and the outer surface side of the locking portion 12 to form an overlapped portion 17. The overlapping portion 17 has the same width as the fixing piece 13a at the portion overlapping with the fixing piece 13a, and is wider than the fixing piece 13a at the portion overlapping with the vertical piece 14 and the locking portion 12, so The width is set narrower than the portion 12. Also, upwardly projecting ribs 18 and 17a having a substantially semicircular shape in plan view are formed at portions corresponding to the lower ends of the fixed piece 13a and the vertical piece 14. As shown in FIG. 3, the ribs 18 and 17 a are integrally formed at overlapping portions.

また、重合部17における固定片13aに対応する部分には、固定片13aに形成された取り付け孔15と同一形状の取り付け孔17bが形成されている。取り付け孔17bの形成は、重合した状態で打ち抜いて行う。図3に示したように、取り付け孔15,17b部分での一体性も高まる。   Further, an attachment hole 17b having the same shape as the attachment hole 15 formed in the fixed piece 13a is formed in a portion corresponding to the fixed piece 13a in the overlapping portion 17. The attachment hole 17b is formed by punching in a polymerized state. As shown in FIG. 3, the unity at the attachment holes 15 and 17b is also increased.

さらに重合部17は、係止部12の基部12aまでの長さに設定される。係止部12の変形は、基部12aのL字形に曲がった角部分で発生し易いので、少なくともこの部分での変形を抑えることが必要だからである。   Further, the overlapping portion 17 is set to a length up to the base portion 12 a of the locking portion 12. This is because the deformation of the locking portion 12 is likely to occur at the corner portion of the base portion 12a that is bent in an L shape, so that at least the deformation at this portion needs to be suppressed.

なお、重合部17は図4に示したように、内面側に形成することもできる。以下の説明において、前記の構成と同一又は同等の部位については同一の符号を付して詳しい説明を省略する。   In addition, the superposition | polymerization part 17 can also be formed in an inner surface side, as shown in FIG. In the following description, parts that are the same as or equivalent to those in the above configuration are denoted by the same reference numerals, and detailed description thereof is omitted.

図5、図6は、折り曲げ部16を垂直片14と係止部12の両側縁に形成した吊子11の例を示している。図5の吊子11では、重合部17を外面側に、図6の吊子11では重合部17を内面側に有する。   5 and 6 show an example of the hanging element 11 in which the bent portion 16 is formed on both side edges of the vertical piece 14 and the locking portion 12. 5 has the overlapping portion 17 on the outer surface side, and the hanging portion 11 in FIG. 6 has the overlapping portion 17 on the inner surface side.

また、重合部17は図7に示したように、重合する部分に対応する幅に形成することもできる。   Moreover, the superposition | polymerization part 17 can also be formed in the width | variety corresponding to the part to superpose | polymerize, as shown in FIG.

図8に示した吊子11は、固定片13aの幅方向の両側に、重合部17を有する断面逆L字型をなす受け部19が形成された例である。この受け部19は、係止部12に係止する折板の下面を受ける部分である。   The hanging element 11 shown in FIG. 8 is an example in which receiving portions 19 having an inverted L-shaped cross section having overlapping portions 17 are formed on both sides of the fixing piece 13a in the width direction. The receiving portion 19 is a portion that receives the lower surface of the folded plate that is locked to the locking portion 12.

図9は、折り曲げ部16を係止部12の先端部12bの先端縁に形成した例を示している。この場合、材料たる金属板の端である固定片13aの先端縁と重合部17の対応部位を図9(a)に示したように揃えておくも、図9(b)に示したように一方を折り返して他方を包み込むようにするもよい。   FIG. 9 shows an example in which the bent portion 16 is formed at the distal end edge of the distal end portion 12 b of the locking portion 12. In this case, the tip edge of the fixed piece 13a, which is the end of the metal plate as the material, and the corresponding portion of the overlapping portion 17 are aligned as shown in FIG. 9A, but as shown in FIG. 9B. One may be folded and the other wrapped.

図10は、丸はぜ型の吊子11の例を示している。この吊子11は、上端部の係止部12の形態が断面略円弧状をなし、それより下側の取り付け部13は上下方向に垂直に形成されている。折り曲げ部16は下端に形成され、重合部17が垂直片14から係止部12にかけて形成されている。重合部17における垂直片に対応する部位には、取り付け孔17bが形成されるとともに、重なり合う部分で一体の縦方向に直線状をなす2本のリブ17aが形成されている。   FIG. 10 shows an example of a round-hanger type hanging element 11. In this hanging element 11, the form of the engaging part 12 at the upper end part is substantially arc-shaped in cross section, and the attachment part 13 below it is formed perpendicular to the vertical direction. The bent portion 16 is formed at the lower end, and the overlapping portion 17 is formed from the vertical piece 14 to the locking portion 12. In the portion corresponding to the vertical piece in the overlapping portion 17, an attachment hole 17b is formed, and two ribs 17a that are linearly formed in the integrated vertical direction are formed at the overlapping portions.

また、以上の例のように重合部を形成するのに先立って、図11に示したように、重合部17とこの重合部17に重なる部分の相対向する対向面は、粗面20に形成されるとよい。粗面化は、たとえばブラスト加工等の適宜手段によって行える。   Further, prior to forming the overlapped portion as in the above example, as shown in FIG. 11, the opposite facing surfaces of the overlapped portion 17 and the overlapping portion of the overlapped portion 17 are formed on the rough surface 20. It is good to be done. Roughening can be performed by appropriate means such as blasting.

粗面化した場合には、重合したときに、面同士の間での接触抵抗が高く、面方向でのずれがなく、高い一体性を得られる。   When roughened, when polymerized, the contact resistance between the surfaces is high, there is no deviation in the surface direction, and high integrity can be obtained.

以上のように構成された吊子11では、折り曲げ部16で折り返されて形成された重合部17が係止部12に形成されているので、重合部17とこれが重合する部分との間での位置関係が安定し、係止部12の形状変化を抑えることができる。折板屋根に負圧が作用すると、吊子11の係止部12に伸びる力がかかって、係止部12が延びる変形をすることがあるが、その変形を抑えられるので、折板の脱落を防止して、折板の飛散を抑制できる。   In the hanging element 11 configured as described above, since the overlapping portion 17 formed by being folded back by the bending portion 16 is formed in the locking portion 12, the overlapping portion 17 and the portion where it overlaps are formed. The positional relationship is stable, and the shape change of the locking portion 12 can be suppressed. When negative pressure acts on the folded plate roof, a force that extends to the locking portion 12 of the hanging element 11 is applied and the locking portion 12 may be deformed to be extended. Can be prevented and scattering of the folded plate can be suppressed.

しかも、重合部17に取り付け孔17bが形成された場合には、重合部17が屋根板取り付け金具21に対して固定するためのボルト22で締められることになる。このため、重合部17の重合状態がボルト22によっても維持されるため、係止部12の形状変化を阻止する効果が高い。   Moreover, when the attachment hole 17 b is formed in the overlapping portion 17, the overlapping portion 17 is tightened with a bolt 22 for fixing to the roof plate attachment fitting 21. For this reason, since the superposition | polymerization state of the superposition | polymerization part 17 is maintained also with the volt | bolt 22, the effect which prevents the shape change of the latching | locking part 12 is high.

同様に、重合部17に、重なり合う部分で一体のリブ17aが形成された場合には、強度の向上を図ることができるとともに、重なり合う相互間で面方向での位置ずれを防止できるので、この点からも重合部分の高い一体性を得ることが可能となる。   Similarly, in the case where the integrated rib 17a is formed in the overlapping portion in the overlapping portion 17, it is possible to improve the strength and prevent positional deviation in the surface direction between the overlapping portions. Therefore, it is possible to obtain high unity of the polymerized portion.

折り曲げ部16が係止部12と垂直片14に形成された場合には、重合部17の存在によるほか、折り曲げ部16の存在によっても剛性が向上して形態が安定し、形状を維持するのに大きく貢献する。   When the bent portion 16 is formed on the locking portion 12 and the vertical piece 14, not only the presence of the overlapping portion 17 but also the presence of the bent portion 16 improves rigidity and stabilizes the shape and maintains the shape. Greatly contribute to

また、互いに重なる部分の対向面を粗面にした場合には、前記のように、面同士の間での接触抵抗が高く、面方向でのずれがなく、高い一体性を得られるので、さらに強固な形態保持能力を付与することができ、折板の飛散防止に貢献する。   Further, when the opposing surfaces of the overlapping portions are roughened, as described above, the contact resistance between the surfaces is high, there is no deviation in the surface direction, and high integrity can be obtained. A strong form retention capability can be imparted, which contributes to prevention of the scattering of folded plates.

さらに、吊子11の補強をリブによって行うのではなく、重合部17の形成によって行うので、強度のばらつきが生じにくい。このため、強度が安定した製品を容易に得ることができ、確実性を高めることができる。   Furthermore, the reinforcement of the hanging element 11 is not performed by the rib but by the formation of the overlapping portion 17, so that variations in strength are less likely to occur. For this reason, a product with a stable strength can be easily obtained, and the reliability can be increased.

以上はこの発明を実施するための一形態であって、この発明は前記の構成のみに限定されるものではなく、その他の形態を採用することができる。   The above is one form for implementing this invention, This invention is not limited only to the said structure, Other forms can be employ | adopted.

たとえば、折り曲げ部を固定片の先端縁に備えるほか、係止部と垂直片とに備えて、2種類の重合部を有する吊子とするもよい。   For example, in addition to providing the bent portion at the front end edge of the fixed piece, it may be provided in the locking portion and the vertical piece to form a suspension having two types of overlapping portions.

吊子の斜視図。The perspective view of a hanging element. 吊子を備えた屋根板取り付け金具の斜視図。The perspective view of the roof-plate attachment metal fitting provided with the hanging element. 吊子の縦断面図。The longitudinal cross-sectional view of a hanging element. 他の例に係る吊子の縦断面図。The longitudinal cross-sectional view of the hanging machine which concerns on another example. 他の例に係る吊子の斜視図。The perspective view of the hanger which concerns on another example. 他の例に係る吊子の斜視図。The perspective view of the hanger which concerns on another example. 他の例に係る吊子の斜視図。The perspective view of the hanger which concerns on another example. 他の例に係る吊子の斜視図。The perspective view of the hanger which concerns on another example. 他の例に係る吊子の縦断面図。The longitudinal cross-sectional view of the hanging machine which concerns on another example. 他の例に係る吊子の斜視図。The perspective view of the hanger which concerns on another example. 重合部と重合部に重なる部分の相対向面の構造を示す拡大断面図。The expanded sectional view which shows the structure of the opposing surface of the part which overlaps with a superposition | polymerization part and a superposition | polymerization part.

符号の説明Explanation of symbols

11…吊子
12…係止部
15…取り付け孔
16…折り曲げ部
17…重合部
17a…リブ
17b…取り付け孔
18…リブ
20…粗面
DESCRIPTION OF SYMBOLS 11 ... Suspension element 12 ... Locking part 15 ... Mounting hole 16 ... Bending part 17 ... Overlapping part 17a ... Rib 17b ... Mounting hole 18 ... Rib 20 ... Rough surface

Claims (3)

折板の馳部が係止される係止部を上端部に有する金属板からなる吊子であって、
材料の金属板を折り返して重合させる折り曲げ部が一部に形成されるとともに、
該折り曲げ部から延びる重合部が前記の係止部に形成され
重合部と該重合部に重なる部分の相対向する対向面が、粗面に形成された

吊子。
A hanging member made of a metal plate having a locking portion at the upper end portion to which the collar portion of the folded plate is locked,
A folding part that folds and superposes the metal plate of the material is formed in part,
An overlapping portion extending from the bent portion is formed in the locking portion ,
The hanging part in which the opposed surfaces of the overlapping part and the overlapping part of the overlapping part are formed on a rough surface.
前記の重合部に、取り付け孔が形成された
請求項1に記載の吊子。
The hanging device according to claim 1, wherein an attachment hole is formed in the overlapping portion.
前記の重合部に、重なり合う部分で一体のリブが形成された
請求項1または請求項2に記載の吊子。
The hanging member according to claim 1 or 2, wherein an integral rib is formed in the overlapping portion in the overlapping portion.
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