JP5268127B2 - Manufacturing method of magnesium sheet for stretch - Google Patents
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Abstract
Description
本発明は、成形性に優れた展伸用マグネシウム薄板の製造方法に関するものである。 The present invention relates to a manufacturing method of excellent exhibition Shenyang magnesium thin plate formability.
この種の展伸用マグネシウム薄板は、一般にマグネシウム合金を鋳造スラブや押出しにより板厚数mm〜数十mmの厚板に成形し、これを繰り返しの熱処理や圧延処理により薄板に成形して成るものである(例えば特開2005−281848号公報,特開平6−52788号公報など)。 This type of magnifying magnesium sheet is generally formed by forming a magnesium alloy into a thick sheet with a thickness of several to several tens of millimeters by casting slab or extrusion, and then forming it into a thin sheet by repeated heat treatment or rolling. (For example, JP-A-2005-281848, JP-A-6-52788, etc.).
ところで、マグネシウム(Mg)は、アルミニウム(Al)よりも比重が小さく(構造用金属材料の中では最も軽く)軽量化が容易で、また比剛性が高く、更に天然資源が豊富でリサイクル性にも富むなどの利点を有することから、このマグネシウムを主成分とした成形性(圧延性)に優れる展伸用マグネシウム薄板の開発が強く望まれている。 By the way, magnesium (Mg) has a smaller specific gravity than aluminum (Al) (the lightest among the structural metal materials), is easy to reduce in weight, has a high specific rigidity, is rich in natural resources, and is easy to recycle. Since it has such advantages as richness, it is strongly desired to develop a thin magnesium sheet for extending excellent in formability (rollability) based on magnesium.
しかしながら、前述のような繰り返しの熱処理と圧延処理とにより製造されるこの種の展伸用マグネシウム合金は、室温〜温間の温度範囲での成形性が悪いという欠点を有するために広く実用化には至っておらず、よって、この種の展伸用マグネシウム薄板の更なる実用上の改良が要望されている。 However, this type of wrought magnesium alloy produced by repeated heat treatment and rolling treatment as described above has a drawback of poor formability in the temperature range from room temperature to warm, and thus has been widely put into practical use. Therefore, there is a need for further practical improvement of this type of magnesium sheet for extension.
本発明は、上記要望を達成するもので、室温域における引張特性の向上を図ると共に、特に高温域(温間)域における破断伸びの向上や塑性異方性の低減を図り、高強度,高延性にして成形性及び実用性に優れた画期的な展伸用マグネシウム薄板の製造方法を提供することを課題とする。 The present invention achieves the above-mentioned demands, and is intended to improve the tensile properties in the room temperature region, improve the elongation at break and reduce the plastic anisotropy particularly in the high temperature region (warm) region, and achieve high strength and high strength. in the ductility and to provide a manufacturing method of moldability and practicality excellent breakthrough wrought magnesium thin plate.
添付図面を参照して本発明の要旨を説明する。 The gist of the present invention will be described with reference to the accompanying drawings.
3.5〜8.0重量%のアルミニウム(Al)と、0.1〜0.5重量%のマンガン(Mn)と、0.5重量%以下のカルシウム(Ca)とを含有し、残部がマグネシウム(Mg)及び不可避不純物からなるマグネシウム合金に、450℃〜350℃の温度範囲で粗圧延を行い、この粗圧延より低く且つ300℃を越える温度範囲で中間圧延を行い、この中間圧延より低く且つ300℃以下の温度範囲で仕上げ圧延及び2段ロール矯正を最終的に圧延率が35%を越える範囲となるまで行い、前記マグネシウム合金を板厚が3mm以下,結晶粒径が10μm以下の均一微細粒子からなる薄板状に成形することを特徴とする展伸用マグネシウム薄板の製造方法に係るものである。 It contains 3.5-8.0 wt% aluminum (Al), 0.1-0.5 wt% manganese (Mn), and 0.5 wt% or less calcium (Ca), with the balance being A magnesium alloy composed of magnesium (Mg) and inevitable impurities is subjected to rough rolling in a temperature range of 450 ° C. to 350 ° C., intermediate rolling is performed at a temperature range lower than this rough rolling and over 300 ° C., and lower than this intermediate rolling. In addition, finish rolling and two-stage roll straightening are performed at a temperature range of 300 ° C. or lower until the rolling rate finally reaches a range exceeding 35%, and the magnesium alloy has a uniform thickness of 3 mm or less and a crystal grain size of 10 μm or less. The present invention relates to a method for producing a magnesium thin plate for stretching, which is formed into a thin plate shape composed of fine particles.
上記の説明のように、3.5〜8.0重量%のアルミニウム(Al)と、0.1〜0.5重量%のマンガン(Mn)と、0.5重量%以下のカルシウム(Ca)とを含有し、残部がマグネシウム(Mg)及び不可避不純物からなるマグネシウム合金に、圧延率が35%を越える範囲で且つ300℃以下の温度範囲で圧延処理を行い、前記マグネシウム合金を板厚が3mm以下,結晶粒径が10μm以下の薄板状に成形して成る展伸用マグネシウム薄板は、室温(25℃)域において引張特性に優れ、また、特に高温域(150℃〜250℃程度の温間温度域)においては、この種の展伸用マグネシウム薄板として一般的なAZ31合金製の薄板に比べても極めて高い破断伸びを実現し、尚且つ塑性異方性は低く優れた等方的変形性を備えたものとなる。 As described above, 3.5 to 8.0 wt% aluminum (Al), 0.1 to 0.5 wt% manganese (Mn), and 0.5 wt% or less calcium (Ca) And the remainder of the magnesium alloy consisting of magnesium (Mg) and inevitable impurities is subjected to a rolling treatment at a rolling rate exceeding 35% and a temperature range of 300 ° C. or less, and the magnesium alloy has a thickness of 3 mm. In the following, the expanded magnesium thin plate formed into a thin plate having a crystal grain size of 10 μm or less is excellent in tensile properties in the room temperature (25 ° C.) region, and particularly in the high temperature region (150 ° C. to 250 ° C. In the temperature range), this type of magnesium sheet for extension has an extremely high elongation at break compared to a general sheet made of AZ31 alloy, and has low plastic anisotropy and excellent isotropic deformation. Also with To become.
また、カルシウムを含有することで、燃焼開始温度の高温化を図り得、例えば本発明のマグネシウム合金を加熱する際にこのマグネシウム合金が発火することを防ぐことができる。即ち、圧延加工の初期段階で、例えば鋳造スラブや押出しを実施する場合においてはマグネシウム合金の加熱が必要であるが、この加熱時にマグネシウム合金が発火することを防ぎ、より安全且つ確実に上記の圧延加工を実施でき、上述したような優れた特性を有する伸展用マグネシウム薄板を一層容易且つ良好に製造・実現できる。 Further, by containing calcium, the combustion start temperature can be increased, and for example, when the magnesium alloy of the present invention is heated, the magnesium alloy can be prevented from igniting. That is, at the initial stage of rolling, for example, when performing casting slab or extrusion, it is necessary to heat the magnesium alloy, but the magnesium alloy is prevented from igniting during this heating, and the above rolling is performed more safely and reliably. Processing can be performed, and a magnesium thin plate for extension having excellent characteristics as described above can be manufactured and realized more easily and satisfactorily.
よって本発明は、軽量で比剛性が高く安価で、しかも高強度,高延性で且つ高い圧延性を有し、例えばプレス加工などの圧延加工に使用する展伸材料として極めて好適な画期的で実用性に優れた展伸用マグネシウム薄板の製造方法となる。 Therefore, the present invention is a revolutionary material that is lightweight, has a high specific rigidity, is inexpensive, has high strength, high ductility, and high rolling properties, and is extremely suitable as a wrought material used in rolling processes such as pressing. a method for producing superior practicality exhibition Shenyang magnesium thin plate.
好適と考える本発明の実施形態(発明をどのように実施するか)を、図面に基づいて本発明の作用を示して簡単に説明する。 Embodiments of the present invention that are considered suitable (how to carry out the invention) will be briefly described with reference to the drawings, illustrating the operation of the present invention.
本発明に係る展伸用マグネシウム薄板は、3.5〜8.0重量%のアルミニウム(Al)と、0.1〜0.5重量%のマンガン(Mn)と、0.5重量%以下のカルシウム(Ca)とを含有し、残部がマグネシウム(Mg)及び不可避不純物からなるマグネシウム合金に、圧延率が35%を越える範囲で且つ300℃以下の温度範囲で圧延処理を行い成形する。 The magnifying magnesium sheet according to the present invention comprises 3.5 to 8.0% by weight of aluminum (Al), 0.1 to 0.5% by weight of manganese (Mn), and 0.5% by weight or less. A magnesium alloy containing calcium (Ca) and the balance being magnesium (Mg) and inevitable impurities is subjected to a rolling treatment in a temperature range of over 35% and a temperature range of 300 ° C. or less to form.
具体的には、例えば、300℃を越える温度範囲から300℃以下の温度範囲となるまで段階的に温度を下げて複数回の圧延処理を最終的に圧延率が35%を越える範囲となるまで行う。即ち、300℃を越える温度範囲から、徐々に温度を下げながら圧延を繰り返し行い、最終的には圧延率が35%を越える範囲で且つ300℃以下の温度範囲で圧延処理を行う。 Specifically, for example, the temperature is lowered stepwise from a temperature range exceeding 300 ° C. to a temperature range of 300 ° C. or less until a rolling rate finally exceeds 35%. Do. That is, rolling is repeated while gradually lowering the temperature from a temperature range exceeding 300 ° C., and finally the rolling treatment is performed in a temperature range where the rolling rate exceeds 35% and not more than 300 ° C.
このようにして前記マグネシウム合金を板厚が3mm以下,結晶粒径が10μm以下の薄板状に成形して、展伸用マグネシウム薄板とする。 In this way, the magnesium alloy is formed into a thin plate shape having a plate thickness of 3 mm or less and a crystal grain size of 10 μm or less to obtain a magnesium plate for stretching.
上記のようにして得られた展伸用マグネシウム薄板は、強度や伸びなどの特性を向上するアルミニウム(Al)やマンガン(Mn)を含有することにより強度や伸びなどの特性が図れるだけでなく、例えば300℃を越える温度範囲から300℃以下の温度範囲まで段階的に徐々に温度を下げながら繰り返しの圧延処理(所謂、降温圧延)を行うことで、前記圧延処理時に生ずる動的再結晶の作用により結晶粒子が均一化及び微細化され、図1に図示したような均一微細粒子となり、これが粒界すべりを促進し、破断伸びの向上を更に助長すると共に、粒界すべりの寄与による板厚変形量の増大による塑性異方性の低下(等方的変形性の向上)などが生ずる。 The expanded magnesium thin plate obtained as described above can not only achieve properties such as strength and elongation by containing aluminum (Al) and manganese (Mn) which improve properties such as strength and elongation, For example, the effect of dynamic recrystallization that occurs during the rolling treatment by performing repeated rolling treatment (so-called cold rolling) while gradually lowering the temperature stepwise from a temperature range exceeding 300 ° C. to a temperature range of 300 ° C. or less. The crystal grains are uniformized and refined as shown in FIG. 1, and the uniform fine grains as shown in FIG. 1 are promoted. This promotes the intergranular slip, further enhances the elongation at break, and the plate thickness deformation due to the contribution of the intergranular slip. A decrease in plastic anisotropy (improvement of isotropic deformation) occurs due to an increase in the amount.
これにより、室温域における引張特性の向上と、特に高温(温間)域における破断伸びの向上並びに塑性異方性の低減を図り得、高強度,高延性で高い成形性(圧延加工性)を有する優れた展伸用マグネシウム薄板が得られることとなる。 As a result, it is possible to improve tensile properties at room temperature, improve elongation at break and reduce plastic anisotropy, especially at high temperatures (warm), and achieve high formability (rolling workability) with high strength and high ductility. An excellent wrought magnesium thin plate is obtained.
また、カルシウムを含有することで、燃焼開始温度の高温化を図り得ることとなり、例えば本発明のマグネシウム合金を加熱する際にこのマグネシウム合金の発火を防ぐことができる。即ち、圧延加工の初期段階で、例えば鋳造スラブや押出しを実施する場合にマグネシウム合金の加熱が必要であるが、この加熱時にマグネシウム合金が発火することを阻止できることとなる。 Further, by containing calcium, the combustion start temperature can be increased, and for example, when the magnesium alloy of the present invention is heated, ignition of the magnesium alloy can be prevented. That is, in the initial stage of rolling, for example, when a casting slab or extrusion is performed, the magnesium alloy needs to be heated. However, the magnesium alloy can be prevented from igniting during this heating.
本発明の具体的な実施例について図面に基づいて説明する。 Specific embodiments of the present invention will be described with reference to the drawings.
本実施例は、3.5〜8.0重量%のアルミニウム(Al)と、0.1〜0.5重量%のマンガン(Mn)と、0.5重量%以下のカルシウム(Ca)とを含有し、残部がマグネシウム(Mg)及び不可避不純物からなるマグネシウム合金に、圧延率が35%を越える範囲で且つ300℃以下の温度範囲で圧延処理を行い、前記マグネシウム合金を板厚が3mm以下,結晶粒径が10μm以下の薄板状に成形した展伸用マグネシウム薄板である。 In this example, 3.5 to 8.0% by weight of aluminum (Al), 0.1 to 0.5% by weight of manganese (Mn), and 0.5% by weight or less of calcium (Ca). The magnesium alloy containing the remaining magnesium (Mg) and inevitable impurities is subjected to a rolling treatment at a rolling rate exceeding 35% and in a temperature range of 300 ° C. or less, and the magnesium alloy has a plate thickness of 3 mm or less, This is a magnesium thin plate for drawing formed into a thin plate shape having a crystal grain size of 10 μm or less.
マグネシウム合金を薄板状とする前記の圧延処理は、300℃を越える温度範囲から、300℃以下の温度範囲となるまで段階的に(徐々に)温度を下げながら、最終的に圧延率が35%を越える範囲となるまで複数回に分けて繰り返し圧延処理(所謂、降温圧延)を行う。具体的には、450℃〜350℃の温度範囲で粗圧延を行い、この粗圧延より低く且つ300℃を越える温度範囲で中間圧延を行い、この中間圧延より低く且つ300℃以下の温度範囲で仕上げ圧延を行い、最終的に圧延率が35%を越える範囲となるまで前記マグネシウム合金を降温圧延して、板厚が3mm以下,結晶粒径が10μm以下の薄板状に成形する。 The rolling process for forming a magnesium alloy into a thin plate shape is performed by gradually decreasing the temperature from a temperature range exceeding 300 ° C. to a temperature range not exceeding 300 ° C. The rolling process (so-called temperature-falling rolling) is repeatedly performed in a plurality of times until it exceeds the range. Specifically, rough rolling is performed in a temperature range of 450 ° C. to 350 ° C., intermediate rolling is performed in a temperature range lower than the rough rolling and higher than 300 ° C., and the temperature is lower than the intermediate rolling and not higher than 300 ° C. Finish rolling is performed, and the magnesium alloy is cold-rolled until the rolling rate reaches a range exceeding 35%, and is formed into a thin plate having a plate thickness of 3 mm or less and a crystal grain size of 10 μm or less.
本実施例では、カルシウムを含有することで、燃焼開始温度の高温化を図っており、上述した何れの圧延加工時における温度状況下においても、マグネシウム合金が発火することはなく、安全且つ確実に上記の圧延加工を実施できる。 In this example, by containing calcium, the combustion start temperature is increased, and the magnesium alloy does not ignite under any of the above-described temperature conditions at the time of rolling. The above rolling process can be performed.
本実施例では、6.0重量%のアルミニウムと、0.15重量%のマンガンと、0.5重量%以下のカルシウムとを含有し、残部がマグネシウム及び不可避不純物とからなる板厚45mmのマグネシウム合金を、先ず400℃で粗圧延し、次いで350℃で中間圧延し、次いで300℃で仕上げ圧延し、更に280℃で2段ロール矯正(圧延)して約0.9mmの薄板状とし、これにレベラー矯正や磨き加工を施し最終板厚を約0.84mmに成形して展伸用マグネシウム薄板(以下、本実施例試料と呼ぶ)を製造し、これを試験により評価した結果を下記の表1に示す。尚、下記の表1に示した比較試料としては、この種の展伸用マグネシウム薄板に使用されるとして、現在主流とされている一般的なAZ31合金(アルミニウムを3%,亜鉛を1%含有したマグネシウム合金)により圧延成形した展伸用マグネシウム薄板(以下、比較試料と呼ぶ)を採用している。 In this example, magnesium having a plate thickness of 45 mm, containing 6.0% by weight of aluminum, 0.15% by weight of manganese, and 0.5% by weight or less of calcium, with the balance being magnesium and inevitable impurities. The alloy is first roughly rolled at 400 ° C., then intermediate rolled at 350 ° C., then finish-rolled at 300 ° C., and further straightened (rolled) at 280 ° C. to form a thin plate of about 0.9 mm. The sheet was subjected to leveler correction and polishing, and the final plate thickness was formed to about 0.84 mm to produce a magnesium thin plate for extension (hereinafter referred to as this example sample). It is shown in 1. In addition, as a comparative sample shown in Table 1 below, a general AZ31 alloy (contained 3% aluminum and 1% zinc) which is currently used as a mainstream magnesium thin plate of this type is used. A magnesium sheet for extending (hereinafter referred to as a comparative sample) rolled by a magnesium alloy) is employed.
表1に示したように、本実施例試料は、室温域において、引張強さ,0.2%耐力及び破断ひずみのいずれの特性においても比較試料に比して高い数値を示している。 As shown in Table 1, the sample of this example shows a higher numerical value than the comparative sample in the properties of tensile strength, 0.2% proof stress and breaking strain at room temperature.
また特に、破断ひずみは、高温域においてその特性の向上が顕著である。 In particular, the improvement in characteristics of the breaking strain is remarkable in a high temperature range.
このように、強度や伸びを向上するAlやMnを含有した(特に、高Al化とした)だけでなく、この高Alマグネシウム合金を、上述の通り、温度を徐々に下げながらの繰り返しの圧延(所謂、降温圧延)により薄板状に圧延成形し、この圧延変形の際に、動的再結晶により結晶粒子が微細化及び均一化され、図1(本実施例試料の拡大写真図)に図示したように結晶が均一微細粒子となることで、粒界すべりが促進されて破断伸びの向上が一層助長され、これにより高強度,高延性で加工性に優れた展伸用マグネシウム薄板が得られる。 Thus, not only Al or Mn which improves strength and elongation (particularly high Al), but also this high Al magnesium alloy is repeatedly rolled while gradually lowering the temperature as described above. It is rolled and formed into a thin plate by so-called cold rolling, and crystal grains are refined and homogenized by dynamic recrystallization during this rolling deformation, which is shown in FIG. 1 (enlarged photograph of this example sample). As described above, since the crystals become uniform fine particles, intergranular sliding is promoted and the elongation at break is further promoted, thereby obtaining a magnesium thin plate for extending with high strength, high ductility and excellent workability. .
尚、図2は比較試料の拡大写真であり、この図2に図示した比較試料に比すると、図1に図示した本実施例試料の結晶粒子が如何に均一微細化されているかが分かる。 2 is an enlarged photograph of the comparative sample. Compared to the comparative sample shown in FIG. 2, it can be seen how the crystal grains of the sample of this embodiment shown in FIG. 1 are uniformly refined.
また、図3には、本実施例試料と比較試料との塑性異方性の試験結果を示す。 Moreover, in FIG. 3, the test result of the plastic anisotropy of a present Example sample and a comparative sample is shown.
尚、図中のr値とは(板幅方向ひずみ/板厚方向ひずみ)である。 The r value in the figure is (strain in the plate width direction / strain in the thickness direction).
図3から分かるように、本実施例試料は、塑性異方性が極めて低く、優れた等方的変形性を有するものである。このようなr値の低下による優れた等方的変形性は、図1に図示したように、本実施例試料の均一微細な結晶粒子の粒界すべりの寄与により板厚変形量が増大した為であると推察される。 As can be seen from FIG. 3, the sample of this example has extremely low plastic anisotropy and has excellent isotropic deformation. As shown in FIG. 1, the excellent isotropic deformability due to such a decrease in the r value is due to the increase in the plate thickness deformation amount due to the grain boundary sliding of the uniform fine crystal grains of the sample of this example. It is guessed that.
また、図4には、表1の本実施例試料と比較試料との深絞り試験結果を示す。 FIG. 4 shows the results of deep drawing tests of the sample of this example and the comparative sample in Table 1.
尚、深絞り試験は200℃で実施すると共にパンチ温度は100℃に設定している。 The deep drawing test was performed at 200 ° C. and the punch temperature was set at 100 ° C.
図4から分かるように、本実施例試料は、限界絞り比(LDR)が2.8と、比較試料のそれに比して高い数値を示している。これは、上述した通りAlやMnの含有による破断伸びの向上に加え、降温圧延により本実施例試料の結晶粒子を均一微細化したことによる破断伸び性の助長によるものと推考される。 As can be seen from FIG. 4, the sample of this example has a limit drawing ratio (LDR) of 2.8, which is higher than that of the comparative sample. As described above, this is presumably due to the enhancement of break elongation due to the uniform refinement of the crystal grains of the sample of the present example by temperature reduction rolling, in addition to the improvement in break elongation due to the inclusion of Al and Mn.
以上、本実施例によれば、軽量で比剛性が高く安価で、しかも高Al化と繰り返しの圧延処理(降温圧延)とにより、室温域における引張特性の向上と、特に高温(温間)域における破断伸びの向上並びに塑性異方性の低減を図り得、高強度,高延性にして成形性(圧延加工性)に優れ、この種の圧延加工用の材料として画期的で実用性に優れた展伸用マグネシウム薄板が得られる。 As described above, according to the present embodiment, light weight, high specific rigidity, low cost, high Al and repeated rolling treatment (temperature reduction rolling) improve the tensile properties in the room temperature range, and particularly the high temperature (warm) range. Can improve the elongation at break and reduce the plastic anisotropy, and has high strength and high ductility, excellent formability (rolling workability), and is revolutionary and practical as a material for this kind of rolling work. A magnesium sheet for stretching is obtained.
尚、本発明は、本実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。 Note that the present invention is not limited to this embodiment, and the specific configuration of each component can be designed as appropriate.
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