JP5243990B2 - 両面粘着シート - Google Patents
両面粘着シート Download PDFInfo
- Publication number
- JP5243990B2 JP5243990B2 JP2009034791A JP2009034791A JP5243990B2 JP 5243990 B2 JP5243990 B2 JP 5243990B2 JP 2009034791 A JP2009034791 A JP 2009034791A JP 2009034791 A JP2009034791 A JP 2009034791A JP 5243990 B2 JP5243990 B2 JP 5243990B2
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- JP
- Japan
- Prior art keywords
- sensitive adhesive
- pressure
- double
- layer
- adhesive layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
本発明の両面粘着シートにおける粘着体は、前述のように、プラスチックフィルム基材の両面側に粘着剤層を有する積層構造を有している。即ち、上記粘着体は両側の表面が粘着面(粘着剤層表面)となっている両面粘着体である。なお、本発明の粘着体は、プラスチックフィルム基材及び粘着剤層以外にも、本発明の効果を損なわない範囲で、他の層(例えば、中間層、下塗り層など)を有していてもよい。また、プラスチックフィルム基材と粘着剤層は、直接積層されていてもよいし、中間層などの他の層を介して積層されていてもよい。
本発明の両面粘着シートの粘着体におけるプラスチックフィルム基材は、粘着剤層の支持基材であり、両面粘着シートの加工性、取り扱い性(ハンドリング性)を向上させる役割を担う。プラスチックフィルムとしては、粘着シートの支持体として一般的に使用されるものを用いることが可能で、例えば、ポリエステル系樹脂、オレフィン系樹脂、ポリ塩化ビニル系樹脂、アクリル系樹脂、酢酸ビニル系樹脂、アミド系樹脂、ポリイミド系樹脂、ポリエーテルエーテルケトン、ポリフェニレンスルフィドなどからなる樹脂フィルムが挙げられる。中でも、価格、剛性の観点から、ポリエステルフィルム、ポリオレフィンフィルムが好ましく、さらに好ましくは、ポリエチレンテレフタレート(PET)フィルムである。なお、プラスチックフィルム基材は単層の形態を有していてもよく、また、複層の形態を有していてもよい。
本発明の両面粘着シートの粘着体における粘着剤層は、アクリル系ポリマー(アクリル系重合体)から形成される。即ち、該粘着剤層はアクリル系ポリマーをベースポリマーとしてなる。特に限定されないが、粘着剤層中のアクリル系ポリマー(又は、アクリル系ポリマー成分)の含有量は80重量%以上が好ましく、より好ましくは90〜99重量%である。
(ゲル分率の測定方法)
本発明の両面粘着シートから粘着剤層:約0.1gを採取し、平均孔径0.2μmの多孔質テトラフルオロエチレンシート(商品名「NTF1122」、日東電工株式会社製)に包んだ後、凧糸で縛り、その際の重量を測定し、該重量を浸漬前重量とする。なお、該浸漬前重量は、粘着剤層(上記で採取した粘着剤層)と、テトラフルオロエチレンシートと、凧糸との総重量である。また、テトラフルオロエチレンシートと凧糸の合計重量も測定しておき、該重量を包袋重量とする。
次に、粘着剤層をテトラフルオロエチレンシートで包み、凧糸で縛ったもの(「サンプル」と称する)を、酢酸エチルで満たした50ml容器に入れ、23℃にて1週間(7日間)静置する。その後、容器からサンプル(酢酸エチル処理後)を取り出して、アルミニウム製カップに移し、130℃で2時間、乾燥機中で乾燥して酢酸エチルを除去した後、重量を測定し、該重量を浸漬後重量とする。
そして、下記の式からゲル分率を算出する。
ゲル分率(重量%)=(A−B)/(C−B)×100 (1)
(式(1)において、Aは浸漬後重量であり、Bは包袋重量であり、Cは浸漬前重量である。)
本発明の両面粘着シートにおける粘着体の両側の粘着剤層表面(粘着面)は、剥離ライナー(セパレータ)により保護されている。両面粘着シートの各粘着面は、別々の剥離ライナーによりそれぞれ保護されている。本発明の両面粘着シートにおける剥離ライナーは、シリコーン系剥離処理剤を用いない、非シリコーン系の剥離ライナーである。シリコーン系の剥離ライナーを用いる場合には、粘着面に付着したり粘着剤層に吸収されたシリコーン化合物がシロキサンガスの発生源や被着体の汚染原因となり、本発明の両面粘着シートを用いてFPCやハードディスクドライブ部品を固定して製造した製品(例えば、ハードディスクドライブなど)の電子部品の腐食や接点不良などを引き起こす。本発明においては、非シリコーン系の剥離ライナーにより当該問題を生じないため好ましい。上記剥離ライナーは粘着剤層の保護材として用いられており、両面粘着シートを被着体に貼着する際に剥がされる。
本発明の両面粘着シートは、粘着剤層の厚みが比較的厚く、プラスチックフィルム基材厚みに対する粘着剤層の相対的な厚みも比較的厚いため、良好な「段差追従性」を発揮する。「段差追従性」(「段差吸収性」ともいう)とは、粘着シートを貼付する際に、被着体の有する段差形状に追従しやすい性質をいう。段差追従性が良好であることにより、例えば、微細なパターンが設けられた被着体(例えば、FPC)に対して、両面粘着シートを貼付する際に、弱い押圧(押し圧)で貼り付けた場合でも、パターン間の狭い間隔にまで粘着剤層が追従して入り込みやすく、被着体との接着性が向上する。本発明の両面粘着シートは、粘着剤層の厚みが20μm以上と比較的厚いため、特に低圧着力(低押圧)の場合の段差追従性に優れる。また、大きな段差に対しても追従でき、高い接着信頼性を発揮できるという特徴を有する。粘着剤層の絶対厚みが薄い場合には、プラスチックフィルム基材に対する粘着剤層の相対的な厚みを厚くしても、圧着力(押圧)が非常に小さな場合(例えば、0.1〜0.5MPaの圧着力など)には十分な追従性を得られない場合がある。
上記アウトガス量は、例えば、以下の測定方法により測定することができる。
両面粘着シートから一方の剥離ライナーを剥離して粘着面上にPETフィルム(東レ(株)製、商品名「ルミラー S−10」、厚み25μm)を貼付する。その後、上記の片面にPETフィルムを貼付した両面粘着シートを、1cm×7cmのサイズに切断した後、もう一方の剥離ライナーを剥離して、測定サンプルとする。
次いで、パージ&トラップヘッドスペースサンプラーにより、120℃で10分間加熱し、発生したガスをトラップし、このトラップされた成分について、ガスクロマトグラフ/質量分析計による測定を行う。発生ガス量はn−デカン標準により換算し、単位面積当たりの発生ガス(アウトガス)量(単位:μg/cm2)を算出する。
アクリル酸ブチル:93重量部、アクリル酸:7重量部およびアクリル酸4−ヒドロキシブチル0.05重量部を、酢酸エチルを溶媒として、アゾビスイソブチロニトリル0.1重量部を開始剤として、常法により溶液重合させて、重量平均分子量が150万のアクリル系ポリマー(「アクリル系ポリマー1」と称する)の溶液(固形分濃度:25重量%)を得た。この溶液に、アクリル系ポリマー100重量部に対して、イソシアネート系架橋剤(日本ポリウレタン工業(株)製、商品名「コロネート L」;トリメチロールプロパンのトリレンジイソシアネート付加物、固形分濃度75重量%)0.2重量部(固形分換算)、エポキシ系架橋剤(三菱ガス化学(株)製、商品名「テトラッドC」)0.01重量部を配合して、粘着剤組成物溶液(アクリル系粘着剤組成物溶液)を得た。
なお、表1中のイソシアネート系架橋剤(コロネートL)の「配合量(重量部)」は、「アクリル系ポリマー100重量部に対するコロネートLの固形分換算の配合量(重量部)」で表す。エポキシ系架橋剤(テトラッドC)の「配合量(重量部)」は、「アクリル系ポリマー100重量部に対するテトラッドCそのもの(商品自体)の配合量(重量部)」で表す。
なお、前記表面凹凸剥離層の凹凸形状は、不規則的に異なっている形状の各凹凸部が不規則的な位置関係で配置された形状となっている。この表面凹凸剥離層において、その表面の算術平均粗さ(Ra)は1.5μmであり、また、最大粗さ(Rt)は4μmであった。
表1に示すように、プラスチックフィルム基材として用いるポリエチレンテレフタレートフィルムの厚み、粘着剤層の厚みを変更した以外は、実施例1と全く同様にして、両面粘着シートを作製した。
表1に示すように、架橋剤の配合量、プラスチックフィルム基材として用いるポリエチレンテレフタレートフィルムの厚み、粘着剤層の厚みを変更して、実施例1と同様にして、両面粘着シートを得た。
アクリル酸2−エチルヘキシル:90重量部、アクリル酸:10重量部を、酢酸エチルを溶媒として、過酸化ベンゾイル0.5重量部を開始剤として、常法により溶液重合させて、重量平均分子量が100万のアクリル系ポリマー(「アクリル系ポリマー2」と称する)の溶液(固形分濃度:20重量%)を得た。この溶液に、アクリル系ポリマー100重量部に対して、イソシアネート系架橋剤(日本ポリウレタン工業(株)製、商品名「コロネート L」)2重量部(固形分換算)を配合して、粘着剤組成物溶液(アクリル系粘着剤組成物溶液)を得た。
実施例および比較例により得られた両面粘着シートについて、下記の測定方法又は評価方法により測定又は評価した。測定又は評価結果は、表1に示した。
実施例および比較例で得られた両面粘着シートから、幅20mm、長さ150mmの短冊状のサンプルを作製した。
引張試験機を用いて、JIS Z0237に準拠して180°剥離試験を行い、試験板(SUS304BA鋼板)に対する180°ピール引き剥がし強度(N/20mm)を測定し、「粘着力」とした。
試験板とサンプルの貼付は、得られた両面粘着シートから軽剥離側の剥離ライナーを剥離して厚さ25μmのPETフィルムを貼付(裏打ち)し、その後に重剥離側の剥離ライナーを剥離して試験板と重ね合わせ、2kgのゴムローラー(幅:約45mm)を1往復させることにより行った。
測定は、23℃、50%RHの雰囲気下、剥離角度180°、引張速度300mm/分の条件で行った。試験回数(n数)は3回とし、平均値を算出した。
実施例および比較例で得られた両面粘着シートから、幅50mm、長さ150mmの短冊状のシート片を切り出し、軽剥離側の剥離力測定用の測定サンプルとした。重剥離側の剥離力を測定する場合には、軽剥離側の剥離ライナーを剥離して厚さ25μmのPETフィルムを貼付(裏打ち)したものを測定サンプルとした。
引張試験機を用いて、JIS Z0237に準拠して180°剥離試験を行い、剥離ライナーの180°ピール引き剥がし強度(N/50mm)を測定し、「剥離ライナーの剥離力」とした。
測定は、23℃、50%RHの雰囲気下、剥離角度180°、引張速度300mm/分の条件で行った。試験回数(n数)は3回とし、平均値を算出した。
なお、重剥離側の剥離ライナーと軽剥離側の剥離ライナーの両方について試験を行った。重剥離側の剥離ライナーの剥離力を測定する場合には、上記の通り、軽剥離側の剥離ライナーの設けられた側の粘着面をPETフィルムで裏打ちした。
実施例および比較例で得られた両面粘着シート(サイズ:幅10mm×長さ90mm)から、軽剥離側の剥離ライナーを剥離して、軽剥離側の粘着面を、厚さ0.5mm、幅10mm、長さ90mmのアルミニウム板に貼り合わせて試験片を作製した。その試験片の長手方向(長さ方向)を直径(φ)50mmの丸棒に沿わせて、粘着シート側が外側となるように弧状に曲げた後、該試験片から重剥離側の剥離ライナーを剥がして粘着面を露出させ、該粘着面側を、ラミネータを用いて、被着体(厚さ2mmのポリプロピレン(PP)板に粘着テープでポリイミドフィルム「カプトン 100H」を貼り合わせたシート)のポリイミドフィルム側に圧着した。これを23℃の環境下に24時間放置し、次いで70℃で2時間加温した後に被着体表面から浮き上がった試験片端部の高さ(mm)を測定し、浮き量(mm)とした。なお、該浮き量は試験片の両端部の浮き上がった高さの平均値である。
なお、両面粘着シートが貼付後加熱されるような部品に用いられる場合には、上記浮き量は1.5mm以下が好ましい。
実施例および比較例で得られた両面粘着シートの剥離ライナーb側から、プレス機にてハーフカット(剥離ライナーbと粘着体にのみ切れ込みを入れる)して、加工性評価用サンプルを作製した。該加工性評価用サンプルを、温度:60℃、相対湿度:90%RHの雰囲気中に1週間放置した後、切断面の自着の有無を観察し、下記の評価基準により、加工性(加工適性)を評価した。
なお、比較例1においては、重剥離側の剥離ライナー側からハーフカットを行い同様に評価を行った。
加工性の評価基準
○(良好):切断面に自着が見られなかった。
×(不良):切断面に自着が見られた。
下記FPCのベースフィルム層側の表面に、軽剥離側の剥離ライナーを剥離した両面粘着シート(実施例および比較例で得られたもの、サイズ:40mm×40mm)を圧着した(圧着条件:60℃、2MPa、10秒)。圧着後、両面粘着シート側から50倍マイクロスコープで観察した。段差部等に、両面粘着シートとベースフィルム層の「密着不良(浮き)」が少ない場合には段差追従性良好(○)、「密着不良」が多い場合には段差追従性不良(×)と判断した。
また、圧着条件を、60℃、0.5MPa、10秒に変更した場合の評価も実施した。
図2は上記で被着体として用いたFPCの積層構成を示す説明図(概略断面図)である。図3は上記FPC及び両面粘着シート(評価サンプル)の貼り付け位置を示す説明図(ベースフィルム層側からみた平面図)である。
上記FPCは、ベース絶縁層(ポリイミドからなるベースフィルム層4とエポキシ系接着剤層5の積層構造)上に銅箔層(導体層)6が設けられ、さらにその上にカバー絶縁層(ポリイミドからなるカバーレイフィルム層8とエポキシ系接着剤層7の積層構造)が設けられた構造である。なお、ベースフィルム層4の厚みは0.025mm、接着剤層5の厚みは0.015mm、銅箔層6の厚みは0.035mm、カバーレイ接着剤層7の厚みは0.025mm、カバーレイフィルム層8の厚みは0.025mmである。
銅箔層は、直線状(4本)の回路パターン(銅箔部分の幅:800μm、銅箔−銅箔間の幅:400μm)となるように形成されている。上記銅箔層の銅箔部分と銅箔のない部分に起因して、FPCのベースフィルム層側の表面には段差が形成されている。
両面粘着シート(評価サンプル)10は、上記FPC(被着体)9のベースフィルム層側の表面に、図3に示すように貼り付けられる。なお、図3において、9aは銅箔が設けられている部分を表し、9bは銅箔が設けられていない部分を表す。
一方、プラスチックフィルム基材を用いない、基材レスの粘着シートの場合(比較例1)は、加工性が劣るものであった。また、粘着体厚み、粘着剤層厚みの小さな粘着シートの場合(比較例2、比較例3)は、段差追従性が低下した。
2 粘着体
21 プラスチックフィルム基材
22 粘着剤層
3 剥離ライナー
4 ベースフィルム層(ポリイミドフィルム)
5 接着剤層(エポキシ系接着剤)
6 銅箔層
7 カバーレイ接着剤層(エポキシ系接着剤)
8 カバーレイフィルム層(ポリイミドフィルム)
9 FPC(被着体)
9a 銅箔が設けられている部分
9b 銅箔が設けられていない部分
10 両面粘着シート(評価サンプル)
Claims (4)
- プラスチックフィルム基材の両面側に粘着剤層を有する粘着体と、前記粘着体の両側の表面上に設けられた非シリコーン系の剥離ライナーとを少なくとも含む両面粘着シートであって、
前記粘着剤層が炭素数が2〜14の直鎖又は分岐鎖状のアルキル基を有する(メタ)アクリル酸アルキルエステルと極性基を含有する単量体を必須の単量体成分とするアクリル系ポリマーから形成されており、
前記粘着体の厚みが60〜160μmであり、
前記プラスチックフィルム基材の厚みが4〜25μmであり、
前記プラスチックフィルム基材の片面側の前記粘着剤層の厚みがそれぞれ20〜60μmであり、
前記粘着剤層のゲル分率が10〜60%であり、
極性基を含有する前記単量体として、カルボキシル基含有単量体を含むことを特徴とするフレキシブル印刷回路基板固定用両面粘着シート。 - プラスチックフィルム基材の両面側に粘着剤層を有する粘着体と、前記粘着体の両側の表面上に設けられた非シリコーン系の剥離ライナーとを少なくとも含む両面粘着シートであって、
前記粘着剤層が炭素数が2〜14の直鎖又は分岐鎖状のアルキル基を有する(メタ)アクリル酸アルキルエステルと極性基を含有する単量体を必須の単量体成分とするアクリル系ポリマーから形成されており、
前記粘着体の厚みが60〜160μmであり、
前記プラスチックフィルム基材の厚みが4〜25μmであり、
前記プラスチックフィルム基材の片面側の前記粘着剤層の厚みがそれぞれ20〜60μmであり、
前記粘着剤層のゲル分率が10〜60%であり、
極性基を含有する前記単量体として、カルボキシル基含有単量体を含むことを特徴とするハードディスクドライブ部品固定用両面粘着シート。 - 前記粘着剤層が、エポキシ系架橋剤を含有する請求項1又は2に記載の粘着シート。
- 前記非シリコーン系の剥離ライナーが、ポリオレフィン系剥離ライナーである請求項1〜3の何れか1項に記載の両面粘着シート。
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