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JP5039473B2 - Method and apparatus for manufacturing split laminated iron core - Google Patents

Method and apparatus for manufacturing split laminated iron core Download PDF

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JP5039473B2
JP5039473B2 JP2007197734A JP2007197734A JP5039473B2 JP 5039473 B2 JP5039473 B2 JP 5039473B2 JP 2007197734 A JP2007197734 A JP 2007197734A JP 2007197734 A JP2007197734 A JP 2007197734A JP 5039473 B2 JP5039473 B2 JP 5039473B2
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和彦 梅田
友幸 牧
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Mitsui High Tech Inc
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Description

本発明は、モータや発電機などの固定子に使用する分割積層鉄心の製造方法及び製造装置に関する。 The present invention relates to a method and apparatus for manufacturing a split laminated iron core used for a stator such as a motor or a generator.

従来、特許文献1に記載のように、モータ等に使用する固定子は、条材からプレス加工によって、同一形状の複数枚の固定子鉄心片を製造し、これをかしめ積層して形成された固定子積層鉄心を使用していた。この固定子積層鉄心は、ヨーク部と、ヨーク部の内側に突出した磁極軸部と、その先側に形成された磁極歯部とを有し、各磁極軸部に巻線を施して固定子としていた。
ところが、磁極軸部に巻回されたコイルが固定子積層鉄心の軸方向に突出し、突出したコイルを囲むために、特許文献2に記載のように、この部分に磁極歯部及びヨーク部を形成することは、同一形状の固定子鉄心片を用いての作製では困難であった。そこで、例えば、引用文献3に記載のように軟質粉末材料に樹脂を混練したコンパウンド材料によってモータコアを作製することが行われていた。
Conventionally, as described in Patent Document 1, a stator used for a motor or the like is formed by manufacturing a plurality of stator core pieces of the same shape by press working from a strip material, and caulking them. A stator laminated iron core was used. This stator laminated iron core has a yoke part, a magnetic pole shaft part protruding inward of the yoke part, and a magnetic pole tooth part formed on the front side thereof, and winding is applied to each magnetic pole shaft part to provide a stator. I was trying.
However, since the coil wound around the magnetic pole shaft protrudes in the axial direction of the stator laminated iron core and surrounds the protruding coil, a magnetic pole tooth portion and a yoke portion are formed in this portion as described in Patent Document 2. It was difficult to manufacture using a stator core piece having the same shape. Therefore, for example, as described in Cited Document 3, a motor core is made of a compound material obtained by kneading a resin with a soft powder material.

特開平9−191588号公報JP-A-9-191588 特開2007−6636号公報(図18〜図22)Japanese Patent Laying-Open No. 2007-6636 (FIGS. 18 to 22) 特開2006−217702号公報JP 2006-217702 A

しかしながら、特許文献3に記載のような軟質粉末材料に樹脂を混練した材料を磁性材料として使用しても全体の透磁率は向上せず、結果としてモータの効率を向上させるということにはならなかった。更には、コアとしての強度が不足し、大型のモータや発電機への適用は困難である上、生産性が低く、且つ高価である。
また、特許文献2はヨーク部及び磁極歯部の両側を軸方向に延長させているが、分割積層鉄心ではないので、コイルの巻線が難しく、また同公報には具体的な製造方法については開示されていない。
However, even if a material obtained by kneading a resin with a soft powder material as described in Patent Document 3 is used as a magnetic material, the overall permeability is not improved, and as a result, the efficiency of the motor is not improved. It was. Furthermore, the strength as a core is insufficient, and it is difficult to apply to large motors and generators, and productivity is low and expensive.
Moreover, although patent document 2 is extending the both sides of a yoke part and a magnetic pole tooth part to an axial direction, since it is not a division | segmentation laminated | stacked iron core, winding of a coil is difficult, Moreover, about the specific manufacturing method in the same gazette Not disclosed.

本発明はかかる事情に鑑みてなされたもので、従来の積層鉄心では軸方向に突出して形成される巻線の収納部を備え、しかも、組み立てた場合に形成されるヨーク及び各磁極歯を軸方向に延長させて磁気効率を向上させた分割積層鉄心の製造方法及び製造装置を提供することを目的とする。 The present invention has been made in view of such circumstances, and the conventional laminated iron core has a coil storage portion formed to project in the axial direction, and further, the yoke and magnetic pole teeth formed when assembled are pivoted. It aims at providing the manufacturing method and manufacturing apparatus of the division | segmentation laminated core which extended in the direction and improved the magnetic efficiency.

前記目的に沿う第1の発明に係る分割積層鉄心の製造方法は、平面視して半径方向外側が円弧状の分割ヨーク部と、該分割ヨーク部の半径方向内側に連接する磁極軸部と、該磁極軸部の半径方向内側に連接される磁極歯部とを有し、前記分割ヨーク部及び前記磁極歯部が、前記磁極軸部に対して軸心方向両側にそれぞれ突出して第1、第2のヨーク突出部と第1、第2の磁極歯突出部とを有する分割積層鉄心の製造方法であって、
半径方向外側が円弧状の分割ヨーク片部と、該分割ヨーク片部の半径方向内側に連接する磁極軸片部と、該磁極軸片部の半径方向内側に連接される磁極歯片部を有する分割鉄心片をかしめ積層して、前記分割積層鉄心を製造する過程において、前記分割鉄心片の磁極軸片部を刃物で除去して、前記第1、第2のヨーク突出部を形成する第1、第2のヨーク突出片と、前記第1、第2の磁極歯突出部を形成する第1、第2の磁極歯突出片とを分離して形成し、外形抜きステーションで、最初に前記第2のヨーク突出片と前記第2の磁極歯突出片を、次に前記分割鉄心片を、最後に前記第1のヨーク突出片と前記第1の磁極歯突出片とをかしめ積層する。
A method for manufacturing a split laminated iron core according to the first aspect of the present invention includes a split yoke portion having an arcuate outer shape in a radial direction in plan view, and a magnetic pole shaft portion connected to the inner side in the radial direction of the split yoke portion, A magnetic pole tooth portion connected to a radially inner side of the magnetic pole shaft portion, and the divided yoke portion and the magnetic pole tooth portion protrude from the magnetic pole shaft portion on both sides in the axial direction, respectively. A method of manufacturing a split laminated iron core having two yoke protrusions and first and second magnetic pole tooth protrusions,
A split yoke piece portion whose outer side in the radial direction is arc-shaped, a magnetic pole shaft piece portion connected to the inner side in the radial direction of the split yoke piece portion, and a magnetic pole tooth piece portion connected to the inner side in the radial direction of the magnetic pole shaft piece portion In the process of manufacturing the divided laminated core by caulking and dividing the divided core pieces, the first and second yoke protrusions are formed by removing the magnetic pole shaft pieces of the divided core pieces with a blade. , The second yoke protruding piece and the first and second magnetic pole tooth protruding pieces forming the first and second magnetic pole tooth protruding portions are formed separately from each other. The two yoke protruding pieces and the second magnetic pole tooth protruding piece, the divided core piece, and finally the first yoke protruding piece and the first magnetic pole tooth protruding piece are laminated by caulking.

また、前記目的に沿う第2の発明に係る分割積層鉄心の製造方法は、平面視して半径方向外側が円弧状の分割ヨーク部と、該分割ヨーク部の半径方向内側に連接する磁極軸部と、該磁極軸部の半径方向内側に連接される磁極歯部とを有し、前記分割ヨーク部及び前記磁極歯部が、前記磁極軸部に対して軸心方向両側にそれぞれ突出して第1、第2のヨーク突出部と第1、第2の磁極歯突出部とを備え、前記第1、第2の磁極歯突出部の半径方向外側部分は外側方向に開く傾斜部を有する分割積層鉄心の製造方法であって、
半径方向外側が円弧状の分割ヨーク片部と、該分割ヨーク片部の半径方向内側に連接する磁極軸片部と、該磁極軸片部の半径方向内側に連接される磁極歯片部を有する分割鉄心片をかしめ積層して、前記分割積層鉄心を製造する過程において、前記分割鉄心片の磁極軸片部を少なくとも1つは半径方向に移動する複数の刃物で除去して、前記第1、第2のヨーク突出部を形成する第1、第2のヨーク突出片と、半径方向長さが徐々に異なって前記傾斜部を半径方向外側に有する前記第1、第2の磁極歯突出部を形成する第1、第2の磁極歯突出片を形成する。
In addition, the method for manufacturing a split laminated core according to the second aspect of the present invention includes a split yoke portion having an arcuate outer shape in the radial direction in plan view, and a magnetic pole shaft portion connected to the inner side in the radial direction of the split yoke portion. And a magnetic pole tooth portion connected to the inside in the radial direction of the magnetic pole shaft portion, and the divided yoke portion and the magnetic pole tooth portion protrude from the magnetic pole shaft portion on both sides in the axial center direction, respectively. A split laminated iron core comprising a second yoke protrusion and first and second magnetic pole tooth protrusions, and a radially outer portion of the first and second magnetic pole tooth protrusions having an inclined portion that opens outward. A manufacturing method of
A split yoke piece portion whose outer side in the radial direction is arc-shaped, a magnetic pole shaft piece portion connected to the inner side in the radial direction of the split yoke piece portion, and a magnetic pole tooth piece portion connected to the inner side in the radial direction of the magnetic pole shaft piece portion In the process of caulking and laminating the divided core pieces and manufacturing the divided laminated core, at least one of the magnetic pole shaft pieces of the divided core pieces is removed with a plurality of blades moving in the radial direction, and the first, The first and second yoke protruding pieces forming the second yoke protruding portion, and the first and second magnetic pole tooth protruding portions that are gradually different in radial direction and have the inclined portion on the radially outer side. First and second magnetic pole teeth protruding pieces to be formed are formed.

また、第1、第2の発明に係る分割積層鉄心の製造方法において、前記分割ヨーク部の円周方向一端部には凹部が、他端部には前記凹部に実質的に係合する凸部が設けられているのが好ましい。これによって、分割積層鉄心を組み立てる場合に、隣合う分割積層鉄心を正確に連結できる。 Further, in the method for manufacturing a divided laminated core according to the first and second inventions, a concave portion is provided at one circumferential end of the divided yoke portion, and a convex portion that substantially engages the concave portion at the other end portion. Is preferably provided. Thereby, when assembling divided laminated iron cores, adjacent divided laminated iron cores can be accurately connected.

第1、第2の発明に係る分割積層鉄心の製造方法において、前記磁極軸部の断面形状は、矩形、角を丸くした矩形、円形、楕円形、角を丸くした三角形、又は五角形以上の多角形であるのがよいが、本発明はこれらの形状には限定されない。 In the method for manufacturing a divided laminated core according to the first and second inventions, the magnetic pole shaft portion has a cross-sectional shape of a rectangle, a rectangle with rounded corners, a circle, an ellipse, a triangle with rounded corners, or a pentagon or more. The shape may be square, but the present invention is not limited to these shapes.

第1、第2の発明に係る分割積層鉄心の製造方法において、前記第1、第2の磁極歯突出部を含む前記磁極歯部の軸心方向両側のみがかしめ積層されているのが好ましい。これによって、かしめ部を減らして磁気的特性の改善を図ることができる。
本発明に係る分割積層鉄心の製造方法において、前記第1、第2のヨーク突出部の半径方向内側が外側方向に開く第2の傾斜部となって、該第2の傾斜部は、少なくとも前記分割ヨーク片部の半径方向に直交する内側幅を有する第3の刃物を徐々に移動させて形成することもできる。
In the method for manufacturing a split laminated iron core according to the first and second inventions, it is preferable that only both sides in the axial direction of the magnetic pole tooth portion including the first and second magnetic pole tooth protrusions are caulked and laminated. As a result, the caulking portion can be reduced to improve the magnetic characteristics.
In the method for manufacturing a split laminated core according to the present invention, the radially inner side of the first and second yoke projecting portions is a second inclined portion that opens outward, and the second inclined portion is at least the It can also be formed by gradually moving a third blade having an inner width perpendicular to the radial direction of the divided yoke piece.

第1、第2の発明に係る分割積層鉄心の製造方法において、前記磁極軸部の形成にあっては、前記磁極軸片部を形成するスロット抜き刃物を該磁極軸片部の中心線とは直交する方向に徐々に移動させて、前記磁極軸部の角は丸くなっているのが好ましい。
また、本発明に係る分割積層鉄心の製造方法において、前記第1、第2のヨーク突出部、及び前記第1、第2の磁極歯突出部は、金型内で分離して不動状態で保持されているのが更に好ましい。
In the method for manufacturing a split laminated iron core according to the first and second inventions, in forming the magnetic pole shaft portion, the slotted blade forming the magnetic pole shaft piece portion is defined as the center line of the magnetic pole shaft piece portion. It is preferable that the angle of the magnetic pole shaft portion is rounded by gradually moving in the orthogonal direction.
In the method for manufacturing a split laminated iron core according to the present invention, the first and second yoke protrusions and the first and second magnetic pole tooth protrusions are separated and held in a stationary state in a mold. More preferably.

第3の発明に係る分割積層鉄心の製造装置は、平面視して半径方向外側が円弧状の分割ヨーク部と、該分割ヨーク部の半径方向内側に連接する磁極軸部と、該磁極軸部の半径方向内側に連接される磁極歯部とを有し、前記分割ヨーク部及び前記磁極歯部が、前記磁極軸部に対して軸心方向両側にそれぞれ突出して第1、第2のヨーク突出部と第1、第2の磁極歯突出部とを有する分割積層鉄心の製造装置であって、
位置決め用のパイロット孔を基準として、半径方向外側が円弧状の分割ヨーク片部、該分割ヨーク片部の半径方向内側に連結される磁極軸片部、及び該磁極軸片部の半径方向内側に形成される磁極歯片部を有する分割鉄心片の位置が決定されている磁性材料からなる薄板条材の前記磁極軸片部の一部又は全部を打ち抜く磁極軸片抜きステーションを外形抜きステーションとは別に備え、前記磁極軸片抜きステーションと前記外形抜きステーションを作動させて、前記第1、第2のヨーク突出部を形成する第1、第2ヨーク突出片、及び前記第1、第2の磁極歯突出部を形成する第1、第2磁極歯突出片を形成する。
According to a third aspect of the present invention, there is provided a split laminated iron core manufacturing apparatus comprising: a split yoke portion having an arcuate radial outer side in plan view; a magnetic pole shaft portion connected to the radial inner side of the split yoke portion; Magnetic pole teeth connected to the inner side in the radial direction, and the divided yoke portion and the magnetic pole teeth protrude from the magnetic pole shaft on both sides in the axial direction, respectively. A split laminated iron core manufacturing apparatus having a portion and first and second magnetic pole tooth protrusions,
With reference to the positioning pilot hole, the radially outer portion of the divided yoke piece portion is arcuate, the magnetic pole shaft piece portion is connected to the radially inner side of the divided yoke piece portion, and the radially inner side of the magnetic pole shaft piece portion. A magnetic pole shaft punching station that punches out a part or all of the magnetic pole shaft piece portion of a thin strip material made of a magnetic material in which the position of a divided core piece having a magnetic pole tooth piece portion to be formed is defined as an outline punching station. Separately, the first and second yoke protruding pieces and the first and second magnetic poles that form the first and second yoke protruding portions by operating the magnetic pole piece removing station and the outer shape extracting station. First and second magnetic pole tooth protruding pieces that form tooth protruding portions are formed.

そして、第3の発明に係る分割積層鉄心の製造装置において、前記磁極軸片抜きステーションでは、刃物は半径方向に移動可能であるのが好ましい。 And in the manufacturing apparatus of the divided laminated iron core according to the third invention, it is preferable that the blade is movable in the radial direction at the magnetic pole piece removing station.

請求項1〜8記載の分割積層鉄心の製造方法、及び請求項9、10に記載した分割積層鉄心の製造装置は、以上の説明からも明らかなように、磁極歯部を軸方向両側に延長させた第1、第2の磁極歯突出部と、分割ヨーク部を軸方向両側に延長させた第1、第2のヨーク突出部を有しているので、これらによって溝部が形成され、積層鉄心の場合従来軸方向両側に突出していた巻線を収納することができる。
更には、分割積層鉄心の全体が条材を打ち抜いて形成した鉄心片(磁性)によって構成されているので、製造がより簡単になるとともに、鉄心の磁気的特性及び強度を確保できる。
The manufacturing method of the divided laminated iron core according to claim 1 and the manufacturing apparatus of the divided laminated iron core according to claims 9 and 10 extend the magnetic pole teeth part on both sides in the axial direction as apparent from the above description. Since the first and second magnetic pole tooth protrusions and the first and second yoke protrusions obtained by extending the divided yoke parts on both sides in the axial direction are formed, a groove is formed by these, and the laminated core In this case, it is possible to store the windings that have conventionally protruded on both sides in the axial direction.
Furthermore, since the whole of the divided laminated iron core is composed of iron core pieces (magnetism) formed by punching the strip material, the manufacturing becomes easier and the magnetic characteristics and strength of the iron core can be secured.

特に、請求項2記載の分割積層鉄心の製造方法においては、第1、第2の磁極歯突出部の半径方向外側部分が外側方向に開く傾斜部を有する分割積層鉄心の製造が可能となる。
請求項3記載の分割積層鉄心の製造方法においては、分割ヨーク部の円周方向一端部には凹部が、他端部には凹部に実質的に係合する凸部が設けられているので、分割積層鉄心の組み立てが容易になるとともに、組み立て時に真円により近い固定子鉄心を得ることができる。
In particular, in the method for manufacturing a split laminated core according to claim 2, it is possible to manufacture a split laminated core having an inclined portion in which the radially outer portions of the first and second magnetic pole tooth protrusions open outward.
In the method for manufacturing the split laminated iron core according to claim 3, since the concave portion is provided at one end portion in the circumferential direction of the split yoke portion, and the convex portion that substantially engages the concave portion is provided at the other end portion. The assembly of the split laminated iron core is facilitated, and a stator iron core closer to a perfect circle can be obtained during assembly.

請求項4記載の分割積層鉄心の製造方法においては、磁極軸部の断面形状は、矩形、角を丸くした矩形、円形、楕円形、角を丸くした三角形、又は五角形以上の多角形であるので、用途に応じた分割積層鉄心を製造でき、この場合、例えば、磁極軸部の断面を角を丸くした多角形、円形、楕円形とすることによって、巻線効率を向上できる。 In the method for manufacturing a split laminated iron core according to claim 4, the cross-sectional shape of the magnetic pole shaft portion is a rectangle, a rectangle with rounded corners, a circle, an ellipse, a triangle with rounded corners, or a polygon that is a pentagon or more. In this case, the winding efficiency can be improved by making the cross section of the magnetic pole shaft portion into a polygon, a circle, or an ellipse with rounded corners, for example.

請求項5記載の分割積層鉄心の製造方法においては、第1、第2の磁極歯突出部を含む磁極歯部の軸心方向両側のみがかしめ積層されているので、第1、第2の磁極歯突出部を磁極歯部に固定できるとともに、磁極歯部にかしめ部が形成されることによる磁気的特性の劣化を抑えることができる。
そして、請求項6記載の分割積層鉄心の製造方法において、第1、第2のヨーク突出部の半径方向内側が外側方向に開く第2の傾斜部となって、第2の傾斜部は、少なくともヨーク片部の半径方向に直交する内側幅を有する第3の刃物を徐々に移動させて形成するので、分割ヨーク片部の形状に合わせた複数の刃物を用意する必要がなく、安価に第1、第2のヨーク突出部を形成できる。
In the method for manufacturing a split laminated iron core according to claim 5, since only the both sides in the axial direction of the magnetic pole tooth portion including the first and second magnetic pole tooth protrusions are caulked and laminated, the first and second magnetic poles The tooth protruding portion can be fixed to the magnetic pole tooth portion, and deterioration of magnetic characteristics due to the formation of the caulking portion on the magnetic pole tooth portion can be suppressed.
In the method for manufacturing a split laminated iron core according to claim 6, the radially inner side of the first and second yoke protruding portions is a second inclined portion that opens outward, and the second inclined portion is at least Since the third blade having the inner width perpendicular to the radial direction of the yoke piece is formed by gradually moving, it is not necessary to prepare a plurality of blades according to the shape of the divided yoke piece, and the first is inexpensive. The second yoke protrusion can be formed.

また、請求項7記載の分割積層鉄心の製造方法において、磁極軸部の形成にあって、磁極軸片部を形成するスロット抜き刃物を磁極軸片部の中心線とは直交する方向に徐々に移動させて、磁極軸部の角は丸くすることによって、磁極軸部の角がなくなり、巻線が容易となる。
そして、請求項8記載の分割積層鉄心の製造方法は、第1、第2のヨーク突出部、及び第1、第2の磁極歯突出部は、金型内で分離して不動状態で保持されているので、第1、第2のヨーク突出部、及び第1、第2の磁極歯突出部を確実に金型内で積層することができ、最終的に全体が一体化して分割積層鉄心を製造することができる。
Further, in the method of manufacturing a split laminated iron core according to claim 7, in forming the magnetic pole shaft portion, the slotted blade forming the magnetic pole shaft piece portion is gradually moved in a direction perpendicular to the center line of the magnetic pole shaft piece portion. By moving and rounding the corner of the magnetic pole shaft portion, the angle of the magnetic pole shaft portion is eliminated and winding becomes easy.
In the method for manufacturing a split laminated iron core according to claim 8, the first and second yoke protrusions and the first and second magnetic pole tooth protrusions are separated and held in a stationary state in the mold. Therefore, the first and second yoke protrusions and the first and second magnetic pole tooth protrusions can be reliably laminated in the mold, and finally the whole is integrated to form the divided laminated iron core. Can be manufactured.

そして、請求項10記載の分割積層鉄心の製造装置においては、刃物を移動させて第1、第2の磁極歯突出部の半径方向外側部分が外側方向に開く傾斜部を有する分割積層鉄心の製造が可能となる。 In the manufacturing apparatus for a split laminated iron core according to claim 10, the split laminated iron core having an inclined portion in which the radially outer portions of the first and second magnetic pole tooth protrusions are opened outward by moving the blade. Is possible.

続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
ここで、図1(A)、(B)はそれぞれ本発明の一実施の形態に係る分割積層鉄心の製造方法によって製造された分割積層鉄心の平面図及び正面図、図2は本発明の一実施の形態に係る分割積層鉄心の製造方法の説明図、図3は本発明の他の実施の形態に係る分割積層鉄心の製造方法によって製造された分割積層鉄心の斜視図、図4(A)、(B)はそれぞれ本発明の他の実施の形態に係る分割積層鉄心の製造方法の説明図、図5は本発明の他の実施の形態に係る分割積層鉄心の製造方法によって製造された分割積層鉄心の正面図である。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
Here, FIGS. 1A and 1B are a plan view and a front view of a divided laminated core manufactured by the method for manufacturing a divided laminated core according to one embodiment of the present invention, respectively, and FIG. Explanatory drawing of the manufacturing method of the division | segmentation laminated | stacked iron core which concerns on embodiment, FIG. 3 is a perspective view of the division | segmentation lamination | stacking iron core manufactured by the manufacturing method of the division | segmentation lamination | stacking iron core which concerns on other embodiment of this invention, FIG. (B) is explanatory drawing of the manufacturing method of the division | segmentation laminated | stacked iron core which concerns on other embodiment of this invention, respectively, FIG. 5 is the division | segmentation manufactured by the manufacturing method of the division | segmentation lamination | stacking iron core which concerns on other embodiment of this invention. It is a front view of a laminated iron core.

図1を参照しながら、本発明の一実施の形態に係る分割積層鉄心の製造方法及び製造装置について説明する。まず、同製造方法によって製造された分割積層鉄心10について説明する。
図1(A)、(B)に示すように、分割積層鉄心10は、モータの固定子鉄心に使用されるもので、12個の分割積層鉄心10によって環状の固定子鉄心が形成され、それぞれの磁極軸部11にコイルを巻いて固定子が形成される。
With reference to FIG. 1, the manufacturing method and manufacturing apparatus of the split laminated iron core which concern on one embodiment of this invention are demonstrated. First, the split laminated iron core 10 manufactured by the manufacturing method will be described.
As shown in FIGS. 1A and 1B, the split laminated core 10 is used for a stator core of a motor, and an annular stator core is formed by twelve split laminated cores 10 respectively. A stator is formed by winding a coil around the magnetic pole shaft 11.

分割積層鉄心10は前記した磁極軸部11と、その半径方向外側に一体的に連接される分割ヨーク部12と、磁極軸部11の半径方向内側に一体的に連接される磁極歯部13と、分割ヨーク部12の軸方向両側に突出する第1、第2のヨーク突出部14、15と、磁極歯部13の軸方向両側に突出する第1、第2の磁極歯突出部16、17とを有している。そして、第1、第2のヨーク突出部14、15と、第1、第2の磁極歯突出部16、17とは軸方向に同一の高さとなって、それぞれ分割ヨーク部12及び磁極歯部13に一体的に連接されている。なお、分割ヨーク部12の円周方向一端部には凹部12aが、他端部には凸部12bが形成され、隣り合う分割積層鉄心10がこの凹部12aと凸部12bを介して正確に連結されるようになっている。なお、この12a、12bは各鉄心片に形成されている凹部及び凸部も表示するものとする。 The divided laminated iron core 10 includes the magnetic pole shaft portion 11, the divided yoke portion 12 integrally connected to the radially outer side thereof, and the magnetic pole tooth portion 13 integrally connected to the radially inner side of the magnetic pole shaft portion 11. The first and second yoke projecting portions 14 and 15 projecting on both sides in the axial direction of the divided yoke portion 12 and the first and second magnetic pole tooth projecting portions 16 and 17 projecting on both axial sides of the magnetic pole tooth portion 13. And have. The first and second yoke protrusions 14 and 15 and the first and second magnetic pole tooth protrusions 16 and 17 have the same height in the axial direction, and the divided yoke part 12 and the magnetic pole tooth part, respectively. 13 are integrally connected. In addition, a concave portion 12a is formed at one end in the circumferential direction of the divided yoke portion 12, and a convex portion 12b is formed at the other end portion, and adjacent divided laminated cores 10 are accurately connected via the concave portion 12a and the convex portion 12b. It has come to be. In addition, these 12a and 12b shall also display the recessed part and convex part which are formed in each iron core piece.

分割ヨーク部12、磁極軸部11及び磁極歯部13は所定枚数の分割鉄心片18をかしめ部19を介して積層され、第1、第2のヨーク突出部14、15はそれぞれ所定枚数の第1、第2のヨーク突出片20、21をかしめ部19を介して分割ヨーク部12に積層されている。また、第1、第2の磁極歯突出部16、17はそれぞれ所定枚数の第1、第2の磁極歯突出片22、23がかしめ部24によって軸方向にかしめ積層され、更にこのかしめ部24は磁極歯部13の軸方向端部にも設けられて、積層された磁極歯部13との連結を図っている。 The divided yoke portion 12, the magnetic pole shaft portion 11, and the magnetic pole tooth portion 13 are laminated with a predetermined number of divided iron core pieces 18 via caulking portions 19, and the first and second yoke protruding portions 14 and 15 each have a predetermined number of first pieces. The first and second yoke protruding pieces 20 and 21 are stacked on the divided yoke portion 12 via the caulking portion 19. In addition, the first and second magnetic pole tooth protrusions 16 and 17 are each formed by caulking and laminating a predetermined number of first and second magnetic pole tooth protrusions 22 and 23 in the axial direction by caulking parts 24. Is also provided at the end of the magnetic pole tooth portion 13 in the axial direction so as to be connected to the stacked magnetic pole tooth portions 13.

かしめ部19及びかしめ部24は、それぞれ周知のV字かしめであってもよいし、半抜きかしめであってもよく、図1に示すようにそれぞれ1であってもよいし、それぞれ複数であってもよい。また、磁極軸部11にかしめ部を設けてもよい。なお、かしめ部19、24の最底部にある鉄心片に形成されるかしめ部はかしめ孔となっている。 Each of the caulking portion 19 and the caulking portion 24 may be a well-known V-shaped caulking, may be half-cut caulking, may be 1 each as shown in FIG. May be. Further, a caulking portion may be provided on the magnetic pole shaft portion 11. In addition, the caulking part formed in the iron core piece at the bottom of the caulking parts 19 and 24 is a caulking hole.

この実施の形態に係る分割積層鉄心10においては、磁極歯部13の軸方向両側に突出する第1、第2の磁極歯突出部16、17は、半径方向内側は円弧状となって、磁極歯部13と同一形状となっているが、半径方向外側は突出方向(即ち、外側方向)に開いて傾斜部25、26を有している。これによって、コイルの巻線部27の領域を確保するとともに、磁極軸部11から第1、第2の磁極歯突出部16、17への磁束の流れを円滑にしている。 In the split laminated iron core 10 according to this embodiment, the first and second magnetic pole tooth protrusions 16 and 17 protruding on both sides in the axial direction of the magnetic pole tooth portion 13 are arc-shaped on the radially inner side, Although it has the same shape as the tooth portion 13, the radially outer side is open in the protruding direction (that is, the outer direction) and has inclined portions 25 and 26. Thus, the area of the coil winding portion 27 is secured, and the flow of magnetic flux from the magnetic pole shaft portion 11 to the first and second magnetic pole tooth protrusions 16 and 17 is made smooth.

続いて、図2を参照しながら、この分割積層鉄心10の製造方法について説明する。
図2に示すように、本発明の一実施の形態に係る分割積層鉄心の製造方法においては、A〜Jのステーションを有する金型装置を用い、磁性鋼板(磁性材料)からなる条材(薄板条材)30から最終的にステーションIの金型内で鉄心片を積層して分割積層鉄心10を製造する。図中、破線で示すのは分割鉄心片18の外形である。
Then, the manufacturing method of this division | segmentation laminated | stacked iron core 10 is demonstrated, referring FIG.
As shown in FIG. 2, in the manufacturing method of the divided laminated core according to one embodiment of the present invention, a strip material (thin plate) made of a magnetic steel plate (magnetic material) is used using a mold apparatus having stations A to J. Finally, the core pieces are stacked in the mold of the station I from the strip material 30 to produce the divided laminated core 10. In the figure, the broken line indicates the outer shape of the divided core piece 18.

ステーションIの金型内では、最初に第2のヨーク突出片21、第2の磁極歯突出片23を積層し、この上に分割鉄心片18、最後に第1のヨーク突出片20、第1の磁極歯突出片22をかしめ積層するので、条材30には積層の順番にこれらの鉄心片が並ぶことになる。 In the mold of the station I, first, the second yoke protruding piece 21 and the second magnetic pole tooth protruding piece 23 are stacked, the divided core piece 18 is stacked thereon, and finally the first yoke protruding piece 20, the first Since the magnetic pole tooth protruding pieces 22 are caulked and laminated, these core pieces are arranged on the strip 30 in the order of lamination.

ステーションAは位置決め用のパイロット孔31、32の加工ステーションであり、条材30に所定ピッチでパイロット孔31、32を形成し、各ステーションで条材30の位置決めを行う。ステーションBは、第1、第2のヨーク突出片20、21及び第1、第2の磁極歯突出片22、23の加工ステーションであって、分割鉄心片18を加工する場合には、アイドルステーションとなる。このステーションBにおいては、磁極軸部11の幅と同一幅で固定状態で配置された第1の刃物33で磁極軸片部11aの一部を、打ち抜き加工する。ステーションCはアイドルステーションである。 Station A is a processing station for positioning pilot holes 31 and 32. The pilot holes 31 and 32 are formed in the strip 30 at a predetermined pitch, and the strip 30 is positioned at each station. The station B is a processing station for the first and second yoke protruding pieces 20 and 21 and the first and second magnetic pole tooth protruding pieces 22 and 23. When the divided core piece 18 is processed, the station B is an idle station. It becomes. In this station B, a part of the magnetic pole shaft piece portion 11a is punched out with the first blade 33 arranged in a fixed state with the same width as that of the magnetic pole shaft portion 11. Station C is an idle station.

ステーションDは第1、第2のヨーク突出片20、21及び第1、第2の磁極歯突出片22、23の加工ステーションであって、分割鉄心片18を加工する場合には、アイドルステーションとなる。このステーションでは、磁極軸部11と同一の幅の第2の刃物34を使用するが、磁極軸部11の内側部分、即ち、第1、第2の磁極歯突出部16、17の半径方向外側部分に傾斜部25、26を形成するので、積層される第1、第2の磁極歯突出片22、23の半径方向長さが徐々に異なる。そこで、第2の磁極歯突出片23を形成する場合には、第2の刃物34をaからb方向に移動させながら、第1の磁極歯突出片22を形成する場合には、第2の刃物34をbからa方向へ徐々に移動させながら行う。 Station D is a processing station for the first and second yoke protruding pieces 20 and 21 and the first and second magnetic pole tooth protruding pieces 22 and 23. When the divided core piece 18 is processed, Become. In this station, the second blade 34 having the same width as that of the magnetic pole shaft portion 11 is used, but the inner portion of the magnetic pole shaft portion 11, that is, the radially outer side of the first and second magnetic pole tooth protrusions 16 and 17. Since the inclined portions 25 and 26 are formed at the portions, the radial lengths of the first and second magnetic pole tooth protruding pieces 22 and 23 to be stacked are gradually different. Therefore, when the second magnetic pole tooth protruding piece 23 is formed, the second magnetic pole tooth protruding piece 22 is formed while the second blade 34 is moved from a to b. The blade 34 is moved while gradually moving from b to a.

なお、以上のステーションB及びステーションDが磁極軸片抜きステーションを形成し、これによって、第1、第2の磁極歯突出部16、17の半径方向外側部に外側方向に開く傾斜部25、26が形成される。また、このような傾斜部を有しない分割積層鉄心52(図5参照)の形成にあっては、いずれか一方のステーションは、磁極軸片部のみを抜く固定式の刃物であってもよい。この場合、ステーションB又はDのいずれか一方のステーションで、磁極軸部11の幅dを有する刃物を使用して一回の処理で形成するのが好ましい。 The stations B and D described above form a magnetic pole piece extraction station, and thereby the inclined portions 25 and 26 that open outward in the radial outer portions of the first and second magnetic pole tooth protrusions 16 and 17. Is formed. Further, in the formation of the divided laminated iron core 52 (see FIG. 5) that does not have such an inclined portion, any one of the stations may be a fixed blade that pulls out only the magnetic pole piece. In this case, it is preferable to form by one process using the cutter which has the width | variety d of the magnetic pole part 11 in either one of the stations B or D.

なお、第1、第2の刃物33、34の半径方向の幅は合計して、磁極軸部11の長さより十分長くなって、かならず第1、第2の刃物33、34の打ち抜き孔35、36がラップするようになっている。ステーションFはかしめ部19、24の加工ステーションであって、最下部の第2のヨーク突出片21、第2の磁極歯突出片23、及び第1の磁極歯突出片22にかしめ積層される分割鉄心片18の最下部の鉄心片(図1に18aで示す)にはかしめ貫通孔37、38が形成される。 The radial widths of the first and second blades 33 and 34 are combined to be sufficiently longer than the length of the magnetic pole shaft portion 11, and the punching holes 35 of the first and second blades 33 and 34 are always included. 36 is to wrap. The station F is a processing station for the caulking portions 19 and 24, and is divided by caulking and stacking on the second yoke protruding piece 21, the second magnetic pole tooth protruding piece 23, and the first magnetic pole tooth protruding piece 22 at the bottom. Caulking through holes 37 and 38 are formed in the lowermost iron core piece (indicated by 18a in FIG. 1) of the iron core piece 18.

ステーションGはかしめ部の加工ステーションであって、前記したかしめ部19、24の一構成要素であるかしめ貫通孔37、38が形成された鉄心片の上にかしめ積層される第2のヨーク突出片21、分割鉄心片18及び第1のヨーク突出片20と、第2の磁極歯突出片23、分割鉄心片18の上下の一部、第1の磁極歯突出片22に、V字かしめ又は半抜きかしめ39、40(かしめ部19、24の他の構成要素)が形成される。ステーションHはアイドルステーションである。 The station G is a caulking portion processing station, and is a second yoke protruding piece that is caulked and laminated on an iron core piece in which the caulking through holes 37 and 38 that are components of the caulking portions 19 and 24 are formed. 21, the divided iron core piece 18 and the first yoke protruding piece 20, the second magnetic pole tooth protruding piece 23, a part of the upper and lower parts of the divided iron core piece 18, and the first magnetic pole tooth protruding piece 22. The crimped caulks 39 and 40 (other components of the caulking portions 19 and 24) are formed. Station H is an idle station.

ステーションIは外形抜きステーションであって、最初に第2のヨーク突出片21と第2の磁極歯突出片23が金型内に抜き落とされ、次に分割鉄心片18が、最後に第1のヨーク突出片20と第1の磁極歯突出片22が抜き落とされて、金型内で分割積層鉄心10が組上がる。なお、第1、第2のヨーク突出部14、15、及び第1、第2の磁極歯突出部16、17は、金型(ダイ)内で分離して周囲を金型内で縦横に保持され、金型内では不動状態となって積層される。ステーションJ以降は、これらが抜き落とされたスケルトンが搬送される。 The station I is an outer shape drawing station. First, the second yoke protruding piece 21 and the second magnetic pole tooth protruding piece 23 are removed into the mold, and then the divided core piece 18 is finally moved to the first piece. The yoke protruding piece 20 and the first magnetic pole tooth protruding piece 22 are removed, and the divided laminated iron core 10 is assembled in the mold. The first and second yoke protrusions 14 and 15 and the first and second magnetic pole tooth protrusions 16 and 17 are separated in the mold (die) and the periphery is held vertically and horizontally in the mold. Then, they are stacked in a stationary state in the mold. From station J onward, the skeleton from which these have been removed is transported.

従って、以上を総括すると、半径方向外側が円弧状の分割ヨーク片部18bと、分割ヨーク片部18bの半径方向内側に連接する磁極軸片部11aと、磁極軸片部11aの半径方向内側に連接される磁極歯片部13aを有する分割鉄心片18をかしめ積層して、分割積層鉄心を製造する過程において(図2のI参照)、分割鉄心片18の磁極軸片部11aを少なくとも1つは半径方向に移動する第1、第2の刃物33、34で除去して、第1、第2のヨーク突出部14、15を形成する第1、第2のヨーク突出片20、21と、半径方向長さが徐々に異なって傾斜部25、26を半径方向外側に有する第1、第2の磁極歯突出部16、17を形成する第1、第2の磁極歯突出片22、23を形成する。 Therefore, when the above is summarized, the radially outer portion of the divided yoke piece portion 18b having an arc shape, the magnetic pole shaft piece portion 11a connected to the radially inner side of the divided yoke piece portion 18b, and the radially inner side of the magnetic pole shaft piece portion 11a. In the process of caulking and laminating the divided iron core pieces 18 having the magnetic pole tooth pieces 13a connected to each other and manufacturing the divided laminated iron core (see I in FIG. 2), at least one of the magnetic pole shaft pieces 11a of the divided iron core pieces 18 is provided. Are removed by the first and second blades 33, 34 moving in the radial direction to form the first and second yoke protrusions 14, 15, and the first and second yoke protrusions 20, 21; First and second magnetic pole tooth projecting pieces 22 and 23 forming first and second magnetic pole tooth projecting portions 16 and 17 having gradually different radial lengths and having inclined portions 25 and 26 radially outward are provided. Form.

続いて、本発明の他の実施の形態に係る積層鉄心の製造方法について説明する。対象とする分割積層鉄心42を図3に示すが、分割ヨーク部12の軸心方向両側にある第1、第2のヨーク突出部43、44の半径方向内側に円周方向外側に徐々に開く傾斜部(第2の傾斜部)45、46が形成されている。これによって、巻線の領域を確実に確保でき、分割積層鉄心42の軸方向両側から巻線が突出するのを確実に防止できる。 Then, the manufacturing method of the laminated core which concerns on other embodiment of this invention is demonstrated. The target split laminated iron core 42 is shown in FIG. 3, and gradually opens radially outward and radially outward of the first and second yoke protrusions 43 and 44 on both sides of the split yoke portion 12 in the axial direction. Inclined portions (second inclined portions) 45 and 46 are formed. As a result, the winding region can be reliably secured, and the winding can be reliably prevented from protruding from both axial sides of the divided laminated core 42.

この分割積層鉄心42の製造に当たっては、図2に示すステーションBで、第1の刃物33の代わりに、図4(A)に示すように、分割積層鉄心42の分割ヨーク片部18bの半径方向に直交する内側幅と同一又はより長い幅の刃物(第3の刃物)48を使用し、第1、第2のヨーク突出部43、44を形成する第1、第2のヨーク突出片を加工する際に、この刃物48を条材30の長さ方向とは直交するc−d方向に徐々に移動させながら、打ち抜き加工を行う。これによって徐々に半径方向に幅の異なる第2、第1のヨーク突出片が形成される。なお、その他の構成要素は分割積層鉄心10と同一である。 In the production of the divided laminated core 42, in the station B shown in FIG. 2, instead of the first blade 33, as shown in FIG. 4A, the radial direction of the divided yoke piece 18b of the divided laminated core 42 is shown. The first and second yoke projecting pieces forming the first and second yoke projecting portions 43 and 44 are processed using a cutter (third cutter) 48 having the same or longer width as the inner width orthogonal to the inner width. In doing so, punching is performed while gradually moving the blade 48 in the cd direction perpendicular to the length direction of the strip 30. As a result, second and first yoke protruding pieces having different widths in the radial direction are formed. The other components are the same as those of the divided laminated iron core 10.

また、図4(B)に示すように、図2のステーションIで、磁極軸片部11aの両側を形成するスロット抜き刃物49、50を別に用意し、分割積層鉄心10の上層側及び下層側に位置する分割鉄心片18の磁極軸片部11aの形成にあって、このスロット抜き刃物49、50を磁極軸片部11aの中心線とは直交する方向に徐々に移動させて、磁極軸片部11aの幅を変えて、磁極軸部の角を丸くすることもできる。
本発明は前記した実施の形態に限定されるものではなく、本発明の要旨を変更しない範囲での改良、変更は可能である。例えば、以上の実施の形態においては、各構成要素の形状を特定して説明したが、用途に合わせて、角度、寸法は変更して使用することが出来る。また、磁極軸部の断面形状は、前記実施の形態においては矩形、角を丸くした矩形であったが、円形、楕円形、角を丸くした三角形、又は五角形以上の多角形であってもよい。
Further, as shown in FIG. 4B, in the station I of FIG. 2, the slotted blades 49 and 50 that form both sides of the magnetic pole piece 11a are separately prepared, and the upper layer side and the lower layer side of the divided laminated iron core 10 are prepared. In the formation of the magnetic pole shaft piece portion 11a of the divided iron core piece 18 positioned at the position, the slotted blades 49, 50 are gradually moved in a direction perpendicular to the center line of the magnetic pole shaft piece portion 11a, thereby By changing the width of the portion 11a, the corner of the magnetic pole shaft portion can be rounded.
The present invention is not limited to the above-described embodiments, and improvements and changes can be made without changing the gist of the present invention. For example, in the above embodiment, the shape of each component was specified and described, but the angle and size can be changed and used according to the application. In addition, the cross-sectional shape of the magnetic pole shaft portion is a rectangle or a rectangle with rounded corners in the above embodiment, but may be a circle, an ellipse, a triangle with rounded corners, or a polygon that is a pentagon or more. .

(A)、(B)はそれぞれ本発明の一実施の形態に係る分割積層鉄心の製造方法によって製造された分割積層鉄心の平面図及び正面図である。(A), (B) is the top view and front view of a division | segmentation laminated core which were manufactured by the manufacturing method of the division | segmentation lamination | stacking iron core which concerns on one embodiment of this invention, respectively. 本発明の一実施の形態に係る分割積層鉄心の製造方法の説明図である。It is explanatory drawing of the manufacturing method of the division | segmentation laminated | stacked iron core which concerns on one embodiment of this invention. 本発明の他の実施の形態に係る分割積層鉄心の製造方法によって製造された分割積層鉄心の斜視図である。It is a perspective view of the division | segmentation laminated | stacked iron core manufactured by the manufacturing method of the division | segmentation laminated | stacked iron core which concerns on other embodiment of this invention. (A)、(B)はそれぞれ本発明の他の実施の形態に係る分割積層鉄心の製造方法の説明図である。(A), (B) is explanatory drawing of the manufacturing method of the division | segmentation laminated | stacked iron core which concerns on other embodiment of this invention, respectively. 本発明の他の実施の形態に係る分割積層鉄心の製造方法によって製造された分割積層鉄心の正面図である。It is a front view of the division | segmentation laminated | stacked iron core manufactured by the manufacturing method of the division | segmentation laminated | stacked iron core which concerns on other embodiment of this invention.

10:分割積層鉄心、11:磁極軸部、11a:磁極軸片部、12:分割ヨーク部、12a:凹部、12b:凸部、13:磁極歯部、13a:磁極歯片部、14:第1のヨーク突出部、15:第2のヨーク突出部、16:第1の磁極歯突出部、17:第2の磁極歯突出部、18、18a:分割鉄心片、18b:分割ヨーク片部、19:かしめ部、20:第1のヨーク突出片、21:第2のヨーク突出片、22:第1の磁極歯突出片、23:第2の磁極歯突出片、24:かしめ部、25、26:傾斜部、27:巻線部、30:条材、31、32:パイロット孔、33:第1の刃物、34:第2の刃物、35、36:打ち抜き孔、37、38:かしめ貫通孔、39、40:V字かしめ又は半抜きかしめ、42:分割積層鉄心、43:第1のヨーク突出部、44:第2のヨーク突出部、45、46:傾斜部、48:刃物、49、50:スロット抜き刃物、52:分割積層鉄心 10: divided laminated iron core, 11: magnetic pole shaft portion, 11a: magnetic pole shaft piece portion, 12: divided yoke portion, 12a: concave portion, 12b: convex portion, 13: magnetic pole tooth portion, 13a: magnetic pole tooth piece portion, 14: first 1 yoke protrusion, 15: second yoke protrusion, 16: first magnetic pole tooth protrusion, 17: second magnetic pole tooth protrusion, 18, 18a: divided iron core piece, 18b: divided yoke piece part, 19: caulking portion, 20: first yoke protruding piece, 21: second yoke protruding piece, 22: first magnetic pole tooth protruding piece, 23: second magnetic pole tooth protruding piece, 24: caulking portion, 25, 26: Inclined portion, 27: Winding portion, 30: Strip material, 31, 32: Pilot hole, 33: First blade, 34: Second blade, 35, 36: Punching hole, 37, 38: Caulking through Holes, 39, 40: V-shaped caulking or half-crimping, 42: Divided laminated iron core, 43: First yoke Out portion, 44: second yoke projecting portion, 45, 46: inclined part, 48: blade, 49, 50: slot punching tool, 52: laminated core segment

Claims (10)

平面視して半径方向外側が円弧状の分割ヨーク部と、該分割ヨーク部の半径方向内側に連接する磁極軸部と、該磁極軸部の半径方向内側に連接される磁極歯部とを有し、前記分割ヨーク部及び前記磁極歯部が、前記磁極軸部に対して軸心方向両側にそれぞれ突出して第1、第2のヨーク突出部と第1、第2の磁極歯突出部とを有する分割積層鉄心の製造方法であって、
半径方向外側が円弧状の分割ヨーク片部と、該分割ヨーク片部の半径方向内側に連接する磁極軸片部と、該磁極軸片部の半径方向内側に連接される磁極歯片部を有する分割鉄心片をかしめ積層して、前記分割積層鉄心を製造する過程において、前記分割鉄心片の磁極軸片部を刃物で除去して、前記第1、第2のヨーク突出部を形成する第1、第2のヨーク突出片と、前記第1、第2の磁極歯突出部を形成する第1、第2の磁極歯突出片とを分離して形成し、外形抜きステーションで、最初に前記第2のヨーク突出片と前記第2の磁極歯突出片を、次に前記分割鉄心片を、最後に前記第1のヨーク突出片と前記第1の磁極歯突出片とをかしめ積層することを特徴とする分割積層鉄心の製造方法。
A divided yoke portion having an arcuate outer side in a plan view, a magnetic pole shaft portion connected to the inner side in the radial direction of the divided yoke portion, and a magnetic pole tooth portion connected to the inner side in the radial direction of the magnetic pole shaft portion. The split yoke portion and the magnetic pole tooth portion protrude from the magnetic pole shaft portion on both sides in the axial center direction to form first and second yoke protrusion portions and first and second magnetic pole tooth protrusion portions. A method for manufacturing a split laminated iron core, comprising:
A split yoke piece portion whose outer side in the radial direction is arc-shaped, a magnetic pole shaft piece portion connected to the inner side in the radial direction of the split yoke piece portion, and a magnetic pole tooth piece portion connected to the inner side in the radial direction of the magnetic pole shaft piece portion In the process of manufacturing the divided laminated core by caulking and dividing the divided core pieces, the first and second yoke protrusions are formed by removing the magnetic pole shaft pieces of the divided core pieces with a blade. , The second yoke protruding piece and the first and second magnetic pole tooth protruding pieces forming the first and second magnetic pole tooth protruding portions are formed separately from each other. Two yoke projecting pieces and the second magnetic pole tooth projecting piece, then the divided iron core piece, and finally the first yoke projecting piece and the first magnetic pole tooth projecting piece. A method for manufacturing a split laminated iron core.
平面視して半径方向外側が円弧状の分割ヨーク部と、該分割ヨーク部の半径方向内側に連接する磁極軸部と、該磁極軸部の半径方向内側に連接される磁極歯部とを有し、前記分割ヨーク部及び前記磁極歯部が、前記磁極軸部に対して軸心方向両側にそれぞれ突出して第1、第2のヨーク突出部と第1、第2の磁極歯突出部とを備え、前記第1、第2の磁極歯突出部の半径方向外側部分は外側方向に開く傾斜部を有する分割積層鉄心の製造方法であって、
半径方向外側が円弧状の分割ヨーク片部と、該分割ヨーク片部の半径方向内側に連接する磁極軸片部と、該磁極軸片部の半径方向内側に連接される磁極歯片部を有する分割鉄心片をかしめ積層して、前記分割積層鉄心を製造する過程において、前記分割鉄心片の磁極軸片部を少なくとも1つは半径方向に移動する複数の刃物で除去して、前記第1、第2のヨーク突出部を形成する第1、第2のヨーク突出片と、半径方向長さが徐々に異なって前記傾斜部を半径方向外側に有する前記第1、第2の磁極歯突出部を形成する第1、第2の磁極歯突出片を形成することを特徴とする分割積層鉄心の製造方法。
A divided yoke portion having an arcuate outer side in a plan view, a magnetic pole shaft portion connected to the inner side in the radial direction of the divided yoke portion, and a magnetic pole tooth portion connected to the inner side in the radial direction of the magnetic pole shaft portion. The split yoke portion and the magnetic pole tooth portion protrude from the magnetic pole shaft portion on both sides in the axial center direction to form first and second yoke protrusion portions and first and second magnetic pole tooth protrusion portions. A radially outer portion of each of the first and second magnetic pole tooth protrusions is a method of manufacturing a split laminated iron core having an inclined portion that opens outward,
A split yoke piece portion whose outer side in the radial direction is arc-shaped, a magnetic pole shaft piece portion connected to the inner side in the radial direction of the split yoke piece portion, and a magnetic pole tooth piece portion connected to the inner side in the radial direction of the magnetic pole shaft piece portion In the process of caulking and laminating the divided core pieces and manufacturing the divided laminated core, at least one of the magnetic pole shaft pieces of the divided core pieces is removed with a plurality of blades moving in the radial direction, and the first, The first and second yoke protruding pieces forming the second yoke protruding portion, and the first and second magnetic pole tooth protruding portions that are gradually different in radial direction and have the inclined portion on the radially outer side. A method for manufacturing a split laminated iron core, comprising forming first and second magnetic pole tooth protruding pieces to be formed.
請求項1又は2記載の分割積層鉄心の製造方法において、前記分割ヨーク部の円周方向一端部には凹部が、他端部には前記凹部に実質的に係合する凸部が設けられていることを特徴とする分割積層鉄心の製造方法。 The method of manufacturing a laminated core segments according to claim 1 or 2, wherein the recess in the circumferential direction end portions of the divided yoke portion, the other end portion projecting portion is provided for substantially engaging said recess A method for producing a split laminated iron core, comprising: 請求項1〜3のいずれか1項に記載の分割積層鉄心の製造方法において、前記磁極軸部の断面形状は、矩形、角を丸くした矩形、円形、楕円形、角を丸くした三角形、又は五角形以上の多角形であることを特徴とする分割積層鉄心の製造方法。 The method for manufacturing a split laminated core according to any one of claims 1 to 3, wherein the cross-sectional shape of the magnetic pole shaft portion is a rectangle, a rectangle with rounded corners, a circle, an ellipse, a triangle with rounded corners, or A method for manufacturing a split laminated iron core, wherein the polygonal core is a pentagon or more polygon. 請求項1〜4のいずれか1項に記載の分割積層鉄心の製造方法において、前記第1、第2の磁極歯突出部を含む前記磁極歯部の軸心方向両側のみがかしめ積層されていることを特徴とする分割積層鉄心の製造方法。 5. The method for manufacturing a split laminated core according to claim 1, wherein only both sides in the axial direction of the magnetic pole tooth portion including the first and second magnetic pole tooth protrusions are caulked and laminated. The manufacturing method of the division | segmentation laminated iron core characterized by the above-mentioned. 請求項1〜5のいずれか1項に記載の分割積層鉄心の製造方法において、前記第1、第2のヨーク突出部の半径方向内側が外側方向に開く第2の傾斜部となって、該第2の傾斜部は、少なくとも前記分割ヨーク片部の半径方向に直交する内側幅を有する第3の刃物を徐々に移動させて形成することを特徴とする分割積層鉄心の製造方法。 In the method for manufacturing a split laminated core according to any one of claims 1 to 5, the radially inner side of the first and second yoke protrusions is a second inclined portion that opens outward, The method of manufacturing a split laminated iron core, wherein the second inclined portion is formed by gradually moving at least a third blade having an inner width perpendicular to the radial direction of the split yoke piece. 請求項1〜6のいずれか1項に記載の分割積層鉄心の製造方法において、前記磁極軸部の形成にあっては、前記磁極軸片部を形成するスロット抜き刃物を該磁極軸片部の中心線とは直交する方向に徐々に移動させて、前記磁極軸部の角は丸くなっていることを特徴とする分割積層鉄心の製造方法。 In the method for manufacturing a split laminated core according to any one of claims 1 to 6, in the formation of the magnetic pole shaft portion, a slotted cutting tool for forming the magnetic pole shaft piece portion is formed on the magnetic pole shaft piece portion. A method for manufacturing a split laminated iron core, characterized in that the magnetic pole shaft portion is rounded by gradually moving in a direction perpendicular to the center line. 請求項1〜7のいずれか1項に記載の分割積層鉄心の製造方法において、前記第1、第2のヨーク突出部、及び前記第1、第2の磁極歯突出部は、金型内で分離して不動状態で保持されていることを特徴とする分割積層鉄心の製造方法。 The method for manufacturing a split laminated core according to any one of claims 1 to 7, wherein the first and second yoke protrusions and the first and second magnetic pole tooth protrusions are formed in a mold. A method for manufacturing a split laminated iron core, wherein the core is separated and held in an immobile state. 平面視して半径方向外側が円弧状の分割ヨーク部と、該分割ヨーク部の半径方向内側に連接する磁極軸部と、該磁極軸部の半径方向内側に連接される磁極歯部とを有し、前記分割ヨーク部及び前記磁極歯部が、前記磁極軸部に対して軸心方向両側にそれぞれ突出して第1、第2のヨーク突出部と第1、第2の磁極歯突出部とを有する分割積層鉄心の製造装置であって、
位置決め用のパイロット孔を基準として、半径方向外側が円弧状の分割ヨーク片部、該分割ヨーク片部の半径方向内側に連結される磁極軸片部、及び該磁極軸片部の半径方向内側に形成される磁極歯片部を有する分割鉄心片の位置が決定されている磁性材料からなる薄板条材の前記磁極軸片部の一部又は全部を打ち抜く磁極軸片抜きステーションを外形抜きステーションとは別に備え、前記磁極軸片抜きステーションと前記外形抜きステーションを作動させて、前記第1、第2のヨーク突出部を形成する第1、第2のヨーク突出片、及び前記第1、第2の磁極歯突出部を形成する第1、第2の磁極歯突出片を形成することを特徴とする分割積層鉄心の製造装置。
A divided yoke portion having an arcuate outer side in a plan view, a magnetic pole shaft portion connected to the inner side in the radial direction of the divided yoke portion, and a magnetic pole tooth portion connected to the inner side in the radial direction of the magnetic pole shaft portion. The split yoke portion and the magnetic pole tooth portion protrude from the magnetic pole shaft portion on both sides in the axial center direction to form first and second yoke protrusion portions and first and second magnetic pole tooth protrusion portions. An apparatus for manufacturing a split laminated iron core having
With reference to the positioning pilot hole, the radially outer portion of the divided yoke piece portion is arcuate, the magnetic pole shaft piece portion is connected to the radially inner side of the divided yoke piece portion, and the radially inner side of the magnetic pole shaft piece portion. A magnetic pole shaft punching station that punches out a part or all of the magnetic pole shaft piece portion of a thin strip material made of a magnetic material in which the position of a divided core piece having a magnetic pole tooth piece portion to be formed is defined as an outline punching station. Separately, the first and second yoke projecting pieces that form the first and second yoke projecting portions by operating the magnetic pole piece removing station and the outer shape removing station, and the first and second An apparatus for manufacturing a split laminated iron core, characterized in that first and second magnetic pole tooth protruding pieces that form magnetic pole tooth protruding portions are formed.
請求項9記載の分割積層鉄心の製造装置において、前記磁極軸片抜きステーションでは、刃物は半径方向に移動可能であることを特徴とする分割積層鉄心の製造装置。 10. The apparatus for manufacturing a split laminated core according to claim 9, wherein the blade is movable in the radial direction at the magnetic pole piece cutting station.
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JP4665275B2 (en) * 1999-11-22 2011-04-06 シンフォニアテクノロジー株式会社 High heat resistance rotating electric machine
JP2004328971A (en) * 2003-04-28 2004-11-18 Matsushita Electric Ind Co Ltd Motor

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