JP5023782B2 - Dishwasher - Google Patents
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- JP5023782B2 JP5023782B2 JP2007106791A JP2007106791A JP5023782B2 JP 5023782 B2 JP5023782 B2 JP 5023782B2 JP 2007106791 A JP2007106791 A JP 2007106791A JP 2007106791 A JP2007106791 A JP 2007106791A JP 5023782 B2 JP5023782 B2 JP 5023782B2
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Description
本発明は、キッチン等に設置され被洗浄物の収納及び自動洗浄、乾燥を行う食器洗い乾燥機に関するものである。 The present invention relates to a dishwasher which is installed in a kitchen or the like and performs storing, automatic cleaning, and drying of an object to be cleaned.
従来、この種の食器洗い乾燥機は、洗浄終了後に被洗浄物を乾燥させるため外気を洗浄槽内に送風して洗浄槽内の高温度で多湿な空気を排出する構成としている(例えば、特許文献1)。 Conventionally, this type of dishwasher has a configuration in which outside air is blown into a washing tub to dry the object to be washed after the washing is finished, and high temperature and humidity in the washing tub is discharged (for example, Patent Documents). 1).
図7は、特許文献1に記載された従来の食器洗い乾燥機を示すものである。図7に示すように、被洗浄物を収納する洗浄槽1と、洗浄水を噴射する洗浄ノズル2と洗浄水を加圧する洗浄ポンプ3を有する洗浄手段4と、洗浄水を加熱する加熱手段5と、洗浄槽1に外気を送風する送風機6と、洗浄槽1内部の空気を排気する排気口7と、排気口7に設けた外気を混合させる排気補助手段8から構成されている。
しかしながら、前記従来の構成では排気口に流入する高温高湿の主流が持つ流体力で新たな外気を副流として排気に混合させるもので、高温多湿の洗浄槽内排気の温度を低減できるものの排出される風の熱風感を回避できるまで十分冷却するには風量が足りないという課題を有していた。 However, in the above-mentioned conventional configuration, the fresh external air is mixed with the exhaust as a substream by the fluid force of the high-temperature and high-humidity mainstream that flows into the exhaust port, and the exhaust that can reduce the temperature of the high-temperature and high-humidity cleaning tank exhaust However, there was a problem that there was not enough air volume to cool down enough to avoid the hot air feeling.
本発明は、前記従来の課題を解決するもので、乾燥運転時において洗浄槽内の空気(洗浄槽内気)が高温高湿であっても必要十分な量の外気を混合して冷却し、さらに洗浄槽への送風量を確保して食器の乾燥性を犠牲にすることなく排気の快適性を高めた食器洗い乾燥機を提供することを目的とする。 The present invention solves the above-mentioned conventional problems, and mixes and cools a necessary and sufficient amount of outside air even when the air in the cleaning tank (air in the cleaning tank) is hot and humid during the drying operation, Furthermore, it aims at providing the dishwasher which improved the comfort of exhaust_gas | exhaustion, ensuring the ventilation volume to a washing tank, and not sacrificing the drying property of tableware.
前記従来の課題を解決するために、本発明の食器洗い乾燥機は、被洗浄物を収納する洗浄槽と、洗浄水を被洗浄物に噴出循環させる洗浄手段と、洗浄水を加熱する加熱手段と、前記洗浄槽内部の湿気を排出する排気口と送風機および前記排気口の上流側に配置し前記洗浄槽から流出した洗浄槽内気に機体外から流入させた外気を混合して冷却する混合部を有する乾燥手段と、前記乾燥手段を制御する制御手段とを備え、前記乾燥手段は前記混合部の上流側に設けた洗浄槽内気と外気との混合割合を変化させる風量分配手段を有し、前記送風機は一つとし、前記風量分配手段は前記送風機の風圧で開度が変化するダンパーを備え、前記ダンパーは洗浄槽内気側の自重を外気側の自重よりも重くし、前記制御手段は、乾燥運転開始初期に前記混合部での外気風量への分配を多くし洗浄槽内気風量への分配を少なくして前記洗浄槽内気に対する前記外気の風量比を大きくしたものである。 In order to solve the above-described conventional problems, the dishwasher of the present invention includes a washing tank that stores an object to be cleaned, a cleaning unit that jets and circulates cleaning water to the object to be cleaned, and a heating unit that heats the cleaning water. , An exhaust port for discharging moisture inside the cleaning tank, a blower, and a mixing unit arranged on the upstream side of the exhaust port for mixing and cooling the outside air flowing from outside the machine body into the cleaning tank internal air flowing out from the cleaning tank And a control means for controlling the drying means, the drying means having air volume distribution means for changing the mixing ratio of the cleaning tank inside air and the outside air provided on the upstream side of the mixing section. The air flow distribution means includes a damper whose opening degree changes according to the wind pressure of the blower, and the damper makes the weight of the air in the cleaning tank heavier than the weight of the outside air, and the control means , the mixed drying operation start initial It is obtained by increasing the air volume ratio of outside air relative to the cleaning tank gas with less distribution to increasing the dispensed cleaning tank air flow rate of outside air air volume at.
これによって、乾燥運転時において、高温高湿の洗浄槽内気に機体外の外気を混合して排気温度を低減し、さらに外気混合による冷却で気中水分の凝縮を発生させて気中水分を低下させ、温湿度を低減した排気により熱風感を確実に防止できる。
また、混合部の上流側に設けた洗浄槽内気と外気との混合割合を変化させる風量分配手段を有し、送風機は一つとしたことにより、一つの送風機で乾燥および排気冷却の共用化がなされ、構成の簡素化による小型・低コスト化ができ、また共用化により省電力化できる。また、風量分配手段は、送風機の風圧で開度が変化するダンパーを備えたことにより、流体圧に応じた流量分配がなされるので、構成の簡素化と低コスト化ができる。また、ダンパーは、洗浄槽内気側の自重を外気側の自重よりも重くしたことにより、乾燥運転開始時に外気通路側の風が洗浄槽内気通路側よりも先に流れ始めさせ、排気温度は外気温度から徐々に上がる状態にして、排気温度のオーバーシュートによる高温排気を防止する。
As a result, during the drying operation, the outside air outside the machine is mixed with the high-temperature, high-humidity cleaning tank inside air to reduce the exhaust temperature, and air moisture condensation is generated by cooling by outside air mixing. The feeling of hot air can be surely prevented by the exhaust gas with reduced temperature and humidity.
In addition, it has air volume distribution means that changes the mixing ratio of the cleaning tank inside air and outside air provided on the upstream side of the mixing section, and by using one fan, drying and exhaust cooling can be shared by one fan. It is possible to reduce the size and cost by simplifying the configuration, and to save power by sharing. Further, since the air volume distribution means includes a damper whose opening degree changes depending on the wind pressure of the blower, the flow volume distribution according to the fluid pressure is performed, so that the configuration can be simplified and the cost can be reduced. In addition, the damper makes the dead weight on the air side of the washing tank heavier than the weight on the outside air side, so that at the start of the drying operation, the wind on the outside air passage side starts to flow before the washing tank inside air passage side, and the exhaust temperature Gradually increases from the outside air temperature to prevent high temperature exhaust due to exhaust temperature overshoot.
本発明の食器洗い乾燥機は、乾燥運転時に排出される温湿度を低減した排気による熱風感を確実に防止できる。 The dishwasher of the present invention can reliably prevent the feeling of hot air due to the exhaust gas with reduced temperature and humidity discharged during the drying operation.
第1の発明は、被洗浄物を収納する洗浄槽と、洗浄水を被洗浄物に噴出循環させる洗浄手段と、洗浄水を加熱する加熱手段と、前記洗浄槽内部の湿気を排出する排気口と送風機および前記排気口の上流側に配置し前記洗浄槽から流出した洗浄槽内気に機体外から流入させた外気を混合して冷却する混合部を有する乾燥手段と、前記乾燥手段を制御する制御手段とを備え、前記乾燥手段は前記混合部の上流側に設けた洗浄槽内気と外気との混合割合を変化させる風量分配手段を有し、前記送風機は一つとし、前記風量分配手段は前記送風機の風圧で開度が変化するダンパーを備え、前記ダンパーは洗浄槽内気側の自重を外気側の自重よりも重くし、前記制御手段は、乾燥運転開始初期に前記混合部での外気風量への分配を多くし洗浄槽内気風量への分配を少なくして前記洗浄槽内気に対する前記外気の
風量比を大きくしたことにより、乾燥運転時は高温高湿の洗浄槽内の空気(洗浄槽内気)に対し必要十分量の外気を冷却用として混合して、排気温度の低減と凝縮による気中の水分低減を行い、温湿度を低減した排気により熱風感を確実に防止できる。
また、混合部の上流側に設けた洗浄槽内気と外気との混合割合を変化させる風量分配手段を有し、送風機は一つとしたことにより、一つの送風機で乾燥および排気冷却の共用化がなされ、構成の簡素化による小型・低コスト化ができ、また共用化により省電力化できる。また、風量分配手段は、送風機の風圧で開度が変化するダンパーを備えたことにより、流体圧に応じた流量分配がなされるので、構成の簡素化と低コスト化ができる。また、ダンパーは、洗浄槽内気側の自重を外気側の自重よりも重くしたことにより、乾燥運転開始時に外気通路側の風が洗浄槽内気通路側よりも先に流れ始めさせ、排気温度は外気温度から徐々に上がる状態にして、排気温度のオーバーシュートによる高温排気を防止する。
第2の発明は、特に、第1の発明の制御手段は、乾燥運転開始初期に前記混合部での洗浄槽内気に対する外気の風量比を2以上としたものである。
According to a first aspect of the present invention, there is provided a cleaning tank for storing an object to be cleaned, a cleaning means for spraying and circulating cleaning water to the object to be cleaned, a heating means for heating the cleaning water, and an exhaust port for discharging moisture inside the cleaning tank. And a drying unit that is disposed upstream of the blower and the exhaust port and has a mixing unit that mixes and cools the outside air introduced from the outside of the machine body with the inside air of the washing tank that has flowed out of the washing tank, and controls the drying means Control means, and the drying means has air volume distribution means for changing the mixing ratio of the cleaning tank inside air and the outside air provided on the upstream side of the mixing section, the air blower is one, and the air volume distribution means. Is provided with a damper whose opening degree changes depending on the wind pressure of the blower, the damper makes the weight of the washing tank inside air side heavier than the outside air side weight, and the control means in the mixing unit at the beginning of the drying operation Increased distribution to outside air volume and air volume inside washing tank Distributing by the large air volume ratio of the outside air for less then the cleaning tank mind of, during the drying operation by the outside air necessary and sufficient amount to the air (air inside the cleaning tank) in the cleaning tank of the high-temperature and high-humidity Mixing for cooling, reducing the temperature of the exhaust and reducing the moisture in the air by condensation, the hot air feeling can be reliably prevented by the exhaust with reduced temperature and humidity.
In addition, it has air volume distribution means that changes the mixing ratio of the cleaning tank inside air and outside air provided on the upstream side of the mixing section, and by using one fan, drying and exhaust cooling can be shared by one fan. It is possible to reduce the size and cost by simplifying the configuration, and to save power by sharing. Further, since the air volume distribution means includes a damper whose opening degree changes depending on the wind pressure of the blower, the flow volume distribution according to the fluid pressure is performed, so that the configuration can be simplified and the cost can be reduced. In addition, the damper makes the dead weight on the air side of the washing tank heavier than the weight on the outside air side, so that at the start of the drying operation, the wind on the outside air passage side starts to flow before the washing tank inside air passage side, and the exhaust temperature Gradually increases from the outside air temperature to prevent high temperature exhaust due to exhaust temperature overshoot.
In the second aspect of the invention, in particular, the control means of the first aspect of the invention sets the air volume ratio of the outside air to the cleaning tank inside air in the mixing section at 2 or more at the beginning of the drying operation.
第3の発明は、特に、第1または第2の発明の制御手段は、乾燥運転の進行とともに洗浄槽空気に対する外気の風量比は1以下に低減させたことにより、洗浄槽内気が高温高湿の乾燥運転開始初期での充分量の外気を冷却用として混合した排気の温湿度の低減に加えて、乾燥運転の進行による洗浄槽内気の湿度低下した場合では洗浄槽への風量を冷却用の外気風量よりも多くして排気温度低減と乾燥促進ができ、排気の熱風感の防止と乾燥性能の向上との両立ができる。 According to a third aspect of the invention, in particular, the control means of the first or second aspect of the present invention reduces the air volume ratio of the outside air to the washing tank air to 1 or less with the progress of the drying operation, so that the washing tank internal temperature is high and high. In addition to reducing the temperature and humidity of the exhaust air mixed with a sufficient amount of outside air at the beginning of the wet drying operation, the air flow to the cleaning tank is cooled when the humidity in the cleaning tank decreases due to the progress of the drying operation. Exhaust air temperature can be reduced and drying can be accelerated by increasing the amount of outdoor air flow for use, and both the prevention of exhaust air hot air feeling and improvement in drying performance can be achieved.
第4の発明は、特に、第1〜第3のいずれか1つの発明の制御手段は、洗浄槽の温度を検知する洗浄槽温度検知手段を備え、洗浄槽の温度に応じて乾燥運転開始初期の洗浄槽空気に対する外気の風量比を変化させたことにより、洗浄槽の温度に応じて冷却用として必
要十分な外気の風量比を設定することで、食器の確実な乾燥あるいは乾燥時間の短縮など乾燥性を向上できるとともに、送風機の送風を乾燥に有効に活かすことにより送風機で消費する電気入力を低減して省エネルギー化できる。
According to a fourth aspect of the invention, in particular, the control means of any one of the first to third aspects includes a cleaning tank temperature detecting means for detecting the temperature of the cleaning tank, and an initial stage of the drying operation is started according to the temperature of the cleaning tank. By changing the air volume ratio of the outside air to the cleaning tank air, setting the air volume ratio of the outside air that is necessary and sufficient for cooling according to the temperature of the cleaning tank ensures reliable drying of tableware or shortening the drying time, etc. In addition to improving the drying property, it is possible to save energy by reducing the electric input consumed by the blower by effectively utilizing the blower of the blower for drying.
第5の発明は、特に、第1〜第3のいずれか1つの発明の制御手段は、洗浄槽の温度を検知する洗浄槽温度検知手段と外気の温度を検知する外気温度検知手段とを備え、洗浄槽の温度および外気の温度に応じて乾燥運転開始初期の洗浄槽空気に対する外気の風量比を変化させたことにより、洗浄槽の温度と外気温度に応じて冷却用として必要な外気の風量比を精度を高めて設定することが可能となり、食器の確実な乾燥あるいは乾燥時間の短縮など乾燥性を一層向上できるとともに、乾燥に要する所要時間の短縮により送風機で消費する電気入力を低減して一層の省エネルギー化ができる。 A fifth invention is, in particular, the first to third control means of any one of the present invention is provided with an outside air temperature detecting means for detecting the cleaning tank temperature sensing means and the ambient temperature for detecting the temperature of the cleaning tank By changing the air volume ratio of the outside air to the washing tank air at the beginning of the drying operation according to the temperature of the washing tank and the temperature of the outside air, the outside air volume required for cooling according to the temperature of the washing tank and the outside air temperature The ratio can be set with high accuracy, and the drying performance can be further improved, such as reliable drying of tableware or shortening of the drying time, and the electric input consumed by the blower can be reduced by shortening the time required for drying. Further energy savings can be achieved.
第6の発明は、特に、第4または第5の発明の制御手段は、洗浄槽の温度が高いと乾燥運転開始初期の洗浄槽空気に対する外気の風量比を大きくしたことにより、乾燥開始時の洗浄槽の温度が低い場合では外気の風量比を小さくして洗浄槽への風量を多くすることで乾燥促進と乾燥時間の短縮による乾燥性向上と省エネルギー化ができ、乾燥開始時の洗浄槽の温度が高い場合では風量比を大きくして冷却用の外気を増大し排気温度を所定値まで確実に低減して、排気温度低減の信頼性を向上できる。 In the sixth aspect of the invention, in particular, when the temperature of the washing tank is high, the control means of the fourth or fifth aspect of the invention increases the air volume ratio of the outside air with respect to the washing tank air at the beginning of the drying operation. When the temperature of the washing tank is low, increasing the air volume to the washing tank by reducing the air volume ratio of the outside air can improve drying performance and save energy by promoting drying and shortening the drying time. When the temperature is high, the air volume ratio can be increased to increase the outside air for cooling and the exhaust temperature can be reliably reduced to a predetermined value, thereby improving the reliability of exhaust temperature reduction.
第7の発明は、特に、第5または第6の発明の制御手段は、外気の温度が高いと乾燥運転開始初期の洗浄槽空気に対する外気の風量比を大きくしたことにより、乾燥開始時の外気の温度が低い場合では風量比を小さくして洗浄槽への風量を多くすることで乾燥促進と乾燥時間の短縮による乾燥性向上と省エネルギー化ができ、乾燥開始時の外気の温度が高い場合では風量比を大きくして冷却用の外気を増大し排気温度を所定値まで確実に低減して、排気温度低減の信頼性を向上できる。 In the seventh invention, in particular, the control means of the fifth or sixth invention increases the air volume ratio of the outside air to the cleaning tank air at the beginning of the drying operation when the temperature of the outside air is high. When the temperature of the air is low, increasing the air volume to the washing tank by reducing the air volume ratio can improve drying performance and save energy by promoting drying and shortening the drying time, and when the temperature of the outside air at the start of drying is high The reliability of exhaust temperature reduction can be improved by increasing the air volume ratio to increase the outside air for cooling and reliably reducing the exhaust temperature to a predetermined value.
以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.
(実施の形態1)
図1は、本発明の第1の実施の形態の食器洗い乾燥機の構成を示す断面図である。図1において、食器などの被洗浄物を収納する洗浄槽1の下方には、洗浄水を被洗浄物に噴出して循環させる洗浄ノズル2と洗浄水を加圧する洗浄ポンプ3を有する洗浄手段4と、洗浄水を加熱し昇温させる加熱手段5を配置している。また、洗浄槽1内の湿気を排出して洗浄槽1内を乾燥させるため機体外から流入させた外気を送風する送風機6、洗浄槽1内の湿気を排出する排気口7を乾燥手段9は有し、洗浄槽1にはその下方に外気を流入させる流入口10を設け、その上方には洗浄槽1内の空気(洗浄槽内気)を排出させる流出口11を設けている。
(Embodiment 1)
FIG. 1 is a cross-sectional view showing the configuration of the dishwasher according to the first embodiment of the present invention. In FIG. 1, a cleaning means 4 having a cleaning nozzle 2 for jetting and circulating cleaning water to the object to be cleaned and a cleaning pump 3 for pressurizing the cleaning water below a cleaning tank 1 for storing the object to be cleaned such as tableware. And the heating means 5 which heats washing water and heats up is arrange | positioned. Further, the drying means 9 includes a blower 6 that blows outside air that has flowed in from outside the machine body in order to discharge moisture in the washing tank 1 and dry the inside of the washing tank 1, and an exhaust port 7 that discharges moisture in the washing tank 1. The cleaning tank 1 is provided with an inlet 10 through which outside air flows in, and an outlet 11 through which air in the cleaning tank 1 (air inside the cleaning tank) is discharged is provided above the inlet 10.
送風機6の下流側には風量を分配する風量分配手段12を接続し、この風量分配手段12の下流側には、外気を混合部13に導入する外気通路14と、洗浄槽1の流入口10、洗浄槽1、流出口11を経て混合部13に連通する洗浄槽内気通路15を配置することで送風機6を一つにすることを可能にしている。また混合部13は、その出口側を排気口7に連通させ、混合部13の入口側を外気通路14および洗浄槽内気通路15である流出口11に連通させている。 An air volume distribution means 12 for distributing the air volume is connected to the downstream side of the blower 6, and an external air passage 14 for introducing outside air into the mixing unit 13 and an inlet 10 of the cleaning tank 1 are connected to the downstream side of the air volume distribution means 12. By arranging the cleaning tank internal air passage 15 that communicates with the mixing unit 13 via the cleaning tank 1 and the outlet 11, the blower 6 can be integrated into one. In addition, the mixing unit 13 communicates the outlet side with the exhaust port 7 and communicates the inlet side of the mixing unit 13 with the outflow port 11 which is the outside air passage 14 and the cleaning tank inside air passage 15.
このように風量分配手段12の上流側に一つの送風機6を配置し、排気口7の上流側には外気と洗浄槽内気を混合する混合部13を配置している。風量分配手段12は外気通路14と洗浄槽内気通路15への流動抵抗を変化させて風量を分配するもので、混合部13における外気と洗浄槽内気との混合時の流量割合を変化させる。 In this way, one blower 6 is arranged on the upstream side of the air volume distribution means 12, and the mixing unit 13 that mixes the outside air and the cleaning tank inside air is arranged on the upstream side of the exhaust port 7. The air volume distribution means 12 distributes the air volume by changing the flow resistance to the outside air passage 14 and the cleaning tank inside air passage 15, and changes the flow rate ratio at the time of mixing the outside air and the cleaning tank inside air in the mixing section 13. .
制御手段16は乾燥手段9を制御するもので、送風機6の風量を制御する風量制御部17と、洗浄槽1の温度を検知する洗浄槽温度検知部18a、混合部13の下流側に設けた排気温度検知部18bあるいは外気の温度を検知する外気温度検知部18cの検知温度を基に制御量を設定する温度制御部19を有している。 The control means 16 controls the drying means 9 and is provided on the downstream side of the air volume control section 17 that controls the air volume of the blower 6, the cleaning tank temperature detection section 18 a that detects the temperature of the cleaning tank 1, and the mixing section 13. A temperature control unit 19 is provided that sets a control amount based on the detected temperature of the exhaust temperature detection unit 18b or the outside air temperature detection unit 18c that detects the temperature of the outside air.
また、風量分配手段12は外気通路14と洗浄槽内気通路15への開口面積を変化させる弁体部20を設けて風量を分配するもので、制御手段16には温度制御部19の信号に応じて弁体部20の開度を制御する開度制御部21を備えている。 The air volume distributing means 12 distributes the air volume by providing a valve body section 20 for changing the opening area to the outside air passage 14 and the cleaning tank internal air path 15. Accordingly, an opening control unit 21 that controls the opening of the valve body 20 is provided.
このように乾燥手段9は排気口7および送風機6だけでなく、排気口7の上流側に配置した外気と洗浄槽内気を混合する混合部13と、外気と洗浄槽内気との混合割合を変化させる風量分配手段12を備えている。 Thus, the drying means 9 includes not only the exhaust port 7 and the blower 6 but also the mixing unit 13 for mixing the outside air and the cleaning tank inside air arranged on the upstream side of the exhaust port 7 and the mixing ratio of the outside air and the cleaning tank inside air. The air volume distribution means 12 which changes is provided.
洗浄槽1は、洗浄水を供給する給水弁22を備えた給水管23と、洗浄水を排水する排水弁24を備えた排水管25を設け、筐体26から引き出すことができるスライド体27に収納されている。このスライド体27には外部と連通し機体外の外気が通過する通気口28を設けている。 The cleaning tank 1 is provided with a water supply pipe 23 having a water supply valve 22 for supplying cleaning water and a drain pipe 25 having a drain valve 24 for draining the cleaning water, and a slide body 27 that can be drawn out from the housing 26. It is stored. The slide body 27 is provided with a vent hole 28 that communicates with the outside and allows outside air outside the machine body to pass through.
図2は、図1に示す実施の形態1での風量分配の制御図で、送風機6の送風量に伴う洗浄槽内気風量Qh(図中実線で示す)、外気風量Qc(図中一点鎖線で示す)および風量比R(図中破線で示す)の変化特性を示し、乾燥運転初期での送風量Qsから乾燥運転の進行に伴って送風量を増加させ、乾燥運転中期では送風量Qaとして乾燥運転初期の風量比Rsから乾燥運転中期の風量比Raまで風量比を低減させ、さらに乾燥運転後期では乾燥運転中期の送風量Qaから乾燥運転後期の送風量Qbまで増加させることで風量比Raから乾燥運転後期の風量比Rbまで風量比をさらに低減させるもので、送風機6の送風量の増大とともに混合部13での洗浄槽内気に対する外気の風量比が低減する制御領域を設けている。 FIG. 2 is a control diagram of air volume distribution in the first embodiment shown in FIG. 1, and the air flow rate Qh (indicated by the solid line in the drawing) and the outside air flow rate Qc (indicated by the alternate long and short dash line in the figure) according to the air volume of the blower 6 ) And the air flow ratio R (shown by broken lines in the figure), and the blowing rate is increased from the blowing rate Qs in the initial stage of the drying operation as the drying operation proceeds. The air volume ratio Ra is reduced from the air volume ratio Rs at the initial stage of the drying operation to the air volume ratio Ra at the middle stage of the drying operation, and further, the air volume ratio Ra is increased from the air volume Qa at the middle stage of the drying operation to the air volume Qb at the latter stage of the drying operation. The air volume ratio is further reduced from the air volume ratio Rb to the late stage of the drying operation, and a control region is provided in which the air volume ratio of the outside air to the cleaning tank internal air in the mixing unit 13 is reduced as the air volume of the blower 6 is increased.
以上のように構成された食器洗い乾燥機について、以下その動作、作用を説明する。まず、筐体26からスライド体27を引き出して被洗浄物である食器を洗浄槽1内に収納し、スライド体27を元に戻して洗浄を開始する。洗浄運転開始とともに給水弁22を開成して給水管23から洗浄槽1に給水し、所定量の給水が行われると給水弁22を閉成して給水停止し、加熱手段5および洗浄手段4である洗浄ポンプ3の運転により洗浄ノズル2から温水を噴出させて被洗浄物である食器に噴きつけ循環させる。洗浄水が噴出する反力で洗浄ノズル2部が回転することで被洗浄物に洗浄水を行き渡らせ、洗浄性を高めている。 About the dishwasher comprised as mentioned above, the operation | movement and an effect | action are demonstrated below. First, the slide body 27 is pulled out from the housing 26 to store the tableware, which is the object to be cleaned, in the cleaning tank 1, and the slide body 27 is returned to its original state to start cleaning. When the cleaning operation is started, the water supply valve 22 is opened and water is supplied from the water supply pipe 23 to the cleaning tank 1. When a predetermined amount of water is supplied, the water supply valve 22 is closed and the water supply is stopped. When a certain cleaning pump 3 is operated, hot water is ejected from the cleaning nozzle 2 and sprayed on the tableware that is the object to be cleaned. The cleaning nozzle 2 is rotated by the reaction force of the cleaning water jetting, so that the cleaning water is spread over the object to be cleaned, thereby improving the cleaning performance.
ここでは加熱手段5を運転して温水で洗浄する場合を示したが、被洗浄物の汚れが弱い場合は加熱手段5を運転させずに給水温度で洗浄すれば良く、また被洗浄物の汚れが強い場合は洗剤を入れて洗浄する。洗浄運転が終了すると排水弁24を開成して洗浄水を排水管25から筐体26の外部に排水し、排水し終わると排水弁24を閉成する。 Here, the case where the heating means 5 is operated and washed with warm water is shown. However, if the object to be cleaned is weakly soiled, the heating means 5 may be operated without operating the water supply temperature, and the object to be cleaned may be contaminated. If it is strong, wash with detergent. When the cleaning operation is completed, the drain valve 24 is opened, and the cleaning water is drained from the drain pipe 25 to the outside of the housing 26. When draining is completed, the drain valve 24 is closed.
次に行うすすぎ運転では洗剤を投入せずに、洗浄運転と同様に給水し、加熱手段5および洗浄ポンプ3の運転により洗浄ノズル2から温水を噴出させて被洗浄物である食器に噴きつけ循環させ、洗剤や汚れを落として排水する。このすすぎ運転を数回繰り返して洗剤あるいは汚れを除去する。最終のすすぎ運転では、すすぎ運転の後に行う被洗浄物を乾かす乾燥運転のため被洗浄物を暖めておくのが好ましく、70℃〜80℃程度の高温水ですすぎ運転を実施することで食器の高温化と殺菌処理を行う。すすぎ運転終了後は洗浄運転終了時と同様に洗浄槽1内のすすぎ水を排水する。 In the next rinsing operation, water is supplied in the same manner as in the cleaning operation without adding detergent, and hot water is ejected from the cleaning nozzle 2 by the operation of the heating means 5 and the cleaning pump 3 and sprayed on the tableware to be cleaned. Let the detergent and dirt clean and drain. This rinse operation is repeated several times to remove detergent or dirt. In the final rinsing operation, it is preferable that the object to be cleaned is warmed for drying operation to dry the object to be cleaned after the rinsing operation, and the rinsing operation is performed with high-temperature water of about 70 ° C to 80 ° C. Perform high temperature and sterilization. After the rinsing operation is completed, the rinsing water in the cleaning tank 1 is drained in the same manner as at the end of the cleaning operation.
次に行う乾燥運転では、被洗浄物を乾かすため送風機6を運転するが、すすぎ運転により高温高湿になっている洗浄槽1内の空気(洗浄槽内気)が直接排気口7から噴出しないように、送風機6の送風を風量分配手段12で外気通路14と洗浄槽内気通路15に分流させ、外気を洗浄槽1だけでなく混合部13にも送り、混合部13で洗浄槽内気を室温の外気で冷却して低温化し、さらに結露させて凝縮した水分を取り除くことで排気口7から排出される水分量を削減する。ここで、送風は一つの送風機6で行うので、構成を簡素化により小型・低コスト化がなされ、乾燥および排気冷却の共用化により省電力化でき、また外気通路14あるいは洗浄槽内気通路15に逆流を生じることがない。 In the next drying operation, the blower 6 is operated to dry the object to be cleaned, but the air in the cleaning tank 1 (cleaning tank air) that has become hot and humid due to the rinsing operation does not directly blow out from the exhaust port 7. As described above, the air blown by the blower 6 is diverted to the outside air passage 14 and the washing tank inside air passage 15 by the air volume distribution means 12, and the outside air is sent not only to the washing tank 1 but also to the mixing unit 13. The amount of water discharged from the exhaust port 7 is reduced by cooling the room temperature with outside air at room temperature to lower the temperature and further removing moisture condensed by condensation. Here, since the air is blown by one blower 6, it is possible to reduce the size and cost by simplifying the configuration, and to save power by sharing drying and exhaust cooling, and the outside air passage 14 or the washing tank inside air passage 15 can be saved. No back flow occurs.
乾燥運転の進行に伴い、洗浄槽1内へ流入させた外気により洗浄槽内気の湿度が低下し、洗浄槽内気のエンタルピが下がるため排気口7から流出する排気の温度を所定値以下に冷却するに要する外気風量は少なくて済むようになる。従って、乾燥状態の進行に伴い混合部13への外気風量は少なくすることができ、その分を洗浄槽内気通路15側に振向けて洗浄槽1内への風量を増加させることで被洗浄物の乾燥性能を高めることができる。 As the drying operation progresses, the humidity of the cleaning tank internal air decreases due to the outside air flowing into the cleaning tank 1, and the enthalpy of the cleaning tank internal air decreases, so that the temperature of the exhaust gas flowing out from the exhaust port 7 becomes a predetermined value or less. The amount of outside air required for cooling can be reduced. Accordingly, the amount of the outside air flow to the mixing unit 13 can be reduced as the drying state progresses, and the amount of the air flowing into the washing tank 1 is increased by diverting the amount to the washing tank air passage 15 side. The drying performance of an object can be improved.
この排気の低温化のために、送風機6の運転開始時には制御手段16の風量制御部17および開度制御部21により外気通路14側への風量が洗浄槽内気通路15側への風量よりも多くなるように送風機6の送風量および風量分配手段12の弁体部20の開口面積をステッピングモータ(図示せず)等で駆動して開度を制御するもので、洗浄槽内気通路15側への風量割合を増加させるため、図2のように送風量と洗浄槽内気に対する外気の風量比(外気風量/洗浄槽内気風量)の制御を行っている。 In order to lower the temperature of the exhaust gas, when the operation of the blower 6 is started, the air volume control unit 17 and the opening degree control unit 21 of the control means 16 cause the air volume to the outside air passage 14 side to be larger than the air volume to the cleaning tank inside air passage 15 side. The opening amount is controlled by driving the air flow rate of the blower 6 and the opening area of the valve body 20 of the air flow distribution means 12 with a stepping motor (not shown) or the like so as to increase, and the cleaning tank internal air passage 15 side In order to increase the air volume ratio, the ratio of the outside air volume to the air volume and the cleaning tank air (outside air volume / cleaning tank air volume) is controlled as shown in FIG.
図2において、洗浄槽1内が高温高湿状態にある乾燥運転開始時あるいは乾燥運転初期では送風機6の送風量Qsを少なくするとともに外気風量Qcへの分配を多くし洗浄槽内気風量Qhへの分配を少なくして風量比RをRsと大きくしているもので、ここでは風量比Rがほぼ極大となる近傍に乾燥運転開始時あるいは乾燥運転初期の送風量Qsを設定して排気口7での吹出し風速を小さく押えて熱風感を防止している。 In FIG. 2, at the start of the drying operation when the inside of the cleaning tank 1 is in a high temperature and high humidity state or at the initial stage of the drying operation, the air volume Qs of the blower 6 is decreased and the distribution to the outside air volume Qc is increased to the air volume Qh in the cleaning tank. The air volume ratio R is increased to Rs by reducing the distribution of the air flow rate. Here, the air flow rate R at the start of the drying operation or at the initial stage of the drying operation is set near the air volume ratio R so that the air outlet 7 The hot air feeling is prevented by keeping the blown air speed at the bottom small.
乾燥運転の進行により洗浄槽1内が高温中湿状態になった乾燥運転中期では、送風機6の送風量をQaと乾燥運転初期の送風量Qsよりも送風量を増大させるとともに、風量比Rを外気風量Qcと洗浄槽内気風量Qhがほぼ同等となる風量比Rsまで低減させて、洗浄槽1への送風量を増やして乾燥促進と排気温度低減を両立させている。 In the middle of the drying operation when the inside of the washing tank 1 is in a high temperature and humidity state due to the progress of the drying operation, the air flow rate of the blower 6 is increased from Qa and the air flow rate Qs at the initial stage of the drying operation, and the air volume ratio R is set. The air volume ratio Rs is reduced so that the outside air volume Qc and the cleaning tank air volume Qh are substantially equal to each other, and the amount of air blown to the cleaning tank 1 is increased to achieve both drying promotion and exhaust temperature reduction.
さらに乾燥運転が進行し、洗浄槽1内が高温低湿状態になった乾燥運転後期では、洗浄槽1内の湿度の大幅低減と若干の温度低下により冷却のための熱量がより少なくて済むようになり、送風機6の送風量をQbとさらに多くし、外気風量Qcは低減し洗浄槽内気風量Qhをより増大させた分配により風量比はRaから1以下のRbに低減して、乾燥促進を主体とした運転を行う乾燥優先封領域Qdを制御領域に設けている。このため、送風機6の送風量Qbの増大と送風量Qbの大部分を洗浄槽内気風量Qhに振向けて、冷却用の外気風量を少なくして排気温度低減と乾燥促進ができ、排気の熱風感の防止と乾燥性能の向上との両立ができ、さらに送風機6の小型化を可能としている。 Further, in the latter stage of the drying operation in which the drying operation has progressed and the inside of the washing tank 1 is in a high temperature and low humidity state, the amount of heat for cooling can be reduced by drastically reducing the humidity in the washing tank 1 and slightly lowering the temperature. The amount of air blown by the blower 6 is further increased to Qb, the outside air flow rate Qc is reduced, and the air flow ratio is reduced from Ra to 1 or less Rb by the distribution in which the air flow rate Qh in the washing tank is further increased, thereby promoting drying. A dry priority sealing area Qd for performing the main operation is provided in the control area. For this reason, the increase in the air flow rate Qb of the blower 6 and the majority of the air flow rate Qb are directed to the air flow rate Qh in the washing tank, the outside air flow rate for cooling is reduced, the exhaust temperature can be reduced, and the drying can be promoted. Both the prevention of hot air feeling and the improvement of drying performance can be achieved, and further, the blower 6 can be downsized.
図3は、実施の形態1での風量比と排気温度の関係を示す特性図で、洗浄槽内気が70℃、相対湿度RH100%で、外気が15℃〜30℃、相対湿度RH65%の場合の計算値である。 FIG. 3 is a characteristic diagram showing the relationship between the air volume ratio and the exhaust temperature in the first embodiment. The air in the cleaning tank is 70 ° C. and the relative humidity is RH 100%, the outside air is 15 ° C. to 30 ° C., and the relative humidity is RH 65%. Is the calculated value of the case.
図3において、洗浄槽内気を冷却する外気の温度が高くなるほど所定の排気温度にするのに要する風量比が大きくなることが判り、排気温度の設定目標値を50℃以下とし、混合された排気の温度ムラあるいは外気温度上昇に対する余裕を考慮すると、洗浄槽内気に対する外気の風量比は2以上が必要である。 In FIG. 3, it can be seen that the higher the temperature of the outside air that cools the inside air of the cleaning tank, the larger the air volume ratio required to achieve the predetermined exhaust temperature, and the target set value of the exhaust temperature is set to 50 ° C. or less and mixed. Considering a margin for exhaust temperature unevenness or an outside air temperature rise, the air volume ratio of the outside air to the cleaning tank inside air needs to be 2 or more.
図4は、実施の形態1での風量比と排気温度の関係を示す他の特性図で、洗浄槽内気がさらに高い80℃、相対湿度RH100%で、外気が15℃〜30℃、相対湿度RH65%の場合の計算値であり、排気温度の設定目標値を50℃以下とすると、混合された排気の温度ムラあるいは外気温度の余裕を考慮すると、洗浄槽内気に対する外気の風量比は3.5程度と大きくなり、洗浄槽内気が高くなるほど大きい風量比が必要である。 FIG. 4 is another characteristic diagram showing the relationship between the air flow ratio and the exhaust temperature in the first embodiment. The air in the cleaning tank is higher at 80 ° C. and the relative humidity is RH 100%, and the outside air is 15 ° C. to 30 ° C. This is a calculated value when the humidity is RH 65%. If the target set value of the exhaust temperature is 50 ° C. or less, the air volume ratio of the outside air to the cleaning tank inside air is as follows, considering the mixed exhaust temperature unevenness or the outside air temperature margin. A larger air flow ratio is required as the air in the cleaning tank becomes higher, such as about 3.5.
従って、高温水ですすぎ運転を行った時など洗浄槽1の温度が高い場合は、乾燥運転初期の風量Qsにおける風量比Rsを大きくして外気による冷却能力を高めることができる。また、外気による洗浄槽内気の冷却時に洗浄槽内気の水分を凝縮させて排水することで排気中の水分をより削減できるので、設置した室内などの空間の湿度アップを少なくして快適性を向上できる。 Therefore, when the temperature of the cleaning tank 1 is high, such as when rinsing operation is performed with high-temperature water, the air volume ratio Rs in the air volume Qs at the initial stage of the drying operation can be increased to increase the cooling capacity by the outside air. In addition, the water in the cleaning tank can be reduced by condensing and draining the water in the cleaning tank when the cleaning tank is cooled by outside air. Can be improved.
ここまでは、乾燥運転時に加熱手段5を運転せずにすすぎ運転時の被洗浄物が持つ余熱を利用して乾燥させる場合を説明したが、乾燥運転時に加熱手段5を運転することで、洗浄槽1内に流入口10から流入した外気を加熱昇温させることにより乾燥を促進できるのは言うまでも無く、加熱手段5近傍の風速を高く保つほど加熱手段5の出力を大きくして乾燥性能を高めることが可能となる。 Up to this point, the case where drying is performed by using the residual heat of the object to be cleaned during the rinsing operation without operating the heating unit 5 during the drying operation has been described. However, the cleaning is performed by operating the heating unit 5 during the drying operation. It goes without saying that drying can be promoted by heating and raising the temperature of the outside air flowing into the tank 1 from the inlet 10, and as the wind speed near the heating means 5 is kept high, the output of the heating means 5 is increased and the drying performance is increased. Can be increased.
このように、乾燥運転開始初期に前記混合部での洗浄槽内気に対する外気の風量比を2以上としたことにより、乾燥運転時は高温高湿の洗浄槽内の空気(洗浄槽内気)に対し必要十分量の外気を冷却用として混合して、排気温度の低減と凝縮による気中の水分低減を行い、温湿度を低減した排気により熱風感を確実に防止できる。 Thus, by setting the air volume ratio of the outside air to the cleaning tank internal air in the mixing unit at the beginning of the drying operation to be 2 or more, the air in the high-temperature and high-humidity cleaning tank during the drying operation (cleaning tank internal air) On the other hand, a necessary and sufficient amount of outside air is mixed for cooling, the exhaust temperature is reduced and moisture in the air is reduced by condensation, and the feeling of hot air can be reliably prevented by exhaust with reduced temperature and humidity.
また、乾燥運転の進行とともに洗浄槽空気に対する外気の風量比は1以下に低減させたことにより、洗浄槽内気が高温高湿の乾燥運転開始初期での充分量の外気を冷却用として混合した排気の温湿度の低減に加えて、乾燥運転の進行による洗浄槽内気の湿度低下した場合では洗浄槽への風量を冷却用の外気風量よりも多くして排気温度低減と乾燥促進ができ、排気の熱風感の防止と乾燥性能の向上との両立ができる。 In addition, the air volume ratio of the outside air to the washing tank air was reduced to 1 or less as the drying operation progressed, so that a sufficient amount of outside air at the beginning of the drying operation at a high temperature and high humidity was mixed for cooling. In addition to reducing the temperature and humidity of the exhaust, when the humidity of the cleaning tank air decreases due to the progress of the drying operation, the air volume to the cleaning tank can be made larger than the outside air volume for cooling to reduce the exhaust temperature and promote drying. Both prevention of hot air feeling of exhaust and improvement of drying performance can be achieved.
また、洗浄槽内気と外気との混合割合を変化させる風量分配手段を有し、送風機は一つとしたことにより、一つの送風機で乾燥および排気冷却の共用化がなされ、構成の簡素化による小型・低コスト化ができ、また共用化により省電力化できる。 In addition, it has air volume distribution means that changes the mixing ratio of the cleaning tank internal air and the outside air, and by using one air blower, it is possible to share drying and exhaust cooling with one air blower, and it is compact by simplifying the configuration・ Cost can be reduced, and power can be saved by sharing.
図5は、本発明の第1の実施の形態の風量分配手段の他の構成図である。図5において、風量分配手段12は、流動する流体(図中矢印で示す)の圧力、即ち送風機6の風圧で開度が変化するダンパー29としたもので、洗浄槽内気通路15側のダンパー29が開成を始める風圧が外気通路14側よりも大きくなるようにし、外気通路14側のダンパー29が開成開始時は外気通路14側への風量が洗浄槽内気通路15側より多くなるようにしている。 FIG. 5 is another configuration diagram of the air volume distribution means according to the first embodiment of this invention. In FIG. 5, the air volume distribution means 12 is a damper 29 whose opening degree changes depending on the pressure of the flowing fluid (indicated by an arrow in the figure), that is, the wind pressure of the blower 6. The wind pressure at which the air 29 starts to open is made larger than that on the outside air passage 14 side, and when the damper 29 on the outside air passage 14 side starts opening, the air volume to the outside air passage 14 side is made larger than that on the washing tank air passage 15 side. ing.
このダンパー29の支点30はその重心より上方に配置して支持し、垂直面より若干傾けた弁座31で受けるようにして自重によりダンパー29は閉成する構成としている。なお、ここでは外気通路14に配置した複数枚のダンパー29a、29aと洗浄槽内気通路15に配置した複数枚のダンパー29b、29bを外気通路14と洗浄槽内気通路15の両通路に設けているが、すくなくとも洗浄槽内気通路15側にダンパー29を設ける必要がある。 The fulcrum 30 of the damper 29 is arranged and supported above the center of gravity, and the damper 29 is closed by its own weight so as to be received by a valve seat 31 slightly inclined from the vertical plane. Here, a plurality of dampers 29a, 29a arranged in the outside air passage 14 and a plurality of dampers 29b, 29b arranged in the cleaning tank inside air passage 15 are provided in both the outside air passage 14 and the washing tank inside air passage 15. However, it is necessary to provide the damper 29 on the side of the cleaning tank internal air passage 15 at least.
また、ダンパー29の開成を開始する流体圧は洗浄槽内気通路15よりも外気通路14側を低く設定するため、外気通路14のダンパー29aの厚さT1は洗浄槽内気通路15のダンパー29bの厚さT2より薄く(T1<T2)形成し、外気通路14側のダンパー29aは洗浄槽内気通路15側のダンパー29bよりも軽くしている。 Further, since the fluid pressure for starting the opening of the damper 29 is set lower on the outside air passage 14 side than the washing tank inside air passage 15, the thickness T1 of the damper 29a of the outside air passage 14 is set to the damper 29b of the washing tank inside air passage 15. The damper 29a on the outside air passage 14 side is lighter than the damper 29b on the cleaning tank inside air passage 15 side.
また、各通路に複数枚のダンパー29a、29a、29b、29bを設けることで、ダンパー29の支点30からの長さL1、L2を短くでき、ダンパー29の全開時でもより小さいスペースに収納できるので風量分配手段12の小型化ができる。さらに、各通路の断面積を大きくすることが容易になる。 Further, by providing a plurality of dampers 29a, 29a, 29b, 29b in each passage, the lengths L1, L2 from the fulcrum 30 of the damper 29 can be shortened, and even when the damper 29 is fully opened, it can be stored in a smaller space. The air volume distribution means 12 can be downsized. Furthermore, it becomes easy to increase the cross-sectional area of each passage.
図5では、一つの送風機6の運転により高まった風圧により外気通路14のダンパー29aが開成を開始し、洗浄槽内気通路15のダンパー29bはまだ閉止している状態を示しており、図2で示す送風量Qs時に相当する状態であり、送風機6から送られた外気は図中矢印で示すように外気通路14側にほとんどが流れ、洗浄槽内気通路15側へは弁座31での漏れ程度の風量となっている。 FIG. 5 shows a state in which the damper 29a of the outside air passage 14 starts to open due to the wind pressure increased by the operation of one blower 6, and the damper 29b of the cleaning tank inside air passage 15 is still closed. The outside air sent from the blower 6 almost flows to the outside air passage 14 side as indicated by an arrow in the figure, and the washing tank inside air passage 15 side is at the valve seat 31. The air volume is about the level of leakage.
乾燥の進行により、送風機6の風量を増加させて風圧を高めることにより、外気通路14のダンパー29aの開度が増加し洗浄槽内気通路15のダンパー29bが開成を開始した状態となり(図示せず)、図2で示す送風量Qa時に相当する状態、すなわち送風機6から送られた外気は外気通路14と洗浄槽内気通路15の両方に流れ、外気通路14側の風量は図中矢印の大きさで示すように洗浄槽内気通路15側より多く流れている。 As the drying progresses, the air volume of the blower 6 is increased to increase the wind pressure, thereby increasing the opening of the damper 29a of the outside air passage 14 and starting the opening of the damper 29b of the cleaning tank internal air passage 15 (not shown). 2), the state corresponding to the air flow rate Qa shown in FIG. 2, that is, the outside air sent from the blower 6 flows into both the outside air passage 14 and the cleaning tank inside air passage 15, and the air volume on the outside air passage 14 side is indicated by the arrow in the figure. As shown by the size, the flow is larger than that in the cleaning tank air passage 15 side.
さらに、送風機6の風量をさらに増加させて風圧をさらに高めることにより、外気通路14側および洗浄槽内気通路15側のダンパー29a、29bが共に全開になった状態となり(図示せず)、外気通路14と洗浄槽内気通路15への流量分配は風量分配手段12では決まらず各通路での排気口7までの全圧損でそれぞれ決まる状態、すなわち図2で示す送風量Qb時に相当する状態となり、風量は外気通路14側よりも洗浄槽内気通路15側に多く流れる。 Furthermore, by further increasing the air volume of the blower 6 to further increase the wind pressure, the dampers 29a and 29b on the outside air passage 14 side and the washing tank inside air passage 15 side are both fully opened (not shown). The flow distribution to the passage 14 and the cleaning tank air passage 15 is not determined by the air volume distribution means 12, but is determined by the total pressure loss up to the exhaust port 7 in each passage, that is, the state corresponding to the air flow rate Qb shown in FIG. The air volume flows more to the cleaning tank internal air passage 15 side than to the outside air passage 14 side.
この洗浄槽内気通路15側の風量が多くなる状態は、ダンパー29の全開時には洗浄槽内気通路15側の通路圧損を外気通路14側よりも小さくすることで実現するもので、洗浄槽内気通路15を形成する洗浄槽1の断面積は充分大きいため、洗浄槽内気通路15の通路抵抗を外気通路14の通路抵抗より小さくする設計は容易であり、外気通路14の長さを長くすることや、所定流量以上では通路抵抗が増大する通路断面積を絞って小さくした抵抗部(図示せず)などを設けることで、乾燥運転の進行に伴い運転途中で洗浄槽内気通路15側のダンパー29bが全開したときには、洗浄槽内気通路15側の風量が外気通路14側の風量より多くなる。 The state in which the air volume on the side of the cleaning tank internal air passage 15 increases is realized by making the passage pressure loss on the side of the cleaning tank internal air passage 15 smaller than that on the side of the outside air passage 14 when the damper 29 is fully opened. Since the cross-sectional area of the cleaning tank 1 forming the air passage 15 is sufficiently large, it is easy to design the passage resistance of the cleaning tank internal air passage 15 to be smaller than the passage resistance of the external air passage 14, and the length of the external air passage 14 is increased. By providing a resistance section (not shown) that reduces the cross-sectional area of the passage where the passage resistance increases when the flow rate exceeds a predetermined flow rate, etc., the cleaning tank internal air passage 15 side is in the middle of the operation as the drying operation proceeds. When the damper 29b is fully opened, the air volume on the cleaning tank inside air passage 15 side becomes larger than the air volume on the outside air passage 14 side.
さらに、ダンパー29が開成を開始する流体圧は洗浄槽内気通路15側よりも外気通路14側を低くしているので、外気通路14側の風が洗浄槽内気通路15側よりも先に流れ始めさせ、排気口7から流出する排気の排気温度は外気温度から徐々に上がる状態にでき、排気温度のオーバーシュートによる高温排気が防止される。 Further, since the fluid pressure at which the damper 29 starts to open is lower on the outside air passage 14 side than on the washing tank inside air passage 15 side, the wind on the outside air passage 14 side is earlier than the washing tank inside air passage 15 side. The exhaust temperature of the exhaust gas flowing out from the exhaust port 7 can be gradually increased from the outside air temperature, and high-temperature exhaust due to an exhaust temperature overshoot is prevented.
また、ダンパー29は流体圧に応じて開成し、流体圧が低下した場合はダンパー29の自重により閉成するので、開成を開始する条件の確実な設定と流体圧が下がると確実に閉止ができるので、動作の信頼性を確保でき、構成の簡素化と低コスト化ができる。 The damper 29 opens according to the fluid pressure. When the fluid pressure decreases, the damper 29 closes due to its own weight. Therefore, the damper 29 can be reliably closed when the conditions for starting the opening are surely set and the fluid pressure decreases. Therefore, operational reliability can be ensured, and the configuration can be simplified and the cost can be reduced.
なお、ダンパー29はその自重により閉止する構成を示したが、バネなどで付勢することで閉止力を与えても良く、バネの付勢力により取付姿勢の自由度を向上できる。またダンパー29は外気通路14と洗浄槽内気通路15の各通路に複数枚を配置する場合を示したが、各通路に一枚で形成しても良いのは言うまでも無く、より低コスト化できる。 Although the damper 29 is shown to be closed by its own weight, the damper 29 may be provided with a closing force by being biased by a spring or the like, and the degree of freedom of the mounting posture can be improved by the biasing force of the spring. Moreover, although the damper 29 showed the case where several sheets are arrange | positioned in each channel | path of the external air channel | path 14 and the washing tank inside air channel | path 15, it cannot be overemphasized that it is sufficient to form by one sheet | seat in each channel | path. Can be
また、ダンパー29は形状である厚さを変えて自重を変える場合を示したが、重りを付与したり比重の異なる材料に変えても良いのは言うまでも無い。 Moreover, although the damper 29 showed the case where the thickness which is a shape was changed and changed its own weight, it cannot be overemphasized that a weight may be given or it may change into the material from which specific gravity differs.
このように、送風機の風圧で開度が変化するダンパーを備えたことにより、流体圧に応じた流量分配がなされるので、構成の簡素化と低コスト化ができる。 As described above, since the damper whose opening degree is changed by the wind pressure of the blower is provided, the flow distribution according to the fluid pressure is performed, so that the configuration can be simplified and the cost can be reduced.
また、ダンパーは、洗浄槽内気側の自重を外気側の自重よりも重くしたことにより、乾燥運転開始時に外気通路側の風が洗浄槽内気通路側よりも先に流れ始めさせ、排気温度は外気温度から徐々に上がる状態にして、排気温度のオーバーシュートによる高温排気を防止できる。 In addition, the damper makes the dead weight on the air side of the washing tank heavier than the weight on the outside air side, so that at the start of the drying operation, the wind on the outside air passage side starts to flow before the washing tank inside air passage side, and the exhaust temperature Can be gradually raised from the outside temperature to prevent high temperature exhaust due to exhaust temperature overshoot.
図6は、本発明の第1の実施の形態の乾燥手段の他の構成図である。図6において、乾燥手段9は洗浄槽内気を混合部13に送り込む第一の送風機6aを洗浄槽内気通路15に設け、外気を混合部13に送り込む第二の送風機6bを外気通路14に備えている。また、第一の送風機6aあるいは第二の送風機6bへ気流の逆流を防止するため、外気通路14および洗浄槽内気通路15には逆止手段29を配置している。 FIG. 6 is another configuration diagram of the drying means according to the first embodiment of the present invention. In FIG. 6, the drying means 9 is provided with a first blower 6 a for sending the cleaning tank internal air into the mixing unit 13 in the cleaning tank internal air passage 15, and a second blower 6 b for sending outside air into the mixing unit 13 as the external air passage 14. I have. Further, a check means 29 is disposed in the outside air passage 14 and the cleaning tank inside air passage 15 in order to prevent the backflow of the air flow to the first blower 6a or the second blower 6b.
第一の送風機6aおよび第二の送風機6bを運転してそれぞれ洗浄槽内気通路15および外気通路14に送風する。第一の送風機6aにより洗浄槽内気通路15に送られた風で高温高湿の洗浄槽1内の空気(洗浄槽内気)を混合部13に送り込み、混合部13では第二の送風機6bにより外気通路14に送られた風と洗浄槽内気を混ぜて温度を下げて排気口7から排気する。 The first blower 6a and the second blower 6b are operated to blow air to the cleaning tank inside air passage 15 and the outside air passage 14, respectively. The air in the high-temperature and high-humidity cleaning tank 1 (cleaning tank internal air) is sent to the mixing unit 13 by the wind sent to the cleaning tank internal air passage 15 by the first blower 6a, and the mixing unit 13 uses the second blower 6b. The air sent to the outside air passage 14 and the air in the washing tank are mixed to lower the temperature and exhaust from the exhaust port 7.
この乾燥運転では、制御手段16により乾燥運転開始時には洗浄槽内気の風量となる第一の送風機6aの風量が第二の送風機6bの風量よりも少なくなるようにして高温の排気が出ないようにし、さらに乾燥運転の進行とともに前述した風量比変化となるように第一の送風機6aおよび第二の送風機6bを個別に制御して風量制御を行う。 In this drying operation, when the drying operation is started by the control means 16, the air volume of the first blower 6a, which is the air volume of the cleaning tank, is less than the air volume of the second blower 6b so that high-temperature exhaust is not emitted. In addition, the air volume control is performed by individually controlling the first blower 6a and the second blower 6b so that the air volume ratio changes as described above with the progress of the drying operation.
このため、洗浄槽内気を混合部13に送り込む第一の送風機6aと外気を混合部13に送り込む第二の送風機6bの運転により、洗浄槽内気の風量と外気の風量をそれぞれ個別に流量制御が可能となり、洗浄槽1での乾燥状態に応じた風量制御で排気温度の制御性を向上できる。 For this reason, the air flow rate of the cleaning tank internal air and the external air flow rate are individually flowed by the operation of the first blower 6a that sends the cleaning tank internal air to the mixing unit 13 and the second blower 6b that sends the external air to the mixing unit 13. Control becomes possible, and the controllability of the exhaust temperature can be improved by controlling the air volume according to the dry state in the cleaning tank 1.
以上に説明した乾燥手段9に一つの送風機6を設けた場合あるいは洗浄槽内気通路15および外気通路14に個別の第一の送風機6a、第二の送風機6bを設けた場合のいずれにおいても、洗浄槽1の温度に応じて乾燥運転開始初期の洗浄槽空気に対する外気の風量比を変化させ、洗浄槽1の温度に応じて冷却用として必要十分な外気の風量比を設定することで、食器の確実な乾燥あるいは乾燥時間の短縮など乾燥性を向上でき、送風機の送風を乾燥に有効に活かすことにより余分な送風を減らして送風機で消費する電気入力を低減し省エネルギー化できる。 In the case where one blower 6 is provided in the drying means 9 described above or in the case where the individual first blower 6a and the second blower 6b are provided in the cleaning tank inside air passage 15 and the outside air passage 14, By changing the air volume ratio of the outside air to the cleaning tank air at the beginning of the drying operation according to the temperature of the cleaning tank 1, and setting the air volume ratio of the outside air necessary and sufficient for cooling according to the temperature of the cleaning tank 1, It is possible to improve drying properties such as reliable drying or shortening the drying time, and by effectively utilizing the ventilation of the blower for drying, it is possible to reduce the excess air flow and reduce the electric input consumed by the blower, thereby saving energy.
また、洗浄槽1の温度および外気の温度に応じて乾燥運転開始初期の洗浄槽空気に対する外気の風量比を変化させ、洗浄槽1の温度と外気温度に応じて冷却用として必要な外気の風量比を精度を高めて設定することが可能となり、食器の確実な乾燥あるいは乾燥時間の短縮など乾燥性を一層向上できるとともに、乾燥に要する所要時間の短縮により送風機で消費する電気入力を低減して一層の省エネルギー化ができる。 Further, the air volume ratio of the outside air to the washing tank air at the beginning of the drying operation is changed according to the temperature of the washing tank 1 and the temperature of the outside air, and the air volume of the outside air necessary for cooling according to the temperature of the washing tank 1 and the outside air temperature. The ratio can be set with high accuracy, and the drying performance can be further improved, such as reliable drying of tableware or shortening of the drying time, and the electric input consumed by the blower can be reduced by shortening the time required for drying. Further energy savings can be achieved.
また、洗浄槽1の温度が高いと乾燥運転開始初期の洗浄槽空気に対する外気の風量比を大きくし、乾燥開始時の洗浄槽の温度が低い場合では外気の風量比を小さくして洗浄槽1への風量を多くすることで乾燥促進と乾燥時間の短縮による乾燥性向上と省エネルギー化ができ、乾燥開始時の洗浄槽の温度が高い場合では風量比を大きくして冷却用の外気を増大し排気温度を所定値まで確実に低減して、排気温度低減の信頼性を向上できる。 Further, when the temperature of the cleaning tank 1 is high, the air volume ratio of the outside air to the cleaning tank air at the beginning of the drying operation is increased, and when the temperature of the cleaning tank at the start of drying is low, the air volume ratio of the outside air is decreased and the cleaning tank 1 Increasing the air flow to the air can improve drying and save energy by promoting drying and shortening the drying time, and if the temperature of the washing tank at the start of drying is high, the air volume ratio is increased to increase the outside air for cooling. The exhaust temperature can be reliably reduced to a predetermined value, and the reliability of exhaust temperature reduction can be improved.
また、外気の温度が高いと乾燥運転開始初期の洗浄槽空気に対する外気の風量比を大きくしたことにより、乾燥開始時の外気の温度が低い場合では風量比を小さくして洗浄槽1への風量を多くすることで乾燥促進と乾燥時間の短縮による乾燥性向上と省エネルギー化ができ、乾燥開始時の外気の温度が高い場合では風量比を大きくして冷却用の外気を増大し排気温度を所定値まで確実に低減して、排気温度低減の信頼性を向上できる。 In addition, when the temperature of the outside air is high, the air volume ratio of the outside air with respect to the cleaning tank air at the beginning of the drying operation is increased. By increasing the amount of air, it is possible to improve drying performance and save energy by promoting drying and shortening the drying time.When the temperature of the outside air at the start of drying is high, the air volume ratio is increased to increase the outside temperature for cooling and set the exhaust temperature to a predetermined value. It is possible to improve the reliability of exhaust temperature reduction by reliably reducing the value.
以上のように、本実施の形態においては、制御手段は乾燥運転開始初期に前記混合部での洗浄槽内気に対する外気の風量比を2以上としたことにより、乾燥運転時は高温高湿の洗浄槽内の空気(洗浄槽内気)に対し必要十分量の外気を冷却用として混合して、排気温度の低減と凝縮による気中の水分低減を行い、温湿度を低減した排気により熱風感を確実に防止できる。 As described above, in the present embodiment, the control means sets the air volume ratio of the outside air to the cleaning tank internal air in the mixing unit at the beginning of the drying operation to be 2 or more, so that the high temperature and high humidity during the drying operation. A necessary and sufficient amount of outside air is mixed for cooling with the air in the cleaning tank (air in the cleaning tank) to reduce the exhaust temperature and moisture in the air by condensation, and the hot air feeling by exhaust with reduced temperature and humidity Can be reliably prevented.
また、本実施の形態の制御手段は、乾燥運転の進行とともに洗浄槽空気に対する外気の風量比は1以下に低減させたことにより、洗浄槽内気が高温高湿の乾燥運転開始初期での充分量の外気を冷却用として混合した排気の温湿度の低減に加えて、乾燥運転の進行による洗浄槽内気の湿度低下した場合では洗浄槽への風量を冷却用の外気風量よりも多くして排気温度低減と乾燥促進ができ、排気の熱風感の防止と乾燥性能の向上との両立ができる。 In addition, the control means of the present embodiment reduces the air volume ratio of the outside air to the washing tank air to 1 or less as the drying operation proceeds, so that the washing tank air is sufficient at the beginning of the drying operation at a high temperature and high humidity. In addition to reducing the temperature and humidity of the exhaust gas mixed with a large amount of outside air for cooling, when the humidity of the cleaning tank air decreases due to the progress of the drying operation, the air volume to the cleaning tank should be made larger than the outside air volume for cooling. The exhaust temperature can be reduced and drying can be promoted, and both the prevention of hot air feeling and the improvement of drying performance can be achieved.
また、本実施の形態の制御手段は、混合部の上流側に設けた洗浄槽内気と外気との混合割合を変化させる風量分配手段を有し、送風機は一つとしたことにより、一つの送風機で乾燥および排気冷却の共用化がなされ、構成の簡素化による小型・低コスト化ができ、また共用化により省電力化できる。 Further, the control means of the present embodiment has an air volume distribution means for changing the mixing ratio of the cleaning tank inside air and the outside air provided on the upstream side of the mixing section, and since there is one air blower, one air blower is provided. In addition, drying and exhaust cooling can be shared, and the size can be reduced and the cost can be reduced by simplifying the configuration, and power can be saved by sharing.
また、本実施の形態の風量分配手段は、送風機の風圧で開度が変化するダンパーを備えたことにより、流体圧に応じた流量分配がなされるので、構成の簡素化と低コスト化ができる。 Further, since the air volume distribution means of the present embodiment is provided with a damper whose opening degree changes depending on the wind pressure of the blower, the flow volume distribution according to the fluid pressure is made, so that the configuration can be simplified and the cost can be reduced. .
また、本実施の形態のダンパーは、洗浄槽内気側の自重を外気側の自重よりも重くしたことにより、乾燥運転開始時に外気通路側の風が洗浄槽内気通路側よりも先に流れ始めさせ、排気温度は外気温度から徐々に上がる状態にして、排気温度のオーバーシュートによる高温排気を防止する。 In addition, the damper of the present embodiment is configured such that the air on the outside side of the washing tank flows earlier than the side of the washing tank's internal air passage when drying operation is started by making the own weight on the washing tank's internal air side heavier than that on the outside air side. The exhaust temperature is gradually raised from the outside air temperature to prevent high-temperature exhaust due to exhaust temperature overshoot.
また、本実施の形態の乾燥手段は、洗浄槽内気を混合部に送り込む第一の送風機と外気を混合部に送り込む第二の送風機を備えたことにより、洗浄槽内気の風量と外気の風量をそれぞれ個別に流量制御が可能となり、排気温度の制御性を向上できる。 Further, the drying means of the present embodiment includes the first blower that sends the cleaning tank internal air to the mixing unit and the second blower that sends the external air to the mixing unit, so that the air volume of the cleaning tank internal air and the outside air The flow rate can be individually controlled for each air volume, and the controllability of the exhaust temperature can be improved.
また、本実施の形態の制御手段は、洗浄槽の温度を検知する洗浄槽温度検知手段を備え、洗浄槽の温度に応じて乾燥運転開始初期の洗浄槽空気に対する外気の風量比を変化させたことにより、洗浄槽の温度に応じて冷却用として必要十分な外気の風量比を設定することで、食器の確実な乾燥あるいは乾燥時間の短縮など乾燥性を向上できるとともに、送風機の送風を乾燥に有効に活かすことにより送風機で消費する電気入力を低減して省エネルギー化できる。 Further, the control means of the present embodiment includes a cleaning tank temperature detecting means for detecting the temperature of the cleaning tank, and changes the air volume ratio of the outside air to the cleaning tank air at the beginning of the drying operation according to the temperature of the cleaning tank. By setting the air volume ratio of the outside air that is necessary and sufficient for cooling according to the temperature of the washing tank, it is possible to improve drying properties such as reliable drying of tableware or shortening of drying time, and drying of the air blower By making effective use, the electric input consumed by the blower can be reduced to save energy.
また、本実施の形態の制御手段は、洗浄槽の温度を検知する洗浄槽温度検知手段と外気の温度を検知する外気温度検知手段備え、洗浄槽の温度および外気の温度に応じて乾燥運転開始初期の洗浄槽空気に対する外気の風量比を変化させたことにより、洗浄槽の温度と外気温度に応じて冷却用として必要な外気の風量比を精度を高めて設定することが可能となり、食器の確実な乾燥あるいは乾燥時間の短縮など乾燥性を一層向上できるとともに、乾燥に要する所要時間の短縮により送風機で消費する電気入力を低減して一層の省エネルギー化ができる。 Further, the control means of the present embodiment includes a cleaning tank temperature detecting means for detecting the temperature of the cleaning tank and an outside air temperature detecting means for detecting the temperature of the outside air, and starts a drying operation according to the temperature of the cleaning tank and the temperature of the outside air. By changing the air volume ratio of the outside air to the initial cleaning tank air, it becomes possible to set the air volume ratio of the outside air necessary for cooling according to the temperature of the cleaning tank and the outside air temperature with high accuracy. The drying property can be further improved such as reliable drying or shortening of the drying time, and by reducing the time required for drying, the electric input consumed by the blower can be reduced and further energy saving can be achieved.
また、本実施の形態の制御手段は、洗浄槽の温度が高いと乾燥運転開始初期の洗浄槽空気に対する外気の風量比を大きくしたことにより、乾燥開始時の洗浄槽の温度が低い場合では外気の風量比を小さくして洗浄槽への風量を多くすることで乾燥促進と乾燥時間の短縮による乾燥性向上と省エネルギー化ができ、乾燥開始時の洗浄槽の温度が高い場合では風量比を大きくして冷却用の外気を増大し排気温度を所定値まで確実に低減して、排気温度低減の信頼性を向上できる。 In addition, when the temperature of the washing tank is high, the control means of the present embodiment increases the air volume ratio of the outside air to the washing tank air at the beginning of the drying operation. By increasing the air volume to the washing tank by reducing the air volume ratio, the drying rate can be improved and energy can be saved by shortening the drying time. When the temperature of the washing tank is high at the start of drying, the air volume ratio is increased. As a result, the outside air for cooling is increased and the exhaust temperature is reliably reduced to a predetermined value, thereby improving the reliability of the exhaust temperature reduction.
また、本実施の形態の制御手段は、外気の温度が高いと乾燥運転開始初期の洗浄槽空気に対する外気の風量比を大きくしたことにより、乾燥開始時の外気の温度が低い場合では風量比を小さくして洗浄槽への風量を多くすることで乾燥促進と乾燥時間の短縮による乾燥性向上と省エネルギー化ができ、乾燥開始時の外気の温度が高い場合では風量比を大きくして冷却用の外気を増大し排気温度を所定値まで確実に低減して、排気温度低減の信頼性を向上できる。 Further, the control means of the present embodiment increases the air volume ratio of the outside air with respect to the washing tank air at the beginning of the drying operation when the temperature of the outside air is high, so that the air volume ratio is reduced when the temperature of the outside air at the start of drying is low. By reducing the size and increasing the air flow to the washing tank, it is possible to improve drying performance and save energy by promoting drying and shortening the drying time.When the temperature of the outside air at the start of drying is high, the air flow ratio is increased to increase the air flow rate. The reliability of exhaust temperature reduction can be improved by increasing the outside air and reliably reducing the exhaust temperature to a predetermined value.
以上のように、本発明にかかる食器洗い乾燥機は、乾燥時の排気温度の熱風感の確実な防止と発生する高温高湿の空気条件に応じた冷却ができるので、蒸気を発生する炊飯器や電気湯沸し器などの家庭用機器などに適用することができる。 As described above, the dishwasher according to the present invention can surely prevent the hot air feeling of the exhaust temperature during drying and can be cooled according to the generated high-temperature and high-humidity air conditions. It can be applied to household appliances such as electric water heaters.
1 洗浄槽
4 洗浄手段
5 加熱手段
6 送風機
6a 第一の送風機
6b 第二の送風機
7 排気口
9 乾燥手段
12 風量分配手段
13 混合部
14 外気通路
15 洗浄槽内気通路
16 制御手段
20 弁体部
29 ダンパー
DESCRIPTION OF SYMBOLS 1 Washing tank 4 Cleaning means 5 Heating means 6 Blower 6a 1st blower 6b 2nd blower 7 Exhaust port 9 Drying means 12 Air volume distribution means 13 Mixing part 14 Outside air path 15 Cleaning tank inside air path 16 Control means 20 Valve body part 29 Damper
Claims (7)
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JP2007106791A JP5023782B2 (en) | 2007-04-16 | 2007-04-16 | Dishwasher |
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JP2007106791A JP5023782B2 (en) | 2007-04-16 | 2007-04-16 | Dishwasher |
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JP4103433B2 (en) * | 2002-04-15 | 2008-06-18 | 松下電器産業株式会社 | Dishwasher |
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