JP5082054B2 - Battery module, battery case, battery case winding device and method - Google Patents

Description

  The present invention relates to a battery module in which a battery is accommodated in a battery case, a battery case in which a battery is accommodated, a winding device and a winding method for double-tightening a joint portion of the battery case.

  As a secondary battery mounted in an electric vehicle, a hybrid vehicle, or the like, a battery module in which a plurality of single cells are accommodated in a metal battery case and sealed by sealing has been proposed (see Patent Document 1).

This type of battery case employs a joining structure that applies winding fastening (double winding fastening) in can manufacturing technology. That is, the battery case is composed of a case body (can body) and a lid body (can lid). A plurality of single cells are accommodated in the case body and pressed by the lid body. The battery is sealed by double-rolling and joining the edge of the body.
JP-A-8-222196

  By the way, in a conventional battery module having a battery case that is tightly sealed, the battery case has a tightly tightened joint projecting toward the lid, and the battery module has an asymmetrical shape as a whole. . Therefore, when battery modules are connected in series to form an assembled battery, in order to simplify the battery modules by aligning them and shortening the connection path by the bus bar, two types with different polarities at the left and right output electrodes It was necessary to produce a battery module.

  In such a battery module, the output electrode protrudes from the battery case and is exposed, and it is necessary to protect the electrode in order to prevent a short circuit in the manufacturing process of the assembled battery.

  Further, the side wall of the case body of the battery case has a height equal to or greater than the thickness of the battery (unit cell stack), and the case body has several locations for taking out the output electrodes and voltage detection terminals. It is necessary to form a notch. Furthermore, since the cross-sectional shapes of the case main body and the lid body are different, the bending rigidity with respect to the external force is asymmetric. Therefore, the side wall of the case body was easily buckled during the tightening joining by the tightening device.

  The present invention was devised in view of the above circumstances, and can be handled by the same type of module even if the bus bar connection path is simplified, and can prevent a short circuit of the output electrode, It is an object of the present invention to provide a battery case capable of preventing buckling of the case side wall, a winding device for the battery case, and a winding method.

  In order to achieve the above object, a battery module according to the present invention includes a battery and a battery case that accommodates the battery. The battery case includes a box-shaped lower case having an upper portion opened, a lower portion, and a lower case. And a box-shaped upper case with an opening formed therein, and the battery is accommodated in the battery case so that the opening sides of the upper and lower cases are aligned with each other. The opening edge portion is double-rolled and joined to form a joint within the thickness dimension of the battery, and the battery is sealed.

  According to the battery module of the present invention, the battery case that accommodates the battery is divided into the box-shaped lower case with the upper part opened and the box-shaped upper case with the lower part opened. The opening edge portions of the upper and lower cases are double-rolled and joined at the middle in the thickness direction of the battery so that the opening sides of the case are aligned. Therefore, since there is no deviation in the winding and joining position of the battery case, the battery module can be arranged upside down as appropriate, and even if the connection path of the bus bar is simplified, the same type of module can be used.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

  1A and 1B show an embodiment of a battery module according to the present invention, in which FIG. 1A is a sectional view seen from the front, and FIG. 1B is a sectional view seen from the right side. 2A and 2B show the appearance of the battery module according to the present embodiment, where FIG. 2A is a front view and FIG. 2B is a right side view. FIG. 3 is a perspective view of an example of a flat battery. In FIG. 1 and FIG. 2, the thickness of the battery case 30, the winding joint portion 43, and the like are exaggerated to be larger than actual for easy understanding.

  With reference to FIGS. 1 to 3, the battery module 30 constitutes a unit unit for assembling an assembled battery (battery pack) 80 described later (see FIGS. 8 and 9), and the battery is placed in a metal battery case 40. 20 are accommodated. In the present embodiment, the battery 20 is configured as a laminated body (single battery laminated body) of a plurality of electrically connected flat batteries (single batteries) 10. The battery module 30 is a kind of assembled battery in that it includes a plurality of electrically connected single cells, but in this specification, a unit unit for assembling an assembled battery 80 described later, A unit in which the plurality of single cells 10 are accommodated in the battery case 40 is referred to as a “battery module”.

  Referring to FIG. 3, a flat battery (unit cell) 10 is, for example, a flat lithium ion secondary battery, and is a stacked power generation element (not shown) in which a positive electrode plate, a negative electrode plate, and a separator are sequentially stacked. ) Is sealed with an exterior material 10a such as a laminate film. In the battery 10, one end of the battery 10 is electrically connected to the power generation element and a plate-like electrode tab 10t (a general term for the plus-side electrode tab 10p and the minus-side electrode tab 10m) is led out from the exterior material 10a. The tab 10t extends on both sides of the battery 10 in the longitudinal direction. In the battery 10 including the stacked power generation element, it is necessary to apply pressure to the power generation element and hold it in order to maintain the battery performance by keeping the distance between the electrode plates uniform. For this reason, each battery 10 which comprises the single cell laminated body 20 is accommodated in the battery case 40 so that an electric power generation element may be pressed down.

  Referring to FIGS. 1 and 2, battery case 40 is made of, for example, stainless steel, and has a box-like (rectangular concave) lower case 42 opened at the top and a box-like (rectangular) opened at the bottom. (Recessed) and an upper case 41. Winding pieces 44 and 45 for performing the tightening and joining are formed on the opening edge portions of the upper and lower cases 41 and 42 so as to project outward (see FIG. 6). The shape of the winding pieces 44 and 45 will be described later.

  The battery case 40 accommodates the cell stack 20 inside the upper and lower cases 41 and 42 together, and is an intermediate portion in the thickness direction (stacking direction) of the cell stack 20, which is the center in this embodiment. Unit cell stacking by forming the joint 43 within the range of the thickness dimension of the battery case 40 by double-tightening the winding pieces 44, 45 at the opening edges of the upper and lower cases 41, 42 The body 20 is sealed. Positive and negative output electrodes (output terminals) 51 and 52 project from the front surface of the unit cell stack 20, and the output terminals 51 and 52 are arranged in the battery case 40. Then, notches 61 and 62 are formed in portions corresponding to the output electrodes 51 and 52 on the front wall of the battery case 40, and a bus bar 93 to be described later is connected to the output electrodes 51 and 62 through these notches 61 and 62. 52 (see FIGS. 8 and 9).

  Next, with reference to FIG. 4 to FIG. 5, a winding device and a winding method for the battery case 40 will be described. FIG. 4 shows a tightening device used for manufacturing the battery module according to the present embodiment. FIGS. 5 to 7 show the winding method according to the present embodiment, FIG. 5 (a) is an explanatory view showing a state where the lower case is held in the lower case holding jig, and FIG. 5 (b) is a view inside the lower case. FIG. 6 is an explanatory diagram of a state in which the upper part of the single cell stack accommodated in the lower case is covered with the upper case, and FIG. FIG.

  Referring to FIG. 4, the winding device 70 of the present embodiment matches the opening sides of the upper and lower cases 41, 42 of the battery case 40, and the winding pieces 44 at the opening edges of the upper and lower cases 41, 42. , 45 (see FIG. 6). The tightening device 70 includes an upper case holding jig 71 that covers and holds the outer surface of the upper case 41, and a lower case holding jig 72 that covers and holds the outer peripheral surface of the lower case 42. The upper case holding jig 71 is a box-shaped (rectangular concave) jig whose lower part is opened so that the upper case 41 is held inside and the outer surface is supported. The upper case holding jig 71 is supported by a fixed-side anvil 74 provided above the apparatus with its opening facing downward. On the other hand, the lower case holding jig 72 is a box-like (rectangular concave) jig whose upper part is opened so that the lower case 42 is held inside and the outer surface is supported. The lower case holding jig 72 is supported on a moving-side lifter 75 provided below the apparatus with its opening facing upward, and is provided so as to be movable up and down by the lifter 75.

  In addition, on the side of the lower end position of the upper case holding jig 72, the winding pieces 44 at the opening edge portions of the upper and lower cases 41, 42 held by the upper case holding jig 71 and the lower case holding jig 72, A winding roller 76 that double-rolls 45 to form the joint 43 is provided.

  Using the winding device 70 configured as described above, the method for winding the battery case 40 according to the present embodiment is performed as follows.

  Referring to FIG. 5 (a), in the method of winding battery case 40 according to the present embodiment, first, a box-shaped upper case holding treatment that is supported on lifter 75 on the moving side and has an open upper part. Similarly, a box-like lower case 42 whose upper part is opened is held in the tool 72. At the opening edge of the lower case 42, a straight lower winding fastening piece 45 projecting outward is formed so as to face obliquely upward. Further, referring to FIG. 5B, the cell stack 20 is accommodated in the lower case 42.

  Next, with reference to FIG. 6, the upper part of the unit cell stack 20 accommodated in the lower case 42 is covered with a box-like upper case 41 whose lower part is opened. At the opening edge of the upper case 42, an approximately L-shaped upper winding fastening piece 44 projecting outward is formed with the bent portion facing downward. When covering the upper case 41, the upper and lower cases 41, 42 are aligned so that the bent portion of the substantially L-shaped upper winding piece 44 is placed near the tip of the lower winding piece 45. . The shapes of the upper wrapping pieces 44 and the lower wrapping pieces 45 are merely examples, and are not limited to the illustrated shapes, and various shapes can be devised so as to facilitate the double wrapping joining.

  Then, referring to FIG. 7, the lifter 75 is raised in a box-shaped upper case holding jig 71 supported by the fixed-side anvil 74 and opened at the lower portion, and the unit cell stack 20 The upper case 41 covering the upper part is held.

  Thereafter, the winding pieces 44 and 45 of the upper and lower cases 41 and 42 exposed to the outside from both holding jigs 71 and 72 are double-tightened by the winding roller 76, and the unit cell stack 20 is stacked in the stacking direction. A joint 43 is formed at the center (see FIG. 4). 4 and 7, one winding roller 76 is illustrated, but a pair of winding rollers 76 may be arranged to face each other.

  Next, the case where the assembled battery 80 is assembled by appropriately arranging and electrically connecting the battery modules 30 will be described. FIG. 8 is a front view of a state where 10 battery modules according to the present embodiment are arranged to assemble an assembled battery. FIG. 9 is a front view of a state where 12 battery modules according to the present embodiment are arranged to assemble an assembled battery. FIG. 10 is a schematic view showing a bus bar connection state of the battery module according to the present embodiment.

  With reference to FIG. 8 and FIG. 9, an assembled battery 80 that can handle a desired current, voltage, and capacity is configured by connecting any number of battery modules 30 in series and parallel. Each of the battery modules 30 arranged as the assembled battery 80 is basically connected to the positive electrode 51 and the negative electrode 52 at the shortest distance, that is, between adjacent modules, in order to reduce the electrical resistance at the time of connection.

  The assembled battery 80 of FIG. 8 includes a total of ten battery modules 30 and is composed of an upper battery group 81 and a lower battery group 83. In the upper battery group 81 and the lower battery group 83, five (columns) battery modules 30 are arranged in rows (rows) with the output electrodes 51 and 52 facing the same surface side (front surface side).

  In FIG. 8, the positive output terminal 91 of the assembled battery (battery pack) 80 is connected to the positive electrode 51 of the battery module 30 a in the first column from the left of the lower battery group 83. The negative electrode 52 of the battery module 30a in the first column from the left of the lower battery group 83 and the positive electrode 51 of the battery module 30b in the second column from the left are connected by a horizontal (row direction) bus bar 93 at the shortest distance. Yes. Similarly, the battery modules 30b in the second row are connected to the battery modules 30e in the fifth row in the right direction by the bus bars 93 in the horizontal direction.

  The upper battery group 81 is arranged in a state where the upper and lower battery groups 83 are turned upside down with respect to the lower battery group 83, and the left and right battery modules 30 and 30 have different left and right polarities. The negative electrode 52 of the battery module 30e in the fifth row from the left of the lower battery group 83 and the positive electrode 51 of the battery module 30E in the fifth row from the left of the upper battery group 81 are connected by a bus bar 93 in the vertical direction (column direction). Has been. Further, the negative electrode 52 of the battery module 30E in the fifth column from the left of the upper battery group 81 and the battery module 30D in the fourth column from the left are connected by a safety switch 94.

  In the upper battery group 81, the battery modules 30D in the fourth row from the left are connected to the battery modules 30A in the first row by the bus bars 93 in the horizontal direction. The negative output terminal 92 of the assembled battery (battery pack) 80 is connected to the negative electrode 52 of the battery module 30 </ b> A in the first column from the left of the upper battery group 81.

  The assembled battery 80 of FIG. 9 includes a total of ten battery modules 30 and is composed of an upper battery group 81, a middle battery group 82, and a lower battery group 83. In the upper battery group 81, the middle battery group 82, and the lower battery group 83, four (columns) of battery modules 30 are arranged in rows (rows) with the output electrodes 51 and 52 facing the same surface (front side). Has been.

  In FIG. 9, the positive output terminal 91 of the assembled battery (battery pack) 80 is connected to the positive electrode 51 of the battery module 30ya in the first column from the left of the middle-stage battery group 82. The negative electrode 52 of the battery module 30ya in the first column from the left of the middle-stage battery group 82 and the positive electrode 51 of the battery module 30yb in the second column are connected by a shortest distance by a bus bar 93 in the horizontal direction (row direction). Similarly, the battery module 30yb in the second row from the left and the battery module 30yc in the third row are connected by a bus bar 93 in the horizontal direction.

  The upper battery group 81 and the lower battery group 83 are lined up and down with respect to the middle battery group 82, and the left and right polarities are different between the battery modules 30 and 30 in the upper and middle stages and in the middle and lower stages. The negative electrode 52 of the battery module 30yc in the third row from the left of the middle battery group 82 and the positive electrode 51 of the battery module 30zc in the third row from the left of the lower battery group 83 are connected by a bus bar 93 in the vertical direction (column direction). Has been. Furthermore, the left battery cell 83 is connected to the first row of battery modules 30za in the left direction by a bus bar 93 in the horizontal direction. The negative electrode 52 of the battery module 30za in the first column from the left of the lower battery group 83 and the positive electrode 51 of the battery module 30zd in the fourth column from the left are connected by a safety switch 94.

  The negative electrode 52 of the battery module 30zd in the fourth row from the left of the lower battery group 83 and the positive electrode 51 of the battery module 30yd in the fourth row from the left of the middle battery group 82 are connected by a vertical bus bar 93. Further, the negative electrode 52 of the battery module 30yd in the fourth row from the left of the middle battery group 82 and the positive electrode 51 of the battery module 30xd in the fourth row from the left of the upper battery group 81 are connected by a vertical bus bar 93. Yes.

  In the upper battery group 81, the battery modules 30xd in the fourth row from the left are connected by the bus bars 93 in the horizontal direction from the battery modules 30xa in the first row to the left. The negative output terminal 92 of the assembled battery (battery pack) 80 is connected to the negative electrode 52 of the battery module 30xa in the first column from the left of the upper battery group 81.

  Referring to FIG. 10, in the battery module 30 according to the present embodiment, since the output electrodes 51 and 52 are arranged in the battery case 40, the output electrodes 51 and 52 of the battery modules 30 and 30 arranged adjacent to each other are arranged. Electrical connection is made using a gate-type bus bar 93. Both end portions of the gate-type bus bar 93 project in opposite directions, and the projecting portions 93a and 93b are inserted into the case from the notches 61 and 62 of the battery case 40, and are connected to the output electrodes 51 and 52. It becomes. Through-holes (not shown) are formed in the overhang portions 93a and 93b of the portal bus bar 93, and are fixed to the output electrodes 51 and 52 by bolts 95, for example.

  Next, functions and effects of the battery module 30 and the battery case 40 according to the present embodiment will be described. In the following description, in order to clarify the operational effects, the battery module 130 having the conventional structure and the assembled battery 180 are formed using the battery module 130 are compared. FIG. 11A is a front view showing the appearance of a conventional battery module, and FIG. 11B is a sectional view seen from the front. FIG. 12 is a front view of a state where 10 battery modules are arranged to assemble an assembled battery. FIG. 13 is a front view of a state in which twelve conventional battery modules are arranged to assemble an assembled battery.

  Referring to FIG. 11, as described above, in the conventional battery module 130, the battery case 140 includes the case main body 142 and the lid body 141, and the winding joint portion 143 that joins the battery case 140 is the lid body 141 side. The battery module 130 has an asymmetrical shape as a whole. That is, the winding joint portion 143 protrudes above the lid 141, and the output electrodes 51 and 52 are offset downward. Therefore, in order to align the battery modules 130 and shorten and simplify the connection path by the bus bar 193, it is necessary to produce two types of battery modules 130A and 130B having different polarities at the left and right output electrodes 51 and 52. (See FIGS. 12 and 13).

  On the other hand, according to the battery module 30 according to the present embodiment, the battery case 40 includes a box-shaped lower case 41 having an upper portion opened, a box-shaped upper case 42 having a lower portion opened, The upper and lower cases 41 and 42 are aligned so that the opening sides of the upper and lower cases 41 and 42 are aligned. Heavy winding is performed to form the joint 43. Therefore, the upper and lower cases 41 and 42 have substantially the same shape, the position of the winding joint 43 of the battery case 40 is not substantially shifted, and the joint 43 is within the range of the battery case 40 in the thickness direction. As appropriate, the battery module 30 can be placed upside down, and the same type of module 30 can be used even if the connection path of the bus bar 93 is simplified.

  Further, in the conventional battery module 130, the output electrodes 51 and 52 protrude from the battery case 140 to the outside and are exposed. Therefore, in the manufacturing process of the assembled battery 180, it is necessary to protect the output electrodes 51 and 52 using a terminal cover or the like to prevent a short circuit.

  On the other hand, according to the battery module 30 according to the present embodiment, the output electrodes 51 and 52 are arranged in the battery case 40 and are not exposed to the outside. It does not need to be protected and is easy to handle.

  Furthermore, the side wall of the case body 142 of the conventional battery case 140 has a height that is equal to or greater than the thickness of the unit cell stack 20. The case body 142 needs to be formed with several notches for taking out the output electrodes 51 and 52 and the voltage detection terminal, and the case body 142 and the lid body 141 have different cross-sectional shapes. The bending rigidity with respect to is vertically asymmetric. Therefore, the side wall of the case main body 142 is easily buckled during the tightening joining by the tightening device.

  On the other hand, according to the battery case 40 according to the present embodiment, as described above, since the position of the winding joint portion 43 of the battery case 40 is not shifted, the bending rigidity with respect to the external force is substantially symmetrical up and down. , Resistance to external input is improved. Moreover, since the side walls of the upper and lower cases 41 and 42 of the battery case 140 are approximately half the thickness of the unit cell stack 20, the buckling resistance at the time of winding can be improved.

  In the above-described embodiment, the assembled battery 80 in which the battery modules 30 are arranged in two stages and five rows and three stages and four rows is illustrated. The present invention can be applied even to an assembled battery arranged in the above.

  In the above embodiment, all the battery modules 30 are connected in series to form the assembled battery 80. For example, a plurality of battery modules 30 are connected in parallel and connected in series. It goes without saying that the connection form between the battery modules 30 and 30 can be appropriately changed.

It is sectional drawing which shows one Embodiment of the battery module which concerns on this invention. It is the front view and right view which show the external appearance of the battery module which concerns on this Embodiment. It is a perspective view of an example of a flat type battery. It is the winding fastening apparatus used for manufacture of the battery module which concerns on this Embodiment. (A) is explanatory drawing of the state which hold | maintained the lower case in the lower case holding jig, (b) is explanatory drawing of the state which accommodated the cell laminated body in the lower case. It is explanatory drawing of the state which covered the upper part of the cell laminated body accommodated in the lower case with the upper case. It is explanatory drawing of the state immediately before winding fastening joining. It is a front view of the state which arranged 10 battery modules which concern on this Embodiment, and assembled the assembled battery. It is a front view of the state which assembled the assembled battery by arranging 12 battery modules which concern on this Embodiment. It is the schematic which shows the bus-bar connection state of the battery module which concerns on this Embodiment. (A) is a front view which shows the external appearance of the conventional battery module, (b) is sectional drawing seen from the front. It is a front view of the state which arranged 10 conventional battery modules and assembled the assembled battery. It is a front view of the state which arranged 12 conventional battery modules and assembled the assembled battery.

Explanation of symbols

10 cells,
20 cell stack,
30 battery module,
40 battery case,
41 Upper case,
42 Lower case,
43 joints,
44 Upper winding clamp,
45 Lower wrapping piece,
51 output electrode (positive electrode),
52 output electrode (negative electrode),
70 Tightening device,
71 Upper case holding jig,
72 Lower case holding jig,
74 Anvil,
75 lifter,
76 winding roller 80 battery pack,
93 Busbar.

Claims (6)

A battery and a battery case that houses the battery;
The battery case is divided and formed into a box-shaped lower case with an upper part opened and a box-shaped upper case with an opened lower part,
The battery is accommodated in the battery case so that the opening sides of the upper and lower cases are aligned, and the opening edge of the upper and lower cases is double-tightened at the middle part in the thickness direction of the battery, so that the thickness dimension of the battery A battery module characterized in that a joining portion is formed within the range and the battery is sealed.   The battery module according to claim 1, wherein an output electrode of the battery is disposed in the battery case.   The battery module according to claim 1, wherein the battery is a stacked body of a plurality of unit cells. A battery case for housing the battery,
It is divided into a box-shaped lower case with an open upper part and a box-shaped upper case with an opened lower part,
The batteries are accommodated inside by aligning the opening sides of the upper and lower cases, and the opening edges of the upper and lower cases are double-wrapped in the middle portion in the thickness direction of the batteries to be within the range of the thickness dimension of the batteries. A battery case characterized by forming a joint. Double the opening edge of the upper and lower cases by aligning the opening side of the upper and lower cases of the battery case consisting of a box-shaped lower case with an open upper part and a box-shaped upper case with an open lower part A battery case winding device for fastening and joining,
In order to cover and hold the outer surface of the upper case, a box-shaped upper case holding jig having an open lower part,
In order to cover and hold the outer peripheral surface of the lower case, a box-shaped lower case holding jig whose upper part is opened,
An anvil on the fixed side that supports the opening of the upper case holding jig facing downward, and
A lifter on the moving side for supporting the opening of the lower case holding jig facing upward,
A winding roller for double-tightening and joining the opening edge of the upper and lower cases;
A battery case winding device comprising: Double the opening edge of the upper and lower cases by aligning the opening side of the upper and lower cases of the battery case, which consists of a box-shaped lower case with an open upper part and a box-shaped upper case with an open lower part. A method of winding a battery case to be wound and joined,
A step of holding the lower case in a box-shaped lower case holding jig supported by the moving-side lifter and opened at the top;
A step of housing the battery in the lower case, covering the upper part with a box-shaped upper case with an open lower part, and matching the opening sides of the upper and lower cases;
In a box-shaped upper case holding jig supported by an anvil on the fixed side and opened at the bottom, a step of raising the lifter and holding the upper case;
A step of double-tightening and joining the opening edges of the upper and lower cases exposed from both jigs with a winding roller;
A method for winding a battery case, comprising:

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