JP5069736B2 - Thermoplastic polyolefin resin skin material - Google Patents
Thermoplastic polyolefin resin skin material Download PDFInfo
- Publication number
- JP5069736B2 JP5069736B2 JP2009258360A JP2009258360A JP5069736B2 JP 5069736 B2 JP5069736 B2 JP 5069736B2 JP 2009258360 A JP2009258360 A JP 2009258360A JP 2009258360 A JP2009258360 A JP 2009258360A JP 5069736 B2 JP5069736 B2 JP 5069736B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- thermoplastic polyolefin
- polyolefin resin
- skin material
- compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920005989 resin Polymers 0.000 title claims description 68
- 239000011347 resin Substances 0.000 title claims description 68
- 229920002397 thermoplastic olefin Polymers 0.000 title claims description 34
- 239000000463 material Substances 0.000 title claims description 29
- -1 cyclic carbonate compound Chemical class 0.000 claims description 45
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 36
- 229920005749 polyurethane resin Polymers 0.000 claims description 32
- 150000001875 compounds Chemical class 0.000 claims description 27
- 238000000576 coating method Methods 0.000 claims description 19
- 239000001569 carbon dioxide Substances 0.000 claims description 18
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 17
- 239000004593 Epoxy Substances 0.000 claims description 16
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 11
- 239000003431 cross linking reagent Substances 0.000 claims description 8
- 229920005672 polyolefin resin Polymers 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims 1
- 239000004814 polyurethane Substances 0.000 claims 1
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 15
- 239000002245 particle Substances 0.000 description 14
- 230000000694 effects Effects 0.000 description 11
- 239000006224 matting agent Substances 0.000 description 11
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- 238000005299 abrasion Methods 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 239000004743 Polypropylene Substances 0.000 description 8
- 239000003960 organic solvent Substances 0.000 description 8
- 229920001155 polypropylene Polymers 0.000 description 8
- 239000002585 base Substances 0.000 description 7
- 230000007613 environmental effect Effects 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 210000003491 skin Anatomy 0.000 description 6
- FVAUCKIRQBBSSJ-UHFFFAOYSA-M sodium iodide Chemical compound [Na+].[I-] FVAUCKIRQBBSSJ-UHFFFAOYSA-M 0.000 description 6
- 238000000862 absorption spectrum Methods 0.000 description 5
- 229920001228 polyisocyanate Polymers 0.000 description 5
- 239000005056 polyisocyanate Substances 0.000 description 5
- 230000002087 whitening effect Effects 0.000 description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000005431 greenhouse gas Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920002725 thermoplastic elastomer Polymers 0.000 description 4
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 4
- 229920000178 Acrylic resin Polymers 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000007666 vacuum forming Methods 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229940126062 Compound A Drugs 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 2
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000012461 cellulose resin Substances 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000011968 lewis acid catalyst Substances 0.000 description 2
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- PQXKHYXIUOZZFA-UHFFFAOYSA-M lithium fluoride Chemical compound [Li+].[F-] PQXKHYXIUOZZFA-UHFFFAOYSA-M 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 235000009518 sodium iodide Nutrition 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- NHGXDBSUJJNIRV-UHFFFAOYSA-M tetrabutylammonium chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CCCC NHGXDBSUJJNIRV-UHFFFAOYSA-M 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 239000012855 volatile organic compound Substances 0.000 description 2
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- PWGJDPKCLMLPJW-UHFFFAOYSA-N 1,8-diaminooctane Chemical compound NCCCCCCCCN PWGJDPKCLMLPJW-UHFFFAOYSA-N 0.000 description 1
- ZFPGARUNNKGOBB-UHFFFAOYSA-N 1-Ethyl-2-pyrrolidinone Chemical compound CCN1CCCC1=O ZFPGARUNNKGOBB-UHFFFAOYSA-N 0.000 description 1
- NFDXQGNDWIPXQL-UHFFFAOYSA-N 1-cyclooctyldiazocane Chemical compound C1CCCCCCC1N1NCCCCCC1 NFDXQGNDWIPXQL-UHFFFAOYSA-N 0.000 description 1
- GHKSKVKCKMGRDU-UHFFFAOYSA-N 2-(3-aminopropylamino)ethanol Chemical compound NCCCNCCO GHKSKVKCKMGRDU-UHFFFAOYSA-N 0.000 description 1
- FPORYTZOLLHXDO-UHFFFAOYSA-N 2-amino-1-(ethylamino)ethanol Chemical compound CCNC(O)CN FPORYTZOLLHXDO-UHFFFAOYSA-N 0.000 description 1
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 1
- WADSJYLPJPTMLN-UHFFFAOYSA-N 3-(cycloundecen-1-yl)-1,2-diazacycloundec-2-ene Chemical compound C1CCCCCCCCC=C1C1=NNCCCCCCCC1 WADSJYLPJPTMLN-UHFFFAOYSA-N 0.000 description 1
- IBOFVQJTBBUKMU-UHFFFAOYSA-N 4,4'-methylene-bis-(2-chloroaniline) Chemical compound C1=C(Cl)C(N)=CC=C1CC1=CC=C(N)C(Cl)=C1 IBOFVQJTBBUKMU-UHFFFAOYSA-N 0.000 description 1
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 1
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 208000032544 Cicatrix Diseases 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
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- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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- 239000000654 additive Substances 0.000 description 1
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- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
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- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
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- IBWGNZVCJVLSHB-UHFFFAOYSA-M tetrabutylphosphanium;chloride Chemical compound [Cl-].CCCC[P+](CCCC)(CCCC)CCCC IBWGNZVCJVLSHB-UHFFFAOYSA-M 0.000 description 1
- AFCAKJKUYFLYFK-UHFFFAOYSA-N tetrabutyltin Chemical compound CCCC[Sn](CCCC)(CCCC)CCCC AFCAKJKUYFLYFK-UHFFFAOYSA-N 0.000 description 1
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- Polyurethanes Or Polyureas (AREA)
- Paints Or Removers (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
- Laminated Bodies (AREA)
Description
本発明は、自動車の内装材や家電部品などに使用される熱可塑性ポリオレフィン樹脂表皮材に関し、特に耐擦傷性、耐磨耗性、耐薬品性に優れ、また、均一な艶消し被膜を形成する熱可塑性ポリオレフィン樹脂表皮材に関する。 The present invention relates to a thermoplastic polyolefin resin skin material used for automobile interior materials, home appliance parts, and the like, and is particularly excellent in scratch resistance, abrasion resistance, chemical resistance, and forms a uniform matte film. The present invention relates to a thermoplastic polyolefin resin skin material.
従来、車両内装材(インストルメントパネル、ドアトリムなど)や家電部品は、近年のゴミ問題および環境問題に鑑み、使用後の廃材をできるだけ低減するため、これら部材のリサイクル化が強く望まれている。この観点からリサイクル使用が可能な熱可塑性ポリオレフィン、例えば、ポリプロピレン(PP)、ABS樹脂、AS樹脂、ポリオレフィン系熱可塑性エラストマー(TPO)などが使用されている。しかしながら、これら熱可塑性ポリオレフィンは、表面の接着性、耐擦傷性、耐摩耗性、耐薬品性が従来使用されていた塩化ビニル樹脂などに比べて劣るとともに、高級感を与えるための意匠性や自動車内装材の場合は、運転者への防眩性の配慮などを考え、熱可塑性ポリオレフィン基材へ種々の塗装が施されている。 Conventionally, vehicle interior materials (instrument panels, door trims, etc.) and household electrical appliance parts have been strongly desired to recycle these members in order to reduce waste materials after use as much as possible in view of recent dust problems and environmental problems. In view of this, thermoplastic polyolefins that can be recycled, such as polypropylene (PP), ABS resin, AS resin, and polyolefin-based thermoplastic elastomer (TPO), are used. However, these thermoplastic polyolefins are inferior to conventional vinyl chloride resins in terms of surface adhesion, scratch resistance, abrasion resistance, and chemical resistance, and are designed to give a sense of quality and automobiles. In the case of the interior material, various coatings are applied to the thermoplastic polyolefin base material in consideration of anti-glare properties for the driver.
そのため、使用される塗料には、PP樹脂、TPO樹脂などのポリオレフィン系樹脂に対して接着性の良い塩素化ポリプロピレン変性アクリル樹脂をバインダー樹脂とし、これに無機系体質顔料(シリカ、タルク)、アクリル樹脂粒子などの艶消し剤を配合した塗料や、塩素化ポリプロピレン系プライマーを塗布し、その上にポリエステル樹脂やポリウレタン樹脂を塗布する方法が提案されてきた。 Therefore, the paint used is a chlorinated polypropylene-modified acrylic resin that has good adhesion to polyolefin resins such as PP resin and TPO resin as a binder resin, and this includes inorganic extender pigments (silica, talc), acrylic There has been proposed a method in which a paint containing a matting agent such as resin particles or a chlorinated polypropylene primer is applied and a polyester resin or polyurethane resin is applied thereon.
さらに、最近では、環境問題の高まりからこの対策に積極的に取り組むメーカーが多くなり、環境保全性に優れた材料を用いて製品を構成する動きがある。例えば、前記塗料に使用する有機溶剤から、特定の溶剤(トルエンなど)を選択しない検討や、有機溶剤の代わりに水系樹脂を使用してVOC(揮発性有機化合物)排出量をできるだけ抑制する検討も盛んに行われているが、現在の地球規模での環境保全性にはまだ不十分である(特許文献1〜3)。
Furthermore, recently, a growing number of manufacturers are actively working on this countermeasure due to the growing environmental problems, and there is a movement to construct products using materials with excellent environmental conservation. For example, there are studies that do not select specific solvents (such as toluene) from the organic solvents used in the paint, and studies that use water-based resins instead of organic solvents to minimize VOC (volatile organic compound) emissions. Although it is actively performed, it is still insufficient for the current global environmental conservation (
このような状況下、車両内装材や家電部品に使用される熱可塑性ポリオレフィン樹脂表皮材に関し、より一層の表面の耐擦傷性、耐磨耗性、耐薬品性および均一な艶消し効果に優れるとともに、地球規模での環境保全性を持った環境対応製品の開発が要望されている。 Under such circumstances, regarding the thermoplastic polyolefin resin skin material used for vehicle interior materials and home appliance parts, it has excellent surface scratch resistance, abrasion resistance, chemical resistance and uniform matte effect. There is a demand for the development of environmentally friendly products with environmental conservation on a global scale.
従って本発明の目的は、耐擦傷性、耐磨耗性、耐薬品性および均一な艶消し効果に優れるとともに、地球環境の観点からも二酸化炭素を取り入れることにより、温暖化ガス削減に寄与することによる環境対応製品としての熱可塑性ポリオレフィン樹脂表皮材を提供することである。 Therefore, the object of the present invention is excellent in scratch resistance, abrasion resistance, chemical resistance and uniform matting effect, and contributes to the reduction of greenhouse gases by incorporating carbon dioxide from the viewpoint of the global environment. It is to provide a thermoplastic polyolefin resin skin material as an environmentally friendly product.
上記目的は以下の本発明によって達成される。すなわち、本発明は、熱可塑性ポリオレフィン樹脂シートと、前記熱可塑性ポリオレフィン樹脂シート上に直接またはプライマー層を介して塗布されたトップコート層とを有し、前記トップコート層が、5員環環状カーボネート化合物とアミン化合物との反応から誘導されたポリヒドロキシポリウレタン樹脂を含み、前記5員環環状カーボネート化合物が、エポキシ化合物と二酸化炭素とを反応させて得られた化合物であることを特徴とする熱可塑性ポリオレフィン樹脂表皮材を提供する。 The above object is achieved by the present invention described below. That is, the present invention includes a thermoplastic polyolefin resin sheet, and a said thermoplastic polyolefin resin sheet on a directly or topcoat layer applied over the primer layer, the topcoat layer, 5-membered cyclic carbonate include polyhydroxy polyurethane resin derived from the reaction of a compound with an amine compound, wherein 5-membered cyclic carbonate compound, wherein the compound der Rukoto obtained by reacting an epoxy compound and carbon dioxide heat A plastic polyolefin resin skin material is provided.
上記本発明においては、前記ポリヒドロキシポリウレタン樹脂の水酸基価が、25〜300mgKOH/gであること;前記ポリヒドロキシポリウレタン樹脂が、二酸化炭素分を1〜25質量%含有していることが好ましい。 In the said invention, it is preferable that the hydroxyl value of the said polyhydroxy polyurethane resin is 25-300 mgKOH / g ; The said polyhydroxy polyurethane resin contains 1-25 mass% of carbon dioxide content.
また、上記本発明においては、前記トップコート層が、前記ポリヒドロキシポリウレタン樹脂100質量部に対して、有機系微粉末および無機系微粉末から選ばれる少なくとも1種の微粉末を1〜150質量部の割合で配合した組成物からなること;前記トップコート層が、さらに他の樹脂を含むこと;前記トップコート層が、前記ポリヒドロキシポリウレタン樹脂中の水酸基と反応する架橋剤で前記ポリヒドロキシポリウレタン樹脂が架橋されて形成された架橋被膜であることが好ましい。 Moreover, in the said invention, the said topcoat layer is 1-150 mass parts of at least 1 sort (s) of fine powder chosen from an organic fine powder and an inorganic fine powder with respect to 100 mass parts of said polyhydroxy polyurethane resins. the polyhydroxy polyurethane resin in the topcoat layer, the cross-linking agent which reacts with hydroxyl groups of the polyhydroxy polyurethane resin; that a composition prepared by blending in a ratio; the top coat layer further comprise other resins it is preferred but a crosslinked coating formed is crosslinked.
本発明によれば、熱可塑性ポリオレフィン樹脂表皮材のトップコート層に、ポリヒドロキシポリウレタン樹脂を用いることにより、耐擦傷性、耐磨耗性、耐薬品性および均一な艶消し効果に優れるとともに、地球環境の観点からも二酸化炭素を取り入れることにより、温暖化ガス削減に寄与することによる環境対応製品としての熱可塑性ポリオレフィン樹脂表皮材が提供される。 According to the present invention, by using a polyhydroxypolyurethane resin for the topcoat layer of the thermoplastic polyolefin resin skin material, it is excellent in scratch resistance, abrasion resistance, chemical resistance and uniform matte effect, Incorporating carbon dioxide also from an environmental point of view provides a thermoplastic polyolefin resin skin material as an environmentally friendly product by contributing to the reduction of greenhouse gases.
次に好ましい実施の形態を挙げて本発明をさらに詳しく説明する。
本発明の熱可塑性ポリオレフィン樹脂表皮材は、樹脂シート上に直接またはプライマー層を介して塗布されたトップコート層を有し、該トップコート層が、5員環環状カーボネート化合物とアミン化合物との反応から誘導されたポリヒドロキシポリウレタン樹脂からなることが特徴である。
Next, the present invention will be described in more detail with reference to preferred embodiments.
The thermoplastic polyolefin resin skin material of the present invention has a topcoat layer applied directly or via a primer layer on a resin sheet, and the topcoat layer reacts with a 5-membered cyclic carbonate compound and an amine compound. It is characterized by comprising a polyhydroxy polyurethane resin derived from
本発明で使用する5員環環状カーボネート化合物は、下記式−Aに示すように、エポキシ化合物と二酸化炭素とを反応させて製造することができる。さらに詳しくは、エポキシ化合物を有機溶媒の存在下または不存在下および触媒の存在下、40℃〜150℃の温度で常圧または僅かに高められた圧力下、10〜20時間二酸化炭素と反応させることによって得られる。 The 5-membered cyclic carbonate compound used in the present invention can be produced by reacting an epoxy compound and carbon dioxide as shown in the following formula -A. More specifically, the epoxy compound is reacted with carbon dioxide in the presence or absence of an organic solvent and in the presence of a catalyst at a temperature of 40 ° C. to 150 ° C. under normal pressure or slightly increased pressure for 10 to 20 hours. Can be obtained.
[参考文献]
N.Kihara,T.Endo,J.Org.Chem.,1993,58,6198
N.Kihara,T.Endo,J.Polymer Sci.,PartA Polmer Chem.,1993,31(12),2765
[References]
N. Kihara, T. Endo, J. Org. Chem., 1993, 58, 6198
N. Kihara, T. Endo, J. Polymer Sci., Part A Polmer Chem., 1993, 31 (12), 2765
本発明で使用するエポキシ化合物としては、例えば、次の如き化合物が挙げられる。 Examples of the epoxy compound used in the present invention include the following compounds.
以上列記したエポキシ化合物は、本発明において使用する好ましい化合物であって、本発明はこれらの例示の化合物に限定されるものではない。従って、上述の例示の化合物のみならず、その他現在市販されており、市場から容易に入手し得る化合物は、いずれも本発明において使用することができる。 The epoxy compounds listed above are preferable compounds used in the present invention, and the present invention is not limited to these exemplified compounds. Accordingly, not only the above-exemplified compounds but also any other compounds that are currently commercially available and can be easily obtained from the market can be used in the present invention.
エポキシ化合物と二酸化炭素との反応において使用される触媒としては塩基触媒およびルイス酸触媒が挙げられる。上記塩基触媒として、例えば、トリエチルアミン、トリブチルアミン、ジアザビシクロウンデセン、ジアザビシクロオクタン、ビリジンなどの三級アミン類、リチウムクロライド、リチウムブロマイド、フッ化リチウム、塩化ナトリウムなどのアルカリ金属塩類、塩化カルシウムなどのアルカリ土類金属塩類、テトラブチルアンモニウムクロライド、テトラエチルアンモニウムブロマイド、ベンジルトリメチルアンモニウムクロライドなどの四級アンモニウム塩類、炭酸カリウム、炭酸ナトリウムなどの炭酸塩類、酢酸亜鉛、酢酸鉛、酢酸銅、酢酸鉄などの金属酢酸塩類、酸化カルシウム、酸化マグネシウム、酸化亜鉛などの金属酸化物、テトラブチルホスホニウムクロリドなどのホスホニウム塩類が挙げられる。 Examples of the catalyst used in the reaction between the epoxy compound and carbon dioxide include a base catalyst and a Lewis acid catalyst. Examples of the base catalyst include tertiary amines such as triethylamine, tributylamine, diazabicycloundecene, diazabicyclooctane, and pyridine, alkali metal salts such as lithium chloride, lithium bromide, lithium fluoride, and sodium chloride, and chloride. Alkaline earth metal salts such as calcium, quaternary ammonium salts such as tetrabutylammonium chloride, tetraethylammonium bromide, benzyltrimethylammonium chloride, carbonates such as potassium carbonate and sodium carbonate, zinc acetate, lead acetate, copper acetate, iron acetate Metal oxides such as calcium oxide, magnesium oxide, metal oxides such as zinc oxide, and phosphonium salts such as tetrabutylphosphonium chloride.
ルイス酸触媒としては、例えば、テトラブチル錫、ジブチル錫ジラウレート、ジブチル錫ジアセテート、ジブチル錫オクトエートなどの錫化合物が挙げられる。 Examples of the Lewis acid catalyst include tin compounds such as tetrabutyltin, dibutyltin dilaurate, dibutyltin diacetate, and dibutyltin octoate.
上記触媒の量は、エポキシ化合物50質量部当たり、0.1〜100質量部、好ましくは0.3〜20質量部である。上記使用量が0.1質量部未満では、触媒としての効果が小さく、50質量部を越えると最終樹脂の諸性能を低下させる。 The amount of the catalyst is 0.1 to 100 parts by mass, preferably 0.3 to 20 parts by mass, per 50 parts by mass of the epoxy compound. When the amount used is less than 0.1 parts by mass, the effect as a catalyst is small, and when it exceeds 50 parts by mass, various performances of the final resin are lowered.
エポキシ化合物と二酸化炭素の反応においては使用できる有機溶媒としては、例えば、ジメチルホルムアミド、ジメチルスルホオキシド、ジメチルアセトアミド、N−メチルピロリドン、N−エチルピロリドン、テトラヒドロフランなどが挙げられる。また、これら有機溶剤は、他の貧溶剤、例えば、メチルエチルケトン、キシレン、トルエン、テトラヒドロフラン、ジエチルエーテル、シクロヘキサノンなどとの混合系で使用してもよい。 Examples of the organic solvent that can be used in the reaction between the epoxy compound and carbon dioxide include dimethylformamide, dimethylsulfoxide, dimethylacetamide, N-methylpyrrolidone, N-ethylpyrrolidone, and tetrahydrofuran. These organic solvents may be used in a mixed system with other poor solvents such as methyl ethyl ketone, xylene, toluene, tetrahydrofuran, diethyl ether, cyclohexanone and the like.
次に得られた5員環環状カーボネート化合物とアミン化合物とを有機溶媒の存在下、20℃〜150℃の温度下で、下記[式−B]に示すように反応させて本発明で用いるポリヒドロキシポリウレタン樹脂が得られる。 Next, the obtained 5-membered cyclic carbonate compound and amine compound are reacted in the presence of an organic solvent at a temperature of 20 ° C. to 150 ° C. as shown in the following [Formula-B] to be used in the present invention. A hydroxy polyurethane resin is obtained.
本発明で使用するアミン化合物としては、従来ポリウレタン樹脂の製造に使用されているものがいずれも使用でき、特に限定されない。例えば、メチレンジアミン、エチレンジアミン、トリメチレンジアミン、1,3−ジアミノプロパン、ヘキサメチレンジアミン、オクタメチレンジアミンなどの脂肪族ジアミン;フェニレンジアミン、3,3’−ジクロロ−4,4’−ジアミノジフェニルメタン、4,4’−メチレンビス(フェニルアミン)、4,4’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルスルホン、メタキシリレンジアミン、パラキシリレンジアミンなどの芳香族ジアミン;1,4−シクロヘキサンジアミン、4,4’−ジアミノシクロヘキシルメタン、1,4’−ジアミノメチルシクロヘキサン、イソホロンジアミンなどの脂環族ジアミン;モノエタノールジアミン、エチルアミノエタノールアミン、ヒドロキシエチルアミノプロピルアミンなどのアルカノールジアミンなどが挙げられる。 As the amine compound used in the present invention, any of those conventionally used for producing a polyurethane resin can be used and is not particularly limited. For example, aliphatic diamines such as methylenediamine, ethylenediamine, trimethylenediamine, 1,3-diaminopropane, hexamethylenediamine, octamethylenediamine; phenylenediamine, 3,3′-dichloro-4,4′-diaminodiphenylmethane, 4 , 4′-methylenebis (phenylamine), 4,4′-diaminodiphenyl ether, 4,4′-diaminodiphenylsulfone, metaxylylenediamine, paraxylylenediamine, and the like; 1,4-cyclohexanediamine, 4 , 4'-diaminocyclohexylmethane, 1,4'-diaminomethylcyclohexane, isophoronediamine and other alicyclic diamines; monoethanoldiamine, ethylaminoethanolamine, hydroxyethylaminopropylamine Such as alkanol diamine and the like.
以上列記したアミン化合物は、本発明において使用する好ましい化合物であって、本発明はこれらの例示の化合物に限定されるものではない。従って、上述の例示の化合物のみならず、その他現在市販されており、市場から容易に入手し得る化合物は、いずれも本発明において使用することができる。 The amine compounds listed above are preferable compounds used in the present invention, and the present invention is not limited to these exemplified compounds. Accordingly, not only the above-exemplified compounds but also any other compounds that are currently commercially available and can be easily obtained from the market can be used in the present invention.
また、本発明のポリヒドロキシポリウレタン樹脂の数平均分子量(GPCで測定し、標準ポリスチレン換算)は、2,000〜100,000が好ましく、より好ましくは5,000〜70,000である。 Moreover, the number average molecular weight (measured by GPC and converted to standard polystyrene) of the polyhydroxy polyurethane resin of the present invention is preferably 2,000 to 100,000, more preferably 5,000 to 70,000.
本発明で使用するポリヒドロキシポリウレタン樹脂の水酸基含有量は、約3〜30質量%(水酸基価25〜300mgKOH/g)であることが好ましい。水酸基含有量が上記範囲未満であると二酸化炭素の削減効果が不足し、一方、水酸基含有量が上記範囲を超えると高分子としての諸物性が不足する。 The hydroxyl group content of the polyhydroxy polyurethane resin used in the present invention is preferably about 3 to 30% by mass (hydroxyl value 25 to 300 mg KOH / g ). When the hydroxyl group content is less than the above range, the effect of reducing carbon dioxide is insufficient. On the other hand, when the hydroxyl group content exceeds the above range, various physical properties as a polymer are insufficient.
上記ポリヒドロキシポリウレタン樹脂に配合する艶消剤としては、有機系微粉末および無機系微粉末から選ばれる少なくとも1種を使用する。有機系微粉末としては、特に制限されるものではなく、例えば、アクリル樹脂粒子、スチレン樹脂粒子、スチレン−アクリル樹脂粒子、フェノール樹脂粒子、メラミン樹脂粒子、アクリル−ポリウレタン樹脂粒子、ポリウレタン樹脂粒子、ポリエステル樹脂粒子、ナイロン樹脂粒子、シリコーン樹脂粒子、ポリエチレン樹脂粒子などが挙げられる。これら粉末の平均粒径は0.1〜10μmの範囲で、形状としては、形成される塗膜の艶消性が特に優れることから、球状または略球状が実用上好ましい。 As the matting agent to be blended with the polyhydroxy polyurethane resin, at least one selected from organic fine powders and inorganic fine powders is used. The organic fine powder is not particularly limited. For example, acrylic resin particles, styrene resin particles, styrene-acrylic resin particles, phenol resin particles, melamine resin particles, acrylic-polyurethane resin particles, polyurethane resin particles, polyester Examples thereof include resin particles, nylon resin particles, silicone resin particles, and polyethylene resin particles. The average particle size of these powders is in the range of 0.1 to 10 μm, and the shape is preferably spherical or substantially spherical because the matteness of the formed coating film is particularly excellent.
また、無機系微粉末としては、タルク、マイカ、炭酸カルシウム、硫酸バリウム、炭酸マグネシウム、クレー、アルミナ、シリカ、炭素繊維、ガラス繊維、金属繊維、カーボンブラック、酸化チタン、モリブデン、水酸化マグネシウム、ベントナイト、黒鉛などが挙げられる。これら粉末の平均粒径は10μm以下が本発明の目的に即するが、できるだけ小さいほうが好ましい。 In addition, inorganic fine powders include talc, mica, calcium carbonate, barium sulfate, magnesium carbonate, clay, alumina, silica, carbon fiber, glass fiber, metal fiber, carbon black, titanium oxide, molybdenum, magnesium hydroxide, bentonite. And graphite. The average particle size of these powders is 10 μm or less in accordance with the object of the present invention, but is preferably as small as possible.
上記艶消剤の使用量は、ポリヒドロキシポリウレタン樹脂100質量部に対し1〜150質量部、好ましくは3〜60質量部である。上記艶消剤の使用量が1質量部未満では、艶消効果が充分でなく、また、上記艶消剤の使用量が150質量部を越えると塗膜の機械物性が大きく低下するため好ましくない。 The amount of the matting agent used is 1 to 150 parts by mass, preferably 3 to 60 parts by mass with respect to 100 parts by mass of the polyhydroxy polyurethane resin. When the amount of the matting agent used is less than 1 part by mass, the matting effect is not sufficient, and when the amount of the matting agent used exceeds 150 parts by mass, the mechanical properties of the coating film are greatly deteriorated. .
本発明で用いるポリヒドロキシポリウレタン樹脂は、5員環環状カーボネート化合物がアミン化合物と反応して生成する水酸基が、本発明の熱可塑性ポリオレフィン樹脂表皮材に対してさらなる性能の向上をもたらすことになる。水酸基は親水性を有しているため、熱可塑性ポリオレフィン樹脂シートに対しての接着性を向上させるとともに、従来品では達成できなかった帯電防止効果を得ることができる。そして、水酸基と架橋剤などとの反応を利用してさらなる表面の耐擦傷性、耐磨耗性、耐薬品性の向上を図ることができる。 In the polyhydroxypolyurethane resin used in the present invention, the hydroxyl group produced by the reaction of the 5-membered cyclic carbonate compound with the amine compound brings about further improvement in the performance of the thermoplastic polyolefin resin skin material of the present invention. Since the hydroxyl group has hydrophilicity, the adhesion to the thermoplastic polyolefin resin sheet can be improved, and an antistatic effect that cannot be achieved by conventional products can be obtained. Further, it is possible to further improve the scratch resistance, abrasion resistance, and chemical resistance of the surface by utilizing the reaction between the hydroxyl group and the crosslinking agent.
本発明においては、ポリヒドロキシポリウレタン樹脂と艶消剤とからなる組成物の被膜は、そのままで使用することができるが、架橋剤を用いて架橋被膜として使用することもできる。架橋剤としては、水酸基と反応するような架橋剤はすべて使用できる。例えば、アルキルチタネート化合物やポリイソシアネート化合物が挙げられるが、従来ポリウレタン樹脂の架橋に使用されている公知の架橋剤が好ましいが特に限定されない。例えば、下記のような構造式のポリイソシアネートと他の化合物との付加体などが挙げられる。 In the present invention, a film of a composition comprising a polyhydroxy polyurethane resin and a matting agent can be used as it is, but it can also be used as a crosslinked film using a crosslinking agent. As the crosslinking agent, any crosslinking agent that reacts with a hydroxyl group can be used. For example, an alkyl titanate compound or a polyisocyanate compound may be mentioned, but a known crosslinking agent conventionally used for crosslinking polyurethane resins is preferred, but is not particularly limited. Examples include adducts of polyisocyanates having the following structural formula and other compounds.
また、本発明のポリヒドロキシポリウレタン樹脂と艶消剤とからなる組成物に、熱可塑性ポリオレフィン樹脂に対するスプレー適性およびコーティング適性、成膜性の向上のために、従来公知の各種バインダー樹脂を混合して使用することができる。バインダー樹脂は上記のポリイソシアネート付加物などの架橋剤と化学的に反応し得るものが好ましいが、反応性を有していないものでも本発明では使用することができる。 In addition, in the composition comprising the polyhydroxypolyurethane resin and matting agent of the present invention, various conventionally known binder resins are mixed in order to improve sprayability, coating suitability and film formability for thermoplastic polyolefin resin. Can be used. The binder resin is preferably one that can chemically react with a crosslinking agent such as the above-mentioned polyisocyanate adduct, but those that are not reactive can also be used in the present invention.
これらのバインダー樹脂としては、熱可塑性ポリオレフィン樹脂の表皮用に従来から用いられているバインダー樹脂が使用でき、特に限定されない。例えば、アクリル樹脂、ポリウレタン樹脂、ポリエステル樹脂、ポリブタジエン樹脂、シリコーン樹脂、メラミン樹脂、フェノール樹脂、ポリ塩化ビニル樹脂、セルロース樹脂、アルキッド樹脂、変性セルロース樹脂、フッ素樹脂、ポリビニルブチラール樹脂、エポキシ樹脂、ポリアミド樹脂などを使用することができる。また、これらのバインター樹脂を併用する場合、その使用量は本発明のポリヒドロキシポリウレタン樹脂に対して5〜90質量%である。 As these binder resins, binder resins conventionally used for the surface of thermoplastic polyolefin resins can be used, and are not particularly limited. For example, acrylic resin, polyurethane resin, polyester resin, polybutadiene resin, silicone resin, melamine resin, phenol resin, polyvinyl chloride resin, cellulose resin, alkyd resin, modified cellulose resin, fluorine resin, polyvinyl butyral resin, epoxy resin, polyamide resin Etc. can be used. Moreover, when using these binder resin together, the usage-amount is 5-90 mass% with respect to the polyhydroxy polyurethane resin of this invention.
また、本発明のポリヒドロキシポリウレタン樹脂と艶消剤とからなる組成物には、必要に応じて、塗面調整剤、流動性調整剤、紫外線吸収剤、分散剤、沈降防止剤などの各種塗料用添加剤を配合してもよい。 In addition, the composition comprising the polyhydroxy polyurethane resin of the present invention and a matting agent may be applied to various coating materials such as a coating surface adjusting agent, a fluidity adjusting agent, an ultraviolet absorber, a dispersing agent, and an anti-settling agent as necessary. Additives may be blended.
本発明において、シートを構成する熱可塑性ポリオレフィン樹脂は、低密度〜高密度ポリエチレン(LDPE、LLDPE、HDPEなど)、ポリプロピレン、プロピレン−エチレン共重合体などのポリプロピレン、およびエチレン−プロピレンゴム(EPR)、エチレン−ブテンゴム(EBR)、エチレン−プロピレン−ジエンターポリマー(EDPM)などの熱可塑性ポリオレフィン樹脂からなる群から選ばれた少なくとも1種の樹脂からなる。優れた機械的強度とともに良好な柔軟性および弾性を有するために、ポリプロピレン樹脂、ポリオレフィン系熱可塑性エラストマーであるのが好ましい。 In the present invention, the thermoplastic polyolefin resin constituting the sheet is low density to high density polyethylene (LDPE, LLDPE, HDPE, etc.), polypropylene, polypropylene such as propylene-ethylene copolymer, and ethylene-propylene rubber (EPR), It consists of at least one resin selected from the group consisting of thermoplastic polyolefin resins such as ethylene-butene rubber (EBR) and ethylene-propylene-diene terpolymer (EDPM). In order to have good flexibility and elasticity as well as excellent mechanical strength, a polypropylene resin and a polyolefin-based thermoplastic elastomer are preferable.
上記シートを構成する熱可塑性ポリオレフィン樹脂は、表面が不活性で、その表面への塗装物との接着性に劣ることが多いため、コロナ放電処理などにより表面を物理的に、あるいは化学的に活性化した後、本発明のポリヒドロキシポリウレタン樹脂と艶消剤とからなる組成物を直接塗布、またはプライマー層として塩素化ポリオレフィン系樹脂やポリエステル系樹脂とポリイソシアネート化合物あるいはポリウレタン樹脂とポリイソシアネート化合物を塗布した後、本発明のポリヒドロキシポリウレタン樹脂と艶消剤とからなる組成物を塗布する。 The thermoplastic polyolefin resin that constitutes the above sheet is inactive on the surface and often has poor adhesion to the coating on the surface. Therefore, the surface is physically or chemically activated by corona discharge treatment, etc. After coating, the composition comprising the polyhydroxy polyurethane resin and matting agent of the present invention is directly applied, or a chlorinated polyolefin resin, polyester resin and polyisocyanate compound or polyurethane resin and polyisocyanate compound is applied as a primer layer. After that, a composition comprising the polyhydroxy polyurethane resin of the present invention and a matting agent is applied.
本発明のポリヒドロキシポリウレタン樹脂と艶消剤とからなる組成物は、刷毛塗り、スプレー、ロールコート、グラビア、浸漬などの公知の塗布方法で熱可塑性ポリオレフィン樹脂シートに直接または上記プライマー層の上に乾燥後の厚みが3〜20μm程度になるように塗布し、乾燥後50〜120℃程度の温度で加熱処理して被膜が形成される。このようにして本発明の熱可塑性ポリオレフィン樹脂表皮材シートは、真空成形によって所定の形状に加工される。 The composition comprising the polyhydroxy polyurethane resin of the present invention and the matting agent can be applied directly to the thermoplastic polyolefin resin sheet or on the primer layer by a known coating method such as brush coating, spraying, roll coating, gravure, or dipping. It coats so that the thickness after drying may be set to about 3-20 micrometers, and it heat-processes at the temperature of about 50-120 degreeC after drying, and a film is formed. In this way, the thermoplastic polyolefin resin skin sheet of the present invention is processed into a predetermined shape by vacuum forming.
本発明の熱可塑性ポリオレフィン樹脂表皮材のトップコート層に、ポリヒドロキシポリウレタン樹脂を用いることにより、耐擦傷性、耐磨耗性、耐薬品性および均一な艶消し効果に優れるとともに、ポリヒドロキシポリウレタン樹脂の水酸基が基材シートと界面で強く相互作用することにより、基材に対する優れた接着性や可とう性、および帯電防止効果が付与されるという優れた性能を得ることができる。 By using a polyhydroxypolyurethane resin for the topcoat layer of the thermoplastic polyolefin resin skin material of the present invention, the polyhydroxypolyurethane resin is excellent in scratch resistance, abrasion resistance, chemical resistance and uniform matting effect. By virtue of the strong interaction between the hydroxyl group and the base sheet at the interface, excellent adhesion and flexibility to the base material and an antistatic effect can be obtained.
また、温暖化ガス削減の観点からも二酸化炭素分を樹脂中に取り入れたことにより、従来品では到達できなかった環境対応の熱可塑性ポリオレフィン樹脂表皮材が提供される。 Also, from the viewpoint of reducing greenhouse gases, by incorporating carbon dioxide into the resin, an environment-friendly thermoplastic polyolefin resin skin material that could not be achieved with conventional products is provided.
次に参考例、具体的な重合例、実施例および比較例を挙げて本発明をさらに詳細に説明するが、本発明はこれらの実施例に限定されるものではない。また、以下の各例における「部」および「%」は特に断りのない限り質量基準である。 Next, the present invention will be described in more detail with reference to reference examples, specific polymerization examples, examples and comparative examples, but the present invention is not limited to these examples. In the following examples, “part” and “%” are based on mass unless otherwise specified.
参考例1(5員環環状カーボネート化合物の製造)
攪拌機、温度計、ガス導入管および還流冷却器を備えた反応容器中に、下記式Aで表される2価エポキシ化合物(ジャパンエポキシレジン(株)製、エピコート828;エポキシ当量187g/mol[図1])100部、N−メチルピロリドン100部、ヨウ化ナトリウム1.5部を加え均一に溶解させた後、炭酸ガスを0.5リッター/min.の速度でバブリングしながら80℃で30時間加熱攪拌させた。
Reference Example 1 (Production of 5-membered cyclic carbonate compound)
In a reaction vessel equipped with a stirrer, a thermometer, a gas introduction tube and a reflux condenser, a divalent epoxy compound represented by the following formula A (Japan Epoxy Resin Co., Ltd., Epicoat 828; epoxy equivalent 187 g / mol [Figure] 1]) After 100 parts, 100 parts of N-methylpyrrolidone and 1.5 parts of sodium iodide were added and dissolved uniformly, carbon dioxide gas was added at 0.5 liter / min. The mixture was heated and stirred at 80 ° C. for 30 hours while bubbling at a speed of 5 ° C.
反応終了後、得られた溶液を300部のn−ヘキサン中に300rpmで高速攪拌しながら徐々に添加し、生成した粉末状生成物をフィルターでろ過、さらにメタノールで洗浄し、N−メチルピロリドンおよびヨウ化ナトリウムを除去した。粉末を乾燥機中で乾燥し、白色粉末の5員環環状カーボネート化合物(1−A)118部(収率95%)を得た。 After completion of the reaction, the obtained solution was gradually added to 300 parts of n-hexane with high-speed stirring at 300 rpm, and the resulting powdered product was filtered with a filter, further washed with methanol, and N-methylpyrrolidone and Sodium iodide was removed. The powder was dried in a drier to obtain 118 parts (yield 95%) of a white powder 5-membered cyclic carbonate compound (1-A).
得られた生成物の赤外吸収スペクトル(堀場製作所 FT−720)は、910cm-1付近のエポキシ基由来のピークが生成物ではほぼ消滅し、1,800cm-1付近に原料には存在しない環状カーボネート基のカルボニル基の吸収が確認された([図2])。また、生成物の数平均分子量は414(ポリスチレン換算、東ソー;GPC−8220)であった([図3])。
得られた5員環環状カーボネート化合物(1−A)中には、19%の二酸化炭素分が固定化されている。
In the infrared absorption spectrum (Horiba FT-720) of the obtained product, the peak derived from the epoxy group in the vicinity of 910 cm −1 almost disappears in the product, and the cyclic that does not exist in the raw material in the vicinity of 1,800 cm −1. Absorption of the carbonyl group of the carbonate group was confirmed ([FIG. 2]). Moreover, the number average molecular weight of the product was 414 (polystyrene conversion, Tosoh; GPC-8220) ([FIG. 3]).
In the obtained 5-membered cyclic carbonate compound (1-A), 19% of carbon dioxide is immobilized.
参考例2(5員環環状カーボネート化合物の製造)
参考例1で用いた2価エポキシ化合物Aの代わりに、下記式B(東都化成(株)製、YDF−170;エポキシ当量172g/mol)を使用した以外は参考例1と同様に反応させ白色粉末の5員環環状カーボネート化合物(1−B)121部(収率96%)を得た。生成物は赤外吸収スペクトル、GPC、NMRで確認した。得られた5員環環状カーボネート化合物(1−B)中には、20.3%の二酸化炭素分が固定化されている。
Reference Example 2 (Production of 5-membered cyclic carbonate compound)
In place of the divalent epoxy compound A used in Reference Example 1, the reaction was carried out in the same manner as in Reference Example 1 except that the following formula B (manufactured by Toto Kasei Co., Ltd., YDF-170; epoxy equivalent 172 g / mol) was used. 121 parts (yield 96%) of powdered 5-membered cyclic carbonate compound (1-B) were obtained. The product was confirmed by infrared absorption spectrum, GPC and NMR. In the obtained 5-membered cyclic carbonate compound (1-B), 20.3% of carbon dioxide is immobilized.
参考例3(5員環環状カーボネート基化合物の製造)
参考例1で用いた2価エポキシ化合物Aの代わりに、下記式C(ナガセケムテックス(株)製、EX−212;エポキシ当量151g/mol)を使用した以外は参考例1と同様に反応させ無色透明の液状5員環環状カーボネート化合物(1−C)111部(収率86%)を得た。生成物は赤外吸収スペクトル、GPC、NMRで確認した。得られた5員環環状カーボネート化合物(1−C)中には、22.5%の二酸化炭素分が固定化されている。
Reference Example 3 (Production of 5-membered cyclic carbonate group compound)
Instead of the divalent epoxy compound A used in Reference Example 1, the reaction was carried out in the same manner as in Reference Example 1 except that the following formula C (manufactured by Nagase ChemteX Corporation, EX-212; epoxy equivalent 151 g / mol) was used. A colorless and transparent liquid 5-membered cyclic carbonate compound (1-C) (111 parts, yield 86%) was obtained. The product was confirmed by infrared absorption spectrum, GPC and NMR. In the obtained 5-membered cyclic carbonate compound (1-C), 22.5% of carbon dioxide is immobilized.
重合例1〜3(ポリヒドロキシポリウレタン樹脂の製造)
攪拌機、温度計、ガス導入管および還流冷却器を備えた反応容器を窒素置換し、これに参考例1〜3で得られた5員環環状カーボネート化合物、さらに固形分が35%になるようにN−メチルピロリドンを加え均一に溶解した。次に表1に記載のアミン化合物を所定当量加え、90℃の温度で10時間攪拌し、アミン化合物が確認できなくなるまで反応させた。得られた3種類のポリヒドロキシポリウレタン樹脂、および該樹脂からなるフィルムの性状は表1に記載の通りである。
Polymerization Examples 1 to 3 (Production of polyhydroxy polyurethane resin)
A reaction vessel equipped with a stirrer, a thermometer, a gas introduction tube and a reflux condenser was replaced with nitrogen so that the 5-membered cyclic carbonate compound obtained in Reference Examples 1 to 3 and a solid content of 35% were obtained. N-methylpyrrolidone was added and dissolved uniformly. Next, a predetermined equivalent of the amine compound shown in Table 1 was added, and the mixture was stirred for 10 hours at a temperature of 90 ° C. until the amine compound could not be confirmed. Table 3 shows the properties of the obtained three types of polyhydroxypolyurethane resins and films made of the resins.
比較重合例1(ポリエステルウレタン樹脂)
攪拌機、温度計、ガス導入管および還流冷却器を備えた反応容器を窒素置換し、平均分子量約2,000のポリブチレンアジペート150部と1,4−ブタンジオール15部とを200部のメチルエチルケトンと50部のジメチルホルムアミドからなる混合有機溶剤中に溶解し、60℃でよく攪拌しながら62部の水素添加MDIを171部のジメチルホルムアミドに溶解したものを徐々に滴下し、滴下終了後80℃で6時間反応させた。
この溶液は固形分35%で3.2MPa・s(25℃)の粘度を有していた。この溶液から得られたフィルムは破断強度45MPaで破断伸度480%を有し、熱軟化温度は110℃であった。
Comparative polymerization example 1 (polyester urethane resin)
A reaction vessel equipped with a stirrer, thermometer, gas inlet tube and reflux condenser was replaced with nitrogen, and 150 parts of polybutylene adipate having an average molecular weight of about 2,000 and 15 parts of 1,4-butanediol were mixed with 200 parts of methyl ethyl ketone. Dissolve in a mixed organic solvent consisting of 50 parts of dimethylformamide, slowly drop in 62 parts of hydrogenated MDI dissolved in 171 parts of dimethylformamide while stirring well at 60 ° C. The reaction was performed for 6 hours.
This solution had a viscosity of 3.2 MPa · s (25 ° C.) at a solid content of 35%. The film obtained from this solution had a breaking strength of 45 MPa, a breaking elongation of 480%, and a thermal softening temperature of 110 ° C.
比較重合例2(ポリカーボネートポリウレタン樹脂)
比較重合例1と同様に、平均分子量約2,000のポリカーボネートジオール(宇部興産(株)製)150部と1,4−ブタンジオール15部とを200部のメチルエチルケトンと50部のジメチルホルムアミドからなる混合有機溶剤中に溶解し、60℃でよく攪拌しながら62部の水素添加MDIを171部のジメチルホルムアミドに溶解したものを徐々に滴下し、滴下終了後80℃で6時間反応させた。この溶液は固形分35%で1.6MPa・s(25℃)の粘度を有し、この溶液から得られたフィルムは破断強度21MPaで破断伸度250%を有し、熱軟化温度は135℃であった。
Comparative polymerization example 2 (polycarbonate polyurethane resin)
As in Comparative Polymerization Example 1, 150 parts of polycarbonate diol (Ube Industries, Ltd.) having an average molecular weight of about 2,000 and 15 parts of 1,4-butanediol are composed of 200 parts of methyl ethyl ketone and 50 parts of dimethylformamide. It melt | dissolved in the mixed organic solvent, what melt | dissolved 62 parts hydrogenated MDI in 171 parts dimethylformamide was dripped gradually, stirring at 60 degreeC, and it was made to react at 80 degreeC after completion | finish of dripping. This solution has a solid content of 35% and a viscosity of 1.6 MPa · s (25 ° C.). The film obtained from this solution has a breaking strength of 21 MPa and a breaking elongation of 250%, and the thermal softening temperature is 135 ° C. Met.
実施例1〜6、比較例1〜4
重合例1〜3、比較重合例1〜2の樹脂を使用し、表2に記載の配合表皮用塗料を作成し、下記の方法で評価した。
Examples 1-6, Comparative Examples 1-4
Using the resins of Polymerization Examples 1 to 3 and Comparative Polymerization Examples 1 and 2, blended skin coating compositions shown in Table 2 were prepared and evaluated by the following methods.
コロナ放電処理をし、濡れ指数45dyn/cmに表面を活性化した熱可塑性ポリオレフィンの基材シートに、プライマー層として塩素化ポリプロピレン(スーパークロン;日本製紙(株)製)を120メッシュのグラビアロールにて乾燥後の厚みが3μmになるように塗布し100℃で2分間乾燥した。この塗膜の上に、表2に記載の表皮用塗料を120メッシュのグラビアロールにて乾燥後の厚みが5μmになるように塗布し100℃で2分間乾燥し、80℃で24時間熟成後、表面温度160℃の凸引型真空成形機で成型した。 Corona discharge treatment, thermoplastic polyolefin base material sheet activated with a wetting index of 45 dyn / cm, and chlorinated polypropylene (Super Clone; manufactured by Nippon Paper Industries Co., Ltd.) as a primer layer on a 120 mesh gravure roll The coating was dried so that the thickness after drying was 3 μm and dried at 100 ° C. for 2 minutes. On this coating film, the coating material for the skin shown in Table 2 was applied with a 120 mesh gravure roll so that the thickness after drying was 5 μm, dried at 100 ° C. for 2 minutes, and aged at 80 ° C. for 24 hours. Molded by a convex vacuum forming machine having a surface temperature of 160 ° C.
(成形性)
真空成形後のシート表面を目視で観察し評価した。
○;良好(成型割れや白化現象なし)
×;不良(成型割れまたは白化現象のどちらかが認められる)
(Formability)
The sheet surface after vacuum forming was visually observed and evaluated.
○: Good (no molding cracking or whitening phenomenon)
×: Defect (either molding cracking or whitening phenomenon is recognized)
(グロス値)
JIS K5600に準じたグロスメーターにて測定し、グロス値が1.2以下(業界の求める基準値)を合格とする。
(Gross value)
It is measured with a gloss meter according to JIS K5600, and a gloss value of 1.2 or less (standard value required by the industry) is accepted.
(接着性)
表皮塗膜面の碁盤目セロハンテープ剥離試験を行って評価した。
○;良好(塗布面に剥離部分がない)
×;不良(塗布面に剥離部分がある)
(Adhesiveness)
Evaluation was performed by performing a cellophane tape peeling test on the surface of the skin coating.
○: Good (no peeling part on the coated surface)
X: Defect (There is a peeling part on the coated surface)
(耐擦傷性)
表皮塗膜面を爪でこすり、傷跡や白化が生じないかを目視判定で評価した。
○;良好(塗布面の爪傷・白化を判別し難い)
×;不良(塗布面の爪傷・白化跡が明瞭に判別できる)
(Abrasion resistance)
The surface of the skin coating was rubbed with nails, and whether or not scars or whitening occurred was evaluated by visual judgment.
○: Good (difficult to determine claw scratches / whitening on the coated surface)
×: Defect (Nail scratches and whitening marks on the coated surface can be clearly identified)
(耐油性)
表皮塗膜面に牛油(ナカライテク(株))を半径2cmの円状に塗布し、80℃雰囲気で5日間放置した後に牛油を除去し塗布面の碁盤目セロハンテープ剥離試験を行って評価した。
○;良好(塗布面に剥離部分がない)
×;不良(塗布面に剥離部位がある)
(Oil resistance)
Beef oil (Nacalai Tech Co., Ltd.) was applied in a circle with a radius of 2 cm on the surface of the epidermis, and was allowed to stand for 5 days in an 80 ° C atmosphere. did.
○: Good (no peeling part on the coated surface)
×: Defect (there is a peeled part on the coated surface)
(耐薬品性)
表皮塗膜面にエタノールをそれぞれ滴下し、常に濡れている状態を保つため溶剤を追加滴下し、1時間後に拭き取った。
○;塗布面に滴下痕が全く見られない
△;僅かに滴下痕が認められるが目立たない
×;滴下痕が明らかに認められる
(chemical resistance)
Ethanol was dropped on the surface of the skin coating film, and a solvent was added dropwise to keep the surface always wet, and wiped off after 1 hour.
○: No dripping traces are observed on the coated surface. Δ: Slight dropping traces are observed but not noticeable.
(耐表面磨耗性)
平面磨耗試験機を用い、6号帆布を荷重1kgfで擦り、傷が発生するまでの回数を測定した。
○;5,000回以上
△;2,000〜5,000未満
×;2,000回未満
(Surface wear resistance)
Using a flat abrasion tester, No. 6 canvas was rubbed with a load of 1 kgf, and the number of times until a scratch was generated was measured.
○: 5,000 times or more Δ; 2,000 to less than 5,000 ×; less than 2,000 times
(環境対応性)
二酸化炭素の固定化の有無で○×判断した。
(Environmental compatibility)
A judgment was made as to whether or not carbon dioxide was immobilized.
以上の本発明によれば、熱可塑性ポリオレフィン樹脂シートのトップコート層を、ポリヒドロキシポリウレタン樹脂からなる組成物を用いて成形することにより、耐擦傷性、耐磨耗性、耐薬品性および均一な艶消し効果に優れるとともに、ポリヒドロキシポリウレタン樹脂の水酸基が基材シートと界面で強く相互作用することによる優れた接着性や可とう性、および帯電防止効果が付与されるという優れた性能を得ることができる。また、温暖化ガス削減の観点からも二酸化炭素を樹脂中に取り入れたことにより、従来品では到達できなかった環境対応の熱可塑性ポリオレフィン樹脂表皮材が提供される。 According to the present invention as described above, the top coat layer of the thermoplastic polyolefin resin sheet is molded using the composition comprising the polyhydroxy polyurethane resin, so that the scratch resistance, the wear resistance, the chemical resistance and the uniform are uniform. In addition to excellent matting effect, it has excellent performance such as excellent adhesion and flexibility due to strong interaction between the hydroxyl group of polyhydroxy polyurethane resin and the base sheet at the interface, and antistatic effect. Can do. Also, from the viewpoint of reducing greenhouse gases, by incorporating carbon dioxide into the resin, an environment-friendly thermoplastic polyolefin resin skin material that could not be achieved with conventional products is provided.
Claims (6)
前記トップコート層が、5員環環状カーボネート化合物とアミン化合物との反応から誘導されたポリヒドロキシポリウレタン樹脂を含み、
前記5員環環状カーボネート化合物が、エポキシ化合物と二酸化炭素とを反応させて得られた化合物であることを特徴とする熱可塑性ポリオレフィン樹脂表皮材。 A thermoplastic polyolefin resin sheet, and a top coat layer applied directly or through a primer layer to the thermoplastic polyolefin resin sheet,
The topcoat layer comprises a polyhydroxypolyurethane resin derived from the reaction of a 5-membered cyclic carbonate compound and an amine compound ;
The 5-membered cyclic carbonate compound, a thermoplastic polyolefin resin skin material and said compound der Rukoto obtained by reacting an epoxy compound and carbon dioxide.
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JP2011132510A (en) * | 2009-11-26 | 2011-07-07 | Dainichiseika Color & Chem Mfg Co Ltd | Thermoplastic polyolefin resin skin material |
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JP2019112483A (en) * | 2017-12-21 | 2019-07-11 | 日鉄ケミカル&マテリアル株式会社 | Carbonate resin composition for carbon fiber-reinforced composite material, prepreg and carbon fiber-reinforced composite material |
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JP3840347B2 (en) * | 1999-05-11 | 2006-11-01 | 財団法人化学技術戦略推進機構 | Method for producing a novel polyhydroxyurethane |
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