JP5060072B2 - Toner for electrophotography - Google Patents
Toner for electrophotography Download PDFInfo
- Publication number
- JP5060072B2 JP5060072B2 JP2006180166A JP2006180166A JP5060072B2 JP 5060072 B2 JP5060072 B2 JP 5060072B2 JP 2006180166 A JP2006180166 A JP 2006180166A JP 2006180166 A JP2006180166 A JP 2006180166A JP 5060072 B2 JP5060072 B2 JP 5060072B2
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- JP
- Japan
- Prior art keywords
- resin
- raw material
- addition polymerization
- material monomer
- toner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- LATKICLYWYUXCN-UHFFFAOYSA-N naphthalene-1,3,6-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 LATKICLYWYUXCN-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000001007 phthalocyanine dye Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000001507 sample dispersion Methods 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 229920005792 styrene-acrylic resin Polymers 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Developing Agents For Electrophotography (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Other Resins Obtained By Reactions Not Involving Carbon-To-Carbon Unsaturated Bonds (AREA)
Description
本発明は、電子写真法、静電記録法、静電印刷法等において形成される潜像の現像に用いられる電子写真用トナーに関する。 The present invention relates to an electrophotographic toner used for developing a latent image formed in an electrophotographic method, an electrostatic recording method, an electrostatic printing method or the like.
電子写真技術の発展に伴い、定着性に優れた小粒径トナーの開発が望まれている。これに対して、トナー用結着樹脂としては、スチレンアクリル樹脂やポリエステル等が知られている。ポリエステルは、耐久性及び定着性に優れる一方、オフセットが発生しやすいという欠点を有している。そこで、耐オフセット性を改善する目的で、ポリエステル等の縮重合系樹脂の原料モノマー、並びにスチレン及びアクリルモノマー等の付加重合系樹脂の原料モノマーを重合させることにより得られた樹脂を含有するトナーが開示されている(特許文献1、2参照)。
しかし、近年のマシンの更なる高速化・省エネ化により、従来のトナー用結着樹脂では市場の要求に対して不十分であることが判明した。即ち、定着工程での定着時間の短縮化及び定着機から供給される加熱温度の低温化により、十分な定着強度を維持することが非常に困難になっている。特に高速連続印刷においては低温定着性と耐オフセット性が不足しやすい。 However, due to the further increase in speed and energy saving of recent machines, it has been found that conventional binder resins for toner are insufficient for market demand. That is, it is very difficult to maintain sufficient fixing strength due to shortening of the fixing time in the fixing process and lowering of the heating temperature supplied from the fixing machine. Particularly in high-speed continuous printing, low-temperature fixability and offset resistance tend to be insufficient.
本発明の課題は、定着性、及び耐オフセット性に優れた電子写真用トナーを提供することにある。 An object of the present invention is to provide an electrophotographic toner excellent in fixability and offset resistance.
従来、トナーの低温定着性と耐久性の両立は試みられているが、満足のいく性能を得ることはできなかった。しかし、軟化点の異なる2種の複合樹脂の併用において、本発明では、軟化点が低い方の複合樹脂の付加重合系樹脂ユニットに由来するガラス転移点を高くすることで、同一軟化点のポリエステル等と比較して分子量を低くできるため低温定着性を確保でき、一方、軟化点が高い方の複合樹脂の付加重合系樹脂ユニットに由来するガラス転移点を低くすることで、同一軟化点のポリエステル等と比較して分子量を高くできるため耐オフセット性を確保でき、低温定着性と耐オフセット性の相反する特性を両立できるという驚くべき効果を奏することを見出した。 Conventionally, attempts have been made to achieve both low-temperature fixability and durability of toner, but satisfactory performance could not be obtained. However, in the combined use of two types of composite resins having different softening points, in the present invention, by increasing the glass transition point derived from the addition polymerization resin unit of the composite resin having the lower softening point, the polyester having the same softening point is used. Low molecular weight compared to the above, can secure low-temperature fixability, while lowering the glass transition point derived from the addition polymerization resin unit of the composite resin having a higher softening point, polyester of the same softening point It has been found that since the molecular weight can be increased as compared with the above, offset resistance can be ensured, and both the low temperature fixability and the offset resistance can be compatible with each other.
即ち、本発明は、結着樹脂として、樹脂(A)と樹脂(A)より軟化点が5℃以上高い樹脂(B)とを含有してなる電子写真用トナーであって、前記樹脂(A)及び樹脂(B)が少なくとも縮重合系樹脂の原料モノマー及び付加重合系樹脂の原料モノマーを重合させることにより得られる複合樹脂であり、樹脂(A)の付加重合系樹脂ユニットに由来するガラス転移点が80〜100℃、樹脂(B)の付加重合系樹脂ユニットに由来するガラス転移点が-50〜40℃である、電子写真用トナーに関する。 That is, the present invention is an electrophotographic toner comprising, as a binder resin, a resin (A) and a resin (B) having a softening point higher than that of the resin (A) by 5 ° C. or more. ) And resin (B) is a composite resin obtained by polymerizing at least a raw material monomer of a condensation polymerization resin and a raw material monomer of an addition polymerization resin, and a glass transition derived from the addition polymerization resin unit of the resin (A) The present invention relates to an electrophotographic toner having a point of 80 to 100 ° C. and a glass transition point derived from an addition polymerization resin unit of resin (B) of −50 to 40 ° C.
本発明の電子写真用トナーは、定着性に優れ、オフセットの発生が抑制されるという優れた効果を奏することができる。 The toner for electrophotography of the present invention is excellent in fixability and has an excellent effect that the occurrence of offset is suppressed.
本発明は樹脂(A)と樹脂(A)より軟化点が5℃以上高い樹脂(B)とを含有する電子写真用トナーであって、樹脂(A)及び樹脂(B)が少なくとも縮重合系樹脂の原料モノマー及び付加重合系樹脂の原料モノマーを重合させることにより得られる複合樹脂であり、各複合樹脂の付加重合系樹脂ユニットに由来するガラス転移点が特定の値を有することに特徴を有する。 The present invention is an electrophotographic toner containing a resin (A) and a resin (B) having a softening point higher than that of the resin (A) by 5 ° C. or more, wherein the resin (A) and the resin (B) are at least a condensation polymerization type. It is a composite resin obtained by polymerizing a raw material monomer of a resin and a raw material monomer of an addition polymerization resin, and has a characteristic that the glass transition point derived from the addition polymerization resin unit of each composite resin has a specific value. .
樹脂(A)及び樹脂(B)は、少なくとも縮重合系樹脂の原料モノマー及び付加重合系樹脂の原料モノマーを重合させることにより得られる複合樹脂である。 Resin (A) and resin (B) are composite resins obtained by polymerizing at least a raw material monomer of a condensation polymerization resin and a raw material monomer of an addition polymerization resin.
縮重合系樹脂成分としては、トナーの低温定着性の観点から、アルコール成分及びカルボン酸成分を縮重合させて得られるポリエステル、アルコール成分、カルボン酸成分及びアミド成分を形成するための原料モノマーを縮重合させて得られるポリエステル・ポリアミド、並びにカルボン酸成分及びアミド成分を形成するための原料モノマーを縮重合させて得られるポリアミドからなる群より選ばれた少なくとも1種であることが好ましく、これらの中ではポリエステルがより好ましい。 As the condensation polymerization resin component, from the viewpoint of low-temperature fixability of the toner, the raw material monomer for forming polyester, alcohol component, carboxylic acid component and amide component obtained by condensation polymerization of alcohol component and carboxylic acid component is condensed. It is preferably at least one selected from the group consisting of a polyester / polyamide obtained by polymerization and a polyamide obtained by polycondensing raw material monomers for forming a carboxylic acid component and an amide component. Then, polyester is more preferable.
ポリエステルは、特に限定されないが、2価以上のアルコールからなるアルコール成分と、2価以上のカルボン酸化合物からなるカルボン酸成分を含む原料モノマーを縮重合させて得られる。 The polyester is not particularly limited, and can be obtained by polycondensing a raw material monomer containing an alcohol component composed of a divalent or higher alcohol and a carboxylic acid component composed of a divalent or higher carboxylic acid compound.
2価以上のアルコールとしては、トナーの保存安定性の観点から、式(I): As the dihydric or higher alcohol, from the viewpoint of storage stability of the toner, the formula (I):
(式中、ROはアルキレンオキサイドであり、Rは炭素数2又は3のアルキレン基、x及びyはアルキレンオキサイドの平均付加モル数を示す正の数であり、xとyの和は1〜16、好ましくは1〜10、より好ましくは1.5〜5である)
で表されるビスフェノールAのアルキレンオキサイド付加物が好ましい。かかるビスフェノールAのアルキレンオキサイド付加物の含有量は、アルコール成分中、50モル%以上が好ましく、60モル%以上がより好ましく、80モル%以上がさらに好ましい。
(In the formula, RO is an alkylene oxide, R is an alkylene group having 2 or 3 carbon atoms, x and y are positive numbers indicating the average added mole number of alkylene oxide, and the sum of x and y is 1 to 16) , Preferably 1-10, more preferably 1.5-5)
An alkylene oxide adduct of bisphenol A represented by The content of the alkylene oxide adduct of bisphenol A is preferably 50 mol% or more, more preferably 60 mol% or more, and further preferably 80 mol% or more in the alcohol component.
式(I)で表されるビスフェノールAのアルキレンオキサイド付加物としては、ポリオキシエチレン-2,2-ビス(4-ヒドロキシフェニル)プロパン等のRが炭素数2のエチレンオキサイド付加物、ポリオキシプロピレン-2,2-ビス(4-ヒドロキシフェニル)プロパン等のRが炭素数3のプロピレンオキサイド付加物等が挙げられる。 Examples of the alkylene oxide adduct of bisphenol A represented by the formula (I) include polyoxyethylene-2,2-bis (4-hydroxyphenyl) propane and other ethylene oxide adducts having 2 carbon atoms, such as polyoxypropylene Examples thereof include propylene oxide adducts having 3 carbon atoms such as -2,2-bis (4-hydroxyphenyl) propane.
ビスフェノールAのアルキレンオキサイド付加物以外のアルコール成分としては、エチレングリコール、1,2-プロピレングリコール、1,4-ブタンジオール、ネオペンチルグリコール、ポリエチレングリコール、ポリプロピレングリコール、ビスフェノールA、水素添加ビスフェノールA、ソルビトール、ペンタエリスリトール、グリセロール、トリメチロールプロパン等が挙げられる。 The alcohol components other than the alkylene oxide adduct of bisphenol A include ethylene glycol, 1,2-propylene glycol, 1,4-butanediol, neopentyl glycol, polyethylene glycol, polypropylene glycol, bisphenol A, hydrogenated bisphenol A, and sorbitol. , Pentaerythritol, glycerol, trimethylolpropane and the like.
また、2価以上のカルボン酸化合物としては、例えば、アジピン酸、フマル酸、マレイン酸、コハク酸(例えば、n-ドデセニルコハク酸、イソドデセニルコハク酸、n-ドデシルコハク酸、イソオクテニルコハク酸、イソオクチルコハク酸等の炭素数1〜20のアルキル基または炭素数2〜20のアルケニル基で置換されたコハク酸)等の脂肪族カルボン酸、フタル酸、イソフタル酸、テレフタル酸、1,2,4-ベンゼントリカルボン酸(トリメリット酸)、2,5,7-ナフタレントリカルボン酸、ピロメリット酸等の芳香族カルボン酸、並びにこれらの酸の無水物及び低級アルキル(炭素数1〜3)エステル等が挙げられる。上記のような酸、これらの酸の無水物、及び酸のアルキルエステルを、本明細書では総称してカルボン酸化合物と呼ぶ。 Examples of the divalent or higher carboxylic acid compound include adipic acid, fumaric acid, maleic acid, succinic acid (for example, n-dodecenyl succinic acid, isododecenyl succinic acid, n-dodecyl succinic acid, isooctenyl succinic acid, Aliphatic carboxylic acids such as isooctyl succinic acid and the like, succinic acid substituted with alkyl groups having 1 to 20 carbon atoms or alkenyl groups having 2 to 20 carbon atoms, phthalic acid, isophthalic acid, terephthalic acid, 1,2, 4-Benzenetricarboxylic acid (trimellitic acid), 2,5,7-naphthalenetricarboxylic acid, aromatic carboxylic acids such as pyromellitic acid, anhydrides of these acids and lower alkyl (C1-3) esters, etc. Is mentioned. Such acids, anhydrides of these acids, and alkyl esters of these acids are collectively referred to herein as carboxylic acid compounds.
また、ポリエステルは、軟化点と粉砕性の観点から、アルコール成分及び/又はカルボン酸成分として3価以上のモノマーを用いて得られた架橋ポリエステルであることが好ましい。3価以上のモノマーの含有量は、アルコール成分及びカルボン酸成分の総量中、2〜20モル%が好ましく、4〜18モル%がより好ましい。3価以上のモノマーとしては、1,2,4-ベンゼントリカルボン酸(トリメリット酸)及びその無水物が好ましい。 The polyester is preferably a crosslinked polyester obtained using a trivalent or higher monomer as the alcohol component and / or carboxylic acid component from the viewpoint of the softening point and grindability. The content of the trivalent or higher monomer is preferably 2 to 20 mol%, more preferably 4 to 18 mol% in the total amount of the alcohol component and the carboxylic acid component. As the trivalent or higher monomer, 1,2,4-benzenetricarboxylic acid (trimellitic acid) and its anhydride are preferable.
なお、アルコール成分には1価のアルコールが、カルボン酸成分には1価のカルボン酸化合物が、分子量調整や耐オフセット性向上の観点から、適宜含有されていてもよい。 The alcohol component may contain a monovalent alcohol, and the carboxylic acid component may contain a monovalent carboxylic acid compound as appropriate from the viewpoints of molecular weight adjustment and offset resistance improvement.
アルコール成分とカルボン酸成分との縮重合は、例えば、不活性ガス雰囲気中にて、要すればエステル化触媒を用いて、180〜250℃の温度で行うことができる。 The polycondensation of the alcohol component and the carboxylic acid component can be performed, for example, in an inert gas atmosphere at a temperature of 180 to 250 ° C. using an esterification catalyst if necessary.
また、ポリエステル・ポリアミドは、前記のアルコール成分及びカルボン酸成分に加えてアミド成分を形成するための原料モノマーを用い、これらの原料モノマーを縮重合させて得られ、ポリアミドは、前記のカルボン酸成分に加えてアミド成分を形成するための原料モノマーを用い、これらの原料モノマーを縮重合させて得られる。 The polyester / polyamide is obtained by using a raw material monomer for forming an amide component in addition to the alcohol component and the carboxylic acid component, and polycondensing these raw material monomers. The polyamide is obtained by using the carboxylic acid component described above. In addition to the above, a raw material monomer for forming an amide component is used, and these raw material monomers are subjected to condensation polymerization.
アミド成分を形成するために用いる原料モノマーとしては、公知の各種ポリアミン、アミノカルボン酸類、アミノアルコール等が挙げられ、好ましくはヘキサメチレンジアミン及びε-カプロラクタムである。 Examples of the raw material monomer used to form the amide component include various known polyamines, aminocarboxylic acids, aminoalcohols, etc., preferably hexamethylenediamine and ε-caprolactam.
なお、以上の原料モノマーには、通常開環重合モノマーに分類されるものも含まれているが、これらは、他のモノマーの縮重合反応で生成する水等の存在により加水分解して縮重合に供されるため、広義には縮重合系樹脂の原料モノマーに含まれると考えられる。 The above raw material monomers also include those normally classified as ring-opening polymerization monomers, but these are hydrolyzed by condensation due to the presence of water or the like produced by the condensation polymerization reaction of other monomers. Therefore, it is considered to be included in the raw material monomer of the condensation polymerization resin in a broad sense.
一方、付加重合反応に用いられる付加重合系樹脂の原料モノマーとしては、スチレン、α-メチルスチレン等のスチレン化合物;エチレン、プロピレン等のエチレン性不飽和モノオレフィン類;ブタジエン等のジオレフィン類;塩化ビニル等のハロビニル類;酢酸ビニル、プロピオン酸ビニル等のビニルエステル類;(メタ)アクリル酸のアルキル(炭素数1〜18)エステル、(メタ)アクリル酸ジメチルアミノエチル等のエチレン性モノカルボン酸のエステル;ビニルメチルエーテル等のビニルエーテル類;ビニリデンクロリド等のビニリデンハロゲン化物;N-ビニルピロリドン等のN-ビニル化合物類等が挙げられるが、これらの中では、本発明では、付加重合系樹脂と縮重合系樹脂との併用系の分子量を低くし、定着性を向上させる観点から、スチレンを用いることが好ましく、特に、樹脂(A)のスチレンの含有量は、付加重合系樹脂の原料モノマー中、好ましくは90重量%以上であり、より好ましくは95重量%以上であり、さらに好ましくは98重量%以上であり、さらに好ましくは実質的に100重量%である。 On the other hand, raw material monomers for addition polymerization resins used in addition polymerization reactions include styrene compounds such as styrene and α-methylstyrene; ethylenically unsaturated monoolefins such as ethylene and propylene; diolefins such as butadiene; Halovinyls such as vinyl; vinyl esters such as vinyl acetate and vinyl propionate; alkyl (carbon number 1 to 18) esters of (meth) acrylic acid, ethylenic monocarboxylic acids such as dimethylaminoethyl (meth) acrylate Examples include esters; vinyl ethers such as vinyl methyl ether; vinylidene halides such as vinylidene chloride; and N-vinyl compounds such as N-vinylpyrrolidone. Styrene is used from the viewpoint of lowering the molecular weight of the combined system with the polymerization resin and improving the fixability. In particular, the content of styrene in the resin (A) is preferably 90% by weight or more, more preferably 95% by weight or more, more preferably in the raw material monomer of the addition polymerization resin. It is 98 weight% or more, More preferably, it is substantially 100 weight%.
なお、付加重合系樹脂の原料モノマーの付加重合には、重合開始剤、架橋剤等を必要に応じて使用してもよい。 In addition, a polymerization initiator, a crosslinking agent, or the like may be used as necessary for the addition polymerization of the raw material monomer of the addition polymerization resin.
付加重合反応は、例えば、重合開始剤、架橋剤等の存在下、有機溶媒存在下又は無溶媒下で、常法により行うことができるが、例えば、温度条件は、好ましくは110〜200℃、より好ましくは140〜170℃である。 The addition polymerization reaction can be performed by a conventional method, for example, in the presence of a polymerization initiator, a crosslinking agent, or the like, in the presence of an organic solvent or in the absence of a solvent. For example, the temperature condition is preferably 110 to 200 ° C., More preferably, it is 140-170 degreeC.
付加重合反応の際に用いられる有機溶媒としては、キシレン、トルエン、メチルエチルケトン、アセトン等が挙げられる。有機溶媒の使用量は、付加重合系樹脂の原料モノマー100重量部に対して、10〜50重量部程度が好ましい。 Examples of the organic solvent used in the addition polymerization reaction include xylene, toluene, methyl ethyl ketone, and acetone. The amount of the organic solvent used is preferably about 10 to 50 parts by weight with respect to 100 parts by weight of the raw material monomer of the addition polymerization resin.
樹脂(A)及び/又は樹脂(B)は、トナー中の離型剤等の添加剤の分散性を向上させる観点から、縮重合系樹脂の原料モノマーと付加重合系樹脂の原料モノマーに加えて、さらに縮重合系樹脂の原料モノマー及び付加重合系樹脂の原料モノマーのいずれとも反応し得る化合物(両反応性モノマー)を用いて得られる樹脂(ハイブリッド樹脂)であることが好ましい。従って、本発明において、縮重合反応と付加重合反応は、両反応性モノマーの存在下で行うことが好ましく、これにより、ハイブリッド樹脂は、縮重合系樹脂成分と付加重合系樹脂成分とが部分的に両反応性モノマーを介して結合し、縮重合系樹脂成分中に付加重合系樹脂成分がより微細に、かつ均一に分散している。 Resin (A) and / or resin (B) is added to the raw material monomer of the condensation polymerization resin and the raw material monomer of the addition polymerization resin from the viewpoint of improving the dispersibility of additives such as a release agent in the toner. Further, a resin (hybrid resin) obtained by using a compound (both reactive monomers) capable of reacting with both the raw material monomer of the condensation polymerization resin and the raw material monomer of the addition polymerization resin is preferable. Therefore, in the present invention, the condensation polymerization reaction and the addition polymerization reaction are preferably carried out in the presence of both reactive monomers. As a result, the hybrid resin has a partial condensation polymerization resin component and addition polymerization resin component. The addition polymerization resin component is more finely and uniformly dispersed in the condensation polymerization resin component.
両反応性モノマーとしては、分子内に、水酸基、カルボキシル基、エポキシ基、第1級アミノ基及び第2級アミノ基からなる群より選ばれた少なくとも1種の官能基、好ましくは水酸基及び/又はカルボキシル基、より好ましくはカルボキシル基と、エチレン性不飽和結合とを有する化合物が好ましく、このような両反応性モノマーを用いることにより、分散相となる樹脂の分散性をより一層向上させることができる。両反応性モノマーは、アクリル酸、メタクリル酸、フマル酸、マレイン酸及び無水マレイン酸からなる群より選ばれた少なくとも1種であることが好ましいが、反応性の観点から、アクリル酸、メタクリル酸及びフマル酸がより好ましい。 As the both reactive monomers, in the molecule, at least one functional group selected from the group consisting of a hydroxyl group, a carboxyl group, an epoxy group, a primary amino group and a secondary amino group, preferably a hydroxyl group and / or A compound having a carboxyl group, more preferably a carboxyl group, and an ethylenically unsaturated bond is preferred. By using such a bireactive monomer, the dispersibility of the resin that becomes the dispersed phase can be further improved. . Both reactive monomers are preferably at least one selected from the group consisting of acrylic acid, methacrylic acid, fumaric acid, maleic acid and maleic anhydride, but from the viewpoint of reactivity, acrylic acid, methacrylic acid and Fumaric acid is more preferred.
本発明において、両反応性モノマーは、縮重合系樹脂の原料モノマーとして扱う。両反応性モノマーの使用量は、縮重合系樹脂の原料モノマーであるカルボン酸成分中、1〜20モル%が好ましく、5〜15モル%がより好ましい。 In the present invention, the both reactive monomers are handled as raw material monomers for the condensation polymerization resin. The amount of the both reactive monomers used is preferably 1 to 20 mol% and more preferably 5 to 15 mol% in the carboxylic acid component which is a raw material monomer for the condensation polymerization resin.
本発明において、複合樹脂は、縮重合反応と付加重合反応を同一反応容器中で並行して行うことにより得られるが、縮重合反応と付加重合反応の進行及び完結は、時間的に同時である必要はなく、それぞれの反応機構に応じて反応温度及び時間を適当に選択し、反応を進行、完結させればよい。縮重合反応及び付加重合反応は、前述の方法により行うことができる。 In the present invention, the composite resin is obtained by performing the condensation polymerization reaction and the addition polymerization reaction in parallel in the same reaction vessel, but the progress and completion of the condensation polymerization reaction and the addition polymerization reaction are simultaneous in time. It is not necessary, and the reaction temperature and time may be appropriately selected according to each reaction mechanism to advance and complete the reaction. The condensation polymerization reaction and the addition polymerization reaction can be performed by the above-described methods.
本発明においては、縮重合系樹脂の付加重合系樹脂に対する重量比、即ち縮重合系樹脂の原料モノマーの付加重合系樹脂の原料モノマーに対する重量比(縮重合系樹脂の原料モノマー/付加重合系樹脂の原料モノマー)は、連続相が縮重合系樹脂であり、分散相が付加重合系樹脂であることが好ましいことから、55/45〜95/5が好ましく、60/40〜95/5がより好ましく、70/30〜90/10がさらに好ましい。 In the present invention, the weight ratio of the condensation polymerization resin to the addition polymerization resin, that is, the weight ratio of the condensation polymerization resin raw material monomer to the addition polymerization resin raw material monomer (condensation polymerization resin raw material monomer / addition polymerization resin). The raw material monomer) is preferably 55/45 to 95/5, more preferably 60/40 to 95/5, since the continuous phase is preferably a condensation polymerization resin and the dispersed phase is an addition polymerization resin. 70/30 to 90/10 is more preferable.
定着性を向上させる観点からは、本発明のトナーには離型剤を含有させることが好ましく、ワックスの分散性を向上させる観点からは、樹脂(A)及び/又は樹脂(B)は、ワックスの存在下で縮重合系樹脂の原料モノマー及びスチレンを含む付加重合系樹脂の原料モノマーを重合させることにより得られる樹脂が好ましい。 From the viewpoint of improving the fixability, the toner of the present invention preferably contains a release agent. From the viewpoint of improving the dispersibility of the wax, the resin (A) and / or the resin (B) is a wax. A resin obtained by polymerizing a raw material monomer of a condensation polymerization resin and a raw material monomer of an addition polymerization resin containing styrene in the presence of styrene.
ワックスとしては、低分子量ポリプロピレン、低分子量ポリエチレン、低分子量ポリプロピレンポリエチレン共重合体、マイクロクリスタリンワックス、パラフィンワックス、フィッシャートロプシュワックス等の脂肪族炭化水素系ワックス及びそれらの酸化物、カルナウバワックス、モンタンワックス、サゾールワックス及びそれらの脱酸ワックス等のエステル系ワックス、脂肪酸アミド類、脂肪酸類、高級アルコール類、脂肪酸金属塩等が挙げられ、これらのなかでは、離型性及び安定性の観点から、脂肪族炭化水素系ワックスが好ましい。 Examples of the wax include aliphatic hydrocarbon waxes such as low molecular weight polypropylene, low molecular weight polyethylene, low molecular weight polypropylene polyethylene copolymer, microcrystalline wax, paraffin wax, and Fischer-Tropsch wax, and oxides thereof, carnauba wax, and montan wax. , Ester waxes such as sazol wax and their deoxidized wax, fatty acid amides, fatty acids, higher alcohols, fatty acid metal salts, etc., among these, from the viewpoint of releasability and stability, Aliphatic hydrocarbon waxes are preferred.
ワックスの添加量は、樹脂(A)又は樹脂(B)の製造に用いられる原料モノマーの総量100重量部に対して、20重量部以下が好ましく、10重量部以下がより好ましい。 The amount of the wax added is preferably 20 parts by weight or less, more preferably 10 parts by weight or less, with respect to 100 parts by weight of the total amount of raw material monomers used for the production of the resin (A) or resin (B).
ワックスの添加時期は特に限定されず、重合開始当初であっても、重合反応途中であってもよい。 The addition timing of the wax is not particularly limited, and may be at the beginning of the polymerization or in the middle of the polymerization reaction.
樹脂(A)と樹脂(B)の軟化点は樹脂(B)の方が高く、その差は、トナーの低温定着性と耐オフセット性の観点から、5℃以上、好ましくは10℃以上、より好ましくは20〜60℃である。 The softening point of the resin (A) and the resin (B) is higher in the resin (B), and the difference is 5 ° C. or higher, preferably 10 ° C. or higher, from the viewpoint of low-temperature fixability and offset resistance of the toner. Preferably it is 20-60 degreeC.
樹脂(A)の軟化点は、低温定着性の観点から、好ましくは80℃以上110℃未満、より好ましくは85〜105℃、さらに好ましくは90〜100℃である。一方、樹脂(B)の軟化点は、耐ホットオフセット性の観点から、好ましくは110〜150℃、より好ましくは115〜145℃、さらに好ましくは120〜140℃である。本明細書において、軟化点は、後述の実施例に記載の方法により測定される。 The softening point of the resin (A) is preferably 80 ° C. or higher and lower than 110 ° C., more preferably 85 to 105 ° C., and still more preferably 90 to 100 ° C., from the viewpoint of low-temperature fixability. On the other hand, the softening point of the resin (B) is preferably 110 to 150 ° C, more preferably 115 to 145 ° C, and still more preferably 120 to 140 ° C, from the viewpoint of hot offset resistance. In the present specification, the softening point is measured by the method described in Examples described later.
樹脂(A)の付加重合系樹脂ユニットに由来するガラス転移点は80〜100℃であり、好ましくは85〜100℃、より好ましくは90〜100℃である。一方、樹脂(B)の付加重合系樹脂ユニットに由来するガラス転移点は-50〜40℃であり、好ましくは-50〜35℃、より好ましくは-50〜30℃である。また、樹脂(A)と樹脂(B)の付加重合系樹脂ユニットに由来するガラス転移点は、Fox法により導かれる関係を満たすことから、原料モノマー種とその比率等を考慮し、公知の方法により調整することができる。例えば、「Polymer Handbook」(INTERSCIENCE社出版)を参考に、樹脂のガラス転移点を高くする原料モノマーとして、スチレン、メタクリル酸メチル等を、樹脂のガラス転移点を低くする原料モノマーとしてアクリル酸ブチル、アクリル酸2−エチル等を適宜用いることができる。なお、本明細書において、ガラス転移点は、後述の実施例に記載の方法により計算される。 The glass transition point derived from the addition polymerization resin unit of the resin (A) is 80 to 100 ° C., preferably 85 to 100 ° C., more preferably 90 to 100 ° C. On the other hand, the glass transition point derived from the addition polymerization resin unit of the resin (B) is -50 to 40 ° C, preferably -50 to 35 ° C, more preferably -50 to 30 ° C. Further, since the glass transition point derived from the addition polymerization resin unit of the resin (A) and the resin (B) satisfies the relationship derived by the Fox method, a known method is considered in consideration of the raw material monomer species and the ratio thereof. Can be adjusted. For example, referring to `` Polymer Handbook '' (published by INTERSCIENCE), styrene, methyl methacrylate, etc. as raw material monomers that increase the glass transition point of the resin, butyl acrylate as raw material monomers that lower the glass transition point of the resin, 2-ethyl acrylate or the like can be used as appropriate. In addition, in this specification, a glass transition point is calculated by the method as described in the below-mentioned Example.
樹脂(A)と樹脂(B)の重量比(樹脂(A)/樹脂(B))は、低温定着性と耐オフセット性の観点から、好ましくは20/80〜80/20、より好ましくは30/70〜70/30、さらに好ましくは40/60〜60/40である。 The weight ratio of the resin (A) to the resin (B) (resin (A) / resin (B)) is preferably 20/80 to 80/20, more preferably 30 from the viewpoint of low-temperature fixability and offset resistance. / 70 to 70/30, more preferably 40/60 to 60/40.
樹脂(A)と樹脂(B)の総含有量は、結着樹脂中、好ましくは50〜100重量%、より好ましくは80〜100重量%、さらに好ましくは90〜100重量%含有されることが望ましい。樹脂(A)と樹脂(B)以外に、本発明の効果を損なわない範囲で他の結着樹脂を含有していても良く、結着樹脂としては、エポキシ樹脂、ポリカーボネート、ポリウレタン、スチレン−アクリル樹脂等が挙げられる。 The total content of the resin (A) and the resin (B) is preferably 50 to 100% by weight, more preferably 80 to 100% by weight, and still more preferably 90 to 100% by weight in the binder resin. desirable. In addition to the resin (A) and the resin (B), other binder resins may be contained within a range not impairing the effects of the present invention. Examples of the binder resin include epoxy resins, polycarbonates, polyurethanes, and styrene-acrylics. Examples thereof include resins.
本発明のトナーは、結着樹脂以外に、着色剤、離型剤、荷電制御剤、磁性粉、導電性調整剤、体質顔料、繊維状物質等の補強充填剤、酸化防止剤、老化防止剤、流動性向上剤、クリーニング性向上剤等の添加剤が、適宜含有されていてもよい。 In addition to the binder resin, the toner of the present invention includes a colorant, a release agent, a charge control agent, a magnetic powder, a conductivity regulator, an extender pigment, a reinforcing filler such as a fibrous substance, an antioxidant, and an anti-aging agent. In addition, additives such as a fluidity improver and a cleaning property improver may be appropriately contained.
着色剤としては、トナー用着色剤として用いられている染料、顔料等を使用することができ、カーボンブラック、フタロシアニンブルー、パーマネントブラウンFG、ブリリアントファーストスカーレット、ピグメントグリーンB、ローダミン-Bベース、ソルベントレッド49、ソルベントレッド146、ソルベントブルー35、キナクリドン、カーミン6B、ジスアゾエロー等が挙げられ、これらは単独で又は2種以上を混合して用いることができ、本発明のトナーは、黒トナー、カラートナー、フルカラートナーのいずれであってもよい。着色剤の含有量は、結着樹脂100重量部に対して、1〜40重量部が好ましく、2〜10重量部がより好ましい。 As the colorant, dyes and pigments used as toner colorants can be used. Carbon black, phthalocyanine blue, permanent brown FG, brilliant first scarlet, pigment green B, rhodamine-B base, solvent red 49, Solvent Red 146, Solvent Blue 35, Quinacridone, Carmine 6B, Disazo Yellow, etc., and these can be used alone or in admixture of two or more. The toner of the present invention includes black toner, color toner, Any of full-color toners may be used. The content of the colorant is preferably 1 to 40 parts by weight and more preferably 2 to 10 parts by weight with respect to 100 parts by weight of the binder resin.
離型剤としては、前述したワックスが同様に挙げられる。これらのなかでは、離型性及び安定性の観点から、脂肪族炭化水素系ワックス及びエステル系ワックスが好ましく、これらは単独で又は2種以上を混合して含有されていても良い。離型剤の含有量は、結着樹脂100重量部に対して、0.1〜20重量部が好ましく、0.5〜10重量部がより好ましい。離型剤は分散性向上の観点から、結着樹脂製造時に樹脂の原料モノマーと共に用いられ、結着樹脂に内添されていてもよい。 As the mold release agent, the above-mentioned wax can be exemplified. Among these, aliphatic hydrocarbon waxes and ester waxes are preferable from the viewpoint of releasability and stability, and these may be contained alone or in admixture of two or more. The content of the release agent is preferably 0.1 to 20 parts by weight and more preferably 0.5 to 10 parts by weight with respect to 100 parts by weight of the binder resin. From the viewpoint of improving dispersibility, the release agent may be used together with the resin raw material monomer during the production of the binder resin, and may be internally added to the binder resin.
荷電制御剤としては、ニグロシン染料、3級アミンを側鎖として含有するトリフェニルメタン系染料、4級アンモニウム塩化合物、ポリアミン樹脂、イミダゾール誘導体等の正帯電性荷電制御剤及び含金属アゾ染料、銅フタロシアニン染料、サリチル酸のアルキル誘導体の金属錯体、ベンジル酸のホウ素錯体等の負帯電性荷電制御剤が挙げられる。 Charge control agents include nigrosine dyes, triphenylmethane dyes containing tertiary amines as side chains, quaternary ammonium salt compounds, polyamine resins, imidazole derivatives and other positively chargeable charge control agents and metal-containing azo dyes, copper Examples include negatively chargeable charge control agents such as phthalocyanine dyes, metal complexes of alkyl derivatives of salicylic acid, and boron complexes of benzylic acid.
荷電制御剤の含有量は、結着樹脂100重量部に対して、0.1〜5重量部が好ましく、0.5〜2重量部がより好ましい。 The content of the charge control agent is preferably 0.1 to 5 parts by weight and more preferably 0.5 to 2 parts by weight with respect to 100 parts by weight of the binder resin.
磁性粉としては、コバルト、鉄、ニッケル等の強磁性体、コバルト、鉄、ニッケル、アルミニウム、鉛、マグネシウム、亜鉛、マンガン等の金属の合金、Fe3O4、γ-Fe3O4、コバルト添加酸化鉄等の金属酸化物、Mn-Znフェライト、Ni-Znフェライト等の各種フェライト、マグネタイト、ヘマタイト等を1種又は2種以上を併せて使用することができる。さらに、これら磁性分の表面がシランカップリング剤、チタネートシランカップリング剤等の表面処理剤で処理されたもの、又はポリマーコーティングされたものであってもよい。 Magnetic powder includes ferromagnetic materials such as cobalt, iron and nickel, alloys of metals such as cobalt, iron, nickel, aluminum, lead, magnesium, zinc and manganese, Fe 3 O 4 , γ-Fe 3 O 4 and cobalt Metal oxides such as added iron oxide, various ferrites such as Mn—Zn ferrite and Ni—Zn ferrite, magnetite, hematite and the like can be used alone or in combination. Furthermore, the surface of these magnetic components may be treated with a surface treatment agent such as a silane coupling agent or a titanate silane coupling agent, or may be polymer-coated.
本発明のトナーが磁性トナーである場合には、磁性粉の含有量は、結着樹脂100重量部に対して、磁性粉の分散性及び帯電の環境性の観点から10〜90重量部が好ましく、20〜80重量部がより好ましく、30〜70重量部がさらに好ましい。また、色目や帯電量の調整のために、カーボンブラックやフタロシアニンブルー等公知の着色剤を併用してもよい。 When the toner of the present invention is a magnetic toner, the content of the magnetic powder is preferably 10 to 90 parts by weight with respect to 100 parts by weight of the binder resin from the viewpoint of the dispersibility of the magnetic powder and the charging environment. 20 to 80 parts by weight is more preferable, and 30 to 70 parts by weight is more preferable. Further, a known colorant such as carbon black or phthalocyanine blue may be used in combination for adjusting the color and the charge amount.
本発明のトナーは、混練粉砕法、スプレイドライ法、重合法等の公知の方法により製造することができるが、生産性や着色剤の分散性の観点から、混練粉砕法により製造することが好ましい。混練粉砕法の一般的な方法としては、例えば、結着樹脂、並びに、離型剤、荷電制御剤、磁性粉等の添加剤等をヘンシェルミキサー、ボールミル等の混合機で均一に混合した後、密閉式ニーダー又は1軸もしくは2軸の押出機等で溶融混練し、冷却、粉砕、分級する方法が挙げられる。さらに、製造過程における粗粉砕物や、得られたトナーの表面に、必要に応じて疎水性シリカ等の流動性向上剤等を添加してもよい。本発明のトナーの体積中位粒径(D50)は、3〜15μmが好ましく、4〜8μmがより好ましい。本発明において、体積中位粒径(D50)とは、体積分率で計算した累積体積頻度が粒径の小さい方から計算して50%になる粒径を意味する。 The toner of the present invention can be produced by a known method such as a kneading and pulverizing method, a spray drying method, or a polymerization method, but is preferably produced by a kneading and pulverizing method from the viewpoint of productivity and dispersibility of the colorant. . As a general method of the kneading and pulverization method, for example, a binder resin, and a release agent, a charge control agent, an additive such as magnetic powder, and the like are uniformly mixed with a mixer such as a Henschel mixer and a ball mill, Examples of the method include melt kneading with a closed kneader or a single or twin screw extruder, cooling, pulverizing, and classification. Furthermore, a fluidity improver such as hydrophobic silica may be added to the coarsely pulverized product in the production process or the surface of the obtained toner, if necessary. The volume median particle size (D 50 ) of the toner of the present invention is preferably 3 to 15 μm, more preferably 4 to 8 μm. In the present invention, the volume-median particle size (D 50 ) means a particle size at which the cumulative volume frequency calculated by the volume fraction is 50% when calculated from the smaller particle size.
本発明のトナーは、単独で現像剤として、またはキャリアと混合して二成分系の現像剤として用いることができるが、トナーの添加剤の分散性が良好である観点から、磁性粉を含有する磁性一成分現像用トナーとして好適に用いることができる。また、本発明のトナーは、好ましくは線速200mm/sec(A4用紙40枚/分)以上の、より好ましくは250〜300mm/secの高速機に好適に使用することができる。 The toner of the present invention can be used alone as a developer or mixed with a carrier as a two-component developer, but contains magnetic powder from the viewpoint of good dispersibility of the toner additive. It can be suitably used as a magnetic one-component developing toner. In addition, the toner of the present invention can be suitably used for a high-speed machine having a linear speed of 200 mm / sec (A4 paper 40 sheets / min) or more, more preferably 250 to 300 mm / sec.
〔樹脂の軟化点〕
フローテスター(島津製作所、CFT-500D)を用い、1gの試料を昇温速度6℃/分で加熱しながら、プランジャーにより1.96MPaの荷重を与え、直径1mm、長さ1mmのノズルから押出した。温度に対し、フローテスターのプランジャー降下量をプロットし、試料の半量が流出した温度を軟化点とする。
[Softening point of resin]
Using a flow tester (Shimadzu Corporation, CFT-500D), a 1 g sample was heated at a heating rate of 6 ° C / min, and a load of 1.96 MPa was applied by a plunger and extruded from a nozzle with a diameter of 1 mm and a length of 1 mm. . The amount of plunger drop of the flow tester is plotted against the temperature, and the temperature at which half of the sample flows out is taken as the softening point.
〔付加重合系樹脂ユニットのガラス転移点〕
付加重合系樹脂ユニットのガラス転移点は、その原料モノマーの組成から下記に示すFoxの式により算出する。Foxの式は、例えば、共立出版株式会社の高分子物性の基礎、311〜312頁(1993年2月1日発行)に示されている。
算出する付加重合系樹脂ユニットがモノマー1、モノマー2からなる場合、
[Glass transition point of addition polymerization resin unit]
The glass transition point of the addition polymerization resin unit is calculated from the composition of the raw material monomer by the Fox formula shown below. The Fox formula is shown, for example, in Kyoritsu Shuppan Co., Ltd., Basics of Polymer Properties, pages 311-312 (issued February 1, 1993).
When the addition polymerization resin unit to be calculated is composed of monomer 1 and monomer 2,
(式中、Tgは付加重合系樹脂ユニットのガラス転移点(K)、Tg1、Tg2はモノマー1、2のホモポリマーのガラス転移点(K)、W1、W2はモノマー総量を1とするときのモノマー1、2の重量比を示す)
により算出する。
なお、付加重合系モノマーのホモポリマーのTgは、Polymer Handbook、III-64〜III-85頁(INTERSCIENCE社、1965年出版)に記載のホモポリマーのTgを用いることができる。また、付加重合系樹脂ユニットのモノマーが1種である場合は、上記式の右辺の第二項(W2/Tg2)を省略して算出することができ、付加重合系樹脂ユニットが3種以上のモノマーからなる場合も、Foxの式に基づきガラス転移点を同様に算出することができる。例えば、算出する付加重合系樹脂ユニットがモノマー1、モノマー2、モノマー3からなる場合、
(In the formula, Tg is the glass transition point (K) of the addition polymerization resin unit, Tg 1 and Tg 2 are the glass transition points (K) of the homopolymers of monomers 1 and 2, and W 1 and W 2 are the total amount of monomer 1) Shows the weight ratio of monomers 1 and 2)
Calculated by
The homopolymer Tg described in Polymer Handbook, pages III-64 to III-85 (INTERSCIENCE, published in 1965) can be used as the homopolymer Tg of the addition polymerization monomer. In addition, when there is only one type of monomer of the addition polymerization resin unit, the calculation can be performed by omitting the second term (W 2 / Tg 2 ) on the right side of the above formula, and there are three types of addition polymerization resin units. Even in the case of the above monomers, the glass transition point can be similarly calculated based on the Fox equation. For example, when the addition polymerization resin unit to be calculated is composed of monomer 1, monomer 2, and monomer 3,
(式中、Tgは付加重合系樹脂ユニットのガラス転移点(K)、Tg1、Tg2、Tg3はモノマー1、2、3のホモポリマーのガラス転移点(K)、W1、W2、W3はモノマー総量を1とするときのモノマー1、2、3の重量比を示す)
により算出することができる。
(In the formula, Tg is the glass transition point (K) of the addition polymerization resin unit, Tg 1 , Tg 2 , Tg 3 are the glass transition points (K) of the homopolymers of monomers 1 , 2 , and 3 , W 1 , W 2 W 3 represents the weight ratio of monomers 1, 2, and 3 when the total amount of monomers is 1.
Can be calculated.
〔離型剤の融点〕
示差走査熱量計(セイコー電子工業社製、DSC210)を用いて200℃まで昇温し、その温度から降温速度10℃/分で0℃まで冷却したサンプルを昇温速度10℃/分で昇温し、融解熱の最大ピーク温度を融点とする。
[Melting point of release agent]
Using a differential scanning calorimeter (Seiko Denshi Kogyo Co., Ltd., DSC210), the temperature was raised to 200 ° C, and the sample was cooled to 0 ° C at a temperature drop rate of 10 ° C / min. The maximum peak temperature of heat of fusion is taken as the melting point.
〔トナーの体積中位粒径(D50)〕
測定機:コールターマルチサイザーII(ベックマンコールター社製)
アパチャー径:100μm
解析ソフト:コールターマルチサイザーアキュコンプ バージョン 1.19(ベックマンコールター社製)
電解液:アイソトンII(ベックマンコールター社製)
分散液:エマルゲン109P(花王社製、ポリオキシエチレンラウリルエーテル、HLB:13.6)を5重量%の濃度となるよう前記電解液に溶解させて分散液を得る。
分散条件:前記分散液5mLに測定試料10mgを添加し、超音波分散機にて1分間分散させ、その後、電解液25mLを添加し、さらに、超音波分散機にて1分間分散させて、試料分散液を調製する。
測定条件:前記試料分散液を前記電解液100mLに加えることにより、3万個の粒子の粒径を20秒で測定できる濃度に調整した後、3万個の粒子を測定し、その粒度分布から体積中位粒径(D50)を求める。
[Volume-median particle size of toner (D 50 )]
Measuring machine: Coulter Multisizer II (Beckman Coulter, Inc.)
Aperture diameter: 100μm
Analysis software: Coulter Multisizer AccuComp version 1.19 (Beckman Coulter)
Electrolyte: Isoton II (Beckman Coulter, Inc.)
Dispersion: Emulgen 109P (manufactured by Kao Corporation, polyoxyethylene lauryl ether, HLB: 13.6) is dissolved in the electrolytic solution to a concentration of 5% by weight to obtain a dispersion.
Dispersion conditions: 10 mg of a measurement sample is added to 5 mL of the above dispersion, and dispersed for 1 minute with an ultrasonic disperser, then 25 mL of electrolyte is added, and further dispersed for 1 minute with an ultrasonic disperser. Prepare a dispersion.
Measurement conditions: By adding the sample dispersion to 100 mL of the electrolytic solution, the particle size of 30,000 particles is adjusted to a concentration that can be measured in 20 seconds, and then 30,000 particles are measured, Determine the volume-median particle size (D 50 ).
樹脂製造例1〜7
表1に示す無水トリメリット酸及びアクリル酸以外のポリエステルの原料モノマー及びエステル化触媒としてオクタン酸錫15gを、窒素導入管、脱水管、攪拌器及び熱電対を装備した10リットル容の四つ口フラスコに入れ、230℃で8時間縮重合反応させた。さらに、8kPaで1時間反応させ、表1に示すフィッシャートロプッシュワックス「サゾールH105」(サゾール社製)を添加し、160℃まで冷却した後、表1に示すアクリル酸、ビニル系樹脂の原料モノマー及び重合開始剤の混合物を滴下ロートにより1時間かけて滴下した。滴下後、160℃に保持したまま、1時間付加重合反応を熟成させた後、200℃に昇温し、10kPaで1時間保持して、ビニル系樹脂モノマーの除去をおこなった。その後、表1に示す無水トリメリット酸を加えて1時間反応させた後、40kPaで架橋反応を所定の軟化点に達するまで行い樹脂を得た。
Resin production examples 1-7
Raw material monomer of polyester other than trimellitic anhydride and acrylic acid shown in Table 1 and 15 g of tin octoate as esterification catalyst, 4 liters of 10 liters equipped with nitrogen introduction tube, dehydration tube, stirrer and thermocouple The flask was placed in a flask and subjected to a condensation polymerization reaction at 230 ° C. for 8 hours. Further, the reaction is carried out at 8 kPa for 1 hour, Fischer-Tropsch wax “Sazol H105” (manufactured by Sazol) shown in Table 1 is added, and after cooling to 160 ° C., acrylic acid and vinyl resin raw material monomers shown in Table 1 And the mixture of the polymerization initiator was dripped over 1 hour with the dropping funnel. After dropping, the addition polymerization reaction was aged for 1 hour while maintaining the temperature at 160 ° C., then the temperature was raised to 200 ° C. and maintained at 10 kPa for 1 hour to remove the vinyl resin monomer. Thereafter, trimellitic anhydride shown in Table 1 was added and reacted for 1 hour, and then a crosslinking reaction was performed at 40 kPa until a predetermined softening point was reached to obtain a resin.
トナー製造例1〜7(実施例1〜5及び比較例1〜2)
表2に示すトナー原料をヘンシェルミキサーにて攪拌混合後、混練部分の全長1560mm、スクリュー径42mm、バレル内径43mmの同方向回転二軸押出機を用いて溶融混練した。ロールの回転速度は200r/min、ロール内の加熱温度は120℃であり、混合物の供給速度は10kg/時間、平均滞留時間は約18秒であった。得られた混練物を冷却ローラーで圧延冷却した後、ジェットミルで粉砕し、分級して、体積中位粒径(D50)5μmのトナーを得た。
Toner Production Examples 1-7 (Examples 1-5 and Comparative Examples 1-2)
The toner materials shown in Table 2 were stirred and mixed with a Henschel mixer, and then melt-kneaded using a co-rotating twin screw extruder having a total kneading part length of 1560 mm, a screw diameter of 42 mm, and a barrel inner diameter of 43 mm. The rotation speed of the roll was 200 r / min, the heating temperature in the roll was 120 ° C., the feed rate of the mixture was 10 kg / hour, and the average residence time was about 18 seconds. The obtained kneaded product was rolled and cooled with a cooling roller, then pulverized with a jet mill, and classified to obtain a toner having a volume-median particle size (D 50 ) of 5 μm.
試験例1〔定着性〕
「Laser Jet4200」(HP社製)に表2のトナー250gを実装し、未定着でベタ画像の画像出しを行い、未定着画像について、定着ロールの温度を80℃から10℃ずつ順次上昇させながら、100℃の恒温槽の中に15秒間保管する試験を行った。得られた定着画像に「ユニセフセロハン」(三菱鉛筆社製、幅:1.8mm、JISZ-1522)を貼り付け、30℃に設定した定着ロールを通過させた後、テープを剥がした。テープを貼る前と剥がした後の光学反射密度を反射濃度計「RD-915」(マクベス社製)を用いて測定し、両者の比率(テープ剥離後/テープ貼付前)が最初に90%を超える定着ロールの温度を最低定着温度とする。
Test Example 1 [Fixability]
Mount 250g of the toner in Table 2 on "Laser Jet4200" (manufactured by HP), print a solid image without fixing, and gradually increase the temperature of the fixing roll for each unfixed image from 80 ° C to 10 ° C. A test was conducted in which the sample was stored in a constant temperature bath at 100 ° C. for 15 seconds. “UNICEF Cellophane” (Mitsubishi Pencil Co., Ltd., width: 1.8 mm, JISZ-1522) was attached to the obtained fixed image, passed through a fixing roll set at 30 ° C., and then the tape was peeled off. The optical reflection density before and after the tape was peeled was measured using a reflection densitometer “RD-915” (manufactured by Macbeth Co.), and the ratio between the two (after tape peeling / before tape sticking) was initially 90%. The temperature of the fixing roll that exceeds the minimum fixing temperature is set.
〔定着性の評価基準〕
◎:110℃未満
○:110℃以上、130℃未満
×:130℃以上
[Evaluation criteria for fixability]
: Less than 110 ° C ○: More than 110 ° C, less than 130 ° C ×: More than 130 ° C
試験例2〔耐オフセット性〕
試験例1と同様にしてトナーを実装し、未定着で2cm×12cm、0.6mg/cm2の画像出しを行った。得られた画像について、複写機「AR-505」(シャープ(株)製)の定着機をオフライン定着機の総定着圧が392Paになるように改良した定着機(定着速度250mm/sec:A4用紙50枚/分)を用いて、「CopyBond SF-70NA」(75g/m2、シャープ(株)製)に100℃から240℃へ10℃ずつ順次定着温度を上昇させながら定着試験を行った。オフセットを目視で観察し、オフセットが発生する温度を下記の評価基準に従って評価した。結果を表2に示す。
Test Example 2 [Offset resistance]
The toner was mounted in the same manner as in Test Example 1, and an image of 2 cm × 12 cm and 0.6 mg / cm 2 was formed without fixing. For the obtained image, the fixing machine of the copier “AR-505” (manufactured by Sharp Corporation) is improved so that the total fixing pressure of the offline fixing machine is 392 Pa (fixing speed 250 mm / sec: A4 paper) 50 copies / minute) was used, and a fixing test was performed on “CopyBond SF-70NA” (75 g / m 2 , manufactured by Sharp Corporation) while gradually increasing the fixing temperature from 100 ° C. to 240 ° C. in 10 ° C. increments. The offset was visually observed, and the temperature at which the offset occurred was evaluated according to the following evaluation criteria. The results are shown in Table 2.
〔オフセットの評価基準〕
◎:90℃以上
○:70℃以上、90℃未満
△:50℃以上、70℃未満
×:50℃未満
[Evaluation criteria for offset]
◎: 90 ℃ or more ○: 70 ℃ or more, less than 90 ℃ △: 50 ℃ or more, less than 70 ℃ ×: less than 50 ℃
以上の結果より、実施例のトナーは、定着性及び耐オフセット性が良好なものであることが分かる。 From the above results, it can be seen that the toners of the examples have good fixability and offset resistance.
トナー製造例8(実施例6)
トナー製造例1において、磁性粉の代わりに着色剤「ECB301」(大日精化社製)を結着樹脂100重量部に対して5重量部加えた以外は、トナー製造例1と同様にして、非磁性トナーを得た。得られたトナーについて、定着性と耐オフセット性を上記方法と同様にして試験した結果、良好な結果が得られた。なお、トナー評価の画像出しについては、「Laser Jet4200」の代わりに「マイクロライン 5400」(沖データ社製)を用いた。
Toner Production Example 8 (Example 6)
In Toner Production Example 1, in the same manner as in Toner Production Example 1, except that 5 parts by weight of a colorant “ECB301” (manufactured by Dainichi Seika Co., Ltd.) is added to 100 parts by weight of the binder resin instead of magnetic powder. A non-magnetic toner was obtained. The obtained toner was tested for fixability and offset resistance in the same manner as described above, and as a result, good results were obtained. For the image evaluation of toner evaluation, “Microline 5400” (manufactured by Oki Data Corporation) was used instead of “Laser Jet4200”.
本発明の電子写真用トナーは、電子写真法、静電記録法、静電印刷法等において形成される潜像の現像等に好適に用いられるものである。 The toner for electrophotography of the present invention is suitably used for developing a latent image formed in electrophotography, electrostatic recording method, electrostatic printing method and the like.
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