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JP5053520B2 - Airbag - Google Patents

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JP5053520B2
JP5053520B2 JP2005121915A JP2005121915A JP5053520B2 JP 5053520 B2 JP5053520 B2 JP 5053520B2 JP 2005121915 A JP2005121915 A JP 2005121915A JP 2005121915 A JP2005121915 A JP 2005121915A JP 5053520 B2 JP5053520 B2 JP 5053520B2
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airbag
protective part
occupant
deployed
gas
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JP2006298123A (en
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寿一 梅原
実 尾田
寛行 岩本
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Nihon Plast Co Ltd
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Description

本発明は、例えば、自動車の乗員の下肢部に対向して展開するエアバッグに関する。 The present invention is, for example, about the airbags to expand opposite the leg portion of the occupant of the motor vehicle.

従来、自動車の座席に着座した乗員の膝部などに対向してエアバッグを展開する膝保護用エアバッグ装置であるいわゆるニーエアバッグ装置が知られている。このニーエアバッグ装置は、例えば、インストルメントパネルの、運転席前方のステアリングホイールの下方、あるいは、助手席前方のグローブボックスの下方などに配置され、制御装置が車両の前方衝突などの衝撃を検出した際に、折り畳んで収納したエアバッグをインストルメントパネルと乗員の膝部との間に展開し、乗員の膝部などを拘束して保護するようになっている(例えば、特許文献1参照。)。そして、このエアバッグは、1枚の織布を折り返し、周縁部を縫合して袋状とするとともに、エアバッグの内側に複数枚の帯状のテザーを縫着し、エアバッグが展開した際の厚さ寸法を規制している。
特開2003−205816号公報 (第4−5頁、図5−図6)
2. Description of the Related Art Conventionally, a so-called knee airbag device, which is a knee protection airbag device that deploys an airbag facing an occupant's knee or the like seated on an automobile seat, is known. This knee airbag device is disposed, for example, below the steering wheel in front of the driver's seat or below the glove box in front of the passenger seat on the instrument panel, and the control device detects an impact such as a frontal collision of the vehicle. When the airbag is folded, the airbag stored in a folded state is deployed between the instrument panel and the occupant's knee, and the occupant's knee is restrained and protected (see, for example, Patent Document 1). ). Then, this airbag has a bag-like shape by folding one sheet of woven fabric and stitching the periphery, and a plurality of strip-shaped tethers are sewn inside the airbag so that the airbag is deployed. The thickness dimension is regulated.
JP 2003-205816 A (page 4-5, FIG. 5 to FIG. 6)

上記従来の構成では、テザーにより展開時の厚さ寸法は規制されるものの、エアバッグの内側は一個の気室となるため、展開したエアバッグに膝部が強い力で当接すると、膝部が底付き、すなわちインストルメントパネルに当接する可能性がある。そこで、エアバッグの体積を大きくすることが考えられるが、エアバッグの取付位置やエアバッグの展開時における座席や内装部材などのレイアウトにより、エアバッグの大型化は制約を受ける場合があるとともに、エアバッグが大型化すると、エアバッグにガスを供給するインフレータの出力を大きくする必要があり、装置が大型化するとともに製造コストが上昇する問題を有している。   In the above conventional configuration, although the thickness dimension at the time of deployment is regulated by the tether, since the inside of the airbag becomes one air chamber, when the knee comes into contact with the deployed airbag with a strong force, the knee May bottom, i.e. abut against the instrument panel. Therefore, it is conceivable to increase the volume of the airbag, but the enlargement of the airbag may be restricted depending on the mounting position of the airbag and the layout of the seat and interior members when the airbag is deployed, When the size of the airbag is increased, it is necessary to increase the output of the inflator that supplies gas to the airbag, which increases the size of the device and increases the manufacturing cost.

本発明は、このような点に鑑みなされたもので、乗員を効果的に保護できるエアバッグを提供することを目的とする。 The present invention has been made in view of the above problems, and an object thereof is to provide a airbags that can effectively protect the occupant.

請求項1記載のエアバッグは、前部基布部及び後部基布部を備え袋状の外殻を構成し内部を気室とするエアバッグ本体部を有し、ガスを供給され取付面部と着席した乗員の下肢部との間に展開するエアバッグであって、乗員の膝部に対向して展開し乗員の膝部を拘束する上部保護部と、この上部保護部の下側に位置して展開し乗員の足首側を拘束する下部保護部と、これら上部保護部と下部保護部との間に位置して乗員のすね部に対向しこれら上部保護部及び下部保護部よりも展開時の体積が小さい中間保護部と、前記気室の幅方向の全長を区画する長さ寸法を有する帯状の基布で構成され、長手方向に沿った両側縁が前記前部基布部及び前記後部基布部に略気密に縫い合わせて接合されるとともに長手方向の両端部が前記エアバッグ本体部の両側部略気密に縫い合わせて接合され、前記中間保護部と前記上部保護部との間及び前記中間保護部と前記下部保護部との間を前記エアバッグの全幅にわたり区画する第1の隔壁及び第2の隔壁である隔壁部と、これら第1の隔壁及び第2の隔壁に設けられ、前記ガスが挿通可能な孔状の通気部とを備え、供給されるガスは、前記下部保護部から前記中間保護部を介して前記上部保護部に供給され、前記保護部は前記通気部のみで連通され、かつ前記第1の隔壁の通気部と前記第2の隔壁の通気部とはガスの流通方向に対して位置がずれるように配置され、ガスが供給され下側から上側に前記下部保護部、前記中間保護部、前記上部保護部の順で順次展開するものである。 The airbag according to claim 1 has an airbag main body portion including a front base fabric portion and a rear base fabric portion, forming a bag-like outer shell and having an interior as an air chamber. An airbag that is deployed between the lower limbs of a seated occupant, and is positioned below the upper protection part, which is deployed opposite to the occupant's knee and restrains the occupant's knee. The lower protection part that expands and restrains the ankle side of the occupant, and is positioned between the upper protection part and the lower protection part, and faces the shin part of the occupant and is more deployed than the upper protection part and the lower protection part. An intermediate protective portion having a small volume and a belt-like base fabric having a length dimension that defines the entire length of the air chamber in the width direction, and both side edges along the longitudinal direction are the front base fabric portion and the rear base. both ends in the longitudinal direction the airbag body portion while being joined by sewing in a substantially hermetically cloth part Are joined by sewing in a substantially airtight on both sides, the first barrier ribs partitioning between and between the intermediate protective portion and the lower protection portion of the intermediate protective portion and the upper protecting portion over the entire width of the air bag and A partition portion which is a second partition, and a hole-shaped ventilation portion which is provided in the first partition and the second partition and through which the gas can be inserted, are supplied from the lower protection portion. It is supplied to the upper protection part via the intermediate protection part, the protection part is communicated only with the ventilation part, and the ventilation part of the first partition and the ventilation part of the second partition are gas flow Arranged so that the position is shifted with respect to the direction , gas is supplied, and the lower protective part, the intermediate protective part, and the upper protective part are sequentially developed from the lower side to the upper side in this order .

そして、この構成では、エアバッグが展開した状態で、上部保護部により着席した乗員の膝部を拘束し、乗員の移動を抑制するとともに、下部保護部により、乗員が上部保護部の下側に潜り込むように移動することが防止される。上部保護部には、慣性による乗員の荷重の多くが加わるが、エアバッグの内側は隔壁部により全幅にわたって区画され、通気部のみで連通するため、各保護部が順次確実に展開するとともに、保護部同士の間でのガスの流通が規制されるため、上部保護部の過度に早い収縮が抑制され、乗員が安定して支持される。このため、エアバッグの体積を必要以上に大きくする必要がなく、製造コストが低減される。そして、エアバッグは、上部保護部と下部保護部との間に位置しこれら上部保護部及び下部保護部よりも展開時の体積が小さい中間保護部と、前記中間保護部と前記上部保護部との間及び前記中間保護部と前記下部保護部との間を区画する隔壁部とを備えており、上部保護部及び下部保護部よりも展開時の体積が小さい中間保護部を設けたため、乗員のすね部に対する圧迫が容易に抑制される。さらに、供給されるガスは、下部保護部から中間保護部を介して上部保護部に供給されるため、上部保護部に対して大きな体積が必要となる下部保護部を迅速に展開させることが可能になる。また、上部保護部をガスを供給する部材側に連結する必要がなく、乗員の動きに追随して上部保護部を移動可能とすることが可能になる。さらに、第1の隔壁の流通部と、第2の隔壁の流通部とは、直線上に連通しないため、エアバッグの展開時には、供給されたガスが下側から上側に各保護部を充満させつつ供給され、エアバッグを安定して展開させることができる。 In this configuration, the knee of the occupant seated by the upper protection part is restrained with the airbag deployed, and the movement of the occupant is suppressed, and the occupant is placed below the upper protection part by the lower protection part. It is prevented from moving so as to sink. Although much of the passenger's load due to inertia is applied to the upper protection part, the inside of the airbag is partitioned across the entire width by the partition part and communicates only with the ventilation part, so that each protection part is deployed in order and protected Since the flow of gas between the parts is restricted, excessively fast contraction of the upper protection part is suppressed, and the occupant is stably supported. For this reason, it is not necessary to increase the volume of the airbag more than necessary, and the manufacturing cost is reduced. And an airbag is located between an upper protection part and a lower protection part, an intermediate protection part with a smaller volume at the time of deployment than these upper protection part and lower protection part, the intermediate protection part, and the upper protection part and a partition wall for partitioning between the lower protection portion, and between the intermediate protective portion, for providing the intermediate protective part volume during deployment is smaller than the upper protection portion and a lower protecting portion, the passenger of The pressure on the shin portion is easily suppressed. Furthermore, since the supplied gas is supplied from the lower protective part to the upper protective part via the intermediate protective part, it is possible to quickly deploy the lower protective part that requires a large volume with respect to the upper protective part. become. In addition, it is not necessary to connect the upper protection part to the gas supply member side, and the upper protection part can be moved following the movement of the occupant. Furthermore, since the flow part of the first partition wall and the flow part of the second partition wall do not communicate with each other in a straight line, when the airbag is deployed, the supplied gas fills each protection part from the lower side to the upper side. The airbag can be stably deployed.

そして、このエアバッグと、このエアバッグにガスを供給するインフレータとを具備し、取付面部は、車体のインストルメントパネルを構成すると、車体のインストルメントパネルと着座した乗員との間の小さい空間に展開して着座した乗員を効果的に保護できるエアバッグ装置が提供される。 Then, the airbag, comprising an inflator for supplying gas to the airbag, the mounting surface portion, if you configure the vehicle instrument panel, small between the occupant seated with vehicle instrument panel Provided is an airbag device that can effectively protect an occupant seated in a space.

本発明によれば、エアバッグが展開した状態で、上部保護部により着席した乗員の膝部を拘束し、乗員の移動を抑制できるとともに、下部保護部により、乗員が上部保護部の下側に潜り込むように移動することを防止できる。エアバッグの内側は隔壁部により全幅にわたって区画され、通気部のみで連通するため、各保護部を順次確実に展開できるとともに、上部保護部の過度に早い収縮が抑制され、乗員を安定して支持できる。このため、エアバッグの体積を必要以上に大きくする必要がなく、製造コストを低減できる。そして、エアバッグは、上部保護部と下部保護部との間に位置しこれら上部保護部及び下部保護部よりも展開時の体積が小さい中間保護部と、前記中間保護部と前記上部保護部との間及び前記中間保護部と前記下部保護部との間を区画する隔壁部とを備えており、上部保護部及び下部保護部よりも展開時の体積が小さい中間保護部を設けたため、乗員のすね部に対する圧迫が容易に抑制できる。さらに、供給されるガスは、下部保護部から中間保護部を介して上部保護部に供給されるため、上部保護部に対して大きな体積が必要となる下部保護部を迅速に展開できる。また、上部保護部をガスを供給する部材側に連結する必要がなく、乗員の動きに追随して上部保護部を移動可能にできる。さらに、第1の隔壁の流通部と、第2の隔壁の流通部とは、直線上に連通しないため、エアバッグの展開時には、供給されたガスが下側から上側に各保護部を充満させつつ供給され、エアバッグを安定して展開させることができる。 According to the present invention, in the state where the airbag is deployed, the occupant's knees seated by the upper protection part can be restrained and the movement of the occupant can be suppressed, and the occupant can be placed below the upper protection part by the lower protection part. It is possible to prevent moving so as to sink. The inside of the airbag is partitioned across the entire width by the partition wall and communicates only with the ventilation part, so that each protection part can be deployed in a reliable and sequential manner, and excessively fast contraction of the upper protection part is suppressed, and the occupant is supported stably. it can. For this reason, it is not necessary to increase the volume of the airbag more than necessary, and the manufacturing cost can be reduced. And an airbag is located between an upper protection part and a lower protection part, an intermediate protection part with a smaller volume at the time of deployment than these upper protection part and lower protection part, the intermediate protection part, and the upper protection part And a partition wall section that divides the intermediate protection section and the lower protection section, and an intermediate protection section having a smaller volume when deployed than the upper protection section and the lower protection section is provided. The pressure on the shin portion can be easily suppressed. Furthermore, since the supplied gas is supplied from the lower protective part to the upper protective part via the intermediate protective part, the lower protective part requiring a large volume with respect to the upper protective part can be quickly deployed. Further, it is not necessary to connect the upper protection part to the gas supply member side, and the upper protection part can be moved following the movement of the occupant. Furthermore, since the flow part of the first partition wall and the flow part of the second partition wall do not communicate with each other in a straight line, when the airbag is deployed, the supplied gas fills each protection part from the lower side to the upper side. The airbag can be stably deployed.

以下、本発明のエアバッグの一実施の形態を図面を参照して説明する。 Hereinafter, an embodiment of the airbags of the present invention with reference to the drawings.

図1ないし図3において、1はエアバッグで、このエアバッグ1を備えたエアバッグ装置2は、図1に示すように、被取付部材としての車両である自動車の車体の車室4に面した取付面部としてのパネル5に配置されている。そして、このエアバッグ装置2は、ニーエアバッグ装置とも呼ばれるもので、前面衝突などの衝撃を受けた際に、図1にダミーで示す乗員Aの足元すなわち下肢部A1に対向して展開し、乗員Aの下肢部A1を拘束して乗員Aを保護するようになっている。なお、以下、前後方向などの方向は、車体の直進方向を基準とし、すなわち、反乗員方向としての前方F、この前方Fの反対側であり乗員方向である後方B、上方U、下方D、及び、幅方向Wとして説明する。   1 to 3, reference numeral 1 denotes an airbag. As shown in FIG. 1, an airbag device 2 provided with the airbag 1 faces a compartment 4 of a vehicle body of a vehicle as a mounted member. It is arrange | positioned at the panel 5 as a mounting surface part. And this airbag apparatus 2 is also called a knee airbag apparatus, and when subjected to an impact such as a frontal collision, the airbag apparatus 2 is deployed so as to face the feet of the occupant A shown by a dummy in FIG. The lower limb A1 of the occupant A is restrained to protect the occupant A. Hereinafter, the direction such as the front-rear direction is based on the straight direction of the vehicle body, that is, the front F as the anti-occupant direction, the rear B, the upper U, the lower D, opposite to the front F and the occupant direction. And it demonstrates as the width direction W.

そして、この車体は、車室4内に乗員Aが着座可能な両側一対の座席6を備えているとともに、これら座席6の前方Fには、フロントガラスとインストルメントパネル12とが配置されている。さらに、このインストルメントパネル12の下方Dの下部あるいは中段部には、インストルメントパネル12を構成するダッシュパネルなどとも呼ばれるパネル5が配置され、このパネル5に、各座席6に対向して、エアバッグ装置2が取り付けられている。また、図示しない一方の座席は、運転席であり、インストルメントパネル12とパネル5との間には、ステアリングホイールが配置されている。また他方の座席6は、助手席であり、インストルメントパネル12とパネル5との間には、グローブボックスなどが配置されている。なお、上記のエアバッグ装置2の他に、この車室4には、ステアリングホイール、インストルメントパネル12、座席6の側部、ルーフサイドレールなどに、図示しないエアバッグ装置が備えられている。   The vehicle body includes a pair of seats 6 on both sides in which a passenger A can be seated in a passenger compartment 4, and a windshield and an instrument panel 12 are disposed in front F of the seats 6. . Further, a panel 5 called a dash panel or the like constituting the instrument panel 12 is disposed at a lower part or a middle part of the lower part D of the instrument panel 12. A bag device 2 is attached. One of the seats (not shown) is a driver's seat, and a steering wheel is disposed between the instrument panel 12 and the panel 5. The other seat 6 is a passenger seat, and a glove box or the like is disposed between the instrument panel 12 and the panel 5. In addition to the airbag device 2 described above, the passenger compartment 4 is provided with an airbag device (not shown) on the steering wheel, the instrument panel 12, the side of the seat 6, the roof side rail, and the like.

そして、エアバッグ装置2は、取付手段であるケース体21と、このケース体21に取り付けられるインフレータ22、リテーナ24、エアバッグ1、及びカバー体26などを備えている。そして、ケース体21は、ハウジングなどとも呼ばれるもので、後面を開口部とした略箱状をなす本体部を備えている。また、この本体部には、車体に固定されるブラケットが取り付けられているとともに、上下の面には、複数の取付片部が設けられている。また、インフレータは、略円柱状をなし、一端部近傍にガス噴射部が設けられているとともに、他端部に接続部が設けられている。そして、このインフレータ22は、接続部に接続されるハーネスを介して制御装置に接続され、このハーネスを介して制御装置から供給される起動信号に基づき、ガス噴射部からガスを噴射する。また、リテーナ24は、略円筒状をなすリテーナ本体と、このリテーナ本体に溶接などして固定された一対の取付ボルトとを備えており、これら取付ボルトに螺合するナットにより、リテーナ24がケース体21に取り付けられている。また、リテーナ本体には、ガスが通過するガス通孔が形成されている。さらに、カバー体26は、リッドなどとも呼ばれるもので、例えば合成樹脂にて一体に形成され、表板部と、この表板部の裏面側すなわち前面側から前側に突設された取付板部とを備えている。そして、表板部には、他の部分より脆弱な破断部であるテアラインが例えば略H字状などに形成されている。また、取付板部は角筒状をなすとともに、上下の面には、取付片部に対応して、角孔状の取付受部が複数形成されている。そこで、取付板部をケース体21の本体部の外側に嵌合し、取付片部を取付受部に係合した状態で、表板部が開口部を覆うようにして、ケース体21にカバー体26が取り付けられている。   The airbag device 2 includes a case body 21 that is an attachment means, an inflator 22 that is attached to the case body 21, a retainer 24, the airbag 1, a cover body 26, and the like. The case body 21 is also called a housing or the like, and includes a main body portion having a substantially box shape with the rear surface as an opening. In addition, a bracket fixed to the vehicle body is attached to the main body, and a plurality of attachment pieces are provided on the upper and lower surfaces. The inflator has a substantially columnar shape, a gas injection part is provided near one end, and a connection part is provided at the other end. The inflator 22 is connected to the control device via a harness connected to the connection portion, and injects gas from the gas injection portion based on an activation signal supplied from the control device via the harness. The retainer 24 includes a substantially cylindrical retainer main body and a pair of mounting bolts fixed to the retainer main body by welding or the like, and the retainer 24 is attached to the case by nuts screwed to the mounting bolts. It is attached to the body 21. The retainer body is formed with a gas through hole through which gas passes. Further, the cover body 26 is also called a lid or the like, and is integrally formed of, for example, a synthetic resin, and includes a front plate portion, and a mounting plate portion protruding from the rear side of the front plate portion, that is, from the front side to the front side. It has. And the tear line which is a fracture | rupture part weaker than another part is formed in the front-plate part in the substantially H shape etc., for example. The mounting plate portion has a rectangular tube shape, and a plurality of square hole-shaped mounting receiving portions are formed on the upper and lower surfaces corresponding to the mounting piece portions. Therefore, the mounting plate portion is fitted to the outside of the main body portion of the case body 21, and the cover portion is covered with the case body 21 so that the front plate portion covers the opening portion with the mounting piece portion engaged with the mounting receiving portion. A body 26 is attached.

また、エアバッグ1は、1枚の基布を縫い合わせあるいは複数枚の基布を縫い合わせて袋状に形成され、所定の形状に折り畳まれてケース体21に収納されている。そして、本実施の形態では、エアバッグ1は、袋状の外殻を構成するエアバッグ本体部30と、このエアバッグ本体部30の内側に配置される隔壁部としての第1の隔壁31及び第2の隔壁32と、エアバッグ本体部30の内側に配置される補強布34とを互いに縫い合わせて構成されている。   The airbag 1 is formed into a bag shape by stitching together one base fabric or a plurality of base fabrics, and is folded into a predetermined shape and stored in a case body 21. In the present embodiment, the airbag 1 includes an airbag main body 30 constituting a bag-shaped outer shell, a first partition 31 as a partition wall disposed inside the airbag main body 30, and The second partition wall 32 and the reinforcing cloth 34 disposed inside the airbag main body 30 are sewn together.

そして、エアバッグ本体部30は、図2及び図3に示すように、所定の形状に切断した1枚の基布を幅方向Wに沿った折り線36で折り返して前部基布部30a及び後部基布部30bを構成し、これら基布部30a,30bの両側部を側部縫合線37,37で縫い合わせ、上端部となる折り線36と反対側の下端部に開口部38を設け、図3に示すように開口部38近傍を折り返した状態で、内部を気室39とした袋状に構成されている。また、このエアバッグ本体部30は、図2に示すように平面上に広げた状態で、折り線36の近傍に最も幅寸法の大きい部分があり、開口部38に向かって幅寸法が小さくなるように構成されている。   As shown in FIGS. 2 and 3, the airbag main body 30 folds one base fabric cut into a predetermined shape at a fold line 36 along the width direction W so that the front base fabric portion 30 a and A rear base fabric portion 30b is configured, and both side portions of the base fabric portions 30a and 30b are sewn together by side suture lines 37 and 37, and an opening 38 is provided at the lower end portion opposite to the folding line 36 serving as the upper end portion. As shown in FIG. 3, it is configured in a bag shape with the inside as an air chamber 39 with the vicinity of the opening 38 folded back. Further, the airbag main body 30 has a portion having the largest width dimension in the vicinity of the folding line 36 in a state where the airbag body section 30 is spread on a plane as shown in FIG. 2, and the width dimension decreases toward the opening 38. It is configured as follows.

また、第1の隔壁31及び第2の隔壁32は、それぞれ帯状の基布で構成され、第1の隔壁31の折り線36側に第2の隔壁32が配置され、エアバッグ本体部30の内部の気室39を、下部保護部(下側チャンバー)41、中間保護部(中間チャンバー)42、及び上部保護部(上側チャンバー)43の3個の気室に区画するように配置されている。すなわち、第1の隔壁31及び第2の隔壁32は、エアバッグ本体部30少なくとも気室39の幅方向Wの全長を区画する長さ寸法を有し、長手方向に沿った両側縁をそれぞれ縫合線44でエアバッグ本体部30の前後の基布部30a,30bに略気密に縫い合わせて接合されているとともに、長手方向の両端部は側部縫合線37で略気密に縫い合わせて接合されている。また、各隔壁31,32には、それぞれ所定の間隔で、ガスが流通可能な通気部としての流通部45が形成されている。そして、各流通部45は、例えば所定の直径寸法の円孔状で、第1の隔壁31の各流通部45と、第2の隔壁32の各流通部45とは、直線上に連通せず、上下方向すなわち保護部41,42,43の並び方向すなわちガスの流通方向に対して、位置がずれるように互い違いに配置されている。   The first partition wall 31 and the second partition wall 32 are each composed of a belt-like base fabric, and the second partition wall 32 is disposed on the folding line 36 side of the first partition wall 31, so The internal air chamber 39 is arranged to divide into three air chambers: a lower protective part (lower chamber) 41, an intermediate protective part (intermediate chamber) 42, and an upper protective part (upper chamber) 43. . That is, the first partition wall 31 and the second partition wall 32 have a length dimension that defines at least the entire length of the airbag body 30 in the width direction W of the air chamber 39, and both side edges along the longitudinal direction are sewn together. The wire 44 is stitched and joined to the base fabric portions 30a and 30b before and after the airbag main body 30 in a substantially airtight manner, and both end portions in the longitudinal direction are joined in a substantially airtight manner with side suture lines 37. . Each partition wall 31 and 32 is formed with a circulation part 45 as a ventilation part through which gas can circulate at a predetermined interval. Each circulation part 45 has, for example, a circular shape with a predetermined diameter, and each circulation part 45 of the first partition wall 31 and each circulation part 45 of the second partition wall 32 do not communicate in a straight line. Further, they are alternately arranged so that their positions are deviated with respect to the vertical direction, that is, the arrangement direction of the protection parts 41, 42, 43, that is, the gas flow direction.

すなわち、これら隔壁31,32により区画形成された3個の保護部41,42,43については、下部保護部41の上側に中間保護部42が配置され、この中間保護部42の上側に上部保護部43が配置されるとともに、互いに隣接する保護部41,42,43、すなわち、下部保護部41と中間保護部42、及び、中間保護部42と上部保護部43とは、各隔壁31,32で左右方向すなわち幅方向Wの全幅にわたって区画され、流通部45のみで連通するように構成されている。また、展開した状態で、中間保護部42の体積は、他の下部保護部41及び上部保護部43の体積よりも小さくなるように設定されている。また、下部保護部41は、インフレータ22が配置されるガス導入部が設定されている。   That is, for the three protection portions 41, 42, 43 partitioned by the partition walls 31, 32, the intermediate protection portion 42 is disposed above the lower protection portion 41, and the upper protection is provided above the intermediate protection portion 42. The part 43 is disposed, and the protection parts 41, 42, 43 adjacent to each other, that is, the lower protection part 41 and the intermediate protection part 42, and the intermediate protection part 42 and the upper protection part 43 are divided into the partition walls 31, 32, respectively. In the left-right direction, that is, the entire width in the width direction W, the communication section 45 is configured to communicate with each other. Further, in the expanded state, the volume of the intermediate protection part 42 is set to be smaller than the volumes of the other lower protection part 41 and the upper protection part 43. Further, the lower protective part 41 is set with a gas introduction part in which the inflator 22 is arranged.

さらに、補強布34は、防炎布などとも呼ばれるもので、ガス導入部などについて、エアバッグ本体部30を構成する基布に重ねて縫合されている。また、このガス導入部には、エアバッグ本体部30を構成する基布と防炎布とを貫通して、円孔状の取付孔47a,47bが複数形成されている。そして、上側すなわち開口部38から離間した側の取付孔47aは、前側の基布部30aのみに形成され、下側すなわち開口部38側の取付孔47bは、前後の基布部30a,30bを貫通して形成されている。   Further, the reinforcing cloth 34 is also called a flameproof cloth or the like, and the gas introducing portion and the like are stitched on the base fabric constituting the airbag main body 30 so as to overlap. In addition, a plurality of circular mounting holes 47a and 47b are formed in the gas introduction portion so as to penetrate the base fabric and the flameproof fabric constituting the airbag main body portion 30. The mounting hole 47a on the upper side, that is, the side away from the opening 38 is formed only in the front base fabric portion 30a, and the mounting hole 47b on the lower side, that is, the opening 38 side, has the front and rear base fabric portions 30a, 30b. It is formed through.

次に、このエアバッグ装置2の組み立て工程を説明する。   Next, the assembly process of this airbag apparatus 2 is demonstrated.

まず、エアバッグ1、インフレータ22、及びリテーナ24などを組み合わせて、組立体を構成する。この工程は、まず、インフレータ22を取り付けたリテーナ24を、開口部38からエアバッグ1の内側に挿入し、リテーナ24の取付ボルトを取付孔47aから引き出す。そして、エアバッグ1の下端部を折り返しながら、リテーナ24の取付ボルトを取付孔47bから引き出す。次いで、図3に実線で示すようにエアバッグ1を平面状に広げるように形を整えた状態から、ロール状あるいは蛇腹状などに折り、所定の形状に折り畳む。そして、必要に応じてエアバッグ1に図示しないラッピングを被せ、エアバッグ1を所定の形状に折り畳んだ状態で保持し組立体を構成する。   First, an assembly is configured by combining the airbag 1, the inflator 22, the retainer 24, and the like. In this step, first, the retainer 24 to which the inflator 22 is attached is inserted into the airbag 1 from the opening 38, and the attachment bolt of the retainer 24 is pulled out from the attachment hole 47a. Then, with the lower end of the airbag 1 folded back, the mounting bolt of the retainer 24 is pulled out from the mounting hole 47b. Next, as shown by a solid line in FIG. 3, the airbag 1 is folded into a roll shape or a bellows shape from a state in which the shape is adjusted so as to be flattened, and is folded into a predetermined shape. Then, if necessary, the airbag 1 is covered with a wrapping (not shown), and the airbag 1 is held in a folded state to constitute an assembly.

次いで、この組立体を開口部を介してケース体21に挿入し、ケース体21に形成された図示しない取付孔にリテーナ24の取付ボルトを貫通させ、ケース体21の外側から取付ボルトに図示しないナットを螺合して、組立体すなわちエアバッグ1、インフレータ22、及びリテーナ24などをケース体21に固定する。次いで、表板部が開口部すなわちエアバッグ1を覆うようにして、ケース体21にカバー体26を取り付けることにより、エアバッグ装置2が構成される。   Next, the assembly is inserted into the case body 21 through the opening, and the mounting bolts of the retainer 24 are passed through the mounting holes (not shown) formed in the case body 21, and the mounting bolts are not shown from the outside of the case body 21. The nuts are screwed together to fix the assembly, that is, the airbag 1, the inflator 22, the retainer 24, and the like to the case body 21. Next, the airbag device 2 is configured by attaching the cover body 26 to the case body 21 so that the front plate portion covers the opening, that is, the airbag 1.

そして、ケース体21に設けたブラケットを車体側の部品に連結し、カバー体26の表板部がパネル5と面一になるようにエアバッグ装置2を車体に取り付けるとともに、インフレータ22に接続したハーネスを制御手段に電気的に連結し、エアバッグ装置2が車体に設置される。   Then, the bracket provided on the case body 21 is connected to the parts on the vehicle body side, and the airbag device 2 is attached to the vehicle body and connected to the inflator 22 so that the front plate portion of the cover body 26 is flush with the panel 5. The airbag device 2 is installed on the vehicle body by electrically connecting the harness to the control means.

次に、このエアバッグ装置2の動作を説明する。   Next, the operation of the airbag device 2 will be described.

制御装置が自動車の正面衝突などの衝撃を検出すると、この制御装置はハーネスを通じて起動信号である電力を供給し、インフレータ22を作動させる。そして、インフレータ22からエアバッグ1内にガスが供給されると、エアバッグ1は、ケース体21の内側で膨張し、まず、ラッピングを破断し、ついで、カバー体26をテアラインで破断して、エアバッグ1を突出させる。そして、エアバッグ1は、まず、ガスが最初に導入される下部保護部41が膨張展開する。この下部保護部41は、パネル5下方の比較的広い空間に展開し、乗員Aの足首側を拘束し、乗員Aの下方への滑り込みを防止する。次いで、第1の隔壁31の流通部45を介してガスを供給し、中間保護部42を展開させる。次いで、この中間保護部42から、第2の隔壁32の流通部45を介してガスを供給し、上部保護部43を展開させる。そして、この上部保護部43は、慣性で前方Fに移動してくる乗員Aの膝部A2に対向して膨張展開し、乗員Aの膝部A2を拘束して保護するとともに、結果的に乗員Aの腰部の移動を抑制して、乗員Aの車体に対する相対的な移動を効果的に抑制し、パネル5や車室4に進入してくる床面などに直接当接することなどを抑制して保護する。そして、エアバッグ1は、最終的に、図1、あるいは図3に2点鎖線で示す形状に膨張展開する。   When the control device detects an impact such as a frontal collision of an automobile, the control device supplies electric power as an activation signal through the harness and activates the inflator 22. Then, when gas is supplied from the inflator 22 into the airbag 1, the airbag 1 is inflated inside the case body 21, first ruptures the wrapping, and then breaks the cover body 26 at the tear line, The airbag 1 is protruded. In the airbag 1, first, the lower protective part 41 into which gas is first introduced is inflated and deployed. The lower protective part 41 is deployed in a relatively wide space below the panel 5 and restrains the ankle side of the occupant A to prevent the occupant A from slipping downward. Next, gas is supplied through the flow part 45 of the first partition wall 31 to expand the intermediate protection part 42. Next, gas is supplied from the intermediate protection part 42 via the circulation part 45 of the second partition wall 32 to expand the upper protection part 43. The upper protection portion 43 inflates and deploys against the knee portion A2 of the occupant A moving forward F due to inertia, restrains and protects the knee portion A2 of the occupant A, and as a result, the occupant By suppressing the movement of the waist of A, the relative movement of the occupant A with respect to the vehicle body is effectively suppressed, and direct contact with the floor surface entering the panel 5 or the passenger compartment 4 is suppressed. Protect. Then, the airbag 1 is finally inflated and deployed in a shape indicated by a two-dot chain line in FIG. 1 or FIG.

このように、本実施の形態によれば、乗員Aの膝部A2を保護可能なエアバッグ装置2について、エアバッグ1の単に幅方向Wの一部のみを縫い合わせるのではなく、エアバッグ1の内側を幅方向Wの全幅にわたる各隔壁31,32により下部保護部41、中間保護部42、及び上部保護部43の3個の保護部41,42,43に区画したため、各隔壁31,32に設けた流通部45のみを介して、インフレータ22から供給したガスが下部保護部41、中間保護部42、上部保護部43の順に充填され、各保護部41,42,43を順次確実に展開させることができる。   As described above, according to the present embodiment, the airbag device 2 that can protect the knee portion A2 of the occupant A is not simply stitched together in the width direction W of the airbag 1, but the airbag 1 Since the inner side is partitioned into three protective parts 41, 42, 43 of the lower protective part 41, the intermediate protective part 42, and the upper protective part 43 by the respective bulkheads 31, 32 extending over the entire width in the width direction W. The gas supplied from the inflator 22 is filled in the order of the lower protective part 41, the intermediate protective part 42, and the upper protective part 43 through only the circulation part 45 provided, and the protective parts 41, 42, and 43 are sequentially and reliably deployed. be able to.

そして、下部保護部41は、このエアバッグ装置2が展開して保護する領域のうち、周辺の内装部材とのレイアウトの関係で広い空間に展開するものであるが、エアバッグ1の下側に位置して水平状に設けた下部保護部41にインフレータ22からガスを直接的に供給し、この下部保護部41を第1に展開させることにより、広い空間に迅速確実にエアバッグ1を展開させ、乗員Aの下方への滑り込み、いわゆるサブマリン現象を確実に防止することができる。   And the lower protection part 41 is developed in a wide space in relation to the layout with the surrounding interior members in the area that the airbag device 2 deploys and protects. The gas is directly supplied from the inflator 22 to the lower protective part 41 that is positioned and provided horizontally, and the lower protective part 41 is deployed first, so that the airbag 1 can be deployed quickly and reliably in a wide space. Thus, it is possible to reliably prevent the occupant A from slipping downward, the so-called submarine phenomenon.

また、上部保護部43は、このエアバッグ装置2が展開して保護する領域のうち、周辺の空間が小さい空間に展開するものであるとともに、慣性により乗員Aの体重の多くが膝部からエアバッグ1に加わる場合がある。この点、上部保護部43は、第2の隔壁32により他の保護部41,42と区画され、流通部45のみを介して中間保護部42に連通するため、上部保護部43は力が加わった際にも急速に縮小することが抑制され、乗員Aの特に腰部の前方への移動を規制し、いわゆる底付することなく乗員Aを安定して支持して保護できる。そこで、エアバッグ1の体積を必要以上に大きくする必要がないとともに、インフレータ22の出力も大きくする必要がなく、製造コストを低減できるとともに、エアバッグ装置2を小型化することができる。   In addition, the upper protection portion 43 is a portion where the surrounding space is deployed in a small space in the region that the airbag device 2 is deployed and protected, and much of the weight of the occupant A is aired from the knee due to inertia. May join the bag 1. In this respect, the upper protection part 43 is partitioned from the other protection parts 41 and 42 by the second partition wall 32 and communicates with the intermediate protection part 42 only through the circulation part 45, so that the upper protection part 43 is applied with force. In this case, the rapid contraction of the occupant A is suppressed, and the movement of the occupant A in particular to the front of the lumbar region is restricted, so that the occupant A can be stably supported and protected without so-called bottoming. Therefore, it is not necessary to increase the volume of the airbag 1 more than necessary, and it is not necessary to increase the output of the inflator 22, so that the manufacturing cost can be reduced and the airbag device 2 can be downsized.

さらに、下部保護部41と上部保護部43との間に中間保護部42を設けたため、下部保護部41と上部保護部43とについて好ましい展開挙動を容易に実現できる。すなわち、下部保護部41と上部保護部43とはそれぞれ保護対象が異なり、下部保護部41は広い空間の全体という定位置で展開することが求められ、リテーナ24などにより強固に固定される一方、上部保護部43は、限られた空間に膨張展開して乗員Aの体重を支えるため、若干移動可能とする構成が望ましい。そこで、上部保護部43は、固定された下部保護部41に対して、中間保護部42を介して接続したため、乗員Aから加わる力に応じて上部保護部43がフレキシブルに可撓して移動し、乗員Aを効果的に保護できる。   Furthermore, since the intermediate protective part 42 is provided between the lower protective part 41 and the upper protective part 43, a preferable unfolding behavior can be easily realized for the lower protective part 41 and the upper protective part 43. That is, the lower protection part 41 and the upper protection part 43 have different protection targets, and the lower protection part 41 is required to be deployed at a fixed position of the entire wide space, while being firmly fixed by the retainer 24 or the like, Since the upper protection part 43 is inflated and deployed in a limited space to support the weight of the occupant A, it is desirable that the upper protection part 43 be slightly movable. Therefore, since the upper protection part 43 is connected to the fixed lower protection part 41 via the intermediate protection part 42, the upper protection part 43 moves flexibly and flexibly according to the force applied from the occupant A. The passenger A can be effectively protected.

また、中間保護部42は、膨張時の体積を下部保護部41及び上部保護部43よりも小さく設定したため、上部保護部43が撓んで移動しやすくなるとともに、乗員Aのすね部A3に対する圧力を容易に軽減できる。   In addition, since the intermediate protection part 42 is set to have a volume at the time of expansion smaller than that of the lower protection part 41 and the upper protection part 43, the upper protection part 43 is bent and easily moved, and the pressure on the shin part A3 of the occupant A is increased. Can be easily reduced.

また、図2に示すように、第1の隔壁31の各流通部45と、第2の隔壁32の各流通部45とは、直線上に連通せず、いわばガスの流路が互いに違いになるように構成されているため、エアバッグ1の展開時には、インフレータ22から供給されたガスが下側から上側に各保護部41,42,43を充満させつつ供給され、エアバッグを安定して展開させることができる。   In addition, as shown in FIG. 2, each flow part 45 of the first partition wall 31 and each flow part 45 of the second partition wall 32 do not communicate with each other in a straight line, so that the gas flow paths are different from each other. Therefore, when the airbag 1 is deployed, the gas supplied from the inflator 22 is supplied from the lower side to the upper side while filling the protective portions 41, 42, and 43, so that the airbag is stabilized. Can be deployed.

また、これら流通部45の形状、大きさなどを調整することにより、エアバッグ1の展開特性を容易に調整することができる。   Further, the deployment characteristics of the airbag 1 can be easily adjusted by adjusting the shape, size, and the like of these circulation portions 45.

なお、上記の実施の形態では、2個の隔壁31,32により3個の気室である保護部41,42,43を構成したが、この構成に限られず、3個以上の隔壁を設け、4個以上の複数の保護部を設けることもできる。 In the above-described embodiment, the protection portions 41, 42, and 43, which are three air chambers, are configured by the two partition walls 31 and 32. However, the present invention is not limited to this configuration, and three or more partition walls are provided . It is also possible to provide four or more protective parts.

本発明は、車両に備えられるエアバッグ及びエアバッグ装置の他、車両以外の移動体に備えることもできる。   The present invention can be provided not only in an airbag and an airbag device provided in a vehicle but also in a moving body other than the vehicle.

本発明のエアバッグ装置の一実施の形態を示すエアバッグの展開時の説明図である。It is explanatory drawing at the time of expansion | deployment of the airbag which shows one Embodiment of the airbag apparatus of this invention. 同上エアバッグを平面上に広げた状態の説明図である。It is explanatory drawing of the state which spread the airbag same as the above on the plane. 同上エアバッグ装置の図2のI−I断面相当位置の説明図である。It is explanatory drawing of the II cross section equivalent position of FIG. 2 of an airbag apparatus same as the above.

1 エアバッ
5 取付面部としてのパネ
30 エアバッグ本体部
30a 前部基布部
30b 後部基布部
31 隔壁部としての第1の隔壁
32 隔壁部としての第2の隔壁
39 気室
41 下部保護部
42 中間保護部
43 上部保護部
45 通気部としての流通部
A 乗員
A1 下肢部
A2 膝部
Panel as 1 airbags 5 mounted surface portion
30 Airbag body
30a Front fabric
30b Rear base fabric
31 1st partition as partition
32 Second partition as partition
39 Air chamber
41 Lower protection
42 Intermediate protection
43 Upper protection
45 Distribution Department as Ventilation A A Crew A1 Lower limb A2 Knee

Claims (1)

前部基布部及び後部基布部を備え袋状の外殻を構成し内部を気室とするエアバッグ本体部を有し、ガスを供給され取付面部と着席した乗員の下肢部との間に展開するエアバッグであって、
乗員の膝部に対向して展開し乗員の膝部を拘束する上部保護部と、
この上部保護部の下側に位置して展開し乗員の足首側を拘束する下部保護部と、
これら上部保護部と下部保護部との間に位置して乗員のすね部に対向しこれら上部保護部及び下部保護部よりも展開時の体積が小さい中間保護部と、
前記気室の幅方向の全長を区画する長さ寸法を有する帯状の基布で構成され、長手方向に沿った両側縁が前記前部基布部及び前記後部基布部に略気密に縫い合わせて接合されるとともに長手方向の両端部が前記エアバッグ本体部の両側部略気密に縫い合わせて接合され、前記中間保護部と前記上部保護部との間及び前記中間保護部と前記下部保護部との間を前記エアバッグの全幅にわたり区画する第1の隔壁及び第2の隔壁である隔壁部と、
これら第1の隔壁及び第2の隔壁に設けられ、前記ガスが挿通可能な孔状の通気部とを備え、
供給されるガスは、前記下部保護部から前記中間保護部を介して前記上部保護部に供給され、
前記保護部は前記通気部のみで連通され、かつ前記第1の隔壁の通気部と前記第2の隔壁の通気部とはガスの流通方向に対して位置がずれるように配置され
ガスが供給され下側から上側に前記下部保護部、前記中間保護部、前記上部保護部の順で順次展開する
ことを特徴とするエアバッグ。
It has an airbag body with a front base fabric part and a rear base cloth part, which forms a bag-like outer shell and has an air chamber inside, and is supplied with gas between the mounting surface part and the lower limb part of the seated occupant An airbag that deploys to
An upper protection part that is deployed opposite the occupant's knee and restrains the occupant's knee;
A lower protective part that is deployed under the upper protective part and restrains the ankle side of the occupant;
An intermediate protective part located between the upper protective part and the lower protective part , facing the occupant's shin part and having a smaller volume when deployed than these upper protective part and lower protective part,
It is composed of a strip-shaped base cloth having a length dimension that divides the entire length of the air chamber in the width direction, and both side edges along the longitudinal direction are sewn together in a substantially airtight manner to the front base cloth part and the rear base cloth part. The both ends of the longitudinal direction are joined to both sides of the airbag main body part in a substantially airtight manner, and are joined between the intermediate protective part and the upper protective part and between the intermediate protective part and the lower protective part. A partition part that is a first partition wall and a second partition wall that partitions the entire width of the airbag,
Provided in the first partition wall and the second partition wall, and a hole-shaped ventilation part through which the gas can be inserted,
The supplied gas is supplied from the lower protective part to the upper protective part via the intermediate protective part,
The protective part is communicated only with the ventilation part, and the ventilation part of the first partition and the ventilation part of the second partition are arranged so that their positions are shifted with respect to the gas flow direction ,
A gas is supplied, and the airbag is deployed in order of the lower protective part, the intermediate protective part, and the upper protective part from the lower side to the upper side .
JP2005121915A 2005-04-20 2005-04-20 Airbag Active JP5053520B2 (en)

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JP4974371B2 (en) * 2007-10-31 2012-07-11 日本プラスト株式会社 Air bag and air bag device
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DE102011053863A1 (en) * 2011-09-22 2013-03-28 Autoliv Development Ab Knee airbag with a shaping inner filling hose
JP2019084945A (en) * 2017-11-07 2019-06-06 Joyson Safety Systems Japan株式会社 Knee airbag and knee airbag device

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JPH024262A (en) * 1988-06-21 1990-01-09 Hitachi Ltd Pattern forming method and multilayered resist
DE29807424U1 (en) * 1998-04-23 1998-08-27 Trw Repa Gmbh Knee protection device for vehicle occupants
JP2004168280A (en) * 2002-11-06 2004-06-17 Toyoda Gosei Co Ltd Driver protecting airbag device
JP4161703B2 (en) * 2002-12-16 2008-10-08 タカタ株式会社 Passenger leg protection device
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JP4175231B2 (en) * 2003-05-14 2008-11-05 豊田合成株式会社 Rear impact airbag and rear impact airbag device
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