JP4908574B2

JP4908574B2 - Anti-slip layer

Info

Publication number: JP4908574B2
Application number: JP2009269501A
Authority: JP
Inventors: 楊明舜
Original assignee: 聖州企業股▲分▼有限公司
Priority date: 2009-11-27
Filing date: 2009-11-27
Publication date: 2012-04-04
Anticipated expiration: 2029-11-27
Also published as: JP2011111694A

Description

本発明はマットと、絨毯と、毛布などに、カーペットに対するずれ止め機能を加えるずれ止め層に関する。 The present invention relates to a slip prevention layer that adds a slip prevention function to a carpet on a mat, a carpet, a blanket, and the like.

従来より、ずれ止め層は、表面にフック状なパイルを有する、より堅いな材質で造られたゆえ、ずれ止めな機能が具備するが、取り外す時に、カーペットに傷を与え、硬質であるゆえ、ずれ止め対象に、ぴたりと合わせることもできなくて、まして、製造コストがより高いので、小面積なものしか提供されていない。 Conventionally, the anti-slipping layer has a non-slipping function because it is made of a harder material having a hook-like pile on the surface. Since it is impossible to fit the object to prevent slippage, and the manufacturing cost is higher, only a small area is provided.

前述公知のずれ止め層は、ずれ止めな機能が具備するが、取り外す時に、カーペットに傷を与え、硬質であるゆえ、ずれ止め対象に、ぴたりと合わせることもできなくて、まして、製造コストがより高い。
本発明の目的は、前述公知のずれ止め層の欠点を改善するずれ止め層を提供することにある。 The known anti-slipping layer has an anti-slipping function. However, when it is removed, the carpet is scratched and hard, so it cannot be perfectly aligned with the anti-slipping object, and the manufacturing cost is low. taller than.
An object of the present invention is to provide an anti-slipping layer that improves the disadvantages of the known anti-slipping layer.

２つの違った弾力性と剛性を持つ糸を、編み合わせで、ずれ止め層を造り、ずれ止め層は、１つの編み合わせた基布層と、複数の基布層の上に基布層から編み上げた合成繊維糸のパイル糸と、で構成される。
前記基布層は、複数の合成繊維糸と、柔軟な基礎繊維糸からなり、各自の合成繊維糸の傍に、基礎繊維糸を併設し、二股の編み合わせで、同一水平面に、基布層を形成し、各自の合成繊維糸の末端が基布層の外部に、特定の高さで延伸して、且つ一定の剛性を持つ。
前記各自の合成繊維糸が、U形に撓め、１つの環部と、２つの延伸されたパイル糸と、を形成され、各自の環部が、まえの環部を絡み、前記併設した基礎繊維糸が、同時にU形に撓め、環部を形成した後、横ばいで隣側の合成繊維に絡みつく。
前記合成繊維糸は、ナイロンと、ポリエステルと、ポリプロピレン（PP）と、ポリエチレン（PE）と、どれか１つで造られても良い。 Two yarns with different elasticity and rigidity are knitted together to form a slip prevention layer. The slip prevention layer is composed of one knitted base fabric layer and a base fabric layer on a plurality of base fabric layers. And a pile yarn of synthetic fiber yarn knitted.
The base fabric layer is composed of a plurality of synthetic fiber yarns and flexible base fiber yarns, and the base fiber layers are provided side by side with the respective synthetic fiber yarns. The end of each synthetic fiber yarn is stretched at a specific height to the outside of the base fabric layer and has a certain rigidity.
Each of the synthetic fiber yarns is bent into a U shape to form one ring portion and two stretched pile yarns, and each ring portion entangles the previous ring portion, and the above-mentioned foundation At the same time, the fiber yarn bends into a U shape and forms an annulus, then lies around the adjacent synthetic fiber.
The synthetic fiber yarn may be made of any one of nylon, polyester, polypropylene (PP), and polyethylene (PE).

本発明により、ずれ止め層は、柔軟さと軽さを有し、通気性と弾力性を具備し、ずれ止め効果高く、カーペットの上に、繰り返して貼り付けと取り外すことをしても、カーペットに損害を与えない。詳しいのは、下記のようである。
１．重量は低いので省エネの利点がある。
２．ずれ止め効果高くが、カーペットに損害を与えない。
３．製造コストは低いので、市場に競争力が高める。 According to the present invention, the anti-slipping layer has flexibility and lightness, has breathability and elasticity, has a high anti-slipping effect, and can be applied to the carpet even if it is repeatedly attached and removed. Does not cause damage. The details are as follows.
1. Since the weight is low, there is an advantage of energy saving.
2. High anti-slipping effect, but does not damage the carpet.
3. The manufacturing cost is low, so the market is more competitive.

図１，１a，２に示すように、本発明のずれ止め層１０は、複数の合成繊維糸２０a，２０bと、柔軟な基礎繊維糸３０a，３０bと、からなる。
図３〜５に示すように、各合成繊維糸２０a，２０bが、U形に撓め、環部２１（図３に参照）と、２つの延伸されたパイル糸２２（図３に参照）と、を形成され、各自の環部２１が、まえの環部２１を絡み、末端が延伸してパイル糸２２となり、基布層４０の外部まで延伸する。各自の合成繊維糸２０a，２０bは、１つの間隔で、傍に、柔軟な基礎繊維糸３０a，３０bを併設し（図３，４に参照）、第１合成繊維糸２０aが基礎繊維糸３０aと併設、絡み合って第２合成繊維糸２０aが基礎繊維糸３０bと併設、同様で、第１合成繊維糸２０bが基礎繊維糸３０bと併設、絡み合って第２合成繊維糸２０bが基礎繊維糸３０aと併設、二股を編み上げて股Aとなり（図１aに参照）、従って、合成繊維糸２０a，２０bと、基礎繊維糸３０a，３０bと、を編み合わせて、同一水平面に、基布層４０を形成し、前記合成繊維糸２０a，２０bの傍に併設の基礎繊維糸３０a，３０bが、撓めて環部２１を形成した後に、横ばいの合成繊維糸２０a，或いは合成繊維糸２０bに絡み合う（図３，４に参照）。合成繊維糸２０a，２０bは、ナイロンと、ポリエステルと、ポリプロピレン（PP）と、ポリエチレン（PE）と、どれか１つで造られても良い。
図３〜６に示すように、合成繊維糸２０aと基礎繊維糸３０aを編み合わせの後に、横ばいの合成繊維糸２０bに絡み合って、二股を編み上げで、従って、合成繊維糸２０a，２０bと、基礎繊維糸３０a，３０bと、を編み合わせて、同一水平面に、基布層４０を形成し、該基布層４０には、複数の合成繊維糸２０a，２０bの前後絡みあって環部２１を有し、各自の環部２１が、まえの環部２１を絡み、末端が延伸してパイル糸２２となり、基布層４０の外部まで延伸する。また、横ばい絡みの基礎繊維糸３０a，３０bが、より長く設置された時に、空洞の間隔Xを発生し、従って、基布層に空洞を形成し、空洞は、円形と、四角形と、多角形と、どれか１つの形状生成しても良い。
図７に示すように、横ばい絡みの基礎繊維糸３０a，３０bが、短く設置された時に、空洞の間隔Xを発生されなく、従って、基布層に空洞を形成しないで、平面なずれ止め層１０aとなる。
図８，９に示すように、合成繊維糸２０a，２０bと、基礎繊維糸３０a，３０bと、からなるずれ止め層１０は、焼きつく設備で加熱させたより、合成繊維糸２０a，２０bのパイル糸２１のパイル糸頭部２３を丸くなれ（図８に参照）、或いは、合成繊維糸２０a，２０bのパイル糸２１のパイル糸頭部２４を加熱押圧加工で、フック状になれる（図９に参照）。なお、基布層４０の外部まで延伸するパイル糸２２の長さは、任意に調整設定も良い、また、合成繊維糸に一定の剛性を持つ。
従って、本発明のずれ止め層は、柔軟さと軽さを有し、通気性と弾力性を具備し、ずれ止め効果高く、カーペットの上に、繰り返して貼り付けと取り外すことをしても、カーペットに損害を与えない。 As shown in FIGS. 1, 1a, and 2, the slip prevention layer 10 of the present invention includes a plurality of synthetic fiber yarns 20a and 20b and flexible base fiber yarns 30a and 30b.
As shown in FIGS. 3 to 5, each synthetic fiber yarn 20a, 20b is bent into a U shape, and an annular portion 21 (see FIG. 3) and two stretched pile yarns 22 (see FIG. 3) , Each ring portion 21 entangles the previous ring portion 21, and the ends are stretched to form pile yarns 22, which are stretched to the outside of the base fabric layer 40. Each of the synthetic fiber yarns 20a and 20b has a flexible basic fiber yarn 30a and 30b side by side at an interval (see FIGS. 3 and 4), and the first synthetic fiber yarn 20a is connected to the basic fiber yarn 30a. The second synthetic fiber yarn 20a is provided with the basic fiber yarn 30b, and the first synthetic fiber yarn 20b is provided with the basic fiber yarn 30b. The second synthetic fiber yarn 20b is provided with the basic fiber yarn 30a. The base fabric layer 40 is formed on the same horizontal plane by knitting the synthetic fiber yarns 20a and 20b and the basic fiber yarns 30a and 30b. The adjacent basic fiber yarns 30a and 30b beside the synthetic fiber yarns 20a and 20b are bent to form the ring portion 21, and then entangled with the flat synthetic fiber yarn 20a or the synthetic fiber yarn 20b (FIGS. 3 and 4). See). The synthetic fiber yarns 20a and 20b may be made of any one of nylon, polyester, polypropylene (PP), and polyethylene (PE).
As shown in FIGS. 3 to 6, after the synthetic fiber yarn 20a and the basic fiber yarn 30a are knitted together, they are intertwined with the flat synthetic fiber yarn 20b and knitted into a bifurcated portion. Therefore, the synthetic fiber yarns 20a, 20b and the foundation The fiber yarns 30a and 30b are knitted together to form a base fabric layer 40 on the same horizontal plane, and the base fabric layer 40 has a ring portion 21 by being entangled with the front and back of the plurality of synthetic fiber yarns 20a and 20b. Then, each ring portion 21 entangles the previous ring portion 21, and the ends are stretched to become pile yarns 22, which are stretched to the outside of the base fabric layer 40. Further, when the horizontal tangled basic fiber yarns 30a and 30b are installed longer, a gap X is generated, and thus a cavity is formed in the base fabric layer. The cavity is circular, square, polygonal. Any one shape may be generated.
As shown in FIG. 7, when the horizontally entangled basic fiber yarns 30 a and 30 b are installed short, the gap X between the cavities is not generated. 10a.
As shown in FIGS. 8 and 9, the anti-slipping layer 10 composed of the synthetic fiber yarns 20 a and 20 b and the basic fiber yarns 30 a and 30 b is heated by a baking equipment, and thus the pile yarn of the synthetic fiber yarns 20 a and 20 b. The pile yarn head 23 of 21 can be rounded (see FIG. 8), or the pile yarn head 24 of the pile yarn 21 of the synthetic fiber yarns 20a and 20b can be formed into a hook shape by heat pressing (see FIG. 9). ). The length of the pile yarn 22 extending to the outside of the base fabric layer 40 may be arbitrarily adjusted and the synthetic fiber yarn has a certain rigidity.
Therefore, the slip prevention layer of the present invention has flexibility and lightness, has air permeability and elasticity, has a high slip prevention effect, and can be repeatedly applied and removed from the carpet. Will not cause any damage.

本発明のずれ止め層の斜視図である。It is a perspective view of the slip prevention layer of this invention. 本発明のずれ止め層の部分拡大図である。It is the elements on larger scale of the slip prevention layer of this invention. 本発明の基布層と合成繊維糸の編み合わせの説明図である。It is explanatory drawing of the knitting of the base fabric layer and synthetic fiber yarn of this invention. 本発明の基礎繊維糸と合成繊維糸の編み合わせ方式の底面図である。It is a bottom view of the knitting method of the basic fiber yarn and the synthetic fiber yarn of the present invention. 本発明のもう１つの基礎繊維糸と合成繊維糸の編み合わせ方式の底面図である。It is a bottom view of the knitting method of another basic fiber yarn and synthetic fiber yarn of the present invention. 本発明のずれ止め層の部分断面図である。It is a fragmentary sectional view of the slip prevention layer of this invention. 本発明の基布層の空洞形成ときの編み合わせ方式説明図である。It is a knitting method explanatory drawing when the cavity of the base fabric layer of this invention is formed. 本発明の基布層の編み合わせ完成空洞なくなりの説明図である。It is explanatory drawing of the knitting completion cavity of the base fabric layer of this invention disappearing. 本発明の合成繊維のパイル糸形成の説明図である。It is explanatory drawing of pile yarn formation of the synthetic fiber of this invention. 本発明のもう１つの合成繊維のパイル糸形成の説明図である。It is explanatory drawing of pile yarn formation of another synthetic fiber of this invention.

１０ずれ止め層
１０a ずれ止め層
２０a 合成繊維糸
２０b 合成繊維糸
２１環部
２２パイル糸
２３パイル糸頭部
２４パイル糸頭部
３０a 基礎繊維糸
３０b 基礎繊維糸
４０基布層

DESCRIPTION OF SYMBOLS 10 Slip prevention layer 10a Slip prevention layer 20a Synthetic fiber yarn 20b Synthetic fiber yarn 21 Ring part 22 Pile yarn 23 Pile yarn head 24 Pile yarn head 30a Base fiber yarn 30b Base fiber yarn 40 Base fabric layer

Claims

A non-slip layer, wherein the anti-slipping layer is composed of one knitted base fabric layer and a pile yarn of synthetic fiber yarn knitted from the base fabric layer on a plurality of base fabric layers,
The base fabric layer is composed of a plurality of synthetic fiber yarns and flexible base fiber yarns, and the base fiber layers are provided side by side with the respective synthetic fiber yarns. Each synthetic fiber yarn is bent into a U shape to form one ring portion and two stretched pile yarns, each ring portion entangles the previous ring portion, The annexed basic fiber yarn is bent into a U shape at the same time to form an annulus, and then lays sideways and entangles with the adjacent synthetic fiber. An anti-slipping layer characterized by being stretched at a height and having a certain rigidity.

The slip prevention layer according to claim 1, wherein the base fabric layer is a fabric surface having no cavity.

The slip prevention layer according to claim 1, wherein the base fabric layer is a fabric surface of a cavity.

The slip prevention layer according to claim 3, wherein the base fabric layer is a fabric surface of a polygonal cavity.

The slip prevention layer according to claim 1, wherein the synthetic fiber yarn is made of nylon.

The slip prevention layer according to claim 1, wherein the synthetic fiber yarn is made of polyester.

The slip prevention layer according to claim 1, wherein the synthetic fiber yarn is made of polypropylene (PP).

The slip prevention layer according to claim 1, wherein the synthetic fiber yarn is made of polyethylene (PE).