[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

JP4954927B2 - Carburized induction-hardened steel parts with excellent surface fatigue strength and low noise - Google Patents

Carburized induction-hardened steel parts with excellent surface fatigue strength and low noise Download PDF

Info

Publication number
JP4954927B2
JP4954927B2 JP2008073722A JP2008073722A JP4954927B2 JP 4954927 B2 JP4954927 B2 JP 4954927B2 JP 2008073722 A JP2008073722 A JP 2008073722A JP 2008073722 A JP2008073722 A JP 2008073722A JP 4954927 B2 JP4954927 B2 JP 4954927B2
Authority
JP
Japan
Prior art keywords
fatigue strength
induction
graphite
carburized
low noise
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2008073722A
Other languages
Japanese (ja)
Other versions
JP2009228049A (en
Inventor
修司 小澤
水野  淳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP2008073722A priority Critical patent/JP4954927B2/en
Publication of JP2009228049A publication Critical patent/JP2009228049A/en
Application granted granted Critical
Publication of JP4954927B2 publication Critical patent/JP4954927B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Heat Treatment Of Articles (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)

Description

本発明は、浸炭高周波焼入れ鋼部品に関し、更に詳しくは、機械構造用部品、特に自動車等の動力伝達部品用に適用される歯車、無段変速機(CVT)のシーブ、等速ジョイント(CVJ)のトリポード、ハブ等部品の騒音の軽減に関する。   The present invention relates to carburized induction-hardened steel parts, and more specifically, gears applied to mechanical structure parts, particularly power transmission parts such as automobiles, sheaves of continuously variable transmissions (CVT), constant velocity joints (CVJ). Related to noise reduction of tripods, hubs and other parts.

機械構造用部品、例えば自動変速機の歯車や無段変速機(CVT)のCVTシーブ、等速ジョイント(CVJ)のトリポード、ハブなどの動力伝達部品は、その面圧疲労強度が要求される。従来、一般に上記した部品には素材にJIS SCr420、SCM420等のCが0.2%前後の肌焼鋼を用い、浸炭焼入れ処理を施して部品表面をCが0.8%前後のマルテンサイト組織とさせて面圧疲労強度を高めて使用される。   Power transmission parts such as mechanical structural parts such as gears of automatic transmissions, CVT sheaves of continuously variable transmissions (CVT), tripods of constant velocity joints (CVJ), and hubs are required to have surface fatigue strength. Conventionally, in general, the above-mentioned parts are made of case-hardened steel with C of about 0.2%, such as JIS SCr420, SCM420, etc., and carburized and quenched, and the surface of the parts has a martensite structure with C of about 0.8%. It is used with increased surface fatigue strength.

また、特許文献1には、浸炭焼入れした後に高周波焼入れを施して高疲労強度を得る肌焼品の製造方法が提案されている。
さらに、特許文献2は、疲労特性と被削性を兼ね備えさせるために黒鉛粒を析出させた等速ジョイント内輪が開示されている。
Further, Patent Document 1 proposes a method for producing a case-hardened product that obtains high fatigue strength by induction hardening after carburizing and quenching.
Further, Patent Document 2 discloses a constant velocity joint inner ring in which graphite grains are precipitated in order to combine fatigue characteristics and machinability.

特開昭64−36779号公報Japanese Patent Application Laid-Open No. 64-36779 特開2005−273007号公報JP 2005-273007 A

近年では、高疲労強度の他、環境問題から運転時の振動に起因する騒音を軽減することも求められてきているが、上記従来技術では、騒音の低減対策が図られていない。
そこで本発明は、肌焼鋼に浸炭或いは浸炭窒化を施し、さらに高周波焼入れを施した鋼部品と同等の面圧疲労強度を有し、且つ、使用時に低騒音の鋼部品を提供することを課題とする。
In recent years, in addition to high fatigue strength, it has also been required to reduce noise caused by vibrations during driving due to environmental problems, but the above-described prior art has not taken noise reduction measures.
Therefore, the present invention has an object to provide a steel part having a surface pressure fatigue strength equivalent to that of a steel part obtained by carburizing or carbonitriding the case-hardened steel and further subjected to induction hardening, and having low noise during use. And

本発明者らは、浸炭或いは浸炭窒化を施し、さらに高周波焼入れを施す鋼部品において、高面圧疲労強度を低下させずに、使用時の騒音を低減するには、下記事項が少なくとも必要であることを知見し、本発明を完成するに至った。
振動を減衰させる効果が有る黒鉛粒を、全断面(但し、窒化層を除く)に存在させると、使用時に騒音が低減すること。
その黒鉛粒は、平均粒径0.1〜10μm、最大径20μm以下とする必要があること。
その黒鉛粒を析出させるには、適正な鋼材成分が必要であること。
その黒鉛粒を析出させるには、浸炭処理または浸炭窒化処理の後に黒鉛化焼鈍処理を施す必要があり、そして、その後に高周波焼入れを施す必要があること。
In the steel parts subjected to carburizing or carbonitriding and further subjected to induction hardening, at least the following matters are necessary to reduce noise during use without reducing high surface pressure fatigue strength. This has been found and the present invention has been completed.
Noise must be reduced during use if graphite grains that have the effect of damping vibrations are present in the entire cross section (excluding the nitrided layer).
The graphite particles must have an average particle size of 0.1 to 10 μm and a maximum diameter of 20 μm or less.
Appropriate steel components are required to precipitate the graphite grains.
In order to precipitate the graphite grains, it is necessary to perform graphitization annealing after carburizing or carbonitriding, and then to perform induction hardening.

以上の知見により成した本発明の要旨は以下のとおりである。   The gist of the present invention based on the above findings is as follows.

(1) 化学成分が、質量%で、
C:0.1〜1.2%、
Si:0.5〜3.0%、
Mn:0.1〜1.5%、
P:0.05%以下、
S:0.001〜0.3%、
O:0.0050%以下、
N:0.003〜0.03%、
を含有し、さらに、
Al:0.005〜0.2%、
Ti:0.005〜0.2%、
のうち1種または2種を含有し、
残部が実質的に鉄と不可避不純物よりなる鋼からなり、
表層に浸炭層または浸炭窒化層と高周波焼入れ層とを有し、窒化層を除く全断面に亙って、平均粒径が0.1〜10μmであり、最大粒径が20μm以下である黒鉛粒が存在することを特徴とする面圧疲労強度と低騒音性に優れた浸炭高周波焼入れ鋼部品。
(1) The chemical component is mass%,
C: 0.1-1.2%
Si: 0.5-3.0%
Mn: 0.1 to 1.5%
P: 0.05% or less,
S: 0.001 to 0.3%,
O: 0.0050% or less,
N: 0.003 to 0.03%,
In addition,
Al: 0.005 to 0.2%,
Ti: 0.005 to 0.2%,
One or two of them,
The balance is made of steel, which consists essentially of iron and inevitable impurities,
Graphite particles having a carburized layer or a carbonitrided layer and an induction-hardened layer on the surface, an average particle size of 0.1 to 10 μm, and a maximum particle size of 20 μm or less over the entire cross section excluding the nitrided layer Carburized induction-hardened steel parts with excellent surface pressure fatigue strength and low noise characteristics.

(2)さらに、化学成分が質量%で、
V:0.01〜0.3%、
Nb:0.01〜0.3%
の1種または2種を含有することを特徴とする上記(1)記載の面圧疲労強度と低騒音性に優れた浸炭高周波焼入れ鋼部品。
(2) Furthermore, the chemical component is mass%,
V: 0.01 to 0.3%
Nb: 0.01 to 0.3%
The carburized induction-hardened steel part having excellent surface pressure fatigue strength and low noise properties as described in the above item (1), characterized by containing one or two of the following.

(3)さらに、化学成分が質量%で、
Ni:0.2〜3.0%、
Cu:0.2〜3.0%、
Co:0.2〜3.0%
の1種または2種以上を含有することを特徴とする上記(1)または(2)記載の面圧疲労強度と低騒音性に優れた浸炭高周波焼入れ鋼部品。
(3) Furthermore, the chemical component is mass%,
Ni: 0.2-3.0%,
Cu: 0.2-3.0%,
Co: 0.2-3.0%
The carburized induction-hardened steel part having excellent surface pressure fatigue strength and low noise properties as described in (1) or (2) above, comprising one or more of the above.

(4)さらに、化学成分が質量%で、
Cr:0.05〜0.4%、
Mo:0.05〜0.4%、
W:0.05〜0.4%、
B:0.0006〜0.0050%
の1種また2種以上を含有することを特徴とする上記(1)〜(3)のいずれかに記載の面圧疲労強度と低騒音性に優れた浸炭高周波焼入れ鋼部品。
(4) Furthermore, the chemical component is mass%,
Cr: 0.05 to 0.4%,
Mo: 0.05-0.4%
W: 0.05-0.4%
B: 0.0006 to 0.0050%
The carburized induction-hardened steel part having excellent surface pressure fatigue strength and low noise properties according to any one of the above (1) to (3), characterized by containing one or more of the above.

(5) 鋼部品が、歯車、無段変速機のシーブ、等速ジョイントのトリポード、またはハブのいずれかであることを特徴とする上記(1)〜(4)のいずれかに記載の面圧疲労強度と低騒音性に優れた浸炭高周波焼入れ鋼部品。   (5) The surface pressure according to any one of (1) to (4), wherein the steel part is any one of a gear, a sheave of a continuously variable transmission, a tripod of a constant velocity joint, or a hub. Carburized induction-hardened steel parts with excellent fatigue strength and low noise.

自動車等の動力伝達部品用に適用できる面圧疲労強度と、黒鉛の活用による騒音の軽減とが両立した歯車、無段変速機(CVT)のシーブ、等速ジョイント(CVJ)のトリポード、ハブ等の部品を提供することができ、これにより自動車の快適性向上に大きく寄与する。   Gears that can be applied to power transmission parts such as automobiles, and that achieves both noise reduction by using graphite, continuously variable transmission (CVT) sheaves, constant velocity joint (CVJ) tripods, hubs, etc. This can greatly contribute to the improvement of automobile comfort.

浸炭効果と黒鉛粒効果の活用を両立させるためには、好適な成分の鋼材を用いることに加えて、浸炭処理又は浸炭窒化処理の後に、黒鉛化焼鈍処理を施し、その後に高周波焼入れ処理を施すことが必要である。その理由は下記(a)〜(c)による。   In order to achieve both the carburizing effect and the use of the graphite grain effect, in addition to using steel materials with suitable components, after carburizing or carbonitriding, a graphitization annealing treatment is performed, followed by an induction hardening treatment. It is necessary. The reason is based on the following (a) to (c).

騒音の軽減の観点からは黒鉛のサイズは平均粒径0.1μm以上を確保する必要があるが、面圧疲労強度の観点からは最大粒径を20μm以下に制限する必要があり、そのためには後述の化学成分とさせる必要がある。   From the viewpoint of noise reduction, it is necessary to ensure that the graphite has an average particle size of 0.1 μm or more, but from the viewpoint of surface fatigue strength, it is necessary to limit the maximum particle size to 20 μm or less. It is necessary to make it the chemical component mentioned later.

面圧疲労強度の観点から、浸炭処理又は浸炭窒化処理によって部品表層のC濃度は0.4〜1.5%にさせる必要がある。しかし黒鉛化焼鈍処理の後にカーボンポテンシャル0.4〜1.5%の浸炭処理又は浸炭窒化処理を行うと、黒鉛がオーステナイト中に固溶してしまう問題があり、浸炭処理は黒鉛化焼鈍処理に先立って行う必要がある。   From the viewpoint of surface pressure fatigue strength, the C concentration of the component surface layer must be 0.4 to 1.5% by carburizing or carbonitriding. However, when carburizing or carbonitriding with a carbon potential of 0.4 to 1.5% is performed after the graphitizing annealing, there is a problem that the graphite dissolves in austenite. Must be done in advance.

本発明成分の鋼材を用いて、浸炭処理に引き続き650〜720℃の温度範囲内で24時間未満の黒鉛化焼鈍処理を行うことによって、表層の浸炭層も芯部も平均粒径が0.1〜10μmと微細な黒鉛粒を分散させることができる。しかし該黒鉛化焼鈍処理はフェライト域での処理であるため、動力伝達部品としては柔らかすぎる。そこで一旦、オーステナイト温度域(約723℃以上)に加熱したうえで焼入れ処理する必要がある。そのためには数秒オーダーで短時間加熱ができる高周波焼入れ処理が必要である。一般的な炉を用いた浸炭焼入れ処理や焼入れでは、加熱に数分オーダー以上が必要となり、微細な黒鉛粒が固溶してしまう問題がある。   Using the steel material of the present invention, the average particle size of the carburized layer and the core of the surface layer is 0.1 by performing the graphitization annealing treatment in a temperature range of 650 to 720 ° C. for less than 24 hours following the carburizing treatment. Fine graphite particles as fine as 10 μm can be dispersed. However, since the graphitization annealing treatment is a treatment in the ferrite region, it is too soft as a power transmission component. Therefore, it is necessary to perform a quenching treatment after heating to an austenite temperature range (about 723 ° C. or higher). For this purpose, an induction hardening process that can be heated in a short time on the order of several seconds is required. In carburizing and quenching using a general furnace and quenching, heating requires an order of several minutes or more, and there is a problem that fine graphite particles are dissolved.

先ず、本発明の鋼部品にとって重要である、組織の規定理由について説明する。   First, the reason for defining the structure, which is important for the steel part of the present invention, will be described.

[表層に浸炭層または浸炭窒化層と高周波焼入れ層とを有し、窒化層を除く全断面に亙って平均粒径が0.1〜10μm、最大粒径が20μm以下の黒鉛粒が存在すること]
表層に浸炭層又は浸炭窒化層と高周波焼入れ層の両方が存在することにより、表層はHV700以上の高硬さが得られて必要な面圧疲労強度が確保できる。
[The surface layer includes a carburized layer or a carbonitrided layer and an induction-hardened layer, and graphite particles having an average particle size of 0.1 to 10 μm and a maximum particle size of 20 μm or less exist over the entire cross section excluding the nitrided layer. thing]
Since both the carburized layer or the carbonitrided layer and the induction-hardened layer are present in the surface layer, the surface layer can have a high hardness of HV700 or more and can ensure the necessary surface pressure fatigue strength.

騒音の軽減の観点からは平均粒径が0.1μm以上の黒鉛粒が必要である。しかし最大粒径が20μmを超える黒鉛粒が存在すると、使用時に該黒鉛粒に応力が集中して破壊起点となってしまい必要な面圧疲労強度が確保できないため、黒鉛サイズは偶発的に含まれる最大のものでも20μm以下、平均粒径では10μm以下とする必要がある。望ましくは平均粒径で1〜7μmの範囲である。
ここで、平均粒径とは、黒鉛粒の個々における球形換算径を個数で単純に平均したもの(個々の球形換算径の合計値/個数)であり、また、最大粒径とは、黒鉛粒の個々における最長径であって、その最大のものをいう。
From the viewpoint of noise reduction, graphite particles having an average particle size of 0.1 μm or more are necessary. However, if graphite particles having a maximum particle size exceeding 20 μm are present, the stress is concentrated on the graphite particles during use and a fracture starting point cannot be secured, so that the required surface pressure fatigue strength cannot be ensured. It is necessary that the maximum is 20 μm or less, and the average particle size is 10 μm or less. Desirably, the average particle size is in the range of 1 to 7 μm.
Here, the average particle diameter is a value obtained by simply averaging the spherical equivalent diameters of individual graphite grains by the number (total value / number of individual spherical equivalent diameters), and the maximum grain diameter is a graphite grain. This is the longest diameter of each individual and the maximum diameter.

なお、鋼部品の黒鉛サイズは、鋼部品の表面から中心(中空の場合は内面)までの全断面を走査型電子顕微鏡にて観察し、反射電子線の強度を2値化して画像解析装置により、測定視野における平均粒径と最大粒径最大粒径と個数平均の平均粒径を計測することができる。   The graphite size of steel parts is measured by observing the entire cross section from the surface of the steel part to the center (in the case of hollow) with a scanning electron microscope, and binarizing the intensity of the reflected electron beam using an image analyzer. The average particle diameter, the maximum particle diameter, the maximum particle diameter, and the number average average particle diameter in the measurement visual field can be measured.

本発明は、浸炭処理又は浸炭窒化処理の後に黒鉛化焼鈍処理を施し、その後に高周波焼入れ処理を施すことが必要である。浸炭処理又は浸炭窒化処理の後に黒鉛化処理することが重要である。その理由は黒鉛サイズの安定性にある。若し黒鉛処理を先に処理した場合、その後の浸炭処理又は浸炭窒化処理でカーボンポテンシャルが1.5%未満の場合には数分から数10分で黒鉛がオーステナイト中に固溶して焼失してしまうし、カーボンポテンシャルが1.5%超の場合には後述の黒鉛化焼鈍処理(600〜720℃)に比べて高温であることに起因して既にある黒鉛粒が急速に粗大化してしまいサイズが20μmを超えてしまい、いずれにしても微細な黒鉛粒を存在させることができない。   In the present invention, it is necessary to perform a graphitization annealing process after a carburizing process or a carbonitriding process, and then an induction hardening process. It is important to perform graphitization after carburizing or carbonitriding. The reason is the stability of the graphite size. If the graphite treatment is performed first, if the carbon potential is less than 1.5% in the subsequent carburizing treatment or carbonitriding treatment, the graphite dissolves in the austenite and burns down in a few minutes to several tens of minutes. In addition, when the carbon potential is more than 1.5%, the existing graphite grains are rapidly coarsened due to the high temperature compared to the graphitization annealing process (600 to 720 ° C.) described later. Exceeds 20 μm, and in any case, fine graphite grains cannot be present.

浸炭処理又浸炭窒化処理は、そのカーボンポテンシャルが0.4〜1.5%の範囲内でかつカーボンポテンシャルを鋼材の炭素濃度より0.2%以上高くすることにより、その後の高周波焼入れ処理時に−300MPa以上の充分な表層圧縮残留応力を付与して面圧疲労強度を確保するのが望ましい。カーボンポテンシャルと鋼材の炭素濃度の差が0.2%未満であると、マルテンサイト変態に伴う変態膨張量の表層と芯部の差が小さくなるために、その後の高周波焼入れ処理時に−300MPa以上の充分な表層圧縮残留応力を付与することができなくなるので好ましくない。なお浸炭処理後の冷却速度は、冷却中に析出する黒鉛の粗大化を防止する観点から1℃/秒以上とすることが好ましく、焼入れを行っても良い。   Carburizing treatment or carbonitriding treatment has a carbon potential in the range of 0.4 to 1.5%, and by making the carbon potential 0.2% or more higher than the carbon concentration of the steel material, It is desirable to ensure sufficient surface pressure fatigue strength by applying sufficient surface layer compressive residual stress of 300 MPa or more. If the difference between the carbon potential and the carbon concentration of the steel material is less than 0.2%, the difference between the surface layer and the core portion of the transformation expansion amount associated with the martensite transformation becomes small. It is not preferable because sufficient surface layer compressive residual stress cannot be applied. The cooling rate after the carburizing treatment is preferably set to 1 ° C./second or more from the viewpoint of preventing the coarsening of graphite precipitated during cooling, and may be quenched.

本発明の化学成分を有する鋼に上述の浸炭処理又は浸炭窒化処理を行った後、600〜720℃に保持(以降、黒鉛化焼鈍という)することによって表面の浸炭層および芯部の全領域に黒鉛粒が析出される。黒鉛化焼鈍時間は、短いと黒鉛粒が微細で析出量が少量であり、長くなるにつれて徐々に黒鉛粒が大きくなり析出量を増加する傾向となり、1〜24時間の範囲内が目安となる。黒鉛化焼鈍時間を長くするほど黒鉛粒のサイズは大きくなる傾向があり、好ましい形態としては700℃、2時間程度の処理により黒鉛粒の平均粒径を3μmとさせることである。   After the above-mentioned carburizing treatment or carbonitriding treatment is performed on the steel having the chemical component of the present invention, it is maintained at 600 to 720 ° C. (hereinafter referred to as graphitization annealing), so that the entire surface of the carburized layer and the core portion can be obtained. Graphite grains are precipitated. When the graphitization annealing time is short, the graphite grains are fine and the amount of precipitation is small. As the graphitization annealing time is long, the graphite grains gradually increase and the amount of precipitation tends to increase, and the range is from 1 to 24 hours. Increasing the graphitization annealing time tends to increase the size of the graphite grains, and a preferred mode is to make the average grain size of the graphite grains 3 μm by treatment at 700 ° C. for about 2 hours.

本発明の化学成分を有する鋼に上述の浸炭処理又は浸炭窒化処理と黒鉛化焼鈍処理を行った後に、高周波焼入れを施すことで表面を硬化させつつ−300MPa以上の表層圧縮残留応力を付与させることによって面圧疲労強度を確保する。ここで高周波により加熱する理由は、数秒オーダーで短時間加熱するためである。一般的な炉を用いた浸炭焼入れ処理や焼入れでは、加熱に数分オーダー以上が必要となり、微細な黒鉛が固溶してしまうからである。また高周波焼入れ処理は広く知られているように、通常の浸炭焼入れ処理よりも結晶粒が微細化されることと圧縮残留応力の増加を通じて疲労強度に有利であり、従って面圧疲労強度にも有利に働く。高周波焼入れ時の加熱方法については、特に格段な手法を採用する必要はなく、一般的な方法で充分である。例えば周波数は小物部品であれば400kHz前後、大物部品であれば5kHz前後が目安になる。焼入れに用いる冷媒も特に格段な手法を採用する必要はないが、水、ポリマー焼入剤など水系で冷却能が大きなものを使用したほうが表層の圧縮残留応力を大きくすることができ好ましい。高周波焼入後は一般的な浸炭焼入れ品に準じて、150℃前後の低温焼戻を施して部品の靭性を確保することが好ましい。   The steel having the chemical component of the present invention is subjected to the above-mentioned carburizing treatment or carbonitriding treatment and graphitization annealing treatment, and then subjected to induction hardening to impart a surface compressive residual stress of −300 MPa or more while hardening the surface. By this, the surface fatigue strength is secured. The reason for heating by high frequency here is to heat for a short time on the order of several seconds. This is because in carburizing and quenching using a general furnace and quenching, heating requires an order of several minutes or more, and fine graphite is dissolved. In addition, as is well known, induction hardening is advantageous to fatigue strength through the use of finer grains and increased compressive residual stress than normal carburizing and quenching, and is therefore also advantageous for surface fatigue strength. To work. About the heating method at the time of induction hardening, it is not necessary to adopt a special method, and a general method is sufficient. For example, the standard frequency is around 400 kHz for small parts and around 5 kHz for large parts. The refrigerant used for quenching does not need to adopt a particularly special method, but it is preferable to use a water-based one having a large cooling capacity such as a polymer quencher because the compressive residual stress of the surface layer can be increased. After induction hardening, it is preferable to ensure the toughness of the parts by performing low temperature tempering at around 150 ° C. according to a general carburized and quenched product.

本発明では浸炭処理、浸炭窒化処理いずれも可能であるが、違いは最表層の状態にある。   In the present invention, both carburizing treatment and carbonitriding treatment are possible, but the difference is in the state of the outermost layer.

浸炭処理を採用した場合には、その後の黒鉛化焼鈍処理と高周波焼入れ処理後には表面から芯部にかけて平均粒径が0.1〜10μmのサイズの黒鉛を有する。浸炭窒化処理を採用した場合には、表面から0.2mm前後の窒化層が生成すること起因して、その後の黒鉛化焼鈍処理での黒鉛の析出が抑制されるため、窒化層の領域は黒鉛が無いか、又は少なく、深さ0.2mm前後から中心(中空の場合は内面)にかけて平均粒径が0.1〜10μmのサイズの黒鉛を有するものとなる。この場合、若干の黒鉛が減少した分だけ騒音の軽減の性能は低下するものの従来技術の浸炭処理品に比べては格段に騒音軽減の性能には優れ、窒化層は窒素が及ぼす焼戻軟化抵抗向上の効果によって従来技術の浸炭処理品に比べて強化され、面圧疲労強度が向上する。この浸炭窒化処理は特に格段な手法を採用する必要はなく、一般的な方法で充分である。例えば浸炭のための変成ガスにアンモニアを体積%で10%程度添加し、900℃で30min程度以上を保持することによって、鋼材には約0.1質量%の窒化層が0.1mm深さ程度以上とさせることができる。   When the carburizing treatment is employed, after the subsequent graphitization annealing treatment and induction hardening treatment, graphite having an average particle size of 0.1 to 10 μm is obtained from the surface to the core portion. When carbonitriding is employed, since a nitride layer of about 0.2 mm from the surface is formed, the precipitation of graphite in the subsequent graphitization annealing treatment is suppressed. There is little or no, and it has graphite having an average particle diameter of 0.1 to 10 μm from a depth of about 0.2 mm to the center (in the case of a hollow, the inner surface). In this case, although the noise reduction performance is reduced by the amount of some graphite, the noise reduction performance is markedly superior to the carburized product of the prior art, and the nitriding layer is resistant to temper softening caused by nitrogen. Due to the improvement effect, it is strengthened compared with the carburized product of the prior art, and the surface pressure fatigue strength is improved. This carbonitriding process does not need to adopt a particular method, and a general method is sufficient. For example, by adding about 10% by volume of ammonia to the metamorphic gas for carburization and holding at about 900 ° C. for about 30 minutes or more, a steel material has a nitride layer of about 0.1% by mass about 0.1 mm deep. This can be done.

なお、実際の鋼部品において表層に浸炭層又は浸炭窒化層と高周波焼入れ層との両方が存在することは、鋼部品からミクロサンプルを採取してナイタール腐食後に光学顕微鏡にて観察される組織分布と、表面から芯部への硬さ分布と、さらに、EPMAにて測定される表面から芯部へのC分布、N分布により、判別できる。   It should be noted that the presence of both a carburized layer or a carbonitrided layer and an induction-hardened layer on the surface layer in an actual steel part means that a micro sample is taken from the steel part and observed in an optical microscope after nital corrosion. It can be discriminated by the hardness distribution from the surface to the core and the C distribution and N distribution from the surface to the core measured by EPMA.

また、本発明に係る浸炭高周波焼入れ鋼部品は高周波焼入れ処理した後、更にサブゼロ処理、焼戻処理、WPC処理、バレル研磨処理、歯研処理、ホーニング仕上加工等の追加処理を行っても何ら効果を妨げるものではない。   In addition, after carburizing induction-hardened steel parts according to the present invention, after induction hardening treatment, additional effects such as sub-zero treatment, tempering treatment, WPC treatment, barrel polishing treatment, tooth grinding treatment, honing finish processing, etc. are effective. It does not prevent.

次に、本発明の鋼の化学成分の規定理由について説明する。なお、ここで記載の%は質量%を意味する。   Next, the reason for defining the chemical composition of the steel of the present invention will be described. In addition,% described here means mass%.

C:0.1〜1.2%
Cは黒鉛を生成する重要な元素であり、高周波焼入れ後の強度を確保するため必要不可欠の元素である。そこで本発明ではC量の下限を0.1%とした。しかし、その含有量が1.2%を超えると部品製作時の切削性や鍛造性を著しく害するため、上限を1.2%未満とした。最も好ましい添加量は0.2〜0.8%である。
C: 0.1-1.2%
C is an important element for producing graphite, and is an indispensable element for ensuring the strength after induction hardening. Therefore, in the present invention, the lower limit of the C amount is set to 0.1%. However, if the content exceeds 1.2%, the machinability and forgeability at the time of component production are remarkably impaired, so the upper limit was made less than 1.2%. The most preferable addition amount is 0.2 to 0.8%.

Si:0.5〜3.0%
Siは黒鉛化を促進する有力な元素の一つである。更には焼戻軟化抵抗の増加を通じて面圧疲労強度向上にも有効な元素の一つである。短時間の焼鈍処理により充分な黒鉛を析出させるには0.5%以上とすることが好ましい。しかし3.0%を超えると鍛造時の脱炭が著しくなるため、3.0%を上限とした。最も好ましい添加量は1.0〜2.0%である。
Si: 0.5 to 3.0%
Si is one of the powerful elements that promote graphitization. Furthermore, it is one of the elements effective for improving the surface pressure fatigue strength through an increase in temper softening resistance. In order to precipitate sufficient graphite by a short-time annealing treatment, the content is preferably 0.5% or more. However, if it exceeds 3.0%, decarburization during forging becomes remarkable, so 3.0% was made the upper limit. The most preferable addition amount is 1.0 to 2.0%.

Mn:0.1〜1.5%
MnはSと結合してMnS介在物、あるいはマトリックス中に固溶Mnとして存在する。固溶Mnは焼入れ性の向上に有効であり、またMnSは単独あるいは複合介在物を形成し黒鉛の生成サイトとなる。その効果を得るには0.1%以上の添加が必要である。しかし、1.5%を超えると黒鉛化を著しく阻害するので1.5%を上限とした。最も好ましい添加量は0.2〜0.7%である。
Mn: 0.1 to 1.5%
Mn combines with S and exists as MnS inclusions or as a solid solution Mn in the matrix. Solid solution Mn is effective in improving hardenability, and MnS forms single or composite inclusions and becomes a graphite production site. In order to obtain the effect, addition of 0.1% or more is necessary. However, if it exceeds 1.5%, graphitization is remarkably inhibited, so 1.5% was made the upper limit. The most preferable addition amount is 0.2 to 0.7%.

P:0.05以下
Pは鋼中に不純物として含有される成分で、粒界に偏析して靭性を低下させるため極力低減する必要があり、0.05%以下に制限する必要がある。
P: 0.05 or less P is a component contained as an impurity in steel, and it is necessary to reduce it as much as possible in order to segregate at the grain boundary and reduce toughness, and it is necessary to limit it to 0.05% or less.

S:0.001〜0.3%
SはMn、MgあるいはCu等の合金元素と反応して硫化物として存在する。これらの硫化物は黒鉛の核生成サイトとして機能するため0.001%以上は必要である。そこで、本発明ではS量の下限を0.001%とした。しかしながら0.30%を超えると鍛造性を阻害するため0.3%を上限とした。最も好ましい添加量は0.001〜0.020%である。
S: 0.001 to 0.3%
S reacts with an alloy element such as Mn, Mg or Cu and exists as a sulfide. Since these sulfides function as nucleation sites for graphite, 0.001% or more is necessary. Therefore, in the present invention, the lower limit of the amount of S is set to 0.001%. However, if it exceeds 0.30%, forgeability is impaired, so 0.3% was made the upper limit. The most preferable addition amount is 0.001 to 0.020%.

O:0.0050%以下、
Oはアルミナやチタニア等の酸化物系介在物として鋼中に存在するが、Oが多いと該酸化物が大型化してしまい、これを起点として動力伝達部品の破損に至るため、0.0050%以下に制限する必要がある。少ないほど好ましいため0.0020%以下が望ましく、更に、高寿命を指向する場合は0.0015%以下が望ましい。
O: 0.0050% or less,
O is present in the steel as oxide inclusions such as alumina and titania. However, if O is large, the oxide becomes large and the power transmission component is damaged starting from this, so 0.0050% It is necessary to restrict to the following. The smaller the content, the better, so 0.0020% or less is desirable. Furthermore, when the long life is intended, 0.0015% or less is desirable.

N:0.003〜0.03%
Nは各種窒化物を形成して高周波焼入処理時のオーステナイト組織の細粒化に有効に働くため0.003%以上は必要である。しかし、0.03%を超えると鍛造性を著しく阻害するため0.03%を上限とした。最も好ましい添加量は0.005〜0.02%である。
N: 0.003 to 0.03%
N forms various nitrides and works effectively for refining the austenite structure during induction hardening, so 0.003% or more is necessary. However, if it exceeds 0.03%, the forgeability is remarkably impaired, so 0.03% was made the upper limit. The most preferable addition amount is 0.005 to 0.02%.

Al:0.005〜0.2%、Ti:0.005〜0.2%のうち1種または2種
Al、Tiは窒化物として鋼中に析出分散することにより、高周波焼入処理時のオーステナイト組織の細粒化に有効に働くため、Al、Tiのうち1種または2種で夫々0.005%以上は必要である。しかし、0.2%を超えると析出物が粗大化して鋼を脆化させるため上限を夫々0.2%とした。最も好ましいのはAlを0.005〜0.05%添加することである。
Al: 0.005 to 0.2%, Ti: One or two of 0.005 to 0.2% Al and Ti precipitate and disperse in the steel as nitrides, during induction hardening. In order to effectively work for refining the austenite structure, one or two of Al and Ti are required to be 0.005% or more, respectively. However, if it exceeds 0.2%, the precipitates become coarse and the steel becomes brittle, so the upper limit was made 0.2% respectively. Most preferably, 0.005 to 0.05% of Al is added.

V:0.01〜0.3%、Nb:0.01〜0.3%のうち1種または2種
V、Nbは添加しなくてもよいが、添加することによってAl、Tiは窒化物として鋼中に析出分散することにより、高周波焼入処理時のオーステナイト組織の細粒化に有効である。これらの効果を発揮させるためには、V、Nbのうち1種または2種で夫々0.01%以上の添加が必要である。しかし、0.3%を超えて添加してもその効果は飽和して経済性を損ねるため上限を夫々0.3%とした。最も好ましいのはVを0.1〜0.2%添加することである。
V: 0.01 to 0.3%, Nb: one or two of 0.01 to 0.3% V, Nb may not be added, but by adding Al, Ti is nitride As a result of precipitation and dispersion in steel, it is effective for refining the austenite structure during induction hardening. In order to exert these effects, it is necessary to add 0.01% or more of one or two of V and Nb. However, even if added over 0.3%, the effect is saturated and the economy is impaired, so the upper limit was made 0.3%. Most preferably, 0.1 to 0.2% of V is added.

Ni、Cu、Coの1種または2種以上
Ni:0.2〜3.0%
Niは、添加すればセメンタイトを不安定化させ黒鉛化を促進されるとともに、焼入れ性を高める効果がある。その効果を得るには0.2%以上とすることが好ましい。しかし、3.0%を超えて添加しても効果は飽和するとともに経済的に不利となるため3.0%を上限とした。
One or more of Ni, Cu, Co Ni: 0.2-3.0%
When Ni is added, it has the effect of destabilizing cementite and promoting graphitization, and improving hardenability. In order to obtain the effect, the content is preferably 0.2% or more. However, even if added over 3.0%, the effect is saturated and economically disadvantageous, so 3.0% was made the upper limit.

Cu:0.2〜3.0%
Cuは、添加すればセメンタイトを不安定化させ黒鉛化を促進されるとともに、焼入れ性を高める効果がある。その効果を得るには0.2%以上とすることが好ましい。しかし、3.0%を超えて添加しても効果は飽和するとともに経済的に不利となるため3.0%を上限とした。
Cu: 0.2-3.0%
When Cu is added, it has the effect of destabilizing cementite and promoting graphitization and improving hardenability. In order to obtain the effect, the content is preferably 0.2% or more. However, even if added over 3.0%, the effect is saturated and economically disadvantageous, so 3.0% was made the upper limit.

Co:0.2〜3.0%
Coは、添加すればセメンタイトを不安定化させ黒鉛化を促進されるとともに、焼入れ性を高める効果がある。その効果を得るには0.2%以上とすることが好ましい。しかし、3.0%を超えて添加しても効果は飽和するとともに経済的に不利となるため3.0%を上限とした。
Co: 0.2-3.0%
When added, Co has the effect of destabilizing cementite and promoting graphitization and increasing the hardenability. In order to obtain the effect, the content is preferably 0.2% or more. However, even if added over 3.0%, the effect is saturated and economically disadvantageous, so 3.0% was made the upper limit.

Cr、Mo、W、Bの1種または2種以上
Cr:0.05〜0.4%
Crは、添加すれば焼入れ性を高める効果がある。その効果を得るには0.05%以上とすることが好ましい。但し、0.4%を超えて添加すると著しく黒鉛化を阻害するので0.4%を上限とした。
One or more of Cr, Mo, W, and B Cr: 0.05 to 0.4%
If Cr is added, it has the effect of improving the hardenability. In order to obtain the effect, 0.05% or more is preferable. However, if added over 0.4%, graphitization is remarkably inhibited, so 0.4% was made the upper limit.

Mo:0.05〜0.4%
Moは添加しなくてもよい。添加すれば焼入れ性を高める効果がある。その効果を得るには0.05%以上とすることが好ましい。但し、0.4%を超えて添加すると著しく黒鉛化を阻害するので0.4%を上限とした。
Mo: 0.05-0.4%
Mo may not be added. Addition has the effect of improving hardenability. In order to obtain the effect, 0.05% or more is preferable. However, if added over 0.4%, graphitization is remarkably inhibited, so 0.4% was made the upper limit.

W:0.05〜0.4%
Wは、添加すれば焼入れ性を高める効果がある。その効果を得るには0.05%以上とすることが好ましい。但し、0.4%を超えて添加すると著しく黒鉛化を阻害するので0.4%を上限とした。
W: 0.05-0.4%
If W is added, it has the effect of improving the hardenability. In order to obtain the effect, 0.05% or more is preferable. However, if added over 0.4%, graphitization is remarkably inhibited, so 0.4% was made the upper limit.

B:0.0006〜0.0050%
Bは、添加すれば焼入性の向上に寄与する。その効果を得るには0.0006%以上とすることが好ましい。但し、0.0050%を超えると黒鉛化を阻害すると共に、B化合物が粒界に析出し破壊靭性を劣化させるため0.0050%を上限とした。
B: 0.0006 to 0.0050%
If B is added, it contributes to the improvement of hardenability. In order to obtain the effect, the content is preferably 0.0006% or more. However, if it exceeds 0.0050%, graphitization is inhibited, and the B compound is precipitated at the grain boundary to deteriorate the fracture toughness, so 0.0050% was made the upper limit.

本発明は、上記の成分の他、本発明の効果を損なわない範囲でCa、Mg、Zr、Te、Ceを添加できる。   In the present invention, in addition to the above components, Ca, Mg, Zr, Te, and Ce can be added as long as the effects of the present invention are not impaired.

以下に本発明を実施例によって具体的に説明する。なお、これらの実施例は本発明を説明するためのものであって、本発明の範囲を限定するものではない。   Hereinafter, the present invention will be specifically described by way of examples. These examples are for explaining the present invention, and do not limit the scope of the present invention.

表1に示す化学組成を有する各鋼材に鍛造と焼鈍を施した後、機械加工により直径が26mm、幅28mmの円筒部を有する小ローラー試験片と、直径130mm、幅18mmで外周にはR=150mmのクラウニングを有した大ローラー試験片を製作した。その後、該小ローラー試験片と該大ローラー試験片にはNo.1〜No.21及びNo.25から28については表2に示すカーボンポテンシャルで浸炭処理(950℃×2時間のRXガス浸炭→油焼入)を行い、引き続いて表2に示す温度と時間で黒鉛化焼鈍処理を行い、その後に高周波焼入(周波数100kHz、加熱温度980℃)を施した。高周波焼入時の冷媒は水を用いた。その後、150℃で90分の焼戻処理を行い試験に供した。No.25〜No.28については表2に示すカーボンポテンシャルで浸炭窒化処理(950℃×2時間の10%アンモニア−90%RXガス浸炭混合→油焼入)を行い、引き続いて表2に示す温度と時間で黒鉛化焼鈍処理を行い、その後に高周波焼入(周波数100kHz、加熱温度980℃)を施した。高周波焼入時の冷媒は水を用いた。その後、150℃で90分の焼戻処理を行い試験に供した。No.29については表2に示すカーボンポテンシャルで浸炭処理(950℃×2時間のRXガス浸炭→油焼入)を行い、その後、150℃で90分の焼戻処理を行い試験に供した。No.30については表2に示すカーボンポテンシャルで浸炭処理(950℃×2時間のRXガス浸炭→油焼入)を行い、その後に高周波焼入(周波数100kHz、加熱温度980℃)を施した。高周波焼入時の冷媒は水を用いた。その後、150℃で90分の焼戻処理を行い試験に供した。No.31については表2に示すカーボンポテンシャルで浸炭窒化処理(950℃×2時間の10%アンモニア−90%RXガス浸炭混合→油焼入)を行い、その後、150℃で90分の焼戻処理を行い試験に供した。No.32については表2に示すカーボンポテンシャルで浸炭窒化処理(950℃×2時間の10%アンモニア−90%RXガス浸炭混合→油焼入)を行い、その後に高周波焼入(周波数100kHz、加熱温度980℃)を施した。高周波焼入時の冷媒は水を用いた。その後、150℃で90分の焼戻処理を行い試験に供した。
なお、部品の黒鉛サイズは、直径が26mmの円筒部の横断面を鏡面研磨した後、表面からの距離が0.05、0.1、0.2、0.4、0.6、1.0、1.5、2.0、3.0、5.0、13.0mmの箇所をそれぞれ走査型電子顕微鏡での反射電子像を倍率10000で縦0.009mm×横0.012mmの領域を5視野撮影した後、該画像を2値化して黒鉛と鋼を識別し、画像解析装置により、平均粒径と最大粒径を計測した。
After forging and annealing each steel material having the chemical composition shown in Table 1, a small roller test piece having a cylindrical portion with a diameter of 26 mm and a width of 28 mm by machining, a diameter of 130 mm, a width of 18 mm, and R = Large roller specimens with 150 mm crowning were produced. Thereafter, the small roller test piece and the large roller test piece were No. 1-No. 21 and no. For 25 to 28, carburizing treatment (950 ° C. × 2 hours of RX gas carburizing → oil quenching) was performed at the carbon potential shown in Table 2, followed by graphitizing annealing treatment at the temperature and time shown in Table 2, and thereafter Was subjected to induction hardening (frequency 100 kHz, heating temperature 980 ° C.). Water was used as the refrigerant during induction hardening. Thereafter, a tempering treatment at 150 ° C. for 90 minutes was performed for the test. No. 25-No. For No. 28, carbonitriding was performed at the carbon potential shown in Table 2 (950 ° C. × 2 hours of 10% ammonia-90% RX gas carburizing mixture → oil quenching), followed by graphitization at the temperature and time shown in Table 2 An annealing treatment was performed, followed by induction hardening (frequency 100 kHz, heating temperature 980 ° C.). Water was used as the refrigerant during induction hardening. Thereafter, a tempering treatment at 150 ° C. for 90 minutes was performed for the test. No. For No. 29, carburizing treatment (950 ° C. × 2 hours of RX gas carburizing → oil quenching) was performed at the carbon potential shown in Table 2, and then tempering treatment was performed at 150 ° C. for 90 minutes for the test. No. For No. 30, carburization treatment (950 ° C. × 2 hours of RX gas carburization → oil quenching) was performed at the carbon potential shown in Table 2, followed by induction hardening (frequency 100 kHz, heating temperature 980 ° C.). Water was used as the refrigerant during induction hardening. Thereafter, a tempering treatment at 150 ° C. for 90 minutes was performed for the test. No. 31 is subjected to carbonitriding with carbon potential shown in Table 2 (950 ° C. × 2 hours of 10% ammonia-90% RX gas carburizing mixing → oil quenching), and then tempering at 150 ° C. for 90 minutes. The test was conducted. No. No. 32 was subjected to carbonitriding treatment at a carbon potential shown in Table 2 (950 ° C. × 2 hours of 10% ammonia-90% RX gas carburizing mixture → oil quenching), followed by induction quenching (frequency 100 kHz, heating temperature 980). ° C). Water was used as the refrigerant during induction hardening. Thereafter, a tempering treatment at 150 ° C. for 90 minutes was performed for the test.
The graphite size of the component is such that the distance from the surface is 0.05, 0.1, 0.2, 0.4, 0.6, 1. 0, 1.5, 2.0, 3.0, 5.0, and 13.0 mm of the backscattered electron image on the scanning electron microscope each having an area of 0.009 mm length × 0.012 mm width at a magnification of 10,000. After photographing 5 fields of view, the image was binarized to identify graphite and steel, and the average particle size and maximum particle size were measured by an image analyzer.

本実施例で浸炭窒化処理したものはEPMAのN分布測定結果より、表面から0.05mm深さにおいては窒化層であることが確認できたので窒化層の黒鉛サイズは0.05mm深さの測定結果を採用した。また、EPMAのC分布により浸炭層の深さを測定し、ナイタール腐食写真後の光学顕微鏡写真により高周波焼入れ層の深さを測定した結果を用いて、上述の黒鉛サイズ測定箇所が浸炭層であるか、高周波焼入れ層であるか、或いは、未高周波焼入れ層であるかを判別してそれぞれの黒鉛サイズ測定結果を表2に記載した。
また、表面の残留応力はX線法にて計測した。
The carbonitriding treatment in this example was confirmed to be a nitrided layer at a depth of 0.05 mm from the surface from the N distribution measurement result of EPMA, so the graphite size of the nitrided layer was measured at a depth of 0.05 mm. The result was adopted. Moreover, the above-mentioned graphite size measurement location is a carburized layer using the result of measuring the depth of the carburized layer by the C distribution of EPMA and measuring the depth of the induction hardened layer by the optical micrograph after the nital corrosion photograph. Whether it is an induction-hardened layer or a non-high-frequency hardened layer was determined, and the graphite size measurement results are shown in Table 2.
The residual stress on the surface was measured by the X-ray method.

騒音の評価として振動減衰試験を行った。上述の製作した小ローラーの円筒部にストレインゲージを貼着して糸で吊り下げて、該ストレインゲージの反対側をハンマーで打撃して、その歪み振動をストレインゲージで検出することによって対数減衰率を測定した。
面圧疲労強度の評価として、上述の製作した大ローラーと小ローラーを用いてローラーピッチング疲労試験を行った。ローラーピッチング疲労試験は、小ローラーに面圧をヘルツ応力2500MPaとして大ローラーを押し付けて、接触部での両ローラーの周速方向を同一方向とし、滑り率を−40%(小ローラーよりも大ローラーの方が接触部の周速が40%大きい)として回転させて、小ローラーにおいてピッチングが発生するまでの小ローラーの回転数を寿命とした。前記接触部に供給するギア油の油温は80℃とした。ピッチング発生の検出は試験機に備え付けてある振動計によって行い、振動検出後に両ローラーの回転を停止させてピッチングの発生と回転数を確認した。回転数が1000万回に達してもピッチングが発生しない場合は充分に面圧疲労強度を有しているものと評価できるので、1000万回で試験を停止した。
A vibration damping test was conducted to evaluate the noise. A logarithmic damping rate is obtained by attaching a strain gauge to the cylindrical part of the small roller manufactured above and hanging it with a thread, hitting the opposite side of the strain gauge with a hammer, and detecting the strain vibration with the strain gauge. Was measured.
As an evaluation of the surface pressure fatigue strength, a roller pitching fatigue test was performed using the large roller and the small roller produced as described above. In the roller pitching fatigue test, the large roller is pressed against the small roller with a surface pressure of 2500 MPa, the circumferential speed direction of both rollers at the contact portion is the same direction, and the slip rate is -40% (larger roller than the small roller). The rotational speed of the small roller until the occurrence of pitching in the small roller was defined as the life. The oil temperature of the gear oil supplied to the contact portion was 80 ° C. The occurrence of pitching was detected by a vibrometer provided in the testing machine. After the vibration was detected, the rotation of both rollers was stopped and the occurrence of pitching and the number of rotations were confirmed. When pitching does not occur even when the rotational speed reaches 10 million times, it can be evaluated that the surface has sufficient surface fatigue strength. Therefore, the test was stopped at 10 million times.

表2に示すように、本発明例のNo.1〜No.24の対数減衰率は0.010を上回る優れた振動減衰特性を有し騒音軽減特性に優れるものとなったことに加え、ローラーピッチング疲労試験の寿命は1000万回で耐久となり、優れた面圧疲労強度を有していることが明らかになった。   As shown in Table 2, No. of the present invention example. 1-No. The logarithmic damping factor of 24 has excellent vibration damping characteristics exceeding 0.010 and excellent noise reduction characteristics. In addition, the roller pitting fatigue test has a lifetime of 10 million cycles and has excellent surface pressure. It became clear that it had fatigue strength.

これに対し本発明において規定したCの上限を上回った比較例No.25は素材の切削性が悪く、部品製作不可のため評価中止せざるを得なかった。本発明に置いて規定したCの下限を下回った比較例No.26はローラーピッチング疲労試験の寿命が110万回と短かった。これはCが低いことにより高周波焼入れ後の強度が確保できなかったためである。   On the other hand, comparative example No. exceeding the upper limit of C prescribed | regulated in this invention. No. 25 had to stop evaluation because the material was not machinable and the parts could not be manufactured. Comparative Example No. below the lower limit of C defined in the present invention. No. 26 had a short life of 1.1 million times in the roller pitting fatigue test. This is because the strength after induction hardening could not be secured due to the low C.

本発明に置いて規定したSiの下限を下回った比較例No.27は対数減衰率が0.007と低く騒音軽減特性に劣るものとなった。これは部品中に黒鉛が無いためである。黒鉛化焼鈍時間を50時間と長くして黒鉛を粗大化させ、本発明において規定した黒鉛サイズの平均粒径および最大径を共に上回った比較例No.28はローラーピッチング疲労試験の寿命が560万回と短かった。試験後の試験片を調査した結果、これは粗大化した黒鉛を起点として亀裂が伝播して破損に至っていたことから、粗大化した黒鉛が原因で低寿命になったためである。黒鉛化焼鈍温度を730℃と高くして黒鉛を粗大化させ、本発明において規定した黒鉛の最大サイズを上回った比較例No.29はローラーピッチング疲労試験の寿命が480万回と短かった。試験後の試験片を調査した結果、これは粗大化した黒鉛を起点として亀裂が伝播して破損に至っていたことから、粗大化した黒鉛が原因で低寿命になったためである。発明において規定した黒鉛の平均サイズを上回った比較例No.30はローラーピッチング疲労試験の寿命が850万回と短かった。試験後の試験片を調査した結果、これは粗大化した黒鉛を起点として亀裂が伝播して破損に至っていたことから、粗大化した黒鉛が原因で低寿命になったためである。これに対し、黒鉛化処理を行わず一般的な鋼に浸炭処理の施した比較例のNo.31は、対数減衰率が0.007と低く騒音軽減特性に劣るものとなった。これは部品中に黒鉛が無いためである。黒鉛化処理を行わず一般的な鋼に浸炭処理と高周波焼入れ処理を施した比較例のNo.32は、対数減衰率が0.007と低く騒音軽減特性に劣るものとなった。これは部品中に黒鉛が無いためである。黒鉛化処理を行わず一般的な鋼に浸炭窒化処理の施した比較例のNo.33は、対数減衰率が0.007と低く騒音軽減特性に劣るものとなった。これは部品中に黒鉛が無いためである。黒鉛化処理を行わず一般的な鋼に浸炭窒化処理と高周波焼入れ処理を施した比較例のNo.34は、対数減衰率が0.007と低く騒音軽減特性に劣るものとなった。これは部品中に黒鉛が無いためである。   Comparative Example No. below the lower limit of Si defined in the present invention. No. 27 has a low logarithmic decay rate of 0.007 and is inferior in noise reduction characteristics. This is because there is no graphite in the part. Comparative Example No. 1 in which the graphitization annealing time was increased to 50 hours to coarsen the graphite and exceeded both the average particle size and the maximum particle size of the graphite size defined in the present invention. No. 28 had a short life of 5.6 million times in the roller pitting fatigue test. As a result of investigating the test piece after the test, this is because cracks propagated starting from the coarsened graphite, leading to breakage, resulting in a short life due to the coarsened graphite. Comparative Example No. 1 in which the graphitization annealing temperature was increased to 730 ° C. to coarsen the graphite and exceeded the maximum graphite size defined in the present invention. No. 29 had a short life of 4.8 million times in the roller pitting fatigue test. As a result of investigating the test piece after the test, this is because cracks propagated starting from the coarsened graphite, leading to breakage, resulting in a short life due to the coarsened graphite. Comparative Example No. exceeding the average size of graphite specified in the invention. No. 30 had a life of 8.5 million times in the roller pitting fatigue test. As a result of investigating the test piece after the test, this is because cracks propagated starting from the coarsened graphite, leading to breakage, resulting in a short life due to the coarsened graphite. In contrast, No. of a comparative example in which carburizing treatment was performed on general steel without performing graphitization treatment. No. 31 had a low logarithmic attenuation rate of 0.007 and was inferior in noise reduction characteristics. This is because there is no graphite in the part. No. of the comparative example which performed the carburizing process and the induction hardening process to general steel without performing graphitization process. No. 32 has a low logarithmic attenuation factor of 0.007 and is inferior in noise reduction characteristics. This is because there is no graphite in the part. No. of a comparative example in which carbonitriding was performed on general steel without performing graphitization. No. 33 had a logarithmic decay rate of 0.007 and was inferior in noise reduction characteristics. This is because there is no graphite in the part. No. of comparative example in which carbonitriding treatment and induction hardening treatment were performed on general steel without performing graphitization treatment. No. 34 had a logarithmic attenuation factor as low as 0.007 and inferior in noise reduction characteristics. This is because there is no graphite in the part.

Figure 0004954927
Figure 0004954927

Figure 0004954927
Figure 0004954927

Claims (5)

化学成分が、質量%で、
C:0.1〜1.2%、
Si:0.5〜3.0%、
Mn:0.1〜1.5%、
P:0.05%以下、
S:0.001〜0.3%、
O:0.0050%以下、
N:0.003〜0.03%、
を含有し、さらに、
Al:0.005〜0.2%、
Ti:0.005〜0.2%、
のうち1種または2種を含有し、
残部が実質的に鉄と不可避不純物よりなる鋼からなり、
表層に浸炭層または浸炭窒化層と高周波焼入れ層とを有し、窒化層を除く全断面に亙って、平均粒径が0.1〜10μmであり、最大粒径が20μm以下である黒鉛粒が存在することを特徴とする面圧疲労強度と低騒音性に優れた浸炭高周波焼入れ鋼部品。
Chemical composition is mass%,
C: 0.1-1.2%
Si: 0.5-3.0%
Mn: 0.1 to 1.5%
P: 0.05% or less,
S: 0.001 to 0.3%,
O: 0.0050% or less,
N: 0.003 to 0.03%,
In addition,
Al: 0.005 to 0.2%,
Ti: 0.005 to 0.2%,
One or two of them,
The balance is made of steel, which consists essentially of iron and inevitable impurities,
Graphite particles having a carburized layer or a carbonitrided layer and an induction-hardened layer on the surface, an average particle size of 0.1 to 10 μm, and a maximum particle size of 20 μm or less over the entire cross section excluding the nitrided layer Carburized induction-hardened steel parts with excellent surface pressure fatigue strength and low noise characteristics.
さらに、化学成分が質量%で、
V:0.01〜0.3%、
Nb:0.01〜0.3%
の1種または2種を含有することを特徴とする請求項1記載の面圧疲労強度と低騒音性に優れた浸炭高周波焼入れ鋼部品。
Furthermore, the chemical composition is mass%,
V: 0.01 to 0.3%
Nb: 0.01 to 0.3%
The carburized induction-hardened steel part excellent in surface pressure fatigue strength and low noise property according to claim 1, characterized by containing one or two of the following.
さらに、化学成分が質量%で、
Ni:0.2〜3.0%、
Cu:0.2〜3.0%、
Co:0.2〜3.0%
の1種または2種以上を含有することを特徴とする請求項1または2記載の面圧疲労強度と低騒音性に優れた浸炭高周波焼入れ鋼部品。
Furthermore, the chemical composition is mass%,
Ni: 0.2-3.0%,
Cu: 0.2-3.0%,
Co: 0.2-3.0%
The carburized induction hardening steel part excellent in surface pressure fatigue strength and low noise property according to claim 1 or 2, characterized by containing one or more of the following.
さらに、化学成分が質量%で、
Cr:0.05〜0.4%、
Mo:0.05〜0.4%、
W:0.05〜0.4%、
B:0.0006〜0.0050%
の1種また2種以上を含有することを特徴とする請求項1〜3のいずれかに記載の面圧疲労強度と低騒音性に優れた浸炭高周波焼入れ鋼部品。
Furthermore, the chemical composition is mass%,
Cr: 0.05 to 0.4%,
Mo: 0.05-0.4%
W: 0.05-0.4%
B: 0.0006 to 0.0050%
The carburized induction-hardened steel part having excellent surface pressure fatigue strength and low noise properties according to any one of claims 1 to 3, characterized by containing at least one of the above.
鋼部品が、歯車、無段変速機のシーブ、等速ジョイントのトリポード、またはハブのいずれかであることを特徴とする請求項1〜4のいずれかに記載の面圧疲労強度と低騒音性に優れた浸炭高周波焼入れ鋼部品。   5. The surface pressure fatigue strength and low noise property according to claim 1, wherein the steel part is any one of a gear, a sheave of a continuously variable transmission, a tripod of a constant velocity joint, or a hub. Excellent carburized induction hardened steel parts.
JP2008073722A 2008-03-21 2008-03-21 Carburized induction-hardened steel parts with excellent surface fatigue strength and low noise Active JP4954927B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008073722A JP4954927B2 (en) 2008-03-21 2008-03-21 Carburized induction-hardened steel parts with excellent surface fatigue strength and low noise

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008073722A JP4954927B2 (en) 2008-03-21 2008-03-21 Carburized induction-hardened steel parts with excellent surface fatigue strength and low noise

Publications (2)

Publication Number Publication Date
JP2009228049A JP2009228049A (en) 2009-10-08
JP4954927B2 true JP4954927B2 (en) 2012-06-20

Family

ID=41243782

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008073722A Active JP4954927B2 (en) 2008-03-21 2008-03-21 Carburized induction-hardened steel parts with excellent surface fatigue strength and low noise

Country Status (1)

Country Link
JP (1) JP4954927B2 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI412607B (en) * 2009-03-30 2013-10-21 Nippon Steel & Sumitomo Metal Corp Carburized steel part
US8733199B2 (en) 2010-04-01 2014-05-27 Aisin Aw Co., Ltd. Gears and its process of manufacture
WO2012008405A1 (en) * 2010-07-14 2012-01-19 新日本製鐵株式会社 Steel having excellent machinability for mechanical structure
JP5689634B2 (en) * 2010-09-17 2015-03-25 エア・ウォーター株式会社 Low friction sliding member
KR101836610B1 (en) 2016-04-04 2018-04-20 현대자동차주식회사 Tripod joint spider and method of produce thereof and alloy steel applied thereto
KR102042063B1 (en) * 2017-12-21 2019-11-08 주식회사 포스코 Steel material for graphitization and graphite steel with improved machinability

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0979337A (en) * 1995-09-13 1997-03-25 Kobe Steel Ltd Rolling body for toroidal type continuously variable transmission and manufacture thereof
JP4156747B2 (en) * 1999-05-06 2008-09-24 株式会社神戸製鋼所 Machine structural steel parts with excellent fatigue characteristics and vibration control
JP2005273013A (en) * 2004-02-27 2005-10-06 Jfe Steel Kk Crank shaft and manufacturing method therefor
JP2007177317A (en) * 2005-11-30 2007-07-12 Jfe Steel Kk Steel for machine structure having excellent strength, ductility, toughness and abrasion resistance, its production method and metal belt using the same

Also Published As

Publication number Publication date
JP2009228049A (en) 2009-10-08

Similar Documents

Publication Publication Date Title
JP5251868B2 (en) Carbonitriding induction-hardened steel parts with excellent surface pressure fatigue strength at high temperatures and methods for producing the same
JP4800444B2 (en) Steel for machine structure for surface hardening and parts for machine structure
JP5958652B2 (en) Soft nitrided induction hardened steel parts with excellent surface fatigue strength
JP5477111B2 (en) Nitriding induction hardening steel and nitriding induction hardening parts
US11332817B2 (en) Machine component
WO2012105405A1 (en) Steel for nitriding and nitrided component
JP2008280583A (en) Case-hardening steel excellent in surface fatigue strength due to hydrogen embrittlement
JP2011184768A (en) High strength case hardening steel component and method for producing the same
JP4954927B2 (en) Carburized induction-hardened steel parts with excellent surface fatigue strength and low noise
WO2013161623A1 (en) Case hardening steel material
JP2008057017A (en) Carburized component or carbo-nitrided component made of steel
JP3792341B2 (en) Soft nitriding steel with excellent cold forgeability and pitting resistance
US11326220B2 (en) Method for producing machine component
JP2021113338A (en) Steel component and method for manufacturing the same
JP4757831B2 (en) Induction hardening part and manufacturing method thereof
JPH09296250A (en) Steel for gear excellent in face fatigue strength
US20060137766A1 (en) Case-hardening steel superior in tooth surface fatigue strength, gear using the same, and method of production of the same
JP2006183095A (en) Method for producing gear excellent in fatigue strength on tooth surface
JP2018141217A (en) Component and method for producing the same
JP4486881B2 (en) Gears with excellent tooth surface fatigue strength
WO2017122612A1 (en) Steel for carbonitriding and carbonitrided component
JP6881496B2 (en) Parts and their manufacturing methods
JP3607583B2 (en) Steel for power transmission parts and power transmission parts
JP7180300B2 (en) Steel parts and manufacturing method thereof
JP2020143320A (en) Steel material for carburization and nitridation treatment

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20100209

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20120213

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20120221

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120314

R151 Written notification of patent or utility model registration

Ref document number: 4954927

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150323

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150323

Year of fee payment: 3

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150323

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350