JP4890274B2 - Front and fender structure of motorcycle and tricycle - Google Patents

Description

  The present invention includes a front fender having a pair of leg portions disposed on both sides of a front wheel, a bracket provided on a front fork on which a front wheel is pivotally supported at the lower end portions of both leg portions, and a fender front half member and a fender rear half member. The present invention relates to a front fender structure for a motorcycle or a tricycle that covers the front wheel from above and is attached to the bracket.

A front fender structure in which a front fender that covers a front wheel from above is configured in a front / rear split type is already known from Patent Document 1, in which a front fender structure is formed in an insertion hole provided in a latter half member of a fender made of synthetic resin. The fork is inserted into the bracket fixed to the front fork, the latter part of the fender is fixed, the upper mounting part provided on the left and right of the rear edge of the front part of the fender made of synthetic resin, and the rear part of the front part of the fender Lower mounting portions provided on the left and right of the lower end edge are fastened to the bracket.
Japanese Patent Publication No. 8-5416

  However, in the front fender structure disclosed in Patent Document 1, it is necessary to attach the front half of the fender to the bracket after inserting the front fork into the rear half of the fender and fixing the latter half of the fender to the bracket. A lightweight synthetic resin fender latter half member is assembled in a small and large front fork. It is difficult to say that the assembly efficiency by such assembling is excellent, and it is necessary to remove the front fork from the body frame in some cases when it is necessary to replace the latter part of the fender for maintenance etc., so maintenance is good Absent.

  The present invention has been made in view of such circumstances, and an object of the present invention is to provide a front fender structure for motorcycles and tricycles with improved assembly work efficiency and maintainability.

In order to achieve the above object, the invention according to claim 1 is provided with a bracket on a front fork having a pair of legs disposed on both sides of a front wheel and on which a front wheel is pivotally supported at the lower ends of both legs. In the front fender structure of a motorcycle or tricycle, a front fender composed of a fender front half member and a fender rear half member covers the front wheel from above and is attached to the bracket, in the bracket that is separate from the front fork and front fender The fender front half member made of metal and the fender rear half member made of synthetic resin are respectively attached as detachable, and the bracket in a state in which the fender front half member and the fender rear half member are assembled is provided between the both leg portions. attached to the bridge member connecting said bracket, said yellowtail A mounting portion that is detachably fastened to the lower surface of the die member, and a pair of left and right support arms that extend outward on the left and right sides of the mounting portion. A pair of left and right support plate portions provided with a mounting plate portion to be fastened to the bracket above the mounting portion and extending substantially parallel to rear left and right inner surfaces of the fender front half member below the mounting plate portion However, the pair of left and right support arms are formed at the front ends of the pair of left and right support arms, respectively, and a pair of left and right arm portions that extend outwardly on the left and right sides of the attachment portion are integrally connected to the left and right sides of the front portion of the fender rear half member. At the tip of each arm portion, a mounting plate portion sandwiched between the left and right sides of the rear portion of the fender front half member and the pair of left and right support plate portions is integrally connected. Support plate portion overlapping each other, the rear left and right sides of the mounting plate portion and the fender front half member, characterized in them to be fastened by the first fastening member is inserted from the outside.

According to a second aspect of the present invention, in addition to the configuration of the first aspect of the invention, the bracket includes a second fender member together with the fender latter member, with the fender latter member sandwiched between the lower surface of the bridge member . The bridge member is fastened by a fastening member.

According to a third aspect of the present invention, in addition to the configuration of the second aspect of the invention, the fender latter half member has a pinched portion sandwiched between the bracket and the bridge member at the top and is opened downward. A bolt that is formed to have a U-shaped cross-sectional shape and is the second fastening member is inserted into the bracket and the sandwiched portion from below the bracket and is screwed to the bridge member. it shall be the features a.

According to the first aspect of the present invention, the fender front half member and the fender rear half member are detachably attached to the bracket separate from the front fork and the front fender, and the fender front half member and the fender rear half member are assembled. Since the bracket in the state is detachably attached to the lower surface of the bridge member of the front fork, the assembly work efficiency is improved by attaching it to the bridge member of the front fork after the bracket, the first half member of the fender and the second half member of the fender are assembled. Can be achieved. Moreover, during maintenance, the front fender can be replaced simply by removing the front wheel from the front fork without removing the front fork from the vehicle body frame, and maintenance can be improved. In addition, the first half member of the fender and the second half member of the fender are fastened to the bracket by joint fastening with the first fastening member, so the number of fastening members is reduced and the number of parts is reduced compared to the case of fastening separately. In addition, the assembly man-hour can be reduced. In addition, the rear upper part of the first half of the fender made of metal, which increases in weight compared to the synthetic resin, and the rear left and right sides below the upper part of the rear side are supported by brackets, so the strength is lower than that of metal. The load from the fender first half member side does not act on the synthetic resin fender second half member, and the durability of the fender second half member can be enhanced.

According to the second aspect of the present invention, the bracket is fastened to the bridge member by the second fastening member together with the fender latter member so that the fender latter member is sandwiched between the lower surface of the bridge member. Compared with the case where the bracket is separately attached to the front fork, the number of fastening members can be reduced, the number of parts can be reduced, and the number of assembling steps can be reduced.

According to the invention of claim 3, the fender latter half member is formed to have a substantially U-shaped cross-sectional shape opened downward, and the bolt as the second fastening member is connected to the bracket and the bracket from below the bracket. Since it is inserted into the sandwiched portion and screwed into the bridge member, the bolt is hidden behind the fender latter half member and is not exposed to the outside, and the appearance can be improved.

  DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below based on one embodiment of the present invention shown in the accompanying drawings.

  1 to 9 show an embodiment of the present invention, FIG. 1 is a side view of a scooter type motorcycle, and FIG. 2 is a main portion of FIG. 1 showing a part made of metal and synthetic resin. 3 is a side view of the front fender, FIG. 4 is a longitudinal side view of the front fender as viewed from the same side as FIG. 3, FIG. 5 is a sectional view taken along line 5-5 of FIG. 3, and FIG. 7 is a view taken in the direction of arrow 7 in FIG. 6, FIG. 8 is an enlarged view of the portion indicated by arrow 8 in FIG. 4, and FIG. 9 is an enlarged sectional view taken along line 9-9 in FIG.

  In the following description of the embodiments, front and rear and left and right refer to directions in a state in which the scooter type motorcycle faces forward in the traveling direction.

  First, in FIG. 1, a scooter type motorcycle body frame F includes a main frame pipe 12 having a head pipe 11 fixed to a front end thereof, and a cross pipe 13 fixed to the rear end of the main frame pipe 12 at a right angle. And a pair of left and right rear frame pipes 14 with front ends connected to both ends of the cross pipe 13 respectively.

  The main frame pipe 12 is formed by integrally connecting a down frame portion 12a inclined downward from the head pipe 11 and a lower frame portion 12b extending rearward substantially horizontally from the rear end of the down frame portion 12a. The cross pipe 13 extends in the left-right direction of the vehicle body frame F, and the axial center portion of the cross pipe 13 is fixed to the rear end portion of the main frame pipe 12 at a right angle.

  A front fork 17 having a pair of leg portions 15 arranged on both sides of the front wheel WF and a bridge member 16 connecting the upper ends of the leg portions 15 is supported on the head pipe 11 so as to be steerable. A front wheel WF is pivotally supported between the lower ends of the legs 15. A steering handle 18 is connected to the front fork 17.

  A front part of both rear frame pipes 14 in the body frame F is a unit swing type comprising an engine E disposed on the front side of the rear wheel WR and a transmission M disposed on the left side of the rear wheel WR. The power unit P is supported so as to be able to swing up and down via the link 19 while allowing the power unit P to swing up and down, and the rear wheel WR is pivotally supported on the rear portion of the power unit P. A rear cushion unit 20 is provided between the left rear frame pipe 14 and the rear portion of the power unit P of the pair of left and right rear frame pipes 14.

  An intake pipe 22 is connected to the upper side wall of the cylinder head 21 in the engine E. The intake pipe 22 is connected to an air cleaner 24 disposed on the left side of the rear wheel WR via a carburetor 23. An upstream end of an exhaust pipe 25 extending to the right side of the rear wheel WR so as to guide exhaust gas is connected to the lower side wall of the cylinder head 21. The downstream end of the exhaust pipe 25 is connected to the rear wheel. The exhaust muffler 26 is connected to the right side of the WR.

  A storage box 27 disposed above the engine E is supported between the front portions of the rear frame pipes 14 in the vehicle body frame F, and an occupant seat 28 that covers the storage box 27 from above can be opened and closed. Is supported by the front upper portion of the storage box 27. Further, a fuel tank 29 is disposed behind the storage box 27 so as to be supported by the rear frame pipes 14.

  Referring also to FIG. 2, the vehicle body frame F, the engine E, the storage box 27, and the fuel tank 29 are covered with a vehicle body cover 30. The vehicle body cover 30 covers the front pipe 11 from the front. A cowl 31, a center cowl 32 that covers the down frame portion 12 a of the main frame pipe 12 and the head pipe 11 from the rear side, a pair of left and right leg shields 33 that connect both sides of the front cowl 31 and both sides of the center cowl 32. And a pair of left and right upper side under cowls 34 extending rearward from the lower ends of the leg shields 33 and covering the lower frame portion 12b of the main frame 12 from the side, and from the lower edges of the upper upper side under cowls 34 A pair of left and right lower side under cowls 35 hanging downward And a rear cover 36 covering the storage box 27 and the fuel tank 29 from both sides and continuing to the rear end of the upper side under cowl 34 and the lower side under cowl 35. A step floor 37 is formed therebetween, and the occupant seat 28 is disposed on the rear cover 36.

  The front wheel WF is covered from above with a front fender 38 including a fender front half member 39 and a fender rear half member 40, and the front fender 38 is supported by the bridge member 16 in the front fork 17. The rear wheel WR is covered from the rear upper side by a rear fender 42 arranged so as to hang downward from the rear part of the rear cover 36, and the rear fender 42 is supported by the rear frame pipes 14.

  By the way, the metal body of the vehicle body cover 30 and the front fender 38 is illustrated with a lattice-like thin line in FIG. 2, and in this embodiment, the leg shields 33. The upper side under cowl 34 is made of metal such as iron, and the front fender half member 39 of the front fender 38 is made of metal such as iron. Thus, a portion of the vehicle body cover 30 excluding the leg shields 33 and the upper side under cowls 34 is made of synthetic resin, and the fender rear half member 40 of the front fender 38 is made of synthetic resin.

  3 to 5, the fender front half member 39 and the fender rear half member 40 of the front fender 38 are detachably attached to a bracket 41 which is a separate body from the front fork 17. The fender front half member 39 and the fender rear half member 40 are detachably attached to the lower surface of the bridge member 16 in the assembled state.

  Referring to FIGS. 6 and 7 together, the bracket 41 is integrally connected to the flat mounting portion 41a corresponding to the lower surface of the bridge member 16 and the left and right ends of the mounting portion 41a. A pair of left and right side wall portions 41b and 41b projecting forward from the portion 41a, and a pair of left and right support arms 43 and 43 that are welded to the front end outer surfaces of the side wall portions 41b and extend laterally.

  By the way, the bridge member 16 has a lower end of a steering shaft 44 inserted through the head pipe 11 and rotatably supported by the head pipe 11 and connected to the steering handle 18 at the upper end. The mounting portion 41 a of the bracket 41 is formed with a recess 45 that is recessed downward corresponding to the lower end of the steering shaft 44.

  The mounting portion 41a is provided with an insertion hole 47 located behind the recess 45 and a pair of insertion holes 48, 49 located on the left and right sides in front of the recess 45. A long hole is formed in the direction.

  The mounting portion 41a of the bracket 41 is fastened to the bridge member 16 by three bolts 50, which are fastening members, together with the fender latter half member 40, with the fender latter half member 40 sandwiched between the lower surface of the bridge member 16.

Meanwhile the fender late member 40, so as to have a substantially U-shaped cross section of the nipped portion 40a opened downwardly has a top portion which is sandwiched between the lower surface of the mounting portion 41a and the bridge member 16 of the bracket 41 The formed sandwiched portion 40 a is provided with a recess 58 that is recessed downward corresponding to the recess 45 in the bracket 41.

  Cylindrical boss portions 40b projecting downward at positions corresponding to the insertion holes 47 to 49 of the mounting portion 41a are integrally projected on the lower surface of the sandwiched portion 40a. Are inserted from below the bracket 41 into the mounting portion 41a of the bracket 41 and the boss portions 40b of the clamped portion 40a and screwed into the bridge member 16.

  The fender front half member 39 is also formed to have a substantially U-shaped cross-sectional shape that opens downward so as to cover the front wheel WF from above, and in the center of the rear part of the fender front half member 39 in FIG. As clearly shown, a mounting plate portion 39a rising upward is integrally connected, and a locking plate portion 39b inclined upward is integrally connected to the upper end of the mounting plate portion 39a. The mounting plate portion 39a is provided with an insertion hole 51, and the connecting portion of the mounting plate portion 39a and the locking plate portion 39b is provided with a rectangular locking hole 52.

  On the other hand, a raised portion 41c raised upward is integrally connected to the front end of the mounting portion 41a of the bracket 41, and a central portion of the front end of the raised portion 41c is connected to the mounting plate portion 39a of the fender front half member 39. The lower end of the rising plate portion 41d that abuts from behind and engages and engages the front end with the locking hole 52 is integrally provided. In addition, a weld nut 53 is fixed to the back surface of the rising plate portion 41 d at a portion corresponding to the insertion hole 51, and a bolt 54 inserted into the insertion hole 51 from the front of the mounting plate portion 39 a is connected to the weld nut 53. Screwed onto. That is, the rear upper part of the fender front half member 39 is supported by the bracket 41.

  By the way, at the front ends of the support arms 43 of the bracket 41, support plate portions 43a, which extend substantially parallel to the inner surfaces of the rear left and right sides of the fender front half member 39 below the mounting plate portion 39a, are bent. Is done. On the other hand, arm portions 40c, 40c extending from both sides of the raised portion 41c of the bracket 41 to both sides are integrally connected to the front end portion of the fender latter half member 40, and the ends of these arm portions 40c. As shown in FIG. 9, both sides of the rear portion of the fender front half member 39 and mounting plate portions 40d sandwiched between the support plate portions 43a of the bracket 41 are integrally connected. Thus, weld nuts 55 are fixed to the inner surfaces of the support plate portions 43a, and screw members 56 inserted from the outside on both sides of the rear half of the fender front half member 39 and the mounting plate portions 40d are welded. Screwed onto the nuts 55.

  That is, the left and right sides of the rear portion of the fender front half member 39 and the left and right sides of the front portion of the fender rear half member 40 are fastened to the bracket 41 by joint fastening with the screw members 56.

  Next, the operation of this embodiment will be described. A fender front half member 39 and a fender rear half member 40 are detachably attached to a bracket 41 which is a separate body from the front fork 17, respectively. Is attached to the lower surface of the bridge member 16 that constitutes a part of the front fork 17, so that the bracket 41, the fender front half member 39, and the fender rear half member 40 are assembled together. Assembling work efficiency can be improved by attaching to the bridge member 16 of the front fork 17. Moreover, at the time of maintenance, it is possible to replace the front fender 38 by simply removing the front wheel WF from the front fork 17 without removing the front fork 17 from the vehicle body frame F, so that maintainability can be improved. If the bolt 50 can be tightened or loosened using a short tool or a special tool having a universal joint, the front fender 38 can be replaced without removing the front wheel WF.

  Further, since the bracket 41 is sandwiched between the lower fender member 40 and the lower surface of the bridge member 16 and fastened to the bridge member 16 together with the fender latter member 40 by bolts 50, the fender latter member 40 and the bracket 41 are separately provided. Compared to the case of attaching to the front fork, the number of fastening members can be reduced, the number of parts can be reduced, and the number of assembly steps can be reduced.

  Further, the fender latter half member 40 is formed so as to have a substantially U-shaped cross-sectional shape having a sandwiched portion 40a sandwiched between the bracket 41 and the bridge member 16 at the top and opened downward, and bolts 50. Since the bracket 41 and the sandwiched portion 40a are inserted from below the bracket 41 and screwed into the bridge member 16, the bolts 50 are hidden behind the fender latter member 40 and are not exposed to the outside. Can increase the sex.

  Further, the left and right sides of the rear portion of the fender front half member 39 and the left and right sides of the front portion of the fender rear half member 40 are fastened to the bracket 41 by fastening with the screw members 56, respectively, so that the fender front half member 39 and the fender rear half member 40 are Compared with the case where it is fastened separately to the bracket 41, the number of screw members 56 can be reduced, the number of parts can be reduced, and the number of assembly steps can be reduced.

  Further, the rear half of the fender member 40 is made of synthetic resin, and the rear upper part of the fender front half member 39 made of metal and the left and right sides of the rear part below the rear upper part are supported by the brackets 41. The load from the fender first half member 39 side does not act on the fender latter half member 40 made of a synthetic resin, and the durability of the fender second half member 40 can be improved.

  10 and 11 show a reference example of the present invention. The front fender 61 includes a fender front half member 62 and a fender rear half member 63, and a fender rear half member 63 that overlaps the rear part of the front fender front half member 62 from below. Are fastened by screw members 64, 64 to both sides of the rear portion of the front half member 62 of the fuser.

  Further, the rear portion of the fender front half member 62 and the front portion of the fender rear half member 63 are detachably fastened to the lower surface of the bridge member 16 in the front fork 17 by a plurality of bolts 65, 65. .

  According to this reference example, at the time of maintenance, the front fender 61 can be replaced only by removing the front wheel WF from the front fork 17 without removing the front fork 17 from the vehicle body frame F, so that maintainability can be improved. . Further, if the bolts 65 can be tightened or loosened using the short tool or special tool described in the embodiment, the front fender 61 can be removed and attached without removing the front wheel WF.

  Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the present invention described in the claims. It is.

  For example, in the above embodiment, the front fender structure for a motorcycle has been described. However, the present invention can also be applied to a front fender structure for a motorcycle.

1 is a side view of a scooter type motorcycle. FIG. It is a principal part enlarged view of FIG. 1 which divides and shows the parts made from a metal and synthetic resin. It is a side view of a front fender. It is the vertical side view seen from the same side as FIG. 3 of a front fender. FIG. 5 is a sectional view taken along line 5-5 of FIG. It is a side view of a bracket. FIG. 7 is a view taken in the direction of arrow 7 in FIG. 6. FIG. 8 is an enlarged view of a portion indicated by an arrow 8 in FIG. 4. FIG. 9 is an enlarged cross-sectional view taken along line 9-9 in FIG. 3. It is a side view of the front fork of a reference example. It is the 11-11 line sectional view of FIG.

15 ... Leg 16 ... Bridge member 17 ... Front fork 38 ... Front fender 39 ... Fender front half member
39a ... Mounting plate 40 ... Fender latter half member 40a ...
40c ... Arm
40d ... Mounting plate 41 ... Bracket
41a..Mounting part
43 ... Support arm
43a .. support plate part 50 ... bolt as second fastening member
56... Screw member WF as a first fastening member ... Front wheel

Claims (3)

A bracket (41) is provided on a front fork (17) having a pair of legs (15) arranged on both sides of the front wheel (WF) and pivotally supporting the front wheel (WF) at the lower ends of both legs (15). In the front fender structure of a motorcycle or tricycle, a front fender (38) comprising a fender front half member (39) and a fender rear half member (40) is attached to the bracket (41) so as to cover the front wheel (WF) from above. ,
The metal fender front half member (39) and the synthetic resin plastic fender rear member (40) are attached to and detached from the bracket (41) which is separate from the front fork (17) and the front fender (38). Each installed as possible and
The bracket (41) in a state in which the fender front half member (39) and the fender rear half member (40) are assembled is attached to a bridge member (16) that connects the legs (15) .
The bracket (41) includes a mounting portion (41a) that is detachably fastened to the lower surface of the bridge member (16), and a pair of left and right support arms that extend outwardly on the left and right sides of the mounting portion (41a). (43)
A mounting plate portion (39a) to be fastened to the bracket (41) above the mounting portion (41a) is provided at the upper rear side of the fender front half member (39), and the fender front half member (39 ), A pair of left and right support plate portions (43a) extending substantially in parallel with the inner surfaces of the rear left and right sides below the mounting plate portion (39a) are formed at the tip portions of the pair of left and right support arms (43), respectively. And
A pair of left and right arms (40c) extending outwardly on the left and right sides of the attachment portion (41a) are integrally connected to the left and right sides of the front portion of the fender rear half member (40). An attachment plate portion (40d) sandwiched between the left and right sides of the rear portion of the fender front half member (39) and the pair of left and right support plate portions (43a) is integrally connected to the tip of the arm portion (40c). The support plate portion (43a), the mounting plate portion (40d), and the rear left and right sides of the fender front half member (39) are shared by the first fastening member (56) inserted from the outside. Front fender structure for motorcycles and tricycles characterized by being tightened . The bracket (41) sandwiches the fender rear half member ( 40 ) between the lower surface of the bridge member (16) and the bridge member by the second fastening member (50) together with the fender rear half member ( 40 ) . The front fender structure for a motorcycle according to claim 1, wherein the front fender structure is fastened to (16). The fender latter half member (40) has a substantially U-shaped cross-sectional shape that has a pinched portion (40a) sandwiched between the bracket (41) and the bridge member (16) at the top and opens downward. The bolt (50), which is formed to have the second fastening member, is inserted into the bracket (41) and the sandwiched portion (40a) from below the bracket (41) and the bridge member ( automatic second claim 2, wherein a screwed to 16), tricycle front fender structure.

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