JP4798797B2 - Overlay welding method and overlaid weld formed by the method - Google Patents

Description

The present invention relates to a build-up welding method for forming a build-up weld having excellent wear resistance, corrosion resistance, and thermal shock resistance, and a build-up weld formed by the method.

The exhaust gas passage in the converter exhaust gas treatment facility has an exhaust gas temperature of 1450 to 1800 ° C. discharged from the converter, and exhaust gas containing a large amount of dust (for example, iron powder) and corrosive gases such as chlorine ions and hydrogen sulfide. It has a cooling function that cools and safely leads to the dust collector. Here, a water pipe (boiler steel pipe) that constitutes a cooler is disposed on the side wall of the exhaust gas passage. However, there is a problem of thinning and wear of the water pipe due to wear caused by dust or corrosive gas. Yes. For this reason, repair is carried out by removing a severely damaged water pipe and replacing it with a new water pipe, but there is a problem that the construction period is long and the repair cost is high. In view of this, an overlaid weld portion made of the same material as that of the water pipe is formed on the outer surface of the water pipe where thickness reduction and wear have occurred (for example, see Patent Document 1).

JP-A-6-344142

However, using a welding torch to form an overlay weld of the same material as the water pipe is effective as an emergency treatment method when water leaks in the water pipe, but it suppresses the thinning and wear of the water pipe. This is not an essential solution to extend the life of water pipes. In view of this, a protective layer having corrosion resistance and wear resistance is formed on the surface of the water pipe by thermal spraying to suppress the thinning and wear of the water pipe, thereby extending the life of the water pipe. Here, as the protective layer, for example, chromium is 15% by mass or less, iron is 8% by mass or less, copper is 4% by mass or less, boron is 1 to 3% by mass or less, and silicon is 1.5 to 6% by mass or less. In addition, a thermal spray material in which tungsten is 2 mass% or less, carbon is 1 mass% or less, and the balance is nickel can be used.

However, the cooler is subjected to repeated thermal shocks of rapid heating and rapid cooling under the usage environment, so that the thermal shock also acts repeatedly on the protective layer formed on the surface of the water tube, and the water tube itself is also subjected to thermal expansion and contraction. repeat. Thereby, a surface crack occurs in the protective layer formed on the surface of the water tube, and there arises a problem that the protective layer peels off from the surface of the water tube due to a difference in thermal expansion coefficient between the water tube and the protective layer. In addition, when the protective layer is subjected to remelting treatment, surface cracks disappear and a diffusion layer is formed between the protective layer and the water tube surface, so that the adhesion between the protective layer and the water tube surface can be improved. In order to perform the remelting treatment of the protective layer, the protective layer must be heated, and there is a problem that the protective layer is cracked. For this reason, it is difficult to repair the protective layer by remelting treatment. When surface cracking or peeling occurs in the protective layer, it is necessary to remove the formed protective layer by blasting and form a new protective layer by thermal spraying. There is a problem that the construction period is long and the repair cost is high.

The present invention has been made in view of such circumstances, and is formed by a build-up welding method for forming a build-up weld portion excellent in wear resistance, corrosion resistance, and thermal shock resistance on the surface of a base material, and the method. The object is to provide an overlay weld.

The overlay welding method according to the present invention that meets the above-mentioned object is a part or all of a hollow long cylindrical structure provided vertically or obliquely, and the surface of a substrate having a thickness of 1.5 mm or more In addition, in the overlay welding method of overlay welding a nickel-based alloy or stainless steel alloy to form an overlay weld,
A welding apparatus including a welding machine for performing MIG welding or MAG welding is attached to the structure, and the weaving amplitude of the welded part using the welding machine is 7 mm to 20 mm, and the frequency of the weaving is 7 times / 1 second or less, the welding speed is 2 mm / second or more and 17 mm / second or less, and the dilution rate from the base material of the build-up weld is 10% by mass or less ,
In addition, the welding device includes first and second rails mounted on the inner surface of the structure via support brackets in the vertical circumferential direction, and a pair that moves along the first and second rails. A vertical guide member connected to the traveling carriage, an elevating carriage that moves up and down along the vertical guide member, a horizontal rod member that is attached to the elevating carriage and moves forward and backward in the horizontal direction with respect to the elevating carriage, A welding torch which is provided on a mounting bracket at one end of the horizontal rod member via an advancing / retracting mechanism and a tilting mechanism toward the welded portion on the inner surface of the structure, and forms a part of the welding machine; and the welding torch and these control devices including a oscillating control means, to have the said welder supplying welding wire and power to the welding torch.
Here, it is preferable that the heat input of welding by the welder is 400 Joules / mm or more and 1100 Joules / mm or less, and by performing overlay welding once or twice on the same welded portion, The thickness of the welded portion is preferably 1.5 mm or more.

In the overlay welding method according to the present invention, it is preferable that the amplitude of the weaving is 7 mm or more and 14 mm or less, the frequency of the weaving is 5 times / second or less, and the welding speed is 3 mm / second or more and 17 mm / second or less. .
In the build-up welding method according to the present invention, the build-up weld is formed by laminating a part of another weld bead on a pre-formed weld bead, and the other weld bead stacked from above. It is preferable that the welding target position is within a range of 0.15 to 0.45 times the width of the single bead from the end of the single bead, and three or more layers of the weld beads are laminated.

In the overlay welding method according to the present invention, the first and second rails are each sandwiched by a frame portion of the traveling carriage via a sliding mechanism, and the inner surfaces of the first and second rails are Each chain is attached, and it is preferable that a sprocket for rotation driving provided on the traveling carriage is engaged with the chain.
In the overlay welding method according to the present invention, a plurality of the vertical guide members, the elevating carriage, the horizontal rod members, and the welding torches can be provided on the first and second rails, respectively, at arbitrary positions. Moreover, it is preferable to provide a distance sensor for measuring the distance between the welding torch and the surface of the base material.

The built-up welded part according to the present invention that meets the above-described object is obtained by applying a welding material made of a nickel-based alloy or a stainless alloy to the surface of a base material having a thickness of 1.5 mm or more, or a MIG welding machine (metal inert gas welding machine) or Using a MAG welder (metal active gas welder), the weaving amplitude is 7 mm or more and 20 mm or less, the weaving frequency is 7 times / second or less, and the welding speed is 2 mm / second or more and 17 mm / second or less. in a buttered welding portion formed by performing a welding state, and are dilution ratio 10 mass% or less from the substrate, moreover, the heat transfer member and the substrate is formed by coupling a plurality of tubes in a long plate member or Ru sidewall members der exhaust gas passage of steel for exhaust gas treatment equipment.
Here, the heat input amount of the welding is preferably 400 Joules / mm or more and 1100 Joules / mm or less, and the thickness of the build-up weld is preferably 1.5 mm or more.

In the weld overlay according to the present invention, it is preferable that the amplitude of the weaving is 7 mm or more and 14 mm or less, the frequency of the weaving is 5 times / second or less, and the welding speed is 3 mm / second or more and 17 mm / second or less. .
In the build-up weld according to the present invention, the build-up weld is formed by laminating a part of another weld bead on a pre-formed weld bead, and the other weld bead is stacked from above. It is preferable that the welding target position is within a range of 0.15 to 0.45 times the width of the single bead from the end of the single bead, and three or more layers of the weld beads are laminated.

In the build-up welding method according to any one of claims 1 to 9 and the build-up weld portion according to claims 10 to 15 , a welding apparatus is used, and the weaving amplitude is within a range of 7 mm or more and 20 mm or less. Since the welding speed is within a range of 2 mm / second or more and 17 mm / second or less within the range of 7 times / second or less, and the dilution rate from the base material of the build-up weld is 10 mass% or less, overlay welding The characteristics inherent to nickel-base alloys or stainless steel alloys are maintained at the part, and it becomes possible to achieve wear resistance, corrosion resistance, and thermal shock resistance of the overlay welded part. By forming a build-up weld on the surface of a base material of equipment (structure) used in an environment of dust and corrosive gas, the equipment can be protected for a long period of time.
In this build-up welding method, the first and second rails are attached to the inner surface of the structure in the up and down circumferential direction via the support bracket, so that the welding torch moves toward the welded portion on the inner surface of the structure. In addition, the welding torch can be directed to the welded portion, and for example, it is possible to form a uniform weld overlay in a short time at the site where the structure is installed.
Particularly, in the build-up welding method according to claim 2 and the build-up weld part according to claim 12 , the heat input to the weld part by the welding machine is 400 Joules / mm or more and 1100 Joules / mm or less. In the part, the amount of penetration from the base material is reduced, and the dilution rate can be 10% by mass or less.
In the build-up welding method according to claim 3 and the build-up weld part according to claim 13 , since the thickness of the build-up weld part is 1.5 mm or more, the base material is protected for a long period of time. be able to.

In the overlay welding method according to claim 4 and the overlay weld according to claim 14 , the range of the weaving amplitude, the weaving frequency, and the welding speed is further limited. The characteristics inherent to the base alloy or the stainless alloy are further maintained, and it becomes possible to achieve wear resistance, corrosion resistance, and thermal shock resistance of the overlay weld. As a result, the device can be protected for a longer period of time.
In the build-up welding method according to claim 5 and the build-up weld part according to claim 15 , the build-up weld part is formed by overlapping a part of another weld bead on a pre-formed weld bead. Since three or more layers of the weld beads are laminated, the weld beads are arranged between the stacked weld beads and the base material, and the dilution rate of the weld beads positioned in the outermost layer portion can be further reduced.
In addition, since the welding target position of the other weld beads stacked from above is within the range of 0.15 times or more and 0.45 times or less of the width of the single bead from the end of the single bead, the welding formed in advance is performed. The overlap allowance between the bead and another weld bead stacked thereon can be, for example, 0.65 times or more and 0.95 times or less.

In the build-up welding method for a structure according to claim 6 , since the chain and the sprocket are used, the traveling carriage can be easily moved along the first and second rails.

In the build-up welding method for a structure according to claim 7, by providing a plurality of welding torches in the structure, build-up welding can be performed simultaneously on a plurality of locations away from the inner surface of the structure, It is possible to form a build-up weld on the entire inner surface of the structure in a short time while suppressing thermal deformation of the structure.
In the build-up welding method for a structure according to claim 8 , the distance between the welding torch and the surface of the base material can be grasped by a distance sensor, and a uniform build-up weld is formed on the surface of the base material. Is possible.

Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
Here, FIG. 1 is a block diagram of a welding apparatus used in the overlay welding method according to one embodiment of the present invention, FIG. 2 is a partial front sectional view of the welding apparatus used in the overlay welding method, and FIG. 4 is a partial sectional side view of a welding apparatus used in the overlay welding method, FIG. 4 is a partial plan sectional view of a welding apparatus used in the overlay welding method, and FIG. 5 is a welding of the welding apparatus used in the overlay welding method. FIG. 6 is a front view showing the attachment state of the welding torch, FIG. 7 is a side view showing the attachment state of the welding torch, and FIGS. 8A and 8B are the present invention. FIG. 9A and FIG. 9B are explanatory views and diagrams of the overlay welding method, respectively, of a front sectional view and a plan view of the overlay weld formed using the overlay welding method according to one embodiment of the present invention. 10 is an explanatory view of the vertical guide member according to the first modification, and FIG. 11 is an explanation of the vertical guide member according to the second modification. FIG, 12 is an illustration of a welding apparatus according to a modification.

As shown in FIGS. 1-4, the welding apparatus 10 used with the overlay welding method which concerns on one embodiment of this invention is the group which is a part or all of the hollow elongate structure provided vertically. It is an example of material, Comprising: On the inner surface of the side wall member 11 (for example, thickness is 5-10 mm) of the waste gas passage with a perpendicularly extended cross section provided in the exhaust gas treatment facility for iron making (converter exhaust gas treatment facility) The first and second rails 13, 14 and the first and second rails 13, 14 are attached in the circumferential direction via a plurality of support fittings 12, and each has a distance in the vertical direction. A vertical guide member 17 connected to a pair of traveling carriages 15, 16 that move along the vertical guide member 17, an elevator carriage 18 that moves up and down along the vertical guide member 17, and an elevator carriage 18 that is attached to the elevator carriage 18. Horizontal rod member 1 that moves forward and backward in the horizontal direction And it has a door. Further, the welding apparatus 10 is provided on the mounting bracket 20 at one end of the horizontal rod member 19 so as to be able to advance / retreat and tilt through the advancing / retreating mechanism 21 and the tilting mechanism 22 toward the welding portion on the inner surface of the side wall member 11 of the exhaust gas passage. A welding torch 24 with an oscillating mechanism 23 that constitutes a part of a pulse MIG welding machine (an example of a MIG welding machine) 27, a control device 25, a welding wire 26 and a pulse MIG for supplying electric power to the welding torch 24 And a welding machine 27. Hereinafter, these will be described in detail.

As shown in FIGS. 3 and 4, the support fitting 12 includes a fixed portion 28 attached to the side wall member 11 of the exhaust gas passage, and an end portion of the rail member 29 that is connected to the front side of the fixed portion 28 and adjacent to the front portion. And a rail receiving portion 31 provided with a seat plate member 30 to be supported and fixed. With such a configuration, when the fixing portions 28 are attached in the circumferential direction of the side wall member 11 and the rail receiving portion 31 is further connected, the end portions of the adjacent rail members 29 on the seat plate member 30 are opposed to each other. Can be fixed while. Accordingly, the first and second rails are formed over the entire circumference of the side wall member 11 so as to sandwich the region where the build-up welded portion (that is, the build-up weld metal) of the side wall member 11 of the exhaust gas passage is sandwiched from above and below. 13, 14 can be arranged. Here, a chain 32 is attached to the entire inner periphery of the first and second rails 13 and 14.

The traveling carriages 15 and 16 include a frame portion 34 that holds the upper and lower ends of the first and second rails 13 and 14 from above and below via roller bearings 33 that are examples of sliding mechanisms, and a frame portion, respectively. A sprocket 35 that is provided in 34 and meshes with the chain 32 to rotate and a bearing 36 provided in the frame portion 34 is rotatably supported on both sides, and is connected to the sprocket 35 to transmit a rotational driving force to the sprocket 35. A rotation shaft 37 and a motor 38 with a speed reducer that gives a rotation driving force to the rotation shaft 37 are provided.
By adopting such a configuration, the sprocket 35 can be rotated while being engaged with the chain 32 when the motor 38 with a speed reducer is driven to rotate the rotating shaft 37. Thereby, the frame part 34 can be slid via the roller bearing 33 with respect to the upper and lower ends of the first and second rails 13 and 14. As a result, the traveling carriages 15 and 16 can be moved along the first and second rails 13 and 14, respectively. Reference numeral 39 denotes a fixing knob for attaching the roller bearing 33 to the frame portion 34.

The vertical guide member 17 includes a connecting portion 42 fixed on both sides of the traveling carriages 15 and 16 via attachment members 40 and 41, and a vertical rail 44 fixed on both sides of the connecting portion 42 via an attachment base 43. have. Here, rack teeth 45 are attached to the front side surface of the vertical rail 44. The lift carriage 18 includes a frame portion 47 that holds both ends of the vertical rail 44 in the horizontal direction via roller bearings 46 that are examples of sliding mechanisms, and rack teeth 45 that are provided in the frame portion 47. A pinion 48 that meshes with and rotates and is rotatably supported by a bearing (not shown) provided on the frame portion 47, and is connected to the pinion 48 and transmits a rotational driving force to the pinion 48, and a rotating shaft And a motor 49 with a speed reducer that gives a rotational driving force to the motor. Reference numeral 50 denotes a fixing knob for attaching the roller bearing 46 to the frame portion 47.
With such a configuration, when the electric motor 49 with a speed reducer is driven to rotate the rotation shaft, the pinion 48 can be rotated while meshing with the rack teeth 45. Accordingly, the frame portion 47 can be slid through the roller bearing 46 with respect to the left and right end portions of the vertical rail 44. As a result, the lifting carriage 18 can be moved along the vertical rail 44.

The horizontal rod member 19 is provided on the ceiling surface and the bottom surface of the cylindrical body 51 and is provided in the horizontal direction through the cylindrical body 51 that is fixed to the frame portion 47 of the lifting carriage 18 and has openings on both sides in the horizontal direction. A horizontal rail 53 whose upper and lower ends are slidably supported via a roller bearing 52 which is an example of a sliding mechanism, a horizontal frame 54 attached to the back side of the horizontal rail 53, and a horizontal rail 53. And rack teeth 55 attached to the front surface side. A pinion 56 that rotates while meshing with the rack teeth 55 is provided in the cylindrical body 51, and the pinion 56 is connected to a rotation shaft of an electric motor 57 with a speed reducer via a rotation shaft (not shown). Reference numeral 58 denotes a fixing knob for attaching the roller bearing 52 to the cylindrical body 51.
With such a configuration, when the electric motor 57 with a speed reducer is driven to rotate the rotating shaft, the pinion 56 can be rotated while meshing with the rack teeth 55. Accordingly, the horizontal rail 53 can be moved in the horizontal direction while being supported by the roller bearings 52 at both upper and lower ends, and the horizontal frame 54 can be moved together with the horizontal rail 53.

As shown in FIGS. 5 to 7, a mounting bracket 20 for attaching the welding torch 24 is provided at one end portion of the horizontal frame 54 of the horizontal rod member 19. Here, the mounting bracket 20 includes a connecting portion 59 attached to one end of the horizontal frame 54, a fixing plate 60 attached to the connecting portion 59 perpendicular to the axis of the horizontal frame 54, and a fixing plate 60. A pair of mounting plates 61 and 62 are provided which are erected in parallel with a distance on one side, and the tip side is in a disk shape in plan view.

Further, the tilting mechanism 22 has a first plate provided with guide plates 63 and 64 that are disk-shaped on one side and abut against the mounting plates 61 and 62 from the outside and are rotatably mounted via the first pins 65. A tilting portion 66 is provided. The other end portions of the guide plates 63 and 64 are respectively connected to both sides of the connecting plate 67, and the guide plate 64 has two arcs with different radii centered on the center position of the first pin 65 ( Arc-shaped holes 68 and 69 sandwiched at a central angle of 90 to 100 degrees are formed symmetrically with respect to the center position of the first pin 65, and the arc-shaped holes 68 and 69 are erected on the mounting plate 62. Two pins 70 and 71 are respectively inserted. Further, the tilting mechanism 22 includes a third pin 72 inserted through an insertion hole (not shown) formed in the central portion of the connecting plate 67 at the central portion, and is attached to the lower surface side of the connecting plate 67 so as to be rotatable. The plate 73 and the torch mounting plate 73 in a state of being rotated to an arbitrary angular position with respect to the connecting plate 67 by screwing into the female screw portion formed on the front side of the third pin 72 of the torch mounting plate 73 are fixed. A second tilting portion 75 having a fixing knob 74 is provided.

The advance / retreat mechanism 21 is attached to the lower surface side of the torch attachment plate 73 and has a rectangular frame portion 76 in plan view, and a slide base (not shown) that advances and retracts along the longitudinal direction of the frame portion 76 by the rotational driving force of the electric motor 77. And a pedestal part 78 attached to the lower surface side of the slide table. Further, the frame portion 76 is provided with a stretchable cover member 79 that covers the advancing / retreating range of the slide base with the pedestal portion 78 protruding and prevents dust from entering the frame portion 76. The oscillating mechanism 23 is attached to the upper side of the gantry 78, and the welding torch 24 is attached to the oscillating mechanism 23 via an attachment member 80. Further, as shown in FIG. 6, a sensor storage portion 81 is attached to the lower side of the gantry portion 78, and the distance between the welding torch 24 and the surface of the side wall member 11 of the exhaust gas passage is measured in the sensor storage portion 81. An ultrasonic sensor 82 which is an example of a distance sensor is provided. Here, since the ultrasonic sensor 82 can measure the distance in a non-contact manner, the welding torch 24 can be moved without being relatively restricted. In addition, when the welding torch 24 can be moved relatively freely, for example, a contact-type distance sensor using a differential transformer for the detection unit can be used.

With the above configuration, the connecting plate 67 can be tilted with respect to the axial direction of the horizontal rod member 19 using the first tilting portion 66 of the tilting mechanism 22, and the connecting plate 67 can be used using the second tilting portion 75. In contrast, the torch mounting plate 73 can be tilted in the plane of the connecting plate 67. As a result, the welding torch 24 can be directed in an arbitrary direction at one end of the horizontal rod member 19. Furthermore, the distance between the welding torch 24 and the side wall member 11 of the exhaust gas passage can be arbitrarily adjusted by the advance / retreat mechanism 21. As a result, the direction of the welding torch 24 is adjusted to a predetermined welding direction with respect to the welded portion of the side wall member 11 of the exhaust gas passage, and the distance between the welded portion and the welding torch 24 is set to the set welding distance. Can be adjusted.
The first and second rails 13 and 14, traveling carriages 15 and 16, vertical guide member 17, lifting carriage 18, horizontal rod member 19, mounting bracket 20, advance / retreat mechanism 21, tilting mechanism 22, oscillating mechanism 23, and The welding torch 24 uses an aluminum material as a main member and can be disassembled into components having a weight of 20 kg or less, for example. Thereby, the welding apparatus 10 for a structure can be easily assembled on site, and can be quickly disassembled after the work is completed.

As shown in FIG. 1, the control device 25 includes a traveling carriage control unit that controls traveling of the traveling carriages 15 and 16 that move along the first and second rails 13 and 14, and a vertical guide member 17. Based on the signal from the ultrasonic sensor 82, the elevator car controller for controlling the movement of the elevator car 18 that moves up and down along the horizontal axis, the horizontal rod controller for moving the horizontal rod member 19 in the horizontal direction with respect to the elevator car 18, and the ultrasonic sensor 82. A torch advance / retreat control unit for controlling the operation of the advance / retreat mechanism 21 for advancing / retreating the welding torch 24 with respect to the welded portion of the side wall member 11 of the exhaust gas passage is provided. Thus, when the welding distance of the side wall member 11 of the exhaust gas passage and the welding distance to the welding portion are determined and the direction of the welding torch 24 is set in advance by the tilt mechanism 22 with respect to the welding portion, the welding torch 24 is automatically set. The welding torch 24 can be arranged with a welding distance set from the welded portion and moved toward the welding site. As a result, the welding torch 24 can be moved forward and backward (following control) according to the unevenness of the welded portion.

Further, the control device 25 is provided with an oscillation control means for controlling the operation of the oscillation mechanism 23. On the other hand, the pulse MIG welder 27 includes a welding torch 24, a gas power supply unit 86 that supplies pulse power while supplying an inert gas (for example, argon gas) to the welding torch 24, and a gas power supply unit 86. And a wire supply unit 87 for supplying the welding wire 26 to the welding torch 24 in synchronization with the pulse power supply. With such a configuration, the welding torch 24 is directed toward the welded portion of the side wall member 11 of the exhaust gas passage so that the welding torch 24 has a constant amplitude at the number of times set per unit time by the oscillating control means. When the pulse MIG welder 27 is driven while vibrating in a horizontal plane, a weld overlay layer having a certain width can be formed in the welded portion.

Then, the overlay welding method which concerns on one embodiment of this invention is demonstrated.
First, at the site where the converter exhaust gas treatment facility is installed, the first and second regions are formed so as to sandwich the region where the build-up weld is formed by the side wall member 11 of the exhaust gas passage having a circular cross section provided vertically. The rails 13 and 14 are respectively arranged. The traveling carriages 15 and 16 are attached to the first and second rails 13 and 14, respectively, and the traveling carriages 15 and 16 are connected by the vertical guide member 17. In addition, an elevating carriage 18 is attached to the vertical guide member 17, and a horizontal rod member 19 is attached to the elevating carriage 18. Further, a mounting bracket 20 is attached to one end of the horizontal rod member 19, and a welding torch 24 with an oscillating mechanism 23 is fixed to the mounting bracket 20 via an advance / retreat mechanism 21 and a tilting mechanism 22. Subsequently, motors 38, 49, 57 with reduction gears provided on the traveling carriages 15 and 16, the lifting carriage 18, and the horizontal rod member 19, respectively, and an electric motor 77 provided on the advance / retreat mechanism 21 are provided on the control device 25. The oscillating mechanism 23 is connected to the oscillating control means. The oscillating mechanism 23 is connected to the oscillating control means. The welding torch 24 is connected to the gas power supply unit 86, and the welding wire 26 made of a nickel-based alloy or a stainless alloy is supplied to the welding torch 24 from the wire supply unit 87. Thereby, arrangement | positioning of the welding apparatus 10 to the side wall member 11 is completed.

Subsequently, the position (the upper end of the build-up welding region at an arbitrary angular position in the circumferential direction of the side wall member 11) at which the build-up welding is started in the side wall member 11 of the exhaust gas passage is determined and paired by the traveling carriage control unit of the control device 25. The traveling carriages 15 and 16 are moved along the first and second rails 13 and 14, and then the elevator carriage 18 is raised along the vertical guide member 17 by the elevator carriage controller. Then, the horizontal rod controller 19 moves the horizontal rod member 19 in the horizontal direction with respect to the lifting carriage 18, and further, the torch advance / retreat controller is operated while measuring the distance between the welding torch 24 and the side wall member 11 by the ultrasonic sensor 82. The distance between the welding torch 24 attached to the fitting 20 at one end of the horizontal rod member 19 and the welded portion of the side wall member 11 is set to a preset welding distance by operating the advance / retreat mechanism 21 by driving the electric motor 77. At the same time, the tilting mechanism 22 is manually operated to adjust the direction of the welding torch 24 relative to the welded portion. With the above operation, the positioning work of the welding torch 24 for performing the vertical downward welding on the welded portion at the position where the overlay welding is started is completed.

Subsequently, the weaving amplitude is 7 mm or more and 20 mm or less (preferably, the lower limit is 8 mm, the upper limit is 14 mm, or 13 mm), and the weaving frequency is 7 times / second or less (preferably 5 times / second or less). In this way, while driving the oscillating mechanism 23 and operating the pulse MIG welder 27, the elevator carriage 18 is moved along the vertical guide member 17 by the elevator carriage control unit so that it is 2 mm / second or more and 17 mm / second or less (preferably, the lower limit is 3 mm). / Sec) at a downward welding speed S. Thereby, while supplying an inert gas to the welding torch 24 and supplying the welding wire 26 to the welding torch 24 in synchronization with the pulse power supply, the welding torch 24 can be gradually lowered while vibrating in a horizontal plane, A build-up weld with a constant width of 7 to 20 mm is gradually formed from the position where the build-up welding is started by pulse MIG welding downward.

Here, by moving the welding torch 24 downward, that is, downward welding, a part of the build-up weld formed by melting the welding wire 26 hangs down from the weld and the side wall member on the lower side of the weld 11, a weld metal layer is formed on the surface 11, an arc is generated between the welding wire 26 and the weld metal layer, and the depth at which the surface layer portion of the side wall member 11 is melted by the arc becomes shallow. Further, in the pulse power supply, since the welding current I is adjusted in the range of 100 to 300 amperes and the welding voltage V is in the range of 10 to 30 volts, the heat input Q to the welded part of the downward welding is 1100 joules at 400 joules / mm or more. / Mm or less (preferably, the upper limit is 700 Joules / mm), thereby forming a single line of weld overlay where the dilution rate due to melting of the base material constituting the side wall member 11 is 10% by mass or less. be able to. Here, the heat input Q is calculated using IV / S, and weaving is not considered.

In addition, the overlap margin of the overlay welding part is examined below by another method.
As shown to FIG. 8 (A) and (B), the build-up welding part is formed in the structure of the water pipe panel arrange | positioned with a space | interval. 8A and 8B, reference numerals 1a to 7a denote weld beads of the build-up welds, and the numbers indicate the order in which the weld beads are formed in the welds. Thereby, a build-up welding part can be made into a multilayer pile. That is, the first weld bead is formed by overlay welding on each flat plate 151 connecting the water pipes 150 of the water pipe panel (1a and 2a shown in FIGS. 8A and 8B). A second weld bead is formed so as to cover the water pipe 150 (3a and 4a shown in FIGS. 8A and 8B). Next, a third weld bead is formed so as to cover the second weld bead and the water pipe 150 (5a and 6a shown in FIGS. 8A and 8B), and finally the third weld bead A fourth weld bead is formed so as to cover the water pipe 150 (7a shown in FIGS. 8A and 8B). In this way, the thermal strain can be minimized by sequentially welding the same region of each water pipe 150 and each flat plate 151. Here, it is preferable to apply a multi-layer pile described below to each weld bead, thereby forming a build-up weld with a surface of Inconel.
Here, the relationship between the weaving width and the bead width when Inconel 625 is welded downward to the water tube panel by DC or AC pulse welding MIG welding will be described.
When the weaving width is 5 to 15 mm, the bead width is 8 to 20 mm. Therefore, the lower limit value of the limit range of the overlap margin of the weld bead formed by appropriately adjusting the speed of the welding torch is (8 mm-5 mm) / 8mm = 0.24, or (20mm-15mm) /20mm=0.25.
However, since the relationship between the weaving width and the bead width changes depending on the water cooling state inside the water pipe to be welded, welding is performed when welding is performed with a welding torch without a weaving of the welded part when water cooling is sufficiently performed. Since the bead width is reduced and the difference between the weaving width and the bead width is reduced, the lower limit value can be 0.15 times the bead width.

On the other hand, as will be described later, since the bead overlap may occur only on one side and on both sides depending on the position where the bead is welded, the weld bead formed by appropriately adjusting the speed of the welding torch, as will be described later. Therefore, it becomes 0.25 × 2 = 0.50.
Normally, when overlay welding is performed on a structure, in order to prevent deformation such as bending due to welding thermal strain of the structure, overlay welding is performed at a position opposite to the bead that has been welded previously. To do.
These steps are repeated alternately. Finally, overlay welding is performed at the position of the center of the structure, and the overlay welding is completed. As described above, the overlap occurs on both sides of the final weld bead. To do. Therefore, the upper limit value can be 0.55 times the bead width.

Further, as shown in FIG. 9A, the build-up welded portion 100 includes a part of another weld bead 102 on the weld bead 101 formed in advance, and another weld bead 103 on the weld bead 102. It is preferable to form by performing a welding operation of overlapping a part of a plurality of times. Further, as shown in FIG. 9B, the build-up weld 110 includes a part of another weld bead 112 on the weld bead 111 formed in advance and another weld bead 113 on the weld bead 112. It is preferable to form by performing a welding operation of overlapping a part of a plurality of times. Note that weaving is not shown in FIGS. 9A and 9B.
At this time, as shown in FIG. 9A, the welding target position of the welding bead 103 relative to the welding bead 102 and the welding bead 103 relative to the welding bead 102, that is, the positioning position P1 of the welding torch is set to a single bead. The width of the single bead is 0.15 times or more from the end. Further, the welding target position of the other welding bead 112 with respect to the welding bead 111 and the welding bead 113 with respect to the welding bead 112, that is, the positioning position of the welding torch, is set to 0.45 of the width of the single bead from the end of the single bead. As shown in FIG. 9B, the positioning position P2 of the welding torch is moved from the end of the single bead to 0.25 of the width d of this single bead. It shall be less than double.
Thereby, three or more layers of weld beads are laminated. The single bead width means a width d of a weld bead formed when welding is performed linearly without performing weaving under the same conditions as those described above.

Here, when the position where the other welding torch is positioned is less than 0.15 times the single bead width, the overlapping region of the formed weld beads is reduced, and the weld beads formed in the lower layer are exposed on the surface. The diluted portion tends to appear on the surface. When the positioning position of the welding torch is set to 0.15 times the single bead width, it seems that an area where three or more layers of the welding beads cannot be stacked is generated as shown in FIG. However, as described above, since the downward welding is performed in the present embodiment, a part of the build-up weld formed by melting the welding wire hangs down from the weld and the side wall member on the lower side of the weld There is no problem because a deposited metal layer is formed thereon.
On the other hand, if the width exceeds 0.45 times the single bead width, the weld beads are excessively stacked, and the lowering speed becomes too slow, resulting in a decrease in work efficiency.

From the above, the welding target position of the other weld beads stacked from above is set within the range of 0.15 times or more and 0.45 times or less of the width of the single bead from the end of the single bead. It is preferable that the upper limit is 0.17 times, the upper limit is 0.33 times, and further 0.25 times.
Thus, when forming the build-up weld, each time the weld beads are stacked, the dilution rate due to the penetration of the base material is reduced, and in particular, the dilution rate of the weld bead that becomes the outermost layer portion of the build-up weld is reduced. It can be reduced to 10% by mass or less, and further to 5% by mass or less.
In addition, when laminating | stacking a some weld bead, after the weld bead used as a lower layer solidifies, it is preferable to form a weld bead from the top. Thereby, even if the dilution rate of the weld bead as the lower layer becomes high, there is little penetration into the weld bead laminated thereon, and the dilution rate can be reduced. As this method, for example, there is a method of slowing the frequency of weaving.

Applying the above-described method, the welding torch 24 is lowered, and the position of the end of the overlay welding on the side wall member 11 of the exhaust gas passage (the same circumferential angle position as the position where the inner overlay welding is started) When the build-up weld is formed up to the lower end of the welding region, the lifting carriage 18 is stopped, and the oscillating mechanism 23 and the pulse MIG welder 27 are stopped. Next, the upper end of the build-up welding region at a circumferential angle position (for example, a position where the circumferential angle difference is 90 to 180 degrees) away from the circumferential angle position where the build-up weld portion is formed in the side wall member 11 of the exhaust gas passage. The welding torch 24 is moved by operating the traveling carriages 15 and 16, the lifting carriage 18, and the horizontal rod member 19 toward the position, and the welding torch 24 is further operated by operating the advance / retreat mechanism 21 and the tilting mechanism 22. The welding distance between 24 and the welded portion of the side wall member 11 and the direction of the welding torch 24 with respect to the welded portion are adjusted. Then, while driving the oscillating mechanism 23 and operating the pulse MIG welding machine 27, the elevator car 18 is lowered along the vertical guide member 17 by the elevator car controller, and build-up welding is performed to a position that becomes the lower end of the build-up welding region. When the part is formed, the lifting carriage 18 is stopped, and the oscillating mechanism 23 and the pulse MIG welding machine 27 are stopped. As a result, a second overlay weld is formed on the side wall member 11. By forming the second weld overlay at a position away from the location where the first weld overlay is formed, the heat input accompanying the overlay welding to the side wall member 11 of the exhaust gas passage can be dispersed, Thermal deformation of the exhaust gas passage can be prevented.

When the formation of the second overlay weld on the side wall member 11 is completed, the welding torch 24 is moved to a position where the third overlay weld is started, and welding between the welding torch 24 and the weld on the sidewall member 11 is performed. Overlay welding is started by adjusting the distance and the direction of the welding torch 24 relative to the weld. By repeating the build-up welding operation described above, a build-up weld can be formed on the entire circumference of the side wall member 11 of the exhaust gas passage.
Here, the travel carts 15 and 16 are provided with distance meters, respectively, and the travel cart control unit has a travel function for the travel carts 15 and 16, a stop function for the travel carts 15 and 16, and a travel speed adjustment function for the travel carts 15 and 16. By providing a travel distance measuring function for the traveling carriages 15 and 16, a function for counting the number of times of movement (stopping) of the traveling carriages 15 and 16, and a program function for causing the traveling carriages 15 and 16 to perform a combined operation by combining these functions. In advance, the welding start position, that is, the initial position of the traveling carriages 15 and 16, the moving speed of the traveling carriages 15 and 16, the movement distance of the traveling carriages 15 and 16, and the number of movements (stops) of the traveling carriages 15 and 16 are traveled. By inputting to the cart control unit, when one build-up welding operation is completed, the welding torch 24 can be automatically moved toward the next build-up welding position.

In addition, the elevator car 18 is provided with a distance meter, and the elevator car controller is combined with the moving function, stop function, moving speed adjustment function, moving distance measuring function, and each function of the elevator car 18 to perform combined operation on the elevator car 18. By providing a program function for performing the above, a welding start position, that is, an initial position of the lifting carriage 18, a moving speed of the lifting carriage 18, and a moving distance data are input to the lifting carriage control unit in advance. Welding work can be performed automatically.
Further, when the traveling carriages 15 and 16 and the lifting carriage 18 are moved together in the control device 25, they are stored in a position storage function and a position storage function for storing the positions of the traveling carriages 15 and 16 and the lifting carriage 18 respectively. Based on the respective position data of the traveling carriages 15 and 16 and the lifting carriage 18, a cooperative operation having a cooperative operation function for cooperatively operating the traveling carriages 15 and 16 and the lifting carriage 18 via the traveling carriage control section and the lifting carriage control section. By providing the control unit, if the welding torch 24 is moved in advance along the path for overlay welding and the welding path is taught, the welding torch 24 can be automatically moved along the taught welding path. it can. Thereby, curvilinear build-up welding becomes possible.
In the above-mentioned actual form, although the case where the standing downward welding was performed with respect to the welding part of the position which starts overlay welding, horizontal welding can also be performed. In this case, the downward welding speed is the horizontal welding speed.

Then, the build-up weld part formed with the build-up welding method which concerns on one embodiment of this invention is demonstrated.
Here, the welding wire 26 of the nickel base alloy is (1) a solid wire of an alloy containing 36.5% by mass or more of nickel and 14.0 to 23.5% by mass of chromium, and (2) 36.5 of nickel. Solid wire of an alloy containing 5.5% to 30.0% by mass of molybdenum by mass% or more, (3) 36.5% by mass or more of nickel, 14.0 to 23.5% by mass of chromium, and 5% of molybdenum This refers to a solid wire of an alloy containing 5 to 30.0% by mass. Specifically, there are solid wires shown in Table 1.
Further, the welding wire 26 made of stainless steel includes (1) an alloy solid wire containing 9.0 to 22.5% by mass of nickel and 11.5 to 28.0% by mass of chromium, and (2) 9. 0 to 22.5 mass%, solid wire of alloy containing 2.0 to 3.0 mass% of molybdenum, (3) 9.0 to 22.5 mass% of nickel, and 11.5 to 28.0 of chromium Solid wire of alloy containing 2.0% by mass to 2.0% by mass of molybdenum and (4) flux-cored wire of alloy containing 16.0% by mass or less of nickel and 11.0% by mass or more of chromium Specifically, there are those shown in Table 2.

And since the heat input of the downward welding is limited to 400 Joules / mm or more and 1100 Joules / mm or less, the build-up weld formed on the side wall member 11 of the exhaust gas passage reduces the amount of penetration from the side wall member 11 and dilutes. The rate is 10% by mass or less. For this reason, the characteristic which nickel base alloy or stainless steel alloy originally has is maintained in the build-up weld, and it becomes possible to aim at the wear resistance, corrosion resistance, and thermal shock resistance of the build-up weld. As a result, the side wall member 11 can be protected over a long period of time by setting the thickness of the overlay welded portion to 1.5 mm or more.

Example 1
Inconel 625 (YNiCrMo-3) was used under the welding conditions of A to F shown in Table 3 and K to V shown in Table 4 using SS400 having a thickness of 5 mm held vertically as a base material and using a pulse MIG welding machine. The overlay welding part was formed by using the solid wire as a welding wire. Further, as a comparative example, SS400 having a thickness of 5 mm held vertically is used as a base material, and a solid wire of Inconel 625 is used as a welding wire under the welding conditions G to J shown in Table 3 using a pulse MIG welding machine. A prime weld was formed. Table 3 shows the welding conditions in the downward vertical welding, and Table 4 shows the welding conditions in the horizontal welding.

As is apparent from Table 4, in the examples, the average penetration depth was about 0.5 mm at the maximum, and it was confirmed that the dilution rate could be reduced.
Moreover, about the welding conditions of Table 3, while calculating | requiring the dilution rate from the base material of each component of nickel, chromium, and molybdenum of the obtained overlay welding part, the concentration rate of iron was calculated | required. Further, with respect to a part of the formed overlay weld, the corrosion weight loss was measured when immersed for 120 minutes in a corrosive liquid in which hydrochloric acid having a concentration of 32% and nitric acid having a concentration of 65% were mixed at a ratio of 3: 1. . The results are shown in Table 5. The dilution rate of component X is 100 (X _W −X _B ) / X _W where X _{W is} the analytical value of X in the welding wire and X _B is the analytical value of X in the weld overlay. Asked. Further, the concentration ratio of iron is 100 (F _B −F _W ) / (100−, where F _{W is} the analytical value of iron in the welding wire and F _B is the analytical value of iron in the weld overlay. _Fw ). Table 5 also shows the contents of nickel, chromium, molybdenum, iron, and other components in the solid wire of Inconel 625 used. Moreover, the average column of a dilution rate shows the average dilution rate of each dilution rate of nickel, chromium, and molybdenum, and-symbol shows concentration.

From Table 5, in this example, it was confirmed that the dilution rate from the base material of each component of nickel, chromium, and molybdenum in the build-up welded portion could be 10% by mass or less. And since the dilution rate can be made into 10 mass% or less, it has confirmed that the corrosion resistance which the nickel base alloy was originally equipped to the build-up welding part can be provided.

(Example 2)
Overlay welded part using a solid wire of Hastelloy X (YNiCrMo-2) as welding wire under the welding conditions of A to F shown in Table 3 using a pulse MIG welder with SS400 of 5 mm thickness held vertically Formed. Further, as a comparative example, SS400 having a thickness of 5 mm held vertically is used as a base material, and a solid wire of Hastelloy X is used as a welding wire under the welding conditions G to J shown in Table 3 using a pulse MIG welding machine. A prime weld was formed. And while calculating | requiring the dilution rate from the base material of each component of nickel, chromium, and molybdenum of the obtained overlay welding part, the concentration rate of iron was calculated | required. The results are shown in Table 6. Table 6 also shows the contents of nickel, chromium, molybdenum, iron, and other components in the solid wire of Hastelloy X used. Moreover, the average column of a dilution rate shows the average dilution rate of each dilution rate of nickel, chromium, and molybdenum, and-symbol shows concentration.
From Table 6, in the present Example, it was confirmed that the dilution rate from the base material of each component of nickel, chromium, and molybdenum of a build-up welding part can be made into 10 mass% or less.

(Example 3)
Overlay welding using a solid wire of 25Cr-20Ni stainless steel alloy (Y310) as a welding wire under the welding conditions of A to F shown in Table 3 using a pulsed MIG welding machine with SS400 of 5 mm thickness held vertically Part was formed. Further, as a comparative example, a 5 mm thick SS400 held vertically is used as a base material, and a 25Cr-20Ni stainless alloy solid wire is welded using a pulse MIG welding machine under the welding conditions G to J shown in Table 3. Overlay welds were formed as wires. And while calculating | requiring the dilution rate from the base material of each component of nickel and chromium of the obtained overlay welding part, the concentration rate of iron was calculated | required. The results are shown in Table 7. Table 7 also shows the contents of nickel, chromium, iron, and other components in the solid wire of the 25Cr-20Ni stainless steel used. Moreover, the average column of a dilution rate shows the average dilution rate of each dilution rate of nickel and chromium, and-symbol shows concentration.
From Table 7, in the present Example, it was confirmed that the dilution rate from the base material of each component of nickel and chromium of an overlay welding part can be made into 10 mass% or less.

Example 4
Using a SS400 of 5 mm thickness held vertically as a base material, and using a pulsed MIG welding machine, a welding wire of 13Cr stainless alloy (420J2) as a welding wire was used as a welding wire under the welding conditions A to F shown in Table 3. Formed. Further, as a comparative example, a SS400 having a thickness of 5 mm held vertically is used as a base material, and a solid wire of 13Cr stainless alloy is used as a welding wire under the welding conditions G to J shown in Table 3 using a pulse MIG welding machine. A build-up weld was formed. And while calculating | requiring the dilution rate from the base material of the chromium component of the obtained overlay welding part, the concentration rate of iron was calculated | required. The results are shown in Table 8. Table 8 also shows the contents of chromium, iron, and other components in the solid wire of the 13Cr stainless alloy used. Moreover,-symbol in a table | surface shows thickening.
From Table 8, in the present Example, it was confirmed that the dilution rate from the base material of the chromium component of the overlay welding part can be made into 10 mass% or less.

(Example 5)
Using a SS400 of 5 mm thickness held vertically as a base material, a flux-cored wire of 23Cr-13Ni-2.5Mo stainless steel alloy (YF309Mo) was welded using a MAG welding machine under the welding conditions A to F shown in Table 3. The overlay welding part was formed as. Further, as a comparative example, a vertically-maintained SS400 having a thickness of 5 mm was used as a base material, and a 23Cr-13Ni-2.5Mo stainless steel alloy (YF309Mo) was used under the welding conditions G to J shown in Table 3 using a MAG welding machine. Overlay welds were formed using a flux-cored wire as a welding wire. And while calculating | requiring the dilution rate from the base material of each component of nickel, chromium, and molybdenum of the obtained overlay welding part, the concentration rate of iron was calculated | required. The results are shown in Table 9. Table 9 also shows the contents of nickel, chromium, molybdenum, iron, and other components in the flux-cored wire of the 23Cr-13Ni-2.5Mo stainless alloy (YF309Mo) used. Moreover, the average column of a dilution rate shows the average dilution rate of each dilution rate of nickel, chromium, and molybdenum, and-symbol shows concentration.
From Table 9, in the present Example, it was confirmed that the dilution rate from the base material of each component of nickel, chromium, and molybdenum of a build-up welding part can be 10 mass% or less.

As mentioned above, although embodiment of this invention was described, this invention is not limited to this embodiment, The change in the range which does not change the summary of invention is possible, Each above-mentioned embodiment is possible. The case where the overlay welding method of the present invention and the build-up weld formed using the same are combined with some or all of the forms and modifications are also included in the scope of the present invention.
For example, a plurality of vertical guide members, lifting carriages, horizontal rod members, and welding torches may be arranged on the first and second rails at arbitrary positions, preferably a plurality of equal positions, respectively. As a result, a plurality of overlay welds can be formed on the inner surface of the exhaust gas passage at the same time, and an overlay weld can be formed in a short time on the entire inner surface of the exhaust gas passage.
In the present embodiment, as an example of a base material that is a part or all of a vertically long hollow structure, a build-up weld is formed on the side wall member surface of the exhaust gas passage of the converter exhaust gas treatment facility. However, the first and second rails can be attached such as the inner surface of the converter hood of the converter exhaust gas treatment facility, the side wall member of the flue of the refuse incinerator, the outer surface of the heat exchange tube in the exhaust gas passage, etc. For example, overlay welding is applied to the inner surface or outer surface of a structure having an arbitrary cross section, and also to a planar structure such as the inner surface of a heat exchange tube panel of a heat exchanger. The part can be formed. In addition, the thickness of a base material shall be 1.5 mm or more. It can also be applied to a structure provided obliquely. The base material may be a heat transfer member in which a plurality of tubes are connected by a long plate material.
And in this Embodiment, although welding was performed using the pulse MIG welding machine, you may weld using another MIG welding machine or MAG welding. Further, in the present embodiment, one build-up welding is performed on the same welded portion, but two or more build-up weldings can be performed.

In the present embodiment, as shown in FIG. 2, the vertical rail 44 of the vertical guide member 17 is arranged between the first and second rails 13 and 14, but the vertical guide member shown in FIG. As in 17a, the connecting portion 83 may be lengthened so that both sides of the vertical rail 84 protrude to the outside of the first and second rails 13 and 14, respectively. As a result, the length of the rack teeth 85 can be increased, the lifting carriage 18 is moved to the outer region of the first and second rails 13 and 14, and the meat is formed in the outer region of the first and second rails 13 and 14. A prime weld can be formed.
Further, although both sides of the connecting portion are fixed to the attachment members 40 and 41 provided on the traveling carriages 15 and 16, respectively, as in the longitudinal guide member 17b shown in FIG. The length of the portion 88 can be made variable, and both sides of the connecting portion 88 can be pin-coupled to the mounting members 40 and 41 using the pin members 90, respectively. Accordingly, the connecting portion 88 can be tilted manually by operating each traveling carriage 15 and 16 independently on the first and second rails 13 and 14. As a result, when the built-up bead core is inclined, the axial direction of the vertical rail 44 is substantially matched with the axial direction of the built-up bead core, and the lifting carriage 18 is inclined along the axial direction of the built-up bead core. The build-up weld can be formed on the inner or outer surface of a structure having a divergent structure such as a skirt.
Further, as shown in FIG. 12, when the exhaust gas passage is provided obliquely, the side wall of the exhaust gas passage is sandwiched between the upper part and the lower part of the side wall member 91 of the exhaust gas passage so as to sandwich the region forming the build-up weld. The first and second rails 92 and 93 are arranged over the entire circumference of the member 91. The first and second rails 92 and 93 are provided with traveling carriages 15 and 16, respectively. The traveling carriages 15 and 16 are connected by the vertical guide member 17, and the vertical guide member 17 is connected to the longitudinal guide member 17 in the axial direction. An elevating carriage 18 is provided. A horizontal rod member 19 is attached to the elevating carriage 18 in a horizontal direction with respect to the elevating carriage 18, that is, in a direction perpendicular to the vertical guide member 17. A welding torch 24 with an oscillating mechanism 23 may be provided on the mounting bracket 20 provided on the mounting bracket 20 so as to be able to advance and retract and tilt through an advance / retreat mechanism 21 and a tilt mechanism 22. The traveling carriages 15 and 16 are each equipped with a motor (not shown) with a reduction gear as a drive source, and the electric motors with reduction gears are operated in a synchronized manner. Thus, the traveling carriages 15 and 16 can stably travel on the first and second rails 92 and 93, and are welded to an arbitrary portion of the side wall member 91 of the exhaust gas passage provided obliquely. The part can be formed.

It is a block diagram of the welding apparatus used with the overlay welding method which concerns on one embodiment of this invention. It is a partial front sectional view of the welding apparatus. It is a partial sectional side view of the welding apparatus. It is a partial plane sectional view of the welding device. It is a top view which shows the attachment state of the welding torch of the welding apparatus. It is a front view which shows the attachment state of the welding torch. It is a side view which shows the attachment state of the welding torch. (A) and (B) are the front sectional view and the top view of the build-up welding part formed using the build-up welding method which concerns on one embodiment of this invention, respectively. (A), (B) is explanatory drawing of the overlay welding method which concerns on one embodiment of this invention, respectively. It is explanatory drawing of the vertical guide member which concerns on a 1st modification. It is explanatory drawing of the vertical guide member which concerns on a 2nd modification. It is explanatory drawing of the welding apparatus which concerns on a modification.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10: Welding apparatus, 11: Side wall member, 12: Support metal fitting, 13: 1st rail, 14: 2nd rail, 15, 16: Traveling cart, 17, 17a, 17b: Vertical guide member, 18: Lifting cart , 19: Horizontal rod member, 20: Mounting bracket, 21: Advance / retract mechanism, 22: Tilt mechanism, 23: Oscillation mechanism, 24: Welding torch, 25: Control device, 26: Welding wire, 27: Pulsed MIG welder, 28 : Fixing part, 29: Rail member, 30: Seat plate member, 31: Rail receiving part, 32: Chain, 33: Roller bearing, 34: Frame part, 35: Sprocket, 36: Bearing, 37: Rotating shaft, 38: Electric motor with reduction gear, 39: fixing knob, 40, 41: mounting member, 42: connecting part, 43: mounting base, 44: vertical rail, 45: rack tooth, 46: roller bearing, 47 Frame part, 48: Pinion, 49: Electric motor with reduction gear, 50: Knob for fixing, 51: Cylindrical body, 52: Roller bearing, 53: Horizontal rail, 54: Horizontal frame, 55: Rack teeth, 56: Pinion, 57 : Electric motor with reduction gear, 58: fixing knob, 59: connecting portion, 60: fixing plate, 61, 62: mounting plate, 63, 64: guide plate, 65: first pin, 66: first tilting portion , 67: connecting plate, 68, 69: arc hole, 70, 71: second pin, 72: third pin, 73: torch mounting plate, 74: fixing knob, 75: second tilting portion, 76 : Frame portion, 77: Electric motor, 78: Mount portion, 79: Cover member, 80: Mounting member, 81: Sensor storage portion, 82: Ultrasonic sensor, 83: Connection portion, 84: Vertical rail, 85: Rack teeth, 86: Gas power supply unit, 87 Wire supply part, 88: Connecting part, 89: Expansion / contraction mechanism, 90: Pin member, 91: Side wall member, 92: First rail, 93: Second rail, 100: Overlay welding part, 101-103: Welding Bead: 110: Overlay weld, 111-113: Weld bead, 150: Water pipe, 151: Flat plate

Claims (15)

Overlay welding of a nickel base alloy or a stainless alloy on the surface of a base material that is part or all of a hollow long cylindrical structure provided vertically or obliquely and has a thickness of 1.5 mm or more. In the overlay welding method for forming the overlay weld,
A welding apparatus including a welding machine for performing MIG welding or MAG welding is attached to the structure, and the weaving amplitude of the welded part using the welding machine is 7 mm to 20 mm, and the frequency of the weaving is 7 times / 1 second or less, the welding speed is 2 mm / second or more and 17 mm / second or less, and the dilution rate from the base material of the build-up weld is 10% by mass or less ,
In addition, the welding device includes first and second rails mounted on the inner surface of the structure via support brackets in the vertical circumferential direction, and a pair that moves along the first and second rails. A vertical guide member connected to the traveling carriage, an elevating carriage that moves up and down along the vertical guide member, a horizontal rod member that is attached to the elevating carriage and moves forward and backward in the horizontal direction with respect to the elevating carriage, A welding torch which is provided on a mounting bracket at one end of the horizontal rod member via an advancing / retracting mechanism and a tilting mechanism toward the welded portion on the inner surface of the structure, and forms a part of the welding machine; and the welding torch A build-up welding method comprising: these control devices including an oscillating control means; and a welding machine for supplying a welding wire and electric power to the welding torch . The build-up welding method according to claim 1, wherein a heat input amount of welding by the welding machine is 400 Joules / mm or more and 1100 Joules / mm or less. The build-up welding method according to claim 1 or 2 , wherein the build-up weld is made to have a thickness of 1.5 mm or more by performing build-up welding once or twice on the same weld. A characteristic overlay welding method. The build-up welding method according to any one of claims 1 to 3, wherein the amplitude of the weaving is 7 mm or more and 14 mm or less, the frequency of the weaving is 5 times / second or less, and the welding speed is 3 mm / second or more. A build-up welding method characterized by a rate of 17 mm / second or less. 3. The build-up welding method according to claim 1 or 2 , wherein the build-up weld is formed by overlapping a part of another weld bead on a pre-formed weld bead and the other weld is overlapped from above. Meat characterized in that a welding target position of a bead is within a range of 0.15 to 0.45 times the width of the single bead from the end of the single bead, and three or more layers of the weld beads are laminated. Prime welding method. The build-up welding method according to claim 1 , wherein the first and second rails are sandwiched by frame portions of the traveling carriage via sliding mechanisms, respectively, and are attached to inner surfaces of the first and second rails. A build-up welding method characterized in that a chain is attached to each of the chains, and a sprocket for rotation driving provided on the traveling carriage is engaged with the chain. 7. The build-up welding method according to claim 1 or 6 , wherein the first and second rails are each provided with a plurality of the vertical guide members, the lift carriage, the horizontal rod members, and the welding torches at arbitrary positions. Overlay welding method. In overlay welding method according to any one of claims 1, 6 and 7, the overlay welding method characterized by providing a distance sensor that measures the distance between the welding torch and the substrate surface. The build-up welding method according to claim 1, wherein the welding is performed by vertical downward welding using a pulse MIG. Using a MIG welding machine or a MAG welding machine on a surface of a base material having a thickness of 1.5 mm or more, a weaving amplitude of 7 mm or more and 20 mm or less. A build-up weld formed by welding under conditions of a frequency of 7 times / second or less and a welding speed of 2 mm / second or more and 17 mm / second or less, wherein the dilution rate from the base material is 10% by mass or less der is,
Moreover, the substrate overlay weld part, wherein the heat transfer member der Rukoto formed by coupling a plurality of tubes in a long plate member. Using a MIG welding machine or a MAG welding machine on a surface of a base material having a thickness of 1.5 mm or more, a weaving amplitude of 7 mm or more and 20 mm or less. A build-up weld formed by welding under conditions of a frequency of 7 times / second or less and a welding speed of 2 mm / second or more and 17 mm / second or less, wherein the dilution rate from the base material is 10% by mass or less der is,
Moreover, the substrate, the overlay weld part, wherein the side wall members der Rukoto exhaust gas passage of steel for exhaust gas treatment equipment. The build-up weld according to claim 10 or 11 , wherein a heat input of welding by the welding machine is 400 Joules / mm or more and 1100 Joules / mm or less. The build-up weld according to any one of claims 10 to 12 , wherein the build-up weld has a thickness of 1.5 mm or more. The build-up weld part according to any one of claims 10 to 13 , wherein an amplitude of the weaving is 7 mm or more and 14 mm or less, a frequency of the weaving is 5 times / second or less, and a welding speed is 3 mm / second or more. Overlay welding part characterized by being made into 17 mm / sec or less. The build-up weld part according to any one of claims 10 to 13 , wherein the build-up weld part is formed by laminating a part of another weld bead on a pre-formed weld bead. The welding target position of the other welding bead stacked from within the range is 0.15 times to 0.45 times the width of the single bead from the end of the single bead, and three or more layers of the welding beads are laminated. A built-up welded part characterized by:

Images