JP4771010B1 - Rotating electric machine and wind power generation system - Google Patents

Abstract

A rotating electrical machine capable of improving durability when a rotor core is repeatedly rotated and suppressing leakage magnetic flux leaking from a side end portion of the permanent magnet while suppressing removal of the permanent magnet due to centrifugal force. provide.
In this generator (rotary electric machine), a plurality of first magnetic pole portions 241a (241b) and a plurality of second magnetic pole portions 242a (242b) are alternately arranged circumferentially one by one. The first magnetic pole portion 241a (241b) includes a magnet covering portion 243 that covers the outer peripheral side of the permanent magnet 30 (31), and the permanent magnet 30 (31) side. A gap 244 exposing the end face and a magnet covering portion 243 and a second magnetic pole portion 242a (242b) adjacent to the first magnetic pole portion 241a (241b) are provided along the outer periphery of the rotor core 24 so as to correspond to the gap 244. And a connecting portion 245 for connecting.
[Selection] Figure 2

Description

  The present invention relates to a rotating electrical machine and a wind power generation system, and in particular, a plurality of first magnetic pole portions having permanent magnets and a plurality of second magnetic pole portions having no permanent magnet are alternately arranged circumferentially one by one. The present invention relates to a rotary electric machine and a wind power generation system including a rotor core configured by the above.

  Conventionally, a rotating electrical machine including a rotor core configured by alternately arranging a plurality of first magnetic pole portions having a permanent magnet and a plurality of second magnetic pole portions not having a permanent magnet one by one in a circumferential shape. It is known (for example, refer to Patent Document 1).

  Patent Document 1 discloses a rotor (rotor core) configured by alternately arranging a plurality of permanent magnets and a plurality of iron core poles (second magnetic pole portions) that do not include permanent magnets one by one in a circumferential shape. ) Bearingless motor (rotary electric machine) is disclosed. In this bearingless motor, only the inner peripheral side of the permanent magnet is embedded in the rotor, and the outer peripheral side of the permanent magnet is exposed.

  However, in the rotating electrical machine disclosed in Patent Document 1, since the outer peripheral side of the permanent magnet is exposed, the permanent magnet may come off to the outer peripheral side due to centrifugal force when the rotor core is rotated.

  Therefore, in order to prevent the permanent magnet from coming off, it is conceivable to provide the rotor core with a portion that covers the outer peripheral surface and the side end surface of the permanent magnet.

JP 2008-178165 A

  However, in the case where the rotor core is provided with a portion covering the outer peripheral surface and the side end surface of the permanent magnet, the side end surface of the permanent magnet of the rotor core due to the rotational stress (bending stress) applied when the rotor core is repeatedly rotated. There is an inconvenience that the portion covering the cover is easily damaged. Here, in order to increase durability against such bending stress, it is necessary to increase the thickness of the portion of the rotor core that covers the side end surface of the permanent magnet. However, in this case, since the magnetic resistance of the magnetic path connecting the outer peripheral surface and the inner peripheral surface of the side end portion of the permanent magnet is reduced, the leakage magnetic flux leaking from the side end portion of the permanent magnet is increased. is there.

  The present invention has been made in order to solve the above-described problems, and one object of the present invention is to improve durability when the rotor core is repeatedly rotated while suppressing the removal of the permanent magnet due to centrifugal force. And providing a rotating electrical machine capable of reducing leakage magnetic flux leaking from the side end of a permanent magnet.

Means for Solving the Problems and Effects of the Invention

In order to achieve the above object, in the rotating electrical machine according to the first aspect of the present invention, a plurality of first magnetic pole portions having permanent magnets and a plurality of second magnetic pole portions not having permanent magnets are alternately arranged one by one. And the first magnetic pole portion corresponds to the gap, the magnet covering portion covering the outer peripheral side of the permanent magnet, the gap exposing the side end surface of the permanent magnet, and the gap. the provided circumferentially extending, seen including a connecting portion for connecting the second magnetic pole portion adjacent to the first magnetic pole portion and the magnet cover portion along the outer periphery of the rotor core, the portion corresponding to the connecting portion of the gap The corner portion on the second magnetic pole portion side is formed to have an arcuate cross-sectional shape, and the radial thickness of the connecting portion is smaller than the radial thickness of the magnet covering portion, and the outer peripheral side of the magnet covering portion is The surface is near the part corresponding to the central part of the permanent magnet when viewed from the axial direction. It has a convex shape as a top portion, and is formed so that the top portion is provided radially outward from the outer periphery of the connecting portion, and the surface on the outer peripheral side of the second magnetic pole portion is the second magnetic pole portion as viewed from the axial direction. And a convex shape with the vicinity of the portion corresponding to the central portion of the connecting portion being formed as a top portion, the top portion being formed radially outside the outer periphery of the connecting portion, and the rotor core including a plurality of core portions It is configured to be separable in the circumferential direction and configured to be separable at the second magnetic pole portion .

  In the rotating electrical machine according to the first aspect of the present invention, as described above, the first magnetic pole portion corresponds to the gap, the magnet covering portion that covers the outer peripheral side of the permanent magnet, the gap that exposes the side end surface of the permanent magnet, and the gap. And a connecting portion that connects the magnet covering portion and the second magnetic pole portion adjacent to the first magnetic pole portion along the outer periphery of the rotor core. Thereby, it can suppress that a permanent magnet remove | deviates to an outer peripheral side by the centrifugal force at the time of a rotor core rotating with a magnet coating | coated part. Further, when the connecting portion is provided along the outer periphery of the rotor core (along the direction (rotational direction) of stress (tensile stress and compressive stress) applied when the rotor core is repeatedly rotated), the rotor core is repeatedly rotated. However, while tensile stress and compressive stress are applied to the connecting portion, bending stress that is liable to break is less likely to be applied than tensile stress and compressive stress. Thereby, since the damage of the connection part by bending stress can be suppressed, durability at the time of a rotor core rotating repeatedly can be improved. Also, by providing the air gap so that the side end surface of the permanent magnet is exposed, the magnetic path connecting the outer peripheral surface and the inner peripheral surface of the side end portion of the permanent magnet can be lengthened, and the magnetic resistance can be increased. The leakage magnetic flux that leaks from the outer peripheral surface of the side end portion of the permanent magnet to the inner peripheral surface (or from the inner peripheral surface to the outer peripheral surface) can be reduced.

In the wind power generation system according to the second aspect of the present invention, a plurality of first magnetic pole portions having permanent magnets and a plurality of second magnetic pole portions not having permanent magnets are alternately arranged circumferentially one by one. And a blade connected to the rotor core of the generator. The first magnetic pole portion exposes the magnet covering portion that covers the outer peripheral side of the permanent magnet and the side end surface of the permanent magnet. and voids, disposed to extend in the circumferential direction so as to correspond to the void, have a connecting portion for connecting the second magnetic pole portion adjacent to the first magnetic pole portion and the magnet cover portion along the outer periphery of the rotor core, The corner portion on the second magnetic pole portion side of the portion corresponding to the coupling portion of the gap is formed to have an arc-shaped cross section, and the radial thickness of the coupling portion is larger than the radial thickness of the magnet covering portion. Small, the outer surface of the magnet cover is viewed from the axial direction. It has a convex shape with the vicinity of the portion corresponding to the central portion of the permanent magnet as the top, and is formed so that the top is provided radially outward from the outer periphery of the connecting portion. Has a convex shape with the vicinity of the portion corresponding to the central portion of the second magnetic pole portion as viewed from the axial direction, and the top portion is formed radially outside the outer periphery of the connecting portion. , the rotor core, while being dividable structure in the circumferential direction to include a plurality of core portions, Ru is dividable structure in the second magnetic pole portion.

  In the wind power generation system according to the second aspect of the present invention, as described above, the first magnetic pole portion of the rotor core of the generator, the magnet covering portion that covers the outer peripheral side of the permanent magnet, and the gap that exposes the side end surface of the permanent magnet. And a connecting portion that is provided so as to correspond to the gap and connects the magnet covering portion and the second magnetic pole portion adjacent to the first magnetic pole portion along the outer periphery of the rotor core. Thereby, it can suppress that a permanent magnet remove | deviates to an outer peripheral side by the centrifugal force at the time of a rotor core rotating with a magnet coating | coated part. Further, when the connecting portion is provided along the outer periphery of the rotor core (along the direction (rotational direction) of stress (tensile stress and compressive stress) applied when the rotor core is repeatedly rotated), the rotor core is repeatedly rotated. However, while tensile stress and compressive stress are applied to the connecting portion, bending stress that is liable to break is less likely to be applied than tensile stress and compressive stress. Thereby, since the damage of the connection part by bending stress can be suppressed, durability at the time of a rotor core rotating repeatedly can be improved. Also, by providing the air gap so that the side end surface of the permanent magnet is exposed, the magnetic path connecting the outer peripheral surface and the inner peripheral surface of the side end portion of the permanent magnet can be lengthened, and the magnetic resistance can be increased. The leakage magnetic flux that leaks from the outer peripheral surface of the side end portion of the permanent magnet to the inner peripheral surface (or from the inner peripheral surface to the outer peripheral surface) can be reduced. Here, since a wind power generation system is generally used for a long period of time, high durability is required. In this case, according to the present invention, durability when the rotor core is repeatedly rotated can be increased, so that a generator suitable for a wind power generation system can be provided.

It is a schematic diagram which shows the structure of the wind power generation system by one Embodiment of this invention. It is the figure which looked at the stator and rotor of the generator by one Embodiment of this invention from the A direction side of FIG. FIG. 3 is an enlarged view of FIG. 2. It is the enlarged view which looked at FIG. 3 from the B direction side of FIG. FIG. 5 is a cross-sectional view taken along line 50-50 in FIGS. 3 and 4. FIG. 5 is a cross-sectional view taken along line 150-150 in FIGS. 3 and 4. It is a figure which shows the core part which comprises the rotor core of the generator by one Embodiment of this invention. It is a perspective view which shows the nut member used when attaching the rotor core of the generator by one Embodiment of this invention to a rotor yoke. It is sectional drawing for demonstrating the procedure which fastens the rotor core and rotor yoke of the generator by one Embodiment of this invention. It is sectional drawing for demonstrating the procedure which fixes the rotor core and rotor yoke of the generator by one Embodiment of this invention with a key member. It is a schematic diagram which shows the structure of the wind power generation system by the modification of one Embodiment of this invention.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

  First, with reference to FIG. 1, the structure of the wind power generation system 100 containing the generator 1 by one Embodiment of this invention is demonstrated. The generator 1 is an example of the “rotary electric machine” in the present invention.

  As shown in FIG. 1, the wind power generation system 100 includes a generator 1, a nacelle 2, a rotor hub 3, blades 4, and a tower (support column) 5. The generator 1 is housed inside the nacelle 2. The rotor hub 3 is connected to a shaft 21 (described later) of the generator 1. A plurality of blades 4 are attached to the rotor hub 3. The nacelle 2 is attached to the tower 5.

  Next, with reference to FIGS. 2-8, the structure of the generator 1 by one Embodiment of this invention is demonstrated.

  As shown in FIG. 2, the generator 1 includes a stator 10 and a rotor 20. The stator 10 is disposed with a predetermined space (gap) therebetween so as to face the outer peripheral surface of the rotor 20. The stator 10 has a cylindrical shape surrounding the rotor 20. The stator 10 includes a stator core 11 formed with a plurality of slots 11a and a winding 12. The plurality of slots 11 a are arranged at substantially equal angular intervals along the inner periphery of the stator core 11. The winding 12 is wound between the slots 11a by concentrated winding or distributed winding.

  As shown in FIG. 2, the rotor 20 includes a shaft 21, a rotor wheel 22, a rotor yoke 23, and a rotor core 24. The shaft 21 is inserted into a shaft insertion hole 22a provided in the vicinity of the center portion of the rotor wheel 22, thereby extending through the center of the rotor 20 in the X direction (see FIG. 1) (hereinafter referred to as the axial direction). It is provided as follows. The rotor wheel 22 surrounds the shaft 21 and is formed in a disk shape that contacts the inner peripheral surface of the rotor yoke 23. The rotor wheel 22 is provided with a plurality of openings 22b penetrating in the axial direction. The rotor yoke 23 is formed in a cylindrical shape that surrounds the shaft 21 and has an inner peripheral surface that is in contact with the outer peripheral portion of the disk-shaped rotor wheel 22. As shown in FIGS. 5 and 6, the axial length L of the cylindrical rotor yoke 23 is configured to be larger than the thickness t of the disk-shaped rotor wheel 22.

  The rotor core 24 has a cylindrical shape having an inner peripheral surface disposed on the outer peripheral surface of the rotor yoke 23. Moreover, the rotor core 24 is comprised by the some electromagnetic steel plate laminated | stacked so that it might overlap in an axial direction, as shown in FIG.5 and FIG.6. In the present embodiment, the rotor core 24 is divided into two at the central portion in the axial direction. That is, the rotor core 24 includes a rotor core 24a (rotor core 24 on the A direction (see FIG. 1) side) and a rotor core 24b (rotor core 24 on the B direction (see FIG. 1) side) arranged so as to overlap in the axial direction. Has been. The rotor cores 24a and 24b are examples of the “first rotor core” and the “second rotor core” in the present invention.

  As shown in FIGS. 2 to 4, a plurality of permanent magnets 30 and 31 are embedded in the rotor cores 24 a and 24 b in a circumferential manner at intervals along the rotational direction (hereinafter referred to as the circumferential direction). Yes. Specifically, as shown in FIGS. 2 and 3, the rotor core 24 a includes a first magnetic pole portion 241 a having a permanent magnet 30 and a second magnetic pole portion 242 a not having the permanent magnet 30 alternately. It is configured by being arranged in a circumferential shape. Similarly, as shown in FIG. 4, in the rotor core 24 b, the first magnetic pole portion 241 b having the permanent magnet 31 and the second magnetic pole portion 242 b not having the permanent magnet 31 are alternately arranged circumferentially one by one. It is constituted by.

  As will be described later, the plurality of permanent magnets 30 are magnetized so that the radial magnetization directions are the same. The plurality of permanent magnets 31 are both magnetized so that the magnetization direction in the radial direction is the same (the magnetization direction opposite to the permanent magnet 30). In general, the structure of the rotor core 24a (24b) in which a plurality of permanent magnets 30 (31) are arranged in a circumferential shape so that the radial magnetization directions are the same is called a contiguous pole structure. .

  Here, in the present embodiment, as shown in FIGS. 3 and 4, the first magnetic pole portion 241 a (241 b) exposes the magnet covering portion 243 that covers the outer peripheral side of the permanent magnet 30 and both end faces of the permanent magnet 30. And two connecting portions 245 provided to correspond to the two gaps 244, respectively.

  The surface on the outer peripheral side of the magnet covering portion 243 is formed so as to have a convex shape with the portion corresponding to the central portion of the permanent magnet 30 as the top when viewed from the axial direction. In addition, a corner portion 244a on the second magnetic pole portion 242 side of a portion corresponding to the connecting portion 245 of the gap 244 is formed to have an arcuate cross-sectional shape. The connecting portion 245 connects the magnet covering portion 243 and the two second magnetic pole portion 242a (242b) adjacent to the first magnetic pole portion 241a (241b) along the outer periphery of the rotor core 24a (24b). It is formed in a thin shape. Note that, in the present embodiment, the radial thickness t1 of the connecting portion 245 is configured to be smaller than the radial thickness t2 of the magnet covering portion 243. For example, the radial thickness t1 of the connecting portion 245 is about 1 mm or more and about 1.5 mm or less, and the radial thickness t2 of the central portion of the magnet covering portion 243 is about 3 mm or more and about 4 mm or less.

  In the present embodiment, as shown in FIGS. 3 and 4, a hole 246 a for attaching the permanent magnet 30 (31) to the first magnetic pole portion 241 a (241 b) so as to be continuous with the gap 244. (264b) is provided. The hole 246a (264b) is provided with a pair of engaging portions 247 that engage with an inclined portion 30a (31a), which will be described later, of the permanent magnet 30 (31). The circumferential width between the pair of engaging portions 247 is configured to gradually decrease from the inner peripheral side to the outer peripheral side of the rotor core 24a (24b). Here, the permanent magnet 30 (31) is formed to have a substantially trapezoidal cross section. Specifically, the circumferential width of the permanent magnet 30 (31) gradually decreases from the inner peripheral side to the outer peripheral side of the rotor core 24a (24b) on both side end surfaces of the permanent magnet 30 (31). Is provided with an inclined portion 30a (31a).

  In the present embodiment, the rotor cores 24a and 24b are arranged so as to overlap in the axial direction in a state of being shifted by a predetermined angle (180 ° in electrical angle) in the rotational direction. That is, as shown in FIGS. 5 and 6, the rotor cores 24a and 24b correspond to the first magnetic pole portion 241a of the rotor core 24a and the second magnetic pole portion 242b of the rotor core 24b, and the second magnetic pole portion 242a of the rotor core 24a. It arrange | positions so that the 1st magnetic pole part 241b of the rotor core 24b may correspond. Note that the axial lengths of the rotor cores 24 a and 24 b are each half (L / 2) of the axial length L of the rotor yoke 23.

  In the present embodiment, the permanent magnet 30 embedded in the first magnetic pole portion 241a of the rotor core 24a and the permanent magnet 31 embedded in the first magnetic pole portion 241b of the rotor core 24b have different polarities on the outer peripheral side. Magnetized. Specifically, the permanent magnet 30 is magnetized to have an N pole on the outer peripheral side of the rotor core 24a, and the permanent magnet 31 is magnetized to have an S pole on the outer peripheral side of the rotor core 24b. .

  In the present embodiment, as shown in FIGS. 2 to 4, the rotor core 24 a (24 b) is configured to be divided in the circumferential direction so as to include a plurality of core portions 25. Each of the plurality of core portions 25 is configured to include three first magnetic pole portions 241a (241b) adjacent along the outer periphery of the core portion 25. The plurality of core portions 25 are formed so as to have substantially the same shape obtained by dividing the cylindrical rotor core 24a (24b) at substantially equal angular intervals. Specifically, each of the plurality of core portions 25 is formed to have a substantially arc shape when viewed from the axial direction.

  In the present embodiment, as shown in FIGS. 2 to 6, the inner peripheral portion of the rotor core 24 a (24 b) and the rotor yoke 23 are fastened by a nut 41 and a bolt 42 that is screwed to the nut 41. . The nut 41 and the bolt 42 are disposed in a portion corresponding to the second magnetic pole portion 242a (242b) of the inner peripheral portion of the rotor core 24a (24b), and the plurality of core portions 25 constituting the rotor core 24a (24b). Located at the boundary.

  As shown in FIGS. 5 and 6, the nut 41 is inserted into a nut insertion hole 25a (described later) in the inner peripheral portion of the rotor core 24a (24b), and is arranged so as to extend in the axial direction toward the rotor core 24a (24b). Yes. The nut 41 is formed in a rectangular parallelepiped shape (see FIG. 8) having a length L / 2. The nut 41 is provided with a plurality (two in the present embodiment) of screw holes 41a each having an internal thread formed on the inner surface along the direction in which the nut 41 extends (axial direction). The bolt 42 is inserted into a bolt insertion hole 23a described later on the inner peripheral surface of the rotor yoke 23, and is screwed into the screw hole 41a of the nut 41 via a groove portion 25b described later of the core portion 25 constituting the rotor core 24a (24b). Configured to match.

  As shown in FIGS. 3, 4, and 7, a plurality of nut insertion holes 25 a are provided in the inner peripheral portion of the core portion 25 that constitutes the rotor core 24 a (24 b). Each of the plurality of nut insertion holes 25a is formed in a rectangular shape having substantially the same size as the nut 41 when viewed from the axial direction. A plurality of groove portions 25b are provided so as to correspond to each of the plurality of nut insertion holes 25a. Each of the plurality of groove portions 25b is formed in a groove shape that connects the nut insertion hole 25a and the inner peripheral surface of the core portion 25 of the rotor core 24a (24b). In the present embodiment, the groove width W1 of the groove portion 25b is configured to be smaller than the hole width W2 of the nut insertion hole 25a. Further, the plurality of nut insertion holes 25a and the groove portions 25b are arranged at substantially equal angular intervals along the circumferential direction of the rotor core 24a (24b). Moreover, as shown in FIGS. 5 and 6, the plurality of nut insertion holes 25a and the groove portions 25b are provided so as to extend along the axial direction.

  As shown in FIGS. 5 and 6, the bolt insertion hole 23 a has a portion protruding from the rotor wheel 22 on the inner peripheral surface of the cylindrical rotor yoke 23 (other than the portion where the rotor wheel 22 and the rotor yoke 23 are in contact with each other). Part) is provided so as to penetrate the inner peripheral surface and the outer peripheral surface of the rotor yoke 23. The bolt insertion holes 23a are plural (this embodiment) along the extending direction (axial direction) of the nut 41 so that the nut 41 and the bolt 42 can be screwed together with the nut 41 inserted into the nut insertion hole 25a. In the form, two) are provided.

  In the present embodiment, as shown in FIGS. 3, 4 and 6, the first key insertion groove 25c extending in the axial direction is formed on the inner peripheral surface of the core portion 25 constituting the rotor core 24a (24b). Has been. A second key insertion groove 23b is formed on the outer peripheral surface of the rotor yoke 23 so as to correspond to the first key insertion groove 25c. A key member 43 made of a parallel key or the like is inserted into the key insertion hole 60 made up of the first key insertion groove 25c and the second key insertion groove 23b. A plurality of key insertion holes 60 are arranged at substantially equal angular intervals (see FIG. 2) along the circumferential direction at a portion where the inner peripheral portion of the rotor core 24a (24b) and the outer peripheral portion of the rotor yoke 23 are in contact with each other. Specifically, the key insertion hole 60 is disposed in the vicinity of the central portion in the direction along the circumferential direction of the inner peripheral portion of the core portion 25 constituting the rotor core 24a (24b).

  Next, with reference to FIGS. 2-10, the assembly procedure of the rotor 20 of the generator 1 by one Embodiment of this invention is demonstrated.

  First, as shown in FIG. 2, the shaft 21 is inserted into the shaft insertion hole 22 a of the disc-shaped rotor wheel 22, and a cylindrical rotor yoke 23 is attached to the outer peripheral portion of the rotor wheel 22.

  Next, a rotor core 24 (rotor cores 24 a and 24 b) composed of a plurality of core portions 25 is attached on the outer peripheral surface of the rotor yoke 23. Specifically, a plurality of substantially arc-shaped core portions 25 are arranged in a circumferential shape on the outer peripheral surface of a cylindrical rotor yoke 23. Thus, two cylindrical rotor cores 24 a and 24 b having an inner peripheral surface in contact with the outer peripheral surface of the rotor yoke 23 are configured.

  At this time, the rotor cores 24a and 24b are configured such that the permanent magnet 30 embedded in the rotor core 24a and the permanent magnet 31 embedded in the rotor core 24b have different polarities on the outer peripheral side. Specifically, the rotor cores 24a and 24b are configured so that the polarity on the outer peripheral side of the permanent magnet 30 embedded in the rotor core 24a is the N pole and the polarity on the outer peripheral side of the permanent magnet 31 embedded in the rotor core 24b is the S pole. .

  At this time, the rotor cores 24a and 24b are arranged on the outer peripheral surface of the rotor yoke 23 so as to overlap each other in the axial direction in a state where the rotor core 24a and the rotor core 24b are shifted by a predetermined angle (180 ° in electrical angle) in the rotation direction. Specifically, the first magnetic pole part 241a of the rotor core 24a and the second magnetic pole part 242b of the rotor core 24b are made to correspond to each other, and the second magnetic pole part 242a of the rotor core 24a and the first magnetic pole part 241b of the rotor core 24b are made to correspond to each other. The rotor cores 24 a and 24 b are arranged on the outer peripheral surface of the rotor yoke 23.

  Next, the grooves 25b on the inner periphery of the core 25 constituting the rotor core 24a (24b) and the bolt insertion holes 23a penetrating the inner and outer peripheral surfaces of the rotor yoke 23 are aligned. Further, the first key insertion groove 25c on the inner peripheral portion of the core portion 25 of the rotor core 24a (24b) and the second key insertion groove 23b on the outer peripheral surface of the rotor yoke 23 are aligned.

  Next, as shown in FIG. 9, the inner peripheral portion of the rotor core 24 a (24 b) disposed on the outer peripheral surface of the rotor yoke 23 and the rotor yoke 23 are fastened by a nut 41 and a bolt 42. Specifically, first, a rectangular parallelepiped nut 41 (see FIG. 8) is axially inserted into the nut insertion hole 25a provided in the inner peripheral portion of the rotor core 24a (24b) so as to extend along the axial direction. insert. Then, the bolt 42 is inserted into the bolt insertion hole 23 a of the rotor yoke 23 from the inside of the rotor yoke 23. Then, the bolt 42 is screwed into the screw hole 41a of the nut 41 through the bolt insertion hole 23a of the rotor yoke 23 and the groove portion 25b of the core portion of the rotor core 24a (24b) aligned as described above.

  Finally, as shown in FIG. 10, with respect to the key insertion hole 60 composed of the first key insertion groove 25c of the rotor core 24a (24b) and the second key insertion groove 23b of the rotor yoke 23 aligned as described above, A key member 43 composed of a parallel key or the like is inserted in the axial direction. In this manner, the rotor 20 of the generator 1 according to the embodiment of the present invention is assembled.

  In the present embodiment, as described above, the first magnetic pole portion 241a (241b) includes the magnet covering portion 243 that covers the outer peripheral side of the permanent magnet 30 (31) and the gap that exposes the side end surface of the permanent magnet 30 (31). 244 and a second magnetic pole part 242a (242b) adjacent to the magnet covering part 243 and the first magnetic pole part 241a (241b) provided on the outer periphery of the rotor core 24 (rotor cores 24a and 24b). It is comprised so that the connection part 245 connected along may be included. Thereby, it can suppress that the permanent magnet 30 remove | deviates to the outer peripheral side by the centrifugal force at the time of the rotor core 24 rotating repeatedly by the magnet coating | coated part 243. FIG. Further, by providing the connecting portion 245 along the outer periphery of the rotor core 24 (along the direction (rotational direction) of stress (tensile stress and compressive stress) applied when the rotor core 24 is repeatedly rotated), the rotor core 24 is repeatedly formed. During the rotation, tensile stress and compressive stress are applied to the connecting portion 245, but bending stress that is liable to break is less likely to be applied than tensile stress and compressive stress. Thereby, since the damage of the connection part 245 by bending stress can be suppressed, durability at the time of the rotor core 24 rotating repeatedly can be improved.

  Further, by providing the air gap 244 so as to expose the side end surface of the permanent magnet 30 (31), the magnetic path connecting the outer peripheral surface and the inner peripheral surface of the side end portion of the permanent magnet 30 (31) is lengthened, Since the magnetic resistance can be increased, leakage magnetic flux leaking from the outer peripheral surface of the side end portion of the permanent magnet 30 (31) to the inner peripheral surface (or from the inner peripheral surface to the outer peripheral surface) can be reduced. Here, since a wind power generation system is generally used for a long period of time, high durability is required. In this case, in this embodiment, since the durability when the rotor core 24 is repeatedly rotated can be increased, the generator 1 suitable for the wind power generation system 100 can be provided.

  In the present embodiment, as described above, the radial thickness t1 (see FIGS. 3 and 4) of the connecting portion 245 is made larger than the radial thickness t2 (see FIGS. 3 and 4) of the magnet covering portion 243. Also make it smaller. If comprised in this way, compared with the case where the thickness of the connection part 255 and the thickness of the magnet coating | coated part 243 are the same, since the thickness of the connection part 255 becomes small, the cross-sectional area of the connection part 245 used as the path | route through which leakage magnetic flux flows Therefore, the leakage magnetic flux leaking from the side end portion of the permanent magnet 30 (31) can be further reduced.

  Further, in the present embodiment, as described above, the corner portion 244a on the second magnetic pole portion 242a (242b) side of the portion corresponding to the connecting portion 245 of the gap 244 is formed to have an arcuate cross-sectional shape. With this configuration, unlike the case where the corner 244a on the second magnetic pole part 242a (242b) side of the portion corresponding to the connection part 245 of the gap 244 is formed to have a rectangular cross-sectional shape, the connection part 245 is formed. Since the thickness in the radial direction on the second magnetic pole portion 242a (242b) side can be increased, durability when the rotor core 24 is repeatedly rotated can be further increased.

  In the present embodiment, as described above, the first magnetic pole portion 241a (241b) is provided with the hole 246a (246b) for attaching the permanent magnet 24a (24b) so as to be continuous with the gap 244. An engaging portion 247 that engages with the permanent magnet 30 (31) is provided in the hole portion 246a (246b). If comprised in this way, when attaching the permanent magnet 30 (31) to the hole 246a (246b), the permanent magnet 30 (31) and the engaging part 247 are engaged, whereby the hole 246a (246b). In contrast, the permanent magnet 30 (31) can be firmly fixed.

  Further, in the present embodiment, as described above, the circumferential width of the permanent magnet 30 (31) is gradually reduced from the inner peripheral side toward the outer peripheral side on the side end surface of the permanent magnet 30 (31). The engaging portion 247 is configured to engage with the inclined portion 30a of the permanent magnet 30 (31). With this configuration, the permanent magnet 30 (31) can be made difficult to come off from the engaging portion 247, so that the permanent magnet 30 (31) can be more firmly fixed to the hole 246a (246b). it can.

  Further, in the present embodiment, as described above, the surface on the outer peripheral side of the magnet covering portion 243 has a convex shape with the vicinity of the portion corresponding to the central portion of the permanent magnet 30 (31) as the top when viewed from the axial direction. It forms so that it may have. If comprised in this way, since distribution of the magnetic flux density in the gap between the magnet coating | coated part 243 (outer peripheral part of the rotor core 24) and the inner peripheral part of a stator core can be made into a sine wave shape, the magnetic characteristic of the generator 1 is demonstrated. Can be increased.

  Further, in the present embodiment, as described above, the rotor core 24 is constituted by the rotor core 24a and the rotor core 24b arranged so as to overlap in the axial direction, and the permanent magnet 30 of the rotor core 24a and the permanent magnet 31 of the rotor core 24b are Magnetization is performed so as to have different polarities on the outer peripheral side. The rotor core 24a and the rotor core 24b correspond to the first magnetic pole portion 241a of the rotor core 24a and the second magnetic pole portion 242b of the rotor core 24b, and the second magnetic pole portion 242a of the rotor core 24a and the first magnetic pole portion 241b of the rotor core 24b. Are arranged so as to overlap with each other in the axial direction in a state of being shifted by a predetermined angle (180 ° in electrical angle) in the rotation direction. With this configuration, the permanent magnets 30 and 31 magnetized so as to have different polarities on the outer peripheral side when viewed from the axial direction are alternately arranged on the rotor core 24 composed of the rotor core 24a and the rotor core 24b. Therefore, the magnetic flux can be generated in a balanced manner when viewed from the axial direction in the gap between the rotor core 24 and the stator core 11.

  Moreover, in this embodiment, as above-mentioned, the magnet coating | coated part 243 is comprised with the some electromagnetic steel plate laminated | stacked so that it might overlap in an axial direction. If comprised in this way, since the magnetic flux which generate | occur | produces by an armature reaction will flow along the extension direction (direction which cross | intersects an axial direction) of each electromagnetic steel plate which comprises the magnet coating | coated part 243, the magnet coating | coated part 243 It is possible to reduce the cross-sectional area of the portion through which the magnetic flux flows due to the armature reaction. Thereby, the eddy current loss which arises in the magnet coating | coated part 243 can be made small.

  The embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and further includes all modifications within the meaning and scope equivalent to the scope of claims for patent.

  For example, in the said embodiment, although the example which applied this invention to the generator of the wind power generation system was shown, this invention is not limited to this. The present invention is applicable to general rotating electrical machines such as generators and motors used in power generation systems other than wind power generation systems.

  Moreover, in the said embodiment, although the radial thickness of the connection part showed an example smaller than the radial thickness of a magnet coating | coated part, this invention is not limited to this. In this invention, the thickness of the radial direction of a connection part and the thickness of the radial direction of a magnet coating | coated part may be the same magnitude | size.

  Moreover, in the said embodiment, although the cross-sectional shape of the permanent magnet was made into the substantially trapezoid shape, this invention is not limited to this. In the present invention, for example, the cross-sectional shape of the permanent magnet may be a rectangular shape.

  Moreover, in the said embodiment, although the engaging part was provided in the hole and the permanent magnet was engaged with the engaging part, the example which attaches a permanent magnet to the hole was shown, However, This invention is not limited to this. . In this invention, you may attach a permanent magnet to a hole using an adhesive agent, without providing an engaging part in a hole.

  In the above-described embodiment, an example in which the rotor core is configured by two rotor cores stacked in the axial direction while being shifted by a predetermined angle in the rotation direction has been described, but the present invention is not limited thereto. In the present invention, the rotor core may be constituted by one rotor core, or may be constituted by three or more rotor cores. If the rotor core is composed of an even number of rotor cores, magnetic flux can be generated in a balanced manner when viewed from the axial direction in the gap between the rotor core and the stator core.

  Moreover, although the example which fastens a rotor yoke and a rotor core with a nut and a volt | bolt was shown in the said embodiment, this invention is not limited to this. In the present invention, the rotor yoke and the rotor core may be fixed by shrink fitting.

  In the above embodiment, the key member is inserted axially into the key insertion hole formed by the first key insertion groove of the rotor core and the second key insertion groove of the rotor yoke. Not exclusively. In the present invention, first, the key member may be inserted into the second key insertion groove of the rotor yoke. In this case, the plurality of core portions are arranged circumferentially on the outer peripheral surface of the rotor yoke while inserting the key member into the first key insertion groove. At this time, the groove portion of the inner peripheral portion of the core portion and the bolt insertion hole penetrating the inner peripheral surface and the outer peripheral surface of the rotor yoke are aligned. Thereafter, the rotor yoke and the rotor core are fastened with nuts and bolts.

  Moreover, in the said embodiment, although the rotor hub was attached to the rotating shaft of the generator, the present invention is not limited to this. In the present invention, a gear box 6 may be provided between the rotor hub 3 and the generator 1 as in the wind power generation system 101 according to the modification shown in FIG.

1 Generator (Rotating electric machine)
4 Blade 24 Rotor core 24a, 24b Rotor core (first rotor core, second rotor core)
25 Core portion 30, 31 Permanent magnet 30a Inclined portion 100, 101 Wind power generation system 241a, 241b First magnetic pole portion 242a, 242b Second magnetic pole portion 243 Magnet covering portion 244 Air gap 244a Corner portion 245 Connecting portion 246a, 246b Hole portion 247 Joint

Claims (6)

A rotor core configured by alternately arranging a plurality of first magnetic pole portions having permanent magnets and a plurality of second magnetic pole portions not having the permanent magnets one by one,
The first magnetic pole portion is provided with a magnet covering portion covering an outer peripheral side of the permanent magnet, a gap exposing a side end surface of the permanent magnet, and extending in a circumferential direction so as to correspond to the gap. parts and the second magnetic pole portion adjacent to the first magnetic pole portion seen including a coupling portion for coupling along the outer periphery of the rotor core,
A corner portion on the second magnetic pole portion side of a portion corresponding to the coupling portion of the gap is formed to have an arcuate cross-sectional shape,
The radial thickness of the connecting portion is smaller than the radial thickness of the magnet covering portion,
The surface on the outer peripheral side of the magnet covering portion has a convex shape with the vicinity of the portion corresponding to the central portion of the permanent magnet as viewed from the axial direction, and the top portion has a diameter larger than the outer periphery of the coupling portion. Formed to be provided outside in the direction,
The surface on the outer peripheral side of the second magnetic pole part has a convex shape with the vicinity of the part corresponding to the central part of the second magnetic pole part as seen from the axial direction, and the top part is the outer periphery of the connecting part. Formed so as to be provided on the outer side in the radial direction than
The rotor core is configured to be separable in the circumferential direction so as to include a plurality of core portions, and is configured to be separable at the second magnetic pole portion . The first magnetic pole portion is formed to be continuous with the gap, and further includes a hole for attaching the permanent magnet,
The rotating electrical machine according to claim 1, wherein an engagement portion that engages with the permanent magnet is provided in the hole portion. On the side end surface of the permanent magnet, an inclined portion is provided so that the circumferential width of the permanent magnet gradually decreases from the inner peripheral side toward the outer peripheral side,
The rotating electrical machine according to claim 2 , wherein the engaging portion is configured to engage by contacting the inclined portion of the permanent magnet. The rotor core includes a first rotor core and a second rotor core disposed so as to overlap in the axial direction,
The permanent magnet of the first rotor core and the permanent magnet of the second rotor core are magnetized so as to have different polarities on the outer peripheral side,
The first rotor core and the second rotor core correspond to the first magnetic pole part of the first rotor core and the second magnetic pole part of the second rotor core, and the second magnetic pole part of the first rotor core The arrangement according to any one of claims 1 to 3 , wherein the first magnetic pole portion of the second rotor core is disposed so as to overlap in the axial direction in a state of being shifted by a predetermined angle in the rotation direction so as to correspond. Rotating electric machine. The magnet cover portion is formed of a plurality of electromagnetic steel plates stacked so as to overlap in the axial direction, the rotating electric machine according to any one of claims 1-4. A generator including a rotor core configured by alternately arranging a plurality of first magnetic pole portions having permanent magnets and a plurality of second magnetic pole portions not having the permanent magnets one by one, and
A blade connected to the rotor core of the generator,
The first magnetic pole portion is provided with a magnet covering portion covering an outer peripheral side of the permanent magnet, a gap exposing a side end surface of the permanent magnet, and extending in a circumferential direction so as to correspond to the gap. and said second magnetic pole portion adjacent to the first magnetic pole portion and the parts have a connecting portion for connecting along the outer periphery of the rotor core,
A corner portion on the second magnetic pole portion side of a portion corresponding to the coupling portion of the gap is formed to have an arcuate cross-sectional shape,
The radial thickness of the connecting portion is smaller than the radial thickness of the magnet covering portion,
The surface on the outer peripheral side of the magnet covering portion has a convex shape with the vicinity of the portion corresponding to the central portion of the permanent magnet as viewed from the axial direction, and the top portion has a diameter larger than the outer periphery of the coupling portion. Formed to be provided outside in the direction,
The surface on the outer peripheral side of the second magnetic pole part has a convex shape with the vicinity of the part corresponding to the central part of the second magnetic pole part as seen from the axial direction, and the top part is the outer periphery of the connecting part. Formed so as to be provided on the outer side in the radial direction than
The rotor core, together are divisible constructed in the circumferential direction to include a plurality of core portions, Ru is configured to be divided in the second magnetic pole portion, a wind power generation system.

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