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JP4763931B2 - sewing machine - Google Patents

sewing machine Download PDF

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Publication number
JP4763931B2
JP4763931B2 JP2001237774A JP2001237774A JP4763931B2 JP 4763931 B2 JP4763931 B2 JP 4763931B2 JP 2001237774 A JP2001237774 A JP 2001237774A JP 2001237774 A JP2001237774 A JP 2001237774A JP 4763931 B2 JP4763931 B2 JP 4763931B2
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JP
Japan
Prior art keywords
sewing machine
sewing
drive mechanism
frame
arm portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001237774A
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Japanese (ja)
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JP2003047792A (en
Inventor
欽也 愛敬
Original Assignee
株式会社バルダン
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to JP2001237774A priority Critical patent/JP4763931B2/en
Publication of JP2003047792A publication Critical patent/JP2003047792A/en
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Publication of JP4763931B2 publication Critical patent/JP4763931B2/en
Anticipated expiration legal-status Critical
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Description

【0001】
【発明の属する技術分野】
本発明は、ミシンテーブル上で縫製枠を駆動するミシンに関するものである。なお、ミシンにおいては慣行的に左右方向をX方向(又はV方向)といい、前後方向をY方向(又はH方向)というので、本明細書でもそれに従う。
【0002】
【従来の技術】
従来のミシンとして、特公平6−93946号公報に開示されたものを例示する。このミシン51は、図5に示すように縫製枠52をX方向及びY方向へ駆動する駆動機構としてのX−Yテーブル装置53とを備えている。このX−Yテーブル装置53のY方向駆動機構54は、縫製枠52の後方にY方向に前後に間隔をおいて配設された一対のプーリ55,56と、該両プーリ55,56に巻き掛けられるとともに連結部材57等を介して縫製枠52に連結されたタイミングベルト58とにより、縫製枠52をY方向に駆動するように構成されている。
【0003】
【発明が解決しようとする課題】
ところが、縫製枠52の後方にY方向駆動機構54を設けているので、平面視で、ミシン51のY方向のサイズがY方向駆動機構54のサイズ分、大型化するという問題がある。
【0004】
本発明の目的は、上記課題を解決し、コンパクトに構成されたミシンを提供することにある。
【0005】
【課題を解決するための手段】
上記目的を達成するために、本発明のミシンは、ミシンヘッドをベッド上方に支持するミシンアームを備えたミシンにおいて、前記ミシンアームは、前記ベッド上方でY方向へ略水平に延びる横アーム部を含み、該横アーム部は、縫製枠をY方向へ駆動するためのY方向駆動機構を内蔵しており、前記Y方向駆動機構は、その下側に前記縫製枠をX方向へ駆動するX方向駆動機構をY方向へ駆動可能に支持しており、前記ミシンアームは、前記横アーム部の後側を支持する縦アーム部を含み、該縦アーム部は、前記X方向駆動機構の後部が入り込むことが可能な凹部を前側に有することを特徴としている。
【0007】
前記X方向駆動機構及び前記Y方向駆動機構としては、特に限定されないが、次の態様を例示する。
(1)駆動方向に間隔を置いて回転自在に支持された一対のプーリと、該両プーリに巻き掛けられたタイミングベルトとを含み、該タイミングベルトを介して縫製枠を駆動する態様。
(2)駆動方向に延びる送りネジと、該送りネジに螺合する雌ネジ穴を備えた移動体とを含み、該移動体を介して縫製枠を駆動する態様。前記送りネジとしては、特に限定されないが、ボールネジ、台形ネジ、静圧ネジ、磁気ネジ等を例示する。
(3)駆動方向に延びるラックと、該ラックに噛合するピニオンとを含み、該ラックを介して縫製枠を駆動する態様。
【0008】
【発明の実施の形態】
図1〜図4は本発明を具体化した一実施形態のミシン1を示している。このミシン1は、ベッド2と、該ベッド2の後部に取り付けられたミシンアーム3と、該ミシンアーム3の先端部に取り付けられ、ベッド2上方に支持されたミシンヘッド4と、ミシンアーム3に内蔵されたY方向駆動機構5と、該Y方向駆動機構5の下側に支持されたX方向駆動機構6と、該X方向駆動機構6に着脱可能に取り付けられた縫製枠7とを備えている。周知の通り、ミシンヘッド4で上下往復駆動される針8と、ベッド2内で回転駆動される釜(図示略)との協働により、縫製枠7に展張保持される加工布(図示略)に縫製が行なわれる。
【0009】
ミシンアーム3は、ベッド2上方でY方向へ略水平に延びる横アーム部11と、横アーム部11の後側を支持する縦アーム部12とを含んでいる。図2に示すようにミシンアーム3は空洞状に形成されているとともに、横アーム部11の下側及び縦アーム部12の前側が開口した状態に形成されている。このように横アーム部11の下側と、縦アーム部12の前側にはそれぞれ凹部11a,12aが形成されている。
【0010】
Y方向駆動機構5は、ミシンアーム3の横アーム部11の凹部11a内に内蔵されており、Y方向にスライド自在に支持されたY方向可動部15と、該Y方向可動部15の前後に間隔を置いてそれぞれX方向に延びる水平軸により回転自在に支持された駆動プーリ16及び被動プーリ17と、該両プーリ16,17に巻き掛けられるとともに、Y方向可動部15に連結されたタイミングベルト18とを備えている。駆動プーリ16は、横アーム部11に取り付けられたY方向駆動モータ19によって回転駆動されるようになっている。Y方向可動部15の下側には、連結部材20を介して正面視逆U字状のモータフレーム21が連結されており、該モータフレーム21内には、X方向駆動機構6を駆動するX方向駆動モータ22が取り付けられている。
【0011】
X方向駆動機構6は、後側中央部に平面視で凸部25aが形成されたX方向に延びる筐体25に内蔵されている。該凸部25aは、モータフレーム21の両側壁の間に嵌入可能に形成されており、該嵌入された状態でモータフレーム21の下端側にボルト26で固定されている。このX方向駆動機構6は、X方向にスライド可能に支持されたX方向可動部27と、該X方向可動部27の左右に間隔を置いてそれぞれ垂直軸により回転自在に支持された一対の被動プーリ28と、該両被動プーリ28の中間位置かつ後方において垂直軸により支持された駆動プーリ29と、両被動プーリ28及び駆動プーリ29に巻き掛けられるとともに、X方向可動部27に連結されたタイミングベルト30と、駆動プーリ29の前側に左右に間隔を置いて垂直軸により回転自在に支持されタイミングベルト30を前方に案内する一対の案内車32とを備えている。駆動プーリ29は、X方向駆動モータ22によって回転駆動されるようになっている。筐体25の凸部25aには、図3に示すように駆動プーリ29、及び案内車32が取り付けられている。図4に二点鎖線で示すように、Y方向可動部15が最後方の位置に移動された状態では、モータフレーム21及びX方向駆動モータ22とともに該凸部25aは、縦アーム部12の凹部12a内に入り込むように形成されている。X方向可動部27には、取付部材34を介して縫製枠7が着脱可能に取り付けられている。
【0012】
次に、このミシン1の枠駆動動作について説明する。Y方向駆動モータ19によりY方向駆動機構5の駆動プーリ16が回転駆動されると、その回転方向に応じてタイミングベルト18を介してY方向可動部15がY方向へ移動される。そして、該Y方向可動部15に連結されたX方向駆動機構6を介して縫製枠7がY方向へ移動されるようになっている。また、X方向駆動モータ22によりX方向駆動機構6の駆動プーリ29が回転駆動されると、その回転方向に応じてタイミングベルト30を介してX方向可動部27がX方向へ移動される。そして、X方向可動部27に連結された縫製枠7がX方向へ送られるようになっている。
【0013】
以上のように構成された本発明のミシン1によれば、Y方向駆動機構5をミシンアーム3の横アーム部11に内蔵させているため、縫製枠の後方にY方向駆動機構を備える従来のミシンよりも、Y方向のサイズをコンパクトにすることができる。従って、例えばミシン1の持ち運びが楽にすることができる。
【0014】
これに加え、ミシンアーム3の縦アーム部12の前方に凹部12aを形成するとともに、X方向駆動機構6の筐体25後側の凸部25a等を該凹部12a内に入り込むように構成しているので、その分、Y方向のサイズをさらにコンパクトにすることができる。
【0015】
なお、本発明は前記実施形態に限定されるものではなく、例えば以下のように、発明の趣旨から逸脱しない範囲で適宜変更して具体化することもできる。
(1)Y方向駆動機構5及び/又はX方向駆動機構6を別の構造のものにすること。例えば、一対のプーリ及びタイミングベルトに代えて、送りネジ及び雌ネジ部材や、ラック及びピニオン等によりY方向可動部15やX方向可動部27を送るように構成することを例示する。
(2)ミシン1各部の形状を適宜変更すること。例えば、ミシン1の安定性を向上させるために、ベッド2の両側にY方向に延びる脚部を設けた態様が挙げられる。
【0016】
【発明の効果】
以上詳述したように、請求項1の発明に係るミシンによれば、コンパクトに構成することができるという優れた効果を奏する。
【図面の簡単な説明】
【図1】本発明の実施形態に係るミシンの斜視図である。
【図2】同ミシンのミシンアームを示す図である。
【図3】同ミシンの枠駆動機構を示す側面図である。
【図4】図3のIV−IV線断面図である。
【図5】従来のミシンを示す平面図である。
【符号の説明】
1 ミシン
2 ベッド
3 ミシンアーム
4 ミシンヘッド
5 Y方向駆動機構
6 X方向駆動機構
7 縫製枠
11 横アーム部
11a 凹部
12 縦アーム部
12a 凹部
25 筐体
25a 凸部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a sewing machine that drives a sewing frame on a sewing machine table. In the sewing machine, the left-right direction is conventionally referred to as the X direction (or V direction), and the front-rear direction is referred to as the Y direction (or H direction).
[0002]
[Prior art]
An example of a conventional sewing machine is disclosed in Japanese Patent Publication No. 6-93946. As shown in FIG. 5, the sewing machine 51 includes an XY table device 53 as a driving mechanism that drives the sewing frame 52 in the X direction and the Y direction. The Y-direction drive mechanism 54 of the XY table device 53 is wound around a pair of pulleys 55 and 56 that are disposed behind the sewing frame 52 in the Y direction with a space in the front-rear direction. The sewing frame 52 is driven in the Y direction by a timing belt 58 that is hooked and connected to the sewing frame 52 via a connecting member 57 or the like.
[0003]
[Problems to be solved by the invention]
However, since the Y-direction drive mechanism 54 is provided behind the sewing frame 52, there is a problem that the size of the sewing machine 51 in the Y direction is increased by the size of the Y-direction drive mechanism 54 in plan view.
[0004]
An object of the present invention is to solve the above-described problems and provide a sewing machine configured in a compact manner.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the sewing machine according to the present invention includes a sewing machine arm that supports a sewing machine head above the bed, and the sewing machine arm includes a horizontal arm portion extending substantially horizontally in the Y direction above the bed. The lateral arm portion incorporates a Y-direction drive mechanism for driving the sewing frame in the Y direction, and the Y-direction drive mechanism has an X direction for driving the sewing frame in the X direction below the Y-direction drive mechanism. The drive mechanism is supported to be drivable in the Y direction, and the sewing machine arm includes a vertical arm portion that supports the rear side of the horizontal arm portion, and the vertical arm portion is inserted into the rear portion of the X direction drive mechanism. It is characterized by having a concave portion on the front side .
[0007]
Although it does not specifically limit as said X direction drive mechanism and said Y direction drive mechanism, The following aspect is illustrated.
(1) A mode including a pair of pulleys rotatably supported at an interval in the driving direction and a timing belt wound around the pulleys, and driving the sewing frame via the timing belt.
(2) A mode of including a feed screw extending in the driving direction and a moving body having a female screw hole screwed into the feed screw, and driving the sewing frame through the moving body. Although it does not specifically limit as said feed screw, A ball screw, a trapezoid screw, a static pressure screw, a magnetic screw etc. are illustrated.
(3) A mode including a rack extending in the driving direction and a pinion meshing with the rack, and driving the sewing frame via the rack.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
1 to 4 show a sewing machine 1 according to an embodiment of the present invention. The sewing machine 1 includes a bed 2, a sewing machine arm 3 attached to the rear part of the bed 2, a sewing machine head 4 attached to the tip of the sewing machine arm 3 and supported above the bed 2, and a sewing machine arm 3. A built-in Y direction drive mechanism 5, an X direction drive mechanism 6 supported below the Y direction drive mechanism 5, and a sewing frame 7 detachably attached to the X direction drive mechanism 6 are provided. Yes. As is well known, a work cloth (not shown) stretched and held on the sewing frame 7 by the cooperation of a needle 8 that is driven up and down by the sewing head 4 and a shuttle (not shown) that is driven to rotate in the bed 2. Sewing is performed.
[0009]
The sewing machine arm 3 includes a horizontal arm portion 11 that extends substantially horizontally in the Y direction above the bed 2 and a vertical arm portion 12 that supports the rear side of the horizontal arm portion 11. As shown in FIG. 2, the sewing machine arm 3 is formed in a hollow shape, and is formed in a state where the lower side of the horizontal arm portion 11 and the front side of the vertical arm portion 12 are opened. In this way, recesses 11a and 12a are formed on the lower side of the horizontal arm portion 11 and on the front side of the vertical arm portion 12, respectively.
[0010]
The Y-direction drive mechanism 5 is built in the recess 11 a of the lateral arm portion 11 of the sewing machine arm 3, and is supported in a Y-direction movable portion 15 that is slidably supported in the Y-direction, and before and after the Y-direction movable portion 15. A driving pulley 16 and a driven pulley 17 that are rotatably supported by horizontal axes extending in the X direction at intervals, and a timing belt that is wound around the pulleys 16 and 17 and connected to the Y-direction movable portion 15. 18. The drive pulley 16 is rotationally driven by a Y-direction drive motor 19 attached to the horizontal arm portion 11. A motor frame 21 having an inverted U-shape when viewed from the front is connected to the lower side of the Y-direction movable portion 15 via a connecting member 20, and an X-direction driving mechanism 6 is driven in the motor frame 21. A direction drive motor 22 is attached.
[0011]
The X-direction drive mechanism 6 is built in a housing 25 that extends in the X direction and has a convex portion 25a formed in a plan view at the rear center. The convex portion 25 a is formed so as to be fitted between both side walls of the motor frame 21, and is fixed to the lower end side of the motor frame 21 with a bolt 26 in the fitted state. The X-direction drive mechanism 6 includes an X-direction movable unit 27 supported so as to be slidable in the X-direction, and a pair of driven units that are rotatably supported by vertical axes at intervals on the left and right sides of the X-direction movable unit 27. A pulley 28, a drive pulley 29 supported by a vertical shaft at an intermediate position and rearward of both the driven pulleys 28, and a timing at which the pulleys 28 and 28 are wound around the pulleys 28 and coupled to the X-direction movable unit 27 A belt 30 and a pair of guide wheels 32 that are rotatably supported by a vertical shaft at a front side of the drive pulley 29 and that are rotatably supported by a vertical shaft are provided. The drive pulley 29 is rotationally driven by the X direction drive motor 22. A drive pulley 29 and a guide wheel 32 are attached to the convex portion 25a of the housing 25 as shown in FIG. As shown by a two-dot chain line in FIG. 4, in a state where the Y-direction movable portion 15 is moved to the rearmost position, the convex portion 25 a together with the motor frame 21 and the X-direction drive motor 22 is a concave portion of the vertical arm portion 12. It is formed so as to enter into 12a. The sewing frame 7 is detachably attached to the X direction movable portion 27 via an attachment member 34.
[0012]
Next, the frame driving operation of the sewing machine 1 will be described. When the drive pulley 16 of the Y-direction drive mechanism 5 is rotationally driven by the Y-direction drive motor 19, the Y-direction movable portion 15 is moved in the Y direction via the timing belt 18 in accordance with the rotational direction. The sewing frame 7 is moved in the Y direction via the X direction driving mechanism 6 connected to the Y direction movable portion 15. When the drive pulley 29 of the X-direction drive mechanism 6 is rotationally driven by the X-direction drive motor 22, the X-direction movable portion 27 is moved in the X direction via the timing belt 30 according to the rotational direction. And the sewing frame 7 connected with the X direction movable part 27 is sent to a X direction.
[0013]
According to the sewing machine 1 of the present invention configured as described above, since the Y-direction drive mechanism 5 is built in the horizontal arm portion 11 of the sewing machine arm 3, a conventional Y-direction drive mechanism is provided behind the sewing frame. The size in the Y direction can be made more compact than the sewing machine. Therefore, for example, the carrying of the sewing machine 1 can be facilitated.
[0014]
In addition to this, a concave portion 12a is formed in front of the vertical arm portion 12 of the sewing machine arm 3, and a convex portion 25a on the rear side of the housing 25 of the X-direction drive mechanism 6 is configured to enter the concave portion 12a. Therefore, the size in the Y direction can be made more compact accordingly.
[0015]
In addition, this invention is not limited to the said embodiment, For example, it can also be suitably changed and embodied as follows, for example in the range which does not deviate from the meaning of invention.
(1) The Y-direction drive mechanism 5 and / or the X-direction drive mechanism 6 should have a different structure. For example, instead of a pair of pulleys and a timing belt, the Y direction movable portion 15 and the X direction movable portion 27 are configured to be fed by a feed screw and a female screw member, a rack and a pinion, or the like.
(2) The shape of each part of the sewing machine 1 is appropriately changed. For example, in order to improve the stability of the sewing machine 1, there may be mentioned an aspect in which legs extending in the Y direction are provided on both sides of the bed 2.
[0016]
【The invention's effect】
As described above in detail, according to the sewing machine according to the first aspect of the invention, there is an excellent effect that it can be configured in a compact manner.
[Brief description of the drawings]
FIG. 1 is a perspective view of a sewing machine according to an embodiment of the present invention.
FIG. 2 is a view showing a sewing machine arm of the sewing machine.
FIG. 3 is a side view showing a frame driving mechanism of the sewing machine.
4 is a cross-sectional view taken along the line IV-IV in FIG. 3;
FIG. 5 is a plan view showing a conventional sewing machine.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Sewing machine 2 Bed 3 Sewing machine arm 4 Sewing head 5 Y direction drive mechanism 6 X direction drive mechanism 7 Sewing frame 11 Horizontal arm part 11a Concave part 12 Vertical arm part 12a Concave part 25 Case 25a Convex part

Claims (1)

ミシンヘッドをベッド上方に支持するミシンアームを備えたミシンにおいて、
前記ミシンアームは、前記ベッド上方でY方向へ略水平に延びる横アーム部を含み、
該横アーム部は、縫製枠をY方向へ駆動するためのY方向駆動機構を内蔵しており、
前記Y方向駆動機構は、その下側に前記縫製枠をX方向へ駆動するX方向駆動機構をY方向へ駆動可能に支持しており、
前記ミシンアームは、前記横アーム部の後側を支持する縦アーム部を含み、
該縦アーム部は、前記X方向駆動機構の後部が入り込むことが可能な凹部を前側に有することを特徴とするミシン。
In a sewing machine having a sewing arm that supports the sewing head above the bed,
The sewing machine arm includes a lateral arm portion extending substantially horizontally in the Y direction above the bed,
The lateral arm portion incorporates a Y-direction drive mechanism for driving the sewing frame in the Y direction .
The Y-direction drive mechanism supports an X-direction drive mechanism that drives the sewing frame in the X direction on the lower side thereof so that the sewing frame can be driven in the Y-direction.
The sewing machine arm includes a vertical arm portion that supports a rear side of the horizontal arm portion,
The vertical arm portion has a recess on the front side into which a rear portion of the X-direction drive mechanism can enter .
JP2001237774A 2001-08-06 2001-08-06 sewing machine Expired - Fee Related JP4763931B2 (en)

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Application Number Priority Date Filing Date Title
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JP4763931B2 true JP4763931B2 (en) 2011-08-31

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5692973B2 (en) * 2009-07-02 2015-04-01 株式会社バルダン sewing machine

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0693946B2 (en) * 1988-09-27 1994-11-24 三菱電機株式会社 XY table drive for automatic sewing machine
JPH037373A (en) * 1989-06-05 1991-01-14 Seiko Epson Corp Structure of ribbon cassette

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