JP4744834B2 - Resin composition and multilayer structure and container using the same - Google Patents
Resin composition and multilayer structure and container using the same Download PDFInfo
- Publication number
- JP4744834B2 JP4744834B2 JP2004282128A JP2004282128A JP4744834B2 JP 4744834 B2 JP4744834 B2 JP 4744834B2 JP 2004282128 A JP2004282128 A JP 2004282128A JP 2004282128 A JP2004282128 A JP 2004282128A JP 4744834 B2 JP4744834 B2 JP 4744834B2
- Authority
- JP
- Japan
- Prior art keywords
- ethylene
- resin composition
- evoh
- weight
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011342 resin composition Substances 0.000 title claims description 51
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 claims description 90
- 239000000203 mixture Substances 0.000 claims description 33
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 27
- 239000005977 Ethylene Substances 0.000 claims description 27
- 239000000178 monomer Substances 0.000 claims description 26
- 239000000126 substance Substances 0.000 claims description 22
- 229920001577 copolymer Polymers 0.000 claims description 21
- 229920005989 resin Polymers 0.000 claims description 18
- 239000011347 resin Substances 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 16
- 229920001567 vinyl ester resin Polymers 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 14
- 229910010272 inorganic material Inorganic materials 0.000 claims description 12
- MWWXARALRVYLAE-UHFFFAOYSA-N 2-acetyloxybut-3-enyl acetate Chemical compound CC(=O)OCC(C=C)OC(C)=O MWWXARALRVYLAE-UHFFFAOYSA-N 0.000 claims description 10
- 238000007334 copolymerization reaction Methods 0.000 claims description 10
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 6
- 229910052796 boron Inorganic materials 0.000 claims description 6
- 239000011147 inorganic material Substances 0.000 claims description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 150000001639 boron compounds Chemical class 0.000 claims description 3
- UFRKOOWSQGXVKV-UHFFFAOYSA-N ethene;ethenol Chemical compound C=C.OC=C UFRKOOWSQGXVKV-UHFFFAOYSA-N 0.000 description 82
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 82
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 54
- 238000000034 method Methods 0.000 description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 35
- 239000007789 gas Substances 0.000 description 28
- -1 aliphatic ester Chemical class 0.000 description 27
- 230000004888 barrier function Effects 0.000 description 25
- 238000007127 saponification reaction Methods 0.000 description 25
- 150000003839 salts Chemical class 0.000 description 23
- 238000006116 polymerization reaction Methods 0.000 description 17
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 16
- 239000002253 acid Substances 0.000 description 16
- 229910052751 metal Inorganic materials 0.000 description 16
- 239000002184 metal Substances 0.000 description 16
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- 238000002156 mixing Methods 0.000 description 10
- 239000002904 solvent Substances 0.000 description 10
- 150000007513 acids Chemical class 0.000 description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 9
- 239000008188 pellet Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- 238000001125 extrusion Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000002585 base Substances 0.000 description 7
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical class OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 7
- 239000004327 boric acid Substances 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 7
- 150000002484 inorganic compounds Chemical class 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 6
- 239000004840 adhesive resin Substances 0.000 description 6
- 229920006223 adhesive resin Polymers 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 229910021538 borax Inorganic materials 0.000 description 6
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 6
- 239000005038 ethylene vinyl acetate Substances 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000005022 packaging material Substances 0.000 description 6
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 6
- 235000010339 sodium tetraborate Nutrition 0.000 description 6
- 238000005160 1H NMR spectroscopy Methods 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 5
- YYRMJZQKEFZXMX-UHFFFAOYSA-L calcium bis(dihydrogenphosphate) Chemical compound [Ca+2].OP(O)([O-])=O.OP(O)([O-])=O YYRMJZQKEFZXMX-UHFFFAOYSA-L 0.000 description 5
- 229940062672 calcium dihydrogen phosphate Drugs 0.000 description 5
- 229910000389 calcium phosphate Inorganic materials 0.000 description 5
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 235000019691 monocalcium phosphate Nutrition 0.000 description 5
- 239000002685 polymerization catalyst Substances 0.000 description 5
- 229920001155 polypropylene Polymers 0.000 description 5
- 229920005992 thermoplastic resin Polymers 0.000 description 5
- 229910052723 transition metal Inorganic materials 0.000 description 5
- 150000003624 transition metals Chemical class 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 4
- 239000006096 absorbing agent Substances 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920005672 polyolefin resin Polymers 0.000 description 4
- 230000008961 swelling Effects 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 229960005070 ascorbic acid Drugs 0.000 description 3
- 235000015165 citric acid Nutrition 0.000 description 3
- 239000011162 core material Substances 0.000 description 3
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 229920000092 linear low density polyethylene Polymers 0.000 description 3
- 239000004707 linear low-density polyethylene Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 3
- 229910052901 montmorillonite Inorganic materials 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 229920000728 polyester Chemical class 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 229920005604 random copolymer Polymers 0.000 description 3
- 239000004328 sodium tetraborate Substances 0.000 description 3
- BSVBQGMMJUBVOD-UHFFFAOYSA-N trisodium borate Chemical compound [Na+].[Na+].[Na+].[O-]B([O-])[O-] BSVBQGMMJUBVOD-UHFFFAOYSA-N 0.000 description 3
- 230000002087 whitening effect Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- CIWBSHSKHKDKBQ-DUZGATOHSA-N D-araboascorbic acid Natural products OC[C@@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-DUZGATOHSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- 239000002211 L-ascorbic acid Substances 0.000 description 2
- 235000000069 L-ascorbic acid Nutrition 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- VIRPYONDKXQHHU-HWKANZROSA-N [(e)-4-acetyloxybut-3-enyl] acetate Chemical compound CC(=O)OCC\C=C\OC(C)=O VIRPYONDKXQHHU-HWKANZROSA-N 0.000 description 2
- BUWURQPWRDROFU-UHFFFAOYSA-N [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-] Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-] BUWURQPWRDROFU-UHFFFAOYSA-N 0.000 description 2
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003905 agrochemical Substances 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 2
- 150000004056 anthraquinones Chemical class 0.000 description 2
- 235000006708 antioxidants Nutrition 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- XBJJRSFLZVLCSE-UHFFFAOYSA-N barium(2+);diborate Chemical compound [Ba+2].[Ba+2].[Ba+2].[O-]B([O-])[O-].[O-]B([O-])[O-] XBJJRSFLZVLCSE-UHFFFAOYSA-N 0.000 description 2
- 239000001273 butane Substances 0.000 description 2
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- AUTNMGCKBXKHNV-UHFFFAOYSA-P diazanium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane Chemical compound [NH4+].[NH4+].O1B([O-])OB2OB([O-])OB1O2 AUTNMGCKBXKHNV-UHFFFAOYSA-P 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- UQGFMSUEHSUPRD-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane Chemical compound [Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 UQGFMSUEHSUPRD-UHFFFAOYSA-N 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 235000010350 erythorbic acid Nutrition 0.000 description 2
- 239000004318 erythorbic acid Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 229920005676 ethylene-propylene block copolymer Polymers 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 description 2
- 229910000271 hectorite Inorganic materials 0.000 description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000003317 industrial substance Substances 0.000 description 2
- 229940026239 isoascorbic acid Drugs 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 description 2
- HKFZDVPCCOOGEV-UHFFFAOYSA-N nickel(3+);borate Chemical compound [Ni+3].[O-]B([O-])[O-] HKFZDVPCCOOGEV-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- VPOLVWCUBVJURT-UHFFFAOYSA-N pentadecasodium;pentaborate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-] VPOLVWCUBVJURT-UHFFFAOYSA-N 0.000 description 2
- 239000011129 pharmaceutical packaging material Substances 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920001470 polyketone Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- ASUAYTHWZCLXAN-UHFFFAOYSA-N prenol Chemical compound CC(C)=CCO ASUAYTHWZCLXAN-UHFFFAOYSA-N 0.000 description 2
- 238000010526 radical polymerization reaction Methods 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- 229910021647 smectite Inorganic materials 0.000 description 2
- NVIFVTYDZMXWGX-UHFFFAOYSA-N sodium metaborate Chemical compound [Na+].[O-]B=O NVIFVTYDZMXWGX-UHFFFAOYSA-N 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- DPUZPWAFXJXHBN-UHFFFAOYSA-N tetrasodium dioxidoboranyloxy(dioxido)borane Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]B([O-])OB([O-])[O-] DPUZPWAFXJXHBN-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
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- YMDZGJOTVBKZQK-UHFFFAOYSA-N n,n-dimethylpropan-1-amine;2-methylprop-2-enamide Chemical class CCCN(C)C.CC(=C)C(N)=O YMDZGJOTVBKZQK-UHFFFAOYSA-N 0.000 description 1
- ADTJPOBHAXXXFS-UHFFFAOYSA-N n-[3-(dimethylamino)propyl]prop-2-enamide Chemical compound CN(C)CCCNC(=O)C=C ADTJPOBHAXXXFS-UHFFFAOYSA-N 0.000 description 1
- RCHKEJKUUXXBSM-UHFFFAOYSA-N n-benzyl-2-(3-formylindol-1-yl)acetamide Chemical compound C12=CC=CC=C2C(C=O)=CN1CC(=O)NCC1=CC=CC=C1 RCHKEJKUUXXBSM-UHFFFAOYSA-N 0.000 description 1
- RQAKESSLMFZVMC-UHFFFAOYSA-N n-ethenylacetamide Chemical compound CC(=O)NC=C RQAKESSLMFZVMC-UHFFFAOYSA-N 0.000 description 1
- HZVHQZNLOHJMHF-UHFFFAOYSA-N nickel(2+);tetraborate Chemical compound [Ni+2].[Ni+2].[Ni+2].[Ni+2].[Ni+2].[Ni+2].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-] HZVHQZNLOHJMHF-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910000273 nontronite Inorganic materials 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 239000010450 olivine Substances 0.000 description 1
- 229910052609 olivine Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 1
- IGLGDSDAIYIUDL-UHFFFAOYSA-N pentadecalithium pentaborate Chemical compound [Li+].[Li+].[Li+].[Li+].[Li+].[Li+].[Li+].[Li+].[Li+].[Li+].[Li+].[Li+].[Li+].[Li+].[Li+].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-] IGLGDSDAIYIUDL-UHFFFAOYSA-N 0.000 description 1
- PYUBPZNJWXUSID-UHFFFAOYSA-N pentadecapotassium;pentaborate Chemical compound [K+].[K+].[K+].[K+].[K+].[K+].[K+].[K+].[K+].[K+].[K+].[K+].[K+].[K+].[K+].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-].[O-]B([O-])[O-] PYUBPZNJWXUSID-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 125000005634 peroxydicarbonate group Chemical group 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- MOTIOMSENWHXDQ-UHFFFAOYSA-N phenylsilyl acetate Chemical compound CC(=O)O[SiH2]c1ccccc1 MOTIOMSENWHXDQ-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920002635 polyurethane Chemical class 0.000 description 1
- 239000004814 polyurethane Chemical class 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 150000004032 porphyrins Chemical class 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- BDAWXSQJJCIFIK-UHFFFAOYSA-N potassium methoxide Chemical compound [K+].[O-]C BDAWXSQJJCIFIK-UHFFFAOYSA-N 0.000 description 1
- BHZRJJOHZFYXTO-UHFFFAOYSA-L potassium sulfite Chemical compound [K+].[K+].[O-]S([O-])=O BHZRJJOHZFYXTO-UHFFFAOYSA-L 0.000 description 1
- 235000019252 potassium sulphite Nutrition 0.000 description 1
- JVUYWILPYBCNNG-UHFFFAOYSA-N potassium;oxido(oxo)borane Chemical compound [K+].[O-]B=O JVUYWILPYBCNNG-UHFFFAOYSA-N 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical compound CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- YPVDWEHVCUBACK-UHFFFAOYSA-N propoxycarbonyloxy propyl carbonate Chemical compound CCCOC(=O)OOC(=O)OCCC YPVDWEHVCUBACK-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- IPEHBUMCGVEMRF-UHFFFAOYSA-N pyrazinecarboxamide Chemical compound NC(=O)C1=CN=CC=N1 IPEHBUMCGVEMRF-UHFFFAOYSA-N 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 235000012045 salad Nutrition 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910000275 saponite Inorganic materials 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- LGXHAKXISCHJPE-UHFFFAOYSA-N silver;oxido(oxo)borane Chemical compound [Ag+].[O-]B=O LGXHAKXISCHJPE-UHFFFAOYSA-N 0.000 description 1
- 239000012748 slip agent Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- BHZOKUMUHVTPBX-UHFFFAOYSA-M sodium acetic acid acetate Chemical compound [Na+].CC(O)=O.CC([O-])=O BHZOKUMUHVTPBX-UHFFFAOYSA-M 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- SGCFZHOZKKQIBU-UHFFFAOYSA-N tributoxy(ethenyl)silane Chemical compound CCCCO[Si](OCCCC)(OCCCC)C=C SGCFZHOZKKQIBU-UHFFFAOYSA-N 0.000 description 1
- VLCLHFYFMCKBRP-UHFFFAOYSA-N tricalcium;diborate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]B([O-])[O-].[O-]B([O-])[O-] VLCLHFYFMCKBRP-UHFFFAOYSA-N 0.000 description 1
- CQDTUBLRLRFEJX-UHFFFAOYSA-N tricopper;diborate Chemical compound [Cu+2].[Cu+2].[Cu+2].[O-]B([O-])[O-].[O-]B([O-])[O-] CQDTUBLRLRFEJX-UHFFFAOYSA-N 0.000 description 1
- RIUWBIIVUYSTCN-UHFFFAOYSA-N trilithium borate Chemical compound [Li+].[Li+].[Li+].[O-]B([O-])[O-] RIUWBIIVUYSTCN-UHFFFAOYSA-N 0.000 description 1
- UKUWOJWHPCYQDY-UHFFFAOYSA-N trimagnesium boric acid diborate Chemical compound [Mg+2].[Mg+2].[Mg+2].OB(O)O.OB(O)O.[O-]B([O-])[O-].[O-]B([O-])[O-] UKUWOJWHPCYQDY-UHFFFAOYSA-N 0.000 description 1
- TZYULTYGSBAILI-UHFFFAOYSA-M trimethyl(prop-2-enyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC=C TZYULTYGSBAILI-UHFFFAOYSA-M 0.000 description 1
- ZQYKGADTDCTWSZ-UHFFFAOYSA-N trimethyl-[(prop-2-enoylamino)methyl]azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CNC(=O)C=C ZQYKGADTDCTWSZ-UHFFFAOYSA-N 0.000 description 1
- RRHXZLALVWBDKH-UHFFFAOYSA-M trimethyl-[2-(2-methylprop-2-enoyloxy)ethyl]azanium;chloride Chemical compound [Cl-].CC(=C)C(=O)OCC[N+](C)(C)C RRHXZLALVWBDKH-UHFFFAOYSA-M 0.000 description 1
- CCVMLEHYQVSFOM-UHFFFAOYSA-N trimethyl-[2-(prop-2-enoylamino)ethyl]azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CCNC(=O)C=C CCVMLEHYQVSFOM-UHFFFAOYSA-N 0.000 description 1
- NFUDTVOYLQNLPF-UHFFFAOYSA-M trimethyl-[3-(2-methylprop-2-enoyloxy)propyl]azanium;chloride Chemical compound [Cl-].CC(=C)C(=O)OCCC[N+](C)(C)C NFUDTVOYLQNLPF-UHFFFAOYSA-M 0.000 description 1
- OEIXGLMQZVLOQX-UHFFFAOYSA-N trimethyl-[3-(prop-2-enoylamino)propyl]azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CCCNC(=O)C=C OEIXGLMQZVLOQX-UHFFFAOYSA-N 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- PZRXQXJGIQEYOG-UHFFFAOYSA-N zinc;oxido(oxo)borane Chemical compound [Zn+2].[O-]B=O.[O-]B=O PZRXQXJGIQEYOG-UHFFFAOYSA-N 0.000 description 1
Images
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- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、新規のエチレン−ビニルアルコール共重合体(A)および水膨潤性層状無機物(B)を含有してなる樹脂組成物、およびそれを用いた多層構造体に関し、さらに詳しくは、ガスバリア性に優れ、低温での深絞り成形性に優れた樹脂組成物および多層構造体に関する。 The present invention relates to a resin composition comprising a novel ethylene-vinyl alcohol copolymer (A) and a water-swellable layered inorganic substance (B), and a multilayer structure using the same, and more specifically, gas barrier properties. The present invention relates to a resin composition and a multilayer structure that are excellent in low-temperature deep drawability at low temperatures.
一般に、エチレン−ビニルアルコール共重合体(以下、EVOHと略する。)は、透明性、ガスバリア性、保香性、耐溶剤性、耐油性などに優れており、かかる特性を生かして、食品包装材料、医薬品包装材料、工業薬品包装材料、農薬包装材料等の各種包装材料に用いられており、更なるガスバリア性の改善を目的にEVOHを水膨潤性層状無機物を添加する検討がなされている。しかし、EVOHに水膨潤性層状無機物を添加すると、EVOHの柔軟性が低下するためか、水膨潤性層状無機物を含有するEVOHを1層とする多層構造体をカップやトレイに熱成形する2次成形を行った場合、スジや白化が発生し、外観性が低下することが確認され、かかる問題を解決する為、EVOHと水膨潤性層状無機物の混合物に水溶性樹脂を添加することが提案されている(例えば、特許文献1参照。)。
しかしながら、上記の方法について本発明者が詳細に検討したところ、水溶性樹脂を添加することによって高湿度下でのバリア性の低下が懸念され、また2次成形性の改善に関しても165℃といった比較的高温での熱成形では改善効果が見られるものの、90℃程度の低温でのフィルムの深絞りにおいては、EVOH層にクラックが発生するためかバリア性能が低下することが確認され、ガスバリア性に優れ、低温で2次成形された後においても良好なガスバリア性を有する低温での2次成形性に優れた樹脂組成物およびそれを用いた多層構造体が望まれるところである。 However, when the present inventors examined the above-mentioned method in detail, there is a concern that the barrier property is lowered under high humidity by adding a water-soluble resin, and the improvement of secondary moldability is also compared at 165 ° C. Although thermoforming at a high temperature shows an improvement effect, it has been confirmed that the film performance at a low drawing temperature of about 90 ° C. is caused by cracks in the EVOH layer, and the barrier performance is lowered. An excellent resin composition having excellent gas barrier properties even after being subjected to secondary molding at a low temperature and excellent secondary moldability at a low temperature and a multilayer structure using the same are desired.
そこで、本発明者は、かかる現況に鑑みて鋭意研究を重ねた結果、エチレン含有量が20〜60モル%であり、下記の構造単位(1)を含有するEVOH(A)と水膨潤性層状無機化合物(B)を含有してなる樹脂組成物が上記の目的に合致することを見出して本発明を完成するに至った。
[化1]
−〔CH2−C(R1)〕−
|
HO−C−R2 ・・・(1)
|
HO−C−R3
|
R4
(ここで、R1〜R4がいずれも水素原子である。)
Therefore, the present inventor has conducted extensive studies in view of the present situation, and as a result, the ethylene content is 20 to 60 mol%, and EVOH (A) containing the following structural unit (1) and a water-swellable layered structure are used. The present invention was completed by finding that the resin composition containing the inorganic compound (B) meets the above-mentioned purpose.
[Chemical 1]
- [CH 2 -C (R1)] -
|
HO-C-R2 (1)
|
HO-C-R3
|
R4
(Here, R1 to R4 are all hydrogen atoms .)
また、本発明においては、上記の構造単位(1)が共重合により導入されて主鎖に有していること、上記の構造単位(1)の含有量がEVOH中に0.1〜30モル%であること、さらに含水率20〜70重量%のEVOHと水膨潤性層状無機物が溶融混合後、乾燥され得られること等が好ましい実施態様である。 In the present invention, the structural unit (1) is introduced into the main chain by copolymerization, and the content of the structural unit (1) is 0.1 to 30 mol in EVOH. It is preferable that EVOH having a water content of 20 to 70% by weight and a water-swellable layered inorganic material be melt-mixed and dried.
本発明の樹脂組成物は、EVOH ( A ) と水膨潤性層状無機物( B ) を含有してなり、かつEVOH(A ) が特定の構造単位を有しているため、ガスバリア性、低温での2 次成形性に優れた樹脂組成物およびそれを用いた多層構造体および容器を得ることができるものである。
Since the resin composition of the present invention contains EVOH (A) and a water-swellable layered inorganic substance (B), and EVOH (A) has a specific structural unit, it has gas barrier properties at low temperatures. A resin composition excellent in secondary moldability and a multilayer structure and container using the same can be obtained.
以下、本発明について具体的に説明する。
本発明で用いられるEVOH(A)は、上記の構造単位(1)、すなわち1,2−グリコール結合を有する構造単位を含有するEVOHであって、その分子鎖と1,2−グリコール結合構造とを結合する結合鎖(X)に関しては、樹脂組成物のガスバリア性能が良好となる点で、1,2−グリコール結合構造が直接、分子鎖に結合している構造が最も好ましい。また、R1〜R4に関しては樹脂組成物のガスバリア性が良好である点で水素原子である。
Hereinafter, the present invention will be specifically described.
EVOH (A) used in the present invention is EVOH containing the above structural unit (1), that is, a structural unit having a 1,2-glycol bond, and its molecular chain, 1,2-glycol bond structure, for the coupling the binding chain (X), in that the gas barrier performance of the tree fat composition becomes good, 1, 2-glycol bond structure is directly is most preferred structure attached to the molecular chain. R1 to R4 are hydrogen atoms in that the gas barrier property of the resin composition is good.
本発明に用いられるEVOH(A)の製造方法については特に限定されないが、最も好ましい構造である主鎖に直接1,2−グリコール結合構造を結合した構造単位を例とすると、3,4−ジオール−1−ブテン、ビニルエステル系モノマーおよびエチレンを共重合して得られた共重合体をケン化する方法、3,4−ジアシロキシ−1−ブテン、ビニルエステル系モノマーおよびエチレンを共重合して得られた共重合体をケン化する方法、3−アシロキシ−4−オール−1−ブテン、ビニルエステル系モノマーおよびエチレンを共重合して得られた共重合体をケン化する方法、4−アシロキシ−3−オール−1−ブテン、ビニルエステル系モノマーおよびエチレンを共重合して得られた共重合体をケン化する方法、3,4−ジアシロキシ−2−メチル−1−ブテン、ビニルエステル系モノマーおよびエチレンを共重合して得られた共重合体をケン化する方法があげられ、また、3,4−ジアシロキシ−1−ブテン、ビニルエステル系モノマーおよびエチレンを共重合して得られた共重合体をケン化する方法が共重合反応性に優れる点で好ましく、さらには3,4−ジアシロキシ−1−ブテンとして、3,4−ジアセトキシ−1−ブテンを用いることが好ましい。また、これらのモノマーの混合物を用いてもよい。また、少量の不純物として3,4−ジアセトキシ−1−ブタンや1,4−ジアセトキシ−1−ブテン、1,4−ジアセトキシ−1−ブタン等を含んでいても良い。また、かかる共重合方法について以下に説明するが、これに限定されるものではない。
The production method of EVOH (A) used in the present invention is not particularly limited, but when a structural unit in which a 1,2-glycol bond structure is directly bonded to the main chain, which is the most preferable structure, is taken as an example, 3,4-diol A method of saponifying a copolymer obtained by copolymerizing -1-butene, a vinyl ester monomer and ethylene, obtained by copolymerizing 3,4-diacyloxy-1-butene, a vinyl ester monomer and ethylene A method of saponifying the obtained copolymer, a method of saponifying the copolymer obtained by copolymerizing 3-acyloxy-4-ol-1-butene, a vinyl ester monomer and ethylene, 4-acyloxy- Method for saponifying a copolymer obtained by copolymerizing 3-ol-1-butene, a vinyl ester monomer and ethylene, 3,4-diacyloxy-2 Methyl-1-butene, saponifying the obtained copolymer by copolymerizing a vinyl ester monomer and ethylene are mentioned, also, 3, 4-diacyloxy-1-butene, a vinyl ester monomer and ethylene The method of saponifying the copolymer obtained by copolymerizing is preferable in terms of excellent copolymerization reactivity. Further, 3,4-diacetoxy-1-butene is used as 3,4-diasiloxy-1-butene. It is preferable to use it. A mixture of these monomers may also be used. Further, 3,4-diacetoxy-1-butane, 1,4-diacetoxy-1-butene, 1,4-diacetoxy-1-butane and the like may be contained as a small amount of impurities. Moreover, although such a copolymerization method is demonstrated below, it is not limited to this.
なお、かかる3,4−ジオール−1−ブテンとは、下記(2)式、3,4−ジアシロキシ−1−ブテンとは、下記(3)式、3−アシロキシ−4−オール−1−ブテンは下記(4)式、4−アシロキシ−3−オール−1−ブテンは下記(5)式で示されるものである。
なお、上記の(2)式で示される化合物は、イーストマンケミカル社から、上記(3)式で示される化合物はイーストマンケミカル社やアクロス社の製品を市場から入手することができる。
The 3,4-diol-1-butene is represented by the following formula (2), and the 3,4-diacyloxy-1-butene is represented by the following formula (3), 3-acyloxy-4-ol-1-butene. Represents the following formula (4), and 4-acyloxy-3-ol-1-butene is represented by the following formula (5).
The compound represented by the above formula (2) can be obtained from Eastman Chemical Co., and the compound represented by the above formula (3) can be obtained from Eastman Chemical and Acros.
また、ビニルエステル系モノマーとしては、ギ酸ビニル、酢酸ビニル、プロピオン酸ビビニル、バレリン酸ビニル、酪酸ビニル、イソ酪酸ビニル、ピバリン酸ビニル、カプリン酸ビニル、ラウリン酸ビニル、ステアリン酸ビニル、安息香酸ビニル、バーサチック酸ビニル等が挙げられるが、中でも酢酸ビニルが好ましく用いられる。 Examples of vinyl ester monomers include vinyl formate, vinyl acetate, vinyl propionate, vinyl valelate, vinyl butyrate, vinyl isobutyrate, vinyl pivalate, vinyl caprate, vinyl laurate, vinyl stearate, vinyl benzoate, Examples thereof include vinyl versatate, among which vinyl acetate is preferably used.
3,4−ジアシロキシ−1−ブテン、ビニルエステル系モノマー及びエチレンを共重合するに当たっては、特に制限はなく、塊状重合、溶液重合、懸濁重合、分散重合、またはエマルジョン重合等の公知の方法を採用することができるが、通常は溶液重合が行われる。 There are no particular limitations on the copolymerization of 3,4-diacyloxy-1-butene, vinyl ester monomer, and ethylene, and known methods such as bulk polymerization, solution polymerization, suspension polymerization, dispersion polymerization, or emulsion polymerization may be used. Although it can be employed, solution polymerization is usually performed.
共重合時のモノマー成分の仕込み方法としては特に制限されず、一括仕込み、分割仕込み、連続仕込み等任意の方法が採用される。 The method for charging the monomer component at the time of copolymerization is not particularly limited, and any method such as batch charging, split charging, continuous charging, etc. may be employed.
かかる共重合に用いられる溶媒としては、通常、メタノール、エタノール、プロパノール、ブタノール等の低級アルコールやアセトン、メチルエチルケトン等のケトン類等が挙げられ、工業的には、メタノールが好適に使用される。
溶媒の使用量は、目的とする共重合体の重合度に合わせて、溶媒の連鎖移動定数を考慮して適宜選択すればよく、例えば、溶媒がメタノールの時は、S(溶媒)/M(モノマー)=0.01〜10(重量比)、好ましくは0.05〜7(重量比)程度の範囲から選択される。
Examples of the solvent used for such copolymerization include usually lower alcohols such as methanol, ethanol, propanol and butanol, ketones such as acetone and methyl ethyl ketone, and methanol is preferably used industrially.
The amount of the solvent used may be appropriately selected in consideration of the chain transfer constant of the solvent in accordance with the degree of polymerization of the target copolymer. For example, when the solvent is methanol, S (solvent) / M ( Monomer) = 0.01 to 10 (weight ratio), preferably 0.05 to 7 (weight ratio).
共重合に当たっては重合触媒が用いられ、かかる重合触媒としては、例えばアゾビスイソブチロニトリル、過酸化アセチル、過酸化ベンゾイル、過酸化ラウリル等の公知のラジカル重合触媒やt−ブチルパーオキシネオデカノエート、t−ブチルパーオキシピバレート、α,α’ビス(ネオデカノイルパーオキシ)ジイソプロピルベンゼン、クミルパーオキシネオデカノエート、1,1,3,3,−テトラメチルブチルパーオキシネオデカノエート、1−シクロヘキシル−1−メチルエチルパーオキシネオデカノエート、t−ヘキシルパーオキシネオデカノエート、t−ヘキシルパーオキシピバレート等のパーオキシエステル類、ジ−n−プロピルパーオキシジカーボネート、ジ−iso−プロピルパーオキシジカーボネート]、ジ−sec−ブチルパーオキシジカーボネート、ビス(4−t−ブチルシクロヘキシル)パーオキシジカーボネート、ジ−2−エトキシエチルパーオキシジカーボネート、ジ(2−エチルヘキシル)パーオキシジカーボネート、ジメトキシブチルパーオキシジカーボネート、ジ(3−メチル−3−メトキシブチルパーオキシ)ジカーボネート等のパーオキシジカーボネート類、3,3,5−トリメチルヘキサノイルパーオキシド、ジイソブチリルパーオキシド、ラウロイルパーオキシド等のジアシルパーオキシド類などの低温活性ラジカル重合触媒等が挙げられ、重合触媒の使用量は、触媒の種類により異なり一概には決められないが、重合速度に応じて任意に選択される。例えば、アゾビスイソブチロニトリルや過酸化アセチルを用いる場合、ビニルエステル系モノマーに対して10〜2000ppmが好ましく、特には50〜1000ppmが好ましい。
また、共重合反応の反応温度は、使用する溶媒や圧力により40℃〜沸点の範囲から選択することが好ましい。
In the copolymerization, a polymerization catalyst is used. Examples of the polymerization catalyst include known radical polymerization catalysts such as azobisisobutyronitrile, acetyl peroxide, benzoyl peroxide, lauryl peroxide, and t-butylperoxyneodeca Noate, t-butylperoxypivalate, α, α′bis (neodecanoylperoxy) diisopropylbenzene, cumylperoxyneodecanoate, 1,1,3,3, -tetramethylbutylperoxyneodeca Peroxyesters such as noate, 1-cyclohexyl-1-methylethylperoxyneodecanoate, t-hexylperoxyneodecanoate, t-hexylperoxypivalate, di-n-propylperoxydi Carbonate, di-iso-propyl peroxydicarbonate], di-sec- Til peroxydicarbonate, bis (4-t-butylcyclohexyl) peroxydicarbonate, di-2-ethoxyethyl peroxydicarbonate, di (2-ethylhexyl) peroxydicarbonate, dimethoxybutyl peroxydicarbonate, di Peroxydicarbonates such as (3-methyl-3-methoxybutylperoxy) dicarbonate, diacyl peroxides such as 3,3,5-trimethylhexanoyl peroxide, diisobutyryl peroxide, lauroyl peroxide, etc. Examples include low temperature active radical polymerization catalysts, and the amount of polymerization catalyst used varies depending on the type of catalyst and cannot be determined unconditionally, but is arbitrarily selected according to the polymerization rate. For example, when azobisisobutyronitrile or acetyl peroxide is used, 10 to 2000 ppm is preferable with respect to the vinyl ester monomer, and 50 to 1000 ppm is particularly preferable.
Moreover, it is preferable to select the reaction temperature of a copolymerization reaction from the range of 40 degreeC-boiling point with the solvent and pressure to be used.
本発明では、上記触媒とともにヒドロキシラクトン系化合物またはヒドロキシカルボン酸を共存させることが得られる樹脂組成物の色調を良好(無色に近づける)にする点で好ましく、該ヒドロキシラクトン系化合物としては、分子内にラクトン環と水酸基を有する化合物であれば特に限定されず、例えば、L−アスコルビン酸、エリソルビン酸、グルコノデルタラクトン等を挙げることができ、好適にはL−アスコルビン酸、エリソルビン酸が用いられ、また、ヒドロキシカルボン酸としては、グリコール酸、乳酸、グリセリン酸、リンゴ酸、酒石酸、クエン酸、サリチル酸等を挙げることができ、好適にはクエン酸が用いられる。 In the present invention, it is preferable to make the resin composition obtained by allowing the hydroxylactone compound or hydroxycarboxylic acid to coexist with the above catalyst to make the color tone good (close to colorless). The compound is not particularly limited as long as it has a lactone ring and a hydroxyl group, and examples thereof include L-ascorbic acid, erythorbic acid, glucono delta lactone, etc., preferably L-ascorbic acid and erythorbic acid are used. Examples of the hydroxycarboxylic acid include glycolic acid, lactic acid, glyceric acid, malic acid, tartaric acid, citric acid, salicylic acid, and the like, and preferably citric acid is used.
かかるヒドロキシラクトン系化合物またはヒドロキシカルボン酸の使用量は、回分式及び連続式いずれの場合でも、ビニルエステル系モノマー100重量部に対して0.0001〜0.1重量部(さらには0.0005〜0.05重量部、特には0.001〜0.03重量部)が好ましく、かかる使用量が0.0001重量部未満では共存の効果が十分に得られないことがあり、逆に0.1重量部を超えるとビニルエステル系モノマーの重合を阻害する結果となって好ましくない。かかる化合物を重合系に仕込むにあたっては、特に限定はされないが、通常は低級脂肪族アルコール(メタノール、エタノール、プロパノール、tert−ブタノール等)やビニルエステル系モノマーを含む脂肪族エステル(酢酸メチル、酢酸エチル等)や水等の溶媒又はこれらの混合溶媒で希釈されて重合反応系に仕込まれる。 The amount of the hydroxylactone compound or hydroxycarboxylic acid used is 0.0001 to 0.1 parts by weight (more preferably 0.0005 to 100 parts by weight of vinyl ester monomer) in both batch and continuous systems. 0.05 part by weight, particularly 0.001 to 0.03 part by weight), and if the amount used is less than 0.0001 part by weight, the coexistence effect may not be sufficiently obtained. Exceeding parts by weight is not preferable because it results in inhibiting the polymerization of the vinyl ester monomer. In preparing such a compound in a polymerization system, there is no particular limitation, but usually an aliphatic ester (methyl acetate, ethyl acetate) containing a lower aliphatic alcohol (methanol, ethanol, propanol, tert-butanol, etc.) or a vinyl ester monomer. Etc.), a solvent such as water, or a mixed solvent thereof, and charged into the polymerization reaction system.
なお、3,4−ジアシロキシ−1−ブテン等の仕込み量は、所望される上記の構造単位(1)の導入量に合わせて決定すればよい。 In addition, what is necessary is just to determine the preparation amount of 3, 4- diacyloxy 1-butene etc. according to the introduction amount of said structural unit (1) desired.
また、本発明では、上記の共重合時に本発明の効果を阻害しない範囲で共重合可能なエチレン性不飽和単量体を共重合していてもよく、かかる単量体としては、プロピレン、1−ブテン、イソブテン等のオレフィン類、アクリル酸、メタクリル酸、クロトン酸、(無水)フタル酸、(無水)マレイン酸、(無水)イタコン酸等の不飽和酸類あるいはその塩あるいは炭素数1〜18のモノまたはジアルキルエステル類、アクリルアミド、炭素数1〜18のN−アルキルアクリルアミド、N,N−ジメチルアクリルアミド、2−アクリルアミドプロパンスルホン酸あるいはその塩、アクリルアミドプロピルジメチルアミンあるいはその酸塩あるいはその4級塩等のアクリルアミド類、メタクリルアミド、炭素数1〜18のN−アルキルメタクリルアミド、N,N−ジメチルメタクリルアミド、2−メタクリルアミドプロパンスルホン酸あるいはその塩、メタクリルアミドプロピルジメチルアミンあるいはその酸塩あるいはその4級塩等のメタクリルアミド類、N−ビニルピロリドン、N−ビニルホルムアミド、N−ビニルアセトアミド等のN−ビニルアミド類、アクリルニトリル、メタクリルニトリル等のシアン化ビニル類、炭素数1〜18のアルキルビニルエーテル、ヒドロキシアルキルビニルエーテル、アルコキシアルキルビニルエーテル等のビニルエーテル類、塩化ビニル、塩化ビニリデン、フッ化ビニル、フッ化ビニリデン、臭化ビニル等のハロゲン化ビニル類、ビニルシラン類、酢酸アリル、塩化アリル、アリルアルコール、ジメチルアリルアルコール、トリメチル−(3−アクリルアミド−3−ジメチルプロピル)−アンモニウムクロリド、アクリルアミド−2−メチルプロパンスルホン酸、ビニルエチレンカーボネート、エチレンカーボネート等が挙げられる。 In the present invention, an ethylenically unsaturated monomer that can be copolymerized may be copolymerized as long as the effects of the present invention are not impaired during the above copolymerization. Examples of such monomers include propylene, 1 -Olefins such as butene and isobutene, unsaturated acids such as acrylic acid, methacrylic acid, crotonic acid, (anhydrous) phthalic acid, (anhydrous) maleic acid and (anhydrous) itaconic acid, or salts thereof, or those having 1 to 18 carbon atoms Mono- or dialkyl esters, acrylamide, N-alkyl acrylamide having 1 to 18 carbon atoms, N, N-dimethylacrylamide, 2-acrylamidopropanesulfonic acid or its salt, acrylamidopropyldimethylamine or its acid salt or its quaternary salt, etc. Acrylamides, methacrylamide, N-alkyl methacryl having 1 to 18 carbon atoms Methacrylamides such as amide, N, N-dimethylmethacrylamide, 2-methacrylamide propanesulfonic acid or salts thereof, methacrylamide propyldimethylamine or acid salts thereof or quaternary salts thereof, N-vinylpyrrolidone, N-vinylformamide N-vinylamides such as N-vinylacetamide, vinyl cyanides such as acrylonitrile and methacrylonitrile, vinyl ethers such as alkyl vinyl ethers having 1 to 18 carbon atoms, hydroxyalkyl vinyl ethers, alkoxyalkyl vinyl ethers, vinyl chloride, vinylidene chloride , Vinyl halides such as vinyl fluoride, vinylidene fluoride, vinyl bromide, vinyl silanes, allyl acetate, allyl chloride, allyl alcohol, dimethylallyl alcohol, trimethyl- (3- Acrylamide-3-dimethylpropyl) - ammonium chloride, acrylamido-2-methylpropane sulfonic acid, vinyl ethylene carbonate, ethylene carbonate, and the like.
さらに、N−アクリルアミドメチルトリメチルアンモニウムクロライド、N−アクリルアミドエチルトリメチルアンモニウムクロライド、N−アクリルアミドプロピルトリメチルアンモニウムクロライド、2−アクリロキシエチルトリメチルアンモニウムクロライド、2−メタクリロキシエチルトリメチルアンモニウムクロライド、2−ヒドロキシ−3−メタクリロイルオキシプロピルトリメチルアンモニウムクロライド、アリルトリメチルアンモニウムクロライド、メタアリルトリメチルアンモニウムクロライド、3−ブテントリメチルアンモニウムクロライド、ジメチルジアリルアンモニウムクロリド、ジエチルジアリルアンモニウムクロライド等のカチオン基含有単量体、アセトアセチル基含有単量体等も挙げられる。 Furthermore, N-acrylamidomethyltrimethylammonium chloride, N-acrylamidoethyltrimethylammonium chloride, N-acrylamidopropyltrimethylammonium chloride, 2-acryloxyethyltrimethylammonium chloride, 2-methacryloxyethyltrimethylammonium chloride, 2-hydroxy-3- Cationic group-containing monomers such as methacryloyloxypropyltrimethylammonium chloride, allyltrimethylammonium chloride, methallyltrimethylammonium chloride, 3-butenetrimethylammonium chloride, dimethyldiallylammonium chloride, diethyldiallylammonium chloride, acetoacetyl group-containing monomers And so on.
さらにビニルシラン類としては、ビニルトリメトキシシラン、ビニルメチルジメトキシシラン、ビニルジメチルメトキシシラン、ビニルトリエトキシシラン、ビニルメチルジエトキシシラン、ビニルジメチルエトキシシラン、ビニルイソブチルジメトキシシラン、ビニルエチルジメトキシシラン、ビニルメトキシジブトキシシラン、ビニルジメトキシブトキシシラン、ビニルトリブトキシシラン、ビニルメトキシジヘキシロキシシラン、ビニルジメトキシヘキシロキシシラン、ビニルトリヘキシロキシシラン、ビニルメトキシジオクチロキシシラン、ビニルジメトキシオクチロキシシラン、ビニルトリオクチロキシシラン、ビニルメトキシジラウリロキシシラン、ビニルジメトキシラウリロキシシラン、ビニルメトキシジオレイロキシシラン、ビニルジメトキシオレイロキシシラン等を挙げることができる。 Further, vinyl silanes include vinyl trimethoxysilane, vinylmethyldimethoxysilane, vinyldimethylmethoxysilane, vinyltriethoxysilane, vinylmethyldiethoxysilane, vinyldimethylethoxysilane, vinylisobutyldimethoxysilane, vinylethyldimethoxysilane, vinylmethoxydioxysilane. Butoxysilane, vinyldimethoxybutoxysilane, vinyltributoxysilane, vinylmethoxydihexyloxysilane, vinyldimethoxyhexyloxysilane, vinyltrihexyloxysilane, vinylmethoxydioctyloxysilane, vinyldimethoxyoctyloxysilane, vinyltrioctyloxysilane , Vinylmethoxydilauryloxysilane, vinyldimethoxylauryloxysilane, vinylmethoxydioleoxysilane And vinyl dimethoxy I acetoxyphenyl silane.
得られた共重合体は、次いでケン化されるのであるが、かかるケン化にあたっては、上記で得られた共重合体をアルコール又は含水アルコールに溶解された状態で、アルカリ触媒又は酸触媒を用いて行われる。アルコールとしては、メタノール、エタノール、プロパノール、tert−ブタノール等が挙げられるが、メタノールが特に好ましく用いられる。アルコール中の共重合体の濃度は系の粘度により適宜選択されるが、通常は10〜60重量%の範囲から選ばれる。ケン化に使用される触媒としては、水酸化ナトリウム、水酸化カリウム、ナトリウムメチラート、ナトリウムエチラート、カリウムメチラート、リチウムメチラート等のアルカリ金属の水酸化物やアルコラートの如きアルカリ触媒、硫酸、塩酸、硝酸、メタスルフォン酸、ゼオライト、カチオン交換樹脂等の酸触媒が挙げられる。 The obtained copolymer is then saponified. In such saponification, an alkali catalyst or an acid catalyst is used in a state where the copolymer obtained above is dissolved in alcohol or hydrous alcohol. Done. Examples of the alcohol include methanol, ethanol, propanol, tert-butanol and the like, and methanol is particularly preferably used. The concentration of the copolymer in the alcohol is appropriately selected depending on the viscosity of the system, but is usually selected from the range of 10 to 60% by weight. Catalysts used for saponification include alkali catalysts such as alkali metal hydroxides and alcoholates such as sodium hydroxide, potassium hydroxide, sodium methylate, sodium ethylate, potassium methylate, lithium methylate, etc., sulfuric acid, Examples include acid catalysts such as hydrochloric acid, nitric acid, metasulfonic acid, zeolite, and cation exchange resin.
かかるケン化触媒の使用量については、ケン化方法、目標とするケン化度等により適宜選択されるが、アルカリ触媒を使用する場合は通常、ビニルエステル系モノマー及び3,4−ジアシロキシ−1−ブテン等のモノマーの合計量に対して0.001〜0.1当量、好ましくは0.005〜0.05当量が適当である。かかるケン化方法に関しては目標とする鹸化度等に応じて、バッチ鹸化、ベルト上の連続鹸化、塔式の連続鹸化の何れも可能で、鹸化時のアルカリ触媒量の低減できることや鹸化反応が高効率で進み易い等の理由より、好ましくは、一定加圧下での塔式鹸化が用いられる。また、ケン化時の圧力は目的とするエチレン含有量により一概に言えないが、2〜7kg/cm2の範囲から選択され、このときの温度は80〜150℃、好ましくは100〜130℃から選択される。 The amount of the saponification catalyst used is appropriately selected depending on the saponification method, the target degree of saponification, and the like. Usually, when an alkali catalyst is used, a vinyl ester monomer and 3,4-diacyloxy-1- 0.001-0.1 equivalent with respect to the total amount of monomers, such as butene, Preferably 0.005-0.05 equivalent is suitable. With regard to such a saponification method, batch saponification, continuous saponification on a belt, and continuous saponification of a tower type are possible depending on the target degree of saponification, etc. For reasons such as efficiency and ease of progress, tower saponification under constant pressure is preferably used. The pressure during saponification cannot be generally specified depending on the target ethylene content, but is selected from the range of 2 to 7 kg / cm 2 , and the temperature at this time is 80 to 150 ° C., preferably from 100 to 130 ° C. Selected.
かくして、上記の構造単位(1)(1,2−グリコール結合を有する構造単位)を有するEVOH樹脂が得られるのであるが、本発明においては、得られたEVOHのエチレン含有量は20〜60モル%であり(さらに好ましくは20〜50モル%、特に好ましくは25〜48モル%)、ケン化度は、特に限定されないが、好ましくケン化度を90モル%以上(さらに好ましくは95モル%以上)とすることが好ましく、該エチレン含有量が10モル%未満では得られる成形物の高湿時のガスバリア性や外観性が低下する傾向にあり、逆に60モル%を超えると成形物のガスバリア性が低下する傾向にあり、さらにケン化度が90モル%未満では成形物のガスバリア性や耐湿性等が低下する傾向にあり好ましくない。
Thus, an EVOH resin having the above structural unit (1) (a structural unit having a 1,2-glycol bond) is obtained. In the present invention, the ethylene content of the obtained EVOH is 20 to 60 mol. % and is (still preferably 20 to 50 mol%, particularly preferably 25 to 48 mol%), degree of saponification is not particularly limited, preferably the saponification degree 90 mol% or more (more preferably 95 mol% or more When the ethylene content is less than 10 mol%, the gas barrier property and appearance of the resulting molded product at high humidity tend to be reduced. Conversely, when the ethylene content exceeds 60 mol%, the gas barrier of the molded product tends to decrease. If the saponification degree is less than 90 mol%, the gas barrier property and moisture resistance of the molded product tend to be lowered, which is not preferable.
また、該EVOHのメルトフローレート(MFR)(210℃、荷重2160g)についても特に限定はされないが、0.1〜100g/10分(さらには0.5〜50g/10分、特には1〜30g/10分)が好ましく、該メルトフローレートが該範囲よりも小さい場合には、成形時に押出機内が高トルク状態となって押出加工が困難となる傾向にあり、また該範囲よりも大きい場合には、加熱延伸成形時の外観性やガスバリア性が低下する傾向にあり好ましくない。 Further, the melt flow rate (MFR) (210 ° C., load 2160 g) of the EVOH is not particularly limited, but is 0.1 to 100 g / 10 minutes (more preferably 0.5 to 50 g / 10 minutes, particularly 1 to 30 g / 10 min) is preferable, and when the melt flow rate is smaller than this range, the inside of the extruder tends to be in a high torque state at the time of molding, and the extrusion process tends to be difficult. However, the appearance and gas barrier properties at the time of heat-stretching molding tend to decrease, which is not preferable.
さらに、EVOH中に導入される1,2−グリコール結合を有する構造単位量としては特に制限はされないが、0.1〜50モル%(さらには0.5〜40モル%、特には1〜30モル%)が好ましく、かかる導入量が0.1モル%未満では本発明の効果が十分に発現されず、逆に50モル%を越えるとガスバリア性が低下する傾向にあり好ましくない。また、1,2−グリコール結合を有する構造単位量を調整するにあたっては、1,2−グリコール結合を有する構造単位の導入量の異なる少なくとも2種のEVOHをブレンドして調整することも可能であるがその際のEVOHのエチレンの含有量の差は2モル%未満であることが好ましい。また、そのうちの少なくとも1種が1,2−グリコール結合を有する構造単位を有していなくても構わない。 Furthermore, the amount of the structural unit having a 1,2-glycol bond introduced into EVOH is not particularly limited, but is 0.1 to 50 mol% (more preferably 0.5 to 40 mol%, particularly 1 to 30 mol). If the amount introduced is less than 0.1 mol%, the effect of the present invention is not sufficiently exhibited. On the other hand, if it exceeds 50 mol%, the gas barrier property tends to decrease, which is not preferred. Further, in adjusting the amount of structural units having 1,2-glycol bonds, it is also possible to adjust by blending at least two types of EVOH having different introduction amounts of structural units having 1,2-glycol bonds. However, the difference in the ethylene content of EVOH at that time is preferably less than 2 mol%. Further, at least one of them may not have a structural unit having a 1,2-glycol bond.
本発明に用いられる水膨潤性層状無機化合物(B)としては、特に制限されることなく、スメクタイトやバーミキュライト等の粘土鉱物、更には合成マイカ等が挙げられ、前者のスメクタイトの具体例としてはモンモリロナイト、バイデライト、ノントロナイト、サポナイト、ヘクトライト、ソーコナイト、スチブンサイト等が挙げられる。これらは天然のものであっても、合成されたものでもよい。
本発明においては、上記の水膨潤性層状無機化合物(B)の膨潤度(日本ベントナイト工業会の標準試験方法容積法に準じて測定)は、大きい方が好ましく、膨潤度が85ml/2g以上(更には90ml/2g以上、特には95ml/2g以上)であることが好ましく、かかる膨潤度が85ml/2g未満ではガスバリア性が不十分となって好ましくない。
The water-swellable layered inorganic compound (B) used in the present invention is not particularly limited, and examples thereof include clay minerals such as smectite and vermiculite, and synthetic mica. Specific examples of the former smectite include montmorillonite. , Beidellite, nontronite, saponite, hectorite, soconite, stevensite and the like. These may be natural or synthesized.
In the present invention, the degree of swelling of the water-swellable layered inorganic compound (B) (measured according to the standard test method volume method of the Japan Bentonite Industry Association) is preferably larger, and the degree of swelling is 85 ml / 2 g or more ( Further, it is preferably 90 ml / 2 g or more, particularly 95 ml / 2 g or more), and if the degree of swelling is less than 85 ml / 2 g, the gas barrier properties are insufficient, which is not preferred.
かかる膨潤度を考慮すれば、水膨潤性層状無機化合物(B)として、モンモリロナイトが好ましい。また、Na型フッ素四ケイ素雲母、Na型テニオライト、Li型テニオライト、Na型ヘクトライト等の水膨潤性フッ素雲母系鉱物も好ましく用いられる。
また、水膨潤性層状無機化合物(B)のアスペクト比は特に限定されないが、500以上であることが好ましい。
Considering the degree of swelling, montmorillonite is preferred as the water-swellable layered inorganic compound (B). Further, water-swellable fluoromica-based minerals such as Na-type fluorine tetrasilicon mica, Na-type teniolite, Li-type teniolite, Na-type hectorite are also preferably used.
Further, the aspect ratio of the water-swellable layered inorganic compound (B) is not particularly limited, but is preferably 500 or more.
本発明の樹脂組成物は、上記のEVOH(A)及び水膨潤性層状無機物(B)を含有してなるもので、かかる樹脂組成物のEVOH(A)と水膨潤性層状無機物(B)の含有割合は特に限定されないが、EVOH(A)100重量部に対して水膨潤性層状無機物(B)が0.1〜20重量部(さらには0.5〜15重量部、特には1〜10重量部)含有させることが好ましく、かかる含有量が0.1重量部未満ではガスバリア性の改善効果が小さく、逆に20重量部を越えると多層構造体の外観性が低下する傾向にあり好ましくない。 The resin composition of the present invention comprises the above EVOH (A) and the water-swellable layered inorganic substance (B), and the EVOH (A) of the resin composition and the water-swellable layered inorganic substance (B). The content ratio is not particularly limited, but the water-swellable layered inorganic material (B) is 0.1 to 20 parts by weight (more preferably 0.5 to 15 parts by weight, particularly 1 to 10 parts per 100 parts by weight of EVOH (A). (Parts by weight) is preferably contained, and if the content is less than 0.1 parts by weight, the effect of improving the gas barrier properties is small. Conversely, if the content exceeds 20 parts by weight, the appearance of the multilayer structure tends to deteriorate, which is not preferable. .
本発明の樹脂組成物を得るためのEVOH(A)と水膨潤性層状無機物(B)のブレンド方法としては、特に限定されないが、均一な混合が可能である点で溶融混合する方法が好ましく、さらには含水率が20〜70重量%のEVOH(A)と水膨潤性層状無機物(B)が溶融混合されることが水膨潤性層状無機物(B)の分散性が向上する点で好ましい。 The method of blending EVOH (A) and the water-swellable layered inorganic material (B) for obtaining the resin composition of the present invention is not particularly limited, but a melt-mixing method is preferable in that uniform mixing is possible, Furthermore, EVOH (A) having a water content of 20 to 70% by weight and the water-swellable layered inorganic substance (B) are preferably melt-mixed from the viewpoint of improving the dispersibility of the water-swellable layered inorganic substance (B).
EVOH(A)20〜70重量%の水を含有させる方法としては、特に制限されないが、EVOH(A)中に水を均一に含有させることが好ましく、かかる方法としては、EVOH(A)の溶液を水中で析出させ充分に水洗して溶剤を除去し水を含有させる方法、加圧熱水中でEVOH(A)を1〜3時間程度処理する方法、EVOH(A)の製造時にエチレン−酢酸ビニル共重合体のケン化後のペーストを水中で析出させて水を含有させる方法等が挙げられる。
上記の中でも特にEVOH(A)製造時にエチレン−酢酸ビニル共重合体のケン化後のペーストを水中で析出させる方法が好ましく用いられる。
尚、EVOHと水を単に混合しただけでは、EVOH中に水が均一に含まれないため、本発明の効果を発揮することはできない。
Although it does not restrict | limit especially as a method of containing EVOH (A) 20-70weight% of water, It is preferable to contain water uniformly in EVOH (A), As such a method, the solution of EVOH (A) is included. Is precipitated in water, washed thoroughly with water to remove the solvent and contain water, a method of treating EVOH (A) in pressurized hot water for about 1 to 3 hours, and ethylene-acetic acid during the production of EVOH (A). Examples thereof include a method in which a paste after saponification of a vinyl copolymer is precipitated in water to contain water.
Of these, the method of precipitating the paste after saponification of the ethylene-vinyl acetate copolymer in water during EVOH (A) production is particularly preferred.
In addition, since EVOH and water are not contained uniformly only by mixing EVOH and water, the effect of the present invention cannot be exhibited.
かかる溶融混合する方法としては、例えば、ニーダールーダー、押出機、ミキシングロール、バンバリーミキサー、プラストミルなどの公知の混練装置を使用して行うことができるが、通常は単軸又は二軸の押出機を用いることが工業上好ましく、また、必要に応じて、ベント吸引装置、ギヤポンプ装置、スクリーン装置等を設けることも好ましい。特に押出機に1個以上のベント孔を設けて開放状態にしたり、減圧下に吸引したりして、溶融混合後の水分率をコントロールすることもガスバリア性に優れた樹脂組成物を得ることができる点で好ましい。 As the method of melt mixing, for example, a known kneading apparatus such as a kneader rudder, an extruder, a mixing roll, a Banbury mixer, a plast mill, etc. can be used. Usually, a single or twin screw extruder is used. It is industrially preferable to use it, and it is also preferable to provide a vent suction device, a gear pump device, a screen device, etc. as needed. In particular, it is possible to obtain a resin composition having excellent gas barrier properties by providing one or more vent holes in an extruder to make it open or by sucking under reduced pressure to control the moisture content after melt mixing. It is preferable in that it can be performed.
上記のEVOH(A)および水膨潤性層状無機物(B)を溶融混合するに当たっては、特に制限はなく、含水率20〜70重量%のEVOH(A)、粉体の水膨潤性層状無機化合物(B)を一括に押出機のホッパーに投入したり、或いは含水率20〜70重量%のEVOH(A)だけをホッパーに供給し、粉末の水膨潤性層状無機化合物(B)を押出機のシリンダーの途中から(例えばベント孔)から添加してもよい、また、水膨潤性層状無機物(B)に水を添加し、スラリー状または溶液状としてポンプ等を用いて押出機に供給しても良い。 When the above EVOH (A) and the water-swellable layered inorganic substance (B) are melt-mixed, there is no particular limitation, and EVOH (A) having a water content of 20 to 70% by weight, a water-swellable layered inorganic compound of powder ( B) is charged all at once into the hopper of the extruder, or only EVOH (A) having a water content of 20 to 70% by weight is supplied to the hopper, and the powdered water-swellable layered inorganic compound (B) is added to the cylinder of the extruder. It may be added from the middle (for example, vent hole), or water may be added to the water-swellable layered inorganic substance (B) and supplied to the extruder as a slurry or solution using a pump or the like. .
かくして得られた本発明の樹脂組成物は必要に応じて、多層構造体に成形される前に乾燥が行われる。
かかる乾燥方法としては、種々の乾燥方法を採用することが可能である。例えば、実質的にペレット状のEVOHが、機械的にもしくは熱風により撹拌分散されながら行われる流動乾燥や、実質的にペレット状の樹脂組成物が、撹拌、分散などの動的な作用を与えられずに行われる静置乾燥が挙げられ、流動乾燥を行うための乾燥器としては、円筒・溝型撹拌乾燥器、円管乾燥器、回転乾燥器、流動層乾燥器、振動流動層乾燥器、円錐回転型乾燥器等が挙げられ、また、静置乾燥を行うための乾燥器として、材料静置型としては回分式箱型乾燥器が、材料移送型としてはバンド乾燥器、トンネル乾燥器、竪型乾燥器等を挙げることができるが、これらに限定されるものではない。流動乾燥と静置乾燥を組み合わせて行うことも可能である。
The resin composition of the present invention thus obtained is dried as necessary before being formed into a multilayer structure.
As such a drying method, various drying methods can be employed. For example, fluid drying in which substantially pellet-like EVOH is stirred and dispersed mechanically or with hot air, or a substantially pellet-like resin composition is given dynamic effects such as stirring and dispersion. As a dryer for performing fluidized drying, a cylindrical / grooved stirred dryer, a circular tube dryer, a rotary dryer, a fluidized bed dryer, a vibrating fluidized bed dryer, Conical rotary dryers, etc., and as a dryer for performing stationary drying, as a material stationary type, a batch box dryer is used, and as a material transfer type, a band dryer, tunnel dryer, Examples thereof include, but are not limited to, a mold dryer. It is also possible to combine fluidized drying and stationary drying.
該乾燥処理時に用いられる加熱ガスとしては空気または不活性ガス(窒素ガス、ヘリウムガス、アルゴンガス等)が用いられ、該加熱ガスの温度としては、40〜150℃が、生産性と樹脂組成物の熱劣化防止の点で好ましい。該乾燥処理の時間としては、樹脂組成物の含水量やその処理量にもよるが、通常は15分〜72時間程度が、生産性と樹脂組成物の熱劣化防止の点で好ましい。 Air or an inert gas (nitrogen gas, helium gas, argon gas, etc.) is used as the heating gas used in the drying treatment, and the temperature of the heating gas is 40 to 150 ° C., and productivity and resin composition It is preferable in terms of preventing thermal deterioration. The drying treatment time depends on the water content of the resin composition and its treatment amount, but is usually preferably about 15 minutes to 72 hours in terms of productivity and prevention of thermal deterioration of the resin composition.
上記の条件で樹脂組成物が乾燥処理されるのであるが、該乾燥処理後の含水率は0.001〜5重量%(さらには0.01〜2重量%、特には0.1〜1重量部)になるようにするのが好ましく、該含水率が0.001重量%未満では、ロングラン成形性が低下する傾向にあり、逆に5重量%を超えると、押出成形時時に発泡が発生する虞があり好ましくない。 The resin composition is dried under the above conditions. The water content after the drying treatment is 0.001 to 5% by weight (further 0.01 to 2% by weight, particularly 0.1 to 1% by weight). If the water content is less than 0.001% by weight, long-run moldability tends to decrease. Conversely, if it exceeds 5% by weight, foaming occurs during extrusion molding. There is a fear that it is not preferable.
かくして得られた本発明の樹脂組成物は、このままで溶融成形等に供することもできるが、本発明においては、かかる樹脂組成物に本発明の目的を阻害しない範囲において、飽和脂肪族アミド(例えばステアリン酸アミド等)、不飽和脂肪酸アミド(例えばオレイン酸アミド等)、ビス脂肪酸アミド(例えばエチレンビスステアリン酸アミド等)、脂肪酸金属塩(例えばステアリン酸カルシウム、ステアリン酸マグネシウム等)、低分子量ポリオレフィン(例えば分子量500〜10,000程度の低分子量ポリエチレン、又は低分子量ポリプロピレン等)などの滑剤、無機塩(例えばハイドロタルサイト等)、可塑剤(例えばエチレングリコール、グリセリン、ヘキサンジオール等の脂肪族多価アルコールなど)、酸素吸収剤(例えば無機系酸素吸収剤として、還元鉄粉類、さらにこれに吸水性物質や電解質等を加えたもの、アルミニウム粉、亜硫酸カリウム、光触媒酸化チタン等が、有機化合物系酸素吸収剤として、アスコルビン酸、さらにその脂肪酸エステルや金属塩等、ハイドロキノン、没食子酸、水酸基含有フェノールアルデヒド樹脂等の多価フェノール類、ビス−サリチルアルデヒド−イミンコバルト、テトラエチレンペンタミンコバルト、コバルト−シッフ塩基錯体、ポルフィリン類、大環状ポリアミン錯体、ポリエチレンイミン−コバルト錯体等の含窒素化合物と遷移金属との配位結合体、テルペン化合物、アミノ酸類とヒドロキシル基含有還元性物質の反応物、トリフェニルメチル化合物等が、高分子系酸素吸収剤として、窒素含有樹脂と遷移金属との配位結合体(例:MXDナイロンとコバルトの組合せ)、三級水素含有樹脂と遷移金属とのブレンド物(例:ポリプロピレンとコバルトの組合せ)、炭素−炭素不飽和結合含有樹脂と遷移金属とのブレンド物(例:ポリブタジエンとコバルトの組合せ)、光酸化崩壊性樹脂(例:ポリケトン)、アントラキノン重合体(例:ポリビニルアントラキノン)等や、さらにこれらの配合物に光開始剤(ベンゾフェノン等)や過酸化物補足剤(市販の酸化防止剤等)や消臭剤(活性炭等)を添加したものなど)、熱安定剤、光安定剤、酸化防止剤、紫外線吸収剤、着色剤、帯電防止剤、界面活性剤、抗菌剤、アンチブロッキング剤、スリップ剤、充填材(例えば無機フィラー等)、他樹脂(例えばポリアミド、ポリオレフィン等)等を配合しても良い。 The resin composition of the present invention thus obtained can be used for melt molding or the like as it is, but in the present invention, a saturated aliphatic amide (for example, as long as the object of the present invention is not hindered by the resin composition) Stearic acid amide), unsaturated fatty acid amide (such as oleic acid amide), bis fatty acid amide (such as ethylene bis stearic acid amide), fatty acid metal salt (such as calcium stearate, magnesium stearate), low molecular weight polyolefin (such as Lubricants such as low molecular weight polyethylene having a molecular weight of about 500 to 10,000, or low molecular weight polypropylene), inorganic salts (for example, hydrotalcite), plasticizers (for example, aliphatic polyhydric alcohols such as ethylene glycol, glycerin, hexanediol) Etc.), oxygen absorbers (for example, inorganic oxygen absorbers and In addition, reduced iron powders, further added with water-absorbing substances and electrolytes, aluminum powder, potassium sulfite, photocatalytic titanium oxide, and the like are ascorbic acid, fatty acid esters and metals thereof as organic compound-based oxygen absorbers. Salts, etc., hydroquinone, gallic acid, polyhydric phenols such as hydroxyl group-containing phenol aldehyde resin, bis-salicylaldehyde-imine cobalt, tetraethylenepentamine cobalt, cobalt-Schiff base complex, porphyrins, macrocyclic polyamine complex, polyethyleneimine -Coordinated conjugates of nitrogen-containing compounds such as cobalt complexes with transition metals, terpene compounds, reactants of amino acids and reducing substances containing hydroxyl groups, triphenylmethyl compounds, etc. Coordination conjugate of containing resin and transition metal (eg MXD NA) Iron and cobalt), tertiary hydrogen-containing resin and transition metal blend (eg, polypropylene and cobalt), carbon-carbon unsaturated bond containing resin and transition metal (eg, polybutadiene and cobalt) ), Photo-oxidatively disintegrating resins (eg, polyketone), anthraquinone polymers (eg, polyvinyl anthraquinone), etc., and further, photoinitiators (such as benzophenone) and peroxide supplements (commercially available oxidation). ), Heat stabilizers, light stabilizers, antioxidants, UV absorbers, colorants, antistatic agents, surfactants, antibacterial agents, anti-anti-oxidants, etc.) You may mix | blend a blocking agent, a slip agent, a filler (for example, inorganic filler etc.), other resin (for example, polyamide, polyolefin etc.), etc.
さらには、本発明の目的を阻害しない範囲において、本発明の樹脂組成物に酢酸、リン酸等の酸類やそのアルカリ金属、アルカリ土類金属、遷移金属等の金属塩を添加させることが、またホウ素化合物としてホウ酸またはその金属塩を添加させることが樹脂の熱安定性を向上させる点で好ましい。 Furthermore, it is possible to add an acid such as acetic acid and phosphoric acid or a metal salt thereof such as an alkali metal, alkaline earth metal, or transition metal to the resin composition of the present invention as long as the object of the present invention is not impaired. It is preferable to add boric acid or a metal salt thereof as a boron compound from the viewpoint of improving the thermal stability of the resin.
酢酸の添加量としては樹脂組成物中のEVOH100重量部に対して0.001〜1重量部(さらには0.005〜0.2重量部、特には0.010〜0.1重量部)とすることが好ましく、かかる添加量が0.001重量部未満ではその含有効果が十分に得られないことがあり、逆に1重量部を越えると得られる成形物の外観が悪化する傾向にあり好ましくない。
また、ホウ酸金属塩としてはホウ酸カルシウム、ホウ酸コバルト、ホウ酸亜鉛(四ホウ酸亜鉛,メタホウ酸亜鉛等)、ホウ酸アルミニウム・カリウム、ホウ酸アンモニウム(メタホウ酸アンモニウム、四ホウ酸アンモニウム、五ホウ酸アンモニウム、八ホウ酸アンモニウム等)、ホウ酸カドミウム(オルトホウ酸カドミウム、四ホウ酸カドミウム等)、ホウ酸カリウム(メタホウ酸カリウム、四ホウ酸カリウム、五ホウ酸カリウム、六ホウ酸カリウム、八ホウ酸カリウム等)、ホウ酸銀(メタホウ酸銀、四ホウ酸銀等)、ホウ酸銅(ホウ酸第2銅、メタホウ酸銅、四ホウ酸銅等)、ホウ酸ナトリウム(メタホウ酸ナトリウム、二ホウ酸ナトリウム、四ホウ酸ナトリウム、五ホウ酸ナトリウム、六ホウ酸ナトリウム、八ホウ酸ナトリウム等)、ホウ酸鉛(メタホウ酸鉛、六ホウ酸鉛等)、ホウ酸ニッケル(オルトホウ酸ニッケル、二ホウ酸ニッケル、四ホウ酸ニッケル、八ホウ酸ニッケル等)、ホウ酸バリウム(オルトホウ酸バリウム、メタホウ酸バリウム、二ホウ酸バリウム、四ホウ酸バリウム等)、ホウ酸ビスマス、ホウ酸マグネシウム(オルトホウ酸マグネシウム、二ホウ酸マグネシウム、メタホウ酸マグネシウム、四ホウ酸三マグネシウム、四ホウ酸五マグネシウム等)、ホウ酸マンガン(ホウ酸第1マンガン、メタホウ酸マンガン、四ホウ酸マンガン等)、ホウ酸リチウム(メタホウ酸リチウム、四ホウ酸リチウム、五ホウ酸リチウム等)などの他、ホウ砂、カーナイト、インヨーアイト、コトウ石、スイアン石、ザイベリ石等のホウ酸塩鉱物などが挙げられ、好適にはホウ砂、ホウ酸、ホウ酸ナトリウム(メタホウ酸ナトリウム、二ホウ酸ナトリウム、四ホウ酸ナトリウム、五ホウ酸ナトリウム、六ホウ酸ナトリウム、八ホウ酸ナトリウム等)があげられる。またホウ素化合物の添加量としては、組成物中の全EVOH100重量部に対してホウ素換算で0.001〜1重量部(さらには0.002〜0.2重量部、特には0.005〜0.1重量部)とすることが好ましく、かかる添加量が0.001重量部未満ではその含有効果が十分に得られないことがあり、逆に1重量部を越えると得られる成形物の外観が悪化する傾向にあり好ましくない。
The amount of acetic acid added is 0.001 to 1 part by weight (further 0.005 to 0.2 part by weight, particularly 0.010 to 0.1 part by weight) with respect to 100 parts by weight of EVOH in the resin composition. If the amount added is less than 0.001 part by weight, the inclusion effect may not be sufficiently obtained. Conversely, if the amount added exceeds 1 part by weight, the appearance of the resulting molded product tends to deteriorate. Absent.
In addition, borate metal salts include calcium borate, cobalt borate, zinc borate (zinc tetraborate, zinc metaborate, etc.), aluminum borate / potassium borate, ammonium borate (ammonium metaborate, ammonium tetraborate, Ammonium pentaborate, ammonium octaborate, etc.), cadmium borate (cadmium orthoborate, cadmium tetraborate, etc.), potassium borate (potassium metaborate, potassium tetraborate, potassium pentaborate, potassium hexaborate, Potassium octaborate), silver borate (silver metaborate, silver tetraborate, etc.), copper borate (cupric borate, copper metaborate, copper tetraborate, etc.), sodium borate (sodium metaborate) , Sodium diborate, sodium tetraborate, sodium pentaborate, sodium hexaborate, sodium octaborate, etc.), Lead oxalate (lead metaborate, lead hexaborate, etc.), nickel borate (nickel orthoborate, nickel diborate, nickel tetraborate, nickel octaborate, etc.), barium borate (barium orthoborate, metaborate) Barium, barium diborate, barium tetraborate, etc.), bismuth borate, magnesium borate (magnesium orthoborate, magnesium diborate, magnesium metaborate, trimagnesium tetraborate, pentamagnesium tetraborate, etc.), boron In addition to manganese oxide (manganese borate, manganese metaborate, manganese tetraborate, etc.), lithium borate (lithium metaborate, lithium tetraborate, lithium pentaborate, etc.), borax, carnite, inyoite , Borate minerals such as olivine, kyanite, zyberite, etc. Sand, boric acid, sodium borate (sodium metaborate, sodium diborate, sodium tetraborate, sodium pentaborate, sodium hexaborate acid, eight sodium borate, etc.). Moreover, as an addition amount of a boron compound, 0.001-1 weight part (further 0.002-0.2 weight part, especially 0.005-0 in conversion of boron with respect to 100 weight part of all EVOH in a composition). .1 part by weight), and if the amount added is less than 0.001 part by weight, the effect of the content may not be sufficiently obtained. It is not preferable because it tends to deteriorate.
また、かかる金属塩としては、ナトリウム、カリウム、カルシウム、マグネシウム等の、酢酸、プロピオン酸、酪酸、ラウリル酸、ステアリン酸、オレイン酸、ベヘニン酸等の有機酸や、硫酸、亜硫酸、炭酸、リン酸等の無機酸の金属塩が挙げられ、好適には酢酸塩、リン酸塩、リン酸水素塩である。また、該金属塩の添加量としては、樹脂組成物中のEVOH100重量部に対して金属換算で0.0005〜0.01重量部(さらには0.001〜0.05重量部、特には0.002〜0.03重量部)とすることが好ましく、かかる添加量が0.0005重量部未満ではその含有効果が十分に得られないことがあり、逆に0.1重量部を超えると得られる成形物の外観が悪化する傾向にあり好ましくない。尚、EVOHに2種以上のアルカリ金属及び/又はアルカリ土類金属の塩を添加する場合は、その総計が上記の添加量の範囲にあることが好ましい。 Such metal salts include sodium, potassium, calcium, magnesium, and other organic acids such as acetic acid, propionic acid, butyric acid, lauric acid, stearic acid, oleic acid, and behenic acid, sulfuric acid, sulfurous acid, carbonic acid, and phosphoric acid. And metal salts of inorganic acids such as acetate, phosphate and hydrogen phosphate are preferred. Further, the addition amount of the metal salt is 0.0005 to 0.01 part by weight (more preferably 0.001 to 0.05 part by weight, particularly 0 part per 100 parts by weight of EVOH in the resin composition). 0.0002 to 0.03 parts by weight), and if the amount added is less than 0.0005 parts by weight, the content may not be sufficiently obtained. The appearance of the resulting molded product tends to deteriorate, which is not preferable. In addition, when adding 2 or more types of alkali metal and / or alkaline-earth metal salt to EVOH, it is preferable that the total is in the range of said addition amount.
樹脂組成物に酸類やその金属塩を添加する方法については、特に限定されず、ア)含水率20〜80重量%のEVOHの多孔性析出物を、酸類やその金属塩の水溶液と接触させて、酸類やその金属塩を含有させる方法、イ)EVOHの均一溶液(水/アルコール溶液等)に酸類やその金属塩を含有させた後、凝固液中にストランド状に押し出し、次いで得られたストランドを切断してペレットとする方法、ウ)EVOHと酸類やその金属塩を一括して混合してから押出機等で溶融混練する方法、エ)樹脂組成物と酸類やその金属塩を一括して混合してから押出機等で溶融混練する方法、オ)EVOHの製造時において、ケン化工程で使用したアルカリ(水酸化ナトリウム、水酸化カリウム等)を酢酸等の酸類で中和して、残存する酢酸等の酸類や副生成する酢酸ナトリウム、酢酸カリウム等のアルカリ金属塩の量を水洗処理により調整したりする方法等を挙げることができる。本発明の効果をより顕著に得るためには、酸類やその金属塩の分散性に優れるア)、イ)またはオ)の方法が好ましい。 The method of adding acids or metal salts thereof to the resin composition is not particularly limited. A) A porous precipitate of EVOH having a water content of 20 to 80% by weight is brought into contact with an aqueous solution of acids or metal salts thereof. A method of containing acids and metal salts thereof; a) EVOH homogeneous solution (water / alcohol solution, etc.) is mixed with acids and metal salts thereof, and then extruded into a coagulating solution in the form of a strand; C) A method of cutting pellets into pellets, c) A method in which EVOH and acids and their metal salts are mixed together and then melt-kneaded in an extruder, etc., and d) A resin composition and acids and its metal salts in batches A method of melt-kneading with an extruder after mixing, e) During the production of EVOH, the alkali (sodium hydroxide, potassium hydroxide, etc.) used in the saponification step is neutralized with acids such as acetic acid and remains Acid such as acetic acid Sodium acetate and by-product, may be mentioned a method in which or adjusted by washing with water the amount of the alkali metal salts such as potassium acetate. In order to obtain the effects of the present invention more remarkably, the methods (a), (i) and (v), which are excellent in dispersibility of acids and metal salts thereof, are preferred.
上記ア)、イ)またはオ)の方法で得られたEVOH組成物と水膨潤性層状無機物(B)が溶融混合されることが、本発明の樹脂組成物を好ましい方法である。 It is a preferred method for the resin composition of the present invention that the EVOH composition obtained by the above method a), i) or o) and the water-swellable layered inorganic material (B) are melt-mixed.
また、上記の樹脂組成物には、本発明の目的を阻害しない範囲において、多少のモノマー残査(3,4−ジオール−1−ブテン、3,4−ジアシロキシ−1−ブテン、3−アシロキシ−4−オール−1−ブテン、4−アシロキシ−3−オール−1−ブテン、4,5−ジオール−1−ペンテン、4,5−ジアシロキシ−1−ペンテン、4,5−ジオール−3−メチル−1−ペンテン、4,5−ジオール−3−メチル−1−ペンテン、5,6−ジオール−1−ヘキセン、5,6−ジアシロキシ−1−ヘキセン、4,5−ジアシロキシ−2−メチル−1−ブテン等)やモノマーのケン化物(3,4−ジオール−1−ブテン、4,5−ジオール−1−ペンテン、4,5−ジオール−3−メチル−1−ペンテン、4,5−ジオール−3−メチル−1−ペンテン、5,6−ジオール−1−ヘキセン等)を含んでいてもよい。 Further, in the above resin composition, some monomer residues (3,4-diol-1-butene, 3,4-diacyloxy-1-butene, 3-acyloxy 4-ol-1-butene, 4-acyloxy-3-ol-1-butene, 4,5-diol-1-pentene, 4,5-diacyloxy-1-pentene, 4,5-diol-3-methyl- 1-pentene, 4,5-diol-3-methyl-1-pentene, 5,6-diol-1-hexene, 5,6-diacyloxy-1-hexene, 4,5-diacyloxy-2-methyl-1- Butene etc.) and saponified monomers (3,4-diol-1-butene, 4,5-diol-1-pentene, 4,5-diol-3-methyl-1-pentene, 4,5-diol-3 -Methyl-1-pe Ten may include 5,6-diol-1-hexene, etc.).
かくして本発明の樹脂組成物が得られるわけであるが、かかる樹脂組成物は、成形物に有用で、特に溶融成形に有用でかかる溶融成形について以下に説明する。
成形物としては単層あるいは複層(積層)のフィルムやシート、容器、チューブ等を挙げることができ、他の基材と積層するときの積層方法としては、例えば本発明の樹脂組成物のフィルム、シート等に他の基材を溶融押出ラミネートする方法、逆に他の基材に該樹脂を溶融押出ラミネートする方法、該樹脂と他の基材とを共押出する方法、該樹脂(層)と他の基材(層)とを有機チタン化合物、イソシアネート化合物、ポリエステル系化合物、ポリウレタン化合物等の公知の接着剤を用いてドライラミネートする方法等が挙げられるが、多層構造体(積層体)が簡便に作成できる点で共押出する方法が好ましい。
Thus, although the resin composition of the present invention is obtained, such a resin composition is useful for a molded product, particularly useful for melt molding, and such melt molding will be described below.
Examples of the molded product include single-layered or multilayered (laminated) films, sheets, containers, tubes, and the like, and examples of the laminating method when laminating with other base materials include the film of the resin composition of the present invention. , A method of melt extrusion laminating another substrate on a sheet, a method of melt extrusion laminating the resin to another substrate, a method of coextruding the resin and another substrate, and the resin (layer) And other base materials (layers) may be dry-laminated using known adhesives such as organic titanium compounds, isocyanate compounds, polyester compounds, polyurethane compounds, etc., but multilayer structures (laminates) A co-extrusion method is preferred because it can be easily produced.
かかる共押出法としては、具体的には、マルチマニーホールドダイ法、フィードブロック法、マルチスロットダイ法、ダイ外接着法等の公知の方法を採用することができる。ダイスの形状としてはTダイス、丸ダイスがあるが、製膜直後に急冷することにより、より延伸性を向上できる点でTダイスが好ましい。また、製膜速度に関しては10〜200m/分が生産性、フィルム物性の安定性の点で好ましい。また溶融押出時の溶融成形温度は、150〜300℃が好ましい。 As the co-extrusion method, specifically, a known method such as a multi-many hold die method, a feed block method, a multi-slot die method, or a die external bonding method can be employed. As the shape of the die, there are a T die and a round die, and the T die is preferable in that the stretchability can be further improved by quenching immediately after film formation. The film forming speed is preferably 10 to 200 m / min from the viewpoint of productivity and stability of film properties. The melt molding temperature during melt extrusion is preferably 150 to 300 ° C.
かかる他の基材としては、熱可塑性樹脂が有用で、具体的には、直鎖状低密度ポリエチレン、低密度ポリエチレン、超低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、エチレン−酢酸ビニル共重合体、アイオノマー、エチレン−プロピレン(ブロックおよびランダム)共重合体、エチレン−アクリル酸共重合体、エチレン−アクリル酸エステル共重合体、ポリプロピレン、プロピレン−α−オレフィン(炭素数4〜20のα−オレフィン)共重合体、ポリブテン、ポリペンテン等のオレフィンの単独又は共重合体、或いはこれらのオレフィンの単独又は共重合体を不飽和カルボン酸又はそのエステルでグラフト変性したものなどの広義のポリオレフィン系樹脂、ポリエステル系樹脂、ポリアミド系樹脂(共重合ポリアミドも含む)、ポリ塩化ビニル、ポリ塩化ビニリデン、アクリル系樹脂、ポリスチレン、ビニルエステル系樹脂、ポリエステルエラストマー、ポリウレタンエラストマー、塩素化ポリエチレン、塩素化ポリプロピレン、芳香族または脂肪族ポリケトン、さらにこれらを還元して得られるポリアルコール類、更には他のEVOH等が挙げられるが、積層体の物性(特に強度)等の実用性の点から、ポリプロピレン、エチレン−プロピレン(ブロック又はランダム)共重合体、ポリアミド、ポリエチレン、エチレン−酢酸ビニル共重合体、ポリスチレン、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)が好ましく用いられる。 As such other base materials, thermoplastic resins are useful. Specifically, linear low density polyethylene, low density polyethylene, ultra-low density polyethylene, medium density polyethylene, high density polyethylene, ethylene-vinyl acetate copolymer Polymer, ionomer, ethylene-propylene (block and random) copolymer, ethylene-acrylic acid copolymer, ethylene-acrylic acid ester copolymer, polypropylene, propylene-α-olefin (α-olefin having 4 to 20 carbon atoms) ) Polyolefin resins and polyesters in a broad sense, such as copolymers, polybutenes, polypentenes and other olefins or copolymers, or those olefins alone or copolymers grafted with unsaturated carboxylic acids or esters thereof Resin, polyamide resin (including copolyamide) ), Polyvinyl chloride, polyvinylidene chloride, acrylic resin, polystyrene, vinyl ester resin, polyester elastomer, polyurethane elastomer, chlorinated polyethylene, chlorinated polypropylene, aromatic or aliphatic polyketone, and reduction of these Polyalcohols, and other EVOH, etc., but from the point of practicality such as physical properties (particularly strength) of the laminate, polypropylene, ethylene-propylene (block or random) copolymer, polyamide, polyethylene, An ethylene-vinyl acetate copolymer, polystyrene, polyethylene terephthalate (PET), and polyethylene naphthalate (PEN) are preferably used.
さらに、本発明の樹脂組成物のフィルムやシート、延伸フィルム等の成形物に他の基材を押出コートしたり、他の基材のフィルム、シート等を接着剤を用いてラミネートする場合、かかる基材としては、前記の熱可塑性樹脂以外に任意の基材(紙、金属箔、一軸又は二軸延伸プラスチックフィルム又はシートおよびその無機物蒸着物、織布、不織布、金属綿状、木質等)が使用可能である。 Furthermore, when a substrate such as a film, a sheet, or a stretched film of the resin composition of the present invention is extrusion coated with another substrate, or a film, a sheet, or the like of another substrate is laminated using an adhesive, this is required. As the base material, any base material (paper, metal foil, uniaxial or biaxially stretched plastic film or sheet and its inorganic deposit, woven fabric, non-woven fabric, metallic cotton, wood, etc.) can be used in addition to the thermoplastic resin. It can be used.
積層体の層構成は、本発明の樹脂組成物の層をa(a1、a2、・・・)、他の基材、例えば熱可塑性樹脂層をb(b1、b2、・・・)とするとき、フィルム、シート、ボトル状であれば、a/bの二層構造のみならず、b/a/b、a/b/a、a1/a2/b、a/b1/b2、b2/b1/a/b1/b2、b2/b1/a/b1/a/b1/b2等任意の組み合わせが可能であり、さらには、少なくとも該EVOH組成物と熱可塑性樹脂の混合物からなるリグラインド層をRとするとき、b/R/a、b/R/a/b、b/R/a/R/b、b/a/R/a/b、b/R/a/R/a/R/b等とすることも可能であり、フィラメント状ではa、bがバイメタル型、芯(a)−鞘(b)型、芯(b)−鞘(a)型、或いは偏心芯鞘型等任意の組み合わせが可能である。なお、上記の層構成において、それぞれの層間には、必要に応じて接着性樹脂層を設けることができ、かかる接着性樹脂としては、種々のものを使用することもでき、bの樹脂の種類によっても異なり一概に言えないが、不飽和カルボン酸またはその無水物をオレフィン系重合体(上述の広義のポリオレフィン系樹脂)に付加反応やグラフト反応等により化学的に結合させて得られるカルボキシル基を含有する変性オレフィン系重合体を挙げることができ、具体的には、無水マレイン酸グラフト変性ポリエチレン、無水マレイン酸グラフト変性ポリプロピレン、無水マレイン酸グラフト変性エチレン−プロピレン(ブロックおよびランダム)共重合体、無水マレイン酸グラフト変性エチレン−エチルアクリレート共重合体、無水マレイン酸グラフト変性エチレン−酢酸ビニル共重合体等から選ばれた1種または2種以上の混合物が好適なものとして挙げられる。このときの、熱可塑性樹脂に含有される不飽和カルボン酸又はその無水物の量は、0.001〜3重量%が好ましく、さらに好ましくは0.01〜1重量%、特に好ましくは0.03〜0.5重量%である。該変性物中の変性量が少ないと、接着性が不充分となることがあり、逆に多いと架橋反応を起こし、成形性が悪くなることがあり好ましくない。またこれらの接着性樹脂には、本発明のEVOH組成物や他のEVOH、ポリイソブチレン、エチレン−プロピレンゴム等のゴム・エラストマー成分、さらにはb層の樹脂等をブレンドすることも可能である。特に、接着性樹脂の母体のポリオレフィン系樹脂と異なるポリオレフィン系樹脂をブレンドすることにより、接着性が向上することがあり有用である。 The layer structure of the laminate is such that the resin composition layer of the present invention is a (a 1 , a 2 ,...), And another substrate, for example, a thermoplastic resin layer is b (b 1 , b 2 ,. If it is a film, sheet or bottle shape, not only a / b two-layer structure but also b / a / b, a / b / a, a 1 / a 2 / b, a / b 1 / b 2 , b 2 / b 1 / a / b 1 / b 2 , b 2 / b 1 / a / b 1 / a / b 1 / b 2, etc., and any combination is possible, and at least When R is a regrind layer comprising a mixture of the EVOH composition and a thermoplastic resin, b / R / a, b / R / a / b, b / R / a / R / b, b / a / R / A / b, b / R / a / R / a / R / b, etc. In the filament form, a and b are bimetal type, core (a) -sheath (b) type, core ( b)-sheath ( ) Type, or can be any combination, such as eccentric core-sheath type. In the above layer structure, an adhesive resin layer can be provided between the respective layers as required, and various types of such adhesive resins can be used. However, it is not possible to say unconditionally, but the carboxyl group obtained by chemically bonding an unsaturated carboxylic acid or its anhydride to an olefin polymer (the above-mentioned polyolefin resin in the broad sense) by an addition reaction, a graft reaction, etc. Examples of the modified olefin-based polymer include maleic anhydride graft-modified polyethylene, maleic anhydride graft-modified polypropylene, maleic anhydride graft-modified ethylene-propylene (block and random) copolymer, anhydrous Maleic acid graft modified ethylene-ethyl acrylate copolymer, maleic anhydride Shift modified ethylene - one or a mixture of two or more species selected from vinyl acetate copolymers and the like as preferred. At this time, the amount of the unsaturated carboxylic acid or anhydride thereof contained in the thermoplastic resin is preferably 0.001 to 3% by weight, more preferably 0.01 to 1% by weight, particularly preferably 0.03. ~ 0.5 wt%. If the amount of modification in the modified product is small, the adhesiveness may be insufficient. On the other hand, if the amount is too large, a crosslinking reaction may occur and the moldability may be deteriorated. Further, these adhesive resins can be blended with the EVOH composition of the present invention, other EVOH, rubber / elastomer components such as polyisobutylene, ethylene-propylene rubber, and the resin of the b layer. In particular, blending a polyolefin resin different from the base polyolefin resin of the adhesive resin is useful because the adhesiveness may be improved.
積層体の各層の厚みは、層構成、bの種類、用途や容器形態、要求される物性などにより一概に言えないが、通常は、a層は2〜500μm(さらには3〜200μm)、b層は10〜5000μm(さらには30〜1000μm)、接着性樹脂層は1〜400μm(さらには2〜150μm)程度の範囲から選択される。 The thickness of each layer of the laminate cannot be generally stated depending on the layer configuration, the type of b, the use and container form, the required physical properties, etc., but usually the a layer is 2 to 500 μm (further 3 to 200 μm), b The layer is selected from the range of about 10 to 5000 μm (more preferably 30 to 1000 μm), and the adhesive resin layer is about 1 to 400 μm (more preferably 2 to 150 μm).
また、基材樹脂層に従来知られているような酸化防止剤、帯電防止剤、滑剤、核材、ブロッキング防止剤、紫外線吸収剤、ワックス等を含んでいても良い。 The base resin layer may contain an antioxidant, an antistatic agent, a lubricant, a core material, an antiblocking agent, an ultraviolet absorber, a wax and the like as conventionally known.
かくして得られた積層体を2次成型する際において本発明の効果が発現されるわけであるが、その成形方法に関しては真空、圧空もしくは真空圧空成形により必要によりさらにプラグを併せて用いて金型形状に成形する方法(ストレート法、ドレープ法、エアスリップ法、スナップバック法、プラグアシスト法など)等が挙げられる。成形温度、真空度、圧空の圧力または成形速度等の各種成形条件は、プラグ形状や金型形状または原料シートの性質等により適当に設定される。特に本発明の樹脂組成物を用いることにより、ガスバリア性に優れ、90℃といった低温での成型においても良好な外観性、ガスバリア性を持った容器が得られるものである。 The effect of the present invention is manifested in the secondary molding of the laminate thus obtained. The molding method is a mold using a plug, if necessary, by vacuum, compressed air, or vacuum / pressure forming. Examples thereof include a method of forming into a shape (straight method, drape method, air slip method, snapback method, plug assist method, etc.). Various molding conditions such as the molding temperature, the degree of vacuum, the pressure of compressed air, or the molding speed are appropriately set depending on the plug shape, the mold shape, the properties of the raw material sheet, and the like. In particular, by using the resin composition of the present invention, a container having excellent gas barrier properties and good appearance and gas barrier properties even when molded at a low temperature of 90 ° C. can be obtained.
上記の如く得られた容器は一般的な食品の他、マヨネーズ、ドレッシング等の調味料、味噌等の発酵食品、サラダ油等の油脂食品、飲料、化粧品、医薬品、洗剤、香粧品等各種の容器として有用である。 Containers obtained as described above are not only general foods but also seasonings such as mayonnaise and dressings, fermented foods such as miso, fats and oils such as salad oil, beverages, cosmetics, pharmaceuticals, detergents, cosmetics and other various containers. Useful.
以下に、実施例を挙げて本発明の方法を具体的に説明する。なお、以下「%」とあるのは、特にことわりのない限り、重量基準を意味する。 Hereinafter, the method of the present invention will be specifically described with reference to examples. In the following, “%” means a weight basis unless otherwise specified.
重合例1
下記の方法によりEVOH組成物(A1)を得た。
冷却コイルを持つ1m3の重合缶に酢酸ビニルを500kg、メタノール35kg、アセチルパーオキシド500ppm(対酢酸ビニル)、クエン酸20ppm、および3,4−ジアセトキシ−1−ブテンを14kgを仕込み、系を窒素ガスで一旦置換した後、次いでエチレンで置換して、エチレン圧が45kg/cm2となるまで圧入して、攪拌した後、67℃まで昇温して、3,4−ジアセトキシ−1−ブテンを15g/分で全量4.5kgを添加しながら重合し、重合率が50%になるまで6時間重合した。その後、重合反応を停止してエチレン含有量38モル%のエチレン-酢酸ビニル共重合体を得た。
Polymerization example 1
An EVOH composition (A1) was obtained by the following method.
A 1 m 3 polymerization can with a cooling coil is charged with 500 kg of vinyl acetate, 35 kg of methanol, 500 ppm of acetyl peroxide (vs. vinyl acetate), 20 ppm of citric acid, and 14 kg of 3,4-diacetoxy-1-butene, and the system is nitrogen After substituting once with gas, then substituting with ethylene, injecting until the ethylene pressure reaches 45 kg / cm 2 , stirring, and then raising the temperature to 67 ° C., and 3,4-diacetoxy-1-butene Polymerization was carried out while adding a total amount of 4.5 kg at 15 g / min, and polymerization was carried out for 6 hours until the polymerization rate reached 50%. Thereafter, the polymerization reaction was stopped to obtain an ethylene-vinyl acetate copolymer having an ethylene content of 38 mol%.
該エチレン−酢酸ビニル共重合体のメタノール溶液を棚段塔(ケン化塔)の塔上部より10kg/時の速度で供給し、同時に該共重合体中の残存酢酸基に対して、0.012当量の水酸化ナトリウムを含むメタノール溶液を塔上部より供給した。一方、塔下部から15kg/時でメタノールを供給した。塔内温度は100〜110℃、塔圧は3kg/cm2Gであった。仕込み開始後30分から、1,2−グリコール結合を有する構造単位を有するEVOHのメタノール溶液(EVOH30%、メタノール70%)が取出された。かかるEVOHの酢酸ビニル成分のケン化度は99.5モル%であった。 A methanol solution of the ethylene-vinyl acetate copolymer was supplied at a rate of 10 kg / hour from the top of the plate tower (saponification tower), and at the same time 0.012% of the remaining acetic acid groups in the copolymer. A methanol solution containing an equivalent amount of sodium hydroxide was fed from the top of the tower. On the other hand, methanol was supplied at 15 kg / hour from the bottom of the tower. The tower temperature was 100 to 110 ° C., and the tower pressure was 3 kg / cm 2 G. From 30 minutes after the start of charging, a methanol solution of EVOH having a structural unit having a 1,2-glycol bond (EVOH 30%, methanol 70%) was taken out. The saponification degree of the vinyl acetate component of EVOH was 99.5 mol%.
次いで、得られた該EVOHのメタノール溶液をメタノール/水溶液調整塔の塔上部から10kg/時で供給し、120℃のメタノール蒸気を4kg/時、水蒸気を2.5kg/時の速度で塔下部から仕込み、塔頂部よりメタノールを8kg/時で留出させると同時に、ケン化で用いた水酸化ナトリウム量に対して6当量の酢酸メチルを塔内温95〜110℃の塔中部から仕込んで塔底部からEVOHの水/アルコール溶液(樹脂濃度35%)を得た。 Next, the obtained methanol solution of EVOH was supplied at 10 kg / hour from the top of the methanol / water solution adjusting tower, methanol vapor at 120 ° C. was supplied at 4 kg / hour, and water vapor was supplied from the bottom of the tower at a rate of 2.5 kg / hour. At the same time, methanol was distilled from the top of the column at 8 kg / hour, and at the same time, 6 equivalents of methyl acetate with respect to the amount of sodium hydroxide used in the saponification was charged from the middle of the column at 95-110 ° C. From this, a water / alcohol solution of EVOH (resin concentration: 35%) was obtained.
得られたEVOHの水/アルコール溶液を、孔径4mmのノズルより、メタノール5%、水95%よりなる5℃に維持された凝固液槽にストランド状に押し出して、凝固終了後、ストランド状物をカッターで切断し、直径3.8mm、長さ4mmの含水率45%のEVOHの多孔性ペレットを得た。 The obtained EVOH water / alcohol solution was extruded in a strand form from a nozzle with a pore diameter of 4 mm into a coagulation liquid tank maintained at 5 ° C. consisting of 5% methanol and 95% water. Cutting with a cutter gave EVOH porous pellets having a diameter of 3.8 mm and a length of 4 mm and a moisture content of 45%.
該多孔性ペレット100部に対して水100部で洗浄した後、0.032%のホウ酸及び0.007%のリン酸二水素カルシウムを含有する混合液中に投入し、30℃で5時間撹拌し、含水率45重量%のEVOH組成物(A1)を得た。 After washing with 100 parts of water with respect to 100 parts of the porous pellets, the mixture was put into a mixed solution containing 0.032% boric acid and 0.007% calcium dihydrogen phosphate, and at 30 ° C. for 5 hours. The mixture was stirred to obtain an EVOH composition (A1) having a water content of 45% by weight.
このEVOH組成物(A1)を乾燥したところ、かかるペレットは、EVOH100重量部に対して、ホウ酸およびリン酸二水素カルシウムをそれぞれ0.015重量部(ホウ素換算)および0.005重量部(リン酸根換算)含有しており、MFRは4.0g/10分であった。 When this EVOH composition (A1) was dried, the pellets contained 0.015 parts by weight (in terms of boron) and 0.005 parts by weight (phosphorus) of boric acid and calcium dihydrogen phosphate with respect to 100 parts by weight of EVOH. Acid radical equivalent), and MFR was 4.0 g / 10 min.
また、1,2−グリコール結合の導入量は、ケン化前のエチレン−酢酸ビニル共重合体を1H−NMR(内部標準物質:テトラメチルシラン、溶媒:d6−DMSO)で測定して算出したところ、2.5モル%であった。なお、NMR測定には日本ブルカー社製「AVANCE DPX400」を用いた。
[1H−NMR](図1参照)
1.0〜1.8ppm:メチレンプロトン(図1の積分値a)
1.87〜2.06ppm:メチルプロトン
3.95〜4.3ppm:構造(I)のメチレン側のプロトン+未反応の3,4−ジア セトキシ−1−ブテンのプロトン(図1の積分値b)
4.6〜5.1ppm:メチンプロトン+構造(I)のメチン側のプロトン(図1の積 分値c)
5.2〜5.9ppm:未反応の3,4−ジアセトキシ−1−ブテンのプロトン(図1 の積分値d)
[ 1 H-NMR] (see FIG. 1)
1.0 to 1.8 ppm: methylene proton (integrated value a in FIG. 1)
1.87 to 2.06 ppm: methyl proton 3.95 to 4.3 ppm: proton on the methylene side of structure (I) + unreacted 3,4-diacetoxy-1-butene proton (integral value b in FIG. 1) )
4.6 to 5.1 ppm: methine proton + proton on the methine side of structure (I) (integral value c in FIG. 1)
5.2 to 5.9 ppm: unreacted 3,4-diacetoxy-1-butene proton (integral value d in FIG. 1)
[算出法]
5.2〜5.9ppmに4つのプロトンが存在するため、1つのプロトンの積分値はd/4、積分値bはジオールとモノマーのプロトンが含まれた積分値であるため、ジオールの1つのプロトンの積分値(A)は、A=(b−d/2)/2、積分値cは酢酸ビニル側とジオール側のプロトンが含まれた積分値であるため、酢酸ビニルの1つプロトンの積分値(B)は、B=1−(b−d/2)/2、積分値aはエチレンとメチレンが含まれた積分値であるため、エチレンの1つのプロトンの積分値(C)は、C=(a−2×A−2×B)/4=(a−2)/4と計算し、構造単位(1)の導入量は、100×{A/(A+B+C)} =100×(2×b−d)/(a+2)より算出した。
[Calculation method]
Since there are four protons in 5.2 to 5.9 ppm, the integral value of one proton is d / 4, and the integral value b is an integral value including the protons of the diol and the monomer. The integral value (A) of the proton is A = (b−d / 2) / 2, and the integral value c is an integral value including the protons on the vinyl acetate side and the diol side. Since the integral value (B) is B = 1− (b−d / 2) / 2 and the integral value a is an integral value including ethylene and methylene, the integral value (C) of one proton of ethylene is , C = (a−2 × A−2 × B) / 4 = (a−2) / 4, and the introduction amount of the structural unit (1) is 100 × {A / (A + B + C)} = 100 × Calculated from (2 × b−d) / (a + 2).
また、ケン化後のEVOHに関しても同様に1H−NMR測定を行った結果を図2に示す。1.87〜2.06ppmのメチルプロトンに相当するピークが大幅に減少していることから、共重合された3,4−ジアセトキシ−1−ブテンもケン化され、1,2−グリコール構造となっていることは明らかである。 Moreover, the result of having similarly performed 1 H-NMR measurement also about EVOH after saponification is shown in FIG. Since the peak corresponding to 1.87 to 2.06 ppm of methyl proton is greatly reduced, the copolymerized 3,4-diacetoxy-1-butene is also saponified into a 1,2-glycol structure. It is clear that
重合例2
下記の方法によりEVOH組成物(A2)を得た。
重合例1においてメタノールの仕込量を20kgとし、3,4−ジアセトキシ−1−ブテンを26g/分として全量8kgを添加しながら重合し、ホウ酸を添加せずに、エチレン含有量で38モル%で、1,2−グリコール結合を有する構造単位の導入量が3.0モル%で、含水率40重量%でEVOH100重量部に対してリン酸二水素カルシウム0.005重量部(リン酸根換算)含有、乾燥後のMFRが5.2g/10分のEVOH組成物を得た。
Polymerization example 2
An EVOH composition (A2) was obtained by the following method.
In polymerization example 1, the amount of methanol charged was 20 kg, 3,4-diacetoxy-1-butene was polymerized at 26 g / min while adding 8 kg in total, and no boric acid was added, and the ethylene content was 38 mol%. The amount of 1,2-glycol-bonded structural units introduced is 3.0 mol%, and the water content is 40 wt%, and 0.005 parts by weight of calcium dihydrogen phosphate with respect to 100 parts by weight of EVOH (in terms of phosphate group). An EVOH composition having an MFR of 5.2 g / 10 min after containing and drying was obtained.
重合例3
下記の方法によりEVOH組成物(A3)を得た。
重合例1の3,4−ジアセトキシ−1−ブテンの代わりに3,4−ジアセトキシ−1−ブテンと3−アセトキシ−4−オール−1−ブテンと1,4−ジアセトキシ−1−ブテンの70:20:10の混合物を用いた以外は同様に行い、1,2−グリコール結合を有する構造単位の導入量が2.0モル%、エチレン含有量38モル%で、含水率45重量%でEVOH100重量部に対するホウ酸含有量0.015重量部(ホウ素換算)、リン酸二水素カルシウム0.005重量部(リン酸根換算)含有、乾燥後のMFRが3.7g/10分のEVOH組成物を得た。
Polymerization example 3
An EVOH composition (A3) was obtained by the following method.
70 of 3,4-diacetoxy-1-butene, 3-acetoxy-4-ol-1-butene and 1,4-diacetoxy-1-butene instead of 3,4-diacetoxy-1-butene in polymerization example 1: The procedure is the same except that a 20:10 mixture is used. The introduction amount of the structural unit having a 1,2-glycol bond is 2.0 mol%, the ethylene content is 38 mol%, the water content is 45 wt%, and EVOH is 100 wt%. A boric acid content of 0.015 parts by weight (in terms of boron), calcium dihydrogen phosphate of 0.005 parts by weight (in terms of phosphate radicals), and an EVOH composition having an MFR of 3.7 g / 10 min after drying are obtained. It was.
別途、構造単位(1)を含有しないエチレン含有量38モル%、ケン化度99.5モル%で、含水率45重量%、乾燥後のMFR=3.5g/分(210℃、2160g)、EVOH100重量部に対するホウ酸の含有量(ホウ素換算)0.015重量部、リン酸二水素カルシウム0.005重量部(リン酸根換算)含有のEVOH組成物(A4)を用意した。 Separately, the ethylene content does not contain the structural unit (1) is 38 mol%, the saponification degree is 99.5 mol%, the moisture content is 45 wt%, the MFR after drying is 3.5 g / min (210 ° C, 2160 g), An EVOH composition (A4) containing 0.015 parts by weight of boric acid (in terms of boron) and 0.005 parts by weight of calcium dihydrogen phosphate (in terms of phosphate groups) with respect to 100 parts by weight of EVOH was prepared.
実施例1
含水率45%のEVOH組成物(A1)と水膨潤性層状無機物(B)として天然モンモリロナイト〔カチオン交換容量109meq/100g、クニミネ工業社製『クニピアF』〕をEVOH100重量部に対して3重量部となるようにブレンドして、ブレンド物を30mmφL/D=42ベント1カ所の二軸押出機に供給し溶融混合した。尚、ホッパー下直後の温度設定ゾーンを50℃、中間部(ベント部)の温度設定を90℃、押出機出口部の設定温度を90℃に設定した。
Example 1
3 parts by weight of EVOH composition (A1) having a water content of 45% and natural montmorillonite (cation exchange capacity 109 meq / 100 g, “Kunipia F” manufactured by Kunimine Industries Co., Ltd.) as 100 parts by weight of EVOH as the water-swellable layered inorganic substance (B) The blend was fed to a twin screw extruder with one 30 mmφ L / D = 42 vent and melt mixed. The temperature setting zone immediately below the hopper was set to 50 ° C., the temperature setting of the intermediate portion (vent portion) was set to 90 ° C., and the setting temperature of the extruder outlet portion was set to 90 ° C.
そして、押出機の出口に設けられたストランドダイからストランド状に樹脂組成物を押出して、カッティングし樹脂組成物ペレット(含水率35%;直径2.5mm、長さ3mmの円筒形)を得た。次いで、得られたペレットを90℃の窒素気流下で乾燥を行って目的とする樹脂組成物のペレット(含水率0.3%)を得た。 Then, the resin composition was extruded in a strand form from a strand die provided at the outlet of the extruder and cut to obtain resin composition pellets (water content 35%; diameter 2.5 mm, length 3 mm cylindrical). . Next, the obtained pellets were dried under a nitrogen stream at 90 ° C. to obtain pellets (water content 0.3%) of the intended resin composition.
上記で得られたペレット(樹脂組成物)(a)、ナイロン−6〔三菱エンジニアリングプラスチックス社製「NOVAMID 1022−1」〕(b)、直鎖状低密度ポリエチレン〔日本ポリエチレン社製「UF240」〕(c)及び接着性樹脂〔三菱化学社製「Modic−AP M525」、無水マレイン酸リニア低密度ポリエチレン〕(d)、非晶性ポリエステル樹脂(f)をフィードブロック式共押出多層フィルム成形機に供給して、(f)/(d)/(b)/(a)/(d)/(c)=20/10/20/20/10/40(μm;厚み)の層構成を有する積層体(多層フィルム)を成形した。 Pellet (resin composition) (a) obtained above, nylon-6 ["NOVAMID 1022-1" manufactured by Mitsubishi Engineering Plastics]] (b), linear low density polyethylene ["UF240" manufactured by Nippon Polyethylene Co., Ltd. ] (C) and adhesive resin ["Modic-AP M525" manufactured by Mitsubishi Chemical Corporation, maleic anhydride linear low density polyethylene] (d), amorphous polyester resin (f), feed block type coextrusion multilayer film molding machine (F) / (d) / (b) / (a) / (d) / (c) = 20/10/20/20/10/40 (μm; thickness) A laminate (multilayer film) was formed.
得られた積層体について、以下の様にガスバリア性、2次成形性について評価した。
(ガスバリア性)
上記の多層フィルムを23℃、80%RHの条件でMOCON社製の酸素透過度測定装置「OX−TRAN2/20」を用いて、酸素透過度(cc/m2・day・atm)を測定した。
About the obtained laminated body, gas barrier property and secondary moldability were evaluated as follows.
(Gas barrier properties)
The above-mentioned multilayer film was measured for oxygen permeability (cc / m 2 · day · atm) using an oxygen permeability measuring device “OX-TRAN 2/20” manufactured by MOCON under the conditions of 23 ° C. and 80% RH. .
(2次成形性;外観性及び容器のガスバリア性)
大森機械工業社製の深絞り型成形機を用いて、縦10cm、横15cm、深さ3cmの圧空絞り成形を90℃で行った。その時の外観性を下記のように評価し、さらに絞った容器をアルミ板に貼り合わせ、容器としての酸素透過度(cc/cup)を23℃、50%RH、空気下で測定した。
○・・・全体的に透明性が高く、ムラがない
△・・・局所的に白化やスジが認められる
×・・・全体的にムラ状の白化やスジが認められる
(Secondary formability; appearance and gas barrier properties of containers)
Using a deep drawing type molding machine manufactured by Omori Machine Industry Co., Ltd., pressure drawing with a length of 10 cm, a width of 15 cm and a depth of 3 cm was performed at 90 ° C. The appearance at that time was evaluated as follows, and the further squeezed container was bonded to an aluminum plate, and the oxygen permeability (cc / cup) as the container was measured at 23 ° C., 50% RH, in air.
○ ・ ・ ・ Overall high transparency and no unevenness △ ・ ・ ・ Local whitening and streaks are observed × ・ ・ ・ Overall whitening and streaks are observed
実施例2
実施例1において、EVOH組成物(A1)の代わりにEVOH組成物(A2)を用いた以外は同様に樹脂組成物を作成し、同様に評価を行った。
Example 2
In Example 1, a resin composition was prepared in the same manner except that the EVOH composition (A2) was used instead of the EVOH composition (A1), and evaluation was performed in the same manner.
実施例3
実施例1において、EVOH組成物(A1)の代わりにEVOH組成物(A3)を用いた以外は同様に樹脂組成物を作成し、同様の評価を行った。
Example 3
In Example 1, a resin composition was prepared in the same manner except that the EVOH composition (A3) was used instead of the EVOH composition (A1), and the same evaluation was performed.
比較例1
実施例1において、樹脂組成物の代わりにEVOH組成物(A4)の乾燥品のみを用いた以外は同様して評価を行った。
Comparative Example 1
In Example 1, it evaluated similarly except having used only the dried product of EVOH composition (A4) instead of the resin composition.
比較例2
実施例1において、EVOH組成物(A1)の代わりにEVOH組成物(A4)を用いた以外は同様に樹脂組成物を作成し、同様の評価を行った。
Comparative Example 2
In Example 1, a resin composition was prepared in the same manner except that the EVOH composition (A4) was used instead of the EVOH composition (A1), and the same evaluation was performed.
実施例及び比較例の評価結果を表1にまとめて示す。 The evaluation results of Examples and Comparative Examples are summarized in Table 1.
〔表1〕
ガスバリア性 外観性 容器のガスバリア性
実施例1 0.77 ○ 0.004
〃 2 0.83 ○ 0.005
〃 3 0.70 ○ 0.004
比較例1 1.97 △ 0.025
〃 2 0.95 × −*
*:測定上限を超えて測定不可
[Table 1]
Gas barrier properties Appearance properties Gas barrier properties of containers
Example 1 0.77 ○ 0.004
〃 2 0.83 ○ 0.005
3 3 0.70 ○ 0.004
Comparative Example 1 1.97 Δ 0.025
〃 2 0.95 × − *
*: Cannot be measured beyond the upper limit of measurement
本発明の樹脂組成物およびそれを用いた多層構造体および容器は、ガスバリア性に優れ、低温での2次成形性に優れ、食品包装材料、医薬品包装材料、工業薬品包装材料、農薬包装材料等の各種包装材料として有用である。
Multilayer structures and vessels resin composition and using the same of the present invention is excellent in gas barrier properties, excellent in secondary formability at low temperatures, food packaging, pharmaceutical packaging materials, industrial chemical packaging materials, agricultural chemicals packaging materials It is useful as various packaging materials.
Claims (10)
[化1]
−〔CH2−C(R1)〕−
|
HO−C−R2 ・・・(1)
|
HO−C−R3
|
R4
(ここで、R1〜R4がいずれも水素原子である。) It has an ethylene content of 20 to 60 mol% and contains an ethylene-vinyl alcohol copolymer (A) containing the following structural unit (1) and a water-swellable layered inorganic substance (B). Resin composition.
[Chemical 1]
- [CH 2 -C (R1)] -
|
HO-C-R2 (1)
|
HO-C-R3
|
R4
(Here, R1 to R4 are all hydrogen atoms .)
A container obtained by secondarily molding the multilayer structure according to claim 9 .
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