JP4685109B2 - Panel assembly set and its construction method - Google Patents

Description

  The present invention relates to a panel assembly set to be attached to and constructed on a building and a construction method thereof. More specifically, in assembling and constructing a panel on a building, the panel is fitted and assembled by a slide method. The present invention relates to a panel assembly set that can be simplified and can reduce the use of assembly parts, and a construction method thereof.

  In general, a rectangular panel is attached to a wall, ceiling, floor, etc. of a building as a finishing material. For example, when finishing walls of various buildings such as apartment houses, office buildings, commercial buildings, etc., exterior panels having various visual effects are mainly attached and constructed. In order to attach and construct such an exterior panel to a building, mainly, a method using an adhesive, a method of directly press-fastening using a rivet or screws, a method of using a hanging member, and the above A method using a combination of these methods is often used.

  Among the methods described above, the hanging method has an advantage that it is easier to assemble than other methods. This will be described in more detail with reference to FIGS. 1 and 2 as follows.

  1 and 2 are a perspective view and a cross-sectional view for explaining a panel construction method according to the prior art.

  Referring to FIGS. 1 and 2, when the panel 1 is attached to the wall W of a conventional building and constructed, the reference frame F is first attached to the wall W with brackets and screws C. After fixing, the first hanging member 2 was fixed to the reference frame F with screws C. And after fixing the 2nd hanging type member 3 to the back surface of the panel 1, the 2nd hanging type member 3 was applied to the said 1st hanging type member 2, and the panel 1 was adhered and constructed to the wall surface W of a building. At this time, in order to fix the second hanging member 3 to the panel 1, a fastener 4 such as a rivet or screws is used. In addition, the first hanging member 2 and the second hanging member 3 are fixed by the fastener 4 so as to be firmly assembled.

  However, according to such a prior art, many assembly parts are used and construction (assembly) is inconvenient, and there exists a problem that cost increases by using many assembly parts. Specifically, a first hanging member 2 and a second hanging member 3 as shown in FIGS. 1 and 2, and a fastener 4 for fixing the first hanging member 2 and the second hanging member 3 to each other. Since many assembly parts (hanging members, fasteners, etc.) such as fasteners 4 for fixing the second hanging member 3 to the panel 1 are used, a lot of time is required for assembly and construction. There is a problem in that the manufacturing cost of such an assembly part itself is high and the construction cost is high.

  Referring to FIG. 2, according to such a conventional technique, a fastener 4 is used as shown in the drawing to realize the coupling structure of the panel 1 and the second hanging member 3. However, when the insertion depth of the fastener 4 is reduced in the panel 1 or when the thickness of the panel 1 is thin and the insertion depth is reduced at the time of construction, the panel 1 is easily separated because the coupling force is weak. There is a problem that is.

  The present invention has been made to solve the problems of the prior art as described above, and can be easily and firmly assembled to reduce the use of assembly parts when constructing (assembling) a panel on a building. It is an object of the present invention to provide a panel assembly set that can be used and a construction method thereof.

  In order to achieve the above object, the present invention provides a panel assembly set including a support member formed with a fastening protrusion and a panel formed with a fastening groove into which the fastening protrusion is fitted.

  In addition, the present invention provides a panel assembly set including a support member in which a fastening groove is formed and a panel in which a fastening ridge to be fitted in the fastening groove is formed.

  The fastening ridge and the fastening groove have shapes corresponding to each other so as to be assembled with a fitting structure. In addition, the fastening ridge and the fastening groove may have substantially the same size, or the fastening ridge may have a size smaller than the fastening groove. In this case, if the fastening protrusion has a size smaller than the fastening groove, the panel assembly set further includes a packing material that finishes an extra space remaining after the fastening protrusion is coupled to the fastening groove.

  The present invention also includes a step of fixing a support member having fastening ridges formed on a building, and a step of fitting and assembling a panel having fastening grooves to the fastening ridges of the support member. A panel construction method is provided.

  The present invention further includes a step of fixing a support member formed with a fastening groove to a building, and a step of fitting and assembling a panel formed with a fastening protrusion to the fastening groove of the support member. Provide panel construction methods.

  Furthermore, the panel construction method according to the present invention may further include a step of installing a reference frame on the building, wherein the support member is fixed to the reference frame.

  According to the present invention, when assembling and constructing a panel in a building, a plurality of assembly parts are not used as in the prior art, but the assembly is performed by an assembly structure formed on the support panel itself, and the construction is simple. Use of parts is saved.

Best Mode for Carrying Out the Invention

  Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. The accompanying drawings illustrate exemplary embodiments of the invention and are provided for the purpose of illustrating the invention in detail and are not intended to limit the scope of the invention.

  The present invention relates to a panel assembly set used for finishing a surface of a building (surface of a wall, ceiling, floor, etc.) with a panel, and panel construction (assembly) for finishing the surface of a building with the panel assembly set. ) Provide a method. Hereinafter, in the description of the present invention, a panel assembly set and a construction method thereof will be described together with reference to the accompanying drawings.

  Referring to the attached drawings, a panel assembly set according to the present invention includes at least a support member 10 and a panel 20. Preferably, the frame is fixed to a building and further includes a conventional reference frame F. At this time, the support member 10 and the panel 20 have slide assembly means. According to the present invention, the slide assembling means includes a fastening ridge 15 and a fastening groove 25 in which the fastening ridge 15 is fitted and assembled in a sliding manner. At this time, the fastening ridges 15 are formed on the support member 10, and the corresponding fastening grooves 25 are formed on the panel 20 (see FIG. 5), or the fastening ridges 15 are formed on the panel 20. The corresponding fastening groove 25 can be formed in the support member 10 (see FIG. 11).

  3 to 6 show a panel assembly set according to a first embodiment of the present invention. FIG. 3 is a perspective view showing a support member, and FIG. 4 is a perspective view showing a panel. FIG. 5 is an assembly cross-sectional view showing a form in which the panel is constructed on the wall of the building according to the first embodiment of the present invention, and FIG. 6 is a cross-sectional view of the support member shown in FIG.

  As shown in FIGS. 3 to 6, according to the first embodiment of the present invention, the support member 10 has a structure in which fastening ridges 15 are formed as slide assembly means. According to a more specific embodiment, as shown in FIG. 3, the support member 10 includes a substrate 12 and fastening ridges 15 integrally projecting on any one surface of the substrate 12. The substrate 12 has a structure in which a plurality of insertion holes 16 into which the fasteners 30 are inserted are perforated.

  The panel 20 is a slide assembling means corresponding to the support member 10 and has a structure in which a fastening groove 25 is formed on any one surface thereof. In such a fastening groove 25, the fastening ridge 15 of the support member 10 is fitted in the side direction by a sliding method.

  In the present invention, the fastening ridge 15 and the fastening groove 25 are included in the present invention as long as they are structured so as not to be detached in the horizontal direction (X direction in FIG. 5) after being fitted and assembled in a sliding manner.

  According to a more preferred embodiment of the present invention, the fastening ridge 15 formed on the support member 10 includes a connecting portion 15a extending at a right angle with respect to the substrate 12 and the connecting portion 15a. The insertion portion 15b has a tapered surface T that extends and is inclined on both sides (upper and lower sides in the drawing). And the fastening groove | channel 25 formed in the said panel 20 has a structure corresponding to the said insertion part 15b. At this time, in the present invention, the fastening ridge 15 includes those formed on the substrate 12 discontinuously or continuously. For example, a plurality of the fastening ridges 15 are formed discontinuously at predetermined intervals in the longitudinal direction of the substrate 12 (left and right direction in FIG. 3), or are continuously formed in a bar shape in the longitudinal direction of the substrate 12. Can be formed. FIG. 3 illustrates a form continuously formed in a bar shape.

The panel construction (assembly) method of the present invention will be described with reference to FIG.
First, the reference frame F is fixed to the wall W of the building using the fastener 30 by a normal method. Next, the support member 10 is fixed to the reference frame F using a fastener 30. Then, the panel 20 is assembled to the support member 10 and finished. At this time, the panel 20 is slid from either one of the left and right sides, and the fastening protrusions 15 are fitted into the fastening grooves 25 for assembly. Further, after the support member 10 is first assembled to the panel 20, the assembly can be fixed to the reference frame F. At this time, when fixing the support member 10 to the reference frame F, the panel 20 that fixes the support member 10 in the direction rotated by 90 ° from FIG. The fastener 30 may be screws, rivets, brackets, or the like.

  Therefore, as shown in FIG. 5, the panel 20 has a structure that does not separate in the X direction, and can be easily assembled in a sliding manner. At this time, as described above, the fastening ridge 15 can have the connecting portion 15a. Such a connecting portion 15a provides a space in which the head portion 35 of the fastener 30 is located between the support member 10 and the panel 20 during assembly.

  Moreover, in such construction (assembly), in order to adhere the support member 10 and the panel 20 more firmly, it may further include a step of applying an adhesive. Specifically, before the panel 20 is fitted to the support member 10 and assembled, an adhesive is applied to the fastening groove 25 of the panel, and then the fastening ridge 15 and the fastening groove 25 are firmly bonded by a slide assembly method. it can.

  7 to 9 show various embodiments of the support member 10 according to the present invention. FIG. 10 is an assembly sectional view showing a form in which the panel 20 is constructed on the wall W of the building using the support member 10 shown in FIG.

  First, as shown in FIG. 7, the support member 10 includes a substrate 12 and fastening ridges 15, and a plurality of insertion holes 16 into which fasteners 30 are inserted are formed in the substrate 12. Can have a structure in which a counterbore 16a is formed.

  Specifically, the support member 10 shown in FIG. 7 has a configuration in which the connecting portion 15a is not formed between the substrate 12 and the insertion portion 15b, compared to the support member 10 of FIG. The counter 15 is composed of an insertion portion 15b having a tapered surface T inclined to both sides (up and down in the drawing) without the connection portion 15a, and the head 35 of the fastener 30 is inserted into the insertion hole 16 and seated thereon. It has a structure in which a bore 16a is formed. That is, according to the present invention, when the support member 10 is configured, a counter bore 16a into which the head portion 35 of the fastener 30 is inserted is provided as shown in FIG. In this case, it is possible to prevent a space from being generated on the surface where both faces each other.

  Further, as shown in FIG. 8, the support member 10 may have a hollow portion 15c. Such a hollow portion 15c is preferably formed in the longitudinal direction of the fastening ridge 15 so that the weight of the support member 10 can be reduced and the material can be saved.

  In addition, as shown in FIG. 9, support protrusions 18 may be formed on the substrate 12 of the support member 10. Such support protrusions 18 are integrally projected from the substrate 12 in the direction perpendicular to the direction in which the fastening ridges 15 are formed. This supports the panel 20 and prevents deformation of the panel 20. This will be described with reference to FIG. 10. When the support member 10 and the panel 20 are assembled, as shown in FIG. S is formed. And when the pressure P is applied from the outside, the case where the panel 20 bends or becomes depressed depending on the thickness or strength of the panel 20 may occur. At this time, the support protrusion 18 supports the panel 20 on its back surface to prevent deformation of the panel.

  11 and 12 show a second embodiment of the present invention. FIG. 11 is an assembled sectional view showing a form in which the panel 20 is constructed on a wall W of a building, and FIG. 12 is a support member shown in FIG. 10 and a cross-sectional view of the panel 20.

  As shown in FIGS. 11 and 12, according to the second embodiment of the present invention, the fastening ridge 15 constituting the slide assembly structure of the support member 10 and the panel 20 is formed integrally with the panel 20 and corresponds thereto. The fastening groove 25 to be formed has a structure formed in the support member 10. Specifically, the support member 10 includes a substrate 12 and a raised portion 14 integrally extending from the substrate 12, and has a structure in which a fastening groove 25 is formed in the raised portion 14. Further, the fastening ridge 15 fitted into the fastening groove 25 is provided on the panel 20 and includes an insertion portion 15b extending from the main body of the panel 20 and having tapered surfaces T on both sides. The assembling method is as described above. Specifically, after fixing the support member 10 to the reference frame F fixed to the wall W of the building, in order to fit the fastening ridge 15 into the fastening groove 25 formed in the support member 10, the panel 20 Slide to assemble.

  FIGS. 13 to 16 are views for explaining a third embodiment of the present invention. FIG. 13 is a sectional view for explaining the structure and assembly process of the support member 10 and the panel 20. FIG. 14 is a wall of the building. It is a front view of the form with which the reference | standard frame F and the supporting member 10 were installed in the body. 15 is a partial sectional perspective view of the form in which the panel 20 is assembled to the support member 10, and FIG. 16 is a longitudinal sectional view of the form in which FIG. 15 is assembled.

First, referring to FIG. 13, according to the third embodiment of the present invention, the support member 10 is formed with a fastening protrusion 15, the panel 20 is formed with a fastening groove 25, and The fastening ridge 15 and the fastening groove 25 have a structure that can be directly fitted in the X direction. Specifically, the width D ₁₅ of the end portion is identical to or smaller constituted than the width D ₂₅ of the inlet portion of the coupling groove 25 of the fastening protrusion 15. That is, in FIG. 13, D ₁₅ ≦ D ₂₅ . Accordingly, the fastening ridge 15 can be fitted into the fastening groove 25 by a sliding method, or can be fitted by a method of directly pressing in the X direction.

  More specifically, in fitting and assembling the panel 20 to the support member 10, first, the panel 20 is inserted into the support member 10 in the horizontal direction (X direction), and then the panel 20 is moved downward. As shown in the middle figure, the panel 20 is hung on the support member 10. At this time, due to the difference in size between the fastening ridge 15 and the fastening groove 25, an extra space S remains below the fastening ridge 15. Since such a space S allows the panel 20 to move freely (up and down movement), it is preferable to finish the space S.

  In this way, when the extra space S remains after the fastening ridge 15 and the fastening groove 25 are joined, the panel assembly set of the present invention is a packing material as a useful means for finishing the space S. It is desirable to further include 40.

  The packing material 40 is included in the present invention as long as it can be interposed in the space S to prevent the panel 20 from moving. For example, the packing material 40 may be made of wood, silicon, rubber, or a synthetic resin molded body (including a foam molded body). Desirably, a long bar-shaped plastic material caulking bar (see FIG. 15) can be used effectively, and it is better if it can be bent. More preferably, a long bar shape whose cross section has a shape corresponding to the space S so as to completely fill the space S is preferable.

  In the panel assembly set of the present invention shown in FIG. 13, the support member 10 and the panel 20 are inserted in the horizontal direction (X direction in FIG. 13) and can be assembled. The present invention can be usefully applied when constructing a terminal part of W, a wall body W located in the back, or a part that is inconvenient to slide such as a ceiling.

  A method for constructing (assembling) the panel 20 on the wall W of the building using the panel assembly set shown in FIG. 13 will be described with reference to FIGS.

  First, as shown in FIG. 14, the reference frame F is fixed to the wall W of the building. Next, a plurality of support members 10 are fixed to the reference frame F at a predetermined interval using a fastener 30. Then, the panel 20 is fitted to the support member 10 in the lateral direction by a sliding method, or inserted by a method of directly pushing in the horizontal direction (X direction in FIG. 13). Next, the packing material 40 is inserted into the space S formed below the fastening ridge 15 to finish.

  In such an assembling process, it is better to further include a process of attaching the spacer 50 to the reference frame F prior to the step of fitting the panel 20 to the support member 10.

  The spacer 50 is interposed between the reference frame F and the panel 20 and prevents the panel 20 from being bent when an external pressure is applied. This includes wood, metal material, silicon, rubber, and synthetic resin. A molded body (including a foam molded body) and the like can be used. Desirably, in order to improve the bonding force between the reference frame F and the panel 20, it is better if the surface has adhesiveness. For example, the spacer 50 may be formed by applying an adhesive to a bar-shaped square member, or a spacer having a self-adhesive property due to surface viscosity, such as silicon. At this time, the square bar includes one in which a hollow is formed in the longitudinal direction. As a more specific example, the spacer 50 is made of wood, metal material, PVC extrudate, rubber molding, foam rubber molding, silicon molding, foam silicon molding, plastic molding or foam plastic molding. Or those having an adhesive applied to these surfaces can be used.

  As described above, the support member 10 and the panel 20 of the present invention include a metal material, a composite number support material, wood, or a combination thereof. Specifically, the support member 10 may be formed by extrusion using aluminum alloy or synthetic resin, and the panel 20 may be made of wood plywood, medium density fiber board (MDF; Medium Density). Fiberboard), a high pressure laminate (HPL), a material processed from a mixture of wood flour and a synthetic resin binder can be usefully used. At this time, the panel 20 is preferably an exterior panel in which a surface paper for giving a visual effect such as a decorative paper is attached to at least a surface exposed to the outside.

  On the other hand, in the above description of the panel construction (assembly) method of the present invention, the process of installing the reference frame F on the wall W of the building has been described, but in the case where the wall W of the building is flat. If so, the installation stage of the reference frame F can be eliminated. Specifically, according to another embodiment of the present invention, after the support member 10 is directly attached and fixed to the wall W of the building, the panel 20 can be assembled and finished thereon. Therefore, the panel assembly set according to the present invention includes at least the support member 10 and the panel 20 described above, and the construction (assembly) method includes at least the step of assembling the support member 10 and the panel 20. And depending on the case, for example, when the wall W of the building is uneven, it includes a step of attaching the reference frame F to maintain a flat surface.

  The present invention can be usefully applied to finish the surface of a building in the building field. As described above, according to the present invention, when the panel 20 is assembled and constructed in a building, the panel 20 can be easily and firmly assembled by a slide method or a direct fitting method, and the assembly parts to be used can be reduced. The construction is simple and the construction cost is low.

FIG. 1 is a perspective view for explaining a panel construction method according to the prior art. FIG. 2 is a longitudinal sectional view of FIG. 1 for explaining a panel construction method according to the prior art. FIG. 3 is a perspective view showing a support member in the panel assembly set according to the first embodiment of the present invention. FIG. 4 is a perspective view showing a panel in the assembly set according to the first embodiment of the present invention. FIG. 5 is an assembled cross-sectional view showing a form in which a panel is constructed on a wall of a building according to the first embodiment of the present invention. 6 is a cross-sectional view of the support member shown in FIG. FIG. 7 is a cross-sectional view illustrating various embodiments of the support member according to the present invention. FIG. 8 is a cross-sectional view illustrating various embodiments of the support member according to the present invention. FIG. 9 is a cross-sectional view illustrating various embodiments of the support member according to the present invention. FIG. 10 is an assembled cross-sectional view showing a form in which a panel is constructed on a wall of a building using the support member shown in FIG. FIG. 11 is an assembly cross-sectional view showing a form in which a panel is constructed on a wall of a building for explaining a second embodiment of the present invention. 12 is a cross-sectional view of the support member and the panel shown in FIG. FIG. 13 is a cross-sectional view for explaining the structure of the support member and the panel and the assembly process for explaining the third embodiment of the present invention. FIG. 14 is a front view showing a third embodiment of the present invention, in which a reference frame and a support member are installed on a wall of a building. FIG. 15 is a partial cross-sectional perspective view of a form in which a panel is assembled to a support member for explaining a third embodiment of the present invention. FIG. 16 is a longitudinal sectional view of the assembled state of FIG.

Claims (4)

In the panel construction method for constructing panels in buildings,
Attaching the reference frame F to the building ;
Fixing the support member 10 on which the fastening protrusions 15 are formed to the reference frame F ;
Fitting the panel 20 with the fastening groove 25 to the fastening ridge 15 of the support member 10 and assembling it;
Attaching the panel to the support member 10 and attaching at least one spacer for preventing deformation of the panel to the reference frame F between the support members 10 prior to assembly. Panel construction method for objects. The spacer 50 is used which has an adhesive property to the surface, the panel construction method of a building according to claim 1. The panel construction method for a building according to claim 1 or 2 , wherein after applying an adhesive to the fastening groove 25, the panel 20 is fitted to the support member 10 and assembled. Using said fastening width _{D 15} of the end portion of the ridge 15 is identical to or constituting it smaller than the width _{D 25} of the inlet portion of the coupling groove _{25 (D 15} ≦ _D 25) ones, the fastening protrusion 15 further comprising, panel construction method of a building according to claim 1 or 2 the step of inserting the packing material 40 to the remaining extra space S after binding to the fastening groove 25 a.

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